Bosch GTS 10 XC Expanding Table Saw User Manual
Contents
1. gt 34 English Mounting the Table Extension see figure d For assembly use the fastening kit for table extension 43 2 fastening screws 2 washers 1 open end spanner Bolt the table extension 10 with the guide rods 24 When doing this the recesses in the table extension must face upward Mounting the Parallel Guide see figure e The parallel guide 8 can be positioned either left or right from the saw blade Loosen clamping handle 47 of parallel guide 8 This releases V guide 48 Firstly mount the parallel guide via the V guide in guide groove 30 of the saw table Now position the parallel guide into the front guide groove 35 of the saw table The parallel guide can now be moved to any position To lock the parallel guide press the clamping handle 47 down Mounting the Auxiliary Parallel Guide see figure f When sawing narrow workpieces and bevel angles the auxiliary parallel guide 49 must be mounted to parallel guide The auxiliary parallel guide can be mounted left or right from parallel guide 8 as required For assembly use the auxiliary parallel guide fastening kit 39 3 fastening screws 3 washers 3 wing nuts Insert the fastening screws through the lateral holes in the parallel guide 8 The heads of the screws serve as a guide for the auxiliary parallel guide Move the auxiliary parallel guide 49 over the heads of the fastening screws2. 4 a e OBJ_BUCH 1375 001 book Page 1 Thursday May 12 2011 2 22 PM Robert Bosch GmbH Power Tools Division 70745 Leinfelden Echterdingen Germany www bosch pt com 1 609 929 X57 2011 05 PS 383 UNI GTS 10 XC Professional de en fr es pt it nl da fi Originalbetriebsanleitung Original instructions Notice originale Manual original Manual original Istruzioni originali Oorspronkelijke gebruiksaanwijzing Original brugsanvisning Bruksanvisning i original Original driftsinstruks Alkuper iset ohjeet el tr pl cs sk hu ru uk ro bg xononc Orijinal isletme talimati Instrukcja oryginalna P vodn n vod pou v n P vodn n vod na pou itie Eredeti haszn lati utas t s Instructiuni originale BOSCH sr sl hr et It ar Originalno uputstvo za rad Izvirna navodila Originalne upute za rad Algup rane kasutusjuhend Instrukcijas ori in lvalod Originali instrukcija IS Glial OBJ BUCH 1375 001 book Page 3 Thursday 12 2011 2 22 PM 21 20 19 18 GTS 10 XC Professional Bosch Power Tools 1 609 929 X57 12 5
3. Mount the washers to the fastening screws and tighten them with the wing nuts Mounting the Angle Stop see figures 21 22 Insert the guide rail 50 of the angle stop into of the guide grooves 9 of the saw table intended for this purpose Note In the lefthand guide groove the position of the angle stop can be affixed on the sliding table by tightening the knurled screw 51 For improved placement of long workpieces the angle stop can be extended with profile rail 34 frequired mount the profile rail to the angle stop with fas tening kit 52 Stationary or Flexible Mounting gt Toensure safe handling the machine must be mounted on a level and stable surface e g workbench prior to using Mounting to a Working Surface see figure h Fasten the power tool with suitable screw fasteners to the working surface The mounting holes 16 serve for this pur pose 1 609 929 X57 12 5 11 1375 001 Page 34 Thursday 12 2011 2 22 PM Mounting to a Bosch Saw Stand see figure i With the height adjustable legs Bosch saw stands e g GTA 60 W GTA 6000 provide firm support for the power tool on any surface gt Read all safety warnings and instructions included with the worktable Failure of observing safety warnings and instructions can lead to electrical shock fire and or cause serious injuries gt Assemble the worktable properly before mounting
4. 14 Cover ofthe saw blade storage 15 Ring spanner 24 23 mm 16 Mounting holes ad CONDE ee 1 609 929 X57 12 5 11 1375 001 Page 32 Thursday 12 2011 2 22 PM 32 English 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Saw table Clamping handle for table width enlargement Handwheel Crank for lowering and raising the saw blade Safety flap of On Off switch Fixture for storage of the blade guard Retaining clamp for storage of the angle stop Guide rod of the table extension Stop for 45 mitre angle Locking lever for adjustment of bevel angles Scale for bevel angle Stop for 0 mitre angle Clamping handle for the sliding table groove on saw table for parallel guide Insert plate Saw blade Sticker for marking of the cutting line Profile rail Guide groove for parallel guide 8 Storage for parallel guide 8 Allen key 5 mm Locking screw of the table extension Auxiliary parallel guide fastening kit Sawdust ejector Extraction adapter Cable holder Fastening kit for table extension Bottom plate Insert plate notches 46 1 Clamping lever for locking blade guard 5 1 46 2 Clamping screw for locking blade guard 5 2 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 6
5. see Adjusting the Parallel Guide page 36 Position the workpiece on the saw table in front of the blade guard 5 x Raise or lower the saw blade with the crank 20 so that the upper saw teeth project approx 5 mm above the work piece surface Adjust the blade guard according to the workpiece height When sawing the blade guard must always face lightly against the workpiece Switch on the machine Saw through the workpiece applying uniform feed Switch off the machine and wait until the saw blade has come to a complete stop Sawing Bevel Angles Sawing Mitre Angles see figure L Adjust the desired bevel angle see Adjusting Bevel An gles page 36 Follow the worksteps in section Sawing Straight Cuts ac cordingly Adjust the requested mitre angle see Adjusting Mitre An gles page 36 Place the workpiece against profile rail 34 The profile may not be on the cutting line If so loosen knurled nut 53 and move the profile Raise or lower the saw blade with the crank 20 so that the upper saw teeth project approx 5 mm above the work piece surface Adjust the blade guard according to the workpiece height When sawing the blade guard must always face lightly against the workpiece Switch on the machine With one hand press the workpiece against the profile rail and with the other hand slowly move the angle stop via locking knob 62 toward the front in guide groove 9 Switch off the machine and w
