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Specification

1. The response follows the normal response for function code 16 given in section 3 7 and so to the above message the response would be 02 10 00 04 00 03 CRC CRC 43 TV 25 30 Iss 2 GLO June 06 UK 215 Modbus Function Codes Analogue Input Value Analogue readings in engineering units 4byte IEEE floats using 2 Modbus registers per reading Communications Input Values can be sent to the recorder for inclusion in the Maths Block using command 16 up to 32 IEEE floats can be sent to the recorder Using CV1 to CV32 in the Maths Block these values can be displayed on the pens i e P1 CV1 will set Pen 1 to the engineering value set address 1880 with the function code 16 Once again these are 4 byte IEEE floats using 2 Modbus registers per reading Pen Values Pen values in engineering units 4 byte IEEE floats using 2 Modbus registers per reading Modbus Function Codes These are described in document Modbus Serial Communications User manual 51 52 25 66P 4 06 Pages 14 to 25 inclusive For X Series recorders only use codes 01 02 03 04 16 and 17 Supplemental to Function code 16 with standard address 0004 can be used to send Supplemental to Function code 17 Report Device ID e Page 23 Slave ID for X Series recorders is always 05 e Page 24 Device description Item Size in bytes Contents Device Description 16d 0x10 Recorder type space software version The length is extended to
2. 43 TV 25 30 Iss 2 GLO June 06 UK 27 Functions and Features Features Display 5 5 Colour Active TFT for the Minitrend QX and 12 1 Colour Active TFT for the Multitrend SX with more than 256 000 colours makes it easy to interpret process data and take action with the intuitive bar charts digital values trends or customised displays A screen saver function can be set from 1 to 720 minutes to extend the life of the backlight Touch Screen the heavy duty durable touch screen provides easy data entry and rapid navigation though the menus Help Files A complete contextual help system can be accessed and visualised on the screen of the recorder Communications e Ethernet Connectivity the Ethernet DHCP standard connection with support for vari ous protocols provides comprehensive connectivity to local area networks LANs The standard Ethernet interface makes networking of the recorder to a LAN or the world wide web fast and convenient Dynamic Host Configuration Protocol DHCP automatically acquires the settings IP address for network communications from a DHCP server RS485 Modbus the RS485 connection allows process data to be transferred to other devices or to record data received in MODBUS RTU protocol slave mode only e Simple Network Time Protocol SNTP The recorder can be synchronised over the eth ernet network via a SNTP client or synchronise other recorders via a Server Web
3. Alarm Marker marks the chart to show when Pen 1 was out ofits alarm state Pen Digital Read out Touch the screen to activate a short cut to Settings such as change the chart speed 43 TV 25 30 Iss 2 GLO June 06 UK 119 120 Menu Bar At the top of each process screen is the Menu bar Recorder ID and Name alternates with the Screen Name er ae F Menu 1 18h 78 Screen Date and Time Menu This gives direct access to the Menu System to set up the recorder See Section 4 Re corder Setup on page 35 Alarm bell 1 The second button shows the Alarm status When the alarm bell is green this means there are no active alarms If the bell is red then an alarm is active and the number of active alarms will display below Press this button to produce the Alarm menu bar Here there is an Acknowledge button to confirm any alarms that require acknowledgment these may be normal or latched alarms See Alarms Menu on page 55 There is a View button that displays all pens currently with alarms set up The Detail button will take you straight to the Alarms menu see Alarms Menu on page 85 Time Left 18h This button shows how much time is left before data will fill the internal memory and an ex port of the memory to an external device is required before data is overwritten Select this button to go to the Recording screen to export the data now or set up a timed exp
4. Messages Al 31 Alari E 3 Back Messages Menu No Login required All of the Messages buttons require No Login access Permis sion Area 1 gt a Recording a Recording Currently 4 pens recording 2 Start Stop Export required in 18h 12 minutes oie Schedule 8 Inactive Export Now Scheduled 4 Back Recording Menu No Login required This is a view only screen All of the buttons on the Recording menu re quire Operator access Permission Area 11 43 TV 25 30 Iss 2 GLO June 06 UK Figure 5 2 Default password access from the Configure menu Layout menu Supervisor access All of the Layout menu buttons require Supervisor access Permission Area 24 Setup menu Technician access See Figure 5 3 for Setup menu access Permission Area 18 i Layout a amp Configure menu Operator access En se Load Permission Area 13 Setup Technician access 4 J Layout Supervisor access Passwords Operator access Settings Supervisor access 2 Settings LA Passwords User Admin Change Pwds Back Finish Back Settings menu Supervisor access Password menu Operator access See Figure 5 4 for Password menu Permission Area 23 access Permission Area 36 43 TV 25 30 Iss 2 GLO June 06 UK 113 114 Figure 5 3 Default Password access from the
5. 162 43 TV 25 30 Iss 2 GLO June 06 UK 20 to 50V DC 20 to 30VAC Input Common Relay Instrument supply Output Analogue Input or Analogue Output CJC Sensor Analogue Input or Pulse Input Alarm Digital IO 24V TX Power RS 485 Supply Output 43 TV 25 30 Iss 2 GLO June 06 UK 163 164 Table 10 2 Multitrend SX Spares 51453012 501 SX Processor Board Assy 2 51453006 501 SX Analogue Input 4CH Assy 51453006 502 SX Analogue Input 6CH Assy 51453006 503 SX Analogue Input 8CH Assy 2 51453027 501 SX Analogue Output 2CH Assy 51453027 502 SX Analogue Output 4CH Assy 2 50001017 502 SX Pulse Input 4CH Assy 3 51453024 501 SX Mother Board Assy 4 51453018 501 SX Digital I O 8CH Assy 51453018 502 SX Digital I O 16CH Assy 4 51453021 501 SX Relay Alarm 4CH Assy 51453021 502 SX Relay Alarm 8CH Assy 5 50001182 501 SX Power Supply AC Mains 50001182 502 SX Power Supply 20 50VDC 20 30VAC 6 51453030 501 SX Transmitter Power Supply board 11 50013946 501 SX Bezel Touch Screen Std and Includes Bezel Touch Nema 3 IP55 Door Screen and Door 50013946 502 SX Bezel Touch Screen and Nema 4X IP66 Door Assy 14 50009119 501 SX Std Nema 3 IP55 Door 15 50003590 501 SX Nema 4X IP66 Door 23 50001782 501 QX SX Speaker Assy 27 50006787 501 QX SX Battery kit of 5 Not shown 28 50001011 502 Compact Flash car
6. Start Stop and Reset Totals buttons require Technician access Permission Area 15 View requires No Login Permission Area 4 Max Min Menu No Login required LE Reset Max Min Reset Max and Reset Min buttons require Technician access TA t Max Ming 4 4 Permission Area 16 4 EI View requires No Login Permission Area 6 Figure 5 9 Default password access from the General Menu MG i General Menu Supervisor access Genera Permission Area 20 ia Ident Localisation and Factory require Localisation Engineering access Permission Area 28 Batch requires Supervisor access Permis sion Area 22 Printer Printer requires Supervisor access Permis sion Area 21 Groups require Supervisor access Permis sion Area 26 Factory a B SE 8i Credits FW Upgrade Calibration Factory menu requires Engineering access All of the factory menu buttons AA AR require Engineering access Permission Area 28 Demo Traces Reset Setup Delete All Data 43 TV 25 30 Iss 2 GLO June 06 UK 117 Figure 5 10 Default password access from the Comms Menu Comms Menu Engineering access Permission Area 29 Modbus Permission Area 30 Web Permission Area 31 SNTP Permission Area 32 Ethernet Permission Area 33 Figure 5 11 Default password access from the Web page Honeywell g fa 0001 Minitrend Xu dea
7. g Alarms P se a 4 a x MEI Configure Alarms Screen Ack Alarm Configure View a F Batch Recording Messages 102 9 Pl Status Finish Back Finish Acknowledging Alarms User acknowledgment of alarms can be performed at this menu Latched and Normal alarms can be acknowledged If a latched alarm is set up in the Pen Alarms menu then a latched relay will maintain in its active state until the trigger source has returned to a no alarmed state and the alarm has been acknowledged A latched alarm will continue to flash if an alarm marker is displayed until it is acknowl edged and in a non alarm state Normal alarms can also be acknowledged See Alarm Markers for flash colour identification Ack Alarm All Select this button to acknowledge all active alarms latched and normal alarms By Group Select this button to acknowledge any alarms in a group of pens Pen groups can be set up in the Pens menu By Pen Select this option to acknowledge any alarms for individual pens Configure This will display all available Pens with alarms set up To change the configuration select the desired pen this will display the alarm details Select the Edit button to change the alarm level If the Edit button is greyed out go to the Alarms Menu on page 55 menu and select the alarm then activate Allow Change View This will display all available Pens with alarms set up To view
8. xl x a CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 Figure 2 6 Input signal wiring Active Burnout Passive Burnout Volts mV Thermocouples Thermocouples Current ITS l lx lx t f 10R d Ve ve ve ve ve ve V Ne Ohms s 4 wire R T 3 wire R T 2 wire R T jt x x ve optional Pel connection 16 43 TV 25 30 Iss 2 GLO June 06 UK Electrical Installation CAUTION CONTROL UNIT DAMAGE Do not apply a hazardous live voltage between and pins within a channel eg 60V maximum on voltage ranges 1 2V maximum on millivolts ranges Do not apply a volt age above 1 2V to the pin Failure to comply with these instructions may result in product damage CJC Connectors The CJC connector resides between channel 4 and channel 5 on the Analogue Input card For information on connecting the CJC sensor see Figure 2 5 on page 16 Analogue Output Card The Analogue Output card connections are made via 1 x 12 way screw terminal plug that fits into a PCB header on the rear of the unit The Analogue Output card position for the Minitrend QX is shown in Figure 2 3 on page 13 and Figure 2 4 on page 14 for the Multitrend SX A WARNING HAZARDOUS VOLTAGES Insulation from channel to channel Normally a channel can be safely connected to a hazardous voltage up to 300V AC common mode with respect to earth However where a channel is connected to a safety low voltage circ
9. Edit Setup Main Menu gt Configure gt Setup gt Edit Setup The Edit Setup gives access to sub menus for Field IO Pens Comms Recording and for General recorder set up See Edit Setup on page 41 Save Setup Main Menu gt Configure gt Setup gt Save The Save button will produce a list of destinations to save the set up to The Compact Flash and the front USB device port are found under the front flap on the re corder There is another USB port at the rear of the recorder The first USB device fitted will be USB1 therefore the second USB device fitted is USB2 Load Setup Main Menu gt Configure gt Setup gt Layout Setups can be loaded from Compact Flash or USB key The Load button will produce a list of source files to load setups from The Compact Flash and the front USB device port are found under the front flap on the re corder There is another USB port at the rear of the recorder The first USB device fitted will be USB1 therefore the second USB device fitted is USB2 Back Button Takes you back to the previous menu 43 TV 25 30 Iss 2 GLO June 06 UK Edit Setup Main Menu gt Configure gt Setup gt Edit Setup Edit Setup will access the main configuration of the recorder through further sub menus for Field IO Pens Comms Events General and Screen recorder set up The Edit button may display a warning message if the Commit Later option has been select ed This means changes to th
10. Tighten the screw using a flat blade screwdriver and the clamp will secure against the panel A CAUTION CONTROL UNIT DAMAGE Do not over tighten mounting clamp screws Minitrend QX torque setting should be 0 5 0 75Nm 4 4 6 6lbf in Multitrend SX torque setting should be 0 5 0 70Nm 4 4 6 2lbf in Failure to comply with these instructions may result in product damage Multitrend SX 1 Insert the panel gasket onto the recorder so it goes between the back of the recorder bezel and the panel From the front panel place unit in the panel and push through the panel To loosen each clamp unscrew the long screw to accommodate the panel thickness From behind the panel the orientation of the clamp should be with the screw head towards the rear of the unit See Figure 2 2 on page 11 Position the circular mounting boss in the hole on one side of the case with the lip of the boss inside the case Ensure the front of the clamp is up against the panel Fix the second clamp on the opposite side of the unit See Figure 2 4 on page 14 Tighten the screw using a flat blade screwdriver and the clamp will secure against the panel 43 TV 25 30 Iss 2 GLO June 06 UK Mechanical Installation Mounting Clamp Diagram Figure 2 1 QX Mounting clamp 2 mounting clamp positions one re quired on either side of the unit Mounting clamp slots Figure 2 2 SX Mounting clamp 4 mounting clamp pos
11. Data replay facility on chart displays at normal fast or slow speeds with zoom and cursor Display Chart Speeds Chart rates 1 mm hour 5 mm hour 10 mm hour 20 mm hour 30 mm hour 60 mm hour 120 mm hour 600 mm hour 1200 mm hour 6000 mm hour Combinations of rates can be mixed and chart speeds can be set independently for each chart Display speeds are independent of logging rate Messages Screen The message screen displays system information and records any setup activity that has been changed It also provides warning and error message updates lists alarm activity and will display user defined marks on a chart 174 43 TV 25 30 Iss 2 GLO June 06 UK Specification Tables Specification Design Attributes CE Conformity CE Mark Immunity Product Classification Enclosure Rating Installation Requirements This product conforms with the protection requirements of the following European Council Direc tives 73 23 EEC the Low Voltage Directive and 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Complies with EN61326 Class Cord Connected Panel Mounted Industrial Control Equipment with protective earthing grounding EN 61010 1 Front panel designed to NEMA3 IP55 Optional NEMA 4X IP66 Category Il Overvoltage EN 61010 1 Pollution Degree 2 EMC Standards Emissions EN61326 Class B Immunity
12. Rate 1 Min Alarm Rate Units Seconds Alarm Rate 10 Sec Rate 10 Sec Alarm Rate Units Milliseconds Alarm Rate 500ms 2Hz iy mo Am j Pen Logging can be set to log as Continuous or Fuzzy Click on Logging to set up each logging profile per pen e Enabled Toggles On and Off to activate or de activate logging for this pen Type Toggles between Continuous or Fuzzy logging Continuous logs every value based on the Method chosen Sample Aver age or Max Min Fuzzy Logging has been developed as a secure data storage technique 43 TV 25 30 Iss 2 GLO June 06 UK 53 54 which has a self teaching data storage algorithm so the recorder stores data at a variable rate to match the process being monitored Fuzzy Log ging has intelligent resources to enable the most effective and efficient way of using the scan rate storage capacity and recording time See Appen dix F Fuzzy Logging on page 205 Rate Units Set the Units for the logging rate to be displayed Select and choose the logging rate units from the drop down menu Rate This is the speed at which data is required to be logged If the Millisecond option is selected as the Rate Units for the logging then a drop down menu of options will appear When all other Rate Units are selected a keypad will appear for user entry Fastest rate is 20mS and slow est is 60 hours Alarm Rate Units Set the Units for the Alarm logging rate to be displayed S
13. Screen Designer Screens Screen Designer screens known as Layouts file type lay can be created in the Screen Designer software on your PC and then loaded onto the recorder This can be done via Compact Flash or USB transfer Templates created in Screen designer can also be loaded into the recorder added to a recorder screen or screens and displayed Loading a Template into a Recorder One or more Templates can be loaded into a recorder added to a recorder screen or screens and displayed To save a template in Screen Designer onto removable media refer to the Screen Designer manual Fit the removable media into the recorder and go to Main Menu gt Configure gt Layout and select Load The Device selection menu will appear to select the correct media Enter a new file name if required and press the Load button Go to Main Menu gt Configure gt Layout gt Edit and select Add Screen Go to the Template Type option and your template will be listed here Select your template and it will be added to a screen re name the screen as required To display the new Layout go to the Screen button in the Main menu bar at the top of any process screen and select the next button to scroll through the screens Loading a Layout into a Recorder One or more Layouts can be loaded into a Recorder and displayed To save a Layout in Screen Designer onto removable media refer to the Screen Designer manual Fit the removable media into the recorder an
14. Static Electricity 43 TV 25 30 Iss 2 GLO June 06 UK Protocols used in this manual Table 1 2 Safety Symbols Symbol Meaning A Directive 2002 96 EC WEEE Waste Electrical and Electronic Equipment Static Electricity All circuit boards and electronic modules associated with this recorder contain components which are susceptible to damage caused by electrostatic discharge Should it be necessary to handle such components appropriate precautions in accordance with ANSI ESD S20 20 Electrostatic Discharge Control Program Standard should be observed Protocols used in this manual Safety and Symbol Identification Table 1 3 Symbol Description A WARNING The WARNING symbol indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION This CAUTION symbol may indicates a potential ly hazardous situation which if not avoided may result in property damage NOTICE A NOTICE symbol indicates important informa tion that must be remembered and aids in job performance Warnings and Safety Precautions Do s and Don ts 1 Before any connections are made to the recorder ensure the protective earth terminal is connected to a protective conductor before applying power or any other connections FN WARNING IMPROPER INTERRUPTION OF CONNECTIONS Any interruption of the protective
15. Eine a nn re Me nn ane E Bae a encens dr ar Une ae dis te LP Specification OPOS sentent nn his 178 Specification Environmental and Operating Conditions 179 DED Flash Codes mnrantin etch ater esha sites See RAAB a 180 Appendix A Quality and Safety ns 181 CE Mark usscssrscssscsssssssssesssscsssessnseseessessesessessesessesessesessessssessssesesseseesesseees 181 SAFELY cvscssscesssesnousceaseossscisescdsesusieseosssassenssed sees ccasvansousestdsoasecssedensevsedassenssunsen 181 Appendix B Maths Expressions ccsscsseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 183 Full Maths amp Script Processing ssssesesesesosesoosesosossoosseserososoosososesosossesssossssose 183 Maths Variable and Function Tables 184 FUL MGth sess cree iavccd al arn ana 190 Script Function Application Examples 191 Maths Error Messages nissan nine msn nn er tenait 195 43 TV 25 30 Iss 2 GLO June 06 UK Appendix C Thermocouple Connections sn How Thermocouples Work se essessesesoeseeoeeceseeoeseeeonseeoesesoesosseeoeseeooseesoreeeoesesoe Thermocouple CJC Compensation Internal Automatic oossoo Ext OC Reference sine in en lin Mt lente nt External with a Specified Temperature ss 199 External Input Reference 200 Appendix Dz Alarms cms red asnn ae see nn enene 201 Alarms Menu ER nn RENE LMD RER BE a SA ea LAS RTE 201 Appendix E Ethernet iiscatinciontevesniddnabbiiteentenbnetdnunbicibanmlannaadiatcnitasisenibetinnentasas 203 Ethernet
16. Specification Tables Specification Tables Specification Design Attributes Digital indicators and Display QX Recorder Display size and Type 5 5 diagonal Digital Colour LCD TFT with Touch Screen Industrial grade with brightness adjustment and wide viewing angle Resolution QVGA 320 x 240 pixels Screen Saver Set in minutes from 1 to 720 can be set to dim the screen or to switch off Brightness adjustment Adjustable between 10 and 100 default set to 80 brightness Backlight life time 55 000 hours to half brightness when used at 100 100 000h if used at 80 Maximum luminosity 400 cd m Touch Screen life 1 000 000 touches SX Recorder Display size and Type 12 1 diagonal Digital Colour LCD TFT with Touch Screen Industrial grade with brightness adjustment and wide viewing angle Resolution SVGA 800 x 600 pixels Screen Saver Set in minutes from 1 to 720 can be set to dim the screen or to switch off Brightness adjustment Adjustable between 10 and 100 default set to 80 brightness Backlight life time 43 000 hours to half brightness when used at 100 Maximum luminosity 400 cd m Touch Screen life 1 000 000 touches Display Update Rate Display values updated every second Status Display A status bar at the top of the recorder s screen displays the real time icons of the recorder sta tus such as Time left and alarm active Communications Ethernet 10 100 base T with RJ45 conne
17. closed paddlock Security Access Failure No entry sign User Mark on Chart and Batch User Start Logging or Totals User Stop Logging or Totals User Pause Logging or Totals A User Reset Logging or Totals 43 TV 25 30 Iss 2 GLO June 06 UK Process Menu Main Menu gt Process If Max Min or Totals are set up in the recorder they can be controlled from this screen Process Ce es Back Controls for any process in use e Max Min Reset Max Min Maximum or Minimum values by categories e Totals Start Stop Reset or View Totals by categories Note on Groups Groups of pens need to be set up to use this feature see Pens Menu on page 51 Max Min Main Menu gt Process gt Max Min Reset all Maximum and Minimum values by categories or just reset max or min values The categories are All Select this to reset all values By Groups If Groups of pens have been set up this can be used to reset the max min val ues for particular groups of pens To set up Groups see Pens Menu on page 51 By Pen Select this to reset max min values for individual pens View Use the View button to just display the max min values for each Pen Totals Main Menu gt Process gt Totals Select a button to Start Stop or Reset Totals These can be controlled by the following cat egories All Select this to start stop or reset all Totals By Group If Groups of pens have been set up this can b
18. 23 USB host 24X TX Power Common Supply Relay Output Analogue Input 20 to 50 VDC 20 a or Pulse Input to 30VAC Input Instrument power LES CJC Sensor Analogue Input Analogue Output RS485 Alarm Digital IO 158 43 TV 25 30 Iss 2 GLO June 06 UK Table 10 1 Minitrend QX Spares 1 51453012 502 QX Processor Board Assy 2 51453006 501 QX Analogue Input 4CH Assy 51453006 502 QX Analogue Input 6CH Assy 51453006 503 QX Analogue Input 8CH Assy 2 51453027 501 QX Analogue Output 2CH Assy 51453027 502 QX Analogue Output 4CH Assy 2 50001017 502 QX Pulse Input 4CH Assy 3 51453009 501 QX Mother Board Assy 4 51453018 501 QX Digital I O 8CH Assy 51453018 502 QX Digital I O 16CH Assy 4 51453021 501 QX Relay Alarm 4CH Assy 51453021 502 QX Relay Alarm 8CH Assy 5 51453015 501 QX Power Supply AC Mains 51453015 502 QX Power Supply AC TX 51453015 503 QX Power Supply 20V 55VDC 20 30VAC 7 50013945 501 QX Bezel Touch Screen and Std Nema Includes Bezel Touch 3 IP55 Door Assy Screen and Door Assy 50013945 502 QX Bezel Touch Screen and Nema 4X IP66 Door Assy 9 50003508 501 QX Nema 4X IP66 Door 10 50009118 501 QX Std Nema 3 IP55 Door 16 50006685 502 QX Bezel Touch Screen Display As Includes Bezel Touch sembly NEMA 4X IP66 Screen Assy Door Display Speaker In verter cables and Mounting Bracket 19 51453076 501 QX
19. Active 100Mb Full Duplex and the status of the IP address eg Dynamic 160 220 Go Back to return to the previous screen or select Print to print the screen 43 TV 25 30 Iss 2 GLO June 06 UK 103 Finish 104 Finish Media Main Menu gt Status gt Diagnostics gt Media e Drive If media is inserted this will display a lists the drives available e Size If media is inserted this will display the size of the media will be displayed e Free If media is inserted this will display how much free space is available Eg USB2 size is 256MB of which 190MB is free e Status Displays the current status of the media eg Being re cycled Schedule Inactive Setup files Displays the type of files that can be loaded into the recorder eg set lay tpl Go Back to return to the previous screen or select Print to print the screen When the Finish button is pressed at the end of a new set up or a change to a setup the following options are available Commit This will save the new setup or changes to an existing setup over writing the existing one and implement them into the recorder Field validation is performed when a change has been made if a problem is identified an error message is shown and the field in question clearly marked Discard This will ignore the new setup or the changes that have been made to the existing setup and not implement them into the recorder Commit Later This gives the user the opt
20. Communications Server User Preferences General Settings Timing Setups m User Settings Clear Setup Cache Start Server Minimised Iv Show Diagnostics E Clear Setup Cache E Send Recorder Events Network Settings Use NIC Default IP Address Selection za Using Local Host fi 60 221 36 107 NIC IP Selection Local Host 160 221 36 107 Preferences The Timing Setups tab displays the current timings for the current com munications setup These entries should be configured correctly and not require any changes by the user Contents Enables the Help files About Communications Server Gives the version of the software Add a new Device to a communications port Lun pt Use this icon button as one way of adding a device to Communications port Other ways of adding a device are to right click on the desired port in the left window ie Ethernet and select the Add Device option Or select a comms port in the left window right click in a clear space in the top window and select Add Device Configure Database Logging Use this icon button to configure a device for logging channels to a database Oth er ways to configure logging are to right click on a comms port or a device in the left window or a device in the top window displaying the device for that port Connect to a new Database Server Use this icon button to connect to a database server either a Local or Remote
21. Connections are made via 2 x 12 way screw terminal plugs that fit into a PCB header on the rear of the unit The 2 way CJC sensor should remain fitted in the central 2 way header The Minitrend QX can have two analogue input cards fitted giving up to 16 input channels 2 x 8 channel cards The slot positions are A amp B these are identified on the rear panel on the back of the unit Either slot can be used it is recommended that slot A is used if only one card is fitted The Multitrend SX can have up to 6 analogue input cards fitted up to 48 input channels The slot positions A B C D E or F these are identified on the rear panel PC boards are fitted in order slot A starts from the top For more information of setting up calibration for an Analogue card see Calibration on page 71 A WARNING HAZARDOUS VOLTAGES Insulation from channel to channel Normally a channel can be safely connected to a hazardous voltage up to 300V AC common mode with respect to earth However where a channel is connected to a safety low voltage circuit an immediately adjacent channel must be adequately insulated from hazardous voltages between 150V AC and 300V AC max This insulation should comprise of at least 1 5mm air gap or a bar rier rated greater than 1400V AC This is to ensure that protection of the safety low voltage circuit is fully maintained Common Mode voltage is a voltage applied between the whole channel and earth n
22. EN61326 Industrial Levels Safety Complies with EN61010 1 2001 Panel Mounted Equipment Terminals must be enclosed within the panel Specification Analogue Inputs Number of Inputs QX recorder can have 4 6 8 12 or 16 input channels SX recorder can have 4 6 8 12 16 24 32 40 or 48 input channels Input Types mV V mA with external shunt provided as standard Thermocouple RTD and ohms Minimum Input Span Range is fully configurable with span limitation of the operating range selected with 4 under range to 4 over range capability 50V Range 2 Burnout T C High Low or None Cold Junction Compensation Internal compensation with the ability to manually adjust values External Input for compensation External CJC value specified Input Resolution 0 0015 16 Bit ADC Input Impedance Current loop resistance 10 ohms use 0 1 external resistor Volts gt 1MQ all other gt 10MQ Source Impedance T C and RTD 100 ohms per lead maximum CU10 15 ohms Square Root Extraction Available as standard on every input type Sensor Compensation Single point and Dual point Input Sampling Rate QX Recorder has 2 available slots and the SX Recorder has 6 available slots with up to 8 analog inputs each the input sampling rate is dependent on actuation type All Inputs 100mS 10Hz 200mS 5Hz 500mS 2Hz Fast Sampling 20mS 50Hz mA mV Ohms and Volts only
23. Scales Linear amp Logarithmic Normal and Scientific notation Decimal Point automatic or programmable Engineering units user definable 10 characters First channel in Screen Layout determines the display chart scale Logarithmic 1 to 99 decades recommend up to 20 decades on one screen to ensure clarity Input Isolation 300VAC channel to channel channel to ground Noise Rejection at 50 60HZ 2 Common mode 2Hz 120dB 5Hz 120dB 10Hz 120dB Normal Mode 2Hz 85dB 5Hz 80dB 10Hz 48dB 43 TV 25 30 Iss 2 GLO June 06 UK 175 Specification Tables Specification Logging Logging Method Sample Average Min Max can be set independently per pen Logging Types Continuous Fuzzy Logging Rate From 20 msec to 60 hours per pen Fuzzy Logging A secure data storage technique which delivers data compression ratio of 100 1 or more self teaching storing the data at a variable rate to match the process Specification Physical Parameters Enclosure Bezel Zinc plated steel case with high impact resistant polycarbonate bezel scratch resistant lens NEMA 3 IP55 protection rating standard Optional NEMA 4X IP66 Front face only Mounting Panel Unlimited mounting angle For the best view of the display the viewing angle should not exceed 65 from the left or right 65 looking down and 40 looking up at the recorder display Mounti
24. The replay screen has DPMs that display max min readings for each pen For full details see Replay on page 123 Screen List Main Menu gt Screen gt Screen List The Screen button produces a list of all available screens Select to make this the current screen active on the recorder To add a new screen go to Add Screen in Main Menu gt Configure gt Layout gt Edit Lay out on page 78 Clean Screen The Clean Screen function disables the touch screen for 30 seconds so that the screen can be cleaned A dialog box will appear informing you You have 30 seconds to clean the screen Press escape if you wish to close this dialog early The escape key option would only be available if a USB keyboard was plugged in The box will also display a time bar to show the 30 seconds of time lapsing See Cleaning Instructions on page 167 43 TV 25 30 Iss 2 GLO June 06 UK Batch Setup Batch Control Main Menu gt Batch Batch is a firmware option which can be activated from Credits on page 70 The Batch function allows the user to segment portions of data for further analysis Setting up a batch requires information to identify where the batch starts and stops Batch data can also be paused for viewing and resumed A batch can be aborted at any time if so this will not register as a batch a batch is only complete when it has been stopped Only one batch can be run at a time stop the first batch before start
25. e Minitrend QX has a 5 5 Digital Colour LCD TFT QVGA Resolution 320 x 240 pixels e Multitrend SX has a 12 1 Digital Colour LCD TFT SVGA Resolution 800 x 600 pix els e Clear and intuitive operation Industrial rugged Touch Screen with rapid navigation e Custom build screens in the recorder or using Screen Designer 43 TV 25 33 GLO Iss 2 June 06 UK 25 Functions and Features Comprehensive Connectivity e 10 100 Ethernet DHCP Web and OPC Server e TCP IP and RS485 Modbus Protocol e USB ports for keyboard mouse and printer Data Storage On board non volatile memory up to 2GB e Removable Compact Flash and USB storage See Storage Media Format on page 90 for formatting information of Compact Flash cards and USB keys e No moving parts all solid state data storage Security Stringent Total Data integrity e Password Protection 21CFR Part 11 ESS Extended Security System Plus e Health Watch for preventative maintenance e Remote Access Advanced Software Data Analysis at your PC e Independent Chart and Logging speeds e Global Language Support e Rapid review and replay of data at recorder e Approvals CE CSA UL FM NEMA 4X IP66 option Up to 50Hz 20 msec Logging Upto 16 Analogue Inputs for the Minitrend QX Up to 48 Analogue Inputs for the Multitrend SX e Remote Viewer via the recorder web page e Events e Batch e Print Support 26 43 TV 25 30 Iss 2 GLO Jun
26. erating frequency for pulse inputs on the Digital I O card is 1KHz max To view and log a channel selected as a Pulse input set up an extra pen with a Maths func tion of LPULn in Edit Maths in the Pens menu For more information see Appendix B Maths Expressions on page 183 For connection details see For connection details See Alarm Relay Channel Numbers on page 21 43 TV 25 30 Iss 2 GLO June 06 UK 47 48 Figure 4 2 Example of Digital IO re S M Edit Setup Field 1 0 Mlarm Digital 10 Menu path to current menu E Digital 1 0 1 D1 Pulse Input Hz be a The Digital IO screen Digital 1 O 2 af D2 Input displays all the available channels that can be set Digital JO3 D3 Pulse Input Hz je up to be digital inputs or outputs Digital 1 O 4 D4 Input be P Each channel displays Digital JOS DS Output Relay 244 hh its individual settings Digital I 06 Y D6 Output Relay 24v J gt M ae oa he cok Select a numbered sd figuration of each input or output For all cards select an Alarm Digital to display the configuration menu Each Alarm Digital has a list of menu items to be configured Enabled Toggle On and Off Digital Type Set to Output Relay contact Power for the Alarm Relay cards Toggle between Input and Output or Pulse Input for the Digital 1O card On the 4 Relay Alarm card only output type is available Channels 1 to 6 on the 8 Alarm R
27. fa 0001 QX Main Menu y 4 Screen 20 Feb06 10 49 21 10 47 00 10 45 00 10 49 00 100 00 Pen 1 20 Jan 06 20 Jan 06 20 Jan 06 50 00 Pen 2 50 00 Pen 3 50 00 Pen 4 50 00 43 TV 25 30 Iss 2 GLO June 06 UK 35 36 2 Log On Off If Password ESS Extended Security System 21CFR security is active on your recorder a password is required to enter the menu system and process screens Limited access is available without logging on For ESS recorders only locate the First Time Password System Setup sheet included in with your recorder or see First Time Password System Setup on page 106 All Users When Log On is required the Log On button will appear in the top right of the Main Menu screen The Log On button can be set to switch to auto Log Off at a specified period of time To Log On select the Log On button at the top right of the Main Menu screen Log On Button can E Log Off Button Log On User is presented with a user name and password entry box First time user login is Admin No password is required Access for the first time user is removed once the password system has been configured Log Off Once the user has logged on the option in the Main Menu will turn to Log Off once selected the user is logged off and returned to the current process screen First Time Log On The first time the system is used a default user name and password is available the user name is Admin
28. option This is the highest value of the engineering range and corresponds to the top of the input range Select and enter a value using the on screen keyboard Eng Zero Ohms Volts and Amps only Only available when not using Use Pen Scale option This is the bottom of the engineering scale and represents the bottom of the input scale Select and enter a value using the on screen keyboard Units Ohms Volts and Amps only This is the Units of Measurement for each input Select and enter a value Max 13 characters For Thermocouple and Resistance Thermometer units see Localisation on page 69 Label Select and enter a identification label for the input Select and enter a label Max 15 characters 43 TV 25 30 Iss 2 GLO June 06 UK 45 46 e SQRT Extract Ohms Volts and Amps only Toggle On and Of The square root extraction in the analogue input is used to linearise a non linear input Sensor Comp Sensor Compensation may be required to improve accu racy on a sub range This is an adjustment to the value of the signal input on each channel based on the Engineering units settings See Sensor Compensation on page 211 e Demo Setup Only available if there is no Analogue Input card fitted Examples of various inputs are available without having an actual signal input coming into the recorder ee Demo Type Select this for a list of available Demo Type inputs ee Cycle Time Enter the Cycle
29. select to change the current screen Prev Displays the previous enabled screen in current selection Next Displays the next enabled screen in current selection e Exit Exit this menu return to the current process screen Edit Screen Properties Main Menu gt Screen gt Edit The Edit button takes you to your current process screen and displays the Edit toolbar at the top of the screen In Edit mode you can select items on the screen and assign channel information to them Expert Non Expert button The screen is made up of widgets and objects the Expert button switches between being able to select widgets and objects A widget is a container for one or many objects Objects display data in graphical forms such as Bar Scale DPM Text 43 TV 25 30 Iss 2 GLO June 06 UK 121 To select a widget the Expert button must be disabled and will show a red cross widget has green grab handles that appear when it is selected To select an object the Expert but ton must be active with no red cross showing When a widget or object is selected it can be moved and resized Channel Mapping Map button The Map button in the Screen Menu bar enables the user to associated channels to pens so the pen being displayed on the object or widget will display the actual signal on that chan nel Channel Mapping Widgets Channel configuration can be done per widget or per object Configure the widget if all the objects on the wi
30. to capture the shape correctly Diagram 1 Points marked O are NOT logged as they lie on an imaginary straight line between points marked The graph of the Fuzzy Logged data looks identical to the graph of the sampled data but has taken less than half the points to build it What about Spikes on my trend line Won t it miss them NO you will not miss any Spikes Glitches or Transients these are what you need to see As Fuzzy Logging is an adaptive technique it will log as fast as it needs to in order to capture everything Although not all points are logged the base Scan Rate of the input is the same as if you were using a standard logging technique 43 TV 25 30 Iss 2 GLO June 06 UK What about slowly drifting inputs Again No Problem The algorithm is processed in Real Time i e as the reading is taken As it already knows the previous logged readings it can calculate where the next point should be assuming it s on a straight line if the measured value does not equal the pre dicted value the point is logged as it no longer forms part of the straight line Fuzzy Logging looks for straight lines at any angle Not just on the horizontal Do you have any examples Example 1 Flow amp Pressure Measurement of Mains Water Pressure A recorder was installed to monitor the flow of a mains water supply At peak demand the mains pressure had been subject to sha
31. 12 Volt buzzer connect it to the normally open NO contacts unless the fail safe setting is activated The maximum voltage which may be used with the alarm relays is 240V Alarm Relay Channel Numbers The Alarm Relay cards are either 4 or 8 channels with a full length connector taking up 8 channels even though the cards only operate on 4 channels or 8 channels The 8 channels Alarm Relay card has 2 digital inputs available on the last 2 channels There are no Digital Inputs available on the 4 channels Alarm Relay card Table 2 5 Alarm Relay card 4 channel Alarm Relay card 8 channel Card Channel Digital Card Channel Digital position number Inputs position number Inputs Slot G 1to4 N A Slot G 1to 8 7 amp 8 Slot H 17 to 20 N A Slot H 17 to 24 23 amp 24 Slot 33 to 36 N A Slot 33 to 40 39 amp 40 43 TV 25 30 Iss 2 GLO June 06 UK 21 Electrical Installation Figure 2 8 Alarm Relay Card connector details CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 NCCNO NCCNO NCCNO NCCNO NCCNO NCCNO NCCNO NCC NO Relay contacts position eS Channels 7 and 8 can oe ela Closed be set as Digital Inputs Souter Use C and NO NO Normally Open 8 and 16 Digital Input Output Card The Digital Input Output Card has 1A 24V DC rated relays that are connected via two 16 way connectors the left connector for the first 8 channels and right connector for the second 8 channels The pin outs for 8 and
32. 2 GLO June 06 UK Configure Menu Main Menu gt Configure gt The Configure screen gives access to the Setup Layout Password menus and Settings Time and Date The majority of the recorder configuration is done in the Setup menus e Setup In the Setup menu the user can configure how the recorder acquires stores and actions data The Edit Setup gives access to sub menus for Field IO Pens Comms Recording and for General recorder set up See Edit Setup on page 41 e Layout The user can configure how the data is presented on the screen From the Layouts screen choose to Edit Saved or Load layouts in the recorder See Layout on page 78 e Passwords Manages the security and access to full password configura tion that allows restricted access within the recorder providing password protection at different levels Administrate Load and Save passwords from this menu See Passwords on page 80 e Settings Recorder settings such as Set Time to configure the recorder s time and date See Settings on page 83 P Select a button to take you to the next menu 43 TV 25 30 Iss 2 GLO June 06 UK 39 40 Setup Menu Main Menu gt Configure gt Setup In the Setup menu the user can configure how the recorder acquires stores and actions da ta The Setup screen gives access to the Edit menu where the majority of the recorder con figuration is done also Save and Load setups from this screen
33. 3 8 Safety Guidelines Keep batteries out of the reach of children especially those batteries fitting within the limits of the truncated cylinder as defined in ISO DP 8124 2 2 Inthe case of ingestion of a cell or battery the person involved should seek medical assist ance promptly It is of extreme importance that batteries are inserted into equipment correctly with regard to polarity and Do not attempt to revive used batteries by heating charging or other means Do not dispose of batteries in fire Do not dismantle batteries 43 TV 25 30 Iss 2 GLO June 06 UK 213 Do not short circuit batteries e Batteries should be disposed of in accordance with local regulations they must not be dis posed of with normal refuse 214 43 TV 25 30 Iss 2 GLO June 06 UK Appendix J Function Codes and Memory Maps Modbus Memory Map Supplement Refer to document Modbus Serial Communications User manual 51 52 25 66P 04 06 Start Address Hex End See Address Description Appendix Hex 51 52 25 66P 1800 185F Analogue Input Value 48 inputs max A 5 1880 18BF Communications Inputs 32 comms values max A 6 2400 247F Extended Comms Inputs 64 comms values max A 6 18C0 197F Pen Values 96 pens max A 7 1B00 1B7F Totalisers 64 totalisers max A9 Communications Inputs can be set by using Modbus function code 16 NOTE So
