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LN1000 User Manual

1. asee INPUT OUTPUT SA RTK SUPPLIED CHASSIS LI INTERCONNECTING RIBBON M _ PART NO P925TS CABLE 1 incu INPUT 1 Metre supplied as standard OUTPUT 2 SECTION 4 OPERATING INSTRUCTIONS Pre checks The system is supplied fully tested and if requested pre configured to suit your application so detailed on site re testing should not be necessary After connections have been completed the following pre checks should be made before applying power 1 Ensure the equipment is earthed using the specific earth stud on the right hand side of the P925TS RK Euro rack 2 Check that the power supply is adequately rated and suitable for the primary supply available and that the output voltage is suitable for use with the 9000TS system 3 The 9000TS System requires a 24VDC logic supply and the 24VDC signal supply is derived from this supply as standard Options exists for high voltage inputs fed via external power source as detailed within this manual 4 Check that all cards are fully seated and the retaining screws have been tightened 5 Check all alarm contacts are volt free and correctly wired using the common vo
2. LK4 LK3 LK2 LK1 NC NC RL4 RL3 RL2 RL4 oN LK8 LK7 LK6 LK5 SET SYSTEM NCE amp NO NCE JENO NC OINO JENO RELAY CONTACT RL8 RL7 RL6 RL5 NON ALARM STATE SHOWN SET FOR NORMALLY CLOSED OPEN TO ALARM The upper card part CB5488POP provides an additional 8 x relays as shown below 56 System 9000TS 1 LK4 LK3 LK2 LK1 5 2 NO NC NC NO NC T ye RL4 RL3 RL2 RL1 LK4 bd NC NO RL4 i LK8 LK7 LK6 LK5 SET SYSTEM NC S INO NC NC RELAY CONTACT RL8 RL7 RL6 RL5 NON ALARM STATE SHOWN SET FOR NORMALLY CLOSED OPEN TO ALARM Contact State Each of the 16 x relays is equipped with 1 x changeover contact and the user can select the non alarm state of each relay to Normally Open or Normally Cl
3. JNO LK4 LK3 LK2 LK1 p 2 NC NC NC NC P RL4 RL3 RL2 RL1 LK4 SE HN2 HN1 Nd P PES Ju LK8 LK7 LK6 LK5 SET SYSTEM NC NC NC lt NC RELAY CONTACT RL8 RL7 RL6 RL5 NON ALARM STATE SHOWN SET FOR NORMALLY CLOSED OPEN TO ALARM P925TS X Interface Card System Relay Non Alarm Contact State Setting 35 Relay RL1 RL1 is factory set as a critical horn relay This relay will change state when any channel software configured to operate Horn A HA activates and the relay will remain in the abnormal state until the mute or acknowledge pushbutton has been pressed Coil Setting Non alarm state RELAY SWITCH STATE FUNCTION Peppe Horn Relay RL2 RL2 is factory set as a non critical horn relay This relay will change state when any channel software configured to operate Horn B HB activates and the relay will remain in the abnormal state until the mute or acknowledge pushbutton has been pressed Coil Setting Non alarm state RELAY SWITCH STATE FUNCTION SUE Energised SWt1 OFF ON 1 HORNA DE EN EN ON SW1 2 HORNB DE EN EN OFF 1234
4. 61 OPTIONAL 48 OR 250VAC DC HIGH VOLTAGE SIGNAL 62 EC E 62 SIGNAL MEE 62 SECTION 13 CARD ADDRESS 5 65 2 2 21 4 63 P925TS I INPUT P925TS O P925TS R OUTPUT CARD TYPICAL ADDRESSES SETTINGS 64 SECTION 14 END OF LINE 2 1 1 11 nnne 65 SECTION 15 INTER CARD 66 UNIVERSAL CARD SLOTS Eee e e E De Mee 66 P9000TS LOCAL COMMUNICATION SWITCH LOCATION AND 6 66 UPPER RACK SWITCH 5 8 000000000000000 67 LOWER RACK SWITCH 5 sn 67 SECTION 16 EXAMPLES 9000TS SYSTEMS 68 9000 5 SOE ONLY CARD 68 9000 SOE AND ANNUNCIATOR CARD 69 9000TS SOE ANNUNCIATOR AND REPEAT RELAY LAYOUT 0 00000 70 TYPICAL CARD LOCATION AND ADDRESS SETTINGS WITHIN THE 25 5 71 SECTION 17 9000TS EVENT KEY 11 nnn 74 P925TS I
5. B 9 oa dida ld A 10 Pega da a ae 10 SYSTEM CONNEGTIONS marea 10 CUSTOMER CONNEC JON Senenin 10 FULLY FIELD 10 10 FIRST UP ALARMS 11 SYSTEM RELAYS dd a be deve ed ede 11 TIME DELAY cC 11 AUFQ SEELVE 11 SLEEPS MODE PE 11 SECTION 3 MECHANICAL 5 2 2 12 LOGICFAGK o od tet 12 MOUNTING 12 do 12 PLUG IN CARDS bi 12 LAMP LED DISPLAY Cmm 12 MUETIPLE RAGCKS SYSTEMS iit e eO dra ERE Ma EN EUR 13 CHASSIS INTERCONNECTING RIBBON 13 SECTION 4 OPERATING INSTRUCTIONS 4 22 14 PHE CHECKS 14 STATUS LED TTC 14 POWER ONZ
6. ee RETE du CR ud 32 GHOUP FIEPAYS 32 GROUP RELAYS WITF RIEEEASH Hae dae uod el d d enda da paced 32 DIAGNOSTIC RELAY OUTPUTS i de e e da 32 WATCHDOG RE 32 TIMESSYNGBHRONISATION ot ct i ead d 33 TIME SYNCHRONISATION JUMPER 33 INTERFACE CARD RELAY OUTPUTS 34 SYSTEM RELAY SETTINGS ie 35 SETTING RELAY CONTACT STATES devia vk heu ch Fue edu ie ea 35 FORN RELAY ARET 36 LIORN REEAY ceed ssa Candia cba ae ile oa 36 GROUP RELAYS 37 RELAYS iniret rr e 38 REFLASH COMMON ALARM 38 POWER FAILURE MONITORING 39 PRINTER FAICURE ALARM EXER AR YR aV AA REA s VR ARV AR TERME YER ATA 40 TIMES YING BEATE OPE Pee UE 40 BUFFER OVERLOAD AEARM us tsi asap ruta i Vx rea AR E
7. 0 PROCESS PUSHBUTTON SEQUENCE VISUAL EE CONDITION OPERATION STATE DISPLAY DEVICE REMARKS 1 NORMAL NORMAL OFF SILENT 2 FIRST ABNORMAL FIRST ALARM FLASHING AUDIBLE LOCKIN 3 SUB ABNORMAL SUB ALARM ON AUDIBLE LOCK IN 4 inst ABNORMAL OR FIRST OUT NORMAL ACKNOWLEDGE a RESET ABNORMAL OR BEFORE SIL NORMAL ABNORMAL OR 6 FIRST SRM SILENCE FIRST SILENCED FLASHING SILENT MANUAL 7 SUB MALOS SILENCE ACKNOWLEDGE ON SILENT RESET REQUIRED ABNORMAL OR ACKNOWLEDGE FIRST OUT 8 FIRST NORMAL AFTER SILENCE TO LINE 7 RESET 9 NORMAL RESET NORMAL OFF SILENT MANUAL RESET SEQUENCE FEATURES 1 Silence acknowledge reset and test pushbuttons 2 Alarm audible device 3 Lock in of momentary alarms until acknowledged 4 1 silence pushbutton to silence the alarm audible device while retaining the first out flashing indication 5 Flashing indication for first alarm only new subsequent alarms have the same visual indication as acknowledged alarms 6 First out indication is reset when acknowledged 7 Manual reset of acknowledged alarm indications after process conditions return to normal 8 Operational test 27 ISA Automatic Reset First Up SEQUENCE DIAGRAM PR
8. FUNCTION SYSTEM EXCEPTION ERROR STOP ADDR CODE SEC TIME TIME System address Range is 0x00 to OxFE 254 Default is 0 00 Function Invalid read request function Ox01 0x81 Invalid write request function 0 05 0x85 Invalid write request function OxOF Ox8F Exception Codes Illegal data address 0x02 Illegal data value 0x03 Busy 0x06 Oo 95 SECTION 21 IRIGB option The 9000TS system can be linked to an IRIGB network providing accurate time and date information This option is not provided as default and should be requested when ordering Time Code Input Specifications Format types auto detected IRIGA A132 BNC analogue IRIGB B122 B123 BNC analogue NASA BNC analogue Amplitude 2 Vpk pk 10Vpk pk max Polarity Detected automatically Modulation ratio 2 1 min 3 1 typical 4 1 max Input impedance gt 10 Ohms Timing Accuracy Better than 100ppm Common Mode Voltage Differential input 100 max 96 HTH System 9000TS Connections and hardware settings IRIGB Input BNC connector located on rear of the first rack RIBBON INPUT e 1 RIBBON OUTPUT VS S ovs ovs ovs RACK SUPPLY Rack switch setting s Switches are located within the first rack at the rear of the interface card slot Switch settings for SINGLE interface card rack IRIGB SW16 position 1 OFF IRIGB SW16 position 2 OFF IRIGB SW15 positi
9. 6 OVS RACK SUPPLY 24VDC Logic and Isolated High Voltage Signal Input Power Wiring 62 System 9000TS 0 SECTION 13 CARD ADDRESS SETTINGS Each card in the system must be set to a unique address using switch SW1 position 1 to 8 which is located in the top left hand corner of the associated P925TS I input Card P925TS O Output Card The first 25 5 Input Card in the system is normally set to address O All SW1 switches off and the remaining cards should be set according to card type as follows 9000TS systems equipped with P925TS l Input Cards each card is set to its own unique address 9000TS systems equipped with P925TS I Input Cards and P925TS O Output Cards each pair of input and output cards needs to be set to the same address 9000TS systems equipped with P925TS l Input Cards P925TS 0 Output Cards and P925TS R Relay cards each pair of input and output cards needs to be set to the same address Note The P925TS R Repeat Relay cards do not require the address to be set BINARY 1 2 4 8 16 32 64 128 SW uini nini Ope 12345678 CARD ADDRESS SETTING Please note A maximum of 250 unique addresses can be set as required Card Address Switch Location 63 P925TS I Input
10. TO INTERNAL OR RL4 RL3 RL2 RL1 EXTERNAL SYNC AS REQUIRED USING LINK LK4 EXT SYNC gt EXT SYNC LK4 dNTSYNC RL8 RL7 RL6 RL5 Interface Card Relay Outputs 9000TS Systems are equipped with eight common relays plus one watchdog relay as typically shown below OPTIONAL EXTERNAL SIGNAL SUPPLY 1 AMP AUDIBLE ALARMS r CRITICAL Lond RL1 1 1 V HORN HN1 po e NON CRITICAL RL2 1 2 HORN HN2 F2 roo n RL3 1 3 COMMON ALARM GROUP 6 1 p LOGIC SUPPLY 5 AMP BLA 1 4 COMMON ALARM GROUP 6 2 x1 r SYNC oo 1 RL5 1 5 RL9 1 WATCHDOG Wb MS r COMM S 3 RL6 1 6 4 SYNC I P E safc gt PRINTER 15 FAILUR
11. 00 2 53 LAMP PROTECTION o F e AR OPE 53 OUTPUT DRIVE A esae ret taco REIS Lo e t id 53 GARD ADDRESS SETTINGS a eii S ee e DLE I 53 POWERONJ ZSTATUS EED iori ere ent e testes 53 LAMP LED OUTPUT STATUS 54 SECTION 11 P925TS R RELAY CARD 2 1 55 EIROA B DN 55 PREPAY STATUS D D EAEE AEE AT ds E OEA 55 MC RE a oa 55 CONTACT STATE ene c An M RN IAM 57 STATE M MTM M MD I AS CL LM OL D IE ALD 57 SECTION 12 LOGIC AND SIGNAL POWER OPTIONS 59 STANDARD SYSTEMS USING 24VDC LOGIC AND SIGNAL 922288 59 LOGIC pL eA M EE EAS eC eS 59 SIGNAL SUBBEYz do etu ctae lot D 59 OPTIONAL ISOLATED 24VDC SIGNAL INPUT 20200000000 0000000 assa nana 60 LOGIC SUPPEYS usb tus esent tube b oou c En ste 60 SIGNAL SUPPEY s m e enu 60 OPTIONAL 125VAC DC HIGH VOLTAGE SIGNAL nnne nan 61 LOGIC SUPPINV er dnd mean NL 61 SIGNAL SUPPEY x nel hai s
12. 77 N MONITORING LK9 PL LK11 LK10 LK9 ENABLE ON ON N POWER FAIL _ _ MONITORING 110V OFF e OFF p CONTACT POWER VOLTAGE FAIL MM u9 Printer Failure Alarm System relays RL3 RL8 can be software configured to operate in the event of a printer failure alarm being received by the 9000TS System Time Sync Failure System relays RL3 RL8 can be software configured to operate in the event of a time sync error signal being generated by the 9000TS System Buffer Overload Alarm System relays RL3 RL8 can be software configured to operate in the event of a buffer overload signal being generated by the 9000TS System Watchdog Relay WD RL9 is factory set as a watchdog relay The relay is normally de energised and will energise if the system detects a fault The relay will automatically reset when the fault condition has been removed The coil state be changed from normally DE EN to normally EN using Link LK6 and the contact state can be set to N O or N C using Link LK8 as required Customer terminals are available on the rear of the rack as shown in the diagram below OPTIONAL EXTERNAL SIGNAL SUPPLY 1 AMP AUDIBLE ALARMS X2 2 d N RL1 1 r 1 Lj CRITICAL N E H
13. LK11 LK10 1 9 24 A ON 110V 5 OFF OFF CONTACT POWER VOLTAGE FAIL _ 36 System 9000TS Group Relays RL3 amp RL4 RL3 and RL4 are factory set to operate as group 1 and group 2 common alarm relays When an alarm occurs on any within the group the associated relay will change state and the relay will remain in the abnormal state until the fault has been cleared and the alarm has been reset The coil state of RL3 and RL4 can be set to normally energised or normally de energised using switch SW1 positions 3 and 4 on the P925TS X Interface Cards as detailed below Coil Setting Non alarm state RELAY SWITCH STATE FUNCTION SW1 4 OFF ON EN DE EN EN DE EN ON Swi ON 1 2 3 4 3 GROUPA i 4 GROUP B LK11 LK10 LK9 JON 110 OFF 5 OFF POWER VOLTAGE FAIL Oo 97 Relays RL5 RL8 RL5 RL8 are factory supplied as normally energised relays and any relay can be software configured to one of the following functions Group Relay 1 6 Any channel configured to the associated group will de energise the relay on alarm and the relay will remain in the abnormal state until the alarm has been cleared and re set Group Re
14. e Output channel remote mapping is selected Solution De select remote mapping by following instruction in the configuration manual Possible cause e Input and Output card not linked The output card receives local channel data via a local serial network linking complementary input and output cards The serial network link is selected via switches on the rack mother board Solution e Check mother board switch settings between complementary input and output cards Refer to section INTER CARD COMMUNICATIONS for information Relay card channel does not respond to input change Possible cause e Input and Relay card not linked The relay card receives local channel data via a local serial network linking complementary input and relay cards The serial network link is selected via switches on the rack mother board Solution e Check mother board switch settings between complementary input and relay cards Refer to section INTER CARD COMMUNICATIONS for information Input card channel does not respond to remote input change Possible cause e Input channel remote mapping is not selected Solution e Select remote mapping by following instruction in the configuration manual Possible cause e Input channel is incorrectly port mapped Solution e Refer to configuration manual for information on port mapping 109 Output card channel does not respond to remote input change Possible cause e Output
15. extract year information the year information has to be entered manually using the configuration software date and time sync message Once the year information has been set correctly it will remain correct indefinitely so long as the 9000TS is powered When the 9000TS is power down the year information will remain correct for six months after which the date and time information would have to be manually set once again 100 O System 9000TS 0 IRIGB 5 Until the IRIGB card achieves accurate time sync with the incoming IRIGB network the 9000TS clock will free run using the IRIGB card clock as its reference once an accurate time sync to the IRIGB signal is established the 9000TS clock is effectively tied to the IRIGB network time There are three ways to check for IRIGB network synchronisation 1 Status LED as described in previous section 2 Select a common relay to follow GPS Lock Fault relay will change state when sync is lost 3 Indicium Event type 162 indicates sync ok and event type 163 indicates sync lost Note IRIGB sync loss will be reported after a period of approx 250 seconds IRIGB sync re established will be reported in approx 30 seconds 5 101 SECTION 22 SPARE PARTS LIST PART NO DESCRIPTION P925TS RK Base Rack P925TS RK ETN Expansion Rack 925
16. o 2 7 1 BO S 5 la eo fe m 90 9Q 2 100 100 D o 11 WO o 110 9 3 120 12 12 a 13 130 13 14 140 14 mc 15 156 15 160 160 160 1 1A 1B P925TS RK P925TS X P925TS I P925TS O P925TS R P925TS BL PA S STS S S SIS P925TS RK 19 30 Base Rack with 13 card slots is supplied with each system and the following can be used as required P925TS X Interface Card P925TS I Input Cards 16 channel P925TS O Output Cards 16 channel P925TS R Relay Cards 16 channel P925TS BL Blanking Plates to protect and cover unused positions P925TS RK ETN 19 3U Expansion Racks with 14 card slots Any combination of Input Output or Relay Cards can be used to suit individual applications Ribbon sockets are provided on the rear of each rack allowing all of the common system bus to be linked to expansion racks using factory supplied ribbon cables Each Rack is equipped with its own 24VDC Logic and Signal Supply Fuse for added protection and status LED s are provided per fuse Universal Slots All card slots within the racks are universal in application therefore Input Output or Relay Cards can be inserted into any available slot Cards are inserted from the front of the rack and once inserted automatically connect to the customer terminals located on the rear of the chassis Locking screws are provided at the top and bottom of each card t
17. 159 160 161 162 163 164 165 166 167 168 169 76 System 9000TS 0 SECTION 18 1 SERIAL COMMUNICATIONS Port 1 Protocol Formats PROTOCOL TYPE BAUD RATE START PARITY BIT STOP RS485 38400 EVEN Modbus RTU RS485 38400 EVEN Modbus RTU RS485 9600 NONE Modbus RTU RS485 9600 EVEN AMS Time Stamped Event Protocol Refer to RTK Instruments for technical assistance Modbus RTU Protocol RTU tables Each character represents 8 bit binary data in hexadecimal format Y represents a character with more than one possible value TIME represents elapsed time of 1 2 characters min Read Request Master SYSTEM START START NO OF NO OF LRC START ADDR FUNC ADDR ADDR INPUTS INPUTS ERROR STOP HI LO HI LO CHECK System address Range is 0x00 0 to OxFE 254 Default is 0 00 Start address HI LO word Indentifies first data bit to be read The data type returned for this address depends on a number of factors Standard systems supplied before August 2011 can only return contact data in the range 0 to 1984 Address of first bit Start address Address 0 will contain contact data for inputs 1 Address 1 will contain contact data for inputs 2 Address 254 will contain contact data for inputs 255 Address 255 will contain contact data for inputs 256 Etc Bespoked systems supplied before
