Home

View / the Complete Manual

1. Re 110 0 4 33 SE En 177 5 6 99 i S 105 0 411 i E EE Ir c AUTOMATION CH n 1 m 1 nn T E p 1 J I l UU DE TAI 0 c ds LUE JU Zu Illi Il cu Qi po m IM e s be MALE pu Cn fni Ip Y H 146 9 185 15 0 0 59 m 25 010 885 348 D N WARNING Do not inspect components unit LEDa are red ofr 7 Units mm inches Em Ti T2 T3 Bi 82 is Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 2 5 Chapter 2 Installation and Wiring GS2 Circuit Connections DANGER HAZARDOUS VOLTAGE Before making any connection to the AC drive disconnect all power to the AC drive and wait five minutes for DC bus capacitors to discharge Warning Any electrical or mechanical modification to this equipment without prior written consent of AutomationDirect com Inc will void all warranties may result in a safety hazard and may void the UL listing WARNING Do not connect the AC input power to the T1 T2 and T3 output terminals This will damage the AC drive WARNING Tighten all screws to the proper torque rating See Main Circuit Wiring later in this chapter gt gt gt gt Wiring Notes PLEASE READ PRIOR TO INSTALLATION 1 During installation follow all local electr
2. A M5XO0 8 4x L 306 0 2 0 10 0 A O LI TA R3 0 1015 AWG16 BL O R L1 IN o o 1015 AWG16 BLA S 2 W O S L2 H 3 E1015 AWG16 BRO N F O T L3 D N 1015 AWG16 YS w a 9 P 300 0 10 0 Y D Cc R Y e R4 5 50 0 2 0 B 284 0 1 0 68 0 4x JE d j r4 S e E ci el G 284 0 1 0 m ah Figure 8 units mm M5X0 8 4X 306 0 2 0 10 0 i T Te RH E T R3 0 x G ERI T 1015 AWG 14 BLUE R L1 X 7 NG 14 BUG 3 a BH e mE IT Ti ST iD e E o mI 1015 AWG 14 G Y 3 a EE mme a m OH F _ 300 0 10 0 auc e o i R4 5 50 0 2 0 B 284 0 1 0 2 8 0 4X H o tel x N O o o 4 _ T 1 26TDT1W4B4 G 284 0 1 0 A 14 GS2 Series AC Drive User Manual Appendix A Accessories es EMI Filter Connections 1 phase Input Power 3 phase Input Power EMI Input Filter EMI Input Filter KKK ILITL21L31 at least 1 min ae Y wi TANT c i ot connect AC power to output termin SS 12 73 9 Do not connect AC power to output terminals T1 T2 T3 M WARNING Se ze inspect compon Ren TEDA SE offen WARNING Ber Si Free nents until LEDs are tumed off for f Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 15 Appendix A Accessories een RF Filters Description Zero phase reactors aka RF noise filters help reduce radiated noise from the AC drive power wi
3. Ba RS 232 RS 485 communication l is determined by switches Sa SW2 SW2 amp SW3 RS23 CO Analog Input Offset Polarity Range 00 Offset disabled Default Setting 00 01 Positive Offset 02 Negative Offset e This parameter sets the potentiometer Bias Frequency to be positive or negative e The Analog Input Offset calculation will also define the Offset Polarity See the note after P4 02 4 32 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters BEKI Analog Input Offset Range 0 0 to 100 Default Setting 0 0 This parameter can be set during the operation This parameter provides a frequency offset for an analog input Use the equation below to determine the Analog Input Offset For this equation you will need to know the necessary Minimum Frequency References and and Maximum Output Frequency needed for your application Analog Offset Min Frequency Reference x 100 Max Frequency Reference Input Offset Polarity P4 01 A positive answer means you should have a positive E Note The result of the Analog Input Offset calculation will also define the Analog offset A negative answer means you should have a negative offset MAUS Analog Input Gain Range 0 0 to 300 0 Default Setting 100 0 This parameter can be set during the operation This parameter sets the ratio of analog input vs frequency output Use the equation below to calculate the Analog I
4. F2 02DAS 2 2 channel analog output 16 bit resolution isolated range 0 5V 0 10V 2 isolated commons Designed to operate with 24 VDC user supplied power supply F2 08DA 1 8 channel analog output module 12 bit resolution range 4 20mA sink or source output configurable Designed to operate with 24 VDC user supplied power supply F2 02DA 2 2 channel analog output module 12 bit resolution ranges 0 5V 0 10V 5 to 5V 10 to 10V Designed to operate with 24 VDC user supplied power supply 8 channel analog output module 12 bit resolution ranges 0 5V 0 10V Designed to F2 08DA 2 i operate with 24 VDC user supplied power supply DL205 Analog Input Modules F2 04AD 2 4 channel 12 bit 0 5V 0 10V 5 to 5V 10 to 10V Designed to operate with a 24VDC user supplied power supply F2 08AD 2 8 channel 12 bit 0 5V 0 10V 5 to 5V 10 to 10V Designed to operate with a 24VDC user supplied power supply DL205 Analog Combination Modules F2 8AD4DA 1 8 channel 16 bit 0 20mA in 4 channel 16 bit 4 20mA out Designed to operate with a 24VDC user supplied power supply 8 channel 16 bit 0 5V 0 10V in 4 channel 16 bit 0 5V 0 10V out Designed to operate with a 24VDC user supplied power supply F2 8AD4DA 2 B 4 GS2 Series AC Drive User Manual Appendix B Using GS2 AC Drives with DirectLOGIC PLCs FERREA MM DirectLOGIC PLC Modules for Use with GS2 AC Drives cont DL
5. 7 0 2x ek 40 0 40 0 ili 40 0 7 0X10 2x X f M4X0 7 3 z a Sg O O o POWER IN Do e 250 0 2 0 H B 270 0 1 0 F C 293 0 MAX 40TDS4W4B E TT un 300 0 10 o Ole O 5 3 o 1015 AWG10 BL S 3 d T L3 O 5 5 E o 1015 AWG10 B S Lt g S L2 O t 7 1015 AWG10 BLI E S St o gt j Y Figure 6 units mm A a 220 0 2 0 Y ry _ e C F t L 200 0 10 0 D 1015 AWG18 BLUE al amp S 1015 AWG18 BLACK m e DI Te ae 015 AWG18 BROWN LD 5 S 2 1015 AWG18 T cadi KE e D a lo K9 gy LP a CD Y C45 0 2 0 3x her e E M4X0 7 3x L 198 0 1 0 H Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 13 Appendix A Accessories EMI Filter Dimensions continued Figure 7 units mm
6. Figure 2 units mm N M5X0 8 4x 306 0 2 0 y 100 D SI KR Seed R3 0 ka D S 101 AWG 12 BLUE a 2 AGH ANG DELCO A A oe KO o9 o N 101 AWG 12 GIY DR 29 uc a D F 250 0 10 0 D LL le Y e HES C R4 5 50 0 2 0 B 284 0 1 0 r DEEN e ZS m o O O i N el G L 284 0 1 0 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 11 Appendix A Accessories EMI Filter Dimensions continued Figure 3 units mm in 237 0 2 0 9 33 0 0787 M5x0 8 4X 10 0 39 125 0 2 0 4 92 0 0787 100 0 1 0 3 93 0 0393 215 0 1 0 8 46 0 0393 40 0 2 0 1 57 0 0787 Dia 8 0 4x 315 P 2 r 20 0 1 0 0 787 0 0393 SE L 215 0 1 0 8 46 0393 Units mm inches Figure 4 units mm in 306 0 2 0 12 05 0 0787 M5xo 8 4x _ ES D lt gt O N Lr o SS ia 1015 AWG 14 H H Hea L S 9 JE mapa Ve oO nasil pe ps TAS o LE o 2 Ier al H IE di o el e 0 10 0 9 840 393 LO N to St_tes 1 l R4 5 Ce 284 0 1 0 11 8 0 0393 Dia 8 0 4X 315 25 0 1 0 984 0393 284 0 1 0 11 8 0393 A 12 GS2 Series AC Drive User Manual Appendix A Accessories es EMI Filter Dimensions continued Figure 5 units mm
7. 16 channel analog output module 12 bit resolution range 0 5V or 0 10V 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual B 5 Appendix B Using GS2 AC Drives with DirectLOGIC PLCs LEE MM DirectLOGIC PLC Modules for Use with GS2 AC Drives cont Terminator 1 0 DC Output Modules 8 pt 12 24 VDC current sinking output module 4 points per common 1 0A point 2 replaceable fuses T1K FUSE 1 use with T1K 08B or T1K 08B 1 terminal base 16 pt 12 24 VDC current sinking output module 4 points per common 1 0A point 4 replaceable fuses T1K FUSE 1 use with T1K 16B or T1K 16B 1 terminal base Terminator I O Relay Output Modules 8 pt 5 30 VDC or 5 240 VAC output module 8 Form A SPST relays 4 points per common T1K 08TR 2 0A point max 2 replaceable fuses TIK FUSE 2 use with T1K 08B or T1K 08B 1 terminal base 16 pt 5 30 VDC or 5 240 VAC output module 16 Form A SPST relays 4 points per T1K 16TR common 2 04 point max 4 replaceable fuses T1 K FUSE 2 use with T1K 16B or T1K 16B 1 terminal base 8 pt 5 30 VDC or 5 240 VAC isolated relay output module 8 Form A SPST relays 1 point T1K 08TRS per common 7 0A point max 8 replaceable fuses T1K FUSE 3 isolation requires use of T1K 16B or T1K 16B 1 terminal base Terminator I O Analog Input Modules 8 channel analog input module 14 bit resolution 13 bit plus sign bit range O 5VDC 0 10VDC 5VDC 10VDC Use with T1K 08B or T1K 08B 1
8. 0 0 to 400 0 Hz Multi Speed 5 0 0 to 400 0 Hz Multi Speed 6 0 0 to 400 0 Hz Multi Speed 7 Parameter can be set during RUN Mode 1st Ed Rev C 12 2006 0 0 to 400 0 Hz GS2 Series AC Drive User Manual 4 5 Chapter 4 AC Drive Parameters Ki GS2 Parameter Protection Parameters Description Range Default P6 00 Electronic Thermal Overload Relay 00 Constant Torque 01 Variable Torque 02 Inactive 00 P6 01 Auto Restart after Fault 00 to 10 00 Momentary Power Loss 00 Stop operation after momentary power loss 01 Continue operation after momentary power loss speed search from Speed Reference Continue operation after momentary power loss speed search from Minimum Speed Reverse Operation Inhibit 00 Enable Reverse Operation 01 Disable Reverse Operation Auto Voltage Regulation 00 AVR enabled 01 AVR disabled 02 AVR disabled during decel 03 AVR disabled during stop Over Voltage Stall Prevention 00 Enable Over voltage Stall Prevention 01 Disable Over voltage Stall Prevention Auto Adjustable Accel Decel 00 Linear Accel Decel 01 Auto Accel Linear Decel 02 Linear Accel Auto Decel 03 Auto Accel Decel 04 Auto Accel Decel Stall Prevention limited by P1 01 P1 02 P1 05 P1 06 Over Torque Detection Mode 00 Disabled 01 Enabled during constant speed operation 02 Enabled during ac
9. 12 Second Accel Decel Time 13 Speed Hold 14 Increase Speed P4 00 must be set to 01 15 Decrease Speed P4 00 must be set to 01 16 Reset Speed to Zero P4 00 must be set to 01 17 PID Disable N O 18 PID Disable N C 99 Input Disable Use either 00 or 01 but not both Use interposing relays if more contacts are needed Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 23 Chapter 4 AC Drive Parameters IS Setting Explanations for parameters P3 02 P3 05 Setting 00 External Fault N O When an External Fault input signal is received the AC drive output will turn off the drive will display EF on the LED Display and the motor will Coast to Stop To resume normal operation the external fault must be cleared and the drive must be reset External Fault N O DI3 DI6 DI3 DI6 External Fault N O Close Drive receives external fault input signal DCM Setting 01 External Fault N C ZE anan DRET External Fault N C o pe DI3 DI6 External Fault N C Open Drive receives external fault input signal Setting 02 External Reset An External Reset has the same function as the Reset key on the digital keypad Use an External Reset to reset the drive after a fault AUTOMATION M I External Reset DI3 DI6 DI3 DI6 External Reset Close Drive receives external reset input signal DCM 4 24 GS2 Series AC Drive User Ma
10. GS 43P0 BR 1 GS2 43P0 125 GS 45P0 BR 1 GS2 45P0 125 GS 47P5 BR GS2 47P5 125 A 8 GS 4010 BR 1 GS2 4010 2 in series GS2 5010 Braking Resistor Connections warnine son RESET a Do not connect AC power to output terminals T1 T2 T3 Do not inspect components until LEDs are turned off for at least 1 min GS2 Series AC Drive User Manual 125 Resistor Appendix A Accessories ee Braking Resistor Dimensions Braking Resistor Dimensions mm Maximum weight g GS 20P5 BR 160 GS 21P0 BR 160 GS 22P0 BR f 750 GS 23P0 BR 750 GS 25P0 BR 930 GS 27P5 BR 1100 GS 41P0 BR 160 GS 42P0 BR 750 GS 43P0 BR 750 GS 45P0 BR B 930 GS 47P5 BR 1100 GS 4010 BR 2800 Part Number Figure 1 Q RING TERMINAL 150 2 H 0 5 TERMINAL 2t x 125 x 263 H 05 L1 2 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 9 Appendix A Accessories EMI Input Filters The EC Declaration of Conformity for the GS2 Series AC Drives was completed in conjunction with EMI Filters listed below CE compliance requires the use of EMI filters not available for 575V drives EMI Input Filter Specifications AC Drive Model EMI Filter Input Phase Filter Input Rating Filt
11. 02 Continue operation after momentary power loss speed search from Minimum Speed Note Also refer to P6 30 Line Start Lockout Note This parameter P6 02 will work only if the Source of Operation P3 00 is set to something other than 00 Operation determined by digital keypad Reverse Operation Inhibit Default Setting 00 Settings 00 Enable Reverse Operation 01 Disable Reverse Operation This parameter determines whether the AC Motor Drive can operate in the reverse direction GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters KEN Auto Voltage Regulation Default Setting 00 Settings 00 AVR enabled 01 AVR disabled 02 AVR disabled during decel 03 AVR disabled during Stop AVR function automatically regulates the AC drive output voltage to the Maximum Output Voltage PO 00 For instance if PO 00 is set at 200 VAC and the input voltage is at 200V to 264 VAC then the Maximum Output Voltage will automatically be regulated to 200 VAC Without AVR function the Maximum Output Voltage may vary between 180V to 264 VAC due to the input voltage varying between 180V to 264 VAC Selecting program value 2 enables the AVR function and also disables the AVR function during deceleration This offers a quicker deceleration AES Over Voltage Stall Prevention Range 00 Enable Over voltage Stall Prevention Default Setting 00 01 Disable Over voltage Stall Prevention During deceleration the AC drive DC
12. Feedback Signal Detection Time 0 0 to 3600 sec PID Feedback Loss 00 Warn and AC Drive Stop 01 Warn and Continue Operation Display Parameters User Defined Display Function Output Frequency Hz Motor Speed RPM Output Freq X P8 01 Output Current A 04 Motor Output Current Output Voltage V DC Bus Voltage V PID Setpoint PID Feedback Signal PV Frequency Setpoint Frequency Scale Factor Parameter can be set during RUN Mode 0 01 to 160 0 48 GS2 Series AC Drive User Manual GS2 Parameter Chapter 4 AC Drive Parameters ee Communications Parameters Description Default P9 00 Communication Address 01 to 254 01 P9 01 Transmission Speed 00 4800 baud 01 9600 baud 02 19200 baud 03 38400 baud 01 Communication Protocol 00 Modbus ASCII mode 7 data bits no parity 2 stop bits 01 Modbus ASCII mode 7 data bits even parity 1 stop bit 02 Modbus ASCII mode 7 data bits odd parity 1 stop bit 03 Modbus RTU mode 8 data bits no parity 2 stop bits 04 Modbus RTU mode 8 data bits even parity 1 stop bit 05 Modbus RTU mode 8 data bits odd parity 1 stop bit Transmission Fault Treatment 00 Display fault and continue operating 01 Display fault and RAMP to stop 02 Display fault and COAST to stop 03 No fault displayed and continue operating Time Out Detection 00 Disable 01 Enable
13. GS2 Series Drives User Manual A WARNING 7 Thank you for purchasing automation equipment from Automationdirect com doing business as AutomationDirect We want your new automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation Our
14. In This Chapter Ambient Conditions 2 2 Installation 4 44 240 08 ee bdo ae redo CE ee 2 3 Minimum Clearances and AirFlow 2 3 Dimensions 2 4 GS2 Circuit Connections 2 6 Bcc CERDOS 2 6 Main Circuit Wiring uoce siae Pa KK KK KK KK KK on KK KK KK woes 2 8 Control Terminal Wiring Ae RR RE KK KK KK KK Paar KK KK 2 10 Basic Wiring Diagram ser KK KEK KK KK KI KK KI KK KK KK KK 2 11 External Accessories 2 12 Chapter 2 Installation and Wiring Ez MM Ambient Conditions The AC drive should be kept in the shipping carton before installation In order to retain the warranty coverage the AC drive should be stored properly when it is not to be used for an extended period of time Some storage suggestions are e Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C Store within a relative humidity range of 096 to 9096 and non condensing environment e Store within an air pressure range of 86 kPA to 106 kPA Ambient Conditions 10 C to 50 C 14 F to 122 F for models below 7 5 hp 5 5 KW Ambient Temperature 10 C to 40 C 14 F to 104 F for models 7 5 hp 5 5 kW and higher Storage Temperature 20 to 60 C 4 F to 140 F Relative Humidity 0 to 90 non condensing Atmosphere Pressure 86 kPA to 106 k
15. RJ 12 6P4C Serial Comm Port RS485 RS 232C Interface Switches SW2 and SW3 l 2 GND B E must be set to RS232 for 6 1 rs EA an RS 232C connection CC f 5 45V RS23 RS 485 An RS 485 network cable can span up to 1000 meters 4000 feet For an RS 485 connection set the GS2 DIP switches SW2 and SW3 to RS485 RJ 12 6P4C Serial Comm Port RS485 1 RS 485 Interface Switches SW2 and SW3 2 GND E A Must be set to RS485 for 6 1 3 90 an RS 485 connection 4 SG SW3 SW2 rrr 5 5V RS23 The GS2 Series AC drive communication address is specified by P9 00 The third party device then controls each AC drive according to its communication address The GS2 Series AC drive can be setup to communicate on standard Modbus networks using the following transmission modes ASCII or RTU Using the Communication Protocol parameter P9 02 you can select the desired mode data bits parity and stop bits The mode and serial parameters must be the same for all devices on a Modbus network 5 30 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications Data Format ASCII Mode 10 bit character frame For 7 bit character P9 02 00 7 data bits no parity 2 stop bits Start 2 3 4 5 6 Stop Stop bit bit bit 7 bit character _ 10 bit character frame P9 02 01 7 data bits even parity 1 stop bit Start 2 3 4 5 6 Even Stop bit parity bit 7 b
16. e e EEE ar Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual FA ISOCON GS2 Comm Port E 4 SG FA ISOCON 5 13 Chapter 5 GS2 Modbus Communications RS 485 DLO6 DL260 RS 485 Connection Wiring 1200 Termination Resistor at both ends of network Y TXD RXD TXD RXD Connect shield to signal ground RTS Note The Termination Resistor a isn ry only on large runs DLOG DL260 TXD s necessary only on large runs CPU Port 2 Step 3 Set AC Drive Parameters The following parameters need to be set as shown in order to communicate properly P 3 00 03 or 04 Operation Determined by RS 232C RS 485 interface Keypad STOP is enabled 03 or disabled 04 P 4 00 05 Frequency determined by RS 232 RS 485 communication interface P 9 00 xx Communication address 1 254 unique for each device see P 9 00 P 9 01 01 9600 baud data transmission speed P 9 02 05 Modbus RTU mode lt 8 data bits odd parity 1 stop bit with a DirectLOGIC PLC There may be other parameters that need to be set to meet E Note The previous list of parameter settings is the minimum required to communicate the needs of your application Step 4 Configure the DirectLOGIC CPUs The DirectLOGIC CPUs must be configured to communicate with the GS2 Series AC drives This set up includes setting up the
17. 2 Annual 6 2 Monthly 6 2 Installation 2 3 Air Flow 2 3 Dimensions 2 4 Minimum Clearances 2 3 Inverter 1 3 J Jog Command Digital Input Jog Command 4 23 4 25 Serial Comm Jog Command 4 60 Jog Frequency 4 41 K Keypad 3 2 Keypad Cables A 25 Keypad Spare A 25 L Label Nameplate Information 1 3 LED Display 3 2 LED Indicators 3 2 Lower Bound of Output Frequency 4 49 M Maintenance 6 2 Manufacturer Model Information 4 61 Maximum Allowable Power Loss Time 4 48 Maximum Speed Search Current Level 4 48 Memory Addresses for Parameters 5 4 Mid point Frequency 4 20 Mid point Voltage 4 20 Minimum Clearances 2 3 Minimum Output Frequency 4 21 Minimum Output Voltage 4 21 Modbus ASCII 5 30 Modbus Communication with Third Party Devices 5 30 Modbus Communications 5 1 Modbus Connections to DL PLCs 5 12 Modbus Control PLC Programming 5 16 Modbus RTU 5 30 Model Information 4 61 Model Number Explanation 1 3 Momentary Power Loss 4 44 Motor Base Frequency 4 12 Motor Base RPM 4 12 Motor Maximum RPM 4 12 Motor Nameplate Amps 4 11 Motor Nameplate Voltage 4 11 Motor Parameters 4 11 Motors 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual I 3 Index Single Phase 2 7 Three Phase 1 3 Mounting Screw Holes 1 4 2 4 Multi Function Input Disable 4 29 Multi function Input Terminals 4 22 Multi function Output Terminals 4 30 Multi Speed Aut
18. 8 data bits odd parity 1 stop bit Transmission Fault Treatment Display fault and continue operating 01 02 03 Display fault and RAMP to stop Display fault and COAST to stop No fault displayed and continue operating Time Out Detection 00 01 Disable Enable Time Out Duration 0 1 to 60 0 seconds Parameter Lock 00 01 All parameters can be set and read All parameters are read only Restore to Default 99 Restores all parameters to factory defaults Block Transfer Parameter 1 PO 00 to P8 01 P9 99 Block Transfer Parameter 2 P0 00 to P8 01 P9 99 Block Transfer Parameter 3 PO 00 to P8 01 P9 99 Block Transfer Parameter 4 PO 00 to P8 01 P9 99 Block Transfer Parameter 5 P0 00 to P8 01 P9 99 Block Transfer Parameter 6 P0 00 to P8 01 P9 99 Block Transfer Parameter 7 PO 00 to P8 01 P9 99 Parameter can be set during RUN Mode 5 2 GS2 Series AC Drive User Manual GS2 Parameter Chapter 5 GS2 Modbus Communications es Communications Parameters continued Description Range Default P 9 18 Block Transfer Parameter 8 PO 00 to P8 01 P9 99 P 9 99 P 9 19 Block Transfer Parameter 9 PO 00 to P8 01 P9 99 P 9 99 P 9 20 Block Transfer Parameter 10 PO 00 to P8 01 P9 99 P 9 99 P 9 21 Block Transfer Parameter 11 PO 00 to P8 01 P9 99 P 9 99
19. D0 06AR power supply Inputs 20 AC inputs 90 120 VAC 5 isolated commons 4 inputs per common Outputs 16 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 4 isolated commons 4 points per common DL06 CPU 20 DC in 16 DC out 12 24VDC Power Supply Inputs 20 DC inputs 12 24 VDC DO 06DD1 D current sinking sourcing 5 isolated commons 4 inputs per common Outputs 16 DC outputs 12 24 VDC current sinking 1 0A pt max 4 commons non isolated 4 points per common DLO6 CPU 20 DC in 16 Relay out 110 220VAC Power Supply Inputs 20 DC inputs DO 06DR D 12 24 VDC current sinking sourcing 5 isolated commons 4 inputs per common Outputs 16 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 4 isolated commons 4 points per common DLOS DL06 DC Input Output Module D0 08CDD1 4 pt 12 24VDC current sinking sourcing input 1 common 4 pt 12 24VDC sinking output 0 3A point 1 2A module removable terminal no fuse B 2 GS2 Series AC Drive User Manual Appendix B Using GS2 AC Drives with DirectLOGIC PLCs FERMEUM DirectLOGIC PLC Modules for Use with GS2 AC Drives cont DL05 DLO6 DC Output Module DO 10TD1 10 pt 12 24 VDC current sinking output module 2 commons non isolated 5 pts per common 0 3A point 1 5A common removable terminal no fuse DO 16TD1 16 pt 12 24 VDC current sinking output module 2 commons non isolated 5 pts per common 0 3A point 1 5A common removable terminal no fu
20. P 8 xx The COMM LED indicates the AC drive is in Program Mode and displays the Communication Parameters group P 9 xx Function Keys PROGRAM ar FWD REV Ist Ed Rev C Pressing the PROGRAM key repetitively cycles through the parameter groups As you cycle through the parameter groups an LED indicator lights to show you which parameter group is selected Pressing the DISPLAY key cycles through the operational values of the AC drive when the AC drive is not in Program Mode When in Program Mode the Display key will display the value of the selected parameter Pressing the FWD REV key changes the direction in which the motor operates Pressing the RUN key starts the AC drive operation This key has no function if the AC drive is controlled by the external control terminals Press the UP DOWN arrow keys momentarily to change parameter settings These keys may also be used to scroll through different operating values or parameters Pressing the Up or Down key momentarily changes the parameter settings in single unit increments To quickly run through the range of settings press and hold the Up or Down key Press the ENTER key to view parameters and store parameter settings The STOP RESET key is used to stop AC drive operation If the AC drive has stopped due to a fault clear the fault first then press this key to reset the AC drive The POTENTIOMETER is for setting operation frequency 0 100 12 2
21. Skip Frequency 2 0 0 to 400 0 Hz Skip Frequency 3 0 0 to 400 0 Hz Skip Frequency Band 0 0 to 20 0 Hz DC Injection Current Level 00 to 100 96 DC Injection during Start up 0 0 to 5 0 sec DC Injection during Stopping 0 0 to 25 0 sec Start point for DC Injection Parameter can be set during RUN Mode 4 2 GS2 Series AC Drive User Manual 0 0 to 60 0 Hz Chapter 4 AC Drive Parameters ee Volts Hertz Parameters GS2 Parameter Description Range Default 00 General Purpose 01 High Starting Torque 02 Fans and Pumps 03 Custom P2 01 Slip Compensation 0 0 to 10 0 P2 02 Auto torque Boost 00 to 10 P2 04 Mid point Frequency 0 1 to 400 Hz 115V 230V 2 0 to 255V P2 05 Mid point Voltage 460V 2 0 to 510V 575V 2 0 to 637V P2 06 Min Output Frequency 0 1 to 20 0 Hz 115V 230V 2 0 to 50 0V P2 07 Min Output Voltage 460V 2 0 to 100 0V 575V 2 0 to 130 6V P2 08 PWM Carrier Frequency EE E x ds P2 00 Volts Hertz Settings Digital Parameters 00 Operation determined by digital keypad 01 Operation determined by external control terminals keypad STOP is enabled 02 Operation determined by external control Source of Operation Command terminals keypad STOP is disabled 03 Operation determined by RS 485 interface keypad STOP is enabled 04 Operation determined by RS 485 interface keypad STOP is disabled 00 DI1 FWD STOP
22. The AC drive output is abnormal When the output terminal is grounded short circuit current is 50 more than the AC drive rated current the AC drive power module may be damaged The short circuit protection is provided for AC drive protection not user protection Ground fault 1 Check whether the IGBT power module is damaged 2 Check for possible poor insulation at the output line External Base Block AC drive output is turned off When the external input terminal base block is active the AC drive output will be turned off Disable this connection and the AC drive will begin to work again 1st Ed Rev C Input Power 3 phase loss One phase of the input power is lost 12 2006 Check for possible poor connection on the input power line Check for possible loss of phase on input power line GS2 Series AC Drive User Manual 6 5 Chapter 6 Maintenance and Troubleshooting Warning Messages There are several Warning Messages that a GS2 AC Drive may give The GS2 AC Drive allows you to decide its response to these messages The descriptions of the Warning Messages are listed below Warning Messages Warning Descriptions Corrective Actions Communications Warning Illegal command code The command code received in the command message is not available for the AC drive Communications Warning Illegal data address The data address received in the command message is not av
23. These fuses or equivalent must be used on all installations where compliance with U L standards is required Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 2 7 Chapter 2 Installation and Wiring Main Circuit Wiring CA Ze eet e L1IL21L3 6 Do not connect AC power to output terminals T1 T2 T3 WARN l NG Do not inspect components until LEDs are turned off for Main Circuit Terminals at least 1 min Description Input Power AC Drive Output Dynamic Braking Resistor optional Ground Do not connect AC power to output terminals T1 T2 T3 Do not inspect components until LEDs are turned off for at least 1 min Output Power Connections D KA Ko KO W co z z po ze een m DI T2 T3 Bi B21 D T1 T2 T3 B1 B2 1 La De Power a Hi 1 phase Input Power 3 phase Input Power 115V Class 100 120V 10 50 60Hz 5 230V Class 200 240V 10 50 60Hz 5 Only models GS2 10P2 GS2 10P5 GS2 11P0 GS2 20P5 GS2 21P0 GS2 22P0 and GS2 23P0 are rated for 1 phase input power 3 phase Input Power Connections LI 12 L3 e HH ET 1025155 230V Class 200 240V 10 50 60 Hz 5 460V Class 380 480V 10 50 60 Hz 5 575V Class 500 600V 15 10 50 60 Hz 5 2 8 GS2 Series AC Drive User Manual Chapter 2 Installation and Wiring Ee Main Circuit Wiring continued Main Circuit Wiring Specifica
24. address 2103H END 1 END 0 LRC CHK 1 LRC CHK 0 RTU mode Command Message ADR END 1 END 0 ADR CMD Response Message CMD Starting data address Number of data Count by byte Number of data Count by word Content of data address 2102H CRC CHK Low CRC CHK High Content of data address 2103H 1st Ed Rev C 12 2006 CRC CHK Low CRC CHK High GS2 Series AC Drive User Manual 5 33 Chapter 5 GS2 Modbus Communications IS Command code 06H write 1 word For example writing 6000 1770H to address 0100H of the AC drive with address 01H ASCII mode Command Message Response Message Data Address Data Address Data Content LRC CHK 1 LRC CHK 1 LRC CHK 0 LRC CHK 0 END 1 END 1 END 0 END 0 RTU mode This is an example of using function code 16 for writing to multiple registers Command Message Response Message ADR ADR CMD CMD Starting data Starting data address address Number of data Number of registers Count by word Byte count CRC CHK Low CRC CHK High Content of data address 2000H Content of data address 2001H CRC CHK Low CRC CHK High 5 34 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications eee CHK check sum ASCII Mode LRC Longitudinal Redundancy Check is calculated by summing up modul
