PAC10 Automation Controller - Helm Instrument Company Inc.
Contents
1. O ONO oO P WO ND Page 14 of 45 _AHELM PAC10DM Controller User Manual 2 7 Die Monitoring Channels DM1 DM8 Die Automation Monitor software is used to monitor sensors that report correct part movement relative to the crankshaft angle of a stamping press and to detect a variety of deviant conditions Use die monitoring inputs to detect the absence mis alignment or the unwanted presence of parts moving through an automated stamping process When the software detects a fault it responds according to what you selected as the fault response Following options are available when an error happens e Alarm e Top stop e Emergency stop e Bypass DM1 DM8 may be one of the following modes e Static STC e Cyclic CYC e Intermittent Cyclic ICYC e In position POS e Intermittent In position IPOS Definition of Window Input signals for these modes are synchronized with the rotation of the crankshaft and must be detected within a zone of crankshaft rotation We call this zone of crankshaft rotation a window For example a part detect signal would be expected within a window of 80 110 to indicate that a part was inside a die before the press stroke When the input signals detected differ from those expected the software generates a fault signal We graphically define these window i2. Display Stroke speed 0 1000 SPM PLS settings PMO3 Module 24 points photo couplers separate input Input channel input voltage DC24V 10 maximum input electrical current 20mA 16 points transistor output supplied voltage 24V Output channel output voltage 24V maximum output electrical current 0 5A Resolver Power supply 7Vrms 10KHz voltage frequency Change rate 0 545 Drive coil input 100 140 resistance Page 5 of 45 Specification Power supply voltage Consumed electric current Output type Response frequency Pulse quantity per cycle PAC10DM Controller User Manual 12V DC Voltage output O 100KHz 100 300 lines Page 6 of 45 Fri PAC10DM Controller User Manual 2 Installation Resolver RESTO Resolver Coupling Resolver PAC CONG Cable RL7O TE a KA PAC Cable Encoder Cable Encoder CHA 1 Encoder PACL44 El 7 102M 0120 E Coupling PAC CONQ l CA Page 7 of 45 _ HELM_ Mainframe Module PAC cable Power supply interface Resolver Resolver cable Resolver axis connector Increment encoder Encoder cable Encoder axis connector PAC10DM Controller User Manual ePAC10DM V V stands for vertical mounting ePAC10DM H H stands for horizontal mounting PACL44 Cable for connection of mainframe and GN modules 07 7 m 10 10m 15 15m 24V system power supply interface eRES70 Slide position cranksha
3. Alarm Reset 2 This symbol shows the signals are activated lt gt This symbol shows the signals are of no effect The above diagram shows top stop input signal is in effect that is the calculating function for top stop is selected 4 Programming parameters 4 1 Counting 4 1 1 Accumulative Parts Refers to the accumulative number of processed parts The accumulative parts processed batches x preset parts per batch processed parts of current batch Range 0 999999999 Default O 29 Counters Accu Parts Preset Parts 100 Our Parts 4 1 2 Preset parts Refers to preset number of parts to be processed per batch Range 0 99999 Default 0 4 1 3 Current parts It means number of processed parts Range 0 99999 Default 0 4 1 4 Preset batches It means preset batches to be processed Range 0 99999 Default 0 30 PAC10DM Controller User Manual PAC1ODM Controller User Manual 4 1 5 Current batch It means processed batches When preset number of batches arrive system will generate a signal to declutch Range 0 99999 Default O 4 2 PLS Settings There are totally 13 PLS outputs in PLS settings 4 2 1 Mode selection There are 4 kinds of different output modes Range 0 3 O angle 1 time 2 intermittent time 3 intermittent angle Default O 4 2 2 Angle On It s active in any of the modes and it means the output signal goes to high level when
