KESSEL-Pumpfix®-F Backwater Valve with Sewage Pump For
Contents
1. The Pumpfix F is delivered pre program med with a pumping time of 10 seconds Pumping times sec ik KESSEL 6 Operation Setting the Pump start delay times The Pumpfix F can be programmed to delay starting the pump after the optical sen sor has sensed wastewater The advantage of this is that the wastewater will have a chance to build up in the pipe so that the Pumpfix F can pump out the entire volume with one activation rather than turning on and off several times To change the Pump start delay times keep both the ALARM and PUMPING TEST PUMP buttons pres sed for a few seconds until the continuous audible alarm sounds Release the ALARM and PUMPING TEST PUMP buttons Now again press both the ALARM and PUMPING TEST PUMP buttons for a few seconds until the continous audible alarm sounds again and the POWER and ALAR M LEDs light After releasing the ALARM and PUMPING TEST PUMP buttons the current pump start delay time setting can be determined by the blinking LEDs please see table below To change iki KESSEL the pump start delay times press the ALAR M button Each time the ALARM button is pressed additional time will be added to the pump start delay time The enterred times can be determined by looking at the blinking LEDs and checking with the table below When the desired pump start delay time has been enterred p2. the Pumpfix alternatingly and au F will not place itself into ope dible alarm sounds rational status after initializa tion All 4 LEDs blink si This notification during initialization Disconnect from power disconnect bat The SDS System will multaneously and au could mean the pump is not teries and check to make sure the monitor the pump and dible alarm sounds connected polarity is improperly cables for the pump are properly display any problems connected or the pump is damaged connected If damaged replace pump This notification during operation Reconnect batteries close the cover means the pump is not functioning and tighten the cover screws of the properly control unit and then plug in control unit The top two LEDs PO This notification during initialization Disconnect from power disconnect bat The probe tests itself every WER amp ALARM and could mean the optical probe is not teries and check to make sure the two seconds and will notify bottom two LEDs connected polarity is improperly cables for the probe are properly connected the user if any attempted PROBE SUBMERGED connected or the probe is damaged If damaged replace probe Reconnect repairs were successful amp PUMPING TEST This notification during operation batteries close the cover and tighten the PUMP blink alternatingly means the probe is not functioning cover screws of the control unit and then
3. Installation Example Make sure that no cables or other objects impair the movement of the manual closure lever or interfere with the Cellar drain washing operation inspection or maintenance of th valve machines sinks bathtubs toilets Flange 83018 Pumpfix F Manual closure lever Cover Load capacity Flange Control unit 1 5 tons illus 6 Pump Water barrier rubber ik KESSEL 4 Electrical connections 4 1 Wall mounting of the control unit As always make sure the control unit is disconnected from the power supply before opening the cover Unscrew the four screws located in each corner of the front of the control unit and open the cover In each corner of the inside of the control unit will be four holes for mounting the control unit to the wall Included with the control unit are 4 mounting screws 4 plastic wall plugs and a drilling template which is printed on the packaging box of the control unit 4 2 Cable connections An electrical connection plan is located on the inside of the control unit cover On the bottom of the control unit as seen in Illustration 9 remove the hand bolt third from left and pierce the cable inlet seal this is for the pump cable and also the fourth from the left cable seal this is for the opti cal probe cable Insert the cables for the pump and the opti cal probe through their newly pierced inlets AC KESSEL Illus 9 and in