25. e The Baud Rate should be set at 9600 In the Stop Bits list box choose 1 In the Parity list box choose Odd Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 15 Chapter 5 GS2 Modbus Communications DirectLOGIC Modbus Ladder Programming The set up for all of the DirectLOGIC CPUs is very similar However there may be some subtle differences between CPUs Refer to the appropriate CPU User Manual for the specifics on your DirectLOGIC CPU The following ladder program shows some examples of how to control the GS2 AC drive through Modbus RTU The drive should be setup and tested for communications before it is connected to a load WARNING A drive should never be connected to a load until any applicable communication programs have been proven Note This program is for illustration purposes only and is not intended for a true application In many drive applications electromagnetic interference can sometimes cause frequent short duration communication errors Unless the application environment is perfect an occasional communication error will occur In order to distinguish between these non fatal transients and a genuine communication failure you may want to use the instructions as shown in Rungs 1 through 4 Rung 1 monitors the number of times that the PLC attempts to communicate with the AC drive When the PLC s communication attempts are successful SP116 will count up and SP117 will not count
26. utput Modules D4 08TR 8 pt 5 30 VDC or 5 250 VAC output module 8 Form A SPST relays 2 commons isolated 2A point 5A common removable terminal F4 08TRS 1 8 pt 12 30 VDC or 12 250 VAC isolated output module 4 Form A SPST and 4 Form C SPDT relays 8 commons isolated 10A point 40A module removable terminal F4 08TRS 2 8 pt 12 30 VDC or 12 250 VAC isolated output module 4 Form A SPST relays and 4 Form C SPDT relays 8 commons isolated 5A point 40A module replaceable fuses removable terminals D4 16TR 16 pt 5 30 VDC or 5 250 VAC output module 8 Form A SPST relays 2 commons isolated 1A point 5A common removable terminals DL405 Analog Input Modules F4 04ADS 4 channel isolated analog input module 12 bit resolution ranges 0 5V O 10V 1 5V 5V to 5V 10V to 10V 0 20mA 4 20mA F4 08AD 8 channel analog input module 12 bit resolution ranges 4 to 20mA 1 to 5V 0 to 20mA 0 to 5V 0 to 10V 5V to 5V 10V to 10V F4 16AD 2 16 channel analog input module 12 bit resolution ranges 0 5V 0 10V DL405 Analog Output Modules F4 04DAS 1 4 channel analog output module 16 bit resolution isolated range 4 to 20mA current sourcing F4 04DAS 2 4 channel analog output module 16 bit resolution isolated range 0 5V 0 10V F4 08DA 2 8 channel analog output module 12 bit resolution range 0 5V or 0 10V F4 16DA 2
27. 0 1 to 300 0 sec 4 4 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Ee Analog Parameters GS2 Parameter Description Range Default P4 00 Source of Frequency Command 00 01 02 03 04 05 Frequency determined by keypad potentiometer Frequency determined by digital keypad up down Frequency determined by 0 to 10V input on AI terminal with jumpers Frequency determined by 4 to 20mA input on AI terminal with jumpers Frequency determined by 0 to 20mA input on Al terminal with jumpers Frequency determined by RS 232C RS 485 communication interface 00 P4 01 00 Analog Input Offset Polarity 01 02 No Offset Positive Offset Negative Offset 00 P4 02 Analog Input Offset 0 0 to 100 0 0 0 P4 03 Analog Input Gain 0 0 to 300 0 100 0 P4 04 Enable Analog Input Reverse Motion 00 OT Forward Motion Only Reverse Motion Enable 00 P4 05 Loss of ACI Signal 4 20mA 00 01 02 Decelerate to OHz Stop immediately and display error code EF Continue operation by the last frequency command 00 00 Analog Output Signal 01 02 frequency Hz Current A PV 00 Analog Output Gain 00 to 20096 100 Jog Presets 0 0 to 400 0 Hz Multi Speed 1 0 0 to 400 0 Hz Multi Speed 2 0 0 to 400 0 Hz Multi Speed 3 0 0 to 400 0 Hz Multi Speed 4
28. 3ph 2hp 23 GS2 53P0 575V 3ph 3hp 24 GS2 55P0 575V 3ph 5hp 25 GS2 57P5 575V 3ph 7 5hp 26 GS2 5010 575V 3ph 10hp Parameter can be set during RUN Mode 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 3 Chapter 5 GS2 Modbus Communications IS GS2 Parameter Memory Addresses Parameter Memory Addresses GS2 Parameter Modbus Description Hexadecimal Decimal Motor Parameter Addresses P 0 00 Motor Nameplate Voltage 0000 40001 P 0 01 Motor Nameplate Amps 0001 40002 P 0 02 Motor Base Frequency 0002 40003 P 0 03 Motor Base RPM 0003 40004 P 0 04 Motor Maximum RPM 0004 40005 Ramp Parameter Addresses P 1 00 Stop Methods 0100 40257 P 1 01 Acceleration Time 1 0101 40258 P 1 02 Deceleration Time 1 0102 40259 P 1 03 Accel S curve 0103 40260 P 1 04 Decel S curve 0104 40261 Acceleration Time 2 0105 40262 Deceleration Time 2 0106 40263 Select method to use 2nd Accel Decel 0107 40264 Accel 1 to Accel 2 frequency transition 0108 40265 Decel 2 to Decel 1frequency transition 0109 40266 Skip Frequency 1 010A 40267 Skip Frequency 2 010B 40268 Skip Frequency 3 010C 40269 Skip Frequency Band 0111 40274 DC Injection Current Level 0112 40275 DC Injection during Start up 0114 40277 DC Injection during Stopping 0115 40278 Start point for DC Injection 0116 40279 Volts Hertz Parameter Addresses Volts Hertz Settings 0200 40513 Slip Compensation 0201 4051
29. AVA Block Transfer Parameter 7 Range P0 00 to P8 01 P9 99 Default Setting P9 99 Block Transfer Parameter 8 Range P0 00 to P8 01 P9 99 Default Setting P9 99 Block Transfer Parameter 9 Range P0 00 to P8 01 P9 99 Default Setting P9 99 4 58 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Wl 4 Block Transfer Parameter 10 Range P0 00 to P8 01 P9 99 Default Setting P9 99 WA Block Transfer Parameter 11 Range P0 00 to P8 01 P9 99 Default Setting P9 99 IA Block Transfer Parameter 12 Range P0 00 to P8 01 P9 99 Default Setting P9 99 WF Block Transfer Parameter 13 Range P0 00 to P8 01 P9 99 Default Setting P9 99 WEZI 4 Block Transfer Parameter 14 Range P0 00 to P8 01 P9 99 Default Setting P9 99 ES Block Transfer Parameter 15 Range P0 00 to P8 01 P9 99 Default Setting P9 99 KA Serial Comm Speed Reference Range 0 0 to 400 0 Hz Default Setting 60 0 This parameter is used to set the Frequency Command when the AC drive is controlled by communication interface Note In order for this parameter to function the Source of Frequency Command P4 00 must be set to 05 m Ve N N Serial Comm RUN Command Range 00 Stop Default Setting 00 01 Run WK Serial Comm Direction Command Range 00 Forward Default Setting 00 01 Reverse 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 59 Chapter 4 AC Drive Parameters EEE Serial Comm Extern
30. Configuration may ONLY be MP1 xx Ramps Go used to create a new Bro Vols Hertz configuration Once created and saved a configuration built with the Quick Start Configuration method may be edited using the Detailed or Schematic View methods Gave Bl p3 Digital EFi Analog Bl p7 PID Bro Display Drive Status Offline E Off Line A 22 GS2 Series AC Drive User Manual Appendix A Accessories el Software Configuration Methods continued Detailed Configuration The Detailed Configuration method provides AC drive parameter access in a tabbed dialog format Detailed Configuration can be used for new or existing configurations ER GS AC Drive Configuration Software Current Config File GS2 M_1 C gse 10 x File Drive View Utilities Window Help DJen lge F w e 9 SS Detailed Config Current Drive Model GS2 21P0 Rev 1 06 P 0 00 P 0 04 P0 00 Motor Nameplate Voltage P0 01 Motor Nameplate Amps P0 02 Motor Base Frequency P0 03 Motor Base RPM P0 04 Motor Maximum RPM P0 05 Not used for selected drive rev P0 06 Not used for selected drive rev P0 07 Not used for selected drive rev Red label indicates value different from Parameter s default Drive Status Offline g Off Line Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 23 Appendix A Accessories IS Software Configuration Methods continued Schematic View Configurati
31. DI2 REV STOP 01 DI1 RUN STOP DI2 REV FWD ak EE 02 DIT RUN momentary N O DI2 REV FWD DI3 STOP momentan N C Parameter can be set during RUN Mode Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 3 Chapter 4 AC Drive Parameters Ki Digital Parameters cont GS2 Parameter Description Range Default P3 02 Multi function Input DI3 Multi function Input D14 Multi function Input DI5 Multi function Input DI6 External Fault N O External Fault N C External Reset Multi Speed PID SP Bit 1 Multi Speed PID SP Bit 2 Multi Speed PID SP Bit 3 Reserved Reserved Reserved Jog External Base Block N O External Base Block N C Second Accel Decel Time Speed Hold Increase Speed Decrease Speed Reset Speed to Zero PID Disable N O PID Disable N C Input Disable Multi Function Output Terminal 1 Multi Function Output Terminal 2 AC Drive Running AC Drive Fault At Speed Zero Speed Above Desired Frequency Below Desired Frequency At Maximum Speed Over torque detected 08 Above Desired Current Below Desired Current 10 PID Deviation Alarm Desired Frequency 0 0 to 400 0 Hz Desired Current 0 0 to Drive Rated Amps PID Deviation Level 1 0 to 50 0 PID Deviation Time Parameter can be set during RUN Mode
32. GS 51P0 LR 2 3 20 0 mH G52 51P0 in out 3ph 575V GS 52P0 LR 4 3 9 10 mH GS2 52P0 in out 3ph 575V Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 3 Appendix A Accessories IS Line Reactor Dimensions AC Line Reactor Dimensions inches Mtg Slot Hole Size GS 10P2 LR 0 28 x 0 63 GS 10P5 LR 0 28 x 0 63 GS 11PO LR 0 28 x 0 63 GS 20P5 LR 1PH 0 28 x 0 63 GS 20P5 LR 3PH 0 28 x 0 63 GS 21P0 LR 1PH 0 28 x 0 63 GS 21P0 LR 3PH 0 28 x 0 63 GS 22P0 LR 1PH 0 28 x 0 63 GS 22P0 LR 3PH 0 28 x 0 63 GS 23P0 LR 1PH 0 28 x 0 63 GS 23P0 LR 3PH 0 28 x 0 63 GS 25P0 LR 0 28 x 0 63 GS 27P5 LR 0 28 x 0 63 GS 41P0 LR 0 28 x 0 63 GS 42P0 LR 0 28 x 0 63 GS 43P0 LR 0 28 x 0 63 GS 45P0 LR 0 28 x 0 63 GS 47P5 LR 0 28 x 0 63 GS 4010 LR 0 28 x 0 63 GS 51P0 LR 0 28 x 0 63 GS 52P0 LR 0 28 x 0 63 Part Number Lag W i Top View MTG Mounting Holes aw Fi O O T Le E Label D UB en O O dB A AC Line Reactor Dimensions A 4 GS2 Series AC Drive User Manual Appendix A Accessories Line Reactor Applications and Connections Input Side of AC Drive When installed on the input side of the AC Drive line reactors will reduce line notching and limit current and vo
33. GS2 drive models Part Number Drive Model Phase Dimen sions Fuse Rating Replacement Fuses GS 10P2 FKIT 1P GS2 10P2 1 GS 10P5 FKIT 1P GS2 10P5 1 GS 11P0 FKIT 1P GS2 11P0 1 GS 20P5 FKIT 1P GS2 20P5 1 GS 20P5 FKIT 3P GS2 20P5 3 Figure 1 300V 20A GS 10P2 FUSE 1P GS 10P5 FUSE 1P GS 11P0 FUSE 1P GS 20P5 FUSE 1P GS 21P0 FKIT 1P GS2 21P0 1 Figure 2 300V TOA GS 20PS FUSE 3P GS 21P0 FKIT 3P GS2 21P0 3 Figure 1 300V 30A GS 21P0 FUSE 1P GS 22P0 FKIT 1P GS2 22P0 1 Figure 2 300V 20A GS 21P0 FUSE 3P GS 22P0 FKIT 3P GS2 22P0 3 Figure 1 300V 45A GS 22P0 FUSE 1P GS 23P0 FKIT 1P GS2 23P0 1 Figure 2 300V 25A GS 22P0 FUSE 3P GS 23P0 FKIT 3P GS2 23P0 3 Figure 1 300V 60A GS 23P0 FUSE 1P GS 25P0 FKIT GS2 25P0 3 GS 27P5 FKIT GS2 27p5 3 Figure 2 300V 40A GS 23P0 FUSE 3P 300V 60A GS 25P0 FUSE GS 41P0 FKIT GS2 41P0 3 Figure 3 300V 100A GS 27P5 FUSE GS 42PO FKIT GS2 42P0 3 GS 43PO FKIT GS2 43P0 3 GS 45P0 FKIT GS2 45P0 3 GS 47P5 FKIT GS2 47P5 3 Figure 4 600V 010A GS 41P0 FUSE 600V 15A GS 42P0 FUSE 600V 20A GS 43P0 FUSE 600V 930A GS 45P0 FUSE GS 4010 FKIT 1st Ed Rev C 12 2006 GS2 4010 3 Figu
34. Input Terminals DI DI2 Default Setting 00 Settings 00 DIT FWD STOP DI2 REV STOP 01 DI1 RUN STOP DI2 REV FWD 02 DI1 RUN N O latching input DI2 REV FWD DI3 STOP N C latching input Note Multi function Input Terminals DIT and DI2 do not have separate parameter designations DIT and DI2 must be used in conjunction with each other to operate two and three wire control P3 01 Setting 00 Result E FWD STOP nh D REV STOP SC DI2 4 22 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters P3 01 Setting OT P3 01 Setting 02 Ua DI1 RUN command E Latching input N O RUN STOP 71 DH DI1 RUN STOP select Runs when closed DI2 FWD REV select Open Stop Open FWD Close Run DIS Close REV DI2 FWD REV select FWD REV o6 DI3 STOP command Open FWD Latching input N C Close REV DCM Stops when open ER Multi Function Input DI3 Default Setting 00 EREI Multi Function Input D14 Default Setting 03 EAZI Multi function Input DIS Default Setting 04 EROE Multi function Input DI6 Settings for P3 02 to P3 05 Default Setting 05 00 External Fault N O 01 External Fault N C 02 External Reset 03 Multi Speed PID SP Bit 1 04 Multi Speed PID SP Bit 2 05 Multi Speed PID SP Bit 3 06 Reserved 07 Reserved 08 Reserved 09 Jog 10 External Base Block N O 11 External Base Block N C
35. KK KK KK 1 2 Who Should Read This Manual 4 0 gh Rims 1 2 Supplemental Publications 244 d R9 ch E EH KK KK RC 1 2 Technical SUpport sS l kala anka n kl kk ki kU kk al de k 1 2 Special ils PPP 1 2 GS2 AC Drive Introduction 1 3 Purpose of DINGS ii dp KK KK KK KK KK KK 1 3 Unpacking MP C Erer EE EE 1 3 Model Explanation NEES KK KK KK KK KK 1 3 Nameplate Information 342 99999 4 KK KK KK KK KK KK KK KK KK 1 3 External Parts and Labels 25 55 NA KK KK KK tie ca 1 4 GS2 AC Drive Specifications 1 5 Chapter 1 Getting Started IS Manual Overview Overview of this Publication The GS2 AC Drive User Manual describes the installation configuration and methods of operation of the GS2 Series AC Drive Who Should Read This Manual This manual contains important information for those who will install maintain and or operate any of the GS2 Series AC Drives Supplemental Publications The National Electrical Manufacturers Association NEMA publishes many different documents that discuss standards for industrial control equipment Global Engineering Documents handles the sale of NEMA documents For more information you can contact Global Engineering Documents at 15 Inverness Way East Englewood CO 80112 5776 1 800 854 7179 within the U S 303 397 7956 international www global ihs com NEMA documents that might assist with your AC drive systems are Application G
36. Number GS2 47P5 T101001 575V models are NOT CE compliant Barcode Automationdirect com Inc 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual 1 3 Chapter 1 Getting Started External Parts and Labels o a e AUTOMATION SS ke 6 Nameplate Label Mounting Screw Holes Ventilation Slots 4 Upper Cover Digital Keypad 6 Lower Cover DIP Switches Input Power Terminals Do not connect AC power to output terminals T1 T2 T3 Do not inspect components until LEDs are turned off for atleast 1 min 9 Control Input Output Terminals Output Power Terminals Do not connect AC power to output terminals T1 T2 T3 Do not inspect components until LEDs are turned off for atleast 1 min Za Za GEN Za Za 8 W 28 28 1 4 GS2 Series AC Drive User Manual Chapter 1 Getting Started Ee GS2 AC Drive Specifications 115V Class Model Name GS2 xxx 10P2 10P5 11P0 0 25 0 5 1 0 kW 0 2 0 4 0 75 Rated Output Current A 1 6 2 5 4 2 Maximum Output Voltage Three phase 200 to 240V x2 of input voltage Rated Output Frequency 0 1 to 400 Hz Rated Voltage Frequency Single phase 100 to 120 VAC 50 60Hz Input Rated Input Current A 6 9 16 Rating Voltage Frequency Tolerance Voltage 10 Frequency 5 Short Circuit Withstand A rms symmetrical Watt Loss 100 ON 34 Weight Ibs i 3 6 Maximum Motor
37. OCd Over current during steady state OCn 15 Ground fault or fuse failure GFF 16 17 18 19 20 Reserved Input power 3 phase loss External Base Block bb Auto Adjust accel decel failure CFA Software protection code codE GS2 Series AC Drive User Manual 4 7 Chapter 4 AC Drive Parameters Ki GS2 Parameter PID Parameters Description Range Default Input Terminal for PID Feedback 00 Inhibit PID operation 01 Forward acting heating loop PID feedback PV from AVI 0 to 10V 02 Forward acting heating loop PID feedback PV from ACI 4 to 20mA 03 Reverse acting cooling loop PID feedback PV from AVI 0 to 10V 04 Reverse acting cooling loop PID feedback PV from ACI 4 to 20mA PV 100 Value 0 0 to 999 PID Setpoint Source 00 Keypad 01 Serial Communications Keypad PID Setpoint 0 0 to 999 PID Multi setpoint 1 0 0 to 999 PID Multi setpoint 2 0 0 to 999 PID Multi setpoint 3 0 0 to 999 PID Multi setpoint 4 0 0 to 999 PID Multi setpoint 5 0 0 to 999 PID Multi setpoint 6 0 0 to 999 PID Multi setpoint 7 0 0 to 999 Proportional Control 0 0 to 10 0 Integral Control 0 00 to 100 0 sec Derivative Control 0 00 to 1 00 sec Upper Bound for Integral Control 00 to 100 Derivative Filter Time Constant 0 0 to 2 5 sec PID Output Frequency Limit 00 to 11096
38. ODH END 0 LF OAH A silent interval of more than 10 ms ADR Communication Address 8 bit address CMD Command Code 8 bit command DATA n 1 Contents of data n x 8 bit data n 25 CRC CHK Low CRC CHK High END A silent interval of more than 10 ms CRC check sum 16 bit check sum consists of 2 8 bit characters ADR Communication Address Valid communication addresses are in the range of 0 to 254 Communication address equals to 0 means broadcast to all AC drives in which case the drives will not reply any message to the master device For example communication to AC drive with address 16 decimal ASCII mode ADR 1 ADR 0 1 0 gt 1 31H 0 30H RTU mode ADR 10H 5 32 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications Ee CMD Command code and DATA data characters The format of data characters depends on the command code The available command codes are described as followed Command code 03H read N words The maximum value of N is 12 For example reading continuous 2 words from starting address 2102H of the AC drive with address 01H ASCII mode Command Message STX Response Message ADR 1 ADR 0 CMD 1 CMD 0 Starting data address Number of data Count by byte Content of starting Number of data Count by word data address 2102H Content data LRC CHK 1 LRC CHK 0
39. Output Output Rating 5kA 120 VAC 230V Class Model Name GS2 xxx 20P5 21P0 22P0 23P0 25P0 27P5 0 5 1 0 2 0 3 0 5 0 7 9 KW 04 075 1 5 2 2 37 5 5 Rated Output Current A 2 5 5 0 7 0 10 17 25 Maximum Output Voltage Three phase 200 to 240V proportional to input voltage Rated Output Frequency 0 1 to 400 Hz Single Three phase Three phase Rated Voltage Frequency 200 208 220 230 240 VAC 200 208 220 230 240 50 60 Hz VAC 50 60 Hz es Rated Input Current A 6 3 3 2 11 5 6 3 15 7 9 0 27 12 5 19 6 28 R Voltage Frequency Tolerance Voltage 10 Frequency 5 Short Circuit Withstand A rms symmetrical Watt Loss 100 W 77 111 185 Weight Ibs a7 8 5 8 5 Maximum Motor Output Output Rating 5kA 240 VAC 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual 1 5 Chapter 1 Getting Started IS GS2 AC Drive Specifications continued 460V Class Model Name GS2 xxx 41PO 42PO 43PO 45PO 47P5 4010 1 0 2 0 3 0 5 0 7 5 10 KW 0 8 1 5 22 4 0 5 5 7 5 Rated Output Current A 3 0 4 0 5 0 8 2 13 18 Maximum Output Voltage Three phase 380 to 480V proportional to input voltage Rated Output Frequency 0 1 to 400 Hz Three phase 380 400 415 440 460 480 VAC 50 60Hz Maximum Motor Output Output Rating
40. P 9 22 Block Transfer Parameter 12 PO 00 to P8 01 P9 99 P 9 99 P9 23 Block Transfer Parameter 13 PO 00 to P8 01 P9 99 P 9 99 P 9 24 Block Transfer Parameter 14 PO 00 to P8 01 P9 99 P 9 99 P925 Block Transfer Parameter 15 PO 00 to P8 01 P9 99 P 9 99 P 9 26 Serial Comm Speed Reference 0 0 to 400 0 Hz 60 0 P 9 27 Serial Comm RUN Command 00 Stop 01 Run 00 P 9 28 Serial Comm Direction Command 00 Forward 01 Reverse 00 P 9 29 Serial Comm External Fault 00 No fault 01 External fault 00 P 9 30 Serial Comm Fault Reset 00 No action 01 Fault Reset 00 P 9 31 Serial Comm JOG Command 00 Stop 01 Jog 00 P 9 39 Firmware Version K EN P 9 41 GS Series Number 01 GS1 02 GS2 03 GS3 Manufacturer Model Information 00 GS2 20P5 01 GS2 21P0 02 GS2 22P0 03 GS2 23P0 04 GS2 25P0 05 GS2 27P5 06 Reserved 07 GS2 41P0 08 GS2 42P0 09 GS2 43P0 10 GS2 45P0 11 GS2 47P5 12 GS2 4010 230V 1ph 3ph 0 5hp 230V 1ph 3ph 1hp 230V 1ph 3ph 2hp 230V 1ph 3ph 3hp 230V 3ph 5hp 230V 3ph 7 5hp 460V 3ph 1hp 460V 3ph 2hp 460V 3ph 3hp 460V 3ph 5hp 460V 3ph 7 5hp 460V 3ph 10hp 13 GS2 10P2 115V 1ph 0 25hp 14 GS2 10P5 115V 1ph 0 5hp 15 GS2 11PO 115V 1ph 1hp 16 20 Reserved 21 GS2 51P0 575V 3ph 1hp 22 GS2 52P0 575V
41. PID operation SS oma E W GG Setting 17 PID Disable N O DI3 DI6 Setting 18 PID Disable N C DI3 DI6 PID Disable N O or N C DI3 DI6 4 28 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Setting 99 Multi Function Input Disable Setting a Multi Function Input to 99 will disable that input The purpose of this function is to provide isolation for unused Multi Function Input Terminals Any unused terminals should be programmed to 99 to make sure they have no effect on drive operation E Note Any unused terminals should be programmed to 99 to make sure they have no effect on drive operation Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 29 Chapter 4 AC Drive Parameters MEE Multi function Output Terminal 1 Default Setting 00 ZAPA Multi function Output Terminal 2 Default Setting 01 Settings for P3 11 to P3 12 Settings 00 AC Drive Running 01 AC Drive Fault 02 At Speed 03 Zero Speed 04 Above Desired Frequency P3 16 05 Below Desired Frequency P3 16 06 At Maximum Speed P0 02 07 Over Torque Detected 08 Above Desired Current P3 17 09 Below Desired Current P3 17 10 PID Deviation Alarm P3 18 and P3 19 Setting Function Explanations 00 AC Drive Running The terminal will be activated when there is an output from the drive 01 AC Drive Fault The terminal will be activated when one of the faults listed under paramete
42. Rated Voltage Frequency Input Rated Input Current A 5 7 6 0 8 5 14 Rating Voltage Frequency Tolerance Voltage 1096 Frequency 5 Short Circuit Withstand A rms symmetrical Watt Loss 100 I W 102 170 Weight Ibs i i 3 7 8 5 5kA 480 VAC 575V Class Model Name GS2 xxx 51PO 52PO 53PO 55PO 57P5 5010 HP 1 0 2 0 3 0 5 0 7 5 10 kW 075 1 5 22 3 7 5 5 7 5 Rated Output Current A 17 3 0 4 2 6 6 9 9 12 2 Maximum Output Voltage Three phase 500 to 600V proportional to input voltage Rated Output Frequency 0 1 to 400 Hz Rated Voltage Frequency Three phase 500 to 600V Input Rated Input Current A 4 2 5 9 7 0 10 5 Rating Voltage Frequency Tolerance Voltage 15 to 10 Frequency 5 Short Circuit Withstand A rms symmetrical Watt Loss 100 I W 83 132 Weight Ibs 4 4 7 0 Maximum Motor Output Output Rating 5kA 600 VAC 1 6 GS2 Series AC Drive User Manual Chapter 1 Getting Started eee General Specifications Control Characteristics Control System Pulse Width Modulation Carrier frequency 1 12 kHz Rated Output Frequency 1 0 to 400 0 Hz Output Frequency Resolution 0 1 Hz Overload Capacity 150 of rated current for 1 minute Torque Characteristics Includes auto torque boost auto slip compe
43. Setting 00 Settings 00 All parameters can be set and read 01 All parameters are read only HUH Restore to Default Settings O or 99 Default Setting 00 se Setting 99 restores all parameters to factory defaults ee Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 57 Chapter 4 AC Drive Parameters P9 11 Block Transfer Parameter 1 Range P0 00 to P8 01 P9 99 Default Setting P9 99 The sequential block transfer parameters P9 11 through P9 25 allow you to group various miscellaneous non sequential parameters so that only one PLC programming write instruction is required to update those parameters instead of three separate write instructions e Example Writing directly to three non sequential parameters P1 00 P1 02 and P1 04 requires three separate write instructions from the PLC However those drive parameters can be updated with only one PLC write instruction to the sequential transfer blocks P9 11 through P9 13 if P9 11 is set to P1 00 P9 12 is set to P1 02 and P9 13 is set to P1 04 VAPE Block Transfer Parameter 2 Range P0 00 to P8 01 P9 99 Default Setting P9 99 MES Block Transfer Parameter 3 Range P0 00 to P8 01 P9 99 Default Setting P9 99 Block Transfer Parameter 4 Range P0 00 to P8 01 P9 99 Default Setting P9 99 EI Block Transfer Parameter 5 Range P0 00 to P8 01 P9 99 Default Setting P9 99 Block Transfer Parameter 6 Range P0 00 to P8 01 P9 99 Default Setting P9 99
44. Setting 00 This parameter is used whenever the motor and load need to be accelerated more smoothly The Accel S Curve may be set from 0 to 7 to select the desired acceleration S Curve Frequency Time characteristics characteristics P 1 03 00 P 1 04 00 Accel S curve Disabled Decel S curve Disabled Time Accel Time Decel Time 1or2 1or2 4 14 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters ARZI Decel S Curve Range 00 to 07 Default Setting 00 This parameter is used whenever the motor and load need to be decelerated more smoothly The Decel S Curve may be set from 00 to 07 to select the desired deceleration S Curve Note From the diagram shown below the original setting accel decel time will be for reference when the function of the S curve is enabled The actual accel decel time will be determined based on the S curve selected 1 to 7 P 1 03 P 1 04 Frequency N LZ Time 1 CL S curve is disabled in 1 2 P 1 03 sets S curve for 3 P 1 04 sets S curve for 4 ARS Acceleration Time 2 Range 0 1 to 600 sec Default Setting 10 0 eThe Second Acceleration Time determines the time for the AC drive to accelerate from 0 RPM to Maximum Motor RPM P0 04 Acceleration Time 2 P1 05 can be selected using a multi function input terminal or frequency transition P1 07 P1 06 Deceleration Time 2 Range 0 1 to 600 sec Default Setting 30 sec e The Second Dec
45. When the potentiometer is at its lowest value OV OmA or 4mA the set point frequency will be at 10Hz When the potentiometer is at its maximum value 10V or 20mA the set point frequency will be at 60Hz Minimum Frequency Reference 10Hz Maximum Frequency Reference 60Hz Calculations 1750 RPM M 9 E Gore A ax Output Frequency 1750 RPM x 60Hz 10Hz nalog Offset 96 60Hz x 100 0 o C Analog Gain GOHz x 100 83 3 60Hz 10Hz D Mid point Frequency ENS NN 10Hz G5Hz Parameter Settings ies P4 01 01 Positive Input Offset Polarity P4 02 16 7 16 7 Analog Input Offset P4 03 83 3 83 3 Analog Input Gain P4 04 00 Forward Motion Only Results Maximum Output 35 Frequency 60Hz 10Hz 10 Hz 60 Positive Offset OH OV 10V Z oy 5V 10V OmA 20mA OmA 10mA 20mA 4mA 20mA 4mA 12mA 20mA Potentiometer Scale 4 36 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Example 3 Forward and Reverse Operation In this example the potentiometer is programmed to run a motor full speed in both forward and reverse direction The frequency reference will be OHz when the potentiometer is positioned at mid point of its scale Parameter P4 04 must be set to enable reverse motion reverse frequency reference should be shown using a negative number Pay special E Note When calculating the values for the Analog Input using reverse motion the
46. Write Enable C11 RST Speed Direction Fault Reset Writes Finished C13 RST Continued next page 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 25 Chapter 5 GS2 Modbus Communications IS DirectLOGIC Modbus Ladder Programming cont Rungs 14 through 16 check for a Run Command change write it to the drive store the new value in the program register and reset the enable control relays This rung monitors the Run Command for changes If a change is detected a write sequence is enabled to write the new value to the drive Speed Ref Write Enable Run CMD New C10 V3001 Run CMD Retain V3011 14 Run CMD Run CMD Write Enable Write Enable C12 SET C12 This rung writes the new Run Command to the drive DL250 1 260 Run Command Comm Write Enable SP116 C12 15 l The Run Command has its own separate write instruction in order to prevent a new Speed Reference l Direction External Fault or Fault l Reset Command from causing a l previous Run Command to be I rewritten to the drive and overwritng a keypad Stop Command I For P3 00 03 serial comm I with keypad STOP enabled Run Command Write Finished C14 SET When the Run Command write is complete this rung updates the Run Command retained value with the new value and resets the Write Enable Run Command Run Command Write Enable Write Finished C12 C14 16 User Data Wor