34. 43 TV 25 30 Iss 2 GLO June 06 UK 177 Specification Tables Input Actuation Range Temp Input Linear Stability Impedance N Nicosil Nisil 328 to 212 200 to 100 5 8 8 2 0 01 C 212 to 2372 100 to 1300 2 0 1 1 Chromel Copel 58 to 1112 50 to 600 1 1 0 6 0 01 C P Platinel 32 to 2534 0 to 1390 2 5 1 4 0 01 C D 32 to 356 0 to 180 6 3 3 5 0 01 C 356 to 3344 180 to 1840 4 2 2 3344 to 4515 1840 to 2490 11 7 6 5 PT100 0 00385 328 to 1562 200 to 850 ti 0 6 0 01 C PT200 328 to 1562 200 to 850 1 1 0 6 0 01 C PT500 328 to 1562 200 to 850 1 1 0 6 0 01 C PT1000 328 to 1562 200 to 850 1 1 0 6 0 01 C 100 ohm Nickel 76 to 356 60 to 180 0 9 0 5 0 01 C 120 ohm Nickel 112 to 500 80 to 260 0 5 0 3 0 01 C Cu10 328 to 500 200 to 260 0 7 0 4 0 01 C Cu53 32 to 302 0 to 150 0 5 0 3 0 01 C Reference Temperature 22 C Reference Sample Rate 2Hz 500msec Reference Humidity 65 RH 15 Long term stability 0 2 year Does not includes reference junction calibration of 1 0 C using the standard ice bath method of calibration Factory accuracy can be im proved by performing a field calibration Also does not include any error on the sensor Tolerance for these input types includes that of the external shunt resistors 0 1 tolerance Specification Pulse Input optional Options 4 isolated i
35. 50 40 Low Alarm Level Alarm activated at this point 0 Totaliser Menu Main Menu gt Configure gt Setup gt Edit Setup gt Pens gt Totaliser The Totals option must be active to use this option See Table 7 1 Firmware Options on page 129 The Totaliser function is normally associated with flow monitoring applications The input to the recorder would be a measure of flow rate eg In litres per second and the total amount that has flowed over a specified time period Multiple totalisations are possible with the use of extra pens firmware Credit option Totalisation values are 10 digits plus exponent Select Totaliser from the Pen screen to display the totalising setup menu Totaliser menus showing Normal and Sterilisation types Menu path to current menu _ RS 4 RT an en z Type Type Sterilisation Tag Tag Total 1 Add to Msgs Add to Msgs PA Units Temp Input U Celsius Time Factor Start Temper 100 000 43 TV 25 30 Iss 2 GLO June 06 UK 57 58 Click on Totaliser to set up the totalising profile per pen Enabled Toggles On and Off to activate or de activate totalising for this pen Type Select this for a list of Types of totalising Normal or Sterilisation Normal totaliser function is usually associated with flow monitoring applica tions Sterilisation is where items are subjected to heat over a period of time Each pen can be totalised according t
36. 53 Figure 18 1 Fuzzy logging tolerance settings q Band 1 q Band 2 lt 7 _ Trace Band 2 lt lt Band 1 43 TV 25 30 Iss 2 GLO June 06 UK Appendix G F sub zero Sterilisation 121 1 TPC The significance of Fo The Fg value is used in the pharmaceutical and related industries in the sterilisation of items A brief summary is included here to give the essence of the meaning of the terms used When items are subjected to sterilisation by heating the rate at which micro organisms are killed is dependent on the temperature Traditionally items were sterilised by holding them at 250 F 121 11 C and the Fg value for a sterilisation is simply the equivalent time at this temperature that would produce the same effect For many average micro organisms each minute at 121 11 C reduces the number present by a factor of 10 so a 15 minute hold at this temperature would reduce the number by a factor of 1015 Time min Time min D 20 30 Figure 1 Figure 2 If it were possible to heat a sample from ambient to 121 11 C in 1 second hold it there for 15 minutes and then cool it back to ambient in 1 second the temperature time profile would look something like the trace in Figure 1 on page 209 and the F value would be 15 representing 15 minutes at 121 11 C In practice of course to reach this temperature the object would have to be subject to an initial heating period up to that temperatu
37. 93 Slovak Republic Honeywell s r o Phone 421 2 58247 410 FAX 421 2 58247 415 Spain Honeywell S A Phone 34 0 91313 61 00 FAX 34 0 91313 61 30 Sweden Honeywell AB Phone 46 8 775 55 00 FAX 46 8 775 56 00 Switzerland Honeywell AG Phone 41 18552448 FAX 41 1 855 24 45 Turkey Honeywell Turkey A S Phone 90 216 575 6600 FAX 90 216 575 6637 Ukraine Honeywell Tel 380 44 201 44 74 Fax 380 44 201 44 75 United Kingdom Honeywell Control Systems Ltd Phone 44 0 1334 655034 FAX 44 0 1334 655554 MIDDLE EAST Abu Dhabi U AE Middle East Headquarters Honeywell Middle East Ltd Phone 971 2 4041220 FAX 971 2 4432536 Sultanate of Oman Honeywell amp Co Oman LLC Phone 968 701397 FAX 968 787351 Saudia Arabia Honeywell Turki Arabia Lim ited Phone 966 3 341 0140 Fax 966 3 341 0216 Kuwait Honeywell Kuwait KSC Phone 965 2421327 AFRICA Mediterranean amp African Distributors Honeywell SpA Phone 39 02 250 10 604 FAX 39 02 250 10 659 South Africa Republic of Honeywell Southern Africa Honeywell S A Pty Ltd Phone 27 11 6958000 FAX 27 118051504 NORTH AMERICA Canada Honeywell LTD Phone 1 800 737 3360 FAX 1 800 565 4130 USA Honeywell Process Solu tions Phone 1 800 343 0228 FAX 1 815 235 6545 LATIN AMERICA Argentina Honeywell S A 1 C Phone 54 11 4383 3637 FAX 54 11 4325 6470 Brazil Honeyw
38. 94 93 en 6 11 533 en 7 22 77 ens 42 05 Vertical Chart 8 Horizontal Bars and 8 DPMs 43 TV 25 30 Iss 2 GLO June 06 UK Minitrend QX Rear Connections Wire seal Earth screw ground AC supply 20 to 50VDC 100 250VAC 20 to 30VAC Input Instrument power Common Relay Analogue Input Output SPNC Analogue Output or Pulse Input Slot a a o Slot B UPRY PUIS Alarm or CJC Sensor Digital I O Slot G Ethernet naga USB Host 100 250VAC Rear Panel AC power is connected via the standard configuration IEC chassis plug on the rear panel 43 TV 25 30 Iss 2 GLO June 06 UK 33 Multitrend SX Rear Connections AC supply Wire seal 100 250VAC er Analogue Input ee a oe i Pulse Input Earth screw Slot A ground Slot B Slot C Slot D 20 to 50VDC Analogue Input 20 to 30VAC Pulse Input Input Instrument Analogue Output power Slot E Common Relay Hi Output SPNC Alarm or Digital I O 24V TX Power Slot G Supply Output Slot H Slot CJC Sensor Slots A to F Ethernet RS485 USB Host 100 250VAC Rear Panel AC power is connected via the standard configuration IEC chassis plug on the rear panel 43 TV 25 30 Iss 2 GLO June 06 UK Section 4 Recorder Setup Power up Configuration of the recorder is performed in the Menu screens and the data is displayed in the Process screens This section takes you through the Menu system and how to set up your recorder See Section
39. Chart In Cursor mode the cursor bar can be moved along the chart showing the max min pen readings as they change and is displayed on the DPMs This can be done by touching the line cursor on the screen and dragging it to either side In Chart mode the chart can be moved along behind the cursor bar The DPMs will update reflecting the max and min readings at the position of the cursor bar This can be done by touching the chart on the screen and dragging it to either side Screen Activity Chart Speeds This is the speed at which the chart travels across the screen There are three categories Slow Medium and Fast default chart speeds that can be set up in Charts on page 77 To change the chart speed gently tap the touch screen on a chart to activate the Settings button in the top right of the screen Press the Settings button to produce a drop down list of the 3 chart speed categories Select the desired speed and this will immediately change the chart speed on all screens that have charts 124 43 TV 25 30 Iss 2 GLO June 06 UK a 2 A Touch the screen to 03 20 00 produce the Settings button Select Settings to produce the chart speeds menu ii AR i tt Alarm Markers Alarm markers appear when an alarm is setup in the Pen Alarms menu Hi A F and Low alarm markers appear as a triangle on a DPM or Bar pointing up for a Hi alarm and down for a Low alarm See Alarms Menu on page 55
40. Deviation Alarm Markers These are diamond shape markers Deviation is how far this pen can de amp 4 viate from the Ref Pen before triggering an alarm See Alarms Menu on page 55 to set up the alarm Type Deviation Level and the Ref Pen Alarm Marker Flash Colours For Hi Low and Deviation alarms Table 6 1 Alarm Markers Flash Colour ae Pink flash In alarm not acknowledged latched or normal alarm A Yellow flash In alarm acknowledged latched or normal alarm amp Cyan blue flash Out of alarm not acknowledged latched only Grey Out of Alarm 43 TV 25 30 Iss 2 GLO June 06 UK 125 126 Pen Pointers Pen Pointers appear on a scale next to a chart when no bars are present They move to dis play the real time value Each pen pointer is numbered according to its associated pen and will flash yellow when that pen goes into an alarm state Pen pointers will change direction and point up or down when a pen signal goes off scale Mark on Chart There are two different types of Mark on Chart automated or user An automated Mark on Chart can be set up for An Alarm going in and out of an alarm state Start Stop or Reset Totals e Batch control such as Start Stop Pause Resume and Abort batch e Generated by an effect of an Event Figure 6 4 Mark on Chart Pen out of alarm Batch stopped Pen into alarm Totals started User 0001 Turbine 1 A user Mark on Chart is activated
41. Diagnostics Status E Connect to a Database Server Digital IO Card Connections Database ovens 8 and 16 Digital Input Output Cards Database Logging sous TO OT Channel NUMDESS ner Delete a Database ccccsccsssessssessssesssseessecsstecsseeesses DIMENSIONS oeesccssesssesssesssssssssssesssesssesssesssssssessssssesssiees Delete a Device u s Discard Configuration ss T sement Display Overview stat Local Area Network cc Displaying Totals sssi Logging Configuration 0 0 0 Network Settings wee OPC Clients issue Preferences oo cececcceeeseseeseeeeeeees E Remote Networks cccecseeeees SEP invente Shutdown ssssssssssssssssissssesssisersesnereseee ESS E ded S ity S Software Installation an Xtended SECUTUY SYSTEM asins 106 Summary of Logging Changes Edit ind ne E E EEE E Comms Overview nn Edit Layout Communications Connections Add Screen Ethernet Connections o c ccceccccscscessssessssesseseeseesesees Delete Screen RS485 Connections ccccccceeees en Edit Setup osn Compact Flash Format p Edit Screen Configure Alarms s a Electrical Installation woecccecccsssesccssssssssisssssssssssees 12 Configure Menu s 24V DC Input Edit Layout AC Power ccecce Re E Layout nn _ Alarm Relay Card Connections eee 20 Load Layout i Analogue Input Card oo eeeeeeeseeseseeneeeeeene Passwords ee Analogue Output Card Save Layout Cables ou arnan Setup Menu Comms Connec
42. Enabled Toggle On and Off e Type Select this for a list of available Signal Inputs e Sample Rate Select this for a list of available Analogue Input sample speeds A Fast Scanning range of 50Hz 20ms is available as a firmware option See Firmware Credit System on page 129 e Range Ohms Volts and Amps only Toggle between Preset and User Defined The Preset option will make available a list of Range Types or select User Defined to specify High and Lower Limits e Range Type Ohms Volts and Amps only Only available when Range is set to Preset Select for a list of available ranges The factory default range is 12V See User Defined Maximum Input Ranges on page 170 e Voltage Units Volts only Select Volts or Millivolts e High Limit Available when Range is User Defined Select and enter the high limit value e Lower Limit Available when Range is User Defined Select and enter the lower limit value e RT Type Only available when Type is set to RT Resistance Thermome ter Select this for a list of available RT types 43 TV 25 30 Iss 2 GLO June 06 UK Burnout Type Only available when Type is set to TC Thermocouple Toggle between Active and Passive Active means it will send out a current to the TC Set to Passive means it takes a reading without sending out a current The T C is wired differently for Active an Passive Burnout see Figure 2 6 Input signal wiring on page 16 Show Bur
43. IO Select which type of Field Inputs Outputs are required for configuration depending on what type of cards are fitted in the recorder JUUL a gt gt Analogue In Analogue Out Alarm Digital 10 g AL 4 Pulse Inputs Select a button to take you to the next menu e Analogue In Select this to configure each Analogue Input channel See Analogue In Menu on page 44 e Analogue Out Select this to configure each Analogue Output channel See Analogue Out Menu on page 46 e Alarm Digital IO Select this to configure Relay Alarm Output card or Dig ital Input Output card See Alarm Digital 10 on page 47 e Pulse Inputs Select this to configure each Pulse Input channel See Pulse Input on page 49 43 TV 25 30 Iss 2 GLO June 06 UK 43 TV 25 30 Iss 2 GLO June 06 UK Table 4 1 Card Positions and Channel Numbers Minitrend QX i Channel Slot position Card type n mber s Slot A 8 Analogue In 1to8 Pulse Inputs 1to4 Slot B 8 Analogue In 9 to 16 Pulse Inputs 9 to 12 4 Analogue Out 9 to 12 Slot G 4 Relay Output 1 to 4 8 Relay 2 Digital In 1 to 8 8 Digital Input Output 1 to 8 16 Digital Input Output 1to 16 Table 4 2 Multitrend SX Bp Channel Slot position Card type n mbers Slot A 8 Analogue In 1to8 Pulse Input 1to4 Slot B 8 Analogue In 9 to 16 Pulse Input 9 to 12 Slot C 8 Analogue In 17 to 24 Pulse Input 17 to 20 Slot D 8 Analogue
44. Permissions Table o s 109 Levels PASS WOKGS sin nn 82 Load Layout een ee 79 Load Setup scursmndsssntrnsinisapasriscmndacninhonsie 40 219 Local Area Network COMMS Server mn Local Settings tie sera Default Time Zone occ es Localisation oeeceeeeccecsesstesseesessseeseene Temp Units nissan bas Time ZONE oiccecccccccccsscscssescssesesscscescseesesecseeseseeesseeseees Main MENU c Alarms Menu seeren Batch Commands ccccceeeeeeeees Batch Mark on Chart Batch Setup Control Confipure ainsi Edit Screen Menu cccceees Layt ssranmersaneoneanesm Messages Menu ou eects Passwords o e ccecsccsscssesessceseeseesesseeseees Process Menu s es Recording Menu nesses R play ss trnnrins nemininins Screen List wou cecesesceeeeeeeeeeees NoN Screen Meni Ra n nannti Setup Menu reniri aiai Status Menu s src ra Main Menu Access Maintenance Backlights Calibration Cleaning sienne Operating Temperature s s s 167 Touch SCREEN 5454 the nn Maintenance Status Map DIU cba eee tea Mark on Chart nn Maths Error Messages s Maths Expressions occ Full Maths oo Full Maths amp Script Processing Maths Variable and Function Tables 0000 184 Script Function Application Examples 191 Maths Variable and Function Tables 184 Maths using commenting sssi 195 Max Min Reset nee Mechanical Installation ea Dimensions ass ntanamunnimannminian Installation Instructions
45. Server with the recorder connected to a LAN all process variables alarm and mes sages can be viewed from an internet browser with automatic refresh Data Storage Internal Data Storage At least 70MB expandible internal non volatile flash memory is available for data storage and chart history replay of data on the display Internal memory Logging rate 1 sec Type Pens 70MB 180MB 400MB 890MB 1850MB QX 8 24days 61d 137d 301d 622d QX SX 16 12d 30 5d 68 5d 150d 311d QX SX 32 6d 15d 34d 75d 155d SX 48 4 10d 22d 50d 103d SX 96 2 5d 11d 25d 51d Data Export Removable compact flash and USB flash storage device provides multiple data storage alternatives Data is stored in a secure binary encrypted format with the recorder s configurations pro viding added security of the data files Removable Compact flash and USB flash storage devices CE 2 su CD q gt 28 43 TV 25 30 Iss 2 GLO June 06 UK Functions and Features External USB Devices e The recorder has two USB host ports one front and one at the rear for attaching external USB devices such as a keyboard mouse or a USB data storage key The keyboard and mouse can be used to navigate the recorder s screen along with text entry Remote Viewer This is a firmware option that extends the user interface of the recorder onto the desktop PC Providing remote viewing of the unit launched from a web
46. System Be sure to enable these options or they will not be available See Firm ware Credit System on page 129 Notes e if elseif amp else are followed by expressions in curly brackets e lines within the curly brackets always end in semicolon e g every expression within curly brackets must include a return Small values fractions entered into a maths expression will require a zero before the deci mal point Eg 0 5 e Outputs that are set to Single Pulse should not be used as a part of a maths expression as it can cause spurious values e No white spaces e Syntax is not case sensitive NOTICE Full Maths and Scripting functions are Options and must be enable using the Credit System Be sure to enable these options in the recorder or they will not be available See Firmware Credit System on page 129 All of the following tables display functions available in Full and Scripting Maths unless otherwise stated 43 TV 25 30 Iss 2 GLO June 06 UK 183 Full Maths amp Script Processing Maths Variable and Function Tables Table 14 1 Maths Variable Table Maths Variables Syntax Description Analogue Input Eng values An Get the value of Analogue n 1 to 48 in Engi neering units Analogue Raw Electrical RAn Get the value of Raw Analogue n 1 to 48 in values Electrical values Pen Pn Get the value of Pen n 1 to 96 Digitals Dn Get the value of D
47. Table VI in the Model Selection Guide Re packing NOTICE Should the original packing be destroyed or lost new packaging can be ordered or as a last alternative then ONLY pack the recorder in polystyrene granules if the recorder is FIRST sealed in a strong plastic bag Failure to do this will invalidate your warranty Environment and Location e The recorder is designed to be mounted into a panel See Installation Instruc tions on page 9 Mount in a suitable location where the ideal viewing angle will not exceed 65 from the left or right 65 looking down and 40 looking up at the recorder display The location should be free from vibration e The environment should be of non condensing humidity The ambient temperature should be between 0 C and 50 C The relative humidity should be between 10 to 90 43 TV 25 30 Iss 2 GLO June 06 UK 5 Mechanical Installation Mechanical Installation Mounting and Viewing Angles Both the Minitrend QX and Multitrend SX recorders have an unlimited mounting angle For the best view of the display the viewing angle should not exceed 65 from the left or right 65 look ing down and 40 looking up at the recorder display Panel cut out size for the Minitrend QX recorder 138 00 5 43 Panel Panel 138 00 1 EI a gt 7 00 gt 6 00 0 28 0 237 Panel Cut out Please note the recommended spacing for adjacent mounting Figure 2 1 Minitrend
48. The first time user is reinstated if the password system is reset No password is required for first time login No password is required for first time login 4 From the Main menu press the following buttons Configure gt Passwords gt User Admin gt Add User Select Blank User and type in your new administrator user name e Default User name minimum length is 4 characters Allows the use of alpha symbol and numeric characters no spaces e Default User name maximum length is 20 characters 5 In the Add User menu your new user name will be displayed select this default Opera tor and change the User Level to Administrator Select Finish and Commit 6 A box will appear when you have successfully added a user press OK 7 The recorder will return to the process screen You have now added an Administrator User Level to the password system You must now give the new user a password Administrator Password 1 From the process screen press the Menu button in the top left of the ayy screen and select the Log In icon in the top right as shown here Pa 106 43 TV 25 30 Iss 2 GLO June 06 UK 2 box will appear and you will be prompted for your Administrator user name which you have just created in items 1 to 7 listed above 3 The Password dialog box will appear The recorder enters a default password when a user is added so select Yes to change it e Default Password minimum length is 6 characters requires a m
49. Toggle Between Automatic number formatting and User Defined After Decimal Only available when User Defined is selected Select and enter the number of decimal places up to 15 decimal places When the setup is complete go back to the Pen menu and complete the pen setup Sterilisation Specification for Sterilisation The definition Fo Po is the sterilisation pasteurisation time in minutes required to destroy a stated number of organisms with a known z at temperature T For example F18 250 represents the time in minutes required to destroy a stated number of organisms at a temperature of 250F 121 11C with a z 18 degrees F F values are used to compare the sterilizing values of different processes however F values cannot be com pared unless the z values are the same When temperature is not specified for example F 8 6 it is understood that the temperature is 250F 121 11C the subscript O as in the term Fo 7 4 is used to indicate that the z 18 degrees F and the temperature is 250F 121 11C Displaying Totals Totals can be displayed by setting up a separate pen to display the totalised value Totals are best displayed in a DPM screen If you use a separate pen to display a total be aware that if the total is stopped the pause symbol will not appear as it does for a totaliser pen First select a pen you are going to use to display the total of another pen Extra pens are available as a Firmware option see Cred
50. USB standard PLC printer Currently only available on the Status screens Batch 3 The Batch function allows the user to segment portions of data for further analysis Batch controls include Start Stop Pause for viewing Resume and Abort Groups 2 Groups of Pens can be specified and named with a Group name or number Remote Viewer 3 Extends the user interface of the recorder onto the desktop PC Providing full remote control of Remote Control Tool the recorder launched from a web browser OPC Server 8 OPC OLE for Process Control Software application for realtime interfacing between servers and clients OPC is a software standard that defines common interfaces for data exchange between devices such as recorders controllers PLC s and Windows based applications Extra Pens 4 2 4 extra pens to store and display totalised values results of calculations etc Maximum is up to 16 extra pens for the QX recorder and 48 extra pens for the SX recorder Notes Basic maths is standard in all recorders Basic Maths math comprises of Add Subtract Multiply and Divide 1 Additional pens Extra Pens can be used to display and store the results of calculations totalisers variables imported via communications or to store values 2 Custom Screens must be built using X Series Screen Designer lay Screens from V5 Screen Designer cannot be imported lyt 43 TV 25 30 Iss 2 GLO June 06 UK 129 130 Firmware Credit S
51. a a eee ea 18 Transmitter Power Supply Card ss 19 Alarm Relay Cards amp Digital Input Output Cards ss 20 Communications CONNECTIONS ccceeccesecesesseceseceseceeeeneesseeseesseeeneesseceneceaeseaeenaeseaeens 23 USB Devices Section 3 OVErVIOW wissidensinnsseetsceccimeansdantacestucsanvicndecesanedewsaduoacssnansewcssendaannuniwanse 25 Functions and Features cccscssscsssssscssscsscssscssvsescssssescsssscesessssssesencssossonsoess 25 Recorder Functionality sisccsccccscccccecccssenacseavacetsetsctestiancsntensiaasnssvasn csntsatanssesscateaveceeses 27 Features noose Options Hardware nr men lee tbat E EE EE Section 4 Recorder Setup sssnnssnennnunerennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnna 35 POWET UD ssiscescsvassesesessssvacesosusseasesessasdecesescossousseedensosesesdens usnsadosnsesetenscasensesad 35 T Menu ACCESS aip BON a a cometh A es A dre AE 35 2 Log OMO eaae e R EE N A e R NE 36 De Local Settini S ee a eai EEA AET E A E AE E 36 4 Time and Date Settings risorte di a E A ee ME E 37 Firmware OpDhOnS e e a E E E TOEA E ARTE A N de te 37 Men t Pathss teinte A EAE ea AE eaa e a E EAE eA NEAR 37 43 TV 25 30 Iss 2 GLO June 06 UK SEUD MENU RES RE Ed et eee ne dog 40 ONOU S RS Ne nn ane 78 Passwords 80 CUI GS ie carcass RE te ewes Legis Daas bee E E A A tt se nue he 63 Alarms M NU LEA sn RS see ina a den Re etre etre dl ee Me datant oo 85 Sereen Mende ln ne ei ne ee le i
52. between Auto or User Defined Major Divs Only available when Divs Select is set to User Defined Select and enter the major division position Minor Divs Only available when Divs Select is set to User Defined Select and enter the minor division position Start Decade Only available when the Scale Type is set to Log Select and enter the start value of the first decade 43 TV 25 30 Iss 2 GLO June i d 06 UK No Decades Only available when the Scale Type is set to Log Select and enter the number of decades required Max 99 decades e Numb Format Displays the Notation of the number format Scientific or Normal e Notation Toggle between Scientific or ifi Pen 2 Pen 2 Normal number format The scientific 26 670 gt 7e 01 fomat displays the value to the power of 10 C7 36 shown here Notice the value has been rounded up Normal Scientific e Auto Toggle Between Automatic number formatting and User Defined e After Decimal Only available when User Defined is selected Select and enter the number of decimal places up to 15 decimal places When this pen setup is complete go back to the Pen menu and complete the pen setup for all other pens Logging Menu Main Menu gt Configure gt Setup gt Edit Setup gt Pens gt Logging Menu path to current menu Enabled lv Edit Setup Logging Enabled Type Fuzzy Type Continuous Rate Units Seconds Rate Units Minutes
53. browser software Full remote control is available as an option This function is password protected to prevent unauthorized access Compatible with Microsoft Internet explorer 6 and higher Security Total Data Integrity data is stored in secure encrypted files making it easy to retrieve the data dependent on process information Data is automatically recognised without having to remember file names Password Protection Up to 4 levels of password protection with up to 50 different users are available Multiple levels of password protection and an audit trail of actions enhance the security of the data Extended Security System option ESS provides features including entry of unique User ID s and associated passwords time out of password entry password expiration and traceability of user actions ESS is compatible with the requirements of 21CFR part 11 Events Events is a firmware option that can be activated using the credit system Events are certain conditions or operations which can be set up and logged according to the time and date of the occurrence Subsequently events can be reviewed in a list or represented on a graph An Event is made up from a Cause and an Effect For example set up a cause such as Pen 1 going into an alarm state and the effect of this could be to start a totaliser or acknowledge the alarm Batch The Batch function allows the user to segment portions of data for further analysis Batch en
54. by first selecting a process screen that is displaying a chart Go to the Messages List button on the Main Menu bar and select Mark A text box will appear enter the message you wish to be displayed as a mark on chart on the screen using the on screen keyboard or a USB keyboard 43 TV 25 30 Iss 2 GLO June 06 UK Screen Markers Table 6 2 Screen Markers on page 127 shows different types of markers that may appear on the screen during normal data activity and where they would appear The markers change depending on if the signal goes High or Low outside the Pen Scale or outside the Input Range Note a chart should not be used alone without one of the other markers to indicate over range and under range conditions Table 6 2 Screen Markers 43 TV 25 30 Pointer DPM Bar horizontal Chart chart Upscale Burnout Outside Range High A 4 Trace at Max Input Range Top o ee ee 1234 567 A Trace at Max Pen Scala Top 2 2 en ee ee ee L Bar Trace Displays as normal 1234 567 Valid T ee Data Pen Scale Bottom 1234 567 y Trace at Min Input Range Bottom i Ee Outside Range Low y y y y Trace at Min Down scale Burnout y y Invalid Reading k k k k Trace at Min Iss 2 GLO June 06 UK 127 128
55. configured Log Off Once the user has logged on the option in the Main Menu wY jai will turn to Log Off once selected the user is logged off and returned to the current process screen User Log in Log Out Method Users can log in and out of the system or web page easily using the touch screen or an at tached keyboard Users and Groups Number of Users The system will support up to 50 users Multiple Log On s Users are allowed to log on to the system more then once allowing the same user to log on from different areas e g via the user interface and via web browser at the same time User Name Each user must have a user name this is a maximum of 20 characters in length and cannot be duplicated Numeric characters and symbols can be used in the user name but no spac es User Group Each user can be allocated to a group these are defined as follows Administrator Administrator has access to everything and it is possible to have more than one user at the administrator level The Administrator will have unlimited access to the system and provide the ability to setup other users With the exception of Administrator who has access to everything the other 4 groups per missions can be configured users can then be allocated to a level and they will inherit those permissions 43 TV 25 30 Iss 2 GLO June 06 UK 105 Permissions Permissions may also be customised for an individual user their permissions can be change
56. database servers Figure 8 5 on page 146 shows the comms status screen in the left window from the top is displayed Database Server Local and remote da tabase and devices held on the Local database Connected databases are displayed with a green icon If the database is in red it is not con nected check the P Address and Device ID are correct and a protocol has been selected on the device Un tick and then tick the active box on the comms server to restart the data base connection This section looks at the Comms Server s main elements displayed in the Status Screen Database Servers Local and Remote Servers Databases Communication Ports Data base logging and Client connections 43 TV 25 30 Iss 2 GLO June 06 UK Communications Server Remote database servers can be added to the list to enable access to devices held in other databases on a remote database server in another location To connect to a remote data base server the IP address must be known of the PC where the databases server is held Items with a sign signifies there are items listed within Click on the sign to activate expand e Listed under the Database Servers are a list of Servers e Listed under each Server are the Databases e Listed under each Database are the devices EL This is the Database Server icon Hi This is the Database icon The bottom window has three actions Client connections Database logging and Diag nostics When a de
57. e Failed password attempts e Areas where access was attempted but denied e Password expiry e Inactivity timeouts auto logouts e Temporary User entry 43 TV 25 30 Iss 2 GLO June 06 UK Level Permissions Table 5 1 Default Level Permissions Default user levels of access to areas within the recorder menu system car No Login Permission Area Admin Engineer Supervisor Technician Operator realli d Perm Area 1 Messages V4 V4 V4 V4 V4 V4 Perm Area 2 Screen V4 V4 V4 V4 V4 V4 Perm Area 3 Status v V4 V4 V4 V4 V4 Perm Area 4 View Totals V4 V4 V4 V4 V4 V4 Perm Area 5 View Alarms V4 V4 V4 V4 V4 V4 Perm Area 6 View Max V4 V4 V4 V4 V4 V4 Min Perm Area 8 Acknowl V4 v V4 V4 V4 edge Alarms Perm Area 9 Configure V4 V4 V4 V4 V4 Alarms Perm Area 10 Batch V4 vA V4 v V4 Control Perm Area 11 Recording V4 V4 V V4 V4 Perm Area 12 Change V4 V4 V4 V4 V4 Password Perm Area 13 Main Con V4 V4 V4 V4 V4 figue Menu Perm Area 15 Configure V4 V4 V4 V4 Totals Perm Area 16 Configure V4 V4 V4 V Max Min Perm Area 17 Load Save V4 V4 vA V4 Setups Perm Area 18 Main Setup V4 V4 V4 V4 Menu Perm Area 19 Edit Setup V4 V4 V4 Perm Area 20 General V4 V4 V4 Setup Menu Perm Area 21 Printer Setup V4 V4 V4 Perm Area 22 Batch Setup V4 V4 V4 43 TV 25 30 Iss 2 GLO June 06 UK 109 Table 5 1 Default Level Permissions Default user leve
58. in the Printer Menu on page 75 For details on suitable printer types see Print Sup port on page 24 System Main Menu gt Status gt System The System status menu is divided into three more sub sections General Options and IO Cards Each one will display the current status of the recorder for each category 43 TV 25 30 Iss 2 GLO June 06 UK General Main Menu gt Status gt System gt General Displays the version status for the different types of firmware hardware and current recorder information Table 4 6 System Version Status Options Version ID 0001 Name QX Serial No RES Processor MHz Firmware ta Firmware Data 16 33 33 May 11 2006 Bridge Firmware kK Platform 5 Boot Loader A Mac address 00 d0 6e IP Address 160 221 Front USB Host Mode Go Back to return to the previous screen or select Print to print the screen Options Main Menu gt Status gt System gt Options Displays a list of firmware options available and which ones are enabled For more information see See Section 7 Firmware Options on page 129 Table 4 7 Options Credits Enabled Full Math 4 or Scripting Full Maths 6 Yor Events 6 Yor Fast Scan 5 VY or Totals 4 Yor 43 TV 25 30 Iss 2 GLO June 06 UK 97 98 Table 4 7 O
59. manual Export Now is in progress during the time when a Scheduled export is to occur the scheduled export will hold off until the manual export is finished Device Selection If the Device Selection buttons are greyed out you will need to insert a Compact Flash or USB key into the port After a few seconds the button becomes active USB1 is the first USB fitted and USB2 is the second one fitted front or rear of the recorder Export busy light When data is about to be exported to a device the transfer busy light starts flashing The flashing LED is a warning that the recorder is about to export to media DO NOT remove the media whilst the LED is flashing After a few seconds the flashing LED goes to Full On LED Whilst the LED is fully on data is being written to the media DO NOT remove the media whilst the LED is on When the transfer is complete the LED goes off and the media may now be removed 43 TV 25 30 Iss 2 GLO June 06 UK 91 Messages Menu Main Menu gt Messages The messages screen will display a selection of message areas Specific types of messages have been put into categories or all messages can be viewed The number of new messag es to view are displayed on each button as a number in brackets after the label LE Finish Message Types e All Select this to view a list of All types of messages The messages screen will hold the latest 200 messages Alarms This is a list of active alarms tha
60. mode The Replay screen con sists of a chart and DPMs For standard screens the replay chart is vertical or horizontal de pending on the orientation of the screen you are currently in The replay screen has DPMs that display max min readings for each pen these values are taken from where the cursor is positioned on the screen Note You can do replay on Bar Charts and Digital Panel Meter screens and this will jump into a trend replay screen with the DPM s showing the Min Max values When using Custom Screens you can only replay 8 Pens on the QX and 12 on the SX re corder even though you can have more pens than this on the custom Screen 43 TV 25 30 Iss 2 GLO June 06 UK 123 The Replay toolbar will appear at the bottom of the screen 39 00 10 40 00 0 41 00 10 42 00 Jan 06 10 Jan 06 10 Jan 06 10 40 35 10 Jan 06 48 40 gt AA Rev Fwd In Out Cursor Exit e Mode This function will be svailable soon e Rev This is for reverse and is used to scroll back through previous data e Fwd This is to scroll forwards on the chart In Zoom In on the chart being displayed Place the chart cursor at the point you wish to zoom in to Zooming In will magnify the chart to show greater detail around the cursor posi tion Out Zoom Out on the chart being displayed Place the cursor at the point you wish to zoom out from Zooming Out will decrease the chart to show a larger time span around the cursor position e Cursor
61. number to edit the setup of each alarm When an alarm has been configured an Alarm Marker or Pen Pointer will appear for each alarm depending on the type of process screen See Alarm Markers on page 125 e Enabled Select Enable to see a list of ways to enable or disable the alarm Disable Enabled Always or Dig Enabled e Enabled by Digital Only available when Enabled is set to Dig Enabled Select and choose which digital signal s will enable this alarm on this pen only e Type Select this to display a list of different types of Alarms High Low Deviation Set a High alarm to activate when the signal goes above the Alarm Level or set a Low alarm to activate when the signal goes below the Alarm Level Deviation is the how far this pen can deviate from the Ref Pen before triggering an alarm See Deviation Level e Level Select and enter a figure at which the alarm is to be triggered e Deviation Level Only available when Alarm Type is set to Deviation Select and use the numeric keypad to enter the amount of deviation in engineering units to a designated pen Ref Pen before an alarm is trig gered 43 TV 25 30 Iss 2 GLO June 06 UK 55 56 Ref Pen Only available when the alarm Type is set to Deviation Select and enter the pen that this alarm is referenced to This works like an actual pen that dynamically tracks a designated pen Tag Enter a tag or name to identify this alarm Up to 17 characters Allow Ch
62. option that can be activated using the credit system refer to the Options item in Credits on page 70 Not all printers will be compatible with the print support feature on the recorder The guide lines are they must be a USB printer that shows as a standard PCL printer control lan guage The system will not support multi function devices or printers that require specific drivers Avoid photo printers and printers that allow stand alone operation with cameras or media specific printers such as pictbridge There isn t a constant factor to which printers work and those that wont We recommend that you follow the guidelines outlined here and plug it in and see Examples of printers that are compatible with the system are e HP Deskjet 995C e HP Photosmart 7760 HP Laserjet 1022n e HP Laserjet 1300 e HP Deskjet 970Cxi e HP Deskjet 450cbi To set up your printer configuration go to Printer Menu on page 75 Keyboards All keyboards are native USB keyboards Local keyboard layouts are not supported all key boards are recognised as US layout QWERTY Cordless keyboards and mice are not supported Dell Model SK 8115 Keyboard e IBM ACC42 with USB hubs e Dell Model C BG17 Dual Cordless e IBM SK 8815 with USB hubs Keyboard and Mouse Combination e Logitech Model LX300 Cordless e IBM SK 8806 with USB hubs Keyboard and Mouse Combination Barcode Reader Most USB barcode readers emulate keyboards and cause no reco
63. power is off and open contacts when there is no active alarm The contacts will close when an associated alarm goes active With Failsafe On normally open relays have closed contacts when the recorder is powered on and there are no open active alarms and the contacts open with an alarm active or when the power is removed See Failsafe Relay Positions on page 172 e Label Select and enter an identification label Up to 16 characters Active Label Input and Output only This is the label that is shown when an alarm becomes active Select and enter a label Not available for Pulse Input Up to 12 characters e Inactive Label Input and Output only This is the label that is shown when an alarm becomes inactive Select and enter a label Not available for Pulse Input Up to 12 characters e Report This will acknowledge the Alarm Digital IO to a selected destina tion Select User message to add the Digital IO occurance to the messages list only Select Mark On Chart to display the occurance on a chart and to the messages list When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Pulse Input Main Menu gt Configure gt Setup gt Edit Setup gt Field IO gt Pulse Input Only available when a Pulse Input card is fitted as an option The Pulse Input card operates up to a frequency of 25kHz max See Pulse Input Channel Num
64. recorder is acting as the Server the Client recorders must have the recorder s name as the Server Name up to 32 characters See Ident on page 69 for the recorder s name e Period Only available when Client Enable is active Select and enter the time period in seconds required between checking and updating the time using the on screen keyboard This will default to 120 seconds e Threshold Only available when Client Enable is active This is a specified amount of time in seconds that the recorder clock must be within to ensure synchronisation with the network server Eg if set to 3600 the recorder time must be within 1 hour of the network server to ensure time sync will take place 43 TV 25 30 Iss 2 GLO June 06 UK 63 64 Figure 4 4 Client Server network Client Server Network Figure 4 4 on page 64 shows a Network Server at the top a recorder acting as both a server and a client in the middle and a string of client recorders at the bottom A recorder can be set up to be a server and a client Setting it as both means this recorder will synchro nise time with the network server But will also allow other recorders to time sync with it This saves many recorders trying to time sync with the network server When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu TCP IP Main Menu gt Configure gt Setup gt Edit Set
65. select this button the Delete Data Warning box will appear with a message This will delete ALL log and chart data taking 80 sec onds to complete and will restart during the process 80 seconds is an approximate time depend ing on the size of the internal memory Select OK to proceed This is an irreversible procedure Batch Menu Configure gt Setup gt Edit Setup gt General gt Batch Batch is a firmware option which can be activated from Credits on page 70 The Batch function allows the user to segment portions of data for further analysis Setting up a batch requires information to identify and control batches of data Batch data can also be paused for viewing and resumed A batch can be aborted at any time if so this will not register as a batch a batch is only complete when it has been stopped In this menu the user can stipulate which items are required when setting up a new batch A marker will appear for each item activated on this menu and will be placed on a chart For more details on batch Markers refer to Batch Setup Batch Control on page 87 User ID Reg Description Comment R Lot Required Allow Direct x CSC Toggle the batch menu options On or Off User ID Required Tick to make this a requirement when starting a new batch If Pass words are active on the recorder then the User ID page will be skipped for user entry and will be automaticall
66. stored on a retrieval system or transmitted in any form without the prior permission from Honeywell International Inc Trademarks e Microsoft MS DOS Windows Windows 2000 Windows XP and Windows CE are all registered trademarks of Microsoft Corporation 43 TV 25 30 Iss 2 GLO June 06 UK 1 Safety Safety Compact Flash and CF logo are trademarks of the Compact Flash Association CFA For the purpose of this manual the and symbols will not follow their own trade mark names or registered trademark names in every instance Company names and Product names mentioned in this manual are trademarks or registered trademarks of their individual owners The X Series range of instruments is compliant with the requirements of BS EN 61010 1 2001 Safety Requirements for Electrical Equipment for Measurement Control and Labo ratory Use and UL 61010C 1 and CSA 22 2 1010 1 as options If the equipment is used in a manner not specified the protection provided by the equipment may be impaired The X Series range of instruments is compliant to the requirements for Class 1 Div 2 Haz ardous Classified Locations Symbols One or more of the following symbols may appear on the recorder labelling Table 1 2 Safety Symbols Symbol Meaning Caution refer to manual for instructions Caution risk of electric shock Direct Current Protective conductor terminal Earth ground terminal