4. The light is on when preset batch count is reached Batch Counter T The light is on when preset part count is reached Part Counter The light is on when the electric level at the interface of the Light Curtain safety light curtain input is low 3 1 3 Menu Shortcut Keys Press a shortcut key to enter the setup parameters Check angle display at main interface stroke speed display Status counters status of input interface Monitor Set part counter and batch counter presets Counter Set d Set output mode of PLS Angle On Off time intermittent time and intermittent angle parameters 23 PAC1ODM Controller User Manual Set parameters of DM input channels Display die mounting height preset die height Shutheight Display Recall and download job parameters Display run time counter brake angle brake stop time and alarm of the clutch Set job recipe parameters 3 1 4 Function Keys Key name Descriptions Press to enable or disable Batch Counter Light is on when Batch Counter On batch counter is enabled Press to enable or disable Part Counter Light is on when Part Counter On batch counter is enabled Reset batch counter to zero Clear Batch Counter 24 PAC1ODM Controller User Manual Reset part counter to zero Clear Part Counter Indicates an alarm when lit press to clear alarm indication When lit which means the status indicating lamp is
5. displaying the status of signal electric level at input port Light is off which means the status indicating lamp is displaying the alarm status Go to the previous page Go to the next page select previous parameter parameter value increases by 1 select next parameter parameter value decreases by 1 select the left parameter parameter moves left by 1 digit 29 PAC1ODM Controller User Manual select the right parameter parameter moves right by 1 digit enter into parameter confirm modifications 3 1 6 Key application examples N Counter Set 1 Press d to enter Counter Setting menu Counters Accu Parts Preset Parts 100 Our Parts 20 2 Press select Preset Parts 26 EF PAC10DM Controller User Manual Counters Accu Parts 40 Preset Parts 3 Press to change counter Accu Parts 40 Heset Parts to modify the values Accu Parts 40 Preset Parts 27 HEI A PAC10DM Controller User Manual 5 Press to confirm the modifications Counters Accu Parts 40 Preset Parts Ourr Parts 20 3 2 LCD screen The menu screen is shown on power up Stroke per mnute Qurrent Angl e SPM Parts 198 Batches 3 Job d r zN Down On this screen press h d to display the status of I O signals 28 PAC1ODM Controller User Manual Alarm Bypass Top Stop Run S C Sel Clutch Sta
6. output signal starts to make the output at Angle On and will not close until the ON Time arrives Intermittent angle After passing the intermittent cycles that is after a specified number of press strokes output signal starts to make the output at Angle On and won t shut until the Angle off arrives PAC1ODM Controller User Manual Use For Example to When output signals are mi Trip Synchronized with crankshaft rotation make Angle Electronic PLS signal shearing and or Aa sd Synchronized with crankshaft rotation make Intermittent Shearing and cutting outputs after several strokes JS Make outputs at a certain angle and close Time a id NE Make outputs after several strokes and close Intermittent According to lubrication of stroke after remaining on for preset time time times 2 8 9 Top Stop Output When DM input signal defines the top stop output If the top stop calculation function is selected the top stop signal will not make an output until the calculated angle arrives If the top stop calculation function is not selected the output of the top stop signal is given immediately once the DM alarm occurs 2 8 10 Connection Signal Time Sequence of PLC and PAC10DM The following description is applicable when top stop calculation function is selected 1 The top stop input interface receives input signal of high level the internal calculation of PAC10DM is used for the top stop calculation PLC gives PAC10D
