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C4000 Select

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1. SICK AG Industrial Safety Systems Germany All rights reserved 4 Chapter 1 About this docu ment Operating Instructions C4000 Select The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams of this document as the movement of a machine part In practical operation there may be a number of different dangerous states e machine movements e electrical conductors e visible or invisible radiation e a combination of several risks and hazards 8 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select On safety 8012247 TI7 7 2011 03 07 Subject to change without notice On safety Chapter 2 This chapter deals with your own safety and the safety of the equipment operators Please read this chapter carefully before working with the C4000 Select or with the machine protected by the C4000 Select 2 1 Qualified safety personnel The C4000 Select safety light curtain must be installed connected commissioned and serviced only by qualified safety personnel Qualified safety personnel are defined as persons who e due to their specialist training and experience have adequate knowledge of the power driven equipment to be checked and e who have been instructed by the responsible machine operator in the operation of the machine and
2. WARNING Tab 13 Typical scanning ranges Tab 14 C4000 Select 7 seg ment display on power up for scanning range Notes AN WARNING Tab 15 Scanning range when using 1 or 2 deflector mirrors Configurable functions Operating Instructions C4000 Select 4 3 Scanning range Scanning range defines the strength of the C4000 Select protective field beams in order to allow for longer distances between the C4000 Select sender and receiver devices Match the scanning range with the protective field width The scanning range of the system host guest 1 and guest 2 must be adapted to the pro tective field width If the scanning range is set to high range and the light curtains are mounted below the minimum scanning range value the safety light curtain may not reliab ly detect objects within the protective field This would mean that the operator is at risk Two scanning ranges are selectable 14 mm Q 2 5 m low range BEEN 2 8 m high range 30 mm Q 6 m low range AEN 5 19 m high range No symbol Low range selected e fthe scanning range is set too low the safety light curtain may not switch to green e Tab 13 shows the guaranteed scanning ranges for the system e Deflector mirrors are available as accessories see page 93 When used deflector mirrors will reduce the effective scanning range based on the number used see Tab 15 When using deflector mirrors you must configure the safety light curt
3. same beam code CONTFISULATION ccccsccccceseeecceseeccseeeccaseeeeeaseeseeaseeesauseeseaseeseses 29 Fig 16 Minimum distance between C4000 Select pairs based on the same beam rero l grserejavire2U elle ge rc NER TN 29 Fig 17 Example of mechanical protection of floating blanking 32 Fig 18 Marking the effective resolution on the device label sssss 32 Fig 19 Installation approach considerations for minimum safety distance ez Ie TS TOI NR RE E E DE TET ENS 35 Fig 20 Minimum distance to reflective surfaces eeeecssseesseeeee nenne nennen nennen 39 Fig 21 Graph minimum distance from reflective surfaces eeeeeeeeeeeereeeeen 39 Fig 22 Sender and receiver must not be rotated 180 with respect to each other 40 Fig 23 The correct installation above must eliminate the errors below of reaching through and crawling beneath ccccssscecceseeeeeceeeeeeeseeceauseeesaeeeesaaees 41 Hg 24 OmesqDIaekeUusasesmtudat ar Er 42 Fig 25 Mounting the C4000 Select with omega bracket eeeeeseseeeeeeeeeeee 42 102 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select 8012247 TI7 7 2011 03 07 Subject to change without notice Annex Fig 26 Fig 27 Fig 28 Fig
4. 36 Pin assinment for extended I O connection M12 x 5 female Tab 23 Pin assignment for end cap with extended I O connection M12 x 5 female 24VDC 24V DC OUT Output voltage o0 Nu qmi 0 0 0 00 OV DC OV DC OUT Output voltage 13 Wire colors shown in this table are in accordance with SICK C4000 Select M12 x5 cable accessories When utilizing other M12 x 5 cable manufacturers cables you may need to verify that the conductor colors shown in this table correspond with the cable that you are using 56 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Commissioning Chapter 7 Commissioning AN WARNING Tab 24 Displays shown during the power up cycle AN WARNING 8012247 TI7 7 2011 03 07 Subject to change without notice Commissioning requires a thorough check by qualified safety personnel Before you operate a system protected by the C4000 Select safety light curtain for the first time make sure that the system is first checked and released by qualified safety person nel Please read the notes in chapter On safety on page 9 71 1 Display sequence during power up After the system is activated sender and receiver go through a power up cycle The seg ment display indicates the device status during the power up cycle The display values have the following meaning Testing t
5. Nol well visible for the operator This checklist does not replace the initial commissioning nor the regular inspection by qualified safety personnel 8012247 TI7 7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 99 Chapter 13 An nex Operating Instructions C4000 Select 13 3 List of tables Tab 1 C4000 Select LED indication on sender eeeeeesesseeeeeeeeeeeeeenn nnne 21 Tab 2 C4000 Select receiver LED display indication eeeeeseeeeeee 22 Tab 3 C4000 Select integrated LED indicator lamp colors internal LED indicator zig CON UO e cc m 23 Tab 4 C4000 Select integrated LED indicator lamp colors external LED WNC ATOR EIN O COMLI ON SOS T LIED 23 Tab 5 C4000 Select sender unit DIP switch settings ccccccsesseeeeeesseeeseeenseeeeeeaseeees 24 Tab 6 C4000 Select receiver unit DIP switch settings for high range 24 Tab 7 C4000 Select receiver unit DIP switch settings for Safe Extended l O VMN Shere ee Pee dale tuat eum t Oa telnet CLIE DA Catan artnet a a pee LU Samana 25 Tab 8 C4000 Select receiver unit DIP switch settings for beam coding 25 Tab 9 C4000 Select receiver unit DIP switch settings for floating blanking 25 Tab 10 C4000 Select extended I O input evaluation when Safe Extended I O CHS AION Ciera ec te rU TRE 26 Tab 11 C4000 Select extende
6. The extension and system connections are both incorporated into the bottom end cap of the devices Protective field Part numbers and model designations 14 mm resolution height mm Sender 9 and Sender 9 only Receiver 9I only receiver P 1208918 1208983 1052797 XCA40S 0301A0A00AAO0 XCAOE 0301A0AOCBAO XCAOP 0301AO0AOCCAO 1208825 1208984 1052798 1208919 1208985 1052799 1208920 1208986 1052800 1208921 1208987 1052801 1208922 1208988 1052802 1208923 1208989 1052803 XCA408 1201A0A00AAO XCAOE 1201AOAOCBAO XCAOP 1201AO0AO0CCAO 1208924 1208990 1052804 XC40S 1301A0A00AAO0 XCAOE 1301AOAOCBAO XC40P 1301A0A0CCAO 1208925 1208991 1052805 XCA0S 1501A0A00AA0 XCAOE 1501AOAOCBAO XCAOP 1501AOAOCCAO i 1208926 1208992 1052806 XCAOS 1601A0AO00AAO XCAOE 1601AOAOCBAO XCAOP 1601AO0AOCCAO 1208927 1208993 1052807 XCAOS 1801A0A00AAO XCAOE 1801AOAOCBAO XCAOP 1801AO0AOCCAO Protective field Part numbers and model designations 30 mm resolution height mm Sender P and Sender 9 only Receiver Pl only l receiver P 1204061 1204155 1043141 XCA40S 0303A0A00AAO XCAOE 0303AOAOCBAO XC40P O303A0A0CCAO 1208853 1208878 1052732 1204068 1204157 1043142 890 scaososssaoioow rioeoeoswonocbio caor ososaoaoccao 1208855 1208894 1052733 1204071 1204159 1043143 XC40S 0903A0A00AAO0 XCAOE 0903AOAOCBAO XCAOP 0903AOAOCCAO 900 1208856 1208881 1052734 1204118 1204161 1043144 1208858 120
7. drawings SICK AG Industrial Safety Systems Germany All rights reserved 13 Chapter 3 14 Product description Operating Instructions C4000 Select 3 2 2 The light curtain principle The C4000 Select safety light curtain consists of a sender and a receiver Fig 1 Between these two units is the protective field defined by a protective field height and a protective field width The construction height determines the height of the protective field of the appropriate pair For the exact protective field height please see chapter 11 4 Dimensional drawings on page f The width of the protective field is derived from the dimension of the light path between sender and receiver and must satisfy the specification requirements for the protective field see Technical specifications on page 66 Sender and receiver automatically synchronize themselves optically An electrical connec tion between both components is not required The C4000 Select is modular in construction All optical and electronic components and assemblies are housed in a slim and torsionally rigid housing 3 2 3 Device variants The C4000 Select sender and receiver devices support several end cap configurations You must decide which end cap is best suited for your application at time of order place ment The bottom end cap supports the system connection and optional extended I O functionality Three top end cap options are available cover only with an
8. mirror length 1650 mm 1043455 Column height 2200 mm mirror length 1800 mm 1043456 3 300 and S3000 system plugs are sold separately Please refer to the device operating instructions for system plug details and ordering information 801224 7 TI7 7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 95 Subject to change without notice Chapter 12 Ordering information Operating Instructions C4000 Select wooo T seiner 96 SICK AG Industrial Safety Systems Germany All rights reserved Mounting brackets Swivel mounting bracket kit mounting kit 12 see page 79 Side mounting bracket kit mounting kit 6 see page 80 Standard L type mounting bracket kit see page 80 Omega mounting bracket kit see page 79 Omega mounting bracket for device columns see page 79 Power supplies 24 V DC 50 W 2 1 A output NEC class 2 power supply SELV PELV 120 240 V AC input PS5OW 24V 24 V DC 95 W 3 9 A output NEC class 2 power supply SELV PELV 100 120 220 240 V AC input PS95W 24V Test rod Test rod 14 mm diameter Test rod 30 mm diameter Test rod holder Test rod holder Protective caps e g for IP65 integrity M12 protective cap for extended I O connector female 10 pieces M12 protective cap for system connector male 1 piece T splitter M12 T splitter used for single connection of sender and receiver unit s in standalone or cascade applications Maximum load cu
9. 11 4 5 Side mount bracket Fig 42 Dimensional drawing side bracket mm Part no 2019506 Fig 43 Standard L type mounting bracket mm Part no 7021352 80 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Technical specifications Chapter 11 C4000 Select 11 4 7 Deflector mirror PNS75 Fig 44 Dimensional drawing deflector mirror PNS75 mm Mounting with swivel mount bracket 10 5 Sliding nut groove for side mounting Tab 44 Dimensions for the deflector mirror PNS75 dependent on the mirror height Note When using deflector mirrors the effective scanning range is reduced see Tab 15 on page 30 Do not use deflector mirrors if the formation of droplets or heavy contamination of the deflector mirrors is to be expected WARNING _ he formation of droplets of heavy contamination can be detrimental to the reflection behavior The protective function of the system will be affected and the system may thus become unsafe This would expose personnel to risk of the associated hazard 8012247 TI7 7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 81 Subject to change without notice Chapter 11 Fig 45 Dimensional drawing deflector mirror PNS125 mm Tab 45 Dimensions for the deflector mirror PNS125 dependent on the mirror height
10. 1208856 1208864 1052714 1204118 1204142 1043120 1208858 1208865 1052715 1204119 1204143 1043121 XCA0S 1503A0A00AA0 XCAOP 1503AO0AOAACO 1650 1208860 1208866 1052716 XCA0S 1603A0A00AAO0 XCAOE 1603AO0AOAACO XCAOP 1603AO0AOAACO 1800 1204112 1204144 1043122 XCA0S 1803A0A00AAO0 XCAOE 1803AO0AOAACO XCAOP 1803AO0AOAACO SICK AG Industrial Safety Systems Germany All rights reserved 85 Chapter 12 Tab 50 C4000 Select with top end cap extension con nection 14 mm resolution Tab 51 C4000 Select with top end cap extension con nection 30 mm resolution Ordering information Operating Instructions C4000 Select 12 4 C4000 Select with top end cap extension connection The following tables provide part number and model designation information for C4000 Select sender and receiver units that may be used in standalone operation as single sys tem or as a host segment first guest segment or the last guest segment of a cascaded system An extension connection is incorporated into the top end cap of the devices for connection of extended I O devices The system connection is located in the bottom end cap of the devices Protective field Part numbers and model designations 14 mm resolution height mm Sender P and Sender 9 only Receiver 9I only receiver PI 1208928 1208972 1052764 1208929 1208973 1052765 1208930 1208974 1052766 XCA40S 0601A0AO00ABO 1208931 1208975 1052767 1208932 1208976 105276
11. 29 Fig 30 Fig 31 Fig 32 Fig 33 Fig 34 Fig 35 Fig 36 Fig 37 Fig 38 Fig 39 Fig 40 Fig 41 Fig 42 Fig 43 Fig 44 Fig 45 Fig 46 Fig 47 Chapter 13 Composition of the swivel mount bracket seeeeeeeeeeeee nne 43 Mounting the C4000 Select with swivel mount bracket esee 44 Composition of the side bracket 1 eese nnns 45 Mounting the C4000 Select with side bracket eeeeeeeeeeennnnnennn 46 ai siteMentrejblaiiiorsilo fzie TRE T T T 4T Mounting the C4000 Select with rigid mounting bracket 4T C4000 Select laser alignment location and label details 49 Pin assignment for system connection M12 x 5 male sees 51 C4000 Select standalone pair where the sender is powered via the extended l O connection of the correspondent C4000 Select receiver 52 Pin assignment for system connection M12 x5 male and M12 x 5 female 54 Pin assignment for extended I O connection M12 x 5 female 56 Daily Checks Of the protective GEVICE eee rev en dex ee denk ys consenta y a ean esae 59 Dimensional drawing C4000 Select receiver mm eere ia Dimensional drawing C4000 Select sender mm eee 8 omessa Drack enr aed avai avie nutrie
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13. 5 female 5 4 3 Female DE ad asm Tab 21 Pin assinment for system connection M12 x 5 male fosson Output Sigal switching Device 1 Functional Earth RM iuga FE Tab 22 Pin assignment for extended I O connection M12 x5 female Lo wm oe fine ma 12 Wire colors shown in this table are in accordance with SICK C4000 Select M12 x 5 cable accessories When utilizing other M12 x 5 cable manufacturers cables you may need to verify that the conductor colors shown in this table correspond with the cable that you are using 54 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select AN WARNING 8012247 TI7 7 2011 03 07 Subject to change without notice Electrical installation Chapter 6 6 3 Top end cap with extended I O M12 x 5 female connection In addition to the end cap with the system connection the C4000 Select may also utilize a top end cap that has an extended I O connection that is used for cascading additional protective devices e g another C4000 Select or SICK S300 S3000 safety laser scanner Connection of the safety rated outputs associated with these additional cascaded devices occurs at the C4000 Select receiver extended I O connection When an extended I O end cap is used on the top of the C4000 Select receiver unit the integrated LED cannot be used If an integrated LED is
14. Add lines 1 and 2 together and enter the value for line 3 55 ms Line 3 value is the response time for the C4000 Select host Enter the value for the guest 1 response time based on Tab 33 for 5 T the C4000 Select or the value determined for the S300 S3000 safety laser scanner the line 5 value Add lines 4 and 5 together Enter the result as the line 6 value Multiply line 1 from the host response time calculation by 0 50 and then add 2 ms Enter the result as the line 7 value Add lines 6 and 7 together Enter the result in line 8 value Line 8 value is the response time of the guest 1 S3000 safety laser scanner If the device in line 4 is a C4000 Select and floating blanking is enabled multiply the value on line 4 by 0 50 and enter the result as 44 SICK AG Industrial Safety Systems Germany All rights reserved 801224 7 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Tab 39 Response time cal culation for host amp uest 1 guest 2 C4000 Select system 8012247 TI7 7 2011 03 07 Subject to change without notice Technical specifications Chapter 14 Host guest 1 guest 2 C4000 Select system The calculation example shown below is based on the following e Host C4000 Select 30 mm resolution 900 mm protective field height beam code 1 with 1 beam floating blanking e Guest 1 C4000 Select 30 mm resolution 1200 mm protective field height beam code 2 floating bla
15. Note AN WARNING Technical specifications Operating Instructions C4000 Select 11 4 8 Deflector mirror PNS125 EN d FOA Mounting with swivel mount bracket 10 5 Sliding nut groove for side mounting Mirror height S Dimension Dimension Dimension Dimension mm L1 mm L2 mm L3 mm A mm w sa 3 o 4o 522 546 610 When using deflector mirrors the effective scanning range is reduced see Tab 15 on page 30 Do not use deflector mirrors if the formation of droplets or heavy contamination of the deflector mirrors is to be expected The formation of droplets of heavy contamination can be detrimental to the reflection behavior The protective function of the system will be affected and the system will thus become unsafe This would mean that the operator is at risk 82 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Ordering information Chapter 12 C4000 Select Ordering information 12 1 Delivery C4000 Select sender unit e Sender unit e 4 sliding nuts for side bracket C4000 Select receiver unit e receiver unit e 4 sliding nuts for side bracket e test rod with diameter corresponding to the physical resolution of the safety light curtain e label Important Information e label Effective resolution e quick start guide e operating inst
16. Operating Instructions C4000 Select 4 1 Extended l O connection The C4000 Select extended I O connection allows either the connection i e cascading of additional C4000 Select devices or SICK S300 S3000 safety laser scanners with the C4000 Select or external control of the optional integrated LED indicator lamp Refer to section 3 2 4 Standalone devices and cascaded systems on page 15 for additional details regarding C4000 Select cascading options and external control of the optional integrated LED indicator lamp When Safe Extended I O is disabled at the C4000 Select the inputs of the extended I O connection do not influence the device s OSSD states In this case those inputs can be used to control the optional integrated LED indicator lamp Tab 10 C4000 Select exten Safe Extended I O Extended I O C4000 Select C4000 Select receiver ded I O input evaluation CU s A when Safe Extended I O Extended input 1 input 2 protective field optional integrated LED disabled 1 0 DIP indicator lamp if included switch setting Unaligned or Red blocked o Aligned and Green Disabled unblocked Yellow Green Only use the Output LED of the C4000 Select receiver see section 3 4 2 on page 22 to determine the status of the output signal switching devices OSSD safety outputs This is especially important if Safe Extended 1 0 is disabled by DIP switch setting and if WARNING you are using a C4000 Select feat
17. Select electrical input circuitry e discrepancy of the dual channel input evaluation Additional measures must be made to address any external errors that cannot be moni tored internally by the C4000 Select In addition you must exclude any external errors that could occur due to selected user configuration parameters Connecting inappropriate or incompatible device outputs or devices like electrical mechanical devices to the extended I O connection inputs may lead to an undetected error condition of those device s outputs or the wiring causing failure of the safety function and hence exposing personnel to risk of the associated hazard 6 2 2 External control of optional integrated LED indicator lamp If Safe Extended I O is disabled the inputs at the extended I O connection may be used to externally control the color shown by the optional integrated LED indicator lamp For example to achieve this the inputs may be connected to PNP outputs of a PLC See section 4 1 Extended l O connection on page 26 for detailed information on configuration of this operation mode and on information about the color shown by the optional integrated LED indicator lamp depending on the states of the two inputs SICK AG Industrial Safety Systems Germany All rights reserved 53 Chapter 6 Electrical installation Operating Instructions C4000 Select 6 2 3 Pin assignment Fig 35 Pin assinment for system connection M12 x5 2 male and M12 x
18. This table presents summary information only and additional requirements may apply for your application Consult the relevant standards and regulations for additional require ments related to the minimum safety distance calculation The following calculation shows an example calculation of the safety distance for a perpen dicular e g vertical installation of a safety light curtain based on EN ISO 13855 and EN ISO 1385 7 First calculate D using the following formula D 2000 x T 8x d 14 mm Where D Safety distance mm T Stopping run down time of the machine response time of the protective device after light path interruption s d The reach approach speed is already included in the formula Resolution of the light curtain mm i e 30 mm fthe result D is 500 mm then use the determined value as the safety distance gt If the result D is gt 500 mm then recalculate D as follows D 1600 x T 8x d 14 mm gt f the new value D is gt 500 mm then use the newly determined value as the minimum safety distance gt fthe new value D is lt 500 mm then use 500 mm as the safety distance Example Stopping run down time of the machine 290 ms Response time after light path interruption 30 ms Resolution of the light curtain 30 mm T 290 ms 30 ms 320 ms 0 32 s D 2000 x 0 32 8 x 30 14 768 mm D gt 500 mm therefore Ds 1600 x 0 32 8 x 30 14