47. a motor that is driving a conveyor The coefficient K determines the multiplying factor for the user defined unit e The display value is calculated as follows Display value output frequency x K e The display window is only capable of showing four digits but P8 01 can be used to create larger numbers The display window uses decimal points to signify numbers up to five digits as explained below DISPLAY NUMBER REPRESENTED 9999 The absence of a decimal point indicates a four digit integer 999 9 A single decimal point between the middle and the right most numbers is a true decimal point it separates ones and tenths as in 300 5 three hundred and one half 9999 A single decimal point after the right most number is not a true decimal point instead it indicates that a zero follows the right most numbers For example the number 12340 would be displayed as 1234 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 55 Chapter 4 AC Drive Parameters Communication Parameters P9 00 Communication Address Range 01 to 254 Default Setting 01 e If the AC drive is controlled by serial communication the communication address must be set via this parameter Oe RS 485 01 02 03 AUTOMATION AUTOMATION AUTOMATION DIRECT DIRECT DIRECT Modbus Device WAIE Transmission Speed Range 00 to 03 Default Setting 01 Setting 00 4800 baud data transmiss
48. already applied Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 49 Chapter 4 AC Drive Parameters P6 31 Present Fault Record HENRI Second Most Recent Fault Record HE Third Most Recent Fault Record HK N Fourth Most Recent Fault Record HK Fifth Most Recent Fault Record HI Sixth Most Recent Fault Record Settings for P6 31 P6 36 00 No Fault occurred 01 Over current oc 02 Over voltage ov 03 Overheat oH 04 Overload oL 05 Overload 1 oL1 06 Overload 2 oL2 07 External Fault EF 08 CPU failure 1 CF1 09 CPU failure 2 CF2 10 CPU failure 3 CF3 11 Hardware Protection Failure HPF 12 Over current during accel OCA i3 Over current during decel OCd 14 Over current during steady state OCn 15 Ground fault or fuse failure GFF 16 Reserved 17 Input Power 3 phase loss 18 External Base Block bb 19 Auto Adjust Accel decel failure CFA 20 Software protection code co 4 50 GS2 Series AC Drive User Manual Default Setting 00 Chapter 4 AC Drive Parameters PID Parameters MAUS Input Terminal for PID Feedback Default Setting 00 Settings 00 Inhibit PID operation 01 Forward acting heating loop PID feedback PV from AVI 0 to 10V 02 Forward acting heating loop PID feedback PV from ACI 4 to 20mA 03 Reverse acting cooling loop PID feedback PV from AVI 0 to 10V 04 Reverse acting cooling loop PID feedback PV from ACI 4 to 20mA Forw
49. excessive load on the motor When this function is enabled the AC drive will stop accelerating and maintain a constant output frequency The AC drive will only resume acceleration when the current drops below the maximum value P6 11 Over Current Stall Prevention During Operation Range 20 to 200 Default Setting 150 e During steady state operation with motor load rapidly increasing the AC drive output current may exceed the limit specified in P6 11 When this occurs the output frequency will decrease to maintain a constant motor speed The drive will accelerate to the steady state output frequency only when the output current drops below the level specified by P6 11 Output current Output current Over current Over current detection detection level level P 6 10 P 6 11 time time Output frequency output freq time time Over current Stall Prevention Over current Stall Prevention during Acceleration during Operation Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 47 Chapter 4 AC Drive Parameters N t ya Maximum Allowable Power Loss Time Range 0 3 to 5 0 sec Default Setting 2 0 During a power loss if the power loss time is less than the time defined by this parameter the AC drive will resume operation If the Maximum Allowable Power Loss Time is exceeded the AC drive output is turned off KAES Base Block Time for Speed Search Range 0 3 to 5 0 s
50. is recommended that a qualified technician perform a regular inspection of the AC drive Some items should be checked once a month and some items should be checked yearly Before the inspection always turn off the AC Input Power to the unit Wait at least 2 minutes after all display lamps have turned off and then confirm that the capacitors have fully discharged by measuring the voltage between B1 and Frame Ground using a multimeter set to measure DC voltage WARNING Disconnect AC power and ensure that the internal capacitors have fully discharged before inspecting the AC drive Monthly Inspection Check the following items at least once a month 1 Make sure the motors are operating as expected Make sure the installation environment is normal Make sure the cooling system is operating as expected Check for irregular vibrations or sounds during operation Make sure the motors are not overheating during operation S Ul E C N Check the input voltage of the AC drive and make sure the voltage is within the operating range Check the voltage with a voltmeter Annual Inspection Check the following items once annually 1 Tighten and reinforce the screws of the AC drive if necessary They may loosen due to vibration or changing temperatures 2 Make sure the conductors and insulators are not corroded and damaged 3 Check the resistance of the insulation with mega ohm meter 4 Check the capacitors and relays may require
51. loss is greater than if using an inverter duty motor 2 Avoid running a standard induction motor at low speed which may cause the motor temperature to exceed the motor rating due to limited airflow produced by the motor s fan 3 When the standard motor operates at low speed the output load must be decreased 4 If 10096 output torque is desired at low speed it may be necessary to use a special inverter duty rated motor Short Circuit Withstand Current Suitable for use on a circuit capable of delivering not more than 5 000 rms symmetrical Amperes The maximum voltage is 120 240 480 and 600V for all 115 230 460 and 575V models respectively An optional line reactor can be installed in the incoming power circuit to reduce the available short circuit current Applicable Codes All GS2 Series AC drives are Underwriters Laboratories Inc UL and Canadian Underwriters Laboratories CUL listed and therefore comply with the requirements of the National Electrical Code NEC and the Canadian Electrical Code CEC Installation intended to meet the UL and cUL requirements must follow the instructions provided in Wiring Notes as a minimum standard Follow all local codes that exceed UL and cUL requirements Refer to the technical data label affixed to the AC drive and the motor nameplate for electrical data The Fuses and Fuse Kits section in APPENDIX A lists the recommended fuse part number for each GS2 Series part number
52. lost before an error is generated Setting this parameter to 0 0 disables the PID Feedback loss timer When the feedback signal is lost PID Feedback loss timer starts timing When the timer value is greater than the setting value of P 7 26 the PID Feedback Loss parameter P7 27 is activated Furthermore the Keypad will display FbE means the feedback abnormality detected When the signal is corrected the warning message FbE will automatically be cleared End PID Feedback Loss Operation Range 00 Warn and AC Drive Stop Default Setting 00 01 Warn and Continue Operation This parameter sets the operation of the drive when there is a loss of the PID feedback signal This parameter only functions with 4 20ma for feedback loss operation 4 54 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Display Parameters PEAUX User Defined Display Function Default Setting 00 Settings 00 Output Frequency Hz 01 Motor Speed RPM 02 Output Frequency x P8 01 03 Output Current A 04 Motor Output Current 96 05 Output Voltage V 06 DC Bus Voltage V 07 PID Setpoint 08 PID Feedback PV 09 Frequency Setpoint P8 01 Frequency Scale Factor Range 0 01 to 160 0 Default Setting 1 0 This parameter can be used to multiply the display unit by a scaling factor so that the display will represent some other user desired unit For example the user may want to scale the drive display to represent ft min for
53. parameter determines the duration of time that the DC Braking Current will be applied to the motor during the AC drive start up DC Braking will be applied for the time set in this parameter until the Minimum Frequency is reached during acceleration Wal DC Injection during Stopping Range 0 0 to 25 0 sec Default Setting 0 0 This parameter determines the duration of time that the DC braking voltage will be applied to the motor during stopping If stopping with DC Braking is desired then P1 00 must be set to Ramp to Stop 00 72 Start point for DC Injection Range 0 0 to 60 0 Hz Default Setting 0 0 This parameter determines the frequency when DC Braking will begin during deceleration Master Frequency Min Output Start Point for DC Braking LE time P 1 20 P 1 21 Operation Command ON OFF DC Injection Current Level 4 18 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Volts Hertz Parameters AUX Volts Hertz Settings Settings 00 General Purpose constant torque Default Setting 0 0 01 High Starting Torque 02 Fans and Pumps variable torque 03 Custom E Note P2 04 through P2 07 are only used when the Volts Hertz parameter P2 00 is set to 03 00 General Purpose Volts Volts N P0 00 P0 00 10 20 10 20 1 5 60 400 Hz 1 5 50 0 Hz 60 400Hz Base Frequency 50Hz Base Frequency 01 High Starting Torque Volts Volts P0 00 P0 00 23 46 23 46 1
54. parameter sets the voltage range of the analog output signal on output terminal AO AO ACM AO ACM WM uy Potentiometer 3 5kQ e WM uU Potentiometer 3 5kQ Analog Frequency Meter Analog Current Meter The analog output voltage is directly proportional to the output frequency of the AC drive With the factory setting of 10096 the Maximum Output Frequency of the AC drive corresponds to 10VDC analog voltage output The actual voltage is about 10VDC and can be adjusted by P4 12 The analog output voltage is directly proportional to the output current of the AC drive With the factory setting of 100 the 2 5 times rated current of the AC drive corresponds to 10 VDC analog voltage output The actual voltage is about 10 VDC and can be adjusted by P4 12 Note Any type of voltmeter can be used If the meter reads full scale at a voltage less than 10 volts then P4 12 should be set by the following formula P4 12 meter full scale voltage 10 x100 For Example When using the meter with full scale of 5 Volts adjust P4 12 to 50 4 40 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Preset Parameters log Range 0 0 to 400 0 Hz The Jog Command is selected by a Multi Function Input Terminal P3 02 to P3 05 set to the Jog Function 09 Default Setting 6 0 Frequency Jog Frequency P 5 00 Time Accel Decel P 1 01 P 1 05 P 1 02 P 1 06 Jog Operation ON OFF Command Is
55. parameter setting is determined by the needs of the application maximum rpm rating for the motor you are using 1f this information is not readily WARNING The Motor Maximum RPM parameter P 0 04 should never exceed the available consult your motor manufacturer Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 3 7 Chapter 3 Keypad Operation and Quickstart P 1 00 Stop Methods Setting 00 Range 00 Ramp to Stop Default Setting 00 01 Coast to stop The Ramp to Stop setting causes the drive to stop the motor under power according to the Deceleration Time set in P 1 02 If the AC drive was set for Coast to Stop the AC drive would ignore the Deceleration Time setting WARNING If the Stop Method for the GS2 AC drive is set for Coast to Stop the AC drive will ignore any setting you have for Deceleration Time P 1 02 P 1 01 Acceleration Time Setting 5 0 Range 0 1 to 600 sec Default Setting 10 sec The motor should accelerate from 0 rpm to base rpm P 0 03 in 5 seconds MIRA Deceleration Time Setting 5 0 Range 0 1 to 600 sec Default Setting 30 sec The motor should decelerate from 2000 rpm maximum speed to 0 rpm in 5 seconds AU Volts Hertz Settings Setting 01 Settings 00 General Purpose Default Setting 0 0 01 High Starting Torque 02 Fans and Pumps 03 Custom The GS2 Series AC drive has some predefined torque settings that meet the needs of most applications A custom setting is availabl
56. qualified repair shop to replace any defective components Drive components are NOT field serviceable or replaceable 5 Clean off any dust and dirt with a vacuum cleaner Pay special attention to cleaning the ventilation ports heat sinks and PCBs Always keep these areas clean Accumulation of dust and dirt in these areas can cause unforeseen failures If the AC drive is not used for a long period of time turn the power on at least once every two years and confirm that it still functions properly To confirm functionality disconnect the motor and energize the AC drive for 5 hours or more before attempting to run a motor with it 6 2 GS2 Series AC Drive User Manual Chapter 6 Maintenance and Troubleshooting Troubleshooting Fault Codes The AC drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The fault codes are then displayed on the digital keypad display The six most recent faults can be read on the digital keypad display by viewing P6 31 to P6 36 E NOTE Faults can be cleared by a reset from the keypad or input terminal Fault Codes Fault Descriptions Corrective Actions 1 Check whether the motor s horsepower corresponds to the AC drive output power Check the wiring connections between the AC drive and motor for possible short circuits The AC drive detects an abnorm
57. required for some O Multi Speed 2 Analog Spa AO meters 0 to 10 VDC DI6 2mA max Voltmeter Multi Speed 3 Output Frequency RJ 12 6P4C 10V 10mA max TE RJ 12 Serial Comm Port Interface see note below RS 485 RS 232 2 GND 2 GND 3 SG 3 RXD 4 SG 4 TXD 5 45V 5 45V Analog voltage 0 10 VDC Potentiometer 3 5 kO Analog current 0 20 mA 4 20 mA Factory default setting XX Factory default source of frequency command is via the keypad potentiometer O Main circuit power terminals amp Control circuit terminal d Shielded leads WARNING Do not plug a modem or telephone into the GS2 RJ 12 Serial Comm Port or permanent damage may result Terminals 2 and 5 should not be used as a power source for your communication connection Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 2 11 Chapter 2 Installation and Wiring EE MM External Accessories Power Supply Please follow the specific power supply requirements Refer to Appendix A for shown in CHAPTER 1 information regarding Fuses external accessories ZE Input fuses protect the AC drive from excessive input current due to line surges short circuits and ground From power supply faults They are recommended for all installations and may be required for UL listed installations Contactor Optional BESSER Do not use a contactor or disconnect switch for run stop control of the AC drive and
58. rung loads a value of 0 into V3002 for the drive Forward Command Reverse Forward X6 22 This rung loads a value of 1 into V3003 for the drive External Fault Command External Fault X7 23 This rung loads a value of 0 into V3003 to remove the External Fault Command External Fault X7 24 This rung loads a value of 1 into V3004 for the drive External Fault Reset Command External Fault Reset X8 25 This rung loads a value of 0 into V3004 to remove the External Fault Reset Command External Fault Reset X8 26 27 5 28 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications Ee DirectLOGIC Modbus Ladder Programming cont Separate Run Command Write Instruction Why do we write the Run Command with a separate write instruction If we write the Run Command to the drive along with the Speed Reference Direction External Fault and Fault Reset Commands we can keep the parameter addresses in sequence and we can update all five of the commands with one write instruction This method is valid only if we disable the drive s keypad STOP button P3 00 04 Typically the keypad STOP button will be enabled P3 00 03 and we need to prevent a change in one of the other commands from overriding a keypad Stop Command by causing a previous Run Command to be rewritten to the drive By using a separate Run Command write instruction only a deliberate Run Command change by the program will run the drive again after a stop Block
59. to the Ethernet standard for connectivity to many control system architectures H2 ERM or H4 ERM KEPDirect EBC I O server or independent controller with a Modbus TCP IP driver e transmit the signals to the PC based controller receive and translate output signals from the PLC PC based Control software distribute the output signals to the appropriate drive built in web browser allows users to configure and control the drive from any web browser via the IP address of the GS EDRV card The control function is not performed by the interface The control function is performed by PC based Control software which is purchased separately running on a PC The GS EDRV requires an external 24 VDC power supply The GS series drives have a provision for shutting down control or power to the drive in the event of a communications time out This function can be set up through the drive parameter group 9 Specifications GS EDRV Part Number Input Voltage Input Current Ethernet interface number GS EDRV can be used with all GS EDRV ee AA models of GS2 AC drives Can be used with all GS2 AC drives A 20 GS2 Series AC Drive User Manual Appendix A Accessories es GS EDRV Ethernet Interface continued Dimensions 4 0 gt 2 units inches Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 21 Appendix A Accessories Ei GS Drive Configuration Software GSoft is the optional configuration softwa
60. 0 Hz Default Setting 1 5 This parameter sets the Mid Point Frequency of V F curve With this setting the V F ratio between Minimum Frequency and Mid Point frequency can be determined This parameter must be greater than or equal to the Minimum Output Frequency P2 06 and less than or equal to the Maximum Voltage Frequency P0 02 This parameter is used only when the Volts Hertz parameter P2 00 is set to 03 WARI Mid point Voltage Range 115V 230V 2 0 to 255V Default Setting 10 0 460V 2 0 to 510V 20 0 575V 2 0 to 637V 24 0 This parameter sets the Mid Point Voltage of any V F curve With this setting the V F ratio between Minimum Frequency and Mid Point Frequency can be determined This parameter must be greater than or equal to the Minimum Output Voltage P2 07 and less than or equal to the Maximum Output Voltage P0 00 This parameter is used only when the Volts Hertz parameter P2 00 is set to 03 4 20 GS2 Series AC Drive User Manual 1st Ed Rev C Chapter 4 AC Drive Parameters Minimum Output Frequency Range 0 1 to 20 0 Hz Default Setting 1 5 This parameter sets the Minimum Output Frequency of the AC drive This parameter must be less than or equal to the Mid Point Frequency P2 04 This parameter is used only when the Volts Hertz parameter P2 00 is set to 03 Minimum Output Voltage Range 115V 230V 2 0 to 50 0V Default Setting 10 0 460V 2 0 to 100 0V 20 0 575V 2 0 to 130 6V 24 0 This par
61. 006 GS2 Series AC Drive User Manual 3 3 Chapter 3 Keypad Operation and Quickstart Displaying the Status of the GS2 AC Drive Press the display button on the keypad repeatedly to cycle through the status messages on the AC drive The diagram below shows the order of the status messages as you cycle through them and shows the definitions of the status messages The status of the AC drive can be shown in RUN or STOP mode DISPLAY LEE DISPLAY o REEN DISPLAY DISPLAY O Fri D LI DISPLAY Actual Operating Frequency Displays the actual operating frequency present at the T1 T2 and T3 terminals Example 60 0Hz RPM Displays the present estimated speed of the motor Example 1750 rpm 02 Scaled Frequency Displays the result of output frequency x P 8 01 Example 60Hz x 1 5 90 0 Amps Displays the output current present at the T1 T2 and T3 terminals Example 0 9A D Load Displays the amount of load on the AC drive Example Output Current Drive Rated Current x 100 5 Output Voltage Displays the output voltage present at the T1 T2 and T3 terminals Example 465V D DC Bus Voltage Displays the DC Bus Voltage Example 662 VDC D PID Setpoint Displays the PID setpoint Note It is possible to change the PID setpoint with the and Y keys when the PID setpoint value is displayed on the keypad The PID function P 7 00 must be enabled and the PID Setpoint source P 7 02 must be set to key
62. 155 Rp mm Gok A Max Output Frequency 1750 RPM x 60Hz 15Hz Analog Offset 57 x 100 2992 B Analog Offset 60Hz x 100 I Note The negative value for the Analog Offset shows that a negative offset is needed for P4 01 60Hz 15l 2 0 E Analog Gain x 100 60Hz 15Hz D Mid point Frequency a 15Hz Parameter Settings P4 01 02 Negative Input Offset Polarity P4 02 25 25 Analog Input Offset P4 03 125 125 Analog Input Gain P4 04 01 Reverse Motion Enable Results Maximum Output Frequency 60Hz 22 5 0 22 5Hz Forward Ses a 15 Hz 60 Reverse v 10V OV 5V 10V OmA 20mA OmA 10mA 20mA 4mA 20mA 4mA 12mA 20mA Potentiometer Scale 4 38 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters ee Example 5 Reduced Analog Gain and Increased Maximum Output Frequency This example illustrates two separate features 1 limiting the Maximum Frequency Reference by reducing the Analog Input Gain 2 increasing the Maximum Output Frequency to run the motor faster than the Motor Base RPM When the Analog Input is at its maximum value 10V or 20mA the set point frequency will be 50Hz However the Jog and Multi speed settings can set the output as high as 70Hz Minimum Frequency Reference OHz Maximum Frequency Reference 50 Hz Motor Maximum RPM 2042 rpm maximum speed rating for the motor you are using If this informat
63. 281 Multi Speed 1 0501 41282 Multi Speed 2 0502 41283 Multi Speed 3 0503 41284 Multi Speed 4 0504 41285 Multi Speed 5 0505 41286 Multi Speed 6 0506 41287 Multi Speed 7 0507 41288 Parameter can be set during RUN Mode 0301 40770 0302 40771 0303 40772 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 5 Chapter 5 GS2 Modbus Communications Fi Parameter Memory Addresses continued Modbus Decimal GS2 Parameter Description Hexadecimal Protection Parameter Addresses P 6 00 Electronic Thermal Overload Relay 0600 41537 P 6 01 Auto Restart after Fault 0601 41538 P 6 02 Momentary Power Loss 0602 41539 P 6 03 Reverse Operation Inhibit 0603 41540 P 6 04 Auto Voltage Regulation 0604 41541 P 6 05 Over VoltageTrip Protection 0605 41542 P 6 06 Auto Adjustable Accel Decel 0606 41543 P 6 07 Over Torque Detection Mode 0607 41544 P 6 08 Over Torque Detection Level 0608 41545 P 6 09 Over Torque Detection Time 0609 41546 P 6 10 Over Current Stall Prevention during Acceleration 060A 41547 Over Current Stall Prevention during Operation P 6 12 Maximum Allowable Power Loss Time 060C 41549 P 6 13 Base Block Time for Speed Search 060D 41550 P 6 14 Maximum Speed Search Current Level 060E 41551 P 6 15 Upper Bound of Output Frequency 060F 41552 P 6 16 Lower Bound of Output Fre
64. 3 to DI6 are used to select one of the PID Multi Setpoints For further explanation refer to settings 03 04 and 05 for P3 02 to P3 05 The setpoints are determined by P7 11 to P7 17 ZAVA PID Multi setpoint 2 Range 0 0 to 999 Default Setting 0 0 Refer to P7 11 for explanation WAEI PID Multi setpoint 3 Range 0 0 to 999 Default Setting 0 0 Refer to P7 11 for explanation VACS PID Multi setpoint A Range 0 0 to 999 Default Setting 0 0 Refer to P7 11 for explanation WARI PID Multi setpoint 5 Range 0 0 to 999 Default Setting 0 0 Refer to P7 11 for explanation 4 52 GS2 Series AC Drive User Manual 1st Ed Rev C Chapter 4 AC Drive Parameters PID Multi setpoint 6 Range 0 0 to 999 Default Setting 0 0 Refer to P7 11 for explanation PID Multi setpoint 7 Range 0 0 to 999 Default Setting 0 0 Refer to P7 11 for explanation Proportional Control P Range 0 0 to 10 0 Default Setting 1 0 The first parameter of PID control is Proportional Control P For a given process if the Proportional Value is set too low the control action will be too sluggish If the Proportional value is set too high the control action will be unstable erratic Set the Integral Control I and Derivative Control D to zero 0 Begin tuning the process with a low Proportional Value and increase the Proportional value until the system goes unstable erratic When instability is reac
65. 305 Relay Output Modules D3 08TR 8 pt 5 30 VDC or 5 220 VAC output module 5A point DC or 4A point AC 8 Form A relays SPST 2 commons isolated non removable terminal 2 user replaceable fuses D3 16TR 16 pt 5 30 VDC or 5 220 VAC output module 2A point 16 Form A relays SPST 2 commons isolated removable terminal no internal fuses DL305 Analog Output Modules F3 04DAS 4 channel isolated analog output module 12 bit resolution ranges 0 to 5V 0 to 10V 5 to 5V 10 to 10V 4 to 20mA 0 to 20mA 750 to 750 VDC channel to channel isolation F3 16AD 16 channel analog input module 12 bit resolution ranges 5 to 5V 10 to 10V 0 to 10V 0 to 20mA Each point can be either a voltage or current input DL305 Analog Output Modules F3 04DAS 4 channel isolated analog output module 12 bit resolution ranges 0 to 5V 0 to 10V 5 to 5V 10 to 10V 4 to 20mA 0 to 20mA 750 to 750 VDC channel to channel isolation DL405 DC Out put Modules D4 08TD1 8 pt 12 24 VDC current sinking output module 2 commons internally connected 2A point 5A common removable terminal D4 16TD1 16 pt 5 24 VDC current sinking output module 2 commons internally connected 0 5A point 3A Common removable terminal D4 32TD1 32 pt 5 24 VDC current sinking output module 4 commons isolated 0 2 A point 1 6A common Requires one connector sold separately DL405 Relay O
66. 32TD1 32 pt 12 24 VDC current sinking output module 1 common 4 common terminals 0 1A point 3 2A module no fuse 1st Ed Re C 12 2006 GS2 Series AC Drive User Manual B 3 Appendix B Using GS2 AC Drives with DirectLOGIC PLCs LEM M DirectLOGIC PLC Modules for Use with GS2 AC Drives cont DL205 Relay Output Modules D2 04TRS 4 pt 5 30 VDC or 5 240 VAC isolated relay output module 4 Form A SPST relays 4 commons 4A point 8 0A module replaceable fuse removable terminal D2 08TR 8 pt 5 30 VDC or 5 240 VAC output module 8 Form A SPST relays 1 common 2 common terminals 1A point 4 0A module replaceable fuse removable terminal F2 08TR 8 pt relay output 10A common 5 30VDC or 5 240VAC 8 pt 12 28 VDC or 12 240 VAC output module 5 Form A SPST relays 3 Form C SPDT F2 08TRS i relays 8 isolated commons 7A point max no fuses removable terminal D2 12TR 12 pt 5 30 VDC or 5 240 VAC relay output module 12 Form A SPST relays 2 commons 1 5A point max 3 0A common 2 replaceable fuses removable terminal DL205 DC Input Output Modules D2 08CDR 4 pt 24VDC sinking sourcing input 1 common 4 pt relay output 1A pt 4A module 1 common replaceable fuse DL205 Analog Output Module 2 channel 16 bit resolution Isolated 4 20mA sourcing 2 isolated commons Designed to F2 02DAS 1 operate with 24 VDC user supplied power supply
67. 4 Auto torque Boost 0202 40515 Mid point Frequency 0204 40517 Mid point Voltage 0205 40518 Min Output Frequency 0206 40519 Min Output Voltage 0207 40520 PWM Carrier Frequency 0208 40521 4 Parameter can be set during RUN Mode 5 4 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications Parameter Memory Addresses continued Modbus Decimal GS2 Parameter Description Hexadecimal Digital Parameter Addresses P 3 00 Source of Operation Command 0300 40769 P 3 01 Multi function Input Terminals DIT DI2 P 3 02 Multi function Input DI3 P 3 03 Multi function Input DIA P 3 04 Multi function Input DI5 0304 40773 P 3 05 Multi function Input DIG 0305 40774 P 3 11 Multi Function Output Terminal 1 030B 40780 P 3 12 Multi Function Output Terminal 2 030C 40781 P 3 16 Desired Frequency 0310 40785 P 3 17 Desired Current 0311 40786 P 3 18 PID Deviation Level 0312 40787 e P 3 19 PID Deviation Time 0313 40788 Analog Parameter Addresses P 4 00 Source of Frequency Command 0400 41025 P 4 01 Analog Input Offset Polarity 0401 41026 P 4 02 Analog Input Offset 0402 41027 P 4 03 Analog Input Gain 0403 41028 P 4 04 Analog Input Reverse Motion Enable 0404 41029 P 4 05 Loss of ACI Signal 4 20mA 0405 41030 P 4 11 Analog Output Signal 040B 41036 P 4 12 Analog Output Gain 040C 41037 Presets Parameter Addresses P 5 00 Jog 0500 41
