Troubleshooting manual XGB (E,SU,H type)
Contents
1. Contents Warning Warning P2P parameter 1 Warning Warning P2P parameter 2 P2P parameter setting error occurs in case of XG5000 connection Details Remedy Save Close If above error occurs please check following contents Recommended action be In Enable Link menu of XG5000 check P2P setting P2P setting error In case of enabling link the number and delete P2P number not selected properly user enabled the link Phenomenon After disconnecting XG5000 connect XG5000 again and warning where P2P is not set hack 33 LSIs 1 Troubleshooting Methods m Troubleshooting when response frame is missed Item Detail result NewPLC Frame Monitor x Standard information Fane mortit View by HEX View by ASCII Base No 0 z Frame Monitor 0 Monitor selections Form Transmission Transmission Transmission Transmission Transmission Transmission Transmission Transmission Transmission Transmission Transmission Transmission Transmission Transmission Processi XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master Size 19 23 19 23 19 23 19 23 19 23 19 23 19 23 Time 2006 6 29 00 00 02 950 2006 6 29 00 00 03 060 2006 6 29 00 00 03 180 2006 6 29 00 00 03 290 2006 6 29 00 00 03 410 2006 6 29 00 00 03 520 2006 6 29 00 00 03 6402. H0004 SV_RANGE_ERR HOOOA TUNE _DIR_CHG_ERR HOOOC 9 HBD_WRONG_DIR parameter of reverse operation set to forward operation Make sure set to appropriate direction each loop In mixed operation it occurs when the Set value of each HOOOD HBD_SV_NOT_ MATCH loop is not concurrent Make sure set to Set value concurrently CSIs 50 3 Error Code List 3 4 2 Warning Code The error codes of XGB Built in PID function as below Code ltem Recommended action Ref H0001 PV_MIN_MAX_ ALM It occurs when the set PV is beyond the min max PV H0002 PID SCANTIME_ALM It occurs when PID operation cycle is too short It is desirable to set PID operation cycle longer than PLC scan time H0003 PID dPV WARN It occurs when the PV change of PID cycle exceeds PV change limit H0004 PID dMV_ WARN ae when the PV cycle MV change exceeds MV change H0005 PID MV_MAX WARN a when the calculated MV of PID cycle exceeds the H0006 PID_MV_MIN_WARN It occurs when the calculated MV of PID cycle is smaller than the min MV LSIs B
3. In case P2P conditional flag is faster than communication After setting diverse P2P parameter in P2P block if frame monitor is executed response frame is missed time In case that response time of partner is slow Increase Delay time in standard settings of XG5000 CSIs a 1 Troubleshooting Methods E Troubleshooting when unknown TRX frames transmitting Phenomenon Cause Recommended action e Execute 1 1 communication with server and check whether More than one server it works properly sends frame e Take interlock for servers not to sends frame simultaneously In case parity bit setting is not Set the parity bit to be same each other coincident Transmitting unknown In case stop bit data which cannot be setting is not Set the stop bit to be same each other analyzed coincident In case communication speed Set the communication speed to be same each other setting is not coincident In case of multi drop terminal resistance is Install terminal resistance not installed m Unable to know which communication error occurred client or server Recommended action 1 Check Cnet I F module Check module s equipment status Check wiring 2 Check main unit status lf above erros cannot be troubleshoot please contact the nearest Service Center Phenomenon Unable to know which one is reason of error client or server CSIs 35 1 Troubleshooting Methods 1 3 Built in Positi
4. Modular type unit Block type unit E type SU type H type XGB Series Troubleshooting Manual A Safety Instructions Read this manual carefully before servicing or inspecting this equipment Keep this manual within easy reach for quick reference Quick Reference Table The following tables contain situations frequently encountered by users while working with PLC Refer to the typical and practical situations in the table to quickly and easily locate answers to your questions Situation Reference PLC does not turn on P 17 ERR LED is flickering and PLC cannot turn to RUN P 17 forgot the program password of PLC P 25 The communication does not work frequently P 28 The communication does not work can find only transmission information P 34 The low battery error occured P 23 would like to know about CPU error code P 41 would like to check the wire status of RS485 communication P 30 CW output LED is flickering P 38 would like to know about the product information P 6 P2P parameter setting error is on P 33 would like to know about the working status according to the environment condition P 39 The positioning error code occured P 43 The inputs amp outputs are not working properly P 21 would like to know about Cnet error code P 42 LSis Contents LSIs e INTRODUCTION Manual Structure APPLICABLE PRODUCTS PRODUCTS IDENTIFICATION RELEVANT MANUALS SAFETY PRECAUTIONS REVISI
5. O No Name Input indicator LED Input indicator LED PADT connecting PADT connecting USB 1 channel connector RS 232C 1 channel connector Input connector and Input connector and terminal block terminal block Output connector and Output connector and terminal block terminal block RUN STOP Key switch 5 Key switch e Incase of STOP mode Remote mode changeable Output indicator LED Output indicator LED It indicates CPU module s status e PWR Red Power status e RUN Green RUN status e STOP mode Off RUN mode On Description s NO oO iN OD 7 Status indicator LED e Error Red In case of error it is flickering Built in RS 485 connecting connector Built in RS 232C e terminal connecting connector in RS 485 communication Oat e owe Built in RS 232C connecting connector 8 Connecting connector e TxD RxD GND connecting connector in RS 232C Power supply connector AC100 240V power supply connector 9 Battery holder Battery 3V holder 10 Mode switch Program mode and O S download mode select switch LSIs M 1 Troubleshooting Methods Although PLC is a high tech product and highly related to software but please visually check the appreance and internal parts whether there are exterior damage exist lf there is no exterior damage and burn then find the cause of error in XG5000 XGB PLC can record every errors and warnings during operation so tha
6. no output status at the time of the command Check whether an axis with error was not contained in concurrent Concurrent start command is not available Stop erecommada anc wieiner heeds with M code On signal was not On at the time of the command without origin set origin set incorrectly set concurrent start command ee l Check whether an axis did not stop Speed position switching command is Stop at the time of speed position unavailable while not operating switching command 46 3 Error Code List Code Description Status Recommended action Speed position switching command is S E aa Wa gt met n 302 top speed control status at the time of unavailable while not controlling speed a a speed position switching command a Are Check whether operation had Speed position switching command is Sto 304 n p move amount at the time of unavailable without target position a nes speed position switching command a PEA Check whether an axis did not stop 314 Position speed switching command is Stop at the time of position speed unavailable while not operating eee switching command a SEPI l Check whether an axis was Position speed switching command is l i i i Stop operating as a synchronic operation 312 unavailable On a sub axis of synchronic a l sub axis at the time of position speed operation ee switching command Check whether an axis was not in Position speed switching command is linear interpolati
7. E between Visual check Proper clearance Correct terminals Loose Connectors should not be Retighten connector Visual check connectors loose mounting screws Measure voltage between DC24V Change supply Line voltage check input terminals DC20 4 28 8V power LSI N 40 3 Error Code List 3 1 CPU Code Item Recommended action Operation LED Diagnosis status status point 0 5 23 P pO TSM 1 Exeetie Start after reloading the program Warning second RUN mode is abnormal Flicker Start after reloading I O parameter Battery change if battery has a 0 5 Reset RUN 24 I O parameter error pron m Nee AEP EAN Warning second mode status after I O parameter Flicker switching reloading and if error occurs change the unit Start after reloading Basic parameter Change battery if it has Basic parameter a problem Check the preservation MESEL BUN 25 Warning second mode error status after Basic parameter one Flicker switching reloading and if error occurs change the unit Module set in 05 30 parameter and the Modify the module or parameter Warnin econ d RUN mode installed module and then restart g switching does not match Flicker Module falling during After checking the position of 0 1 31 operation or attachment detachment ot Warning second Every scan n expansion module during Run additional setup OE Flicker Data of I O module After checking the position of slot 0 1 does not access where the access e
