SE95036 R6 (Kettle Floor Electric).qxp
Contents
1. ITEM ON DESCRIPTION QTY QTY DOMESTIC OVERSEAS Refer to Kettle Bottom amp Side for parts drawing 00458 Solid State Control Box 1 1 KE50753 7 Relay 12 VDC 1 KE50750 5 Contactor 208 240V 60 Amp 1 2 special high wattage kettles 6 elements KE53838 11 Transformer 380 415 to 120 220V 1 5 00115 Potentiometer with ON OFF Switch c w Rubber Boot 1 1 KE51005 Rubber Boot 1 1 KE50569 1 Knob Potentiometer 1 1 KE50515 Thermistor 1 KE51005 Rotary Seal 1 KE52936 1 Fuse 1 2 amp used on 380 to 600V units 1 KE53838 19 Transformer 120 to 16V 1 1 KE53838 21 Transformer 240 to 16V 1 1 Refer to Faucet Assembly for drawing 05002 19 Ring for Faucet Spout MAINTENANCE ALL SERVICE MUST BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN IMPORTANTI ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING FITTINGS Cleveland Range equipment requires little preventative maintenance We do however provide the following chart as a guideline for inspection and maintenance to keep vour unit functioning at 10096 INSPECTION AND MAINTENANCE CHECK LIST The following check should be completed everv six months or more freguentiv if unit is in a high volume facilitv WARNING it is imperative that damaged seals be repaired immediately to prevent equipment failure and or damage ITEM CHECK BOTTOM COVER GASKETS Check to see both2. Souda 1 11092 Screw 8 32 X 1 2 59 RE aa E 4 51711 Roller Bearing trunnion 25 40 2 KE517111 Roller Bearing trunnion 60 gallon amp up 2 KE51731 Bearing tit 22 uu goed beret prre T gx Sond eau pede 1 FA10623 Bolt 5 le24 XI ae Ret vt oy 2 1 FA20028 HexiNut 5 16424 1 oc ded b RR Bl a e ed Padus 1 140226 Bearing assembly aede oder CH Rd m 1 KE51891 Washer 1 1 2 O D x 13 16 LD 037 W 2 FA95037 Key ite xe Seg adit DRAN tr 1 KE50579 1 Circuit breaker 1 5 amp 2 1 KE50581 Bridge L I a eod Lae ee 1 54535 Edge Connector 11 pia ssa 2 KE50753 10 REII n ss toes b o db g dup CDU Rd e ok d WEN RUD AR AG 2 SK24744500 Switch 2 2 Gen x Urna E de RE AER Rd 1 KE602748 Bracket 380 amp 415V 60 gallon and up CE 1 KE602754 Bracket 380 amp 415V 25 40 gallon and up CE option 1 TRUNNION ASSEMBLY ITEM PART NO NO 1 00354 2 00351 KES1711 4 KES1571 1 5 FA95081 3 6
3. 1 10 53838 11 Transformer 380 415 to 12052201 cs jis l 1 53838 12 Transformer 440 480 to 240V 1 KE53838 13 qiranstormer GOO to 240V rues ec tread ti em EU Volens 1 11 KEOOO7 14 4 Pressure Gauge for units built prior to February 2005 KE50429 5 Pressure Gauge for units built after January 2005 12 SE003013 1 L E D Red Replacement Kit includes LED 8 Ring SE003013 2 L E D Green Replacement Kit includes LED amp Ring 5 003013 3 L E D Amber Replacement Kit includes LED amp O Ring 14 SE00115 Potentiometer with ON OFF Switch c w Item 15 15 KE51005 H bberBOOt x22 2 xs tasses 16 KE50569 1 Knob Potentiometer s e Y e E RECTE ETE KE55069 5 Safety Thermostat 140910 ci uses emper ae We die PO ab wed Row Ae 18 KE50515 19 50750 3 Contactor 208 240V 40 Amp standard kettles KE50750 4 Contactor 208 240V 50 Amp special high wattage kettles 6 elements KE50750 5 Contactor 208 240V 60 Amp special high wattage kettles 6 elements 20 KE51139 1 FUSE Holdet bae oe hs RE A
4. 2 13 FA21008 2 14 SE50447 Washer Horseshoe 1 HINGE ASSEMBLY NO NO DESCRIPTION QTY Hinge Assembly 1 11 KE50597 1 25 40 Gallon 20 Gallon Full Jacketed 1 KE50597 2 60 80 Gallon 30 40 Gallon Full Jacketed 1 KE50597 3 100 150 Gallon 60 100 Gallon Full Jacketed 1 KE50597 4 KDM 60 KDM 60 T Cook Tank 1 KE50597 5 KDL 200 KDL 250 KDL 150 F KDL 250 F 1 KE50822 mne 1 51217 Cylinder x ia eser eme Poem PRAE 1 3 KE50121 2 Hinge Spring Light for KE50597 2 1 50121 1 Hinge Spring Heavy for KE50597 1 KE50597 3 KE50597 4 50597 5 1 4 KE50823 1 aller gt aoe aie 1 5 KE50824 Ainge so METTE xm 1 6 KE50819 1 Finge PIECE erari pec hte aei roto ates eto ee teni s Te ed ae 1 7 KE50820 INGE INSER a araua done ded Dg wes on hod 1 8 KE50819 X Danos cet eh io RE 1 9 FA11284 Screw Socket Head ere IRI Y Y 4 10 FA11507 CUttiDg SCI sasae ni es ane dee where dq s ees A 2 11
5. ERE EEE a 21 KE52936 1 Fuse 1 2 amp used on 380 to 600V 22 KE54833 3 Snap in Bushing Rapp T deles 23 KE54833 4 Snap in Bushing W098 Rue ex RR AER E 24 KE50473 GOUNE E p E TES SEO doro 25 KE53838 21 Transformer 240 t0 TON xe RE CESAR 26 00688 Transformer Enclosure stationary kettles only 27 KE50392 Bracket Electrical Entry 1 3 4 hole stationary kettles Bottom Cover Stationary 28 KE601 174 1 a a a a e A KE601174 2 ET KE601174 3 MORE pana duce dee net hes anapona aE oaa g e ea dea dd KE601174 4 SH e e At a EE Pa ee ae i KE601174 5 KEL 80 VEO SH ora Bd Ae d Rt E e e bae Boa Be KE601174 6 a e EA A Bottom Cover Tilting KE50999 1 duc Ook Rye Gos aad Sag ar 65099 2 da P antea Tet o paa we KE50999 3 KEIL 60ST P AOSTSEIF aces biu s ede e e n dp d bra baa d KE50999 4 KEL 80 T 60 TSH KE50999 5 KELSIOOST beg eere ER ERE Yee PER SEE CI RARE E Bottom Cover Gasket Stationary amp Tilting 29 KE55425 5 25 Gallon e vir vit bue
6. Vacuum Pressure Gauge 4 The gauge s needle should be in the green zone If the needle is in the VENT AIR zone follow Kettle Venting Procedure in the Service Manual Turn the kettle s ON OFF Switch Solid State Temperature Control 1 to 1 Min The Heat Indicator Light Green 2 should remain lit indicating the element is on until the set temperature is reached 130 F 54 C Then the green light will cycle on and off indicating the element is cycling on and off to maintain temperature Tilt the kettle forward tilting models only After a ew moments the Low Water Indicator Light Red 3 should be lit when the kettle is in a tilted position This light indicates that the element has automatically been shut off by the kettle s safety circuit This is a normal condition when the kettle is in a tilted position 5 Raise the kettle to the upright position The Low Water Indicator Light Red 3 should go out when the kettle is upright 6 Turn the ON OFF Switch Solid State Temperature Control 1 to 10 Max and allow the kettle to preheat The green light should remain on until the set temperature 260 F 127 C is reached Then the green light will cycle ON and OFF indicating the element is cycling ON and OFF to maintain temperature Fill the kettle with cold water to the steam jacket s welded seam Refer to the Temperature Range Chart for the time required to bring the water to a boil 7 When