7. range of the overrun setting angle range Check upper and lower limit Die height Die height is not within the range of parameter of die height setting exceeds the limit settings Adjust the die height until its within the range of settings Batch Counter Full N Clear and reset one by one Part Counter Full EE Clear and reset one by one Last machine stop is emergency stop Resolver offline Check resolver connection Braking angle or time exceeds set values 1 Check parameter settings Abnormal braking maximum braking angle maximum 2 Friction plate may need to be braking time replaced 42 _ HELM_ 8 Maintenance Loose or tight bolt installation Cable Connectors Repair Schedule Once 3 months Once 3 months Contents of repair Panel resolver and bolts on the encoders Cable connections to the sensors PM module and PAC10DM 43 PAC10DM Controller User Manual Treatment for unconventional events fasten fasten PAC1ODM Controller User Manual Appendix 1 Hardware Diagnosis LED diagnosis When system is powered on all LED are lit for 2 seconds LCD diagnosis On power up the software version number and manufacturer info is displayed on the screen When making VO diagnosis refer to the operation instructions in the machine tool manual make sure Notes the main motor is stopped and there is no danger Diagnosis of Input ports e Turn the mode selectin
8. 13 of 45 PAC10DM Controller User Manual HELM _ 2 6 System Connections PAC10DM Controller User Manual I O 2V I O c 5 OC Singel Conn O lat Tonnage Alarm T Stop Light curtain v w ea Caw eI 6 Ga a aaa Jl CIB o o Alarm bypass Alarm Reset DG VO LO a DM2 DM1 31212 0 10 1918117 0 16 1514 1183 0 12 111110 19 OV 18 17 16 15 0 14 13 12 11 B H LLL d E SS E TIEF DI sl Pp y d Mi Ll me T O Tl T T LI O J LT LT LI il Ll AV 00 0 i WW OVI O o i i H e e e e 8 DU Di A e BAAL ED e o rt EO Q TO N Ge Ge 5566349999 4 Be eee E z Km BB AB SG 0 000 A A e no Pesdiver Dok Poner Light Dag PM Ob Dip So mt Ge 1 ad ni alae as o Op fo al s a 7 2 6 HR MH AN N y TaN Ha El AR Fe 2 mo n8 o a E Ta weit 4 el LU LE se pm H9 o 2 BRENT N de BV Ge S 2 ei 2 0 M n2 12 on op Light ANDC i aos E SEA NON N OF OP 6 pc i pal m s e L pm 121 05 o f LO O s Rn B BR 16 14 12 05 ou NE N 9 4 IALY Gm 13 07 op f e sidd 18 16 DO o PM NN NON w Pesciver Ferale
9. the crankshaft arrives this angle Range 0 359 degree Default 100 degree 31 _ HELM_ PAC10DM Controller User Manual 4 2 3 Angle Off It s only active in Angle mode and Intermittent Angle mode and it means the output signal goes to low level when the crankshaft arrives this angle Range 0 359 degree Default 200 degree 4 2 4 Keep On Time It s only active in time mode and intermittent time mode and it means the turn on time of signal Range 0 99999ms Default 1000ms 4 2 5 Intermittent cycle It is only active in intermittent time mode and intermittent angle mode and it means for every how many stroke times the signal output is made Range 0 999 Default 3 4 3 Die monitoring settings There are 8 monitoring channels DM1 DM68 4 3 1 Mode selection It refers to the ways of signal input Range 0 4 O Static STC 1 Cyclic CYC 32 _AHELM PAC10DM Controller User Manual 2 Intermittent Cyclic IC YC 3 In position POS 4 Intermittent In position IPOS Default is 3 POS 4 3 2 Signal types This refers to the definition of the status while signal is ON Please see the Connection section for reference Range 0 1 O Normal OFF signal being defined as Normal OFF means ON is of low level 1 Normal ON signal being defined as Normal ON means ON is of high level Default 1 4 3 3 Angle On It s active in any mode and it means when the crankshaft arrives