6. 11 12 e OBJ 1375 001 Page 4 Thursday 12 2011 2 22 PM 4 39 1 609 929 X57 12 5 11 Bosch Power Tools _ 12 OBJ BUCH 1375 001 book Page 5 Thursday 12 2011 2 22 PM Bosch Power Tools 1 609 929 X57 12 5 11 e OBJ 1375 001 Page 6 Thursday 12 2011 2 22 PM 6 1609 929 X57 12 5 11 Bosch Power Tools e OBJ_BUCH 1375 001 book Page 7 Thursday 12 2011 2 22 PM Bosch Power Tools g 1 609 929 X57 12 5 11 _ 12 OBJ 1375 001 Page 8 Thursday 12 2011 2 22 PM 6000 Professional 1609 929 X57 12 5 11 Bosch Power Tools 12 e 1375 001 Page 9 Thursday 12 2011 2 22 PM HHI p gt Bosch Power Tools 1 609 929 X57 12 5 11 12 e OBJ 1375 001 Page 10 Thursday 12 2011 2 22 10 1609 929 X57 12 5 11 at 22 5 jl 4 Bosch Power Tools _ 12 OB
7. Angles Bring the power tool into the working position Adjust to a 0 bevel angle Tilt the protection guard 5 x toward the rear to the stop Checking see figure M1 Setan angle gauge to 90 and place it on the saw table 17 The leg of the angle gauge must be flush with the saw blade 32 over the complete length Adjusting see figure M2 Loosen screw 67 The 0 stop 28 can now be moved Loosen locking lever 26 Move handwheel 19 toward the 0 stop until the leg of the angle gauge is flush with the saw blade over the complete length Hold the handwheel in this position and tighten locking le ver 26 again Tighten screw 67 again When the angle indicator 61 is not in line with the 0 mark of scale 27 loosen screw 68 with a commercially available Phil lips screwdriver and align the angle indicator alongside the 0 mark Repeat the above mentioned worksteps accordingly for the 45 bevel angle loosening screw 69 moving the 45 stop 25 In this the angle indicator 61 must not be misadjusted Parallelism of the Saw Blade to the Guide Grooves of the Angle Stop see figure N Bring the power tool into the working position Tilt the protection guard 5 x toward the rear to the stop Checking Witha pencil mark the first visible saw tooth on the left side that projects above the insert plate Setan angle gauge 90 and place it on the edge of the gu
8. Western Cape BSC Service Centre Democracy Way Prosperity Park Milnerton Tel 27 021 5512577 Fax 27 021 551 32 23 E Mail bsc zsd co za Bosch Headquarters Midrand Gauteng Tel 27 011 651 9600 Fax 27 011 65198 80 E Mail robsa hg pts za bosch com Disposal The machine accessories and packaging should be sorted for environmental friendly recycling Do not dispose of power tools into household waste Only for EC countries According the European Guideline 2002 96 EC for Waste Electrical and Elec tronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of in an environmentally cor rect manner Subject to change without notice Bosch Power Tools an _
9. following Read all these instructions before attempting to operate this product and save these instructions The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool Work area safety gt Keep work area clean and well lit Cluttered or dark areas invite accidents gt Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes gt Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety gt Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock gt Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded gt Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock gt Donot abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges and moving parts Damaged or entangled cords increase the risk of electric shock gt When operating a pow
10. the machine on it s side Remove bottom plate 44 Loosen fastening screw 55 and open the lower saw blade cover 54 Remove workpiece fragments and chippings Shut the lower saw blade cover and screw it on again Screw the bottom plate on again Bring the power tool into the working position External Dust Extraction see figure k To connect a vacuum cleaner to the sawdust ejector 40 use the supplied extraction adapter 41 Firmly attach the extraction adapter 41 and the vacuum hose Bosch Power Tools an Additionally a dust extraction system can be connected with the Y adapter accessory to vacuum connection 6 to increase the extraction performance The vacuum cleaner must be suitable for the material being worked When vacuuming dry dust that is especially detrimental to health or carcinogenic use a special vacuum cleaner Changing the Saw Blade see figures 11 14 gt Before any work on the machine itself pull the mains plug gt When mounting the saw blade wear protective gloves Danger of injury when touching the saw blade Use only saw blades whose maximum permitted speed is higher than the no load speed of the power tool Use only saw blades that correspond with the characteristic data given in these operation instructions and that are tested and marked in accordance with EN 847 1 Use onl
11. x can easily be pulled from the recess in riv ing knife 7 To protect the blade guard against damage deposit it in the provided holding fixture 22 on the housing also see figure R1 Turncrank 20 clockwise to the stop so that the saw blade 32 is in the highest possible position above the saw table Push the riving knife 7 down to the stop Bosch Power Tools an _ Starting Operation gt Observe the mains voltage The voltage of the power source must correspond with the data on the type plate of the machine Switching On see figure 11 Tilt safety flap 21 upward Tostart the operation press the green ON button 66 Switching Off see figure I2 Press onthe safety 21 Power Failure The ON OFF switch is a so called non voltage switch which prevents the power tool from restarting after a power failure e g when the mains plug is pulled during operation To restart the operation of the machine afterwards the green ON button 66 must be pressed again Working Advice General Sawing Instructions gt For all cuts it must first be ensured that the saw blade at no time can come in contact with the stops or other machine parts gt Use the machine for grooving or rebating only with an appropriately suitable protective device e g a tunnel blade guard gt Do not use the machine for cutting slots stoppe