18. 9 D 2 4 100 o 8 3 4 12 _ 13 0 13 14 14 RX TX 150 150 S PORT3 O V 160 160 p 3 4 2 P925TS RK P925TS X ur P925TS I P925TS O 2 S GC F PEER p gt S P9000TS Local Communication Switch Location and Setting 66 System 9000TS 0 When more than one rack is supplied within 9000TS System a ribbon cable is used to connect all system bus lines between racks using the ribbon OUT of Rack 1 to connect to the ribbon IN of Rack 2 Switches are also provided on the inside face of each of the rack motherboard to allow local communication to be passed between the last card of Rack 1 and the first card of Rack 2 depending on the card type Example If the last slot in the upper rack is a 25 5 Input Card and the first card in the adjacent rack is a P925TS O Output Card then the local communication switches must be set to ON in both chassis as shown in the following diagrams RACK INPUT OUTPUT INPUT ONE OSTATUS status c STATUS 10 10 10 10 20 20 20 20 m 30 30
19. Card be supplied suitable for operation from either 48VAC DC or 250VAC DC switched or powered inputs Each card is equipped with shorting links LK1 to LK16 which allows the user to select the associated field input voltage for each channel In these applications the signal supply voltage must be provided via an external source F P PG1 H CARD ADDRESS SETTING well sut 000 le BINARY 1 2 4 8 16 32 64 128 LK2 N d SW1 mimi im E OFF LK4 12345678 LK5 48VAC DC VERSION LK6 RTKLOCAL REMOTE LK7 COMMS COMMS SW3 SW2 ON ui n LK9 LOC REM 10 12 12 OFF LIK LK11 TX RX TX RX 850VAC IDC VERSION LK12 END OF LINE LOAD RESISTOR Mc Pd LK13 SWITCH TO ON IF LAST IN CHAIN 48V z LK14 LK15 250 50 Ed LK16 REFERENCE FIELD Power on Status LED Each Card is supplied with a single green status LED on the front panel The LED would be on in the normal state to indicate that the card is powe
20. INPUT CARD EVENT TYPE 74 92515 75 P925TS H RELAY CARD EVENT lt 75 9000 5 SYSTEM INTERNAL EVENT nnn nnn 75 SECTION 18 PORT 1 SERIAL 5 22 78 PORT T PROTOCOLFORMATS tees etii bebe bes dba a riga dead d ede vba a read nd da da 78 AMS TIME STAMPED EVENT 78 MODBUS PROTOCOL eg dci ra viue do rag To 78 FREAD REQUEST MASTER d ERRAT Ped Ead 78 HEAD RESPONSE QOOOTS 81 WRITE SINGLE REQUEST RESPONSE MASTER AND 9000 SLAVE ennt 81 WRITE MULTIPLE REQUEST MASTER 1 asas asas asas apap asas 82 WRITE MULTIPLE RESPONSE SLAVE eese nhanh nana 82 EXCEPTION RESPONSE QOOOTS SLAVE wu 83 SECTION 19 PORT 2 SERIAL COMMUNICATION 84 PORT 2 PROTOCOL FORMATS 2i recie a aria Fu PERRA av Pa asas 84 PEROG Sinis oie tieu e
21. ON SOME OUTPUT CARDS FAIL TO ILLUMINATE ns sss a sana nan 106 STATUS LED ON SOME RELAY CARDS FAIL TO ILLUMINATE esses hens 107 EVENTS LOST DURING POWER nitet esas sana na tas esed assa sa aan 108 PORT 2 CONFIGURATION PROGRAMME DOES NOT 109 INPUT CARD CHANNEL DOES NOT RESPOND TO LOCAL INPUT 22 5 550509 900 000000000000 109 OUTPUT CARD CHANNEL DOES NOT RESPOND TO LOCAL INPUT 109 RELAY CARD CHANNEL DOES NOT RESPOND TO INPUT 590529000000 109 INPUT CARD CHANNEL DOES NOT RESPOND TO REMOTE INPUT CHANGE 109 OUTPUT CARD CHANNEL DOES NOT RESPOND TO REMOTE INPUT 110 INPUT CARD FAILS TO SIGN Enen Annen neee 110 OUTPUT CARD FAILS TO SIGN 2 20 2 00 00000000000 iiit ases 110 RELAY CARD FAILS TO SIGN 002020000000 000000 0 110 SUSTAINED WATCHDOG RELAY 110 INTERMITTENT WATCHDOG RELAY 0 2 0 0 40000 110 SUSTAINED PRINTER AE T 60000 111 INTERMITTENT PRINTER WATCHDOG 20200000 0 00 000000000000 ases aa sana aaa 111 SUSTAINED AMS WATCHDOG FAULT
22. P925TS O or P925TS R Output Card Typical Addresses Settings 3 BINARY p oem 9 58 0000000 OFF OFF OFF OFF OFF OFF OFF OFF L1 00000001 OFF OFF OFF OFF OFF OFF gt OFF 6 00000110 OFF ON ON OFF OFF OFF OFF OFF 8 00001000 OFF OFF OFF ON OFF OFF OFF OFF 9 00001001 ON OFF OFF ON OFF OFF OFF OFF 6 o System 9000TS 0 SECTION 14 END OF LOAD Communication End Of Line Resistors Each P925TS Card is equipped with two off 2 way DIL switches labelled SW2 and SW3 When selected to the on position these switches provide the required end of line load resistor to balance the communication line SW2 is used for the RTK internal communication network and SW3 is used for the external communication network Please note SW2 SW3 should only be set to the on position on the last card in the system PG gt CARD ADDRESS SETTING BINARY 1 2 4 8 16 32 64 128 RE USE ONLY FFE 12345678 SW RTKLOCAL REMOTE COMMS COMMS ON SW3 SW2 LOC REM 12 12 OFF TX RX TX RX END OF LINE LOAD RESISTOR SWITCH TO ON IF LAST IN CHAIN End of Line Resistor Switch Location O _ gt gt s 6
23. Returns Materials Authorisation Number Once the form has been received by RTK an RMA number will be advised and we request that this number is used on any corresponding paperwork packing lists RTK kindly request that all goods are adequately packed and note that we cannot be held responsible for any transit damage caused by inadequate packing 5 773 Instruments Limited Telephone 44 0 1423 580500 R St James Business Park Facsimile 44 0 1423 580501 Knaresborough North Yorkshire Web www rtkinstruments com INSTRUMENTS England HG5 8PJ Email enquiry rtkinstruments com Advance Replacement Tracking No RMA To request advance replacements for parts that have been reported faulty during the warranty period please complete the details below Customer Address Contact Telephone No Fax No Items to be Returned Qty Part No Serial No Reported Fault Note If the replacement item is different this will be shown on the related sales Order RTK Commitment As part of the ongoing service and support to our customers we agree to supply Advance Replacements on the basis that our instruments are used as a critical part of plant control and instrumentation and also in many safety critical applications Agreement from the client As part of the agreement to supply parts as Advance Replacements we also need c
24. cause e Silence Pushbutton input not enabled Solution e Enable Silence Pushbutton global setting Refer to configuration manual for more details Possible cause e Input cards not linked Solution e Silence function in an input card only system requires all input cards to be linked together via the local network Check that mother board switch settings between all input cards are enabled Refer to section INTER CARD COMMUNICATIONS for information Silence audible horn on input card only system unresponsive Possible cause e Silence pushbutton uses only input channel Solution e Aninput card only system using an input channel only for silence function can take several seconds to silence the horn audible This delay can be removed if an additional silence pushbutton contact is added this extra contact should be normally open and connected to the terminals marked M S ve and M S ve on the rear of the first rack 4 I gt OH 0 System 9000TS 0 SECTION 25 CONTACT RTK Instruments Limited St James Business Park Knaresborough North Yorkshire HG5 8PJ Telephone Fax Number List Telephone 0044 0 1423 580500 Fax 0044 0 1423 580501 www rtkinstruments com Procedures for Factory Repair and Return Warranty Please refer to the RMA Form on the following page which we request is copied to allow the user to complete the details to request a
25. code input being used for time reference Synchronization to better than 5usec 2 verified with last 5 seconds Synchronization to better than 5usec not verified within last 5 seconds 1PPS Pulse from GPS satellite receiver is OK 1 PPS pulse from GPS satellite receiver is bad In applications with modulated time code inputs only this status bit will always be set GPS satellite receiver serial data being received OK No serial data being received from GPS satellite receiver In applications with modulated time code inputs only this status bit will always be set GPS satellite receiver is tracking enough satellites for accurate UTC time GPS satellite receiver is not tracking enough satellites for accurate UTC time In applications with modulated time code inputs only this status bit will always be set Time code input being decoded Time code input not decodable applications without modulated time code inputs this status bit will always be set If using 1PPS set NEXT 1PPS TIME command sequence has been 7 performed Used for Option only Waiting for SET NEXT 1PPS TIME command Used for Option M only Waiting for SET NEXT 1PPS TIME command Used for Option only IRIGB Date and The IRIGB card extracts months days hours minutes seconds milliseconds and microseconds information from the IRIGB network message it does not however
26. each chassis Alarm Sequences Compliant to ISA Standard 518 1 1979 R 1992 Each channel can be configured to operate in accordance with the standard ISA sequences detailed in ISA S18 1 1979 Terminals Rising clamp type terminals complete with locking screws Maximum cable size 2 5 mm Square EMC Compliance Radiated RFI Immunity IEC 61000 4 3 Conducted RFI Immunity IEC 61000 4 6 Radiated Emissions IEC 61000 6 3 Conducted Emissions IEC 61000 6 3 Radiated Power Frequency Magnetic Field IEC 61000 4 8 ESD Effects IEC 61000 4 2 Dielectric Withstand 1500V RMS Surge Withstand Oscillatory ANSI C37 90 1 Electrical Fast Transient Burst Immunity IEC 61000 4 4 Surge Immunity IEC 61000 4 5 LVD Compliance Designed and manufactured to BS EN61010 1 1993 Environment Operating temperature to 600C Storage temperature 200C to 800C Humidity 0 95 RH non condensing 16 O Input Specifications Contact Voltage Contact resistance Contact resistance Alarm contact current Input response time First up discrimination Input protection Pushbuttons Output Specifications Output cards System relays Repeat relays Communications System 9000TS a OO Volt Free contacts that can be software configured to be either normally open or normally closed 24V AC DC with selectable option per channel for 125VAC DC Options for 48VAC DC or 250VAC DC N C series resistance of con
27. of the 19 rack and a monitor LED is provided to indicate the status of the fuse Signal Supply The high voltage signal supply 48 or 250VAC DC should be connected to the signal supply input terminals marked VC in and OVC this input is filtered and protected with a 1A fuse F1 and a monitor LED is provided to indicate the status of the fuse The high voltage signal supply 48 or 250VAC DC is available on terminal OUT for distribution to the associated signal input contacts Caution High voltages will be present on all of the signal input circuits when the associated contacts are in the closed position Please note Each 925 5 Input Card is equipped with a pin header and 2 way shorting bar that allows selection of inputs suitable for operation from 48VAC DC or 250VAC DC Please ensure the jumper is in the correct position before applying power CONTACT FUSE 1A F CONTACT SUPPLY 4 F RM 1 7 V OUT VOLTAGE 2 r7 VC OUT SIGNAL SUPPLY 8 b VC OUT OUTPUT VOLTAGE 5 2 4 VC OUT E MEN 5 4VCIN a HIGH VOLTAGE FAIL Bl SIGNAL SUPPLY SUPPLY FUSE 77 L INPUT VOLTAGE ettet RIBBON INPUT 1111 RIBBON OUTPUT 1 2 5 3 5 24VbC 4 OVS LOGIC SUPPLY 5 OVS
28. power supply unit must be used to convert the incoming supply voltage into the required 24VDC logic supply Logic Supply The 24VDC logic supply should be connected to the terminals marked VS and OVS on the logic rack The logic supply is protected with a 5A Fuse F2 and a monitor LED is provided to indicate the status of the fuse Signal Supply Standard 9000TS Systems provide 24VDC as a signal supply voltage which is derived from the logic supply on the P925TS X Interface Card The 24VDC logic supply outputs VS and OVS are wired into the signal supply input terminals marked VC IN and OVC IN The signal supply voltage 24VDC is available on terminal VC OUT for distribution to the customers signal input contacts The signal supply output is protected with a 1A fuse F1 and a monitor LED is provided to indicate the status of the fuse Please note Each 925 5 Input Card is equipped with a pin header and 2 way shorting bar that allows selection of inputs suitable for operation from 24VAC DC or 125VAC DC Please ensure the jumper is in the correct position before applying power CONTACT FUSE 1A F 2 CONTACT SUPPLY P1 F1 OUT OUT 24VDC SIGNAL SUPPLY L 4VC OUT OUTPUT VOLTAGE VC IN OVC IN FAL F2 FAIL SUPPLY FUSE 5A T 22242222422 RIBBON INPUT RIBBO
29. single message is 1984 Status data type Address of Last data bit No of inputs 1 Start address Contact Offset Port data type Address of Last data bit No of inputs 1 Start address Port Offset Note If status and coil first data bits overlap coincide the data type returned will always be Status 8d O System 9000TS Read Response 9000TS Slave BYTE LRC START ea FUNC COUNT AES ERROR STOP N CHECK uL oxo System address Range is 0x00 0 to OxFE 254 Default is 0 00 Byte count Number of data Bytes returned One data byte is returned for every 8 data bits requested with a minimum of one data byte assuming at least one data bit was requested Data Byte 1 Bit 0 First data bit requested Data Byte 1 Bit 7 8 data bit requested Data Byte 2 Bit 0 9 data bit requested Data Byte 2 Bit 7 16 data bit requested Etc Write Single Request Response Master and 9000TS Slave Master write request and 9000TS slave write response are the same DATA DATA LRG START ay FUNC ADDR ADDR HI LO CHECK TIME TIME System address Range is 0x00 0 to OxFE 254 Default is 0 00 Data address word HI LO word Indentifies the address of the data bit to be written Only port coil data type can be written Port Coil Address Data address Port Offset Default first coil address in system O Data HI LO word Set Coil abnormal D
30. status and coil first data bits overlap coincide the data type returned will always be Status Status data type Address of first data bit Start address Contact Offset Examples below with Contact offset 0 Default Start address 0 Contact status data for input 1 Default Start address 2000 Alarm status data for input 1 Default Start address 4000 Relay Contact status data for input 1 Default Start address 6000 Disable status data for input 1 Default Start address 8000 Inhibit Contact status data for input 1 Default Start address 10000 Shelved status data for input 1 Default Start address 12000 Internal status data for input 1 Default Start address 14000 Channel Fault status data for input 1 Examples below with Contact offset 40000 Default Start address 40000 Contact status data for input 1 Default Start address 42000 Alarm status data for input 1 Default Start address 44000 Relay Contact status data for input 1 Default Start address 46000 Disable status data for input 1 Default Start address 48000 Inhibit Contact status data for input 1 g 85 Default Start address 50000 Shelved status data for input 1 Default Start address 52000 Internal status data for input 1 Default Start address 54000 Channel Fault status data for input 1 Port dat
31. the true sequence of events cannot be guaranteed The most common sequences are detailed below A Automatic Reset Lock TO ABNORMAL SORORE PROCESS NORMAL SEQUENCE NORMAL ACKNOWLWDGE VISUAL OFF 1 WHILE NORMAL AUDIBLE SILENT ABNORMAL ABNORMAL Bone OR NORMAL ACKNOWLEDGE FEES OR NORMAL SEQUENCE ACKNOW WHILE ABNORMAL SEQUENCE ALARM VISUAL ON VISUAL FLASHING AUDIBLE SILENT AUDIBLE AUDIBLE Sequence Features 1 Acknowledge and test pushbuttons 2 Alarm audible device 3 Lock In of momentary alarms until acknowledged 4 The Audible device is silenced and the flashing stops when acknowledged 5 Automatic reset of acknowledged alarms when the process has returned to normal 6 Operational test 20 O A 4 Automatic Reset Non Lock System 9000TS TO ABNORMAL PROCESS NORMAL RETURN SEQUENCE NORMAL TO NORMAL fe gs VISUAL OFF AUDIBLE SILENT ABNORMAL ABNORMAL PROCESS OR NORMAL ACKNOWLEDGE PROCESS OR NORMAL SEQUENCE ACKNOW WHILE ABNORMAL SEQUENCE ALARM VISUAL ON VISUAL FLASHING AUDIBLE SILENT AUDIBLE AUDIBLE 0 Sequence Features 1 2 Acknowledge and test pushbuttons Alarm audible device Non Lock In of momentary alarms The audible d