7. gaskets are in place not cracked 400 or split E 3 CONSOLE COVER Insure there are two screws firmly holding down the cover If not replace Screws Kettle Bottom Gaskets HAND WHEEL hand tilt models Check hand wheel for tightness If loose tighten allen screw TILTING tilting models only Check that kettle tilts smoothly Grease as described in LUBRICATION PROCEDURE PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Check that the gauge shows a vacuum needle is well into the Green zone when cold and shows between 25 40 psi when unit is hot If not follow VACUUM LEAK TEST PROCEDURE PRESSURE RELIEF VALVE Check pressure relief valve as described in PRESSURE RELIEF VALVE TESTING PROCEDURE TEMPERATURE CHECK Following CALIBRATING PROCEDURE check the inner kettle surface temperature with a digital surface thermometer and adjust if required CALIBRATING PROCEDURE 1 Insure the unit has a vacuum before you begin calibrating procedures If unit requires venting refer to Kettle Venting Instructions 2 Set On Off Switch Temperature Control to 10 Max 3 Allow the unit to cycle twice 4 Check temperature of the inner kettle surface with a digital surface thermometer Temperature should be between 260 F and 265 F 6 Using a screw driver adjust temperature by turning the potentiometer on the black box Turn very little Turn
8. 1 temp sensor 2 2 l heat indicator 3 CUP GREEN el pink RED LED 3 low water ind 4 kit p LED e 4 robe 5 T e p B 5 relay 6 T ROBE nyo g 6 ground 7 2rown OUTSIDE ie black LIMIT OF NORTH ovac 9 AMERICA grey ON OFF d T 9 6vac 10 SI c SWITCH ILTING UNIT ONLY SOLID STATE CONTROL 16v blues orangen TEMP 11 ADJUST 20e 21 POWER TILT OPTION FOR FLOOR MODEL ONLY esa 12 S 22 bk 1115 wh bk N bl bk es CIRCUIT E a el BREAKER UP LIMIT SW RY10 6 29 25 oF 4 D C 26 MOTOR bi red p 9 DOWN LIMIT SW A M 29 2 E 29 UP 30 OFF DOWN 31 BRIDGE 32 br RECTIFIER 33 wh ELECTRIC KETTLE KE90347 8 WIRING DIAGRAM 380 600v 1 br red wh For Australia single wh color 3 phase ye i coded wires STI His FLOOR MODEL ELEMENTS me UNIT ri 3 50 W LY ri Q 6 high W a bk 2 bk l 5 5 L2 b 1 bl i bl 6 5 red ed red 7 B bk blue 8 TEMP ADJUST blue THERMISTOR 6 9 temp set 1 t 0 temp sensor 2 ii 1 heat indicator 3 purple 2 GREEN 2 low
9. INSTRUCTIONS KETTLE VENTING INSTRUCTIONS Pressure Gauge Pressure T Relief Valve The following venting procedure should be followed when the Vacuum Pressure Gauge needle is in the VENT AIR zone NOTE Check for and eliminate leaks prior to venting See Repairing Leaks in Steam Jacketed Kettle Fittings 1 Turn kettle ON and set Temperature Control to 10 Max heat the empty kettle until unit cycles off 2 Vent kettle by pulling safety valve ring 8 10 times in short 2 3 second blasts with a 5 second interval between pulls NOTE f unit cycles ON stop venting and wait for kettle to cycle OFF before continuing 3 Turn kettle OFF Add cold water to kettle until its surface temperature is below 100 F The pressure gauge needle should be in the green zone indicating a vacuum in the kettle s jacket VACUUM LEAK TEST PROCEDURE WATER LEVEL If the kettle will not hold vacuum test for leaks at PRESSURE GAUGE Y SRA N A Water Level Probe Remove bottom cover B Pressure Relief Valve C Pressure Gauge LEAK TEST PROCEDURE ka 1 Heat kettle until unit cycles off 2 Shut off power to the kettle at the fused disconnect switch hi a PRESSURE 3 Spread Bubble Tvpe Leak Detector over RELIEF suspected are and watch closely for bubbles 4 Repair areas as required REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacu
10. KE51886 7 FA95027 ITEM NO RST For tilting units with covers DESCRIPTION QTY TRUNNION BEARING ASSEMBLY 1 INCLUDES PART 3 amp 6 For tilting units without covers TRUNNION BEARING ASSEMBLY INCLUDES PART 3 amp 6 ROLLER BEARING SPHERICAL WASHER BOLT 5 16 18 X 1 2 GREASE NIPPLE MODIFIED BOLT 5 16 18 X 1 1 2 PART NO DESCRIPTION QTY KE50973 2 DRAW OFF ASSEMBLY 1 KE50972 B S DRAW OFF ASSEMBEY Los ibe daa Prid EY 1 FA95049 WING NUT TD 2 sn i epee neck wham 1 FA21050 ACCORNINUT NOs nm 1 FA21501 1 ACCORN NUT TOS PTS 1 KE52755 KNOB MIDS mare fiera ba 1 SE50018 KNOB TOS P 1 FIO5180 1 HEX NUT TOZ bi ete d etia du gi ias 1 FIO5180 2 REND TES pid 1 KE52753 RETAINER 2 MP 1 50013 TO EE 1 52752 aie mur pa 1 50010 PISTON IDG P 1 FA05002 24 TEES ETT 1 FA05002 38 MM 1 KE50972 B VANE BODY WS US bep aid 1 KE50973 VALVE BODY see reno pti hn Rr dc ded dokn SR 1 SPARE PARTS LIST
11. VDC relay Go to step 2 Go to step 3 Replace defective thermistor Go to step 4 Replace defective thermistor Spray contact cleaner on control box terminal and edge connector Try box again If problem still exists replace defective control box Kettle is operating correctly continue to overheat D Problem Red LED remains illuminated even though water has been added Possible Causes 1 Defective low water level probe 2 Defective control box Fault Isolation Procedure Step Test Result 1 Remove wire from low water level probe Yes and ground the wire to the body of the kettle Does the red LED turn off No Remedy Replace or clean defective low water level probe Spray contact cleaner on control box terminals and edge connector Try box again If problem still exist replace defective control box WIRING DIAGRAM 200 240v x Ji bk br 1 amp bk red wh single lt b phase e 3 L2 red m Bp LEMENTS 4 4 4 T FLOOR MODEL EU TILTING UNITS de std W uis IO p30 630 6 high W 4 bk bk r4 BR b bl dix 1 bl red 6 L3 red e 572 7e bk ge bk bk STI bk 5s SAFETY TH STAT E JJUST 9 TEMP ADJU bk bk blue THERMISTOR 0 temp set
12. all testing is complete empty the kettle and turn the ON OFF Switch Solid State Temperature Control 1 to the OFF position CLEANING After installation the kettle must be thoroughly cleaned and sanitized prior to cooking OPERATING INSTRUCTIONS TILTING KETTLE General Parts Drawing ITEM 1 DESCRIPTION On Off Switch Solid State Temperature Control Heat Indicator Light Green Low Water Indicator Light Red Vacuum Pressure Gauge Pressure Relief Valve not shown Tilt Wheel Power Tilt Control Switch not shown Tangent Draw Off Valve CONTROL PANEL Cleveland Steam Cooking Specialists CONTROL PANEL STATIONARY KETTLE FUNCTION Turns kettle ON OFF and allows the operator to adjust the kettle temperature in increments from 1 Min to 10 Max see Temperature Range Chart in the Operating Instructions section When lit indicates that the kettle element is on Cycles ON OFF with element When lit indicates that the kettle is low on water and will not operate in this condition This will also light when the kettle is tilted Indicate steam pressure in PSI inside steam jacket as well as vacuum in inches of mercury This valve is used to vent the kettle and in the unlikely event there is an excess steam build up in the jacket this valve opens automatically to relieve this pressure Used for tilting the kettle up or down Some units have an optional Power Tilt Control Switch l
13. chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains chlorides ask your supplier if they have an alternative Avoid cleaners containing quaternary salts it also can attack stainless steel and cause pitting and rusting 4 Treat your water Though this is not always practical softening hard water can do much to reduce deposits There are certain filters that can be installed to remove distasteful and corrosive elements To insure proper water treatment call a treatment specialist 5 Keep your food equipment clean Use alkaline alkaline chlorinated or non chloride cleaners at recommended strength Clean frequently to avoid build up of hard stubborn stains If you boil water in stainless steel equipment remember the single most likely cause of damage is chlorides in the water Heating cleaners that contain chlorides have a similar effect 6 Rinse rinse rinse If chlorinated cleaners are used rinse and wipe equipment and supplies dry immediately The sooner you wipe off standing water especially when it contains cleaning agents the better After wiping equipment down allow it to air dry oxygen helps maintain the stainless steel s passivity film 7 Never use hydrochloric acid mur
14. clockwise to INCREASES and counter clockwise to DECREASE temperature 7 Allow the unit to cycle twice 8 Check temperature of the inner kettle surface with a digital surface thermometer 9 Repeat steps 4 through 8 until unit is calibrated Pressure Gauge LI Pressure Relief Valve Pressure Relief e 7 iS PRESSURE RELIEF VALVE PERIODIC TESTING PROCEDURE WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels This procedure will allow you to safely and quickly test your kettle s pressure relief valve We recommend this test be performed twice a year NOTE The following instruction is intended for use by qualified service personnel WARNING Kettle surface will be hot and steam will be released during testing Take necessary precautions including the use of gloves and eye protection to prevent personal injury DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK 1 With the kettle empty set On Off Switch Temperature Control to 10 Max Allow the kettle to heat until the unit cycles off 2 Switch On Off Switch Temperature Control to Off and
15. screws Tilting Models First remove the handwheel by loosening the allen screw Then remove the two screws at the front and rear of the console cover and remove the cover wiring diagram is affixed to the underside of the console cover Feed permanent copper wiring through the cut out in the bottom of the console and fasten to the three connection terminal block Be sure to connect the ground terminal connector ground lug Replace the console cover and handwheel WATER The sealed jacket of the electric kettle is precharged with the correct amount of a water based formula and therefore no water connection is required to the kettle jacket The kettle can be equipped with optional hot and cold water taps the taps require 1 2 copper tubing as supply lines INSTALLATION CHECKS Although the kettle has been thoroughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed Visual Checks 1 Check Tilting tilting kettles A Gearbox tilts kettle smoothly and freely Insure there are A Three lag bolts securely holding each foot B The bottom cover stationary kettles is in place and held with a nut C The console cover tilting kettles is in place and held with a screw Performance Checks 1 Supply power to the kettle by placing the fused disconnect switch to the position Before turning the kettle on read the
16. screws 4 To prevent Allen wrench from springing back abruptly while the second slotted screw is removed insert a pin approximately 1 8 in the hole where the first slotted screw was removed from 5 Remove second slotted screw 6 While holding Allen wrench remove pin 7 Turn Allen wrench clockwise to tighten or counter clockwise to loosen tension to produce desired effect 8 Re insert pin in one of the two holes 9 Tighten one slotted screw in the other hole it may be necessary to turn Allen wrench slightly to align holes 10 Remove pin and repeat step number 9 for other slotted screw KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES The following procedure should be preformed at least once every three years to prevent possible corrosion and ensure the optimum life of the kettle WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT DANGER MOLYFILM 315 IS CORROSIVE AVOID CONTACT WITH SKIN EVES DANGER AVOID INHALATION VAPORS FROM MOLYFILM 315 MAY BE HARMFUL OR FATAL DESCRIPTION Volyfilm 315 inhibits corrosion in stainless steel and copper A pH buffer is present to assist in maintaining the appropriate pH to assist in corrosion inhibition DISPOSAL Follow all Federal State and local codes when disposing of product SHELF LIFE Volyfilm 315 s effectiveness will diminish after three years REFILL QUANTITIES ORDERING INFO 1 Liter Moly
17. te en ee Washer 1 1 2 0 D x 1946 1 0 037 WW cies sss ns Bearing tilt shaft Uo MMC Bracket 380 8 415 Volt 60 gallon and Bracket 380 amp 415 Volt 25 40 gallon and CONTROL CONSOLE COMPONENTS POWER TILT CONTROL CONSOLE COMPONENTS POWER TILT ITEM NO peor cx 10 11 12 14 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 37 39 40 41 42 43 44 45 PART NO DESCRIPTION QTY KE503252 Gear 20 48 PEPPER 1 1 1134 Screw 10 24 X3 8 SiS a edt 1 52832 1 Iil e dashes 4 1 KE53838 8 Transformer 208 120V HG3J 1 KE53838 9 Transformer 220 240 120V HGBJ auem te chc ele tend 1 KE50583 MI adie PITT 1 KE50582 COUDIING MP 2 KE50377 Terminal Block Section large white 3 SK50055 Terminal Block Section small 4 3 KE50376 Terminal Block End Section large white 1 SK50054 Terminal Block End Section small black 1 FA95008 Locknut 3 4 16 dete deed dy cen