12. 1 R6 Additionally required tools not in delivery scope Slotted screwdriver Phillips screwdriver Angle gauge Mounting the Insert Plate see figure b Hook insert plate 31 into the rear insert plate notches 45 of the tool basin Guide the insert plate down Press on the insert plate until it engages at the front in the tool basin The front side of the insert plate 31 must be flush with or somewhat lower than the saw table the rear side must be flush with or somewhat above the saw table also see Ad justing the Level of the Insert Plate page 38 Mounting the Blade Guard see figure depending on country version Turncrank 20 clockwise to the stop so that the saw blade 32 is in the highest possible position above the saw table Insert the blade guard 5 x into the recess in riving knife 7 Tighten the clamping lever 46 1 or Tighten clamping screw 46 2 with Allen key 37 Adjust the blade guard according to the workpiece height When sawing the blade guard must always face lightly against the workpiece Note Clamping lever 46 1 is indexed adjustable allowing it to be set to an ergonomically favourable or space saving posi tion With the clamping lever tightened pull its lever away from the blade guard turn it to the desired position and allow it to en gage again 1 609 929 X57 12 5 11 an _
13. 4 65 66 Clamping handle of the parallel guide V guide of parallel guide Auxiliary parallel guide Guide rail of the angle stop Knurled screw for locking the angle stop Profile rail fastening kit Knurled nut for profile rail Lower saw blade cover Fastening screw of the lower saw blade cover Clamping nut Spindle lock lever Clamping flange Mounting flange Tool spindle Indicator for bevel angle Locking knob for various mitre angles Angle indicator on the angle guide Lens Saw table clearance indicator ON button 1 609 929 X57 12 5 11 gt 67 Phillips screw for adjustment of stop 28 68 Screw for bevel angle indicator 69 Phillips screw for adjustment of stop 25 70 FrontAllen screws 5 mm for parallelism adjustment of the saw blade 71 Rear Allen screws 5 mm for parallelism adjustment of the saw blade 72 Screw for saw table clearance indicator 73 Screw for parallel guide clearance indicator 74 Adjusting screws for insert plate 75 Holder for storage of auxilliary parallel guide fastening kit 76 Retaining clamp for storage of the extraction adapter 77 Saw blade storage 78 Holder for storage of the Allen key 79 Retaining bracket for storage of the auxiliary parallel guide 80 Adjustment piece 81 Adjustment screw for tightening tension of guide 48 depending on country version Accessories shown or described are not part of the standard deliv ery scope of the product A complete ov
14. J 1375 001 Page 11 Thursday 12 2011 2 22 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 1234561 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Bosch Power Tools 1 609 929 X57 12 5 11 12 e OBJ 1375 001 Page 12 Thursday 12 2011 2 22 1609 929 X57 12 5 11 Bosch Power Tools 12 e OBJ 1375 001 Page 13 Thursday May 12 2011 2 22 PM Bosch Power Tools 1 609 929 X57 12 5 11 e OBJ 1375 001 Page 14 Thursday 12 2011 2 22 d 14 1609 929 57 12 5 11 Bosch Power Tools e OBJ 1375 001 Page 15 Thursday 12 2011 2 22 IA als Bosch Power Tools 1 609 929 X57 12 5 11 b AID us e gt 2 OBJ 1375 001 Page 29 Thursday 12 2011 English Safety Notes General Power Tool Safety Warnings amp WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury in cluding the
15. This prevents the machine from storage damage and from being operated by untrained persons gt Never leave the machine before it has come to a com plete stop Cutting tools that are still running can cause in juries gt Never use the machine with a damaged cable Do not touch the damaged cable and pull the mains plug when the cable is damaged while working Damaged cables in crease the risk of an electric shock Products sold in GB only Your product is fitted with a BS 1363 A approved electric plug with internal fuse ASTA approved to BS 1362 If the plug is not suitable for your socket outlets it should be cut off and an appropriate plug fitted in its place by an author ised customer service agent The replacement plug should have the same fuse rating as the original plug The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains sock et elsewhere Products sold in AUS and NZ only Use a residual current de vice RCD with a rated residual current of 30 mA or less Symbols The following symbols can be important for the operation of your power tool Please memorise the symbols and their meanings The correct interpretation of the symbols helps you operate the power tool better and more secure Symbols and their meaning Keep hands away from the cutting area while the machine is running Danger of injury when coming in contact with the saw blade
16. Wear a dust respirator Bosch Power Tools an e gt 1375 001 Page 31 Thursday 12 2011 2 22 PM Symbols and their meaning Wear ear protectors Exposure to noise can cause hearing loss Wear safety goggles Do not dispose of power tools into house hold waste Only for EC countries According to the European Guideline 2002 96 EC for Waste Electrical and Elec tronic Equipment and its implementation into national right power tools that are no longer usable must be collected sep arately and disposed of in an environmentally correct man ner 9254 Observe the dimensions of the saw blade The hole diameter must match the tool spindle without play Do not use reduc ers or adapters 2 3 When changing the saw blade pay attention that kerf width is not less than 2 3 mm and the blade thickness not greater than 2 3 mm Otherwise there is danger that the riv ing knife 2 3 mm becomes wedged in the workpiece The maximal possible workpiece height is 79 mm Left side Indicates the position of the locking lever for locking the saw blade and for adjust ing the bevel angle saw blade tiltable Indicates the rotation direction of the handwheel for lowering transport posi tion and raising working position the saw b