32. to monitor during this phase Although the P925TS X Interface Card stores configuration data for the associated cards the same data is also stored locally on the individual cards allowing the alarm system to continue to operate as a conventional annunciator even if the P925TS X Interface Card is removed System 9000TS SECTION 9 P925TS I INPUT CARD The P925TS I Input Card is capable of accepting sixteen digital inputs and is equipped with a micro controller and EEPROM which allows configuration details to be stored in non volatile memory No battery backup is required to maintain this memory and system configuration can be changed tens of thousands of times without degradation All inputs are optically coupled to ensure maximum reliability in harsh electrical environments however as field contacts are often great distances from the annunciator it is still advisable to run the contact cables separately from circuits carrying heavy currents and or high voltages to minimise the effects of induced voltages from these cables A transient filter is built into the input circuitry so that low voltage interference will be ignored Voltage inputs can also be used if the OVS of the 9000TS is linked to the OV of the direct voltage supply to provide a common reference Normally open or normally closed continuous or fleeting contacts can be used and the input can be software configured to capture events within the range 1 to 65
33. to suit specific applications 70 O System 9000TS Typical Card location and Address Settings within the P925TS RK Rack RACK P925TS RK ADDRESS 0 S S S S INTERFACE INPUT INPUT INPUT INPUT STATUS STATUS STATUS STATUS STATUS 10 10 10 10 RX TX 20 20 20 20 POAT OO 30 30 3c 30 RXTX 40 40 40 40 9 INTERNAL 50 50 50 E o PORT 5 60 6o 5 2 70 d 701 4 C 10 10 3 9 1 80 80 80 80 p E 90134 9014 H 9 9 4 10 a 2 100 a 100 amp 100 00 110 110 10 110 2 3 120 120 120 120 E 130 130 13 0 13 0 140 140 140 140 Rx TX 150 150 150 150 PONTROL 160 160 y 1 2 3 4 T 925151 PS2STS P925TS4 POSTS S S S S S ADDRESS3 ADDRESS 2 ADDRESS 1 Typical card location and Address Setting for 9000TS Systems equipped with 925 5 Input Cards ONLY 71 S 9 N RACK INTERFACE INPUT OUTPUT INPUT OUTPUT STATUS STATUS 2 STATUS STATUS STATUS 10 10 10 10 RX TX SYNC 52 A 2 PD E 20 20 20 20 30 30 30 30 8 4C 40 40 4 2 50 gt 50 5 gt 50
34. voltage In certain applications higher voltage inputs may be required and therefore each channel is equipped with a 3 way header and 2 way shorting bar to allow the user to select either the standard 24VAC DC setting or the optional 125 VAC DC setting Additional options exist for 48VAC DC and 250VAC DC versions P925TS O Output Cards Each card type is universal in application and can therefore be exchanged with any other card in the system However before a card is relocated the following points should be considered Card address setting Each card within the rack has been factory set to a unique address to allow inter card and system wide communication therefore it is important to note the address setting of any card before any changes made Full details of address setting are provided within this manual 103 925 5 Each card type is universal in application and can therefore be exchanged with other card in the system However before a card is relocated the following points should be considered Card address setting Each card within the rack has been factory set to a unique address to allow inter card and system wide communication therefore itis important to note the address setting of any card before any changes are made Full details of address setting are provided within this manual Coil state Each relay can be set to operate from a normally energised or normall
35. 0 O PORT 1 5 3 60 3 60 3 5 70 2 70 70 la 709 E 1 80 80 80 4 80 90 90 90 9015 2 m A 2 100 Jo 1009 100 100 11 110 9 110 10218 2 EN C 9 3 12 12C 120 12 e 13 130 13 130 on 14 14 14 14 PORT3 O 15 15 150 15 160 160 160 160 1 1A 2 2 N UR P925TS P925TS O 925 5 P925TS O S 9156 ADDRESS 1 ADDRESS 1 ADDRESS 0 L ADDRESS 0 Typical card location and Address Setting for 9000TS Systems equipped with 925 5 Input and P925TS O Output Cards 72 gt OO System 9000TS O Typical card location and Address Setting for 9000TS Systems equipped with 925 5 Input P925TS O Output and P925TS R Relay Cards S PTK S S S S RACK INTERFACE INPUT OUTPUT RELAY CSTATUS STATUS STATUS STATUS 10 10 10 RX TX SYNC PORT2 Ir 20 20 5 2 INTERNAL p His 3 50 _ 50 5 5 LOT RORIS 5 e m 4j r 8 zc GO FO Belg gt 3 1 80 o 8C 8 o 3 1 d 8 E 90 2 2 100 2 90 9 1 WO tc 9 y 9 3 12 12 12 13 130 13 aK 14 140 14 PORT3 15 150 15 160 160 160 1 1A 1B P925TS
36. 0 P925TS O OUTPUT CARD The P925TS O Output Card is equipped with sixteen open collector outputs each capable of providing 160mA 9 24vdc which can be connected to lamp LED displays as required The output of each channel sinks to OV on alarm and therefore 24VDC is used a common return for all Lamp LED outputs Lamp Protection During installation and commissioning or as a result of filament failure a short circuit may occur in the output drive causing excessive current to flow in the lamp driving circuit The 9000TS System is equipped with automatic electronic crowbars which will protect the output circuit if excessive current is drawn If the output fails to operate in the correct manner the drive circuit is turned off and will periodically attempt to automatically recover until the fault has been removed Output Drive Type Each of the sixteen output channels is capable of driving either conventional filament lamps or LED s When used with filament lamps the individual output drives pass a small current to each remotely wired lamp to prevent large inrush currents and thermal shock during lamp test In applications that require LED s the keep alive current must be disabled in software on a per channel basis to prevent the LED s from illuminating at approx 4096 of normal brightness during the off cycle Card Address Settings A P925TS O Output Card is located to the right of the associated P925TS l Input Card each pair of ca
37. 000 mS Signal Input Voltage Selection The P925TS I Input Card is suitable for operation from either 24VAC DC or 125VAC DC switched or powered inputs Each card is equipped with shorting links LK1 to LK16 which allows the user to select the associated field input voltage for each channel In standard applications 24 0 is derived from the P925TS X Interface Card for use as a signal supply voltage but it is possible to use external voltage sources if required C PG1 p 22 H CARD ADDRESS SETTING 525b 2 S M LK 1 WS BINARY 1 2 4 8 16 32 64 128 p EH SWi pe pope OFF LK4 12345678 LKI us EN 24VAC DC VERSION LK6 20 RTKLOCAL REMOTE LK7 COMMS COMMS OR e LOC REM ES 12 12 OFF N udi _ 25VAC DC VERSION 1 12 END OF LINE LOAD RESISTOR T7 a LK13 SWITCH TO ON IF LAST IN CHAIN 24V RS LKi4 Eo LK15 5 125V RW LK16 REFERENCE FIELD Optional High Voltage Inputs As an option the P925TS I Input
38. 111 INTERMITTENT AMS WATCHDOG ases assa sa aaa 111 UNABLE TO CLEAR sted 111 INTERFACE CARD STATUS LED NOT ILLUMINATED FLASHING essa snas anna 111 INTERFACE CARD SYNC LED NOT ILLUMINATED 5 22 220 50500000000000000 112 CARD FUNCTIONS INGORREGCTIN d ies eene eei 112 UNABLE TO SILENCE AUDIBLE HORN ON INPUT CARD ONLY 112 SILENCE AUDIBLE HORN ON INPUT CARD ONLY SYSTEM 112 SECTION 25 CONTAQG T E a CU EUR V COR ERE 113 PROCEDURES FOR FACTORY REPAIR AND RETURN WARRANTY 113 SECTION 1 INTRODUCTION The 9000TS system is modular in design and can be used to display alarms for immediate action and or to record and print alarms for later analysis Typical systems comprise Stand alone Sequential Event Recorder providing time stamping of events to a 1mS resolution Sequential Event Recorder with Combined Alarm Annunciation features and Remote Displays Sequential Event Recorder with Combined Alarm Annunciation features Remote Displays and Signal Duplicating Relays Stand alone Remote Logic Annunciator systems Optional Alarm Management Software AMS 9000TS Systems are fully pro
39. 34 30 4 4 41 4 50 5C 5 516 6c 60 6 6c 7 70 80 19 893 s0 g 90 9q 90 gd 100 100 n 10 100 110 10 m 110 n DETAIL 120 120 12 120 RiBBON OU Y 13 13 13 13 0 E 140 140 14 O 150 150 150 m 160 160 160 RIBBON OUT 1 2 13 P925TS RK D f P925TS I P925TS O P925TS I G S Upper Rack Switch Settings RACK OUTPUT INPUT OUTPUT INPUT TWO STATUS OSTATUS OSTATUS STATUS DETAIL n Bc Ns 20 20 20 20 x 9 SC 3c 3c 20 N 40 40 4 40 RIBBON IN N 50 56 50 50 RIBBONIN 6c 60 6c 60 o x 70 lO 70 7O gt 80 3 8 3 90 90 90 90 5 100 9 100 100 9 100 EE 110 110 110 10 E __ 120 120 120 12 _ HIBBON OUT 13 0 13 0 13 0 13 0 14 140 140 140 150 15 150 15 160 160 160 160 1 2 3 4 S P925TS RK 925 25 56 925 5 P925TS I 7 N s S 7 Lower Rack Switch Settings 67 SECTION 16 EXAMPLES OF 9000TS SYSTEMS Option 1 925 5 Input Cards Only Sequence of event function only Max 1984 channels per interface card Typical 9000TS components for a 208 channel SOE only system mounted in a single rack 1 925 5 Rack C
40. 5 a a 14 SECTION 5 TECHNICAL SPECIFICATION 15 EOGIG SUPPIN RH 15 SUPPLY GURRENT Pu e vasta 15 INDIVIDUAL REPEAT RELAYS iiien FR EXEAT 15 COMMON RELAYS 5 istos tih d eta 15 asm 15 Id exeo ioc 16 CONDUCTED a aao Xo REA D a aa 16 HADIATED EMISSIONS pn dea EXEAT AR PERRA Pa GN FAY ERA 16 CONDUGIED EMISSIONS Fri tr ed a ao ado a ia a t e c a a aaa 16 HADIATED POWER FREQUENCY 16 16 DIELECTRIC WITHSTAND e 16 SURGE WITHSTAND 16 ELECTRICAL FAST TRANSIENT BURST IMMUNITY 16 16 INIT oris 16 INPUT SPECIFICATIONS s 52 s eve 17 OUTPU
41. 5 16 Channel Input Card P925TS O 16 Channel Output Card P925TS R 16 Channel Relay Card P925TS X Interface Card P925TS BL Blanking Plate P925TS CABLE 1 1 metre Ribbon Cable for interconnecting Chassis standard length FU 1A 003 1A Signal Supply Fuse FU 5A 005 5A Logic Fuse 102 O System 9000TS 0 SECTION 23 SERVICING Module Removal 9000TS Systems can be constructed using a combination of 16 channel input output and relay cards as required P925TS I Input Cards Each card type is universal in application and can therefore be exchanged with any other card in the system However before a card is relocated the following points should be considered Card address setting Each card within the rack has been factory set to a unique address to allow inter card and system wide communication therefore itis important to note the address setting of any card before any changes are made Full details of address setting are provided within this manual Automatic configuration The 9000TS System is designed to allow hot swapping of cards and the interface card will automatically detect the introduction of a new card and the configuration will be automatically updated to the same settings as the original card Signal supply voltage level Standard systems use 24VDC supplied via the alarm rack for use as a signal supply
42. 5 SECTION 15 INTER CARD COMMUNICATIONS Universal Card Slots All card slots are universal in application therefore all card types can be inserted from the front of the rack using the associated card guides and once inserted each card automatically connects to the customer terminals located on the rear of the chassis via the motherboard Each card slot on the chassis motherboard is equipped with a dedicated 2 way DIL switch located on the inside face of the chassis motherboard This switch must be set to the appropriate setting for each application If adjacent card slots are equipped with P925TS I Input Cards the switch should be set to the off position which will disable the local RTK communications bus between adjacent slots However if adjacent card slots are equipped with 925 5 Input and P925TS O or Output Cards the switch must be in the on position With switch 1 and 2 in the on position local RTK communication data is passed between the cards to allow the inputs to activate the associated outputs Lamp LED or relay RTK ETE 5 INTERFACE 5 INPUT OUTPUT O STATUS STATUS STATUS 10 RX TX syne 20 PORT2 lt gt RX TX 40 9 INTERNAL 50 R PORT 1 66 Ja 70 o 3 9 1 80 z
43. 54 _ System 9000TS 0 SECTION 11 P925TS R RELAY CARD P925TS R Relay Card In applications that require a dedicated repeat relay to be provided on a per channel basis P925TS R 16 channel relay cards can be added alongside P925TS I Input or P925TS O output cards as required RELAY POWER ON le STATUS GREENLED i 1 RELAY 1 Te RELAY 9 3A L3 2 1B 9B 2 10 4 RELAY 2 35 RELAY 10 TH s RELAY 3 PA RELAY 11 A T ALARM 7 5 L 11B STATUS J 8c 2 12 AMBER RELAY 4 VR RELAY 12 55 LED S 100 5A 13A 10 5 RELAY 13 15 5B 13B 13 RELAY 6 RELAY 14 14 14 6B 14B 19 RELAY 7 7A L3 RELAY 15 19A j L 160 7B 15B 8A 16A 925 5 RELAY 8 8B RELAY 16 46b INTERNAL RELAY CONTACT INTERNAL RELAY CONTACT P925TS R Relay Card Status LED Each P925TS R relay card is supplied with a single green status LED as shown above The green LED will be ON in the normal state to indicate that the card is powered and no internal card faults have been detected Relay Status LED s Each P925TS R rel
44. Alarm status data for input 1 Default Start address 4000 Relay Contact status data for input 1 Default Start address 6000 Disable status data for input 1 Default Start address 8000 Inhibit Contact status data for input 1 Default Start address 10000 Shelved status data for input 1 Default Start address 12000 Internal status data for input 1 Default Start address 14000 Channel Fault status data for input 1 Examples below with Contact offset 40000 Default Start address 40000 Contact status data for input 1 Default Start address 42000 Alarm status data for input 1 Default Start address 44000 Relay Contact status data for input 1 Default Start address 46000 Disable status data for input 1 Default Start address 48000 Inhibit Contact status data for input 1 Default Start address 50000 Shelved status data for input 1 Default Start address 52000 Internal status data for input 1 Default Start address 54000 Channel Fault status data for input 1 Port data type Address of first data bit Start address Port Offset Example below with Port offset 0 Default Start address 16000 Coil data for input 1 Example below with contact offset 40000 Default Start address 56000 Coil data for input 1 Note If status and coil first data bits overlap coincide the data type returned will always be Status No of inputs HI LO word Numb
45. August 2011 may have additional data types available please contact RTK for specific information manual 7 System 9000TS 0 After August 2011 all systems have the data types contact offset and port offset functionality defined below There are two data groups containing data types these are listed below together with their default address range Contact and port offsets are assumed to be 0 Status Group Data types o Contact Address range 0 1984 max o Alarm Address range 2000 3984 max o Relay Address range 4000 5984 max o Disable Address range 6000 7984 max o Inhibit Address range 8000 9984 max o Shelved Address range 10000 11984 max o Internal Address range 12000 13984 max o Channel Fault Address range 14000 15984 max Port Group Data types o Coil Address range 16000 17984 max The data type returned depends on the combination of Start address Contact Offset Port Offset and number of inputs Note If status and coil first data bits overlap coincide the data type returned will always be Status Status data type Address of first data bit Start address Contact Offset Examples below with Contact offset 0 Default Start address 0 Contact status data for input 1 Default Start address 2000 Alarm status data for input 1 Default Start address 4000 Relay Contact status da
46. E 6 B TRANSMIT rao 0 POWER TA RL8 11 8 FAILURE 8 B RECEIVE 9 MASTER SLAVE Note RL1 and RL2 are factory set as horn relays RL3 RLA are factory set as Group Relay 1 and 2 RL5 to RL8 are software configurable for use as group horn or fault monitoring relays The functions shown for RL5 RL8 are therefore shown as typical examples only 9 is factory set as a watchdog relay which will change state if any faults are detected within the system The Relay can be set to EN or DE EN using Link LK6 and the Contact state can be set to or using Link LK8 as required gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt System 9000TS System Relay Settings Setting Relay Contact States Links LK1 to LK8 on the P925TS X Interface Card allow the user to select the non alarm state of each of the relays The relay contact can be set to be either normally open NO or normally closed NC using a 2 way shorting bar on a 3 pin header as detailed in the diagram below JONO
