l60m03se_install.
Contents
1. 2094 AMO2 Kinetix 6000 230VAC AM 15A Cont 30A Peak 2094 AM03 Kinetix 6000 230VAC AM 24A Cont 49A Peak 2094 AMO5 Kinetix 6000 230VAC AM 49A Cont 98A Peak 2094 AMP5 Kinetix 6000 230VAC AM 5A Cont 10A Peak 2094 BC01 M01 Kinetix 6000 460VAC IAM 6kW PS SA Cont 13A Peak 2094 BC01 MP5 Kinetix 6000 460VAC IAM 6kW PS 4A Cont 6A Peak 2094 8002 1402 Kinetix 6000 460VAC IAM 15KW PS 15A Cont 22A Peak 2094 BC04 M03 Kinetix 6000 460VAC IAM 30KW PS 30A Cont 45A Peak 2094 BC07 MO5 Kinetix 6000 460VAC IAM 45KW PS 49A Cont 73A Peak 2094 BM01 Kinetix 6000 460VAC AM 9A Cont 13A Peak 2094 81402 Kinetix 6000 460VAC AM 15A Cont 22A Peak 2094 BM03 Kinetix 6000 460VAC AM 30A Cont 45A Peak 2094 BM05 Kinetix 6000 460VAC AM 49A Cont 79A Peak 2094 BMP5 Kinetix 6000 460VAC AM 4A Cont 6A Peak 2098 DSD 005 SE Uitra3000 M 0 5kW SERCOS Interface 230VDrive 2098 DSD 010 SE Ultra30001kW SERCOS Interface 230VDrive 2098 DSD 020 SE Ultra3000 2kW SERCOS Interface 230VDrive 2098 DSD 030 SE Ultra3000 3kW SERCOS Interface 230VDrive 2098 DSD 075 SE Ultra3000 7 5kW SERCOS Interface 230VDrive 2098 DSD 150 SE Ultra3000 15KW SERCOS Interface 230VDrive 2098 DSD HV030 SE Ultra3000 3kW 460VAC SERCOS Interface 460V drive 2098 DSD HVOSO SE Ultra3000 5kW 460VAC SERCOS Interface 460V drive 2098 DSD HV100 SE Ultra3000 10KW 460VAC SERCOS Interface 460V drive 2098 DSD HV150 SE Ultra3000 15KW 460VAC SERCOS Interface 460V2. RUN REM RUNO OO FORCED RS232 BATO OK PROG SERCOS communication phase status SERCOS ring status SERCOS interface status Interpret SERCOS Interface Status Using the OK Indicator Ifthe OKLED Then the module status is Take this action displays Off The module is not operating e Apply chassis power e Verify the module is completely inserted into the chassis and backplane Flashing green The module has passed internal diagnostics but has not established active communications None if you have not configured the module Solid green e Data is being None The module is ready for exchanged action e The module is in the normal operating state Flashing red e A major recoverable If an NVS update is in progress failure has occurred complete the NVS update e An NVS update is in If an NVS update is not in progress progress Reboot Solid red A potential nonrecoverable fault e Reboot the module has occurred e If the solid red persists replace the module Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 27 Interpret SERCOS Ring Status If the Then the ring status is Take this action SERCOS Ring LED displays Solid green The ring drive and axes are None configured and are actively communicating through to the nodes on the ring Flash
3. Install a 1784 CF64 Industrial CompactFlash Card in the Controller A 1784 CF64 Industrial CompactFlash card provides nonvolatile memory for the controller If you are using 2 CompactFlash card install the card as follows 1 Lay the controller on its side with the front facing to the left 2 Raise the locking clip all the way up 31377 M 31378 M 3 Insert the 1784 CF64 Industrial CompactFlash card into the socket at the bottom of the controller Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 9 4 Pull the clip forward and then downward until it snaps into place over the card 31379 M Publication 1756 IN593A EN P June 2004 10 ControlLogix 5560M03SE Combination Controller and SERCOS interface Connect a Battery When you connect or disconnect the battery an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding For Safety information on the handling of lithium batteries including handling and disposal of leaking batteries see Guidelines for Handling Lithium Batteries publication AG 5 4 Connect only a 1756 BA1 battery or a 1756 BATM battery module to the controller If you connect a different battery you may damage the controller To maintain the memory of the controller while the controller is w
4. epou au BuiBueyo Way 01 uay pue woy aemyos 0006 DEU HOMau J N 017U0J E 904d 0 yoUMmsAay Y WN oN Waad 01 JUEM NO 0q SOA e ajnp y s 01 paau Nod oq 9061 awnsuod pue aonpoud sapow y 18 0U09 1aujoue W014 aBBessaw e 01 asuodsal u 8190 8 8991 pue 0095 5800 IN jueyoduly 1 04 U09 a Jo 9004 Guesadg ay genou 24 ControlLogix 5560M03SE Combination Controller and SERCOS interface Interpret Controller LEDs controller LEDs Logix5560M03SE SERCOS interfac RUNO lO FORCE RS232 BATT CO RUN BEN PROG CP OK Indicator Color Description RUN Off Controller is in Program or Test mode Solid Green Controller is in RUN mode 1 0 Off Either e There are no devices in the 1 0 configuration of the controller e The controller does not contain a project Solid Green Controller is communicating with all of the devices in its 1 0 configuration Flashing Green One or more devices in the 1 0 configuration of the controller are not responding Flashing Red The chassis is bad Replace the chassis Force Off e No tags contain 1 0 force values e 1 0 forces are inactive disabled Solid Amber e 1 0 forces are active enabled e 1 0 force values may or may not exist Flashing Amber One or more input or output addresses have Publication 1756 been forced to an On or Off state