10. 99 degree Default 80 degree 36 _ HELM_ PAC10DM Controller User Manual 5 2 2 Maximum braking time It refers to the allowed maximum braking time of clutch Range 0 9999 ms Default value 900ms 5 2 3 Resolver direction It means the counting direction of the resolver You can select increase by clockwise or decrease by counterclockwise Range 0 1 Default 0 37 PAC1ODM Controller User Manual 5 2 4 Bottom dead center setting This is to set the position of B D C Range 180 degree Default 180 degree 5 2 5 Detection angle range of photoelectric signals It refers to detect angle range of photoelectric signals and to see if the light curtain signal is normal or not Range 0 359 degree Default 0 0 degree 5 2 6 Overrun angle setting Use resolver angle to set the range of Top dead center Range 0 359 0 359 degree Default 0 0 degree 5 2 7 Encoder direction It means the counting direction of the encoder and it is used to decide the displayed value is changing towards the increasing direction or decreasing direction when the encoder is rotating clockwise Range 0 1 O Clockwise 1 counterclockwise Default 1 38 _ HELM_ PAC10DM Controller User Manual 5 2 8 Current position setting This refers to set current die height Range 0 99999 Default value 0 5 2 9 Factor 1 It is a factor which is used to calculate the pulse number and the die height Range 1 9
11. 999 Default 1 5 2 10 Factor 2 It is a factor which is used to calculate the pulse number and the die height Range 1 9999 Default 1 5 2 11 Upper limit It refers to the upper position limit of die height adjustment Range 0 99999 Default 99999 5 2 12 Lower limit It refers to the lower position limit of die height adjustment Range 0 99999 Default 1 39 A HELM 5 2 13 Restore to factory settings All parameters restore to factory settings Range 0 1 O no change 1 restore Default 0 5 2 14 Language options It means to select the menu language Range 0 1 O Chinese 1 English Default 0 40 PAC10DM Controller User Manual adHOELM PAC1ODM Controller User Manual 6 Commissioning 6 1 Preparation and checking before running 6 1 1 Check electrical connections Warning Before using please check the machine according to operation instructions from the machine tool manufacturer and make sure the operation is safe Refer to Appendix 1 and use l O diagnostic program to check connections Once system connections are verified cycle power off and on 6 2 Quick Start Set direction of resolver Set B D C Set parameters of the machine tool Set PLS output Set DM input channel Set shut height optional Save the job program 6 3 Commissioning of T D C Stop for machine tools with speed adjustment PAC controllers can be applied to make the speed adjustment to the m
12. EN O EE EN 25 3 1 6 Key application example RR RA AA RR AA RA de ERA ee 26 OZ OD SCREEN ee 28 4 PROGRAMMING dE EN 29 Ee ed se ie OE N EE OE AK ela henesbactuadeeuanadensaiues 29 AE Ee EF US N EO EE OE E OE OE EE on eres 29 RAS SERE OR OR EE EO RE e EE EE 30 AA de OM OE Oe 30 Page 2 of 45 _ HELM PAC10DM Controller User Manual AR ede us ER AE EE eo EE EE EE NEE ears 30 E EE OE EE EE OE N EE OE EE EN 31 A PES SETT O a E 31 42 T Mode GOO CHON EE EE EE eee n ae EA OE Oe EE OE EE OE 31 Fh 2 AE 8 EE PP A 31 e EE OR EE e EC E e A N KODE N 32 CEE GE ON TINO ir a EE EE OE O 32 4 2 5 ae de ie EE OE As 32 4 3 DIE MONITORING SETTINGS inercia di ati 32 4 3 1 Mode E 20110 SR ER Ee Ge ER Ee ee ee ee Ee ee 32 A OA DOS EE EE RE OR EE OE N EE NE AR EN 33 O PA 33 A A e e EE OE OAS 33 AO Ee de eet A AA ASAS A Aosta 34 4 3 0 MEME de ie AAA N ON EO EE EE EE 34 AA IE EIA EE 34 O ls AAA 34 dd E RS 1 E 34 4 5 PROGRAM OPERATIONS cosacos 35 4 5 1Correspoding M0 11 110 CIN 35 e Tune 35 9 MACHINE TOOL PARAME TERS sis esse croatas 36 5 1 ENTER INTO PARAMETER SETTINGS a 36 SEENEN 36 3 21 Max m m braking eel EO EE OE EE OE EE ER N EG 36 5 2 2 Maximum braking Die ccc ccccccccccc cece ceeeec cece cee eeeene cece eeeeeeeesaaeeeeeeeeeesaGGeeeeeeeeesssGeeseeeeeeeaaaeeeeceeeeeeesaaaeeeeeeeees 37 5 2 3 Resolver Ouechon ee 37 5 2 4 Bottom dead Center seit 38 5 2 5 Detection angle range of photoelectric signals ooooooonninnicnnnnnnanan
