ABB component drives ACS150 0.37 to 4 kW / 0.5 to 5 hp Catalog
Contents
1. E 70 E gt eis Options External A separate order line and type designation is required for any of these external options Input chokes Inout choke smooths the wave shape of the mains current and reduces total harmonic distortion THD Together with the input choke the ACS150 is designed to fulfill the requirements of the harmonics standard EN IEC 61000 3 12 In addition the inout choke provides improved protection against mains voltage transients Output chokes Output choke decreases du dt on the output and filters current spikes caused by voltage spikes With an output choke it is possible to increase the motor cable length which could be otherwise limited due to a temperature increase resulting from current spikes and electromagnetic performance Type Frame Input R bi ee L Type Frame Output choke Cable length designation size choke without with designation size ACS150 choke choke ACS150 A A A mH m 1 phase supply voltage 200 to 240 V units 1 phase supply voltage 200 to 240 V units 01X 02A4 2 RO CHK A1 6 1 4 5 5 8 0 01X 02A4 2 FRO ACS CHK B3 60 ery ers rae n E i NEIRA a piney j Se aa aoaiga T meee joeni a gt E a E ne ance an o o e a aoe A 01X 07A5 2 R2 CHK C1 16 8 1216 a 2an OITA RZ ACSOHK C3 100 01X 09A8 2 R2 CHK D1 21 15 25 1 0 01X 09A8 2 R2 ACS CHK C3 100 3 phase supply voltage 200 to 240 V units 3 phase supply voltage 200 to 22. electromagnetic performance according to the table below Low leakage current filters Low leakage current filters are ideal for installations where residual current devices RCD are required and leakage current needs to be below 30 mA Type Frame Filter Cable length Cable length designation size type with external EMC without external ACS150 filter EMC filter C1 C2 IC3 C3 C4 m m m m m 1 phase supply voltage 200 to 240 V units 01X 02A4 2 RO RFI 11 10 30 i 30 30 E ee eae EE ae e ane on SENE x POE gt NEETA o ee ae eRe aa ee te aes ane ENOT ORIA TEET or e oo oe O1X 09A8 2 RE need BELTS 10 S 30 eee 50 seated 30 canned nena 3 phase supply voltage 200 to 240 V units 03X 02A4 2 RO RFI 32 110 30 30 30 a PEE ao AA pina oe E TENE peue a ane enee ae pona o oe See T ieee a eae 7 ANE a ee Roe fee ae aoe ere ee news are apr a REVS 2 EET PI z PR m ne ZG ere n EANET 3 phase supply voltage 380 to 480 V units 03X 01A2 4 RO RFI 32 30 30 30 30 a ENE BH Sake ee E EED a E Ree m eae anna aaa ea eee er ee eee eee ae o T aes Be es ae ae Pee ee eure een eee eae OEE a oe o ae ee ein co eee ee O8X 08A8 4 Ri deca RELS2 50 ete 50 one 50 oe 30 eee 50 E 1 Internal EMC filter must be connected with the EMC screw in the drive When the filter is not connected the C4 maximum cable lengths are allowed to be used 10 ABB compone
3. optimum lifetime of all ABB products and learning technical support and contracts All of this is in a predictable safe and low cost manner supported by one of the most extensive global drive sales and service networks Maximizing return on investment At the heart of ABB s services is its drive life cycle management timing of the part replacements plus all other maintenance model All services available for ABB low voltage drives are related actions The model also helps the customer when planned according to this model For customers it is easy to deciding about upgrades retrofits and replacements see which services are available at which phase Professional management of the drive s life cycle maximizes Drive specific maintenance schedules are also based on this the return on any investment in ABB low voltage drives four phase model Thus a customer knows precisely the ABB drive life cycle management model E O gt The drive with complete life cycle The drive with complete life cycle services is available for purchase services is available for plant extensions P_AAa9any a Co mp le te life cycle services To ensure the availability of complete life cycle services a drive must be in the Active or Classic phase A drive can be kept in the Active or Classic phase by upgrading retrofitting or replacing Limited a Obsolete Classic Spare parts maintenance and repair ABB cannot guarantee avai