19. aS OUS 9 2 3 COPITeCD USC ours d Eb Eod Des aud mud losa e Dan ue EDUC ade un bn 10 2 4 General safety notes and protective measures ccccceeseeeceeseeeeeseeeeeeseeeeenes 11 2 5 Protection of the envie er cu sta Se aae enc EO ridotte epit occi eara 12 3 Product description use iue kae spR ei h iro REUS a Dude E aaa ERE U Pug E EM NEU I REESE eue ENDE A NN SURE RERE ME 13 3 1 SPECIA TEQLUNCS RET TT ILLE 13 3 2 Operating principle of the device eere nnn 13 3 2 1 C4000 Select components eene nnns 13 S27 The light CURTAIN prc liess ideis iiie dpi tore adcnd oe teuer teets 14 3 2 3 Device VALGUS 5 spatiis ivbem Pubeotat Sem t Pvssaph es notee Ri dona ER CR pI SN 14 3 2 4 Standalone devices and cascaded systems 15 9 9 EXAMPleSvOn range O USC reiret aeae denuo ivt veMica ad cutie eubei duin a uU cust 20 3 4 C4000 Select status INGICATONS sedis vov E say ree ende em Bette ob eie rate 21 3 4 1 Status indicators of the C4000 Select sender unit 21 3 4 2 Status indicators of the C4000 Select receiver unit 22 3 4 3 Optional integrated LED indicator lamp eeeeseees 23 4 Configurable functions 1 11ee ecco eeee e rennen en nnne nnn annum a annua annuum a aaa a ncm nnna 24 4 1 Extended Oconmneollofisses ua dasteeebedeet van eot bueks Cad ea Fo eeepc M oett ns 26 4 2 ssrejaqueo
20. and only one floating blanking field may exist in a single C4000 Select When one beam floating blanking has been enabled one beam may be blocked in the pro tective field of the C4000 Select without causing a stop condition to occur When two beam floating blanking is enabled two contiguous beams may be blocked in the protective field of the C4000 Select without causing a stop condition to occur When an object that is larger than the floating blanking configuration of the C4000 Select or when more than one object has been detected in the protective field of the C4000 Select an immediate stop condition will occur The first beam normally used for synchronization may be blanked An algorithm is integra ted into the floating blanking function to allow sparks or other small objects to transit through the protective field without causing a stop condition to occur Configuration of floating blanking is accomplished by using three of the DIP switch positi ons A single switch enables or disables floating blanking while the other two switches enable either one or two beam floating blanking All three DIP switches must be in the off position in order for floating blanking to be turned off Refer to chapter 4 Configurable functions on page 24 for additional details on DIP switch setting requirements for floating blanking When the C4000 Select is used with one or two additional C4000 Select devices via connection to the extended I O connect
21. and the protective field of at least one guest protective device is obstructed the protective function of the cascaded system is not ensured and work must stop at the machine In this case the mounting and the configura tion of the safety light curtain must be checked by qualified safety personnel see chap ter 5 Ignoring this warning could lead to risk of failure to detect and therefore result in unsafe operation of the machine exposing personnel to risk of the associated hazard SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Co nfigu ration Chapter 8 C4000 Select Configuration Tab 25 Default DIP switch settings for C4000 Select sender unit Tab 26 Default DIP switch settings for C4000 Select receiver unit when extended I O connection is not present Tab 27 Default DIP switch settings for C4000 Select receiver unit when extended I O connection is available 8012247 TI7 7 2011 03 07 Subject to change without notice Default delivery status As delivered the C4000 Select is configured ready for protective operation The following tables indicate the default switch settings for C4000 Select sender and receiver units Switch Description Beam code 1 select Beam code 2 select Switch Description High range select Safe Extended I O enable Beam code 1 select Beam code 2 select Floating blanking enable One bea
22. description Operating Instructions C4000 Select There are two methods of implementing C4000 Select cascades The first method utilizes an extended I O connection located on the top end cap for the first C4000 Select host and the second C4000 Select guest 1 The third C4000 Select guest 2 utilizes a system connection only Guest 1 Guest 2 Alternatively the second method of implementing cascaded C4000 Select devices uses an extended I O connection that is located on the same end cap as the system connection Guest 1 Guest 2 In a cascade see Fig 5 as an example receiver units may never be physically connected to sender units in any combination A receiver unit physically connected to a sender unit might remain without effect on the safety function This would lead to failure to detect exposing personnel to risk of the associated hazard The only case where physically connecting a sender unit to a receiver unit is possible is the following setup In a standalone C4000 Select pair the sender unit may be powered by connecting it to the extended I O connection of the corresponding receiver unit for ease of wiring Maximum cable length between Host and Guest 10 m Maximum cable length between Guest 1 and Guest 2 10 m 18 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select AN WARNING Fig 6 C
23. device The effectiveness of the protective device must be checked daily by a specialist or by authorized personnel using the correct test rod Always test along the complete hazardous area to be protected never solely at the mounting position of the light curtain SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select AN WARNING Note Fig 37 Daily checks of the protective device 801224 7 TI7 7 2011 03 07 Subject to change without notice Commissioning Chapter 7 How to check the effectiveness and correct function of the safety light curtain Select the correct test rod depending on device resolution By means of the configura tion the entire system or individual areas can have a physical resolution that is diffe rent to the effective resolution e g in case of floating blanking In this case you must select the test rod to suit the effective resolution The effective resolution is described with the related function in chapter 4 Example physical resolution 30 mm operation with single beam floating blanking effective resolution 50 mm Usea test rod for a resolution of 50 mm Do not operate the machine if the Output LED of the C4000 Select receiver turns green during the test If the Output LED of the C4000 Select receiver turns green during the test even for a short per
24. distance D m sender receiver The minimum distance to the reflective surface a mm is shown in the diagram below or may be calculated using the formula shown in Tab 19 Calculation of the minimum distance a from reflective surfaces a mm 131 a mm tan 2 5 x 1000 x D m 43 66 x D m For30 mm resolution the maximum value used for D is 6 m for low scanning range and 19 m for high scan ning range For 14 mm resolution the maximum value used for D is 2 5 m for low scanning range and 8 m for high scanning range SICK AG Industrial Safety Systems Germany All rights reserved 39 Chapter 5 Installation and mounting Operating Instructions C4000 Select 5 2 Steps for mounting the device Special features to note during mounting Always mount the sender and receiver parallel to one another If the units are not WARNING parallel a valid rectangular protective field will not be created In this case the safety function may not work properly exposing personnel to risk of the associated hazard During mounting ensure that sender and receiver are aligned correctly The optical sys tems of sender and receiver must be located exactly opposite to each other the status indicators must be mounted at the same height The system connections of both devices must point in the same direction Otherwise a valid rectangular protective field will not be created In this case the safety function will not work proper
25. even after the bracket has been mounted Attach the screws of the swivel mount bracket with a torque of between 2 5 and 3 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration Part No 2030510 SICK AG Industrial Safety Systems Germany All rights reserved 43 Chapter 5 Installation and mounting Operating Instructions C4000 Select Fig 27 Mounting the C4000 Select with swivel mount bracket Notes gt Mount the bolts marked with D to on the operator side of the system to ensure that they remain accessible after mounting The safety light curtain can then also be adjus ted later The mounting nuts and bolts are not included in the delivery 44 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Fig 28 Composition of the side bracket Notes 801224 7 TI7 7 2011 03 07 Subject to change without notice Installation and mounting Chapter 5 5 2 3 Mounting with side bracket The side bracket is made of die cast zinc ZP O400 It is enamelled in black The side bracket will be covered by the device after mounting It provides adjustment so that the vertical alignment of sender and receiver can be corrected by 2 5 after mounting Part No 2019506 Attach the bolts of the side bracket with a torque of between 5 and 6 Nm Higher torques
26. field width it must be expected the yellow alignment LEDs will be yellow cleaning or realignment required The system then only has a reserve of 30 The external voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60204 1 Suitable power supplies are available as accessories from SICK Within the limits of Uy 66 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Technical specifications Chapter 11 C4000 Select Power up delay of sender and receiver before ready Sender unit Power consumption Power consumption See Tab 32 Permissible line resistance Supply lead 10 Max cable length in a cascaded 10 m system host guest and guest 1 guest 2 Alignment laser Class 1 in accordance with IEC 60 825 1 and 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 June 24 2007 optical output power lt 390 uW CW Weight type dependent Depending on protective field height see page 76 8012247 TI77 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 67 Subject to change without notice Chapter 11 Technical specifications Operating Instructions C4000 Select I Receiver unit Switching outputs OSSDs Dual channel PNP semiconductor short circuit protected cross circuit monitored Response time See chapter 11 2 on page 71 Sw
27. for additional information E ie 7 F ww P F F m P F m P a i at F i aw a ad F am Standalone operation with external control of LED indicator lamp The C4000 Select receiver with integrated LED indicator lamp and extended O connection supports external control of the LED indicator lamp in standalone mode In this configuration the color shown by the LED indicator lamp can be controlled via the two inputs at the extended l O connection The LED indicator lamp can be used as a stacklight to illuminate yellow red or green eliminating the need to purchase and install a separate lamp For example e Ina muting application implemented by means of an additional external muting control unit e g a suitable sens Control unit it could illuminate yellow to signal the temporary muting red when the safety circuit is open and green when the safety circuit is closed The display of the LED indicator lamp is not monitored Depending on the local regulations the external muting lamp must be monitored Applications where monitored muting lamps are mandatory can therefore not be solved by externally controlling the C4000 Select s LED indicator lamp as the sole muting lamp e f for example C4000 Select is used for guarding an automatic machining center which is controlled by a PLC programmable logic controller the C4000 Select could be connected by the inputs of it
28. izjavljam da je proizvod v skladu z dolo bami spodaj navedenih direktiv ES vklju no z vsemi ustreznimi spremembami in da so bili uporabljeni ustrezni standardi in ali tehni ne specifikacije EG f rs kran om verensst mmelse Undertecknad som representerar nedanst ende tillverkare f rs krar h rmed att produkten verensst mmer med best mmelserna i f ljande EU direktiv inklusive samtliga till mpliga till gg till dessa och att relevanta standarder och eller tekniska specifikationer har till mpats AB Uygunluk Beyan A a daki reticiyi temsili eden imza sahibi b ylelikle r n n a a daki AB Y nergesinin lerin direktifleri ile t m ilgili de i iklikleri kapsayacak ekilde uyumlu oldu unu ve ilgili normlar n ve veya teknik spesifikasyonlarin uyguland n beyan eder Directives used MAS DIRECTIVE 2006 42 EC EMC DIRECTIVE 2004 108 EC You can obtain the EC declaration of conformity with the standards used at www sick com SICK AG Erwin Sick Strafse 1 ppa Dr Georg Plasberg D 79183 Waldkirch Management Board Division Manager Production Germany Industrial Safety Systems Industrial Safety Systems authorized for technical documentation 98 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Annex C4000 Select 13 2 Checklist for the manufacturer SICK Checklist for the manufacturer OEM for the inst
29. mount or side bracket rigid or pivoting mounting bracket The following steps are necessary after mounting and installation e completing the electrical connections chapter 6 Electrical installation on page 50 e aligning sender and receiver chapter 7 2 Aligning sender and receiver on page 57 e testing the installation chapter 7 3 1 Tests before the first commissioning on page 58 5 1 Determining the minimum safety distance The C4000 Select must be mounted with an adequate safety distance e tothe hazard or hazardous area e from reflective surfaces No protective function without sufficient safety distance e You must mount the C4000 Select with the correct safety distance to the hazardous area Otherwise the safe protection of the C4000 Select system is not provided and hence operating personnel might be exposed to risk of the associated hazard Risk of failure to detect e Persons who are in the hazardous area but not in the light path between sender and receiver are not detected by the C4000 Select system It is therefore to be ensured that the hazardous area is fully visible and any dangerous state can only be initiated if there are no personnel in the hazardous area The applicable legal and official regulations apply to the use and mounting of the C4000 Select safety light curtain and any associated protective devices These regulations vary depending on the application SICK AG Industrial Safety Systems Ger
30. red as soon as the protective field of the first guest protective device gets obstructed Remove the obstruction from the first guest protective device s protective field Ensure that the Output LED of the host light curtain receiver turns green again as soon as the protective field of the first guest protective device gets clear from obstruction f your cascaded system contains only one guest protective device the procedure is finished at this point If another guest protective device is present continue with the following steps Obstruct the protective field of the second guest protective device with the test rod While doing so do not obstruct the host light curtain s protective field or the first guest light curtain s protective field Ensure that the Output LED of the host light curtain receiver turns red as soon as the protective field of the second guest protective device gets obstructed Remove the obstruction from the second guest protective device s protective field Ensure that the Output LED of the host light curtain receiver turns green again as soon as the protective field of the second guest protective device gets clear from obstruction Do not operate the machine if the Output LED of the host light curtain receiver does not behave exactly as described above If the Output LED of the host light curtain receiver is or turns green while the host light curtain s protective field is clear of obstruction
31. required specify a combined system and extended I O bottom end cap when ordering Refer to section 6 2 Bottom end cap with system connection M12 x 5 male and extended I O connection M12 x 5 female on page 52 for additional information Only PNP type semiconductor based safety outputs may be connected via the extended I O connection Electro mechanical devices i e contact based devices are strictly prohibi ted from being connected to the extended I O connection When cascading C4000 Select devices via the extended I O connection the sender unit may also utilize an extended I O connection for ease of wiring Electro mechical devices are not to be connected to the safe inputs on the extended 1 0 connection Extended I O connections allow you to cascade additional devices to the C4000 Select When implementing such a system you are only allowed to connect PNP type semiconduc tor safety rated devices to the inputs on the extended I O connection Electro mechanical devices e g emergency stops safety interlock switches etc may not be connected to the inputs on the extended I O connection You must ensure that protective device outputs attached to the inputs of the extended I O connection can be read safely The inputs IN1 IN2 of an extended I O connnection enable the 24 V DC PNP semicon ductor safety outputs from a self monitoring sensor e g another C4000 Select or an 300 83000 safety laser scanner to be read safely The sen
32. response time of the guest 2 device SICK AG Industrial Safety Systems Germany All rights reserved 13 Chapter 11 Tab 3f Response time calculation for a standalone C4000 Select device Tab 38 Response time cal culation for C4000 Select host and S3000 safety laser scanner as guest 1 Technical specifications Operating Instructions C4000 Select 11 2 4 Response time calculation examples Standalone C4000 Select device The calculation example shown below is based on the following e C4000 Select 30 mm resolution 300 mm protective field height no beam coding no floating blanking ume omen O Ve C4000 Select response time from Tab 33 2 When floating blanking is enabled multiply the value from line 1 by dis 0 50 and enter the result as the value located for line 2 3 Add lines 1 and 2 together and enter the value for line 3 ms Line 3 value is the response time for the C4000 Select host C4000 Select host and S3000 safety laser scanner as guest 1 The calculation example shown below is based on the following e C4000 Select 30 mm resolution 900 mm protective field height beam code 1 with 1 beam floating blanking e 3000 safety laser scanner as guest 1 with 60 ms response time based on scanner configuration ume Joes a C4000 Select response time from Tab 33 18 ms 2 When floating blanking is enabled multiply the value from line 1 by 9 ms 0 50 and enter the result as the value for line 2 3
33. s extended I O connection to outputs of that PLC The PLC could then provide the machine s current state coded in these two outputs For example If the machine is working normally it could set the outputs to low high C4000 select input 1 input 2 causing the C4000 Select to illuminate the LED indicator lamp in green color If the machine is stopped it could set the outputs to high high C4000 select input 1 input 2 causing the C4000 Select to illuminate the LED indicator lamp in red color If the machine needs user interaction it could alternate the outputs continuously between high high C4000 select input 1 input 2 and high low C4000 select input 1 input 2 causing the C4000 Select s LED indicator lamp to blink red yellow See Tab 4 for details 16 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select WARNING Fig 3 C4000 Select receiver used in standalone operation with external LED indicator lamp control 8012247 TI7 7 2011 03 07 Subject to change without notice Product description Chapter 3 Only use the Output LED of the C4000 Select receiver see section 3 4 2 on page 22 to determine the status of the output signal switching devices OSSD safety outputs This is especially important if Safe Extended 1 0 is disabled by DIP switch setting and if you are
34. s outputs or the wiring causing failure of the safety function and hence exposing personnel to risk of the associated hazard 4 2 Beam coding If several safety light curtains operate in close proximity to each other the sender beams of one pair may optically interfere or even align itself with the receiver of another pair With code 1 or 2 activated the receiver can distinguish the beams designated for it from other beams The following settings are available non coded code 1 and code 2 Use different beam codings if the pairs are mounted in close proximity Pairs mounted in close proximity to each other must be operated with different beam codings code 1 or code 2 If this precaution is neglected the pair may be impaired in its protective function by the beams from the neighboring pair and so change to the unsafe state This would mean that the operator is at risk e Beam coding increases the availability of the protected machine Beam coding also en hances the resistance to optical interference such as weld sparks e Using different beam coding settings will allow one C4000 series sender receiver pair to be mounted in close proximity to another C4000 series sender receiver pair without optical interference e Beam coding will increase the response time of the system This will also change the required safety distance Instructions can be found in chapter 5 1 Determining the minimum safety distance on page 33 e norder for t