5. Controller and SERCOS interface Check the OK LED of the Controller OK LED Logix5560M03SE RUNGO VO FORCE RS232 BATO OK RI MN PROG SERCOS interface What color is the OK LED If Then solid green The controller is OK and its Actions No further actions are required irmware has been updated However the revision of fi rmware must be compatible with your revision of RSLogix 5000 software flashing red The controller is OK but it requires a 30 to Install a Firmware Upgrade irmware update Kit on page 17 solid red The controller is not operational Contact your Rockwell Automation ributor representative or local dis Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 17 Install a Firmware Upgrade Kit To update the firmware of the controller first install a firmware upgrade kit For this controller 1756 L60MO3SE Use this revision 13 x or later e The upgrade kit includes the firmware for both the controller and its SERCOS interface e Make sure that the firmware revision is compatible with your revision of RSLogix 5000 software e An upgrade kit ships on a supplemental CD along with RSLogix 5000 software e To download an upgrade kit go to www ab com Choose Product Support Choose Firmware Updates In RSLinx software the controller shows u
6. Description Value User Available Memory 64M bytes Nonvolatile Memory Yes Weight 14 2 g 0 5 oz Operating Temperature IEC 60068 2 1 Test Ad Operating Cold IEC 60068 2 2 Test Bd Operating Dry Heat IEC 60068 2 14 Test Nb Operating Thermal Shock 010 60 C 32 to 140 F Publication 1756 IN593A EN P June 2004 42 ControlLogix 5560M03SE Combination Controller and SERCOS interface Description Value Storage Temperature EC 60068 2 1 Test Ab Un packaged Non operating Cold EC 60068 2 2 Test Bb Un packaged Non operating Dry Heat EC 60068 2 14 Test Na Un packaged Non operating Thermal Shock e A0 to 85 C 40 to 185 F Relative Humidity EC 60068 2 30 Test Db Un packaged Non operating Damp Heat e 5 to 95 noncondensing Vibration EC60068 2 6 Test Fc Operating e 20 10 500Hz Operating Shock EC60068 2 27 Test Ea Unpackaged Shock e 30g Non Operating Shock EC60068 2 27 Test Ea Unpackaged Shock e 50g ESD Immunity EC 61000 4 2 e kV contact discharges e 8kV air discharges Radiated RF Immunity EC 61000 4 3 e 10V m with 1kHz sine wave 80 AM from 80MHz to 1000MHz EFT B immunity EC 61000 4 4 e 4kV at 2 5kHz on power ports Conducted RF Immunity EC 61000 4 6 e 10Vrms with 1kHz sine wave 80 AM from 150kHz to 80MHz Enclosure Type Rating none open style Emissions CISPR 11 e Group 1 Class A Certifications CE European Union 89 3
7. but the forces have not been enabled N593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 25 Indicator RS232 Color Off Description There is no activity Solid Green Data is being received or transmitted BAT Off The battery supports memory Solid Red Either the battery is not installed or it is 95 discharged and should be replaced OK Off No power is applied Flashing Red If controller is new then it requires a firmware update If controller is not new then a major fault has occurred To clear the fault either e Turn the keyswitch to PROG then to RUN then to PROG e Go online with RSLogix 5000 software You may also have to download the project to the controller Solid Red The controller detected a non recoverable fault so it cleared the project from memory To recover 1 Cycle power to the chassis 2 Download the project 3 Change to RUN mode If the OK LED remains solid red contact your Rockwell Automation representative or local distributor Solid Green The controller is OK Flashing Green The controller is storing or loading a project to or from nonvolatile memory Publication 1756 IN593A EN P June 2004 26 ControlLogix 5560M03SE Combination Controller and SERCOS interface Interpret the SERCOS interface LEDs Logix5560M03SE SERCOS interface
8. drive 2098 DSD HV220 SE Ultra3000 22KW 460VAC SERCOS Interface 460V drive 8720MC B014 8720MC 460VAC 750VDC SERCOS Drive 14A Cont 21A Peak Publication 1756 IN593A EN P June 2004 36 ControlLogix 5560M03SE Combination Controller and SERCOS interface Catalog Number Description 8720MC B021 8720MC 460VAC 750VDC SERCOS Drive 21A Cont 32A Peak 8720MC B027 8720MC 460VAC 750VDC SERCOS Drive 27A Cont 41A Peak 8720MC B034 8720MC 460VAC 750VDC SERCOS Drive 34A Cont 51A Peak 8720MC B042 8720MC 460VAC 750VDC SERCOS Drive 42A Cont 63A Peak 8720MC B048 8720MC 460VAC 750VDC SERCOS Drive 48A Cont 72A Peak 8720MC D065 8720MC 750VDC SERCOS Drive 65A Cont 98A Peak 8720MC D078 8720MC 750VDC SERCOS Drive 78A Cont 117A Peak 8720MC D097 8720MC 750VDC SERCOS Drive 97A Cont 145A Peak 8720MC D120 8720MC 750VDC SERCOS Drive 120A Cont 180A Peak 8720MC D149 8720MC 750VDC SERCOS Drive 149A Cont 224A Peak 8720MC D0180 8720MC 750VDC SERCOS Drive 180A Cont 270A Peak Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 37 Ring Topology The SERCOS network consists of a Master SERCOS interface and multiple drives connected in a ring topology Each drive on the SERCOS ring must have a unique SERCOS address If two axes have the same address on A the same ring both respond to comma
9. for purposes of example Since there are many variables and requirements associated with any particular installation Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited Throughout this publication notes may be used to make you aware of safety considerations The following annotations and their accompanying statements help you to identify a potential hazard avoid a potential hazard and recognize the consequences of a potential hazard Identifies information about practices or 1 circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss IMPORT