8. ERR ASC HEX conversion of receive frame is not correct OE ERR RANGE_OVER Area of device is exceeded OF ERR NAK_ ERR Response of receive frame is NAK 3 3 Built in Position Control Description Status Recommended action Exceeding the max speed range of basic parameter P Change the max speed value CSIs re Code 102 103 104 105 111 121 122 123 131 132 133 134 135 3 Error Code List Description Status Recommended action Exceeding the bias speed of basic parameter Re adjust it lower then the max AOp speed of basic parameter 1 bias speed 2 Speed limit 2 bias speed 0 ACC time setting error 1 ACC time gt 10 000 2 Jog ACC time gt 10 000 DEC time setting error Re adjust ACC time of basic parameter lower than 10 000 i Re adjust DEC time of basic 1 DEC time gt 10 000 Stop 2 Jog DEC time gt 10 000 parameter lower than 10 000 Setting non use dedicated positioning at Stop Setting dedicate positioning parameter Expansion parameter soft upper lower limit Pa Stop Re adjust S W upper limit equal to or S W upper gt S W lower larger than the lower limit Manual operation parameter jog high speed range exceeding error 1 Jog high speed lt bias speed 2 Jog high speed gt gt max speed 3 Jog high speed 0 4 Jog high speed lt Jog low speed Manual operation parameter jog low speed range exceeding error 1 Jog low speed lt bias
9. _ axis was not On at the time of direct case of M code On Ee nad Absolute coordinate operation is not available without origin set Check whether operation data to operate and the current origin set Indirect start command is unavailable ia mene command a a 231 dona sneraion Operation not operating at the time of indirect J oP start command l l Check whether command axis was Indirect start command is unavailable in Sto i 232 l i p not in no output status at the time of case of no output status mee indirect command Indirect start command is unavailable in a a Wucede iar 233 case of M code On command axis was not On at the Indirect start command is unavailable 294 Direct start command is unavailable without origin set in absolute coordinate time of indirect start command Absolute coordinate operation is not Stop available without origin set Check whether operation data to operate and the current origin set Continuous operation of indirect start is eee nge Er Copious operation aa unavailable fe eed control nue if operation data control p l method is speed Linear interpolation start is unavailable l Check whether main axis was not 241 when main axis of linear interpolation s Operation operating at the time of linear 234 without origin set in absolute coordinate operating interpolation command Linear interpolation start is unavailable l Check whether sub axis was not 242 whe
10. cables Display states of various indicators Such as POWER LED RUN LED ERR LED and I O LED after checking them connect peripheral devices and check the operation status of the PLC and the program contents Check if any malfunction exists Switch to the STOP position and then turn the power on and off Check the status of PLC and external devices Check the status of input amp output and load condition Check if PLC program is malfunctioning LSIs 1 Troubleshooting Methods Here is the recommended action according to the status of LEDs on the cover E Troubleshooting when PWR Power LED is off LED status AGB XBC DR32H O PWR J RUN O ERR XBC DR32H O PWR O RUN O ERR Check point Recommended Action 1 Check the connection between the wires and the supplied voltage points Power supp ly 2 Check the wires of supplied voltage They should be in the fixed points of PLC 3 Check the external devices and voltage The supplied Check the voltage from the power supply if the value of voltage is wrong voltage AC100 240V AC85 264V DC24V DC19 2V 28 8V Current 1 Check the current consumption and remove the excess current consumption 2 Power Off and On capacity SERE If the problem is not solved with diagnosis function and recommended action please contact your vendor or LS IS directly LSS s 1 Troubleshooting Methods m Troubleshooting when ERR Error LED is flickeri
11. coordinate operation is not a when ite ar in of linear Sto VE NOT ENSE an orig p Check whether operation data to interpolation s sub axis is not set H operate and the current origin set Main axis and sub axis of linear Sto Re set the axis date as 3 of linear interpolation are set incorrectly p interpolation command Check whether the target position of Linear interpolation is not available when operation data of a step for linear the target position of main axis does not Stop interpolation was not the presen status in case of absolute coordinate have a target position or set to 0 in case of Incremental coordinate Check whether the control method of Linear interpolation is unavailable when Sto main axis operation data main axis is controlling speed p step for linear interpolation operation was not set by speed control Check whether the control method of Linear interpolation is unavailable when Sto sub axis operation data step for sub axis is controlling speed p linear interpolation was not set by speed control Check whether an axis with error Concurrent start command is unavailable was not contained in concurrent Operation start command and whether there during operation wasn t any operating axis at the time of the command Check whether an axis with error l was not contained in concurrent start Concurrent start command is unavailable in Stop conma and aeh w a in no output status
12. did not stop 381 unavailable in any other status but Stop at the time of positioning speed operation override command Positioning speed override command is Check whether an axis was not in 382 unavailable in any Stop speed control operation at the time of other operation but positioning operation positioning speed override Check whether the speed of Out of speed override range error of Sto positioning speed override command 383 i i p positioning sped override command was not equal to or lower than the max speed set in parameter Positioning speed override command is a Naeinet aa i es not 384 unavailable to an sub axis of linear Operation OPerating as a sub axis of linear rendaci onera interpolation at the time of positioning p p l speed override command Positioning speed override command is a ESA o na ie 386 unavailable to an sub axis of synchronic Operation OPeleung As A SUD AXIS Os neurone aeration operation at the time of positioning p i speed override command 48 3 Error Code List Code Description Status Recommended action l Check whether an axis was not 401 Inching command is unavailable during Operation operating at the time of inching operation command Inching command is unavailable in no a E ans Heri ne 402 Stop output status at the time of inching output status command l Check whether an axis was not 411 Jog San command is unavailable during Operation operating
13. error Stop duty range is 0 100 605 Speed override command cannot be Check whether executed speed executed during PWM output override command during PWM output position speed control convertting command l Check whether executed I 606 cannot be executed durina PWN outut Operation position speed control converting g p command during PWM output 3 4 Built in PID Function 3 4 1 Error Code The error codes of XGB Built in PID function as below Code Item Measures Ref It occurs when max MV is set lower than min MV Make ee a INEM sure to set max MV larger than min MV It occurs when max PV is set lower min Pv Make sure to eee VIN MAX_ERR set max PV larger than min PV lt occurs when the period of auto tuning or PID operation H0003 PWM_PERIOD_ERR loop is set under 100 10ms Make sure to set output period more than 100 It occurs when SV is larger than PV at the start time of auto tuning if auto tuning is forward or when SV is larger than PV at the start time of auto tuning if auto tuning Is reverse It occurs when operation direction is changed during autotuning Never attempt to change operation direction during auto tuning It occurs when period of operation is smaller than 100 HOOOB PID PERIOD ERR 10ms at Auto tuning or PID operation Make sure to set period of operation larger than 100 In mixed operation It occurs when the direction parameter of forward operation set to reverse operation or the direction