17. ait until the saw blade has come to a complete stop Sawing Mitre Angles with the Sliding Table Locked Adjust the requested mitre angle see Adjusting Mitre An gles page 36 The angle stop must move freely in the guide groove 9 left ward or rightward For this loosen knurled screw 51 if required Follow the worksteps in section Sawing Straight Cuts ac cordingly Sawing Mitre Angles with the Sliding Table Adjust the requested mitre angle see Adjusting Mitre An gles page 36 1 609 929 X57 12 5 11 an _ 38 English Completely pull clamping handle 29 for the sliding table upward and pull the sliding table 2 toward the front Position the workpiece on the saw table in front of the blade guard 5 x Position the angle stop 3 in front of the workpiece in the lefthand guide groove 9 Lock this position by firmly tight ening the knurled screw 51 Follow the worksteps in section Sawing Straight Cuts ac cordingly Checking and Adjusting the Basic Adjustment To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use A certain level of experience and appropriate specialty tools are required for this A Bosch after sales service station will handle this mainte nance task quickly and reliably Setting the Stops for Standard 0 45 Bevel
18. ation of Conformity We declare under our sole responsibility that the product de scribed under Technical Data is in conformity with the fol lowing standards or standardization documents EN 61029 according to the provisions of the directives 2004 108 EC 2006 42 EC EC Type Certification No MSR 1035 by notified testing agen cy No 0366 Technical file at Robert Bosch GmbH Dept PT ESC 0 70745 Leinfelden Echterdingen Dr Egbert Schneider Dr Eckerhard Strotgen Senior Vice President Head of Product Engineering Certification pee WZ Robert Bosch GmbH Power Tools Division D 70745 Leinfelden Echterdingen Leinfelden 12 05 2011 Assembly gt Avoid unintentional starting of the machine During as sembly and for all work on the machine the power plug must not be connected to the mains supply Delivery Scope Please also observe the representation of the zo delivery scope at the beginning of the operat ing instructions Before starting the operation of the machine for the first time check if all parts listed below have been supplied Table saw with mounted saw blade 32 and riving knife 7 Anglestop 3 Profile rail 34 Fastening kit profile rail 52 guide plate knurled nut screw washer Parallel guide 8 Auxiliary parallel guide 49 Auxiliary parallel guide fastening kit 39 3 fastening screws 3 washers 3 wing nuts Blade guard 5 dep
19. ce until the saw blade comes to a complete stop To prevent kickback the workpiece may not be moved until after the machine has come to a complete stop Correct the cause for the jamming of the saw blade before restarting the machine gt Do not use dull cracked bent or damaged saw blades Unsharpened or improperly set saw blades produce nar row kerf causing excessive friction blade binding and kick back gt Always use saw blades with correct size and shape dia mond versus round of arbor holes Saw blades that do not match the mounting hardware of the saw will run ec centrically causing loss of control 1 609 929 X57 12 5 11 1375 001 Page 30 Thursday 12 2011 2 22 gt Donotuse high speed steel HSS saw blades Such saw blades can easily break gt Do not touch the saw blade after working before it has cooled The saw blade becomes very hot while working gt Never operate the machine without the insert plate Replace a defective insert plate Without flawless insert plates injuries are possible from the saw blade gt Check the cable regularly and have a damaged cable re paired only through an authorised customer service agent for Bosch power tools Replace damaged exten sion cables This will ensure that the safety of the power tool is maintained gt Store the machine in a safe manner when not being used The storage location must be dry and lockable
20. control of the power tool in unexpected situations gt Dress properly Do not wear loose clothing or jewel lery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts gt If devices are provided for the connection of dust ex traction and collection facilities ensure these are con nected and properly used Use of dust collection can re duce dust related hazards Power tool use and care gt Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed gt Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired gt Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally gt Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users gt Maintain power tools Check for misalignment or bind ing of moving parts breakage of parts and any other condition that may affect the power tool s operat
21. d grooves Protect the saw blade against impact and shock Do not sub ject the saw blade to lateral pressure The riving knife must be in alignment with the saw blade to avoid jamming of the workpiece Do not saw warped bent workpieces The workpiece must al ways have a straight edge to face against the parallel guide Always keep store the push stick with the power tool Position of the Operator see figure J gt Do not stand line with the saw blade in front of the machine Always stand aside of the saw blade This pro tects your body against possible kickback Keep hands fingers and arms away from the rotating saw blade Observe the following instructions Hold the workpiece securely with both hands and press it firmly against the saw table When sawing narrow workpieces and bevel angles always use the supplied hold down stick 13 and the auxiliary par allel guide 49 Marking the Cutting Line see figure K Mark the saw blade width on the round yellow sticker 33 This allows for exact positioning of the workpiece for saw ing without having to open the blade guard Bosch Power Tools gt 1375 001 Page 37 Thursday 12 2011 2 22 PM Maximum Workpiece Dimensions English 37 Bevel angle Max workpiece height mm 0 79 45 56 Sawing Sawing Straight Cuts Adjust the parallel guide 8 to the requested cutting width