35. using a C4000 Select featuring both an integrated LED indicator lamp and an extended 1 0 connection at the receiver unit For this setup the color shown by the optional LED indicator lamp is not necessarily rela ted to the state of the OSSDs This might lead to false assumptions about the receiver unit s current state especially during daily functional checks of the protective device described in section 7 3 3 on page 58 This may lead to exposure of personnel to risk of the associated hazard Refer to section 3 4 3 on page 23 for additional information Cascade of multiple C4000 Select pairs The C4000 Select supports the cascade of up to three 1800 mm protective field height C4000 Select sender and receiver pairs This may be realized only when the extended I O connection is available When three light curtains are cascaded together a physical barrier may be necessary to prevent optical interference between the two light curtains configured with the same beam code if they are positioned too closely together Refer to section 4 2 Beam coding on page 28 for additional information regarding this requirement SICK AG Industrial Safety Systems Germany All rights reserved 17 Chapter 3 Fig 4 C4000 Select recei vers used in cascade with extension connection on top end cap Fig 5 C4000 Select recei vers used in cascade with extension connection on same end cap as system connection AN WARNING Note Product
36. 00 Select sender unit 61 Tab 26 Default DIP switch settings for C4000 Select receiver unit when extended I O connection is not present essere enne nnne rn nnne rr nara ranis 61 Tab 27 Default DIP switch settings for C4000 Select receiver unit when extended VO connecti n IS avallabl6 zu eseoit evi iuteveces A Pt Cap De NN ESO nbl xs d Va x vao a esM 61 Tab 28 C4000 Select LED troubleshooting on sender unit eeeesssssesss 64 Tab 29 C4000 Select LED troubleshooting on receiver unit seeeesssseeeess 64 Tab 30 Error displays of the 7 segment display ecce 65 T8534 Datasheet C4000 SeleeDisueu o sas esur isa cR E E ceu vR P eec ae eo tun 66 Tab 32 C4000 Select power consumption information eeeeeeeeeenrenennnnnn 10 100 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select 8012247 TI7 7 2011 03 07 Subject to change without notice Annex Chapter 13 Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab 33 34 35 36 37 38 39 40 41 42 43 44 45 46 4T 48 49 50 5f 52 53 54
37. 000 Select recei ver unit DIP switch settings for beam coding Tab 9 C4000 Select recei ver unit DIP switch settings for floating blanking 8012247 TI7 7 2011 03 07 Subject to change without notice Configurable functions Chapter 4 Safe Extended 1 0 Description enable Safe Extended I O is disabled If the unit includes the integrated LED indicator lamp it can be controlled by the state of the two inputs at the extended I O connection as shown in Tab 4 on page 23 Safe Extended l O is enabled external control of the optional integrated LED indicator lamp is not possible Additional information regarding the extended I O connection can be found in section 4 1 Extended I O connection on page 26 OFF o Nobeamcodngtuneode o on or emoet or fon semoene CE Additional information regarding beam coding can be found in section 4 2 Beam coding on page 28 Floating One beam Two beam Description blanking FB select FB select enable R Fotin banking is disabled oN ON oF Floating blanking is enabled for 1 beam blanking oN OFF Jon Floating blanking is enabled for 2 beam blanking All other configurations Invalid configuration will result in a fault condition Additional information regarding floating blanking can be found in section 4 4 Floating blanking on page 31 SICK AG Industrial Safety Systems Germany All rights reserved 25 Chapter 4 Configu rable fu nctions
38. 011 03 07 Subject to change without notice Operating Instructions Ordering information Chapter 12 C4000 Select Tab 55 C4000 Select with Protective field Part numbers and model designations 30 mm resolution bottom end cap extension connection and integrated height mm l Sender 9 and LED indicator lamp on the Sender 9 only Receiver 9I only MS receiver unit 30 mm XCA0S 0303A0AO00BAO XCA4OE O303AOAOCBCO XC40P 0303A0A0CBCO 1208877 1208950 1052727 1204156 1204167 1043136 1208879 1208886 1052728 1204158 1204168 1043137 1208880 1208887 1052729 XCA40S 1003A0AO00BAO XCAOE 1003AOAOCBCO XCAOP 1003AOAOCBCO 1204160 1204169 1043138 1208882 1208888 1052730 1204162 1204170 1043139 1208884 1208889 1052731 1204164 1204171 1043140 8012247 TI7 7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 89 Subject to change without notice Chapter 12 Tab 56 C4000 Select with bottom end cap extension connection receiver only 14 mm resolution Tab 57 C4000 Select with bottom end cap extension connection receiver only 30 mm resolution Ordering information Operating Instructions C4000 Select 12 7 C4000 Select with bottom extension connection receiver only The following tables provide part number and model designation information for C4000 Select sender and receiver units that may be used in a system extending a S300 or 53000 safety laser scanner
39. 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 3 Subject to change without notice List of contents Operating Instructions C4000 Select 6 Electrical installation iei iiri ein een apu Feu aa Eoo n ae CRY ERERE ERRURE C EEPA ER ERB FRAU CERA nur ERR PA ERR 50 6 1 Bottom end cap with system connection M12 x 5 male 51 6 2 Bottom end cap with system connection M12 x 5 male and extended O connection M12 x5 female crie ratto Eua ne eoa VE FU nex Re Y SEE QE ve go eive vx Y 52 6 2 1 Cascadia ET UTERE RET iene 52 6 2 2 External control of optional integrated LED indicator lamp 53 6 2 3 PIAS SIG GTEE ee Gon fes cus vim ades ER est AE cp s Ses iced T cents 54 6 3 Top end cap with extended I O M12 x 5 female connection 55 amp COMMISSIONING ioendicitist non Dua re us x ER rasa FECU RE LU era E FERRUM RE CUSR DU RUE LORI E Cada SE SEE CEU NE CE ER 57 f Display sequence during power Up eeeeeeeee nennen nnn nnne 57 1 2 Aligning sender and TecelVe susvssusediqiemut useetactatet utro dune nbi uoa ticuda tiU er beets 57 1 3 MOST MOUS S acoccsscAodtetiastutadupderapch a ou cc De pr ott EU 58 334 Tests before the first commissioning sees 58 1 3 2 Regular inspection of the protective device by qualified Sane LY DG ES ON a eiae nenei e a testament sates 58 3 3 Daily functional checks of the protec
40. 07 Subject to change without notice Technical specifications Chapter 14 11 2 Response time The response time depends on the following parameters e number of beams length and resolution dependent e beam coding e configuration of floating blanking e number of cascaded systems e the output signal switching device used How to determine the response time of the system Determine the response time of the individual components of the system The response time of a C4000 Select standalone or host device is described in sec tion 11 2 1 Calculating the host standalone response time on page 72 The response time for guest 1 using a C4000 Select pair or an 5300 83000 safety laser scanner as guest 1 is described in section 11 2 2 Calculating the guest 1 response time on page 73 The response time for guest 2 using a C4000 Select pair as guest 2 is described in section 11 2 3 Calculating the guest 2 response time on page 3 You must also consider other components of the response time when performing mini mum safety distance calculations Other components include but are not limited to safety interfaces safety communication networks machine stopping time etc See section 5 1 1 Minimum safety distance to the hazardous area on page 34 for additional information Observe the maximum response time in cascaded systems without protection against standing behind In cascaded systems without protection against stan
41. 08991 1052783 1208948 1208992 1052784 HER XCA40S 1601A0AO00BAO0 XCAOE 1601A0AOCBAO XCAOP 1601AO0AOCBAO 1208949 1208993 1052785 XCA40S 1801A0AO00BAO0 XCAOE 1801AO0AOCBAO XCAOP 1801AOAOCBAO Protective field Part numbers and model designations 30 mm resolution height mm Sender and Sender only Receiver 9l only receiver P 1204154 1204155 1043129 XCA40S 0303AO0AOO0BAO XCAOE 0303AOAOCBAO XCAOP 0303AOAOCBAO 450 1208877 1208878 1052722 XCA40S 0403AOAOBAAO XCAOE 0403AO0AOCBAO XCAOP 0403AOAOCBAO 1204156 1204157 1043130 899 scaosososiotonwo mcuoeoeoswonocbio cioeoeosioioc o 1208879 1208894 1052723 1204158 1204159 1043131 29 wcaososeshoionwo mcuocoeoswonocbio cioeososioiocto 1208880 1208881 1052724 1204160 1204161 1043132 1350 1208882 1208883 1052725 XC40S 1303A0A00BA0 XC40E 1303A0AOCBAO XCAOP 1303AO0AOCBAO 1204162 1204163 1043133 1208884 1208885 1052726 1800 1204164 1204165 1043134 XC40S 1803A0A00BA0 XCAOE 1803AOAOCBAO XCAOP 1803AOAOCBAO SICK AG Industrial Safety Systems Germany All rights reserved 87 Chapter 12 Tab 54 C4000 Select with bottom end cap extension connection and integrated LED indicator lamp on the receiver unit 14 mm resolution Ordering information Operating Instructions C4000 Select 12 6 C4000 Select with bottom end cap system extension connections and integrated LED indicator lamp The followin
42. 1 C4000 Select LED indication on sender 801224 7 TI7 7 2011 03 07 Subject to change without notice Product description Chapter 3 3 4 C4000 Select status indicators The C4000 Select provides simple operational status information using LED indicators and a segment display 3 4 1 Status indicators of the C4000 Select sender unit The C4000 Select sender unit has two status indicator LEDs that provide the operational status as shown in the figure below Laser alignment aid POWER REPLACE ponme Disney Weng o Yellow Supply voltage OK Check the power to the sender unit the Check the power to the sender unit 4 to the sender unit pe S The sender unit has detected an internal error Replace sender unit Internal self test completed successfully or power is off SICK AG Industrial Safety Systems Germany All rights reserved 21 Chapter 3 Fig 11 Status indicators of the C4000 Select receiver unit Tab 2 C4000 Select recei ver LED display indication Product description Operating Instructions C4000 Select 3 4 2 Status indicators of the C4000 Select receiver unit The C4000 Select receiver unit has several LED groups and a segment LED display that provide the operational status as shown in the figure below 9924 ALIGNMENT iEDName Display Meaning OUTPUT Output signal switching devices OSSD safety outputs are ON Output signal switching devices OSSD
43. 4000 Select Fault diagnosis Chapter 10 Fault diagnosis AN WARNING 8012247 TI7 7 2011 03 07 Subject to change without notice This chapter describes how to identify and rectify errors and malfunctions during the operation of the safety light curtain 10 1 What to do in case of faults Cease operation if the cause of the malfunction has not been clearly identified Stop the machine if you cannot clearly identify or allocate the error or if you cannot safely remedy the malfunction Ignoring this warning could lead to failure to detect and therefore result in unsafe operation of the machine exposing personnel to risk of the associated hazard The system state lock out In case of certain faults or an erroneous configuration the system can go into the lock out status The 7 segment display on the safety light curtain then indicates a number ranging from 1 through 6 To place the device back in operation Rectify the cause of the fault as per Tab 30 gt Switch the power supply for the C4000 Select off and on again e g by unplugging the system connection and reinserting it 10 2 SICK Support If you cannot remedy an error with the help of the information provided in this chapter please contact your local SICK representative SICK AG Industrial Safety Systems Germany All rights reserved 63 Chapter 10 Tab 28 C4000 Select LED troubleshooting on sender unit Tab 29 C4000 Select LED troubleshooting
44. 4000 Select receiver with extended I O connection shown on top end cap and with system connection used to cascade a SICK S3000 safety laser scanner 801224 7 TI7 7 2011 03 07 Subject to change without notice Product description Chapter 3 Cascade of C4000 Select and SICK S300 S3000 safety laser scanner The C4000 Select supports the cascade of a single SICK S300 or S3000 safety laser scan ner Connection of the S300 or S3000 occurs on the extended I O connection to provide both power and connection of safety relevant signals i e safety outputs from the safety scanner The extended l O connection may be located on either the top end cap or with the system connection on the bottom end cap of the C4000 Select receiver A connection of a safety laser scanner to the extended O of the sender is not possible In a cascade see Fig 5 as an example receiver units may never be physically connected to sender units in any combination A receiver unit physically connected to a sender unit might remain without effect on the safety function This would lead to failure to detect exposing personnel to risk of the associated hazard SICK AG Industrial Safety Systems Germany All rights reserved 19 Chapter 3 Fig 7 Hazardous point pro tection using a C4000 Select Safety light curtain left Fig 8 Hazardous area pro tection using a C4000 Select safety light curtain right Fig 9 Access protection using a C4000 Sele
45. 40S 0601A0A00AAO XC40E 0601A0A0CBCO 1208920 1208997 1052811 0 XCA0S 0701A0A00AA0 XCAOE 0701AOAOCBCO XC40P 0701A0A0CCCO 1208921 1208998 1052812 1208922 1208999 1052813 1208924 1209001 1052815 1208925 1209002 1052816 1208923 1209000 1052814 XC405S 1201A0A00AA0 XCAOE 1201AOAOCBCO XC40P 1201A0A0CCCO 1650 1208926 1209003 1052817 XCA0S 1601A0A00AAO XCAOE 1601AOAOCBCO XC40P 1601A0A0CCCO 4800 1208927 1209004 1052818 XCA40S 1801A0A00AAO XCAOE 1801AOAOCBCO XCAOP 1801AO0AOCCCO 8012247 TI7 7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 91 Subject to change without notice Chapter 12 Ordering information Operating Instructions C4000 Select Tab 59 C4000 Select with Protective field Part numbers and model designations 30 mm resolution bottom end cap extension connection and integrated height mm i Sender 9 and LED indicator lamp receiver Sender J only Receiver 9I only teceiver pl only 30 mm resolution 1204061 1204166 1043147 XCA40S 0303A0A00AAO XCAOE 0303AOAOCBCO XCAOP 0303AOAOCCCO 1204068 1204167 1043148 1208855 1208886 1052738 1204071 1204168 1043149 1208856 1208887 1052739 1208853 1208950 1052737 XC40S O403A0A0AAA0 XCAOE 0403AOAOCBCO XCAOP 0403AOAOCCCO XC40S 1003A0A00AAO 1204118 1204169 1043150 XC40S 1203A0A00AAO XCAOE 1203AOAOCBCO XCAOP 1203A0AO0CCCO 1208858 1208888 1052740 XC40
46. 47 TI77 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 35 Subject to change without notice Chapter 5 Tab 17 Minimum safety distance formula summary per ANSI CSA standards Note Installation and mounting Operating Instructions C4000 Select 5 1 3 Minimum safety distance according to ANSI CSA standards and OSHA regulations The following table summarizes typical calculations of the minimum safety distance Approach Minimum safety distance calculation based on 30 mm object detection resolution Perpendicular Ds Hg x Ts To T Tm Dor B 90 5 Where D is 3 08 inches 78 2 mm Horizontal Ds Hg X Ts To T t Tom Dor BES OM aS Where D is 48 inches 1 21 m Angular For B gt 30 use the perpendicular approach 5 s ys835 For B lt 30 use the horizontal approach The minimum safety distance requirement is based on the beam that is located the closest to the hazard This table presents summary information only and additional requirements may apply for your application Consult the relevant standards and regulations for additional require ments related to the minimum safety distance calculation The following example shows the calculation of the minimum safety distance based on ANSI B11 19 CAN CSA Z434 and OSHA 29 CFR 1910 217 for a perpendicular e g verti cal installation of a safety light curtain Depending on the application and the ambient c
47. 640 mm 25 2 inches 8 Ds is referenced as S in EN ISO 13855 and EN ISO 13857 38 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select AN WARNING Fig 20 Minimum distance to reflective surfaces Note Fig 21 Graph minimum distance from reflective surfaces Tab 19 Formula for the calculation of the minimum distance to reflective surfaces 8012247 TI7 7 2011 03 07 Subject to change without notice Installation and mounting Chapter 5 5 1 5 Minimum distance to reflective surfaces Maintain the minimum distance from reflective surfaces The light beams from the sender may be deflected by reflective surfaces This can result in failure to identify personnel infringing on the protective device causing an operator to be at risk Ensure that your application adheres to the required minimum distance to reflective surfaces All reflective surfaces and objects e g material bins must be a minimum distance a from the light path between sender and receiver The minimum distance a depends on the distance D between sender and receiver Reflective surface LLLL gg gg g ga LLL Lg Lg Minimum distance a Field of view Distance D sender receiver The field of view of the sender and receiver optics is identical How to determine the minimum distance from reflective surfaces Determine the
48. 8 1208933 1208977 1052769 E XCAOE 0601AO0AO0CABO XCAOP 0601AO0AOCABO 1208934 1208978 1052770 1208935 1208979 1052771 1208936 1208980 1052772 XCA0S 1501A0A00ABO XCA40E 1501A0AOCABO XCA40P 1501A0AOCABO 1208937 1208981 1052773 1650 XC40S 1601A0A00ABO XCAOE 1601AOAOCABO XCAOP 1601AO0AOCABO 1208938 1208982 1052774 1800 XC40S 1801A0A00ABO XCAOE 1801AOAOCABO XCAOP 1801AOAOCABO Protective field Part numbers and model designations 30 mm resolution height mm Sender and Sender 9 only Receiver 9I only receiver Pl 300 1204069 1204134 1043123 XCA40S 0303A0AO0ABO XCAOE 0303AOAOCABO XCAOP 0303AOAOCABO 1208867 1208868 1052717 1204132 1204146 1043124 1208869 1208870 1052718 1204145 1204147 1043125 1208871 1208872 1052719 1200 1204148 1204149 1043126 XCA0S 1203A0A00ABO XCAOE 1203AOAOCABO XCAOP 1203AO0AOCABO 1350 1208873 1208874 1052720 XCA40S 1303A0AO00ABO XCAOE 1303AO0AOCABO XCAOP 1303AOAOCABO 4500 1204150 1204151 1043127 XC40S 1503A0A00ABO XCAOE 1503AO0AOCABO XCAOP 1503AO0AOCABO 3 1208875 1208876 1052721 1204152 1204153 1043128 86 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Tab 52 C4000 Select with bottom end cap extension connection 14 mm resolution Tab 53 C4000 Select with bottom end cap extension connect
49. 8883 1052735 1204119 1204163 1043145 1208860 1208885 1052736 1204112 1204165 1043146 90 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Ordering information Chapter 12 C4000 Select 12 8 C4000 Select with bottom extension connection and integrated LED indicator lamp receiver only The following tables provide part number and model designation information for C4000 Select sender and receiver units that may be used in a system extending a S300 or 53000 safety laser scanner The extension and system connections are both incorporated into the bottom end cap of the devices An LED indicator lamp 360 view that provides status information is integrated into the top end cap of the C4000 Select receiver unit In standalone operation alternatively the integrated LED indicator lamp of these devices may be externally controlled via the inputs of the extended I O connection Tab 58 C4000 Select with Protective field Part numbers and model designations 14 mm resolution bottom end cap extension connection and integrated height mm Sender P and LED indicator lamp receiver Sender J only Receiver 9I only ioceivor mi UR eres eon 1208918 1208994 1052808 XCA40S 0301A0A00AAO XCAOE 0301AOAOCBCO XCAOP 0301AOAOCCCO 1208825 1208995 1052809 450 pcensosooooo eceocoeosaoiocooo oeodoraDinonon 1208919 1208996 1052810 0 XCA
50. C4000 Select 6 2 Bottom end cap with system connection M12 x 5 male and extended 1 0 connection M12 x 5 female In addition to the system connection the C4000 Select may have an extended l O connec tion included in the same end cap This extended I O connection is either used for external control of the optional integrated LED indicator lamp or for cascading additional protective devices e g another C4000 Select or SICK S300 S3000 safety laser scanner 6 2 1 Cascading Connection of the safety rated outputs associated with these additional cascaded devices occurs at the extended I O connection of the C4000 Select receiver Only PNP type semiconductor based safety outputs may be connected via the extended I O connection Electro mechanical devices i e contact based devices are strictly prohibi ted from being connected to the extended I O connection When cascading C4000 Select devices via the extended I O connection the sender unit may also utilize an extended I O connection for ease of wiring pondent C4000 Select i receiver Receiver Sender Maximum cable length between sender and receiver 15 m 52 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select AN WARNING 8012247 TI7 7 2011 03 07 Subject to change without notice Electrical installation Chapter 6 Electro mechical devices are not to be
51. LED indicator lamp is not necessarily rela ted to the state of the OSSDs This might lead to false assumptions about the receiver unit s Current state especially during daily functional checks of the protective device de scribed in section 7 3 3 on page 58 This may lead to exposure of personnel to risk of the associated hazard If such a receiver unit is operated in standalone mode the color of the integrated LED indicator lamp is controlled by the two inputs at it s extended I O connection as follows Extended 1 0 Extended 1 0 eae A Integrated LED indicator lamp input 1 input 2 As described in Tab 3 on page 23 Green An open extended I O input is interpreted as LOW SICK AG Industrial Safety Systems Germany All rights reserved 23 Chapter 4 Configurable functions Operating Instructions C4000 Select Configurable functions AN WARNING Fig 12 C4000 Select sender unit DIP switch Tab 5 C4000 Select sender unit DIP switch settings Fig 13 C4000 Select recei ver unit DIP switches Tab 6 C4000 Select recei ver unit DIP switch settings for high range The C4000 Select supports several advanced functions which are configured using DIP switches Included in these advanced functions are beam coding extended I O capability and floating blanking The DIP switches used for configuration are located under the plastic cover in the system connection end cap You must ensure electrostatic di
