SMART SOCKET USER MANUAL
Contents
1. 12 5 5 Generating Data Log 80 859 13 5 6 PiNNI REDON neath ta raceatite a Ra 14 Da 1EXDORUMO Dala sass A 14 5 8 Changing the Bluetooth Pin 15 6 0 Pre Deployment Configuration saan 16 Ol TOO SEUD sates E Canis AO 16 6 1 10 08 6 11076 oa 17 6 1 2 Measurement UniS nii eel eos 17 Target OCONEE ena a 17 6 651 4 TOO UU DUG eons 17 GSB UE OO UDO SS DES 17 O LD SEUIPOIMIUS 35 a ana aaa 17 6 2 Operating MOGES seii aia cea o ais i 18 7 0 Troubleshooting riia 20 71 Problem DIAG MOSIS ersen SS aaa 20 7 1 1 Display Screen is Blank 21 7 1 2 Display Reads Charge Required 21 7 1 3 Display Reads Battery LOW c ccccsecesseerseeatcnesecnsseeseeenseeansneateneas 21 7 1 4 Display Reads LOGS Full 21 7 1 5 Display Shows Ready or Target but doesn t update Torque Cycle 21 7 1 0 DISPlay SHOWS UNIGA Saa kia A assent 21 7 1 7 Battery Does Not Hold a 08 62. 21 7 2 Turning On Bluetooth Troubleshooting sss 22 S 0 CONGACE US a oa A 23 New World Technologies Inc Page 1 V2014 07 03 SMART SOCKET USER MANUAL C MANUAL REVISION HISTORY The installer of this equipment is responsible for complying with Federal NEC National Electrical Code or equivalent and Local Guidelines and Application Codes that govern protection earthing grounding disconnects and other current protection for electrical equipment for use in indoor or outdoor applications Revision 2012 02 07 Initial Firmware Release 2 26 08 Revision 2012 10 23 Firmware Release 2 27 02 Revision 2014 05 30 Firmware Release 3 04 13 New World Technologies Inc Page 2 V2014 07 03 SMART SOCKET USER MANUAL C IMPORTANT SAFETY NOTICE RAD TOOLS ARE SAFE AND RELIABLE NOT FOLLOWING PRECUATIONS AND INSTRUCTIONS OUTLINED HERE CAN REUSLT IN INJURY TO THE TOOL OPERATOR AND FELLOW WORKERS New World Technologies Inc its distributors and retailers assume no liability for failures in compliance with these warnings and safety guidelines By purchasing this tool system and battery the buyer assumes all risks associated with this product If you do not agree with these conditions refrain from using the tool WARNING Do not operate the tool before reading this user manual If breakdown malfunction 2 or damage occurs DO NOT attempt to repair Contact New
3. Export all RAD RT data If you select no only the currently selected log will be exported Figure 5 7 2 Export Dialog Box 3 If Yes or No was selected a window will be displayed asking for a location to save the file Figure 5 7 3 New World Technologies Inc Page 4 V2014 07 03 SMART SOCKET USER MANUAL C F p ThisPC Documents Organize v New folder Name Date modified IF Favorites B Desktop Custom Office Templates 5 14 2014 1 41 PM B Downloads Recent places t SkyDrive Homegroup j This PC 1 025 00 759 00 th Network 1032 00 lt 782 00 File name RT_Datalog csv 111 00 Save as type 1 049 00 PA 783 00 gt nao NN A a Hide Folders 1 048 00 _ 8 768 00 3 25 2014 9 45 AM 12 0 0 0 2610 5 7012 45 AM 142 Innn l1 n1 nn Figure 5 7 3 Saving the Data Log 4 The file can now be opened to view and can now be printed from the PC 5 8 Changing the Bluetooth Pin Changing the Bluetooth pin allows the user to change the Pairing Code of the Smart Socket To change the Bluetooth pin 1 Connect the Smart Socket to the PC Refer to Section 5 2 Connecting the Smart Socket to a PC for more information on this procedure 2 In the Tool Tab press Bluetooth Pin Figure 5 8 1 Te UOTE 0 3 bh A Transducer Options Help View Tool Details Ctrl V Close Log Ctrl L Download L
4. BATTERY ELECTRONIC EUECT RIC TRANSDUCER PNEUMATIC CEADING MANUFAC TURER OF ADUANCED TORQUE SYSTEMS ART SOCKET USER MANUAL T 7 A y rn m 4 id pon OO OOO O A 73 7 7 bdi N Pa n 09 09 LUA 4 a OH d E 4 P g iy 2 O P gt lt am JN WN N N U Y gt O20 0 0 0 0 6 6 3 4 P lt am P lt OS a ee cee s am eo oror 0 Tarore gt lt ere ae amp a d5 he he bo i k a j i af b TORQUE SYSTEMS THE INDUSTRY STANDARD BECIEUE IT ELECTRIC SERIES V RAD Quick adjust torque settings Fast and accurate dial a torque or digital display option for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Advanced ultra durable electric motor design Extreme duty designed to reduce maintenance cost and increase reliability Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of t
5. this RETRY Target LBFT The Retry is the number of times the bolt has been retried and the Target is the Target Torque For more information on setting the Target Torque refer to Section 6 1 6 Set Points Pressing the corresponding keypad button below N for NO will cause the Bolt ID to be incremented on the next torque cycle 5 0 Data Log PC Operations The PC Interface is used to interact with the Remote Audit System Once connected to the Remote Audit System the operator is able to download Data Logs view tool details configure the specifications of the tool and calibrate the Remote Audit System Figure 5 0 1 shows the New World Technologies Inc Page 10 V2014 07 03 SMART SOCKET USER MANUAL C main display screen For more detailed information on the Data Logger refer to the RT Data Logger Manual located under the Help dropdown menu in the Data Logger Figure 5 0 2 Figure 5 0 1 Main Display Screen About Manual Figure 5 0 2 The Help Dropdown Menu 5 1 Software Installation amp PC Requirements The RT Data Logger Software is compatible with Window XP Windows Vista Windows 7 and Windows 8 operating systems Note The New Customers download package is for customers with a Windows 8 computer or for those that do not have an existing database compatible with Windows XP Windows Vista Windows 7 and Windows 8 Note The Existing Customers download pa