10. regarding specific enclosure type ratings that are required to comply with certain product safety certifications NOTE See NEMA Standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosure Also see the appropriate sections in this publication as well as the Allen Bradley publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines for additional installation requirements pertaining to this equipment Publication 1756 IN593A EN P June 2004 44 ControlLogix 5560M03SE Combination Controller and SERCOS interface North American Hazardous Location Approval The following information applies when operating this equipment in hazardous locations Products marked C suitable for use in C C D Hazardous Loc locations only Each markings on the rati hazardous location combining products adverse temperature code lowest T number may be used to help determine the overall temperature code 0 of equipment in your system are subject to investigation by the local Authority Having Jurisdiction at the time of installation LI DIV 2 GPA B C D are ass Division 2 Groups A B ations and nonhazardous product is supplied with ng nameplate indicating the emperature code When within a system the most the system Combinations Informations sur l utilisation de cet quipement en environnem
11. stores 1 0 tags produced tags consumed tags communication via Message MSG instructions communication with workstations and communication with OPC DDE tags that use Use this Conductor Category information for planning conductor routing Refer to Publication 1770 4 1 Industrial Automation Wiring and Grounding Guidelines ControlLogix 5560M03SE Combination Controller and SERCOS interface 41 Certifications 1756 L60M03SE Controller When marked the 1756 L60M03SE controller have the following certifications See the Product Certification link at www ab com for Declarations of Conformity Certificates and other certification details Certification Description UL UL Listed Industrial Control Equipment CSA CSA Certified Process Control Equipment CSA CSA Certified Process Control Equipment for Class Division 2 Group A B C D Hazardous Locations European Union 89 336 EEC EMC Directive compliant with CE EN 50082 2 Industrial Immunity EN 61326 Meas Control Lab Industrial Requirements EN 61000 6 2 Industrial Immunity EN 61000 6 4 Industrial Emissions C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions Specifications and Certifications 1784 CF64 Industrial CompactFlash Card For CE and C Tick see the Product Certification link at www ab com for Declarations of Conformity Certificates and other certification details
12. the web to assist you in using our products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3223 Monday Friday 8am 5pm EST Outside United States Please contact your local Rockwell Automation representative for any technical support issues New Product Satisfaction Return Rockwell tests all of our products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to com
13. up to 3 SERCOS interface drives via the integral SERCOS interface of the controller e up to 3 additional SERCOS interface drives or analog drives by adding modules to the chassis Publication 1756 IN593A EN P June 2004 40 ControlLogix 5560M03 SE Combination Controller and SERCOS interface Description Value SERCOS interface SERCOS Class Class 8 Position or Velocity Data Rate 4 Mbits or 8 Mbits per second Operating Cycle 4 Mb 0 5 ms for up to 2 axes 1 ms for up to 3 axes 2 ms for up to 3 axes Operating Cycle 8 Mb 0 5 ms for up to 3 axes 1 ms for up to 3 axes Plastic Fiber Optic Cable Transmission Range 1 32 meters Core Diameter 980um 60um Cladding Diameter 1000um 60um Cable Attenuation 140 dB km 650nm Operating Temperature 55 to 85 C Connector F SMA standard screw type connector Bend Radius 2 5 cm Glass Fiber Optic Cable Transmission Range 1 200 meters RSLinx software Core Diameter 200um 4um Cladding Diameter 230um 0 10um Cable Attenuation 6 0 dB km 820nm Operating Temperature 20 to 85 C Connector F SMA standard screw type connector Bend Radius 2 5 cm 3 Requires a 1784 CF64 Industrial CompactFlash card Publication 1756 IN593A EN P June 2004 Data and Logic memory stores tags other than 1 0 produced or consumed tags logic routines and communication with OPC DDE tags that use RSLinx software 1 0 memory
14. 118 in 2090 SCVP5 0 5 m 197 in 2090 SCVP8 0 8 m 315 in Publication 1756 IN593A EN P June 2004 32 ControlLogix 5560M03SE Combination Controller and SERCOS interface Allen Bradley Catalog Length in meters Number inches 2090 SCVP10 0 10 m 394 in 2090 SCVP15 0 15 m 591 in 2090 SCVP20 0 20 m 787in 2090 SCVP25 0 25 m 984 in 2090 SCVP32 0 32 m 1260 in If your cables are going to run through 2 harsh environment the cable should be appropriately jacketed The following table contains the catalog numbers and lengths for nylon jacketed cables for use in harsh environments Allen Bradley Catalog Length in meters Number inches 2090 SCNPO 1 0 1 m 4 in 2090 SCNP0 3 0 3 m 12 in 2090 SCNP0 9 0 9 m 35 in 2090 SCNP1 0 1 m 39 in 2090 SCNP3 0 3 m 118 in 2090 SCNP5 0 5 m 197 in 2090 SCNP8 0 8 m 315 in 2090 SCNP10 0 10 m 394 in 2090 SCNP15 0 15 m 591 in 2090 SCNP20 0 20 m 787 in 2090 SCNP25 0 25 m 984 in 2090 SCNP32 0 32 m 1260 in Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 33 Glass Fiber Optic Cables Fiber Optic cables made from glass are a better conduit for the light to pass through thus increasing the length of cable that may be used and still supply a strong enough signal for use with the SERCOS interfac
15. 36 EEC EMC Directive when product is compliant with marked e EN61000 6 4 Industrial Emissions e EN 50082 2 Industrial Immunity e EN 61326 Meas Control Lab Industrial Requirements e EN 61000 6 2 Industrial Immunity C Tick Australian Radiocommunications Act compliant with AS NZS CISPR 11 Industrial Emissions Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 43 Environment and Enclosure Information ATTENTION Environment and Enclosure This equipment is intended for use in a Pollution Degree 2 industrial environment in overvoltage Category Il applications as defined in IEC publication 60664 1 at altitudes up to 2000 meters without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts The interior of the enclosure must be accessible only by the use of a tool Subsequent sections of this publication may contain additional information