52. OPERATING INSTRUCTIONS C4000 Select Safety Light Curtain SICK Sensor Intelligence Operating Instructions C4000 Select This document is protected by the law of copyright whereby all rights established therein remain with the com pany SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG CX 5L JUS SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions List of CO nte nts C4000 Select List of contents T ADOUE this dOCUIe Es caia E Rio reu AVETE UREUS aaa NRRSERUR LA REC o ekEREN E EUR US IN REP CERE VR TENE 6 1 1 F nction of this GOCUMEN sacwteccastootatetwutescaniisocs ensein Oo cama Fol tdeo orav oa uis ene t nec 6 1 2 Me Cle edi tj opt e NL CPC REC HP HR ROCHE 6 1 3 SCONO eiie Ee IE IE D s IM hu MM LAM SIME IA CD ene 6 1 4 Dept or Informaetlofimssedsisodredi we dotuecd E ee ean ae 6 wS PRD CV AU ONS aaee A N e ei t LI T ELTE T 1 6 SV UNIONS MIS Cet detec Pr T 2 gt OmMSafe oina E ET 9 2 1 Qualitiedsadtely DersSonbhielsssncoiaadodroebusdvace nx ceto P eoe POE Ex Ro or Deci CX ee tans 9 2 2 Applications Of the deVICG isici ciue i vip en UFU UE ade Iv D Ux La Gone Dea igo vRII vac M reo UL
53. S 1303A0A00AAO XCAOE 1303AOAOCBCO XC40P 1303A0A0CCCO XCAOE 1003AOAOCBCO XCAOP 1003A0AO0CCCO 1204119 1204170 1043151 1208860 1208889 1052741 1204112 1204171 1043152 XC40 8034040080 92 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI77 2011 03 07 Subject to change without notice Operating Instructions Ordering information Chapter 12 C4000 Select 12 9 Additional front screen weld spark guard Notes Two additional front screens weld spark guards supplied for each part number e The additional front screen fits both on the sender and on the receiver e The additional front screen may be used only if the curved enclosure side is accessible e An additional front screen reduces the scanning range of the system by 896 If sender and receiver each use an additional front screen the scanning range will be reduced by 16 Tab 60 Part numbers addi Protective field height Part number tional front screen weld spark guard mm 2033236 2033237 2033238 12 10 Deflector mirror 12 10 1 Deflector mirror PNS75 deflector mirror PNS75 800 PNS75 034 ee OT PNS75 049 oe 80 PNS75 064 ee 750 PNS75 079 1019417 o 90 O PNS75 094 dus 8012247 TI7 7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 93 Subject to change without notice Chapter 12 Ordering information Operating Instructions C4000 Select Tab 62 Part number Protective f
54. S prohlaseni o shod Ni e podepsan zastupujici n sleduj ciho v robce timto prohla uje Ze vyrobek je v souladu s ustanoven mi nasledujici ch sm rnice sm rnic ES v etn v ech platn ch zm n a e byly pou ity odpov daj ci normy a nebo technicke specifikace EF overensstemmelseserkl ring Undertegnede der repr senterer f lgende producent erkl rer hermed at produktet er i overens stemmelse med bestemmelserne i folgende EF direktiv er inklusive alle g ldende ndringer og at alle tilsvarende standarder og eller tekniske specifikationer er blevet anvendt EE AfAworn ouppoppwons O Yrroypaguwy kmpoocrov TOV AKOAOUBO KATUOKEUQAOT NAWVEI HE TO rrap v yypadqo t To mpoi v cuppoptpovtrat HE TOUS poug TNG Twv ak AouOngc wv OSnyicte wv Ts EE ouumepoiauBavou vov bwy TWV EQAPYOCOLEVWV TAOTTOTTONOEWV Kai OTL xouv epappoorei ra avriororxa rrp rurra KAI OI TEXVIKES Trpo iaypaq g Declaraci n de conformidad CE El abajo firmante en representaci n del fabricante indicado a continuaci n declara que el producto es conforme con las disposiciones de la s siguiente s directiva s de la CE incluyendo todas las modificaciones aplicables y que las respectivas normas y o especificaciones t cnicas han sido aplicadas EU vastavusdeklaratsioon Allakirjutanu kes esindab j rgmist tootjat kinnitab k esolevaga et antud toode vastab j rgneva te EU direktiivide s tetele kaasa arvatud k ikidele
55. ain for high scanning range Do not use deflector mirrors if the formation of droplets or heavy contamination of the deflector mirrors is to be expected The formation of droplets of heavy contamination can be detrimental to the reflection behavior The protective function of the system will be affected and the system will thus become unsafe This would mean that the operator is at risk Deflector mirror 14 mm resolution 30 mm resolution The information in the table relates to 90 beam deflection per mirror and a protective field height of 900 mm If you need more advice on mirror applications please get in touch with your local SICK representative Refer to chapter 4 Configurable functions on page 24 for additional details on DIP switch setting requirements for scanning range 30 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select 8012247 TI7 7 2011 03 07 Subject to change without notice Configurable functions Chapter 4 4 4 Floating blanking Floating blanking functionality permits the C4000 Select safety outputs OSSDs to remain in an active high state e g green state when an object of limited fixed size is moving in the protective field of the C4000 Select The C4000 Select supports one or two beam floating blanking It is not required that an object be present for the outputs to be active high
56. allation of electro sensitive protective equipment ESPE Chapter 13 The details on the items listed below must be available at the latest when the system is commissioned for the first time depending however on the various applications the requirements of which must be reviewed by the manufac turer OEM This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests 1 Have the safety rules and regulations been observed in compliance with the Yesl NoU directives standards applicable to the machine 2 Arethe applied directives and standards listed in the declaration of conformity Yesl NoU Does the protective device fulfil the required PL SILCL and PFHd according to YesL NolJ EN ISO 13849 1 EN 62061 and the type according to EN 61496 1 4 ls the access to the hazardous area hazardous point only possible through the protective field of YesL NolJ the ESPE 5 Have appropriate measures been taken to prevent mechanical point of operation guarding YesL NolJ or monitor unprotected presence in the hazardous area when protecting a hazardous area hazardous point and have these been secured against removal 6 Are additional mechanical protective measures fitted and secured against manipulation which Yesl Nol prevent reaching under over or around the ESPE 7T Has the maximum shutdown and or stopping time of the machine been measured specified YesL NolJ and documented at
57. alled and initialized by qualified safety personnel in accordance with these operating instructions If the device is used for any other purposes or modified in any way including during mounting and installation any warranty claim against SICK AG and its subsidiary companies shall become void SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select AN WARNING 8012247 TI7 7 2011 03 07 Subject to change without notice On safety Chapter 2 2 4 General safety notes and protective measures Safety notes Please observe the following procedures in order to ensure the correct and safe use of the safety light curtain C4000 Select Any deviation from the following procedures may cause failure of the safety function and hence expose personnel to risk of the associated hazard e he national international rules and regulations apply to the installation use and periodic technical inspections of the safety light curtain in particular Machinery Directive 2006 42 EC Equipment Usage Directive 2009 104 EC the work safety regulations safety rules other relevant health and safety regulations Manufacturers and operators of the machine with which the safety light curtain is used are responsible for obtaining and observing all applicable safety regulations and rules e The notices in particular the test r
58. and with top end cap LED units in mm Values are typical consult SICK for engineering XE Man PP Pie batt abut utube abut UR Ez Md ES eom E wi ro RE e jn s p m n b SICK AG Industrial Safety Systems Germany All rights reserved 41 Chapter 11 Technical specifications Operating Instructions C4000 Select 11 4 2 C4000 Select sender all variants C4000 Select sender dimensions for front and side views with system connection with system connection and top extension connection and with system and extension connec tion on bottom units in mm Values are typical consult SICK for engineering Fig 39 Dimensional drawing C4000 Select sender mm Tab 43 Dimensions depen Protective field height L1 L2 L3 dent on the protective field height C4000 Select sender mm typical 48 SICK AG Industrial Safety Systems Germany All rights reserved 801224 7 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Technical specifications Chapter 11 C4000 Select 11 4 3 Omega bracket Fig 40 Omega bracket Part no 2044846 11 4 4 Swivel mount bracket Fig 41 Dimensional drawing swivel mount bracket mm Part no 2030510 801224 7 TI77 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 49 Subject to change without notice Chapter 11 Technical specifications Operating Instructions C4000 Select
59. asjakohastele muudatustele ja et on kohaldatud vastavaid n udeid ja v i tehnilisi kirjeldusi EY vaatimustenmukaisuusvakuutus Allekirjoittanut joka edustaa alla mainittua valmistajaa vakuuttaa t ten ett tuote on seuraavan ien EU direktiivin ien vaatimusten mukainen mukaan lukien kaikki sovellettavat muutokset ja ett vastaavia standardeja ja teknisi erittelyj on sovellettu D claration CE de conformit Le soussign repr sentant le constructeur ci apr s d clare par la pr sente que le produit est conforme aux exigences de la des directive s CE suivantes y compris tous les amendements applicables et que les normes et ou sp cifications techniques correspondantes ont t appliqu es EK megfelel s gi nyilatkozat Alul rott az al bbi gy rt k pviselet ben ezennel kijelenti hogy a term k megfelel az al bbi EK ir nyelv ek k vetelm nyeinek bele rtve azok minden vonatkoz m dos t s t s kijelenti hogy a megfelel szabv nyokat s vagy m szaki el ir sokat alkalmazta EB samraemisyfirlysing Undirrita ur fyrir h nd framlei andans sem nefndur er her a ne an l sir pv h r med yfir ad varan er i samr mi vid kv i eftirtalinna EB tilskipana ad me t ldum llum breytingum sem vid eiga og ad varan er i samr mi vi vi eigandi sta la og e a taskniforskriftir Dichiarazione CE di conformit ll sottoscritto rappresentante il seguente costruttore dichiara qui di seguito ch
60. ber of illuminated LEDs increases an increased percentage of beams are aligned between sender and receiver unit When all beams are aligned all five 5 LEDs will be illuminated If all five 5 LEDs are yellow then there is a weak signal between sender and receiver If all five 5 LEDs are green then the alignment is correct with adequate signal strength Using the clamping bolts fix the light curtain in place SICK AG Industrial Safety Systems Germany All rights reserved 57 Chapter 7 58 Notes Note Commissioning Operating Instructions C4000 Select Switch the power supply off and then back on again and check the five 5 alignment LEDs to ensure alignment is still adequate e The laser alignment mode will be active for four 4 minutes after activation To reacti vate the laser alignment mode press the laser activation button on the sender device e f you wish to readjust the alignment later press the laser activation button on the C4000 Select sender unit e he safety outputs of a host C4000 Select device that is cascaded will remain inactive low i e red until all guests have been correctly aligned and their corresponding outputs are active high i e green 1 3 Test notes The purpose of the tests described in the following sections is to confirm the safety requirements specified in the national international rules and regulations especially the safety requirements in the Machine and Work Equip
61. can damage the bracket lower torques provide inadequate protection against vibration SICK AG Industrial Safety Systems Germany All rights reserved 45 Chapter 5 Installation and mounting Operating Instructions C4000 Select Fig 29 Mounting the C4000 Select with side bracket Sliding nut ERN Sliding nut Notes gt When mounting the side bracket ensure that the bolts marked D and remain accessible allowing you later to adjust and lock the safety light curtain in position The mounting nuts and bolts are not included in the delivery 46 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Fig 30 Rigid mounting bracket Fig 31 Mounting the C4000 Select with rigid mounting bracket Notes 8012247 TI7 7 2011 03 07 Subject to change without notice Installation and mounting Chapter 5 5 2 4 Mounting with rigid mounting bracket The rigid mounting bracket is a black powder coated bracket without adjustment It is only suitable for mounting surfaces on which it is not necessary to compensate for large mechanical tolerances The alignment of the sender and receiver can be corrected after mounting using only the slots Part No 7021352 E 78 7 N i N S Sliding nuts oo oo s Sliding nuts e CN m lt gt When mounting the rigid mountin
62. ch an equivalent value before the internal discrepancy timer expires Failure to reach an equivalent value before the discrepancy time expires will cause a lock out condition to occur Electrical mechanical devices e g emergency stop buttons or safety interlock switches must not be connected to the extended I O You must ensure that the Safe Extended 1 0 DIP switch setting satisfies your safety application requirements When cascading one or more devices with the C4000 Select you must ensure that the Safe Extended I O DIP switch setting s for extended I O is enabled as required for your application You must also validate that the C4000 Select and all cascaded protective devices perform in accordance with your risk assessment risk reduction strategy as well as applicable local regional and national regulatory requirements False setting of the Safe Extended l O DIP switch may cause malfunction of the guest pair s safety function and hence expose personnel to risk of the associated hazard You must ensure that protective device outputs attached to the inputs of the extended I O connection can be read safely The inputs IN1 IN2 of an extended I O connection enable the 24 V DC PNP semiconduc tor safety outputs from a self monitoring sensor e g another C4000 Select or an 300 83000 safety laser scanner to be read safely The sensor connected to the inputs of the extended I O connection e g guest C4000 Select or S3000 safety laser sca
63. connected to the safe inputs on the extended I O connection Extended I O connections allow you to cascade additional devices to the C4000 Select When implementing such a system you are only allowed to connect PNP type semiconduc tor safety rated devices to the inputs on the extended I O connection Electro mechanical devices e g emergency stops safety interlock switches etc may not be connected to the inputs on the extended l O connection You must ensure that protective device outputs attached to the inputs of the extended I O connection can be read safely The inputs IN1 IN2 of an extended I O connection enable the 24 V DC PNP semiconduc tor safety outputs from a self monitoring sensor e g another C4000 Select or an S300 3000 safety laser scanner to be read safely The sensor connected to the inputs of the extended I O connection e g guest C4000 Select or S3000 safety laser scanner must e be self monitoring and detect any error conditions that may occur with its output signal switching devices OSSDs using test signals The host C4000 Select filters these test signals out e execute a safe shutdown of the switching outputs when any error is detected Integrated safety mechanisms ensure detection of possible errors on safety capable inputs for e internal errors on safety capable inputs which prevent the inputs from returning to the safe state An internal error on a safety capable input is a failure of the C4000
64. ct 3 2 4 Standalone devices and cascaded systems The C4000 Select allows you to coordinate multiple protective devices e g additional C4000 Select devices or SICK 8300 83000 safety laser scanner in a single safety System A maximum of three C4000 Select devices can be connected in series as a cascade The following configurations are possible e standalone operation of a single C4000 Select pair e cascade of a host C4000 Select with a guest C4000 Select e cascade of a host C4000 Select with two guest C4000 Select devices e cascade of a host C4000 Select with a SICK 8300 83000 safety laser scanner Cascaded devices are connected using the extended I O connection The extended O connection may be located either beside the system connection extended I O connection on the bottom end cap or separate from the system connection extended I O connection on the top end cap The benefits of cascading include e no additional external circuitry required making connection of additional protective devices easy to implement e the protective field height and resolution may differ among the individual C4000 Select devices e acombination of hazardous point i e C4000 Select and area protection devices e g SICK 8300 83000 safety laser scanners can be realized in a single safety system Limits of cascading e The maximum protective field width must be guaranteed for each individual pair e The maximum total number of beams must no
65. ct safety light curtain cascaded with an S3000 safety laser scanner Product description Operating Instructions C4000 Select 3 3 Examples of range of use ra LJ s 3 1 4 a 2l 2a A A A a OQ LAbLRERBLSEEE 88888 MUELEEREEEEEE AMA LEELEBEREEBEEEE NANE The C4000 Select safety light curtain operates correctly as a protective device only if the following conditions are met The control of the machine must be electrical The dangerous state of the machine must be transferable at any time into a safe state Sender and receiver unit must be mounted so that objects penetrating the hazardous area are safely identified by the C4000 Select An external reset restart function e g button must be fitted outside the hazardous area such that it cannot be operated by a person working inside the hazardous area When operating the reset button the operator must have full visual command of the hazardous area The statutory and local rules and regulations must be observed when installing and using the device 20 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Fig 10 Status indicators of the C4000 Select sender unit Tab
66. ction e hazardous area protection e access protection SICK AG Industrial Safety Systems Germany All rights reserved 9 Chapter 2 10 AN WARNING Note On safety Operating Instructions C4000 Select Access to the hazardous point must be allowed only through the protective field The plant system is not allowed to start as long as personnel are within the hazardous area Refer to chapter 3 3 Examples of range of use on page 20 for an illustration of the protection modes Only use the safety light curtain as an indirect protective measure An opto electronic protective device provides indirect protection e g by switching off the power at the source of the hazard It cannot provide protection from parts thrown out nor from emitted radiation Transparent objects are not detected Depending on the application mechanical protection devices may be required in addition to the safety light curtain The C4000 Select safety light curtain operates as a standalone device comprising a sen der and receiver or in combination with other extended C4000 Select devices SICK S300 or S3000 safety laser scanners This means that the protective field can be adapted to suit individual safety requirements 2 3 Correct use The C4000 Select safety light curtain must be used only as defined in section 2 2 Applica tions of the device It must be used only by qualified safety personnel and only on the machine where it has been inst
67. d 2 ms Enter the result as the line 13 value Add lines 11 12 and 13 together Enter the result in line 14 value Line 14 value is the response time of the guest 2 C4000 Select SICK AG Industrial Safety Systems Germany All rights reserved 45 Chapter 11 Tab 40 Weight of sender and receiver C4000 Select Tab 41 Weight of the deflector mirrors PNS75 and PNS125 Technical specifications Operating Instructions C4000 Select 11 3 Table of weights 11 3 1 C4000 Select Protective field height 39 o e m o o 189 zum 249 we 396m 395 11 3 2 Deflector mirrors PNS75 and PNS125 3 e Mo 49 des 296 me i9 299 9 299 49 46 SICK AG Industrial Safety Systems Germany All rights reserved 801224 7 TI7 7 2011 03 07 C Ww rt tn nha sa withniit Notice Subject to change without notice Operating Instructions C4000 Select Fig 38 Dimensional drawing C4000 Select receiver mm Tab 42 Dimensions depen dent on the protective field height C4000 Select receiver typical 8012247 TI7 7 2011 03 07 Subject to change without notice Technical specifications Chapter 14 11 4 Dimensional drawings 11 4 1 C4000 Select receiver all variants C4000 Select receiver dimensions for front and side views with system connection with system connection and top extension connection with system and extension connection on bottom
68. d I O input evaluation of the C4000 Select host device when Safe Extended 1 0 Enabled cceccssseeceseeeeeseeeeseeetaseeeeseeeeaeeesaeeeses 27 Tab 12 C4000 Select 7 segment display on power up for beam coding 28 Tab 135 Fypical SCANNING TaN BCS eia a E Evae a 30 Tab 14 C4000 Select 7 segment display on power up for scanning range 30 Tab 15 Scanning range when using 1 or 2 deflector mirrors eese 30 Tab 16 Effective resolution for C4000 Select with floating blanking 32 Tab 17 Minimum safety distance formula summary per ANSI CSA standards 36 Tab 18 Minimum safety distance formula summary per EN ISO 13 855 and EN ISO 13857 when no floating blanking is implemented 38 Tab 19 Formula for the calculation of the minimum distance to reflective surfaces 39 Tab 20 Pin assignment for system connection M12 x5 male eene 51 Tab 21 Pin assignment for system connection M12 x5 male esuss 54 Tab 22 Pin assignment for extended I O connection M12 x 5 female 54 Tab 23 Pin assignment for end cap with extended I O connection M12 x 5 female 56 Tab 24 Displays shown during the power up cycle eeeeeeeeeennnnnnnnn nn 57 Tab 25 Default DIP switch settings for C40