4. protection against dirt and dust Brake resistors ACS 150 is delivered with an integrated brake chopper as standard Therefore no additional space or installation time is needed The brake resistor is selected using the table below For more information about the selection of brake resistors see the ACS150 User s Manual Brake chopper limits and resistor selection table Type R min Psrmax Selection table by resistor type designation CBR V Braking ACS150 160 210 460 time ohm kw hp s 1 phase supply voltage 200 to 240 V units 01X 02A4 2 70 037 05 90 Beo E ae eee Ge es Tee ee fs a ae ae Vee a ee oe rr ae ae 30 ee 3 ae ee ae o ene ee A S 3 phase supply voltage 200 to 240 V units 03X 02A4 2 70 0 37 05 90 a a e C ae aa T ya es i E aes a eS a Ae ee re ae Serene eee a ee SE S n e Ce aa 7 RE a eee oe a acta eee 7 a 3 phase supply voltage 380 to 480 V units 03X 01A2 4 200 0 37 0 5 90 Rae ee anes oo Goes ae ae ae aoi oe mee Soe lt a ae ii pease peua EEE AEEA ay eae ouei TOENE TRE S Dua a TEITER peeoarun T ae e E a e a E EOT T E i E aaa a ye ae 70 seks goog EE PEIE a A 20 pene X within the type code stands for E or U 1 Braking time Maximum allowed braking time in seconds at Prama every 120 seconds at 40 C ambient temperature Ratings by resistor type CBR V 160 CBR V 210 CBR V 460 Nominal power W 280 360 790 ee se
5. 40 V units 03X 02A4 2 RO FCHK 01 4 3 2 2 4 2 6 4 03X 02A4 2 FRO ACS CHK B3 60 ra ee io omens ae eae e eae ae io e a T T T uendi ani p Aa a e caine E E E yesa oa oe ae ee ees ope 35 ae an ee ees erate pe aaa ae ear Baer eee en ae aD See ae oe i a ae PT a pee scene SEITA R2 CHK O4 143 PRTA T EER ORE Te an amas RO T AOS OHK C3 EOE Too ee eee ere 3 phase supply voltage 380 to 480 V units 3 phase supply voltage 380 to 480 V units 03X 01A2 4 RO gt CHK 01 2 2 E 4 2 6 4 03X 01A2 4 FRO ACS CHK B3 60 eo ee ior REE MERRE 7 NECN a a o 8 eee a Bo x SERS eo oe EMRE re eRe me RUSTE eg ee a ae Py gaa ee a eoa S E ETT eee CC oe ova ee een A teane aa pee oe Serene F TRE PR oer ve E a A POR oe aa ee een Gee eu es P Ae Oa ee AS i Se ae ae Re mn rn ee n ae Se Ae aan ee a e l n F o e ae A e Ri ete SHK 03 13 6 E 77 eae 3 ee 27 A F e gee Ri TE NOCH 0016 6x Aue acne too eee ae ee ene Ln Nominal input current as Nominal choke thermal current L Choke inductance Catalog ABB component drives ACS150 9 Options External A separate order line and type designation is required for any of these external options EMC filters The ACS150 s internal EMC filter is designed to meet category C3 requirements of EN IEC 61800 3 standard External EMC filters are used to enhance the drives electromagnetic performance in conjunction with its internal filtering Maximum motor cable length depends on required
6. Low voltage ACS150 0 37 to 4 kW 0 5 to 5 hp Catalog ABB component drives ABB component drives Highlights ABB component drives are designed to be incorporated into Worldwide availability through logistical distributors a wide variety of machines such as mixers conveyors fans or User friendly LCD control panel and integrated pumps or anywhere where a fixed speed motor needs to go potentiometer variable soeed motor Flexible mounting alternatives PID control The ABB component drives meet the requirements of OEMs Integrated EMC filter machinery builders and panel builders These drives are Built in brake chopper widely available through the ABB distribution network The FlashDrop tool for fast drive commissioning drives are easy to select and provide a range of built in features as standard including PID control brake chopper fixed keypad and speed control potentiometer Feature Advantage Benefit Worldwide availability and service 2 Drives are available worldwide and permanently stocked in four Fast and reliable delivery with dedicated regions support to any country in the world Dedicated global service and support network that is one of the largest in the industry User friendly LCD control panel and Clear alohanumeric display Easy set up and use Time savings integrated potentiometer Flexible mounting alternatives Screw or DIN rail mounting sideways or side by side 2 One driv
7. U hr m h ft min A type A type 1 phase supply voltage 200 to 240 V units 1 phase supply voltage 200 to 240 V units ACS150 01X 02A4 2 RO 25 85 r ACS150 01X 02A4 2 RO 10 gG 10 UL class T E a ae age ame eee P E ie SEPEREN iii a EEE sai E e o a a RO ae ee E ee ue Canes ee o A eee creat T ea oo eo roe yaaa ste eee vaa Tee ACS150 01X 09A8 2 R296 eee 328 somes teases ae ACS180 01X 09A8 9 R2 E aga ee 25 enue UL class T ae 3 phase supply voltage 200 to 240 V units 3 phase supply voltage 200 to 240 V units ACS150 03X 02A4 2 RO 19 65 X ACS150 03X 02A4 2 RO 10 gG 10 UL class T oe ee oo ign am a ee bia Tee er on ae ee ani eee eae ap ee en ae eee z NR aii pimes a ER RE ee re ae T n oo o See ee eee eae es a a R e fee ACS150 03X 09A8 2 RBS een Ms 283 ean p secs oe re NES SRT ee ee EROR p S RE ad 3 phase supply voltage 380 to 480 V units 3 phase supply voltage 380 to 480 V units ACS150 03X 01A2 4 RO 1 38 P ACS150 03X 01A2 4 RO 10 gG 10 UL class T or ee a ge n o l e aaen mo o a E ea pany sas E pay E E eam a z RAR rennin ee e eyeene T a a eras e a E eo OSD ae ee graeme a aa ee ae es ae oe a eae ape Berens ge ey ee a ee ue CROES oe o A M ee age CCE zan a E A a ACSIEOOSXOBAB A Ri E 94 ek ae 301 Pat ee ba er 44 er ae ACS180 03X 08A8 4 Ri une 20 IEIET 9G eee 25 mene UL class T axl X within the type code stands for E or U Frame size RO with free