16. ANT Identifies information that is critical for successful application and understanding of the product Publication 1756 IN593A EN P June 2004 ControlLogix 5560MO03SE Combination Controller and SERCOS interface 3 Related Documentation The following documents contain additional information concerning related Allen Bradley products For Read This Document Publication Number Installing a battery module Contro Logix Battery Module 756 IN576 Installation Instructions Controller procedures Logix5000 Controllers Common 756 PM001 Procedures Controller commands Logix5000 Controllers General 756 RM003 Instructions Reference Manual System information ControlLogix System User Manual 1756 UM001 ControlLogix motion Motion Instruction Set Reference 756 RM007 commands Manual Information on setup and ControlLogix Motion Module 756 UM006 configuration Setup and Configuration manual Installation wiring and 1394 SERCOS Interface Multi Axis 1394C 5 20 setup for the Motion Control System 1394C SJTxx D Information on integrating 1394 SERCOS Integration Manual 1394 IN024 the 1394 drive with SERCOS Ultra3000 installation Ultra3000 Hardware Installation 2098 IN003 Manual Kinetix 6000 Module Kinetix 6000 Module Installation 2094 IN004 installation Manual Kinetix 6000 installation Kinetix 6000 Installation Manual 2094 IN001 Integrating
17. Installation Instructions ControlLogix 5560M03SE Combination Controller and SERCOS interface Catalog Number 1756 L60M03SE Introduction The ControlLogix 5560MO03SE controller is a 2 slot ControlLogix controller that includes a 3 axis SERCOS interface WARNING An electrical are can occur if you e insert or remove the controller while backplane power is on e connect or disconnect the battery e connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable This could cause an explosion in hazardous location installations Make sure that power is removed or the area is nonhazardous before proceeding Publication 1756 IN593A EN P June 2004 2 ControlLogix 5560M03SE Combination Controller and SERCOS interface Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of these products must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards In no event will Rockwell Automation be responsible or liable for indirect or consequential damage resulting from the use or application of these products Any illustrations charts sample programs and layout examples shown in this publication are intended solely
18. Non operating Damp Heat e 5 to 95 noncondensing Vibration EC60068 2 6 Test Fc Operating e 20 10 500Hz Operating Shock EC60068 2 27 Test Ea Unpackaged Shock e 30g Non Operating Shock EC60068 2 27 Test Ea Unpackaged Shock e 50g Emissions CISPR 11 e Group 1 Class A Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 39 Description ESD Immunity Value IEC 61000 4 2 e AV contact discharges e DV air discharges Radiated RF Immunity IEC 61000 4 3 e 10V m with 1kHz sine wave 80 AM from 80MHz to 2000MHz e 10V m with 200Hz 50 Pulse 100 AM at 900Mhz e 10V m with 200Hz 50 Pulse 100 AM at 1890Mhz EFT B immunity IEC 61000 4 4 e SA at 2 5kHz on communications ports Surge Transient Immunity IEC 61000 4 5 e 2k V line earth CM on communications ports Conducted RF Immunity IEC 61000 4 6 e 10Vrms with 1kHz sine wave 80 AM from 150kHz to 80MHz Enclosure Type Rating none open style Isolation Voltage 50V continuous ested to withstand 707V de for 60 seconds Wiring Category 2 on communications ports Programming Cable 756 CP3 or 1747 CP3 serial cable category 3 Replacement Battery For this component Use this battery 756 L60MO3SE controller 1756 BA1 0 59g lithium 756 BATM battery module 1756 BATA 10g lithium Number of Drives e
19. al cable e 1747 CP3 cable from the SLC product family If you use this cable the controller door may not close workstation end controller end 42576 If you make your own serial cable e Limit the length to 15 2m 50 ft e Wire the connectors as follows Workstation Controller 1 CD 1 CD 2 RDX 2 RDX 3 TXD 3 TXD 4 DTR 4 DTR COMMON COMMON __ 6 DSR 6 DSR gt lt 7 RTS 7 RTS 8 CTS 8 CTS 9 9 42231 e Attach the shield to both connectors Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 23 SUO JONIISU HSN aessa sapn apow 158 8S00U9 pue a1EMJOS 0006 EH apow 6180 107 815 palnBIJUO9 1194 0 118481 YM 09 Z WU 01 youmsAay ay Wn aq z oN apow uny NAY 01 YoUMsAay au WNL lt sa SUPO ou Duuunugd e amp S891A8p MAINO au omuo D 198 01d e Bulpeojumop sah 0 3160 y 1up noA oq apow au DUIDUELD e 5 eer WO 81811 05 0006 XIB07S4 58 l JA bei Wad uay pue lt ON juanaid 01 JUeM no oq 2 NNY 0 ya ms J aux WNL 2 Lou ay U 91601 apow wesBoug ON au 8 n98X8 01 jJUEM noA oq DOE 0 UAYIMSASY ayy UnL W seh DN apow 80 oo
20. avant de d brancher l quipement e Couper le courant ou s assurer que l environnement est class non dangereux avant de d brancher les connecteurs Fixer tous les connecteurs externes reli s cet quipement l aide de vis loquets coulissants connecteurs filet s ou autres moyens fournis avec ce produit e La substitution de composants peut rendre cet quipement inadapt une utilisation en environnement de Classe Division 2 e S assurer que l environnement est class non dangereux avant de changer les piles ControlLogix 5560M03SE Combination Controller and SERCOS interface 45 Publication 1756 IN593A EN P June 2004 46 ControlLogix 5560M03SE Combination Controller and SERCOS interface Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 47 SERCOS interface is a trademark of the Interests Group SERCOS interface e V of Stuttgart Germany Rockwell Automation is a member of the SERCOS NA This product may contain licensed technology which is the subject of one or more of the following Microsoft Corporation patents e US Patent No 5 579 517 e US Patent No 5 745 902 e US Patent No 5 758 352 e US Patent No 6 286 013 e DE Patent No 618540 e FR Patent No 615840 e GB Patent No 615840 Publication 1756 IN593A EN P June 2004 Rockwell Automation Support Rockwell Automation provides technical information on