67. the timer return tget 1 Return the current paused timer value Note in this script above there is no way to reset the timer this could be modified to allow the user to reset this timer from a switch fed into a digital input as follows if D1 1 Tests if the DI 1 is not set If it isn t then if GLBV1 1 Tests if the global variable 1 is equal to channel 1 BLKV1 trun 1 0 If it is then keep the timer running without resetting return tget 1 Return the current timer value else If not then BLKV1 tpause 1 return tget 1 Pause the timer Return the current paused timer value else If it is BLKV1 treset 1 reset the timer 1 to zero return tget 1 return the current zeroed timer value 194 43 TV 25 30 Iss 2 GLO June 06 UK Full Maths amp Script Processing Example 4 Commenting in Scripts This is an example of how commenting can be used in scripts you can use the standard C commenting inline comments use for example f A1 gt 10 return 9 f A1 greater then 10 return 9 or for block single or multiline commenting the to open and to close these are C style comments and work as follows if A1 gt 10 return 9 f A1 greater then 10 return 9 for single line or if A1 gt 10 if A1 is greater then 10 then return 9 which is completely useless but goes to show a multiline comment for pascal return 9 these are also useful for c
68. transferred from the recorder to a PC or transfer between other devices and peripherals e Slave ID This is a unique Modbus ID Address used by the recorder to identify Modbus messages Applications that talk to the recorder with Mod bus will need to know this number to return messages to the device If you are using the Communication Server of Trend Server Pro the same number must match e Baud Rate Only available when the RS485 port in selected Select this for a list of available Baud Rates This is the speed in bps bits per sec ond at which data is transferred e Byte Options Only available when the RS485 port is selected Select this button for a list of available Byte Options The Byte Options consist of 3 digits comprising of Parity set to None N Even E or Odd O 8 Data Bits and Stop Bits signifying the end of the character string 1 or 2 Line Turn Around Only available when the RS485 port in selected This is for a 2 wire line type Data has to be fully transmitted before the line can be turned around and data can be received or vice versa e Reply Delay Enter a delay time in milli seconds before the recorder sends a reply Recommended delay should be set to 12mS min if using the Comms Server Modbus X Modbus X protocol differs from standard Modbus by the 4 floating point order that is reversed for application compatibility When the configuration is complete select the Finish button to Commit
69. up this link The TCP IP properties are displayed showing the PC s IP address and the Subnet mask Make a note of the IP Address and the Subnet mask If there is no IP address or Subnet mask displayed contact your IT systems administrator When this information is entered the next stage is to configure the device See TCP IP on page 64 43 TV 25 30 Iss 2 GLO June 06 UK 137 138 Comms and Trend Manager Pro Suite Figure 8 1 Ethernet hub switch Switch hub Z Uplink optional to Mains other networks Mains Local Area Network setup This is a group of computers and or associated devices e g Honeywell devices that share a common communications line and typically share the resources of a single processor or server within a local geographical area e g within an office 43 TV 25 30 Iss 2 GLO June 06 UK Comms and Trend Manager Pro Suite Realtime data Figure 8 2 from the device to the Comms Server Comms Database Server Lg p gt Server Software Software y Disk data shown ___1indotted is D Realtime data from imported from the the Comms Server to a device to the the TrendServer ee Database server TrendServer Links to Remote Networks Communications is not just limited to local networks Devices and databases on remote net works can be accessed using t
70. up to 16 out puts for the Minitrend QX and 48 outputs for the Multitrend SX Analogue Output 2 or 4 outputs available per card for the Minitrend QX with 2 4 6 or 8 outputs available for the Multitrend SX recorder Output type 0 20mA or 4 20mA e Nema 4X IP66 Nema 4X IP66 protection available as an option e Portable Recorders Portable cases available as an accessory item e Digital Input a number of digital input options are available The digital inputs allow users to initiate from a remote location through a dry contact closure selected recorder functions e Pulse Frequency four frequency inputs per board are available to measure pulse signals up to 25 kHz max 2 cards e Approvals CSA UL and FM CL1 Div 2 approvals 24VAC DC or 48VDC Power Supply 20 to 55VDC 20 to 30VAC e 24VDC Transmitter Power Supply Minitrend QX can supply up to 200mA to external transmitters up to 4 loops not DC version Multitrend SX up to 1A not DC version Print Support Enables the printer option to print from various screens using a basic USB standard PCL Printer Control Language printer 43 TV 25 30 Iss 2 GLO June 06 UK Functions and Features Multitrend SX Standard Screens The Multitrend SX recorder has up to 30 screens displaying multiple combinations of charts bars and DPMs can be configured 4 examples below 51 67 36 46 70 28 16 Digital Panel Meters showing Max Min values and Totals
71. users password re entry lock out for incorrect entry of password more than 3 times no re use of passwords programmable 4 to 12 times traceability by user name Totaliser Sterilisation optional One totaliser per input Totaliser value must be assigned to a pen for display and storage Multiple totalisations Maths option are possible with the use of extra pens option Reset may be manual or programmed Totalisation values are ten digits plus exponent Each pen can be totalised according to the Fo or Po sterilisation function at 250 F 121 11 C The Standard Reference Temperature and Thermal Resistance Z Value are fully adjustable values of X Y W and V Start temp Reference temp and Z factor are all user defined allowing support for many different types of sterilisation applications Events Events is a firmware option that can be activated using the credit system Events are certain condi tions or operations which can be set up and logged according to the time and date of the occurrence Batch The Batch function allows the user to segment portions of data for further analysis Batch enhances the management of data collected in non continuous process known as batch processing Print Support Enables the printer option to print from various Status screens using a basic USB standard PLC printer Math Algorithms optional All analog input channels have a math expression block This is a fully user pro
72. which input is the highest o_o The greater than gt is used the AND amp amp Boolean is also used and the global variable GLBV1 is used to hold the current highest channel number Converting this to an actual script gives the following If A1 gt A2 amp amp A1 gt A3 amp amp A1 gt A4 This tests if flow meter 1 is more than 2 3 and 4 GLBV1 1 If yes then set display indicator to meter 1 return A1 And return the current flow reading elseif A2 gt A1 amp amp A2 gt A3 amp amp A2 gt A4 This tests if flow meter 2 is more than 1 3 and 4 GLBV1 2 If yes then set display indicator to meter 2 return A2 And return the current flow reading elseif A8 gt A1 amp amp A3 gt A2 amp amp A3 gt A4 This tests if flow meter 3 is more than 1 2 and 4 GLBV1 3 If yes then set display indicator to meter 3 43 TV 25 30 Iss 2 GLO June 06 UK 191 192 Full Maths amp Script Processing return A3 And return the current flow reading else If none of the above are true then 4 is biggest GLBV1 4 So set display indicator to meter 4 return A4 And return the current flow reading In this application the flow meters are connected to inputs 1 2 3 and 4 at the rear of the recorder and these are recorded on Pens 1 to 4 P1 A1 P2 A2 P3 A3 P4 A4 Pen 5 has the script above which records and displays the highest flow rate of the four Pen 6 is set to record and display t
73. will appear as an icon in the system task bar in the bottom right of the PC screen 43 TV 25 30 Iss 2 GLO June 06 UK 143 144 Communications Server The Communications Server appears as an icon in the Windows system bar at the bottom right of the screen Double click or right click to open loads automatically with TrendServer The comms server manages the commu nications status of devices on a serial port RS485 or through an Ethernet connection Only Modbus protocol is available for X Series devices see Modbus on page 134 Devices are held on databases and the databases are held on servers By accessing other comms servers remotely it is possible to receive data from other devices held on databases on other servers known as remote servers Figure 8 3 on page 140 The comms server uses IP Addresses to locate devices on local and remote servers All Logging configuration for comms logging and logging to a database is set up from the Com ms Server The Comms Status shows all the activity of devices Communications ports Databases and Database Servers The window to the left displays the areas controlled by the comms serv er the database servers and the communications ports The display area s to the right will display details of any item selected in the left window Depending on what has been selected the right window will split in two to give logging information Items listed in the left window that have a sign again
74. 0V dc are deemed to be Hazardous Live Failure to comply with these instructions could result in death or serious injury 43 TV 25 30 Iss 2 GLO June 06 UK Section 2 Installation Damage checks Any damage caused to the recorder or the contents should be reported immediately to your shipper Unpacking Remove the contents check the packaging and remove all documentation and accessories supplied Retain the box and any packaging for future transportation Contents Check that the contents and accessories are correct against the order or Model Selection Guide using the model number on the recorder Contact your authorised Honeywell distrib utor or Honeywell immediately should there be any query The contents are based on Unit Model Number ordered and will vary from unit to unit The following list is provided as a general guide and not specific to any single unit e Recorder specification as ordered check against the Model Selection Guide Mounting fixings Mounting clamps and panel gasket Connector kit mating half connectors to recorder spec Including a CJC connector for Thermocouple operation Quick Start Guide to get you started First time Password system instructions for ESS recorders only e e CD Viewer software documentation e Plastic stylus x 2 for use with the touch screen Manual optional Hardcopy English French or German Any other items ordered as an option
75. 16 I O cards are labelled from left to right 1 to 16 on the left side and 17 to 32 on the right Each channel can be set up as an input or an output For output the relay is normally open type A Form A dry contacts relay is used for this type of card The inputs are designed to accept Dry contact no volt inputs NOTICE For Digital Inputs short together the 2 pins of the channels with a switch or a relay Figure 2 9 Digital Input Output card connector details CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8 CH9 CH10 CH11 CH12 CH13 CH14 CH15 CH16 3 a s el7 elo 10 11 1243 14 19 20 21 22 23 24 25 26 27 28 29 30 NOC NOC NOC NOC NOC NOC NOC NOC NOC NOC NOC NOC NOC NOC NOC NOC NO Normally Open C Common 22 43 TV 25 30 Iss 2 GLO June 06 UK Digital Input Card Channel Numbers Electrical Installation The Digital input cards are either 8 or 16 channels with a full length connector taking up 16 channels even if only 8 channels are in operation Both the digital input cards can be used as a relay card if required Table 2 6 Digital Input card 8 channel Digital Input card 16 channel Card Channel Card Channel position number position number Slot G 1to8 Slot G 1 to 16 Slot H 17 to 24 Slot H 17 to 32 Slot 33 to 40 Slot 33 to 48 Communications Connections RS485 The RS485 port uses a 3 way connection After connec tion select the RS485 port from the Comms menu and select the
76. 2 10V 10V Single Point Sensor Compensation is used to offset the signal input by a user specified amount over the full range Sensor Compensation Low Eng only active when Full Range is not active Set the Low limit for the Engineering units Low Offset enter an offset value that is offset against the Low Eng value High Eng only active when Full Range is not active Set the High limit for the Engineering units High Offset enter an offset value that is offset against the High Eng value Figure App H 21 Sensor Compensation Solid line shows without compensation and dotted line shows with compensation J 10V 10V High Offset of 5 100 High Eng 0 Low Eng Dual Point Sensor Compensation is used to offset the signal input by a user specified amount against the Low and High Eng val ues The offset amount can vary throughout the signal input range 43 TV 25 30 Iss 2 GLO June 06 UK Appendix l Battery Data Location Processor Board Type 6032 IEC CR2032 System Li MnO org elyt Voltage 3 0 V Cell Type Typical Capacity Weight mAh 6032 230 mAh 3 gms Approx Percent age of total weight Active Materials Maganese dioxide mnOz 29 Propylen carbonate PC 4 3 1 2 Dimethoxiethan DME 2 1 Lithium metal Li 2 Carbon C 0 9 Lithium perchlorate LiCIO 0 3 Passive Materials Stainless steel 57 6 Plastic
77. 2Gb USB hard drive up to 120Gb Internal Data Buffer Non volatile 7OMB 16 million acquisition values upwards to 1850MB up to 400 million points Setup and screens Stored internally on non volatile memory Manual Saving Data saving by inserting compact flash card or USB memory stick Data Saving Period Related to log rate number of pens totals and alarms Each pen is capable of its own independent storage rate 20ms to 60h Data Format Honeywell binary encoded format Recycling Mode Internal memory has FIFO First In First Out capability where the newest data over writes the oldest data 43 TV 25 30 Iss 2 GLO June 06 UK 173 Specification Tables Specification Design Attributes Power Requirements QX Recorder Voltage VRMS 100VAC to 250VAC auto select Frequency 50 60Hz Power Consumption lt 40W Optional instrument power Voltage 20 to 55VDC 20 to 30VAC Power Consumption lt 40 watts SX Recorder Voltage VRMS 100VAC to 250VAC auto select Frequency 50 60Hz Power Consumption lt 60W Optional instrument power Voltage 20 to 55VDC 20 to 30VAC Power Consumption lt 60 watts Common Relay Output SPNC NC common alarm relay Two contacts normally open when the recorder is powered no active alarms Rating 24V 1 Amp Battery Battery backed up for clock Lithium battery 10 years life Recorder powered 4 years life typical Recorder unpowered Password
78. 300V AC at Measurement Category CAT II Overvoltage Category II Failure to comply with these instructions could result in death or serious injury 43 TV 25 30 Iss 2 GLO June 06 UK Electrical Installation NOTICE For 12 and 16 way connectors torque setting 0 4 Nm 3 5lb in Do not over tighten Recommended wire size for termination connector is 22 12 AWG 22 14 SWG 4 and 8 Alarm Relay Cards The 24 way connector for the Alarm Relay Card connects to 3 A 240 VAC SPCO relays The pin outs for 4 and 8 relay Alarm Relay cards are numbered from left to right and they read as follows for each channel NC normally closed C common NO normally open Devices driven by the relays are connected via two 12 way screw terminal plugs The last two channels 7 amp 8 23 amp 24 or 39 amp 40 can be used as digital inputs connect across Common C and Normally Open NO CAUTION IMPROPER MAINS SWITCHING For 8 channel Alarm Relay cards Switching mains on the normally open contact on channels 7 and 8 is not recommended as surges and spikes on the mains supply could cause damage to the input circuitry The normally closed contact is unaffected and can be used like all the other channels A Form C dry contact relay is used for this type of card The inputs are designed to accept Dry contact no volt inputs The relays should be used for non inductive loads only Where a device requires a voltage to operate it such as a
79. 5 5 Display 23 50001782 501 QX SX Speaker 25 50016276 501 QX Vutronik Adaptor Assy Not shown 24 51453071 501 QX Case and Back Plate Assy 27 51453077 501 QX Inverter and Cable Assy 28 50006787 501 QX SX Battery Kit of 5 43 TV 25 30 Iss 2 GLO June 06 UK 159 160 Table 10 1 Minitrend QX Spares 29 50001011 502 Compact Flash card 64Mb Not shown 50001011 503 Compact Flash card 128Mb 50001011 504 Compact Flash card 256Mb 50001011 505 Compact Flash card 512Mb 50001011 506 Compact Flash card 1GB 43 51453071 502 QX Case Handle and Terminal Cover Not shown 44 50005224 501 QX Rear Terminal Cover Not shown 45 50017150 501 QX Left amp Right Hand Chassis kit 48 30755050 502 QX Mounting Hardware kit 2 Mounting Not shown Brackets 49 51453083 501 QX Panel Gasket 52 51453038 501 Stylus Kit Black pack of 5 53 50013947 501 Connector kit 2 of each connector Not shown type 54 50017179 501 QX 5 5 Backlight kit of 2 Not shown 50017290 501 Touch Screen Protector kit of 5 Not shown 50017181 501 QX SX Blanking Plate for I O Slots 2 Not shown 51452129 501 10 Ohm Resistors Pack of 8 Not shown 50001251 501 QX Portable Case Not shown 43 TV 25 30 Iss 2 GLO June 06 UK Multitrend SX Recorder Go a1 2565 43 TV 25 30 Iss 2 GLO June 06 UK 161 RS485 USB Ethernet host
80. 6 Functions use radians 27 radians 360 degrees Damping examples Example 1 if P1 was measuring degrees C the expression P1 damp A1 P1 3 will damp the signal with changes up to 3 degrees C any change over 3 degrees between readings will be damped but by a small amount Example 2 P5 damp A2 P5 A3 will damp the A2 input up to a level determined by input A3 note the reference parameter P5 is always the same as the pen it is being used in this should always be the case Table 14 3 Compare amp Convert Syntax Description F2c f2c x Converts a temperature in F to one in C C2f c2f x Converts a temperature in C to one in F RHc rhe x y Returns Relative Humidity with y as the dry bulb temperature in degrees C and x the wet bulb tem perature in degrees C RHf rhf x y Returns Relative Humidity with y as the dry bulb temperature in degrees F and x the wet bulb tem perature in degrees F Hi hi x y Returns the larger value of x amp y 43 TV 25 30 Iss 2 GLO June 06 UK Full Maths amp Script Processing Table 14 3 Compare amp Convert Syntax Description Lo lo x y Returns the lower value of x amp y Hi4 hi4 x y x1 y1 Returns the larger value of x y x1 y1 Lo4 lo4 x y x1 y1 Returns the lower value of x y x1 y1 Over over x y Returns x if it s larger than y otherwise returns 0 Under un
81. 6 Screen Configuration on page 119 for information on setting up screens to display the data User Interface Control All user actions can be performed via the touch screen using the stylus All on screen selec tion and navigation areas are large enough so the unit can be operated without falsely se lecting an adjacent option using the stylus provided The stylus is to be used to operate the touch screen It has a rounded end to avoid damage to the screen Only a light touch is required to activate the screen Two styluses are provided and there is a special slot at the top of the recorder to slide the stylus in from the right Other User Interface Control All user actions can be performed using a mouse or keyboard attached to the front or back USB host port 1 Menu Access When the recorder is powered up the display will show a splash screen followed by an ini tialisation screen displaying the default language flag The first screen to appear on the recorder is a default process screen with the menu bar at the top Select the Menu button to access the menu system to configure the recorder The Menu button takes you to the Main Menu From the Main Menu you may be required to Log In if the Password function is active see 2 Log On Off on page 36 The next configuration required is to set the recorder to the correct local settings see 3 Local Settings on page 36 Figure 4 1 Default process screen Access to a
82. AL LUI Invalid User Id P2 Alm 1 Into Alarm 4057 P2 Alm 2 Out of alarm S091 P2 Alm 2 Into Alarm S091 P2 Alm 1 Out of alarm 4056 The messages screen will hold the latest 200 messages Message button bar The message button bar runs along the bottom of all messages screens The button are e Back Takes you back to the main Messages screen e Jump Select an item in the message list and press the Jump button This will take you to the exact time of the occurrence on the replay screen See Replay on page 123 If the message requested is older that the oldest chart time data available a message box will appear and jump you to the oldest chart time and date available 43 TV 25 30 Iss 2 GLO June 06 UK 93 94 Message Format Table 4 5 Message Types Icon Type Description Alarm Red Bell in Alarm and not acknowledged Alarm Green Bell out of alarm Green Bell Black outline out of alarm and Alarm acknowledged Alarm Green Yellow bell out Alarm not acknowledged Alarm Red Green bell in Alarm and acknowledged System Diagnostics Information General eg System check System Diagnostics Warning eg media error FTP failure Timouts System Diagnostics Error eg Password failure power failure no media E Vi e 0 P P O gt Ep gt gt p p Security Security audit trail Security Log In open paddlock Security Log Out
83. Back button to return to the previous menu Credits Configure gt Setup gt Edit Setup gt General gt Factory gt Credits 70 43 TV 25 30 Iss 2 GLO June 06 UK The Credit menu contains the Serial No of the recorder how may credits are available dis plays the Options Code and lists what Firmware Options are currently active Serial No read only and cannot be edited e Credits read only and cannot be edited It displays the number of Credits available to activate additional firmware functionality Options Code The Options code is a unique coded number for this recorder that contains information that enables certain functionality including the total credit value Options This displays how many credits are currently in use Select this to produce a list of Firmware options available and their credit values Toggle each option On or Off to ena ble the feature within the recorder If there are not enough credits available More credits are available from your supplier For a complete lists of all the firmware options and their functionality see Table 7 1 Firmware Options on page 129 FW Upgrade Configure gt Setup gt Edit Setup gt General gt Factory gt FW Upgrade The Firmware Upgrade button allows new versions of the recorder firmware to be loaded into the recorder via a USB key or a Compact Flash card The file type required to upgrade the Firmware has the file extension xsu Firmware can be upgraded f
84. C printer For details on suitable printer types see Print Support on page 24 Allow Printing Tick to enable On and Off Groups Configure gt Setup gt Edit Setup gt General gt Groups In the pens menu individual pens can be added into a group These groups of pens can then be displayed on the recorder The same pen can only be associated in one group This menu is used for re naming the groups 43 TV 25 30 Iss 2 GLO June 06 UK 75 Screen Menu Screen Setup Main Menu gt Configure gt Setup gt Edit Setup gt Screen Set up the recorder s screen configuration 3 Screen Setup Charts Brightness lt Finish Screen Saver In this menu you can configure the Screen Saver functions See Screen Saver on page 76 Charts In this menu you can set the Fast Medium and Slow chart speeds See Charts on page 77 Brightness Adjust the brightness of the screen using the instant brightness slider See Brightness on page 77 Screen Saver Main Menu gt Configure gt Setup gt Edit Setup gt Screen gt Screen Saver Configure the screen display and Screen Saver functions The default state for the Screen Saver is disabled The Screen Saver function helps to reduce backlight wear When active the back light is off and nothing on the display is visible The screen saver will not function in Setup Menus or in test mode Enabled Toggle On and Off e Timeout Only av
85. Discard or Commit Later Select the Back button to return to the previous menu 43 TV 25 30 Iss 2 GLO June 06 UK Web Main Menu gt Configure gt Setup gt Edit Setup gt Comms gt Web The Web browse function is enabled disabled from the recorder Select this to enable and allow the recorder to be browsed on a web page Internet access is required The Web but ton is password protected if passwords are enabled For web browsing information see Web Browser on page 142 and Internet Security Settings on page 142 Level Permissions on page 109 for information on permission levels to the Web Brows er and access within the web page for Full Remote Control SNTP Main Menu gt Configure gt Setup gt Edit Setup gt Comms gt SNTP Simple Network Time Protocols is a protocol for synchronising the clock on the recorder with a Network Server Server Enable Toggle On and Off Activate this to make this recorder the server Other recorders set up as clients can synchronise their time to this server recorder e Client Enable Toggle On and Off Activate this to set this recorder to syn chronise time with the server See Figure 4 4 on page 64 e Server Name Only available when Client Enable is active This is the name of the Network Server that can be used for time synchronisation Enter the server name to be used for time synchronisation this could be a Time Server on the internet or on your network If a
86. EEEE R E EAEE E ES 203 Appendix F Fuzzy Logging sssmssaniineanssnneceseaanneesentistutenneandente 205 Appendix G F sub zero Sterilisation cseeeccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 209 Th significance of FOR NRA ti nl te eee at 209 Appendix H Calibration ennemies ie eentansiviteenenns 211 AI Calibration and CJC Calibration eesesesesesoeesoesosesocoesesesososseoseosececossesecesoe 211 Sensor Compensation sssssssssssssssrsisssssssssissossseso sossssssrososvososssodesro ovdsssvs s sose 211 Appendix l Battery Data ii ssssnnnsrrrrrrssssnnnnneenenennnne Location Processor Board Safety Guidelines ist Mennnaeaentintinss intended ht 213 Appendix J Function Codes and Memory Maps nnnssssnnnsnnnnnnnnnnnnnnnnnnnnnnnn Modbus Memory Map Supplement _ Totalisers ennemis ones Input Text message sccseccsseseessceeseeseeeseeeee Analogue Input Value Communications Input sisi Pen Values nn cen e a a tn mnt S 216 Modbus Function Codes sms 216 1 0 25 E PAR RER ARE A A A 217 vi 43 TV 25 30 Iss 2 GLO June 06 UK Section 1 Preface Preface Thank you for choosing a Honeywell X Series recorder Thank you for purchasing the newest in our range of electronic data recording for Honey well X Series Advanced Graphic Recorders The Minitrend QX and Multitrend SX paperless chart recorders are the latest develop ment of the solid state replacement for traditional paper recorders Many options features and
87. Export required in 18h 12 minutes siz Schedule Export Now Scheduled Storage Media Format New Compact Flash cards and USB storage keys are pre formatted for use in the recorder and PC If you have a used compact flash or USB key we recommend you erase it Format ting of Compact Flash cards and USB keys can be done through your PC The formatting types accepted by the recorder are FAT FAT16 2GB limit TFAT and FAT32 Recording The top line displays the current pen recording status and the current number of pens recording The Recording screen will allow the user to manually Start and Stop recording Select either the start or stop buttons to activate the function for All pens a Group of pens if a group is defined or By Pen to identify an individual pen s Export Export required in XXh XX minutes is the Memory Usage Information This is the amount of days hours and minutes left until the internal memory buffer starts to be overwritten Exporting does not remove the data from the recorder but when the internal memory buffer is full the latest data will start to over write the oldest data Data can be exported to a Compact Flash card or a USB key There are two USB ports one under the front flap and one at the rear of the recorder The Compact Flash slot is under the front flap The export screen shows two USB buttons USB1 is the first device to be plugged in and USB2 is the second device to be plugged in If a power failur
88. Fig ure 2 3 on page 13 Signal Wiring A WARNING ENSURE SAFETY EARTH CONNECTION Always ensure the unit is connected to safety earth when connecting to an AC or DC supply Failure to comply with these instructions could result in death or serious injury The Honeywell recorder is intended for panel mount use and only the front face is intend ed to be exposed to the operator Disconnection from the supply MUST be made possible by means of a switch circuit breaker or other means of supply isolation The disconnection device must be included in the panel installation clearly marked in close proximity to the Honeywell equipment and within easy reach of the operator The protective earth termi nal must remain connected even if the recorder is isolated from the mains supply if any of the analogue or relay terminals are connected to hazardous voltage 43 TV 25 30 Iss 2 GLO June 06 UK Electrical Installation WARNING HAZARDOUS VOLTAGES When using the recorder as portable equipment the optional rear cover must be fitted when hazardous voltages are connected Failure to comply with these instructions could result in death or serious injury AC Power AC supply is connected via the standard configuration IEC chassis plug on the rear panel 100 250 Vac 50 60 Hz 40 VA Minitrend QX 60VA Multitrend SX Absolute limits 90V 132Vac and 180V 264Vac 24V DC Power 24V AC Power Supply range is 24V DC 10 absolute li
89. GLBV1 A1 GLBV1 becomes the value of A1 Equal to LL Returns a true or false result from testing if two variables are equal to each other e g IF A1 GLBV1 Not equal to l Returns a true or false result from testing if two variables are not equal to each other e g IF A1 GLBV1 AND amp amp Returns a true or false result from testing if two tests are both true e g IF A1 GLBV1 amp amp A2 GLBV2 OR Il Returns a true or false result from testing if one or other or both tests are true e g IF A1 GLBV1 A2 GLBV2 XOR Returns a true or false result from testing if one or other but not both tests are true e g IF A1 GLBV1 A2 GLBV2 NOT Returns true if the result is 0 otherwise returns false Greater than gt Returns a true or false result from testing if one variable is greater than another Greater than or equal to gt Returns a true or false result from testing if one variable is greater or equal to than another Less than lt Returns a true or false result from testing if one variable is less than another Less than and equal to lt Returns a true or false result from testing if one variable is less than or equal to another 43 TV 25 30 Iss 2 GLO June 06 UK Full Maths amp Script Processing Table 14 7 Functions for Scripts Syntax Description If if x Carries out a conditional test and if true steps into brackets to run If false steps to next test without o
90. General Supervisor access Screen Supervisor access Edit Setup Event 1 Event 1 a Event 2 Event 2 Event 3 Event 3 Event 4 Event 4 Events Event 5 x x ll x Pe lt YIYIT Y Event 6 4 Back B p Event 6 ja Finish a Events menu Supervisor Access All of the Events menu buttons require Super visor access Permission Area 27 43 TV 25 30 Iss 2 GLO June 06 UK Pens Menu Supervisor Access Permission Area 26 Setup Pens 1 Pen 1 0 00 to 100 00 D gt Pens 2 Pen 2 50 00 to 500 00 B gt Pens 3 v Pen 3 10E9 to 10E22 p gt Pens 4 v Pen 4 10E1 to 1066 p gt Pens 5 y Pen 5 0 00 5000 00 p gt Pens 6 Pen 6 20 00 200 00 p gt Ba Copy To 4 Back By Finish ld Edit Setup Field 10 Pens Comms a p Events General Screen Finish hs General a EAEN Ident Localisation CA batan bain lala Batch Printer Groups Back Finish General menu Supervisor Access See Figure 5 9 for General menu access Permission Area 20 Comms Menu Engineering Access See Figure 5 10 for Comms access All of the Comms menu buttons require Engineering access Permission Area 29 S Comms 2 ES EE IP Le LA Screen Setup a S Screen Sayer Charts ew EI Scre
91. Honeywell Minitrend QX amp Multitrend SX Recorders See Store and Send Data Securely For the best in data acquisition data security and peace of mind choose Honeywell 43 TV 25 30 Iss 2 GLO June 06 UK Table of Contents Section 1 Pr face sus rence ce wiceid dad ceweuubvewtireusw deans wwuswieenwiwe 1 Preface E T NT O TAT 1 Thank you for choosing a Honeywell X Series recorder 1 Supplementary documentation sise 1 NOLES ere re r ee a a a Re ate e ta tete Trademarks DALCLY Hoteles EEEO OEA EENE tte eee ne TA SVINDOISS RAT seats main ches nn sey enc eel umn tate an RTE lente Mn mr fun tee Le 2 Static Electricien a eaa A MR A ees a ne ee a ea 3 Protocols used in this manual ccssscscssscssssssvsssssssesensssesssssesscsesssssssseesseees 3 Safety and Symbol Identification ss 3 Warnings and Safety Precautions esseeesseseesesoesecoeseeoeseeeoeoesoeoesoeooeseeoeseeoeseeeeee 3 DO S And DONS nee a ead ea keane re te Re eut 3 Hazardous Voltage dis eiee r a n a enr ssns Wat rester EE dent dant ve 4 Section 2 Installation disesciicnsesidcavennrannnnsndeasseeusivwns duadsuoudianduenadsannidtansuncinvenasnaniun 5 Environment and Location esesseseesesoeeesoeoceoeeossecoeseeoeseeeoroeeoeeesoeoorseeoeseeoeseeeeee 5 Mechanical Installation Electrical Installation Installation Category Analogue Input Card Analogue Output Card orane a E E a ANR SAR ER ne 17 Pulse Input Cards ss aient etes he
92. How many times the recorder has had the power turned on 43 TV 25 30 Iss 2 GLO June 06 UK 99 e Last Power up The last time the recorder had been turned on _Inetrnal Mem Id This number is made up from the size of the memory card and what type of format it is Eg 128116 128MB size formatted to TFAT16 e Time On since power up The amount of time since the recorder was last turned on Total On time How much time the recorder has had the power turned on Total Off time How much time the recorder has had the power turned off Longest Off time How long was the longest time period the recorder was powered off e Lithium cell life Approximately how much battery time is left e Backlight Life Approximately how many hours of Back light time left Compact flash How many times the Compact flash card has been inserted Lowest temperature Displays the lowest ambient recorder temperature detected so far Highest temperature Displays the highest ambient recorder temperature detected so far Al last factory cal When the last factory calibration was made to this Analogue Input card Eg in card slot A Al last user cal When the last user calibration was made to this Analogue Input card Eg in slot position A input 1 All channels will be listed per channel Al last user cal 4 3 Fri Oct OF 13 50 24 5132 AI last user cal 4 4 Fri Oct OF 13 50 24 5132 Al last user cal 4 5 Fri Oct 07 13 50 24 5132 Al last use
93. In 25 to 32 Pulse Input 25 to 28 Slot E 8 Analogue In 33 to 40 Pulse Input 33 to 36 4 Analogue Out 33 to 36 Slot F 8 Analogue In 41 to 48 Pulse Input 41 to 44 4 Analogue Out 41 to 44 Slot G 4 Relay Output 1 to 4 8 Relay 2 Digital In 1to 8 8 Digital Input Output 1to 8 16 Digital Input Output 1 to 16 Slot H 4 Relay Output 17 to 20 8 Relay 2 Digital In 17 to 24 8 Digital Input Output 17 to 24 16 Digital Input Output 17 to 32 Slot 4 Relay Output 33 to 36 8 Relay 2 Digital In 33 to 40 8 Digital Input Output 33 to 40 16 Digital Input Output 33 to 48 43 Analogue In Menu Main Menu gt Configure gt Setup gt Edit Setup gt Field IO gt Analogue In Press the Analogue In button to display all the analogue inputs available Click on individual Analogue In number to set up each channel profile Each channel has a list of menu items to be configured Refer to connection details and Analogue Input Channel Numbers on page 15 Edit Setup Field 1 0 Analog In Menu path to current menu Analog In 9 A9 Volts 1243 gt Analog In 10 10 Amps 0 20m 2Hz Ds The Analogue In screen Analogin11 w A11 Ohms 1K 2Hz p ae Fae o Analog In 12 A12 TC Type K 2Hz Fr Each channel displays its AnalogIni3 A13 RT PT100 10Hz gt individual settings Select a numbered channel AnalogIni4 Al4 Volts 504 5Hz gt in to edit the configuration of eat P each input
94. In the event of a recorder failure contact your nearest Service Department or an author ised agent to arrange for the return of the unit for repair Cleaning Instructions Backlights The recorder s touch screen can be temporarily disabled for cleaning see Clean Screen on page 86 Cleaning the unit should be done with a soft lint cloth and warm soapy water or screen cleaner recommended for use on a PC Solvents and prolonged exposure to detergents can cause damage to the front panel It is recommended that any cloth used for cleaning is damp but NOT wet to avoid water collecting in the unit For Nema 4X IP66 rated units refer to the Nema 4X standards 1 At room temperature and full brightness the backlight MTTF is 55 000 hrs 1 MTTF is defined as the time at which 50 of a batch of backlights remain in excess of half their original brightness i e a display has a greater than 50 chance of being half its original brightness after 55 000 hrs for the QX and 43 000 hrs for the SX when used at 100 Maximum luminosity 400 cd m2 Reducing the brightness can signifi cantly improve the life of the backlight 2 At extended temperatures these times are reduced 3 The backlight is a consumable item and will NOT last forever 4 A maintenance schedule of exchanging backlights should be every 5 years to maintain the optimal disk clarity Operating Temperature Operating temperatures are described in Specification Tables
95. Installation 123456789 10 111213141516 17 18 19 20 a aaa gq ag 00000000 G aOdaaodgadada da ell x lESESEOEOEoEoEoEoEooooooooooEESAY 24V LED OV Figure 2 7 Transmitter Power Supply card for the SX recorder Alarm Relay Cards amp Digital Input Output Cards The Alarm Relay Cards and the Digital Input Output Cards are both options available for the Minitrend QX and the Multitrend SX recorders All Alarm Relay card inputs provide 240V AC isolation channel to channel and channel to recorder Digital Input Outputs will provide isolation to 100V AC test voltage not for mains connection All digital inputs have volt free contacts and are sampled at 10Hz max The Minitrend QX has only one slot available for digital inputs and relay outputs for either a 4 or 8 channel Alarm Relay card or an 8 or 16 channel Digital I O card fitted in slot G the position is identified on the rear panel The Multitrend SX can have up to three Alarm Relay cards fitted in any combination of Alarm Relay card or Digital I O cards The first Alarm Relay card or Digital I O card is fitted in slot G any additional cards will locate in positions H and I A WARNING HAZARDOUS VOLTAGES Digital Input Output card channels must not be connected to any hazardous live volt ages no higher than 30V AC rms or 60V DC Alarm Relay Card channels Alarm Relay Card channels can be connected to hazardous voltages up to
96. LEDs are fitted on the Analogue Input card Analogue Output card Pulse Input card 4 and 8 Alarm Relay cards and the 8 and 16 Digital IO cards The LEDs can be seen through six holes on the left side of the QX recorder and 18 holes on the SX recorder looking from the front Table 12 3 Po ee Sequence Type of Fault 1 1 flash once pause flash once pause etc Hardware 2 2 flash twice pause flash twice pause etc Communications 3 3 flash three times pause flash three times pause etc Memory 4 4 flash four times pause flash four times pause etc Other 1 2 flash once pause flash twice more quickly pause CJC fault flash once etc added as CJC could be unplugged 1 3 If another error is also present with CJC error flash CJC fault once pause flash 3 times Red LED flash codes relate to the first fault stored in the error buffer With no faults the red LED remains off When the red LED is flashing the green LED stays lit The green LED flashes for normal operation The board outputs the flash code for about 30 seconds after it was registered 180 43 TV 25 30 Iss 2 GLO June 06 UK Appendix A Quality and Safety CE Mark Honeywell X Series recorders are compliant with Low Voltage Directive 73 23 EEC as amended by 93 68 EEC and the Electromagnetic Capability Directive 89 336 EEC as amended by 92 31 EEC and 93 68 EEC Safety The product range of instruments is compliant with the requir
97. LO June 06 UK 77 Layout Main Menu gt Configure gt Layout gt The user can configure how the data is presented on the screen From the Layouts screen choose to Edit Save or Load layouts in the recorder ral Finish Edit Layout Main Menu gt Configure gt Layout gt Edit This section allows the user to configure and customise the standard screens on the record er The Edit button will produce a list of available screens in the recorder In each screen you can enable check and change the screen properties See Edit Screen Properties on page 1217 The Edit button may display a warning message if the Commit Later option has been select ed This means changes to the configuration have been made but the changes have not been committed to the recorder See Commit Later on page 104 Select a standard or a new screen to view the following menu list e Name Select to Change the name of the Standard Screen 22 characters max including spaces e Enabled Toggle On and Off to activate this Standard Screen e Template Type Select from a list of pre defined templates ee DPMs Select which pen is displayed Activate to display Max Min readings and or activate to display Total values ee DPMs and Scales Select which pen is displayed Activate to display Max Min readings and or activate to display Total values ee Charts and DPMs Select which pen is displayed ee Charts and Bars Select whic
98. O number and the system channel position This will show a tick if this channel is enabled Fixed refers to the common relay output on the power board 24V relay Input Output Pulse Displays what activity is on this channel Input Output or Pulse Input Alarm Displays the Pen number and the Alarm number that activates the digital output when the alarm is active The Alarm has to be set to Relay out e Status Displays the current state of the digital input on this channel or pulsed if Pulse Out is selected The relay is displayed as open or closed Duration Displays the Output Pulse duration set Go Back to return to the previous screen or select Print to print the screen Pulse Inputs Main Menu gt Status gt Diagnostics gt Pulse Inputs e Channel Displays the Slot position eg A B C D E or F the Pulse Input number and the system channel position This will show a tick if this channel is enabled Frequency Count Displays the input mode fixed as Frequency in Hertz Input Displays the current Pulse Input reading for this channel in Hertz Go Back to return to the previous screen or select Print to print the screen Comms Main Menu gt Status gt Diagnostics gt Comms This screen contains a description of the type of comms currently being used and its status Description Displays current Comms information eg Ethernet or IP address Status Displays the status of the Ethernet eg
99. Protection Multiple Administrator control of password setup and management with four levels of password protection for Engineer Supervisor Technician and Operator Up to 50 different users are avail able Password protection restricts user entry to the recorder set up and specific screens Engineer Highest access to all levels Supervisor Technician and Operator Supervisor 2nd highest level including Technician and Operator access Technician 3rd level including Operator access Operator 4th and lowest level of access Languages English French German Italian Polish Portuguese Brazilian Slovakian and Turkish Temperature Units C F K Recorder Identification Recorder name Screen name Time and Date Clock Tolerance 30ppm to a resolution of 1 second at 25 C See Battery for details Summer Winter manual or automatic time adjustment or via communications SNTP Client and or Server included for synchronising over Ethernet Alarm Set Points 6 per pen integral soft alarm set points easily set by user to announce selected out of limit con ditions user can select if an alarm triggers a change in the screen background colour Alarm trig gers can be set for Hi Lo Deviation latched or unlatched for alarm acknowledgement Alarm Damping 1 sec to 24 Hours Hysteresis 100 of pen scale Common relay output 1A 24V can be activated on any alarm Data Replay Mode