14. 0 31 30 323 05 30 30 77 53 53 30 31 30 36 2 06 30 30 77 53 53 03 38 36 p 05 30 30 72 53 53 30 31 30 36 2 4 mW J p Detailed frame data preereeeneneneneeee Start lt P2P Communication frame betwenn XBC H and XBM PLC gt LSIs 1 Troubleshooting Methods The information on Frame monitor is described as below Item Description Ref Standard Base No Information of base number under diagnosis information Slot No Information of slot number under diagnosis Monitor selections Select Channel Select channel to monitor Form Indicates whether it is TX or RX frame Indicates the protocol type 1 XGT server 2 XGT client 3 Modbus server 4 Modbus client 5 User definition frame Result Frame monitor window 6 Unknown frame that Cnet can t deal with Time when sending receiving the frame Time In case main unit is standard type XBM D S it indicates elapsed time from start Frame data Indicates the frame data View by HEX Indicates the frame data as HEX View by ASCII Indicates the frame data as ASCII Save as file Save frame data as CSV file Start Starts the frame monitor Stop Stops the frame monitor Close Closes the frame monitor window LSIs 1 Troubleshooting Methods 1 2 2 Troubleshooting by Error P2P parameter setting error occurs in case of XG5000 connection Detail result Item Error Warning Error Log Category Code State i 35 B 36
15. 2006 6 29 00 00 03 750 2006 6 29 00 00 03 870 2006 6 29 00 00 03 980 2006 6 29 00 00 04 100 2006 6 29 00 00 04 210 2006 6 29 00 00 04 330 2006 6 29 00 00 04 440 Frame data 05 30 30 72 53 53 30 31 30 36 2 05 30 30 77 53 53 30 31 30 36 2 05 30 30 72 53 53 30 31 30 36 2 05 30 30 77 53 53 30 31 30 36 2 05 30 30 72 53 53 30 31 30 362 05 30 30 77 53 53 30 31 30 36 2 05 30 30 72 53 53 30 31 30 36 2 05 30 30 77 53 53 30 31 30 36 2 05 30 30 72 53 53 30 31 30 36 2 05 30 30 77 53 53 30 31 30 36 2 05 30 30 72 53 53 30 31 30 36 2 05 30 30 77 53 53 30 31 30 36 2 05 30 30 72 53 53 30 31 30 36 2 mW 05 30 30 77 53 53 30 3130362 _ p Detailed frame data poerensnnsnonnsnmsnanas lt Response frames are missed gt If above error occurs please check following contents Description Remark Wiring stauts Check whether the wired correctly via RS232C 485 communication Communication speed Adjust communication speed considering local environment Troubleshooting when response frame is missed in case of acting as client and using RS 485 Recommended action Consider communication time and change P2P conditional flag e Communication time transmission time receive time e Transmission time conditional flag CPU scan time communication module response time data transmission time e Receive time CPU scan time communication module response time data transmission time Phenomenon Cause
16. E Power PLC Language PLC Output No of Supply Series supported Type Type I O point Type XGB PLC B MK M Modular type R Relay output 10 E Economic DC DC 24V input E IEC C Compact type N Sink transistor output 64 SU Standard D1 DC 12 24V input P Source transistor output H High performance None AC input LSIs i 2 The basic information can be recognized by product label Please refer to detail information of product as below Ex XBC DN64H Product s name Lo O S version XBC DN64H V2 42 AC100 240V 50 60Hz 1 0 5A Specific information e IN DC24V 4mA P OUT TR DC12 24V 0 5A P SURROUNDING TEMP 0 55 C _ Surrounding temperature LSR XBC DN64H A Serial numbers 50053060F FD Inspected by M S KWEON LSIS C MADE IN KOREA ND co ba Title Description Product s name Indicates the name of the product O S version Indicates the O S version of the product Specific information Indicates the standard of power supply amp Input amp Output Surrounding temperature Indicates the surrounding temperature which the product can operate Serial numbers Serial numbers consist of 11 digit numbers LSIs A Relevant Manuals The troubleshooting manual also related to following manuals Please refer to following manuals for your reference You can connect our website htto Awww lsis com and download the information as a PDF file Title XGB Har
17. ON HISTORY 4 TROUBLESHOOTING METHODS 1 1 CPU 1 1 1 Diagnosis Function 1 1 2 Troubleshooting That According to LED Status 1 1 3 Troubleshooting When The Battery is Abnormal 1 1 4 How to Use Clear All PLC Function 1 2 Built in C net Diagnosis 1 2 1 Communication Diagnosis by Frame Analysis 1 2 2 Troubleshooting by Error 1 3 Built in Position Control Diagnosis 1 3 1 How to Check Error Code 1 3 2 Check by Using the LED 1 3 3 If the Motor Doesn t Work 2 MAINTENANCE 2 1 Maintenance 2 2 Daily Inspection 2 3 Periodic Inspection 3 ERROR CODE LIST 3 1 CPU 3 2 Built in C NET 3 2 1 XGT Server Error code 3 2 2 Modbus Server Error Code 3 2 3 P2P Client Error Code 3 3 Built in Position Control 3 4 Built in PID Function 3 4 1 Error Code 3 4 2 Warning Code O ON OB WO Introduction Manual Structure wis 1 Troubleshooting Methods 1 1 CPU 1 1 1 Diagnosis Function 1 1 2 Troubleshooting That According to LED Status 1 1 3 Troubleshooting When The Battery is Abnormal 1 1 4 How to Use Clear All PLC Function 1 2 Built in C net Diagnosis 1 2 1 Communication Diagnosis by Frame Analysis 1 2 2 Troubleshooting by Error 1 3 Built in Position Control Diagnosis 1 3 1 How to Check Error Code 1 3 2 Check by Using the LED 1 3 3 If the Motor Doesn t Work This chapter contains the diagnosis functions and recommended actions of CPU of XGB PLC when the malfunction occurs If the malfunction is not
18. User mode available to download program using PADT 11 Option board holder For connection option board CSIs 6 1 Troubleshooting Methods XBM S type XBM DN168S XBM DN32S XBM DR16S Name Description ss Input indicator LED Input indicator LED 2 PADT connecting connector PADT connecting connector 3 hey eOhneclor Ant nina Input connector and terminal block ey eonne ok ane termina Output connector and terminal block RUN STOP Key switch 5 Key switch e Incase of STOP mode Remote mode changeable 6 Output indicator LED Output indicator LED It indicates CPU module s status e PWR Red Power status 7 Status indicator LED e RUN Green RUN status e STOP mode Off RUN mode On e ERR Red in case of error it is flickering Built in RS 485 connecting connector 9 4 Built in RS 485 Se tee a connecting connector e SE terminal connecting connector in RS 485 communication Built in RS 232C connecting connector 8 g 9 BuiltinRS 232C e TxD RxD GND terminal connecting connector in RS 232C communication 8 3 POWE UPDI Power supply connector 24V connector connecting connector LSis A 1 Troubleshooting Methods m Htype Vv Q 0001 020304050607 In 24VDC 4mA O E 08 090A0BOCODOE0F eo D f lt a N DWD ts f z 3 OUT O E 2021222324252627 terenne 7 28292A2B2C2D2E2F Se gi i Out 24VDC 220VAC 2A P SAIC OO
19. ariable a 0 NewPLC XGB XBCH Off Compare with PLC Set Flash Memory 2 an ed Variable Comment Control Redundancy FE is Parameter i E Basic Parameter Communication module setting HA m VO Parameter o Reset Clear f al Reset PLC D E Internal Parameter eee Reset Individual Module a a Scan Program Force PO Clear PLC Skip VO fE NewProgram Fault Mask 5D Memory Module Changing Wizard angen wee B Delete Parameter Standard Settings HS Link PZP Base Changing Wizard Gf Start Online Editing ctrl Q h Write Modified Program Ctrl W GS End Online Editing Ctrl U LSIs 26 1 Troubleshooting Methods 4 Click Yes when the pop up shows up Delete all programs parameters data password saved on the PLC Continue 5 Connection settings Type Settings General Timeout interval Retrial times Read Write data size in PLC run mode Normal Maximum Send maximum data size in stop mode 6 There is a pop up message which means the data passwords program of PLC is already removed LSIs 1 Troubleshooting Methods 1 2 Built in C net Diagnosis With XG5000 used the status of system and the network can be checked and diagnosed XGB Modular type PLC XGB Compact PLC Connect PLC via RS232C or USB 1 Select Online Communication module setting System diagnosis Click the right button on the Cnet I F module in the Syste