18. water ind 4 Pik gy RED ji 3 white LED 1 probe 5 silew e 4 relav 6 een 21 5 ground 7 b 6 16vdc n 7 16 black LIMIT vac Sl grey b Hg 5 8 16vac 10 TILTING UNIT ONLY OUTSIDE SOLID STATE CONTROL 16v OF NORTH AME Ti 20VA RICA 19 e rr e 20 e bk bk 1 2 5 21 5 bk 2 bk 4 SAFETY TH STAT 22 bk bk 4 5 6 25 T3 100VA FUSE FUSE 24 bk red ed 58 red POWER TILT OPTION FOR FLOOR MODEL ONLY red 1 bk 26 115 b AR bl bk 27 CIRCUIT wA 28 BREAKER UP LIMIT SW 633 bl red DOWN LIMIT SW wh d 52 amp e amp gy 33 bye UP H OFF iii T aud 35 mV br RECTIFIER e 56 57
19. 0 130 100 100 65 50 50 100 375 160 120 120 80 60 60 High Wattage is only available with 3 phase units The accompanying chart shows approximate times required for electric kettles of various capacities to boil water The ON OFF Switch Solid State Temperature Control 1 must be set at 10 Max throughout the heatup period Water will boil about 1 3 faster if the kettle is filled only to the outer steam jacket s welded seam resulting in a kettle filled to 2 3 capacity CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast efficient cooking performance and to ensure its continued safe reliable operation The best time to clean is shortly after each use allow unit to cool to a safe temperature WARNINGS Do not use detergents or cleansers that are chloride based or contain quaternary salt Chloride Cleaners c Do not use a metal bristle A brush or scraper Wire Brush amp Steel wool should never be used for cleaning the stainless steel Steel Pads Unit should never be cleaned with a high pressure spray hose High Pressure Spray Hose c Do not leave water sitting in unit when not in use Stagnant Water CLEANING INSTRUCTIONS 1 Turn unit off 2 Remove drain screen if applicable Thoroughly wash and rinse the screen either in a sink or a dishwasher 3 Prepare a warm wate
20. Locknut 3 4516 s Loto serere rrer B Gop bus ERE LES Washer 1 1 2 0 0 x 13 16 LD x 125 W Thrust Bearing Assembly and Spacer Transformer 240 16V 2225546 derer ames paca pue eyes TENSION PI rari o orae nro retten m Ro Rhe eee a esp de be lice PE Set Screw hand Wheel seti x uer der P ev Reo habt Vae ute ope Retaining Ring 25 40 gallon Retaining Ring 60 gallon amp up Segment Gear 25 40 gallon Segment Gear 60 gallon amp up Woodruff Key 25 40 gallon Woodruff Key 60 gallon amp up Roller Bearing trunnion 25 40 gallon Roller Bearing trunnion 60 gallon amp up Terminal Block Section large white Terminal Block Section small black Terminal Block End Section large white Terminal Block End Section small black Bearing Assembly ise ora eyii 5 16 24 a e des meet nm Hex INGE 5 16 24 ede ebrei Sot
21. Operators Manual Installation Operation amp Service Electric Floor Model Kettles For units built after August 1999 MODELS KEL 25 KEL 30 KEL 40 KEL 40 SH KEL 60 KEL 80 KEL 100 KEL 25 T KEL 40 T KEL 60 T KEL 80 T KEL 100 T KEL 40 SH KEL 40 TSH KEL 60 SH KEL 60 TSH X Cleveland C eve an 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com SE95036 Rev 6 For your safety DANGER Keep clear of pressure Keep hands away from relief discharge moving parts and pinch points IMPORTANT Do not fill kettle above Inspect unit daily for t recommended level marked on outside of kettle CAUTION may SO Wear protective equipment extremely hot Use when discharging hot product protective equipment wg AN Stand clear of product Do not lean on or place discharge path when objects on kettle lip e discharging hot product LN SERVICING Shut off power at main A Ensure kettle is at room fuse disconnect prior temperature and pressure to servicing gauge is showing zero or less prior to removing anv fittings Do not attempt to operate this appliance during a power failure Keep appliance and area free and clear of combustibles INSTALLATION GENERAL Installation of the kettle must be accomplished by qualified electrical
22. Padel due acd hed repe ds KE55425 6 Seti TERTIAM KE55425 7 AGAON RD INTE KE55425 8 GO Gallo rag socer det Sota Soul d acad og e bc RE ERU Aes KE55425 9 Bo Galli ean sentiet qe A Pb bn RBRUM ES PERI SCR RE E KE55425 10 100 GallOPi RUTRUM SIS DAMES teg BG prie Component Enclosure Stationary 30 KE50389 all Stationary models RA xe PUER ESSA Cu RA Component Enclosure Tilting KE50471 all tiling models e nr anaes Component Enclosure Gasket Stationary 31 KE55425 16 all stationary models sis site ameet d eeu OD Component Enclosure Gasket Tilting KE55425 11 all te e Sad dat PE HER ER bes CONTROL CONSOLE COMPONENTS HAND TILT CONTROL CONSOLE COMPONENTS HAND TILT ITEM NO PART NO FA11134 2 KE50325 3 FA95008 4 FA30088 5 5 00036 6 KE53838 21 ra KE50315 8 FA95005 9 KE50375 10 FA19505 11 00508 12 95007 95050 13 00151 KE52833 14 FA95048 FA95051 15 KE51711 KE517111 16 KE50377 SK50055 17 KE50376 SK50054 18 140226 19 FA10623 20 FA20029 21 KE51891 25 KE51730 43 SK24744500 44 KE602748 45 KE602754 DESCRIPTION Screw 10 24 x 3 8 SS Box Lid eta Experte n ives def
23. SK50418 Pl g BUOD iios ame ele ete t Stt or ore bcne eoe el evade Teri d e e 1 Te KE50151 2 KIOD cR be Sew uev peter edere gerbe tarde pred pires 1 13 Cover Handle specify model 1 KETTLE BOTTOM amp SIDE Element Terminals ITEM NO PARTNO DESCRIPTION QTY 1 KE50556 1 Probe Water Level 1 2 KE54941 5 Safety Valve 50 PSI 1 2 North America 1 KE54941 31 Safety Valve 50 PSI 1 2 Europe 1 3 KE51226 Wire Connector Terminal iere ae dcr eae Reed edes d 10 4 KE51225 Edge CONNECCION xxx aie f Eden kima ARRA RN E ERU C IRE E 1 00458 Solid State Control BOX jx asma 1 6 KE50753 7 Relay 12 VDG i iu sire neds vee aoe eie RA RR gU o 1 ro KE54761 Bracket Terminal BlIOGk aedes e etu ace d 1 8 KE50377 Terminal Block Section Large White 3 SK50055 1 Terminal Block Section Small dessi gre 3 9 KE50376 Terminal Block End Section Large White 1 SK50054 1 Terminal Block End Section Small cote etae e s 1 SK50054 2 Terminal Block End Barrier