100. QX Panel cut out 6 43 TV 25 30 Iss 2 GLO June 06 UK Mechanical Installation Panel cut out size for the Muititrend SX recorder 281 00 ais 06 a _ Panel il 281 00 Cut out Wen 11 06 gt 20 00 0 787 Panel Cut out Please note the recommended spacing for adjacent mounting Figure 2 2 Multitrend SX Panel cut out The Minitrend QX and Multitrend SX recorders are DIN Standard sizes and should be pan el mounted 43 TV 25 30 Iss 2 GLO June 06 UK 7 Mechanical Installation Minitrend QX Dimension details W000 Due 0040000 0000000 8840000 0008000000000100 mo 00 156 92 144 D1 5 670 4 Mounting clamp positions For standard units fit only two brackets on opposite sides of the unit either top and bottom or left and right slots NEMA 4X rated recorders require all four mounting brackets to be fitted Figure 2 3 Minitrend QX Recorder dimensions 43 TV 25 30 Iss 2 GLO June 06 UK Mechanical Installation Multitrend SX Dimension details 280 00 11 024 000000000000000 o 00000000000000 200 00 80 00 300 00 47 00 T 11 811 g 1 850 4 Mounting clamp positions For standard units fit only two brackets on opposite sides of the unit either top and bottom or left and right slots NEMA 4X rated re corders require all four mounting brackets to be fitted Figure 2 4 Multitrend SX recorde
101. S WINS MDNS ooie IP Address aii POISS aegen en ue Technical Data amp Specifications Alarm Digital Input Analogue Output oe nae Field LO sinirinin iacere setae Input Range Performance Accuracy Table 177 Pulse Input Card issues 169 Specification Tables 173 Temp Umils ae eine 69 Thermocouple Connections External Reference oo ccececececeeeceseseseseeeeeeeeeeeees How Thermocouples work ia Internal Reference s es Thermocouple CJC Compensation Thermocouple Connections Appendix C 197 Time Settings ne arr einen Time Zone i Totaliser sssrinin a Displaying Totals o Sterilis tion oo eeesesssssseseseseeeseeeeseseseeeeees Totals Start Stop Reset Touch Screen rar nue nan Trademarks saone 1 Transmitter Power Supply Card ees 19 TrendManager Pro Software TrendManager Pro TrendServer Pro oo Ne TEMG VIC WER mensae irere N r EEE U USB Comms Ports cicc 61 USB Devices OVELVIEW ssihinnninininnininnenihneeneniis 29 USB Key Format nues 90 User Calibration ns 71 User Messages isi 92 Users Passwords ns 82 VWXYZ View Alarms s 85 Warnings and Precautions s1100 3 MOD AE 63 43 TV 25 30 Iss 2 GLO June 06 UK 223 224 43 TV 25 30 Iss 2 GLO June 06 UK Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC Control Products Asia Pacific Head
102. Select a Web content zone to specify its security settings gt il Settings amp 0 Qu Internet Local intranet Trusted sites Restricted Enable sites 6 Download signed Activex controls Internet 4 This zone contains all Web sites you haven t placed in other zones Security level for this zone Move the slider to set the security level for this zone Medium j Initialize and script ActiveX controls not marked as safe Safe browsing and still functional LOF Prompts before downloading potentially unsafe content Unsigned ActiveX controls will not be downloaded TAR Appropriate for most Internet sites lt aT gt Disable Enable x Reset custom settings Custom Level efault Leve Reset to Medium Communications Server Comms Server Overview The Comms Server and the Database server will automatically become active when the TrendServer software is running Refer to the TrendManager Pro Suite Software Manual Installation instructions The Comms server will enable the user to e Monitor the status of communications with a device on any serial port up to 8 ports and an Ethernet connection Set up local and remote databases Set up local and remote servers Modbus protocols supported on Ethernet and Serial ports Enable and disable ports Add edit and remove devices Log to database or client connections local or OPC client The comms server
103. Server that has been added to the database servers list Connection can be made by selecting Database Servers in the left window and then right clicking in a clear space in the top window displaying the database servers list 43 TV 25 30 Iss 2 GLO June 06 UK 145 146 Communications Server Comms Server Status Screen Figure 8 5 Server Databases and Devices list PF communications Server Administration Gli Database Servers ID No Name Mode Status Channels active _ 1P Address oO Local Server None 160 221 36 118 E Initial Database None oO 160 221 36 119 Junes 6 mini Realtime 160 221 36 67 l Communication Ports Hy comi Destination source Rate Type com2 Local Server Sample se COM Local Server Sample VA COoM4 Local Server Sample so coms Local Server Sample ae COME se COM se coms Ei Ethernet CP 118 CP 666 Client connections Database lagging 7 Database Servers The Database Server will list databases and display the devices within each database as they are added Click on any of the database servers or the database within and details of that item is displayed in the main window The main window will split to give additional infor mation for databases showing comms port and device details Devices are added to the comms server through the Communications port the device can then be configured for logging The devices appear in the database and these databases are held within
104. Setup Menu Setup menu Technician access Permission Area 18 Edit Supervisor access Save Technician access Load Technician access Save and Load setup buttons require Technician access Permission Area 17 ies 10 2 Pens Comms Edit menu Supervisor access See Figure 5 5 for Edit Setup menu access Permission Area 19 ra Edit Setup a Events JTE General Screen Figure 5 4 Default password access from the Password Menu Password Menu Operator access Permission Area 36 User Admin Administrator Change Password Operator access z User Administration P EJA Policy Levels Add User Users Delete User Unlock User Change Password button requires Operator access Permission Area 12 User Admin Administrator access All of the User Administration menu buttons require Administrator access 43 TV 25 30 Iss 2 GLO June 06 UK Figure 5 5 Default password access from the Edit Menu Field 1 0 Menu Engineering Access All of the Field I O require Engineering button access Permission Area 35 faa Field 1 0 a Be BS amp lt gt Analogue In Analogue Out Alarm Digital 10 RA Pulse Inputs Back Edit Setup Menu Supervisor access Permission Area 19 Field I O Engineering access Pens Supervisor access Comms Engineering access Events Supervisor access
105. System Free Form Maths ue Remote Viewer sssseeeeeeee oe Firmware Upgrade o sssescccssvesssccsvisesssssssssssesssee First Time Password Setup ESS Free Form Maths ecco TO I sic i ee estate ee leita as Full Maths amp Script Processing Function Codes and Memory Maps 215 mt ou 12 Fuzzy Logging Appendix F ss 1259 122002 205 G General Menu sssri 68 Batch Menu oo ccececeeeeseseceseseeeeeeeeeeeeeens lt 14 Factory 10 Groups ee palo det sssimnenninnist n an 69 Localisation occ si 69 Printer Menu oo ceeeeseteseseeeseeeeeneneeeeeees sela COURS nement r E 75 43 TV 25 30 Iss 2 GLO June 06 UK H Hardware OPUONS nement 33 Hazardous Voltages haine 4 Help Files rase 37 I IP Address aeaii lden eee OE Installation inner 24V DC Input oe Alarm Relay Cards Analogue Input Card Analogue Output Card oes 17 Comms Connections Digital IO Cards 0 Electrical Installation Environment and Location s es 5 Instructions woe ccceccccceecscsscsecsessscsessssseseseeseees Mechanical Installation Panel cut out size 0 0 0 0 Pulse Input Card SPCO Relay sense sorties Transmitter Power Supply Card oo 19 Installation Category sis 12 K Keyboards auen 24 L LED Flash Codes ie 180 LANGUE as shcaa livin evisssSkausodebecomsdbeoned RA Layout Menu Add Screen Delete Screen Edit Layout Load Layout Save Layout Level
106. T of x SinH sinh x Returns the Hyperbolic SIN of x CosH cosh x Returns the Hyperbolic COSINE of x TanH tanh x Returns the Hyperbolic TANGENT of x ASin asin x Returns the Arc SIN of x ACos acos x Returns the Arc COS of x ATan atan x Returns the Arc TAN of x Ceiling ceil x Round up x to the nearest whole number Floor floor x Round down x to the nearest whole number Round round x Rounds x to the nearest whole number 43 TV 25 30 Iss 2 GLO June 06 UK 185 Full Maths amp Script Processing Table 14 2 Maths Function Table Maths Functions Syntax Description Floating point Absolute fabs x Returns the Floating Point Absolute value of x Exponent exp x Returns the Exponential of x Log log x Returns the Base 10 Log of x Ln In x Returns the Natural Log of x Square Root sart x Returns the Square Root of x Power powfx y Returns the value of x raised to the power y Can also be represented by Power xy Returns the value of x raised to the power y Modulus X Y Returns the value of x with a modulus of y Square sq x Returns the square of x i e x multiply by x Reciprocal recip x Returns the reciprocal of x i e 1 x Root root x y Returns the y root of x Eval eval x Returns 1 if x is non zero otherwise returns zero Damp damp x y Z x input y Pn pen variable being used and z damping limit in engineering units See Damping examples on page 18
107. There are 4 options of cold junction compensation CJC on the recorder that are detailed below The simplest and most common is to use the Internal Automatic compen sation This uses a CJC sensor built onto the Al board to measure the connector tempera ture In this case it will measure 20 C this will then be added to the 80 C measured by the thermocouple to give a displayed reading of 100 C The 4 methods of cold junction compensation are described below All diagrams show passive burnout for active burnout replace the for 43 TV 25 30 Iss 2 GLO June 06 UK 197 Thermocouple CJC Compensation Thermocouple CJC Compensation The different methods for connecting thermocouples according to the type of reference are shown below Internal Automatic Input terminals on rear panel of Measuring recorder junction D Inputs Volts Look up table Qo added D converts i C D voltage read ing to tem C perature Thermocouple CJC Reading aoe in volts A gt Thermocouple Temperature Reading Table edate in C maths expression Internal Auto This is connected to the input terminals of the recorder and the temperature at this junction is being measured by a temperature sensor on the rear panel of the recorder The reading from this sensor is read off against a value taken from the thermocouple table which corresponds to the type of thermocouple
108. Time in seconds of the Demo Input Select and use the on screen keyboard Add Noise This is to Add Noise to the Demo Input as a percentage value Select and use the on screen keyboard When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Analogue Out Menu Main Menu gt Configure gt Setup gt Edit Setup gt Field IO gt Analogue Out Only available when an Analogue Out card is fitted as an option 2 or 4 outputs are available per card Refer to connection details and Analogue Output Channel Numbers on page 17 Edit Setup Field 1 0 Ana Out Menu path to current menu Ana Out 10 v AO10 PenNo 1 4 20ma Ds The Analogue Out screen displays all the available Ana Out11 A011 Pen No 1 4 20m gt Analogue Output channels Each channel displays its Ana Out 12 4012 Pen No 1 4 20m4 nu ansowr2 x aitan a individual settings Select a numbered channel to edit the configuration of each output PS CP Press the Analogue Out button to display all the analogue outputs available Click on indi vidual Analogue Out number to set up each channel profile e Enabled Toggle On and Off 43 TV 25 30 Iss 2 GLO June 06 UK Allow Overrange Toggle On and Off Disabled as default this will allow the output signal to go overrange to 21mA if disabled the maximum is 20mA e Transmit Pen Eg Select a pen
109. a can be displayed next to each other on a split graph screen The comms server is used to configure logging and manage databases and reflect each devices status See Commu nications Server on page 143 PC Ethernet connections Device and PC Ethernet connections Connect an Ethernet cable from the Ethernet port on the back of the device to the Ethernet hub Connect another Ethernet cable from the Ethernet port on the PC to the Ethernet hub Hubs or Switches Hubs and Switches come in all different shapes and sizes Both are used as a common connection point for devices in a network They are commonly used to connect segments of a LAN A hub contains multiple ports and when a packet Of data arrives at one port it is copied to the other ports so that all segments of the LAN can see all packets Switches work in a similar way but send the data directly from one port to another On a busy net work this can be quicker and can have less data collision incidents 43 TV 25 30 Iss 2 GLO June 06 UK Ethernet cable to device Ethernet cable to PC Spare Ethernet ports for additional devices Ethernet Uplink option to other networks DC Power Supply Getting connected IP Address Stand alone system This is for a local device direct to a PC using an Ethernet crossover cable By using a crossover cable the PC is able to receive data transmitted from the device Contact your IT systems administrator for setting
110. abled An Administrator should be nominated to have control of the password system User Admin Change Pwds First Time Login The first time the system is used a default user name and password is available the user name is Admin and will have no password this is known as the first time user Access to the first time user is removed once the password system has been configured The first time user is reinstated if the password system is reset For recorders with Extended Security System ESS see First Time Password System Setup on page 106 Administrator This is the top level access to all menus Only the Administrator has access to the password setup The Administrator is responsible for adding users and assigning their levels of access throughout the recorder menu system More than one Administrator can be set up User Administration Main Menu gt Configure gt Passwords gt User Admin The Administrator will set up the recorder s password policies permission levels of access in the menu system and will add delete and unlock users and assign their permissions level 43 TV 25 30 Iss 2 GLO June 06 UK The recorder will display a default setup that can be customised to suit This is set out in Level Permissions on page 109 Policy Main Menu gt Configure gt Passwords gt User Admin gt Policy At the top of the Policy menu are four levels to be assigned these are the permissio
111. ailable when the Screen Saver function is active This is how long the Screen Saver will display on the screen Programmable between 1 and 720 minutes in software when disabled the screen will remain on permanently enter 0 to disable e Saver Type Only available when the Screen Saver function is active This is set to Normal 76 43 TV 25 30 Iss 2 GLO June 06 UK e Dim Saver Only available when the Screen Saver function is active Dim Saver will help to increase the life of the backlight and lower the screen brightness for night time use Use Saver Brightness or Off Always e Saver Level Only available when the Dim Saver function is set to Use Saver Brightness Select this to use the instant dimming slider which lowers the screen brightness Default screen brightness is 80 Adjustable between 10 and 100 of full brightness This works on a square law rule that means if you reduce the saver level by 25 you will double the backlight life If you reduce the saver level by 50 you will quadruple the backlight life Normal backlight MTBF at 100 brightness is 55 000 hours for the QX and 43 000 hours for the SX recorder When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Exit Screen Saver If the screen saver is active any of the following will deactivate the screen saver User touches screen e Any USB device is plugged in or unplug
112. and will have no password this is known as the first time user Access to the first time user is removed once the password system has been configured The first time user is reinstated if the password system is reset For more detailed information see Section 5 Password Security on page 105 3 Local Settings Go from the Main Menu to Configure gt Setup gt Edit gt General gt Localisation All text is displayed in the currently selected language Help system language can be select ed independently currently English only available To configure local settings languages time zones daylight saving temperature units and mains frequency for input filtering see Localisation on page 69 section 43 TV 25 30 Iss 2 GLO June 06 UK Default Time Zone Go from the Main Menu to Configure gt Setup gt Edit gt General gt Localisation gt Time Zone The recorder is set to the default Time Zone for Eastern Time US Canada GMT 5 00 When the configuration is complete select the Finish button to Commit 4 Time and Date Settings Go from the Main Menu to Configure gt Settings gt Set Time Set the Recorder Time and Date settings see Set Time on page 83 When the configuration is complete select the Finish button to Commit 5 Firmware Options Go from the Main Menu to Configure gt Setup gt Edit gt General gt Factory gt Credits Check your recorder has been set up with the correct amount of cre
113. ange If activated this will allow quick configuration changes to this alarm level from the Alarms gt Configure button on the Main Menu This does not change the original setup Relays Out Select and choose which Relay Output s is triggered by this alarm on this pen only The Fixed button will use the common relay output on the power board 24V relay Latched A latched alarm will maintain in its active state until the trigger source has returned to a non alarm state and the alarm has been acknowl edged A latched alarm will continue to flash if an alarm marker or pen pointer is displayed until it is acknowledged and in a non alarm state Nor mal alarms can also be acknowledged See Acknowledging Alarms on page 207 A Reflash option is available to keep the alarm flashing whilst in an alarm state even after it has been acknowledged See Reflash Change Log Toggles On and Off Select this to change the Log speed when an alarm occurs The Log rate changes when alarm is active and stays at the alarm rate for as long as the alarm is active then returns to the normal logging rate Set up the new alarm logging rate in Alarm Rate in Logging Menu on page 53 Mark Chart Toggles On and Off Selecting On will place a Mark on the Chart with automated messages when the alarm becomes active From the position of the Mark on Chart the chart background colour will change to show it is in an alarm state Hysteresis not available
114. ant that is being used The test box shows both Modbus and Modbus X readings being received to help de termine which protocol is correct for this device Click on the OK button and the changes are saved Delete a Device Select the Comms port containing the device to be deleted and right click on the device ei ther in the left or top window Select Delete Device from the resulting menu The Delete De vice Details dialog box will appear showing the details of that particular device Check this is the correct device for deletion then click on the OK button and the device is removed otherwise the operation can be cancelled Logging Configuration This screen configures channels for logging from a device to a database It can be accessed in several ways 1 Use the Configure Database Logging icon at the top left of the screen and select Con figure Logging from the resulting menu 2 Right click on Communication Ports in the left window and select Configure Logging from the resulting menu 3 Right click on the comms port and select Configure Logging from the resulting menu 4 Right click on the device and select Configure Logging from the resulting menu Any of these will display the Logging Configuration box If this screen is selected from either a comms port or a device then the comms port information will already be inserted If the screen is selected from the icon or Communications Port heading then the comms port will need
115. aracters 64 e ID This is a unique 4 digit identifier specific to this recorder When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Localisation Main Menu gt Configure gt Setup gt Edit Setup gt General gt Localisation Set up the recorder for native language use and global settings including e Language Select native language menu prompts from list e Help Language Select native language for Help Files currently English only available Time Zone Select the corresponding time zone from the drop down list e Daylight Saving Toggle On or Off to activate daylight saving if applica ble When the time zone is selected and daylight saving is active the recorder will change the daylight saving hour automatically The date this occures depends on the time zone selected Some time zones do not have daylight saving Data being recorded will be affected either with a 1 hour gap of data or a 1 hour overlap of data e Temp Units Select the Temperature Units that the recorder is set to for temperature measurement Pen scale units may need to be changed accordingly See Pen Scale 43 TV 25 30 Iss 2 GLO June 06 UK 69 e Line Hz Toggle between 50Hz or 60Hz Mains power frequency Used to optimise analogue input filtering Note The default value is set based on the model number but can be changed here When the configurat
116. ardware and software you want for a particular application The measurement and control hardware such as a recorder provides front line data acqui sition AS soon as the hardware device has collected the data it makes it available to soft ware applications running under Windows It presents the data according to the OPC standard and is thus known as an OPC server Each OPC server offers data in the same way If the software application can understand the OPC format it can therefore access data from any OPC server device making individual drivers for each piece of equipment obso lete OPC enabled software include spread sheets databases virtual instruments and SCADA supervisory control and data acquisition interfaces These applications are known as OPC client software Each OPC server can simultaneously provide data for any number of OPC clients Likewise multiple clients can at the same moment access any server a robust method of communi cation With OPC measurement and control systems can share information and co operate with other installations across factories offices laboratories etc The same data is therefore readily available to engineering maintenance management in fact to anyone that requires up to the minute data on which to base their decisions OPC allows plug and play All OPC devices will connect together and immediately work with the OPC client software This has the potential to massively reduce installation a
117. asecvsasesvigvesseticdacciecdeesents GLOUPS eera aE E AER e ed IP Address Ident ww Language Line HZ ou Load Menu Localisation Logging we Modbus ne PONS nanas Printer Menu Pulse Input SNTP woe Save Setup Scale Menu a Screen Saver wiccccccccccccccccsscsscsscsscsscsscssessssssssessssseess PGP IVP SSSR ln ne Temp Units Time Zone Totaliser occ a WG oraren AEE ESE EEE Signal Wiring mens Slave lD RE OT SOMWATE reee era a Software Installation Comms Server 135 Spares List ccectnasesacdomrinideendvarcumeniie ata Specification Tables as Specifications scieniatcucaiiiamioieianGinthines Static Electricity Safety nm 3 Status Menu a Alarm Digital IO wie ceeceeeseesesseeetecsesseeeeeenneeees 103 Analogue In Analogue Out COMMS eee Diagnostics ay General Status Arsinoe isien ai Mess TO Card 22 mn naine dl E Maintenance Media wee Options ow Pen Overview Printing Screens Pulse Inputs Recording System we a Sterilisation Storage Media Format SVUS a EE E E A Symbols Safety rando 2 System Menu G n ral Status coaren eD oa TO Cards tcdeivecscctscsrccassinanearnacransaustianetands Options eee System Messages System STATUS ssssssssesssiiiirsssesessrriirisrsssrsreeeee 43 TV 25 30 Iss 2 GLO June 06 UK T HE NU TR mais DN
118. assign all the ob jects to the same pen Select objects individually to assign different pens to each object with in the widget Number of the Pen Alarm for Pen or Input Channel Showing is what is displayed on the screen The selections will change depending on what is selected in Data From e Showing For Pen Current Value Minimum Maximum Average or Total value Showing For Alarm for Pen List of available Alarms Showing For Input Channel Analogue Digital Hi Pulse or Low Pulse Channel Mapping Objects To select an object activate the Expert button on the Screen menu bar Objects have blue grab handles around the edge Select Map from the Screen bar to display the Setup information as described in Channel Mapping Setup screen on page 123 If the object is an Alarm Marker the data will always be from Alarm for Pen Select the Pen number and which alarm number will be showing Pen Pointers just need to be mapped to a Pen Parent Pens This does not apply to charts as charts normally have more than one pen displayed The parent channel is the initial channel to be configured on a widget All objects added to a wid get except charts and pen pointers automatically default to using the parent channel The parent itself allows the user to quickly make all of their objects update to use the pen number indicated by the parent Replay The Replay button takes you to the process screen in replay
119. ayout gt Save The Save button will produce a list of destinations to save the layout to All the screens on the recorder standard or customised will be saved The Compact Flash and the front USB device port are found under the front flap on the re corder There is another USB port at the rear of the recorder The first USB device fitted will be USB1 therefore the second USB device fitted is USB2 Load Layout Main Menu gt Configure gt Layout gt Load Layouts can be loaded from Compact Flash or USB key The Load button will produce a list of source files to load them from All screens loaded on from another recorder via Compact Flash or USB or Screen Design er will overwrite the existing screens on the recorder The Compact Flash and the front USB device port are found under the front flap on the re corder There is another USB port at the rear of the recorder The first USB device fitted will be USB1 therefore the second USB device fitted is USB2 See Storage Media Format on page 90 for formatting information of Compact Flash cards and USB keys 43 TV 25 30 Iss 2 GLO June 06 UK 79 80 Passwords Main Menu gt Configure gt Passwords gt The Password system manages the security within the recorder menu system It allows re stricted access within the recorder providing password protection at different levels If your recorder has ESS Extended Security System enabled the password system cannot be dis
120. being used The corresponding reading in volts for the temperature measured by the sensor is then used as a reference for the reading from the thermocouple Diagram shows passive burnout for active burnout replace the for 198 43 TV 25 30 Iss 2 GLO June 06 UK Thermocouple CJC Compensation Ext 0 C Reference Thermocouple Copper wire cable Look up table 1 Volts converts volt p age reading to K ang Oat 7 y temperature Measuring junction Reference Input junction held terminals at0 C on rear Temperature reading panel of to maths expression recorder Ext 0 C Reference By keeping the reference junction at 0 C then the negative input is act ing as a 0 Volt reference so the voltage reading from the thermocouple can be passed di rectly to the tables where the corresponding temperature reading can be found Diagram shows passive burnout for active burnout replace the for External with a Specified Temperature Thermocouple Copper wire oT Inputs Look up table lt Ls cl 0 Volts V D yp added Volis converts f C D ww voltage read Measuring Tai ing to tem junction Input 7 perature terminals Reading in volts Reference on ae l junction held panel o Thermocouple emperature 45 C recorder i Table P reading to maths temp expression External Ref
121. ber if required e Modbus communications protocol used for automation applications Select and enter the desired port number if required When the setup is complete go back to the TCP IP menu and complete the Comms setup 43 TV 25 30 Iss 2 GLO June 06 UK 65 Events Menu Main Menu gt Configure gt Setup gt Edit Setup gt Events Events is a firmware option that can be activated using the credit system Edit Setup Event 1 Enabled Event 2 Tag Event 1 Event 3 X Event3 Cause 1 Alarms Event 4 X Event4 Cause 2 x Event 5 X Events Effect 1 Alarm Ack Event 6 X Event 6 gt y Effect 2 Totaliser a Events are certain conditions or operations which can be set up and logged according to the time and date of the occurrence Subsequently events can be reviewed in a list or represent ed on a graph An event is made up from a Cause and an Effect Set up a cause such as Pen 1 going into an alarm state and the effect of this could be to start a totaliser or acknowl edge the alarm Select the first available event eg Event 1 In the Event 1 menu tick to enable and change the Event tag if required Each Event has two Causes and two Effects available these can be used in different combinations NOTICE Remember that either Cause 1 OR Cause 2 will trigger Effect 1 AND Effect 2 Cause 1 and Effect 1 are not linked just as Cause 2 and Effect 2 are not linked An event can have two causes t
122. bers on page 19 If a Pulse input card is fitted in slot A the first 4 pens will display the maths function of HPULn in Edit Maths in the Pens menu as default to display the pulse reading For more information see Appendix B Maths Expressions on page 183 Pulse Input 1 PIL Frequency Measure H Edit Setup Field 1 0 D Pulse Input Menu path to current menu Pulse Input 2 P12 Frequency Measure Th e Pulse Input et gt displays all the available Pulse Input 3 PIS Frequency Measure Hz Be pulse input channels that can be set up Pulse Input 4 v PI Frequency Measure Hz jB Each channel displays its individual settings Select a numbered channel to edit the configuration of each Pulse input cc Press the Pulse Input button to display the available pulse inputs 43 TV 25 30 Iss 2 GLO June 06 UK 49 Click on individual Pulse Input number to set up each channel profile Enabled Toggle On and Off e Hertz Fixed as Frequency Measure in Hertz Update Rate Fixed at 1Hz e Label Select and enter an identification label for the pulse input Select and enter a label Up to 16 characters When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu 50 43 TV 25 30 Iss 2 GLO June 06 UK Pens Menu Main Menu gt Configure gt Setup gt Edit Setup gt Pens Select the Pens button to disp
123. ces plus an OPC interface available as a firmware option TrendServer software is required to set up and run communications to and from the devic es to the PC software To set up Comms in the device go to Comms Menu on page 61 For Comms connections see Communications Connections on page 23 Standard Communication Interfaces Rear Ethernet Communication port The rear of the device is fitted with an Ethernet10 100 port which supports e Modbus TCP IP See Modbus on page 134 e OPC Server connectivity to third party software OPC Server connection can be enabled by selecting the OPC option in Credits on page 70 For more details on OPC Servers see OPC Interface Open Process Control on page 140 e Web browser See Web Browser on page 142 Rear RS485 port e RS 485 2 wire half duplex to support Modbus RTU See RS485 on page 23 Front and Rear USB Communication Ports At the front and rear of the device are fitted two standard USB communication ports 43 TV 25 30 Iss 2 GLO June 06 UK 133 Protocols 134 Protocols The USB Host ports will provide an interface for e Data downloads e Setup uploads e External keyboard amp mouse e Barcode reader e Mass storage device USB key or Hard drives 250 GB Protocols are an agreed upon format for transmitting data between two devices The pro tocol determines the following e the type of error checking to be used e data compressio
124. conductor outside the recorder or disconnection of the protective earth terminal is likely to make the recorder dangerous under some fault conditions Intentional interruption of the protective conductor is dangerous Failure to comply with these instructions could result in death or serious injury 43 TV 25 30 Iss 2 GLO June 06 UK Warnings and Safety Precautions In order to comply with the requirements of safety standard EN 61010 1 2001 the recorder should have one of the following as a disconnecting device located within easy reach of the operator and be clearly labelled as the disconnecting safety device e A switch or circuit breaker which complies with the requirements of IEC 60947 1 and IEC 60947 3 e A separable coupler which can be disconnected without the use of a tool e A separable plug without a locking device to mate with a socket outlet in the building 2 Whenever it is likely that protection has been impaired the recorder should be made inoperative and secured against operation The manufacturer s service centre should be contacted 8 Repair is not to be attempted by a customer Any adjustment or maintenance expected of an operator as part of the normal operation of the product is referred to as Opera tional Maintenance Any maintenance not expected of the operatoris referred to as Corrective Maintenance and is to be carried out only by authorized service personnel or returned to an authorized repair cen
125. creen Markers nesses Screen Configuration 0 Menu Bat fameuse Process Screen Overview 00 Screen Designer Screens s Screen Menu Bat sssrin Screen Designer ramadan Loading a Layout into a Recorder Loading a Template into a Recorder SONWALE ennemies Screen List ire 86 Screen Markers nine 127 Screen Menu iii 76 86 Charts seiriceisinintriirenen nerens Screen Saver Screen Menu Bar Channel Mapping Edit kuenen e ERRE R play errunonnoansamaneusim Screen Saver ossessi Brights crair EEEE a Dim Saver is i5cccievesaidisvhseievisasds eth dh na iE EEE Script Function Application Examples 191 Scripts using COMMENTING u 195 Security Overview dapatan anan aaua ENER EER 29 Security Messages sssi 92 Sensor Compensation Analogue Input Calibration 0 211 Settings Time and Date n se 83 Setup Menu _ AT Calibration lt 3ccisesscdscdeecsecsecsccuevesteccaeteavsarsssscisvnese Alarm Relay pcna eano eau h Alarm Digital IO PA Alarms Menu seeren Analogue In Menu Pon Analogue OUt sererai Batch Menu wee cccccccsccsccsscsecsscsscsscsssssssscssesseeeees CJC Calibration oc Calibration oeseri Charts COMMS 25m Credits ccccisecsscessesessessessesecseesoesvesoesens Daylight Saving oe Digital IO seinnaa Edit SCP cvisccssecicsscesnienssneesiseresseces pe Events Ment 2 nme 222 G 100 th e see E EE Field IO vices Firmware Upgrade GONG Hall exesceecessecsce cet cecseiuvssdhase
126. ctor supporting Modbus TCP Internet DHCP or fixed IP address RS485Modbus RTU up to 115200 Baud Rate Mathematics Basic maths include Add Subtract Multiply and Divide Also modulus power CJC Perenthesis eg A1 A2 and access to any data item variable A1 P1 D1 etc see Maths Variable and Function Tables on page 184 Full Maths and Scripting math with up to 100 character free form math expression for each pen available as an option Front and Rear USB Ports USB host ports front and rear for data and setup transfers through these ports External devices keyboard or mouse Barcode reader or external mass storage device Standard Screens and Custom Fully programmable display values in engineering units Time amp date stamp on every division Screens providing the current time and date Sets of Standard screens are available to display data on a chart digital reading bargraphs or numerous combinations thereof Screen properties can be modified on the recorder and custom ised to suit Custom screens created in the Screen Designer software can be imported into the recorder for specialist applications Custom Screen firmware option is required Digital values displayed include alarms on bars engineering units pen name tag time and date 20 character description and totalised values Data Storage Removable Media Compact Flash card supports up to 4 0 Giga bytes Local Mass Storage Options USB memory key up to
127. d 64Mb Not shown 50001011 503 Compact Flash card 128Mb 50001011 504 Compact Flash card 256Mb 50001011 505 Compact Flash card 512Mb 50001011 506 Compact Flash card 1GB 30 50006809 502 SX Display Bezel Touch Screen Assy Includes Bezel Touch NEMA 4X IP66 Screen and Display 31 50004352 501 SX 12 1 Display 36 51453098 501 SX Case and Back Plate 39 50004348 501 SX Inverter and Cable kit 43 TV 25 30 Iss 2 GLO June 06 UK Table 10 2 Multitrend SX Spares 41 51453098 501 SX Case and Back Plate Not shown 42 50005458 501 SX Rear Terminal Cover kit Not shown 46 51453095 501 SX Chassis kit 50 50000871 501 SX Panel Gasket 51 50004292 501 SX Panel Clamp Assy Qty 2 Not shown 52 51453038 501 Stylus Kit Black pack of 5 53 50013947 501 Connector kit 2 of each connector Not shown type 55 50017180 501 SX 12 1 Backlight Not shown 50017290 502 SX Screen Protector Kit of 5 Not shown 51452129 501 10 Ohm Resistors Pack of 8 Not shown 50017181 501 QX SX Blanking Plate for I O Slots 2 Not shown 50001249 501 SX Portable Case Not shown 43 TV 25 30 Iss 2 GLO June 06 UK 165 166 43 TV 25 30 Iss 2 GLO June 06 UK Section 11 Instrument Care and Maintenance The X Series range of recorders contains no parts serviceable by the user except for a fuse on the DC power supply see Fuses on page 12
128. d Operating Conditions Reference Rated Extreme Transport amp Storage 67 F to 77 F 19 C to 25 C 32 F to 122 F 0 to 50 C 32 F to 122 F 0 C to 50 C 14 F to 140 F 10 C to 60 C Ambient Temperature Relative Humidity RH 50 to 65 10 to 90 5 to 90 5 to 95 43 TV 25 30 Iss 2 GLO June 06 UK 179 Specification Tables Specification Environmental and Operating Conditions Vibration Frequency Hz 0 0 to 70 0 to 100 0 to 100 Acceleration g 0 0 1 0 2 0 5 Mechanical Shock Acceleration g 0 1 5 20 Duration ms 0 30 30 30 Mounting Position from Vertical Tilted Forward 5 40 40 Any Tilted Backward 5 65 65 Any Tilted to Side 5 65 65 Any Power Requirements Mains Voltage Vrms 220 to 240 100 to 250 90 to 264 N A Low Voltage AC Vrms 24 2 20 to 30 20 to 30 N A DC Voltages 24 2 20 to 50 20 to 50 N A Frequency Hz 49 8 to 50 2 47 to 63 47 to 63 N A Power Consumption QX AC lt 40W max DC lt 40W max Typical 20W SX AC lt 60W max DC lt 60W max Typical 30W Warm Up 30 minutes minimum Seismic Qualification Complies with IEEE 323 1974 and or 1983 and IEEE 344 1975 and or 1987 option Hardware includes an IEC bracket The maximum rating only applies up to 104 F 40 C For higher temperatures the RH spec is de rated to maintain constant moisture content LED Flash Codes
129. d go to Main Menu gt Configure gt Layout and select Load The Device selection menu will appear to select the correct media Enter a new file name if required and press the Load button Go to Main Menu gt Configure gt Layout gt Edit and the new layout will be loaded into the list of Screens To display the new Layout go to the Screen button in the Main menu bar at the top of any process screen and select the next button to scroll through the screens 43 TV 25 30 Iss 2 GLO June 06 UK Section 7 Firmware Options Firmware Credit System The credits system is a flexible way of changing the recorder features without having to up grade the firmware Simply purchase a number of credits to cover your current and possibly future requirements and the recorder is delivered with the credits loaded The credit value in each recorder is displayed in the Factory menu Select the Options button and by activat ing and de activating the options in the credit list the recorder will change its functionality Table 7 1 Firmware Options Firmware option Credit Description value Full Maths 4 Full Maths this can handle math expressions that can consist of expressions up to 100 charac ters in length Note 1 Full Maths with 6 A powerful multi line scripting ability available to solve complex state based applications Eg Scripting building an application for If X happens then Y will hap
130. d to become a customised user However for global access restrictions the user must be allocated a security level of Engineer Supervisor Technician or Operator even though the individual permissions will differ First Time Password System Setup The first time the system is used a default user name and password is available the user name is Admin and will have no password this is known as the first time user Access to the first time user is removed once the password system has been configured The first time user is reinstated if the password system is reset ESS Extended Security System CFR21 Part 11 The password system allows for user names to be typed in All logging in and out activity is automatically stored in the audit trail If your recorder is fitted with the ESS pasword system follow these instructions First Time Password System Setup Add System Administrator Your recorder is configured with ESS Extended Security System This is a password system that cannot be switched off Follow these steps on first time power up Administrator User name 1 Switch the recorder On 2 From the process screen press the Menu button in the top left of the screen and select the Log In icon in the top right as shown here 3 A box will appear and prompt you to enter a User name enter Admin This is the first time user login Access to the first time login is removed once the password system has been configured
131. der x y Returns x if it s less than y otherwise returns 0 Inside inside x y Z Returns x if between y amp z otherwise returns 0 Outside outside x y Z Returns x if outside of y amp z otherwise returns 0 Table 14 4 Timers Syntax Description Trun trun x y Starts the timer x in y mode Mode 1 reset to 0 and run Mode 0 resume from previous value Tget tget x Returns the elapsed time of timer x since start Tpause tpause x Pauses the timer x Treset treset x Resets the timer x Timers must return a value so assign to a variable e g BLKV1 tpause 1 Value returned is the same as tget 1 Table 14 5 Accessors Syntax Description Glbv Glbv x Get the value of global variable number x Locv Locv x Get the value of local variable number x Pen Penfx Get the value of Pen number x Ai Ai x Get the value of Analogue Input number x Di Di x Get the state of Digital input number x Tot TOT x Get the current value of totaliser x Alamct Almct x y Get the current alarm count for Pen x Alarm y the alarm number as identified in alarm mes sages Alamst Almst x y Get the current alarm state for Pen x Alarm y I active 0 inactive 43 TV 25 30 Iss 2 GLO June 06 UK 187 188 Full Maths amp Script Processing Table 14 6 Boolean Operators Syntax Description Assign 7 Assigns one variable to another e g
132. dget are to be mapped to the same channel Select the widget and go to the Map in the Screen menu toolbar Widgets have green grab handles around the edge Pen and or channel information will appear for each object within the widget Each object in the widget can be assigned to the same or different Pen For example a DPM menu will display the pen currently being used and a set of channel information associated to the text digital and alarm marker objects within the DPM widget Select any of the objects in the channel menu to produce the setup screen Figure 6 3 Channel mapping Setup screen for a selected widget or object ALM MKR 1 Pen No 1 Alarm No 1 2 3 4 5 6 Pen No 1 Total Pen No 1 Total Select a Pen a a fe ffa Ls 7 Le eo uw oa Cas sen Maximum Input Channel Average Cancel Total v Cas LL LED 43 TV 25 30 Iss 2 GLO June 06 UK Channel Mapping Setup screen In the Channel Mapping Setup screen select where the data is from Data from Pen set what the object is going to be showing Current Value Minimum value Maximum value Average pen reading or Total pen reading Data from Alarm for Pen set the alarm number Data from nput Channel set the channel number and what the object is going to be showing Analogue Digital Hi Pulse or Low Pulse Select the pen number required On a widget you can select the Parent to
133. displayed The mark on chart will show where the batch is started with S Batch Name The next time you press the Batch button the screen will have changed to give you the Batch Controls The batch control buttons enable the user to Stop Pause Resume Abort or add a Comment to the current batch that has been started A Batch is complete when it has been stopped When a batch is stopped E appears as a mark on chart on the screen If the batch is aborted it is not a complete batch and will be marked on the chart with an A to show it has been aborted If the recorder is not logging starting a batch will automatically start the logging However stopping the batch will not stop the logging If a batch is Paused P will appear as a mark on chart and the Pause button on the Batch Control menu is replaced with a Resume button When Resume is selected the screen will be marked with R 43 TV 25 30 Iss 2 GLO June 06 UK Batch Figure 4 7 Batch Control screen and Messages screen Message 1 18 2006 fi June 552 1 18 2006 a 55 0 1 18 2006 YY S45 1 18 2006 50 4 1 18 2006 Stop 50 4 1 18 2006 HD Test batch run P 1 18 2006 IIS start new batch Comment Finish When the batch is stopped the Batch Control screen reverts back to the Batch Setup screen so the user can start a new batch Batch Setup screens on page 87 As well as a Mark on Chart for every command applied to the batch you can chec