20. at the time of jog start operation command Jog start command is unavailable in no ener neuen axis ee met mino 412 l Stop output status at the time of jog start output status command Check whether the step number of start step number change command or repeat operation start step number designation command is equal to or higher than 1 and lower and 30 80 for high end or within the range Start step number change repeat operation 441 start step number designation command is unavailable during operation Operation Start step number change repeat operation start step number command is unavailable 442 during operation 1 Step 0 2 Step gt 30 80 for high end Present position preset command is unavailable during operation Check whether an axis was not Stop operating at the time of present position present command Check whether the position of Operation present position present command was within the soft upper lower limits Check whether the position of Stop present position present command was within the soft upper lower limits Remove emergency stop causes and Stop _ clear the error by executing CLR command Remove emergency stop causes and clear the error with CLR command Escape from external upper signal range by using jog command and clear the error with CLR command Escape from external upper signal Stop range by using jog command and clear the error with CLR command Escape from so
21. ction Pulse is being normally output by the positioning function Fast Check whether there is a problem with the lines of the XGB and motor flashing eee Pulse is not being normally output e Positioning operation has finished normal Off Start the next operation instruction e There is an error that makes positioning operation impossible check the positioning error code and remove the cause output Contact LED Output status level Low Direction signals are being output in the normal direction active normal Direction signals are being output in the reverse direction O normal i High e Pulse is not being normally output active Start the next operation instruction Signal Recommended action e There is an error that makes positioning operation impossible Direction i Check the positioning error code and remove the cause output Q02 Q03 Direction signals are being output in the reverse direction normal Low e Pulse is not being normally output Of active Start the next operation instruction e There is an error that makes positioning operation impossible Check the positioning error code and remove the cause High Direction signals are being output in the normal direction active normal LSIs 3 7 1 Troubleshooting Methods m If the pulse output mode is CW CCW CW contact CCW contact Signal Recommended action point point Off CW pulse is being normally output normal F
22. dware User s Manual XGB Hardware User s Manual IEC XGB Economic Standard User s Manual XGB Economic Standard User s Manual IEC XGB Cnet I F User s Manual XGB Position User s Manual LSIs Description It describes how to use the specification of power input output expansion modules system configuration and built in High speed counter for XGB basic unit It describes how to use the specification of power input output expansion modules system configuration and built in High speed counter for XGB IEC basic unit It describes how to use the specification of power input output expansion modules system configuration and built in High speed counter for XGB Economic Standard unit It describes how to use the specification of power input output expansion modules system configuration and built in High speed counter for XGB IEC Economic Standard unit It describes how to use built in communication function for XGB basic unit and external Cnet I F module It describes how to use built in positioning function for XGB unit Safety Precautions For your safety and effective operation please read the safety instructions thoroughly before using the product Instructions are separated into Warning and Caution and the meaning of the terms is as follows Z Warning This symbol indicates the possibility of serious injury or death if some applicable instruction is violated Cauti
23. e toxic materials or explode itself Revision History Version Date V1 0 2015 04 V1 01 2015 04 LSIs Remark 1 First Edition 1 Words Revision Page 10 1 Troubleshooting Methods Troubleshoot XGB products with diagnosis functions as bellows If the problem or faulty is not solved with this troubleshooting manual contact your vendor or LS IS directly 1 1 CPU 1 1 1 Diagnosis Function Following contents show the name of parts and functions This information should be checked in advance before the diagnosis function Caution O S mode DIP switches use only for software upgrade Do not use them during the operation E type SU type H type E Etype LSIs 11 1 Troubleshooting Methods No Name Description Input indicator LED Input indicator LED hk D PADT connecting PADT connector connector e RS 232C 1 Channel 3 Input terminal block Input terminal block 4 Output terminal block Output terminal block Sets the operation mode of main unit e STOP RUN execute operation of program 5 RUN STOP mode switch e RUN STOP stop operation of program In case of STOP remote mode is available 6 Output indicator LED Output indicator LED It indicates CPU module s status e PWR Red on Power status 7 Status indicator LED RUN Green on RUN status e Error Red flickering In case of error it is flickering Built in communication es 8 C
24. eck for loose mouting screws Screws should not be loose Retighten screws Connecting conditions of Check the distance between Proper clearance shouldbe correct terminal eens solderless terminals orovided extension cable Connector should not be Connecting of expansion cable DoE Correct PWR LED Check that the LED is On On Off indicates an error Refer to Chapter 1 RUN LED Check that the LED is On On flickering indicates an Refer to Chapter 1 during Run error LED ERRLED il a LED is Off Off On indicates an error Refer to Chapter 1 Check that the LED turns On On when input is On ae and Off Off when input is off Refer to Chapter 1 Check that the LED turns On On when output is On aein and Off Off when output is off REOL NAPE 2 3 Periodic Inspection Check points Judgement Item Checking methods Judgement Corrective action Ambien 4 l bient 0 455 C Adjust to general temperature standard l gt measure with thermometer Ambient Ambient Internal and hygrometer 5 95 RH i environment Humidity environmental Ambient ae a There should be no standard of control pollution level corrosive gases section Looseness The module should be move The module should be PLC Ingress the unit mounted securely rA Retighten screws Conditions dust or foreign l No dust or foreign i Visual check material material Loose terminal l Screws should not be Re tighten screws retighten screws loose Connecting Meie rce od
25. ed 1132 a letter than applicable device is 1232 Data size error Request exceeds the max range of 60 01wSB05 MW1040AA5512 Words to read or write at a time 1234 Unnecessary details exist as added 01rSS0105 mw10000 LSI N 42 3 Error Code List Code Item Description Example All the blocks shall be requested of the 1332 Data type discordant identical data type in the case of 01rSS0205 MW 1005 MB10 Individual Read Write 1432 Data value unavailable to convert to Hex 01wSS0105 MW10AA 5 7439 Variable request area Request exceeds the area each device 01rSS0108 MWFFFFF exceeded supports 3 2 2 Modbus Server Error Code Error code is displayed as hex 1 byte 2 byte as ASCII code and indicates type of error Code Item Description 01 Function code error 02 Address range exceeded 03 Data value not allowed 3 2 3 P2P Client Error Code Indicates error code shown at monitoring window of XG5000 Code Item Description 01 ERR_NO HEAD There is no head of receive frame 02 ERR_NO_TAIL There is no tail of receive frame 03 ERR_WRONG_BCC BCC is not correct 04 ERR_STATION_NO Station number of receive frame is not correct 05 ERR_WRONG_DRV_TYPE Driver type is not correct 07 ERR_FRAME_SND Can t send TX frame 09 ERR_NO USE _ LINKID There is no communication module OA ERR_PLC_RESP_TIMEOUT Receive frame is not received during time out setting time OB ERR FRM LENGTH Length of receive frame is not correct OD ERR _ASCIl_HEX