69. ding behind the maximum response time must not exceed 85 6 ms SICK AG Industrial Safety Systems Germany All rights reserved 71 Chapter 11 Tab 33 Response times of the C4000 Select with and without beam coding Tab 34 Response time cal culation of host standalone C4000 Select safety light curtain Technical specifications Operating Instructions C4000 Select 11 2 1 Calculating the host standalone response time The following table provides details for the C4000 Select response times based on resolu tion and configuration with beam code 1 or beam code 2 or without beam coding unco ded operation The information presented in this table is then used to calculate the host standalone C4000 Select response time height mm Resolution Resolution Resolution Resolution 14 mm 30 mm 14 mm 30 mm ee ER EE a 5m iom Zim dm 9 im Hm 2m im 9e im Em 3m dem Identify the response time value that corresponds to your C4000 Select based on the beam code DIP switch setting i e Uncoded Beam code 1 or Beam code 2 operation and the protective field height that is used and then complete the following table ume omoi 0 Ve C4000 Select response time from Tab 33 above NENNEN 2 When floating blanking is enabled multiply the value from line 1 by 0 50 and enter the result as the value for line 2 3 Add lines 1 and 2 together and enter the value for line 3 Line 3 value is the response tim
70. e 4 by 0 50 and enter the result as the line 5 value Add lines 4 and 5 together Enter the result as the line 6 value Multiply line 1 from the host response time calculation by 0 50 and then add 2 ms Enter the result as the line 7 value Add lines 6 and 7 together Enter the result in line 8 value Line 8 value is the response time of the guest 1 device 11 2 3 Calculating the guest 2 response time The information presented in Tab 33 Response times of the C4000 Select with and without beam coding also applies for C4000 Select sender receiver pairs that are in the guest 2 position Identify the response time value that corresponds to your guest 2 C4000 Select based on the resolution the beam code DIP switch setting i e Uncoded Beam code 1 or Beam code 2 operation and the protective field height that is used Enter the value for the guest 2 response time based on Tab 33 for the C4000 Select If floating blanking is enabled multiply the value on line 9 by 0 50 and enter the result as the line 10 value Add lines 9 and 10 together Enter the result in line 11 value Multiply line 1 from the host response time calculation by 0 50 and then add 2 ms Enter the result as the line 12 value Multiply line 4 from the guest 1 response time calculation by 0 50 and then add 2 ms Enter the result as the line 13 value 10 11 12 13 4 1 Add lines 11 12 and 13 together Enter the result in line 14 value Line 14 value is the
71. e for the C4000 Select host 42 SICK AG Industrial Safety Systems Germany All rights reserved 801224 7 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Tab 35 Response time cal culation of guest 1 devices in a host guest 1 system with C4000 Select as host Tab 36 Response time cal culation of guest 2 devices in a host guest 1 guest 2 system with C4000 Select 8012247 TI7 7 2011 03 07 Subject to change without notice Technical specifications Chapter 14 11 2 2 Calculating the guest 1 response time The information presented in Tab 33 Response times of the C4000 Select with and without beam coding also applies for C4000 Select sender receiver pairs that are in the guest 1 position For applications where the guest 1 device is an 5300 83000 safety laser scanner consult the operating instructions of the S300 or S3000 for the response time value that will be used in line 4 of the table below Identify the response time value that corresponds to your C4000 Select guest 1 based on the resolution the beam code DIP switch setting i e Uncoded Beam code 1 or Beam code 2 operation and the protective field height that is used Enter the value for the guest 1 response time based on Tab 33 for the C4000 Select or the value determined for the 5300 83000 safety laser scanner If the device in line 4 is a C4000 Select and floating blanking is enabled multiply the value on lin
72. e il prodotto risulta in conformit a quanto previsto dalla e seguente i direttiva e comunitaria e comprese tutte le modifiche applicabili e che sono state applicate tutte le relative norme e o specifiche tecniche EB atitikties deklaracija PasiraSiusysis atstovaujantis Siam gamintojui deklaruoja kad gaminys atitinka ios iu EB direktyvos u reikalavimus jskaitant visus taikytinus keitinius ir kad buvo taikomi antrajame puslapyje nurodyti standartai ir arba technin s specifiKacijos SICK AG Industrial Safety Systems Germany All rights reserved 97 Chapter 13 An nex Operating Instructions C4000 Select Fig 47 EC declaration of conformity page 2 TYPE C4000 Select Ident No 9121124 UG81 EK atbilst bas deklar cija Iv Apak parakstijusies persona kas p rst v zem k min to ra ot ju ar o deklar ka izstr d jums atbilst zem k min tajai m EK direkt vai m ieskaitot visus atbilsto os groz jumus un ka izstradajumam ir piem roti attiec gie standarti un vai tehnisk s specifik cijas EG verklaring van overeenstemming nl Ondergetekende vertegenwoordiger van de volgende fabrikant verklaart hiermee dat het product voldoet aan de bepalingen van de volgende EG richtlijn en inclusief alle van toepassing zijnde wijzigingen en dat de overeenkomstige normen en of technische specificaties zijn toegepast EF samsvarserklaering Undertegnede som representerer nedennevnte produsent erkl rer h
73. egulations see Test notes on page 58 of these operating instructions e g on use mounting installation or integration into the existing machine controller must be observed e Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore reverify and validate the effective ness of the protective device e g C4000 Select The person who makes the change is also responsible for the correct protective function of the device e he tests must be carried out by authorized qualified safety personnel and must be re corded and documented to ensure that the tests can be reconstructed and retraced at any time e The operating instructions must be made available to the operator of the machine where the C4000 Select safety light curtain is installed The machine operator is to be instructed in the use of the device by qualified safety personnel and must be instructed to read the operating instructions e The external voltage supply of the device must be capable of buffering brief mains vol tage failures of 20 ms as specified in EN 60204 1 Suitable power supplies are availa ble as accessories from SICK i e model PS5OW 24V SICK part number 7028789 or PS95W 24V SICK part number 7028790 SICK AG Industrial Safety Systems Germany All rights reserved 11 Chapter 2 12 Notes On safety Operating Instructions C4000 Select 2 5 Protection of the envir
74. ension connection on TOD end CoD katni condonces ounces eedaueaaeuenete 18 Fig 5 C4000 Select receivers used in cascade with extension connection on same end cap as system CONNECTION ecseesseeseeeeeeee enne nnne nnn nnn nnns 18 Fig 6 C4000 Select receiver with extended I O connection shown on top end cap and with system connection used to cascade a SICK S3000 safety laser SCaritie enneren oo Eos udine oes oU oui enoUsc NeeomtHie E S po LU oe Es 19 Fig 7 Hazardous point protection using a C4000 Select safety light curtain 20 Fig 8 Hazardous area protection using a C4000 Select safety light curtain 20 Fig 9 Access protection using a C4000 Select safety light curtain cascaded with an S3000 safety laser SCANNEL cccccceseeccesseecceseeeceeseeccanseeceaseeeesaseesesaseessaeeeees 20 Fig 10 Status indicators of the C4000 Select sender unit eeeeeesssseess 21 Fig 11 Status indicators of the C4000 Select receiver unit eeeeessseeess 22 Fig 12 C4000 Select sender unit DIP switch eeeeeeeeeeeeeeeeeeee rennen nnn 24 Fig 13 C4000 Select receiver unit DIP switches eeeeeeee rennen nnne nnne 24 Fig 14 Schematic layout of the beam coding ccccccseeseeeeeceeeseeeseesaseeeeeesaseeeeeseaseesesaes 28 Fig 15 Minimum distance between C4000 Select pairs for systems with the
75. ented with a C4000 Select device a hole is pro duced in the protective field With the aid of Tab 16 you can determine the effective resolution of the safety light curtain at this point and the corresponding minimum object size that ensures that the C4000 Select safety outputs switch to inactive low i e red state EE ains floating blanking blanked area 7 reduction size of the hole EE e NM e gt Mark the effective resolution on the information label Warning During operation with Floating blanking on the related sender and receiver Fig 18 Marking the effective resolution on the device label N Warning During operation with Floating blanking the safety distance that corresponds to the modified effective resolution is to be observed Physical resolution Mark the effective resolution Effective resolution minimum object size No blanking ating blanking bean Floating blanking 2 beams 32 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Installation and mounting Chapter 5 Installation and mounting AN WARNING Note 8012247 TI7 7 2011 03 07 Subject to change without notice This chapter describes the preparation and completion of the installation of the C4000 Select The mounting requires two steps e determining the necessary safety distance e mounting with swivel
76. erating Instructions C4000 Select 8012247 TI7 7 2011 03 07 Subject to change without notice Installation and mounting Example Stopping run down time of the machine 290 ms Response time after light path interruption 30 ms Resolution of the light curtain 30 mm Tiota 290 ms 30 ms 320 ms 0 32 s Ds Hs X Titota Dor 63 in s x 0 32 s 3 08 in 23 25 in 591 mm SICK AG Industrial Safety Systems Germany All rights reserved Chapter 5 37 Chapter 5 Installation and mounting Operating Instructions C4000 Select 5 1 4 Minimum safety distance according to EN ISO 13 855 and EN ISO 13857 The following table summarizes typical calculations of the minimum safety distance bs 18 Hd safety Approach Minimum safety distance calculation based on 30 mm object istance formula summary per EN ISO 13 855 and detection resolution mm EOD doof WOGITDO Perpendicular D 2000 x T 128 floating blanking is implemented B 90 5 If D gt 500 mm using the formula above then recalculate using D 1600 x T 128 The result of this second calculation cannot be less than 500 mm Horizontal D 1600 x T 1200 0 4 x H B O 5 Where H is the mounting height and 1200 0 4 x H must be greater than 850 mm Angular For B gt 30 use the perpendicular approach 57 lt s 85 For B lt 30 use the horizontal approach Ds applies to the furthest beam whose height is 1000 mm
77. erved at produktet er i samsvar med bestemmelsene i f lgende EU direktiv er inkludert alle relevante endringer og at relevante normer og eller tekniske spesifikasjoner er blitt anvendt Deklaracja zgodno ci WE Ni ej podpisany reprezentuj cy nast puj cego producenta niniejszym o wiadcza e wyr b jest zgodny z postanowieniami nastepuj cych dyrektyw WE wraz z odno nymi poprawkami oraz e zastosowano odpowiednie normy i lub specyfikacje techniczne Declara o CE de conformidade pt O abaixo assinado que representa o seguinte fabricante declara deste modo que o produto est em conformidade com as disposi es da s seguinte s directiva s CE incluindo todas as altera es aplic veis e que foram aplicadas as respectivas normas e ou especificagdes t cnicas Declaratie de conformitate CE Semnatarul in calitate de reprezentant al produc torului numit mai jos declar prin prezenta c produsul este in conformitate cu prevederile directivelor CE enumerate mai jos inclusiv cu toate modific rile aferente si c s au ntrunit normele i sau specifica iile tehnice corespunz toare ES vyhl senie o zhode Dolu podpisany z stupca v robcu t mto vyhlasuje e v robok je v s lade s ustanoveniami nasleduj cej nasleduj cich smernice smernic ES vr tane v etk ch platn ch zmien a Ze sa pou ili pr slu n normy a alebo technick pecifik cie Izjava ES o skladnosti Podpisani predstavnik spodaj navedenega proizvajalca
78. evel SIL3 IEC 61508 SIL claim limit SILCL3 EN 62 061 Performance levelt PL e EN ISO 13 849 1 PFHd mean probability of a dangerous failure per hour Standalone system Cascaded system host guest Cascaded system host guest guest Tm mission time 20 years EN ISO 13849 Protection class Ill EN 50178 Protective field height depending mm bo 1800 mm on type Resolution depending on type 14 mm or 30 mm Scanning range DIP switch configurable Resolution 14 mm Low range High range Resolution 30 mm Low range High range Supply voltage Uy at device 19 2 V DC 24 V DC 28 8 V DC Synchronization Optical without separate synchronization 14 15 16 17 18 19 a a ENS Enclosure rating IP 65 EN 60529 For detailed information regarding the accurate interpretation of this data please contact your local SICK representative These values apply to systems with a resolution of 14 mm As a rule systems with other resolutions will achieve better results Safety extra low voltage SELV PELV In order to satisfy enclosure rating the cover plate over the DIP switches must be secured correctly Further system and extended I O cables must be rated IP 65 or better and must also be attached to the C4000 Select correctly You must use protective caps that are suitable for IP 65 enclosure rating for any unused connectors On the utilization of this protective
79. g bracket ensure that the four bolts marked D and remain accessible allowing you later to adjust and lock the safety light curtain in position The mounting nuts and bolts are not included in the delivery SICK AG Industrial Safety Systems Germany All rights reserved 47 Chapter 5 Installation and mounting Operating Instructions C4000 Select 5 3 Laser alignment The C4000 Select provides an internal collimated visible class 1 laser to assist you with the alignment of C4000 Select sender and receiver units The laser used for aligning the sender to receiver is located in the C4000 Select sender unit Further adjustments should be performed at the C4000 Select receiver unit until the system is properly aligned To activate the laser locate the button near the DIP switches in the C4000 Select sender unit Press the button for more than 0 25 seconds Once pressed and released the laser will be illuminated for four 4 minutes If the button is pressed again it will shut the laser off The signal indicator on the C4000 Select receiver unit indicates the current state of align ment between it and the corresponding sender unit There are five 5 LEDs that are rela ted to this function When the first LED is yellow the synchronization beam of the sender and receiver has been detected As the percentage of beams increases the number of yellow LEDs that are illuminated also increase When all five LEDs are illuminated yellow
80. g tables provide part number and model designation information for C4000 Select sender and receiver units that may be used in standalone operation as single sys tem or as a host segment first guest segment or the last guest segment of a cascaded system The extension and system connections are both incorporated into the bottom end cap of the devices An LED indicator lamp 360 view that provides status information is integrated into the top end cap of the C4000 Select receiver unit In standalone operation alternatively the integrated LED indicator lamp of these devices may be externally controlled via the inputs of the extended I O connection Protective field Part numbers and model designations 14 mm resolution height mm Sender 9 and Sender 9 only Receiver 9I only receiver P 1208939 1208994 1052786 XC40S 0301A0AO00BAO XCAOE 0301AOAOCBCO XCAOP 0301AOAOCBCO 1208940 1208995 1052787 XCA40S 0401AO0AO0BAO XCAOE 0401AOAOCBCO XCAOP 0401AOAOCBCO 1208941 1208996 1052788 XCA40S 0601A0AO00BAO0 XCAOE 0601AO0AOCBCO XCAOP 0601AOAOCBCO l 1208942 1208997 1052789 1208944 1208998 1052790 1208943 1208999 1052791 1208945 1209000 1052792 XCA40S 1201A0AO00BAO XCAOE 1201AOAOCBCO XCAOP 1201AOAOCBCO 1208946 1209001 1052793 1208947 1209002 1052794 1208948 1209003 1052795 1208949 1209004 1052796 88 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2
81. hat a short circuit between the outputs is safely detected Also note EN 60 204 Electrical Machine Equipment Part 1 General Requirements 27 28 lt 68 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI77 2011 03 07 Subject to change without notice Operating Instructions C4000 Select 8012247 TI7 7 2011 03 07 Subject to change without notice Technical specifications Chapter 14 Extended 1 0 input type when Safe Type 9 EN 61 131 2 Dual channel PNP Extended I O Enabled DIP switch semiconductor externally short circuit protected is set to Enabled externally cross circuit monitored e g from an 3000 safety laser scanner or another C4000 Select receiver Extended 1 0 input type when Safe PNP semiconductor Extended I O Enabled DIP switch is set to Disabled Input voltage HIGH Input current HIGH Input voltage LOW Input current LOW Input capacitance Input test pulse filtering Test pulse rate Test pulse gap Safe input discrepancy time Operating data System connection M12 x5 male Maximum cable length EE EEEBERN Ambient operating temperature loe Wrhumidly nonconensng 15 Vibration resistance 5 g 10 55 Hz EN 60 068 2 6 Environmental data materials Aluminium alloy ALMGSI 0 5 powder coated Polycarbonate scratch resistant coating Packaging Corrugated cardboard with Instapak inlays Circuit boards Glass fibre reinforced epoxy resi
82. he segment display All segments are activated sequentially 0 5 s typical Is displayed only at the receiver and only in operation with high scanning range iU or 2 0 5 s typical Non coded operation or operation with code 1 or 2 Other display Device error See Fault diagnosis on page 63 7 2 Aligning sender and receiver After the light curtain has been mounted and connected the sender and receiver must be aligned in relation to each other The light beams emitted by the sender must hit the re ceiver with pin point accuracy For additional information regarding the laser alignment capability of the C4000 Select see section 5 3 Laser alignment on page 48 How to align sender and receiver in relation to each other Secure the plant system No dangerous movement possible Make sure that the dangerous state of the machine is and remains switched off During the alignment process the outputs of the safety light curtain are not allowed to have any effect on the machine Ignoring this warning could expose personnel to risk of the associated hazard when the light curtains goes green during the alignment procedure Section 7 3 must be completed prior to machine operation to ensure the light curtains are installed properly Loosen the clamping bolts which hold the light curtain in place Switch on the power supply to the light curtain Watch the five 5 alignment LEDs on the receiver unit As the num
83. he 7 segment display This chapter explains the meaning of the error displays of the segment display and how to respond Please refer to chapter 3 4 C4000 Select status indicators on page 21 for a description of the 7 segment display 4 segment display An internal error has been detected A fault or unexpected state has been detected at the OSSDs on the system connection e g overcurrent stuck at high or stuck at An unexpected signal has been detected at the extended I O connection e g discrepancy error at extended l O inputs when Safe Extended I O is enabled Cycle power If the error condition persists replace receiver unit Add beam coding for guest segment s Check the supply voltage and the power supply If necessary replace defective components Check system wiring for errors Verify guest device safety outputs are either both active high or inactive low e g equivalent Check guest device s wiring to the C4000 Select host device Verify guest device is operating correctly gt f no extended I O connection is present and this error code exists replace device SICK AG Industrial Safety Systems Germany All rights reserved 65 Chapter 11 Technical specifications Operating Instructions C4000 Select Technical specifications 11 1 Data sheet Tab 31 Data sheet C4000 Select General system data Type 4 EN 61496 1 Safety integrity l
84. he C4000 Select system to operate both the sender and corresponding receiver of each C4000 Select pair must have the same beam code configuration e After activating the pair the C4000 Select receiver will briefly display the coding No beam coding To prevent the possibility of optical interference between different C4000 Select pairs that have been configured with the same beam codes e g no coding beam code 1 or beam code 2 a minimum distance between the two pairs must be implemented The following 28 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Fig 15 Minimum distance between C4000 Select pairs for systems with the same beam code configuration Fig 16 Minimum distance between C4000 Select pairs based on the same beam coding configuration 8012247 TI7 7 2011 03 07 Subject to change without notice Configurable functions Chapter 4 figure provides information regarding the minimum distance a that must separate the two C4000 Select pairs based on the distance D between the sender of pair 1 and the receiver of pair 2 Refer to chapter 4 Configurable functions on page 24 for additional details on DIP switch setting requirements for beam coding SICK AG Industrial Safety Systems Germany All rights reserved 29 Chapter 4 AN