24. and Cleaning manual supplied with unit STAINLESS STEEL EQUIPMENT CARE AND CLEANING Suppied courtesy of Nafem For more information visit their web site at www nafem org Contrary to popular belief stainless steels ARE susceptible to rusting Corrosion on metals is everywhere It is recognized quickly on iron and steel as unsightly yellow orange rust Such metals are called active because they actively corrode in a natural environment when their atoms combine with oxygen to form rust Stainless steels are passive metals because they contain other metals like chromium nickel and manganese that stabilize the atoms 400 series stainless steels are called ferritic contain chromium and are magnetic 300 series stainless steels are called austenitic contain chromium and nickel and 200 series stainless also austenitic contains manganese nitrogen and carbon Austenitic types of stainless are not magnetic and generally provide greater resistance to corrosion than ferritic types With 12 30 percent chromium an invisible passive film covers the steel s surface acting as a shield against corrosion As long as the film is intact and not broken or contaminated the metal is passive and stain less If the passive film of stainless steel has been broken equipment starts to corrode At its end it rusts Enemies of Stainless Steel There are three basic things which can break down stainless steel s passivity layer and allow corrosion
25. ctory Elements are not field replaceable No Go to step 5 5 Measure continuity across safety Yes Replace defective safety thermostat thermostat Is it an open circuit No Go to step 6 6 Is there 120 VAC present across the Yes Replace defective contactor s coils of the contactors No Go to step 6 7 Remove wire from low water level probe Yes Clean or replace defective low water and ground it to the body of the kettle level probe Replace defective red LED Do the contactors now energize No Go to step 8 8 Is there 16 VAC present at output of 16 Yes Go to step 79 VAC transformer No Replace defective 240 16 VAC transformer 9 Measure continuity of ON OFF switch Yes Go to step 10 temperature control Is it operating No Replace defective ON OFF switch properly temperature control 10 Unplug control box and measure the Yes Go to step 11 resistance across potentiometer Is it approximately O ohms at maximum setting and 50 000 ohms at minimum No Replace defective potentiometer ON OFF switch temperature control 11 Remove edge connector from control Yes Spray contact cleaner on control box box While kettle is cold or thermistor is terminals and edge connector Try box removed and allowed to cool measure again if the problem still exists replace the resistance between edge connector s deiasiive control Box pins 2 and 7 Is it approximately 100 00 ohms No Replace defective thermistor B Proble
26. disconnect main power at fused disconnect switch 3 Stand to the side of the pressure relief valve discharge tube and pull valve open for a maximum of one second Repeat test three to four times Each time the mechanism should move freely and be accompanied by a rapid escape of steam If valve appears to be sticking replace pressure relief valve If foreign material is discharged then drain kettle and replace pressure relief valve See KETTLE JACKET CLEANOUT AND PASSIVATION PROCEDURES for full instructions on the correct method for refilling kettle jacket WARNING Improper refilling of kettle jacket will result in irreversible damage to unit NOTE Rust inhibitor is purchased locally Read directions and do not exceed manufacturer s recommendation excessive rust inhibitor can also cause solidification RESERVOIR FILL PROCEDURES The kettle s water level must be maintained at the proper level to submerge the heater elements Under normal operating conditions the sealed water reservoir should never require the addition of water If the red low water light comes on during use while the kettle is in an upright position the water level has reached a critically low level The low water protection control has automatically shut off the heater elements The following procedure must be completed before further use NOTE Have qualified service technician repair the leakage problem and add water to the
27. e kettle thermistor and allow to No cool Remove edge connector from control box Test resistance across edge connector s pins 2 and 7 Is it approximately 100 000 ohms 6 Turn the potentiometer on the control box Yes clockwise to increase the maximum No operating temperature Does the kettle now achieve maximum operating pressure of 30 35 psi in an empty kettle C Problem Kettle is overheating Possible Causes 1 Defective thermistor 2 Defective potentiometer temperature control Fault Isolation Procedure Step Test Result 1 Does the green LED turn off even though Yes the contactors remain energized No 2 Unplug the control box and measure the Yes resistance across the potentiometer temperature No control Is the resistance approximately ohms at maximum and 50 000 ohms at minimum setting 3 Remove kettle thermistor and allow to cool Yes Remove edge connector from control box No Test resistance across edge connector s pins 2 and 7 15 it approximately 100 000 ohms 4 Turn the potentiometer temperature Yes control on the control box counter clockwise to decrease the maximum operating temperature does the kettle No Replace defective thermistor Kettle is operating correctly Spray contact cleaner on control terminals and edge connector Try box again If problem still exists replace defective control box 3 Defective 12 VDC relay 4 Defective control box Remedy Replace defective 12
28. e preheated as products of this nature adhere to hot cooking surfaces These types of food should be placed in the kettle before heating is begun 4 Place food product into the kettle The Heat Indicator Light Green 2 will cycle on and off indicating the elements are cycling on and off to maintain the set temperature NOTE Do not fill kettle above is recommended level marked on outside of kettle NOTE The Low Water Indicator Light Red 3 should not be lit when kettle is in upright position during operation This light indicates that the elements have been automaticallv shut off bv the kettle s safetv circuit It is however normal for the red light to come on when the kettle is in a tilted position 5 When cooking is completed place ON OFF Switch Solid State Temperature Control 1 to the OFF position 6 Pour the contents of the kettle into an appropriate container by tilting the kettle forward Care should be taken to pour slowly enough to avoid splashing off the product NOTE As with cleaning food soil from any cookware an important part of kettle cleaning is to prevent food from drying on For this reason cleaning should be completed immediately after cooked foods are removed APPROXIMATE BOILING TIMES Times in Minutes Gals Ltrs Standard Wattage High Wattage 208V 2400 480V 208V 240V 480V 25 95 60 45 60 40 30 30 40 150 60 50 75 40 30 30 60 225 100 75 75 50 40 40 80 30