13. M a reset signal the output of PAC10DM s top stop signal is cleared When the run signal of PAC10DM is changing from high to low level PAC10DM starts to calculate the stop angle 4 When the stop angle arrives PAC10DM makes the output signal of top stop The PLC deactivates the clutch immediately when it receives the output signal 20 PAC1ODM Controller User Manual Next cycle Alarm reset Top stop selectiong Running signal Ed sto Stop signal A canceled canceled E Top stop output Notes The above diagram is for reference only please refer to the manufacturer s electrical cabinet drawings before connection and wiring 21 Fri PAC1ODM Controller User Manual 3 Operation and Settings 3 1 Operation Panel Angle LED Alarm LED Menu Kees E ET via A al LCD F Keys F LED Edit Keys 3 1 1 Angle Indication Each indicator light represents 10 3 1 2 Status Indicators When an alarm occurs the corresponding indicator light is on to indicate alarm status After the alarm condition is cleared press Reset alarm or Reset button 22 _ HELM_ PAC10DM Controller User Manual There are 8 die monitoring channels DM1 to DM8 The indicator light is on while the signal detected by DM input channel is not consistent with the preset parameter ie The light is on when the electric level at the interface of the Tonnage mad tonnage detection input is low
14. PAC10DM Controller User Manual AHELM_ PAC10DM Automation control User s Manual Version 1 02 December 2009 Helm Instrument Company Inc 361 W Dussel Drive Maumee OH 43537 419 893 4356 www helminstrument com Table of Contents Page 1 of 45 _ HELM PAC10DM Controller User Manual Mig MITC AT LS EE EE N 5 MINS TALLA TON ME EE EE EE EE EE A 7 2 1 PAC10DM INSTALLATION DIMENSION Siria 9 2 3 PMO3 MODULE INSTALLATION DIMENSION DIN RAIL MOUNTIWNG 10 2 4 RESOLVER INSTALLATION DIMENSION esse sees ese ee ee ee ee ee ee Re Re ee ee ee ee ee ee ee ee ee ee 10 2 5 INCREMENT ENCODER INSTALLATION DIMENSION ees ees ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee 12 2 6 AXIS CONNECTOR INSTALLATION DIMENSION csccccsssccessscceeseecesseccesseecesseecceseecesecceseecesseeceseeceseeceaeeeesaees 12 Perd CONNEC VION RE A e e O OE E OO ET OE N 14 2 8 PAC10DM PRESS CONTROL STANDARD CONNECTION 15 2 0 1 Die Monlong ee EE 15 EA PA BE els EE EE E AONA AT OE N AE Ere 17 LOI AAN dos de NE EE EE EE EE EE Ee EE EE NON 18 PA A e Po o Eo HERE ER ete 18 O ls AnS EE EE Ee EE ES 18 NE A EER OK ER EE RE EE 18 SEENEN 18 a SEA ES DS CIDE 18 ZOD TODSIOO OUOU A AAA A id 20 2 8 10 Connection signal time sequence Of PLC and ACTION 20 Se MRT Tel E 22 ORE ee dy EA OE EO OE EE E ENO 22 I 1 ANDES INDICADO EE OE EE EE N EO EE EE EN N EE N 22 3 12 Status MONMONMAG lamps EN 22 3 1 3 Shortcut oue EA EE RR EE N Ee 23 NA US ES E 24 E
15. achine tools After adjustment different working strokes can stop in the range of top dead center Adjustment 1 Enter into parameter menu and set overrun angle as from 190 degree to 170 degree 2 From the lowest working speed to the highest working speed every 8 SPM is an interval Let the system run in Single mode and Continuous Mode and let it make an automatic compensation until it stops at top dead center 3 Set overrun angle as from 330 degree to 30 degree 41 _AHELM PAC10DM Controller User Manual 7 Trouble Shooting 7 1 Description When an alarm occurs the indicator lights on the controller and LCD screen will display alarm events If the machine stops you can view the alarm records in the Brake Monitor menu page e 7 Alarm Reset Once alarm conditions are resolved press h 4 or the Reset button on the panel to release the alarm 7 2 Fault Table Enter into machine tool parameter Error report upon Mistake occurs when system switches on settings and make the settings system power up and begins to verify parameters again DM a 1 8 Input signal is not consistent with setting rea semel enat sson ih sng Tonnage alarm alarm Tonnage detection signal is of low level detection signal is of low level Safety light curtain Photoelectric detection signal is of low level o Check overrun parameter settings Slide does not stop within the angle o Overrun and have the slide stop within the