85. ield height mm Type number deflector mirror PNS75 stainless steel version 800 PNS75 079S05 1046075 suitable for 300 450 600 and 750 mm Dimensional drawing see Fig 44 on page 81 Effect on the scanning range see Tab 15 on page 30 12 10 2 Deflector mirror PNS125 nuevo x meusou idw9e sof Meuse tones we eusos idem e Peusos tone Dimensional drawing see Fig 45 on page 82 Effect on the scanning range see Tab 15 on page 30 12 11 Accessories accessories System connection cables M12 x5 connection cable single ended female connection with flying leads Plug straight stripped 2 m 6008899 Plug straight stripped 5 m 6009868 Plug straight stripped 10 m 6010544 Plug straight stripped 15 m 6029215 Plug straight stripped 30 m 6032956 M12 x5 connection cable double ended connection male straight and female straight with FE tied to M12 housing e g for use with UE4400 IP6 7 rated remote I O bus nodes Plug straight plug straight 2 m 2044610 Plug straight plug straight 5 m 2044611 Plug straight plug straight 10 m 2044612 Plug straight plug straight 15 m 2044613 Plug straight plug straight 30 m 2044614 94 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Ordering information Chapter 12 C4000 Select Pear Extension connection cables for extended 1 0 Used for cascade c
86. iod work must stop at the machine In this case the mounting and the configura tion of the safety light curtain must be checked by qualified safety personnel see chap ter 5 Ignoring this warning could lead to failure to detect and therefore result in unsafe operation of the machine exposing personnel to risk of the associated hazard gt Before inserting the test rod ensure that the Output LED of the C4000 Select receiver is green and that the protective field is clear of obstruction As soon as the test rod is in serted into the protective field the Output LED of the C4000 Select receiver must turn red and must remain red during the entire time the test rod is present in the protective field This test is meaningless if it is completed when the Output LED of the C4000 Select receiver is already red before the test rod is inserted into the protective field Move the test rod slowly through the protective field to be tested as shown in D in Fig 37 gt Then move the test rod along the edges of the protective field as shown in in Fig 37 This procedure allows you to test if the point of operation reaching around protection is functioning correctly see 5 2 Steps for mounting the device on page 40 gt If you use one or more deflector mirrors e g PNS then also guide the test rod slowly through the protective field directly in front of the mirrors f you use C4000 Select in cascading mode you must chec
87. ion 30 mm resolution 8012247 TI7 7 2011 03 07 Subject to change without notice Ordering information Chapter 12 12 5 C4000 Select with bottom end cap system and extension connections The following tables provide part number and model designation information for C4000 Select sender and receiver units that may be used in standalone operation as single sys tem or as a host segment first guest segment or the last guest segment of a cascaded system The extension and system connections are both incorporated into the bottom end cap of the devices There are no connections on the top end cap of the devices Protective field Part numbers and model designations 14 mm resolution height mm Sender P and Sender 9 only Receiver Pl only receiver PI 1208939 1208983 1052775 XCA40S 0301AO0AO0BAO XCAOE 0301AOAOCBAO XCAOP 0301AO0AOCBAO 1208941 1208985 1052777 XCA40S 0601A0AO0BAO XCAOE 0601AO0AOCBAO XCAOP 0601AO0AOCBAO 1208942 1208986 1052778 XCA40S 0701A0AO00BAO XCAOE 0701AOAOCBAO XCAOP 0701AOAOCBAO 1208944 1208987 1052779 XC40S 0901AO0AO0BAO XCAOE 0901AO0AOCBAO XCAOP 0901AOAOCBAO 1208943 1208988 1052780 XCA40S 1001A0AO00BAO0 XCAOE 1001AO0AOCBAO XCAOP 1001AO0AOCBAO 1208945 1208989 1052781 XC40S 1201A0AO0BAO XCAOE 1201AOAOCBAO XCAOP 1201AO0AOCBAO HE 1208940 1208984 1052776 XCA40S 0401A0AO00BAO0 XCAOE 0401AOAOCBAO XCAOP 0401AOAOCBAO NN 750 1208946 1208990 1052782 1208947 12
88. ion floating blanking may be independently configured on any or all of the devices A Yellow Blanking LED on the C4000 Select receiver indicates when floating blanking is active SICK AG Industrial Safety Systems Germany All rights reserved 31 Chapter 4 Configu rable fu nctions Operating Instructions C4000 Select 1 Blanked areas require a separate risk assessment A blanked area is in principle a hole in the protective field Check in detail whether and where blanking is actually required You must protect the blanked area in another way e g mechanically Otherwise you must take the blanked area into consideration in the calcula tion of the safety distance and mount the safety light curtain appropriately WARNING Fig 17 Example of mecha nical protection of floating 3 ZN VEr Er EET EJ ET Ey Ev Ey ET ET ET Ey Ev Ey Ey y EET E E D E E854 an Sepe ye yg V blanking D Os NZ Blanked area sides i protected by mechanical barriers NA After modifying the blanking check the protective field with the test rod Instructions can be found in chapter 7 3 3 on page 58 Floating blanking is not suitable for all applications Please consult the relevant safety standards and regulations that apply to your application Improper use of floating blanking can lead to an unsafe condition exposing personnel to risk of the associated hazard When floating blanking has been implem
89. ion receiver only SO mimm rtesolu tios sa eteeoeste pae aues a Dco Po eee naseatoataceresencess 90 C4000 Select with bottom end cap extension connection and integrated LED indicator lamp receiver only 14 mm resolution esese 91 SICK AG Industrial Safety Systems Germany All rights reserved 101 Chapter 13 An nex Operating Instructions C4000 Select Tab 59 C4000 Select with bottom end cap extension connection and integrated LED indicator lamp receiver only SO mm resolution es 92 Tab 60 Part numbers additional front screen weld spark guardQ 93 Tab 61 Part numbers deflector mirror P NS vius dub snake pata pep i n sonas Er Ni ute eae tees cdm PUAS 93 Tab 62 Part number deflector mirror PNS75 stainless steel version 94 Tab 69 Partnumbers deflector Mirror PINST 29 uestes Sek ecoms sse orp reos a 94 Tab o4 Part n mbers da6cessolles obe t Ei Rec eta p s OVI eau eet inte sa hue Ee at 94 13 4 List of illustrations Fig 1 Components of the C4000 Sele ct cccccsseccecccsseeereeccessereecccssereecccssareescceserencas 13 Fig 2 C4000 Select receivers used in standalone operation ssss 16 Fig 3 C4000 Select receiver used in standalone operation with external LED WNGIGATOF Tana py CONO rd 17 Fig 4 C4000 Select receivers used in cascade with ext
90. isilppgeee eet ccc 82 C4000 Select without extension connection 14 mm resolution 84 C4000 Select without extension connection 30 mm resolution 84 C4000 Select without extension connection and integrated LED indicator lamp on the receiver unit 14 mm resolution eeeeeeernnenennnnnnnn 85 C4000 Select without extension connection and integrated LED indicator lamp on the receiver unit 30 mm resolution eeeeeeeeneeennnnnnnnn 85 C4000 Select with top end cap extension connection 14 mm resolution 86 C4000 Select with top end cap extension connection 30 mm resolution 86 C4000 Select with bottom end cap extension connection 14 mm FESO IOI PERI TT 87 C4000 Select with bottom end cap extension connection 30 mm isi TTE IE TC LIU LI CIE NIE T 87 C4000 Select with bottom end cap extension connection and integrated LED indicator lamp on the receiver unit 14 mm resolution 88 C4000 Select with bottom end cap extension connection and integrated LED indicator lamp on the receiver unit 30 mm resolution 89 C4000 Select with bottom end cap extension connection receiver only CEA FOSOIU LIO secoueso ots dei eoa eio edu Cote dioe eia Comas reb doreetcbl Cond Gus ctae tu infine 90 C4000 Select with bottom end cap extension connect
91. itch off time Switching voltage HIGH Uy 2 25VDC 24V DC active Uet Switching voltage LOW inactive Switching current 25 Leakage current Load capacity Switching sequence Depending on load inductance Load inductance Test pulse data Test pulse width 150 us Test pulse rate 5 Is Permissible line resistance between device and load 2 50 Supply lead mE o Q 21 22 Applies to the voltage range between 30 V DC and 30 V DC Switch off time represents the minimum amount of time that the OSSDs will be switched off when the C4000 Select transitions to an inactive low i e red state As per IEC 61 131 2 On the device plug In the case of a fault O V cable open circuit the max leakage current flows in the OSSD cable The down stream controller must detect this status as LOW A FPLC Fail safe Programmable Logic Controller must be able to identify this status np em rated load inductance is higher with lower switching sequence y 20 23 24 25 wm 26 IL 400 mA IL 500 mA 0 1 s 0 10 20 30 40 When active the outputs are tested cyclically brief LOW When selecting the downstream controllers make sure that the test pulses do not result in deactivation when using the above parameters Make sure to limit the individual line core resistance to the downstream controller to this value to ensure t
92. ive protective equipment e g C4000 Select Abbreviations Output signal switching device The probability of failure per hour in accordance with the functional safety testing requirements outlined in IEC 61508 Performance level in accordance with EN ISO 13 849 1 Safety integrity level in accordance with IEC 61508 SIL claim limit in accordance with EN 62061 1 6 Recommendations are designed to give you some assistance in your decision making process with respect to a certain function or a technical measure Symbols used Refer to notes for special features of the device Display indicators show the status of the segment display of sender or receiver Constant indication of characters e g 2 When using an inverted mounting of the C4000 Select you must take into account that the information presented by the segment display will also be inverted LED symbols describe the state of a diagnostics LED Examples Red The red LED is illuminated constantly 3X9 Red The red LED is flashing O Off The LED is off Instructions for taking action are shown by an arrow Read carefully and follow the instruc tions for action Warning A warning indicates an actual or potential risk or health hazard They are designed to help you to prevent accidents Read carefully and follow the warnings Sender and receiver In drawings and diagrams the symbol l denotes the sender and the symbol l denotes the receiver
93. iver can be mounted in five different ways mounting with omega bracket mounting with swivel mount bracket mounting with side bracket mounting with rigid mounting bracket mounting with pivoting mounting bracket 5 2 1 Mounting with omega bracket Fig 24 Omega bracket Part no 2044846 The omega bracket is made of aluminum The bracket is designed such that sender and receiver can still be accurately aligned even after the bracket has been mounted Note Attach the screws of the omega bracket with a torque of between 2 and 2 5 Nm Higher torques can damage the bracket lower torques provide inadequate protection against vibration Fig 25 Mounting the C4000 Select with omega bracket 42 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Note Note Fig 26 Composition of the swivel mount bracket 801224 7 TI7 7 2011 03 07 Subject to change without notice Installation and mounting Chapter 5 Click the omega bracket into your profile grooves Additional spacers help to adjust the bracket correctly in the groove The safety light curtain can be mounted by one screw only and can also be adjusted later 5 2 2 Mounting with swivel mount bracket The swivel mount bracket is made of high strength black plastic The bracket is designed such that sender and receiver can still be accurately aligned
94. k the effectiveness and correct function of every single pair in the cascade as described above During all tests the Output LED of the C4000 Select receiver must remain red SICK AG Industrial Safety Systems Germany All rights reserved 59 Chapter 7 60 AN WARNING Commissioning Operating Instructions C4000 Select Additional check of the effectiveness and correct function of a cascaded system If you use the C4000 Select in cascading mode in addition to testing every single C4000 Select pair that is part of the cascade with the test described above you have to perform the following procedure Before beginning the next steps ensure that the Output LED of the host light curtain receiver is green and the protective fields of all cascaded protective devices are clear of obstruction This test is meaningless if it is completed when the Output LED of the host light curtain receiver is already red before the protective fields of the guest devices get obstructed Obstruct the protective field of the first guest protective device with the test rod While doing so do not obstruct the host light curtain s protective field or the second guest light curtain s protective field if available Ensure that the Output LED of the host light curtain receiver turns
95. lectrical installation troubleshooting e commissioning and configuration e part numbers e care and maintenance e conformity and approval of the C4000 Select safety light curtain Planning and using protective devices such as the C4000 Select also require specific tech nical skills which are not detailed in this documentation When operating the C4000 Select the national local and statutory rules and regulations must be observed General information on health and safety at work and accident prevention using opto elec tronic protective devices can be found in the brochure Safe Machines with opto electronic protective devices from SICK 6 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Note ESPE OSSD PF PL SIL SILCL Recommendation Note Red Red O Off Take action AN WARNING I I 8012247 TI7 7 2011 03 07 Subject to change without notice About this document Chapter 1 We also refer you to the SICK homepage on the Internet at www sickusa com and www sick com Here you will find information on e sample applications e alist of frequently asked questions about the C4000 Select e these operating instructions in different languages for viewing and printing e certificates on the prototype test the EC declaration of conformity and other documents 1 5 Electro sensit
96. ly exposing personnel to risk of the associated hazard Fig 22 Sender and receiver must not be rotated 180 with respect to each other gt Observe the safety distance of the system during mounting Please refer to section 5 1 Determining the minimum safety distance on page 33 Insufficient safety distance may enable personnel to reach the hazardous point before the machine is in a safe state In this case personnel may be exposed to risk of the associated hazard 40 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Fig 23 The correct installation above must eliminate the errors below of reaching through and crawling beneath 801224 7 TI7 7 2011 03 07 Subject to change without notice Installation and mounting Chapter 5 Mount the safety light curtain such that the risk of failure to detect is excluded Ensure that the protective device cannot be bypassed by crawling underneath reaching over climbing between 2 beams jumping over or moving the safety light curtain Incorrect mounting of the C4000 Select may enable personnel to reach the hazardous point before the machine is in a safe state In this case personnel may be exposed to risk of the associated hazard Once the system is mounted one or several of the enclosed self adhesive information labels must be affixed Use only i
97. m floating blanking Two beam floating blanking Switch Description High range select Safe Extended I O enable Beam code 1 select OFF Beam code 2 select Floating blanking enable One beam floating blanking Two beam floating blanking Default setting out of box OFF i e no beam coding OFF i e no beam coding OFF i e low range OFF i e Safe Extended I O disabled i e no beam coding OFF i e disabled OFF i e disabled OFF i e disabled Default setting out of box OFF i e low range ON i e Safe Extended I O enabled external control of the optional integrated LED indicator lamp disabled i e no beam coding OFF OFF i e disabled OFF i e disabled OFF i e disabled SICK AG Industrial Safety Systems Germany All rights reserved 61 Chapter 9 62 Care and maintenance Operating Instructions C4000 Select Care and maintenance Note Note AN WARNING The C4000 Select safety light curtain is maintenance free The front screen of the C4000 Select safety light curtain and any additional front screen s see Additional front screen weld spark guard on page 93 should be cleaned at regular intervals and when dirty Do not use aggressive cleaning agents Do not use abrasive cleaning agents Static charges cause dust particles to be attracted to the front screen You can prevent this effect by using the antistatic plastic cleaner SICK part number 5600006 and the SICK lens cloth pa
98. many All rights reserved 33 Chapter 5 34 AN WARNING Installation and mounting Operating Instructions C4000 Select 5 1 1 Minimum safety distance to the hazardous area A minimum safety distance must be maintained between the safety light curtain and the hazardous area This ensures that the hazardous area can only be reached when the dangerous state of the machine is completely at an end You must ensure that the minimum safety distance requirements are implemented correctly The minimum safety distance is calculated to ensure that personnel cannot reach a hazar dous condition before the hazard ceases to exist You must ensure that the implementa tion of the safety system s e g the protective device safety interface and associated actuator s adheres to the requirements of applicable local regional and national standards and regulations Consult applicable standards and regulations for additional requirements that may pertain to your application You must also take preventive measures to ensure that personnel cannot reach over un der around or through the protective device undetected Personnel must be detected by the safety light curtain when approaching the hazard Improper installation can lead to an unsafe condition exposing personnel to risk of the associated hazard The minimum safety distance is defined by several parameters including e stopping run down time of the machine or system the stopping run down
99. ment Directive EU Conformity These tests are also used to identify if the protection is affected by external light sources or other unusual ambient effects These tests must therefore always be performed 7 3 1 Tests before the first commissioning Check the effectiveness of the protective device mounted to the machine using all selectable operating modes as specified in the checklist in the annex see 13 2 on page 99 Ensure that the operating personnel of the machine in which the C4000 Select is in stalled are correctly instructed by qualified safety personnel before being allowed to operate the machine Instructing the operating personnel is the responsibility of the machine owner Annex 13 2 of this document shows a checklist for review by the manufacturer and OEM Use this checklist as a reference before commissioning the system for the first time 7 3 2 Regular inspection of the protective device by qualified safety personnel Check the system following the inspection intervals specified in the national rules and regulations This procedure ensures that any changes on the machine or manipulations of the protective device are detected before use re use f any modifications have been made to the machine or the protective device or if the safety light curtain has been changed or repaired the system must be checked again as specified in the checklist in the annex 7 3 3 Daily functional checks of the protective
100. n with flame retarding agent TBBPA 2 S The Type designation listed here describes the kind of outputs that may be connected to the extended I O safe input connection This particular designation is not related to the Type designation defined by EN 61 496 1 and IEC 61496 2 As per IEC 61 131 2 type 3 Maximum leakage current allowed even in the event of an error or fault condition These values indicate the filtering capability of the C4000 Select in evaluating OSSD signals at the extended I O safety capable inputs without generating a stop condition based on the test pulse occurrence Depending on load power supply and wire cross section The technical specifications must be observed e g supply voltage and permissible line resistance 3 3 32 uu 3 SICK AG Industrial Safety Systems Germany All rights reserved 69 Chapter 11 Technical specifications Operating Instructions C4000 Select Tab 32 C4000 Select power Power consumption for 14 mm resolution devices consumption information Protective field Sender unit Receiver unit Sender receiver pair height mm Power consumption for 30 mm resolution devices Receiver unit Sender receiver pair 40 SICK AG Industrial Safety Systems Germany All rights reserved 801224 7 TI7 7 2011 03 07 Qiihiant t 0n hancda withniit noticc Subject to change without notice Operating Instructions C4000 Select AN WARNING 8012247 TI7 7 2011 03
101. nformation labels in the language which the users and operators of the machine understand Affixthe information labels such that they are easily visible by the users and operators during operation After attaching additional objects and equipment the information labels must not be concealed from view Operation with floating blanking Affix the information label for floating blanking to each receiver so configured Mark the effective resolution on the information label Affixthe information label Important Notices to the system in close proximity to sender and receiver Following these labeling instructions provides important information to the local personnel Failure to follow these instructions can expose personnel to risk of the associated hazard gt When mounting a C4000 Select with integrated laser alignment aid ensure that the laser warning labels on the device remain visible If the laser warning labels are covered e g on installation of the C4000 Select in a device column accessory you must apply a laser warning label in an appropriate location in close proximity to the sender unit in order to alert personnel in the area of the potential danger Refer to section 5 3 Laser alignment on page 48 for details on the risk caused by the integrated laser SICK AG Industrial Safety Systems Germany All rights reserved 41 Chapter 5 Installation and mou nting Operating Instructions C4000 Select Sender and rece