29. ended for use by Authorized Service Personnel NOTE 1 If Fault Isolation Procedure is required be sure to start at step 1 NOTE 2 On table type kettles the entire control mounting panel may be removed from kettle control housing for easier troubleshooting and parts replacement Problem Kettle is not heating at all Kettle must be on and temperature control set Possible Causes 1 incoming power 6 Defective safety thermostat 10 Defective thermistor 2 Kettle is tilted 7 Defective contactor s 11 Defective 240 16 VAC 3 Low water condition 8 Defective potentiometer transformer 4 Defective ON OFF switch temperature control 12 Defective control box 5 Defective 12 VDC relay 9 Defective low water level 13 Defective elements i probe Fault Isolation Procedure Step Test Result Remedy 1 Is there proper incoming voltage at Yes Go to step 72 terminal block No Correct external power supply problem 2 Is the red LED illuminated Yes Follow Reservoir Fill Procedure If this does not correct the problem go to Problem D No Go to step 3 Is the green LED illuminated Yes Go to step 4 No Go to step 7 4 Do both contactors energize Yes Check contactor contacts for pitting Voltage across contactor terminals while in a closed position indicates a poor contact Replace contactor s as necessary Check elements for short at ground or an open circuit If element s are defective contact the fa
30. endent testing laboratory SERVICE PARTS WARRANTY Our Company supports a worldwide network of Maintenance and Repair Centers Contact your nearest Maintenance and Repair Centre for replacement parts service or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agency safety certification UL NSF ASME Ntl Bd only factory supplied replacement parts should be used The use of other than factory supplied replacement parts will void warranty FAUCET ASSEMBLY ITEM PART DESCRIPTION QTY E NO NO i 1 KE50825 5 3 4 5 1 ff KEL 25 30 40 60 80 100 8 40 SH CS KE50825 3 3 4 Spout KEL 25 T 1 if KE50825 2 3 4 Spout KEL 40 60 80 100 T 1 2 FA95022 Retaining Ring 1 2 e 3 05002 19 OU RING 25955555455 ex haeres 1 4 KE51736 Long Faucet 1 5 SE50020 Hot Water Stem Assembly 1 Double Pantry only 6 SE50021 Cold Water Stem Assembly 1 l 7 KE51401 Single Pantry Body 1 c w Item No 6 8 50335 Adapter Washer 1 Single Pantry only 9 KE51403 Double Pantry Body 1 c w Item No 5 amp 6 10 KE54159 Faucet Mounting Bracket 1 11 FA11258 Hex Cap 2 12 FA30505 WASHED 5555
31. film 315 Rust Inhibitor Part KE600340 1 IMPORTANT To ensure satisfactory mixing follow the MIXING FILLING PROCEDURE described below DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK DANGER EXTREMELY HOT SURFACES WORK ONLY ON COLD KETTLE FLUSHING PROCEDURE WARNING The fused disconnect switch must be off before removing the kettles bottom cover 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2 Shut off power to the kettle at the fused disconnect switch 3 Pull pressure relief valve ring open to insure vessel is not pressurized 4 Pull pressure relief valve ring open to insure vessel is not pressurized 5 Remove pressure relief valve 6 Replace pressure relief valve with street elbow 7 8 9 Remove bottom cover from kettle Remove low water level probe and allow water to drain Add water through the street elbow and flush out as much debris as possible with water 10 Apply a thread sealant i e Teflon tape to the low water level probe threads and replace 11 Fill kettle jacket with a mixture of water and Molyfilm Kettle Size Volume of Water Volume of Molyfilm 315 815 see REFILL QUANTITIES chart 25 US Ga vs 8 Liters zi 12 Remove street elbow 30 US Gal 43 163 59 172 13 Apply a thread sealant i e Teflon tape to the GUTER pressure relief valve s thread and re
32. iatic acid on stainless steel Regularly restore passivate stainless steel Recommended cleaners for specific situations Job Cleaning Agent Comments Routine cleaning Soap ammonia detergent Medallion Apply with cloth or sponge Arcal 20 Lac O Nu Ecoshine Fingerprints amp smears Provides barrier film Stubborn stains amp discoloration Cameo Talc Zud First Impression Rub in direction of polish lines Grease amp fatty acids Easy off De Grease Excellent removal on all finishes blood burnt on foods It Oven Aid Grease amp oil Any good Apply with sponge or cloth commercial detergent Restoration Passivation Benefit Super Sheen Review 1 Stainless steels rust when passivity film shield breaks down as a result of scrapes scratches deposits and chlorides 2 Stainless steel rust starts with pits and cracks Use the proper tools Do not use steel pads wire brushes or scrapers to clean stainless steel 4 Use non chlorinated cleaners at recommended concentrations Use only chloride free cleaners 5 Soften your water Use filters and softeners whenever possible 6 Wipe off cleaning agent s and standing water as soon as possible Prolonged contact causes eventual problems To learn more about chloride stress corrosion and how to prevent it contact the equipment manufacturer or cleaning materials supplier Developed by Packer Engineering Naperville IIL an indep
33. installation personnel working to all applicable local and national codes Improper installation of product could cause injury or damage This equipment is built to comply with applicable standards for manufacturers Included among those approval agencies UL NSF ASME Ntl Bd CSA CGA ETL and others Many local codes exist and it is the responsibility of the owner installer to comply with these codes Note Maximum voltage for LVD low volt directive for Europe to be 440 volts for CE marked appliances INSPECTION Before unpacking visually inspect the unit for evidence of damage during shipping If damage is noticed do not unpack the unit follow Shipping Damage Instructions shown below SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected observe the following guidelines in preparing a shipping damage claim 1 Write down a description of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later N As soon as damage is discovered or suspected notify the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage gt Fill out all carrier claims forms and have the examining carrier sign and date each form INSTALLATION The first installation step is to refer to the Specification Sheets or Specification Drawings for detailed clearance and drain req