4. Parts a neeeeeeeeeeteeeeeeeteeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeseeeeeeeeeeeeeseeeeeeeeaaes page 22 12 Warranty O aaaea aa a aaia a aaia a aaia Eina page 23 ik KESSEL 1 Safety Instructions Dear customer Before placing the KESSEL Pumpfix F in service please carefully read and follow this Installation and User s Manual The information provided in this manual is valuable and will help provide years of safe and reliable service of the Pumpfix F backwater valve Upon receipt of the Pumpfix F please check to make sure that it has been delivered undamaged In the case that the Pumpfix F has been damaged during delivery please follow the warranty instructions in Chapter 12 Important Always unplug the Pumpfix F before inspection or maintenance iki KESSEL Use caution during installation inspection maintenance use and repair of this product The Pumpfix F is not to be installed in an area which is or could be subject to explosion The Pumpfix F uses electricity and moving mechanical parts Not following the Installation and User s Manual could result in bodily injury or a fatal accident lf at any time the electrical cables or any other part of the Pumpfix Fis damaged the backwater valve should in no way be placed into operation Do not inspect or maintain the Pumpfix F during times of backwater or during times of risk of backwater heavy rain flooding The i
5. a Suitable power supply the unit continuous ly checks the condition of the two batteries If at time of initialization the batteries hold under 12 5 Volts total power the Pumpfix F will not initialize itself In this case unplug the Pumpfix F control unit from its power source check and replace the batteries if necessary and then reconnect the control iki KESSEL 8 Additional functions unit to its power source The estimated life of new batteries is four years Batteries certified for use with the KESSEL Pumpfix F are Duracell 9 Volt Type MN 1604 6LR61 Requirement 2 If discarding batteries please do so properly 8 3 Battery function The purpose of the batteries is to notify the user of a power failure by LED and audible alarm notification Although during a power failure the Pumpfix F will continue to provi de protection against backwater due to its free hanging backwater flap the pump of the Pumpfix F will not operate Please note The auxiliary device is certified for up to 42 Volts 0 5 A 10 Technical Data Control Unit Fuse C Protection Class 1 Power supply 230 V AC 16 A cos W 1 Potential free contact power supply 42 V DC 0 5A Pump Capacity against 4 3 psi 0 3 bar 35 2 gallons minute 133 liters minute Motor cable 4x1 mm2 Optical probe cable 3x0 75 mm2 Performance at 0 3 bar Q 10 m3 h 2 2 I s ik KESSEL 19 10 Inspection and Maintenance 10 1 In
6. and audible alarm sounds properly plug in control unit iki KESSEL 7 Problem notification 7 2 Notification of power failure The ALARM LED The Pumpfix F is not receiving Reconnect to a suitable power supply The pump of the Pumpfix blinks every two power has been disconnected or a or wait for power failure to end F will not operate without seconds and alarm power failure has occurred full outlet power The sounds audible alarm will sound for 8 hours after the power has failed and then the Pumpfix F will go into Sleep Mode where all the LEDs will go out All LEDs are out The Pumpfix F has not received Reconnect the Pumpfix F to During this notification the power for over 8 hours a functioning power source Pumpfix F is in Sleep Mode ik KESSEL 17 8 1 Self Diagnosis System SDS As part of the SDS Control unit the Pumpfix F automatically tests its pumping system once per month As part of this self test the pump will run for two seconds If the Pumpftix F detects any problems with its operation during this monthly test it will display the problem on the control unit as described in Chapter 7 This is an important reason that the Pumpfix F always be unplugged before maintaining or inspecting the unit With the Pumpfix F unplugged there is no risk of unintended activation of the pump 8 2 Battery life and replacement While the Pumpfix F is connected to
7. terferences the probe and the motor should be extended with separator cables Maxi mum length of either the motor or the opti cal probe cable should be 30 meters Note VDE 0100 VDE 01107 and IEC guideli nes must be followed in Germany and areas under IEC jurisdiction In other areas it is important to follow regulations issued by local power companies The Pumpfix F and control unit must not be installed in areas where there is or could be a risk of explosion iki KESSEL 4 7 Electrical connection plan Illus 14 reo ae a O ALARM bi jo Netz Motor potential Signalgeber freier Kontakt Power Motor Potential free switch contact Connexion libres Alarme de contact Signaling Device Connexion electrique Moteur 230VAC 50Hz 230VAC 50Hz max 42V 0 5A 10 Optische Sonde Optical probe Sonde optique 205 065 08 06 56508 5 Initialization While the control unit is unplugged connect the two supplied 9 volt batteries which are al ready located inside the control unit Close the cover of the control unit and tighten the four screws Plug in the control unit to a Suitable power supply The control unit will perform a basic systems check During initialization the system checks t