21. corresponding installation instructions Install this power supply According to this publication 1756 PA72 ControlLogix Power Supplies Installation Instructions 1756 PB72 publication 1756 5 67 1756 PA75 ControlLogix Power Supplies Installation Instructions 1756 PB75 publication 1756 5 78 1756 PA75R e Controllogix Redundant Power Supplies 1756 PB75R Installation Instructions publication 1756 IN573 e Controllogix Redundant Power Supplies Chassis Adapter Module Installation Instructions publication 1756 IN574 Make Sure that You Have All the Components These components ship with the module Component Description d 1756 BA1 battery key 8 Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 7 You may also use these components with the module And you want to connect a device to the serial port of the controller e g connect a computer to the controller Then use this component 1756 CP3 serial cable provide battery support for the controller longer than the time that is available with the 1756 BA1 battery 31298 add nonvolatile memory 1784 CF64 Industrial CompactFlash card 31376 M connect the SERCOS interface to drives Glass 2090 SCVGx x Plastic 2090 SCxPx x Publication 1756 IN593A EN P June 2004 8 ControlLogix 5560M03SE Combination Controller and SERCOS interface
22. d When viewed under some A conditions the optical port may expose the eye beyond the maximum permissible exposure recommended in ANSI Z136 2 1993 Under most viewing conditions there is no eye hazard The fiber optics used with the SERCOS interface is rated Class 1 for IEC LED Safety Classification transmitter receiver 1 Remove the protective end caps from the receiver and transmitter of the SERCOS interface 2 Insert each fiber optic cable into the appropriate connector and screw on finger tight The cable that emits light is the transmitter Publication 1756 IN593A EN P June 2004 ControlLogix 5560MO03SE Combination Controller and SERCOS interface 21 Connect a Serial Cable WARNING If you connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable an electrical arc can occur This could cause an explosion in hazardous location installations Make sure that power is removed or the area is nonhazardous before proceeding Use the serial port for RS 232 communication oo oo oo 42575 serial port Publication 1756 IN593A EN P June 2004 22 Controllogix 5560M03SE Combination Controller and SERCOS interface To connect a workstation to the serial port use one of these cables e 1756 CP3 seri
23. e The modules are connected to the drive s via a 200um glass fiber optical cable Glass fiber optic cables have a transmission range of 1 meter to 200 meters Both the transmitter and receiver connections are made using a F SMA standard plug that conforms to the F SMA screw type connector Pre made glass fiber optic cable assemblies are available from Rockwell Automation Glass fiber optic cables come with a standard jacket Polyvinyl Chloride for use in normal environments The following table shows the catalog numbers and lengths available for pre made glass fiber optic cables These cables have a standard jacket Polyvinyl Chloride for use in normal environments Allen Bradley Catalog Length in meters Number inches 2090 SCVG1 0 1 m 39 in 2090 SCVG3 0 3 m 118 in 2090 SCVG5 0 5m 197 in 2090 SCVG8 0 8 m 315 in 2090 SCVG10 0 10 m 394 in 2090 SCVG15 0 15 m 591 in 2090 SCVG20 0 20 m 787 in 2090 SCVG25 0 25 m 984 in 2090 SCVG32 0 32 m 1260 in 2090 SCVG50 0 50m 1970 in 2090 SCVG100 0 100m 3937 in Publication 1756 IN593A EN P June 2004 34 ControlLogix 5560M03SE Combination Controller and SERCOS interface Cable Connector Handling and Maintenance When cables are not in use keep the ends covered with the dust covers that came with the cables This helps to keep dust and small particles from blocking the optic path Good system performance is depe
24. e to update and click OK I Autobrowse Browsing node 7 found Workstation USMAYHMILLS H Linx Gateways Ethernet dr 1770 KFD 1 DeviceNet 1784 PCD 1 DeviceNet 5 AB_DF1 1 051 dr AB_ETH 1 Ethernet o 192 168 1 200 1756 ENBT A 1756 ENBT A Backplane 1756 410 4 6 Select the controller left hand slot and choose OK Publication 1756 IN593A EN P June 2004 ControlLogix 5560MO03SE Combination Controller and SERCOS interface 19 Con trol r Select Bob revision for this update FLASH Revision Restrictions SEA M 42900 7 Select the revision level to which you want to update the controller and choose Next gt 8 To start the update of the controller choose Finish and then Yes e The update process automatically updates both the controller and its SERCOS interface e Make sure you wait until both slots are updated After the controller and SERCOS interface are E updated the status box Catalog Number 1756 L60MO3SE displays Update Serial Number 00215E4D complete Current Revision 13 5 1 View Log New Revision 13 5 1 9 Choose OK di 10 To close ControlFLASH software choose Cancel and then Yes Publication 1756 IN593A EN P June 2004 20 ControlLogix 5560M03SE Combination Controller and SERCOS interface Connect the Fiber Optic Cables Under certain conditions viewing the optical port may expose the eye to hazar