8. convection cooling Free space requirements Enclosure type Space above Space below Space on left right mm mm mm All frame sizes 76 76 0 X within the type code stands for E or U According to IEC 60269 standard Catalog ABB component drives ACS150 7 Options FlashDrop tool FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting It gives the possibility to hide selected parameters to protect the machine Only the parameters needed in the application are shown The tool can copy parameters between two drives or between aPC anda drive All the above can be done without a power connection to the drive in fact it is not even necessary to unpack the drive DrivePM DrivePM Drive parameter manager is a tool to create edit and copy parameter sets for FlashDrop For each parameter group the user has a possibility to hide it which means that the drive user does not see the parameter group at all DrivePM requirements Windows 2000 XP Vista Windows 7 Free serial port from a PC FlashDrop package includes FlashDrop tool DrivePM software on a CD rom User s manual in pdf format on the previous CD rom Cable for connection between the PC and FlashDrop Battery charger 8 ABB component drives ACS150 Catalog Protection class NEMA 1 The NEMA 1 kit includes a connection box for finger protection conduit tube installation and a hood for
9. e of 40 C Switching frequency Default Selectable Scalar U f Motor control method 2 o phase from 0 to Usuppy A kHz 4 to 16 kHz with 4 kHz steps Environmental limits Ambient temperature Altitude Output current Ce ee ee No conductive dust allowed Contamination levels 10 to 40 C 14 to 104 F no frost allowed 50 C 122 F with 10 derating Rated current available at O to 1000 m O to 3281 ft reduced by 1 per 100 m 328 ft over 1000 to 2000 m 8281 to 6562 ft Transportation 2 Class 1C2 chemical gases Class 1S2 solid particles Storage Class 2C2 chemical gases 2 Class 282 solid particles Operation 2 Class 3C2 chemical gases Class 3S2 solid particles Chokes AC input chokes AC output chokes External option For reducing THD in partial loads and to nine comply with EN 61000 3220 External option To achieve longer motor cables Programmable control connections One analog input Voltage signal O 2 to 10 V Rn gt 312 KQ Current signal O 4 to 20 mA Rn 100 Q Potentiometer reference value 2 10 V 1 max 10 MA R lt 10 kQ Resolution 0 1 ACCURACY nnn EOI css Auxiliary voltage 24 V DC 10 Max 200 TMA Five digital inputs 2 12 to 24 V DC with internal or external supply PNP and NPN pulse train O to 16 kHz One relay output Type NO NC Maximum switching voltage 2 250 V AC 380 V DC Maximum switch
10. e type can be used in various 2 designs saving installation costs and time Integrated EMC filter High electromagnetic compatibility Low EMC emissions in selected environments Built in brake chopper as standard No need for an external brake chopper Space savings reduced installation cost FlashDrop tool Faster and easier drive set up and commissioning for volume Fast safe and trouble free parameter setting manufacturing and maintenance The FlashDrop tool enables without the need to power up the drive both downloading and uploading drive parameters Patented PID control Varies the drive s performance according to the need of the Enhances production output stability and application accuracy Coated boards Board coating protects the electronics from hazards including Reduces maintenance due to good protection Static discharge and airborne contaminates including moisture of electronics components 2 ABB component drives ACS150 Catalog Typical applications ABB component drives bring speed control benefits to a wide variety of applications In mixing applications the drive provides high starting torque which benefits the start of the mixing operation The silent operation mode adjusts the switching frequency of the drive to a higher level after the high torque start resulting in lower audible noise The FlashDrop tool provides a quick and safe way to configure multiple drives for identical mixer appl