8. INSTALLATION AND USER S MANUAL KESSEL Pumpfix F Backwater Valve with Sewage Pump For wastewater with or without sewage Article 28100 S X 28125 S X 28150 S X Product Advantages m Backwater valve with integrated sewage pump m For sewage and greywater E Control unit with SDS Self Diagnosis System E Automatic closure during backwater Pumpfix F m Manual closure lever for concrete m Simple access for maintenance slab installation E Rotatable tiltable and vertically adjustable cover l 1 5 ton load class Pumpftix ip WIKESSEL ii for exposed pipe m Also available for exposed suspended pipe beans cain ar n A oA Molea TVL Zerittikal installation a et nach 1 2 C Installation C Service of this unit should be carried out by a licensed professional servicer iki KESSEL Anderungsstand 07 2008 HG Sachnummer 205 106 Company Telephone No Subject to technical amendments Table of Contents 1 Safety Instructions an eceeeceeeeeeeeeceeeceeceeccceeeneeececeneeeeacaneeseaaseeeeseeeeeeeeneeseseeeeeeeeeeseesesaseeesnnaness page 4 2 General 2 1 Areas of application cies ca decucicudecussandentunmedeannscndsateniaanmiancvaseniedeaneadacean page 5 2 2 Contents of delivery sesciccaccenccscz snsas azdentenncecavenndeanienndaaniesicectietst eanstened page 5 2 3 When to install the Pumpfix F cccccccesesessesessssssssssssssssssssesseees page 5 3 Installation 3 1 Installation
9. ary e Check all seals for signs of wear The above checks are also recommended after extended unuse or storage 20 10 3 Checking the pump The pump should be checked regularly In the case of unusual noises during operation decrease in pump performance or vibration of the unit and piping system make sure that a complete inspection of the pump the pump housing and the impeller are completed by a licensed professional servicer 10 Inspection and Maintenance 10 4 Checking the control unit The batteries should be checked yearly and replaced if necessary If replacing the batteries make sure to install recommen ded batteries and dispose of the old batte ries properly Repairs of the control unit shall only be done by a licensed professional servicer 10 5 Malfunctions In the case of an undiagnosable malfunction of the Pumpfix F please contact your distributor or supplier 21 ik KESSEL 11 Replacement Parts 11 1 Detailed drawing 11 2 Replacement parts list Order Number Cover with motor DN 100 125 205 046 Cover with motor DN 150 205 045 Pump housing upper section for DN 100 DN 125 models 205 032 Pump housing upper section for 6 DN 150 models 205 016 Pump housing lower section DN 100 125 150 205 101 7 7 DN 100 125 Cutting knife 205 118 Cutting plate DN 150 ee nur im Set Impeller austauschbar Flap assembly 3 parts 205 034 10 Control unit 28070 Optical probe DN 100 80086 O
10. ew setting The new Control setting will be confirmed by a two toned audible signal If within 20 seconds the changes are not saved by pressing the PUMPING TEST PUMP button the Pumpfix F will automatically save the previous control setting this will be confirmed by a single tone audible signal The Pumpfix F is delivered pre programmed in the Finish Controlled mode Finish Start controlled controlled blinking LEDs 15 6 3 Alarms Pump Test ALARM The Alarm button located on the Pumpfix F control unit can be used to can cel the audible alarm The LED alarm light will remain lit after the audible alarm has been cancelled to notify the user of the cur rent problem situation If desired the Alarm button can be pressed again which will re activate the audible alarm PUMP TEST The motor of the Pumpfix F can be manually started tested by pressing the Pump Test button This can serve as a quick and easy test to assure that the motor is in working condition Do not keep the Pump Test button depressed for more than a few seconds ik KESSEL 7 Problem notification During initialization and use the KESSEL control unit notifies the user of problems which can aid in finding easy solutions 7 1 Notification during power use POWER LED and Battery is missing or defective Connect or replace the battery With unconnected or defec ALARM LED blink tive batteries
11. he batteries pump optical probe and pump connections to confirm that they are properly connected and in working order Important Never place hands or objects near the cutting blades of the Pumpfix F If the entire system has been installed correctly the green POWER LED will turn on and remain on The Pumpfix Fis now ready for operation When the system is ready for operation make sure that the red manual closure lever for the backwater flap is in the FLAP OPEN FREE HANGING vertical position If it is not open it with the red manual closure lever 11 ik KESSEL 6 Operation 6 1 Principle Functions 1 Normal operation Cellar drain washing machines Cle 4 7 sinks bathtubs toilets g i Bs K ri ue A a 0563 AA AAA AAS A F R i aay re F OR 23 ae T 130 2 RTRA OS Qi le 08 308 i080 foe has iz Ove e BUA BE es iR oR O88 During non conditions the Pumpfix F functions as a standard backwater valve as shown in the Normal Operation illustration above The force of the free flowing waste water pushes the free hanging flap open and allows the waste water to pass unhindered to a public sewer line or a private sewage system iki KESSEL 2 Backwater operation Cellar drain washing machines sinks bathtubs toilets As ER occurs the fice angi flap is forced c