6. Time s Figure 6 2 4 Torque Vs Time Graph When a pull is done with the Smart Socket a live graph will be created on the Torque vs Time screen Figure 6 2 5 Time 5 Figure 6 2 5 Live Graph 7 0 Troubleshooting If there is a problem with your Smart Socket please first check that all instructions in the User Manual have been followed and the device battery is charged WARNING Electrical Shock can cause serious or fatal injury Do not remove the battery cover or attempt to repair the device or replace the battery Do not touch any exposed power device electrical connections or cable 7 1 Problem Diagnosis The following section describes the expected normal and abnormal status conditions and respective steps for resolution If the problem persists please contact your Authorized RAD Distributor or New World Technologies Inc Technical Support New World Technologies Inc Page 20 V2014 07 03 SMART SOCKET USER MANUAL C 7 1 1 Display Screen is Blank Solution 1 Press the keypad centre button to wake the Smart Socket from Sleep Mode 2 If screen remains blank plug in the Socket to a computer and press the reset button on the back of the Smart Socket 3 If screen remains blank charge the Smart Socket If problem persists after charging call your RAD Distributor for return inspection 7 1 2 Display Reads Charge Required The Smart Socket battery does not have enough power to operate Solution Charg
7. Y is pressed Where the Retry is the number of times the bolt has been retried and the Target is the current setpoint RETRY Target LBFT PEAK Figure 6 2 3 Screen after Y is Pressed Pressing the corresponding keypad button below N for NO will cause the Bolt ID to be incremented on the next torque cycle 4 Cal Mode When Cal Mode is enabled the screen of the Smart Socket will display raw data values that come from the strain gauges These numbers are not in any torque units 5 Real Time Graphs Note The Smart Socket must be connected to the Data Logger during the torque cycle for Real Time Graph Mode to work Refer to Section 5 2 Connecting a Smart Socket to a PC for more information on how to connect the Smart Socket to the Data Logger When Real Time Graphs is enabled the user can view a live graph of the torque cycle on the RT Data Logger Software To view the live graph go to the Tool tab and press Graph Torque Figure 6 2 3 a Transducer Options Help View Tool Details Ctrl V Close Log Ctri L Download Logs Ctrl D Setup Ctrl S Bluetooth Pin Graph Torque Figure 6 2 3 Graph Torque Button The Torque vs Time Graph will then be displayed on the screen Figure 6 2 4 New World Technologies Inc Page 19 V2014 07 03 SMART SOCKET USER MANUAL C EPERE Closed 2014 04 22 04 48 April 22 2014 Api 22 2014 wS WEN F072
8. keypad Peak Mode reads Peak only and will hold it for 1 minute or until you start torqueing another bolt Track Mode constantly tracks and displays the read out of the current torque Pressing the centre button will hold and display the current torque for 1 minute but it will not read Peak Torques Press and hold the centre button to return to the Main Screen Improper installation or use of the Smart Socket can cause serious or fatal injury to the user DO NOT use the Smart Socket before reading all safety instructions and warnings in this manual Ensure that the Square Drive size of the tool matches the Smart Socket model and check the fit is snug 1 Refer to Section 1 General Information and Section 2 Battery Usage and Charging to familiarize yourself with the Smart Socket models and components 2 Inspect the Smart Socket for any apparent damage to the display keypad and or body DO NOT charge or use the Smart Socket if any component is damaged 3 Press the centre keypad button to wake up the Smart Socket 4 Check the displayed battery charge is sufficient for operations If not refer to Section 2 Battery Usage and Charging for instructions and safety on charging the Smart Socket 5 Install the Smart Socket onto the desired tool by the Square Drive end 6 Insert the Retaining O Ring if included on the neck of the Smart Socket just below the Retaining O Ring Groove such that it does not impede the insertion o
9. World Technologies Inc or your local distributor immediately Only persons trained and qualified should attempt the installation operation and diagnosis of this equipment WARNING Intended use of this equipment is for commercial and industrial bolting applications The tool should only be used if the equipment is protected from exposure to excessive or corrosive moisture dust dirt ambient temperatures A vibrations and impacts e BEFORE using the Smart Socket unpack the device and all accessories to ensure you have all components listed in Section 1 1 Receiving and Inspection e BEFORE using your Smart Socket read all instructions and warnings in this manual and understand the safe use of this product e ALWAYS wear safety goggles during operation e ALWAYS make sure the Socket is fitted properly to a tool with the Retaining Pin and O Ring before you operate the tool and Socket e ALWAYS make sure the Socket is fitted properly to the fastener before you operate the tool and Socket e ALWAYS keep your body parts clear of the Socket during operation e ALWAYS safely support the system during use while ensuring body parts are clear of any rotating parts and pinch points The system must be Supported at all times in order to prevent unexpected release in the event of fastener or component failure e NEVER exceed the Maximum Socket Rated Torque Failure to comply voids warranty e NEVER use the Smart Socket without underst