26. ft upper limit range by using jog command and clear the error with CLR command Escape from soft lower limit range by 451 Sub position data may not be set 452 exceeding soft upper lower limits at the time of present position preset command 481 emergency stop error 491 External emergency stop error 492 Hard upper limit error 493 Hard lower limit error 501 Soft upper limit error 502 Soft lower limit error using jog command and clear the error with CLR command 511 Direction turning error during sequential Stop Check whether the directions are operation turned during sequential operation A step over 30 was set ina 512 Step number error during indirect start Stop command Re set step number between 1 30 Check whether it repetitively 513 Address error during indirect start Stop operates a step of which address is 0 during indirection start 601 PWM command cannot be executed during O Check whether executed PWM peration QD g DQ w st F O O O O O O O O operation command during operation 49 3 Error Code List Code Description Status Recommended action 602 PWM command cannot be excuted during Check whether executed PWM output disbled status command during output disabled status PWM command output frequency setting Sto Check whether PWM command output 603 p l range exceed error frequency range is 1 20 000 aa PWM command Off duty setting range Check whether PWM command Off exceed
27. g error causes which 0 1 While 60 Pe LO sunction starts E_STOP function in PEAVY second running the executed error i program power reinput Flicker program Daamen If not error in battery power reinput iced 500 yo Remote mode is switched to STOP Warning i Reset backup not possible node Flicker 501 Anoma decktdda Setting the time by XG5000 if there Waring 1 second Ordinary is no error Flicker time 502 Battery voltage Battery change at power On status Warning i second Ordinary falling Flicker time 3 2 Built in C NET 3 2 1 XGT Server Error code Error code is displayed as hex 2 byte 4 byte as ASCII code The user can see error by frame monitor and in case of viewing by ASCII the user can see the following error code Code Item Description Example 0003 Number of blocks Number of blocks exceeds 16 at 01rSS1105 MW 10 exceeded Individual Read Write Request 0004 Variable length error io ad Length exceeds the max size 94 5443 MW1000000 0007 Data type error Other data type than X B W D L 01rSS1105 MK10 received Data length area information incorrect 01rSBO5 MW 4 In case is unavailable to start with 01rSS1105 MW 10 0011 Data error Variable s area value wrong 01rSS1105 MW amp Other value is written for Bit Write than 01wSS0105 MX1011 00 or 01 Monitor execution Unregistered monitor execution r 0090 error equested 0190 keda CXOCUNON Reg No range exceeded 0290 Monitor reg Error Reg No range exceed
28. her P2P communication is activated or not System Parameter Whether standard communication parameter is downloaded or not Information Standard communication parameter error information expression LSIs 1 Troubleshooting Methods Built in communication channel RS 232C RS 485 uses 5 pin connector Terminal Block for communication with external devices The names and functions of pins and data directions are as shown in Figure 12 5 4 below Signal direction Pin no Name Content Cnet I F module Function description lt gt external device 485 Signal aa Built in RS485 signal Buitin RS232C TX data signal Buitin RS2820 RX data signa Built in RS 232C channel doesn t support modem communication In case of modem communication use XBC C21A s or amp Ww Ph Connection method in case of using built in RS 232C PC Communication device Name Pin no Name Connection no and signal direction Connection method in case of using built in RS 485 RAEE E Signal directin External communication j Cnet I F module external device device CSIs 30 1 Troubleshooting Methods 1 2 1 Communication Diagnosis by Frame Analysis Communication status diagnosis via Frame Monitor function The user can check whether the frame is normal or not by monitoring Frame Monitor in XG5000 Connect PLC via RS232C or USB 2 Select Online Communication module setting System diagn
29. hows the data back up time of main unit ltem Back up time Remarks When using CPU XBM DR168 individually 10 days XBM DN16 32S Super capacitor back When using CPU AA 18 days XB E C SU type Super capacitor back When using RTC wer Normal temperature 25 C option When using CPU individually 5 days Super capacitor back up When using RTC 3 years option XB E C E type Caution e Above data back up time can be different according to temperature condition e Incase of XGB H type PLC the exchange cycle of the battery is usually 3 years e When you use the super capacitor for data back up super capacitor should be charged enough while power is on over 30 minutes If there is no enough time to charge the super capacitor data backup error can shows up LSIs 24 1 Troubleshooting Methods 1 1 4 How to Use Clear All PLC Function When you forget the passwords of PLC program PLC program can be initialized using Clear All PLC function This function is to completely remove parameters programs data and passwords XG5000 should be more than V3 64 Clear All PLC function can be used in the below condition Item OS version XBM More than V3 10 XBC H type More than V2 03 XBC SU type More than V1 00 XBC E type More than V1 00 XEC H type More than V1 40 Caution XGB PLC should be in Remote Stop mode during Clear All PLC function Follow the below step
30. iew ay E isul Sa alaan lt gt Eja E HGE KECH R XG5000 g 3 System Monitor MNN VI a a System information Assigns Information Fixed Location Comment Base 0 XGB M11A Main Base 11 Slots z fle CPU XGB XBCH High Performance CPU Module l O Maximum 384 Points Elo Slot 0 Internal Cnet Internal Cnet Module RS 232C RS 485 Jo Slot 0 XBC DN DP32H P00000 POOOSF DC 24 Input Transistor Output 32 Contacts Sink Output Source 7 Slot 1 Empty slot P00040 POOO F E Jz Slot 2 Empty slot PO00080 P0011F 2 Ele Slot 3 Empty slot P00120 POOI5F v Els Clot d Lalat S L roanicoa mo01061 2 fl System The wiring status Check PLC program and the wires of input amp output whether it connected corretly The status of the Check the load condition connected input amp output points load Check the connection status on the each point in PLC LSis 0 1 Troubleshooting Methods Check the input amp output LED status Check the information of input amp output points through the user s manual Check if LED is on or off after connecting faulty points of input amp output The status of input amp output LEDs If the problem is not solved with diagnosis function and recommended action please contact Remarks your vendor or LS IS directly CSIs 99 1 Troubleshooting Methods 1 1 3 Troubleshooting When The Battery is Abnormal The bat
31. ing power connections as errors may damage the device Caution Input output signal or communication cables must be separated by at least 100 mm from main power supply cables high voltage large current Installing signal or communication cables close to main power supply cables may expose the device to noises and may cause the product to malfunction Use PLC only in the environment specified in PLC manual or general standard of data sheet If not electric shock fire abnormal operation of the product or flames may be caused Be sure that I O or extension connecter is correctly secured If not electric shock fire or abnormal operation may be caused If lots of vibration is expected in the installation environment don t let PLC directly vibrated Electric shock fire or abnormal operation may be caused Don t remove PCB from the module case nor remodel the module Fire electric shock or abnormal operation may occur Prior to installing or disassembling the module let all the external power off including PLC power If not electric shock or abnormal operation may occur Let the wiring installed correctly after checking the voltage rated of each product and the arrangement of terminals If not fire electric shock or abnormal operation may be caused Do not let the heavy product put on the wires If not a fire damaged wires may be caused Product or battery waste shall be processed as industrial waste The waste may discharg