68. 5DD e DO 16TD1 e D4 32TD1 e D0 05DD D e D2 16TD1 2 e 1K 08TD1 e D0 06DD1 e D2 32TD1 e T1K 16TD1 e D0 06DD1 D e D4 08TD1 e DO 10TD1 e D4 16TD1 o OCHO L1 To ou GS2 xxxx _ J Ta O O 0 1000 o L3 B1 Q L B20 DC Output Module Ri R1C DH O R10 DI2 R2 DI3 R2C 24 VDC DI4 R20 DI5 AO DI6 ACM DCM Q 10V 10mA max 9 A ACM O Main circuit power terminals amp Control circuit terminal Shielded leads Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual B 7 Appendix B Using GS2 AC Drives with DirectLOGIC PLCs LEE M Isolated Analog Output Modules e F2 02DAS 1 e FA 04DAS 1 e F2 02DAS 2 e FA 04DAS 2 GS2 xxxx o o 0 0 L2 Fi DIS DI3 DI4 DI5 DI6 Isolated Analog DCM Output Module 0 10V or 4 20mA Or 0 20mA 10V 10mA max AI O Main circuit power terminals Control circuit terminal I Shielded leads B 8 GS2 Series AC Drive User Manual Appendix B Using GS2 AC Drives with DirectLOGIC PLCs eee Non Isolated Voltage or Sourcing Current Analog Output Modules e F0 02AD2DA 2 e F2 02DA 2 e T1F O8DA 2 e F0 04AD2DA 1 e F2 08DA 2 e T1F 16DA 2 F0 04AD2DA 2 e F2 8ADADA 1 e T1F 8AD4DA 1 e F2 02DAS 1 e F2 8AD4DA 2 e T1F 8AD4DA 2 e F2 02DAS 2 e FA 08DA 2 e F2 08DA 1 e F4 16DA 2 0 0 1000 O L1 Ti GS2 xxx d QO VU 000 O L2 T3 O 0 1000 0 L3 D DI2 DI3 DI4
69. 8 36 14 28 15 3 60 400 Hz 1322 500Hz 60 400Hz Base Frequency 50Hz Base Frequency 02 Fans and Pumps Volts Volts P0 00 P0 00 50 100 50 100 10 20 10 20 1 5 30 60 400 Hz 1 3 25 50 0 Hz 60 400Hz Base Frequency 50Hz Base Frequency 03 Custom Voltage P0 00 P2 05 P2 07 Frequency P2 06 P2 04 P0 02 P0 04 poo P002 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 19 Chapter 4 AC Drive Parameters WAJE Slip Compensation Range 0 0 to 10 0 Default Setting 0 0 When controlling an asynchronous induction motor load on the AC drive will increase causing an increase in slip This parameter may be used to compensate the nominal slip within a range of 0 to 10 When the output current of the AC drive is greater than the Motor Nameplate Amps P0 01 the AC drive will adjust its output frequency according to this parameter WAWA Auto torque Boost Range 00 to 10 Default Setting 00 This parameter functions similarly to the P2 00 01 High Starting Torque V Hz setting except that this parameter uses less current than does P2 00 01 P2 00 01 boosts starting torque by increasing current at every start beyond what is required to move the load P2 02 Auto torque Boost increases the current only as required to move the load The proper setting for P2 02 is determined by trial and error P2 04 through P2 07 are used only when the Volts Hertz parameter P2 00 is set to 03 AVIS Mid point Frequency Range 0 1 to 40
70. A 10 EMI Filter Dimensions uaaes kK KK KK KK KK KK KK KK KK IK oe A 11 EMI Filter Connections usa 040 4856650 oo NR p dune A 15 2 EE EE A 16 Fuses amd Puse KIES 62409 6440 iais ade lale c dae xal lad 3 A 17 Fuses and Fuse Kits Dimensions A 18 GS EDRV Ethernet Interface Xw an eee a k A 20 GS Drive Configuration Software 45 uoo AER KK KK A 22 System Requirements 2 un KK KK KK KK KK KK KK KK KK KK KH A 22 Software Configuration Methods A 22 Miscellaneous Accessories 5 ic a racio acr los p KK KK VS KK IK A 25 Configuration Cable y qaas A KK KK KK KK KK K KK KK KK KI KK et A 25 Spare ee 224 4444 38a a wade EE A 25 Vier A 25 Communication Distribution Blocks A 26 Appendix A Accessories Accessories Part Numbering With the exception of EMI Filters RF Filters and some Line Reactors GS2 Series accessory part numbers incorporate the part numbers of the AC Drives for which they are compatible Each accessory part number begins with the AC Drive series and rating This is followed by an accessory code and when applicable a description code The accessory part numbering scheme is shown below GS 23P0 LR 3PH Description Code optional 1PH Single phase 3PH Three phase ENC Enclosure Blank For reactor check specific part to determine phase a Accessory Code BR Braking resistor FKIT Fuse Kit FUSE Replacement fuses for
71. AutomationDirect disclaims any proprietary interest in the marks and names of others Copyright 2004 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated AutomationDirect retains the exclusive rights to all information included in this document A AVERTISSE TA Nous vous remercions d avoir achet l quipement d automatisation de Automationdirect com en faisant des affaires comme AutomationDirect Nous tenons a ce que votre nouvel quipement d automatisation fonctionne en toute s curit Toute personne qui installe ou utilise cet quipement doit lire la pr sente publication et toutes les autres publications pertinentes avant de l installer ou de l utiliser Afin de r duire au minimum le risque d ventuels probl mes de s curit vous devez respecter tous les codes locaux et nationaux applicables r gissant l installation et le fonctionnement de votre quipement Ces codes diff rent d une r gion l autre et habituellement voluent au fil du temps Il vous incombe de d terminer les codes respecter et de vous assurer que l quipement l installation et le fonctionnement sont conformes aux exigences de la version la plus r cente de ces codes Vous devez tout le moins respecter toutes les sections applicables du Code national de pr vention des incendies du Code
72. C Drive Parameters Ramp Parameters HET Stop Methods Range 00 Ramp to Stop Default Setting 00 01 Coast to stop This parameter determines how the motor is stopped when the AC drive receives a valid stop command Ramp The AC drive decelerates the motor to Minimum Output Frequency P2 06 and then stops according to the deceleration time set in P1 02 or P1 06 Coast The AC drive stops output instantly upon command and the motor free runs until it comes to a complete stop E Note The drive application or system requirements will determine which stop method is needed Hz Hz Frequency Frequency Stops according to deceleration time F Motor ree running to stop Speed Speed time time L decel I Operation tme Command ON OFF ON OFF Ramp Coast P1 01 Acceleration Time 1 Range 0 1 to 600 sec Default Setting 10 sec This parameter is used to determine the time required for the AC drive to ramp from 0 to its Maximum Motor RPM P0 04 The rate is linear unless S Curve is Enabled Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 13 Chapter 4 AC Drive Parameters ARYA Deceleration Time 1 Range 0 1 to 600 sec Default Setting 30 sec This parameter is used to determine the time required for the AC drive to decelerate from the Maximum Motor RPM P0 04 down to OHz The rate is linear unless S Curve is Enabled ARES Accel S Curve Range 00 to 07 Default
73. CI 05 Frequency determined by RS 232 RS 485 communication interface RS 232 or RS 485 communication selected by switches SW2 and SW3 Refer to CHAPTER 5 for details The frequency of the AC drive will be determined by an external potentiometer with a 0 to 10V signal Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 3 9 Chapter 3 Keypad Operation and Quickstart DEG Electronic Thermal Overload Relay Setting 00 Default Setting 00 Settings 00 Constant Torque inverter vector duty motor 01 Variable Torque fan cooled standard motor 02 Inactive This function setting 00 is the standard overload protection curve used to protect inverter vector duty motors MAU User Defined Display Function Setting 01 Settings 00 01 02 03 04 05 06 07 08 09 Default Setting 00 Output Frequency Hz Motor Speed rpm Output Frequency x P 8 01 Output Current A Motor Output Current 96 Output Voltage V DC Bus Voltage V PID Setpoint PID Feedback PV Frequency Setpoint The AC drive display will default to motor speed rpm when running 3 10 GS2 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart Example 2 Variable torque e g fans centrifugal pumps etc In this example the AC drive needs to operate a motor that is connected to a centrifugal pump As in Example 1 we will make a list of the needs for the application in order to decide which parameters need mod
74. Chapter 4 AC Drive Parameters Skip Frequency 1 Range 0 0 to 400 0 Hz Default Setting 0 0 Skip Frequency 2 Range 0 0 to 400 0 Hz Default Setting 0 0 AAPA Skip Frequency 3 Range 0 0 to 400 0 Hz Default Setting 0 0 e P1 10 P1 11 and P1 12 determine the location of the frequency bands that will be skipped during AC drive operation AAVA Skip Frequency Band Range 0 0 to 20 0 Hz Default Setting 0 0 This parameter determines the frequency band for a given Skip Frequency P1 10 P1 11 or P1 12 Half of the Skip Frequency Band is above the Skip Frequency and the other half is below Programming this parameter to 0 0 disables all skip frequencies Output frequency Skip Frequency 3 t P 1 12 Skip Frequency 2 P1 11 Skip Frequency 1 P 1 10 Skip Frequency Band Skip Frequency 1 Set Point ra 1 P 1 17 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 17 Chapter 4 AC Drive Parameters P1 18 DC Injection Current Level Range 00 to 100 Default Setting 00 This parameter determines the amount of DC Braking Current applied to the motor during start up and stopping When setting DC Braking Current please note that 100 is equal to the rated current of the drive It is recommended to start with a low DC Braking Current Level and then increase until proper holding torque has been attained WK DC Injection during Start up Range 0 0 to 5 0 sec Default Setting 0 0 This
75. Communication Parameters 4 56 Table of Contents GS2 Modbus Communications 5 1 Communication Parameters Summary 1212444 s a ann 5 2 GS2 Parameter Memory Addresses 5 4 GS2 Status Addresses 14k ER KK KK KK KK KK KK d di 5 9 Communicating with DirectLogic PLCs 5 12 Communicating with Third party Devices 5 30 Maintenance and Troubleshooting 6 1 Maintenance and Inspec Eis una opes a aue KK KK KK KK KK wh 6 2 TroUDIeSTIDOLIIG scia ci hd b derriere 6 3 hus c ve e E EES ees A 1 Accessories Part Numbering 44 A 2 Line Reactors cia Sata rime EEN A 2 Braking Resistors ee KK KK KK KK bit KK Dis ed A 8 EMI Input Filters ds KK KK KI KK KK KK K KK KK A 10 N N SS tg 2 9 309 eee hae Wee EMR A 16 Fuses and EE A 17 GS EDRV Ethernet Interface 4 4 644ss sss A 20 GS Drive Configuration Software A 22 Miscellaneous Accessories A 25 Using GS2 AC Drives with DirectLOGIC PLCs B 1 Compatible DirectLOGIC PLCs and Modules B 2 Typical Connections to the GS2 Series AC Drive B 7 RE owes betes E hee eeaeene I 1 GS2 Series AC Drive User Manual APTER GETTING STARTED In This Chapter Manual Overview 1 2 Overview or this Publication 2 Zeg NEE EN RR d
76. DI5 DI6 Non Isolated Voltage or Sourcing Current Analog Output Modules DCM 10V 10mA max 0 10V or 4 20mA Or 0 20mA AI O Main circuit power terminals Control circuit terminal dm Shielded leads 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual B 9 INDEX A AC Drives Purpose 1 3 Accel 1 to Accel 2 Frequency Transition 4 16 Acceleration S Curve 4 14 Acceleration Time 4 13 Accessories 2 12 A 1 AFD Adjustable Frequency Drive 1 3 Agency Approvals 1 8 2 7 Air Flow 2 3 Ambient Conditions 1 8 2 2 Amps Current Motor Nameplate Amps 4 11 Over Current Stall Prevention 4 47 Overload 4 43 Analog Input Examples 4 34 Gain 4 33 Loss of ACI Signal 4 40 Offset 4 33 Offset Polarity 4 32 Reverse Motion Enable 4 33 Analog Output 4 40 Gain 4 40 Signal 4 40 Analog Parameters 4 32 Applicable Codes 2 7 Auto Adjustable Accel Decel 4 46 Auto Restart After Fault 4 44 Auto Voltage Regulation 4 45 Auto torque Boost 4 20 B Base Block Time for Speed Search 4 48 Block Transfer Parameters 4 58 5 29 Braking Resistors 2 12 A 8 C Cables Configuration Cables A 25 Keypad Cables A 25 CE 1 8 CEC 2 7 Circuit Connections Warnings amp Notes 2 6 Communicating with DirectLogic PLCs 5 12 Communicating with Third party Devices 5 30 Communication Address 4 56 Communication Connections to DL PLCs 5 12 Communication Distributi
77. External Base Block N O N C Second Accel Decel Time Speed Hold Increase Speed Decrease Speed Reset Speed to Zero PID Disable N O PID Disable N C Input Disable Analog 1 user configurable 0 to 10 VDC input impedance 10 kQ 0 to 20 mA 4 to 20 mA input impedance 250Q 10 bit resolution Digital Output 5 Terminals 2 user programmable Inverter Running Inverter Fault At Speed Zero Speed Above Desired Frequency Below Desired Frequency At Maximum Speed Over Torque Detected Above Desired Current Below Desired Current PID Deviation Alarm Analog 1 user programmable 0 to 10 VDC max load 2mA 8 bit resolution frequency current process variable PV Operating Functions 1st Ed Rev C 12 2006 Automatic voltage regulation voltage frequency characteristics selection non linear acceleration deceleration upper and lower frequency limiters 7 stage speed operation adjustable carrier frequency 1 to 12 kHz PID control skip frequencies analog gain amp bias adjustment jog electronic thermal relay automatic torque boost trip history software protection GS2 Series AC Drive User Manual 1 7 Chapter 1 Getting Started Ki General Specifications continued Electronic Thermal Overload Relay Auto Restart after Fault Momentary Power Loss Reverse Operation Inhibit Auto Voltage Regulation Over Voltage Trip Prevention Auto Adjustable Accel Decel Over Torque Detection Mod
78. FKIT LR Line reactor a Drive Rating See Drive P N description BZL Bezel CBL Cable DBU Dynamic Brake Unit EDRV Ethernet board FB Feedback board KPD Keypad RS Recommended Standard a Drive Series GS All GS and DURApulse Series Drives GS1 GS1 Series GS2 GS2 Series GS3 DURApulse Series Line Reactors Input line reactors protect the AC drive from transient overvoltage conditions typically caused by utility capacitor switching Input line reactors also reduce the harmonics associated with AC drives and are recommended for all installations Output line load reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage and also allow the motor to run cooler by smoothing the motor current waveform They are recommended for operating non inverter duty motors and for any motors when the length of wiring between the AC drive and motor exceeds 75 feet 115V Single Phase Input Line Reactors GS2 Drive Model and Part Number Impedance Inductance side Phase Volts GS 10P2 LR 3 0 80 mH GS2 10P2 input 1ph 115V GS 10P5 LR 396 0 50 mH GS2 10P5 input 1ph 115V GS 11P0 LR 3 0 40 mH GS2 11P0 input 1ph 115V NOTE Single phase line reactors should NOT be installed on the output side of the AC drive A 2 GS2 Series AC Drive User Manual Appendix A Accessories He Line Reactors continued 230V Single Phase Input Line Reactors
79. GS2 Drive Model and Part Number Impedance Inductance side Phase Volks GS 20P5 LR 1PH 3 6 50 mH GS2 20P5 input 1ph 230V GS 21P0 LR 1PH 3 6 50 mH GS2 21P0 input 1ph 230V GS 22P0 LR 1PH 3 3 00 mH GS2 22P0 input 1ph 230V GS 23P0 LR 1PH 3 2 50 mH GS2 23P0 input 1ph 230V GS2 Drive Model and Part Number Impedance Inductance Side Phase Volts GS 20P5 LR 3PH 3 6 50 mH GS2 20P5 in out 3ph 230V GS 21P0 LR 3PH 3 3 00 mH GS2 21P0 in out 3ph 230V GS 22P0 LR 3PH 3 1 50 mH GS2 22P0 in out 3ph 230V GS 25P0 LR 3 0 80 mH GS2 25P0 in out 3ph 230V GS 27P5 LR 3 0 50 mH GS2 27P5 in out 3ph 230V GS 23P0 LR 3PH 3 1 30 mH GS2 23P0 in out 3ph 230V 460V amp 575V Three Phase Input Output Line Reactors GS2 Drive Model and Part Number Impedance Inductance side Phase vols GS 41P0 LR 3 12 0 mH GS2 41P0 in out 3ph 460V 42P0 a G52 42P0 in out 3ph 460V EE an cal GS2 53P0 in out 3ph 575V GS2 43P0 in out 3ph 460V GS2 55P0 in out 3ph 575V GS 45PO LR 396 3 00 mH GS2 45P0 in out 3ph 460V GS2 47P5 in out 3ph 460V Giraud GS 43P0 LR 3 5 00 mH GS 47P5 LR 3 2 50 mH GS2 57P5 in out 3ph 575V GS2 5010 in out 3ph 575V GS 4010 LR 3 1 50 mH GS2 4010 in out 3ph 460V
80. LO6 and DL260 CPUs The DLO6 and DL260 CPUs offer Modbus Read from Network and Modbus Write to Network instructions that are easier to use than are the Read from Network and Write to Network instructions of the other DirectLOGIC CPUs Rungs 11 12 and 15 write the V3000 Speed Reference V3002 Direction V3003 External Fault V3004 Fault Reset and V3001 Run values to the corresponding drive Modbus decimal addresses 42331 42333 42334 42335 and 42332 In the first MWX box the slave start memory address is 42331 which is a Modbus decimal number 584 984 type To convert 42311 decimal to hex you first subtract 40001 and then convert the remainder to hex 91A 91A is the address for the Serial Comm Speed Reference E Note Refer to your PLC User Manual for more specifics on Modbus addressing and address conversions i This rung writes the Speed Reference to the drive when the Enable is on 1 and the comm port is not busy To be able to write all four registers we have I E E E to write them in two write cycles because the Speed Reference register is i not consecutive with the Direction External Fault and Fault Reset registers I DL250 1 260 Speed Reference Direction Fault Reset Comm Write Enable Write Enable SP116 C10 C11 MWX Port Number Slave Address Function Code 06 Preset Single Register Start Slave Memory Address 42331 Start Master Memory Address V3000 Number of Elements n
81. Lower Bound of Output Frequency is to prevent operation error and machine damage This parameter must be equal to or greater than the Lower Bound of Output Frequency P6 16 e f the Upper Bound of Output Frequency is 50 Hz and the Maximum Output Frequency is 60 Hz then any Command Frequency above 50 Hz will generate a 50 Hz output from the drive e The Output Frequency is also limited by the Motor Maximum RPM P0 04 KALI Lower Bound of Output Frequency Range 0 0 to 400 Hz Default Setting 0 0 The Upper Lower Bound of Output Frequency is to prevent operation error and machine damage This parameter must be equal to or less than the Upper Bound of Output Frequency P6 15 e f the Lower Bound of Output Frequency is 10 Hz and the Minimum Output Frequency P2 06 is set at 1 0 Hz then any Command Frequency between 1 10 Hz will generate a 10 Hz output from the drive The Upper Lower Bound of Output Frequency is to prevent operation error and machine damage Maximum Output Frequency P 6 15 P 6 16 Command Frequency KE Line Start Lockout Default Setting 00 Settings 00 Enable Line Start Lockout 01 Disable Line Start Lockout When this parameter is enabled the AC Motor Drive will not start when powered up with a RUN command already applied The drive must see the RUN command change from STOP to RUN before it will start When this parameter is disabled the AC Motor Drive will start when powered up with a RUN command
82. Manual 5 17 Chapter 5 GS2 Modbus Communications DirectLOGIC Modbus Ladder Programming cont Rung 5 reads 12 of the status addresses of the GS2 AC drive These instructions read the values from the GS2 status addresses 2100 to 210B and places the values into the PLC memory addresses V2000 to V2013 Notice the number in the RX box V20400 20400 is an octal number as are all address references in the DirectLOGIC PLCs 20400 octal converted to hex is 2100 which is the first status address for the GS2 AC drive S address conversions If not writing to the drive this rung reads the first 12 status addresses of the drive DL250 1 260 Speed Reference Direction Fault Reset Comm Write Enable Write Enable SP116 C10 C11 5 Run CMD Write Enable C12 LD Kf201 LD K24 LDA O2000 RX V20400 Continued following Alternate Modbus Read Instruction 5 18 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications Ee Alternate Modbus Read Instruction for DL06 and DL260 CPUs The DLO6 and DL260 CPUs offer Modbus Read from Network and Modbus Write to Network instructions that are easier to use than are the Read from Network and Write to Network instructions of the other DirectLOGIC CPUs Rung 5 as shown below reads the first 12 of the status addresses of the GS2 AC drive This instruction reads the values from the GS2 status addresses 2100 to 210B and place the values into the PLC memory addre
83. ON DIRECT Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 2 3 Chapter 2 Installation and Wiring IS Dimensions GS2 10P2 GS2 10P5 GS2 11P0 GS2 20P5 GS2 21P0 GS2 22P0 GS2 41P0 GS2 42P0 GS2 43P0 GS2 51P0 GS2 52P0 GS2 53P0 a 100 0 3 94 S gt 140 5 5 53 ____geo p 3 501 gt 128 5 5 06 so 10 0 0 39 i i 4 C e E 1 rA lt f nnn t o 1O H pl o HE Bs O00 ol oc Se C CARA RE E i ULL E co NUL au ed TUM e SS 2 i MX _ 8 Sg yo e i de 23 0 0 911 140 0 55 E 2 0 0 08 450 Eo val e i o A WARNING a e Ch T2 T3 BI B2 Units mm inches 0 i JANAQ g0000 2 4 GS2 Series AC Drive User Manual Chapter 2 Installation and Wiring Dimensions continued GS2 23P0 GS2 25P0 GS2 27P5 GS2 45P0 GS2 47P5 GS2 4010 GS2 55P0 GS2 57P5 GS2 5010 125 0 4 92 189 5 7 46 235 0 9 25
84. Once the count reaches 9999 the counter will reset and resume counting PLC s communications SP116 is on when Port 2 is communicating with another device SP117 is on when Port 2 has encountered a communication error Note SP116 and SP117 are special relays in the DirectLOGIC CPUs that monitor the This rung counts every time Port 2 is busy communicating DL250 1 260 Comm SP116 CNT Comm Transaction Count CTO Comm Transaction Count CTO K9999 Continued next page 5 16 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications Ee DirectLOGIC Modbus Ladder Programming cont Rungs 2 through 4 monitor the number of times the PLC fails in communicating with the AC drive These instructions set the CO control relay bit to be used for alarm or shut down based on the number of times the SP117 bit is active in one minute In this example CO will be set if the number of errors exceed 20 in one minute This rung counts every time Port 2 has an error communicating with the slave Comm Error Port 2 SP117 CNT Comm Error Count Comm Transaction Count EM CTO K20 _1Minute SP3 This rung sets a control relay to indicate a communication error Comm Error Count Comm Error Occurred CT1 CO 3 M p X ser External Comm Reset Comm Error Occurred XO CO po ERT Continued next page 1st Ed Rev C 12 2006 GS2 Series AC Drive User
85. Over current during steady state operation Check for possible poor insulation at the output line 1 Short circuit at motor output Check for possible motor stall 2 Sudden increase in motor loading 3 Replace the AC drive with one that has a higher 3 AC drive output capacity is too output capacity next HP size small oO n Switch off power supply Internal memory IC cannot be Check whether the input voltage falls within the AC programmed drive s rated input voltage Switch the AC drive back on 1 Check the connections between the main control Internal memory IC can not be read board and the power board 2 Reset drive to factory defaults EE N Hardware protection failure Return to the factory Software protection failure Return to the factory oO D m 1 Switch off power supply AC Drive s internal circuitry 2 Check whether the input voltage falls within the abnormal rated AC drive input voltage Switch on the AC drive r EE LI DI terminal EF CM goes from OFF to Remove EF CM N O signal restore EF CM N C ON or 4 20mA AI signal is lost signal or restore 4 20mA AI signal In EE Don t use the function of auto acceleration deceleration Auto accel decel failure n T GS2 Series AC Drive User Manual 6 4 Fault Name Chapter 6 Maintenance and Troubleshooting Fault Codes Fault Descriptions Corrective Actions Ground fault
86. PA Vibration 9 8 m s 1G less than 10 Hz 5 9 m s 0 6G 10 to 60 Hz Altitude 1000m or lower above sea level keep from corrosive gas Installation Location liquid and dust IP20 Protection against contact by fingers Protection against Enclosure Rating medium size foreign objects 2 2 GS2 Series AC Drive User Manual Chapter 2 Installation and Wiring Installation Improper installation of the AC drive will greatly reduce its life Be sure to observe the following precautions when selecting a mounting location WARNING Failure to observe these precautions may damage the drive and void the warranty Do not mount the AC drive near heat radiating elements or in direct sunlight Do not install the AC drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles Mount the AC drive securely on a flat rigid non flammable surface Mount the AC drive vertically and do not restrict the air flow to the heat sink fins WARNING AC drives generate a large amount of heat which may damage them Auxiliary cooling methods are typically required in order not to exceed maximum ambient temperatures Minimum Clearances and Air Flow MAXIMUM AMBIENT TEMPERATURES MUST NOT EXCEED 50 C 122 F OR 40 C 104 F FOR MODELS 7 5 HP 5 5 KW AND HIGHER Air Flow U y m lh y DI CL AUTOMATI
87. PLC Modules B 7 l 6 GS2 Series AC Drive User Manual G S 2 M 2 M 0 3
88. PUT 4 SG OUT 1 OUT2 4 A H Hh mall M LT LI a LT O H Hh El LT CT Tn LI SIS O U SIS O OUT 5 OUT 6 OUT 7 3811093900 1 FE LL A 26 GS2 Series AC Drive User Manual UsiNG GS2 ENDIX AC DRIVES WITH DIRECTLOGIC PLCs In This Appendix Compatible DirectLOGIC PLCs and Modules B 2 Typical Connections to the GS2 Series AC Drive B 7 DC Output Modules xa kk ak eq ART anka kl a al k kl RA tes B 7 Isolated Analog Output Modules eh KEEN B 8 Non Isolated Voltage or Sourcing Current Analog Output Modules Appendix B Using GS2 AC Drives with DirectLOGIC PLCs LEE MM Compatible DirectLOGIC PLCs and Modules The following tables show which DirectLOGIC PLCs and modules can be used with the GS2 Series AC Drive DirectLOGIC PLC Modules for Use with GS2 AC Drives DLOS PLCs DLO5 CPU 8 AC in 6 Relay out 110 220VAC Power Supply Inputs 8 AC inputs D0 05AR 90 120 VAC 2 isolated commons Outputs 6 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 2 isolated commons DLO5 CPU 8 DC in 6 Relay out 110 220VAC Power Supply Inputs 8 DC inputs D0 05DR 12 24 VDC current sinking sourcing 2 isolated c
89. S2 Modbus Communications RS 232C to RS 485 Conversion An RS 485 network cable can span up to 1000 meters 4000 feet However most DirectLOGIC PLCs require an FA ISOCON RS 232C to RS 422 485 network adapter in order to make this type of connection For an RS 485 connection set the GS2 DIP switches SW2 and SW3 to RS485 RJ 12 6P4C Serial Comm Port RS 485 Interface 2 GND 3 SG 6 1 4 SG firr 5 5V RS485 E B Switches SW2 and SW3 jes must be set to RS485 for an RS 485 connection RS23 Use the following wiring diagrams to connect your DirectLOGIC PLC to a GS2 Series AC drive with an RS 485 interface Note If an FA ISOCON module is used in your connection set the module dipswitches S21 ON S22 27 OFF TERMINATE BIAS and DPX ON Refer to LJ FA ISOCON manual for more detailed information DLOS RS 485 Connection Wiring DLOS PORT 2 1 0V 6 COM A D A TA 3 RXD 4 TXD EE 4 TXD 3 RXD INR sets ons 6 0V 1 COMA DL250 RS 485 Connection Wiring No connection for DLO5 GS2 Comm Port l 4 SG 3 SG 0 Gr e 2 COM DL250 PORT 2 24VDC 24VDC LA GS2 Comm Port DL350 DL450 RS 485 Connection Wiring DL350 PORT 2 DL450 PORT 1 2 TXD 3 RXD e e e e e e e e G EE
90. TOP The STOP LED indicates the AC drive is not in Run Mode The STOP LED blinks when the drive is in Run Mode but has zero speed reference FWD The FWD LED indicates the AC drive is running the motor in the forward direction REV The REV LED indicates the AC drive is running the motor in the reverse direction The MTR LED indicates the AC drive is in Program Mode and is displaying the MTR Motor Parameters group P 0 xx RAMP The RAMP LED indicates the AC drive is in Program Mode and is displaying the Ramp Parameters group P 1 xx VIH The V Hz LED indicates the AC drive is in Program Mode and displays the Z Volts Hertz Parameters group P 2 xx The DIGT LED indicates the AC drive is in Program Mode and displays the DIGT ed Digital Parameters group P 3 xx The ANLG LED indicates the AC drive is in Program Mode and displays the ANLG Analog Parameters group P 4 xx 3 2 GS2 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart Ee PSET PROT PID DISP COMM The PSET LED indicates the AC drive is in Program Mode and displays the Preset Parameters group P 5 xx The PROT LED indicates the AC drive is in Program Mode and displays the Protection Parameters group P 6 xx The PID LED indicates the AC drive is in Program Mode and displays the PID Parameters group P 7 xx The DISP LED indicates the AC drive is in Program Mode and displays the Display Parameters group
91. Time Out Duration 0 1 to 60 0 seconds Parameter Lock 00 All parameters can be set and read 01 All parameters are read only Restore to Default 99 Restores all parameters to factory defaults Block Transfer Parameter 1 PO 00 to P8 01 P9 99 Block Transfer Parameter 2 PO 00 to P8 01 P9 99 Block Transfer Parameter 3 PO 00 to P8 01 P9 99 Block Transfer Parameter 4 PO 00 to P8 01 P9 99 Block Transfer Parameter 5 PO 00 to P8 01 P9 99 Block Transfer Parameter 6 PO 00 to P8 01 P9 99 Block Transfer Parameter 7 PO 00 to P8 01 P9 99 Block Transfer Parameter 8 PO 00 to P8 01 P9 99 Block Transfer Parameter 9 PO 00 to P8 01 P9 99 Block Transfer Parameter 10 PO 00 to P8 01 P9 99 Block Transfer Parameter 11 PO 00 to P8 01 P9 99 Block Transfer Parameter 12 Parameter can be set during RUN Mode 1st Ed Rev C 12 2006 PO 00 to P8 01 P9 99 GS2 Series AC Drive User Manual 4 9 Chapter 4 AC Drive Parameters Ki Communications Parameters continued GS2 Parameter P9 23 Block Transfer Parameter 13 PO 00 to P8 01 P9 99 P9 24 Block Transfer Parameter 14 PO 00 to P8 01 P9 99 P9 25 Block Transfer Parameter 15 P0 00 to P8 01 P9 99 9 P9 26 Serial Comm Speed Reference 0 0 to 400 0 Hz 60 0 00 Stop 01 Run 9 P9 28 Serial Comm Direction Command DO biw r 00 01 Reverse 00 No fault 01 External faul