134. dits displayed as a number against the Credits item in the menu Then select the Options item in the Credits menu and enable the firmware options you require by changing the cross to a tick check symbol When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Menu Path As each button is selected in the menu system a menu path will appear at the top of the screen to enable the user to know where they are in the system The user can select these buttons to return to previous menus and enables the user to jump back more than one menu at a time Select to go back to previous menus Serial No 100089 Credits 30 Menu path dit Setup A grey arrows indicates a further sub menu 1000890302109 Options 25 Credits in Use Help Help is available on all menu screens and is context sensitive from each screen The Help icon will reside either in the top right or bottom right on all menu screens All the Help files have a Home button that will take you to the Help System main index Navigating in the help does not stop the logging 43 TV 25 30 Iss 2 GLO June 06 UK 37 Main Menu Main Menu Se wd SE NE Configure Alarms Screen Select a button to take you to the next menu gt Recording Messages 102 e Configure Configure the recorder through the Setup Layout and Pass words menus See Configure M
135. e Username et Info Password E3 Support E Sales al Website On recorders with password security enabled further login will be required to access Full Re mote Control of the recorder from the web page and to enable a keyboard and mouse For users with Password functionality enabled Login is required Enter your User name and Password in the box to gain access to the recorder web page 43 TV 25 30 Iss 2 GLO June 06 UK 131 132 43 TV 25 30 Iss 2 GLO June 06 UK Section 8 Communication Comms Configuration There are three main elements to set up for the communication link to work e Device configuration for comms See Standard Communication Inter faces on page 133 Software configuration for comms See Comms and Trend Manager Pro Suite on page 135 Comms Server software set up See Communications Server on page 143 Ensure the same communications information is entered into the hardware and the software in order for the communications link to work e g Device name and ID IP address of the devices Install TrendServer from the TrendManager Pro Suite folder and the comms server and database servers install automatically The Minitrend QX and the Multitrend SX devices have flexible and comprehensive com munication facilities that are essential for the varied and demanding applications required for data acquisition These devices are fitted with a number of standard communication in terfa
136. e the tolerance is set for the input signal Specify as a percentage of the scale range the tolerance band allowed above and below the input signal Select and enter a value Fuzzy Band 2 Only available if the logging Type is set to Fuzzy Toggles On and Off This is to enable a second tolerance to be set configure it to be On to activate Only used in conjunction with Autofit On to specify the Band 2 43 TV 25 30 Iss 2 GLO June 06 UK e Band 2 Only available if the logging Type is set to Fuzzy This is where a tighter tolerance can be specified which must be set within the limits of Band 1 Specify as a percentage of the scale range the tolerance band allowed above and below the input signal Select and enter a value When the setup is complete go back to the Pen menu and complete the pen setup Alarms Menu Main Menu gt Configure gt Setup gt Edit Setup gt Pens gt Alarms This is for setting up alarms on this pen only Select the first available alarm eg Alarm 1 and configure each alarm Menu path to current menu Alarm 2 Lo 10 00 P1 Alm2 Alarm 3 None fe Alarm 4 None fe il Alarm 5 None 2 Enabled Always Alarm 6 None gt 90 0 CCE The Pen Alarms screen displays up 6 alarm set points per pen Tag Allow Change Relays Out Each alarm displays its individual alarm setting Select an alarm
137. e 06 UK Functions and Features Recorder Functionality Minitrend QX and Multitrend SX recorders provide flexible electronic data acquisi tion and recording in a high functionality instrument Minitrend QX is a DIN standard 144mm format recorder with a 5 5 QVGA display and the Multitrend SX is a large 12 1 diagonal display format recorder The Minitrend QX has up to 16 Analogue inputs and the Multitrend SX has up to 48 Analogue inputs Both with at least 70Mb of available on board memory plus additional removable storage media e Both recorders use digital colour TFT LCD screens to provide easy to read displays with wide viewing angles for the best all around data viewing The touch screen operator interface provides fast easy access to the recorder menus mak ing set up and data analysis quick and efficient Navigation through the menus and text entry are direct and intuitive Example of a recorder menu path from the Main Menu to change the Pen Scale configuration with clear rapid navigation p po F1 Main Menu a 8 Configure 4 i l Eu 7 q 7 4 Be h Configure 4 Alarms Screen Setup j Layout Passwords Edit Save Load JE Cd T E Lg Batch Recordin Messages 102 Settings Process Status m amp O Field 10 Pens Comms ma onstan een Events General Screen 0 000 Linear Auto None
138. e Fuzzy Logging data storage technique as the periods of in activity would result in compression rates of over 50 times Example 3 Logged Data Example The diagram below is a sample of actual logged data in both the Fuzzy Logging method top and Sample Logging method bottom derived from the same analogue input 43 TV 25 30 Iss 2 GLO June 06 UK 207 208 It provides an excellent illustration of how less data points can be used to construct an iden tical trace Fuzzy Logged f Sampled Logged Diagram 2 Note This data extract was taken from a 56 hour temperature run which resulted in approx imately 1 Mbyte of sample data and approximately 40 Kbyte of Fuzzy Logged data A compression ratio of 25 times Anything else it can do Yes Fuzzy Logging can be used as a One Hit recording button In applications where the measured process is new or the ideal scan rate is unknown Fuzzy Logging is ideal as it adapts the log rate to the input signal and can therefore find the opti mum logging rate for you Tolerance band widths Tolerance band width can be set as a percentage of the scale range allowed above and be low the input signal A second band width can be set this is where a tighter tolerance can be specified which must be set within the limits of Band 1 Specify as a percentage of the scale range the tol erance band allowed above and below the input signal See Logging Menu on page
139. e configuration have been made but the changes have not been committed to the recorder See Commit Later on page 104 Comms Events General Finish Select a button to take you to the next menu e Field 10 This button displays a sub menu containing Analogue In Ana logue Out Alarm Digital IO and Pulse Inputs card menus See Field O Menu on page 42 e Pens This button displays all the configuration areas for setting up Pens including Scales Maths Alarms Logging and Totalisers See Pens Menu on page 51 e Comms This button displays a sub menu containing Protocols Web SNTP and TCP IP menus See Comms Menu on page 61 Events Events is a firmware option that can be activated using the credit system Events are certain conditions or operations which can be set up and logged according to the time and date of the occurrence Subsequently events can be reviewed in a list or represented on a graph See Events Menu on page 66 e General This button displays a sub menu containing general recorder information including Ident Localisation Factory Batch Printer set up and Groups Pens menus See General Menu on page 68 e Screen This button displays a sub menu containing Screen Saver Chart speed and screen Brightness set up See Screen Setup on page 76 43 TV 25 30 Iss 2 GLO June 06 UK 41 42 Field 10 Menu Main Menu gt Configure gt Setup gt Edit Setup gt Field
140. e occurs USB order rec ognition is lost 43 TV 25 30 Iss 2 GLO June 06 UK Export Now Main Menu gt Recording gt Export Now Export Now will transfer data to the external media such as Compact Flash or USB key Select the Export Now button to go to a sub menu of available external storage devices Buttons become active when a device is fitted Once fitted the size of the device memory and the amount of available space is displayed Select the desired device to export to and this will display two options New and All The All function will export all the data in the recorder s memory to the external device port The New function will just export any new data since the last export was made to this port If an Export Now is requested within 5 seconds of a Scheduled export being activated the manual export will not occur Scheduled Export Main Menu gt Recording gt Scheduled Set up Scheduled exports to transfer data at timed intervals from internal memory to exter nally attached devices Compact Flash or USB storage key Select the Scheduled button to go to a sub menu of available external storage devices Buttons become active when a device is fitted Once fitted the size of the device memory and the amount of available space is displayed Select the external device to copy the data to and choose a time period from the list This will copy data at the time period stated until the device is full or is deactivated If a
141. e recorder to identify Modbus messages Applications that talk to the recorder with Modbus will need to know this number to return messages to the device Comms Server must the same number must match Recorder Name This is the name displayed in the top right any process screen on the re corder or found in Main Menu gt Configure gt Setup gt Edit Setup gt General gt Ident gt Name 43 TV 25 30 Iss 2 GLO June 06 UK Communications Server Status This will automatically enable the designated port and the device will become ac tive This can be activated later from the main Comms Server screen The Test button gives information regarding which Modbus protocol variant that is being used The test box shows both Modbus and Modbus X readings being received to help de termine which protocol is correct for this device Edit a Device Select the Comms port containing the device for editing and right click on the device either in the left or top window The Edit Device Details dialog box will appear showing the config uration for comms with that device Any fields not greyed out can be changed For Ethernet devices the IP address can be changed Any device can be made active or inactive from here For active Modbus devices the recorder name and protocol variant can be changed modbus vs Modbus X For an inactive Modbus device the device profile can also be changed The Test button gives information regarding which Modbus protocol vari
142. e same password is available on another user login The User name and password cannot be the same Retry Lockout A password retry lockout option is available if the user enters the incorrect password for a preset number of times in a row the account must be de activated and only an Administrator can re activate the account The account can be reactivated in 2 ways Retry amp Preserve Password Reset retries unlock and preserve password allowing user to have another try Retry amp Reset Password Reset retries unlock and reset password which must be changed on first login 43 TV 25 30 Iss 2 GLO June 06 UK 107 108 User Interface requirements No Activity Timeout A no activity timeout programmable from 20 to 3600 seconds which will automatically log out a user after a defined period of inactivity at the menu system or web page Level Names The level names such as Operator Technician Supervisor Engineer are for internal refer ence and are displayed as defaults it is possible for the user to change the group names to suit their personnel structure This is stored in the policy set up for the Password configura tion Audit Trail A full audit trail is available and is stored as a message log Trail Rules The audit trail cannot be turned off and will always be generated for the password system Audit Trail Entries Audit trail is generated for the following actions e User log On Off and source Recorder Web
143. e used to start stop or reset par ticular groups of pens To set up Groups see Pens Menu on page 51 By Pen Select this to start stop or reset individual pens View Use the View button to just display the Totals values for each Pen that is totalising When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu 43 TV 25 30 Iss 2 GLO June 06 UK 95 96 Status Menu Main Menu gt Status Use the Status menus to easily check on the current configuration of the recorder number of status information screens are available to the user these will provide information for re porting and diagnostic purposes La Recording Diagnostics lt q The following Status screens are available e System information about the recorder setup such as Device information software and firmware versions the recorder IP address firmware Options and Hardware in the recorder e Pen Overview Pen configuration details e Maintenance Recorder Health watch for preventative maintenance This is a Firmware activated option that requires credits e Recording Status of all Pens currently recording e Diagnostics Complete diagnostics for Field IO Comms and Media Comms is a Firmware activated option that requires credits Printing Screens All the Status screens have a Print button to execute this the printer must first be configured
144. e user would just type A2 43 TV 25 30 Iss 2 GLO June 06 UK Full Maths amp Script Processing Script Function Application Examples To enter a script for a Pen ensure that Maths Type in the Pen Menu is set to Scripting Example 1 4 flow meters are fed into the recorder to trend totalise and record daily flow The application requires that the user must know and record which flow meter is outputting the highest flow at any particular time This can of course be derived from the four lots of recorded data but not only is this extra analysis later but a real time display is required The application is easily solved by using the Script Function in the recorder represented in pseudo code the script is as follows If input 1 is bigger than all the others then make the global variable 1 equal to channel 1 and display and record input 1 If input 2 is bigger than all the others then make the global variable 1 equal to channel 2 and display and record input 2 If input 3 is bigger than all the others then make the global variable 1 equal to channel 3 and display and record input 3 If none of the above are correct then Input 4 must be the highest so make the global variable 1 equal to channel 4 and display and record input 4 Display the global variable 1 on another pen to show which channel is biggest at any given time Pen 5 is chosen to record the highest channel input and channel 6 is chosen to record
145. ed in the Calibrated CJ Temp column The Measured Temp column will display the actual temperature using the Calibrated CUC Temp on channels with T C fitted For more details of how a thermocouple works refer to Appendix C Thermocouple Connections on page 197 Select the tick box to go back and the Finish button to Commit Discard or Commit Later Demo Traces Configure gt Setup gt Edit Setup gt General gt Factory gt Demo Traces A set of demo traces available for demonstration or simulation purposes Options for each demo trace are e e No Simulation Demo traces are deactivated and no simulation traces are availa ble Simulate if board not fitted Simulation is activated when an Analogue In card is not fitted in one of the top two slot positions 43 TV 25 30 Iss 2 GLO June 06 UK 73 Reset Setup Configure gt Setup gt Edit Setup gt General gt Factory gt Reset Setup This will remove the current setup from the recorder and return to the default setup When you select this button the Reset Setup Warning box will appear with a message Are you sure you want to clear your current setup This is an irreversible and will re start the recorder Select OK to reset the setup or Cancel to ignore and return to the Factory menu Delete All Data Configure gt Setup gt Edit Setup gt General gt Factory gt Delete All Data This button will delete all data from the internal memory When you
146. elay card are outputs channels 7 amp 8 can be either inputs or outputs Note Pulse Input only available on channels 1 to 4 for slot G 17 to 20 for slot H and 33 to 36 for slot I Output Output only The relay outputs can be set to be either Latched or Single Pulse A Latched relay will be maintained in its active state until the trigger source has returned to a non alarm state unless acknowledged For Single Pulse the relay will go active for a period of time specified by the user then return to a non active state The time out period remains inde pendent of the length of time the active state remains If the output is set to Single Pulse when the alarm is activated the signal will display a single pulse for the duration set See Pulse Duration The alarm will trigger again when it goes back into an active alarm state NOTICE Outputs that are set to Single Pulse should not be used as a part of a maths expression as it can cause spurious values Pulse Duration Output only Available when Single Pulse is selected Specify the pulse length in seconds from 0 1 100ms to 6480 108 min utes in 0 1 second increments Select and enter the pulse length Failsafe Output only Toggles On and Off Each relay channel can be independently selected with the fail safe option This will invert the state of 43 TV 25 30 Iss 2 GLO June 06 UK the relay output With Failsafe Off normally open NO relays have open contacts when the
147. elect and choose the alarm logging rate units from the drop down menu Alarm Rate This is the new logging rate used when this pen goes into an active alarm state To enable this feature to change the logging rate in an alarm state see Change Log in the Alarms menu If the Millisecond option is selected as the Alarm Rate Units for the log ging then a drop down menu of options will appear When all other Alarm Rate Units are selected a keypad will appear for user entry Method Only available if the logging Type is set to Continuous Select from a list of Methods Sample logs the last sampled reading Average logs the average of all the samples taken since the last log Max Min logs the highest and the lowest of the sampled readings since the last log Align Only available if the logging Type is set to Continuous Select and enter a value from the list to align the logging at specified intervals This will hold the start of logging until the aligned time selected occurs based on the recorders real time clock Auto Fit Only available if the logging Type is set to Fuzzy Toggles On and Off AutoFit ensures that the last sampled data point is logged before the signal goes out of the tolerance set in Band 1 or Band 2 When displayed on a graph the input signal will automatically fit to this last logged point This gives a better fit for stepped input changes Band 1 Only available if the logging Type is set to Fuzzy This is wher
148. ell do Brasil amp Cia Phone 55 11 7266 1900 FAX 55 11 7266 1905 Chile Honeywell Chile S A Phone 56 2 233 0688 FAX 56 2 231 6679 Mexico Honeywell S A de C V Phone 52 55 5259 1966 FAX 52 55 5570 2985 Puerto Rico Honeywell Inc Phone 809 792 7075 FAX 809 792 0053 Trinidad Honeywell Inc Phone 868 624 3964 FAX 868 624 3969 Venezuela Honeywell CA Phone 58 2 238 0211 FAX 58 2 238 3391 Honeywell Process Solutions Honeywell 2500 W Union Hills Drive Phoenix Arizona 85027 www honeywell com ime pi 43 TV 25 30 June 2006 2005 2006 Honeywell International Inc Honeywell
149. ements of BS EN 61010 1 2001 Safety Requirements for Electrical Equipment for Measurement Control and labo ratory Use and UL 61010C 1 and CSA 22 2 1010 1 If the equipment is used in a manner not specified the protection provided by the equipment may be impaired 43 TV 25 30 Iss 2 GLO June 06 UK 181 182 43 TV 25 30 Iss 2 GLO June 06 UK Appendix B Maths Expressions Full Maths amp Script Processing The X Series recorders are supplied with Basic Maths functions Add Subtract Divide and Multiply There are two further options that can be added Full Maths and an extremely powerful Scripting processing module Scripting delivers an additional level of enhanced capabilities with multi line script processing Full and Scripting Maths must be activated in the recorder as a Firmware credit option When a recorder setup is loaded into the TrendManager software the Maths capabilities will be transferred with the setup If you are creating a new recorder in TrendManager software to be transferred to a recorder the Maths capabilities will be available but will only become active if the recorder has the same Maths functions enabled This document provides the Maths Variable and Function table and examples of the capa bilities from the simple to the complex to assist the user in understanding the concepts and potential of these features Important Note Full Maths and Script functions are Options and must be enable using the Credit
150. en Setup Menu Super visor Access All of the Appearance Screen menu buttons require Supervisor access Permission Area 25 115 116 Figure 5 6 Default password access from the Alarms Menu Alarms menu No Login Ack Alarm Operator Configure Operator View Alarms No Login re ma Configure Alarms requires Operator access Permission Area 9 View Alarms requires No Login Permission Area 5 J Ack Alarm Ack Alarm menu E 2 2 Operator access a Permission Area 8 All of the Acknowledge Alarm buttons require lt Pl Back Finch Operator access Figure 5 7 Default password access from the Screen Menu Screen menu No Login required Permission Area 2 Edit Supervisor access Replay No Login required List No Login required Clean Screen No Login required Clean Screen q HE g o0 MnTrend a PSD Expert Ext 11 May 06 14 54 10 ini 14440100 1460400 146200 ESS 100 00 Pen 1 Finish gso 001452300 ae sa en Replay List and Clean Screen buttons require No Login access Screen Edit Supervisor access All of the Edit functions in the status bar require Supervisor access 43 TV 25 30 Iss 2 GLO June 06 UK Figure 5 8 Default password access from the Process Menu Process Menu No Login required Max Min No Login Totals No Login Totals Menu No Login required
151. entry This will automatically update and be displayed on the Menu bar at the top of the process screen The recorder uses a 24 hour clock 43 TV 25 30 Iss 2 GLO June 06 UK 83 Tick to confirm the setup changes and return to the Settings menu Select the cross to ignore any changes and return to the Settings menu From the Settings menu select the Finish button to commit the changes or select the Back button to return to the previous menu 84 43 TV 25 30 Iss 2 GLO June 06 UK Alarms Menu Main Menu gt Alarms gt Acknowledge and Configure Alarms by categories wi Alarms Ack Alarm Acknowledge Alarm Main Menu gt Alarms gt Acknowledge Alarm User acknowledgment of alarms can be performed at this menu Latched and Normal alarms can be acknowledged When a Latched alarm is set up in the Pen Alarms menu and a latched relay is configured it will maintain its active state until the alarm has been acknowledged A latched alarm will continue to flash if an alarm marker is displayed until it is acknowl edged and it is out of alarm state Normal alarms can also be acknowledged See Alarm Markers on page 125 for flash colour identification Ack Alarm All Select this button to acknowledge all active alarms latched and normal alarms By Group Select this button to acknowledge any alarms in a group of pens Pen groups can be set up in the Pens menu By Pen Select this option to acknowledge any alarm
152. enu on page 39 e Alarms Displays the current alarm status Alarm configuration and their associated condition See Alarms Menu on page 85 Screen The Screen Menu an Edit button to configure Pen Channel map ping Replay previous data Screen List to change the screen currently being displayed and Clean Screen facility See Screen Menu on page 86 e Batch The Batch function manages sections of data Batch markers are configured by the user and are used to identify and analyse batches of data See Batch Setup Batch Control on page 87 e Recording Display the current recording status of the unit and allows recording control See Recording Menu on page 90 e Messages Displays all or specified message types See Messages Menu on page 92 e Process Controls for any process in use eg Max Mins or Totals can be controlled from this screen See Process Menu on page 95 e Status Displays status information screens that are available to the user these will provide information for reporting and diagnostic purposes See Status Menu on page 96 e Finish When an operation is complete use the Finish button to Commit Discard or Commit Later See Finish on page 104 e Help The Help icon appears as a question mark on all menu screens The Help files are context sensitive and will supply information for each menu screen where the icon appears See Help on page 37 43 TV 25 30 Iss
153. er software for the recorder selected in the top window Destination A Local Server Input Reg Ch 1 Sample Th e Database logging Local Server Input Reg Ch 2 Sample Local Server Input Reg Ch 3 Sample tab displays th e pe ns Local Server Input Reg Ch 4 Sample logging to a database for the recorder select edinthe top window Client connections aa 72 A third tab Diagnostics can be enabled using the Administration button and selecting Preferences Client Connections Realtime comms data from the device will only display on the comms server communica tions status screen when realtime data is active on either the server software or by using an OPC client Once data is active on a client connection this window will display details of the device selected in the top window its Destination or where the information is going to Source or origin of the data channel or event Rate and Type of data sampling being com municated See OPC Interface Open Process Control on page 140 and OPC Cli ents on page 142 Database Logging This tab will display information on what is currently being logged to a database for the de vice that is selected in the top window its Destination or where the information is going to Source or origin of the data channel or event Rate and Type of data sampling being com municated 43 TV 25 30 Iss 2 GLO June 06 UK Communications Server Comms Server Setup The comms ser
154. erence with a specified temperature The reference junction is kept at a con stant known temperature other than 0 C This temperature can be specified in the setup menus This reference temperature is then used in the same way as the reading from the temperature sensor using the Internal Reference method Diagram shows passive burnout for active burnout replace the for 43 TV 25 30 Iss 2 GLO June 06 UK 199 Thermocouple CJC Compensation External Input Reference Copper wire A H Normal signal g processing Input A terminals Temperature on rear reading to maths panel of Thermocouple Sxpression recorder Table convert R T y temp to Volts C Reading in Volts Inputs Volts Look up table a PT100 D added gt converts V w C D voltage read EE ing to tem perature Thermocouple Copper cable wire External Input Reference The reference temperature reading in this method is provided by a separate temperature measuring device connected to another input usually RT This input is processed in the normal way and then passed back into the thermocouple signal processing system as a temperature reading 200 43 TV 25 30 Iss 2 GLO June 06 UK Appendix D Alarms Alarms Menu Main Menu gt Alarms gt Acknowledge Configure and View alarms from this menu
155. es Re transmission of Math Results Re transmission of Process values Control Outputs Analogue Output Specifications Resolution 0 002 or better Accuracy 0 1 0 500ohm load 0 25 500ohm 1Kohm load Maximum load resistance 1Kohm Isolation 300V AC Outputting 0 to 20mA or 4 to 20mA over range capability to 21mA Update rate 250mSec per channel Pulse Input Card The Pulse Card is available as an option and will fit in slots normally allocated to Al cards The frequency output from the card is fed to the Maths block as per other inputs and is represented by HPULn where n is from 1 to 4 when the card is fitted in the top slot e Frequency 1 Hz to 25kHz this will update once per second e Inputs 4 x isolated inputs 43 TV 25 30 Iss 2 GLO June 06 UK 169 Analogue Input Analogue Input User Defined Maximum Input Ranges For values entered for the Range Type in the Analogue In Menu on page 44 Table 12 1 Analogue In Ranges Preset Ranges eee Preset Ranges Maximum Voltages Voltages 50V 52V 1000mV 1 1V 25V 26V 500mV 600mV 12V 13V 250mV 300mV 6V 6 5V 100mV 150mV 3V 3 25V 50mV 75mV 1 5V 1 6V 25mV 36mV 0 6V 0 8V 10mV 18mV 0 3V 0 4V 5mV omV Alarm Digital Input Specification 170 Minitrend QX recorder has one slot for digital inputs and alarm relay outputs on one card All alarm card channels provide 240V AC isolation channel t
156. ete Password Security screens A dit Trail sissisota i ESS etes First Time Password Setup ESS Level Permissions Table 00 Log OMON nimes Users and Groups ee Passwords ra Add User sr Administrator se i Change Passwords Delete User 5m First Time Login oes Levels ccruinne POLICY aena Reset Passwords ssssssseeseeseeseee User Administration ee USGTS issus Passwords Setup First time ESS Pen Overview Status Totaliser Policy FASS WOLDS annees Ports RSASS ANR AR R ne 61 Ports COMMS iii 65 Ports Ethernet ii 61 POMET up Sonate Preface sssri Print Support Printer Menu Process Menu Max Nitti 8 a A A Rennes Totals Start Stop Reset Process Screen Overview Processor Board Battery Safety sccsssssssstteissidicicisserscvessesivessssessctbess Protocols nn ani anne nih Pulse Input Card Channel Numbers Connection Details Di STOSUUCS cssscscscssssssassseavcasoasctenstacsnddecetccataresatiadtece Pulse Input Menu ns 49 43 TV 25 30 Iss 2 GLO June 06 UK Q OX Standard Screens s 32 Quality and Safety CE Mark scsi en RAER 181 Safety eoi oot a R o anii 181 Quality and Safety Appendix A 181 R RS485 Connections ormaren sevsdestecdesnenvacesiedescvexsessnsve 23 Rear Port sister Ale AA 61 Recorder Functionality Overview E EE EAA E AE E E E ENE Gia 27 Recorder Setup sssri 35 Default Time Zone essssssessseessseresesrerisesreresrs
157. exactly 16 bytes by trailing 0x00 characters Recorder type is a combination of the OEM series name followed by the OEM device name truncated to 16 characters Software version is of the form nn XX eg 00 FQ e Page 25 Number of data block records byte 23 always equals 05 for the Trendview range data blocks are always in order 00 Analogue inputs 02 Digital inputs 03 Digital outputs 06 Pens 09 Totalisers 216 43 TV 25 30 Iss 2 GLO June 06 UK Index A AC POW anne nroniemmetnnens AI Calibration eee Factory Calibration sesesesiseeiesiereiesrrerrrerrrerrserrrern Acknowledge Alarm Add Screen en mememauseronn Administrator Passwords sss Alarm Markers ssssssisssrisssrissrrrseeies Alarm Marker Flash Colours oo Alarm Messages sso Alarm Relay Card Connections 4 and 8 Alarm Relay Cards Channel Numbers sssseseesiesiessssissisiessessesressessesresse Alarm Digital IO Diagnostics 0 Alarm Digital IO Menu uieccssccccccsecsesccteseesiies Alarm Relay Card ssnnisisisianenuinnsss Digital IO Card isa an Alarm Digital Input Specification 170 Alarms Appendix Decco 201 Alarms Ment ES Re er Acknowledge Alarm Configure Alarms oo esseeseeeeseeeeeeeneatens View Alarms seenen ta A ERER Alarms Pens ins All Messages essiri Analogue In Menu Analogue Input Card 15 16 CJC Connectors 17 Channel Numbers Connection Details ccccceeesceseseeeceeceseseeeseeeeees 16 Current Inp
158. f 200 global variables 184 43 TV 25 30 Iss 2 GLO June 06 UK Full Maths amp Script Processing Table 14 1 Maths Variable Table Maths Variables Syntax Description Pstv PSTVx Get the persisted Global variable x Persisted global variables maintain their value through a power cycle There is a maximum of 50 per sisted global variables Compact Flash free storage CFFREE Returns the percentage of free storage space space available on the Compact Flash card USB1 free storage space USB1FREE Returns the percentage of free storage space available on the USB storage key fitted initially front or rear USB2 free storage space USB1FREE Returns the percentage of free storage space available on the USB storage key fitted after the first USB has been fitted front or rear Batch Mode BATMD Returns 1 batch running 2 batch stopped or 3 batch paused Internal memory hours left INTHRS Returns the amount of hours left until the inter nal memory starts to recycle over write Table 14 2 Maths Function Table Maths Functions Syntax Description Add Returns the result of the addition Subtract Returns the result of the subtraction Multiply Returns the result of the multiplication Divide Returns the result of the division Sin sin x Returns the SIN of x Cos cos x Returns the COSINE of x Tan tan x Returns the TANGEN
159. f Fo 43 TV 25 30 Iss 2 GLO June 06 UK Appendix H Calibration Al Calibration and CJC Calibration For Al and CJC Factory and User Calibration see Calibration on page 71 Sensor Compensation Sensor Compensation may be required to improve accuracy on a sub range This is an ad justment to the value of the signal input on each channel based on the Engineering units To set this up in the recorder see Sensor Comp in the menu for Analogue In Menu on page 44 Single Point Set the Comp Type to Single Point to adjust the signal input reading by an offset amount determined by the user Enter the Offset adjustment required and this is added or subtract ed for all future readings Dual Point Select Dual Point to change two points on the signal input reading The Dual Point adjust ment works in the same way but at two different points on the signal input The two points must be more than 50 of the engineering units away from each other Low Eng and High Eng are the two points where the adjustment offset is made The user can enter their own adjustment points on the signal input and enter the Offset for both points Figure 20 1 Dual Point Compensation Comp Type Dual Point Low Eng 0 0 Low offset 5 0 High Eng 100 0 High offset 5 0 Res Ru ee Compensation Type select from None Single Point or Dual Point compensation 43 TV 25 30 Iss 2 GLO June 06 UK 211 21
160. for Deviation Toggles On and Off When this is activated you can set a tolerance level for an alarm It allows a specifed percentage value of the span of the scale to be added to the alarm level Hyst Level not available for Deviation alarm Enter as a percentage of the span of the scale This is how much tolerance the signal can have past the set alarm activation point until the alarm is de activated The exam ple in Figure 4 3 shows the alarm activating at 40 which is the set low alarm level The alarm is not de activated until the signal is at 50 which is 10 past the set alarm level So the Hyst Level would be set to 10 Reverse the process for a high alarm Damping Toggles On and Off Damping is a time delay that works going into alarm only When switched On the alarm level must be breached for a specific period of time before an alarm is triggered Damping Time Set the amount of Damping time in seconds Reflash Toggles On and Off Activate this to re enable an active alarm that has been acknowledged Set the Reflash Time 43 TV 25 30 Iss 2 GLO June 06 UK e Reflash Time Only enabled when Reflash is active Set the time period after the alarm has been acknowledged for the alarm to reflash if it is still in an alarm state When the setup is complete go back to the Pen menu and complete the pen setup Figure 4 3 Hysteresis Level 100 Alarm de activated at this point 10 Hysteresis level
161. for each pen DPM and Scales 16 Horizontal Bars showing Max Min values and Totals for each pen 43 TV 25 30 Iss 2 GLO June 06 UK 31 32 Functions and Features Minitrend QX Standard Screens The Minitrend QX recorder has up to 20 screens displaying multiple combinations of charts bars and DPMs can be configured 6 examples below 0001 Turbine 1 Screen 10 Jan 06 14 16 47 Pen 1 81 26 Horizontal Chart and DPMs Ta gt E 0001 Turbine 1 Menu 18h 3 Screen 10Jan06 14 16 47 0001 Turbine 1 Screen 10Jan06 14 16 47 en en 3 en 4 1 400 _ 3 200 _ 9 000 _ 1 Pen 1 A 2 20 Total 1 0 00 17 100 1 Total 3 0 000 Pen 5 Total 5 0 00 Pen 1 22 Total 0 00 _ Horizontal Chart 4 Vertical Bars and 4 DPMs 0001 Turbine 1 Screen 10Jan06 14 16 47 39 700 0001 Turbine 1 Screen 10 Jan 06 14 16 47 DPMs and Scales gt wl 0001 Turbine 1 18h 3 Screen 10 Jan 06 14 16 47 20 00 4000 6000 60 00 p 100 00Pen 1 10 000 20 000 30 000 40 000 50 000 60 000 14 42 10 000 20 000 30 000 40 000 50 000 60 000 re 2 0 000 5 000 104000 15 000 20 000 25 000 30 900 35 900 40 000 n 3 0 00 20 00 40 00 60 00 80 00 ia 100 00 56 550 0 000 5 000 10 000 15 000 20 000Pen 4 20 00 4000 60 00 80 00 100 0022 000 RE PER al ES ear me RE CET ee en 5 20 00 40 00 60 00 80 00 100 00
162. functions are available to meet a wide range of applications and requirements including Power Water Treatment Thermal Processing Food and Beverage Pharmaceutical Biotech and Manufacturing industries This manual explains the product functionality operation configuration and communication as well as Safety Precautions Installation amp Wiring Recorder Setup Troubleshooting and Spares List It is recommended that the user reads the manual before installing and operat ing the recorder Supplementary documentation Supplementary documentation to accompany these recorders are Table 1 1 Supplementary recorder documentation Manual Part number TrendManager Pro V5 amp X Series Software Suite 43 TV 25 11 Screen Designer X Series Recorders 43 TV 25 31 Specification Minitrend QX 43 TV 03 10 Specification Multitrend SX 43 TV 03 11 Documents can be downloaded from the web site at www XSeries info net Notes e The contents of this manual are correct at the time of issue The contents may change at any time without prior notification This is due to continuous develop ments to the recorder and it s functionality e Every effort has been made to ensure the accuracy of this document however should there be any anomalies found please contact your nearest Honeywell supplier See back page for contact addresses e All rights are reserved No part of this manual should be copied or reproduced
163. ged On alarm An alarm is triggered the unit will not return to screen saver till the alarm state is inactive and another screen saver time out period has expired Charts Main Menu gt Configure gt Setup gt Edit Setup gt Screen gt Charts A Chart speed is the time it takes the data to travel from one side of the screen to the other The recorder has up to 10 different chart speeds There are 3 categories that can be set Slow Medium and Fast default Set up each category to display the desired chart speed Limits are in place so that each speed cannot overlap Eg a Medium speed cannot be set faster than the Fast speed When complete go to Finish gt Commit to implement the new set up Fast Speed 600mm h to 6000mm h Medium Speed 20mm h to 120mm h Slow Speed 1mm h to 10mm h Once the charts speeds have been set up in this menu go to a process screen displaying data on a chart and touch the screen This will activate the Settings menu in the top right of the screen select this to display the 3 categories set See Chart Speeds on page 124 Brightness Main Menu gt Configure gt Setup gt Edit Setup gt Screen gt Brightness Set the recorders screen brightness using the instant brightness slider Default screen brightness is 80 Adjustable between 10 and 100 of full brightness Set the brightness level tick to agree then go to Finish Commit to permanently apply the change 43 TV 25 30 Iss 2 G
164. gnition problems Exem ples of tested barcode readers are e Peninsula Phoenix 2 e Wasp WWR 2905 Pen Scanner Quick Scan QS2500 e Barcode Traders LC4400 Series 43 TV 25 30 Iss 2 GLO June 06 UK Section 3 Overview Functions and Features Up to 16 Analogue Inputs for the Minitrend QX and up to 48 for the Multirend SX mA external shunt ohms mV Thermocouple RTD Data Storage media Compact Flash up to 2Gb e USB ports for keyboard mouse and storage Volts QX Up to 192 soft alarms 6 per pen SX Up to 576 soft alarms 6 per pen QX Up to 32 Totalisers 1 per pen SX Up to 96 Totalisers 1 per pen QX Up to 4 Analogue Outputs SX Up to 8 Analogue Outputs Fast Scanning Mode QX 8 Inputs SX 16 inputs QX Up to 8 Pulse Inputs SX Up to 24 Pulse Inputs 24V Power Supply 24V Transmitter Power Supply QX Up to 8 Relay Alarm Outputs SX Up to 24 Relay Alarm Outputs QX Up to 16 Digital Inputs Common Relay Output 24V Outputs SX Up to 48 Digital Inputs y 24V Outputs Communications TCP IP RS485 Modbus slave e 10 100 Ethernet Web and FTP e USB ports for keyboard and mouse OPC Server Key Standard Crystal Clear Display
165. goes below this limit and if the No Backflow option is active Restrict Range Normal Totaliser only Toggles On and Off When active the totaliser restarts at Min range once it reaches Max range Min Range Normal Totaliser only Only available when Restrict Range is active Select and enter the minimum limit for the totals to range to Max Range Normal Totaliser only Only available when Restrict Range is active Select and enter the maximum limit for the totals to range from Use Remainder Normal Totaliser only Only available when Restrict Range is active Toggles On and Off If the total exceeds the maximum range set the total will reset to the mini 43 TV 25 30 Iss 2 GLO June 06 UK mum range set When Use Remainder is active it will carry over any amount in excess of the maximum range set Temp Input Units For Sterilisation select the temperature input units Start Temp For Sterilisation select the Start Temperature e Ref Temp For Sterilisation select the Reference Temperature e Z Factor Temp For Sterilisation select the Z factor temperature e Include Cooling For Sterilisation Include Cooling if required e Completion Value For Sterilisation if cooling is not required enter a Completion Value The totaliser will stop at this value e Numb Format Displays the Notation of the number format Scientific or Normal e Notation Toggle between Scientific or Normal number format e Auto
166. grammable 100 char acter free form math expression for each pen Math calculations available on all pens one per input plus 16 extra pens for the QX and 48 extra pens for the SX recorder Scripting maths includes condi tions and multi line scripting in pen maths expressions Allow functions permanent variables and constants Vutronik Recorder Connection optional QX Recorder only Optional rear cover with 50 pin connector for direct connection to the recorder TDC2000 3000 sys tem using Vutronik Trend Recorder 24VDC instrument power only Miscellaneous Optional customer ID Tagging 3 lines of up to 22 characters each line Specification table for Sterilisation The definition of Fo Po is the sterilisation pasteurisation time in minutes required to destroy a stated number of organisms with a known z at temperature T For example F18 250 represents the time in minutes required to destroy a stated number of organisms at a temperature of 250 F 121 11 C with a z 18 degrees F F values are used to compare the sterilizing values of different proc esses however F values cannot be compared unless the z values are the same When temperature is not specified for example F 8 6 it is understood that the temperature is 250 F 121 11 C the subscript O as in the term Fo 7 4 is used to indicate that the z 18 degrees F and the temperature is 250 F 121 11 C Specification Parameter Environmental an