10. anding and following the Safety instructions and warnings in this manual New World Technologies Inc Page 3 V2014 07 03 SMART SOCKET USER MANUAL C IMPORTANT BATTERY SAFETY NOTICE WARNING Do not operate the tool or charge the batteries before reading the safety instructions and warnings detailed in this manual If breakdown malfunction or damage occurs DO NOT attempt to repair contact New World Technologies Inc or your local distributor immediately e Lithium Polymer batteries are volatile Failure to read and follow these instructions may result in fire personal injury and or damage to property if charged or used improperly e New World Technologies Inc its distributors and retailers assume no liability for failures in compliance with these warnings and safety guidelines e By purchasing this tool system and battery the buyer assumes all risks associated with this product If you do not agree with these conditions please return the tool and accessories immediately and before use New World Technologies Inc Page 4 V2014 07 03 SMART SOCKET USER MANUAL C 1 0 General Information 1 1 Receiving and Inspection Each Smart Socket System is shipped with the following Smart Socket includes internal rechargeable LiPo battery Socket Retaining Pin Socket Retaining Pin O Ring set screw for smaller Smart Sockets USB Comms Cable USB Charger Factory Calibration Certificate User Manual USB Sti
11. anties written notice to New World Technologies Inc must be given immediately upon discovery of such defect at which time New World Technologies Inc will issue an authorization to return the tool The defective item must promptly be returned to New World Technologies Inc all freight charges prepaid When returning a tool the reaction arm s being used with the tool must also be returned New World Technologies Inc Telephone 1 800 983 0044 Email info radtorque com Exclusions from Warranty At New World Technologies Inc s sole judgment tools or accessories that have been altered damaged misused abused badly worn due to excessive utilization lost or improperly maintained will NOT be covered under the terms of this warranty Tools returned without the reaction arm s will not be covered under the terms of this warranty Consumable parts and accessories such as extensions reaction blanks arms and the are not covered under this warranty Tools that have been relabeled without prior written consent of New World Technologies Inc will not be covered under this warranty Equipment and accessories not manufactured by New World Technologies Inc measuring equipment etc are warranted only to the extent of the original manufacturer s warranty There is no other express warranty Implied warranties including those of merchantability and fitness for a particular purpose are limited to one year from date of calibration and to the extent pe
12. arging Specifications 1 2 3 Environmental Specifications All Models Ambient Operating 8 F Temperature Range Optimum Battery Life 5 to 35 41 to 95 Absolute Maximum 1 to 60 34 to 140 Ambient Charging C 0 Temperature Range e Temperature at Charging 0 to 45 32 to 113 Storage Temperature C Rang RF Optimum Battery Life 20 to 45 4 to 113 Storage More than 3 Months 0 to 30 32 to 86 10 to 90 non condensing Table 1 2 3 Environmental Specifications 2 0 Battery Usage and Charging This section provides instructions for safe usage and charging of the Smart Socket internal LiPo battery WARNING Do not operate the tool or charge the batteries before reading the safety instructions and warnings detailed in this manual If breakdown malfunction or damage occurs DO NOT attempt to repair contact New World Technologies Inc or your local distributor immediately WARNING Lithium Polymer LiPo batteries are volatile Failure to read and follow these instructions may result in fire personal injury and or damage to property if charged or used improperly 2 1 General Safety Warnings and Guidelines The Smart Socket is assembled calibrated and shipped with a rechargeable Lithium Polymer LiPo battery 1 Batteries are NOT fully charged as you receive them they may contain approximately 50 of a full charge 2 Use the New World Technologies Inc supplied USB charger only Do not use any other Lithium Polymer o
13. ata Log To generate a Data Log Report 1 Select the Data Log that you want to generate a report for 2 Inthe File drop down menu press Generate Data Log Report Figure 5 5 1 Es Ss Tool Transducer Options Help Import Logs From Rad Connect Generate Data Log Report Print Data Log Report Export to csv file Ctrl X Exit Figure 5 5 1 Generate Report Button 3 The generated report will then be displayed Figure 5 5 2 F NEW WORLD TECHNOLOGIES INC 4 RAD 30580 Progressive Way Abbotsford British Columba Tel 604 852 0405 24 06 2014 2 28 52 PM Fax 604 852 0269 Tool Senal 5500302 Description 72 Log File Closed 2014 06 24 11 27 imported Log Status Closed Time Stamp Bolt Retry Target Actual Result Units Duration Num Num Torque Torque Seconds 23 06 2014 2 33 43 PM 1 0 0 00 1 681 00 PASSED FTLB 1 67 23 06 2014 2 35 37 PM 2 PASSED FTLB 1 67 23 06 2014 2 35 52 PM 3 PASSED FTLB 1 67 23 06 2014 2 36 04 PM 4 PASSED FTLB 1 67 23 06 2014 2 36 43 PM 5 0 0 00 338 00 PASSED FTLB 1 67 23 06 2014 2 37 27 PM 6 PASSED FTLB 1 67 23 06 2014 2 37 46 PM 7 0 00 PASSED FTLB 1 67 23 06 2014 2 38 02 PM 8 PASSED FTLB 1 67 23 06 2014 2 38 07 PM 9 PASSED FTLB 1 67 23 06 2014 2 38 39 PM 10 x PASSED FTLB 1 67 23 06 2014 2 38 44 PM 11 0 0 00 1 023 00 PASSED FTLB 1 67 23 06 2014 2 44 29 PM 12 3 PASSED FTLB 1 67 Figure 5 5 2 Example of Generated Data Log Report 4 From the generated report window th