92. Transfer Parameter 12 0916 42327 P 9 23 Block Transfer Parameter 13 0917 42328 P 9 24 Block Transfer Parameter 14 0918 42329 Block Transfer Parameter 15 0919 42330 Serial Comm Speed Reference 091A 42331 Serial Comm RUN Command 091B 42332 Serial Comm Direction Command 091C 42333 Serial Comm External Fault 091D 42334 Serial Comm Fault Reset 091E 42335 Serial Comm JOG Command 091F 42336 GS Series Number 0929 42346 Manufacturer Model Information 092A 42347 Parameter can be set during RUN Mode 5 8 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications ee GS2 Status Addresses The GS2 Series AC drive has status memory addresses that are used to monitor the AC drive The status addresses and value definitions are listed below Status Addresses Read Only GS2 Status Addresses Description Hexadecimal Modbus Decimal Status Monitor 1 2100 48449 Status Monitor 2 2101 48450 Frequency Command F 2102 48451 Output Frequency H 2103 48452 Output Current A 2104 48453 DC Bus Voltage d 2105 48454 Output Voltage U 2106 48455 Motor RPM 2107 48456 Scale Frequency Low Word 2108 48457 Scale Frequency High Word 2109 48458 Power Factor Angle 210A 48459 Load 210B 48460 Firmware Version 2110 48465 Status Monitor 1 h2100 Error Codes 00 No fault occurred 11 Hardware P
93. Transfer Parameters For writing to any of the parameters from P0 00 to P8 01 a group of 15 block transfer parameters P9 11 to P9 25 is available in the GS2 AC drive This sequential block of parameters can be used to group various miscellaneous non sequential parameters so that you can update the parameters in one programming write block instead of having to use multiple WX commands For example If you need to change the PID setpoint P7 11 accel time P1 01 and multi speed 1 P5 01 this would typically take three different WX commands because the parameters are non sequential However by setting P9 11 to P7 11 P9 12 to P1 01 and P9 13 to P5 01 the parameters become sequential and can be controlled using one WX command LD Kf201 LD K6 LDA Oxxxx WX V4413 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 29 Chapter 5 GS2 Modbus Communications IS Communicating with Third party Devices First you must decide what type of interface will work best for your application The GS2 RJ 12 Serial Comm Port can accommodate an RS232C or an RS 485 connection RS 232C An RS 232C connection is somewhat limited The maximum network cable length for an RS 232C connection is 15 meters 50 feet In addition using the RS 232C interface will allow you to connect only one AC drive to one Modbus device For an RS 232C connection set the GS2 DIP switches SW2 and SW3 to RS232
94. a Modbus Data type 584 984 Mode Exception Response Buffer V5001 Direction Fault Reset Write Enable C11 SET Continued next page Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 23 Chapter 5 GS2 Modbus Communications IS Alternate Modbus Write Instruction for DLO6 and DL260 CPUs cont This rung writes values to the Direction External Fault and Fault Reset registers This write occurs after rung 5 has completed the first write cycle DL250 1 260 Speed Reference Direction Fault Reset Comm Write Enable Write Enable SP116 C10 C11 MWX Port Number Slave Address Function Code 16 Preset Multiple Registers Start Slave Memory Address Start Master Memory Address Number of Elements Modbus Data type 584 984 Mode Exception Response Buffer V5002 Speed Direction Fault Reset Writes Finished C13 SET This rung writes the new Run Command to the drive DL250 1 260 Run Command Comm Write Enable SP116 C12 MWX Port Number The Run Command has its own l separate write instruction in order to prevent a new Speed Reference l Direction External Fault or Fault l Reset Command from causing a l previous Run Command to be rewritten to the drive and overwritng l a keypad Stop Command l For P3 00 03 serial comm l with keypad STOP enabled 5 24 GS2 Series AC Drive User Manual Slave Address Function Code 06 Preset Single Register Start Slave Mem
95. activit s risque lev Pour des renseignements additionnels touchant la garantie et la s curit veuillez consulter la section Modalit s et conditions de notre documentation Si vous avez des questions au sujet de l installation ou du fonctionnement de cet quipement ou encore si vous avez besoin de renseignements suppl mentaires n h sitez pas nous t l phoner au 770 844 4200 Cette publication s appuie sur l information qui tait disponible au moment de l impression la soci t AutomationDirect nous nous efforcons constamment d am liorer nos produits et services C est pourquoi nous nous r servons le droit d apporter des modifications aux produits ou aux publications en tout temps sans pr avis ni quelque obligation que ce soit La pr sente publication peut aussi porter sur des caract ristiques susceptibles de ne pas tre offertes dans certaines versions r vis es du produit Marques de commerce La pr sente publication peut contenir des r f rences des produits fabriqu s ou offerts par d autres entreprises Les d signations des produits et des entreprises peuvent tre des marques de commerce et appartiennent exclusivement leurs propri taires respectifs AutomationDirect nie tout int r t dans les autres marques et d signations Copyright 2004 Automationdirect com Incorporated Tous droits r serv s Nulle partie de ce manuel ne doit tre copi e reproduite ou transmise de quelque fa on que ce soi
96. ailable for the AC drive The corrective action can be set with the Transmission Fault Treatment parameter 9 03 The available settings are 0 Display fault and continue operating Communications Warning Illegal data value The data value received in the command message is not available for the AC drive 1 Display fault and RAMP to stop 2 Display fault and COAST to stop 3 No fault displayed and continue operating The default setting is O Communications Warning Slave device failure The AC drive is unable to perform the requested action Communications Warning Communication Time Out PID Warning PID Feedback Loss The 4 20mA PID signal has been lost 6 6 The corrective action can be set with the PID Feedback Loss parameter P7 27 The available settings are 00 Warn and AC Drive Stop 01 Warn and Continue The default setting is 00 GS2 Series AC Drive User Manual ACCESSORIES In This Appendix Accessories Part Numbering A 2 LNE RATIO de c cd ARES door or des A 2 Line Reactor Dimensions 6 doeet KK KK p KK KK eee 6 6 666 A 4 Line Reactor Applications and Connections A 5 Braking ROSISEOIS anaes ok ERU ERN URN i ec Rena dad ah A 8 Braking Resistor Connections s s rr GE KK KK des A 8 Braking Resistor Dimensions eet sae kee KK KK KK KI KK KK KK A 9 EMI IDDUE BIEGES i ER 244 4942446846 0084000405004
97. al Chapter 3 Keypad Operation and Quickstart MERL Source of Operation Command Setting 00 Default Setting 00 Settings 00 Operation Determined by Digital Keypad 01 Operation determined by external control terminals Keypad STOP is enabled 02 Operation determined by external control terminals Keypad STOP is disabled 03 Operation determined by RS 232 RS 485 interface Keypad STOP is enabled 04 Operation determined by RS 232 RS 485 interface Keypad STOP is disabled The AC drive operation will be determined by the Digital Keypad EAU Source of Frequency Command Setting 00 Default 00 Settings 00 Frequency determined by keypad potentiometer 01 Frequency determined by digital keypad up down 02 Frequency determined by 0 to 10V input on Al terminal Switch SW1 must be set to AVI AVI Switch SW1 must be set to AVI in order to use a 0 to 10V input ACI 03 Frequency determined by 4 to 20mA input on Al terminal Switch SW1 must be set to ACI AVI das AC Switch SW1 must be set to ACI in order to use a 4 to 20mA input 04 Frequency determined by 0 to 20mA input on AI terminal Switch SW1 must be set to ACI ja Switch SW1 must be set to ACI bal in order to use a 0 to 20mA input 05 Frequency determined by RS 232 RS 485 communication interface RS 232 or RS 485 communication selected by switches SW2 and SW3 Refer to CHAPTER 5 for details The frequency
98. al Increase the Acceleration time 1 01 or 1 05 increase in current Check for possible excessive loading conditions at the motor If there are any abnormal conditions when operating the AC drive after short circuit is removed the AC drive should be sent back to the manufacturer Check whether the input voltage falls within the rated AC drive input voltage 2 Check for possible voltage transients Bus over voltage may also be caused by motor regeneration Either increase the decel time or add an optional braking resistor Check whether the required braking power is within the specified limits The AC drive detects that the DC bus voltage has exceeded its maximum allowable value Ensure that the ambient temperature falls within the specified temperature range 2 Make sure that the ventilation holes are not obstructed 3 Remove any foreign objects on the heat sinks and check for possible dirty heat sink fins 4 Provide enough spacing for adequate ventilation The AC drive temperature sensor detects excessive heat The AC drive detects that the DC bus voltage has fallen below its minimum value The AC drive detects excessive drive output current 1 Check whether the motor is overloaded Note The AC drive can withstand 2 Reduce torque compensation setting as set in 2 03 up to 150 of the rated current for 3 Increase the AC drive s output capacity a maximum of 60 seconds Check whether the i
99. al Fault Range 00 No action Default Setting 00 01 External fault WEI Serial Comm Fault Reset Range 00 No action Default Setting 00 01 Fault Reset WER Serial Comm JOG Command Range 00 Stop Default Setting 00 01 Jog meee Firmware Version Range Default Setting P9 41 GS Series Number Default Setting Settings 01 GS1 02 GS2 03 GS3 04 GS4 4 60 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters XYZ Manufacturer Model Information Settings 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 1st Ed Rev C 12 2006 GS2 20P5 GS2 21P0 GS2 22P0 GS2 23P0 GS2 25P0 GS2 27P5 Reserved GS2 41P0 GS2 42P0 GS2 43P0 GS2 45P0 GS2 47P0 GS2 4010 GS2 10P2 GS2 10P5 GS2 11P0 Reserved Reserved Reserved Reserved Reserved GS2 51P0 GS2 52P0 GS2 53P0 GS2 55P0 GS2 57P5 GS2 5010 Default Setting 230V 1 ph 3ph 0 5hp 230V 1 ph 3ph 1hp 230V 1ph 3ph 2hp 230V 1ph 3ph 3hp 230V 3ph 5hp 230V 3ph 7 5hp TZ 460V 3ph 1hp 460V 3ph 2hp 460V 3ph 3hp 460V 3ph 5hp 460V 3ph 7 5 hp 460V 3ph 10hp 115V 1ph 0 25hp 115V 1ph 0 5hp 115V 1ph 1hp 575V 3ph 1hp 575V 3ph 2hp 575V 3ph 3hp 575V 3ph 5hp 575V 3ph 7 5hp 575V 3ph 10hp P P Tp ed GS2 Series AC Drive User Manual 4 61 GS2 MODBUS APTER COMMUNICATIONS In This Chapter Communicati
100. alog Parameters 242 KK cree 4 32 Analog Input Examples 4123 233339 EE KK Tob KK KK KK RR 4 34 Preset Parameters 4 41 Protection Parameters 4 43 PID Parameters 4 51 Display Parameters za 5 2 4 55 Communication Parameters 4 56 Chapter 4 AC Drive Parameters E GS2 Parameter Summary Motor Parameters GS2 Parameter Description Range Default 115V 230V 200 208 220 230 240 P0 00 Motor Nameplate Voltage 460V 380 400 41 5 440 460 480 575V 380 to 637 240 480 575 P0 01 Motor Nameplate Amps Drive Rated Amps X 3 to 1 0 Drive Rated Amps x 1 0 P0 02 Motor Base Frequency 50 60 400 60 P0 03 Motor Base RPM 375 to 9999 RPM 1750 P0 04 Motor Maximum RPM P0 03 to 9999 RPM Ramp Parameters Stop Methods 00 Ramp to Stop 01 Coast to Stop P0 03 Acceleration Time 1 0 1 to 600 0 sec Deceleration Time 1 0 1 to 600 0 sec Accel S curve 0 to 7 Decel S curve 0 to 7 Acceleration Time 2 0 1 to 600 0 sec Deceleration Time 2 0 1 to 600 0 sec Select method to use 2nd Accel Decel 00 RMP2 from DI terminal 01 Transition Frequencies P1 08 amp P1 09 Accel 1 to Accel 2 frequency transition 0 0 to 400 0 Hz Decel 2 to Decel 1 frequency transition 0 0 to 400 0 Hz Skip Frequency 1 0 0 to 400 0 Hz
101. ameter sets the Minimum Output Voltage of the AC drive This parameter must be equal to or less than Mid Point Voltage P2 05 This parameter is used only when the Volts Hertz parameter P2 00 is set to 03 PWM Carrier Frequency Range 115V 230V 460V 01 to 15 kHz Default Setting 12 575V 01 to 10 kHz 6 This parameter sets the carrier frequency of PWM Pulse Width Modulated output In the table below we see that the carrier frequency of PWM output has a significant influence on the electromagnetic noise leakage current heat dissipation of the AC drive and the acoustic noise to the motor Electromagnetic Noise Leakage Current 1kHz significant minimal minimal Carrier Frequency Acoustic Noise Heat Dissipation 15 kHz minimal moderate moderate 12 2006 GS2 Series AC Drive User Manual 4 21 Chapter 4 AC Drive Parameters Digital Parameters ER Source of Operation Command Default Setting 00 Settings 00 Operation Determined by Digital Keypad 01 Operation determined by external control terminals Keypad STOP is enabled 02 Operation determined by external control terminals Keypad STOP is disabled 03 Operation determined by communication interface Keypad STOP is enabled 04 Operation determined by communication interface Keypad STOP is disabled This parameter sets the input source for the AC drive operation commands Refer to P3 01 to P3 05 for more details ERR Multi function
102. and motor exceeds 75 feet Note Please refer to Appendix A for specifications on GS2 AC Drive Accessories 2 12 GS2 Series AC Drive User Manual NS GND B B1 APTER KEYPAD OPERATION AND QUICKSTART In This Chapter The G52 Digital Keypad i sack beeen 3 2 LED Display ee wen Ud bone 3 2 LED Indicatots EE 3 2 Seier EE 3 3 Displaying the Status of the GS2 AC Drive 3 4 Programming te GS2 AC Drive cea a pum KK KK KK KK KK 3 5 GS2 COUICRSEHED 22 22 299 se ears av kun BUS SE 3 6 Example 1 Constant torque e g conveyors compressors etc 3 6 Example 2 Variable torque e g fans centrifugal pumps etc 3 11 Chapter 3 Keypad Operation and Quickstart The GS2 Digital Keypad The digital keypad includes a 4 digit LED display 14 LED Indicators 8 function keys and a potentiometer The diagram below shows all of the features of the digital keypad and an overview of their functions LED Display LED Indicators SCH Up Down Keys Program Key WO A e Enter Key Display Key Ia 2 Potentiometer Fwd Rev Key FWD REV Stop Reset Key Run Key LED Display The LED display shows the AC drive operation values and parameter settings LED Indicators The RUN LED indicates the AC drive is in Run Mode The RUN LED blinks RM when the drive is decelerating to stop S
103. ard acting Loop Output iai Setpoint Freq Digital Limit P 7 10 P7 17 P 7 25 P 7 24 Reverse acting Loop Digital Setpoint filter P7 10 P7 17 P 7 24 PID Feedback Signal E Note Reverse acting PID loops are available only for GS2 AC drives with firmware version 1 04 or higher set to 00 or 01 If PID operation is disabled the AC drive will operate using the Source E Note When using PID operation the Source of Frequency parameter P4 00 must be of Frequency specified by P4 00 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 51 Chapter 4 AC Drive Parameters BAUER PV 100 Value Range 0 0 to 999 Default Setting 100 0 This parameter should be set to the value corresponding to the 100 value of the process variable PV The setting for P7 01 cannot be less than any setting for P7 10 to P7 17 Note The setting for PV 100 value P7 01 cannot be set less than any value set for i gt P7 10 to P7 17 If you are unable to reduce P7 01 to the desired value check parameters P7 10 to P7 17 and reduce these values accordingly MAYA PID Setpoint Source Settings 00 Keypad Default Setting 00 01 Serial Communications WALI Keypad PID Setpoint Range 0 0 to 999 Default Setting 0 0 JE Note The settings for P7 10 to P7 17 cannot exceed the setting for P7 01 WAKS PID Multi setpoint 1 Range 0 0 to 999 Default Setting 0 0 The Multi Function Input Terminals DI
104. ation Command 4 22 Special Symbols 1 2 Specifications 1 5 Speed Reference Frequency Command Serial Comm Speed Reference 4 59 Source of Frequency Command 4 32 Status Addresses 5 9 Status Monitor 5 9 5 10 Status of the AC Drive Keypad 3 4 Serial Comm 5 9 Stop Digital Input Stop 4 22 Keypad Stop 3 3 Stop Methods 4 13 Supplemental Publications 1 2 NEMA Publications 1 2 T Technical Support 1 2 Three Phase Motors 1 3 Time Out Detection 4 57 Time Out Duration 4 57 Torque Over Torque Detection 4 46 Torque Constant 3 6 Torque Variable 3 11 Transmission Fault Treatment 4 57 Troubleshooting 6 3 U UL 1 8 2 7 Upper Bound for PID Integral Control 4 54 of Output Frequency 4 49 V Ventilation Slots 1 4 VFD Variable Frequency Drive 1 3 Voltage Mid point Voltage 4 20 1st Ed Re C 12 2006 GS2 Series AC Drive User Manual I 5 Index Minimum Output Voltage 4 21 Motor Nameplate Voltage 4 11 Over Voltage Stall Prevention 4 45 Volts Hertz Parameters 4 19 Volts Hertz Parameters 4 19 W Warning Messages 6 6 Warnings amp Notes circuit connections 2 6 Warnings amp Notes general 1 2 Wiring amp Circuit Connections 2 6 Basic Wiring Diagram 2 11 Control Circuit Wiring 2 7 2 10 Main Circuit Wiring 2 7 2 8 2 9 2 11 Serial Comm Wiring Connections 5 12 Shielded Wiring 2 10 Warnings 2 6 Wiring Notes 2 6 Wiring Connections to DL
105. attention to signs for values representing reverse motion Minimum Frequency Reference 60Hz reverse Maximum Frequency Reference 60Hz Calculations 1750 RPM xe 1750 RPM B Analog Offset uL x 100 100 60Hz ere 200 0 0 C Analog Gain 60Hz x 100 200 D Mid point Frequency cum ie 60Hz SE Parameter Settings i A Max Output Frequency E P4 01 02 Negative Input Offset Polarity P4 02 100 100 Analog Input Offset P4 03 200 200 Analog Input Gain P4 04 01 Reverse Motion Enable Results Maximum Output 0 Frequency 60Hz Forward OHZ 7 4 KEN Reverse 60 Hz 60 60Hz OV 10V OV 5V 10V OmA 20mA OmA 10mA 20mA 4mA 20mA 4mA 12mA 20mA Potentiometer Scale Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 37 Chapter 4 AC Drive Parameters Example 4 Forward Run Reverse Jog This example shows an application in which the drive runs full speed forward and jogs in reverse The full scale of the potentiometer will be used OLOCO GH Note When calculating the values for the Analog Input using reverse motion the reverse frequency reference should be shown using a negative number Pay special attention to signs for values representing reverse motion Minimum Frequency Reference 15Hz reverse Maximum Frequency Reference 60Hz Calculations 1750 RPM Max Output Frequency
106. ault Setting 60 This parameter setting is determined by the motor nameplate WOR Motor Base RPM Setting 3525 Range 375 to 9999 rpm Default Setting 1750 This parameter setting is determined by the motor nameplate P 0 04 Motor Maximum RPM Setting 3600 Range P 0 03 to 9999 rpm Default Setting P 0 03 This parameter setting is determined by the needs of the application maximum rpm rating for the motor you are using If this information is not readily WARNING The Motor Maximum RPM parameter P 0 04 should never exceed the available consult your motor manufacturer P 1 00 Stop Methods Setting 01 Range 00 Ramp to Stop Default Setting 00 01 Coast to stop The application requires that this parameter be set to Coast to Stop WARNING If the Stop Method for the GS2 AC drive is set for Coast to Stop the AC drive will ignore any setting you have for Deceleration Time P 1 02 DER Acceleration Time Setting 20 0 Range 0 1 to 600 sec Default Setting 10 sec The motor should accelerate from 0 rpm to Base rpm P 0 03 in 20 seconds AU Volts Hertz Settings Setting 02 Range 00 General Purpose Default Setting 0 0 01 High Starting Torque 02 Fans and Pumps 03 Custom The GS2 Series AC drive has predefined torque settings that meet the needs of most applications A custom setting is also available if needed In this example the motor will be running a centrifugal pump 3 12 GS2 Series AC Drive User Manu
107. bus voltage may exceed its Maximum Allowable Value due to motor regeneration When this function is enabled the AC drive will stop decelerating and maintain a constant output frequency The drive will resume deceleration when the voltage drops below the factory preset value DC bus voltage Over voltage Detection Level time Output Frequency time Note With moderate inertial loads over voltage during deceleration will not occur oe For applications with high inertia loads the AC drive will automatically extend the E deceleration time If deceleration time is critical for the application a dynamic braking resistor should be used Set this parameter to 01 disable when using a dynamic braking resistor Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 45 Chapter 4 AC Drive Parameters P6 06 Auto Adjustable Accel Decel Default Setting 00 Settings 00 Linear Accel Decel 01 Auto Accel Linear Decel 02 Linear Accel Auto Decel 03 Auto Accel Decel 04 Auto Accel Decel Stall Prevention If the auto accel decel is selected the AC drive will accel decel in the fastest and smoothest means possible by automatically adjusting the time of accel decel This parameter provides five modes to choose 00 Linear Acceleration and deceleration operation by P1 01 P1 02 or P1 05 P1 06 acceleration deceleration time 01 Automatic acceleration linear deceleration Operation by automatic acceleration tim
108. cation revisions throughout TABLE OF CONTENTS Getting SA ee e 21 Manual Overview EEN 1 2 GS2 AC Drive Introduction saw XX ws essa E ERST ow AERE 1 3 GS2 AC Drive Specifications 9 hoa e KK KK KK K KK KK ows 1 5 Installation and Wiring 2 1 Ambient Conditions 5 3344 4 AV VOS E wd EEG SEA 2 2 Installation EE 2 3 D IM MSIONSS ad ck ac do bd hdd dca KK KI K KK KK KK KK KK KK KK KK ac 2 4 GS2 Circuit Connections re iii ROC RR KK KK KK KK RR 2 6 External AccessorieS Ee KK RA KK KK KK KI KK KK KK KK KK KK 2 12 Keypad Operation and Quickstart 3 1 The GS2 Digital Keypad cas kk kk kek kk a ka WW kk a a a kal 3 2 GOZ OUI GERI uu 2 1779 30293 dE enna E AHAN var r eebe d 3 6 AC Drive Parameters 41 GS2 Parameter Sd TIED a cod a saa a oberen rd doe 4 2 Detailed Parameter Listings esee 4 11 Motor Param etelS s aor 2a ka ELTE EAR REDE d 4 11 Ramp Paramat rS ss san kl va md QUN camion 4 13 Volts Hertz Parameters 2 55 99392 99e KK KK KK KK KK k 4 19 Digital Paramet rS ada 3e sa APR Ee kh dh kk tunes 4 22 Analog Parameters ANE EE AC oo oe KK KK KK KK KK KK KK KK KK 4 32 Preset Parameters i k eR w ee kl a 6 EE EE 4 41 Proteci n Falanie RS Lc 4 43 PID Parcells ine s en d k ame io mnt 4 51 Display Parameters sk d ara qp NN E OC ours 4 55
109. celeration Over Torque Detection Level 30 to 20096 Over Torque Detection Time 0 1 to 10 0 Over Current Stall Prevention during Acceleration 20 to 20096 Over Current Stall Prevention during Operation 20 to 200 Maximum Allowable Power Loss Time 0 3 to 5 0 sec Base Block Time for Speed Search 0 3 to 5 0 sec Maximum Speed Search Current Level 30 to 200 Upper Bound of Output Frequency 0 1 to 400Hz Lower Bound of Output Frequency 0 0 to 400Hz Line Start Lockout Parameter can be set during RUN Mode 4 6 00 Enable Line Start Lockout 01 Disable Line Start Lockout GS2 Series AC Drive User Manual GS2 Parameter Chapter 4 AC Drive Parameters ee Protection Parameters cont Description Range Default P6 31 Present Fault Record Second Most Recent Fault Record Third Most Recent Fault Record Fourth Most Recent Fault Record Fifth Most Recent Fault Record Sixth Most Recent Fault Record Parameter can be set during RUN Mode Ist Ed Rev C 12 2006 No Fault occurred Over current oc Over voltage ov Overheat oH Overload oL Overload 1 oL1 Overload 2 oL2 External Fault EF CPU failure 1 CF1 CPU failure 2 CF2 10 11 12 13 14 CPU failure 3 CF3 Hardware Protection Failure HPF Over current during accel OCA Over current during decel
110. changed If you want to back out without changing the parameter press the PROGRAM key After the parameter value has been set the AC drive will cycle to the next parameter in the selected group e9 Select RUN P log FWD Parameter STOP REV pos ui DA pe ms Pse 4 Prot en DSP COMM Example Ramp Parameter Group Indicator Parameter Value GS2 Series AC Drive User Manual 3 5 Chapter 3 Keypad Operation and Quickstart GS2 Quickstart The following examples will help you quickly set up your GS2 AC Drive for two common applications The first example applies to an application that requires constant torque and the second example requires variable torque Note For a complete list and description of the parameters for the GS2 Series AC drives refer to CHAPTER 4 Example 1 Constant torque e g conveyors compressors etc In this example the AC drive needs to operate a motor that is connected to a conveyor In order to decide which parameters need modifications we will make a list of the needs for the application Application Needs e The AC drive must control a 460V 1hp inverter duty motor We will use a model GS2 41 PO drive for this application An example of the motor nameplate is shown below INVERTER Dury IVbron E ESS 7 CEE s The maximum speed for the motor is 2000 rpm The motor should accelerate to maximum sp
111. communication port and adding instructions to your logic program The set up for all of the DirectLOGIC CPUs is very similar However there may be some subtle differences between CPUs Refer to the appropriate CPU User Manual for the specifics on your DirectLOGIC CPU JE Note For instructions on Modbus Configuration for your specific CPLL refer to the appropriate CPU User Manual 5 14 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications DirectLOGIC Modbus Port Configuration The following configuration example is specific to the DL250 1 CPU Refer to the appropriate CPU User Manual for the specifics on your DirectLOGIC CPU In DirectSOFT choose the PLC menu then Setup then Secondary Comm Port e From the Port list box choose Port 2 For the protocol select Modbus Setup Communication Ports x Port Port 2 zj Close Protocol K Sequence DirectNET T iv MODBUS Non Sequence Remote 1 0 Time out 800 ms Response delay time Oms Station Number it K Baud rate se si Stop bits hoo Parity Odd x Port 2 15 Pin n the Timeout list box select 800 ms e Response Delay Time should be 0 ms The Station Number should be set to 1 to make the DL250 1 CPU a Modbus master I Note The DL250 1 network instructions used in Master mode will access only slaves 1 to 90 Each slave must have a unique number
112. crews included GS CBL2 1L 1 meter keypad cable GS CBL2 1L GS CBL2 3L GS CBL2 5L GS CBL2 3L 3 meter keypad cable ef GS CBL2 5L 5 meter keypad cable 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 25 Appendix A Accessories IS Communication Distribution Blocks INPUT SG SG SIS INPUT PI TYPICAL OUT 3 8 N 3 SG PIN 4 SG OUT 2 GS RS485 4 8 Internal Wiring Pin Out wiring internally reversed between input and output modular comm ports OUT 1 LI 4321 GS RS485 4 4 port RS485 Communication Distribution Board GS RS485 8 1 35 O 0049 DELTA INPUT SG SG mi Els LI Li EJ OUT 1 LH LH LI LI 543 OUT 2 D Ti di d H Li Li LI O OUT 3 OUT 4 O 3811093800 O 8 port RS485 Communication Distribution Board OUT_S OUT_6 m 1551095900 n 2 66 Le 1 62 EE R 1 62 SG SG C DELTA 0049 3 SG SG IN
113. d Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 25 Chapter 4 AC Drive Parameters Settings 10 and 11 External Base Block N O and External Base Block N C Value 10 is for a normally open N O input and value 11 is for a normally closed N C input AUTOMATION TOMAN AUTOMATION EC DIRECT DI3 DI6 Base Block Input Base Block N C DI3 DI6 DCM When an External Base Block is activated the LED display shows 55 the AC drive stops all output and the motor will free run When the External Base Block is deactivated the AC drive will start the speed search function and synchronize with the motor speed The AC drive will then accelerate to the Master Frequency EXTERNAL BASE BLOCK SIGNAL speed synchronization detection OUTPUT Speed search starts with FREQUENCY the frequency reference value OUTPUT VOLTAGE Min Base Block Capacitor Time P 6 13 Discharge speed search operation 4 26 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Setting 12 Second Accel Decel Time Multi function Input Terminals DI3 DI6 can be set to select between Accel Decel times 1 and 2 Parameters P1 01 and P1 02 set Accel 1 and Decel 1 times Parameters P1 05 and P1 06 set Accel 2 and Decel 2 times UE SS BIBT DI3 DI6 Accel Decel Time 2 Command Close Drive receives Accel Decel 2 Comma
