RDA AHVP15-4 NA Manual - Red-D
Contents
1. 25 2 Maintenance and 26 A 2 1 General Information on Maintenance 26 A 2 2 Description of maintenance and repairs 27 Red D Arc Welderentals Page 2 667 South Service Rd Grimsby L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com A 2 2 1 Perform oil change or oil flushing 27 A 2 2 2 Clean vent PPP 28 A 2 2 3 Clean the drive URS CRM ER 28 A 2 2 4 Checking all fixing screws for tightness 28 2 2 5 Inspection of the drive u Pha vo REL ERE E en U T sem VI vp U RE PEU DEM MR VI 29 EE Y 29 INDEX OF PICTURES cnsnsecsssaanvendssasscnubaunensciadacnswauevendsneddenstaueweis cunakenisuwevendcniewanetiauweddcseunenads 31 deer OE 32 1 0 PREFACE This user s manual describes the everyday use and maintenance of our2. 11 Figure 5 Hand Control Pera NR Om 12 Figur 6 FOG BEAN Lae 15 Figure 7 Control Panel uu 19 Figure 8 Control Panel Exterior 19 Figure 9 Control Ped saka 19 Figure 10 Overview Drawing 20 Page 31 Red D Arc Welderentals Version v1 0 667 South Service Rd Grimsby ON L3M 461 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 Teddarc com CE CERTIFICATE 7 8 OPEN GEARS 16 Centre of Gravity 12 OPERATION 11 CLEANLINESS ENVIRONMENT 16 Contents 2 CONTROL GEAR 17 P Panel 11 12 13 Preface 3 earthing 10 EARTHING 16 R Eccentricity 12 ELECTRICAL PARTS LIST 18 19 Replacement Parts 17 Forward 12 slots 12 SPECIFICATIONS 4 gearbox 10 Gearbox Maintenance 22 23 TAPER ROLLER BEARINGS amp LOCKNUTS 15 TIGHTNESS OF CONNECTIONS 17 Tilt Up 12 INSTALLATION 9 U INSULATION 17 UL CAS 8 LOADING CHART 5 LOADING DATA 4 Variable Speed Potentiometer 12 14 lubricants 24 29 30 wiring diagram 21 MAINTENANCE 15 Page 32 Red D Arc Welderentals Version v1 0 667 Sout
3. 21 FIGURE 11 WIRING DIAGRAM U u U UI EDEFEEREU EFE KEV DeV ERE 21 APPENDIX C INVERTER DRIVE PARAMETER SETTINGS 22 APPENDIX A TILT AND ROTATION GEARBOX MAINTENANCE 23 Al Measures before startup 23 PTE NE EN 23 A 1 1 1 Checking the oil level in the gear unit housing 23 A 1 1 2 Oil sight glass Special feature pue n UU aaa n po PEN SE sss epa rb ama nun 24 A13 Dipstick Special feature u U UU FH 24 A 1 2 Startup without long term preservation 24 A 1 3 Startup in case of long term preservation 24 0 1 3 1 Long term preservation up to 18 months 24 A 1 3 2 Long term preservation up to 36 months 24 AAA Filing vitkloabreantLuacsamsareanedmumasumus nise ansedrnniteid 24 A5 PBrivewlth
4. Red D Arc Welderentals Page 19 667 South Service Rd Grimsby L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation APPENDIX A OVERVIEW DRAWING 1270mm 4 2 OVERALL LENGTH 1120mm 3 B 1 5 OVERALL WIDTH 1 11 15 18 OVERALL HEIGHT 3 3 BASE LENGTH FIGURE 10 OVERVIEW DRAWING Version v1 0 3 11 16 TO PIVOT 2 3 TOP OF TABLE 2 TABLE DIAMETER 2 5 1 2 OF TABLE 855mm 2 9 5 18 FRAME WIDTH 2 9 1 2 TOP OF TABLE All drawings are the property of Key Plant Welding amp TITLE positioning Equipment and contain confidential and propriety information that cannot be reproduced or divulged in whole or in part without prior permission r RED D ARC CONO SCALE PROVECTION DATE 04 09 2012 NTS Conventional Positioner Model AHVPO 7 SPECIFICATIONS FOR POSITIONER RDA AHVP 0 7 0 7 METRIC TONNES 1545 Ib AT 100mm 4 C OF G amp 100mm 4 ECCENTRICITY MODEL RDA AHVP 07 SAFE WORKING LOAD DEGREE OF TILTING DEGREE OF ROTATION seconds FOR 135 ROTATION SPEED 1 2 RPM 650 750 850 HEIGHTS TO TABLE HORIZONTAL 2 a 7 g 1 2 556 856 756 HEIGHTS TO TABLE Q VERTICAL Pig 22 25 3 4 TABLE DIMENSIONS g600mm 2 WITH 4 OFF 15mm 19 32 SLOTS EARTHING 300 Amps TILT UP TILT DOWN FWD STOP7REV CONTROL PENDANT 6M CABLE SPEED CONTROL ESTOP NCOMING SUPPLY 16Amps
5. 15 4 3 MAINTENANCE OPEN GEARS FRI sure Dee EVE EK EFE MA ERN DE enn 16 4 4 MAINTENANCE EARTHING BRUSHES 16 4 5 MAINTENANCE ELECTRICAL MAINTENANCIEI 16 4 6 MAINTENANCE CLEANLINESS ENVIRONMENT eere eene enne nennen nennen nennen nennen nnn 16 4 7 MAINTENANCE TIGHTNESS OF CONNECTIONS 17 4 8 MAINTENANCE INSULATION 17 4 9 MAINTENANCE CONTROL GEAR 17 5 0 REPLACEMENT PARTS pee 17 5 1 MECHANICAL ELECTRICAL PARTS akon RYMER 18 5 2 ELECTRICAL PARTS uu dene 19 APPENDIX OVERVIEW DRAWING 20 FIGURE 10 OVERVIEW DRAWING d dinne 20 APPENDIX B WIRING DIAGRAM