14. branded with the RAD name and purchased from New World Technologies Inc or through one of its authorized distributors or agents is warranted to the original purchaser against defects in materials and workmanship for a period of one 1 year from the date of original calibration The electronic control module is covered for a period of six 6 months from the date of calibration Under the terms of this warranty New World Technologies Inc at its option and F O B either its factory or an authorized service center will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms of this warranty that product or part will carry the remainder of the warranty from the date of original calibration Repaired Tool Warranty Once a tool is beyond its new tool warranty New World Technologies Inc for a period of three 3 months from the date of repair will replace or repair for the original purchaser free of charge any part or parts found upon examination by New World Technologies Inc to be defective in material or workmanship or both If any product or part is replaced or repaired under the terms and conditions of this warranty that product or part will carry the remainder of the warranty from the date of original repair To qualify for the above mentioned warr
15. ce is in Sleep Mode wake the device as detailed in Section 4 2 Sleep Wake 2 Check the battery charge is sufficient for operations if not charge the device as detailed in Section 2 Battery Usage and Charging 3 Prior to deployment configure the device as detailed in Section 6 Pre Deployment Configuration 4 Set the Measurement Method Refer to Section 4 3 Measurement Method for more information 5 Install the Smart Socket on the tool as recommended by the Tool Manufacturer and NWT Refer to Section 4 4 Installation for more information 4 2 Sleep Wake To conserve battery power the Smart Socket will go to sleep after 10 minutes of inactivity on the keypad This time can be changed refer to Section 6 1 4 Tool Uptime for information on how to do this Note While the device is in Sleep Mode the screen will be blank To wake the Smart Socket from sleep 1 Press the keypad centre button 2 If screen is still blank connect the Smart Socket to a computer and press the centre button 3 If screen is still blank press the reset button on the back of the Smart Socket while it is still plugged in 4 If the screen is stiil blank charge the battery for 15 minutes before trying again If the problem persists contact your NWT Distributor for assistance New World Technologies Inc Page 8 V2014 07 03 SMART SOCKET USER MANUAL C 4 3 Measurement Method Select the Torque Measurement Method using the Smart Socket
16. ck containing the RT Datalogger Software only available upon request OND MBE Figure 1 1 1 System Components Upon receiving your Smart Socket System please immediately check the following 1 Check the shipping packaging condition and report any damage immediately to the carrier that delivered the Smart Socket System 2 Remove the Smart Socket and accessories from the shipping packaging and ensure you have each of the items listed above 3 Verify the Smart Socket Model you received is as your purchase order Inspect the Smart Socket and accessories for external damage during shipment and report any damage to the carrier that delivered the Smart Socket System 5 If the Smart Socket is to be stored prior to use ensure that it is stored in a location that conforms to the storage temperature and humidity specifications outlined in Section 1 2 Specifications 1 2 Specifications Please ensure that all specifications below are observed when sizing and utilizing the Smart Socket for an application New World Technologies Inc Page 5 V2014 07 03 SMART SOCKET USER MANUAL C 1 2 1 Model Specifications Max Torque Range FtLb Model Max Torque Range Nm 75 1500 FtLb 33 mm 1 Square Drive 100 2034 Nm 75 1500 FtLb 46 mm 1 Square Drive 100 2034 Nm Table 1 2 1 Model Specifications 1 2 2 Charging Specifications nits 240mAh Storage Time Must be fully Charged Table 1 2 2 Ch
17. ckage is for customers who have an existing database that is still in use compatible with Windows XP Windows Vista and Windows 7 The RT Data Logger Software can be downloaded from www radtorque com Choose either the New Customers or the Existing Customers download package for the Data Logger Software and a Hardware Driver download package for the drivers necessary for operations After the download is complete find and click on the Setup exe in the Data Logger download package and the exe in the Drivers download package and follow the installation instructions Note If a physical copy is needed request a CD copy or a memory stick copy from your Authorized RAD Distributor or New World Technologies Inc Refer to Section 8 0 Contact Us 5 2 Connecting the Smart Socket to a PC WARNING Refer to Section 2 Battery Usage and Charging and follow all instructions and warnings prior to connecting the USB Charger Comms Cable Failure to do so may cause the battery to combust and cause serious or fatal injury The Smart Socket can be connected to a PC through Bluetooth for Smart Socket Configuration and Data Log downloads 1 Turn on Bluetooth on the Smart Socket To do this press one of the arrow keys until the screen reads BT OFF Figure 5 2 2 1 This is the current state of the New World Technologies Inc Page 11 V2014 07 03 SMART SOCKET USER MANUAL C Bluetooth Press the centre b