25. ents dangereux Les produits marqu s CL DIV 2 GP A B C D ne conviennent qu une utilisation en environnements de Classe Division 2 Groupes A B C D dangereux et non dangereux Chaque produit est livr avec des marquages sur sa plaque d identification qui indiquent le code de temp rature pour les environnements dangereux Lorsque plusieurs produits sont combin s dans un syst me le code de temp rature le plus d favorable code de temp rature le plus faible peut tre utilis pour d terminer le code de temp rature global du syst me Les combinaisons d quipements dans le syst me sont sujettes inspection par les autorit s locales qualifi es au moment de l installation Publication 1756 IN593A EN P June 2004 EXPLOSION HAZARD Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external connections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product Substitution of components may impair suitability for Class Division 2 If this product contains batteries they must only be changed in an area known to be nonhazardous RISQUE D EXPLOSION e Couper le courant ou s assurer que l environnement est class non dangereux
26. ffect module operation 1 On the top and bottom of the controller press the locking tabs 2 Slide the controller out of the chassis mm a En Es En NS ath e Se o8 22 D Publication 1756 IN593A EN P June 2004 30 ControlLogix 5560M03SE Combination Controller and SERCOS interface Fiber Optic Transmission The fiber optic transmitter for the SERCOS interface 3 Axis module uses a 650nm wavelength This produces a visible light from the port and is a determinant in factoring maximum cable lengths The high light output lets you use both plastic optical fiber POF and Hard Clad Silica Hcs cables Fiber Optic Cables The SERCOS interface is connected to the drive s via a fiber optic cable These cables can be either made of plastic or glass For more information about the care handling and installation of fiber optic cables see the Fiber Optic Cable Installation and Handling Instructions publication number 2090 INO10x EN P Plastic Fiber Optic Cables The modules are connected to the drive s via a 1000um plastic simplex fiber optical cable Plastic fiber optic cables have a transmission range of 1 meter to 32 meters Both the transmitter and receiver connections are made using a F SMA standard plug that conforms to the F SMA screw type connector Pre made plastic fiber optic cable assemblies are available from Rockwell Automation Plastic fiber opt
27. ic cables come in a variety of jackets depending on application environments The cable is available without a jacket Chlorinated Polyethylene for use inside an electrical cabinet a standard jacket Polyvinyl Chloride for use outside of electrical cabinets and a nylon jacket for use in harsh environments Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 31 The following table shows the catalog numbers and available lengths for plastic fiber optic cables that are not jacketed Chlorinated Polyethylene and should be used only within an electrical cabinet Allen Bradley Catalog Length in meters Number inches 2090 SCEPO 1 0 1 m 4 in 2090 SCEP0 3 0 3 m 12 in 2090 SCEP0 9 0 9 m 35 in 2090 SCEP1 0 1 m 39 in 2090 SCEP3 0 3m 118 in 2090 SCEP5 0 5 m 197 in 2090 SCEP8 0 8 m 315 in 2090 SCEP10 0 10 m 394 in 2090 SCEP15 0 15 m 591 in 2090 SCEP20 0 20 m 787 in 2090 SCEP25 0 25 m 984 in 2090 SCEP32 0 32 m 1260 in The plastic fiber optic cables listed in the following table have a standard jacket Polyvinyl Chloride for use in normal environments outside of an electrical cabinet Allen Bradley Catalog Length in meters Number inches 2090 SCVPO 1 0 1 m 4 in 2090 SCVP0 3 0 3 m 12 in 2090 SCVP0 9 0 9 m 35 in 2090 SCVP1 0 1 m 39 in 2090 SCVP3 0 3m
28. ing red The module has detected a setup Check your system setup and or configuration fault with the configuration as follows ring e Ensure drive and axes addresses are correct e Remove excess axes from ring e Make sure application program has selected the proper Ring Cycle Period and Baud Rate Solid red The module has detected a Check your system hardware and hardware or installation fault with the ring installation as follows e Make sure all cables are properly installed e Make sure cable is of the correct type and length e Make sure application program has configured the modules ring transmit level to High when using specified cables e Make sure the drive s transmit levels are set appropriately e Inspect cables for degradation e Inspect drives for any faults and correct them Publication 1756 IN593A EN P June 2004 28 ControlLogix 5560M03SE Combination Controller and SERCOS interface If the Then the ring status is Take this action SERCOS Ring LED displays Off The module has detected no ring Check your system and data on its receiver or has not installation as follows successfully completed phase 2 e Make sure all cables are properly installed e Inspect cable for degradation and breakage e Inspect drives for faults Flashing green The ring drive or axes are not Not a problem if the system has configured but at least one has not been configured If yo