114. ds LD Run Command Retain OUT V3011 V3001 Run Command Load P9 27 Run Command here Write Enable 0 Stop C12 z l EE RST Run Command Write Finished C14 Continued next page RST 5 26 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications DirectLOGIC Modbus Ladder Programming cont Rungs 17 through 26 show an example of a method of inputting command values into the PLC This rung loads speed 1 into V3000 LD loads the constant value of 300 in BCD format BIN converts from BCD to binary HEX format OUT stores value in V3000 to instruct the drive to run at 30 0 Hz Speed Bit 1 Speed Bit 2 30 0 Hz 60 0 Hz X3 X4 17 This rung loads speed 2 into V3000 LD loads the constant value of 600 in BCD format BIN converts from BCD to binary HEX format OUT stores value in V3000 to instruct the drive to run at 60 0 Hz Speed Bit 1 Speed Bit 2 30 0 Hz 60 0 Hz X3 X4 18 This rung loads a value of 1 into V3001 for the drive Run Command Run Stop X5 19 This rung loads a value of 0 into V3001 for the drive Stop Command Run Stop X5 20 Continued next page Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 27 Chapter 5 GS2 Modbus Communications DirectLOGIC Modbus Ladder Programming cont This rung loads a value of 1 into V3002 for the drive Reverse Command Reverse Forward X6 21 This
115. e Over Torque Detection Level Over Torque Detection Time Over Current Stall Prevention during Acceleration Over Current Stall Prevention during Operation Protective Functions Operator Devices 8 key 4 digit 7 segment LED 14 status LEDs potentiometer Programming Parameter values for setup and review fault codes Operator T Actual Operating Frequency RPM Scaled Frequency Amps Load Interface ey Output Voltage DC Bus Voltage Process Variable Set point Frequency RUN STOP RESET FWD REV PROGRAM DISPLAY lt UP gt lt DOWN gt ENTER Enclosure Rating Protected Chassis IP20 10 C to 50 C 14 F to 122 F 10 C to 40 C 14 F to 104 F for models 7 5 hp 5 5 kW and higher Storage Temperature 20 C to 60 C 4 F to 140 F during short term transportation period Ambient Humidity 20 to 90 RH non condensing Vibration 9 8 m s 2 1G less than 10 Hz 5 9 m s 2 0 6G 10 to 60 Hz Altitude 1000m or lower above sea level keep from corrosive gas liquid and dust Key Functions Ambient Temperature Environment Installation Location Noise filter input AC reactor output AC reactor cable for remote operator programming software Dynamic braking resistor input fuses UL amp cUL listed CE CE certification applies only to 115V 230V 460V class drives Options Agency Approvals 1 8 GS2 Series AC Drive User Manual INSTALLATION AND WIRING
116. e P1 02 or P1 06 deceleration time 02 Linear acceleration and automatic deceleration Operation by automatic acceleration time P1 01 or P1 05 acceleration time 03 Automatic acceleration deceleration Operation by AC drive auto adjustable control 04 Auto acceleration deceleration The auto accel decel will not be quicker than the settings for acceleration P1 01 or P1 05 or deceleration P1 02 or P1 06 The operation is specific to preventing a stall XAYA Over Torque Detection Mode Default Setting 00 Settings 00 Disabled 01 Enabled during constant speed operation 02 Enabled during acceleration KO Over Torque Detection Level Range 30 to 200 Default Setting 150 A setting of 100 is proportional to the Rated Output Current of the drive This parameter sets the Over Torque Detection level in 196 increments The AC drive rated current is equal to 100 P6 09 Over Torque Detection Time Range 0 1 to 10 0 Default Setting 0 1 This parameter sets the Over Torque Detection Time in units of 0 1 seconds 4 46 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters g Over Current Stall Prevention During Acceleration Range 20 to 200 Default Setting 150 A setting of 100 is equal to the Rated Output Current of the drive e Under certain conditions the AC drive output current may increase abruptly and exceed the value specified by P6 10 This is commonly caused by rapid acceleration or
117. e 256 the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2 s complement negation of the sum For example reading 1 word from address 0401H of the AC drive with address 01H Command Message Starting data address 01H 03H 04H 01H 00H 01H 0AH Numb rot data the 2 s complement negation of OAH is F6H Count by word LRC CHK 1 LRC CHK 0 END 1 END 0 RTU Mode Response Message ADR CMD Starting data address Number of data Count by word CRC CHK Low CRC CHK High Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 35 Chapter 5 GS2 Modbus Communications IC CRC Cyclical Redundancy Check is calculated by the following steps Step 1 Load a 16 bit register called CRC register with FFFFH Step 2 Exclusive OR the first 8 bit byte of the command message with the low order byte of the 16 bit CRC register putting the result in the CRC register Step 3 Shift the CRC register one bit to the right with MSB zero filling Extract and examine the LSB Step 4 If the LSB of CRC register is O repeat step 3 else Exclusive OR the CRC register with the polynomial value A001H Step 5 Repeat step 3 and 4 until eight shifts have been performed When this is done a complete 8 bit byte will have been processed Step 6 Repeat steps 2 to 5 for the next 8 bit byte of the command message Continue doi
118. e drives with motors which 50 are NOT designed specifically for AC drive outputs Motors with shaft mounted fans offer poor 40 cooling at low speeds therefore the output can be derated at lower output frequencies This derated current is for protecting the motor at lower speeds 50 Output Hz The output current is derated as follows loutput I f output HZ x 1 2 Hz 40 Example If the rated motor current is 10A and the output frequency is 25Hz the derating will be 70 and the overload will be 10 5A 150 for one minute loutput 25Hz 1 2 Hz 40 70 e 10A x 70 7A e 7A x 15096 10 5A Inactive GS2 Series AC Drive User Manual 4 43 Chapter 4 AC Drive Parameters P6 01 Auto Restart After Fault t 4 44 Range 00 to 10 Default Setting 00 After fault occurs allowable faults over current OC over voltage OV the AC drive can be reset restarted automatically up to 10 times Setting this parameter to 0 will disable the reset restart operation after any fault has occurred When enabled the AC drive will restart with speed search which starts at the previous Frequency To set the fault recovery time after a fault please see P6 13 base block time for speed search Momentary Power Loss Default Setting 00 Settings 00 Stop operation after momentary power loss 01 Continue operation after momentary power loss speed search from Speed Reference
119. e if needed In this example the application requires a high starting torque 3 8 GS2 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart WEA Source of Operation Command Setting 02 Default Setting 00 Settings 00 Operation Determined by Digital Keypad 01 Operation determined by external control terminals Keypad STOP is enabled 02 Operation determined by external control terminals Keypad STOP is disabled 03 Operation determined by RS 232 RS 485 interface Keypad STOP is enabled 04 Operation determined by RS 232 RS 485 interface Keypad STOP is disabled The AC drive operation will be determined by external control terminals and the keypad stop will be disabled P 4 00 Source of Frequency Command Setting 02 Default 00 Settings 00 Frequency determined by keypad potentiometer 01 Frequency determined by digital keypad up down 02 Frequency determined by 0 to 10V input on AI terminal Switch SW1 must be set to AVI AVI Switch SW1 must be set to AVI in order to use a 0 to 10V input ACI 03 Frequency determined by 4 to 20mA input on AI terminal Switch SW1 must be set to ACI AVI Switch SW1 must be set to ACI in order to use a 4 to 20mA input ACI 04 Frequency determined by 0 to 20mA input on AI terminal Switch SW1 must be set to ACI AVI Switch SW1 must be set to ACI in order to use a 0 to 20mA input A
120. ec Default Setting 0 5 When a momentary power loss is detected the AC drive turns off for a specified time interval determined by P6 13 before resuming operation This time interval is called Base Block This parameter should be set to a value where the residual output voltage due to regeneration is nearly zero before the drive resumes operation This parameter also determines the searching time when performing external Base Block and Fault Reset P6 01 KACI Maximum Speed Search Current Level Range 30 to 200 Default Setting 150 Following a power failure the AC drive will start its speed search operation only if the output current is greater than the value determined by P6 14 When the output current is less than that of P6 14 the AC drive output frequency is at a speed synchronization point The drive will start to accelerate or decelerate back to the operating frequency at which it was running prior to the power failure Max Allowable Power Loss Time Max Allowable Power Loss Time P 6 12 speed synchronization Output P 6 02 01 detection P 6 02 02 lere qUlehey Speed Search starts with the previous Frequency Input Power Speed Search starts with Minimum Output Frequency Output Baseblock Voltage ime Speed Search 4 48 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters KAFE Upper Bound of Output Frequency Range 0 1 to 400 Hz Default Setting 400 The Upper
121. ed P3 11 or P3 12 04 or 05 then the output will be activated when the programmed frequency is attained Frequency Maximum Output Frequency Desired Frequency P3 16 Time Desired Frequency OFF Attained Indication ON P3 11 amp P3 12 ZAVA Desired Current Range 0 0 to lt Drive Rated Amps gt Default Setting 0 0 EB PID Deviation Level Range 1 0 to 50 0 Default Setting 10 0 EMEA PID Deviation Time Range 0 1 to 300 0 sec Default Setting 5 0 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 31 Chapter 4 AC Drive Parameters Analog Parameters P4 00 Source of Frequency Command Default 00 Settings 00 Frequency determined by keypad potentiometer 01 Frequency determined by digital keypad up down 02 Frequency determined by 0 to 10V input including remote potentiometer on Al terminal Switch SW1 must be set to AVI Switch SW1 must be set to AVI in order to use a 0 to 10V input ACI 03 Frequency determined by 4 to 20mA input on AI terminal Switch SW1 must be set to ACI AVI Switch SW1 must be set to ACI in order to use a 4 to 20mA input ACI 04 Frequency determined by 0 to 20mA input on AI terminal Switch SW1 must be set to ACI ja Switch SW1 must be set to ACI in order to use a 0 to 20mA input ACI 05 Frequency determined by RS 232 RS 485 communication interface Switches SW2 and SW3 must be set to RS 232 or RS 485
122. eed in 5 seconds e The motor should decelerate from maximum speed in 5 seconds The motor will require a high torque when starting The operation of the motor start stop etc will be controlled by remote control terminals All keys on the GS2 keypad should be disabled The frequency of the AC drive will be determined by remote potentiometer that has a 0 to 10V signal The display of the AC drive should default to the motor speed rpm when running 3 6 GS2 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart Parameter Setup In order to meet the needs of this application the drive parameters should be set as follows P 0 00 Motor Nameplate Voltage Setting 460 Range 115V amp 230V class 200 208 220 230 240 Default Setting 240 460V class 380 400 415 440 460 480 480 575V class 380 to 637 575 This parameter setting is determined by the motor nameplate DX Motor Nameplate Amps Setting 2 6 Range Drive Rated Amps x 3 to Default Setting Drive Rating A Drive Rated Amps x 1 0 This parameter setting is determined by the motor nameplate WE Motor Base Frequency Setting 60 Range 50 60 400 Default Setting 60 This parameter setting is determined by the motor nameplate MOO Motor Base RPM Setting 1725 Range 375 to 9999 rpm Default Setting 1750 This parameter setting is determined by the motor nameplate MU Motor Maximum RPM Setting 2000 Range P 0 03 to 9999 rpm Default Setting P 0 03 This
123. eleration Time determines the time for the AC drive to decelerate from Maximum Motor RPM P0 04 to 0 RPM Deceleration Time 2 P1 06 can be selected using a multi function input terminal or frequency transition P1 07 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 15 Chapter 4 AC Drive Parameters ARYA Select method for 2nd Accel Decel Range 00 Second Accel Decel from DI terminal Default Setting 00 01 Frequency Transition P1 08 amp P1 09 e The second set of acceleration and deceleration times P1 05 and P1 06 can be selected either with a multi function input terminal programmed to Second Accel Decel or by the values of the transition frequencies P1 08 and P1 09 Second Accel Decel Times selected with Multi Function Input Terminal Frequency Maximum Output Frequency P 0 04 Accel 2 P 1 05 Decel 2 P 1 06 Time Multi function On O O Input Terminal Off P1 08 Accel 1 to Accel 2 Frequency Transition Range 0 0 to 400 0 Hz Default Setting 0 0 Second Accel Decel Times selected with Frequency Transition Frequency Maximum Output Frequency P 0 04 Accel2 Decel2 Accel 1 to Accel 2 P 1 05 P 1 06 Frequency Transition 4 Decel 2 to Decel 1 P 1 08 k Frequency Transition Accel 1 Decel 1 P 1 09 P 1 01 P 1 02 Time P1 09 Decel 1 to Decel 2 Frequency Transition Range 0 0 to 400 0 Hz Default Setting 0 0 4 16 GS2 Series AC Drive User Manual
124. er Dimensions GS2 10P2 1ph GS2 10P5 1ph GS2 11P0 1ph GS2 20P5 1ph GS2 21P0 1ph GS2 22P0 1ph 20DRT1W3S 250V 1 phase 20A Figure 1 32DRT1W3C GS2 23P0 1ph 250V 1 phase 32A Figure 2 not available GS2 20P5 3ph n a 10TDTIWAC GS2 21P0 3ph 250V 3 phase 10A Figure 3 GS2 22P0 3ph GS2 23P0 3ph GS2 25P0 3ph GS2 27P5 3ph GS2 41P0 3ph GS2 42P0 3ph GS2 43P0 3ph GS2 45P0 3ph GS2 47P5 3ph 26TDT1W4B4 GS2 4010 3ph not available GS2 5xxx EMI filters 10TDT1W4C and 26TDT1WA4C do not mount underneath GS2 drives 26TDT1WAC 40TDSAWAB 250V 3 phase 26A Figure 4 250V 3 phase 40A Figure 5 11TDT1W4S 480V 3 phase 11A Figure 6 17TDT1WA4 480V 3 phase 17A Figure 7 480V 3 phase 26A Figure 8 A 10 GS2 Series AC Drive User Manual Appendix A Accessories EMI Filter Dimensions These filters except 10TDT1W4C and 26TDT1WAC mount between the drive and the sub panel The filters have threaded holes on their front surface for this purpose and the drives mount directly to the front of the filters Figure 1 units mm A 220 0 2 0 o 9 3 n 3 e o o D mio D 45 0 2 0
125. erence Min Freq Reference 2 Note The Mid point Frequency calculation shows the frequency reference of the drive when the potentiometer or other analog device is at its mid point 4 34 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Example 1 Standard Operation This example illustrates the default operation of the drive The example is given to further illustrate the use of the analog calculations The full range of the analog input signal corresponds to the full forward frequency range of the AC drive Minimum Frequency Reference OHz Maximum Frequency Reference 60Hz Calculations 1750 RPM a t tF A Max Output Frequency sou x 60Hz OHz B Analog Offset 50Hz x 100 60Hz OHz 0j o C Analog Gain 60Hz x 100 100 60Hz OHz D Mid point Frequency 6z OHZ GoH2 Parameter Settings P4 01 01 Positive Input Offset Polarity P4 02 00 0 Analog Input Offset P4 03 100 10096 Analog Input Gain P4 04 00 Forward Motion Only Results Maximum Output 60Hz 30 Frequency 0 Hz 60 OHz OV 10V OV 5V 10V OmA 20mA OmA 10mA 20mA 4mA 20mA 4mA 12mA 20mA Ist Ed Rev C 12 2006 Potentiometer Scale GS2 Series AC Drive User Manual 4 35 Chapter 4 AC Drive Parameters Example 2 Positive Offset In this example the Analog Input will have a positive offset while still using the full scale of the potentiometer
126. f three phase AC induction motors and they also provide non emergency start and stop control acceleration and deceleration and overload protection By gradually accelerating the motor drives can reduce the amount of motor startup inrush current AC drives function by converting incoming AC power to DC which is then synthesized back into three phase output power The voltage and frequency of this synthesized output power is directly varied by the drive where the frequency determines the speed of the three phase AC induction motor Drive Package Contents After receiving the AC motor drive please check for the following Make sure that the package includes an AC drive the GS2 Series AC Drive User Manual and the GS2 Series AC Drive Quick Reference Inspect the unit to insure it was not damaged during shipment Make sure that the part number indicated on the nameplate corresponds with the part number of your order Model Explanation GS2 4 7P5 Applicable Motor Capacity 0P2 0 25HP 0P5 0 5HP 1P0 1 0HP 2P0 2 0HP 3P0 3 0HP 5P0 5 0HP 7P5 7 5HP 010 10HP Input Voltage 1 100 120VAC 2 200 240VAC 4 380 480VAC 5 500 600VAC Series Name Nameplate Information AC Drive Model MODEL GS2 47P5 Input Specification gt J INPUT 380 480V 50 60Hz 3ph Output Specification oureur 0480V 7 5hp 13Amps zm s C de Output Frequency Range gt FREQUENCY RANGE 0 1 400Hz IND CONT EQ Serial
127. hed reduce the Proportional Value slightly until the system becomes stable smaller values reduce system Gain Stability can be tested by moving between two wide spread setpoint values With 10 deviation and P 1 then P X 10 Control Output For example if the speed of a motor is dragged down 10 due to a load increase a corrective speed signal increase of 1096 is generated In a perfect world this increase in speed command should bring the motor speed back to normal Integral Control I Range 0 00 to 100 0 sec 0 00 disable Default Setting 1 00 Using only the Proportional Control the corrective action may not increase fast enough or the setpoint may never be reached because of system losses The Integral Control is used to generate additional corrective action When tuning begin with a large Integral value and reduce the value until the system goes unstable erratic When instability is reached increase the Integral value slightly until the system becomes stable and the desired setpoint value is reached Derivative Control D Range 0 00 to 1 00 sec Default Setting 0 00 If the control output is too sluggish after the Proportional Control P and Integral Control I values are set Derivative Control D may be required Begin with a high Derivative value and reduce the value to the point of system instability Then increase the Derivative value until the control output regains stability Stability can be tested by mo
128. ical construction and safety codes for the country in which the AC drive is to be installed 2 Make sure the appropriate circuit protective devices circuit breaker or fuses are connected between the power supply and AC drive 3 Make sure that the leads are connected correctly and the AC drive is properly grounded Ground resistance should not exceed 0 10 4 Use ground leads that comply with AWG MCM standards and keep them as short as possible 5 Do not use a power circuit contactor or disconnect switch for run stop control of the AC drive and motor This will reduce the operating life cycle of the AC drive Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations 6 Multiple GS2 units can be installed in one location All of the units should be grounded directly to a common ground terminal or connected in parallel as shown in the figure below Make sure there are no ground loops Correct Incorrect Forward running CCW 7 When the AC drive output terminals T1 T2 and T3 are connected to the motor terminals T1 T2 and T3 respectively the motor will rotate counterclockwise as viewed from the shaft end of the motor when a forward operation command is received To reverse the direction of motor rotation switch the connections of any of the two motor leads 8 Make sure that the power source is capable of supplying the correct voltage and required current to
129. icate with the GS2 Series AC drives using DirectLOGIC PLCs Step 1 Choose the Appropriate CPU The CS2 Series AC drives will communicate with the following DirectLOGIC CPUs using Modbus communications e DLO5 e DLO6 e DL250 1 e DL260 e DL350 e DL450 Step 2 Make the Connections First you must decide what type of interface will work best for your application The GS2 Comm Port can accomodate an RS 232C or an RS 485 connection RS 232C An RS 232C connection is somewhat limited The maximum RS 232C network cable length is 15 meters 50 feet In addition using the RS 232C interface will allow you to connect an AC drive to only one PLC For an RS 232C connection set the GS2 DIP switches SW2 and SW3 to RS232 RJ 12 6P4C Serial Comm Port RS485 RS 232C Interface Switches SW2 and SW3 l 7 GND B e must be set to RS232 for 6 1 koe ET an RS 232C connection CCCCC 5 45V RS23 Use the following wiring diagrams to connect your DirectLOGIC PLC to a GS2 Series AC drive with an RS 232C interface DLOS RS 232C Connection Wiring DLO5 GS2 PORT 2 rae D Comm Port DL350 DL450 RS 232C Connection Wiring DL350 PORT 2 DL450 PORT 1 GS2 Em Comm Port DL06 DL250 DL260 RS 232C Connection e 2 Txp s 3 RXD Wirin Ze 3 RXD 4 TXD 82 23 5 SCH 2 2 GND PORT 2 Comm Port a 4 RIS e 7 _7 GND d 5 12 GS2 Series AC Drive User Manual Chapter 5 G
130. ifications Application Needs e The AC drive must control a 208V 3hp fan cooled standard duty motor The AC drive model we will be using for this application is a GS2 23P0 An example of the motor nameplate is shown below STANDARD Duly mes cow s is The maximum speed for the motor is 3600 rpm The motor should accelerate to maximum speed in 20 seconds The motor should coast to stop when operation is terminated e The motor will be turning a centrifugal pump e The operation of the motor start stop etc will be controlled by the GS2 digital keypad The frequency of the AC drive will be determined by the GS2 keypad potentiometer e The display of the AC drive should default to output current A when running Parameter Setup In order to meet the needs of this application the parameters should be set as follows P 0 00 Motor Nameplate Voltage Setting 208 Range 115V amp 230V class 200 208 220 230 240 Default Setting 240 460V class 380 400 41 5 440 460 480 480 575V class 380 to 637 575 This parameter setting is determined by the motor nameplate WORI Motor Nameplate Amps Setting 9 2 Range Drive Rated Amps x 3 to Default Setting Drive Rating A Drive Rated Amps x 1 0 This parameter setting is determined by the motor nameplate Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 3 11 Chapter 3 Keypad Operation and Quickstart MIA Motor Base Frequency Setting 60 Range 50 60 400 Def
131. ing 575 This parameter determines the Maximum Output Voltage of the AC drive The Maximum Output Voltage setting must be less than or equal to the rated voltage of the motor as indicated on the motor nameplate The setting value must be equal to or greater than the Mid Point Voltage P2 05 Parameter Setting Range Parameter Default Parameter Setting Description E Note If the symbol is found next to the parameter name the parameter can be edited when the AC drive is in RUN Mode Motor Parameters PO 00 Motor Nameplate Voltage Range 115V 230V classes 200 208 220 230 240 Default Setting 240 460V class 380 400 415 440 460 480 480 575V class 380 to 637 575 This parameter determines the Maximum Output Voltage of the AC drive The Maximum Output Voltage setting must be less than or equal to the rated voltage of the motor as indicated on the motor nameplate The setting value must be equal to or greater than the Mid Point Voltage P2 05 P0 01 Motor Nameplate Amps Range Drive Rated Amps x 0 3 to Default Setting Drive Rating A Drive Rated Amps x 1 0 This parameter sets the output current to the motor and is used by the drive to set the motor overload protection Set this parameter value to the full load current listed on the motor nameplate Also refer to P6 00 to set overload curve type 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 11 Chapter 4 AC Drive Parameters KIKIA Motor Base Fre
132. ion is not readily WARNING The Motor Maximum RPM parameter P0 04 should never exceed the available consult your motor manufacturer Calculations 2042 RPM Max tF oe 70H2 A ax Output Frequency sou x 60Hz Toa OHz nalog Offset 50H x 100 50Hz 0Hz 0 eg C Analog Gain 70Hz x 100 D Mid point Frequency SECTE n 0Hz GHD bs Parameter Settings P0 04 2042 Motor Maximum RPM P4 01 00 Offset disabled P4 02 00 0 Analog Input Offset P4 03 71 4 71 4 Analog Input Gain P4 04 00 Forward Motion Only Results Max Output Frequency 70Hz 25 Motor Base Frequency 60Hz Max Frequency Reference 50Hz 25Hz 0 Hz 50 SES ov 10V OV 5V 10V OmA 20mA OmA 10mA 20mA 4mA 20mA 4mA 12mA 20mA Potentiometer Scale Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 39 Chapter 4 AC Drive Parameters E Loss of ACI Signal 4 20mA Settings 00 Decelerate to OHz Default Setting 00 01 Stop immediately and display EF 02 Continue operation by the last frequency command This parameter determines the operation of the drive when the ACI frequency command is lost P4 11 Analog Output Signal Range 00 Frequency Hz Default Setting 00 01 Current A 02 PV This parameter selects either Output Frequency or current to be displayed using the 0 to 10V AO output WEI Analog Output Gain Range 00 to 200 Default Setting 100 This
133. ion speed 01 9600 baud data transmission speed 02 19200 baud data transmission speed 03 38400 baud data transmission speed Users can set parameters and control the operation of the AC drive via the RS 485 serial interface of a personal computer This parameter is used to set the transmission speed between the computer and AC drive KI Communication Protocol Default Setting 00 Settings 00 MODBUS ASCII mode lt 7 data bits no parity 2 stop bits gt 01 MODBUS ASCII mode lt 7 data bits even parity 1 stop bit 02 MODBUS ASCII mode 7 data bits odd parity 1 stop bit 03 MODBUS RTU mode 8 data bits no parity 2 stop bits 04 MODBUS RTU mode 8 data bits even parity 1 stop bit 05 MODBUS RTU mode 8 data bits odd parity 1 stop bit 4 56 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters WE Transmission Fault Treatment Default Setting 00 Settings 00 Display fault and continue operating 01 Display fault and RAMP to stop 02 Display fault and COAST to stop 03 No fault displayed and continue operating LEX Time Out Detection Range 00 Disable Default Setting 00 01 Enable This parameter is used for ASCII mode When this parameter is set to 01 it indicates that the over time detection is enabled and the time slot between each character cannot exceed 500 ms Wi Time Out Duration Range 0 1 to 60 0 seconds Default Setting 0 5 XAYA Parameter Lock Default
134. it character 10 bit character frame P9 02 02 7 data bits odd parity 1 stop bit Start 2 3 4 5 6 Odd Stop bit parity bit 7 bit character 10 bit character frame RTU Mode 11 bit character frame For 8 bit character P9 02 03 8 data bits no parity 2 stop bit Start 0 2 3 4 5 6 7 Stop Stop bit i i 8 bit character 11 bit character frame P9 02 04 8 data bits even parity 1 stop bit Start 0 2 3 4 5 6 7 Even Stop bit parity bit 8 bit character 11 bit character frame P9 02 05 8 data bits odd parity 1 stop bit Start 0 1 2 3 4 5 6 7 Odd Stop bit parity bit 8 bit character Hal 11 bit character frame Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 31 Chapter 5 GS2 Modbus Communications Ki Communication Protocol ASCII Mode STX Start Character 3AH ADR 1 ADR 0 CMD 1 CMD 0 Communication Address 8 bit address consists of 2 ASCII codes DATA n 1 Contents of data n x 8 bit data consists of 2n ASCII codes n lt 25 maximum of 50 ASCII codes LRC CHK 1 LRC CHK 0 LRC check sum 8 bit check sum consists of 2 ASCII codes END 1 END 0 RTU Mode START END characters END 1 CR
135. its Dimensions continued Figure 4 units inches Figure 5 units inches Figure 6 units inches 79 1 40 1 40 EE 7 4 78 3 13 R a e 3 90 dope kO Di le Go 5 1 t Tr E X Ft x E 28 2 15 AO 3 80 L 2 75 7 272 j 4 60 4 38 L Pe d xm JE IST Figure 7 units inches mm Figure 8 units mm inches MS 3 POLE 080mm 0 75 em oea 7 CE 1 625 0 015 41 28mm 0 38mm 1 530 38 86mm 0 200 0 003 5 08mm 0 08mm BC6033PQ 1 210 0 015 30A 600v 30 73mm 0 38mm CLASS CC FUSES ORES 200000A RMS SYM cU o WITHSTAND RATING 10 AWG 20 LB IN Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 19 Appendix A Accessories Ee GS EDRV Ethernet Interface The GS EDRV Ethernet Interface provides a low cost high performance Ethernet link between a PLC PC based Control system and any GS Series AC Drive The GS EDRV mounts on DIN rail and communicates through cable connections to the AC drive and Ethernet hub or PC Functions and features of the interface process input signals from the AC drive formats signals to conform