18. connecting the Smart Socket to the PC 6 1 Tool Setup Under the Tool drop down menu located in the RT Data Logger Software select Setup Figure 6 1 1 See Transducer Options Help View Tool Details Ctrl V Close Log Ctri L Download Logs Ctrl D Setup Ctrl S Bluetooth Pin Graph Torque Figure 6 1 1 The Setup Button After Setup is selected the Tool Setup Menu will be displayed Figure 6 1 2 New World Technologies Inc Page 16 V2014 07 03 SMART SOCKET USER MANUAL C Tool Setup TB 09 49 05 29 May 2014 Cv ES _ Target Pass Fail Enable Large Font _ Redo Screen Tolerance Cal Mode Real Time Graphs Use Current Time FILE Tool Uptime minutes Bluetooth Uptime minutes Set Points Teme Figure 6 1 2 Tool Setup Menu Once all the desired changes have been made press Update The date and time can be set manually or press Use Current Time to use the PC date clock time Select the desired units from the units drop down menu Figure 6 1 2 1 The possible choices are FTLB INOZ INLB and Nm INOZ cae LE FTLB time minutes Figure 6 1 2 1 Units Drop Down Menu In the Tolerance percent box enter the tolerance from target desired to indicate a Pass or a Fail Note Operation Mode Target Pass Fail Enable must be selected for the tolerance parameter to be e
19. d INSPECHON pit 5 H2 SPECITICALIOINS issa a SE e E Se SR 5 Table 1 2 3 Environmental Specifications aaa 6 2 0 Battery Usage and Charging aaa 0 8088880 8 8 6 2 1 General Safety Warnings and Guidelines 6 2 2 Battery Charging and Storage 7 2 3 Battery Removal and ReplaceMent cccscceececeeeeeseeeeeeeeeeaeeeeeeeaes 7 3 0 Smart Socket Assembly s sssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 7 4 0 General ODerATION a aa a 0 22 8 6 8101010 1907 8610094 4 1 8 Al 2 SECH VW AKC a OA LO SEES Are 8 4 3 Measurement Method shots oder cei ace Sa 9 hice TSE MOM SS E O cau neta ie aad ete 9 4 5 Operation with Target Mode Disable cccsceesseeeseeeeeeeeeeeereetass 9 4 6 Operation with Target Mode Enabled 6 10 5 0 Data Log PC Operations cccccscscecseneneneneceneneneneneneneneuenenenenenenes 10 5 1 Software Installation amp PC Requirements cccecceeeeeeeeeeeeeaeeeeeeees 11 5 2 Connecting the Smart Socket to a 11 5 3 Downloading all Data LOGS uriin na Sao 12 5 4 Deleting Closing Data LOGS
20. e report can be printed or saved as a different file type New World Technologies Inc Page 13 V2014 07 03 SMART SOCKET USER MANUAL C 5 6 Printing Report This feature allows the user to print a Data Log Report for a selected Data Log To print a Data Log report 1 Select the Data Log you want to print 2 Inthe File drop down menu press Print Data Log Report Figure 5 6 1 ES es Tool Transducer Options Help Import Logs From Rad Connect Generate Data Log Report Print Data Log Report Export to csv file Ctrl X Exit Figure 5 6 1 Print Data Log Report Button 3 The Data Log report will then be printed to the default printer that is set up on your PC 5 7 Exporting Data Exporting data allows the user to save the Data Logs to another location and also allows the user to print the Data Logs 1 In the File tab press Export to cvs file Figure 5 7 1 EA es eas Tool Transducer Options Help Import Logs From Rad Connect Generate Data Log Report Print Data Log Report Export to csv file Ctrl X Exit Figure 5 7 1 Export Button 2 A prompt window will be displayed asking to export all Data Logs or just the currently selected Data Log Figure 5 7 2 If Yes is selected all Data Logs will be exported If No is selected only the currently selected Data Log will be exported If Cancel is selected no Data Logs will be exported
21. e the Smart Socket refer to Section 2 2 Battery Charging and Storage If message persists after charging contact your RAD Distributor for return inspection 7 1 3 Display Reads Battery Low Solution Charge the Smart Socket as soon as possible refer to Section 2 2 Battery Charging and Storage If message persists contact your RAD Distributor for return inspection 7 1 4 Display Reads Logs Full Solution Connect the Smart Socket to the PC Software download the Data and close the Log refer to Section 5 0 Data Log PC Operations If message persists after closing the Log file contact your RAD Distributor for technical support Note The Smart Socket can hold 360 Logs 7 1 5 Display Shows Ready or Target but doesn t update Torque Cycle Solution Check the Smart Socket was uploaded prior to the next cycle If error persists contact your RAD Distributor for return inspection 7 1 6 Display Shows Unload Solution Press the keypad centre button If error persists contact your RAD Distributor for return inspection 7 1 7 Battery Does Not Hold a Charge The Battery needs to be replaced contact your RAD Distributor for return inspection New World Technologies Inc Page 21 V2014 07 03 SMART SOCKET USER MANUAL 7 2 Turning On Bluetooth Troubleshooting Page 22 New World Technologies Inc V2014 07 03 Smart Socket Limited Warranty New Tool Warranty Any new tool