6. wawa Conventional Positioner Model AHVP0 7 3 3 ADJUSTING HEIGHT POSITION The positioner can be set at one of three height positions To alter the height of the machine please follow this simple procedure First loosen off bolts D 2 on either side of the machine this will release the table section so that it can be lifted Then connect a crane to the lifting eyes on either side of the machine A Take up the slack on the lifting eyes so the weight is taken by the crane then the lock pins B on either side of the positioner can be removed The table can then be raised or lowered by using the crane so that hole C lines up with the lock pin B holes Pin B on both sides of the machine can then be replaced Once pins B are fully in place on both sides then the weight of the table can be taken by the pins and the crane removed Tighten the 4 bolts D 2 on either side of the machine this will prevent any movement of the positioner inside the height adjustment sleeve Red D Arc Welderentals Page 13 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 Front Top Rear Top Note the vertical leg with holes C through is designed to sit flush metal on metal at the top rear and bottom front of the sleeve see pictures above These areas are designed to take the weight of the machin
7. GA 110 V TPR 80Hz RAL3003 RED WEIGHT 500kg 1102 16 NOTES 1 IMPERIAL DIMENSIONS ARE APPROXIMATE AND PROVIDED FOR GUIDANCE PURPOSES ONLY 2 THIS DRAWING WAS ACCURATE AT TIME OF PREPARATION BUT IS SUBJECT TO FINAL DESIGN REVISIONS az E a z c a wl AG m m ADJUSTABLE HEIGHT POSITIONER OVERVIEW FOR VP 9 7 TON 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com DRAWING NUMBER REV 0 7 1 1001 Page 20 Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 Teddarc com APPENDIX B WIRING DIAGRAM 190 VOLT 1 PHABE NEUTRAL s SUPPLY DO NOT SCALE Enc uut RED D ARC DISTANCES CENTRE TO FACES SETO 4043 FIGURE 11 WIRING DIAGRAM Red D Arc Welderentals Page 21 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 Teddarc com APPENDIX C INVERTER DRIVE PARAMETER SETTINGS The following settings have been programmed into the inverter at the factory Tilt Drive Parameter Number Parameter Number 11 12 UT N w e IE N N gt 4 0 1 39 60 eo w o ol o o e All other values are as factory set by the inverter manufacturer and need
8. O 13NI8V3 1081400 dNOYd IVHL Yad 34 9X SNOOTY M3ldv Q31VOIGNI 54 1 913 SONIMYAG 3NIHOVM ONY NOILVOINSW4 SIN3NOdNAOO OL 31v138 ese 93 NI NMOHS NMOHS LON 943 SLAM SNIGNTONI SNILI 1791319313 1601 8 40 d HV 0801 8 0 d HV 310nG83H9S l1OVHINOO 33S S3ILUNYND SIIVI3O WALI 503 S3LON Page 18 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com v1 0 Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 Teddarc com 5 2 ELECTRICAL PARTS LIST Figure 7 Control Panel Interior Figure 8 Control Panel Exterior Figure 9 Control Pendant Photo Number Part Number Description Quantity 1 KPVP0075801UL Inverter Drive Rotation 1 Phase 0 75kW 2 KPVP0075802UL Contactor KPVP0075803UL Reversing Contactor KPVP0075804UL 1 Pole Circuit Breaker 10A KPVP0075805UL 1 Pole Circuit Breaker 2A KPVP0075806UL 1 Pole Circuit Breaker KPVP0075807UL Fuse Holder KPVP0075808UL 10 Way Earthing Bar 14 KPVP0075814UL Emergency Stop Reset Blue Pushbutton 15 KPVP0075815UL Emergency Stop Button 16 KPVP0075816UL Pendant Housing 17 KPVP0075817UL Pendant Push Buttons Red Green Yellow Black White 18 KPVP0075818UL Speed Potentiometer 19 KPVP0075819UL Pendant Emergency Stop Button Not Shown KPVP0075820UL Pendant Cable C P GOO I N sS
9. Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 Teddarc com 3 2 CONTROL PENDANT OPERATION It is imperative when loading the machine that the fabrication is held firmly on the table using the table slots provided It is also important that the machine is NOT OVERLOADED by placing on it fabrications which are heavy or are beyond the capacity of the machine in terms of Centre of Gravity or Eccentricity Once the machine has power connected and the power on light is illuminated The machine will be ready to run If the emergency stop button has been depressed then release this by twisting the cap then press the emergency stop reset button on the control box Speed and movement of the positioner are controlled by the hand pendant see photo below The buttons on the pendant operate as follows BUTTON A Hold to Run Push Button Tilt UP BUTTON B Hold to Run Push Button Tilt Down BUTTON C Table Rotation Reverse Direction Push BUTTON D Table Rotation Stop Push Button BUTTON E Table Rotation Forward Direction Push DIAL F Rotation Speed Potentiometer BUTTON G Emergency Stop Push Button Figure 5 Hand Control Pendant Red D Arc Welderentals Page 12 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com mH B 3 e awa fy dl