22. ed side of the saw blade see Mounting the Parallel Guide page 34 With the Saw Table not Extended Loosen clamping handle 47 of parallel guide 8 Move the parallel guide until the mark in the lens 64 indi cates the desired clearance to the saw blade When the saw table is not extended the bottom labelling of the silver scale applies 1 Tolock the parallel guide press clamping handle 47 down again With the Saw Table Extended see figure F Position the parallel guide on the right side of the saw blade Move the parallel guide until the mark in the lens 64 indi cates 33 cm on the bottom scale To lock the parallel guide press clamping handle 47 down again 1 609 929 X57 12 5 11 2 1375 001 Page 36 Thursday 12 2011 2 22 PM Completely pull clamping handle 18 for the table width enlargement upward Pull table width enlargement 11 outward until clearance indicator 65 indicates the desired clearance to the saw blade on the top scale Press clamping handle 18 downward The table width enlargement is now locked Adjusting the Auxiliary Parallel Guide see figure G When sawing narrow workpieces and bevel angles the auxiliary parallel guide 49 must be mounted to parallel guide The auxiliary parallel guide can be mounted left or right to par allel guide 8 as required When sawing workpieces these can become jammed be tween the parallel guide and the
23. ending on country version 5 1 5 2 Table extension 10 Fastening kit for table extension 43 2 fastening screws 2 washers 1 open end spanner Allen key 37 Ring spanner 15 Cover of the saw blade storage 14 Bosch Power Tools 2 1375 001 Page 33 Thursday 12 2011 2 22 PM English 33 Pushstick 13 Insert plate 31 Note Check the power tool for possible damage Before further use of the machine check that all protective devices are fully functional Any lightly damaged parts must be carefully checked to ensure flawless operation of the tool All parts must be properly mounted and all conditions fulfilled that ensure faultless operation Damaged protective devices and parts must be immediately replaced by an authorised service centre Mounting Individual Components Carefully remove all parts included in the delivery from their packaging Remove all packaging material from the machine and the accessories provided Open the bottom plate 44 and remove the packaging ma terial under the motor block see figure a The following product features are fastened directly to the housing Push stick 13 ring spanner 15 Allen key 37 parallel guide 8 angle guide 3 extraction adapter 41 auxiliary parallel guide 49 with fastening kit 39 blade guard 5 x Carefully remove these product features from their stor age locations Also see figures R
24. ent 11 completely in and press tensioning lever 18 downward to lock it Slide the table extension 10 completely in and firmly tight en the locking screws 38 on the guide rods 24 Wind the mains cable around the cable holder 42 For lifting or transport use the carrying handles 4 gt When transporting the power tool only use the trans port fixtures Never carry the power tool by the protec Bosch Power Tools English 39 tive devices the table extension 10 or the table width enlargement 11 gt The power tool should always be carried by two per sons in order to avoid back injuries Maintenance and Service Maintenance and Cleaning gt Before any work on the machine itself pull the mains plug lf the machine should fail despite the care taken in manufac turing and testing procedures repair should be carried out by an after sales service centre for Bosch power tools In all correspondence and spare parts order please always in clude the 10 digit article number given on the type plate of the machine Cleaning For safe and proper working always keep the power tool and its ventilation slots clean Remove dust and chips after each working procedure by blowing out with compressed air or with a brush Power Tool Lubrication Lubricants SAE 10 SAE 20 engine oil Ifrequired open the bottom plate and apply oil to the lubri Le cation points of the power tool a
25. er tool outdoors use an exten sion cord suitable for outdoor use Use of acord suitable for outdoor use reduces the risk of electric shock gt If operating a power tool in a damp location is unavoid able use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock Personal safety gt Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while op erating power tools may result in serious personal injury gt Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection Bosch Power Tools 2 22 PM English 29 used for appropriate conditions will reduce personal inju ries gt Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or en ergising power tools that have the switch on invites acci dents gt Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a ro tating part of the power tool may result in personal injury gt Do not overreach Keep proper footing and balance at all times This enables better
26. erview of accessories can be found in our accessories program Technical Data Table saw GTS 10 XC Professional Article number 400 3601130 430 440 470 490 4RO0 460 Rated power input W 2100 1650 No load speed mint 3200 4200 Reduced starting current Run on Brake Overload Protection Weight according to EPTA Procedure 01 2003 kg 35 35 Protection class Dimensions incl removable product features Width x depth x height mm 775x768x343 Maximum workpiece dimensions see page 37 The values given are valid for a nominal voltage U of 230 V For differ ent voltages and models for specific countries these values can vary Please observe the article number on the type plate of your machine The trade names of the individual machines may vary Dimension of suitable saw blades Saw blade diameter mm 254 Blade body thickness mm 1 8 Tooth thickness setting min mm 2 6 Mounting hole diameter mm 30 Bosch Power Tools an _ e gt Noise Information Measured sound values determined according to EN 61029 Typically the A weighted noise levels of the product are Sound pressure level 98 dB A Sound power level 111 dB A Uncertainty 3 dB Wear hearing protection Declar