167. h East Asia Phone 65 6355 2828 Fax 65 6445 3033 Thailand Honeywell Systems Thailand Ltd Phone 662 693 3099 FAX 662 693 3085 Taiwan R O C Honeywell Taiwan Ltd Phone 886 2 2245 1000 FAX 886 2 2245 3242 EUROPE Austria Honeywell Austria GmbH Phone 43 316 400123 FAX 43 316 40017 Belgium Honeywell SA NV Phone 31 0 205656999 FAX 31 0 165330746 Bulgaria Honeywell EOOD Phone 359 2 79 40 27 FAX 359 2 79 40 90 Czech Republic Honeywell spol s r o Phone 420 54324 5014 FAX 420 54324 5011 Denmark Honeywell A S Phone 45 39 55 55 55 FAX 45 39 55 55 58 Finland Honeywell OY Phone 358 3 2727625 FAX 358 3 2728600 France Honeywell SA Phone 33 0 1 60198075 FAX 33 0 1 60198201 Germany Honeywell AG Phone 49 69 8064336 FAX 49 69 806497336 Hungary Honeywell Kft Phone 36 1 451 4335 FAX 36 1 451 4343 Italy Honeywell S p A Phone 39 02 9214 6503 FAX 39 0292146377 The Netherlands Honeywell B V Phone 31 0 205656999 FAX 31 0 165330746 Norway Honeywell A S Phone 45 39 55 55 55 Poland Honeywell Sp zo o Phone 48 22 6060900 FAX 48 22 6060901 Portugal Honeywell Portugal Lda Phone 351 21 424 5000 FAX 351 21 424 50 99 Romania Honeywell Bucharest Phone 40212110076 FAX 40 40212103375 Russian Federation RF Z A O Honeywell Phone 7 095 796 98 00 FAX 7 095 796 98
168. h devices ID and IP address Use the comms server software to set up the devices on a database and configure log ging for each device The devices will need to be set up on the TrendServer soft ware before the connections can be tested and become active 43 TV 25 30 Iss 2 GLO June 06 UK 153 154 43 TV 25 30 Iss 2 GLO June 06 UK Section 9 PC Software Suite The TrendManager Pro Software Suite The TrendManager Pro Software Suite complements the capabilities of the X Series recorders by providing the benefits of viewing configuration network communications database management data analysis and report generation using a personal computer It ties the process together providing for real time or FTP communications with the recorders through a Local Area Network LAN TrendViewer This is the standard software provided with the recorder that displays and prints data imported from the storage media used by the recorder TrendManager Pro This is an advanced data analysis archiving software package providing full configuration of the re corders TrendManager Pro is a stand alone package that delivers to the user total recorder con figuration allowing the user to archive graph print and export data TMP also allows files to be exported using comma separated variables CSV format that can be imported into most computer software TrendServer Pro This is a fully network aware software package for real time viewing and archivi
169. h pen is displayed Select and activate which scale is required to be displayed ee Charts DPMs and Scales Select which pen is displayed Select and activate which scale is required to be displayed 43 TV 25 30 Iss 2 GLO June 06 UK e Showing Pens Depending on the Template Type selected choose Pens Scales Max Min values or Totals depending on what is set up to be displayed Multiple Scales can be displayed by selecting more than one scale e Orientation Not DPMs Set the orientation to Vertical or Horizontal for Scales and Charts e Cycle Scales active with chart and scale combination If ticked the recorder will cycle through each pen in the form of a scale or bar chart depending on which is selected for the Scale Indicator e Scale Indicator active with chart and scale combination Select which indicator either bar or pen pointers will indicate on the scale e Background Background colour can be set if no template is used Select and choose from the Colour palette When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Add Screen To add a new screen just select Add Screen and configure as required Delete Screen To Delete a screen just select Delete Screen to produce a list of current screens Select the screen to delete and it will be removed immediately Save Layout Main Menu gt Configure gt L
170. hances the management of data collected in a non continuous process known as batch processing used in thermal treatment sterilisation food processing and chemical reactions Batches are controlled with command lines entered into the recorder these include Start Stop Pause Resume and Abort batch Batch Markers are placed on to the recorder s chart and entered into the messages system for every batch command applied Other Standard features CE Mark Conformity with 73 23 EEC Low Voltage and 89 336 EEC EMC Directive Soft Alarms 6 software alarms per pen are easily set up to display and record selected out of limit conditions These can be tied to the relay or digital outputs to activate the user s external equipment Common Relay Output A separate relay output at the rear of the unit can be set up as an alarm output Communications the recorder supports Modbus TCP IP slave mode web and e mail over Ethernet DHCP standard communications port and Modbus RTU slave mode via an RS485 port USB ports allow the use of an ASCII barcode reader 43 TV 25 30 Iss 2 GLO June 06 UK 29 Functions and Features _ Independent Display Chart Speeds and Logging rates logging rates can be pro grammed completely separate from the chart display speed allowing the data to be dis played and stored at the rates that best suit the application e Language Support standard language prompts for English UK amp US French Ge
171. hat triggers just one effect eg A pen going into alarm and a Totaliser starts this could have the effect of starting Logging An event can have one cause that has two effects eg A pen could go into alarm and the effects could be that the alarm is acknowledged and a Totaliser is started See Event 1 example on page 67 An event can have two causes that have two effects eg A pen goes into alarm and a Total isers is started the effects could be the alarm is acknowledged and a mark on chart is dis played to show the start of the totaliser When selecting Totalisers and Alarms etc ensure they are enabled and configured in the Pens menu Table 4 3 Events Cause and Effect on page 68 for a full list of Causes and Effects 66 43 TV 25 30 Iss 2 GLO June 06 UK Figure 4 5 Event 1 example Event 1 example Adding Cause 1 Enabled ml Sub Type Into Alarm Select which Pen number and which alarm on that pen will have the alarm acknowledged Event 1 example Adding Effect 2 ee Edit Setup z p Outputs Type Totaliser ss Sub Type Start am je crt 43 TV 25 30 Iss 2 GLO June 06 UK 67 Table 4 3 Events Cause and Effect Cause Effect Into Alarm Alarm Out of Alarm Acknowledge Alarm Mark on Chart Start aging Totalisers Stop Totaliser Reset Digital Outputs On Alarm Acknowledge Digital Inputs Off State Change T C Burn Out Anal
172. he TrendServer software via remote comms servers and remote database servers Remote servers means it is not directly connected to your PC Figure 8 3 shows an example of two local systems having access to each others remote servers TrendServer 1 can access Comms Server 2 and Database Server 2 and all the devices within the databases on those servers Similarly TrendServer 2 can access the devices and databases held on Database 1 and Comms Server 1 43 TV 25 30 Iss 2 GLO June 06 UK 139 140 Comms and Trend Manager Pro Suite Figure 8 3 Remote Network Logged to Database TrendServer 1 Data Comms Database base Server 1 D Server 1 Software Software nes Data FE SAS a PR g base Logged to Database Data Comms Database base Server 2 _ gt W Server 2 Software pu Software aasan Data ET base TrendServer 2 OPC Interface Open Process Control OPC Server connection must be enabled in the recorder by selecting the OPC option in Credits on page 70 Many types of OPC Server software packages are available and are compat ible with the recorders OPC server supports OPC DA version 3 and OPC AE Alarm and Events OPC limitations Technically speaking there are no restrictions on the number of clients that can connect to OPC DA or OPC ARE servers Some software limits are in place li
173. he channels are in the Channels logging to selected database window they can be selected and the Edit and Delete button become active The Edit button allows the logging rate or type of logging to be changed There is also a Database Events Logging box that can be ticked that allows any events to be logged to the database Summary of Logging Changes If any changes are made using the Edit button the Sum mary of Changes button becomes active this will show the last changes made to any of the channels for this configuration only The Delete button will take the channel out of this window and put it into the window showing available channels for logging logging will stop for this channel Comms Server Database p This is the database icon which will appear in the bottom right of the screen T to show that the Trend Server software is running with the Database server active Loads automatically with TrendServer 152 43 TV 25 30 Iss 2 GLO June 06 UK Comms Server Database System Setup The system can be set up two ways 1 For customers who are setting up in preparation for the arrival of their devices Using the TrendServer and Comms Server software create a database for the device s and configure each device for logging using the comms server When the devices are in place and connected check the IP address for Ethernet devices only and the device ID is correct 2 For larger networks Set up the hardware first noting eac
174. he feature within the recorder e More credits are available from your supplier Serial No Credits Options Code 1000890302109 Fast Scan 5 Options 100089 Maths 4 6 Full Maths 30 Events 6 25 Credits in Use Le Totals 4 Custom Sern 4 Maintenance 2 43 TV 25 30 Iss 2 GLO June 06 UK Firmware Credit System Remote Viewer The Remote Viewer is a firmware option that first needs to be activated in Options see Credits on page 70 To allow access to the recorder s web page the web browser must be enabled from the re corder To enable the Web Browser go to Web on page 63 To access the recorder s web page type in the recorder s IP address in to a web browser such as Internet Explorer If Microsoft WINSTM system Windows Internet Name Service is available then the recorder name can be used to search for the recorder web page To find your recorder IP address see TCP IP on page 64 Select Remote Viewer to enable a desktop user interface This will allow you to view your recorder in realtime Honeywell gt a 0001 Turbine 1 X 18h 169 Screen 24Jan 06 12 42 38 Series Pen Pen 2 Pen 3 Pen 4 4 100 00 1000000 00000 A 0 H General 00000 al g 00 A 0000 lt Pens 4 ae d 200000 8 00 58 m29080 Alarms Pen 8 100 00 Hardware bh Pen en 6 Pen 7 f 7 4 0 00 Remote Viewer E r __ Status View Mod
175. he input between 1 and 4 that is the highest rate P6 GLBV1 NOTICE Please note Pn is not entered in the Maths Block and is assumed by the Recorder e g To enter the equation P2 A2 the user would just type A2 Example 2 In the same application as above the user has noticed that whilst flow meter 2 normally has the highest flow rate on occasion a surge in flow meter 3 causes problems down stream The user needs to monitor the two inputs and count the number of times flow meter 3 read ing exceeds that of flow meter 2 The code consists of the two flow meter readings and a change counter that totals the number of times that flow 3 exceeds that of flow 2 The pseudo code is written as If flow meter 3 has a larger reading than flow meter 2 check to ensure that it was already greater than meter 2 if it was return the latest change count value If it was not greater than meter 3 last time set a flag to indicate a change and increment the change counter by 1 then return the latest change counter If flow meter 3 is less than 2 simply return the change count value with no increment Pen 7 is used to implement this script and is implemented as follows 43 TV 25 30 Iss 2 GLO June 06 UK Full Maths amp Script Processing if A3 gt A2 Tests if A3 is bigger than A2 if BLKV1 1 If it was then tests if A3 was bigger than A2 last time period return BLKV2 If it was return with the current change counter else If n
176. he new user is responsible for remem bering their own password The Administrator will not be able to access this information But the Administrator is able to reset the password for any user Users Main Menu gt Configure gt Passwords gt User Admin gt Users This will list all the current users that have been entered into the password system and their access details Select a user to produce the following e User Name Displays the user name e Level Select a permission level from the drop down list e Custom Activate this to allow customisation of the permissions access for this user only The custom settings will reflect the original Level set when the user was first added 43 TV 25 30 Iss 2 GLO June 06 UK Edit Allows customisation of the permission areas The Administrator can re assign the permission areas for individual users at any level e Login Days Select the days on which this user can Login Delete User Main Menu gt Configure gt Passwords gt User Admin gt Delete User This will list all the current users that have been entered into the password system The Ad ministrator can delete users from a drop down list Note Administrator cannot be deleted When the configuration is complete select the Finish button to Commit or Discard Select the Back button to return to the previous menu Unlock User Main Menu gt Configure gt Passwords gt User Admin gt Unlock User This will list the cur
177. her high level protocol is used For TCP IP this is done using a protocol called Address Resolution Protocol ARP Example Device X has an IP address of 195 23 37 1 and sends data over the Ethernet channel to another IP based device Device Y with IP address 195 23 37 2 Device X sends the pack ets of information containing an ARP request The ARP request is asking the device with the IP address of 195 23 37 2 to identify the address of the Ethernet Interface Only Device Y with the IP address of 195 23 37 2 will respond sending a packet with the Ethernet address of device Y back to device X Now device X and Y have each others Ether net addresses to which data can be sent 43 TV 25 30 Iss 2 GLO June 06 UK 203 204 43 TV 25 30 Iss 2 GLO June 06 UK Appendix F Fuzzy Logging What is Fuzzy Logging Fuzzy Logging is a real time Data Compression technique Patent no US 6 405 155 B2 developed at Honeywell as an alternative to the more standard methods of recording data Paperless Recorders are primarily used for exception recording They spend most of their life trending and recording straight lines Fuzzy Logging has been developed to improve the efficiency of data storage and is particularly effective in exception recording examples where normal operation consists of generally static inputs Fuzzy Logging looks for straight lines in the data stream in real time whether they are hor izontal climbing or descending A straigh
178. igital Input n 1 to 48 Digital Input bit pattern DIOn Get the 16 bit pattern from the DIO slots where n 1 2 or 3 Slot G H amp respectively Returned as a 16 bit word 0 to 65535 A channel configured as an output is set to 0 RT Compensation RTCOMPn Get RT Compensation value for channel n 1 to 48 Units mV RT Calibration RTCALn Get RT Calibration value for channel n 1 to 48 Units mA CJC CJCn Get the Board CJC value N 1 to 6 Returns value in Degrees F C or K depending on the localisation setting CJC in Degrees C CJCnC Get the Board CJC value N 1 to 6 Always returns value in degrees C Pulse Inputs Al slots HPULn Get the Pulse frequency from the Pulse card n 1 to 48 25kHz max Pulse Inputs DIO Slots LPULn Get the Pulse frequency from the Digital Input card when in Pulse mode n 1 to 48 1kHz Max Pen Minimum Value PnMINU Gets the Pen Minimum value n 1 to 96 Pen Maximum Value PnMAXU Gets the Pen Maximum value n 1 to 96 Alarm Level PnAxL Gets the Alarm Level n is Pen number 1 to 96 and x is alarm number 1 to 6 Totaliser Tn Get Totaliser value n 1 to 96 Comms Variables CVn Get the Comms variable n 1 to 96 Blkv BLKVx Get the local variable x This variable is local to this script There is a maximum of 20 local var iables per script Glbv GLBVx Get the global variable x This is a global varia ble accessible to all scripts There is a maxi mum o
179. illiamps 4 to 20 0 to 20 0 2 F S 0 01 C Ohms 200 0 to 200 0 1 F S 0 01 C Ohms 500 0 to 500 0 1 F S 0 01 C Ohms 1000 0 to 1000 0 1 F S 0 01 C Ohms 4000 0 to 4000 0 1 F S 0 01 C Input Actuation Range Reference Accuracy Temp Stability Thermocouples F C F C B 500 to 1000 260 to 538 8 1 4 5 1000 to 3300 538 to 1816 4 0 2 2 0 01 C E 454 to 328 270 to 200 21 6 12 328 to 94 200 to 70 3 1 1 7 0 01 C 94 to 1832 70 to 1000 1 3 0 7 J 346 to 32 210 to 0 3 1 1 7 0 01 C 32 to 2192 0 to 1200 1 2 0 7 K 454 to 94 270 to 70 36 20 0 01 C 94 to 2502 70 to 1372 1 8 1 R 58 to 500 50 to 260 6 7 3 7 0 01 C 500 to 1202 260 to 650 2 7 1 5 1202 to 3214 650 to 1768 2 0 1 1 S 58 to 500 50 to 260 5 9 3 3 0 01 C 500 to 1832 260 to 1000 2 7 1 5 1832 to 3110 1000 to 1710 2 0 1 1 3110 to 3214 1710 to 1768 2 5 1 4 T 454 to 346 270 to 210 9 7 5 4 0 01 C 346 to 752 210 to 400 1 8 1 L 328 to 32 200 to 0 2 2 1 2 0 01 C 32 to 1652 0 to 900 1 3 0 7 G W_W26 32 to 212 0 to 100 45 25 0 01 C 212 to 600 100 to 316 11 2 6 2 600 to 1526 316 to 830 5 0 2 8 1526 to 2759 830 to 1515 3 1 1 7 2759 to 4199 1515 to 2315 5 0 2 8 C W5 W26 32 to 356 0 to 180 4 5 2 5 0 01 C 356 to 2228 180 to 1220 3 6 2 2228 to 4199 1220 to 2315 6 7 3 7 M NiMo NiCo NNM90 58 to 698 50 to 370 2 0 1 1 0 01 C 698 to 2570 370 to 1410 1 4 0 8
180. ing a new one To start a batch enter information in all the required screens that have previously set up in the Batch Menu on page 74 Name Name to Identify the batch User ID Identification of user starting the batch If Passwords are active on the recorder then the User ID page will be skipped for user entry and will be automatically entered Lot No Add a batch Lot No if required Desc Enter a description of what the batch is Comment Add any further comments If Allow Direct Access has been setup in the Batch Menu on page 74 then a Barcode Reader can be used to make entries for all the items listed in this menu See Barcodes for Batch on page 75 Figure 4 6 Batch Setup screens Name Batch 017 User ID 017 Enter Batch Name Lot No Lot 1 Desc Start Batch 17 Batch 017 Enter Additonal Comments optional Bu mg Fun meg Press the Finish button if all the Batch details are correct and you wish to start the batch immediately Use the Back button to return to the Batch setup and not start the batch 43 TV 25 30 Iss 2 GLO June 06 UK 87 This icon changes to show a batch is in progress ial Menu 0 creen 18 Jan 06 10 51 23 48 00 10 49 00 10 50 66 10 51 00 Pen 1 Jan 06 18 Jan 06 18 Jan 06 18 Jan 06 67 23 A e gt 0001 Turbine 1 Start Batch Mark on Chart Pen 2 Batch Mark on Chart A Batch Mark on Chart will be placed on all process screens that have a chart
181. inimum of 5 alpha char acters Allows the use of symbols and numeric characters no spaces e Default Password maximum length is 20 characters 4 Enter your new password then repeat to confirm 5 The password dialog will appear confirming the change has been successful 6 You have now completed creating an Administrator You can now enter the password system to check and reset the default Policies eg Pass word Expiry Time Main Menu gt Configure gt Passwords gt User Admin gt Policy Refer to the Password section in the User manual for more information User Name Description User names are case dependent however duplicate user names will not be allowed even if case does not match The user name and password cannot be the same Minimum Access Level A feature to allow the minimum level access is available For example when a batch starts the recorder will block access to all users of access level Technician and under so techni cians and operators would not be able to log on after a batch start When a batch ends then the minimum access level can be reverted to including operator Calendar Function Day of week restriction is required for all levels apart from Administrator this will consist of any combinations of 7 days An everyday selection is available Password Policy See Policy on page 81 Duplicate Passwords Duplicate passwords are allowed for different users otherwise this would alert a user that th
182. ion for a configuration to be partially completed but to be commit ted at a later date This will retain the new set up or the changes to the existing setup until they are required A partially completed setup will not be maintained over a power failure If Commit Later has been executed a warning message will display for Edit Setup Edit Lay out and User Admin Passwords screens This is to alert the user that the changes have been made to the configuration and not committed in the recorder The user can Discard the changes or continue to do changes and then Commit them Setup Modified This setup has been modified but not committed Select to discard the existing changes or continue 43 TV 25 30 Iss 2 GLO June 06 UK Section 5 Password Security Log On Off If ESS Extended Security System Password security is active on your recorder a password is required to enter the menu system and process screens Limited access is available with out logging on see Table 5 1 on page 109 When Log On is required the Log On button will appear in the top right of the Main Menu screen The Log On button can be set to switch to auto Log Off at a specified period of time To Log On select the Log On button at the top right of the Main Menu screen Log On User is presented with a user name and password box First time user login is Admin No password is required Access for the first time user is removed once the password system has been
183. ion is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Factory Main Menu gt Configure gt Setup gt Edit Setup gt General gt Factory The Factory menu contains information on the Firmware Credit System Upgrading the re corder Firmware CJC and Analogue Input Card Calibration Demo Traces Reset Setup function and a Production only menu zi SE 9 Credits FW Upgrade Calibration ao Demo Traces Reset Setup Delete All Data ala A Credits The Credit menu contains the Serial no of the recorder how many credits are available displays the Options Code and lists what Firmware Options are currently active See Credits on page 70 FW Upgrade The Firmware Upgrade button allows new versions of the recorder firmware to be loaded into the recorder See FW Upgrade on page 71 Calibration Analogue In and CJC Calibration can be performed per slot card See Calibration on page 71 Demo Traces A set of demo traces are available for demonstration or simulation pur poses See Demo Traces on page 73 Reset Setup Select this to clear the current setup A Warning message will appear before activating the reset See Reset Setup on page 74 Delete All Data This button will delete all data from the internal memory When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the
184. ions module that plugs into the back of the recorder This is a Master Slave system where the recorders are slave devices Front and Rear USB Communication Ports The front and rear of the recorder is fitted with a USB communication port The USB Host ports will provide an interface for Data downloads Setup uploads External keyboard amp mouse Barcode reader e Mass storage device USB key A Comms TCP IP Finish 43 TV 25 30 Iss 2 GLO June 06 UK 61 62 Modbus Modbus can be used with RS485 or Ethernet ports See Moa bus on page 62 e Web Enables web access to view the recorder web page See Web on page 63 e SNTP Simple Network Time Protocols See SNTP on page 63 e TCP IP Transmission Control Protocol Internet Protocol See TCP IP on page 64 Modbus Main Menu gt Configure gt Setup gt Edit Setup gt Comms gt Modbus Modbus can be used with RS485 or Ethernet ports The Modbus protocol defines a mes sage structure that controllers will recognise and use regardless of the type of network over which they can communicate Enabled Toggle On and Off e Port Select this for a list of available Protocols either Ethernet or RS485 For port configuration see Ports on page 65 e Protocol Select this for a list of available ports Modbus or Modbus X Modbus and Modbus X can both use Ethernet or RS485 Ports Protocols define the format in which the data is
185. is available then the device name can be used to search for the device web page A Login Screen will appear for users with Password functionality enabled Enter the pass word protected User name and Password supplied to log in here For Users without Pass word security just choose a language option to access the web page For Remote Viewer access see Remote Viewer on page 137 To find your device IP address see IP Address on TCP IP on page 64 or go to the Sys tem General screen in the Status Menu on page 96 Internet Security Settings Types of web browser for use with the Remote Viewer include Internet Explorer 5 and above Figure 8 4 Internet Security on page 143 shows an example from Internet Explorer 6 on a Windows XP machine The settings shown are for Internet access If the device is to be accessed in an intranet scenario then the same has to be done for Local intranet op tion Firewall settings If this device is sitting on an enterprise network with a firewall in place then the firewall should be configured to allow all requests on port 80 and port 976 for remote control ac tiveX Access to the firewall settings will differ depending on what firewall is installed 43 TV 25 30 Iss 2 GLO June 06 UK Communications Server Figure 8 4 Internet Security gt Saar ee ee Internet Options General Security Privacy Content Connections Programs Advanced Security Settings
186. iser set tings See Totaliser Menu on page 57 Group Groups of pens can be specified and tagged with a group number to display on the recorder Select this to display the list of available Pen Groups Select which group you want this pen to be added to Colour Each Pen has a Default Pen Colour but this can be changed if required Select and use the colour palette to set the pen colour 43 TV 25 30 Iss 2 GLO June 06 UK 51 Trace Width Select and set the Trace Width for this pen when it is dis played on a chart The default trace width is 1 with a maximum of 7 When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Scale Menu Main Menu gt Configure gt Setup gt Edit Setup gt Pens gt Scale Individually configure each scale per pen in the scale menu Menu path to current a Pen 1 100 000 Basic Maths 0 000 Linear Auto None Select the Scale button to take you to the Scale menu Click on Scale to set up each scale profile per pen 52 Units Scale measurement Units Select this and enter the units Up to 16 characters Span This is the highest value of the scale Select to enter the Span value Zero This is the bottom of the scale Select to enter the Zero value Scale Type Toggle between Linear or Logarithmic Log Divs Select Only available with Linear Scale Type Toggle
187. itions 2 shown 2 clamps are re quired on opposite sides of the unit 43 TV 25 30 Iss 2 GLO June 06 UK 11 Electrical Installation Electrical Installation 12 Installation Category e Installation category Installation category II Pollution degree 2 Follow National and local electrical codes for installation in a Class 1 Div 2 area For voltage frequency and power refer to the appropriate Specification sheet See Sec tion 12 Technical Data amp Specifications on page 169 Fuses There is a fuse situated on the DC input version power supply type 2A time delay this can be replaced by the user Replacement of fuses should be carried out by qualified service personnel If the fuse should blow again there is probably a problem elsewhere within the unit and the recorder should be returned for inspection to your authorised Honeywell distributor or Hon eywell Service department Cables To fully comply with the requirements of the CE Mark all cables connected to the rear of the unit should use screened cable terminated at both ends A low impedance earth cable lt 50 mQ must be connected to the earthing stud on the rear of the recorder to ensure that the recorder is always earthed Before performing any installation please read the section on Safety on page 2 and Warnings and Safety Precautions on page 3 All connections to the unit are made via the rear panel the layout of which is shown in
188. its on page 70 For this example this will be Pen 4 In the pens menu for the totalising pen Pen 4 select Edit Maths and enter T followed by the pen number you wish to totalise eg T3 Pen 4 is now set to totalise the value of Pen 3 It may be necessary to set a larger scale for the totalising pen pen 4 as the totalising value may become larger than the pen scale of the pen being totalised pen 3 When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu 43 TV 25 30 Iss 2 GLO June 06 UK 59 Go to the recorder s process screen and select a screen showing DPMs The totalising pen pen 4 will display the totalising value of pen 3 60 43 TV 25 30 Iss 2 GLO June 06 UK Comms Menu Main Menu gt Configure gt Setup gt Edit Setup gt Comms Standard Communication Interfaces Rear Ethernet Communication Port The rear of the recorder is fitted with an Ethernet10 100 port and RS485 port which sup ports e RS485 Modbus protocol and TCP IP Modbus Web Browser See Web on page 63 e OPC Server connectivity to third party software OPC Server connection must be enabled by selecting the OPC option in Credits on page 70 For more details on OPC Servers see OPC Interface Open Process Control on page 140 Rear RS485 Port e RS485 2 wire to support Modbus RTU This can be supported as a separate communicat
189. k lists e Rating 24Vdc 1A Resistive Load Digital Input Cards Three options for digital inputs are available 8 Digital Inputs 8 Digital I O card this 8 channel card allows the user to configure each channel to be either relay output or digital input 24V DC 1 Amp rated resistive load Each channel on this card can be used as either a relay output or digital input The relay contacts are form A NO and includes suppression 43 TV 25 30 Iss 2 GLO June 06 UK 171 172 Alarm Digital Input Specification 16 Digital Inputs 16 Digital I O card this 16 channel card allows the user to configure each channel to be ei ther relay output or digital input 24V DC 1 Amp rated resistive load Each channel on this card can be used as either a relay output or digital input The relay contacts are form A NO and includes suppression Digital Input Functions The digital inputs can be used for the following actions e A Digital contact on an input can be used to enable or disable one or any combination of alarms Can be used in Maths expressions e Can have current status indicated on DPMs Bars and Charts Failsafe Relay Positions Table 12 2 QX and SX Relay Positions no alarms active NO NC Normal Relay Output Power On Open Closed States Power Off Open Closed NO NC Failsafe Relay Output Power On Closed Open States Power Off Open Closed 43 TV 25 30 Iss 2 GLO June 06 UK
190. k the Mes sages screen for details of the batch activity Batch Commands e IIS Start Batch E End or Stop Batch this will complete the batch run P Pause the batch in progress R Resume batch Only available when a batch has been paused A Abort batch If the batch is aborted it is incomplete and the batch will be cancelled User ID Displays the user entered ID or User ID entered automatically by the Pass word function D Description User entered description of the batch in progress L Lot No User entered Lot number for the batch in progress IC Comment Extra comment field of additional information for the batch in progress 43 TV 25 30 Iss 2 GLO June 06 UK 89 90 Recording Menu Main Menu gt Recording This will display the current recording status of the recorder and allow recording control Recording Methodology The X Series recorder uses a new and powerful method for recording Data is acquired at pen specific rates processed and stored in the large on board Flash memory This memory operates in a cycle mode such that the oldest data is overwritten by the newest When data is exported from the X Series recorder this does not delete that data from the recorder but retains it for further or future downloads With this method the user can export multiple copies of the same encoded data giving extreme security Pa Recording Recording Currently 4 pens recording Start Stop
191. ke 43 TV 25 30 Iss 2 GLO June 06 UK Comms and Trend Manager Pro Suite OPC DA Server Maximum number of groups that can be added per client is 3 Maximum number of unique items that a OPC DA server supports is 100 l e Number of pens Number of totalisers Number of communication variable spread across 3 groups per client Recommended number of clients that can connect a OPC DA server is 3 OPC A amp E Server Number of active alarm that is maintained at a given time is 576 Includes pens having active alarms and pens which have normal but unacknowledge alarms if latch enabled Recommended maximum number of event subscriptions is 3 An OPC client can be used instead of the TrendServersoftware It is a user software ap plication for realtime interface between servers and clients Information from our comms server which is OPC compliant uses an industry standard method of uniform data inter change The OPC client can then export realtime communications to other applications eg Microsoft Excel How OPC works When data acquisition devices conform to the OPC standard you can use them with any OPC enabled software application And vice versa You can therefore easily combine differ ent devices from different manufacturers in one system OPC gives you the freedom to add new hardware from third party vendors to existing set ups or to replace a device without worrying about compatibility with your chosen software Select the h
192. lay all the pens available Pens 2 Pens 3 Pens 4 Pens 5 of Pen5 0 00 5000 00 p gt Pens 6 Pen 6 20 00 200 00 D d Menu path to current menu x Pen 2 50 00 to 500 00 y Pen 3 10E9 to 10E22 y Pen 4 10E1 to 106 De The Pens screen displays all the available pens Each pen displays its scale settings Select a pen number to edit the setup of each pen including the Scale Logging Alarms and Totaliser Click on individual pen number to set up each pen profile Enabled Toggle On and Off Tag Select and use the on screen keyboard to type in an identifier for the pen Up to 48 characters Maths Type Analogue signals may have a mathematical calculation per formed on them before they are represented as a pen Basic maths is standard in all recorders Full Maths or Math Scripting are options that must be activated See Options on page 97 Edit Math Edit the Math for this particular pen For details see Appendix B Maths Expressions on page 183 Scale Select Scale to go to a sub menu to set up the scale parameters See Scale Menu on page 52 Logging Select Logging to go to a sub menu to set up the logging config uration See Logging Menu on page 53 Alarms Select Alarms to go to a sub menu to set up the alarm profile See Alarms Menu on page 55 Totaliser Select Totaliser to go to a sub menu to set up the total
193. ls No Login gives access to all Access levels can change for each menu for example Operator or above access is required to get to the Configure menu Once in the Configure menu the operator level can only ac cess the Passwords button Setup is Technician or above access and Layout and Settings are Supervisor or above access 43 TV 25 30 Iss 2 GLO June 06 UK 111 Figure 5 1 Default password access from the Main menu Configure Menu Operator Access See Figure 5 2 for Configure menu access Permission Area 13 5 Configure a P Setup Layout Passwords Batch a a ala la Stop Pause Abort Permission Area 10 LA Totals Process Menu No Login required See Figure 5 8 for Process menu access 112 Alarms Menu No Login required See Figure 5 6 for Alarms menu access wd Alarms a ise Ack Alarm Configure View Back Finish hl al ME Screen Recording Messages 102 Batch Control Operator Access All of the Batch Control menu buttons require Operator access 0 Process status a ELEC System Overview Maintenance Pa Recording Diagnostics Back Status Menu No Login required All of the Mes sages buttons require No Login access Permission Area 3 Screen Menu No Login required See Figure 5 7 for Screen menu access Permission Area 2
194. ls of access to areas within the recorder menu system gt No Login Permission Area Admin Engineer Supervisor Technician Operator ie Perm Area 23 Configure V4 V V4 Settings Perm Area 24 Configure V4 V4 V4 Layout Perm Area 25 Screen V4 V4 V4 Setup Perm Area 26 Pens V4 V4 V4 Perm Area 27 Events V4 V4 V4 Perm Area 28 General vA v All Perm Area 29 Comms vA V4 Perm Area 30 Comms vA V4 Modbus Perm Area 31 Comms vA V4 Web Perm Area 32 Comms vA V4 SNTP Perm Area 33 Comms vA v Ethernet Perm Area 35 Field IO vA v Perm Area 36 Passwords V4 Perm Area 37 View Status v v via Web Page Perm Area 39 Full Control vA v via Web Page 110 43 TV 25 30 Iss 2 GLO June 06 UK Default Password Access Default password access is set up within the recorder and can be changed by the Adminis trator or the Administrator can assign another user to change the access permissions Default permissions Administrator Access is for the Administrator level only Engineer Access is for Engineers and above Administrator level e Supervisor Access is for Supervisors and above incl Engineer and Administrator levels Technician Access is for Technicians and above incl Supervisor Engineer and Adminis trator levels Operator Access is for Operators and above incl Technicians Supervisors Engineers and Administrator leve
195. ls scone lay 06 15 May 06 15 May 06 5 May 1978 General f a SEP e CE Pens 0 00 Pen 49 Alarms ee te ES Web page Engineering access Hardware con 0 74 View Status Permission Area 37 0 12 Sa ne Full Control Permission Area 39 moi nes Remote Viewer Pen 51 Info i sumon C _ Sats N Website Take Control 118 43 TV 25 30 Iss 2 GLO June 06 UK Section 6 Screen Configuration Process Screen Overview Figure 6 1 Minitrend QX Process Screen Standard Screen example Chart and DPM Recording menu allows Message Count menu allows quick access to Batch User Mark on Chart and Messages Detail stop start recording e scheduled downloads cea E e immediate download Batch Mark Detail Exit of recorded data View Alarms Modify Replay List of Cycles through screen chart available available screens layouts history screens Alarm Status Configure Individual Alarm Acknowledge Acknowledge all Alarms il ls Prey Nex ES View Detail Exit Ack Exit Enter recorder Setup menu Recorder ID No amp Name alternates to display the Screen Name 0001 Turbine 1 Pen 1 61 26 Time and Date Pen 2 69 00 Pen 3 26 00 al Chart Area Yellow area shows when Pen 1 wasin alarm state Realtime Pen Pointers
196. m rate in Hertz if this has been set up to change when the pen goes into an active alarm state A tick denotes if it is enabled and a star will indicate the current log rate Log Rate Alarm Rate No Group No Group No Group No Group No Group No Group No Group No Group No Group No Group Group Displays the name of the group that this pen has been assigned to Go Back to return to the previous screen or select Print to print the screen Diagnostics Main Menu gt Status gt Diagnostics Complete diagnostics is shown for each of the following categories Analogue In Main Menu gt Status gt Diagnostics gt Analogue In 43 TV 25 30 Iss 2 GLO June 06 UK 101 Analogue Input Statu Channel Input Range Cal Sample Rate Sqrt Sensor comp Pen CIC A1 O 71 mv Type J 50mV Factory Z2Hz S500ms None 28 amp 2 2 4 0 01 mY Type T 25mV Factory 2Hz 500ms Dual 28 A3 4 0 02V 12 Factory 2Hz 500ms Dual adi 0 02Y 124 Factory 2Hz 500ms None amp 6 6 0 02 124 Factory 2Hz 500ms Ar 0 02V 12 Factory 2Hz 500ms AB 8 0 024 124 Factory 2H2 500ms None None None x x x MS 0 02V 12 Factory 2H2 S00ms None x x x e Channel Displays the Slot position eg A B or C D E F the Analogue Input number and the system channel position This will show a tick if this channel is enabled Input Displays the current Analogue Input reading fo
197. me Modbus masters may require an offset of 1 for example instead of entering 1800 enter 1801 Totalisers Totaliser values in engineering units 4 byte IEEE floats using 2 Modbus registers per reading Input Text message This facility allows a text message to be passed to the recorder to be annotated on the chart and added to the message log The maximum length of the message is 32 bytes of ASCII characters which need not be null terminated It operates by utilising modbus function code 16 0x10 Preset Multiple registers and the unique address 0x0004 in the modbus global register map Table A 1 The modbus message format follows that shown in section 3 7 of the document cited The Start Address will be 00 04 and the Byte Count of the number of bytes in the follow ing text message As 2 modbus registers are used to pass an address to function 16 the Number of Addresses has to be back calculated from the required Byte Count to give the lowest integer such that Number of Addresses 2 gt Byte Count For example if Byte Count 4 then Number of Addresses 2 but if Byte Count 5 Number of Addresses 3 As an example to send the 5 character message Start to a slave address 02 the com plete message would be Address Slave Function Byte Code Count Start Start No No Addr Addr Addr Addr Data CRC CRC High Low High Lo 02 10 00 04 00 03 05 53 74 61 72 74 CRC CRC
198. mits are 20V to 50V DC Also accepts 20 to 30V AC Power to the D C variant is connected via a rectangular 3 way connector as iden tified in Figure 2 3 on page 13 for the Minitrend QX and Figure 2 4 on page 74 for the Multitrend SX Wire seal provision Earth screw AC supply eum 100 250 VAC 24V DC AC Input SPNC Relay Analogue Input Analogue Output 24V TX or Pulse Input Power Slot A Supply Slot B Output Alarm Relay or 5 CJC Sensor Digital I O Slot G Ethernet RS48 USB Host Figure 2 3 QX Connector diagram 43 TV 25 30 Iss 2 GLO June 06 UK 13 Electrical Installation Card and Slot positions Table 2 1 Card priority positions Cards Minitrend QX Multitrend SX Analogue Input card A B A B C D E F Analogue Output card B E F Pulse Input card A B A B C D E F Alarm Relay or Digital I O card G G H AC supply 100 250 VAC Earth screw Analogue Input ground Analogue Output or Pulse Input 24V DC AC Input Slot A Slot B Slot C SPN Relay Slot D Slot E Slot F 24V TX Pawel Supply Alarm Relay Output Gi LED Digital I O Slot G CJC Sensor Slot H position in the middle of the on Analogue Input connector Ethernet Slots F 14 Figure 2 4 SX Rear panel 43 TV 25 30 Iss 2 GLO June 06 UK Electrical Installation Analogue Input Card Each Analogue Input card has up to 8 input channels
199. n be restored at any time User Cal User calibration can be applied at any time To meet the accuracy values spec ified see Input Range Performance Accuracy Table on page 177 calibration source should be accurate to 0 01 full scale or better 43 TV 25 30 Iss 2 GLO June 06 UK 71 72 On initial power up the Factory Cal and the User Cal are the same SAI Calibration Calibrate AI Slot A Cie rne Ja 2 2 eee Coa ololsislelelsis os Use Factory Settings 8 Use User Settings Recalibrate a su The Al Calibration menu displays a button for each Analogue Input card fitted e Select the desired slot button and select the Range required to be calibrated from the drop down list eg 50V e Each card has channels numbered 1 to 8 Underneath each channel is the type of calibra tion e Select the button below the corresponding channel number and select the type of calibration from the list in this case Recalibrate The Recalibrate icon will appear under that channel Table 4 4 Analogue In Calibration Calibration Type Factory User Recalibrate Recalibrate All Factory All lel elie e The Calibration Positive Range box appears with instructions to connect the top limit of the input range Once this is done press the Calibrate button Next the Calibration Negative Range box appears instructing the user to apply the bottom range limit When this is done pre
200. n levels that will allow access to specific areas of the recorder menu system The names of these levels can be edited here Pwds Enable Tick to enable the password menu Level 0 Name Administrator Highest permission level e Level 1 Name Engineer Second highest permission level e Level 2 Name Supervisor Third highest permission level Level 3 Name Technician Fourth highest permission level Level 4 Name Operator Fifth highest permission level Unrestrict allows the Administrator to de restrict access to certain areas so menus will be available even without logging in Menu Timeout Enable Tick to activate the timeout facility to be enabled on the menus This is always enabled for ESS Menu Timeout Set a specific time period of inactivity in a password protected area before logging out 20 to 3600 seconds Web Timeout Enable Tick to activate the timeout facility to be enabled on the web page This is always enabled for ESS Web Timeout Set a specific time period of inactivity in the web page before logging out Enter the time in seconds 20 to 3600 seconds Old Passwords Select how many previously used passwords are locked from use as a new password Max 12 previous passwords 0 for disabled Cannot be disabled for ESS recorders Username Max Set the maximum amount of characters that can be used for the User name login 1 to 20 characters 4 to 20 for ESS recorders e Passwo