10. The equipment should be completely isolated whenever possible If an element of live diagnosis is required the use of barriers warning notices is a must The maintenance staff should be familiar with the appropriate factory and safety regulations that apply in the province and country that they are employed in and work on the equipment is such a manner as to comply with them The period between specific maintenance tasks will vary dependant on such factors as type of equipment and environment of the equipment These factors should be assessed by the respective maintenance staff and maintenance periods adjusted accordingly Maintenance should include attention to the points listed below 4 6 MAINTENANCE CLEANLINESS ENVIRONMENT It is essential that the cubicle interior remains clean and dry Any ingress of moisture or dirt should be cleaned with a lint free cloth or suitable suction device Fans and filters should be checked regularly for blockages and dirty filter mats should be replaced with the correct grade of mat Red D Arc Welderentals Page 16 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com 4 7 MAINTENANCE TIGHTNESS OF CONNECTIONS It will be necessary to periodically check the tightness of terminals and bus bar connections including earth connections especially in areas w
11. Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Version v1 0 Red D Arc Weld Automation A 2 Maintenance and repair reddarc com A 2 1 General Information on Maintenance A sss Conventional Positioner Model AHVPO 7 The periods listed in the table below are largely dependent on the conditions of use of use of the gear unit For this reason it is only possible to give average periods which refer to a Daily operating time of 24h Duty factor of Input drive speed of ED 10096 1500 min Oil temperature of 100 C NOTE Under different operating conditions the periods should be adjusted accordingly Measures Causes Remedy Observe check gear unit noise from time to time more often for changes during operation if possible Observe check oil temperature from time to time more often during operation if possible Oil level check monthly see D 1 1 Check gear unit for leakage monthly Initial oil change after startup after approx 10000 operating see D 2 2 1 hours at the latest after 3 years Subsequent oil changes every 3 years or 10000 operating see D 2 2 1 hours Clean vent plug every 3 months see D 2 2 2 Clean drive according to the degree of see D 2 2 3 contamination Check all fixing screws for at least once a year see D 2 2 4 tightness Carry out complete inspection of atleast o
12. not be altered Rotation Drive Parameter Number Value Parameter Number Value 1 10 L3 ALAV 22 A 2 9 39 60 1680 42 5 All other values are as factory set by the inverter manufacturer and need not be altered Red D Arc Welderentals Page 22 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation reddare com Conventional Positioner Model AHVPO 7 APPENDIX TILT AND ROTATION GEARBOX MAINTENANCE Startup A 1 _ Measures before startu A 1 1 Oil level check Before connecting up the drive system to the current supply check the oil level or Shut down the gear unit by shutting off the drive unit A Mn A 1 1 1 Checking the oil level in the gear unit housin HE Screw out the plug screw at the point marked with this symbol f 2 Oil level For drives with only one plug screw checking the oil level is not possible Page 23 Red D Arc Welderentals Version v1 0 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com A 1 1 2 Oil sight glass Special feature If an oil inspection glass is provided the oil level must be visible in the middle of the inspection glass Oil level A 1 1 3 Dipstick Special feature Check oil level with dipstick T