27. ide groove 9 Move the leg of the angle gauge until it touches the marked saw tooth and read the clearance between saw blade and guide groove 1 609 929 X57 12 5 11 gt 2 1375 001 Page 38 Thursday 12 2011 2 22 PM Turn the saw blade until the marked tooth projects above the right side of the insert plate Move the angle gauge alongside the guide groove to the marked tooth Measure the clearance between the saw blade and guide groove again Both clearances measured must be identical Adjusting Loosen Allen screws 70 at the front below the saw table and Allen screws 71 at the rear below the saw table with the supplied Allen key 37 Carefully move the saw blade until it is parallel to guide groove 9 Retighten all screws 70 and 71 again Adjusting the Saw Table s Clearance Indicator see figure O Position the parallel guide on the right side of the saw blade Move the parallel guide until the mark in the lens 64 indi cates 33 cm on the bottom scale To lock the parallel guide press clamping handle 47 down again Completely pull clamping handle 18 upward and pull the table width enlargement 11 outward to the stop Checking On the upper scale 1 clearance indicator 65 must indicate the identical value as the mark in lens 64 on the bottom scale 1 Adjusting Loosen screw 72 with a Phillips screwdriver and al
28. ign clearance indicator 65 alongside the 33 cm mark of the up per scale 1 Adjusting the Lens of the Parallel Guide see figure P Bring the power tool into the working position Tilt the protection guard 5 x toward the rear to the stop Move parallel guide 8 from the right until it touches the saw blade Checking The mark of lens 64 must be in a line with the 0 mark of scale 1 Adjusting Loosen screw 73 using a Phillips screwdriver and align the clearance indicator alongside the 0 mark Adjusting the Level of the Insert Plate see figure Q Checking The front side of the insert plate 31 must be flush with or somewhat lower than the saw table the rear side must be flush with or somewhat above the saw table Adjusting Adjust the correct level of the four adjusting screws 74 with a suitable slotted screwdriver Adjusting the Tension Force of the Parallel Guide The tensioning force of the parallel guide 8 can decrease after frequent usage Bosch Power Tools 44 gt 2 1375 001 Page 39 Thursday 12 2011 2 22 PM Tighten the adjustment screw 81 until the parallel guide can be firmly affixed on the saw table again Storage and Transport Storing Product Features see figures R1 For storage purposes certain product features can be se curely fastened to the power tool Loosen a
29. ing link until the angle indicator 61 indicates the desired bevel an gle Hold the handwheel in this position and tighten locking le ver 26 again For quick and precise setting of the standard 0 and 45 angles factory set stops have been provided for Adjusting Mitre Angles Angle Stop see figure E The mitre angle can be set in the range from 60 left side to 60 right side Loosen the locking knob 62 in case it is tightened Turn the angle stop until the angle indicator 63 indicates the requested mitre angle Tighten the locking knob 62 again For quick and precise setting of frequently used mitre an gles stop screw for the 45 angles left and right and 0 have been provided for on angle stop 3 Loosen the locking knob 62 in case it is tightened Tilt the adjustment piece 80 outward Turn the angle stop in such manner that the thread of the desired stop screw is positioned rightward to the adjust ment piece Tiltadjustment piece 80 inward and turn the angle stop un til the thread of the stop screw faces against the adjust ment piece Tighten the locking knob 62 again Adjusting the Parallel Guide The parallel guide 8 can be positioned either left black scale or right silver scale from the saw blade The mark in the lens 64 indicates the set clearance of the par allel guide to the saw blade on the scale 1 Position the parallel guide on the desir
30. ion If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools gt Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control gt Use the power tool accessories and tool bits etc in ac cordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service gt Have your power tool serviced by a qualified repair per son using only identical replacement parts This will en sure that the safety of the power tool is maintained 1 609 929 X57 12 5 11 an _ 30 English Safety Warnings for Table Saws gt Never stand on the power tool Serious injuries can occur when the power tool tips over or when inadvertently com ing into contact with the saw blade gt Take care that the blade guard operates properly and move freely Always adjust the blade guard sucha manner that it faces loosely against the workpiece when sawing Never clamp the blade guard when it is open gt Keep hands away from the cutting area while the ma chine is running Danger of injury when coming in contact with the saw blade gt Never reach behind
31. lade Bosch Power Tools English 31 Symbols and their meaning Turning direction of the knurled screw for locking releasing the angle stop on the Sliding table required open the bot tom plate and apply oil to the lubrication points of the power tool at the indi cated locations Product Description and Specifications Read all safety warnings and all instruc tions Failure to follow the warnings and in structions may result in electric shock fire and or serious injury Intended Use The power tool is intended as a stationary machine for making straight lengthways and crossways cuts in hard and soft wood as well as in particle and fibre board In this mitre an gles from 60 to 60 as well as bevel angles from 1 to 47 are possible When using appropriate saw blades sawing aluminium pro files and plastic is also possible Product Features The numbering of the components shown refers to the repre sentation of the power tool on the graphic pages 1 Scale for clearance of the saw blade to the parallel guide 8 Sliding table Angle stop Carrying handle Blade guard with clamping lever Blade guard with clamping screw and side protector Vacuum connection on the blade guard Riving knife Parallel guide Guide groove for angle stop Table extension Table width enlargement Fastening nut for the cover of the saw blade storage and for attaching the push stick 13 Push stick