22. f the tools Square Drive nor the Retaining Pin 7 Insert the Retaining Pin through one side of the Socket Square Drive through the mated tools Square Drive and out the other side of the Socket Note The pin should be flush on either side of the Socket Retaining O Ring Groove and fully engage though the tools mated Square Drive 8 Insert the Retaining O Ring or set screw into the Groove such that it holds the Retaining Pin in place 9 Pull on the Smart Socket away from the mated tool and ensure it is securely retained on the tool The Smart Socket is now installed and ready for use 4 4 Installation WARNING 4 5 Operation with Target Mode Disabled During pre deployment setup if Target PASS FAIL Enable is not_selected the Smart Socket will be in Audit mode and will measure record and display the torque according to the measurement mode selected No Pass Fail indication will be displayed Please refer to Section 6 Pre Deployment Configuration for more information and setup of the Smart Socket 1 Check the device status and configuration on the screen where XXXX is the selected measurement mode either PEAK or TRACK The screen should be displayed as READY LBFT XXXX New World Technologies Inc Page 9 V2014 07 03 SMART SOCKET USER MANUAL C 2 Proceed with bolting operations as per the users normal process and safety procedures while also following the safety instructio
23. ffective Refer to Section 6 2 Operating Modes for more information on this option This is the amount of time in minutes before the tool goes to sleep By default this time is set to 10 minutes This is the amount of time in minutes before the Bluetooth turns off By default this time is set to 9 minutes 6 1 1 Date Time 6 1 2 Measurement Units 6 1 3 Target Tolerance 6 1 4 Tool Uptime 6 1 5 Bluetooth Uptime 6 1 6 Set Points In the Set Points box Figure 6 1 6 1 enter the desired target that will be selectable by the user To select a target click on the desired target To add a new target press the Star in New World Technologies Inc Page 17 V2014 07 03 SMART SOCKET USER MANUAL C the bottom left corner To change a current target double click the target that needs to be changed and enter the new target Note The currently selected target will have an arrow beside it Note Operation Mode Target Pass Fail Enable must be selected for the tolerance parameter to be effective Refer to Section 6 2 Operating Modes for more information on this option Set Points tat Figure 6 1 6 1 Set Points Box 6 2 Operating Modes Under the Tool drop down menu located in the RT Data Logger Software select Setup then select the desired operation modes Figure 6 2 1 Tool Setup 6 0 Tae 09 45 05 29 May 2014 Ce 0 W Target Pass Fai
24. he highest power to weight ratios of any controlled bolting system Touch screen torque selection Fast and convenient error free digital single increment torque settings Digital torque console display Maximum accuracy by seeing the set torque value and the actual delivered torque value Lightweight ergonomic pistol grip design Advanced low profile handle to reduce operator fatigue and increase productivity Extremely low noise level only 75db World s quietest extreme torque gun ideal for sensitive environments and standards LED green Pass or red Fail indicator lights Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed Quick adjust torque settings Fast and accurate dial a torque or digital display option for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Imagine the freedom no air lines no power cords The lightweight design of the B SERIES makes them ideal for any application especially where compressed air and electricity are not readily available Advanced gearbox design PATENTED planetary gear reduction drive system delives one of the highest power to weight ratios of any controlled bolting system PATENTED planetary gear reduction Delivers one of the highes
25. in addition to run down time a fully charged battery should have an operation usage of several thousand bolts 2 3 Battery Removal and Replacement If the tool and battery guidelines are followed the battery life should exceed the normal re calibration interval of the tool As a preventative measure the battery should be replaced by New World Technologies or Authorized Service Centre at the desired re calibration interval and only be replaced with an NWT approved battery The user should not replace the battery at any time without NWT approval 3 0 Smart Socket Assembly The Smart Socket is a battery powered strain gauged socket for precision torque monitoring of fastening operations The Smart Socket must be properly selected to fit both the mating tools Square Drive and the Application Fastener without exceeding the Maximum Torque Rating of the model Refer to Section 1 2 Specifications for the models and torque ranges The Smart Socket assembly is comprised of the following Figure 3 0 1 Smart Socket Assembly 1 Socket Hex Drive Engages application fastener 2 Socket Square Drive Recieves customer supplied tool s Square Drive New World Technologies Inc Page 7 V2014 07 03 SMART SOCKET USER MANUAL C 3 Socket Retaining Pin Hole Retaining O Ring Groove Used with the supplied Retaining Pin and O Ring or set screw to retain the Socket to the user supplied tool s Square Drive 4 Screen D