13. v1 0 Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com 4 3 MAINTENANCE OPEN GEARS All gears are liberally coated with grease CASTROL MS3 molybdenum disulphide At 500 hour intervals remove safety guards and check coating and if required replenish grease 4 4 MAINTENANCE EARTHING BRUSHES All rotary tables that are used for manipulating components to be welded are fitted with Earthing Brush s to carry welding current away from the machines rotating axis to a suitable pickup point IT IS MOST IMPORTANT TO CONNECT AN EARTHING CABLE TO THE MACHINES PICKUP POINT AND NOT TO EXCEED THE MAXIMUM RATING STATED OTHERWISE SERIOUS DAMAGE CAN OCCUR TO MACHINES ROTATING AND ELECTRICAL PARTS 4 5 MAINTENANCE ELECTRICAL MAINTENANCE It is the responsibility of the user to ensure only competent personnel deal with the operation and maintenance of the equipment Operators should be conversant with the equipment and be able to recognise the symptoms mal operation and or degraded performance They should also be aware of what action to take in the event of a fault emergency It is recommended that maintenance personnel have adequate training on the system and also the component parts They should have a thorough knowledge of diagnosis and fault finding techniques and be conversant with identifying the first signs of mal operation During maintenance fault finding etc the following points should be observed
14. PGLP220 LUBE PGP220 D220EP 30 A220 OIL 800 220 ISOVG220 220 220 WB E Aralub Energrease Glissando BE Renolit CEN Mobilux Longti ALVA Wiolub TRIBOL pal HL3 153 30 FWA220 TRO 3 me NIA LFK2 4020 greases NLGI 3 2 HL2 LS2 20 3 PLEX PD2 R3 220 2 FWA160 GLP402 R2 We would be pleased to recommend further suitable lubricants of the makes ADDINOL CASTROL FUNCHS Lubritech OMV STATOIL TEXACO TUNAP and VALVOLINE Synthetic lubricants polyglycols in accordance with designation PGLP as per DN51 502 These oils are distinguished by their high aging resistance and favourable effect on the efficiency of the gear unit They are suitable for the following operating temperatures PGLP ISO VG 220 30 c 100 c PGLP ISO VG 460 15 c 100 c The maximum temperatures can be exceeded by 10K for a short time A Page 30 Red D Arc Welderentals Version 1 0 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com INDEX OF PICTURES Figure 1 Loading Calculation Diagram 4 Figure 2 Loading uu q aaa 5 Figure 3 Photo OF Earthing uy u 10 Figure 4 Main PANEL eT
15. Print this page Terms of Use Page Top 2012 UL LLC When the UL Leaf Mark is on the product or when the word Environment is included in the UL Mark please search the UL Environment database for additional information regarding this product s certification The appearance of a company s name or product in this database does not in itself assure that products so identified have been manufactured under UL s Follow Up Service Only those products bearing the UL Mark should be considered to be Listed and covered under UL s Follow Up Service Always look for the Mark on the product UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions 1 The Guide Information Designs and or Listings files must be presented in their entirety and in a non misleading manner without any manipulation of the data or drawings 2 The statement Reprinted from the Online Certifications Directory with permission from UL must appear adjacent to the extracted material In addition the reprinted material must include a copyright notice in the followng format 2012 UL LLC 2 0 INSTALLATION Red D Arc Welderentals Page 9 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com Remove transport protection if any from the machine Locate the mac
16. Red D Arc Weld Automation OPERATION MANUAL CONVENTIONAL POSITIONER Model RDA AHVP15 4 NA 1 500 Ib Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 Teddarc com Contents 1 0 PREFACE u c 3 1 1 MACHINE SPECIFICATIONS u nae Dive ag E eee GREEN VOV ERR 4 1 2 LOADING DATA uu 4 1 3 LOADING CHART i 5 1 4 SPECIFICATION Mes taa aaah wasy 6 1 5 CE CERTIFICATE OF CONFORMIITY uk pue suma y ET U J ua EX COUP ERAN VP VE RAE xr encre 7 1 6 UL CAS LISTING INFORMATION 8 2 0 INSTALLATION MEM 9 BA OPERATION uya p 11 3 1 Control Panel uu 11 3 2 CONTROL PENDANT OPERATION 12 3 3 ADJUSTING HEIGHT POSITION 13 4 0 MAINTENANCE svake 15 4 1 MAINTENANCE TAPER ROLLER BEARINGS amp LOCKNUTS 15 4 2 MAINTENANCE PHOSPER BRONZE BEARINGS