47. E TIME System address Range is 0x00 to OxFE 254 Default is 0 00 Function Invalid read request function Ox01 0x81 Invalid write request function 0 05 0x85 Invalid write request function OxOF Ox8F Exception Codes Illegal data address 0x02 Illegal data value 0x03 Busy 0x06 Oo 83 SECTION 19 PORT 2 SERIAL COMMUNICATION Port 2 Protocol Formats PROTOCOL BAUD RATE START BIT PARITY BIT STOP PROG RS232 38400 EVEN MODBUS RS232 38400 EVEN MODBUSRTU 232 9600 GPS WF1 RS232 19200 EVEN PROG Port is available for programming function only MODBUS RTU Note If port is set for a protocol other than programming i e dual function then button 2on the front of the interface card should be used to toggle between functions Refer to configuration manual for more details Modbus RTU Protocol RTU tables Each character represents 8 bit binary data in hexadecimal format Y represents a character with more than one possible value TIME represents elapsed time of 1 2 characters min Read Request Master START START NO OF NO OF LRC SYSTEM func ADDR ADDR INPUTS INPUTS ERROR STOP START ADDR CHECK System address Range is 0x00 to OxFE 254 Default is 0 00 Start address HI LO word Indentifies first data bit to be read The data type returned for this address depends on a number of factors Standard system
48. ILENT AUDIBLE AUDIBLE Lock In of momentary first alarm only no lock in of momentary subsequent alarms Flashing and audible indications for first alarm only new subsequent alarms go to the acknowledge state First out indication is reset and the audible is silenced when acknowledged Automatic Reset of acknowledged alarm indications when the process returns to normal Silence pushbutton can be used to silence the audible alarm only 25 ISA F2M 1 Manual Reset First Up SEQUENCE DIAGRAM PROCESS NORMAL FIRST TO RESET WHILE NORMAL SEQUENCE NORMAL ABNORMAL VISUAL OFF AUDIBLE SILENT SUBSEQUENT TO ABNORMAL ABNORMAL PROCESS OR NORMAL SILENCE SUBSEQUENT SEQUENCE ACKNOWLEDGE VISUAL ON AUDIBLE ON ABNORMAL ABNORMAL PROCESS OR NORMAL PROCESS OR NORMAL SEQUENCE ACKNOWLEDGED ACKNOWLEDGE SEQUENCE FIRST ALARM FIRST OUT RESET VISUAL ON VISUAL FLASHING AUDIBLE SILENT AUDIBLE AUDIBLE PROIN ABNORMAL OR NORMAL ACKNOWLEDGE FIRST OUT RESET SEQEUNCE FIRST SILENCED SILENCE VISUAL FLASHING AUDIBLE SILENT SEQUENCE ISA F2M 1 MANUAL RESET FIRST OUT WITH NO SUBSEQUENT ALARM FLASHING amp SILENCED PUSHBUTTON 26 O System 9000TS
49. Important notes The 9000TS System described herein operates on a logic voltage of 24VDC and as standard 24 is used for the field contact supply voltage External power supplies using higher voltage ac dc primary sources and optional high voltage field contact voltages may be present if this is the case please ensure the necessary precautions are taken relay details added shooting guide Dual redundant clarified 19 123 09 13 Advice regarding PSU type LA j PO 49p4028H 1 610006 15 6 INSTRUMENTS LTD 2005 The copyright in this work is vested in RTK Instruments Ltd and this document is issued for the purpose only for which it is supplied No licence is implied for the use of any patented feature It must not be reproduced in whole or in part or used for tendering or manufacturing purposes except under an agreement or with the consent in writing of RTK Instruments Ltd and then only on the condition that this notice is included in any such reproduction Information furnished is believed to be accurate but no liability in respect of any use of it is accepted by RTK Instruments Ltd System 9000TS TABLE OF CONTENTS System 9000TS Event Recorder seen Error Bookmark not defined SECTION 1 8 SECTION 2 SYSTEM DESCRIPTION AND 5 9 GENERAL M
50. M HORN HN1 r 5 NON CRITICAL RL2 1 Yk 2 HORN HN2 F2 o RL3 1 COMMON ALARM GROUP 6 1 nud p LOGIC SUPPLY 5 AMP RLA 1 4 COMMON ALARM GROUP 6 2 x1 p o SYNC 1 RL5 1 4 15 FAILURE RL9 1 2 L WATCHDOG WD Da 5 3 RL6 1 qul rcl 1 6 F Far r4 SYNC I P UMS PRINTER 5 7 11 U 7 FAILURE 16 B TRANSMIT POWER TIA RL8 1 RECEIVE Rx PME RN H FAILURE 8B 9 MASTER SLAVE 4 System 9000TS SECTION 7A P925TS X1 2 DUAL REDUNDANT INTERFACE CARD Dual Interface Card Features S RTK INTERFACE STATUS RX TX SYNC PORT2O 24 TN e n INTERNAL ur c PORT t x TO 1 SA 2 a 2 n Lo E Ses 5 au P925TS X1 2 The purpose of this section is to describe the differences between the standard interface card as described above and the dual redundant interface card All other functionality is assumed to be the same Diagnostic LED s FUNCTION STATUS Master status illuminated indicates internal comms port 0 control SYNC Time Sync Flash rate of 1 pulse sec ok Dual Redundant System A Dual Redundant system has two interface cards The system is intended to provide a secondary interface card in the event of a failure associated with the primary in
51. N OUTPUT 11 5 6 3 VS 4VDC 4 OVS LOGIC SUPPLY 5 6 OVS OVS RACK SUPPLY 24VDC Combined Logic Signal Input Power Wiring Optional Isolated 24VDC Signal Input Power In situations of extreme electrical noise it may be preferable to power the alarm logic and signal inputs from separate isolated power supplies This will significantly reduce any disturbance due to large currents flowing in the common supply lines Systems using isolated 24VDC logic and 24VDC signal supplies should be connected as follows Logic Supply The 24VDC logic supply should be connected to the terminals marked VS and OVS on the logic rack The logic supply is protected with a 5A fuse F2 and a monitor LED is provided to indicate the status of the fuse Signal Supply The 24VDC signal supply should be connected to the signal supply input terminals marked VC IN OVC IN this input is filtered and protected with a 1A fuse F1 and a monitor LED is provided to indicate the status of the fuse The signal supply voltage 24VDC is available on terminal VC OUT for distribution to the associated signal input contacts Please Note Each P925TS I Input Card is equipped with a pin header and 2 way shorting bar that allow selection of inputs suitable for operation from 24VAC DC or 125VAC DC Please ensure the jumpe
52. OCESS NORMAL SEQUENCE NORMAL FIRST TO RETURN ABNORMAL TO NORMAL VISUAL OFF SILENT ACKNOWLEDGE SUBSEQUENT TO WHILE NORMAL ABNORMAL ABNORMAL RROCESS OR NORMAL FIRST OUT RESET SUBSEQUENT 2 ALARM wt oz 2E VISUAL FAST FLASHING al 2 AUDIBLE ON 5 PROCESS ABNORMAL FIRST OUT RESET PROCESS ABNORMAL K WHILE NORMAL OR NORMAL SUBSEQUENT SEQUENCE ACKNOWLEDGE SEQUENCE FIRST ALARM VISUAL ON INTERMITTENT VISUAL FLASHING AUDIBLE SILENT AUDIBLE AUDIBLE ABNORMAL FIRST OUT RESET PROCESS OR NORMAL WHILE ABNORMAL FIRST SEQUENCE ACKOWLEDGED ACKNOWLEDGE VISUAL SLOW FLASHING AUDIBLE SILENT SEQUENCE ISA F3A AUTOMATIC RESET FIRST OUT WITHOUT FLASHING amp RESET PUSHBUTTON 28 System 9000TS SEQUENCE TABLE ALARM PROCESS PUSHBUTTON SEQUENCE VISUAL mE CONDITION OPERATION STATE DISPLAY DEVICE 5 1 NORMAL NORMAL OFF SILENT INTERMITTENT 2 FIRST ABNORMAL FIRST ALARM AUDIBLE LOCK IN FAST 3 SUB ABNORMAL SUB ALARM FLASHING AUDIBLE LOCK IN FIRST OUT 4 FIRST GE GRAAL RESET BEFORE TO LINE 3 EE ACKNOWLEDGE 5 First ABNORMAL FIRST SLOW SILENT OR NORMAL ACKNOWLEDGED FLASHING ACKNOWLEDGE SUB MAINTAINED 6A SUB ABNORMAL SILENT SAM MOMENTARY 6B SUB NORMAL TO LINE 8 7A FIRST ABNORMAL FIRST OUT TO LINE 6A FIRST OU
53. RK P925TS X P925TS I P925TS O P925TS R S S S S L ADDRESS 0 ADDRESS 0 73 SECTION 17 9000TS EVENT TYPE KEY The following lists can be used to identify the event type ET P925TS I Input Card Event Type Key 7 10 Inhibit PB Group 1 return to normal Inhibit PB Group 2 activated Inhibit PB Group 2 return to normal Inhibit PB Group 3 activated Inhibit PB Group 3 return to normal Inhibit PB Group 4 activated inhibi nhibit PB Group 4 return to normal nhibit PB Group 5 activated pre Ls 155 21 Sa 8 a 10 O 74 gt 9 System 9000TS OO nhibit PB Group 8 activated nhibit PB Group 8 return to normal Input Fault SC activated None standard Input Fault SC normal None standard Input Fault OC activated None standard Input Fault OC normal None standard Not used Notusd 0 P925TS 0 Output Card Event Type Key 64 to normal 65 Subsequent alarm event activated 66 JFirstupalarmeventactivated 67__ Subsequent alarm event acknowledged 68 jFirstupalarm event acknowledged 69 64 65 67 0 P925TS R Relay Card Event Type Key 9000TS System Internal Event Type Key Printer no paper Printer unknown state 137 136 139 140 141 142 153 154 155 156 157 156
54. RTU MODBUS RTU MODBUS RTU MODBUS RTU Wharton Protocol Refer to manufacturers manual or RTK Instruments for additional information HOPF Protocol Refer to manufacturers manual or RTK Instruments for additional information FOXBRGH 9600 E 1 8 This allows the user to connect the 9000TS system to a Foxborough 3 party device Protocol is standard Modbus RTU Contact RTK for additional information AUG CAT G22 ALM This allows the user to connect the 9000TS system to an August PLC 3 party device with a bespoked port mapping structure Protocol is standard Modbus RTU Contact for additional information Modbus RTU Protocol RTU tables Each character represents 8 bit binary data in hexadecimal format Y represents a character with more than one possible value 90 O System 9000TS TIME represents elapsed time of 1 2 characters min Read Request Master START START NO OF NO OF LRC FUNC ADDR ADDR INPUTS INPUTS ERROR STOP CHECK SYSTEM START ADDR System address Range is 0x00 0 to OxFE 254 Default is 0x00 Start address HI LO word Indentifies first data bit to be read The data type returned for this address depends on a number of factors Standard systems supplied before August 2011 can only return contact data in the range 0 to 1984 Address of first bit Start address Address 0 will contain contact data for inputs 1 Address 1 will contain conta
55. Slave Master write request and 9000TS slave write response are the same DATA DATA LRG START ay FUNC ADDR ADDR HI LO CHECK TIME TIME System address Range is 0x00 0 to OxFE 254 Default is 0 00 Data address word HI LO word Indentifies the address of the data bit to be written Only port coil data type can be written Port Coil Address Data address Port Offset Default first coil address in system 0 Data HI LO word Set Coil abnormal Data HI OxFF Data LO 0x00 Set Coil normal Data HI 0x00 Data LO 0x00 _ 87 Write Multiple Request Master START START NUM NUM BYTE LRG START 2 FUNC ADDR ADDR cos cois COUNT SIEG ERROR STOP LO HI LO N CHECK System address Range is 0x00 0 to OxFE 254 Default is 0 00 Start address word HI LO word Indentifies the address of the first data bit to be written Only port coil data type can be written First Port Coil Address Start address Port Offset Default first coil address in system 0 Number coils HI LO word Number of coils to be written Max number possible 1984 Byte Count Number of data Bytes sent One data byte is sent for every 8 data bits coils written with a minimum of one data byte assuming at least one data bit coil is written Data Bytes Each bit in a data byte represents a coil Set Input abnormal Data bit Set Input normal Data bit LO Write Multipl
56. T RESET RESET AFTER FIRST UT 7B FIRST NORMAL ACKNOWLEDGE TO LINE 8 RESET AUTOMATIC 8 NORMAL NORMAL OFF SILENT HESET SEQUENCE FEATURES Silence acknowledge reset and test pushbuttons Alarm audible device Lock in of momentary alarms until acknowledged Flashing indication for first alarm only New subsequent alarms have the same visual indication as acknowledged alarms First out indication is reset when acknowledged Manual reset of acknowledged alarm indications after process conditions return to normal Operational test 29 SECTION 7 P925TS X INTERFACE CARD Interface Card Features OE 5 INTERFACE STATUS RX TX RX TX INTERNAL PORT1 PORT 2 PROG PRINTER PORT 3 TX P925TS X Diagnostic LED s PORT TYPE FUNCTION Modbus Communication Transmit amp Receive LED s Transmit amp Receive LED s Time Synchronisation Transmit amp Receive LED s System Status Power On LED Time Sync Status Time Sync LED Serial Ports PORT TYPE RS485 Modbus Communication Port RS232 Programming Port RS232 Time Synchronisation Port RS232 Printer Port 25 Pin 30 O System 9000TS Generating Reports Three tactile pushbuttons are provided on the front of the P925TS X Interface Card to allow the user to trigger pre defin
57. T SPEGIEIGATIONS x oreste de ics esee used eoe eode a edem eda ata eget 17 SECTION 6 ALARM 5 18 SUMMARY oda Pea dede dad 18 ISA A AUTOMATIG RESET EOGK IN 1 d eda 20 ISA A 4 AUTOMATIC RESET NON LOCK 21 SA A 4 5 6 STATUS rrr E eec ERR adc PY 22 ISA M MANUAL RESET LOCK 23 ISA RH RINGBACK 24 ISA F1A 1 AUTOMATIC RESET FIRST 25 ISA F2M 1 MANUAL RESET FIRST 26 ISA F3A AUTOMATIC RESET 28 SECTION 7 P925TS X INTERFACE annua 30 INTERFACE GARD FEATURES nada gae edd Coa a uada dee da raa du edo edd ud 30 DIAGNOSTIC LED S EE 30 SERIAL PORTO nula dco a ER Rd pd ia Tod dg ga a Od 30 GENEHRHATING REPORTS EDO UO cba Ce e eU e ETE TO 31 M mm 31 SORT DELAY od zi clo pP EE 31 SYSTEM RELAY OUTPUTS eee deep Yo 32 AUDIBLE ALARM RELAYS s t ee Ee C RC
58. VER SERATA 40 WATCHDOG RELAY WD iir 40 SECTION 7 P925TS X1 2 DUAL REDUNDANT INTERFACE CARD 41 DUAL INTERFACE CARD 41 DIAGNOSTIC LED S td 41 DUAL REDUNDANT 41 DOMINANT X1 AND SUBMISSIVE 2 41 DOMINANT X1 CONTROL 42 SUBMISSIVE X2 CONTROL FUNCTION 42 SWITGHOVER PROTOGOE ente a dai tas e at et AA NE 42 SWITCHOVER SCENARIO S 1 5 2 itx 42 TABLE BELOW LISTS EVENT TYPE S SPECIFIC TO A DUAL REDUNDANT 9000TS SYSTEM 44 DUAL REDUNDANT SPECIFIC EVENT 5 44 SECTION 8 INPUTS AND 22 46 OPTICALLY COUPLED INPUTS a i sa es cue ne dn eee dene Ca Fea neu ede da a eda ewe da ede md aid 46 DIGITALINPU TS ses a 46 9 Gi REPS OPETERPRE TET ORES TE 46 LbAMP EED OUTPUTS doe 46 7 nis 46 DU APTIORNREELAY ilte dederis le dene dd edad 46 GROUPAFIEEAYS eee Love aL rud Arca Le COR er e EO e EDO Le ash de
59. a type Address of first data bit Start address Port Offset Example below with Port offset 0 Default Start address 16000 Coil data for input 1 Example below with contact offset 40000 Default Start address 56000 Coil data for input 1 Note If status and coil first data bits overlap coincide the data type returned will always be Status No of inputs HI LO word Number of data bits to return Maximum allowable number of data bits channels to read with single message is 1984 Status data type Address of Last data bit No of inputs 1 Start address Contact Offset Port data type Address of Last data bit No of inputs 1 Start address Port Offset Note If status and coil first data bits overlap coincide the data type returned will always be Status 86 _ System 9000TS Read Response 9000TS Slave BYTE LRC START ea FUNC COUNT AES ERROR STOP N CHECK uL oxo System address Range is 0x00 0 to OxFE 254 Default is 0 00 Byte count Number of data Bytes returned One data byte is returned for every 8 data bits requested with a minimum of one data byte assuming at least one data bit was requested Data Byte 1 Bit 0 First data bit requested Data Byte 1 Bit 7 8 data bit requested Data Byte 2 Bit 0 9 data bit requested Data Byte 2 Bit 7 16 data bit requested Etc Write Single Request Response Master and 9000TS
60. al way SECTION 3 MECHANICAL DETAILS Logic Rack The 9000TS System is mounted in industry standard 19 Racks manufactured to IEC297 3 DIN1494 Pt5 On larger systems multiple racks are supplied and ribbon cables which plug into dedicated sockets on the rear of each rack are used to link common bus lines When mounting the rack care must be taken to ensure that there is sufficient room to withdraw the cards from the front of the rack and for cable access to the rows of 16 way terminals mounted on the rear of the rack Customer inputs and outputs are capable of accepting cable up to a maximum of 2 5mm2 and each terminal block can be removed for ease of wiring using the locking screws provided at either end of the block Mounting The 19 Rack should be mounted in a location that is free from excessive moisture vibration heat and dust with sufficient clearance at the front to withdraw all cards without obstruction and space at the rear to connect the associated field wiring All spare positions in a rack are fitted with all of the necessary edge connectors and chassis blanking plates for ease of expansion at a later date Additional Input Output or Relay Cards can therefore be plugged in and connected with ease Earthing To comply with the EMC requirements for electrostatic discharge IEC801 2 it is essential that each 19 Rack is suitably earthed A dedicated earth point is supplied on the right hand side plate of each rack for this pur