201. n method if any e how the sending device will indicate that it has finished sending a message e how the receiving device will indicate that it has received a message The following Protocols available are Modbus Modbus primarily sends data no setup information is transferred via Ethernet or RS485 ports The device ID and Serial number is held in the setup and this information is required to locate the correct device in TrendServer A Modbus Profile Tool runs in the background and a selection of profiles are displayed in the dialog box not required for V4 or V5 devices Modbus only requires the correct Slave Address to connect see Modbus on page 62 If the device is on the Recorder ID and Serial Number will be transferred if the device is not on an extra device will appear in the database containing the Realtime data Only data can be sent via Modbus No recorder setups or events are sent for realtime and logged data However a Modbus interface such as Modscan 32 can be set up as Modbus master and used to transmit Totals Digital Input Digital Output a Comms Variable CV or Messages to the recorder Modbus X Modbus X protocol differs from standard Modbus by the reversed byte order of the floating point number The Comms Server provides an integrated facility for testing a device to help decide which modbus protocol variant to use See Edit a Device on page 1517 Modbus Mapping and Function Codes See Appe
202. nd sys tem configuration time It also means that you can add devices without shutting down exist ing systems OPC offers the following Combine different devices from different manufacturers in one system Reduce installation time 43 TV 25 30 Iss 2 GLO June 06 UK 141 142 Comms and Trend Manager Pro Suite e Add devices without stopping existing software and systems e Quickly replace a device from one vendor with one from another e Share information around networks e Device drivers rendered obsolete e Factory laboratory and office applications can all access the same data e Reliable data as any number of OPC software applications can simultaneously read a device e Single industry standard data interface OPC Clients An OPC client can be used instead of the TrendServer software It is a user software appli cation for realtime interface between servers and clients Information from our comms server which is OPC compliant uses an industry standard method of uniform data inter change The OPC client can then export realtime communications to other applications eg Microsoft Excel Web Browser The Web Browse function can be enabled disabled from the recorder The web button can be password protected if passwords are enabled See Web on page 63 To access the web page type the device s IP address in to a web browser such as Internet Explorer If Microsoft WINS system Windows Internet Name Service
203. ndix J Function Codes and Memory Maps on page 215 43 TV 25 30 Iss 2 GLO June 06 UK Comms and Trend Manager Pro Suite USB Barcode Reader USB ports allow the use of a USB barcode reader Comms and Trend Manager Pro Suite TrendServer software is required to set up and run communications to and from the de vices and the PC software TrendServer is part of the TrendManager Pro Suite complete with its own Communi cations Server function TrendServer is a fully network aware package which allows data viewing archiving and communication over Ethernet and RS485 Ethernet can provide com munications limited only by PC resources and RS485 can provide comms for up to 31 de vices Included as standard is the ability to e mail graph print and export data Device data can be entered into any PC on the LAN Local Area Networks and automatically viewed and graphed at any other PC on the LAN TrendServer offers the ability to download and import data communicating using FTP File Transfer Protocol via the Ethernet Interface To use it you must have a device and a Com ms card with Ethernet and the FTP option installed One of the unique features of the TrendServer software is the Realtime facility in con junction with the Communications Server Realtime data can be retrieved from the device to a PC via an Ethernet and or RS485 connection This data can be viewed graphed and logged into the system Data from the device can be logged to a da
204. ng adjustable for panel thickness of 2mm to 20mm Adapter kits available for covering existing panel cutouts Dimensions QX Recorder W 144mm 5 67 H 144mm 5 67 D 200mm 7 87 Additional 80mm 3 15 clearance recommended for a straight type power cable and signal connectors Cutout 138 x 138mm 5 43 x 5 43 SX Recorder W 288mm 11 34 H 288mm 11 34 D 200mm 7 87 Additional 830mm 3 15 clearance recommended for a straight type power cable and signal connectors Cutout 281 x 281mm 11 06 x 11 06 Weight QX Recorder 2 7 Kg 6lb max SX Recorder 10 Kg 22 Ib max Colour Bezel Black Wiring Connections IEC Power Plug Removable terminal strip for input and alarm connections 176 43 TV 25 30 Iss 2 GLO June 06 UK Specification Tables Input Range Performance Accuracy Table Input Actuation is Le Temp Input Linear g y Stability Impedance Millivolts DC 5 to 5 10 to 10 0 2 F S 0 01 C gt 10M ohms 25 to 25 50 to 50 100 to 100 0 1 F S 0 01 C gt 10M ohms 250 to 250 500 to 500 1000 to 1000 0 1 F S 0 01 C gt 10M ohms Volts DC 0 3 to 0 3 0 6 to 0 6 1 5 to 1 5 0 1 F S 0 01 C gt 1M ohms 3 to 3 6 to 6 12 to 12 0 1 F S 0 01 C gt 1M ohms 25 to 25 50 to 50 0 1 F S 0 01 C gt 1M ohms M
205. ng of data with com munications to the recorder It supports all the capabilities of TrendManager Pro plus real time data acquisition FTP file transfer protocol and web browser access TrendServer Pro provides secure multi level multi user access to the recorder data by various departments with security Standard fea tures of TrendServer Pro include data archive tools E mail set up and alarming graphing print im port and export data facilities TrendManager Pro with OPC Server provides the same functions as the TrendServer Pro but includes the added function of an integrated OPC Server to allow easy interfacing to third party HMI software packages that support an OPC Client This provides a real time interface between servers and clients Database Management Tool Database Management Tool this software application works with TrendManager Pro and TrendServer Pro to provide safe administration of data with tools to archive sort move copy and delete the data stored in local and remote databases The Database Management Tool software is supplied with TrendServer Pro X Series Screen Designer X Series Screen Designer is a separate software package that enables the user to design unique display layouts for transfer to the recorder s screen Screen layouts can be created using any combi nation of indicators such as Trending Charts Digital Panel Meters DPM and Bar graphs Flexibility allows each type of indicator to have elements of i
206. nout Only available when Type is set to TC Toggle between Upscale and Downscale Burnout TC Type Only available when Type is set to TC Select this for a list of available TC types CJ Comp Only available when Type is set to TC Select this for a list of available CJ Compensation Int Automatic Uses the cold junction sensor in the recorder as a variable ref erence temperature Ext 0 Deg C Assumes the cold junction is held at 0 C to provide a OmV refer ence external to the recorder Ext with Spec Temp Uses a reference junction held at a constant tempera ture Specify the temperature that the cold junction sensor is to be set at e Ext Input Use a thermocouple or resistance thermometer from another chan nel to measure the cold junction sensor External Input Only available when CJ Compensation is set to Ext Input Select the input required as an external input Use Pen Scale Toggle On and Off this is enabled by default Analogue defaults to the corresponding Pen eg A1 will default to Pen 1 If you change A1 to display another pen scale eg Pen 3 you must go into Pen 3 and change the maths to A1 This will ensure that Pen Scale 3 will display A1 input With this enabled the Engineering zero and span is the same as the pen scale Disable this and the Engineering zero and span will not reflect the pen scale Eng Span Ohms Volts and Amps only Only available when not using Use Pen Scale
207. nputs per board frequency 1Hz to 25kHz updated once per sec Input Low lt 1V High gt 4V to lt 50V or Volt free input Low short circuit High open circuit Alarm Outputs optional Programmable alarm set points 6 per pen can be configured to activate up to 16 outputs for the QX Recorder and 48 outputs for the SX Recorder Update rate 200 ms for all alarms Number Type e 4 or 8 relay contacts SPDT 3A 240VAC 3A 24VAC DC 0 2A 240VDC non inductive inter nally suppressed e 8 I O or 16 O SPNO 1A 24VDC non inductive internally suppressed Activation Fully programmable internal alarm levels Assignable to any relay or discrete output Digital Input Output 8 I O or 16 I O all channels may be selected freely as either digital inputs or outputs The Digital I O card also has 4 channels that can be set as pulse inputs channels 1 to 4 The operat ing frequency for pulse inputs on the Digital I O card is 1kHz max 4 relay outputs all four channels are relay outputs only 8 relays 2 DI card two outputs can be configured for use as digital inputs A digital input is provided by a volt free contact between the normally open NO and the common C terminals of an output relay If the 2 Digital inputs are used only 6 relay outputs are available Custom Screens optional Provides the capability in the recorder to accept custom screen designs from the Screen Designer OPC Server optional OPC 3 0 DA compliant To
208. o channel and channel to re corder Digital I O channels will provide isolation to 100V AC test voltage not for mains con nection The Multitrend SX recorder has three available expansion slots for Digital Input Alarm Re lay output cards Inputs are automatically debounced to remove switching oscillations All Digital Inputs are volt free contacts and are sampled at 10Hz max Alarm Relay Output Card Options There are two card options split into two types 4 Channel Alarm Card 120 240 VAC 3 Amps rated resistive load The relay contacts are form C NO NC and includes suppression 8 Channel Alarm Card 120 240V AC 3 Amps rated resistive load Two channels on the 8 Alarm card can be used as digital inputs The relay contacts are form C NO NC and includes suppression The 8 amp 2 Alarm Relay card this 8 channel card will have 8 mains rated relays of which 2 of the 8 channels can be configured for use as digital inputs 43 TV 25 30 Iss 2 GLO June 06 UK Alarm Digital Input Specification Latched or Single Pulse The relay outputs can be set by the user to be either Latched or Single Pulse Latched A latched relay will maintain in its active state until the trigger source has returned to a non alarmed state or a second Event has been activated to disable the relay Single Pulse The relay will go active for a period of time specified by the user then return to a non active state The time out period remains inde
209. o the Fo or Po sterilisation function at 250 F 121 11 C The Standard Reference Temperature and Thermal Resistance Z Value are adjustable All temperature limits are adjustable Start temp Reference temp and Z factor are all user defined allowing sup port for many different types of sterilisation applications See Sterilisa tion on page 59 Tag Select and enter an identifier for the pen Up to 17 characters Add to Msgs Toggles On and Off Select this to add a totaliser to the messages screen Eg Total1 Total 1 Reset Units Normal Totaliser only This is the Units of Measurement for the total iser Select and enter the units Up to 12 characters Time Factor Normal Totaliser only The normal totaliser units are divided by the time factor Unit Factor Normal Totaliser only This is the totalising factor for the con version from pen input units to a totaliser value The normal totaliser units are multiplied by the unit factor No Backflow Normal Totaliser only If the flow reading should go into a negative value eg The flow meter has been switched off and No Back flow is inactive the totaliser will subtract from the total value When No Backflow is active any negative values are ignored and the total value is held while the flow meter is off until the backflow level is exceeded Backflow Level Only active when No Backflow is set Set the level at which totalising will stop if the signal flow
210. ogue Input General Menu Main Menu gt Configure gt Setup gt Edit Setup gt General From this screen select the buttons required for General recorder configuration Select a button to take you to the next menu e Ident Unique recorder information Name Description and ID See Ident on page 69 e Localisation Set up the recorder for native language use and global set tings See Localisation on page 69 68 43 TV 25 30 Iss 2 GLO June 06 UK e Factory This menu contains Credits for activating recorder options Firmware Upgrade Calibration Demo Traces Reset Setup and Produc tion See Factory on page 70 e Batch The Batch menu is for entering the Batch requirements for starting a new batch including using a Barcode reader Batch Menu on page 74 e Printer The Printer menu allows configuration for setting up a printer See Printer Menu on page 75 e Groups Groups of Pens can be specified and named with a Group name or number See Groups on page 75 When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Ident Main Menu gt Configure gt Setup gt Edit Setup gt General gt Ident Unique recorder information Name Enter the recorder s name Maximum characters 32 e Description Enter a description for the recorder using the on screen key board Maximum ch
211. ommenting out code to try different things for example if A1 gt 10 return 9 i else return 20 return A1 Here the else statement is commented out so it won t be included but can easily be re in troduced if required Maths Error Messages When the Maths functionality is processing through the scrips you have written it will carry out Syntax and other checks When it comes across operations functions brackets etc not expected or permitted it will report an error However the fault being reported may be on a previous line caused by the missing or incorrect function 43 TV 25 30 Iss 2 GLO June 06 UK 195 196 43 TV 25 30 Iss 2 GLO June 06 UK Appendix C Thermocouple Connections How Thermocouples work Thermocouples produce a voltage dependant upon the temperature gradient between the hot and cold junctions The hot junction is the measuring junction of the thermocouple the cold junction is the point where the thermocouple wires are connected usually the connec tion block on the back of the recorder 20 C 100 C E o CJC Hot Junction Cold Junction If the hot measuring junction is at 100 C and the connection block of the recorder is at 20 C the thermocouple will produce a voltage corresponding to 80 C the difference between the hot and cold junctions For the recorder to correctly report the 100 C it needs to know the temperature at the cold junction
212. on page 173 Pro longed operation at temperatures over 50 C will accelerate degradation of the display backlight If the unit has been moved from a cold environment into a warm one ensure that the unit has reached a minimum temperature of 12 C or is left to stand for 1 hour at room temperature before applying power to ensure no condensation remains in the unit Touch Screen Care should be taken with the touch screen when handling the unit Sharp and hard objects may pierce the touch screen and damage the display Only use the stylus pro vided for screen selection Clean the screen using a suitable touch screen cleaner Abrasive materials will dam age the touch screen Protective Screen covers are available to provide additional protection against abrasive materials See Section 10 Spares List on page 157 43 TV 25 30 Iss 2 GLO June 06 UK 167 Calibration It is recommended that Recorder calibration is checked at least every year or in accord ance with your industry regulations to ensure maximum accuracy See Calibration on page 71 168 43 TV 25 30 Iss 2 GLO June 06 UK Section 12 Technical Data amp Specifications Field 10 Specification Analogue Output Each recorder is capable of supporting analogue output function The AO card is available as a 2 or 4 channel option and will plug into any of the analogue input slots Analogue Outputs are used to support Re transmission of Analogue Input valu
213. on to Commit Select the Back but ton to return to the previous menu Levels Main Menu gt Configure gt Passwords gt User Admin gt Levels The Level permissions are the 4 user levels that have been set up and named in the Policy menu eg Engineer Supervisor Technician and Operator Select each user level eg Engineer and setup the permission areas for that particular level of user Each Permission Area will give the user access to selected menus in the recorder The level permissions has a set of default settings that are defined in Level Permissions on page 109 Permission areas can be customised for each level if required see Users on page 82 Add User Main Menu gt Configure gt Passwords gt User Admin gt Add User The Administrator enters each new user name then selects the new user and assigns their Level of permissions The Administrator can set up a new user but cannot assign a pass word A dummy password is set and the new user is prompted to change the password when they first Log on The same user name cannot be used User names must not contain numeric characters The Administrator can add more than one user at a time They will not be added until the configuration has been Committed When the configuration is complete select the Finish button to Commit When a new user is added a default password password is set When a new user first logs on they are prompted to change the password T
214. ons DNS Domain Name Sys tem WINS Windows Internet Name Service MDNS Managed Data Network Services e Auto DNS This is a sub menu for DNS WINS MDNS Toggles On and Off e Pri DNS Address This is a sub menu for DNS WINS MDNS Only availa ble when Auto DNS is deactivated e Sec DNS Address This is a sub menu for DNS WINS MDNS Only avail able when Auto DNS is deactivated e Auto WINS This is a sub menu for DNS WINS MDNS Toggles On and Off e Pri WINS Address This is a sub menu for DNS WINS MDNS Only avail able when Auto WINS is deactivated e Sec WINS Address This is a sub menu for DNS WINS MDNS Only available when Auto WINS is deactivated e Auto MDNS This is a sub menu for DNS WINS MDNS Toggles On and Off When the setup is complete go back to the TCP IP menu and complete the Comms setup Ports Main Menu gt Configure gt Setup gt Edit Setup gt Comms gt TCP IP gt Ports The port numbers are associated with the IT system in use Port numbers are set to a default but can be changed by the user to allow data traffic to use a specified port e HTTP HyperText Transport Protocol is the communications protocol that enables Web browsing Select and enter the desired port number if required e FTP Data File Transfer Protocol port for transferring data Select and enter the desired port number if required e FTP Control File Transfer Protocol Select and enter the desired port num
215. oo eeeceseseseseeeeeeeeeeeeees Mounting and Viewing Angles sss Panel Mounting on ee eeeeeeseeeeeeeeeeteteeeeeees Panel Mounting Clamp Installation 220 Panel cut out size o eeceeceeeceseseseseseseeeeeeeeeeteeeeeeeneneees 6 Media Diagnostics Lise 104 Memory Maps and Function Codes 215 Menu Bar eur rames ST E N E A S Menu PONS a neo Message Format 0 0 0 0 Message List sssrin Message Types AlarMS oaea e a E O RN EEN Ala RS Rd te DIASNOSTICS suiriri i kaaa a Ea Security we System we USSR satin Messages Menu Alarm Messages oT All Messages ou Diagnostics Messages Messages Format Messages List P Messages Types ou eee Security Messages System Messages User Messages aroe heia rN Messages Types sssri Modbus ne ceneitnss Modbus Function Codes A Modbus COMMS viicceccecceccessesscesseseeeee Mounting and Viewing Angles N Network Settings COMMS Server 144 O Operating Temperature u 167 Options rames Hardware Overview PE COMMS eee Data Storage Display oeeie Options Hardware QX Standard Screens Recorder Functionality Remote Control Viewer SX Standard Screens SOCULILY serres USB Devices msn 43 TV 25 30 Iss 2 GLO June 06 UK P Panel Mounting sm 10 Panel cut out size reines 6 Password Policy nue arr
216. ools back to the start temperature in this example 100 C and so the contribution under the curve up to t 22 minutes would be included in the reported Fo The final Fo value might then be 16 1 say with 15 having been achieved up to t 20 minutes and the extra 1 1 having accumulated during the cooling back to 100 C between t 20 minutes and t 22 minutes The terms used in setting up the Fo totaliser together with their default values are summa rised in this table Term Definition Default Allowed values Range The equivalent time in minutes at 121 11 C that would pro Fo duce the same degree of sterilisation This is the totaliser out put value The temperature increase in C above the reference tempera 10 5 20 z factor ture that will produce a 10 fold increase in the rate of sterilisa tion Start The temperature in C above which the contributions to FO 100 90 120 temperature can be counted Reference The reference temperature for sterilisation normally 121 112C Temperature 121 11 C can be altered if required If TRUE contributions to Fg can be included after the target FALSE Include value has been reached and while the temperature is still cooling phase above the start temperature If FALSE these contributions are not included The maximum Fo totaliser value can be set if Include 15 1 999 Completion as cooling phase is not selected the totaliser will stop at Value this value o
217. or Ethernet and select Add Device from the resulting menu 3 Select a Comms port and right click in a blank space in the top window and select Add Device from the resulting menu All these methods will produce the Add Device Details box Areas of the box become greyed out as the selections are made nm Device Details Add Device Details Protocol Modbus ue Profile Name Communications Port IP Address Slave ID Recorder Name Status Active C Inactive Socket Test Cancel Protocol For active Modbus devices the recorder name and protocol variant can be changed modbus vs Modbus X For an inactive Modbus device the device profile can also be changed Profile Name The system creates Modbus profiles from an imported setup or logged data and creates a profile including information for pen scale units etc If the Profile Name win dow is empty it means that no setup or data has been imported into Comms server The pro file Name is made up from the Recorder name Type and ID number Once the setup or data has been imported it will display in this window no need to restart Comms Server Communications Port Choose between Ethernet or RS485 for COM ports 1 to 8 This may already be entered depending on how you have chosen to add the device IP Address Go to Main Menu gt Status gt System gt General In this list is the recorder IP Address Slave ID This is a unique Modbus ID Address used by th
218. ort using the Scheduled option See Recording Menu on page 90 If the Time Left button shows two green arrows this means that the memory buffer is full and the oldest data has started to be overwritten Messages 78 This button produces another button bar for quick access The number displayed is the number of new messages that have been registered since the menu was last checked Select this to produce another button bar with access to e Batch Shortcut to enter details to start a new batch or to control a batch that has already been started See Batch Setup Batch Control on page 87 Mark on Chart There is a Mark button to enter a Mark on Chart Message Detail Press this button for quick access to the Messages screen where each message is put into a category or All Messages can be viewed See Messages Menu on page 92 43 TV 25 30 Iss 2 GLO June 06 UK Screen The Screen button produces the Screen menu bar s Previous and Next buttons Map Snap Expert Exit scroll back and forth through the screen list Figure 6 2 Screen Menu bar tl lt i a gt Edit Replay List Prev Next Exit 3 Screen Menu Bar e Edit Quick access to channel mapping Map channels to pens switch between Expert and non expert mode to select widgets or objects See Edit below Replay Gives quick access to the Replay Screen See Replay on page 86 List List of all available screens
219. ot between pins on achannel 300V AC is permitted at Measurement Category CAT Il Overvoltage Category Il Failure to comply with these instructions could result in death or serious injury NOTICE For 12 and 24 way connectors torque setting 0 4 Nm 3 5lbf in Do not over tighten Recommended wire size for termination connector is 22 12 AWG 22 14 SWG Analogue Input Channel Numbers Analogue Input cards are either 4 6 or 8 channels with a full length connector taking up 8 channels even if only 4 or 6 are operational Table 2 2 Analogue Input card Card Slot A Slot B Slot C Slot D Slot E Slot F Position Channel 1 to 8 9 to 16 17 to 24 25 to 32 33 to 40 41 to 48 number 43 TV 25 30 Iss 2 GLO June 06 UK 15 Electrical Installation Analogue Input Connection Details Current Input For Current mA Input fit a 10 resistor across the and pins of the 12 way mating half analogue connector Figure 2 6 on page 16 shows a 1002 0 1 resistor fitted to chan nel 5 for a current mA input Thermocouples Ensure polarity of thermocouple is correct Resistance Thermometers If using 2 or 3 wire R T the and terminals must be linked together See Figure 2 6 on page 16 Analogue Input Signal Wiring Figure 2 5 Analogue Input connector 2 314 5 6 7 8 9 10 11 a 3116 17 18 19 20 21 24 EEIE H CLL me sms
220. ot then BLKV1 1 Set flag to show that A3 has just exceeded A2 BLKV2 BLKV2 1 Increment the change counter by 1 Return BLKV2 Return the new change counter total else If A3 is not bigger than A2 BLKV1 0 Set flag to show A2 is bigger than A3 this time Return BLKV2 Return current change counter With script above BLKV all Variables are used to maintain values It should be noted that BLKV s do not persist over a power removal and if the application were to require a non volatile count then BLKVn should be substituted with PSTVn Example 3 The application described in Examples 2 and 3 is to be extended to totalise the amount of time that Input 1 is the highest of 1 2 3 amp 4 Again scripting can be used to easily solve this requirement The Pseudo code is written as If input 1 is indicated as the current highest value then display the timer If input 1 is not the highest input value then stop totalising time and return the current timer value We know that in Example 1 the highest value channel number is contained with GLBV1 and as this is a global variable it is also accessible from this script if GLBV1 1 Tests if the global variable 1 is equal to channel 1 43 TV 25 30 Iss 2 GLO June 06 UK 193 Full Maths amp Script Processing BLKV1 trun 1 0 If it is then keep the timer running without resetting return tget 1 Return the current timer value else If not then BLKV1 tpause 1 Pause
221. pen Maths Displays any Maths calculation applied to this pen or the Analogue Input channel for this pen Summarised to M for any Maths expressions Scale Displays the High and Low limits of the scale range for this pen In Alarm Displays the current status of the alarm tick active and a cross inactive Pen Rate This displays the fastest of all dependencies Alarm Displays how many alarms are enabled on this pen Total This will be ticked if a totaliser has been enabled on this pen Group Displays the group number if this pen has been allocated to a group Go Back to return to the previous screen or select Print to print the screen Maintenance Main Menu gt Status gt Maintenance The recorder keeps track of important life actions for improved diagnostics and preventa tive maintenance notification Health Watch Maintenance is available as a firmware option To enable this go to Options in Options on page 97 Maintenance Item Value Powered on 56 times Last powered up Tue May 02 08 37 22 Internal Mem Id 128T16 Time on since powerup 4h 56m 51s Total On time 48d 8h 52m 15s Total OFF time Sd 19h 31m 04s Longest Off time 2d 22h 59m 03s Lithium cell life 29861 hours left Backlight Life 54289 hours left at full br Compact Flash 27 inserts Lowest temperature 22 0 Deg C Highest temperature 32 0 Deg C Once enabled this screen will keep the following information Powered on
222. pen else Z will occur Note 1 Events 6 Events is a firmware option that can be activated using the credit system Events are certain con ditions or operations which can be set up and logged according to the time and date of the occur rence Events can be used to trigger other effects Subsequently events can be reviewed in a list or represented on a graph Fast Scanning mode 5 For fast processes the scan rate and recording of the data can be set for up to 50 times per sec ond 20ms for up to 8 inputs for the QX and 16 inputs for the SX Totalisers 4 Each pen can be associated with a totaliser Using extra pens the totalised values can be dis Sterilisation played and recorded multiple totals can be calculated out of the same variable weekly monthly calculation etc The totaliser function can handle Fo and Po sterilisation calculation Note 1 Custom Screens 4 Import custom built screens that have been created in Screen Designer Note 2 Health Watch 2 The recorder keeps track of important life actions for improved diagnostics and preventative Maintenance maintenance notification Including Power cycles Last powered up Total On time Total Off time Longest off time Battery life left Backlight life left at 100 brightness Compact Flash insertions Hi Lo CJC value Hi amp Lo temps Analogue In last factory user cal Relay operations Print Support 2 Enables the printer option to print from various screens using a basic
223. pendent of the length of time the active state re mains Single Pulse Relay Settings User can specify Pulse length in seconds from 0 1 100ms to 6480 108 minutes in 0 1 sec ond increments Fail Safe Each relay channel can be independently selected with the fail safe option This will invert the state of the relay output With Failsafe Off normally open NO relays have open contacts when the power is off and open contacts when there is no active alarm The contacts will close when an associated alarm goes active With Failsafe On normally open relays have closed contacts when the recorder is powered on and there are no open active alarms and the contacts open with an alarm active or when the power is removed See Failsafe Relay Positions on page 172 Relay Output Specification The Minitrend QX recorder will provide the ability to have at least 1 relay output for each analogue input i e 16 Multitrend SX recorder will also provide at least one relay output for each analogue input i e 48 there are three available slots for Digital inputs Relay Out puts Common Alarm Output standard The common alarm output include a single common alarm relay on the power board This relay is the same rating as those on the 8 amp 16 Digital I O cards This relay is NC normally closed and can be activated by any alarm This relay will close when power is removed This relay is identified as Fixed in the relay output pic
224. perating the contents of the brackets Next step will be either elseif or else Must always finish with a return If x gt 5 return y Else else Steps into brackets to run Must always finish with a return else return y Elseif elseif x Carries out a conditional test and if true steps into brackets to run Must always finish with a return elseif x gt 4 return y First run FIRSTRUN Returns true if the script is being run for the first time otherwise returns false Set Changed SETUP Returns true if the setup has been changed CHANGED otherwise returns false Time Changed TIMECHANG Returns true if the time has been changed oth ED erwise returns false 43 TV 25 30 Iss 2 GLO June 06 UK 189 Full Maths amp Script Processing Full Maths Full Maths functions provides a simple and intuitive method for the user to carry out numer ous mathematical functions Some examples are shown below Table 14 8 Full Maths examples Full Maths examples P4 lo A1 A2 Pen 4 shows the result of the lowest of either A1 or A2 P3 A1 A2 SQRT A3 Pen 3 shows the result of Analogue input 1 added to Analogue input 2 all multiplied by the square root of Analogue input 3 P4 GLBV1 P4 shows the Global Variable 1 NOTICE Please note Pn is not entered in the Maths Block and is assumed by the Recorder e g To enter the equation P2 A2 th
225. ptions Credits Enabled Custom Screens 4 Y o x Maintenance 2 Y oor x Print Support 2 Y o x Batch 3 Y o x Groups 2 Y o x Remote Viewer 3 Y o x OPC Server 8 Y o x Extra Pens 2 per 4 pens Total Pens Password CFR NA Y o x Total Credits no used no available Password CFR ESS Extended Security System This will only appear in the list if this feature is enabled in the recorder It cannot be enabled by the firmware credit system con tact Honeywell for details Go Back to return to the previous screen or select Print to print the screen IO Cards Main Menu gt Status gt System gt IO Cards This will display the Slot position of each card in the recorder The Card Type is identified as Analogue I P Alarm Digital I O Analogue O P or Pulse Input The number of Channels on each card eg Digital I O 1 16 The Firmware Version of the card is displayed and the Board Revision Table 4 8 Example of IO Card Status Slot Card Type Channels FW Version Board Revision A Analogue l P 1 8 A 00 0 B Pulse 9 12 A 00 1 G Digital I O 1 16 A 00 0 Go Back to return to the previous screen or select Print to print the screen 43 TV 25 30 Iss 2 GLO June 06 UK Pen Overview Main Menu gt Status gt Pen Overview Each penis displayed with full configuration details e e Pen Displays the pen number and ticked if it is enabled Value Displays the current reading for this
226. quarters Phone 65 6355 2828 Fax 65 6445 3033 Australia Honeywell Limited Phone 61 2 9370 4500 FAX 61 2 9370 4525 Toll Free 1300 36 39 36 Toll Free Fax 1300 36 04 70 China PRC Beijing Honeywell China Inc Phone 86 10 8458 3280 Fax 86 10 8458 3102 China PRC Shanghai Honeywell China Inc Phone 86 21 6237 0237 Fax 86 21 6237 1237 China Hong Kong S A R Honeywell Ltd Phone 852 2953 6412 Fax 852 2953 6767 China PRC Chengdu Honeywell China Inc Phone 86 28 6786 348 Fax 86 28 6787 061 China PRC Guangzhou Honeywell China Inc Phone 86 20 3879 1169 Fax 86 20 3879 1269 China PRC Shenzhen Honeywell China Inc Phone 86 755 518 1226 Fax 86 755 518 1221 Indonesia Honeywell Indonesia Pte Ltd Phone 62 21 535 8833 FAX 62 21 5367 1008 IndiaTATA Honeywell Ltd Phone 91 20687 0445 0446 Fax 91 20681 2243 687 5992 Japan Honeywell Inc Phone 81 3 5440 1425 Fax 81 3 5440 1368 South Korea Honeywell Korea Co Ltd Phone 822 799 6167 Fax 822 792 9013 Malaysia Honeywell Engineering Sdn Bhd Phone 60 3 7958 4988 Fax 60 3 7958 8922 New Zealand Honeywell Limited Phone 64 9 623 5050 Fax 64 9 623 5060 Toll Free 0800 202 088 Philippines Honeywell Systems Philippines Inc Phone 63 2 636 1661 1662 Fax 63 2 638 4013 Singapore Honeywell Sout
227. r cal 4 6 Fri Oct OF 13 50 24 5132 Al last user cal 4 7 Fri Oct OF 13 50 24 5132 AI last user cal 4 8 Fri Oct 07 13 50 24 5132 Relay 1 cycles 6 cycle s Relay 2 cycles 0 cyclefs Relay 3 cycle s 0 cyclefs Relay 4 cycles 0 cycle s Fixed 0 cycleis Last Setup Modified Mon May 22 14 03 11 e Relay cycle s Displays the amount of relay cycles per relay listed Fixed reports common relay output cycles e Last Setup Modified displays the last Day Month and Time the setup was last modified Go Back to return to the previous screen or select Print to print the screen 100 43 TV 25 30 Iss 2 GLO June 06 UK Recording Main Menu gt Status gt Recording gt Recording Status 14 46 25 36 49 92 Overrange Overrange Overrange 49 92 Yo 49 92 o 3 48 70 96 Recording Fuzzy Continuous Sample Continuous Sample Continuous Sample Continuous Sample Continuous Sample Continuous Sample Continuous Sample Continuous Sample Continuous Sample 41 Shows the current logging status of all pens within the system Pen Displays the Pen number and will display a tick when recording and a cross when recording has stopped Value Displays the current pen value Method Displays Sample Max Min or Average logging Log Rate Displays the Log rate set in Hertz A tick denotes if it is enabled and a star will indicate the current log rate Alarm Rate Displays the alar
228. r dimensions Installation Instructions e Minimum panel thickness 2mm 0 078 max 20mm 0 78 e Both recorders must be inserted from the front of the panel e Two mounting clamps are supplied and can be fixed either on the top and bottom sides or on the left and right sides of the case 43 TV 25 30 Iss 2 GLO June 06 UK 1 874 ies Fea Es 10 Mechanical Installation Panel Mounting Clamp Installation The Minitrend QX and the Multitrend SX recorders slide into the panel cut out and are held in place by two or four panel clamps The panel clamps should be fitted on diagonally op posite sides of the unit and tightened against the rear of the panel using two fixing screws The mounting clamp assembly and fitting instructions differ slightly for the two recorders Minitrend QX 1 Insert the panel gasket onto the recorder so it goes between the back of the recorder bezel and the panel From the front panel place unit in the panel and push through the panel To loosen each clamp unscrew the long screw to accommodate the panel thickness From behind the panel the orientation of the clamp should be with the screw head towards the rear of the unit See Figure 2 1 on page 11 Take the first clamp and locate the two lugs on the clamp into the slots on the unit See Figure 2 1 on page 11 Take the second clamp and do the same but in the diagonal position to the opposite side See Figure 2 3 on page 8
229. r this channel _ Range Displays the current Range Type set for this channel eg 12V Calibration Displays the type of calibration for this channel either Factory or User Cal Sample Rate Displays the current Sample rate for this channel SQRT If ticked the square root extract is enabled on this channel to linearise a non linear input Sensor Comp This will display if any type of sensor compensation applied to this chan nel Pen Displays which Pen scale is being used to display this analogue input e CJC Only for Thermocouple inputs Displays the final adjusted value of a Cold Junction Calibration on this channel in degrees C Go Back to return to the previous screen or select Print to print the screen 102 43 TV 25 30 Iss 2 GLO June 06 UK Analogue Out Main Menu gt Status gt Diagnostics gt Analogue Out Channel Displays the Slot position eg B E or F the Analogue Output number and the system channel position This will show a tick if this channel is enabled TX Pen Displays which pen is transmitting the signal e Range Displays the Output range set A tick here will indicate this is overrange Output Displays the current Analogue Output reading for this channel Go Back to return to the previous screen or select Print to print the screen Alarm Digital 10 Main Menu gt Status gt Diagnostics gt Digital 10 Channel Displays the Slot position eg G H or I the Digital I
230. ration on page 151 5 When the realtime data is being run eg graphed to the application server software or an OPC client this will enable the bottom window that will display details of the data Add a Database To add a database to a server right click on the server eg Local Server select Add Data base and complete the dialog box details for the name and description of the device Add a Database Server 1 Use the database icon with a sign in the top left of the comms server window 2 Right click on Database Servers in the top left window Connect to a Database Server 1 Select Database Servers in the left window and then right click on the server to be connected in the servers list in the main window 2 Connect to database server dialog box will appear enter an IP address and a descrip tion to identify the database server Delete a Database Server 1 Right click on the database server to be removed and select the delete option 2 Adialog box will appear with the IP address of the database server to be deleted If this is correct click on OK All database servers can be removed except for the Local Server 43 TV 25 30 Iss 2 GLO June 06 UK 149 150 Communications Server Add a Device There are three ways to add a device they all deliver the same dialog box 1 Use the device icon in the top left of the comms server window 2 Right click on a selected Comms port in the left window COM1 to COM8
231. rd Max Set the maximum amount of characters that can be used for the Pass word login 1 to 20 characters 6 to 20 for ESS recorders Username Min Set the minimum amount of characters that can be used for the User name login 1 to 20 character and 0 will disable 4 to 20 characters and no disable for ESS recorders Password Min Set the minimum amount of characters that can be used for the Password login 1 to 20 characters and 0 will disable 6 to 20 characters and no disable for ESS recorders Min Alpha Set the minimum amount of alpha characters to be used in the Password 0 to 20 characters Min Symbol Set the minimum amount of symbol characters to be used in the Password 0 to 20 characters 43 TV 25 30 Iss 2 GLO June 06 UK 81 e Min Numeric Set the minimum amount of numeric characters to be used in the Password 0 to 20 characters e Pass Retries Set how many times the incorrect password can be entered before the user account is locked out 1 to 10 retries and 0 will disable 1 to 6 retries and no disable for ESS recorders e Pass Expiry Set how many days before the current passwords will expire 1 to 365 days and 0 will disable For ESS recorders 1 to 180 days and no disable Expiry Warning Set how many days before the passwords expiry date that a warning notice will appear 1 to 20 days and 0 will disable no disable for ESS recorders When the configuration is complete select the Finish butt
232. re and later a cooling period back down again to ambient temperature more like the profile shown in Figure 2 on page 209 During all this heating up holding at temperature and subsequent cooling micro organisms are being killed at different rates and the Fg value is calculated by summing the effect at each tem perature provided it is over some defined starting temperature see below This calculation is performed by using the expression where T is the temperature in C and At is the time spent at that temperature The z factor that appears in this equation is the tem perature coefficient for the destruction of micro organisms and is the increase in tempera ture in C that produces a 10 fold increase in sterilisation rate This summation is only performed once the sample temperature has reached some speci fied starting temperature For example in Figure 2 on page 209 if this starting tempera ture has been set to 100 C a common value then the Fo summation would begin at t 8 minutes when the temperature first reaches this value 43 TV 25 30 Iss 2 GLO June 06 UK 209 210 Because of this small but increasing contribution to Fy once T reaches 100 C and the fact that in this trace the temperature exceeds 121 11 C the F value reaches 15 at time t 20 minutes at which point the sterilisation is complete and cooling begins For some applications it is allowed to report the Fy value that is finally achieved as the sample c