17. Welding Positioners Any actions that are required to be carried out by the manufacturer have not been included in this manual This manual is part of the machine Please keep this manual safe Information in this manual could be useful at a later time or when a repair or maintenance is carried out We suggest that a copy of the manual is made and kept with the machine the original should be kept in a safe place If necessary replacement copies can be supplied If the machine is sold at a later date then the manual should be also supplied with it to the new user Red D Arc Welderentals Page 3 667 South Service Rd Grimsby L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 1 1 MACHINE SPECIFICATIONS 1 2 LOADING DATA CONVENTIONAL POSITIONERS LOADING DATA LOAD W ROTATION TORQUE R IS A STRAIGHT FORWARD CALCULATION OF LOAD W X ECCENTRICITY B BUT TO ENSURE AN ACCURATE FIGURE FOR TILT TORQUE T IT IS IMPORTANT TO USE THE FULL DISTANCE TO THE PIVOT POINT THIS IS OBTAINED BY ADDING TOGETHER THE CENTRE OF GRAVITY A AND TABLE PIVOT DISTANCE G THEREFORE ROTATION TORQUE R W X B Kg METRES TILT TORQUE T W X A G Kg METRES MULTIPLY BY 9 81 Figure 1 Loading Calculation Diagram Red D Arc Welderentals Page 4 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Version
18. can be manually elevated from the base and locked into position using one of the three pin locations The main control panel mounted on the machine containing the following mains isolator mains on lamp emergency stop button and reset button The positioner is also supplied with a low voltage remote pendant control containing forward stop reverse tilt up tilt down pushbuttons and a variable speed potentiometer for table rotation speed Connected with 8 meters of cable to the control panel Mains electrical supply suitable for 110V 1 Phase 60Hz Red D Arc Welderentals Page 6 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com 1 5 CE CERTIFICATE OF CONFORMITY Machine Type 0 7T Welding Positioner Model AHVPO 7 We hereby certify that the above machine has been manufactured by Key Plant Automation Limited and conforms to the essential requirements of the following E U Directives Supply of machinery Safety Regulations implementing the EC Machinery Directive 89 392 EEC amended 91 368 EEC and 93 44 EEC and 93 68 EEC codified to 98 37 EC 73 23 EEC Low Voltage Directive amended by the directive 93 68 EEC regarding safety of electrical equipment 89 336 EEC Electro Magnetic Compatibility amended by directives 92 31 EEC and 93 68 EEC As implemented by the UK Supply of Machinery Saf
19. d after deposit of a dust layer at least every 3 months For this the filter must be unscrewed flushed out with cleaning benzene or similar cleaning agent and dried or blown through with compressed air A 2 2 3 Clean the drive Shut down the gear unit by shutting off the drive unit N mmo prevent startup Anis switch on Keep drives free of dirt and dust etc in order to ensure sufficient heat dissipation Cleaning the drive with a high pressure cleaning device is not permissible Do not use sharp edged tools A 2 2 4 Checking all fixing screws for tightness Shut down the gear unit by shutting off the drive unit A Check all fixing screws for tightness with a torque wrench Thread size Tightening torque Property class min M6 10 Nm M8 25 Nm M 10 50 Nm M 12 90 Nm M 16 210 Nm 8 8 M 20 450 Nm M 24 750 Nm M 30 1500 Nm M 36 2500 Nm Note Unserviceable screws should be replaced by new ones of the same property class and type Page 28 Red D Arc Welderentals Version v1 0 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com A 2 2 5 Inspection of the drive The drive should be checked annually In addition the drive should be checked according to the criteria described in section 2 Safet