12. in a concrete slab flOOM cccceeesesecceeeeeeeeeeeeeeeeeeees page 5 3 2 Deep installation in a concrete slab floor ssssesesseeeeeenreeeeesseeneenn page 6 3 3 Installation Subject to groundwater ccccccccceeceeeeeeeeeeeeeeeeeeeeeeeeeeey page 6 3 4 Installation in exposed suspended pipe ceecceceeeeeeeeeeeeeeeeeeeees page 6 3 5 Installation example sussaccscnnsandscnasendsentsencaenascndsancsandsantacndsenssandeentacnteen page 7 4 Electrical Connections 4 1 Wall mounting of the control UN Mb icsiinssecesentencncintaceecanscesasenvansasenbeestees page 8 4 2 Cable CONNECHONS sree TE page 8 4 3 Installing the optical probe ssssssssssesssssssrrnrrrrrrrrreeesssssrrrnrrrrrrrrreees page 8 4 4 Audible signalling device with extension cable optional page 9 4 5 Potential free contact extcncannsserntantinnniantscandanscaaadanesaresstecnsasaisnasantemenage page 9 4 6 Shortening the 6s 6 lt i eeereee ee eene ter rene ern nerr a eee ete a tee terres page 9 4 7 Cable extensions sex cecc2eciceciacdsccniondsexctoncsanctandhanchendseuuhesdteeetandsanciancees page 10 4 8 Electrical CONNECTION plan cccccccccccsssessseeesssssseeeeeeeeeeeeeeeeseseanaeas page 10 5 Initializing the System i eceeecaeeeseececeeeceeeeeueceeeecaaueuuceeeeeeeaueessseeeeeeseaeanssceeeeeseaueaseeeeeeessaaageeeeeess page 11 6 Operation 6 1 FUMIGI IS TUNCHONS setctaecerhretanctcsioecaictaniretanetastadaiclanadastaateda
13. lciasnidaictasteaaiiataces page 12 6 2 Custom puUMP GOING S sce ceucacecancsarnaceecehacecemcnaanenaseauneeastaeeweesnunceaneecs page 13 6 3 Aarme r PUND LO SU sececate caper ee ee stiewierecunniee ste cumeeeasaiaiuba casa saieentaeeeeenias page 15 iki KESSEL Table of Contents 7 Problem Notification 7 1 Notification during power USC ceeeeeeesesssssstaeeeeeeeeeeeeeeeeeeseeas page 16 7 2 Notification of power TaN UNG iaicscisivsesstesnseacexivsesateanseatixivsesateansesatzinens page 17 8 Additional Functions 8 1 Self Diagnosis System SDS siiccovasdtsexacansxerascnteanncanvrececineenvecanbeotteas page 18 8 2 Battery life and replacement ccccccccccscsscsssseeeeeeeeesseeseeeseeeeeeeees page 18 8 3 Battery function ieeenexdeantnertantinncttnnenetanntacalasdsactnasnbacalasasartbacabacalasabacteaia page 18 9 Technical Data gt aaisdetecagrastedrignaive evan anit eapan crane nan sa abanaeusaeteacsapsnaeucacteacisarseseusaeteacieansnacests page 19 10 Inspection and Maintenance 10 1 NESS UO acters et AR AE asin AAEE AE eanmiaeueeaen inners page 20 10 2 PUTAS VNC E caaieunctecterae ciate cana ce dnacenctidanmnennnpienane samen saauigmulon permease auaiaiets page 20 10 3 Checking the DUM carecesecesncs seensncneeeeanctacahecnabeesnatsentsnonseenanct ens nestceas page 20 10 4 Checking the control unit scctacsccnssstoenchenidvestenetesazecbiveeibeeincterievecianntes page 21 10 5 Ma VIUN ENG OINS cesena e AE EEE EEEE A page 21 11 Replacement
14. losed due to the pressure of the backwater and provides a complete seal against the back up of wastewater into all of the Pumpfix F protected areas 12 3 Wastewater disposal during backwater e Cellar drain washing machines Ce Coo sinks bathtubs toilets gA amp HG fe a a LL Le Le aS KOSS i s X KI 3 A Fa Pera DER j iy D Ds RoR THOR DOS Thi er Dos 2 Bat gas Qi On OF a on Qy OF i During times i Daa the Pumpfix F pro tects a building against the back up of waste water while at the same time disposing of its waste This is possible because of an optical sensor and integrated sewage pump located within the Pumpfix F As a building s plumbing fixtures are drained during times of backwater the wastewater level rises inside the piping sy stem and the Pumpfix F This is sensed by the optical probe which activates the cutting pump The pump intakes the wastewater macerates the solids and pumps against the pressure of the backwater The integrated free hanging flap prevents the greywater or sewage from flowing back into the building 6 Operation 6 2 Custom Pump Settings The Pumpfix F is delivered pre program med so that it can be installed and used effectively without setting any of the custom pump settings The pre programmed setting will handle all drainage and backwater scenarios However customized pump settings can be pr