11. entifies your drive by power rating and frame size Once you have selected the type designation the frame size column 5 can be used to determine the drives dimensions shown below Voltages ACS150 is available in two voltage ranges 2 200 to 240 V 4 380 to 480 V Insert either 2 or 4 depending on your chosen voltage into the type designation shown on the right Construction 01X and 03X within the type designation varies depending on the drive phase and EMC filtering Choose below the one you need O1 1 phase 03 3 phase E EMC filter connected 50 Hz frequency U EMC filter disconnected 60 Hz frequency In case the filter is required it can easily be connected Cabinet mounted drives UL open Frame IP20 UL open size H1 H2 H3 W D Weight mm mm mm mm mm kg RO 169 202 239 70 142 1 1 ppa i60 20 B36 MORIE appas 1453 EON aaa Tei Tri 239 ee saat crac gas H1 Height without fastenings and clamping plate H2 Height with fastenings but without clamping plate H3 Height with fastenings and clamping plate W Width D Depth Wall mounted drives NEMA 1 Frame NEMA 1 size H4 H5 W D Weight mm mm a mm hi RO 257 280 7O 142 1 5 eis e rine sioi e aii EEEE ate ata sisi or aac oe H4 Height with fastenings and NEMA 1 connection box H5 Height with fastenings NEMA 1 connection box and hood W Width D Depth 4 ABB co
12. ications In conveyors the belt speed can be controlled using a drive and a motor Production lines often have multiple stages including conveyors which need to be efficiently linked with each other to provide high production output A drive provides smooth start and stop of the conveyor thereby reducing mechanical stress and lowering maintenance costs A heat pump system consists of an indoor unit with fan and an outdoor unit with a compressor and a blower The heat pump cools indoor environment by gathering heat from air and transferring the heat to air outside The outdoor unit uses the compressor and the blower to dissipate the heat The cooled air is blown indoors by fans located in the indoor unit Drive allows the user to variably control the cooling power based on customer request AC drives optimizes systems energy efficiency and smoothens system operation Fans are used for process cooling and ventilation in industrial commercial and domestic environments Using a drive to control air flow enables energy savings compared to mechanical flow control methods An ABB drive has integrated PID control which provides optimal air flow by adjusting the fan speed based on a given reference value Compact size and various mounting methods enable flexible system design Catalog ABB component drives ACS150 3 Ratings tyoes and dimensions Type designation In column 4 on the right is the unique reference number that Clearly ind
13. ing current 0 5 A 30 V DC 5 A 230 V AC Maximum continuous current 2 Arms Product compliance Low voltage Directive 2006 95 EC with supplements Machinery Directive 2006 42 EC EMC Directive 2004 108 EC with supplements Quality assurance system ISO 9001 Environmental system ISO 14001 UL cUL CE C Tick and GOST R approvals ROHS compliant Catalog ABB component drives ACS150 5 Control connections and interfaces Application macros Application macros are preprogrammed parameter sets When starting up the drive the user typically selects one of the macros that is best suited for the application The diagram below gives an overview of ACS150 control connections and shows the default I O connections for the ABB standard macro ABB component drives have six standard macros ABB standard macro 3 wire macro Alternate macro Motor potentiometer macro Hand auto macro PID control macro In addition to the standard macros the user can create three user macros The user macro allows the user to save the parameter settings for later use Potentiometer Screen OSCR Analog input i QAI Oto10V Senp UA Reference voltage Lov 10 V DC max 10 mA Aux voltage output 24 V DC max 200 mA i Relay output O COM L_ ODIT PROGRAMMABLE DI2 DIGITAL INPUTS DI4 EMC amp DI5 can also be used DI5 VAR amp as a frequency input Varistor grounding screw L3 90 _ 9 Brake La