26. isplays Battery Charge Mode Status and Measured Torque 5 Keypad For wake up and setting selection 6 Charging Comms Port Used with supplied USB Charger Comms Cable to connect the Smart Socket to a PC for the purpose of charging the internal Lithium Polymer battery device configuration and downloading Data Logs 7 Reset Button Located on the back of the Smart Socket the Reset Button can be used to reset the Smart Socket It can be pressed with a 1 5 metric Allen Key or something of similar size Note The Smart Socket holds 360 Log Records When display reads logs full download the Logs to the Data Logger and close Logs Refer to Section 5 3 Downloading All Data Logs for more details on this operation 4 0 General Operation This Smart Socket provides a simple display and three button keypad for measuring torque operations Read understand and strictly follow all Safety Instructions Warnings and Cautions provided in the user manual prior to use The display is LCD and protected by a lexan cover however the display is susceptible to mechanical shock which may result in damage and failure Use with due care and caution to protect the Smart Socket from impacts The performance of the display will degrade under high temperature and humidity avoid such conditions during use and in storage WARNING CAUTION 4 1 Preparing for Bolting To use the Smart Socket for bolting operations 1 If the devi
27. l Enable Use Cument Time Large Font PUCA FILE ME Redo 5 iedo Screen Tolerance a E Cal Mode wm KR WU N W Real Time Graphs Bluetooth Uptime minutes Tool Uptime minutes Set Points Figure 6 2 1 Tool Setup Menu Operating Modes 1 Target Pass Fail Enable When the Target Pass Fail Enable is disabled the Smart Socket will be in Audit mode and will measure record and display the torque according to the measurement mode selected When the Target Pass Fail Enable is enabled Pass Fail indication via the screen will be updated based on the desired tolerance Section 6 1 3 Target Tolerance within target Section 6 1 6 Set Points New World Technologies Inc Page 18 V2014 07 03 SMART SOCKET USER MANUAL C 2 Large Font When Large Font is enabled the Smart Socket screen will display the torque readings in a larger font Note By default the Large Font option is already enabled 3 Redo Screen For purpose of bolt number and Data Log synchronization if this mode is enabled and a target FAIL occurs user will have to press the centre button and then they will be prompted with Redo Yes or No Figure 6 2 2 REDO Y N Figure 6 2 2 Redo Screen Pressing the corresponding keypad button below Y for YES will cause the Bolt ID to be maintained for the next torque cycle but as an appended record Figure 6 2 3 shows the screen after
28. nload the stored Data Log from the Smart Socket to the PC 1 Press the Download Logs button on the Main Screen Figure 5 3 1 The PC program will download all the data from the device 3 You will be prompted to add descriptions of the tool and the Data Logs once the Log has been downloaded These descriptions can be anything to help you identify the data SCAN ALL ACTIVE TRANSDUCER DOWNLOAD TRANSDUCERS STATUS LOGS Figure 5 3 1 Download Logs Button 5 4 Deleting Closing Data Logs Closing Data Logs allows the operator to remove the Log from the device This information will remain on the PC The title of the closed Log will be automatically modified to represent the date it was closed To close a Data Log 1 Select the Log you would like to close 2 Select Close Logs located under the Tool tab or press the Close Logs button New World Technologies Inc Page 12 V2014 07 03 SMART SOCKET USER MANUAL C on the bottom of the Main Screen Figure 5 4 1 SCAN ALL ACTIVE TRANSDUCER DOWNLOAD TRANSDUCERS STATUS LOGS Figure 5 4 1 Close Logs Button 3 The name of the Log file will automatically change to Closed with the date and time at which it was closed Figure 5 4 2 Closed 2014 04 22 04 48 Apel 22 2014 April 22 2014 Figure 5 4 2 Example of a Closed Log 5 5 Generating Data Log Reports This feature allows the user to generate a Data Log Report for a selected D
29. ns and warnings in this manual for the use of the Smart Socket 3 Each measured Peak Torque will be displayed as 1010 LBFT 4 6 Operation with Target Mode Enabled If Target PASS FAIL Enable mode is selected during pre deployment setup and measurement mode is set to PEAK a PASS or FAIL will be displayed on the Smart Socket after a Peak Torque The Pass Fail is based on the Target Tolerance Parameter defined during the pre deploment setup Please refer to Section 6 Pre Deployment Configuration for more information and pre deployment setup of the Smart Socket Check the device status and configuration it should be displayed as TARGET 1000 LBFT PEAK 1 Proceed with bolting operations as per the user s normal process and safety procedures while also following the safety instructions and warnings in this manual for the use of the Smart Socket 2 Ifa torque cycle result is a PASS it will be displayed as PASS 1010 LBFT If a torque cycle result is a FAIL it will be displayed as FAIL 900 LBFT 3 If the Redo Screen Setup Parameter is enabled refer to Section 6 2 Operating Modes then on FAIL user will have to press the centre button then they will be prompted with REDO Y N Pressing the corresponding keypad button below Y for YES will cause the Bolt ID to be maintained for the next torque cycle but as an appended record The screen will look like