61. ata HI OxFF Data LO 0x00 Set Coil normal Data HI 0x00 Data LO 0x00 81 Write Multiple Request Master START START NUM NUM BYTE LRG START 2 FUNC ADDR ADDR cos cois COUNT SIEG ERROR STOP LO HI LO N CHECK System address Range is 0x00 0 to OxFE 254 Default is 0 00 Start address word HI LO word Indentifies the address of the first data bit to be written Only port coil data type can be written First Port Coil Address Start address Port Offset Default first coil address in system 0 Number coils HI LO word Number of coils to be written Max number possible 1984 Byte Count Number of data Bytes sent One data byte is sent for every 8 data bits coils written with a minimum of one data byte assuming at least one data bit coil is written Data Bytes Each bit in a data byte represents a coil Set Input abnormal Data bit Set Input normal Data bit LO Write Multiple Response Slave NUM NUM FUNC Rabe INPUTS INPUTS ERROR STOP HI LO CHECK System address Range is 0x00 0 to OxFE 254 Default is 0 00 Start address HI LO word Same as the original request Number inputs HI LO word Same as the original request gop System 9000TS Exception Response 9000TS Slave 9000TS slave response to invalid requests FUNCTION SYSTEM EXCEPTION ERROR STOP ADDR CODE SEC TIM
62. ay card is equipped with 16 x amber status LED s which monitor the alarm state of each relay Alarm State Coil Setting Status LED Normal De Energised OFF Abnormal Energised ON OR Alarm State Coil Setting Status LED Normal Energised OFF Abnormal De Energised ON Operating Mode The operating mode of each P925TS R relay card can be configured to operate as Input Follower P925TS R relay cards set to this mode will activate when the signal input is abnormal and will return to normal as soon as the input returns to the non alarm state OR Logic Follower P925TS R relay cards set to this mode will activate when the signal input is abnormal and will remain active until the alarm input has returned to normal and the operator has cleared the alarm using the pushbuttons associated with the configured alarm sequence Switch SW3 Positions 1 and 2 on the lower card are used to set the relay function SW3 1 SW3 2 Function ON OFF Relays follow the Input OFF ON Relays follow the alarm The finished P925TS R assembly comprises 2 x 8 channel relay cards with a common face plate The lower card part no CB5507POP provides the first 8 x relays as shown below
63. channel remote mapping is not selected Solution e Select remote mapping by following instruction in the configuration manual Possible cause e Output channel is incorrectly mapped Solution e Refer to configuration manual for information on I O mapping Input Card fails to sign on Refer to trouble shooting heading Status Led on some input cards fail to illuminate Output Card fails to sign on Refer to trouble shooting heading Status Led on some output cards fail to illuminate Relay Card fails to sign on Refer to trouble shooting heading Status Led on some relay cards fail to illuminate Sustained watchdog relay fault Possible cause e Card not signed Solution e Refer to trouble shooting heading Status Led on some input cards fail to illuminate e Refer to trouble shooting heading Status Led on some output cards fail to illuminate e Refer to trouble shooting heading Status Led on some relay cards fail to illuminate Possible cause e 9000TS system structure is modified when a watchdog error existed Watchdog faults events status block entries cannot be cleared in the normal way if the card that created the record no longer exists in the system structure Solution e Restore the original 9000TS system structure using the configuration software or remove and refit the interface card battery this will clear all records including outstanding events Intermittent watchdo
64. ct data for inputs 2 Address 254 will contain contact data for inputs 255 Address 255 will contain contact data for inputs 256 Etc Bespoked systems supplied before August 2011 may have additional data types available please contact RTK for specific information manual After August 2011 all systems have the data types contact offset and port offset functionality defined below There are two data groups containing data types these are listed below together with their default address range Contact and port offsets are assumed to be 0 Status Group Data types o Contact Address range 0 1984 max o Alarm Address range 2000 3984 max o Relay Address range 4000 5984 max o Disable Address range 6000 7984 max o Inhibit Address range 8000 9984 max o Shelved Address range 10000 11984 max o Internal Address range 12000 13984 max o Channel Fault Address range 14000 15984 max Port Group Data types o Coil Address range 16000 17984 max The data type returned depends on the combination of Start address Contact Offset Port Offset and number of inputs Note If status and coil first data bits overlap coincide the data type returned will always be Status 2S 91 Status data type Address of first data bit Start address Contact Offset Examples below with Contact offset 0 Default Start address 0 Contact status data for input 1 Default Start address 2000
65. e Response Slave NUM NUM FUNC Rabe INPUTS INPUTS ERROR STOP HI LO CHECK System address Range is 0x00 0 to OxFE 254 Default is 0 00 Start address HI LO word Same as the original request Number inputs HI LO word Same as the original request 88 _ System 9000TS Exception Response 9000TS Slave 9000TS slave response to invalid requests FUNCTION SYSTEM EXCEPTION ERROR STOP ADDR CODE ER TIME TIME System address Range is 0x00 to 254 Default is 0x00 Function Invalid read request function 0x01 0x81 Invalid write request function 0x05 0x85 Invalid write request function OxOF Ox8F Exception Codes Illegal data address 0x02 Illegal data value 0x03 Busy 0x06 Wharton Protocol Refer to manufacturers manual or RTK Instruments for additional information Note If port is set for a protocol other than programming i e dual function then button 2 on the front of the interface card should be used to toggle between functions Refer to configuration manual or more details __ 89 SECTION 20 PORT SERIAL COMMUNICATION Port 3 Protocol Formats Date amp Time Protocol HOPF Date amp Time RS232 19200 1 EVEN 1 Protocol FOXBRGH MODBUS 5232 9600 1 EVEN 1 RTU AUG CAT MODBUS RS232 9600 NONE RTU AUG G22 MODBUS RS232 9600 NONE RTU AUG ALM MODBUS RS232 9600 1 NONE 1
66. e a e a dx de dex edd dad 93 WRITE SINGLE REQUEST RESPONSE MASTER AND 9000 SLAVE 0080010 93 WRITE MULTIPLE REQUEST MASTER eeeee nennen nh nhanh nhanh nennen 94 WRITE MULTIPLE RESPONSE SLAVE eese 94 EXCEPTION RESPONSE 900075 1 95 SECTION 21 IRIGB OPTION 96 TIME CODE INPUT pipea Maaria 96 CONNECTIONS AND HARDWARE 97 IRIGB CARD STATUS INDICATION eios ek idi nh ena De RA RE FERA ARRA RR FE Te EA RAF XR ARA AT kl Tea 99 IRIGB DATE ANDTIME S diia Sects tet Pe EAD 100 NG a etai eese Ped pa AMARE Te ede pale da 101 SECTION 22 SPARE PARTS LIST na e ped 102 System 9000TS SECTION 23 lt 103 SECTION 24 TROUBLE SHOOTING 0 4 nnn 106 STATUS LED ON ALL CARDS FAIL TO ILLUMINATE essa s asa aaa 106 STATUS LED ON SOME INPUT CARDS FAIL TO essa s sana n an 106 STATUS LED
67. ed reports from a 9000TS System using the sequential of event feature Depending on the type of report required the resulting print out may be several pages long and therefore the printer will be fully utilised while the print out is in process To prevent accidental triggering of reports each pushbutton must be held down for a short period to confirm that the report should be printed Report Print Outs PUSHBUTTON 1 Generates a printed report indicating any input that has been shelved because the number of alarm events within a defined period has exceeded the programmed parameters for the specific channel or the channel has been manually shelved in software Generates a printed report indicating the events stored within the event history buffer Caution this can be in excess of 1 000 events 3 1 amp 3 Pressed simultaneously generates a printed report indicating the configuration of all alarm legend details Pressed simultaneously generates a printed report indicating the 1 2 amp 3 configuration of channels in the system Buffers The following buffers are available within the interface card FUNCTION CAPACITY Sort Buffer 1 000 Events AMS Buffer 1 000 Events Printer Buffer 1 000 Events Please note these buffers are in addition to the 1 000 event buffers located on each 16 channel card within the system As an example a 19 rack containing 13 input cards is capable of storing 13 000 events in addition to t
68. er of data bits to return Maximum allowable number of data bits channels to read with single message is 1984 Status data type Address of Last data bit No of inputs 1 Start address Contact Offset Port data type Address of Last data bit No of inputs 1 Start address Port Offset Note If status and coil first data bits overlap coincide the data type returned will always be Status gg System 9000TS Read Response 9000TS Slave BYTE LRC START ea FUNC COUNT AES ERROR STOP N CHECK uL oxo System address Range is 0x00 0 to OxFE 254 Default is 0 00 Byte count Number of data Bytes returned One data byte is returned for every 8 data bits requested with a minimum of one data byte assuming at least one data bit was requested Data Byte 1 Bit 0 First data bit requested Data Byte 1 Bit 7 8 data bit requested Data Byte 2 Bit 0 9 data bit requested Data Byte 2 Bit 7 16 data bit requested Etc Write Single Request Response Master and 9000TS Slave Master write request and 9000TS slave write response are the same DATA DATA LRG START ay FUNC ADDR ADDR HI LO CHECK TIME TIME System address Range is 0x00 0 to OxFE 254 Default is 0 00 Data address word HI LO word Indentifies the address of the data bit to be written Only port coil data type can be written Port Coil Address Data address Port Offs
69. ertain limited commitments from the customer as follows 1 The original parts shall be returned within 30 days of despatch of the advance replacements to allow our QA Test department to investigate the reason of failure If the goods are not received within this period then the user agrees to pay for the advance replacements and related carriage in full 2 If the failure is found to be caused by RTK workmanship or component failure there will be no charge incurred for the materials or the ongoing carriage 3 If the returned goods are found to have been damaged by incorrect operation or misuse a charge will be incurred to cover the costs of repair recalibration and carriage costs 4 If the returned goods are found to have no faults the user agrees to pay a handling inspection re test and carriage charge Customer Authorisation Signature 44 0 1423 580501 11
70. eset is used to return the alarm to the normal off state once the Input has returned to the normal condition 6 First Reset is used to reset the flash sequence on the first alarm to occur within a defined group of alarms Once first reset has been pressed the next alarm to occur within the group will flash at the first up alarm rate 18 O System 9000TS 0 Audible Alarms Each channel within the annunciator can be set to operate RL1 and RL2 common horn relays as required and RL5 8 can be set as additional horn relays as required Automatic Reset Once a channel has been acknowledged and its input has returned to normal the alarm can be set to automatically reset without the operator having to press the reset pushbutton Non Latch Sequence No Lock In Alarms can be set to non lock in which allows the alarm to automatically return to the non alarm state as soon as the signal input returns to normal Ringback Sequence Ringback sequence is used to inform the operator both visually and audibly that an alarm condition has cleared and the channel can be reset to its normal off state When a contact returns to normal the associated window will flash at approx 1 2 the speed of a normal alarm and the audible will sound This identifies the specific alarm and informs the operator that the alarm can be reset to its normal off state First Up Sequences When
71. et Default first coil address in system O Data HI LO word Set Coil abnormal Data HI OxFF Data LO 0x00 Set Coil normal Data HI 0x00 Data LO 0x00 Oo 93 Write Multiple Request Master START START NUM NUM BYTE LRG START 2 FUNC ADDR ADDR cos cois COUNT SIEG ERROR STOP LO HI LO N CHECK System address Range is 0x00 0 to OxFE 254 Default is 0 00 Start address word HI LO word Indentifies the address of the first data bit to be written Only port coil data type can be written First Port Coil Address Start address Port Offset Default first coil address in system 0 Number coils HI LO word Number of coils to be written Max number possible 1984 Byte Count Number of data Bytes sent One data byte is sent for every 8 data bits coils written with a minimum of one data byte assuming at least one data bit coil is written Data Bytes Each bit in a data byte represents a coil Set Input abnormal Data bit Set Input normal Data bit LO Write Multiple Response Slave NUM NUM FUNC Rabe INPUTS INPUTS ERROR STOP HI LO CHECK System address Range is 0x00 0 to OxFE 254 Default is 0 00 Start address HI LO word Same as the original request Number inputs HI LO word Same as the original request System 9000TS Exception Response 9000TS Slave 9000TS slave response to invalid requests
72. evice is silenced and the flashing stops when acknowledged Automatic reset of alarms when the process has returned to normal before or after acknowledge Non Lock In Operational test oy 21 A 4 5 6 Status RETURN TO NORMAL TO ABNORMAL Sequence Features 1 2 22 O Test pushbutton No alarm audible PROCESS NORMAL SEQUENCE NORMAL VISUAL OFF AUDIBLE SILENT ABNORMAL PROCESS OR NORMAL SEQUENCE ALARM VISUAL ON AUDIBLE SILENT The visual alarm does not flash Non Lock In of momentary alarms after acknowledge Non Lock In Operational test Automatic reset of alarms when the process has returned to normal before or System 9000TS Manual Reset Lock TO SET PROCESS NORMAL WHILE NORMAL _ SEQUENCE NORMAL VISUAL OFF AUDIBLE SILENT ABNORMAL OR NORMAL ACKNOWLEDGE PRO EU OR NORMAL SEQUENCE ACKNOW WHILE ABNORMAL SEQUENCE ALARM VISUAL ON VISUAL FLASHING AUDIBLE SILENT AUDIBLE AUDIBLE Sequence Features 1 Acknowledge reset and test pushbuttons 2 Alarm audible device 3 Lock In of momentary alarms until acknowledged 4 The Audible device is silenced and the flashing visual alarm stops when acknowledged 5 Manual reset of acknowledged alarms when the process has retur
73. f the above solutions without success then contact for advice and possible card replacement Events lost during power down Possible cause e Interface card battery link disabled position or battery needs replacing Solution Remove the interface card At the rear of the interface card you will see a circular button battery cell next to this battery cell is a link this should be in the Battery enabled position If the link is correct then the battery needs replacing Battery model number is CR 2032 button cell o Linkin position closest to Ethernet connector Battery enabled o Linkin position furthest from Ethernet connector Battery disabled Battery cell Battery link Ethernet connector 10 System 9000TS 0 Port 2 configuration programme does not work Possible cause e Port set to dual functionality Solution e Press button 2 on the front of the interface card to toggle between port functionality When port 2 programme function is selected it will remain in the programming mode until button 2 is pressed again or port 2 has been idle for one minute or more Input card channel does not respond to local input change Possible cause e Input channel remote mapping is selected Solution e De select remote mapping by following instruction in the configuration manual Output card channel does not respond to local input change Possible cause
74. for information Possible cause e More than one relay card has the same address Solution e Remove all relay cards and check change address settings on 8way switch as per user instructions Replace relay cards one by one confirming each time the sign on address via the display LED s on the front of the relay card printer or AMS relays If a card signs on with the wrong address please re check the address settings if they are found to be correct then contact RTK for advice and possible replacement card 5 107 Possible e New does not fit within defined system structure E g the system structure is set for 10 relay cards and the user has fitted 11 to the system Note A relay card cannot sign on if it is not defined within the SYS9000 structure Solution e the card to be added is of the same type as existing cards in the system then it is possible to use the add and remove card feature in the configuration software to add an additional card It is important to note that this feature is not available on all versions of the configuration software if you do not appear to have this feature please contact RTK for advice and possible configuration software update If the card to be added to the system is a new card type e g your system consists of input and relay cards and you wish to add output cards you must contact RTK for advice Possible cause e Card is faulty Solution e f you have tried all o