29. ithout power either use nonvolatile memory or connect a battery If your controller And you want to Then has nonvolatile p gt A battery is permitted but not memory required does not have maintain memory only while the Connect a 1756 BA battery or nonvolatile controller is in the chassis a 1756 BATM battery module maintain memory while the Connect a 1756 BA1 battery controller is out of the chassis To connect a 1756 BATM battery module see the ControlLogix Battery Module Installation Instructions publication 1756 IN576 Publication 1756 IN593A EN P June 2004 ControlLogix 5560MO03SE Combination Controller and SERCOS interface 11 To connect a 1756 BA1 battery 1 Install a 1756 BA1 battery FUN 0 oo BAT CI I 0K RUN REM PROG J battery label 42524 top no connection al middle black lead bottom red lead 42523 2 Write on the battery label the date you install the battery 3 Attach the label to the inside of the controller door Publication 1756 IN593A EN P June 2004 12 ControlLogix 5560M03SE Combination Controller and SERCOS interface To prevent possible battery leakage even if the gt If the temperature 1 in below the chassis is BAT LED is off replace a 1756 BA1 battery according to the following sched
30. nded motion This could lead to damage to the equipment or product and could result in personal injury The fiber optical ring starts and ends with the master The following diagram gives an example of a possible network connected in a ring topology Figure 1 Ring topology with 1394C SJT xx D Any break in the fiber optical ring disables the SERCOS network and creates a warning that is identified by the SERCOS Ring Status LED Publication 1756 IN593A EN P June 2004 38 ControlLogix 5560M03SE Combination Controller and SERCOS interface Specifications 1756 L60M03SE Controller The following specifications apply to the 1756 L60MO03SE controller Description Value Memory Data and Logic 750K bytes 1 02 478K bytes Nonvolatilel3 Yes Backplane Current 5 1V de 1 3A 24V de 6mA Power Dissipation 3 5W Thermal Dissipation 1 9 BTU hr Weight 0 52 kg 18 34 oz Operating Temperature EC 60068 2 1 Test Ad Operating Cold EC 60068 2 2 Test Bd Operating Dry Heat EC 60068 2 14 Test Nb Operating Thermal Shock e 0 to 60 C 32 to 140 F Storage Temperature EC 60068 2 1 Test Ab Un packaged Non operating Cold EC 60068 2 2 Test Bb Un packaged Non operating Dry Heat EC 60068 2 14 Test Na Un packaged Non operating Thermal Shock e 40 to 85 C 40 to 185 F Relative Humidity EC 60068 2 30 Test Db Un packaged
31. ndent on clean port optics and cable ferrules to avoid obstructing the optical path Clean compressed air is often sufficient to remove particles of dirt The small junction size inherent in the design of these components increases the components A susceptibility to damage from electrostatic discharge ESD It is advised that normal static precautions be taken in handling and assembly of these components to prevent damage and or degradation which can be induced by ESD Supported Drives The following Allen Bradley drives are supported by the SERCOS interface motion modules Catalog Number Description 1394 SJTO5 D 1394 5kW SERCOS Interface 460V drive 1394 SJT10 D 1394 10KW SERCOS Interface 460V drive 1394 SJT22 D 1394 22KW SERCOS Interface 460V drive 2094 AC05 M01 Kinetix 6000 M 230VAC AM 3kW PS 9A Cont 17A Peak 2094 AC05 MP5 Kinetix 6000 230VAC AM 3KW PS 5A Cont 10A Peak 2094 AC09 M02 Kinetix 6000 230VAC IAM 6KW PS 15A Cont 30A Peak 2094 AC16 M03 Kinetix 6000 230VAC AM 15kW PS 24A Cont 49A Peak 2094 AC32 M05 Kinetix 6000 230VAC AM 23kW PS 49A Cont 98A Peak 2094 AM01 Kinetix 6000 230VAC AM 9A Cont 17A Peak Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 35 Catalog Number Description
32. p as 2 devices Select the 1756 L60MO3SE device to update and click OK FN Autobrowse Retest Fe Workstation USMAYHMILLS EH os Linx Gateways Ethernet gs 1770 KFD 1 DeviceNet mp d 1784 PCD 1 DeviceNet es AB_DF1 1 DEI B s AB_ETH 1 Ethernet o 192 168 1 200 1756 ENBT A 1756 ENBT A Backplane 1756 A10 4 01 1756 ENBT A Browsing node 7 found ControlLogix5560M03SE controller 06 1756 module 1756 L 07 1756 L60M03SE LOGIXS560M03SE Motion e y SERCOS interface You update on y the left hand slot controller The update automatically includes both the controller left hand slot and its SERCOS interface right hand slot Publication 1756 IN593A EN P June 2004 18 Controllogix 5560M03SE Combination Controller and SERCOS interface Update the Controller TIP RSLogix 5000 software revision 10 0 or later lets you update the firmware of a controller as part of the download sequence To update the controller download your project and follow the prompts of the software 1 Connect the controller or chassis to the same network as your workstation 2 Start ControlFLASH software 3 Choose Next gt 4 Select the catalog number 1756 L60MO3SE and choose Next gt 5 Expand the network until you see the controller IMPORTANT If the required network is not shown first configure a driver for the network in RSLinx software Select the 1756 L60M03SE devic
33. plete the return process Outside United States Please contact your local Rockwell Automation representative for return procedure www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation Br hlstraRe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 Publication 1756 IN593A EN P June 2004 PN 957859 88 Copyright 2004 Rockwell Automation Inc All rights reserved Printed in the U S A