32. lashing Flashin The pulse is being abnormally output J Contact an A S office or customer center CW e Pulse is not being normally output output Off Start the next operation instruction Off e There is an error that makes positioning operation impossible Check the positioning error code and remove the cause Flashing CCW pulse is being normally output normal If above errors cannot be troubleshoot please contact the nearest Service Center 1 3 3 If the Motor Doesn t Work If the motor still does not work after troubleshoot by LED please check following contents Lines between XGB and Motor Driver e Check whether the lines between XGB and servo motor driver are connected correctly e Check the specifications for input output wiring of XGB Motor Driver Setting e lf there is no problem with the wiring check whether the input pulse of the motor driver is the same as that of the XGB e XGB only supports the open collector type Check your motor driver whether support that type Moreover please check the setting of the motor driver Motor Driver checking e lf the problem still exists after chekced by above steps then use an oscilloscope to check whether the pulse is actually supplied to the motor driver If the motor driver isn t working despite the pulse actually being supplied refer to the manual of the motor driver and check whether there is an error of the driver CSIs 38 2 Maintenance Be sure to perform dail
33. m diagnosis and select Detailed Module Information LEJ ae EE E gt Detailed Module Information Frame Monitor Loop Back Test Status By Service system Log m ojojojojo System synchronization rr ee Th iso Cnc t40 lt System diagnosis Window gt CSIs 28 1 Troubleshooting Methods Check List Detail Result Communication Module Information alc Displays the general information of communication module Internal Cnet ae Slot Number Channel 1 Number Channel 1 Connect Channel 2 Number Communication Module Channel 2 Connect Information Hardware Version 075 Version P2P Dedicated Service Parameter information Meaning of each a in communication module information is as follows ltem Description Ref Module type ma of module type under diagnosis EE UTE Base information of communication module under diagnosis It is fixed as 0 at XGB PLC Slot number of communication module under diagnosis In case of built in Slot number communication It is fixed as 0 Station Number Station no of relevant channel used at dedicated service P2P Information of communication type RS 232C RS 422 of relevant channel Indicates whether hardware of communication module is normal or Connection Method Hardware error Hardware version Version of communication module hardware OS version Indicates version of communication module OS P2P Indicates whet
34. n sub axis of linear interpolation is Operation operating at the time of linear operating interpolation command Check whether main axis was not in Output disabled status at the time of linear interpolation command Linear interpolation start is unavailable 244 when main axis of linear interpolation is in Output disabled status WY WY WY t t a O O O O O O 45 Code 245 247 248 250 251 253 257 258 259 291 292 293 3 Error Code List Description Status Recommended action Linear interpolation start is unavailable Check whether a sub axis was not in when sub axis of linear interpolation is in Output disabled status at the time of Output disabled status linear interpolation command Linear interpolation start is unavailable Check whether M code signal of when the M code signal of linear main axis was not On at the time of interpolation s main axis is On linear interpolation command Linear interpolation start is unavailable Check whether M code signal of sub when M code signal of linear interpolation s axis was not On at the time of linear sub axis is On interpolation Absolute coordinate positioning operation Absolute coordinate operation is not is unavailable when the origin of linear Stop available without origin set interpolation sub axis is not set eee WAPEANA p l operate and the current origin set Aoacienocionna oceane Absolute
35. ng XGB XBC DR32H arin ad O RUN E PWR E RUN ERR sleclecoceceer IGDIDiGiGiGiGiGiei BJ Indicates the LED is flickering Check point Recommended Action 1 Check the error code and description after connecting Hie ne Warnin XG5000 a State Contents Warning Warning Low battery Error code XG5000 Details Remedy Warning Low battery 2 Remove the cause of errors by referring to the error code ARE If the problem is not solved with diagnosis function and recommended action please contact your vendor or LS IS directly LSIs M 1 Troubleshooting Methods E Troubleshooting when RUN STOP LEDs are off Check point Power supply amp DIP switches Remarks LSIs XGB XBC DR32H E PWR O RUN O ERR XBC DR32H O RUN O ERR Recommended Action 1 Power Off and On 2 Check O S DIP switches The switches should be on the right side Do not use the switches If the problem is not solved with diagnosis function and recommended action please contact your vendor or LS IS directly 20 1 Troubleshooting Methods E Troubleshooting when the status of input amp output is abnormal even if all LEDs are normal LED status XGB XBC DR32H E PWR E RUN O ERR Check point Check the status of Input amp Output when monitoring in XGS000 i Eile V
36. on This symbol indicates the possibility of slight injury or damage to products if some applicable instruction is violated Safety instruction AN Warning Do not touch the terminals when power source is supplied to the product Doing so may cause the product to malfunction or result in electric shock Do not allow objects such as metal fillings or other debris inside the product Doing so may cause the product to malfunction or result in a fire Please install protection circuit on the exterior of PLC to protect the whole control system from any error in external power or PLC module Never connect the overload than rated to the output module nor allow the output circuit to have a short circuit which may cause a fire Before PLC system is powered on be sure that all the covers of the terminal are securely closed If not electric shock may be caused Don t touch the terminal when powered Electric shock or abnormal operation may occur Prior to cleaning or tightening the terminal screws let all the external power off including PLC power If not electric shock or abnormal operation may occur Don t let the battery recharged disassembled heated short or soldered Heat explosion or ignition may Cause injuries or fire Do not touch the terminals of the product during the operation or right after power is off Doing so may cause the burns Ensure that the correctly rated power supply is connected to the device Be careful when mak
37. on Control Diagnosis 1 3 1 How to Check Error Code If position control error occurs it should be troubleshoot by checking error codes in XG5000 How to Check Error Codes The built in positioning error code can be checked by using the XGB positioning monitoring package or the positioning error code device of area K in the following procedure Positioning Monitoring Package 1 Access PLC with XG5000 2 Select Monitor Special module monitoring Position module to execute following monitoring package Select Start Monitor at the left bottom you can check the error code a Positioning Error Code M Code BUSY Position Complete M Code ON Origin Fix Output Inhibit Stop Upper Limit Lower Limit EMG Cw CCW Operation Status Control Pattern Positioning Area K 1 You can check the error code by using the device monitor function of XG5000 2 To check the error code of the XGB positioning function monitor the following device Please refer to XG5000 User s Manual to use Device monitor function Area K address Data size K427 KW 427 K437 KW437 CSIs 36 1 Troubleshooting Methods 1 3 2 Check by Using the LED If there is trouble during use of the positioning function check the PWR LED RUN LED and ERR LED of XGB PLC and check the relative input output LED of position control E Ifthe pulse output mode is PLS DIR Contact LED Point status Signal Recommended a
38. on operation at the 314 L Operation i De unavailable during inear operation time of position speed switching command DEC stop command is unavailable while Check whether it was not operating 321 i Stop i not operating at the time of DEC stop command Check whether it was not jog 322 a EC stop command is not available during Operation operating at the time of DEC stop jog operation command Position synchronic command is not i ONEC WEINE AARIS Wes NOLIN 341 l i Operation operating at the time of position available during operation synchronic command BS acition lt vachronie comnmandse Check whether an axis was not in no 342 ee haa Stop output status at the time of position unavailable in no output status synchronic command n l Check whether M code signal of an Position synchronic command is Sto 343 i p axis was not On at the time of unavailable with M code On n position synchronic command Absolute coordinate operation is not 344 Position synchronic command is Stop available without origin set unavailable without origin set Check whether operation data to operate and the current origin set Position synchronic command is S ences a ier mali an ae 346 S a top _ without origin set at the time of unavailable without origin of main axis set i position synchronic command There is an error of setting main sub axis of Sara a a axis Oh position 347 i g Stop synchronic command was not set positi