75. g relay fault Possible cause e Input card has address set incorrectly Solution Remove card and check change address settings on 8way switch as per user instructions Replace card and check if status Led illuminates Possible cause e Output card has address set incorrectly Solution e Remove card and check change address settings on 8way switch as per user instructions Replace card and check if status Led illuminates 110 O System 9000TS Possible cause e Input Output Relay card is faulty Solution e f you have tried all of the above solutions without success then contact for advice and possible card replacement Sustained printer watchdog fault Refer to trouble shooting heading Sustained watchdog relay fault Intermittent printer watchdog fault Refer to trouble shooting heading Intermittent watchdog relay fault Sustained AMS watchdog fault Refer to trouble shooting heading Sustained watchdog relay fault Intermittent AMS watchdog fault Refer to trouble shooting heading Intermittent watchdog relay fault Unable to clear status event Possible cause e 9000TS system structure has been modified causing a status value to be allocated against a card which no longer exists in the system structure A default status value cannot be cleared in the normal way if the card that created the record no longer exists in the system structure Solution e Restore the orig
76. grammable using RTK s windows based software utility which is provided free of charge A programming port RS232 is provided on the front of the Interface Card for connection to a suitable PC Laptop and no special programming language skills are required as the user can simply enable or disable pre defined features on a per channel basis and the revisions can be down loaded to the system via the Interface Card Configuration data is stored in EEPROM on the individual cards without the need for battery back up 9000TS Systems are constructed using a combination of the following key parts System 9000TS SECTION 2 SYSTEM DESCRIPTION AND FEATURES General 9000TS Systems are constructed using industry standard 19 Racks with front access to the associated logic cards and rear access to custom terminals All terminals are of the rising clamp type suitable for a maximum of 2 5mm sq wire and each terminal block can be removed to aid installation Terminal blocks are provided with locking screws for increased security during normal operation S PTK INTERFACE INPUT OUTPUT RELAY STATUS STATUS STATUS STATUS T 107 101 SYNC 30 3 30 9 S O NENA 5 5 bsp es dH isa Teese E E PORT1 66 6c 6c m 5 70 S FO 2 TO 2 10 S
77. graphs detail the most common features Summary Within the alarm annunciator market a common standard has been adopted by all key manufacturers and end users with regards to operational sequences These standards are used worldwide to define the visual indication audible alarm and the action the operator must take to control the annunciator The Instrument Society of America provide full details of each alarm sequence within ISA 18 1 1979 R1992 and RTK are fully compliant with the stated sequences The most common sequences are detailed within this section of the manual Pushbuttons Six pushbutton functions are provided within the 9000TS System to allow the user to be able to control any of the available sequences 1 Lamp Test is used to test the LED assemblies by illuminating them in a steady state for as long as the pushbutton is pressed 2 Functional Test is used to simulate an input on all channels and therefore all windows and horn circuits will operate in accordance with the selected ISA sequence and additional pushbuttons will need to be pressed to step through the alarm sequence to return the unit to its normal state 3 Mute is used to silence the audible alarm whilst allowing the associated alarm window to continue to operate in accordance with the selected ISA sequence 4 Acknowledge is used to silence the alarm and change the state of the associated alarm window in accordance with the selected ISA sequence 5 R
78. hassis 1 P925TS X Interface Card 13 925 5 Input Cards 13 x 16 208 channels G RTK S S RACK INTERFACE INPUT INPUT INPUT INPUT STATUS OSTATUS STATUS STATUS 10 10 10 10 STATUS RX TX psyc 20 20 20 2c 77 PORTE OUO pera 30 30 30 30 Am 3 RX TX 40 40 40 40 9 O INTERNAL 50 gt 50 gt 50 PORT 60 d 60 d 60 d 60 d E 70 J Mene _ n 62 N n 2 42 3 1 80 fa 80 FN 80 2 80 5 E 9O 90 a 20 la 2 2 100 g 100 9 100 IX 00 110 110 110 adio 2 3 12 120 12 120 E 13 13 0 13 13 lt 14 140 14 14 RX TX 150 150 150 150 de ROAT S20 O 160 160 160 160 y 1 2 3 4 y P925TS RK P925TS X P925TS I P925TS I P925TS I 925 5 G G S S S P9000TS SOE Only Card Layout Please note The parts indicated above are an example of a typical system Larger systems can be constructed using multiple racks and additional interface cards if the maximum capacity of a single P925TS X interface card is exceeded It is also possible to use a combination of card types to suit specific applications 68 O System 9000TS Option 2 P925TS I Input and P925TS O Output Cards Sequence of event plus alarm annunciation Max 1984 channels per interface card Typical 9000TS components for a 96 channel SOE plus an
79. he above Sort Delay Period In applications where alarm bursts occur in quick succession the user can software configure a sort time delay period in seconds to ensure that data remains in strict time order Once the sort delay period has elapsed the information is passed onto the AMS and Printer buffers when requested System Relay Outputs The P925TS X Interface Card is equipped with eight system relays having the following functions Audible Alarm Relays Two systems relays RL1 and RL2 are always factory supplied as horn relays on the Interface card Each channel can be configured to activate relay 1 or relay 2 When the associated channel goes into alarm the horn relay will activate and the relay will remain in the alarm state until the silence or acknowledge pushbutton has been pressed Group Relays RL3 RL4 are factory set as Group Relay 1 and 2 and RL5 to RL8 can be software configured to operate as group relays Each channel can be configured to activate any of the group relays When the associated channel goes into alarm the group relay will activate and the relay will remain in the alarm state until all alarms in the group have returned to normal and the logic has been reset Group Relays with Reflash Group Relays can also be configured to include a Reflash function In this Mode when an additional alarm occurs within the same group the associated relay contacts will revert to normal for approx 500 5 and then re alarm D
80. iagnostic Relay Outputs Systems relays RL5 to RL8 can be software configured to provide volt free contact outputs for the following events Watchdog Relay A Watchdog Relay RL9 is provided as standard which will change state as soon as the 9000TS detects an internal communication failure or card fault The P925TS X Interface Card is equipped with 2 x Jumpers LK6 and LK8 which allow the contact and coil state LK6 allows selection of EN Energised or DE EN De Energised Coil in the normal state and LK8 allows selection of the watchdog relay contact to or _ 2 System 9000TS 0 Time Synchronisation Internal Time Synchronisation The P925TS X Interface Card generates a time sync pulse which is broadcast to all of the associated I O Cards in the system as a common time base External Time Synchronisation If preferred the 9000TS can be synchronised to an external time source such as IRIG B or GPS The P925TS X Interface Card is equipped with a three way header and two way shorting bar which allows the user to select whether the time synchronisation pulses are via internal or external sources Shorting bar LK4 is used to set the required time synchronisation path as shown below Time Synchronisation Jumper Setting SET TIME SYNC JENO NC IEESISINO NCE JENO NC gt
81. il Port 2 fail Port 1 fail Table below lists event type s specific to a dual redundant 9000ts system Dual Redundant Specific Event Type s 44 System 9000TS SUB Dualred link OK SUB Dualred link Fail SECTION 8 INPUTS AND OUTPUTS Optically Coupled Inputs All inputs to the 9000TS System are optically coupled to increase the tolerance of the system to noise interference and to allow operation from AC or DC voltage sources Digital Inputs 925 5 Input Cards are designed to operate from either normally open or normally closed volt free contacts with a fused 24VDC being supplied by the 9000TS System for use as a signal supply voltage As an alternative the customer can use 24VDC powered Inputs which connect directly to the associated Input card If powered inputs are required the OV reference of the customers supply should be connected to the OVC IN terminal on the rear of each chassis as this links the common return path of all of the optically coupled inputs As an option higher voltage powered inputs can be used typically 125 and each channel is equipped with a 3 pin header and 2 way shorting bar which allows the user to set the input to match the required signal supply voltage level For example The standard input card allows selection of 24VAC DC OR 125VAC DC and an optional card is available for systems requiring 48VAC DC OR 250VAC DC As field contacts are often located a long way fro
82. inal 9000TS system structure using the configuration software or remove and refit the interface card battery this will clear all records including outstanding events Interface card status led not illuminated flashing Possible cause e System initialising Solution e Please wait up to 3 minutes for system to start Possible cause e Power fault Solution e Check all power supply levels and connections Possible cause e Interface card fault Solution e f you have tried all of the above solutions without success then contact for advice and possible card replacement Interface card sync led not illuminated flashing Possible cause e System initialising Solution e Please wait up to 3 minutes for system to start Possible cause e Power fault Solution e Check all power supply levels and connections Possible cause e External sync fault Solution e Check external sync connections on the rear of the rack Possible cause e Interface card fault Solution e f you have tried all of the above solutions without success then contact for advice and possible card replacement Card functions incorrectly Possible cause e Card configuration downloaded to interface card in the system but changes have not yet been distributed throughout the system Solution e Please wait up to 3 minutes for changes to be effected Unable to silence audible horn on input card only system Possible
83. lay 1 6 with reflash function added Additional HA or HB Horn relay Combined HA amp HB Horn relay Internal fault Printer fault Log fault GPS fault Sync fault Reflash Common Alarm Relays Group relays can be software configured to allow the associated relay contacts to drop out and re alarm reflash if additional alarms occur in the same group whilst the Relay is already in the alarm state 38 _ System 9000TS Power Failure Monitoring PF RL5 be configured to monitor the 24VDC logic supply and or signal supply The relay will de energise if the associated supply fails Links LK9 LK10 and LK11 are provided on the P925TS X Interface Card to allow the user to select LINK POSITION FUNCTION Loss of the 24VDC logic supply will de energise the relay Disabled LK1i0 Loss of the signal supply will de energise the relay Disabled Signal Supply Monitoring level is set to 24V AC DC Signal supply Monitoring level is set to 110V AC DC swt OFF ON 1 HORNA EN SW1 2 HORNB DE EN EN 1 2 3 4 GROUPA EN DE EN 4 GROUPB EN DE EN N 7 24 ON ITD 25V I OFF E SIGNAL N MONITOR X SIGNAL FAIL Y E
84. lay Cards Sequence of event plus annunciation plus repeat relays Max 1984 channels per interface card Typical 9000TS components for a 48 channel SOE plus annunciation plus repeat relay per channel system mounted in a single rack 1 P925TS RK Rack Chassis 1 P925TS X Interface Card 4 P925TS I Input Cards x 16 48 channels plus pushbutton inputs 3 P925TS O Output Cards 3 x 16 48 channels 3 P925TS R Relay Cards 3 x 16 48 relays G PTK S S S RACK INTERFACE INPUT OUTPUT RELAY 2 STATUS STATUS C STATUS STATUS 1C 10 10 RX TX SYNC 1 A pt 20 2C 2c 30 30 30 93 E INTERNAL uae d 2 50 _ 650 50 y P OPORI 5 amp 28 70 25 3 9 1 amp o IS o ao d O o O 4 3 AE ME 22 2 10 amp 1100 0 10 o 11 114 o 110 p 9 3 12 120 12 _ 13 130 13 CE 14 14 C 14 PORT3 15 150 15 160 160 160 1 1A 1B P925TS RK P925TS X P925TS I P925TS O P925TS R S S S G S 9000TS SOE Annunciator and Repeat Relay Layout Card Please note The parts indicated above are an example of a typical system Larger systems can be constructed using multiple racks and additional interface cards if the maximum capacity of a single P925TS X Interface Card is exceeded It is also possible to use a combination of card types
85. ltage 24VDC available on terminal VC for standard systems Options exists for high voltage inputs fed via external power source as detailed within this manual 6 Care should be taken with the output wiring to the display to ensure no shorts 7 Please note a short in the output will not damage the equipment but could give extremely misleading results Status LED Each card is supplied with a status LED which is used for fault and setup indication as follows Power ON After completing the above pre checks power can be supplied to the unit The system will complete an initial self test and will search for all of the installed cards During this time the status LED on the associated input output card will illuminate as soon as the system recognises the card and its settings 14 System 9000TS SECTION 5 TECHNICAL SPECIFICATION Logic Supply 24VDC 19 to 36VDC A range of power supplies are available to convert from higher AC or DC primary supply voltages Note IEC 61010 compliance requires the power supply to be compliant to EN61010 or EN60950 Supply Current 24VDC for all card types P925TS R Relay Card 250 LED LED Cluster 20mA each RTK 28V 40mA each Individual Repeat Relays VOLTAGE RATING RESISTIVE 24VDC 125VDC Fuse ratings RATINGS PURPOSE FUSE Protects the 24VDC signal supply from each chassis 5A F Protects the main 24VDC logic supply to
86. m the associated logic it is recommended that input cables be run separately from circuits carrying heavy currents or high voltages to minimise the effects of induced voltages All inputs are provided with transient filters so that low voltage interference is ignored Lock In Each channel can be software configured to capture fleeting alarms or to allow them to automatically return to the off state as soon as the contact returns to normal Lamp LED Outputs P925TS O Output Cards located in the adjacent slot to P925TS I Input Cards allow connection to conventional remote mounting lamp LED displays Each of the 16 outputs is short circuit protected and capable of driving 160mA 24VDC Repeat Relay Option P925TS R Repeat Relay Cards provide 16 volt free contact outputs Each output can be set to normally open or normally closed using 3 way header pins and 2 way shorting bars on a per channel basis as required The repeat relay feature is typically used to provide an isolated input to 3 party Scada packages Dual Horn Relay Two of the common relays RL1 and RL2 are factory set as horn relays and these can be used to connect to remote audible devices The remote audibles are often referred to as priority and non urgent and provide the operator with distinct tones that help determine the speed of response required 46 System 9000TS Group Relays Six of the common relays can be configured as group relays and each chan
87. monitoring devices with interlinked functions such as a turbine or compressor it is often important to know the specific alarm that occurred first as it will invariably result in cascade of secondary alarms This allows the operator to focus on the root cause of failure and therefore limits the downtime and associated costs This is achieved by having the first up alarm flashing in a different manner compared to the subsequent alarms Four different first up sequences are available FO F1 F2 and as detailed below and in the following sequence tables FO The standard mode adopted by Instruments which indicates the first up alarm by flashing at twice the rate of subsequent alarms F1 In this mode subsequent alarms appear in the acknowledged state hence they do not flash The audible device does not operate when subsequent alarms occur unless still operating from the first alarm The acknowledge pushbutton will reset the first up indication F2 In this mode all subsequent alarms do not flash they will however operate the audible device The acknowledge pushbutton will reset the first up indication F3 In this mode initial alarms appear with an intermittent flash rate and subsequent alarms flash at a steady rate On acknowledge subsequent alarms revert to the steady on state and only the first alarm continues to flash at a slower rate Please note auto reset and non lock in functions are not recommended when using first up sequences as