34. m Kettle heats too slowly or not hot enough Note normal max operating pressure with an empty kettle is 30 35 psi Possible Causes 1 jacket requires 3 Defective potentiometer 5 Defective contactor s venting temperature control 6 Defective control box 2 Defective safety thermostat 4 Defective thermistor 7 Defective elements s Fault Isolation Procedure Step Test Result Remedy 1 In a cold state does the pressure gauge Yes Go to step 2 read in the green zone No There is air present in the jacket of the kettle Follow Kettle Venting Procedure If constant venting is required there is a leak that should be corrected 2 Do the contactors shut off too early Yes Go to step 3 before reaching normal maximum Check contactor contacts for pitting operating pressure Voltage across terminal of contactor while energized signifies a poor contact Replace contactor s as necessary Check elements for short to ground or open circuit If elements are defective contact the factory Elements are not field replaceable 3 Does the green LED remain illuminated Yes Replace defective safety thermostat after the contactors shut off Go to step 4 4 Unplug control box and measure the Yes Go to step 45 resistance across potentiometer No Replace defective thermistor temperature control Is it approximately ohms at maximum and 50 000 ohms at Yes Go to step 6 minimum setting 5 Remov
35. ocated in the same position Used for tilting the kettle up or down Used for draining product or wash water from kettle It is supplied as standard equipment on stationary kettles and is optional on tilting kettles OPERATING THE KETTLE DO NOT LEAN ON OR PLACE OBJECTS ON KETTLE LIP SERIOUS INJURY COULD RESULT IF KETTLE TIPPED OVER SPILLING HOT CONTENTS 1 Before turning kettle on read the Vacuum Pressure Gauge 4 The gauges needle should be in the green zone Once heated the kettle s normal maximum operating pressure is approximately 10 12 psi while cooking a water base product 2 Ensure that the electrical service to the kettle is turned on at the fused disconnect switch Temperature Approximate Control Product Temperature Setting F C 1 Min 130 54 Abel Ee 34 6 195 91 7 210 99 8 230 110 T EN E NOTE Certain combinations of ingredients will result in temperature variations Temperature Range Chart 3 Preheat the kettle by turning the ON OFF Switch Solid State Temperature Control 1 to the desired temperature setting see above Temperature Range Chart The Heat Indicator Light Green 2 will remain lit indicating the burner is lit until the temperature setting is reached When the green light goes off the heaters are off and preheating is complete NOTE When cooking egg and milk products the kettle should not b
36. place 40 U S Gal 4 8 18 6 5 190 14 Turn kettle on vent and heat on high for 1 2 hour 60 U S Gal 58 21 8 7 8 230 15 Cool and drain kettle as above procedure 80 U S Gal 6 5 24 6 8 9 260 100 U S Gal 7 3 21 5 99 290 Remove Attach r Fill unit via Pressure lt lt Street Street Elbow MIXING FILLING PROCEDURE Reiet Y 1 Refer to chart to determine the required volumes of water and Molyfilm 315 2 In a separate container mix 1 2 gallon of the required volume of water with the total required volume of Molvfilm 315 3 Pour mixture into kettle 4 Pour the remaining required volume of water into kettle DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE 27 Q EN Pull pressure relief valve ring open to insure vessel is not pressurized Low Water Level Probe REFILLING UNIT 1 Apply a thread sealant i e Teflon tape to the low water level probe threads and replace Fill kettle jacket with a mixture of water and Molyfilm 315 see REFILL QUANTITIES chart Remove street elbow Apply a thread sealant i e Teflon tape to the pressure relief valve s thread and replace Restore power to unit at the fused disconnect switch Vent kettle See Kettle Venting Instructions for proper procedure BO M DIAGNOSTIC GUIDE This section contains servicing information int
37. r and mild detergent solution in the unit 4 Remove food soil using a nylon brush 5 Loosen food which is stuck by allowing it to soak at a low temperature setting 6 Drain unit 7 Rinse interior thoroughly 8 lf the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b In sink wash and rinse the inside of the valve body using a nylon brush c Use a nylon brush to clean tangent draw off tube d e Rinse with fresh water w Reassemble the draw off valve by reversing the procedure for disassembly The valve s hex nut should be hand tight only 9 Ifthe unit is equipped with a Butterfly Valve clean as follows a Place valve in open position b Wash using a warm water and mild detergent solution Remove food deposits using a nylon brush d Rinse with fresh water e Leave valve open when unit is not in use 10 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOTES c For more difficult cleaning applications one of the following can be used alcohol baking soda vinegar or a solution of ammonia in water c Leave the cover off when the kettle is not in use For more detailed instructions refer to the Nafem Stainless Steel Equipment Care
38. tle s flanged feet to the floor using 5 16 lag bolts and floor anchors supplied by the installer There are three bolts required to secure each of the flanged feet WIRE CONNECTION Install in accordance with local codes and or the National Electric Code ANSI NFPA No 70 1990 USA or the Canadian Electric Code CSA Standard C22 1 Canada A separate fused disconnect switch must be supplied and installed The kettle must be electrically grounded by the installer The electrical supply must match the power requirements specified on the kettle s rating plate The copper wiring must be adequate to carry the required current at the rated voltage Note Maximum voltage for LVD low voltage directive for Europe to be 440 volts for CE marked appliances SINGLE PHASE RED YELLOW BLACK L1 L2 L3 The kettle is wired for 3 phase operation at the factory For single phase operation rewire the terminal block to that shown in the above diagram Note Ensure main power is turned off before connecting wires Stationary Models Remove the screws securing the dome shaped service cover underneath the kettle and remove the cover A wiring diagram is affixed to the inside of cover Fasten permanent copper wiring to the three connection terminal block Be sure to connect ground wire to the separate ground terminal connector ground lug Slide the cover s slot over the wiring and secure the cover to kettle with the