39. on synchronic command equally with command axis l Check whether an axis was not Speed synchronic command is unavailable l 351 Aue l Operation operating at the time of speed uring operation synchronic command Speed synchronic command is unavailable GnecK WneImer an ae was notin no 352 a Stop output status at the time of speed in no output status synchronic command l Check whether M code signal of an 353 Speed synchronic command is unavailable Stop axis was not On at the time of speed with M code On synchronic command There is an error of main sub axis setting of Gecce hemnan o speed synchronic command Sto 355 p speed synchronic command was 1 main sub axis were set equally i l l i not set equally with command axis 2 set of main axis gt 5 There is an error of synchronization ratio a a a een 356 Mee Stop ratio of speed synchronic command setting of soeed synchronic command was not set between 0 10 000 47 3 Error Code List Code Description Status Recommended action 357 Delay time setting error Stop Check whether delay time was set between 1 10ms l S Check the main axis of speed 359 paca erone P AmA A E Stop synchronize command is operated by that cannot set the sub axis s sub axis 7 l i i Check whether an axis did not stop Position override command is unavailable Sto a 361 in any other status but busy at the time of position override command aa l l Check whether an axis
40. onnecting connector Built in RS 232C 485 connecting connector 9 POET UREY AC100 240V power supply connector connector Dip switch for setting O S download Operation mode E OS mode dip switch e On Boot mode available to download O S e Off User mode available to download program using PADT Option board holder For connection option board l s LSIs 1 Troubleshooting Methods m SU type 3 SHEE CSSSSeeaeaus GOOOL SSS SSS ey AREENA oQ IRUN E E No Name Description 1 Input indicator LED Input indicator LED D PADT connecting PADT connector connector e RS 232C 1 channel USB 1 channel 3 Input terminal block Input terminal block 4 Output terminal block Output terminal block Sets the operation mode of main unit e STOP RUN execute operation of program 5 RUN STOP mode switch e RUN STOP stop operation of program In case of STOP remote mode is available 6 Output indicator LED Output indicator LED It indicates CPU module s status e PWR Red on Power status 7 Status indicator LED e RUN Green on RUN status e Error Red flickering In case of error it is flickering Built in COmMUNICAUON Built in RS 232C 485 connecting connector connecting connector 9 Power supply connector AC100 240V power supply connector Dip switch for setting O S download Operation mode e ilabl 10 OS mode dip switch On Boot mode available to download O S e Off
41. osis 3 Click the right button on the Cnet I F module in the System diagnosis and select Frame Monitor Check List NewPLC Frame Monitor Standard information Base No 0 Slot No 0 Monitor selections Select Channel Chane 2 T Frame Monitor Frame monitor 3 Detail Result View by HEX View by ASCII Form Reception Transmission Reception Transmission Reception Transmission Reception Transmission Reception Transmission Reception Transmission Reception Transmission Processi XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master XGT master Size 3 19 17 23 9 19 17 23 3 19 17 23 9 19 Time 2006 6 29 00 00 12 490 2006 6 29 00 00 12 490 2006 6 29 00 00 12 520 2006 6 29 00 00 12 660 2006 6 29 00 00 12 690 2006 6 29 00 00 12 690 2006 6 29 00 00 12 720 2006 6 29 00 00 12 3860 2006 6 29 00 00 12 890 2006 6 29 00 00 12 890 2006 6 29 00 00 12 920 2006 6 29 00 00 13 060 2006 6 29 00 00 13 090 2006 6 29 00 00 13 090 A Frame data 06 30 30 77 53 53 03 38 36 05 30 30 72 53 53 30 31 30 36 2 06 30 30 72 53 53 30 31 30 32 3I 05 30 30 77 53 53 30 31 30 36 2 06 30 30 77 53 53 03 38 36 05 30 30 72 53 53 30 31 30 36 2 06 30 30 72 53 53 30 31 30 323 05 30 30 77 53 53 30 31 30 36 2 06 30 30 77 53 53 03 38 36 05 30 30 72 53 53 30 31 30 36 2 06 30 30 72 53 53 3
42. rror occurs by Heavy 33 Eno second Scan end normally during XG5000 change the module and operation restart acc to parameter FACKET Normal access of After checking the position of slot net 0 1 34 special link module that access error occurred by Heavy excand anaa data during operation XG5000 change the module and error l Flicker not available restart acc to parameter request service center 2 Noise Flicker measures Scan time of program during After checking the scan watchdog 05 While 40 operation exceeds time designated by parameter Warnin Secon a anana ie the scan watchdog modify the parameter or the g g Abnormal system end by noise or hard ware error 1 If it occurs 0 1 l Abnormal stop of i Heavy Ordinary 39 CPU or malfunction repeatedly when power reinput EOI second ine time designated by program and then restart PICKET ere parameter LSIs P 3 Error Code List Code Item Recommended action SEEN wart ELIOT status status point Operation error 0 5 While l l Remove operation error reload 41 occurs while running Warning second running the the program and restart the user program Flicker program 0 5 AA Timer index user After reloading a timer index Warning Ecni Seanend error program modification star Flicker Refer to Heavy error detection flag 0 1 50 nea eon et and modifies the device and Warning second Scanend external device restart Acc Parameter Flicker After removin
43. s with screen shot images 1 Start XG5000 and click new project gt Projet Edit Find Replace View Online Monitor Debug Tools Window Help E DID o yy AX EKA MMWR AO 2 Open Project Ctri O gt ae a ven 3 O FF S G B G i 2464008 aaa RRD T pel if a Open from PLC 2 f 45 R P N F T A g gt Hs as Ys fa Fr Open KGLWIN File 11 sF3 sF4 sF5 sF6 FtG sF7 a ay X L G Open GMWIN File m Save Project Ctri Save As Save as Earlier Version Close Project Save As Binary Write Binary to PLC Open from Memory Write to Memory Add Item b Import from File Esi Fynnrt tn File LSIs 25 1 Troubleshooting Methods 2 Choose PLC and CPU type and create a new project Project name File directory C XGS000 PLC Series GK XGB XGI XGA CPU type XGB XBCH X _ Auto allocation Program name NewProgram Program language LD Project description 3 After making a new project click Clear All PLC gt Project Edit Find Replace View Online BMRA TE Dy ce CB el S By Sy connect 3 Connection Settings glOr ig pe eer fag helt CE ET fy CT j a E HR E es Safety Lock F BUR Bab awe OO S088 H sGe POOOoa aa Safety Signature Project ae TEST Change Mode 4 22 Network Configuration Read iD Unspecified Network Write a il NewPLC B0S0 Intern fe A System V
44. solved contact your vendor or LS IS directly This chapter contains the diagnosis functions and recommended actions of C net of XGB PLC Check the communication status via frame analysis This chapter contains the way to check the error code of positioning and the recommended actions according to LED status a This chapter contains the maintenance and 2 1 Maintenance inspections of XGB PLC There are daily and 2 2 Daily Inspection periodic inspections 2 3 Periodic Inspection 3 Error Code List 3 2 Built in C NET 3 2 1 XGT Server Error code 3 2 2 Modbus Server Error Code 3 2 3 P2P Client Error Code 3 3 Built in Position Control 3 4 Built in PID 3 4 1 Error Code 3 4 2 Warning Code LSIs This chapter contains the error code and 31 CPU recommended actions Applicable Products This troubleshooting manual should be used for the following products ltem XBM DR16S Modular type unit XBM DN16 32S XB E C DR32 64H XB E C DN32 64H XEC DP32 64H XBC DR32H DC XBC DR64H DC XBC DN32H DC Basic unit XBC DN64H DC Block XEC DR32H D1 type unit XEC DR64H D1 XB E C DR20 30 40 60SU XB E C DN20 30 40 60SU XB E C DP20 30 40 60SU XB E C DR10 14 20 30E XB E C DN10 14 20 30E XB E C DP10 14 20 30E LSIs j Products Identification 1 The product naming method of XGB Series PLC as described below The following description will help you to classify XGB PLC product Ex XBC DN32H DC LIESS