32. rque approx 15 23 Nm Reinsert the insert plate 31 Tilt protection guard 5 x down again Bosch Power Tools gt 1375 001 Page 35 Thursday 12 2011 2 22 English 35 Operation gt Before any work on the machine itself pull the mains plug Transport and Working Position of the Saw Blade Transport Position Turn the handwheel 19 in anticlockwise direction until the teeth of the saw blade 32 are positioned below the saw ta ble 17 For additional information on transport see page 39 Working Position Turn the crank 20 clockwise until the teeth of the saw blade 32 are positioned above the workpiece Note Take care that the blade guard is properly positioned When sawing it must always face against the workpiece Increasing the Size of the Saw Table Long workpieces must be underlaid or supported at their free end Table Width Enlargement see figure A The table width enlargement 11 enlarges the saw table 17 to ward the right by 435 mm max Completely pull clamping handle 18 for the table width enlargement upward Pull out the table width enlargement 11 to the desired length also see Adjusting the Parallel Guide With the Saw Table Extended page 36 Press clamping handle 18 downward The table width enlargement is now locked Table Extension see figure B The table extension 10 extends saw
33. s can al so be found under www bosch pt com Our customer service representatives can answer your ques tions concerning possible applications and adjustment of products and accessories Great Britain Robert Bosch Ltd B S C P O Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel Service 44 0844 736 0109 Fax 44 0844 736 0146 E Mail boschservicecentre bosch com ireland Origo Ltd Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel Service 353 01 466 67 00 Fax 353 01 4 66 68 88 Australia New Zealand and Pacific Islands Robert Bosch Australia Pty Ltd Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia Phone 61 01300 307 044 Fax 61 01300 307 045 Inside New Zealand Phone 64 0800 543 353 Fax 64 0800 428 570 Outside AU and NZ Phone 61 03 9541 5555 www bosch com au Republic of South Africa Customer service Hotline 27 011 6 51 96 00 1609 929 X57 12 5 11 gt 1375 001 Page 40 Thursday 12 2011 2 22 Gauteng BSC Service Centre 35 Roper Street New Centre Johannesburg Tel 27 011 49393 75 Fax 27 011 49301 26 E Mail bsctools icon co za KZN BSC Service Centre Unit E Almar Centre 143 Crompton Street Pinetown Tel 27 031 701 21 20 Fax 27 031 701 24 46 E Mail bsc dur za bosch com
34. saw blade be caught by the rotating saw blade and be thrown from the machine Therefore adjust the auxiliary parallel guide in such a manner that its guiding end is located between the front saw blade tooth and the front edge of the riving knife For this loosen all wing nuts and move the auxiliary paral lel guide until only the two front screws can be used for fas tening Tighten the wing nuts again Adjusting the Riving Knife The riving knife 7 prevents the saw blade 32 from becoming jammed in the saw cut Otherwise there is danger of kickback when the saw blade becomes wedged in the workpiece Always pay attention that the riving knife is properly adjusted The radial clearance between saw blade and riving knife may not exceed 5 mm max The thickness of the riving knife must be smaller than the cutting width and greater than the blade thickness The riving knife must always be in a line to the saw blade Fornormal separating cuts the riving knife must always be in the highest possible position The machine is supplied with the riving knife correctly adjust Adjusting the height of the riving knife see figure For sawing grooves the height of the riving knife must be ad justed gt Use the machine for grooving or rebating only with an appropriately suitable protective device e g a tunnel blade guard Loosen clamping lever 46 1 or clamping screw 46 2 until blade guard 5
35. t the indicated locations see figures 51 52 An authorized Bosch after sales service agent will carry out this work quickly and reliably Observe all applicable environmental regulations when disposing of old grease and solvents Measures for Noise Reduction Measures on behalf of the manufacturer Soft starting Delivery of the machine with a saw blade developed partic ularly for noise reduction Measures on behalf of the user Low vibration assembly a firm working surface Use of saw blades with noise reducing functions Regular cleaning of saw blade and power tool Accessories Gd tae eaten entice eel 2610015 511 Extraction adapter 2610015 509 are 2610015513 eae hanes 2610015 508 Push stick 2610015022 Saw stand 60W 0 601 B12 000 Saw stand GTA 6000 0 601 B24 100 1 609 929 X57 12 5 11 44 an 40 English Saw blades for wood and plate materials panels and strips mouldings Saw blade 254 x 30 mm AO 2 608 640 443 Saw blade 254 x 30 mm 60 teeth 2 608 640 444 After sales Service and Customer Assistance Our after sales service responds to your questions concern ing maintenance and repair of your product as well as spare parts Exploded views and information on spare part
36. table 17 to the rear by 520 mm max Loosen the locking screws 38 on the guide rods 24 Pull out the table extension 10 to the desired length Tolock the position firmly tighten both locking screws 38 For heavy workpieces it may be required to support the table extension Sliding Table see figure C With the sliding table 2 workpieces to a maximum width of 350 mm be sawn At the same time a higher precision is achieved during saw ing especially in conjunction with the angle stop 3 see Sawing Mitre Angles with the Sliding Table page 37 Completely pull the clamping lever 29 for the sliding table upward In this manner the sliding table can be moved both toward the front as well as toward the rear to the stop Adjusting the Cutting Angle To ensure precise cuts the basic adjustment of the machine must be checked and adjusted as necessary after intensive use see Checking and Adjusting the Basic Adjustment page 38 1 609 929 X57 12 5 11 44 X gt 36 English Adjusting Bevel Angles Saw Blade see figure D The bevel angle can be set a range from 1 to 47 Turn locking lever 26 in anticlockwise direction Note By completely loosening the locking knob the saw blade tilts approx to the 30 position by means of gravity force Push or pull handwheel 19 alongside the connect