15. n on after the pump start delay time has elapsed The Pumpfix F can be programmed to be either in Finish Controlled or Start Controlle d mode To change to either Finished Con trolled or Start Controlled mode keep both the ALARM and PUMPING TEST PUMP buttons pressed for a few seconds until the continuous audible alarm sounds Release the ALARM and PUMPING TEST PUMP buttons Again press both the ALARM and PUMPING TEST PUMP buttons for a few seconds until the continous audible alarm sounds and the POWER and ALARM LEDs light Again release the ALARM and PUMPING TEST PUMP buttons For the third time press both the ALARM and PUMPING TEST PUMP buttons depres sed for a few seconds The control unit will confirm that it is in Finish Controlled and Start Controlled setting mode by a conti nuous audible signal along with the PO WER ALARM and PROBE SUBMER GED LEDs lighting After releasing the ALARM and PUMPING TEST PUMP buttons the current Control setting can be determined by the blinking LEDs please see table below To change the Control setting press the ALARM button The enterred Control setting can be determined by looking at the blinking LEDs and checking with the table below When the desired Control setting has been enter red press the PUMPING TEST PUMP button to save the n
16. nternal backwater flap and the manual closure lever must always have full range of motion KESSEL recommends that a maintenance contract be signed with a licensed professional servicer 2 1 Areas of application The Pumpfix F is designed to be installed in a downward sloped vented continous run drainage pipe In this application the Pumpfix F will provide through drainage during normal conditions protection against backwater during times of backwater and the drainage of connected plumbing fixtures even during times of backwater When a fixture plumbed into the Pumpfix F is drained during times of backwater the Pumpftix F will intake the wastewater macerate any solids with its cutting pump and pump out the waste against the pressure of the backwater Important A requirement for trouble free operation is that the Pumpfix Fis installed in a pipe with proper slope and ventilation 2 2 Contents of delivery The Pumpfix F package includes the valve itself with pump and backwater flap and a control unit Included with the splash proof control unit 230V 50 Hz is the optical probe and Installation and User s Manual 2 3 When to install the Pumpfix F If the Pumpfix F is being installed during the construction phase of a building only the body of the valve with cover and pump should be installed the optical probe and control unit should not be connnected Chapter 3 During this time make sure to store
17. ogrammed if adjusting the settings of the Pumpfix F can increase performance and longevity Programming the Pumpfix F For programming the Pumpfix F use the LED numbers as identified below LED 1 POWER LED LED 2 ALARM LED LED 3 PROBE SUBMERGED LED LED 4 PUMPING TEST PUMP LED Setting the pumping times The Pumpfix F can be programmed to adjust how long the pump runs This is done by keeping both the ALARM and PUM PING TEST PUMP buttons pressed for a few seconds until the continuous alarm tone sounds After releasing the ALARM and PUMPING TEST PUMP buttons the current pump time setting can be determined by the blinking LEDs please see table below The length of pumping time can now be programmed To change the pumping times press the ALARM button Each time the ALARM button is pressed 5 seconds will be added to the pumping time The newly enterred times can be determined by one or two blinking LEDs and checking with the table below When the desired pumping time has been enterred press the PUM PING TEST PUMP button to save the new setting The new pumping time changes will be confirmed by a two toned audible signal 13 If within 20 seconds the changes are not saved by pressing the PUMPING TEST PUMP button the Pumpfix F will automatically save the previous pumping time this will be confirmed by a single tone audible signal
18. ptical probe DN 125 150 80085 13 Potential Free Contact 80072 22 1 In the case that a KESSEL product is defective KESSEL has the option of re pairing or replacing the product If the pro duct remains defective after the second attempt to repair or replace the product or it is economically unfeasible to repair or replace the product the customer the has the right to cancel the order contract or reduce payment accordingly KESSEL must be notified immediately in writing of defects in a product In the case that the defect is not visible or difficult to detect KESSEL must be notified imme diately in writing of the defects as soon as it is discovered If the product is repaired or replaced the newly repaired or repla ced product shall receive a new warranty identical to that which the original defec tive product was granted The term de fective product refers only to the product or part needing repair or replacement and not neccessarily to the entire product or unit KESSEL products are warrantied for a period of 24 months This warranty pe riod begins on the day the product is ship ped from KESSEL to its customer The warranty only applies to newly manufac tured products Additional information can be found in section 377 and 378 of the HGB 23 2 Wear and tear on a product will not be considered a defect Problems with pro ducts resulting from improper installation handling or maintenance will also no