45. speed Stop Re adjust to be max speed2jog high speed2bias speed Stop Re adjust to be jog high speed2jog 2 Jog low speed gt max speed low speed2 1 3 Jog low speed 0 4 Jog low speed gt Jog high speed Manual operation parameter inching speed range exceeding error Stop Re adjust to be max speed 2 inching 1 inching speed lt bias speed 2 inching speed gt gt max speed speed 2 bias speed Re adjust to be 0 lt home return Stop parameter lt 3 1 Dog origin On 2 upper lower limit origin 3 DOG Re adjust to be S W upper limit 2 Home return parameter home return Stop home retin addreeee GA lowe address range exceeding error limit Home return parameter home return high speed range exceeding error 1 home return high speed lt bias speed 2 home return high speed gt max speed Home return parameter home return low speed range exceeding error 1 home return low speed lt bias speed 2 home return low speed gt home return high speed Home return dwell time out error of home return parameter Home return dwell time gt 50 000 Home return parameter home return mode value range exceeding error t O O Stop Re adjust to be max speed 2home return high speed 2 bias speed Re adjust to be home return high Stop speed home return low speed bias speed Re adjust dwell time lower than 500 aes Stop Re adjust home return ACC time e Home return ACC time gt 10 000 lower than 10 000 aa S
46. t help users to identify the problem easily The user can click error warning tab of Online to check current errors and pervious error log These errors warnings can be removed by referring ERROR CODE list which is listed in Chapter 3 Error Warning NewPLC_Copy Error Warning Category Code State Contents Error Module type mismatch error Warning Warning Invalid configuration of redundancy system Warning Fault Mask Remove Error Warning Warning 4bnoarmal base power module Details Remedy Item Remarks Description Error Warning Display the current error warning Error log Display a log of error warning occurred Saving up to 100 Remark The records will remain until select Delete function in the XG5000 lf error warning records will be automatically removed from the first record if it exceeds 100 In short 100 latest error warnings will remain LSIs i 1 Troubleshooting Methods 1 1 2 Troubleshooting That According to LED Status When the malfunction appears the short discovery and corrective action is needed for soeedy operation of system First of all the following shows the basic instruction for troubleshooting Please follow these steps before doing the recommended actions according to LED status Visual inspection Machine operating condition in stop and operation status Check if Power is on or off Status of I O devices Condition of wiring I O wires extension and communications
47. tery is only applied to XGB H type PLC There would be an error code for the battery showing up in XG5000 when using XGB H type PLC The user should periodically change the battery which is used for saving programs and back up data in case of power failure Though the user eliminates the battery it works for 30 minutes by super capacitor But the battery should be replaced with a new one as soon as possible Generally the battery should be replaced when the following error codes occur in XG5000 Error code Error cause Recommended action i If not error in battery power should be supplied again aut Data memory back up error Remote mode is switched to STOP mode 502 Low battery error Replace with a new battery Start replacing a new battery by referring the following steps Start replacing the battery Open the battery cover Take the old battery away from the holder and Disassemble the connector Insert a new battery with proper direction Battery malfunction Connect to the connector and assemble the battery cover Check whether ERR LED is off ERR LED is OFF CSIs 23 1 Troubleshooting Methods XGB Series PLC does not use the battery for the data back up Only XGB H type PLC uses the battery for the data back up In case of XGB series PLC except for H type data is kept by super capacitors The data back up time can be extended using RTC option for only SU type and E type The following table s
48. too Re adjust home return Dec time e Home return DEC time gt 10 000 lower than 10 000 151 LSS Operation speed 0 setting error of Stop operation data Set operation speed over 0 a O O 44 3 Error Code List Code Description Status Recommended action exceeding the max speed operation speed 153 Stop Re adjust to be operation speed 2 lower than bias speed bias speed operation data Exceeding end continuous sequential e enon paver or operation 155 aa 3 q Stop data as one of 0 end Sein tangeeLpelalol edd 1 continuous or 2 sequential Home return command is unavailable enocly wheter Command ale wde 201 l Operation not operating at the time of home during operation return command Home return command is unavailable in SHC Woetner command axis Was 202 i i Stop not in no output status at the time of case of no output status komerc oariad Floating origin setting command is i a mae eee 211 Torga aco Operation not operating at the time of floating unavailable during operation origin setting command Direct start command is unavailable durin i encore a Comme ae 221 POEA ar J Operation not operating at the time of direct p l start command Direct start command is unavailable in A VEEE OMANE E Wee 222 Stop not in no output status at the time of case of no output status ice ran corned Direct start command is unavailable in ne cr WNEINET NE COGE Or Commana 223 Stop
49. was not 362 Position override command is unavailable Stop dwelling at the time of position during dwelling override command Position override command is unavailable l Check whether an axis was not 363 in any other status but positioning Operation operating by position control at the operation time of position override command 364 Position override command is unavailable Operation rade ao art pirate ne for an axis of linear interpolation operation pe p time of position override command Check whether an axis was not 366 Position override command is unavailable Operation Operating as a sub axis of synchronic for a synchronic operation sub axis operation at the time of position override command l l Check whether an axis did not stop l command Re set the speed of speed override 372 Out of speed override range error Stop COPAR EUA O ONEA ie max speed set in the basic parameter Speed override command is unavailable to SE DE ee pea 373 an sub axis of linear interpolation Operation p g operation interpolation at the time of speed override command Speed override command is unavailable to edie vale a pes a Drone ts ae paranan ME at the time of s ee synchronic operation oe p override command l l Check whether an axis was not 377 Speed override command is unavailable in decelerating for stoppage at the time a DEC section of speed override command Positioning speed override command is Check whether an axis
50. y and periodic maintenance in order to maintain the PLC in the best conditions 2 1 Maintenance The I O module mainly consists of semiconductor devices and its service life is semi permanent However periodic inspection is requested for ambient environment may cause damage to the devices When inspecting one or two times per six months check the following items Item Corrective action Judgement Within changre rate of input Input voltage voltage Hold it with the allowalbe range Less than 15 20 ower supply for Input Output specification of Hold it with the allowable range of each module input output each module Temperature Adjust the operating temperature and humidity with Ambient Humidity 5 95 RH the defined range Environment U e ai DB th i ee se viberation resisting rubber or any other Play of modules No play allowed Securely enrage the hook Connecting Snee Ci No loose allowed Retighten terminal screws terminal screws Check the number of spare Spare parts parts and their store Cover the shortage and improve the conditions conditions LSIs 39 2 Maintenance 2 2 Daily Inspection The following table shows the inspection and items which to be chekced daily Item Corrective action cae conailions OT Check the screws Screws should not be loose Retighten screws Connection conditions of Check the connecting screws Screws should not be loose Retighten screws input output module Check module cover Ch
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