102. nking is disabled e Guest 2 C4000 Select 30 mm resolution 600 mm protective field height uncoded with 2 beam floating blanking C4000 Select response time from Tab 33 tme 2 soaienertermkarteeetrel Om 0 50 and enter the result as the value for line 2 Line 3 value is the response time for the host C4000 Select w Enter the value for the guest 1 response time based on Tab 33 for ES 4 C4000 Select or the value determined for the 5300 83000 safety 21 ms L 1 2 laser scanner If the device in line 4 is a C4000 Select and floating blanking is enabled multiply the value on line 4 by 0 50 and enter the result as Om the line 5 value Add lines 4 and 5 together Enter the result as the line 6 value 7 Multiply line 1 from the host response time calculation by 0 50 and 11 ms then add 2 ms Enter the result as the line 7 value Add lines 6 and 7 together Enter result in line 8 value Line 8 value is the response time of the guest 1 C4000 Select Enter the value for the guest 2 response time based on Tab 33 for tine the C4000 Select If floating blanking is enabled multiply the value on line 9 by 0 50 and enter the result as the line 10 value ram Add lines 9 and 10 together Enter the result in line 11 value 11 12 Multiply line 1 from the host response time calculation by 0 50 and dme then add 2 ms Enter the result as the line 12 value Multiply line 4 from the guest 1 response time calculation by 0 50 and then ad
103. nner must e be self monitoring and detect any error conditions that may occur with its output signal switching devices OSSDs using test signals The host C4000 Select filters these test signals out e execute a safe shutdown of the switching outputs when any error is detected Integrated safety mechanisms ensure detection of possible errors on safety capable inputs for e Internal errors on safety capable inputs which prevent the inputs from returning to the safe state An internal error on a safety capable input is a failure of the C4000 Select electrical input circuitry e Discrepancy of the dual channel input evaluation Inactive low or open Active high Lockout if discrepancy time is expired o9 SICK AG Industrial Safety Systems Germany All rights reserved 21 Chapter 4 AN WARNING Fig 14 Schematic layout of the beam coding Notes Tab 12 C4000 Select 7 seg ment display on power up for beam coding Configurable functions Operating Instructions C4000 Select Additional measures must be made to address any external errors that cannot be moni tored internally by the C4000 Select In addition you must exclude any external errors that could occur due to selected user configuration parameters Connecting inappropriate or incompatible device outputs or devices like electrical mechanical devices to the extended I O connection inputs may lead to an undetected error condition of those device
104. nnnnennn 16 11 4 Dimensional drawing S aseeni a ara i a T 11 4 1 C4000 Select receiver all variants eee TT 11 4 2 C4000 Select sender all variants eeeeeeeeenneeen 18 11 4 3 Omega Drack buries beo dots bunten boc e scebar vul tec um dc epus duis Ea adi eeud ied 19 11 4 4 oWIvel Tioult lA CK sata cuine tn GeiaGanentsGoo ih aatseamuaneeitanaeonesenenuateenuens 19 11 4 5 Side MOUNT Dla C KOU usta tee tanti E 80 11 4 6 Standard L type mounting brackets eeeeeeeesss 80 11 4 7 Deflector mirror PNS f Disscsinpiociasatenctbiadeivemes dvo see das err bv n CE PUE Dd pur erg 81 11 4 8 Detector miror PINST 9 meth bia evenerit devoto sot Do Coh les 82 SICK AG Industrial Safety Systems Germany All rights reserved 801224 7 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select 8012247 TI7 7 2011 03 07 Subject to change without notice List of contents 12 Ordering information ioa viov aer rx Cove ikea eae YR CCVUN D CER ARA a BTE RARE QR RE EGRE Ua RERKRN MA a EO 83 LAND DUMP 83 12 2 C4000 Select without extension CONNECTION ccccceseeeeesseeeeesseeetenseseeeeeeseneas 84 12 3 C4000 Select with integrated LED indicator lamp 85 12 4 C4000 Select with top end cap extension connection eeeseeeee 86 12 5 C4000 Select with bottom end cap system and exten
105. nt aad eared av E Ode 19 Dimensional drawing swivel mount bracket mm ccceeceeeeeeseeceeeeceeseseesaeeeeaes 19 Dimensional drawing side bracket mm cesses nennen 80 Standard L type mounting bracket IMM eeeeseeeeeeeeeneee nnn 80 Dimensional drawing deflector mirror PNS75 MM eene 81 Dimensional drawing deflector mirror PNS125 mwm eee 82 EC declaration of conformity page 1 eese nnnm 97 EC declaration of conformity page 2 idee seti SE cni Dast ases RUE kvRRE estes ere e pe Gear OHE 98 SICK AG Industrial Safety Systems Germany All rights reserved 103 8012247 T177 2011 03 07 RV XX 2011 03 A4 sw int36 Australia Phone 61 3 9497 4100 1800 33 48 O2 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900 E Mail sac sick com br Ceska Republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 852 2763 6966 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 301 E Mail kundenservice sick de Espana Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972
106. o change without notice Product description Chapter 3 3 4 3 Optional integrated LED indicator lamp When the receiver unit includes the optional integrated LED indicator lamp and e the receiver unit includes an extended I O connection and Safe Extended I O is enabled by DIP switch setting or e the receiver unit does not include an extended l O connection the following LED indicator lamp colors are defined Integrated LED none Meaning indicator lamp Output signal switching devices OSSD safety outputs are OFF Output signal switching devices OSSD safety outputs are ON No power is currently supplied to the receiver unit When the receiver unit includes both the optional integrated LED indicator lamp and an extended I O connection and Safe Extended I O is disabled by DIP switch setting the LED indicator lamp colors are defined by the states of the two inputs at the extended I O connection see Tab 4 and are not necessarily related to the state of the output signal switching devices Only use the Output LED of the C4000 Select receiver see section 3 4 2 on page 22 to determine the status of the output signal switching devices OSSD safety outputs This is especially important if Safe Extended 1 0 is disabled by DIP switch setting and if you are using a C4000 Select featuring both an integrated LED indicator lamp and an extended 1 0 connection at the receiver unit For this setup the color shown by the optional
107. o9 56 54 58 Response times of the C4000 Select with and without beam coding 12 Response time calculation of host standalone C4000 Select safety light e Blasi METRE UT T TN TIN 12 Response time calculation of guest 1 devices in a host guest 1 system with C4000 Select as host 11i eese eee eren nennen nnne nnns 13 Response time calculation of guest 2 devices in a host guest 1 guest 2 System With C4000 SelGCL vsessiicasciecencaieaderatcacendediawcodavee cenmendendwadeanteceewnsesentartexeens 13 Response time calculation for a standalone C4000 Select device 14 Response time calculation for C4000 Select host and S3000 safety laser Scanner as guest dito sects Grades eens Senes Cosa ts Gina aan cento fuod Eandem et 14 Response time cal culation for host guest 1 guest 2 C4000 Select system 15 Weight of sender and receiver C4000 Sele Ct cccceseeeesseeeceeseeeeeseeeeeaseeeneaseeees 16 Weight of the deflector mirrors PNS75 and PNS125 eere 16 Dimensions dependent on the protective field height C4000 Select ecelverdtypICal carte eel ees IM eh ILI ets at Gate eh ET S T1 Dimensions dependent on the protective field height C4000 Select Sendet DIC aa E a uiua uk meee dte ad UE 8 Dimensions for the deflector mirror PNS 75 dependent on the mirror BIST ER EE DE D DEDIT 81 Dimensions for the deflector mirror PNS125 dependent on the mirror R
108. on receiver unit Fault diagnosis Operating Instructions C4000 Select 10 3 Error displays of the diagnostics LEDs This chapter explains the meaning of the error displays of the LEDs and how to respond Please refer to the description in chapter 3 4 C4000 Select status indicators on page 21 No operating voltage or Check the voltage supply voltage too low and activate if necessary X9 Red The sender unit has detected Cycle power If the error ae an internal error persists replace sender unit OUTPUT No operating voltage or Check the voltage supply voltage too low and activate if necessary EXT I O Extended I O inputs are Check guest device s to inactive low i e OFF in ensure that their outputs cascading mode are active high Check wiring for errors Check DIP switches to ensure that the settings are correct ALIGNMENT Not all Not all beams are aligned Check alignment and LEDs LEDs are between sender and make any necessary Green receiver units adjustments in order to have all five alignment LEDs Green gt Clean C4000 Select front windows 64 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI77 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Tab 30 Error displays of the segment display 8012247 TI7 7 2011 03 07 Subject to change without notice Fault diagnosis Chapter 10 10 4 Error displays of t
109. onditions a different calculation may be necessary First calculate D using the following formula Ds zx Hs x Ts Tc T Tym Dor Where D The minimum safety distance in inches or mm from the hazardous point to the protective device H A parameter in inches second or mm second derived from data on approach speeds of the body or parts of the body Often 63 inches second is used for Hs Ts Stopping run down time of the machine tool measured at the final control element Te Stopping run down time of the control system T Response time of the entire protective device after light path interruption Tom Additional response time allowed for brake monitor to compensate for wear Dy Depth of penetration factor An additional distance added to the overall safety distance required The value is based on the intrusion toward the hazardous point prior to detection by the safety light curtain The D for a perpendicular vertical safety light curtain with 30 mm 1 18 in object sensitivitiy resolution can be approximated based on the following formula from ANSI RIA R15 06 3 4 x object sensitivity 0 276 but not less than O 3 4 x 1 18 0 276 3 08 in Any additional response times that apply to your application must be accounted for in this calculation Doe inches 36 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Op
110. onment The C4000 Select safety light curtain has been designed to minimize environmental impact It uses only a minimum of power and natural resources At work always act in an environmentally responsible manner For this reason please note the following information on disposal Disposal Always dispose of unserviceable or irreparable devices in compliance with local national rules and regulations with respect to waste disposal e We would be pleased to be of assistance on the disposal of this device Contact your local SICK representative e he disposal of Instapak foam inserts included in the C4000 Select packaging is com pletely compatible with waste to energy facilities Instapak foam has high energy con tent similar to that of coal Instapak foam can actually be used to aid in the process ing of other less combustible materials The process leaves less than one percent ash and is completely free of any heavy metals Instapak foam also has a recycling pro gram available to help companies meet their recycling needs Instapak foam may be returned to any one of more than twenty five worldwide locations Refer on the internet to http www instapak com for additional information SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Product description Chapter 3 Product description Fig 1 Component
111. onnection between a host guest 1 C4000 Select extension connection and subsequent C4000 Select guest 1 guest 2 system connection M12 x 5 connection cable double ended connections male and female for extended I O connection of a C4000 Select Plug straight plug straight 1 m 6029280 Plug straight plug straight 2 m 6025931 Plug straight plug straight 5 m 6029282 M12 x5 connection cable single ended male connection with flying leads for extended I O connection of S300 or S3000 Plug straight flying leads 2 m 6026133 Plug straight flying leads 5 m 6026134 Plug straight flying leads 10 m 6026135 M12 x 5 field attachable connectors Use with 10 m system cable for extension cable requirements 5 10 m e g for cascading systems Male connector M12 x 5 straight unshielded 6022083 Male connector M12 x 5 right angle unshielded 6022082 Device columns Robust device columns with 2 external mounting grooves for safety light curtains and multiple light beam safety devices Column height 985 mm 2045490 Column height 1165 mm 2045641 Column height 1265 mm 2045642 Column height 1720 mm 2045643 Column height 2020 mm 2045644 Column height 2250 mm 2045645 Column height 2400 mm 2045646 Mirror columns Mirror columns with protective field height mirror for safety light curtains and multiple light beam safety devices Column height 1285 mm mirror length 900 mm 1043453 Column height 1720 mm mirror length 1350 mm 1043454 Column height 2000 mm
112. optional integrated LED indicator lamp or with an optional extended I O connection There are several variants of the C4000 Select e without any extension connection on either the sender or receiver no extended I O capability e with integrated LED indicator lamp on the top end cap of the receiver unit and without any extension connection on either the sender or receiver e with extension connection supports cascading located on the bottom end cap with the system connection on both the sender and receiver e with extension connection supports cascading located on the top end cap with a sepa rate bottom end cap having the system connection on both the sender and receiver e with integrated LED indicator lamp on the top end cap of the receiver unit and with extension connection supports cascading or external control of the integrated LED indicator lamp located on the bottom end cap with the system connection on both the sender and receiver e with integrated LED indicator lamp on the top end cap of the receiver unit and with bottom extension connection only on the receiver supports external control of the integrated LED indicator lamp allows the sender to be powered by the receiver or supports cascading of a 5300 83000 safety laser scanner SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Prod uct description Chapter 3 C4000 Sele
113. r otherwise signal safety will not be ensured Ensure that the machine controller processes the two signals separately Contactors connected in series must be positively guided and monitored Prevent the formation of a potential difference between the load and the protective device f you connect loads that are not reverse polarity protected to the OSSDs or the safety outputs you must connect the O V connections of these loads and those of the corres ponding protective device individually and directly to the same O V terminal strip This is the only way to ensure that in the event of a defect there can be no potential differen ce between the O V connections of the loads and those of the corresponding protective device OSSD2 50 SICK AG Industrial Safety Systems Germany All rights reserved 801224 7 TI77 2011 03 07 Subject to change without notice Operating Instructions Electrical installation Chapter 6 C4000 Select Notes The two outputs are protected against short circuits to 24 V DC and O V When the light path is clear the signal level on the outputs is HIGH DC at potential when the light beams are interrupted or there is a device fault the outputs are LOW DC e The safety light curtain C4000 Select meets the interference suppression requirements EMC for industrial use interference suppression class A When used in residen
114. re of integrated laser located on C4000 Select sender unit DER Tort n n DIGG FRR 1 Un FOE 12 nx T A 007 ALIGNMENT T RE RRIF onm LE co M Es o tie E Ee E ti pu ui wys LEA pu E aie XE T A BLANKING CLASS 1 The laser warning label has been incorporated into the device LASER PRODUCT I type label information located on the back of the C4000 Select IE 60828 1 2007 complies with Sender unit just above the system end cap 21CFR1040 10 and 1040 11 except for deviations pursuant to tice No 50 dated June 24 2007 Do not look into the laser aperture The laser alignment aid of the C4000 Select sender unit is rated Class 1 eye safe to WARNING applicable standards However as with any source of radiated energy e g light pro longed direct exposure to laser light may cause damage to vision 8012247 TI7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved Subject to change without notice 49 Chapter 6 Electrical installation Operating Instructions C4000 Select Electrical installation Switch the entire machine system off line The machine system could inadvertently start up while you are connecting the devices WARNING gt Ensure that the entire machine system is disconnected during the electrical installation Connect OSSD1 and OSSD2 separately You are not allowed to connect OSSD1 and OSSD2 togethe
115. rrent not to exceed 4 A 2030510 2019506 1021352 2044846 2045736 1028789 1028790 2022599 2022602 2052249 2019706 5311099 6030664 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Annex Fig 46 EC declaration of conformity page 1 8012247 TI7 7 2011 03 07 Subject to change without notice Annex Chapter 13 13 1 EC declaration of conformity TYPE C4000 Select IdentNo 9121124 UGB EC declaration of conformity The undersigned representing the following manufacturer herewith declares that the product is in conformity with the provisions of the following EC directive s including all applicable amendments and that the respective standards and or technical specifications have been applied EG Konformit tserkl rung de Der Unterzeichner der den nachstehenden Hersteller vertritt erkl rt hiermit dass das Produkt in bereinstimmung mit den Bestimmungen der nachstehenden EG Richtlinie n einschlie lich aller zutreffenden nderungen ist und dass die entsprechenden Normen und oder technischen Spezifikationen zur Anwendung gelangt sind EC neknapauMsi 3a C l oTBeTCTBMe Mognucannat koro npeacrass AonycnoMeHaTMs npouwssoAMWrern OGABABA 4e npoayKrTer CbOTBeTBa Ha pasnopeaSute Ha nonyusOpoenwre Avpextvsn Ha EC Bkriounrenno Ha BENK aelcrBaiua U3MEHEHNA v e OTTOBAPA HA CLOTBETHUTE HOpMM MUNN TeEXHUYeCKH CNeUMCPUuKAaUMN 3a NPUsOKeHUE E
116. rt number 4003353 How to clean the front screen and or the additional front screen optional extra Use a clean and soft brush to remove dust from the front screen Then wipe the front screen with a clean and damp cloth After cleaning check the position of sender and receiver to make sure that the protective device cannot be bypassed reaching over under or around Verify the effectiveness of the protective device as described in chapter 7 3 Test notes on page 58 Only factory authorized personnel may repair C4000 Select devices The C4000 Select is designed for maintenance free operation When a device requires repair contact your local SICK representative to coordinate the repair or exchange of the device Do not attempt to repair the device yourself Any attempt to repair your C4000 Select device e g removal of end cap etc will void product warranty and may lead to the loss of the safety function Use of controls or adjustments or performance of procedures other than those specified in this document may result in hazardous radiation exposure per IEC 60825 Do not attempt to disassemble this sensor for repair A defective device must be returned to the manu facturer or a regional repair center authorized by the manufacturer for the repair of this device SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C
117. rt number and model designation information for C4000 Select sender and receiver units that may be used in standalone operation as single sys tem or as the last segment guest of a cascaded system An LED indicator lamp 360 view that provides safety output status information is integrated into the top end cap of the C4000 Select receiver unit Protective field Part numbers and model designations 14 mm resolution height mm Sender and Sender 9 only Receiver 9l only receiver bl 1208918 1208961 1052753 1208825 1208962 1052754 1208919 1208963 1052755 1208920 1208964 1052756 1208921 1208965 1052757 1208922 1208966 1052758 XCA0S 1001A0AO00AAO XCAOE 1001A0AOAACO XCAOP 1001AOAOAACO 1208923 1208967 1052759 XCA0S 1201A0A00AA0 XCAOE 1201A0AO0AACO XCAOP 1201AO0AOAACO 1208924 1208968 1052760 XC40S 1301A0A00AAO0 XCAOE 1301AO0AO0AACO XC40P 1301A0A0AACO E 3 1208925 1208969 1052761 1208926 1208970 1052762 1208927 1208971 1052763 Protective field Part numbers and model designations 30 mm resolution height mm Sender 9 and Sender 9 only Receiver 9I only receiver P 1204061 1204139 1043117 1208853 1208862 1052712 1204068 1204140 1043118 XCA0S 0603A0AO0AAO XC4OE 0603AOAOAACO 1208855 1208863 1052713 us XCA0S 0703A0AO0AAO XC40E O703AOAOAACO XC40P 0703AOAOAACO 1204071 1204141 1043119 XCA0S 0903A0A00AAO0 XCAOE 0903AO0AOAACO XCAOP 0903AOAOAACO i
118. rt numbers and model designations 30 mm resolution out extension connection 30 mm resolution height mm Sender P and Sender 9 only Receiver 9I only l receiver 9I 1204061 1204063 1043111 XCA40S 0303A0A00AAO XCAOE 0303A0AOAAAO XCAOP 0303AO0AOAAAO 1208853 1208852 1052707 XCA40S 0403A0AOAAAO XCAOE 0403A0AOAAAO XCAO0P 0403A0AOAAAO 1204068 1204116 1043112 XCA0S 0603A0A00AAO XC40E O603A0AOAAAO 1208855 1208854 1052708 en XCA0S 0703A0AO0AAO XC40E O703AOAOAAAO XC40P 0703AOAOAAAO 1204071 1204191 1043113 1208856 1208857 1052709 1204118 1204102 1043114 1208858 1208859 1052710 1204119 1204137 1043115 1208860 1208861 1052711 D XCA0S 1603A0A00AA0 XCAOE 1603A0A0AAAO XCAOP 1603A0AO0AAAO 1204112 1204138 1043116 XC40S 1803A0A00AAO XCAOE 1803A0A0AAAO XCAOP 1803A0AOAAAO 84 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Tab 48 C4000 Select without extension connection and integrated LED indicator lamp on the receiver unit 14 mm resolution Tab 49 C4000 Select without extension connection and integrated LED indicator lamp on the receiver unit 30 mm resolution 8012247 TI7 7 2011 03 07 Subject to change without notice Ordering information Chapter 12 12 3 C4000 Select with integrated LED indicator lamp The following tables provide pa