30. ogs Ctrl D Setup Ctrl N d Bluetooth Pin Graph Torque Description 5500302 Figure 5 8 1 Bluetooth Pin Button 3 A dialog box will be displayed asking for the old pin and a new pin Figure 5 8 2 New World Technologies Inc Page 15 V2014 07 03 SMART SOCKET USER MANUAL o FF Cc 3 Retry Num Target Actual Result Units Du 0 0 00 1 062 00 PASSED FTLB 2 46 Change Bluetooth Pin FTLB nm m8 176 Curent PIN 111 1 FTLB 1 84 FTLB 0 TB i 1 80 vwa i RLU me 1 82 000 768 00 PASSED Fe 167 n 7 nn 261 nn Ipaccen lemma 7 Figure 5 8 2 Changing the Bluetooth Pin Note The new pin must be 4 digits long 4 After the new pin is entered reset the Smart Socket and reconnect it to the PC using the new Pairing Code 6 0 Pre Deployment Configuration Prior to each deployment the user should verify the Smart Socket is configured as desired Access to a PC or Laptop running the RT Data Logger software is required Configuration includes date time clock measurement units operating modes and if enabled targets and Pass Fail indication tolerance RT Data Logger Software is available for download from www radtorque com See Section 5 1 Software Installation amp PC Requirements for more information on installing the RT Data Logger Software See Section 5 2 Connecting the Smart Socket to a PC for more information on
31. r NiCd or NiMh charger Failure to comply may cause a fire which may result in personal injury and or property damage 3 Never charge the tool unattended When charging LiPo batteries you should always remain in constant observation to monitor the charging process and react to potential problems that may occur 4 Charge in an isolated area away from flammable materials 5 Let the Smart Socket and battery cool down or warm up to recommended ambient temperature before charging New World Technologies Inc Page 6 V2014 07 03 SMART SOCKET USER MANUAL C 6 If there is any sign of damage to the charger or charging cable do not attem pt to charge the tool battery Unplug the charger immediately 7 If there is any sign of damage to the tool housing or to the battery pack do not attempt to charge 8 If there is any sign of damage to the battery pack or the battery pack is leaking do not attempt to charge or make direct contact If battery fluid comes into direct contact with skin or eyes flush immediately with fresh clean water and contact a physician 2 2 Battery Charging and Storage Battery life and charge capacity will be greatly extended by following the optimal operating charging and storage temperature ranges stated in Section 1 2 Specifications Depending on age ambient operating conditions and care a fully charged battery should have a stand by life of 1 2 weeks Depending on the above mentioned factors and
32. rmitted by law Liability for consequential damages under any and all warranties are excluded to the extent exclusion is permitted by law
33. t power to weight ratios of any pneumatic controlled bolting system Smooth continuous flow of controlled torque Eliminates destructive hammering Lightweight ergonomic pistol grip design Reduces operator strain and injury resulting in increased productivity Unmatched reliability and quality Delivered by one of the most advanced engineered gear boxes on the market Measures and displays peak torque Transducer technology combined with a custom socket measures the actual torque applied to the bolt during a torque cycle Pass or Fail indication Unmistakable digital signal indicates peak torque achieved for maximum accuracy Bluetooth technology View and download logs onto your smartphone or tablet Ideal on site calibration tools Comparable in size to a standard socket it s the perfect tool for inspecting bolted joints and can f function as a master calibrator for your torque tools Y Vv Torque Range 100 2500 ft Ibs ELECTRONIC SERIES E RAD a Torque Range 200 6000 ft Ibs BATTERY SERIES B RAD Torque Range 100 1500 ft Ibs PNEUMATIC SERIES 1 Torque Range 50 8500 ft Ibs SMART SOCKET SERIES SMART SOCKET USER MANUAL TABLE OF CONTENTS TABLE OF CONTENTS iiin sial 1 MANUAL REVISION HISTORY La 2 IMPORTANT SAFETY NOTICES is aa O Saa 3 IMPORTANT BATTERY SAFETY NOTICE asas 4 1 0 General Information sesivcdsvadevasucdcncncicassvadieasduavivavawarsvassiarataranaraee 5 1 1 Receiving an
34. utton When Bluetooth is turned on the screen will read BT ON Figure 5 2 2 2 SETUP SETUP BT OFF BT ON Figure 5 2 1 Setup Figure 5 2 2 Setup Screen With Screen With Bluetooth Disabled Bluetooth Enabled To connect the Smart Socket to the PC follow the steps below Note It is recommended that a Bluetooth Dongle is used when connecting the Smart Socket to a PC The Bluetooth Dongle has a range that goes further than the range of a computer with integrated Bluetooth a Right click the Bluetooth Devices icon in the bottom right of the screen b Click Add a Bluetooth Device c Click the serial number of the Smart Socket that you want connected d Enter the correct Pairing Code Note The default Pairing Code is 1111 Refer to Section 5 7 Changing the Bluetooth Pin for information on how to change the Pairing Code 2 Open the RT Data Logger Software 3 Select Scan All Active Transducers from the bottom of the screen Figure 5 2 2 3 The Smart Socket should now be connected to the PC Proceed with configuration or data download as detailed further in this section SCAN ALL ACTIVE TRANSDUCER DOWNLOAD TRANSDUCERS STATUS LOGS Figure 5 2 3 Scan All Active Transducers Note For troubleshooting refer to Section 7 2 Turning On Bluetooth Troubleshooting 5 3 Downloading all Data Logs Note The Smart Socket holds 360 Logs Using the RT Data Logger Software the operator is able to dow
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