88. n TR dd 47 System 9000TS 0 REFLASH FACILITA o ISO ero I dub eO Dock 47 RELAY RM CS E 47 85485 COMMUNICATION tint assess sane states assa sa asas ss sess sana aan 47 HS232 PRINTER PORT3 2 20 tnr Dr guo dU AUAM M DAL RI E GR A 47 HS232 PROGRAMMING PORT temet be 47 CONTROEINPUTS a tele a A 47 Ra A ied 47 DATA STORAGE ice biu testo diode iy 48 SECTION 9 P925TS I INPUT CARD 49 SIGNAL INPUT VOLTAGE SELECTION 49 OPTIONAL HIGH VOLTAGE ood eroe os tapete 50 POWERIONY STATUS sotto te besito eoa sortis ches b Io Mc ctis Ec 50 ALAR STATUSILED S t Mime deduce p 240 ots 51 INPUT CARD FACE PLATE amp WIRING isses nennen nn nnnn ss sn n sas esed assa sa aaa 51 PUSHBU TTONICONNEGTIONS2 34 1 1 d E Li sos 52 SECTION 10 P925TS O OUTPUT
89. nal VC OUT for distribution to the associated signal input contacts Caution High voltages will be present on all of the signal input circuits when the associated contacts are in the closed position Please note Each 925 5 Input Card is equipped with a pin header and 2 way shorting bar that allows selection of inputs suitable for operation from 24VAC DC or 125VAC DC Please ensure the jumper is in the correct position before applying power CONTACT FUSE 1A F CONTACT SUPPLY F1 P1 Ce wee RAS 2 VC OUT 125VAC DC SIGNAL SUPPLY Vaso x b 4VC OUT OUTPUT VOLTAGE 2 114 H VC FAIL 115 VCIN zl 125VAC DC SIGNAL SUPPLY SUD EUSEB AT 116 OVCIN 4 INPUT VOLTAGE 11111177 RIBBON INPUT RIBBON OUTPUT 2 5 12 13 5 24 14 OVS LOGIC SUPPLY 5 e OVS 6 0 5 RACK SUPPLY 24VDC Logic and Isolated 125VAC DC Signal Input Power Wiring Optional 48 250VAC DC High Voltage Signal Inputs Systems using isolated 24VDC logic and optional H V signal supplies should be connected as follows Logic Supply The 24VDC logic supply should be connected to the terminals marked VS and OVS on the logic rack The logic is protected with a 5A fuse F2 mounted on the rear
90. ned to normal 6 Operational test ISA R Ringback Sequence Features 1 Acknowledge reset and test pushbuttons 2 Alarm audible device optional Ringback audible device 3 Lock In of momentary alarms until acknowledged PROCESS NORMAL RESET SEQUENCE NORMAL TO ABNORMAL VISUAL OFF AUDIBLE SILENT ABNORMAL PROCESS NORMAL ACK WHILE ABNORMAL PROCESS OR NORMAL SEQUENCE RINGBACK SEQUENCE ALARM VISUAL SLOW FLASH RETURN TO NORMAL VISUAL FAST FLASH AUDIBLE PULSING AUDIBLE AUDIBLE PROCESS ABNORMAL RETURN ACKNOW TO NORMAL SEQUENCE ACKNOW WHILE NORMAL VISUAL ON AUDIBLE SILENT 4 The audible device is silenced and the flashing stops when acknowledged 5 Ringback visual ad audible indications when the process condition returns to normal 6 Manual reset of Ringback indications 7 Operational test 24 o System 9000TS OO ISA F1A 1 Automatic Reset First Up Sequence Features 1 2 Acknowledge and test pushbuttons Alarm audible device RETURN SERGE NAL TO NORMAL PROCESS NORMAL SEQUENCE NORMAL TO ABNORMAL VISUAL OFE AUDIBLE SILENT ABNORMAL PROCESS ABNORMAL ACKNOWLEDGE PROCESS WHILE ABNORMAL OR NORMAL SEQUENCE ACKNOW FIRST OUT RESET SEQUENCE FIRST ALARM VISUAL ON VISUAL FLASHING AUDIBLE S
91. nel can be set to drive any of these relays The relays typically provide summary alarm contacts for use by 3 party devices An example of this would be alarm groups determined by the alarm type temperature pressure or level Reflash Facility Each of the common group relays can be software configured to reflash every time a new alarm occurs within the same group which allows the associated contacts to return to normal for approx 500ms and then return to the alarm state Fault Relays Any of the common relays can be configured to provide volt free contact outputs which will change state in the event of a printer fault or primary event buffer overflow Watchdog Relay Each 9000TS System is equipped with a watchdog relay as standard and this relay will activate in the event of an internal error or communication failure RS485 Communication Option A modbus communication port Port 1 is provided on the front of the P925TS X Interface Card to allow 3 party data to be transmitted to 3 party devices if required RS232 Printer Port A standard 25 pin printer port is provided on the front of the P925TS X Interface Card to allow direct connection to a suitable dot matrix printer for dynamic printing of events as they occur RS232 Programming Port A 9 pin programming port Port 2 is provided on the front of the P925TS X Interface Card to allow the system to be programmed using the RTK supplied windows style software utility and a suitable lap to
92. nput card is being used with P925TS O Output Cards There are seven pushbutton control inputs available Lamp Test Acknowledge Reset Silence System Test First Up Reset and Combined Lamp Audible Test Pushbuttons connected to the associated Input should be of the momentary non maintained type with one Normally Open contact per pushbutton The common return of the pushbuttons is normally 24VDC however as pushbuttons use standard digital input channels the common return will always be at the same voltage level as the alarm inputs 24VDC as standard optionally 48VAC DC 125VAC DC or 250VAC DC Example A system that requires Test Acknowledge and Reset Pushbuttons would be factory supplied with pushbutton inputs available on channel 14 15 amp 16 on the last 925 5 Input Card within the system F 2 3 4 9 B S z 6 2 7 D 8l 5 91 t 10 RESET 9 ml 12 e e 13 141 15 e e L 06 TEST 1 e e 24VDC AS STANARD P925TS I Input Card Typical Pushbutton Wiring Please note if a P925TS O Output Card is located in the adjacent slot to a P925TS Input Card with channels wired as pushbutton inputs the associated outputs would only be active when the pushbutton is pressed DOC System 9000TS SECTION 1
93. ns of the configuration software if you do not appear to have this feature please contact RTK for advice and possible configuration software update If the card to be added to the system is a new card type e g your system consists of only input cards and you wish to add output cards you must contact RTK for advice Possible cause e Card is faulty Solution e f you have tried all of the above solutions without success then contact for advice and possible card replacement Status led on some output cards fail to illuminate Possible cause e Output card has address set incorrectly Solution Remove card and check change address settings 8way switch as per user instructions Replace card and check if status Led illuminates 106 O System 9000TS Possible cause e More than one output card has the same address Solution Remove all output cards and check change address settings on 8way switch as per user instructions Replace output cards one by one confirming each time the sign on address via the display LED s on the front of the output card printer or AMS outputs If a card signs on with the wrong address please re check the address settings if they are found to be correct then contact RTK for advice and possible replacement card Possible cause e New card does not fit within defined system structure E g the system structure is set for 10 output cards and the user has fit
94. nunciation system mounted in a single rack 1 925 Rack Chassis 1 P925TS X Interface Card 7 P925TS I Input Cards 6 x 16 96 channels plus pushbutton inputs 6 P925TS O Output Cards 6 x 16 96 channels S PTK S S S S INTERFACE INPUT OUTPUT INPUT OUTPUT STATUS STATUS 2 STATUS STATUS STATUS 101 10 10 RX TX SYNC gt E Sone oe 14 20 20 20 20 C 30 30 30 30 IS 40 40 40 40 3 Be 5 50 50 gt 50 2 60 5 60 d 4 2 8 70 a 70 c 70 70 v amp d A E e 1 80 0 lq 8o z 21 M n 90 O 9012 90 90 D 4 ur 2 100 100 100 100 11 110 9 11018 X r 3 12 120 120 12 a 13 130 13 13 14 140 14 14 BORTI CY C 15 150 15 15 160 160 160 160 1 1A 2 2A P925TS RK P925TS X P925TS I P925TS O 925 5 925 5 EY G 9000TS SOE and Annunciator Card Layout Please note The parts indicated above are an example of a typical system Larger systems can be constructed using multiple racks and additional interface cards if the maximum capacity of a single P925TS X interface card is exceeded It is also possible to use a combination card types to suit specific applications Option 3 925 5 Input P925TS O Output and P925TS R Re
95. nutes for the system to start Check again the sync and status LED s for correct function if the interface card has failed to started contact RTK for advice Status led on some input cards fail to illuminate Possible cause e Input card has address set incorrectly Solution Remove card and check change address settings 8way switch as per user instructions Replace card and check if status Led illuminates Possible cause e More than one input card has the same address Solution Remove all input cards and check change address settings 8way switch as per user instructions Replace input cards one by one confirming each time the sign on address via the display LED s on the front of the input card printer or AMS outputs If a card signs on with the wrong address please re check the address settings if they are found to be correct then contact RTK for advice and possible replacement card Possible cause e New card does not fit within defined system structure E g the system structure is set for 10 input cards and the user has fitted 11 to the system Note An input card cannot sign on if it is not defined within the SYS9000 structure Solution e If the card to be added is of the same type as existing cards in the system then it is possible to use the and remove card feature in the configuration software to add an additional card It is important to note that this feature is not available on all versio
96. o ensure they are firmly seated at all times Polarisation Keys For added security all cards and slots are supplied with polarisation keys to prevent accidental insertion into the incorrect position within the racks The polarisation can be changed but care must be taken to ensure the associated field wiring is disconnected and re wired before cards of a different type are inserted into slots previously occupied by different card types For example high voltage inputs may have been used on a socket that it being upgraded for use with low voltage outputs System Connections In larger applications multiple racks can used to form larger systems and common bus connections between racks are linked via RTK supplied plug in ribbon cables These connect to dedicated ribbon sockets located on the rear of each rack and are labelled ribbon IN and ribbon OUT The standard ribbon is 1mtr in length but additional length cables can be supplied at time of order if required Customer Connections Industry standard rising clamp terminal blocks capable of accepting a maximum of 2 5mm cable are provided on the rear of each rack for connection of logic power signal power signal inputs lamp and relay outputs Locking screws are provided at the top and bottom of each terminal block to allow them to be easily removed during installation commissioning or fault finding Fully Field Configurable Each channel within the 9000TS System can be configured by the custome
97. on 1 ON IRIGB SW15 position 2 ON SW16 __ lt 4 Switch settings for DUAL interface card IRIGB SW1 position 1 ON IRIGB SW1 position 2 ON IRIGB SW2 position 1 OFF IRIGB SW2 position 2 OFF SW1 IRIGB Card link settings There are no customer selectable links on the IRIGB card Link positions are shown below for information only Jumper links 98 System 9000TS IRIGB Card Status indication The IRIGB card status can be ascertained via an LED LED5 situated on the front of the IRIGB card On earlier models the status LED could only be viewed by looking through the top of the rack via the grill on the latest versions a viewing window on the front of the interface card has been added Status LED Status LED STATUS RX TX SYNC O E gt RX TX INTERNAL PORT 1 1304 n n The status LED flashes a status pattern to assist diagnosing installation errors The pattern is a sequence of short and long flashes Trailing short flashes are deleted so the status pattern can repeat more frequently Table below details these patterns it includes data relating to GPS communications which is not relevant only flash positions 2 and 6 should be considered for the purpose of IRIGB diagnostics GPS satellite receiver being used for 1 time reference Modulated time
98. osed using a 3 way header and 2 way shorting bar In the example shown above Relay 4 has been set to Normally Closed Coil State non alarm coil state of each P925TS R relay card can be configured to Normally energised de energised on alarm OR Normally de energised energised on alarm Switch SW3 position 3 on the lower card is used to set the non alarm coil state SW3 3 Function OFF Normally De Energised ON Normally Energised BDM ON OFF SW3 gig ee 2345678 Le L UNUSED COIL STATE RELAY FUNCTION RTKLOCAL REMOTE COMMS COMMS SW1 SW2 LOC REM 12 12 OFF TX RX TX RX END LINE LOAD RESISTOR SWITCH TO ON IF LAST IN CHAIN ON l P925TS R Relay Card lower board part no CB5507POP switch locations Switch SW3 positions 1 and 2 are used to set the relay function Switch SW3 position 3 is used to set the relays to energised or de energised Switch SW3 positions 4 to 8 are not used Switch SW1 and SW2 are used to set the end of line resistors if the P925TS R is the last card in the system 58 O System 9000TS SECTION 12 LOGIC AND SIGNAL POWER OPTIONS Standard Systems Using 24VDC Logic And Signal Power If the system derives its power from a source that is higher than 24VDC an external AC DC or DC DC
99. p computer or PC Control Inputs Any digital input channel can be configured to operate as a pushbutton input to provide control of the associated lamp LED outputs The input can be configured for use as Lamp Test System Test Silence Acknowledge Reset First Reset Lamp amp Audible Test or as a Sleep Mode control input Group Inhibits Each system is provided with eight inhibit groups which allows the user to configure multiple digital inputs to each group to inhibit the alarms during prolonged maintenance periods Once an inhibit group has been formed any spare input channel can be configured as the inhibit group control input and a remote inhibit switch can be used to inhibit all of the alarms within the group as required Data Storage The P925TS X interface card stores configuration data for all cards in the system Once a 9000TS System has been configured the user can replace any Input Output or Relay Card and all of the settings for the new card will be automatically updated with the settings from the original card using stored configuration data held within the P925TS X interface card RTK strongly recommend that all configurations be saved to a separate source as a back up before any alterations to the system are made The 9000TS system is designed for safety critical applications therefore all card types are designed to be removed and re inserted in the rack with power applied to ensure that the remaining system continues
100. pose Plug in Cards The first rack in any system is supplied with one P925TS X Interface Card and thirteen vacant card slots which can be used for a combination of CARD TYPE FUNCTION SPACE REQUIRED 925 5 1 16 Channel Input Card One Card Slot P925TS O 16 Channel Output Card One Card Slot P925TS H 16 Channel Repeat Relay Two Card Slots P925TS BL Blanking Plates One Card Slot Once the cards are plugged into the rack they automatically connect to the motherboard to link all of the control functions between cards and to provide connections to the Customer terminals mounted on the rear of the rack Lamp LED Displays The 9000TS System is able to drive existing displays or RTK can supply the system with RTK manufactured display units as required 12 O System 9000TS 0 Multiple Racks Systems In larger SOE or combined SOE Annunciator schemes multiple racks can be supplied as required These systems still only 1 x P925TS X Interface Card for communication to the outside world and to being able to configure the associated cards The common signals required between racks are fully buffered and are connected using RTK supplied plug in ribbon cables which connect into dedicated sockets on the rear of the associated racks as typically shown below Chassis Interconnecting Ribbon Details