16. de according to applications When Input Signals Are Moie Used For Example To Synchronized with crankshait rotation Cyclic or Detect parts in position or and detected within a zone or rotation In position parts ejected window Synchronized with crankshaft rotation Intermittent Cyclic and detected within a zone or rotation or Intermittent window after a specified number of In position machine cycles Independent of press stroke Detect the end of stock oil level external buttons such as emergency stop and unconventional photoelectric signal 2 8 2 Clutch Signal Use to detect the clutch status When a high level of the clutch signal is detected it means the clutch is in the Closed position When clutch signal is of high level the Key is inactive When clutch signal is of low level the Key is active _AHELM PAC10DM Controller User Manual 2 8 3 Alarm Bypass When alarm bypass input is of low level the alarm signal is ignored No matter whether there is an alarm signal of die protection or not there is no output of emergency stop top stop and alarm signal When alarm bypass input is of low level it shows the alarm bypass is in effect 2 8 4 Top Stop When top stop input is of low level the system uses the internal top stop calculation function When the top stop input is of high level top stop out will fire immediately and maintain until reset 2 8 5 Running Signal An externa
17. ft angle feedback RES70B C Common F Flange Refer to the dimension chart RL70 07 m 10 10m 15 15m PAC CONO2 CONOZ2 both apertures are 10mm CHA 1 10BM G120E Die height feedback EL7O 00 07 7m 10 10m 15 15m PAC CONO1 CONO1 aperture of End 1 6mm aperture of End 2 10mm Page 8 of 45 _ HELM_ PAC10DM Controller User Manual 2 1 PAC10DM Dimensions e sd r i CUT OUT DIMENSIONS FRONT VIEW La CUT OUT DIMENSIONS REAR Page 9 of 45 DEI AM PAC10DM Controller User Manual 2 2 PMO3 Module Installation Dimension DIN rail mounting 220 SC E Lg DIN Rail mounting dimension 2 3 Resolver Installation Dimension Type RES7O C RES7O F and RES70B RES7O C Page 10 of 45 PAC10DM Controller User Manual RES7O F RES70B Page 11 of 45 DEI AM PAC10DM Controller User Manual 2 4 Increment Encoder Installation Dimension Type CHA 1 10BM G120E a Eds A A le 3 M3 HDepth 7 O IN AAA ol wile a i a lo EE 2 RI T L Cable P fa Ss 2 5 Coupler Installation Dimension Type PAC CONO1 Page 12 of 45 Type PAC CONO2 Page
18. g switch to OFF status Parameter Setup o Press DM Shutheight Parameter Set Display Setup Press in sequence the following keys a Page Down o Press to confirm and press to enter into output diagnosis menu Diagnosis of output ports P Page Down In diagnostic menu of input ports press and enter output ports diagnosis Select the output interface by pressing or key then press Enter key once to confirm A Press or key to select output indicator light in correspondence with 0 on and the indicator on the output board is off PAC1ODM Controller User Manual Appendix 2 System Parameter Backup Users Parameter names Explanation Range Unit value Max braking angle Maximum braking angle 0 9999 degree Max braking time Maximum braking time 0 9999 eee o oe Resolver direction Counting direction of resolver 0 1 1 Confirm current crankshaft is at an B D C setting 0 180 Degree angle of 180 degree Photoelectric detection To detect photoelectric signal oo 0 359 degree angle range within this range Use internal sensors to detect Overrun angle setting 0 359 degree Overrun angle range Counting direction of die height Encoder direction ee ea Current Current position Set current position of die Set current position of die height 0 99999 N EN Factor 1 set io aie die height encoder 1 9999 se Fador2 2 Factor 2 set Factor 2 set by die height encoder die height encoder 1 19999 Allowed maximum die