14. l 3 phase Input EMC chopper Output AC motor power choke filter BRK BRK choke supply o oO 200 to MA 480 V AC s od o g Brake resistor 6 ABB component drives ACS150 Catalog 250 VAC 30VDC 6A EMC filter grounding screw Removable clip for brand labeling Integrated interface r j siti Taf k ti d T F ee FlashDrop EMC filter connection grounding j lt screw EMC j i Integrated Varistor potentiometer grounding screw VAR Input brake es I O connections resistor and motor connections Analog input signal selector U I Typical I O connections ACS150 O 20 mA Ground the cable screen on the sourcing end DI configuration PNP connected source with external power supply R lt 10kQ DI configuration NPN connected sink Cooling and fuses Cooling ACS 150 is fitted with cooling fans as standard The cooling air must be free from corrosive substances and must not be above the maximum ambient temperature of 40 C 50 C with derating For more specific limits see the Technical data Environmental limits in this catalog Cooling air flow Fuses Standard fuses can be used with ABB component drives For inout fuse connections see table below Selection table Type designation Frame Heat dissipation Air flow Type designation Frame IEC Fuses UL Fuses size size Fuse Fuse w BT
15. lability of life services are available as long as materials cycle services for technical reasons or can be obtained within reasonable cost H Limited life cycle services Caution A drive entering the Limited or Obsolete phase has limited repair options This may result in unpredictable process downtime To avoid this possibility the drive should be kept in the Active or Classic phase ABB follows a four phase model for managing drive life cycles which brings enhanced customer support and improved efficiency Examples of life cycle services are selection and dimensioning installation and commissioning preventive and corrective maintenance remote services spare part services training and learning technical support upgrade and retrofit replacement and recycling Catalog ABB component drives ACS150 11 Contact us www abb com drives Copyright 2010 ABB All rights reserved Specifications subject to change without notice www abb com drivespartners p ii AEA 3AFE68596114 REV E EN 1 7 2010 14964 Power and productivity Ah L aE for a better world PA HD D
16. mponent drives ACS150 Catalog Ratings Type designation Frame Py Py lon size kW hp A 1 phase supply voltage 200 to 240 V units 0 37 0 5 2 4 ACS150 01X 02A4 2 RO pain ae es E nae pee a a ean oe eas ee rsa pecan aay eiii ae 3 E o8 ee ACS180 01 09A8 2 er R2 PETISIE 3 phase supply voltage 200 to 240 V units 0 87 05 24 n ACS150 03X 02A4 2 RO 0 55 0 75 3 5 ACS150 03X 03A5 2 RO genuo e pica EENT P Beene ee a pees ee E ae Rey Began Se arai Mannan ay EEES ISE AN ep A 3 phase supply voltage 380 to 480 V units 0870 5 12 ACS150 03X 01A2 4 RO 0 55 0 75 1 9 ACS150 03X 01A9 4 RO jeus jess ou ee ae re rear ao oe oe ee Be ere OS ea a Ne fe Ses o a ee ee ns Een et ares Ta S a ea F eee E 7 T ee a ea eon en eat a8 ee ACS180 03 08A8 4 es Ri ee X within the type code stands for E or U E ii y 1 i H1 H2 H3 s H4 H5 Technical data Mains connection Voltage and power range Frequency 1 phase 200 to 240 V 10 0 37 to 2 2 kW 0 5 to 3 hp 3 phase 200 to 240 V 10 0 37 to 2 2 kW 0 5 to 3 hp 3 phase 380 to 480 V 10 0 37 to 4 kW 0 5 to 5 hp 48 to 63 Hz Motor connection Voltage Continuous loading capability constant torque at a max ambient temperature 40 C At heavy duty use 1 5 x for 1 minute every 10 minutes At start 1 8 x l n for 2 s Overload capability at a max ambient temperatur
17. nt drives ACS150 Catalog Type Frame Filter type Cable length designation size with LRFI filter ACS150 C2 m Low leakage current filters 3 phase supply voltage 400 V units 03X 01A2 4 FRO LRFI 31 10 o a a co ey ee Or ve uae pyes Bm TE sername ey ae ay ae Deere n aa GAG E cere es A o P o A PAORS a a oe a D CE est E es easy ee ae Ri PAT TRES AY to Bia Nee enc hia cannot eee 1 Internal EMC filter must be disconnected by removing the EMC screw from the drive EMC standards in general EN 61800 3 EN 55011 product EN 61800 3 A11 2000 2004 family standard for product standard product industrial scientific standard and medical ISM equipment Category C1 Group 1 1t environment Class B unrestricted distribution 1 environment restricted Class A distribution 2 4 environment Class A unrestricted distribution Category C4 2 Not applicable 2 24 environment restricted distribution Services All industries face a common goal to maximize their The services offered for ABB low voltage drives span the production output at the lowest possible cost while entire value chain from the moment a customer makes maintaining the highest quality end products One of ABB s the first inquiry through to disposal and recycling of the key objectives is to maximize the uptime of its customers drive Throughout the value chain ABB provides training processes by ensuring
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