101. r is in the correct position before applying power CONTACT FUSE 1A F AM CONTACT SUPPLY F1 Pi OUT VC OUT 24VDC SIGNAL SUPPLY N 4 VC OUT OUTPUT VOLTAGE 1 2 3 F2 4 4C OUT 5 6 GE FAIL VC IN 24VbC SIGNAL SUPPLY OVC IN a INPUT VOLTAGE FAL SUPPLY FUSE 5A T RIBBON INPUT 22222215222 RIBBON OUTPUT P2 1 em VS 2 T VS 24VDC 4 0 5 LOGIC SUPPLY 5 OVS 6 OVS RACK SUPPLY 24VDC Logic and Isolated 24VDC Signal Input Power Wiring 60 System 9000TS Optional 125VAC DC High Voltage Signal Inputs Systems using isolated 24VDC logic and H V 125VAC DC signal supplies should be connected as follows Logic Supply The 24VDC logic supply should be connected to the terminals marked VS and OVS on the logic rack The logic is protected with a 5A fuse F2 and a monitor LED is provided to indicate the status of the fuse Signal Supply The high voltage 125VAC DC signal supply should be connected to the signal supply input terminals marked IN and OVC IN this input is filtered and protected with a 1A fuse F1 and a monitor LED is provided to indicate the status of the fuse The high voltage signal supply voltage 125VAC DC is available on termi
102. r using the RTK supplied software utility and all programming information is stored in non volatile memory on individual cards with a minimum of 20 years retention Full details of the software and available features are provided via a separate manual Print Outs A dot matrix printer can be directly connected to the P925TS X Interface Card to dynamically print the alarms as they occur or the user can choose to disable the print function for later analysis 3 tactile pushbuttons located on the face of the Interface Card allow the user to trigger predefined reports as detailed later in this manual 10 O System 9000TS First Up Alarms When a group of alarms is initiated it is often critical to know the first alarm to occur within the group as it allows the user to quickly identify the primary cause of failure This should reduce downtime and allow the plant to be returned to the operational state in the shortest possible time A printout of events to a 1mS resolution and or a First Up alarm sequences can be used to identify the primary cause of failure System Relays Eight relays are provided within the P925TS X Interface Card comprising two horn relays and six common relays which can be software configured to provide common alarm group or failure alarm contacts for use with 3 party devices Time Delays Whilst some of the alarms in the system may require events to be captured to a 1ms resolution some of the alarms may no
103. rds must have the same address i e If the 15 input card in the system is set to address 0 the 1 output card must be set to 0 for the cards to function as a linked pair Power On Status LED Each Card is supplied with a single green status LED on the front panel The LED would be on in the normal state to indicate that the card is powered and there is no fault within the card If a card fault is detected the LED will go to off Lamp LED Output Status LED Each card is equipped with 16 x Red LED s which will operate as a slave of the associated lamp LED output drive The LED will therefore be off flashing or steady in accordance with the configured alarm sequence As remote displays are often mounted several meters from the associated display the LED s can be used during commissioning faultfinding to verify that the output is functioning correctly at the local rack OUTPUT POWER ON VS GREEN LED gt M e D gt d 1 1 Lj CQ 20 2 Q S 3 amp 2 4 A e amp 5 Q w 1 ACC OUTPUT 70 6 2 STATUS 9 5 7 Q O 2 147 90 un lt gt o 8 LED S 100 2 9 5 110 2 I I 10 120 o 13 0 11 140 Te 15 13 160 14 5 15 P925TS O nell S Output Card Face Plate amp Wiring
104. red and there is no fault within the card If the uses presses the status pushbutton recessed below the status LED the Status LED will flash for a short period of time while the Inputs contact state is being checked If the unit is incorrectly powered down the status LED will flash until the buffers have been reset 50 oO System 9000TS Alarm Status LED s Each card is equipped with sixteen yellow LED s which indicates if any of the associated signal inputs are in the normal or abnormal alarm state as a diagnostic aid and would operate as follows INPUT SET FOR SIGNAL CONTACT POR pon oes INPUT POWER ON Ss VC SIGNAL SUPPLY GREENLED es 1 2 2 30 3 4 4 2528 50 N 5 e 6 amp 2 LU CONTACT 765 m 6 YELLOW n a B TYPICAL SIGNAL LED S ids m INPUT CONTACTS gt 9 11 x 10 e I 4 12 o M 11 14 12 ERE 15 r 13 Lj _ 16 14 15 anis Input Card Face Plate amp Wiring Qe s91 Pushbutton Connections Any channel can be configured as a pushbutton control input to allow the operator to control the operational sequence if the i
105. s supplied before August 2011 can only return contact data in the range 0 to 1984 Address of first bit Start address Address 0 will contain contact data for inputs 1 Address 1 will contain contact data for inputs 2 4 System 9000TS 0 Address 254 will contain contact data for inputs 255 Address 255 will contain contact data for inputs 256 Etc Bespoked systems supplied before August 2011 may have additional data types available please contact RTK for specific information manual After August 2011 all systems have the data types contact offset and port offset functionality defined below There are two data groups containing data types these are listed below together with their default address range Contact and port offsets are assumed to be 0 Status Group Data types o Contact Address range 0 1984 max Alarm Address range 2000 3984 max Relay Address range 4000 5984 max Disable Address range 6000 7984 max Inhibit Address range 8000 9984 max Shelved Address range 10000 11984 max Internal Address range 12000 13984 max o Channel Fault Address range 14000 15984 max Port Group Data types o Coil Address range 16000 17984 max The data type returned depends the combination of Start address Contact Offset Port Offset and number of inputs Note If
106. t need to respond in the same manner Input Cards are therefore provided with incremental time delays that allow the user to configure each channel to activate and or de activate after a pre set time limit has elapsed Each channel can be selected between 1 and 65 000ms Auto Shelve When high speed events are being captured and stored in logs a faulty input contact to an alarm channel can quickly fill the associated event buffers Each channel can be software configured to automatically shelve an alarm if the frequency of alarms exceeds the specified norm within a defined time period Once the channel returns to set limits it will be automatically removed from auto shelve and will carry on responding in the normal way When auto shelve occurs the event is stored in memory and printed as required Sleep Mode In applications where plant areas are not manned on a permanent basis Sleep Mode can be used to disable the output drives to Displays and Audibles This feature is used to minimise drain on the primary power source typically batteries and to prevent unnecessary noise pollution Sleep mode is a standard feature of the 9000TS System and it is important to note that whilst in this mode the logic continues to respond to alarms in the normal manner The pushbutton functions are disabled during sleep mode to ensure that once this feature has been turned off the operator can use the associated pushbuttons to control the alarms in the norm
107. ta for input 1 Default Start address 6000 Disable status data for input 1 Default Start address 8000 Inhibit Contact status data for input 1 Default Start address 10000 Shelved status data for input 1 Default Start address 12000 Internal status data for input 1 Default Start address 14000 Channel Fault status data for input 1 Examples below with Contact offset 40000 Default Start address 40000 Contact status data for input 1 Default Start address 42000 Alarm status data for input 1 Default Start address 44000 Relay Contact status data for input 1 Default Start address 46000 Disable status data for input 1 Default Start address 48000 Inhibit Contact status data for input 1 Default Start address 50000 Shelved status data for input 1 Default Start address 52000 Internal status data for input 1 Default Start address 54000 Channel Fault status data for input 1 Port data type Address of first data bit Start address Port Offset Example below with Port offset 0 Default Start address 16000 Coil data for input 1 Example below with contact offset 40000 Default Start address 56000 Coil data for input 1 Note If status and coil first data bits overlap coincide the data type returned will always be Status No of inputs HI LO word Number of data bits to return Maximum allowable number of data bits channels to read with
108. tact cables 20K Ohm max N O parallel resistance of contact cables 200K Ohm min Typical loop current 2mA Selectable form 1mS to 65 000mS 1mS The equipment is protected against reverse connection of the supply input Control pushbuttons can be software configured as required and normally use 24VDC as a common return in systems using high voltage inputs they use the same return as the signals 48VAC DC 125VAC DC or 250VAC DC Each channel can drive up to 160 24VDC making it suitable for multi bulb LED displays or multiple repeat displays There are eight systems relays comprising two horn relays and six common relays which can be configured as group or fault relays A volt free contact is provided per relay which can be set to normally open or normally closed as required All contacts are rated at 2A 24VDC As an option 16 channel repeat relay cards are available which provide a volt free contact per relay which can be set to normally open or normally closed as required All contacts are rated at 2A 24VDC RS485 Bi directional modbus communication port 9 Pin programming port and 25 Pin printer port SECTION 6 ALARM SEQUENCES On systems supplied with 25 5 Output Cards each channel can be programmed to operate to a sequence defined within ISA S18 1 Alarm Sequences Full details of how to set each channel to the required alarm sequence are provided in the 9000TS Configuration Manual The following para
109. ted 11 to the system Note An output card cannot sign on if it is not defined within the SYS9000 structure Solution e card to be added is of the same type as existing cards in the system then it is possible to use the and remove card feature in the configuration software to add an additional card It is important to note that this feature is not available on all versions of the configuration software if you do not appear to have this feature please contact RTK for advice and possible configuration software update If the card to be added to the system is a new card type e g your system consists of input and output cards and you wish to add relay cards you must contact RTK for advice Possible cause e Card is faulty Solutions If you have tried all of the above solutions without success then contact RTK for advice and possible card replacement Status led on some relay cards fail to illuminate Possible e Relay card has address set incorrectly Solution e Remove card and check change address settings on 8way switch as per user instructions Replace card and check if status Led illuminates Possible cause e Input and Relay card not linked The relay card cannot sign on without being linked to an input card this is done via switches on the rack mother board Solution e Check mother board switch settings between complementary input and relay cards refer to section INTER CARD COMMUNICATIONS
110. terface card When no fault exists the customer ports 1 2 and 3 on both cards provide the same contact and alarm data Internal events data may be different since this is card specific Dominant X1 and Submissive X2 There are two types of dual redundant interface card Dominant and Submissive Indentified on the front handle by the letters X1 and X2 respectively Selection of these two card types is via a single link LK7 on the PC104 card within the interface card module Dominant LK7 Not Fitted Submissive LK7 Fitted Dominant and Submissive cards communicate with each other via Port 4 three terminal connector on the front face plate note in later systems this connection maybe internal It is important that the Dominant and Submissive Port 4 Terminal s if fitted should be connected pin1 to pin1 etc Dominant X1 Control Function During power up the Dominant interface card assumes master mode control of internal communications between interface card and Input and Output cards Port 0 Control of the internal communications will only be relinquished if certain criteria are met Refer to Switchover protocol While the dominant card is a master to Port 0 customer Ports 1 2 and are fully active If the card relinquishes control of Port 0 then Port 1 will no longer respond to AMS requests Submissive X2 Control Function On power up the Submissive card assumes slave mode for Port 0 Submissive master control of the internal communica
111. tions will only take place if certain criteria are met Refer to Switchover protocol Customer Ports 1 2 and 3 are fully active irrespective of Submissive Port 0 control status Switchover Protocol The transfer of Port 0 control between Dominant and Submissive is defined by a set of rules The rules which apply differ depending on the quality of Port 4 communications between Dominant and Submissive If Port 4 status is ok then switchover is based on a customer Port status comparison else switchover is based on Port 0 status As a default switchover is not allowed within 12 seconds of a previous switchover Port 4 status ok Based on a predefined hierarchy port 0 control will be assigned to which ever interface card is considered to have the healthiest Port 1 2 or 3 status The default port comparison hierarchy is as follows Port 1 Most important Port 3 Port 2 Port 6 Least important Port 4 status fault If Port O status ok Port 0 control will remain with Dominant or Submissive If Port O status fault Dominant will attempt to take control if unsuccessful then Submissive will assume control Note Control on power up will always be allocated to the Dominant card first were possible Switchover Scenario s Table below assume port 4 status ok 42 System 9000TS 0 Table below assume port 4 status fault Port 3 fail Port 6 fail Port 3 fa
112. tis ae he a 84 MODBUS R TUS itr pott e ras ect ela PAP eU VAT E eR Pa aD 84 MOBDB S R TU PROTOCOL x uii neri a eap FIXE Rn YA ATA 84 HEAD REQUEST MASTER ark Bag FRA YA EXEAT eats Fk EXEAT XR FAR XR Aaa A 84 HEAD RESPONSE 900075 87 WRITE SINGLE REQUEST RESPONSE MASTER AND 9000 SLAVE enhn 87 WRITE MULTIPLE REQUEST MASTER 3 88 WRITE MULTIPLE RESPONSE SLAVE nh nnn hanh hanh nana 88 EXCEPTION RESPONSE 900075 51 89 WHARTON PROTOCOL 89 SECTION 20 PORT SERIAL COMMUNICATION 90 PORT OG PROTOCOL FORMATS er E P Ea 90 AE E 90 HOPP PROTOCOL ARRA ntu 90 FOXBRGH 9600 E48 onte re ded erts ette e has 90 AUG CAT G22 ALM dae OR DR WE Pede Foo d a Foi ua 90 MODBUS RIIU PROTOGCOL s iie a wi e dera e ER 90 FREAD REQUEST MASTER ee DE va TR ee d dba dda Ud exa Cada dad 91 READ RESPONSE 9000 TS SLAVE ned dat
113. y de energised condition please ensure any new card is set to the same configuration Contact state The contact state of each relay can be set to normally open or normally closed P925TS X Interface Cards Card switch settings the unlikely event of failure of the interface card the user would need to check that the new card has all of the jumpers set to same position as the original card Software configuration Once the card has been installed the user would need to down load the original configuration from a suitable PC 104 O System 9000TS 0 SAFETY The P925TS X Interface contains a processor card which is equipped with a lithium coin cell long life battery This battery should be removed by suitably qualified personnel at the end of its life If required the replacement model number is CR 2032 Coin cell 3 0V lithium 180mAH Please dispose of the battery in accordance with local laws and we note it should not be placed with normal waste BATTERY DISPOSAL 105 SECTION 24 TROUBLE SHOOTING GIUDE Status Led on all cards fail to illuminate Possible cause e Interface card not started Solution e Check that sync and status LED s on the interface card are flashing at approx 0 5 Hz if not then restart the system and wait 3 mi

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