37. the power tool Perfect assembly is important in order to pre vent the risk of collapsing Mount power tool in transport position on the saw stand Dust Chip Extraction Dusts from materials such as lead containing coatings some wood types minerals and metal can be harmful to one s health Touching or breathing in the dusts can cause allergic reactions and or lead to respiratory infections of the user or bystanders Certain dusts such as oak or beech dust are considered as carcinogenic especially in connection with wood treatment additives chromate wood preservative Materials contain ing asbestos may only be worked by specialists Always use dust extraction Provide for good ventilation of the working place 15 recommended to wear P2 filter class respirator Observe the relevant regulations in your country for the mate rials to be worked The dust chip extraction can be blocked by dust chips or workpiece fragments Switch the machine off and pull the mains plug from the socket outlet Wait until the saw blade has come to a complete stop Determine the cause of the blockage and correct it Cleaning the Lower Saw Blade Cover see figure j The lower saw blade cover 54 can be opened for removal of workpiece fragments and large chips Switch the machine off and pull the mains plug from the socket outlet Wait until the saw blade has come to a complete stop Tilt
38. the saw blade in order to hold the workpiece remove saw dust wood chips or for any oth er reason The clearance of your hand to the rotating saw blade is too small gt Guide the workpiece against the saw blade only when the machine is switched on Otherwise there is damage of kickback when the saw blade becomes wedged in the workpiece gt Keep handles dry clean and free from oil and grease Greasy oily handles are slippery causing loss of control gt Operate the power tool only when the work area to the workpiece is clear of any adjusting tools wood chips etc Small pieces of wood or other objects that come in contact with the rotating saw blade can strike the operator with high speed gt Only saw one workpiece at a time Workpieces placed on top or aside of each other can cause the saw blade to jam or the workpieces to move against each other while saw ing gt Always use the parallel guide or the angle guide This improves the cutting accuracy and reduces the possibility of saw blade binding gt Use the machine for grooving or rebating only with an appropriately suitable protective device e g a tunnel blade guard gt Do not use the machine for cutting slots stopped grooves gt Use the machine only for cutting the materials listed under Intended Use Otherwise the machine can be sub ject to overload gt If the saw blade should become jammed switch the ma chine off and hold the workpie
39. uxiliary parallel guide 49 from parallel guide 8 Attach all loose tool parts to their storage locations on the housing see Table Figure ProductFeature Storage Location R1 Blade guard 5 x Insertinto the recess of fixture 22 and tighten with clamping lever 46 1 or clamping screw 46 2 Clip into the holders 75 R2 Auxiliary parallel guide fastening kit 39 R2 Extraction adapter Insert into retaining clamp 76 41 R3 Unused saw blades Insert into saw blade storage 77 and lock the cover 14 over it with fastening nut 12 Insert into saw blade storage 77 and lock the cover 14 over it with fastening nut 12 Lock in place with fastening nut 12 Insert into holders 78 Insert into the storage com partment for the parallel guide 36 Insert into retaining clamp 23 Insert into the storage com R3 Ring spanner 15 R3 Push stick 13 R4 Allen key 37 R4 Parallel guide 8 R5 Angle stop 3 R6 Auxiliary parallel guide 49 partment for the auxiliary par allel guide and lock in place with the retaining bracket 79 Carrying the Power Tool Before transporting the power tool the following steps must be carried out Bring the machine into the transport position see Trans port Position page 35 Remove all accessories that cannot be mounted firmly to the power tool If possible place unused saw blades in an enclosed con tainer for transport Slide the table width enlargem
40. y saw blades recommended by the tool manufacturer and suitable for sawing the materials to be cut Removing the Saw Blade Using ascrewdriver raise the insert plate 31 at the front and remove it from the tool basin Turncrank 20 clockwise to the stop so that the saw blade 32 is in the highest possible position above the saw table Tilt the protection guard 5 x toward the rear to the stop Turn the clamping nut 56 with the ring spanner 15 24 mm and at the same time pull the spindle lock lever 57 until it engages Keep the spindle lock lever pulled and unscrew the clamp ing nut turning in anticlockwise direction Remove the clamping flange 58 Remove the saw blade 32 Mounting the Saw Blade required clean all parts be mounted prior to assembly Place the new saw blade onto the supporting flange 59 of the tool spindle 60 Note Do not use saw blades that are too small The clearance between saw blade and riving knife must not exceed 5 mm max gt When mounting the saw blade pay attention that the cutting direction of the teeth arrow direction on the saw blade corresponds with the direction of the arrow on the blade guard Mount the clamping flange 58 and the clamping nut 56 Turn clamping nut 56 with the ring spanner 15 24 mm and at the same time pull the spindle lock lever 57 until it engages Tighten the clamping nut in clockwise direction Tighten ing to
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