20. e The bolts D are there to close the gap at the top front and bottom rear of the sleeve so that there is no movement of the position in the sleeve Red D Arc Welderentals Page 14 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Version v1 0 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com 4 0 MAINTENANCE 4 1 MAINTENANCE TAPER ROLLER BEARINGS amp LOCKNUTS Self aligning roller bearings are present to give zero end float In time due to wear and vibration they may slacken off They should then re tighten to regain zero end float Adjustment is obtained by means of the two lock nuts BEARINGS SHAFT BEARING HOUSING LOCKNUTS Figure 6 Roller Bearing Replenish at 500 hour intervals with CASTROL SPHEEROL MP3 For high temperature conditions change grease to CASTROL SPHEEROL B3 4 2 MAINTENANCE PHOSPER BRONZE BEARINGS Replenish at 500 hour intervals be means of grease nipples using CASTROL SPHEEROL MP3 All of the phosphor bronze bushes used are retained with LOCTITE 601 bush retaining fluid Any bush which becomes displaced should be carefully removed thoroughly cleaned with the correct application of LOCTITE degreasing fluid and then coated with retaining fluid before being replaced Red D Arc Welderentals Page 15 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Version
21. ety Regulations 1992 Authorised signatory Sha Steve Piercy Engineering Manager Red D Arc Welderentals Page 7 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation BL Conventional Positioner Model AHVPO 7 1 6 UL CAS LISTING INFORMATION 0 GPNY E353668 Factory Automation Equipment Page Bottom Factory Automation Equipment ral Information for Autom n KEY PLANT AUTOMA TION LTD E353668 KENSINGTON HOUSE 7 ROE LANE SOUTHPORT MERSEYSIDE PR9 9DT UNITED KINGDOM Column and booms Model MD AMxBM Where A 2 3 or 4 and B 2 3 or 4 Model HD AMxBM Where A 3 4 5 6 7 or 8 and B 3 4 5 6 0r 7 Positioners Model VP X Where X 0 25 0 75 1 5 3 5 10 15 20 25 or 35 Rotators Model CR X Where X 10 20 30 60 100 125 200 300 400 or 500 Last Updated on 2012 06 25 Questions Print this page Terms of Use Page Top 2012 ULLLC When the UL Leaf Mark is on the product or when the word Environment is included in the UL Mark please search the UL Environment database for additional information regarding this product s certification The appearance of a company s name or product in this database does not in itself assure that products so identified have been manufactured under UL s Follow Up Service Only those products bearing the UL Mark should be considered to be Listed and covered under UL
22. h Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com
23. he oil level must be between the lower and upper mark of the dipstick A 1 2 Startup without long term preservation drives are delivered with the appropriate lubricants ready for operation depending on the specified conditions of use A EE It must be used at the position indicated by this symbol CSS A 1 3 Startup in case of long term preservation D 1 3 1 Long term preservation up to 18 months edwin woreantteepaa A 1 3 2 Long term preservation up to 36 months A 1 4 Filling with lubricant e Screw out venting screw or venting filter or plug screw at the highest point see 3 2 or point of ventilation Page 24 Red D Arc Welderentals Version v1 0 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com Wiener T EE NM Data such as oil grade oil viscosity and oil quantity required will be found on the rating plate Finally check the oil level see 7 1 1 NP A 1 5 Drive with backstop ere are unit to prevent accidental tarius Af notice at he switch on point of rotation before puting E g by manually turning the input shaft or the motor Check the motor direction of rotation according to the phase sequence swap two supply leads if necessary Page 25 Red D Arc