136. ld be used with multiple motors ONLY when the motors will A 6 GS2 Series AC Drive User Manual Appendix A Accessories Line Reactor Applications and Connections continued Single Phase Applications Some of the line reactors are listed for use with single phase input power Follow the connection diagram shown below Make sure that terminals B1 and B2 are properly insulated before any connections are made WARNING Please ensure that you properly insulate terminals B1 and B2 before making any connections to single phase power Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 7 Appendix A Accessories Braking Resistors Braking resistors are used to increase the control torque of the AC Drive for frequently repeated ON OFF cycles of the AC Drive or for decelerating a load with large inertia The use of braking resistors with GS2 Series AC drives requires no parameter setup The AC drive automatically senses the presence of braking resistors Braking Resistor Specifications Braking Torque GS2 10P2 GS2 10P5 GS2 20P5 270 GS2 11P0 GS2 21P0 125 GS2 22P0 125 GS2 23P0 125 GS2 25P0 125 GS2 27P5 125 GS2 41 PO 125 GS2 42P0 GS2 51P0 GS2 52P0 GS 42P0 BR 125 2 in parallel GS2 53P0 GS2 55P0 GS2 57P5 Quantity amp Wiring Part Number Drive Model GS 20P5 BR GS 21P0 BR GS 22P0 BR GS 23P0 BR GS 25P0 BR GS 27P5 BR GS 41P0 BR VV ll xml wl
137. ltage spikes and surges from the incoming line The line reactors will also reduce harmonic distortion from the AC Drive onto the line Units are installed in front of the AC Drive as shown Output Side of AC Drive When installed on the output side of the AC Drive line reactors protect the drive from short circuits at the load Voltage and current waveforms from the drive are enhanced reducing motor overheating and noise emissions Single phase line reactors should NOT be installed on the output of the AC Drive Use only three phase reactors on drive outputs Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual A 5 Appendix A Accessories Line Reactor Applications and Connections continued Multiple AC Drives Individual line reactors are recommended when installing multiple AC Drives on the same power line Individual line reactors eliminate cross talk between multiple drives and provide isolated protection for each drive for its own specific load mm Can m mm e T EN veni Multiple Motors A single reactor can be used when the application calls for multiple motors on the same AC Drive if the motors operate simultaneously The reactor is sized based on the total horsepower of all the motors Overload relays not shown are recommended for use in multi motor applications operate simultaneously OVERLOAD RELAYS are recommended for use in multiple motor applications A single reactor shou
138. m interface P3 00 3 or 4 Parameters have been locked 9 07 1 Reserved Frequency Command F XXX X h2102 Status location for the frequency setting of the AC drive Output Frequency H XXX X h2103 Status location for the actual operating frequency present at the T1 T2 and T3 terminal Output Current A h2104 Status location for the output current present at the T1 T2 and T3 terminals DC BUS Voltage d XXX X h2105 Status location for the DC Bus Voltage 5 10 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications Ee Output Voltage U XXX X h2106 Status location for the output voltage present at the T1 T2 and T3 terminals Motor RPM h2107 Status location for the present estimated speed of the motor Scale Frequency Low word h2108 Status location for result of output frequency x P 8 01 low word Scale Frequency High word h2109 Status location for result of output frequency x P 8 01 high word Power Factor Angle h210A Status location for the power factor angle 96 Load h210B Status location for the amount of load on the AC drive Output Current Drive Rated Current x 100 Firmware Version h2110 Status location for the firmware version of the AC drive Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 11 Chapter 5 GS2 Modbus Communications IS Communicating with DirectLOGIC PLCs The following steps explain how to connect to and commun
139. me Constant 0718 41817 PID Output Frequency Limit 0719 41818 Feedback Signal Detection Time 071A 41819 PID Feedback Loss 071B 41820 Display Parameter Addresses User Defined Display Function 0800 42049 Frequency Scale Factor 0801 42050 Parameter can be set during RUN Mode 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 7 Chapter 5 GS2 Modbus Communications Fi Parameter Memory Addresses continued Modbus Decimal GS2 Parameter Description Hexadecimal Communications Parameter Addresses P 9 00 Communication Address 0900 42305 P 9 01 Transmission Speed 0901 42306 P 9 02 Communication Protocol 0902 42307 P 9 03 Transmission Fault Treatment 0903 42308 P 9 04 Time Out Detection 0904 42309 P 9 05 Time Out Duration 0905 42310 P 9 07 Parameter Lock 0907 42312 P 9 08 Restore to Default 0908 42313 P 9 11 Block Transfer Parameter 1 090B 42316 P 9 12 Block Transfer Parameter 2 090C 42317 P 9 13 Block Transfer Parameter 3 090D 42318 P 9 14 Block Transfer Parameter 4 O90E 42319 P 9 15 Block Transfer Parameter 5 090F 42320 P 9 16 Block Transfer Parameter 6 0910 42321 P 9 17 Block Transfer Parameter 7 0911 42322 P 9 18 Block Transfer Parameter 8 0912 42323 P 9 19 Block Transfer Parameter 9 0913 42324 4 P 9 20 Block Transfer Parameter 10 0914 42325 P 9 21 Block Transfer Parameter 11 0915 42326 P 9 22 Block
140. motor This will reduce the operating life cycle of the AC drive Cycling a power circuit switching device while the AC drive is in run mode should be done only in emergency situations AC Line Reactor Optional Input line reactors protect the AC drive from transient overvoltage conditions typically caused by utility capacitor switching Input line reactors also reduce the harmonics associated with AC drives and are recommended for all installations EMI filter Optional Input EMI filters reduce electromagnetic interference or noise on the input side of the AC drive They are required for CE compliance and recommended for installations G52 XXXx Q prone to or sensitive to electromagnetic interference AC Drive B2 Q Braking Resistors Optional Dynamic braking allows the AC drive to produce additional braking stopping torque AC drives can typically produce between 1596 amp 2096 braking torque without the addition of any external components The addition of optional braking may be required for applications that require rapid deceleration or high inertia loads AC Line Reactor Optional Output line load reactors protect the motor insulation against AC drive short circuits and IGBT reflective wave damage and also allow the motor to run cooler by smoothing the motor current waveform They are recommended for operating non inverter duty motors and for any motors when the length of wiring between the AC drive
141. mp Wiring 1 4 2 7 2 8 2 9 2 11 Present Fault Record 4 50 Preset Parameters 4 41 Programming Configuring the AC Drive Keypad Configuration 3 5 Software Configuration A 22 Configuration Cable A 25 Protection Parameters 4 43 Purpose of AC Drives 1 3 PWM Carrier Frequency 4 21 R Ramp Parameters 4 13 Reactors 2 12 A 2 Reset Fault Index External DI Fault Reset 4 23 4 24 Keypad Fault Reset 3 3 Serial Comm Fault Reset 4 60 Resistors Braking 2 12 A 8 Restore Parameters to Default Values 4 57 Reverse Operation Inhibit 4 44 RF Filters A 16 RPM Motor Base RPM 4 12 Motor Maximum RPM 4 12 RS 232 Communication Interface 5 12 5 30 RS 232 Selector DIP Switches 1 4 5 12 5 30 RS 232 to RS 485 Conversion 5 13 Wiring Connections to DL PLCs 5 12 RS 485 Communication Interface 5 13 5 14 5 30 RS 232 to RS 485 Conversion 5 13 RS 485 Comm Distribution Board A 26 RS 485 Selector DIP Switches 1 4 5 13 5 30 Wiring Connections to DL PLCs 5 13 5 14 Run Command Digital Input Run Command 4 22 Keypad Run 3 3 Serial Comm Run Command 4 59 S Safety Codes 2 7 Select method for 2nd Accel Decel 4 16 Serial Comm Speed Reference 4 59 Short Circuit Withstand Current 2 7 Single Phase Motors 2 7 Skip Frequency 4 17 Skip Frequency Band 4 17 Slip Compensation 4 20 Software Configuration A 22 Configuration Cable A 25 Source of Frequency Command 4 32 Source of Oper
142. national de l lectricit et des codes de la National Electrical Manufacturer s Association NEMA Des organismes de r glementation ou des services gouvernementaux locaux peuvent galement vous aider d terminer les codes ainsi que les normes respecter pour assurer une installation et un fonctionnement s rs L omission de respecter la totalit des codes et des normes applicables peut entra ner des dommages l quipement ou causer de graves blessures au personnel Nous ne garantissons pas que les produits d crits dans cette publication conviennent votre application particuli re et nous n assumons aucune responsabilit l gard de la conception de l installation ou du fonctionnement de votre produit Nos produits ne sont pas insensibles aux d faillances et ne sont ni con us ni fabriqu s pour l utilisation ou la revente en tant qu quipement de commande en ligne dans des environnements dangereux n cessitant une s curit absolue par exemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulation a rienne les quipements de survie ou les syst mes d armes pour lesquels la d faillance du produit peut provoquer la mort des blessures corporelles ou de graves dommages mat riels ou environnementaux activit s risque lev La soci t AutomationDirect nie toute garantie expresse ou implicite d aptitude l emploi en ce qui a trait aux
143. nd signal Maximum Output Frequency P 0 04 Accel 2 P 1 05 Decel 2 P 1 06 Time Multi function On Input Terminal Off Setting 13 Speed Hold When the Speed Hold command is received the drive acceleration or deceleration is stopped and the drive maintains a constant speed Frequency Master Frequency Accel inhibit Actual Operation Freq Decel inhibit Accel inhibit Time Speed Hold Un N OFF Command 9 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 27 Chapter 4 AC Drive Parameters K Settings 14 and 15 Increase and Decrease Speed Electronic Motor Operated Potentiometer Settings 14 and 15 allow the Multi function terminals to be used to increase or decrease speed As long as the DI terminal is activated the speed reference will continuously increase or decrease according to the acceleration and deceleration ramp settings AUTOMATION Wi Setting 14 Increase DI3 DI6 Setting 15 Decrease DI3 DI6 Increase or Decrease Frequency DI3 DI6 Close Drive receives Increase or Decrease Frequency Input OLOCO Note In order to use these settings P4 00 must be set to 01 Setting 16 Reset Speed to Zero DI3 DI6 Reset Speed to Zero Close Drive receives Reset Speed to Zero signal Settings 17 and 18 PID Disable N O and N C Settings 17 and 18 set the Multi function terminals to disable
144. ng this until all bytes have been processed The final contents of the CRC register are the CRC value E EE M the CRC value must be swapped i e the lower order byte will be transmitted first The following is an example of CRC generation using C language The function takes two arguments Unsigned char data lt a pointer to the message buffer Unsigned char length lt the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer Unsigned int crc chk unsigned char data unsigned char length int j unsigned int reg crc OxFFFF while length reg crc data for j 0 j lt 8 j ifreg crc amp Ox01 LSB bO 1 reg crc reg crc 1 OxA001 Jelset reg crc reg crc gt gt 1 return reg crc 5 36 GS2 Series AC Drive User Manual APTER MAINTENANCE AND TROUBLESHOOTING In This Chapter Maintenance and Inspection 6 2 Monthly Inspection EG 6 2 Annual Inspection s cu re d KK KK KK KK KK KK K 6 2 TOUDIGSNOOUNG sss riaria ere k 6 3 F lt COd sS 33 3 sew es siemens coca 6 3 6 6 Warning MES ARS nn St De d aha ena ide cote n eon e lev n Chapter 6 Maintenance and Troubleshooting IS Maintenance and Inspection Modern AC drives are based on solid state electronics technology Preventive maintenance is required to operate the AC drive in its optimal condition and to ensure a long life It
145. nput Gain For this equation you will need to know the minimum and maximum set point frequencies needed for your application Analog Gain Max Frequency Reference Min Frequency Reference x 100 Maximum Output Frequency EN Analog Input Reverse Motion Enable Range 00 Forward Motion Only Default Setting 00 01 Reverse Motion Enable P4 01 to P4 04 are used when the source of frequency command is the analog signal 0 to 10 VDC 0 to 20 mADC or 4 to 20 mADC Refer to the following examples Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 33 Chapter 4 AC Drive Parameters Analog Input Examples Use the equations below when calculating the values for the Maximum Output Frequency Analog Input Offset Analog Input Gain and the Mid point Frequency Motor Max RPM P0 04 A Max Output Frequency x Base Frequency P0 02 p d d Motor Base RPM P0 03 y OLOCO Note The Maximum Output Frequency is not a parameter setting but is needed in JE order to calculate the Analog Gain The default Maximum Output Frequency for the C32 drive is 60Hz If parameters P0 02 P0 03 or P0 04 are changed then the Maximum Output Frequency will change B Analog Offset Min Frequency Reference x 100 Max Frequency Reference C Analog Gain Frequency Reference Min Frequency cerent x 100 Maximum Output Frequency D Mid point Freq Max Freq Reference Min Freq Ref
146. nput voltage falls within the AC drive s rated input voltage Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 6 3 Chapter 6 Maintenance and Troubleshooting Fault Codes Fault Descriptions Corrective Actions 1 Check for possible motor overload 2 Check electronic thermal overload setting 3 Increase motor capacity 4 Reduce the current level so that the AC drive output current does not exceed the value set by the Motor Rated Current 0 01 1 Reduce the motor load 2 Adjust the over torque detection setting to an appropriate level S c zZ amp 3 D Internal electronic overload trip F gt Motor overload Check the parameter settings 6 07 to 6 09 Over current during acceleration 1 Short circuit at motor output 2 Torque boost too high 3 Acceleration time too short 4 AC drive output capacity is too small Check for possible poor insulation at the output line Decrease the torque boost setting in 2 03 Increase the acceleration time Replace the AC drive with one that has a higher output capacity next HP size Over current during deceleration 1 Short circuit at motor output 2 Deceleration time too short 3 AC drive output capacity is too small 1 Check for possible poor insulation at the output line 2 Increase the deceleration time 3 Replace the AC drive with one that has a higher output capacity next HP size
147. nsation starting torque 125 0 5 Hz 150 5 0 Hz Braking Torque 20 without dynamic braking 125 with optional braking resistor braking transistor built in DC Braking Operation frequency 60 0 Hz 0 100 rated current Start time 0 0 5 0 seconds Stop time 0 0 25 0 seconds Acceleration Deceleration Time 0 1 to 600 seconds linear or non linear accelerationdeceleration second acceleration deceleration available Voltage Frequency Pattern Settings available for Constant Torque low amp high starting torque Variable Torque low amp high starting torque and user configured Stall Prevention Level 20 to 200 or rated current Operation Specification Keypad Setting by UP or DOWN buttons or potentiometer Frequency Setting External Signal Potentiometer 3 5 kO 0 to 10 VDC input impedance 10 kO 0 to 20 mA 4 to 20 mA input impedance 2500 Multi Speed Inputs 1 to 3 RS 232C RS 485 communication interface Keypad Operation Se Setting by lt RUN gt lt FWD REV gt lt STOP RESET gt buttons Setting External Signal Forward Stop Reverse Stop run stop fwd rev 3 wire control Serial Communication RS 232C amp RS 485 Modbus RTU Digital Input Terminals 6 user programmable FWD STOP REV STOP RUN STOP REV FWD RUN momentary N O STOP momentary N C External Fault N O N C External Reset Multi Speed Bit 1 3 Jog
148. nual Chapter 4 AC Drive Parameters Settings 03 04 and 05 Multi Speed PID SP Bits 1 2 and 3 If PID operation is inhibited P7 00 00 the three Multi Speed PID SP Bits are used to select the multi speed settings defined by P5 01 to P5 07 If PID operation is enabled P7 00 00 the three Multi Speed PID SP Bits are used to select the PID multi setpoint settings defined by P7 11 to P7 17 Multi Spd PID SP Speed PID SP Selection Selection EX a 03 Mult Spd PID SP Bit 1 DI3 DI6 04 Mult Spd PID SP Bit 2 es DI3 DI6 05 Mult Spd PID SP Bit 3 1 DI3 DI6 Note In order to use the Multi Speed settings parameters 5 01 to 5 07 must be set In order to use the Multi PID SP settings parameters 7 11 to 7 17 must be set Note When all multi speed inputs are off the AC drive reverts back to the Source of Frequency Command P4 00 or the PID Setpoint Source P7 02 Setting 09 Jog Command This setting configures a Multi function Input Terminal to give the Jog Command when activated P5 00 sets the Jog Speed ZAN Jog Command CON DI3 DI6 DI3 DI6 Jog Command Close Drive receives Jog Command signal DCM Note The motor must be stopped to initiate this command The Jog Command cannot be used simultaneously with an active FWD STOP REV STOP or RUN STOP command The Jog Command can be used with an active REV FWD comman
149. o Voltage Regulation 4 45 Digital Input Multi Speed Bits 4 23 4 25 Multi Speed Settings 4 42 N Nameplate Label Information 1 3 NEC 2 7 NEMA Publications 1 2 O Operation Command 4 22 Over Current Stall Prevention During Acceleration 4 47 Stall Prevention During Operation 4 47 Overload 4 43 Over Torque Detection Level 4 46 Detection Mode 4 46 Detection Time 4 46 Over Voltage Stall Prevention 4 45 P Parameter Lock 4 57 Parameter Memory Addresses 5 4 Parameter Summary 4 2 Parameters Detailed Listings 4 11 Restore Parameters to Default Settings 4 57 PID PID Deviation Alarm 4 30 PID Deviation Level 4 31 PID Deviation Time 4 31 LA GS2 Series AC Drive User Manual PID DI Setpoint Bits 4 23 4 25 PID Deviation Alarm 4 30 PID Parameters 4 51 Derivative Control 4 53 Derivative Filter Time Constant 4 54 Feedback Loss Operation 4 54 Feedback Signal Loss Detection Time 4 54 Input Terminal for PID Feedback 4 51 Integral Control 4 53 Keypad Setpoint 4 52 Multi setpoints 4 52 Output Frequency Limit 4 54 Proportional Control 4 53 PV 100 Value 4 52 PV Setpoint Source 4 52 Upper Bound for Integral Control 4 54 PID SP Digital Inputs 4 23 PLC Module Typical Connections B 7 PLC Modules B 2 PLC Programming for Modbus Control 5 16 PLCs DirectLOGIC Communicating with 5 12 Potentiometer Keypad Potentiometer 3 3 Remote Potentiometer 2 11 Power Terminals a
150. of the AC drive will be determined by keypad potentiometer Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 3 13 Chapter 3 Keypad Operation and Quickstart DEG Electronic Thermal Overload Relay Setting 01 Default Setting 00 Settings 00 Constant Torque inverter vector duty motor 01 Variable Torque fan cooled standard motor 02 Inactive This function setting 01 is used to derate the AC drive output current overload protection to protect a fan cooled standard motor running at low speeds MAU User Defined Display Function Setting 03 Default Setting 00 Settings 00 Output Frequency Hz 01 Motor Speed rpm 02 Output Frequency x P 8 01 03 Output Current A 04 Motor Output Current 05 Output Voltage V 06 DC Bus Voltage V 07 PID Setpoint 08 PID Feedback PV 09 Frequency Setpoint The AC drive display will default to indicate Output Current A when running E Note For a complete list and description of the parameters for the GS2 Series AC drives refer to CHAPTER 4 3 14 GS2 Series AC Drive User Manual AC DRIVE PARAMETERS In This Chapter 052 Parameter Summary a n Rp 4 2 Detailed Parameter Listings 4 11 Motor Parameters 4 11 Ramp Parameters sc SERERE E A 4 13 Volts Hertz Parameters 4 19 Digital Parameters LV KK KK KK KK KK 4 22 Setting Explanations for parameters P3 02 P3 05 4 24 An
151. ommons Outputs 6 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 2 isolated commons DLO5 CPU 8 DC in 6 DC out 110 220VAC Power Supply Inputs 8 DC inputs 12 24 VDC D0 05DD current sinking sourcing 2 isolated commons Outputs 6 DC outputs 6 27 VDC current sinking 1 0A pt max DLO5 CPU 8 DC in 6 DC out 12 24VDC Power Supply Inputs 8 DC inputs 12 24 VDC DO 05DD D current sinking sourcing 2 isolated commons Outputs 6 DC outputs 6 27 VDC current sinking 1 0A pt max DLO5 CPU 8 DC in 6 Relay out 12 24VDC Power Supply Inputs 8 DC inputs 12 24 VDC DO O5DR D current sinking sourcing 2 isolated commons Outputs 6 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 2 isolated commons DLO6 PLCs DLO6 CPU 20 DC in 16 DC out 110 220VAC Power Supply with 0 3A 24VDC Auxiliary D0 06DD1 Device Power Supply Inputs 20 DC inputs 12 24 VDC current sinking sourcing 5 isolated commons 4 inputs per common Outputs 16 DC outputs 12 24 VDC current sinking 1 0A pt max 4 commons non isolated 4 points per common DLO6 CPU 20 DC in 16 Relay out 110 220VAC Power Supply with 0 3A 24VDC Auxiliary Device Power Supply Inputs 20 DC inputs 12 24 VDC current sinking sourcing 5 isolated commons 4 inputs per common Outputs 16 Relay outputs 6 27 VDC 6 240 VAC 2A pt max 4 isolated commons 4 points per common DLO6 CPU 16 AC in 20 Relay out 110 220VAC power supply with 0 3A 24VDC auxiliary device
152. on The Schematic View Configuration method uses a schematic picture of the AC drive and external connections to guide you through the setup of the AC drive The Schematic View method can be used for new or existing configurations GS AC Drive Configuration Software Current Config File GS2 M 1 C 9s File Drive View Utilities Window Help EECHER Ed SEET E Schematic View Show HotSpots Start Wizards 00 DI1 FWD STOP DI REV STOP 00 DI FWD STOP DI2 REV STOP D External Fault N O 03 Multi Speed Bit 1 04 Multi Speed Bit 2 05 Multi Speed Bit 3 00 Keypad Potentiometer Motor Nameplate Data Volts 230 Amps 42 Henz 60 Base RPM 1750 Max RPM 1750 Digital Inputs ACO ACM 01 9600 Baud f val 00 MODBUS ASCII 7 N 2 Drive Status Offline A 24 GS2 Series AC Drive User Manual Appendix A Accessories es Miscellaneous Accessories Configuration Cable GS 232CBL Required programming cable for GSOFT software Spare Keypad GS2 KPD Spare or replacement keypad for GS2 AC drives 617 2 43 80 7 3 181 28 3 1111 e 16 3 0 641 23 5 0 93 _ M4 P0 7 cu 22 0 0 871 1 e lt 2 E i o al Si u 17 0 071 n 23 5 0 931 9 Keypad Cables installation s
153. on Blocks A 26 Communication Parameters 4 56 Communication Protocol 4 56 Communication Transmission Speed 4 56 Compatibility GS2 and Direct LOGIC PLCs B 2 Configuration Cable A 25 Configuration Software A 22 Configuration Cable A 25 1st Ed Rev C 12 2006 GS2 Series AC Drive User Manual I 1 Index Configuring Programming the AC Drive Keypad Configuration 3 5 Software Configuration A 22 Configuration Cable A 25 Contactor 2 6 2 12 Contents of Drive Package 1 3 Control Terminals amp Wiring 1 4 2 10 2 11 CUL 1 8 2 7 Current Amps Motor Nameplate Amps 4 11 Over Current Stall Prevention 4 47 Overload 4 43 D DC Injection Current Level 4 18 during Start up 4 18 during Stopping 4 18 Start point 4 18 Decel 1 to Decel 2 Frequency Transition 4 16 Deceleration S Curve 4 15 Deceleration Time 4 14 Default Restore Parameters 4 57 Desired Current 4 31 Desired Frequency 4 31 Dimensions 2 4 Direction Command Digital Input FWD REV 4 22 Keypad FWD REV 3 3 Serial Comm Direction Command 4 59 DirectLOGIC Modbus PLC Programming 5 16 DirectLOGIC PLCs B 2 DirectLogic PLCs Communicating with 5 12 Disable Digital Input Disable 4 23 4 29 Disable PID 4 23 Disconnect switch 2 6 Display 3 2 Display Parameters 4 55 Display Frequency Scale Factor 4 55 Display Function 4 55 Distribution Blocks Communication A 26 E Electro Magnetic Interference 2 7 EMI 2 7 EMI Filter
154. on Parameters Summary 5 2 GS2 Parameter Memory Addresses 5 4 GS2 Status Addresses 2 acd PR RR K KK KK 5 9 Communicating with DirectLogic PLCs 5 12 Step 1 Choose the Appropriate CPU 5 12 Step 2 Make the Connections EELER KK KK KK KK en 5 12 Step 3 Set AC Drive Parameters ae Rx yn RR e 5 14 Step 4 Configure the DirectLOGIC CPUs 4 5 14 DirectLOGIC Modbus Port Configuration 5 15 DirectLOGIC Modbus Ladder Programming 5 16 Communicating with Third party Devices 5 30 Data Format sasac e e iea a Pr 5 31 Communication Protocol uda s AR dde AE ANEN Ne e 5 32 Chapter 5 GS2 Modbus Communications IS Communication Parameters Summary A summary of the GS2 Communications Parameters is listed below For a complete listing of the GS2 Parameter refer to CHAPTER 4 GS2 Parameter Communications Parameters Description Default P 9 00 Communication Address to 254 01 P 9 01 Transmission Speed 4800 baud 9600 baud 19200 baud 38400 baud 01 Communication Protocol Modbus ASCII mode 7 data bits no parity 2 stop bits Modbus ASCII mode 7 data bits even parity 1 stop bit Modbus ASCII mode 7 data bits odd parity 1 stop bit Modbus RTU mode 8 data bits no parity 2 stop bits Modbus RTU mode 8 data bits even parity 1 stop bit Modbus RTU mode
155. ory Address 42332 Start Master Memory Address V2000 Number of Elements n a Modbus Data type 584 984 Mode Exception Response Buffer V5003 Run Command Write Finished C14 SET Chapter 5 GS2 Modbus Communications ee DirectLOGIC Modbus Ladder Programming cont Rung 13 loads the new Speed Reference Direction External Fault and Fault Reset Command values into the retained value registers and resets the applicable Write Enable control relays Now the program is ready for the next command change detection and write to the drive When both write cycles are completed the retained values will be updated with new values and the write enable is reset Speed Reference Direction Fault Reset Speed Direction Fault Reset Write Enable Write Enable Writes Finished C10 C11 C13 sm m Eds U ser Data Words speed Ref New l l LD V3000 I l V3000 x Load P9 26 Speed Ref Command ia i with implied decimal place here OUT Example K150 for 15 0Hz Direction New l 3002 LD bis Load P9 28 Direction commana here Direction Retain 0 Forward V3012 1 Reverse OUT l l V3003 Ext EE Load P9 29 Ext Fault Command here LD 0 No Action 1 External Fault Ex pen Au OUT I CMS Ext Reset New Load P9 30 V3004 Fault Reset Command here LD 0 No Action Ext Reset Retain 1 Fault Reset V3014 OUT Speed Reference Write Enable C10 RST Direction Fault Reset
156. pad 00 08 PID Feedback Signal PV Displays the PID feed back signal I NOTE PID The PID LED will flash when the PID Setpoint or Process Variable is displayed D Setpoint Frequency Displays the frequency setting of the AC drive Example 60 0 Hz 3 4 GS2 Series AC Drive User Manual Chapter 3 Keypad Operation and Quickstart ee Programming the GS2 AC Drive The GS2 AC Drive parameters are organized into 10 different groups according to their functions The illustration below shows you how to navigate through the parameter groups and parameter settings For a complete list of parameters refer to CHAPTER 4 Select Parameter Group Ist Ed Rev C man D C3 C3 ny d IE 1 D PROGRAM 12 2006 Q Press the Program key repetitively to cycle through the parameter groups As you cycle through the parameter groups an LED indicator will light to show you which parameter group is selected Once you reach the desired parameter group use the UP DOWN keys to cycle through the available parameters in that group Q When you reach your desired parameter press the ENTER key to select the parameter Q Use the UP DOWN keys to cycle through the available settings Q Press the ENTER key to select the setting The word End will display on the digital display to signal that the parameter value has been