34. the Kinetix 6000 Kinetix 6000 Integration Manual 2094 IN002 with SERCOS Integrating the Ultra3000 Ultra3000 SERCOS Integration 2098 IN005 with the 1756 MxxSE Manual 8720MC High Performance 8720MC High Performance Drive 8720MC UM001 Drive user information User Manual Publication 1756 IN593A EN P June 2004 4 ControlLogix 5560M03SE Combination Controller and SERCOS interface To obtain 2 copies of the above manuals If you want to Then view a manual Visit either of these locations download a manual e www ab com manuals e www theautomationbookstore com purchase a printed Use one of these options manual e contact your local distributor or Rockwell Automation representative e visit www theautomationbookstore com and place an order e call 800 963 9548 USA Canada or 001 320 725 1574 outside USA Canada Overview The ControlLogix5560M03SE controller serves as a link between the ControlLogix platform and intelligent drives The communication link between the controller and the drive s is via IEC EN 61491 SErial Real time COmmunication System SERCOS using fiber optic medium Fiber optics assures reliable high speed data transmission with excellent noise immunity improved performance and elimination of interconnect wiring SERCOS is a real time optical serial interface between the controller and its associated drives to transmit periodic and non periodic data It uses a ring topology
35. u are been identified having trouble configuring the ring drive and axes Make sure that the application program is setup properly for the equipment in use Interpret SERCOS Communication Phase Status Using the CP Indicator If the CP LED displays Then the status is Solid Orange In Phase 1 Autobaud detection in progress OFF In Phase 0 looking for a closed ring Flashing Red In Phase 1 looking for active nodes Alternating Red Green In Phase 2 configuring nodes for communication Flashing Green In Phase 3 configuring device specific parameters Solid Green In Phase 4 configured and active Publication 1756 IN593A EN P June 2004 ControlLogix 5560M03SE Combination Controller and SERCOS interface 29 Remove the Controller from the Chassis If Required You can install or remove a ControlLogix controller while chassis power is on and the system is operating If you remove the controller all the devices owned by the controller go to their configured fault state WARNING When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an explosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can a
36. ule Replace the battery within 0 to 35 C No replacement is required until the BAT LED turns on 36 to 40 C 3 years 41 to 45 C 2 years 46 to 50 C 16 months 51 to 55 C 11 months 56 to 60 C 8 months Store batteries in a cool dry environment We gt recommend 25 C with 40 to 60 relative humidity You may store batteries for up to 30 days between 45 to 85 C such as during transportation To avoid possible leakage do not store batteries above 60 C for more than 30 days Publication 1756 IN593A EN P June 2004 ControlLogix 5560MO03SE Combination Controller and SERCOS interface 13 Turn the Keyswitch to the PROG Position RUN ES 0 FORCE MMM RS232 BATHIN wm RUN REM PROG 1 Insert the key into the H controller 42899 RUN ES wun FORCE ME DIM RS232 2 Turn the key to the PROG position Publication 1756 IN593A EN P June 2004 14 ControlLogix 5560M03SE Combination Controller and SERCOS interface Install the Controller into the Chassis When you install a ControlLogix combo module you can e place the controller in any slot e use multiple controllers in the same chassis You can install or remove a ControlLogix controller while chassis power is on and the system is operating WARNING When you insert or remove the module while backplane power is on an electrical arc can occur This could cause an e
37. with one master and multiple slaves axes The 3 Axis SERCOS interface lets the controller control 1 to 3 axes in either position velocity or torque mode It provides a cycle period of 0 5ms 1ms or 2ms depending on the number of axes It provides a ring data rate of 4 Mbaud or 8 Mbaud The device meets ASA System specifications Publication 1756 IN593A EN P June 2004 ControlLogix 5560MO03SE Combination Controller and SERCOS interface 5 How to Handle ControlLogix Components Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment e Touch a grounded object to discharge potential static e Wear an approved grounding wriststrap e Do not touch connectors or pins on component boards e Do not touch circuit components inside the equipment e If available use a static safe workstation e When not in use store the equipment in appropriate static safe packaging Publication 1756 IN593A EN P June 2004 6 ControlLogix 5560M03SE Combination Controller and SERCOS interface Prepare the Chassis Before you install the controller do these preliminary steps Install a ControlLogix chassis according to the ControlLogix Chassis Installation Instructions publication 1756 IN080 Jl Install a ControlLogix power supply according to the
38. xplosion in hazardous location installations Be sure that power is removed or the area is nonhazardous before proceeding Repeated electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance that can affect module operation 1 Align the circuit board with the top and bottom guides in the chassis 2 Slide the module into the chassis The controller is fully installed when it is flush with the power supply or other installed modules and the top and bottom latches are engaged Publication 1756 IN593A EN P June 2004 ControlLogix 5560MO03SE Combination Controller and SERCOS interface 15 Check the BAT LED 1 Turn on the chassis power Logix5560M03SE SERCOS interface RUNG Oo FORCES RS232 BAT LED DD parc Gok oOo oO RUN REM PROG CP OK L 2 Is the BAT LED off If Then Yes Go to Check the OK LED of the Controller on page 16 No Go to step 3 3 Check that the battery or battery module is correctly connected to the controller 4 If the BAT LED remains on install another battery 5 If the BAT LED remains on after you complete step 4 contact your Rockwell Automation representative or local distributor Publication 1756 IN593A EN P June 2004 16 Controllogix 5560M03SE Combination
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