19. height when Upper limit 1000 00 mounting Allowed minimum die height when Lower limit mounting O no Restore to factory parameters are restored to change settings factory settings 1 restore 0 Chinese Language options To select language of menu 1 English 45
20. l device gives the run command A signal of high level shows the press is ready for running and when the signal changes to low level the press needs a stop 2 8 6 Single Continuous There is some difference on the stop angle calculation between single and continuous running When the calculation function for top stop is selected the single mode and continuous mode are differentiated A high level of signal means the press is in continuous mode and a low level of signal means the press is in single mode 2 8 Alarm Reset Alarm reset input must be of high level When opened alarm will reset Note Button contact must be normally closed PAC1ODM Controller User Manual 2 8 8 PLS1 PLS13 Output How a PLS output works The Programmable Limit Switch software is designed to turn outputs ON and OFF at precise crankshaft positions synchronized with crankshait rotation monitored with a resolver You can preset up to 16 ON OFF settings at angles from 0 359 You can also turn the output OFF with a timer Timer settings are 010 to 10 0 seconds PLS outputs can be one of the following modes timer o angle eo intermittent time o intermittent angle Timer Output signal starts at ON Angle and will not close until the ON Time arrives Angle Output signal starts to make the output at Angle On and will not close until the Angle OFF arrives Intermittent time After passing the intermittent cycle a preset number of press strokes
21. nputs as follows angle ON Window angle OFF ON OFF NA 4 y Crankshaft Input rotation transition _AHELM PAC10DM Controller User Manual Static mode This mode is used for monitoring the extraneous events which have nothing to do with the press strokes When a static mode input turns Off the programmed output is turned On For example use it to detect end of stock Cyclic CYC Use this mode to verify that a pulse from the sensor OFF ON OFF occurred within the window once each stroke For example use it to detect that a part moved past a monitor Intermittent Cyclic ICYC Use this mode to verify that a pulse from the sensor OFF ON OFF occurred within the window once after a preset number of press cycles OK In position POS Use this mode to verify that the sensor signal remained OFF within the entire window once each stroke Use it to detect if an ejector and other automation parts are retracted to home position i b AN Intermittent In position IPOS Use this mode to verify that the sensor signal remained OFF within the entire window once after a preset number of press cycles a b AN _ AHELM_ PAC10DM Controller User Manual Notes The voltage of external signal may be defined as Signal Type Signal which is defined as Normal On shows On is of high level Signal which is defined as Normal Off shows On is of low level The following diagram helps you to select DM channel mo