157. page Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 21 Chapter 5 GS2 Modbus Communications IS DirectLOGIC Modbus Ladder Programming cont Rungs 11 and 12 write the new Speed Reference Direction External Fault and Fault Reset commands to the drive We use two separate write commands in two separate rungs because the drive s Speed Reference command address O4432 is not sequential with the Direction External Fault and Fault Reset command addresses 04434 04436 This rung writes the Speed Reference to the drive when the Enable is on and the comm port is not busy To be able to write all four registers we have to write them in two write cycles because the Speed Reference register is not consecutive with the Direction External Fault and Fault Reset registers DL250 1 260 Speed Reference Direction Fault Reset Comm Write Enable Write Enable SP116 C10 C11 Direction Fault Reset Write Enable C11 SET This rung writes values to the Direction External Fault and Fault Reset registers This write occurs after rung 5 has completed the first write cycle DL250 1 260 Speed Reference Direction Fault Reset Comm Write Enable Write Enable SP116 C10 C11 Speed Direction Fault Reset Writes Finished C13 SET Continued following Alternate Modbus Write Instruction 5 22 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications Ee Alternate Modbus Write Instruction for D
158. ply with EN50178 Live parts shall be arranged in enclosures or located behind barriers that meet at least the requirements of the Protective Type IP20 The top surface of the enclosures or barrier that is easily accessible shall meet at least the requirements of the Protective Type IP40 Users must provide this environment for GS2 Series AC Drive Warning The AC drive may be destroyed beyond repair if incorrect cables are connected to the input output terminals Never connect the AC drive output terminals T1 T2 and T3 directly to the AC main circuit power supply GS2 SERIES AC DRIVE USER MANUAL Please include the Manual Number and the Manual Issue both shown below when communicating with Technical Support regarding this publication Manual Number Issue Issue Date Issue Date GS2 M First Edition Revision C 12 2006 Publication History Description of Changes First Edition 6 07 02 Original First Edition Revision 6 30 03 Made minor changes throughout Update for Firmware Version 1 04 Added parameter 7 00 PID functionality First Edition Revision B 1 28 05 Added 115V drives Made minor changes throughout First Edition Revision C 12 2006 Added 575V drives and accessories Added Ch1 Drives Purpose section Added short circuit withstand specifications and notes Changed Ch5 DL PLC control program example Added new AppxB PLC analog modules Miscellaneous clarifi
159. products are not fault tolerant and are not designed manufactured or intended for use or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly to death personal injury or severe physical or environmental damage High Risk Activities AutomationDirect specifically disclaims any expressed or implied warranty of fitness for High Risk Activities For additional warranty and safety information see the Terms and Conditions section of our catalog If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At AutomationDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners
160. quency Range 50 60 400 Default Setting 60 This value should be set according to base frequency of the motor as indicated on the motor nameplate Motor Base Frequency determines the volts per hertz ratio HUE Motor Base RPM Range 375 to 9999 RPM Default Setting 1750 This value should be set according to rated Base RPM of the motor as indicated on the motor nameplate P0 04 Motor Maximum RPM Range P0 03 to 9999 RPM Default Setting P0 03 e This value should be set according to the desired maximum speed of the motor This value should not exceed the motor s maximum rated speed maximum speed rating for the motor you are using If this information is not readily WARNING The Motor Maximum RPM parameter P0 04 should never exceed the available consult your motor manufacturer e This value cannot be set lower than Motor Base RPM P0 03 This parameter along with P0 02 and P0 03 determines the Maximum Output Frequency of the AC Drive The Maximum Output Frequency can be calculated as follows Motor Max RPM P0 04 Motor Base RPM P0 03 Max Output Frequency x Base Frequency P0 02 e If an output limit based on Maximum Output Frequency is desired use the following equation to determine the corresponding value for Motor Maximum RPM Max Output Frequency Motor Base Frequency P 0 02 Motor Maximum RPM x Motor Base RPM P 0 03 4 12 GS2 Series AC Drive User Manual Chapter 4 A
161. quency 0610 41553 P 6 31 Present Fault Record 061F 41568 P 6 32 Second Most Recent Fault Record 0620 41569 P 6 33 Third Most Recent Fault Record 0621 41570 P 6 34 Fourth Most Recent Fault Record 0622 41571 P 6 35 Fifth Most Recent Fault Record 0623 41572 P 6 36 Sixth Most Recent Fault Record 0624 41573 Parameter can be set during RUN Mode P 6 11 060B 41548 5 6 GS2 Series AC Drive User Manual GS2 Parameter Chapter 5 GS2 Modbus Communications el Parameter Memory Addresses continued Description Hexadecimal Modbus Decimal PID Parameter Addresses P 7 00 Input Terminal for PID Feedback 0700 41793 P 7 01 PV 100 Value 0701 41794 P 7 02 PID Setpoint Source 0702 41795 P 7 10 Keypad PID Setpoint 070A 41803 P 7 11 PID Multi setpoint 1 070B 41804 P 7 12 PID Multi setpoint 2 070C 41805 P 7 13 PID Multi setpoint 3 070D 41806 P 7 14 PID Multi setpoint 4 070E 41807 P 7 15 PID Multi setpoint 5 070F 41808 P 7 16 PID Multi setpoint 6 0710 41809 P 7 17 PID Multi setpoint 7 0711 41810 P 7 20 Proportional Control 0714 41813 P 7 21 Integral Control 0715 41814 P 7 22 Derivative Control 0716 41815 Upper Bound for Integral Control 0717 41816 Derivative Filter Ti
162. re 5 600V 950A GS 47P5 FUSE Figure 6 600V 070A GS 4010 FUSE GS2 Series AC Drive User Manual A 17 Appendix A Accessories IS Fuses and Fuse Kits continued Drive Model Edison Class CC fuses and fuse blocks are available for the 575V GS2 drives Fuse Rating Fuses for 575V GS2 drive models Fuse Type Qty Req d Edison Fuse Edison Fuse Block Dimensions Poles Wire Range GS2 51P0 6A 600V GS2 52P0 10A 600V GS2 53P0 GS2 55P0 15A 600V GS2 57P5 20A 600V GS2 5010 30A 600V HCLR6 HCLR10 HCLR15 HCLR20 HCLR30 Fuses and Fuse Kits Dimensions Figure 1 units inches A 3 65 3 21 1 47 80 22 be e gt lt gt J lt gt Lei 88 Kee Figure 2 units inches BC6033PQ Figure 7 or CHCC3D Figure 8 or CHCC3DI Figure 8 Figure 3 units inches 18 8 AWG 1 16 mm2 Dia 0 25 THRU C BORE Dia 0 50 x 0 50 DEEP 2 PLCS 67 af 1 67 ch 1 67 J elle ele e Q Q O C r D 7 ig x 1 38 oO eo 2 75 2 sla l lt T 8e Her 1750 E 2 73 7 B FEE SILL A 18 GS2 Series AC Drive User Manual SE Appendix A Accessories Fuses and Fuse K
163. re for GS Series AC Drive Software the GS family of AC drives It allows you to connect a PC to a GS series AC drive via RS 232 or RS 485 and performs a variety of functions Part Number Description GSOFT GS drives configuration software Upload download drive configurations Create new drive configurations using Quick Start Detailed or Schematic Views Edit drive configurations Archive store multiple drive configurations on your PC Trend drive operation parameters Tune the drive PID loop View drive faults Print a schematic representation of the drive configuration System Requirements GSoft will run on PCs that meet the following requirements e Windows 95 98 Me NT 2000 and XP Internet Explorer 4 0 or higher for HTML help support 24Mb of available memory 8 Mb hard drive space Available RS 232 serial port Note RS 485 communication from an RS 232 PC port requires an FA ISOCON or Note GSoft requires use of a configuration cable GS 232CBL which is sold separately compatible converter which is sold separately Software Configuration Methods GSoft offers 3 methods of creating a new configuration for your AC drive Quick Start Configuration se Drive Configuration Soft ol xl File Drive View Utilities Window Hel The Quick Start Configuration eee ae method guides you through SR mi Sei Ed B 12 9 the most commonly used AC X drive parameters Quick Start Bro Motor
164. ring These RF filters are effective for noise reduction on both the input and output sides of AC drives Attenuation quality is good in a wide range from AM band to 10 MHz Wiring Method Wind each wire four times around the core as shown in Figure 1 The reactor should me mounted as closely as possible to the drive If you are unable to wire as described above due to wire size or another aspects of your application put all wires through four reactor cores in series without winding as shown in Figure 2 RF220X00A RF Filter number RF220X00A can be used with all models of GS2 AC drives 25 0 98 UNITS mm in TOP VIEW Figure 1 Figure 2 A 16 GS2 Series AC Drive User Manual Fuses and Fuse Kits Appendix A Accessories Short circuit and ground fault protection devices are essential to prevent costly damage to your AC Drive application equipment Fuse kits are available from AutomationDirect for the 115V through 460V GS2 Series AC Drives inside the AC drive Motor branch circuit overcurrent protection should be separately Warning The fuse kits provide protection only for the semiconductor components provided using applicable local codes The following fuse kits consist of one fuse block and fuses sized to match each GS2 Series AC Drive Replacement fuses are also available and their part numbers are listed in the table below Fuse Kit Specifications for 115V 230V 460V
165. rotection Failure HPF 01 Over current oc 12 Over current during accel ocA 02 Over voltage ov 13 Over current during decel ocd 03 Overheat oH 14 Over current during steady state ocn 04 Overload oL 15 Ground fault or fuse failure GFF 05 Overload 1 oL1 16 Low voltage Lv 06 Overload 2 oL2 17 Input power 3 phase loss PHL 07 External Fault EF 18 External Base Block bb 08 CPU failure 1 cF1 19 Auto adjust accel decel failure cFA 09 CPU failure 2 cF2 20 Software protection code codE 10 CPU failure 3 cF3 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 9 Chapter 5 GS2 Modbus Communications Status Monitor 2 h2101 GS2 Memory Address GS2 Memory Data binary hexadecimal 45 44 43 12 11 10 9 8 7 6 5 4 3 2 4 0 2101 o oJojojojo ojojojojt ojojo t o Y dv dO LE VE p oy v V Bit Values SE E 2 v decimal Bits 879 s Status Monitor 2 Memory Address h2101 Bit s Value Binary Decimal 00 0 Drive operation stopped STOP 01 1 Run to Stop transition 10 2 Standby 11 Drive operation running RUN JOG active Rotational direction forward FWD REV to FWD transition FWD to REV transition Rotational direction reverse REV AC Drive Status Source of frequency determined by serial comm interface P4 00 5 Source of frequency determined by AI terminal P4 00 2 3 or 4 Source of operation determined by serial com
166. rs P6 31 through P6 36 occurs 02 At Speed The terminal will be activated when the AC drive attains the Command Frequency P4 00 or P5 01 P5 07 03 Zero Speed The output will be activated when Command Frequency P4 00 or P5 01 P5 07 is lower than the Minimum Output Frequency P2 06 04 Above Desired Frequency The output will be activated when the AC drive is above the Desired Frequency P3 16 05 Below Desired Frequency The output will be activated when the AC drive is below the Desired Frequency P3 16 06 At Maximum Speed The output will be activated when the AC drive reaches Motor Maximum RPM P0 04 07 Over Torque Detected The output will be activated when the AC drive reaches the Over torque Detection Level P6 08 and exceeds this level for a time greater than the Over torque Detection Time P6 09 08 Above Desired Current The output will be activated when the AC drive is above the Desired Current P3 17 09 Below Desired Current The output will be activated when the AC drive is below the Desired Current P3 17 10 PID Deviation Alarm tThe output will be activated when the AC drive exceeds the PID Deviation Level P3 18 for longer than the PID Deviation Time P3 19 4 30 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters WI Desired Frequency Range 0 0 to 400 0 Hz Default Setting 0 0 elf a Multi function output terminal is set to function as Desired Frequency Attain
167. s 2 12 A 10 Enclosure Rating 1 8 2 2 Environmental Conditions 1 8 2 2 Error Codes 5 9 6 3 Ethernet Interface A 20 Examples Analog Input Examples 4 34 DL PLC Program Example for Modbus 5 16 External Fault External Fault Digital Input 4 23 4 24 External Fault Serial Comm 4 60 External Parts 1 4 Cover lower terminals 1 4 Cover upper terminals 1 4 DIP Switches 1 4 Keypad 1 4 Mounting Screw Holes 1 4 Nameplate Label 1 4 Terminals control wiring 1 4 Terminals power input wiring 1 4 Terminals power output wiring 1 4 Ventilation Slots 1 4 F Fault Codes 6 3 Fault Record 4 50 Fault Reset External DI Fault Reset 4 23 4 24 Keypad Fault Reset 3 3 Serial Comm Fault Reset 4 60 Fault External 4 23 4 24 4 60 Filters EMI Filters 2 12 A 10 RF Filters A 16 l 2 GS2 Series AC Drive User Manual Index Frequency Jog Frequency 4 41 Mid point Frequency 4 20 Minimum Output Frequency 4 21 Motor Base Frequency 4 12 PID Output Frequency Limit 4 54 PWM Carrier Frequency 4 21 Source of Frequency Command 4 32 Volts Hertz Parameters 4 19 Frequency Command Speed Reference Serial Comm Speed Reference 4 59 Source of Frequency Command 4 32 Function Keys 3 3 Fuses 2 12 A 17 G Ground Loops 2 6 Grounding Resistance 2 6 GS Series Number 4 60 GS EDRV Ethernet Interface A 20 GSOFT Configuration Software A 22 Configuration Cable A 25 Inspection 6
168. se DL05 DLO6 Analog Module F0 2AD2DA 2 2 channel in 2 channel out voltage analog option card 0 5V 0 10V FO 4AD2DA 2 4 channel in 2 channel out voltage analog option card 0 5V 0 10V FO 4AD2DA 1 4 channel in 2 channel sourcing out current analog option card 4 20mA DL105 PLCs F1 130DR DL130 CPU 10 DC in 8 Relay out 110 220VAC Power Supply Inputs 10 DC inputs 12 24 VDC current sinking sourcing 3 isolated commons Outputs 8 relay outputs 12 30 VDC 12 250VAC 7A pt max 4 isolated commons F1 130DD DL130 CPU 10 DC in 8 DC out 110 220VAC Power Supply Inputs 10 DC inputs 12 24 VDC current sinking sourcing 3 isolated commons Outputs 8 DC outputs 5 30VDC current sinking 0 5A pt max 3 internally connected commons F1 130DR D DL130 CPU 10 DC in 8 Relay out 12 24VDC Power Supply Inputs 10 DC inputs 12 24 VDC current sinking sourcing 3 isolated commons Outputs 8 relay outputs 12 30 VDC 12 250VAC 7A pt max 4 isolated commons F1 130DD D DL130 CPU 10 DC in 8 DC out 12 24VDC Power Supply Inputs 10 DC inputs 12 24 VDC current sinking sourcing 3 isolated commons Outputs 8 DC outputs 5 30VDC current sinking 0 5A pt max 3 internally connected commons DL205 DC Output Module D2 16TD1 2 16 pt 12 24 VDC current sinking output module 1 common 2 common terminals 0 1A point 1 6A module no fuse European type removable terminal D2
169. sses V2000 to V2013 The Start Slave Memory Address in the MRX box is 48449 which is a Modbus decimal number 584 984 type To convert 48449 decimal to hex you first subtract 40001 and then convert the remainder to hex 2100 H2100 is the address for the GS2 Status Monitor Note Refer to your PLC User Manual for more specifics on Modbus addressing and address conversions If not writing to the drive this rung reads the first 12 status addresses of the drive DL250 1 260 Speed Reference Direction Fault Reset Comm Write Enable Write Enable SP116 C10 C11 Run CMD Write Enable MRX C12 Port Number Slave Address Function Code 03 Read Holding Register Start Slave Memory Address 48449 Start Master Memory Address V2000 Number of Elements K12 Modbus Data type 584 984 Mode Exception Response Buffer V5000 Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 5 19 Chapter 5 GS2 Modbus Communications ET DirectLOGIC Modbus Ladder Programming cont Rungs 6 through 9 show examples of how data read from the drive Status Addresses to set Control Relay bits that can be used for alarm or shut down This rung monitors the drive Status Monitor 1 for any drive fault and sets a control relay if a fault occurs Drive Fault Occurred K1 C1 h bh_ b_ _ SET Drive Fault Indication Reset Drive Fault Occurred X1 C1 I rT This rung monitors the drive Stat
170. t 00 No action 01 Fault Reset 00 Stop 01 Jog P9 39 Firmware Version 01 GS1 P9 41 GS Series Number 02 GS2 03 GS3 00 GS2 20P5 01 GS2 21P0 02 GS2 22P0 03 GS2 23P0 04 GS2 25P0 05 GS2 27P5 06 Reserved 07 GS2 41 PO 08 GS2 42P0 Description Range Default P9 27 Serial Comm RUN Command 00 P9 29 Serial Comm External Fault 00 9 P9 30 Serial Comm Fault Reset 00 P9 31 Serial Comm JOG Command 00 230V 1ph 3ph 0 5hp 230V 1ph 3ph 1hp 230V 1ph 3ph 2hp 230V 1ph 3ph 3hp 230V 3ph 5hp 230V 3ph 7 5hp 460V 3ph 1hp 460V 3ph 2hp 09 GS2 43PO 460V 3ph 3hp 10 GS2 45PO 460V 3ph 5hp Manufacturer Model Information 11 GS2 47P5 460V 3ph 7 5hp 12 GS2 4010 460V 3ph 10hp 13 GS2 10P2 115V 1ph 0 25hp 14 GS2 10P5 115V 1ph 0 5hp 15 GS2 11PO 115V 1ph 1hp 16 20 Reserved 21 GS2 51P0 575V 3ph 1hp 22 GS2 52P0 575V 3ph 2hp 23 GS2 53P0 575V 3ph 3hp 24 GS2 55P0 575V 3ph Shp 25 GS2 57P5 575V 3ph 7 5hp 26 GS2 5010 575V 3ph 10hp Parameter can be set during RUN Mode 4 10 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Detailed Parameter Listings Parameter Parameter Number Ba Name ETE Motor Nameplate Voltage Range 115V 230V classes 200 208 220 230 240 Default Setting 240 460V class 380 400 415 440 460 480 Default Setting 480 575V class 380 to 637 Default Sett
171. t sans le consentement pr alable crit de la soci t Automationdirect com Incorporated AutomationDirect conserve les droits exclusifs l gard de tous les renseignements contenus dans le pr sent document A WARNING A Warning Read this manual thoroughly before using GS2 Series AC Motor Drives gt gt gt gt BBD WARNING AC input power must be disconnected before performing any maintenance Do not connect or disconnect wires or connectors while power is applied to the circuit Maintenance must be performed only by a qualified technician WARNING There are highly sensitive MOS components on the printed circuit boards and these components are especially sensitive to static electricity To avoid damage to these components do not touch these components or the circuit boards with metal objects or your bare hands WARNING A charge may still remain in the DC link capacitor with hazardous voltages even if the power has been turned off To avoid personal injury do not remove the cover of the AC drive until all DISPLAY LED lights on the digital keypad are off Please note that there are live components exposed within the AC drive Do not touch these live parts WARNING Ground the GS2 AC Drive using the ground terminal The grounding method must comply with the laws of the country where the AC drive is to be installed Refer to Basic Wiring Diagram in CHAPTER 2 WARNING The mounting enclosure of the AC drive must com
172. t 6 Digital Common 0 to 10 V Input Analog Input 0 to 20 mA Input or 4 to 20 mA Input Internal Power Supply 10 VDC 10 mA maximum load Analog Output 0 to 10V Output 2mA maximum load Analog Common Warning Do NOT connect external voltage sources to the Digital Inputs Permanent damage may result ae Note Use twisted shielded twisted pair or shielded lead wires for the control signal wiring It is recommended to run all signal wiring in a separate steel conduit The shield wire should be connected only at the AC drive Do not connect shield wire on both ends 2 10 GS2 Series AC Drive User Manual Chapter 2 Installation and Wiring Basic Wiring Diagram Note Users must connect wiring according to the circuit diagram shown below Power Source AC Motor 100 120V 10 C 000 0 L1 Ti 200 240V 10 GS2 xxxx 380 480V 10 OT V o 000 O L2 500 600V 15 10 50 60Hz 5 oVo 000 O Use terminals L1 L2 for 115V 1 phase models use any two of L1 L2 L3 for 230V 1 phase models Grounding resistance less than 0 10 L3 Braking resistor optional Multi function output contacts 120VAC 24VDC 5A 230VAC 2 5A O Forward Stop Inverter Running hReverse Stop Multi function output contacts 120VAC 24VDC 5A 230VAC 2 5A Inverter Fault External Fault N O amp Multi Speed 1 Potentiometer 3 5 kO may be
173. t Ed Rev C 12 2006 GS2 Series AC Drive User Manual 4 41 Chapter 4 AC Drive Parameters RO Multi Speed 1 XA Multi Speed 2 MAUS Multi Speed 3 GER Multi Speed 4 MAUS Multi Speed 5 MAUS Multi Speed 6 WAYA Multi Speed 7 Range for P5 01 P5 07 0 0 to 400 0 Hz Default Setting 0 0 The Multi Function Input Terminals refer to P3 01 to P3 05 are used to select one of the AC drive Multi Step speeds The speeds frequencies are determined by P5 01 to P5 07 shown above UES E Speed Selection Source of Frequency Multi Speed 1 ON Multi Speed 2 ON Multi Speed 3 len Multi Speed 4 ON Multi Speed 5 ON ON Multi Speed 6 ON ON Multi Speed 7 Note When all multi speed inputs are off the AC drive reverts back to the Command Frequency P4 00 442 GS2 Series AC Drive User Manual Chapter 4 AC Drive Parameters Protection Parameters Lx Electronic Thermal Overload Relay 1st Ed Rev C Settings 00 01 02 12 2006 Default Setting 00 Constant Torque inverter vector duty motors Use this setting when using T the drives with motors 100 designed specifically for AC drive outputs and for running at low speeds with high currents Motor currents will be 100 throughout the speed range and can be up to 150 for one minute Output Hz Variable Torque fan cooled standard motors Use this setting when using T th
174. terminal base 16 channel analog input module 14 bit resolution 13 bit plus sign bit range 0 5VDC 0 10VDC 5VDC 10VDC use with T1K 16B or T1K 16B 1 terminal base Analog Output Modules 8 channel analog output 12 bit resolution range 0 5 VDC 0 10VDC 5VDC 10VDC use with T1K 08B or T1K 08B 1 terminal base 16 channel analog output 12 bit resolution range 1 5 VDC 1 10VDC 5VDC 10VDC use with T1K 16B or T1K 16B 1 terminal base Terminator I O Analog Input Output Modules 8 channel analog input module and 4 channel analog output module Inputs 14 bit resolution T1F 8AD4DA 1 13 bit plus sign bit range 20 to 20mA 0 20mA 4 20mA Outputs 12 bit resolution range 4 20mA sinking or sourcing compatible use with T1K 08B or T1K 08B 1 terminal base T1F 16DA 2 8 channel analog input module and 4 channel analog output module Inputs 14 bit resolution T1F 8AD4DA 2 13 bit plus sign bit range 0 5 VDC 0 10VDC 5VDC 10VDC Outputs 12 bit resolution range 0 5VDC 0 10VDC 5VDC 10VDC use with T1K 08B or T1K 08B 1 terminal base B 6 GS2 Series AC Drive User Manual Appendix B Using GS2 AC Drives with DirectLOGIC PLCs EK o Typical Connections to the GS2 Series AC Drive The following drawings show some typical connections between the GS2 Series AC Drive and DirectLOGIC PLCs and modules DC Output Modules e D0 0
175. the AC drive 2 6 GS2 Series AC Drive User Manual Chapter 2 Installation and Wiring eee 9 Do not attach or remove wiring when power is applied to the AC drive 10 Do not inspect components unless inside POWER lamp is turned off 11 Do not monitor the signals on the circuit board while the AC drive is in operation 12 For the 115V single phase rated AC drives AC power must be connected to input terminals L1 and L2 For the 230V single phase rated AC drives AC power can be connected to any two of the three input terminals L1 L2 and L3 Note This AC drive is not intended for use with single phase motors 13 Route the power and control wires separately or at 90 degree angle to each other 14 If a filter is required for reducing EMI Electro Magnetic Interference install it as close as possible to the AC drive EMI can also be reduced by lowering the Carrier Frequency 15 If the AC drive is installed in a place where a load reactor is needed install the filter close to the T1 T2 and T3 side of AC drive Do not use a Capacitor L C Filter Inductance Capacitance or R C Filter Resistance Capacitance unless approved by AutomationDirect 16 When using a GFCI Ground Fault Circuit Interrupt select current sensor with sensitivity of 200 mA and not less than 0 1 second detection to avoid nuisance tripping Motor Operation Precautions 1 If the AC drive is used to operate a standard 3 phase induction motor the energy
176. tions TT TIN ARE AK GS2 10P2 1 phase 6 1 6 GS2 10P5 1 phase 9 2 5 GS2 11P0 1 phase 16 4 2 12 GS2 20P5 1 phase 6 3 2 5 GS2 20P5 3 phase 22725 GS2 21P0 1 phase 11 5 5 0 GS2 21P0 3 phase 6 3 5 0 GS2 22P0 1 phase 15 7 7 0 GS2 22P0 3 phase 9 7 0 GS2 23P0 1 phase 27 10 GS2 23P0 3 phase 12 5 10 GS2 25P0 19 6 17 GS2 27P5 28 25 GS2 41P0 4 2 3 0 GS2 42P0 5 7 4 0 GS2 43P0 6 0 5 0 GS2 45P0 8 5 8 2 GS2 47P5 14 13 GS2 4010 23 18 GS2 51P0 2 4 1 7 GS2 52P0 4 2 3 0 GS2 53P0 5 9 4 2 GS2 55P0 7 0 6 6 GS2 57P5 10 5 9 9 GS2 5010 12 9 122 12 14 NOTE Use 75 C or higher copper wire only Ist Ed Rev C 12 2006 GS2 Series AC Drive User Manual 2 9 Chapter 2 Installation and Wiring Control Terminal Wiring HERAT TN TO Control Circuit Terminals Description Remarks Relay Output 1 Normally Open Relay Output 1 Normally Closed Relay Output 1 Common 120 VAC 24 VDC 5A Relay Output 2 Normally Open 230 VAC 2 5A Relay Output 2 Normally Closed Relay Output 2 Common Digital Input 1 Digital Input 2 Input Voltage Internally Supplied see WARNING below Input Voltage Range 4 12V Digital Input 4 Minimum ON Current 22 mA max Maximum OFF Current 1 1 mA also see Basic Wiring Diagram on next page Digital Input 3 Digital Input 5 Digital Inpu
177. uide for AC Adjustable Speed Drive Systems Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On the Web www automationdirect com Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call technical support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com Special Symbols When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note its immediate right will be a WARNING This information could prevent injury loss When you see the exclamation mark icon in the left hand margin the paragraph to of property or even death in extreme cases 1 2 GS2 Series AC Drive User Manual Chapter 1 Getting Started Ee GS2 AC Drive Introduction Purpose of AC Drives AC drives are generally known by many different names Adjustable Frequency Drives AFD Variable Frequency Drives VFD and Inverters Drives are used primarily to vary the speed o
178. us Monitor 1 for an overload fault and sets a control relay if an overload fault occurs Drive Status Monitor 1 V2000 Overload Overload Occurred K4 Es H s Overload Indication Reset Overload Occurred Drive Status Monitor 1 Continued next page 5 20 GS2 Series AC Drive User Manual Chapter 5 GS2 Modbus Communications ee DirectLOGIC Modbus Ladder Programming cont Rung 10 monitors the Speed Reference Direction External Fault and Fault Reset Commands for changes If there are any changes then a control relay is set to allow the Speed Reference to be written to the drive in the next rung This control relay is also used in later rungs to enable writes for the other three listed commands The program monitors the commands for changes and then writes to the drive only when there is a change This procedure promotes safe machine operation by isolating the Run Command from the write block This rung monitors Speed Ref Direction External Fault and Fault Reset for changes If any of them has changed a write sequence is enabled to write the new values to the drive Speed Ref New V3000 Speed Ref Retain V3010 Direction Retain V3012 Direction New V3002 Ext Fault New V3003 Ext Fault Retain V3013 Speed Ref Write Enable C10 Fault Reset Retain V3014 Fault Reset New V3004 Run CMD Speed Ref Write Enable Write Enable C12 C10 SET Continued next
179. ving between two wide spread setpoint values 12 2006 GS2 Series AC Drive User Manual 4 53 Chapter 4 AC Drive Parameters WEEN Upper Bound for Integral Control Range 00 to 100 Default Setting 100 This parameter defines an upper boundary or limit for the integral gain I and therefore limits the Master Frequency Use the formula below to calculate the Integral upper limit Motor Max RPM P0O 04 Motor Base RPM P0 03 Max Output Frequency x Base Frequency P0 02 The formula is Integral upper limit Maximum Output Frequency X P7 23 This parameter can limit the Maximum Output Frequency P7 24 Derivative Filter Time Constant Range 0 0 to 2 5 sec Default Setting 0 0 To avoid amplification of measured noise in the controller output a derivative digital filter is inserted This filter helps smooth oscillations Larger values for P7 24 provide more smoothing WEE PID Output Frequency Limit Range 00 to 11096 Default Setting 100 This parameter defines the percentage of output frequency limit during the PID control The formula is Output Frequency Limit Maximum Output Frequency X P7 25 This parameter will limit the Maximum Output Frequency Motor Max RPM P0 04 Motor Base RPM P0 03 Max Output Frequency x Base Frequency P0 02 MAJ Feedback Signal Loss Detection Time Range 0 0 to 3600 sec Default Setting 60 This parameter defines how long the PID Feedback signal is

View / the Complete Manual

Contents

Download Pdf Manuals

Related Search

Related Contents