24. here vibration is apparent Check for any hot spots developing during running Checks should be performed with the power supply isolated 4 8 MAINTENANCE INSULATION A visual check of cable control gear insulation should be performed at regular intervals If this inspection reveals any change in appearance an insulation resistance measurement is recommended For older equipment these measurements should be taken on a more regular basis where successive lower readings would indicate a problem NOTE It is important to use insulation testing equipment with care Electronic components should be securely isolated before employing meggers or similar test methods 4 9 MAINTENANCE CONTROL GEAR A visual inspection should be performed at regular intervals Movements should be checked for free and unobstructed operation This is very important for critical safety components Emergency Stop Pushbuttons and Relays 5 0 REPLACEMENT PARTS Use only parts as detailed by the supplier Failure to do so could impair safety of equipment personnel or impair machine operation or the design of the equipment Red D Arc Welderentals Page 17 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Conventional Positioner Model AHVP0 7 Red D Arc Weld Automation 5 1 MECHANICAL ELECTRICAL PARTS HINOLLISOd JIGVINVA LHOISH d18visnrav NOL Z O A 69 59 69 59 mut a
25. hine on level floor that is capable of withstanding approximately 2 5 tonnes over the contact area Connect the electrical mains to the machine 110V 1Phase 60Hz Connect the welding earth cable to the copper earthing strip that is located on the underside of the table fixed to the crosshead If this connection is NOT made the weld current will earth through the centre of the table assembly and damage the bearings and other transmission parts See photo below for earthing connection bracket Figure 3 Photo of Earthing Point Before making the machine fully operational remove any necessary covers and check that the gearboxes have not lost any lubrication during transport Red D Arc Welderentals Page 10 667 South Service Rd Grimsby L3M 461 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Version v1 0 Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 3 0 OPERATION 3 1 Control Panel The control panel at the rear of the positioner has the following controls 1 Power On Lamp 2 Emergency Stop Reset Button After an Emergency Stop or when first powering up this button must be pressed before the machine will operate Once pressed and the machine is ready the button will illuminate Emergency Stop Button Panel door opening key 5 Door electrical isolator must be turned off before panel door can open oe Figure 4 Main Panel Red D Arc Welderentals Page 11 667 South
26. icants from the factory for the cases given above this can be seen on the name plate e g CLP H1 VG220 or CLP E VG220 Note Asa precaution against misunderstandings we would like to point out that the recommendation does not imply any release in the sense of a warranty for the quality of the lubricant provided by your supplier Each lubricant manufacturer must warrant the quality of his product himself If you do not follow our recommendations you must take the responsibility for the technical suitability of the lubricant In the case of synthetic oils not listed in the table below the corrosiveness of the oil to our internal coating should be checked A check of this nature is carried out by us at cost cost on request Page 29 Red D Arc Welderentals Version v1 0 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 feddarc com Examples of lubricants Desig nation I Lubricant according M DIN 51502 BP x Mobil Eik Tribol DES ERE NZ Shell OIL Degol Enersyn Polydea GLYCO Renodiol Syntheso Glygoyle TIVELA TRIBOL PGLP GS460 SG XP PGLP460 LUBE PGP460 D460EP HE460 A460 OIL 800 460 Synthetic ISOVG460 460 460 50 a a gn Oils 2 OIL Degol Enersyn Polydea GLYCO Renodiol Syntheso Glygoyle Optifex TIVELA TRIBOL PGLP GS220 SG XP
27. nce a tear see D 2 2 5 gear unit Version v1 0 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 26 Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com A 2 2 Description of maintenance and repairs A 2 2 1 Perform oil change or oil flushin A Types of oil mineral oil CLP oil DIN 51517 3 synthetic oil with a specific base PGLP Ol Specifications like oil type oil viscosity and required oil quantity are shown on the name plate Hmm 00 Thoroughly remove oil sludge abraded material and used oil residue from the housings by oil flushing Shut down the gear unit shutting off the drive unit 1 Place a suitable collection receptacle under the oil drain plug of the gear unit housing 2 Unscrew vent plug on the upper side of the housing 3 Unscrew oil drain plug and drain oil off into the receptacle A F rte 4 Screw in oil drain plug gt PT mr 5 Filling with lubricant see D 1 4 6 Screw vent plug on the upper side of the housing Page 27 Red D Arc Welderentals Version v1 0 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com A 2 2 2 Clean vent plu The vent plug must be cleane