39. to occur 1 Mechanical abrasion 2 Deposits and water 3 Chlorides Mechanical abrasion means those things that will scratch a steel surface Steel pads wire brushes and scrapers are prime examples Water comes out of the faucet in varying degrees of hardness Depending on what part of the country you live in you may have hard or soft water Hard water may leave spots and when heated leave deposits behind that if left to sit will break down the passive layer and rust stainless steel Other deposits from food preparation and service must be properly removed Chlorides are found nearly everywhere They are in water food and table salt One of the worst chloride perpetrators can come from household and industrial cleaners So what does all this mean Don t Despair Here are a few steps that can help prevent stainless steel rust 1 Use the proper tools When cleaning stainless steel products use non abrasive tools Soft cloths and plastic scouring pads will not harm steel s passive layer Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers polishing marks 2 Clean with the polish lines Some stainless steel comes with visible polishing lines or grain When visible lines are present always scrub in a motion parallel to the lines When the grain cannot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non
40. uirements in order to determine the location of the kettle Next carefully cut open the shipping carton for easy removal of the kettle CLEARANCE REQUIREMENTS amp RECOMMENDED FLOOR DRAIN LOCATIONS Clearance Requirements Back LeftSide Right Side 0 0 12 Minimum recommended clearance for service WY Wr Mn 2 Tangent Draw Off WW 7 RECOMMENDED 7 RECOMMENDED FLOOR DRAIN FLOOR DRAIN I L 12 x 12 gt Tilting Stationary Models Models Recommended Floor Drain Locations Model f A B KEL 25 22 3 8 34 5 1 4 KEL 30 25 3 8 37 6 3 4 KEL 40 28 5 8 40 7 3 4 KEL 40 SH 32 1 2 44 9 1 2 KEL 60 32 1 2 44 9 1 2 KEL 80 35 7 8 47 11 1 4 KEL 100 38 3 8 50 12 1 2 KEL 25 T 22 1 4 4 40 26 5 1 2 KEL 60 T 29 3 4 5 1 2 KEL 80 T 30 1 2 5 1 2 KEL 100 T 34 1 8 i 4 Above dimensions apply to standard 2 Tangent Draw Off Valve only For other valves consult factory RECOMMENDED FLOOR DRAIN DETAIL RECOMMENDED FLOOR SLOPE 1 IN 4 4 MINIMUM 6 RECOMMENDED PIPE DRAIN RECOMMENDED MINIMUM VALVE SIZE PLUS 1 ASSEMBLY FLANGED FOOT 5 DIA 3 7 16 DIA HOLES Flanged Foot Detail Position the kettle in it s permanent location and level the kettle by turning the adjustable flanged feet Once positioned and leveled permanently secure the ket
41. um the most likely cause is a leak at one of the fittings Often the easiest way to eliminate a leak is reseal the suspect areas 1 Water Level Probe Remove clean threads apply teflon thread sealant and reinstall 2 Pressure Relief Valve A Inspect for signs of leaks Replace if required B Remove clean threads apply teflon thread sealant and reinstall 3 Pressure Gauge A Inspect face of gauge If it contains moisture on the inside of face replace B Remove clean threads apply teflon thread sealant and reinstall LUBRICATION PROCEDURE Lubricate the following parts every three months to insure smooth operation and reduce wear nem TRUNNION Screw HOUSING WORM SCREW Worm AND TILT GEAR Screw and M These parts are N accessed through the Cross top cover of the console Apply grease to gear teeth Check for excessive play and adjust with adjusting screw located on top of cross bar KETTLE TRUNNIONS On the left hand side of the kettle there are two grease nipples on the top back portion of the trunnion housing On the right hand side of the kettle you must remove the console cover to access the two grease nipples Trunnion Housing Grease Nipple HINGE ADJUSTMENT INSTRUCTIONS 3 8 Allen wrench 1 Insert 3 8 Allen wrench 2 Turn clockwise to relieve tension on spring 3 While tension is released remove one of the two slotted
42. unit Ensure that the red low water light is on when the kettle is upright On tilting kettles it is normal for the red light to come on when the kettle is in a tilted position as the elements are not submerged in water at this point DISTILLED WATER REQUIREMENTS When Red Low Water Kettle Light comes Capacity on add Distilled Water 25 gallon 1 0 U S Gallons 30 gallon 1 5 U S Gallons 40 gallon 2 0 U S Gallons 60 gallon 2 1 U S Gallons 80 gallon 2 6 U S Gallons 100 gallon 2 8 U S Gallons 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2 Shut off power to the kettle at the fused disconnect switch A Pressure Relief Q z Important Pull ring on Pressure Relief Valve prior to removal to insure vessel is not pressurized Pressure Relief Valve Gauge Assembly Drawing 3 Pull Pressure Relief Valve A open to insure vessel is not pressurized 4 Remove Pressure Relief Valve A 5 Replace Pressure Relief Valve A with Street Elbow B 6 Add distilled water C through the Street Elbow using a funnel if necessary Refer to Distilled Water Requirements chart for the proper amount required 7 Apply a thread sealant i e Teflon tape to the Pressure Relief Valve s A thread and replace 8 Restore power to unit at the fused disconnect switch 9 The kettle must now be vented Refer to the KETTLE VENTING
43. w Een x dog 2 FA30088 Washer 1t 1 2 0D x 18 16 LD 3 125 We iocos iue Xy ERES 1 5 00036 Thrust Bearing Assembly Spacer 2 FA95005 TENSION PIM TC IMT 1 209 11 Complete SWIER s s o aus Sox aer qe o SCR ta i 1 KE603208 4 Momentary Switch Activator 1 KE603208 7 Gontact Section Holder Latch eese e Ee eo Peed 1 KE603208 9 Contact BIOCK oo Ley LR Eee RR ect Soros 4 NOTE for units built prior to Dec 2006 order Complete Switch 003209 11 KE50752 Transtormer 240 16 sce ds doh mo actu Bode o D LIGA qe 1 FA95007 Retaining Ring 25 40 gallon 1 FA95050 Retaining Ring 60 gallon amp up LL 1 FA95048 Woodruff Key 25 40 1 FA95051 Woodruff Key 60 gallon amp up LL 1 50580 Water Resistant 1 KE51007 SWITCH siones e py eg prep 2 00012 O Ring circuit breaker ie ka 1 00151 Segment Gear 25 40 gallon 1 KE52833 Segment Gear 60 galln amp UP xke auk het wd fro d 1 KE50315 lp re 1 KE50441 Tilt Shalt
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