119. ructions on CD ROM e information label Operator s notes Deflector mirror e deflector mirror e 2 swivel mount brackets 8012247 TI7 7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 83 Subject to change without notice Chapter 12 Ordering information Operating Instructions C4000 Select 12 2 C4000 Select without extension connection The following tables provide part number and model designation information for C4000 Select sender and receiver units that may be used in standalone operation as single system or as the last segment guest of a cascaded system Tab 46 C4000 Select Protective field Part numbers and model designations 14 mm resolution without extension connection 14 mm resolution height mm Sender 9 and Sender only Receiver 9I only receiver Pl 1208918 1208951 1052742 XCA40S 0301A0A00AAO0 XCAOE 0301A0AO0AAAO XCAOP 0301A0AO0AAAO 1208825 1208824 1052743 actos 9054080000 1208919 1208952 1052744 1208920 1208953 1052745 1208921 1208954 1052746 1208922 1208955 1052747 XCA0S 1001A0A00AAO XC40E 1001A0AOAAAO XC4OP 1001A0AOAAAO 1208923 1208956 1052748 XCA0S 1201A0A00AAO XCAOE 1201A0AO0AAAO XCAOP 1201A0AOAAAO 1208924 1208957 1052749 XCAO0S 1301A0A00AAO XCAOE 1301A0AO0AAAO XCAOP 1301A0AO0AAAO 1208925 1208958 1052750 1208926 1208959 1052751 1208927 1208960 1052752 Tab 47 C4000 Select with Protective field Pa
120. s of the C4000 Select 8012247 TI7 7 2011 03 07 Subject to change without notice This chapter provides information on the special features and properties of the C4000 Select safety light curtain It describes the construction and the operating principle of the device in particular the different operating modes Please read this chapter before mounting installing and commissioning the device 3 1 Special features The C4000 Select supports the following special features e integrated laser and alignment bar graph e configuration via DIP switches e simple diagnostic codes e an optional integrated LED indicator lamp red green yellow that can be controlled by external inputs e cascading additional C4000 Select devices or a single 5300 83000 safety laser scanner e 2 beam codes possible in addition to non coded operation e status display with segment display e one or two beam floating blanking 3 2 Operating principle of the device 3 2 1 C4000 Select components Host without extension connection or in case guest 1 connected with extension connection Optional 1 Guest system without extension connection or in case guest 2 connected with extension connection Optional 2 Guest system with or without extension connection Please refer to chapter 11 Technical specifications on page 66 for the data sheet Please refer to section 11 4 Dimensional drawings on page for the dimensional
121. safety outputs are OFF No power is currently supplied to the receiver unit EXT I O ene Extended I O safe inputs are Inactive Low i e OFF Safe Extended I O enabled Extended I O safe inputs are Active High i e ON or Safe Extended l O disabled Yellow Blanking is active OO Blanking is inactive ALIGNMENT Yellow Indicates that one or more beams are aligned between sen LEDs der and receiver units The first LED will be Yellow when one of the synchronization beams has been aligned When all five 5 LEDs are Yellow this indicates all beams are aligned between sender and receiver units but there is a weak signal em When all five 5 LEDs are 6 Green this indicates that all beams are aligned between sender and receiver units Optical signals have been detected from multiple sender units Change beam code of this C4000 Select sender receiver pair Check power supply voltage Check system wiring for errors Check extended I O wiring for errors and check DIP switch settings 22 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Tab 3 C4000 Select integra ted LED indicator lamp colors internal LED indicator lamp control AN WARNING Tab 4 C4000 Select integra ted LED indicator lamp colors external LED indicator lamp control 8012247 TI7 7 2011 03 07 Subject t
122. scharge does not occur when handling the C4000 Select Before handling the C4000 Select you must ensure that any electrostatic charge is dis charged An electrostatic discharge that occurs on the C4000 Select may cause damage to the electronic boards The following figure and table describe the C4000 Select sender unit DIP switch settings 1 Beam code 1 select 2 Beam code 2 select OFF o No beam coding uncoded oF Bemcxeiembed fon eemo ON ooo No beam coding uncoded Additional information regarding beam coding can be found in section 4 2 Beam coding on page 28 The following figure and table describe the C4000 Select receiver unit DIP switch settings ON position OFF position 1 High range 1 Beam code 1 2 Safe Extended I O 2 Beam code 2 3 Floating blanking 4 One beam floating blanking 5 Two beam floating blanking Scanning range set to low range 0 2 5 m for 14 mm resolution Q 6 m for 30 mm resolution Scanning range set to high range 2 8 m for 14 mm resolution 5 19 m for 30 mm resolution Additional information regarding the scanning range can be found in section 4 3 Scanning range on page 30 24 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Tab 7 C4000 Select recei ver unit DIP switch settings for Safe Extended I O enable Tab 8 C4
123. sion connections 87 12 6 C4000 Select with bottom end cap system extension connections and integrated LED IBalICatordaph p duri outuiunre a a a a 88 12 7 C4000 Select with bottom extension connection receiver only 90 12 8 C4000 Select with bottom extension connection and integrated LED Iidicstor Tamp TECEN r Ony ea oues aha DA ar e ex esa Subs Os eie pau Cue esOd 91 12 9 Additional front screen weld spark guard esee 93 12 LO Detector THIEFOT sentientes tado pec dut o e Eu cde ud oett vd me a 93 T2404 Deflector Mor PNS Orsoni Cu ated a equae euo eut Peas tea nod 93 122190 2 Deflector mitto PNS12 5 s teiuewesemics ta vea piv ecd o eade ea to anota deas 94 LZ IT AGCOSSOLIOSunbsdsiiud e ieaeibut e so A Levin axo doma iav dne dut cut ioi d 94 T3 ANNEX Ce E 97 i31 JEGueclarauorofeconforrblty quesos dece etes teued dnd eet paupeet deterret Rue audere eiut 97 13 2 Checklist for the manufacturer eee 99 19 3 MISCO ADCS setacatentun dorado a fuc a det dues 100 134 LBHStorillustratlOliS iisapi sonet Vxracs dud COP beRl aeta boa a va Gato P ata cpRAO divbeR Tebut Eder en opa dd 102 SICK AG Industrial Safety Systems Germany All rights reserved 5 Chapter 1 About this document Operating Instructions C4000 Select About this document Note Please read this chapter carefully before working with this documentation and the C4000 Selec
124. sj rcr a 28 4 3 SCANNING TO Boise pereo pec du n a a uoa ia otl oo eat uUa Dua avide uie 30 4 4 ITO ULV DISK IFTE sesers EE ote ac hemaim cane haa c IAS pu menace ens cr c enUmE 31 o Installation and mounting a i coc e ick nr Ra nKEISRo ERR NERUAS KR ES aEVEs a OES Saku ERATES KRMEE HIM EERSK SEE Gra Sa E nnna 33 5 1 Determining the minimum safety distance eeeeseseeeeeeeee nennen 33 D Ld Minimum safety distance to the hazardous area 34 S2 Hazara approach ania iue diae ou telae deu Con eta qa Clea aloe 35 5 1 3 Minimum safety distance according to ANSI CSA standards anda osmTegulatioriS sie eco haee tache Used odes ese pc espe oepeedenfosa 36 5 1 4 Minimum safety distance according to EN ISO 13855 and EIN ISOM SOB gp 38 SLD Minimum distance to reflective surfaces ccccceseeeeseeeeseeeteseeeeaes 39 5 2 Steps for mounmB g ING deVICe uxisdatascupeu Idest r undi tee tela une 40 9 21 Mounting with omega Dracket ccssccceseseeceseseeeeeeseeeeesseeesaeeeseees 42 02 2 Mounting with swivel mount bracket eeeeeeeeeseeeeee 43 9 2 9 Mounting with side bracket ccccccssseecessseeceeseeecsseeseeeseeesaseeeeees 45 5 2 4 Mounting with rigid mounting bracket eeeessseeess 47 9 3 laser allg DIEIe TE soooiospreucsu viro eni LO cae tio vibes devese sau Odo rov a pU US CU sud CSS pe T UR DD ONU DEINDE 48 8012247 TI7 2011
125. sor connected to the inputs of the extended I O connection e g guest C4000 Select or S3000 safety laser scanner must e be self monitoring and detect any error conditions that may occur with its output signal switching devices OSSDs using test signals The host C4000 Select filters these test signals out e execute a safe shutdown of the switching outputs when any error is detected Integrated safety mechanisms ensure detection of possible errors on safety capable inputs for e internal errors on safety capable inputs which prevent the inputs from returning to the safe state An internal error on a safety capable input is a failure of the C4000 Select electrical input circuitry e discrepancy of the dual channel input evaluation Additional measures must be made to address any external errors that cannot be moni tored internally by the C4000 Select In addition you must exclude any external errors that could occur due to selected user configuration parameters Connecting inappropriate or incompatible device outputs or devices like electrical mechanical devices to the extended I O connection inputs may lead to an undetected error condition of those device s outputs or the wiring causing failure of the safety function and hence exposing personnel to risk of the associated hazard SICK AG Industrial Safety Systems Germany All rights reserved 55 Chapter 6 Electrical installation Operating Instructions C4000 Select Fig
126. t 1 1 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in regards to safe mounting installation configuration electrical installation commissioning operation and maintenance of the C4000 Select safety light curtain These operating instructions do not provide instructions for operating machines on which the safety light curtain is or will be integrated Information on this is to be found in the appropriate operating instructions of the machine 1 2 Target group These operating instructions are addressed to planning engineers developers and the operators of plants and systems which are to be protected by one or several C4000 Select safety light curtains It also addresses persons who integrate the C4000 Select into a ma chine initialize its use or who are in charge of servicing and maintaining the device 1 3 Scope These operating instructions are original operating instructions These operating instructions apply to the C4000 Select safety light curtain with one of the following entries on the type label in the field Operating Instructions e 8012198 TI7 7 This document is part of SICK part number 8012198 operating instructions C4000 Select in all available languages 1 4 Depth of information These operating instructions contain information on e installation and mounting e fault error diagnosis and e e
127. t exceed 480 beams in non coded operation and a maximum of 405 beams in coded operation e The maximum cable length between two devices in a cascaded systems must not exceed 10 metres The following sections describe the different configurations supported by the C4000 Select For ease of understanding only the receiver units have been shown in subsequent figures Ensure that you set the Safe Extended 1 0 DIP switch correctly for your application When cascading additional protective devices to the C4000 Select you must ensure that WARNING the Safe Extended I O DIP switch has been set to ON Failure to enable the Safe Extended I O function in cascaded applications will disable the protective function of the guest system and hence expose personnel to risk of the associated hazard Please refer to chapter 4 Configurable functions on page 24 for additional details regarding Safe Extended I O DIP switch settings and functionality 8012247 TI7 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 15 Subject to change without notice Chapter 3 Fig 2 C4000 Select recei vers used in standalone operation Note Product description Operating Instructions C4000 Select Standalone operation Standalone operation can be realized with all C4000 Select variants Regardless of vari ant DIP switch configuration can be set for standalone operation refer to chapter 4 Con figurable functions on page 24
128. the current valid safety guidelines and e are sufficiently familiar with the applicable official health and safety regulations directives and generally recognized engineering practice e g DIN standards VDE stipulations engineering regulations from other EC member states that they can assess the work safety aspects of the power driven equipment and e who have access to these operating instructions and who have read and understood them As a rule these are qualified safety personnel from the ESPE manufacturer or also those persons who have been appropriately trained at the ESPE manufacturer are primarily involved in checking ESPE and are assigned the task by the organization operating the ESPE 2 2 Applications of the device The C4000 Select safety light curtain is an electro sensitive protective equipment ESPE rated to e type 4 in accordance with EN 61 496 1 and IEC 61496 2 e SIL3 in accordance with IEC 61508 e SILCL3 in accordance with EN 62061 e category 4 in accordance with EN ISO 13849 1 e performance level e in accordance with EN ISO 13849 1 The physical resolution of the C4000 Select is 14 mm or 30 mm depending on the light curtain type code with a maximum protective field width of 8 m 14 mm resolution or 19 m 30 mm resolution and available protective field heights from 300 up to 1800 mm Configurable parameters are set using DIP switches The device is suitable for e hazardous point protection hand prote
129. the machine and or in the machine documentation 8 Hasthe ESPE been mounted such that the required safety distance from the nearest hazardous Yesl Nol point has been achieved 9 Arethe ESPE devices correctly mounted and secured against manipulation after adjustment Yesl Nol 10 Are the required protective measures against electric shock in effect protection class YesL Now 11 Is the command device for resetting the protective devices ESPE or restarting the machine YesL Nol present and correctly installed 12 Are the outputs of the ESPE OSSDs AS Interface Safety at Work integrated in compliance with Yes L Nol the required PL SILCL according to EN ISO 13 849 1 EN 62061 and does the integration comply with the circuit diagrams 13 Has the protective function been checked in compliance with the test notes of this YesL Now documentation 14 Are the given protective functions effective at every setting of the operating mode selector Yes L NoU switch 15 Are the switching elements activated by the ESPE e g contactors valves monitored Yes L Nol 16 Is the ESPE effective over the entire period of the dangerous state Yes L Nol 17 Once initiated will a dangerous state be stopped when switching the ESPE on or off and when Yes L Nol changing the operating mode or when switching to another protective device 18 Has the information label Important Information for the daily check been attached so that it is Yes L
130. the sender and receiver units are aligned but there is a weak signal When all five LEDs are illuminated green the sender and receiver units are aligned with adequate signal detected CLASS 1 LASER PRODUCT The laser alignment tool of the C4000 Select is rated to laser safety class 1 Additional measures for screening the laser radiation are not necessary IEC 60825 1 2007 Complies with 21CFR1040 10 and 1040 11 except for deviations pursuant to LASER Notice No 50 dated June 24 2007 This device meets the standard CDRH 21 CFR 1040 10 as well as IEC 60 825 1 Caution use of controls or adjustments or performance of procedures other than Z those specified herein may result in hazardous radiation exposure WARNING Note The laser is used to align the optics between a single sender and receiver pair However when a cascaded system is implemented the laser from one C4000 Select sender could cause a lockout condition in a receiver in another C4000 Select sender receiver pair in the cascade If this lockout condition occurs cycle power and perform the alignment pro cedure again 48 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Installation and mou nting Chapter 5 C4000 Select Fig 32 C4000 Select laser alignment location and label details Laser target area located on C4000 Select receiver unit N Apertu
131. tial areas it can cause interference e Toensure full electromagnetic compatibility EMC functional earth FE must be connected e The external voltage supply of the devices must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204 1 The power supply unit must provide safe isolation SELV PELV Suitable power supplies are available as accessories from SICK see section 12 11 Accessories on page 94 e System connections and extension connections in a cascaded system must be connect ed only if the system is off line 6 1 Bottom end cap with system connection M12 x 5 male Fig 33 Pin assinment for system connection M12 x5 male Tab 20 Pin assignment for Wire Receiver Description system connection M12 x 5 10 male Color 24VDC 24V DC Supply voltage White J OSSD1 Output Signal Switching Device 1 Wire colors shown in this table are in accordance with SICK C4000 Select M12 x5 cable accessories When utilizing other M12 x 5 cable manufacturers cables you may need to verify that the conductor colors shown in this table correspond with the cable that you are using 801224 7 TI77 2011 03 07 SICK AG Industrial Safety Systems Germany All rights reserved 51 Subject to change without notice Chapter 6 Fig 34 C4000 Select stand alone pair where the sender is powered via the extended I O connection of the corres Electrical installation Operating Instructions
132. time is shown in the machine documentation or must be measured under worst case conditions e response time of the protective device see chapter 11 2 Response time on page 71 e reach or approach speed e resolution of the safety light curtain e other parameters that are stipulated by applicable standards and regulations SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions Installation and mounting Chapter 5 C4000 Select 5 1 2 Hazard approach The minimum safety distance changes based on the implementation of the protective device Most applications use a perpendicular e g vertical as shown below mounting of a safety light curtain However it may be necessary to install the safety light curtain in a horizontal or angular orientation The following figure provides examples of perpendicular vertical horizontal and angular implementations of a safety light curtain Fig 19 Installation approach considerations for minimum safety distance calculation Perpendicular Horizontal Limit of Hazardous Ds acad protective field area area oa Limit of protective field Direction of i penetration gt Direction of penetration I jum i i M E E LJ E E E Angular Limit of Hazardous protective field Direction of penetration E 80122
133. tive device 58 AMEN onid leet 61 9 Care and maintenance ou cta near Ea EOudexRR Ia T EP ETE uaavEcI SXRuE KENN TEE UR ET ED KEEN ESI NEN ERN TENE 62 10 Faut diad nosis ecoin Sets uas EM E tcas E cua Fosdeva aa TEE O2R uva aa Eae da ERR REN HANE TERN AER M ERRS 63 TO What todo In case of TAUNTS uoti eese tute ves teay Pais oe ued bxc advo us edere Ev ecu C cte vs 63 AOD SIG SUP DOG acude dua iste Laon cea ratu enn truco onset in mas m estin eese dUa MIC QUEE E 63 10 3 Error displays of the diagnostics LEDS ccccccccssseeeeeeeeeeeeeeeeesaseeeeeaseeeeeeeess 64 10 4 Error displays of the 7 segment display cccccssseeeeecessseeeecesseeeceeasseeeeeeaaes 65 11 Technical SPECIICAUONS essc na EE e ca Ku Yd YER ENEFSEERUSKKYUEE Oma MV ERFRE RE TTVS USE S T RNF PEE EXRF VERSES 66 T1 Data she6lo ues ne ipie a Xi onus VOD emu Ctu MO o M DS 66 11 2 qdROSDODSO TIMO urera eoi ut kseod debat Deed ed Lea al ued sen aix a vto tu ra Boedo aedis 11 11 2 1 Calculating the host standalone response time 12 11 2 2 Calculating the guest 1 response time ss 13 11 2 9 Calculating the guest 2 response time ssseessss 13 11 2 4 Response time calculation examples eee 14 11 9 Table of weights ee ter ai 16 CESA C4000 S6leC aus a 16 11 3 2 Deflector mirrors PNS75 and PNS125 eeeeeeee
134. uring both an integrated LED indicator lamp and an extended 1 0 connection at the receiver unit For this setup the color shown by the optional LED indicator lamp is not necessarily rela ted to the state of the OSSDs This might lead to false assumptions about the receiver unit s current state especially during daily functional checks of the protective device described in section 7 3 3 on page 58 This may lead to exposure of personnel to risk of the associated hazard Inactive low or open Active high 26 SICK AG Industrial Safety Systems Germany All rights reserved 8012247 TI7 7 2011 03 07 Subject to change without notice Operating Instructions C4000 Select Tab 11 C4000 Select exten ded I O input evaluation of the C4000 Select host device when Safe Extended I O enabled AN WARNING 8012247 TI7 7 2011 03 07 Subject to change without notice Configurable functions Chapter 4 When additional devices are cascaded with the C4000 Select the safety outputs OSSDs of the host C4000 Select represent the logical value of all devices in the cascade Safe Extended Extended 1 0 Extended 1 0 C4000 Select C4000 Select 1 0 DIP switch input 1 input 2 protective field safety outputs setting OSSDs Aligned and unblocked Enabled When the extended I O safe inputs are not at their expected state e g both inputs should be Active High or Inactive Low they are considered discrepant The inputs must rea

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