19. ress the PUMPING TEST PUMP button to save the new setting The new Pump start delay times will be confirmed by a two toned audible signal If within 20 seconds the changes are not saved by pressing the PUMPING TEST PUMP button the Pumpfix F will automatically save the previous Pump start delay this will be confirmed by a single tone audible signal The Pumpfix Fis delivered pre programmed with a pump start delay time of 1 second Pump Start Delay sec Setting to either Finish Controlled or Start Controlled modes The Pumpfix F can be programmed to operate in either Finish Controlled or Start Controlled modes In the Finish Controlled pump setting mode the optical probe senses the build up of wastewater in the drainage pipe and activates the Pumpfix F which will begin pumping after the program med delay start time has elapsed In this mode the pump will continue to run for the programmed period of time after the wastewater level has fallen below the optical sensor level In the Start Controlled pump setting mode the optical probe senses the build up of wastewater in the drainage pipe and activates the Pumpfix F which will begin pumping after the programmed delay start time has elapsed In this mode the pump will run for the programmed period of time and then shut off If there is still waste water above the sensor level the pump will 6 Operation again tur
20. screws as seen in Illus 12 the optical probe is designed so that it can only be installed the proper way 4 4 Audible signalling device with extension cable An optional audible external signalling devi ce Product Number 20162 can be connec ted if it is required to transmit the audible warning signal to other areas of the building control system 4 5 Potential free contact An optional Potential free contact Article 80072 can be installed to allow the Pump fixe Fto be connected to a warning beacon audible alarm or a building s central control system The additional circuit board is plug ged into the mother board inside the control unit and fastened with the 4 provided scr ews as seen in Illustration 13 4 6 Shortening the cables The cables from the control unit to the Pumpfix F can be shortened if necessary However please insure that there is always enough cable so that the Pumpfix F motor and cover can be removed for inspection and maintenance 4 Electrical connections 4 7 Cable extensions The motor cable and the optical probe cable for the Pumpfix F are delivered with a length of 5 meters If requested the unit can be supplied with 15 meter cables instead of the standard 5 meter cable length If requi red the cables may be extended there is no need to increase the cross sectional area of the 3 wires they can remain at the original 0 75 square millimeter In order to preven in
21. spection The Pumpfix F should be inspected monthly by the owner or a professional servicer to insure that it is in proper operating condition Please follow the following guidelines e Close the red manual hand lever push from vertical to horizontal position e Drain a fixture which is connected to the Pumpfix F flush a toilet let a faucet run e Wait for the PROBE SUBMERGED and PUMPING TEST PUMP LEDs to light and for the pump to activate e Discontinue draining the fixture into the Pumpftix F e Wait for the PROBE SUBMERGED and PUMPING TEST PUMP to turn off and the pump to stop running e Re open the red manual hand lever return it to the vertical position 10 2 Maintenance Caution Be sure to unplug the Pumpfix F before doing maintenance work Follow all safety instructions The following inspection and maintenance work must iki KESSEL only be completed by a licensed professional servicer Important The bolts on the Pumpfix F cover should be tightened in a crosswise pattern to a torque of 6 Ibf ft 8 Nm e Visual inspection of the entire unit e Cleaning of the entire unit including the pump eCheck the entire unit and pump for damage or wear e Check the pump for freedom of movement wear and tear and build up e Check the pipe connections for wear and tear e Check if the lens of the optical probe is dirty and clean with a clean soft cloth or tissue if necess