22. ononanannnoronann cnn oonnn nn nnn conan nn nconnnn nano 38 AO ee 38 Al ECOS dIe ee ER EN EE N EE KO N EO ER orn ne 38 5 2 8 Current position Seit 39 PA ee A EE E an 39 OZ o AP A EE 39 RE Eeer 39 Page 3 of 45 _ HELM PAC10DM Controller User Manual ST RD AR MUS oe sa acca sce cm baleen EE EE 39 5 2 13 Restore lo factory sellingsS oooooonnnnnnnconnnnnaananononanannnornnnnnnnoornnnn nono nonnn ano nonnnnn nn nn conan nn nc cnn nn nn nccnna nn nano 40 ge AE Ee Ce e EE EE EE a EE ica 40 6 COMMISSION ING ossaa 41 6 1 PREPARATION AND CHECKING BEFORE RUNNING 41 61 7 edel e 4 ANA cress EE te ce vc ecm nc ER EE OE 41 6 3 COMMISSIONING OF T D C STOP FOR MACHINE TOOLS WITH SPEED ADJUSTMENT oisassssssssssssonssoresseersseeen 4 T TROUBLE SHOOTING OE EE EE EE N EE N N Ed 42 fal TREATMENT TOFAG RA OE Ee 42 1 2 TABLE OF FAULTS eco 42 EICH E en EE 43 APPENDIX 1 HARDWARE DIAGNOSIS cccccccsscccssssscccccssccccccccsccccccccssccccccccccccccsccccccosceccccccsseccccosses 44 APPENDIX 2 SYSTEM PARAMETERS BACKUP cccccccssssssccccssssccccccsccccccccscsccccccsccccccscscccccsssccccccsses 45 Page 4 of 45 PAC10DM Controller User Manual 1 Specifications PAC10DM Press Controller Power supply DC24V 10 1A Up to GB T17626 GB T18268 standard Shock and Up to JB T8832 2001 standard vibration Up to GB T2423 3 93 standard Working 0 50 temperature Humidity 30 85 Angle display 0 359
23. this angle PAC10DM starts to detect DM input signal Range 0 359 degree Default 100 degree 4 3 4 Angle Off It s only active in angle mode and intermittent angle mode and it means when the crankshaft arrives this angle PAC10DM stops the detection of DM input signal Range 0 359 degree Default 200 degree 33 _AHELM PAC10DM Controller User Manual 4 3 5 Output options It refers to the controller s reaction upon receipt of unconventional DM signals Range 0 3 O Emergency stop 1 Top stop 2 Alarm 3 Ignore Default 3 4 3 6 Intermittent cycle For every how many cycles there is a signal Range 0 999 Default 3 4 4 Die height The display of current die height Position increment of die height 4x pulse number of Encoder per cycle x Factor 2 Factor 1 4 4 1 Current position It shows the current die height Range 0 00 999 99 Default 0 4 4 2 Position setting This refers to the right position of die height adjustment This parameter is saved into the programs 34 _AHELM PAC10DM Controller User Manual when a different program is loaded the corresponding die height settings is loaded at the same time Range 0 999 99 Default 4 5 Program operations There are 100 programs in total Each program contains 8 DM channel settings 13 PLS settings and the die height setting Each program is one to one correspondence with a set of die which makes it easily to change the die q
24. uickly 4 5 1Correspoding operations Range 0 3 O select the program as current processing program 1 save the current parameter settings to a program 2 delete the saved program 3 return without doing anything Default value 4 6 Brake monitor Press Brake monitor key to view the accumulative movement times of clutch and alarm records for the last machine stop accumulative movement This cannot be reset times of clutch Input Channel from 1 to 8 Alarm status of DM1 DM8 Tonnage monitoring Tonnage fault is detected Safety light curtain Light curtain fault is detected Slide doesn t stop within the range of overrun Overrun setting 35 ba PAC1ODM Controller User Manual Last machine stop is E stop 5 Machine Tool Parameters 5 1 Enter into parameter settings Parameter Setup 1 Press Shutheight Parameter DM Display Setup Set 2 Press by turns the following keys A and then press to enter into parameter setting menu 5 2 Parameter instructions 5 2 1 Maximum braking angle It refers to the allowed maximum braking angle of clutch If the braking angle exceeds this angle limit system will alarm for brake fault When setting this parameter you may do the 90 test at the actual stroke speed to work out the actual braking angle and braking time and then you may set the maximum braking angle and braking time with reference to the actual angle and time Range 0 99
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