28. s Follow Up Service Always look for the Mark on the product UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions 1 The Guide Information Designs and or Listings files must be presented in their entirety and in a non misleading manner without any manipulation of the data or drawings 2 The statement Reprinted from the Online Certifications Directory with permission from UL must appear adjacent to the extracted material In addition the reprinted material must include a copyright notice in the following format 2012 UL LLC Red D Arc Welderentals Page 8 667 South Service Rd Grimsby ON L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com 0 GPNY7 E353668 Factory Automation Equipment Certified for Canada Page Bottom Factory Automation Equipment Certified for Canada neral Inf f 1 n KEY PLANT AUTOMA TION LTD E353668 KENSINGTON HOUSE 7 ROE LANE SOUTHPORT MERSEYSIDE PR9 9DT UNITED KINGDOM Column and booms Model MD AMxBM Where A 2 3 or 4 and B 2 3 or 4 Model HD AMxBM Where 3 4 5 6 7 or 8 and 3 4 5 6 7 Positioners Model VP X Where X 0 25 0 75 1 5 3 5 10 15 20 25 or 35 Rotators Model CR X Where X 10 20 30 60 100 125 200 300 400 or 500 Last Updated on 2012 06 25 Questions
29. v1 0 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com 1 3 LOADING CHART Red D Arc Weld Automation reddarc com 700 600 7 Loading Chart 500 munrccentricity Centre of Gravity 400 m 2 300 200 100 0 0 100 200 300 400 500 600 700 800 900 1000 Eccentricity amp Centre of Gravity mm Figure 2 Loading Chart Red D Arc Welderentals Page 5 667 South Service Rd Grimsby L3M 4G1 Version v1 0 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model AHVPO 7 reddarc com 1 4 SPECIFICATION Load capacity 700kgs 100mm eccentricity amp 100mm C O G Table diameter 750mm Degree of table tilting 135 Degree of table rotation 360 Table rotation speed 0 1 2 RPM Table tilting speed 30 seconds through 135 Table machined with concentric circular markings and 4 off 15mm 19 32 slots Table equipped with efficient built in earthing 300 amps and mounted on pre loaded cross roll bearing Table rotation fitted with AC motor and controlled by an inverter unit suitable for 110V 1 Phase 60Hz Supply Tilting through inverter controlled AC electric motor equipped with limit switches to prevent over run Height Settings when table horizontal Position 1 650mm Position 2 750mm Position 3 850mm Table
30. y notes e g check tight fit of the protective devices Any damage of the coating should be repaired by an expert A 2 3 Lubricants Oil selection should always be determined by the oil viscosity ISO VG class specified on the rating plate of the gear unit The viscosity class is valid for the operating conditions agreed on by contract Under different operating conditions it will be necessary to consult us We have put together a list of suitable lubricants for the gear unit in the table below We are acquainted with the composition of these lubricants and know that in accordance with the latest technology they possess values in respect of loadability corrosion protection load carrying capacity with micro pitting as well as compatibility with seals and internal coating on which the design of the gear unit has been based Thus we recommend that our customer should select a lubricant from this table taking in account the viscosity class stated on the rating plate The lubricants listed have no approval according to USDA 1 2 United States Department of Agriculture and are as such not or only limited approved for use in the food or pharmaceutical industry The lubricants are not or only limited biologically decomposable They are usually according to the Classes 2 or 1 of hazard for water If lubricants are necessary according to these classifications please contact the factory If the gearboxes are filled with special lubr
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