22. t be considered a defect 01 01 2002 ik KESSEL Everything for Drainage Solutions from a single source gt Backwater valves and cleanouts Polymer and cast iron drains Volatile liquid traps Lifting stations pumps warning and control units gt Rainwater management systems gt Grease starch and oil fuel separators gt Inspection chambers gt Custom projects for industrial applications gt Polymer pipe fittings P Stainless steel drains and channels iki KESSEL
23. table This access chamber can be raised or lowered to meet floor heights tilted late rally to meet grades in the floor and rotated to match floor patterns 3 2 Deep installation in a concrete slab floor For deep installation depths use the extension section Product Number 83070 If installing an extension section make sure to grease the rubber gasket If more than one extension section is needed make sure not to install the Pumpfix F so deep that ac cess to the valve for inspection and mainte nance is hindered iki KESSEL 3 3 Installation subject to groundwater There are certain circumstances where the upward force of groundwater can penetrate through slab installed fixtures and cause moisture problems The KESSEL Pumpfix F provides protection against the upward force of groundwater by including the water barrier Product Number 83019 Rubber barrier and Number 83018 Flange This rubber barrier is simply placed between the body of the Pumpfix F and the flange which is then bolted tight with the included bolts as shown in Illustration 6 3 4 Installation in an exposed suspended pipe The Pumpfix F backwater valve designed to be installed in an exposed suspended pipe comes equipped with a see thru easily removable protective cover The motor cable and the optical probe cable should be run through their two respective holes in the body of the valve 3 Installation ATTENTION 3 5
24. the electrical components in a clean and dry place When the heavy construction phase of the building is complete the optical probe should be installed in the cover of the valve the control unit mounted on a nearby wall and all necessary electrical connections made This will help prevent damage to the mechanical and electrical equipment of the Pumpfix F during the construction phase 3 Installation Please take caution that The drainage pipe to which the Pumpfix F is connected is laid at the slope required by the local governing code and that the inlet pipe to the Pumpfix Fis properly vented It is recommended that all plumbing fixtures above the backwater level be connected downstream of the Pumpfix F since these fixtures do not need to be protected against backwater Only fixtures below the backwater level should be plumbed through the Pumptix F 3 1 Installation in a concrete slab floor Article 28100 S or X 28125 S or X and 28150 S or X ik KESSEL 3 Installation The body of the Pumpfix F should be installed level as shown in Illustration 1 The electrical cables connecting the Pumpfix F to the control unit should be run through a DN 50 pipe as shown in Illustrations 2 and 5 Grease and install the included rubber gas ket between the Pumpfix F body and the access chamber as shown in Illustration 3 As seen in Illustration 4 the access chamber of the Pumpfix F body is completely adju s
25. to the control unit Secure the cables to the control unit box by tightening the pla stic hand bolts as seen in Illustration 10 Now connect the wires of the pump and the optical probe to their respective terminals as shown in Illustration 14 To connect the wires firmly insert a small screwdriver into the upper opening of each jack and push up as shown in Illustration 11 This opens the terminal Insert the lead of the corresponding wire into the lower opening of the jack and release the screwdriver The wire is now connected To connect the pump there are four wires to be connected to a set of jacks inside the control unit The green and yellow Striped wire and the three black wires label Illus 10 led 1 2 and 3 should be connected to their respective jacks on the jack set with 4 connection ports labelled PUMPE the green and yellow striped wire to be connec ted to the green jack To connect the opti cal probe there are three colored wires la belled 1 blue 2 white and 3 grey which should be connected to their respec tive jacks on the jack set with 3 connection ports blue white grey labelled SONDE1 4 3 Installing the optical probe To install the optical probe into the Pumpfix F simply remove the small purple plug from the cover of the Pumpfix F by unscrewing the two screws Now insert the probe and 4 Electrical connections tighten with the same two
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