233. rent users that have been entered into the password system The Admin istrator can unlock a user that has been timed out eg password expiry by selecting a user from a drop down list Select the user and choose Re enable Current or Reset to Default Reset Passwords Main Menu gt Configure gt Passwords gt User Admin gt Reset Password This will produce a text box warning that if you reset the passwords all the current settings will be lost and the password system will return to the factory default setting Select whether to Continue or Stop the reset procedure Change Passwords Main Menu gt Configure gt Passwords gt Change Passwords The Change Password function can be accessed by all users Select Change Password and enter your user name and old password you will then be prompted to enter your new pass word and again to confirm Settings Main Menu gt Configure gt Settings gt Set Time Main Menu gt Configure gt Settings gt Set Time Set up the Time and Date for the recorder s real time clock Check that the correct Time Zone is set before setting the clock See Localisation on page 69 Date Select each button to set the day month and year This will automatically update and be displayed on the Menu bar at the top of the process screen Time HH MM SS Select each button to set the hours minutes and seconds The hours selection provides a list and the minutes and seconds require a numeric
234. required protocol from the Protocol menu eg Modbus Diagram shows a view looking from the rear of the unit See Comms Menu on page 61 Ethernet 1 2 3 OO A B GND The Ethernet port uses a standard RJ45 Ethernet connection After connection select the Ethernet port from the Comms menu and select the required protocol from the Protocol menu eg Modbus J Al AIS cc ERIE RJ45 Pin 1 is to the right from the rear of the unit 24V DC Instrument Power Input 3 way connector Diagram shows a view looking from the rear of the unit 43 TV 25 30 Iss 2 GLO June 06 UK 2 4 6 8 OO Gien 1 3 5 7 OA BO 12 8 O 0O 0O GND 23 24 Electrical Installation SPNC Relay Single Pole Normally Closed 2 way connector This is a fail safe relay which means if the power goes off the relay closes and can be set to trigger an alarm So should the power fail the relay is in a fail safe condition Diagram shows a view looking from the rear of the unit Either pins can be Common or Normally closed O On NOTE Once the recorder is powered up if there are no active alarms associated with the Fixed Relay the contacts will open When the alarm is on they will close USB Devices For a list of the latest compatible USB devices go to www XSeries info net Print Support Print Support is a firmware
235. rman Italian Portuguese Braz Polish Slovakian and Turkish e Logarithmic Scales all displayed scales can be set as linear or logarithmic max 99 decades Enclosure rating standard NEMA 3 IP55 type front face protection NEMA 4X IP66 available as an option e Fuzzy Logging this standard feature provides a unique method to increase the storage capacity of the recorder The data is monitored to determine changes in process data if no changes are observed data is logged periodically If data is changing rapidly it is recorded normally at the programmed rate By not logging data that is static data compression of up to 100 1 or more can be achieved saving valuable memory Security tag wire seal provision provides added security to seal the front door and rear when using optional rear cover to prevent undetected entry to these areas of the recorder USB Ports Front and rear USB host ports for data and setup transfers or remote screen through these ports Attach external devices keyboard or mouse Replay with Zoom Select replay mode and zoom in on a specific area on the screen The data can easily be replayed at the recorder with the ability to zoom The touch screen makes it fast to review and analyse historical data Options Hardware Alarm amp Digital IO Cards 4 or 8 outputs relay contacts SPCO 240V 8 I O or 16 I O SPNO 24VDC Programmable alarm set points can be configured to activate
236. rom the web site at www XSeries info net Insert the Compact Flash or USB key with the latest revision of Firmware xsu file format and press the FW Upgrade button The recorder will scan and check the files on the external device with the current version running in the recorder Any later version files on the external device are copied into the recorder See Storage Media Format on page 90 for formatting information of Compact Flash cards and USB keys To check the firmware upgrade has been successful see the Status Menu General on page 97 Calibration Configure gt Setup gt Edit Setup gt General gt Factory gt Calibration Cards will be calibrated in the factory All ranges are factory calibrated and set to the default range of 12V Date amp Type of last calibration is stored in Maintenance on page 99 Analogue In and CJC Calibration can be performed per slot card Select the Al or CJC cal ibration button to go to the next menu Al Calibration In this menu there is a button for each Analogue Input card fitted in the recorder Calibration is done per channel Cards may be reset to original factory cal i e a card holds two sets of calibration constants factory amp user for all ranges Factory Cal The recorder is calibrated in the factory These are pre stored calibration val ues that cannot be changed by the user If the recorder is re calibrated to a User Cal the factory values ca
237. rp drops in pressure and flow rate and it was nec essary to find the cause of the problem The recorder had to have a fast scan rate in order to capture the glitches The recording period would be over many days if not weeks so storage capacity was ata premium A fast scan rate using the standard sampling method would result in a disk life of about a day which was not acceptable As this application consists of long periods of little activity relatively constant flow rate and short periods of high activity rapidly changing flow rate itis ideally suited to Fuzzy Logging During the hours of stable flow where the flow rate remained more or less constant the Fuzzy Logging technique would give compression ratios up to 100 times However as soon as a glitch appeared the fast sampling rate was able to capture and store all the points Example 2 Cold Storage Temperature Measurement A recorder was required to help track random and rapid temperature changes within the cold storage rooms Conventional sample recording had shown that temperature variations were present but was not of high enough resolution to pinpoint the cause Again as in example 1 the measured inputs would show long periods of stable constant readings interspersed with small sharp increases in temperature In order to track the cause of these variations it was necessary to maximise the time resolution of the data This appli cation was ideally suited to th
238. rsreresrs 37 Local Stun gs nren ia 36 LOPOMOT ses sisicccssedisinsctesenvectvcsees aan hs ana 36 Main Men 52 5 one a dette 38 Main Menu ACCESS ner 35 Menu Path e ccceccccecccsccsecsscsscscsscsscsssssessssseseees 37 Recording Ment nssr 90 Device Selection essesesssessesesesssesesesrererisrererrsrsreresrs 91 EXPO NOW sienne hennnin id 91 Export pusy HEht ss users cn 91 Recording Methodology ou eects 90 Scheduled Export oo eeeeeseseseeseeeeesenees 91 RECONNU dard 101 Remote Control Viewer Overview nr 29 Remote Networks COMMS Server mn Remote Viewer nn Replay teehee ciciccceeninites a Rontncaiine Reset Passwords Reset Setup siateancinciio ane nauaien amnion Resistance Thermometers eccccccscccsscsceseeesceeeees 16 S DIN Pe AEE TEE EEA AE EET EES Client Server Network SPCO Relay menant SX Standard Screens OVETVIEW ER RER nd aa NL ae ee ae Hazardous Voltage Static Electricity ae D YINDOIS sernpre orn RE mire 221 Safety Guidelines soon done 213 Safety and Symbol Identification 0 0 3 SAVE LAYOU ccnitncincnisennorasauen nace tins 79 Save Setup sic ssvlactie actcta ioc tohuckieptadeshceiicsaei dv baie 40 IO eV Ia Ra eens 52 Scheduled Export ven 91 Screeen Activity Deviation Alarm Markers eeeeeeeeeeeeeeeeees 125 Screen Activity Alarm Markers o ceecesessssseeeseseseeeeeeesteteneteeneees Charts Speeds 254 inner animent Mark on Chart ossessi Pen Pointers on eeeeeeeeeeeeeeeeteees S
239. s 133 Comms Configuration esessesessesoesesoesesoeseesesoesessossesossesossossesoesesossessoseesossesoe 133 Standard Communication Interfaces 133 og 0 C0160 eee 134 USB Barcode Reader ere sities a esegl bee shee ke hia esheets 135 Comms and Trend Manager Pro Suite e seseeseseesoesesoesesoesosseeoeseeooseeeoreeseeoesee 135 Software Installation niesione niinen nn ne tis SYSTEM VEU oe ais senate MR seeks ein nes aves sates bach steel Re Data logging and transfer PC Ethernet connection Ses ione areri en hasta seiieanas sce doh E S s 136 Getting connected IP Address ss 137 Local Area Network setups serienn anaa aiei enii 138 Links to Remote Networks iii 139 OPC Interface Open Process Control ss 140 OPCCheEntS ee rein MEN MERS ARR ET 142 Web Browsef x20 Re tant ne ees es sie a adnate ages 142 iv 43 TV 25 30 Iss 2 GLO June 06 UK Communications SerVer ccccscsccrccscsssccrcssssssccccscsssssccscssesssscscssessssccssssssees Comms Server OVervieW weccccccssssccccssssscccesssncecesssaceccsssacecessssescessseeecessnaeeccesseeeess Comms Server Status Screen Comms Server SOUDE LR neue a dura nsaes TAA ent pan oder condo rate Comms Server Database ren SS VSLETIUS CIUP ccc trs E tente nine er nent nn ns Es ed A ete er se berne Re eine Section 9 PC Software Suite un nmrnnmnnornnnnnnnnnnnnnnnne 155 The TrendManager Pro Software Suite 155 Section 10 Spares IST science toc diaaa raean iani kaataen aiia 157 Mini
240. s end 86 Batch Setup Batch Control siennes 87 Recording Mental BO Sa Ea nt 90 Messages Men sgae a N e dieu dense annee ne data ere tentent enr es 92 Process Menu NUS Mens Ein RE nn de hier sertie teens misc entire tete FIMISN visssssssdcescdaassvdenssssesbcsesssassesasacesstacedescesensaseduccssedadesentaseccentcsandeceseasarectesee Users and Groups rien etic tie Sie RH in A as ek sete dei use 105 Administrator RAR oii sith NE He et RTS AR mA EAN a ann 105 Password Policysssnssenenenenn nement 107 User Interface requirements ss 108 Audit Trail oera catia Be EE Mn AR E A ns 108 Level RAA IKIO EEE E AE EE E AAE T EET 109 Default Password Access rene 111 Section 6 Screen Configuration nes 119 Process Sereen OVELVIOW pronio arn ER A OR E A ANE 119 Menu BOT o E CE rennes One Non E A etes 120 SCr en Menu BAR 55s teases on hich seth E A AEE EE A 121 Sereen A CLVILY Sn a R TE A A AN ENS 124 Screen Designer SCEENS ccccrssecsserceasercedessensessearedneenesendacoensutoctensesnedassndensonsessontes 128 Section 7 Firmware Options ins nsrecienn nssanensie aseenmnminnlnr sirnnsiinst 129 Firmware Credit System cccsccccsssssscsssssssssscscssccesccsscssccsesssccsescsssssscscssssssess 129 Firmware Options ssh er nn ncesed EE ER Sed 130 Applying your Firmware credits Remote VIEWER enu ennemi ERINE setenteeteseqenabacedeh van nie Section 8 COMMUNICATION sss sssscannnnr nnnannrerennnent nnr earonnneneacens anenn
241. s for individual pens Configure Main Menu gt Alarms gt Configure This is a shortcut to change alarm levels this will display all available Pens with alarms set up To change the configuration select the desired pen this will display the alarm details Select the Edit button to change the alarm level If the Edit button is greyed out go to the Pens gt Alarms menu and select the alarm then activate Allow Change View Main Menu gt Alarms gt View This will display all available Pens with alarms set up To view the configuration select the desired pen this will display the alarm details When complete go to Finish 43 TV 25 30 Iss 2 GLO June 06 UK 85 86 Screen Menu Main Menu gt Screen gt The Screen Menu contains an Edit button to configure Pen Channel Mapping Replay pre vious data Screen List to change the screen currently being displayed and a Clean Screen facility Edit Main Menu gt Screen gt Edit The Edit button takes you to your current process screen and displays the Edit toolbar at the top of the screen In Edit mode you can select items on the screen and assign channel in formation to them See Channel Mapping on page 122 Replay Main Menu gt Screen gt Replay The Replay button takes you to the process screen in replay mode The Replay screen con sists of a chart and DPMs The chart is vertical or horizontal depending on the orientation of the screen you are currently in
242. se Input card position for the Minitrend QX is shown in Figure 2 3 on page 13 and Figure 2 4 on page 14 for the Multitrend SX A WARNING HAZARDOUS VOLTAGES Insulation from channel to channel Normally a channel can be safely connected to a hazardous voltage up to 300V AC common mode with respect to earth However where a channel is connected to a safety low voltage circuit an immediately adjacent channel must be adequately insulated from hazardous voltages between 150V AC and 300V AC max This insulation should comprise of at least 1 5mm air gap or a bar rier rated greater than 1400V AC This is to ensure that protection of the safety low voltage circuit is fully maintained Common Mode voltage is a voltage applied between the whole channel and earth not between pins on achannel 300V AC is permitted at Measurement Category CAT Il Overvoltage Category Il Failure to comply with these instructions could result in death or serious injury 43 TV 25 30 Iss 2 GLO June 06 UK Electrical Installation Pulse Input Channel Numbers The Pulse Input card has channels using a connector that only takes up half the length of the connector slot Looking from the rear of the unit the Pulse Input connector is on the right of the slot with a blanking plate on the left Table 2 4 Pulse Input card Card Slot A Slot B Slot C Slot D Slot E Slot F Position Channel 1to4 9 to 12 17 to 20 25 to 28 33
243. snsssesssssssssesessesnesissssissesisresisersese Card Positions and Channel numbers 43 Card and Slot Positions ccecccsecccsssssssssssssssesseees Change Passwords iiccssscsscsssvisssessiisssesissssssinees Channel Mapping 0 Map button oes Channel Mapping Objects Channel Mapping Widgets Chart Spe ds sesenensersinasesnssunmainiin CROIS Ra E A Cleaning the Recorder Client Server Network Commenting in Scripts Commit Configuration Commit Later Configuration s 104 Comms Connections Comms Diagnostics 217 Comms Menu Lecce Database Management Tool 0 0 2 155 A Date Settings sreseenirnieo eene 83 FOSS oeceennieennenniinn Daylight Saving nn Modbus aylig Saving 69 P Default Time Zone s 37 OTS eee SINA e eE OE Delete All Data nine 74 TOPP aan _ Delete Screen ciececcecsesesssssssssissssissssssssessssessssessssesesses 79 USB Comms Ports a Deviation Alarm Markers 1111000 125 WED aa E E Diagnostics Comms Server Alarm Digital IO Add Pens for Logging Analogue In seses Add a Database wees eeeeeee Analogue Out CS Add a Database Server ce pean a Add a Device sipisrorosissiseneprtnis Comms Server Add a new Device oo eeceeeeteeeeees Media a E ENRE Dern Pulse Inputs o ccccccccsessessessesseseseeeestessessesseseeseenees IONES ONNECHONS neue Diagnostics Messages sssscccvssesciecssseeesiin Configure Database Logging Connect to a Database oo cceccceteeseeeeteteeeeeeees
244. ss the Calibrate button e When the calibration is complete the icon changes to the User cal icon under the channel to show that the channel is using the user cal 43 TV 25 30 Iss 2 GLO June 06 UK CJC Calibration For Thermocouple Input calibration only There is a single CJC sensor for each Al card but the temperature across the connector will not be constant The CJC calibration allows the user to compensate for temperature gradi ent 4 cIc Calibration D Calibrate CIC AI Slot A Card Offset Calibrated Measured 3 Input No Temp Value Temp Temp A 1 Slot 4 1 8 27 88 28 38 60 77 A 27 88 0 30 28 17 58 70 27 88 0 20 28 08 59 33 27 88 0 10 27 98 Back In this menu there is a button for each slot for Cold Junction Calibration Calibration is per formed per slot card e e Select the desired slot button If a CJC connector is not fitted a message box will appear The CJC temperature reading is displayed in the CJ Temp column If the known temperature is different to the recorders reading an Offset can be entered to make an adjustment to future values The Cold Junction temperature should be measured at the point where the thermocouple is connected in the terminal block Ensure the meas ured temperature is accurate to within 0 1 C Enter the difference between the CJ Temp on the recorder and the measured reading as the Offset Value The offset is added to all future readings and display
245. st them contain other items click on the sign to reveal the list of items contained within The sign will change to a sign when all the items are displayed To close the list click on the sign FF Communications Server _ 5 x Administration ES G2 EE Database Servers E A Communication Ports 160 221 36 107 Local Server Connected fe comi oe comz se COM3 oe coms x coms x COME x COM x coms Ethernet Administration The Administration button appears in the top left of the comms server it contains e Shutdown Server From here the comms server can be shut down this will disconnect the comms server it will also shutdown the database servers at the same time e Preferences The General Settings tab has an option to minimise the Server when it is opened The Diagnostics option that will produce an additional tab to the bottom window this will display properties and values of a selected device Send Recorder Events is an option that will send any event data when an export data function is performed The Clear Setup Cache button will remove all setup files Network Settings is for PC s with more than one network card fitted to access devices on other networks The network cards are displayed here for selection If the Use NIC Default IP Address Selection is ticked then the first network card that was added to the list will always be selected 43 TV 25 30 Iss 2 GLO June 06 UK
246. t have occurred The screen will display the Type of alarm the Time and Date that the activity occurred and Message details of the activity e System This will list a history of system messages The screen will dis play the Type of messages and warnings and errors that have been gener ated by the unit The screen will also display the Time and Date that the activity occurred and the Message details e Diagnostics Examine a complete list of the recorder s functionality and processes since it was last powered up The screen will display Type of message Time and Date that the activity occurred and the Message details e Security Audit trail of entries made to secure areas such as Password setup including Log on Log off what area has been accessed time date and the user name e Users These are messages that have been entered by the user by enter ing a Mark on Chart The screen will display the Type of message Time and Date that the activity occurred and the Message details 43 TV 25 30 Iss 2 GLO June 06 UK Message List All messages will conform to the following format 1 23 2006 1 23 2006 1 23 2006 1 23 2006 1 23 2006 1 23 2006 1 23 2006 1 23 2006 1 23 2006 1 23 2006 Message A P2 Alm 2 Out of alarn 5092 P2 Alm 2 Into Alarm S092 LOCAL UI june Logoff Success LOCAL UI june Valid Access ti LOCAL UI june Valid Access ti LOCAL UI june Login SuccessF P2 Alm 1 Out of alarmm 4057 LOC
247. t line made up of say 10 points can be equally well represented by 2 points one at either end the other 8 points are redundant Fuzzy logging works by creating straight lines in the data and discarding redundant points What s it for Sears To help the user in the trade off between Scan Rate Disk capacity and Recording Time after all the Pie is only so big Fuzzy Logging has been developed to help maximise all three sections in effect increas ing the size of the Pie The Recording Pie Scan Rate E Storage Capacity The result is a technique that delivers a host Recording Period of real world benefits over the more traditional recording methods 1 Disks take longer to fill changed less frequently less site visits 2 Faster scan rates can be used for any given disk size giving greater resolution on the process Recording time can be extended Less hard disk memory required for archiving on the PC Quicker graphing of data O a A Q Smaller data files for remote collection How does it work Fuzzy Logging does not log data points that form part of a straight line The technique is best illustrated by the diagram below 43 TV 25 30 Iss 2 GLO June 06 UK 205 206 Input Signal Continuously Sampled data LS 12 points only a gt Fuzzy Logged data Qa en Q N7 F Changing slope requires more data points to be logged
248. tabase and held ona database server Remote servers can be added to the comms server to allow access to remote devices on remote databases not on a local network Software Installation The Comms server is only available with the TrendServer software The comms server will auto install with the TrendServer software For installation instructions for the TrendServ er software refer to the TrendManager Pro Suite manual Upgrades There are three software packages available TrendViewer TrendManager and TrendServer your software upgrade is for the same package the software will automat ically over write the previous version Local database information will not be affected and all devices data and setups are retained Any other remote database servers will have to be added manually If you have purchased a different package to what is already installed the new software will detect this and only make available the same package To install a different package first un install the previous version There is no need to save databases or data these will not be lost when un installing the previous version Devices and data held on a local database are retained for use with the new package as long as it is installed into the same directory System Setup TrendServer software is a comprehensive versatile and easy to use communica tions system using established Protocols to transfer data Individual company require ments will demand different t
249. talisers and up to 96 pens can be transmitted via OPC server max poll rate 1 s 178 43 TV 25 30 Iss 2 GLO June 06 UK Specification Tables Specification Options Analogue Outputs Re transmission Outputs optional 2 or 4 re transmission outputs available for the QX Recorder and 2 4 6 or 8 re transmission outputs available for the SX Recorder a pen drives each output Analog inputs totalised values or any math ematical result can be re transmitted Update Rate 250 msec all channels Type 0 to 20 4 to 20 mA Resolution 0 002 Accuracy 0 1 0 500Q load 0 25 5000 1KQ load Maximum Load Resistance 1000 Ohms Isolation 300VAC Health Watch Maintenance Capability Recorder keeps track of Birth Date Power cycles Time On Time Off Hi Lo CUC value Hardware Firmware updates Relay operations T C health predictor Calibration Dates and Backlight operation Agency Approval optional CSA Optional CSA22 2 No 1010 1 2004 Certificate Number 211230 UL Optional ANSI UL61010 1 2004 File 201698 FM Class 1 Division 2 optional Transmitter Power optional QX Recorder has 200mA 24VDC 3VDC SX Recorder has 1 Amp 24VDC 3VDC Extended Security System ESS optional Provides full support for 21 CFR Part 11 Includes features for entry of unique User ID s and associ ated passwords timeout on inactivity 1 to 10 min password expiration 1 to 365 days up to 50
250. the configuration select the desired pen this will display the alarm details When complete go to Finish to implement the new set up 43 TV 25 30 Iss 2 GLO June 06 UK 201 202 43 TV 25 30 Iss 2 GLO June 06 UK Appendix E Ethernet Ethernet Ethernet is a local area network LAN technology that transmits information between com puters and other devices at speeds of 10 or 100 million bits per second Mbps Each Ether net equipped device operates independently of all other devices on the network All devices attached to an Ethernet network are connected to a shared signalling system Ethernet signals are transmitted serially one bit at a time over the shared signal channel attached to each device It is up to the high level protocol that is sending data over the network to make sure that the data is correctly received at the destination device Devices attached to an Ethernet network can send application data to one another using high level protocol software such as TCP IP protocol suite High level protocols have their own system addresses such as the 32 bit addresses used in the current version of IP The high level IP based networking software in a device is aware of its own 32 bit IP address and can read the 48 bit Ethernet address of its own network in terface but it doesn t know the Ethernet addresses of the other devices on the network To discover the Ethernet addresses of other IP based devices on the network anot
251. tions Credits ed nie Lies tnt ca DC Power nesesscseseseneee algal alae ana aia Digital IO Card Connections FUSES oieeeecccccceesesesesseeeeeseseeeseeeseeeeeeeees Installation Category Pulse Input Card D SPCO Relay st Signal WINNS cag mnnnmnrntr tin Transmitter Power Supply Card oe 19 DC Input 24V bas 23 ahs ee ee are 2 tne ata wean E EEEE E EA Seen serena EE PE LE ee renee 65 Ethernet Appendix E ata Storage Events Menu senn OVETVI N Les heer dieses de Rainn eer 28 Export Now 218 43 TV 25 30 Iss 2 GLO June 06 UK F F sub zero Sterilisation Appendix G 209 Factory Calibration tease 71 Factory Ment sssri 70 AI Calibration occ _ 71 CJC Calibration wee aa a3 Cali bratiOn sistas tee Mamadatanns 11 Credits sisisi ee nor raies nE 70 Daylight Saving oer 69 Firmware Upgrade ow tee 71 Language arsura 69 Line HZ sesrcinininroissisis 70 Temp Units oe 69 TimeZone shinosshemerne 169 Field IO Menu sans 42 Alarm Relay ccccccsseeteeeeees 47 Alarm Digital IO we 47 Analogue In Menu n sssssssseeseesee 44 Analogue Out oe 46 Digital TO pserosssisuisanissnis das 47 Pulse Input ssiissssmnminmt ersnniniens ns 49 Field IO Specification ceecsecccesssccssssssssssessssessssves 169 Analogue Output se Pulse Input Card PG Fae en COMME sheet Commit Later bast Discard nd Rainette Firmware Credit System cece Firmware Options a s Firmware Credit
252. to 36 41 to 44 number Pulse Input Connection Details Do not connect anything to terminals marked NC Not Connected For Frequency and Volt age levels see Specification Tables on page 173 Channel 1 Channel 2 Channel 3 Channel 4 Oo oO m m m oO oO Oo o m m Oo NC NC NC NC Transmitter Power Supply Card The Minitrend QX Transmitter power supply option is 24V DC 200 mA and is fitted to the power supply card 24V OV within the unit Connection is made via a 2 way connector at the rear of the unit the mating half is supplied with this O O option For connector position see Figure 2 3 on page 13 The 24V transmitter power supply is not isolat Minitrend 24V DC TXP ed from the recorder and is not referenced to ground The Multitrend SX Transmitter power supply option is 24V DC 1 A and is fitted below the power supply card within the unit Connection is made via two 10 way connectors see Fig ure 2 4 on page 14 mating halves supplied with this option The Multitrend SX transmitter power supply is isolated from the recorder A red LED light will illuminate when there is voltage on the connectors this is situated be tween the two connectors at the back of the unit Figure 2 4 on page 14 Recommended wire size for termination connector 22 12 AWG 22 14 SWG 43 TV 25 30 Iss 2 GLO June 06 UK 19 20 Electrical
253. to be assigned Select the device ID number if necessary from the drop down menu The next section is Database Configuration a list of connected database servers and a list of databases that are currently being logged to In this section is a window showing the channels available to be logged As channels are selected from this window three additional buttons become active Add Channel selection select each channel for logging Add all Channels for logging and Clear Channel selection 43 TV 25 30 Iss 2 GLO June 06 UK 151 Comms Server Database Logging Configuration Port Number Ether nat Device ID Number 1 7 Database Configuration Connected Database Servers Database Currently Logging To Initial Database Channels available to be logged Add Channel Selection Add All Channels Input Reg Ch 10 a Clear Channel Selection Inout Rea Ch 11 Edit Channel Input Reg Ch 1 Sample Input Reg Ch 2 Sample Delete Channel Input Reg Ch 3 Sample Input Reg Ch 4 Summary of all changes Apply Cancel Add Channels for Logging As each channel is selected or all channels depending on the button selected the Logging Channel Configuration box appears so the Log Rate and Type of logging can be set for each channel individually or all channels When the channels have been selected they will appear in the bottom window click on Ap ply to enable the channels to log Once t
254. to output 4 20 mA loop This will take the scale value from the pen it is transmitting and convert to 4 20mA output sig nal eg if the scale is 0 50 this signal will fit the scale so 4mA 0 and 20mA 50 For 0 20mA output signal with the same 0 50 scale this would read OmA 0 and 20mA 50 e Output Select either 4 20mA or 0 20mA e Label Select and enter an identification label Select and use the on screen keyboard Up to 16 characters When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu Alarm Digital 10 Main Menu gt Configure gt Setup gt Edit Setup gt Field IO gt Alarm Digital IO The Alarm Digital IO button will display all the digital inputs outputs available Click on each individual Alarm IO or Digital IO number to set up each channel profile Cards available are 2 types of Alarm Relay cards 4 Alarm Relay Output 8 Alarm Relay Output with 2 Digital Inputs 2 types of Digital IO cards 8 Digital Inputs or Outputs 16 Digital Inputs or Outputs Alarm Relay Card 4 Alarm relay output card or 8 Alarm relay Output with 2 Digital Inputs 6 fixed outputs and 2 configurable Digital Input or output cards Digital IO Card There are 8 or 16 Digital channels per card that can be setup as inputs or outputs The Dig ital I O card also has 4 channels that can be set as pulse inputs channels 1 to 4 The op
255. tre 4 Where conductive pollution such as condensation or conductive dust is present ade quate air conditioning filtering and or sealing must be installed 5 This recorder contains one battery on the Processor board which must be treated and disposed of with care Batteries must not be short circuited Batteries should be dis posed of in accordance with local regulations they must not be disposed of with normal refuse 6 Improper signal and supply wiring WARNING WARNING IMPROPER SIGNAL AND SUPPLY WIRING Signal and supply wiring should be kept separate Where this is impractical shielded cables should be used for the signal wiring Where signal wiring is carrying or could carry under fault conditions hazardous voltage defined as gt 30 V rms and 42 4 V peak or gt 60 Vd c double insulation must be used for all signal wiring Failure to comply with these instructions could result in death or serious injury 7 Ifthe equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be inadequate 8 The protective earth terminal must remain connected even if the recorder is isolated from the mains supply if any of the measuring communications or relay terminals are connected to hazardous voltages Hazardous Voltage Hazardous Voltages are defined by EN61010 1 as follows A WARNING HAZARDOUS VOLTAGE LEVELS Voltage levels above 30V rms and 42 4V peak or 6
256. trend OX RECOVER hs nn ns nt nee lie nine SA 157 M ltirend SX Recorder aa aa nn einen eee 161 Section 11 Instrument Care and Maintenance cscesseesteessseeeeeneeeees 167 Cleaning Instructions ccscsssssssesscsssssscscscsssscesssssssesenesssssensessssssssnssesseess 167 Backlight Hassan sdtsssaseossdesoonssecsesavosanosesseussssdeasooassunscessoshevsasessoeeeses 167 Operating Temperature ccccccsscscccssescscscscecsscccesssccsesesecssscscsessssesssessessoess 167 Touch Screen sscscccsrssssscscsessrcercscsscssrseesenserscesecsesecssccsessesescscsscsssssssecsesesseees 167 Calibration s rcrorssrsrsererserersesersersesersesessessssessnsccsnsessrsesessesensecenseseneesessnsonees 168 Section 12 Technical Data amp Specifications cccsseeeeeeeeeeseeeeeeeeeeeeeeees 169 Field IO Specifications 169 Analogue Input ssesssssccassessdscsanassensacecssoccoadceasdaudsecceseosasnscesasaatescessastonscdssasoss 170 Alarm Digital Input Specification ss eseseseseseeoesesecosoeseoesosorecoesesecosoesesesososeeoe 170 Alarm Relay Output Card Options sise 170 Digital Input CArdS c cccsccococrsncensescescesvesebsepses ceccdecneodecvecuesseessehiostestes costes dented iS 171 Specification Tables Specification Design Attributes oeoo Specification Analogue Inputs Specification Logging nissan Specification Physical Parameters ss 176 Input Range Performance Accuracy Table ss 177 Input Actuation
257. ts appearance changed to create an individual pres entation The X Series Screen Designer software package is compatible with Minitrend QX and Multitrend SX recorders Layouts can be transferred on to single or multiple recorders of the same type which contributes to continuity and standardization of process data For use with X Series re corders only Firmware can be upgraded from the web site at www XSeries info net 43 TV 25 30 Iss 2 GLO June 06 UK 155 Minimum System requirements for TrendViewer TrendManager Pro and X Series Screen Designer Minimum System requirements for TrendServer Pro 1GHz Pentium processor or higher 1GHz Pentium processor or higher CD ROM drive CD ROM drive Monitor screen resolution 800 x 600 recommended minimum high colour Monitor screen resolution 1024 x 768 recommended minimum high colour Windows 2000 XP NT ver 4 0 Service pack 6 onwards Windows 2000 XP NT ver 4 0 Service pack 6 onwards 512 Mbyte of RAM 512 Mbyte of RAM 16 bit colour graphics 24 bit recommended Screen Designer only TCP IP installed 50 Mbyte free hard disk space 2 Gbyte Hard drive free disk space A mouse A mouse Flash card reader or USB port Flash card reader or USB port 156 43 TV 25 30 Iss 2 GLO June 06 UK Minitrend QX Recorder gt oo oe COMODO O amp 43 TV 25 30 Iss 2 GLO June 06 UK 157 Ethernet a
258. uit an immediately adjacent channel must be adequately insulated from hazardous voltages between 150V AC and 300V AC max This insulation should comprise of at least 1 5mm air gap or a barrier rated greater than 1400V AC This is to ensure that protection of the safety low voltage circuit is fully maintained Common Mode voltage is a voltage applied between the whole channel and earth not between pins on a channel 300V AC is permitted at Measurement Category CAT Il Overvoltage Category Il Failure to comply with these instructions could result in death or serious injury Analogue Output Channel Numbers The Analogue Output cards are either 2 or 4 channels using a connector that only takes up half the length of the connector slot Looking from the rear of the unit the Analogue Out con nector is on the left of the Analogue slot with a blanking plate on the right 43 TV 25 30 Iss 2 GLO June 06 UK 17 18 Electrical Installation Table 2 3 Analogue Output card Card Slot B Slot E Slot F Position Channel 9 to 12 33 to 36 41 to 44 number Analogue Output Connection Details Output 1 Output 2 Output 3 Output 4 Loop NC LOOP Loop Loop Loop NC Loop Loop NC NC Not connected Pulse Input Card The Pulse Input card connections are made via 1 x 12 way screw terminal plugs that fits into a PCB header on the rear of the unit The Pul
259. up gt Comms gt TCP IP Transmission Control Protocol Internet Protocol A protocol for communication between computers recorders and other devices Static IP Toggle On and Off This is an IP address which is the same every time IP Address Available when Static IP is On This is an identification address for communications between two peripherals The IP Address identifies a specific recorder or device Select and enter a valid IP address Sub Net Mask Available when Static IP is On Acts as a filter when iden tifying an IP address Gateway Available when Static IP is On A configuration parameter transmitted to each network device DNS WINS MDNS Set to Automatic click on this to activate and de acti vate options DNS Domain Name System WINS Windows Internet Name Service MDNS Managed Data Network Services See DNS WINS MDNS on page 65 43 TV 25 30 Iss 2 GLO June 06 UK e Ports The Port numbers are associated with the IT system in use Port numbers are set to a default but can be changed by the user to allow data traffic to use a specified port See Ports on page 65 When the configuration is complete select the Finish button to Commit Discard or Commit Later Select the Back button to return to the previous menu DNS WINS MDNS Main Menu gt Configure gt Setup gt Edit Setup gt Comms gt TCP IP gt DNS WINS MDNS Set to Automatic click on this to activate and de activate opti
260. ut DiaQ MOStics anann n e Signal Wiring Analogue Out Menu sssrin 46 Analogue Output Card eccccsssccccccscececccsieseses 17 Channel Numbers Connection Details DIASNOSTICS ossei nr asarni EEEREN RES Analogue Output Specifications 169 Appendix A Quality and Safety 181 Appendix B Maths Expressions 000 183 Appendix C Thermocouple Connections 197 Appendix D Alarms oeccsseccccssiccccssiisesssisseesiees 201 Appendix E Ethernet ariasicnucicnnemamie 203 Appendix F Fuzzy Logging vices 205 Appendix G F sub zero Sterilisation 209 Appendix H Calibration ec 211 Appendix I Battery Data sis 213 Appendix J Function Codes and Memory Maps 215 43 TV 25 30 Iss 2 GLO June 06 UK B B cklighis rase nano douane 167 Barcodes for Batch same 75 Batch Commands Batch Mark on Chart ciecceeccccccccssscssssssesssssseeseevees 88 Batch Menu res Barcodes for Batch o s Batch Setup Control Batch Commands oo e eccccccccccccescsscssssscssssseseeeees Batch Mark on Chart Battery Data Safety Guidelines oe eeseeseeseeeeeeeeeees 213 Battery Data Appendix l ss 22012250112202 2 213 Battery Safety Processor Board ss 213 Brightness CE MATR nier CJC Calibration ss CJC Connectors neue Cables ss Calibration AI Calibration Appendix H CJC Calibration Maintenance o cceccceeeseeeseteeeeeeees Sensor Compensation User Calibration
261. ver software can be run independently to the main application software by creating a shortcut to the Startup folder If over writing a previous version of X Series comms server only the local server will retain the database information and load all the devices and settings from the databases Any other remote database servers will have to be added man ually Comms Server new user Using the comms server from scratch requires 1 Add a new device to a Communications port Devices will appear under the Communi cations Port when selected in the left window and will appear in the initial database on the local comms server See Add a Device on page 150 2 Click on Communication Ports in the left window to display a list of the ports in the main window Tick the port that the device has been added to See Communication Ports on page 147 3 For a realtime connection check device connection status by clicking on the device under its comms port in the left window to display the device status in the top main win dow Green LED s will show a realtime connection is made If grey LED s are showing and the device displays Unconnected and if Red LED s display then there is a problem with connection 4 The data from this device can now be logged to a database by using the Configure log ging screen and setting up channels for logging with the log rate and type and setting up a destination database See Logging Configu
262. vice is selected from the top window details of the device s activity is displayed here Device logging to a database will display details in the Database logging tab Realtime data will display in the Client connections tab The Diagnostics tab can be activat ed by going to Administration Preferences and ticking the Show Diagnostics box this will display properties and vales of a selected device Communication Ports The Communication Ports is a list of ports available COM1 to COM8 and Ethernet As de vices are added they are displayed under the port name Click on Communication Ports to display a list of all the ports in the main window tick the required port to enable Click on a port and the main window splits into two windows top and bottom The top window displays details of the devices using that port including device ID No de vice Name Mode and Status show if the device is connected how many Channels the device has enabled an Active button to activate the device and the device s P Address As devices get added to each port they will display in the list for that particular port 43 TV 25 30 Iss 2 GLO June 06 UK 147 148 Communications Server Destination Client connections Local Client 1 Input Reg Ch 1 Sample 5 Local Client 1 Input Reg Ch 2 Sample tab displays realti me Local Client 1 Input Reg Ch 3 Sample commsrunningonthe 19 Input Reg ch 4 Sample Client connections Database logging 72 serv
263. y entered e Description Required Tick to make this a requirement when starting a new batch 43 TV 25 30 Iss 2 GLO June 06 UK Comment Required Tick to make this a requirement when starting a new batch Lot Required Tick to make this a requirement when starting a new batch Allow Direct Access Allows use of a Barcode reader to make entries for all the items listed in this menu Barcodes for Batch Batch markers can be created using independent barcode software The barcodes can then be read using a barcode wand or reader Any type of Batch marker can be encoded into a barcode using the same control characters used to build up a batch marker MS 216 A Fred C Test This example shows a barcode encoded to start a batch S Start Batch 216 Batch Name IN User ID is Fred C Comment text is Test A barcode with up to 25 characters including spaces can be read into the recorder using a USB ASCII barcode reader Printer Menu Configure gt Setup gt Edit Setup gt General gt Printer The Printer function is a firmware option that is selectable from the Factory menu gt Crea its on page 70 The screens that currently can be printed are all the items under the Status button For more information on these screens see the Status Menu on page 96 The Printer menu allows configuration for setting up a printer The printer option displays a Print button from various screens using a basic USB standard PL
264. ypes of protocols dependant on the size and criteria of the communications system network To help decide which protocol is suitable for each setup see Protocols on page 134 43 TV 25 30 Iss 2 GLO June 06 UK 135 136 Comms and Trend Manager Pro Suite Data logging and transfer Using the TrendServer software the device s details are added on to a database in TrendServer Once the device has been configured and enabled data can be retrieved Data is logged to the internal memory This data can be exported to TrendServer via e Compact Flash USB removable media transfer setup and data e Modbus RS485 Ethernet transfer data only e FTP Ethernet transfer Setup and data Exporting does not remove the data from the device but when the internal memory buffer is full the latest data will start to over write the oldest data Data can be imported from devices and logged to a Database Known as Stored and His toric data Databases are managed by a Database Server The data can be retrieved graphed exported to spread sheets e mailed or transferred from devices to other data bases located on Remote Database Servers Using the Comms Server actual current data can be sent from a device straight to the server using Ethernet or RS485 links This actual current data can then be logged to a database and viewed on a graph in real time this is Known as Realtime data Different types of data realtime logged and historic dat
265. ystem Credits can be applied as desired to the Firmware functions until the total number of credits purchased has been used up See Applying your Firmware credits on page 130 Additional credits can be purchased later if new features are to be activated and not enough credits are available to support these additional functions Firmware Options Free Form Maths and Free Form Math with Scripting See Appendix B Maths Expressions on page 183 Applying your Firmware credits To activate the Firmware options follow this file path Main Menu gt Configue gt Setup gt Edit gt General gt Factory gt Credits The Credit menu contains the Serial No of the recorder how may credits are available dis plays the Options Code and lists what firmware Options are currently active Serial No read only and cannot be edited e Credits read only and cannot be edited It displays the number of Credits available to activate additional firmware functionality including the total credit value e Options Code the Options code is a unique coded number for this recorder that contains information that enables certain functionality including credit value e Options Select the Options button e This displays how may credits are currently in use e Select Options to produce a list of Firmware options available with their credit values The number or credits required is shown in brackets Toggle each option On or Off to enable t

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