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1. Machinery Directive 2006 42 EC Applied standards are particularly DIN EN 809 DIN EN 60204 1 DIN EN 294 DIN EN ISO 12100 part 1 DIN EN 953 DIN EN ISO 12100 part 2 UVV This statement does not warrant any characteristics in terms of product liability Please note the safety instructions in the manual Mr Lutz Nowotka HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin is authorised to compile the technical file according to Annex VII A Date 30 December 2009 Signature manufacturer Dr Thomas Weisener CEO HNPIMI HNP Mikrosysteme EC manufacturer s certificate following EMC Directive 2004 108 EC We hereby declare that the following micro annular gear pump of the high performance series mzr 7208X1 is intended for installation into another machinery plant and that start of operation is forbidden till it is identified that the machinery plant into which these micro annular gear pumps shall be installed corresponds to the regulations of the EC guidelines regarding safety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives EMC Directive 2004 108 EC Applied standards are particularly EN 61000 6 4 10 01 Generic standards Emission standard for industrial environments EN 61000 6 2 10 01 Generic standards Immunity for industrial environments This statement does not warrant any characteristics in terms
2. Operating manual mzr 7208 mzr 7208X1 22 Supplement 89 Technical data subject to change without prior notice Tm bwpgozi pus gosn viva WYN 3L 0 NOLIV2UIdOR QNI NOU DI Oud ON A VAN a T h 8001 LOL ELO LO gnouyin A m 2 i NA TL ase 8OUL JZW ddy AUS E ET YINO 19945 BJEB A QWassy IW nun wo JANN avd Uu4ed 0 61 Q Gury uuebes unp NoISOd k TWOS SSAHONDY HqwD euJei1s SOJXIIN dNH im CLW eja 190 LI laa je L0Z 9 7 09 yale LLL SY d 1 d uw m f i f f f A Man F B CU kun ME um a Sr gt S l a peau dund ayy 04 SF PajsiM ag ue SJapo3Ua Jo uolJIsod Last update July 2013 Dwpaozr pus i 313 V1VQ JWYN NOU YIIQOW NI 8 37s NOIL2 3 0ud tiddv UNO val HQW9 aWajsASO IN dNH wtyded OLZEGL A v Buiy une eg unf Operating manual mzr 7208 mzr 7208X1 22 Supplement 9E 7 09 pelq U3313S JN ay jeseud jojo S ajiyA 3 Josuas 3 JN kesh z sosuss g
3. choke coil module 5 4 Motor C 3 2 1 Motor A niu aa Figure 20 Connection plan with controller S HP and micro annular gear pump mzr 7208 Initial operation procedure 1 2 44 Connect the motorcables with a motor control unit see Figure 20 Connect the RS232 Connector of the controller with a free serial interface of a PC Here for use the 9 pin zero modem cable included in the delivery volume Connect the DC power supply with 24 V to the control unit Check for correct polarity False connecting may cause severe malfunction or even destroy the electronic of the motor To avoid in any case dry running of the micro annular gear pump we recommend ensuring steady media supply Switch on in the DC power supply and start the micro annular gear pump The micro annular gear pump can now be taken into service either by switching the switch S1 or by using the software EPOS delivered with Installation see further down Technical data subject to change without prior notice Last update July 2013 7 Motion Controller Operation manual mzr 7208 mzr 7208X1 The Controller S HP is programming with the program continuous flowrate 7208 m If you switch 1 the pump runs with approx 3000 rpm and a flow rate of approx 140 ml min If this parameter are not the best for the process please change the parameter in the program Notice Skilled personne
4. no function Function Programmab Programmab Programmab Programmab Programmab Programmab Programmab Programmab General Inpu Programmab Programmab Programmab Programmab Programmab Programmab Connector 12 poles motor o o x r z nnel A C nnel A nne I a nne nnel B F nnel B E e Input 1 e Input 2 e Input 3 e Input 8 e Output 2 e Output 3 e Input 4 e Input 7 t Return le Output Return 2 4 3 e Output 4 e Output 5 e Output Return 4 5 e Output 1 e Output Return 1 2 Connect the RS 232 port of the controller with a free serial interface of a PC For this purpose use the delivered adapter cable 3 To avoid in any case dry running of the micro annular gear pump we recommend ensuring steady media supply 4 Connect the power supply of 48 VDC on the connector Power amp Motor False connecting may cause severe malfunction or even destroy the Technical data subject to change without prior notice Last update July 2013 7 Motion Controller Operation manual mzr 7208 mzr 7208X1 electronic of the controller After switch on of the power supply during the initial phase of the S HP E the green LED power light on Isolated DC Power Supply 1 KAKA nm CEL0016A figure 18 Main power supply connection diagram The power supply of the controller S HP E should be 48 VDC With this power supply can be operated the micro annular
5. The control unit S HP E permits an easy startup of the pump with following interfaces Power supply over connector nterface RS 232 over connector alternative CAN Bus over separate connector Prepared separate cable for the motor and the encoder hall sensor with electrical connectors useful for initial setup and an example for installation in control cabinet Status display over LED When commissioning with the controller S HP E note the attached technical descriptions Warning Follow the enclosed instructions Warning Without a motion controller is the micro annular gear pump not set in operation gt di CAN Controller JaN SHD j ES Feedback B Feedback A M3 Power Connector vo INRET our OUTRETI ouT2 out3 OUTRET2 3 outa OUTS OUTRET4 5 J2vo ANALIN ANALNI HC ANLRET ANALIN2 ANALIN2 ANLRET PC RS232 ANALINI ANALINT ANLRET 1 ANALIN2 ANALIN2 INRETS ING INRETS 1 Ing iNRETO 1 IN10 INRET10 figure 15 Connection plan with controller S HP E Controller GELOO10A 36 Technical data subject to change without prior notice Make sure that the polarity of the supplied direct current is correct otherwise electronics will be damaged Las
6. white Hall sensor C 0 green yellow screen earth screw Encoder Hall sensors cable 12 poles with controller S HP option Last update July 2013 Technical data subject to change without prior notice 7 1 General Information Operation manual mzr 7208 mzr 7208X1 1 6 Technical data of the optional motor with analog hall sensors option The micro annular gear pump mzr 7208X1 can alternatively be driven with a brushless DC motor with analog hall sensors It is characterized by higher dimensions and a wider speed range which covers entirely the speed range of the micro annular gear pump and shows a longer service life than a brushed DC motor Performance parameters Nominal voltage 36V Max continuous torque 191 9 mNm Power 201W No load speed at 9 V 10 450 rpm Max continuous current 6 29 A Terminal resistance phase phase 0 4450 Terminal inductance phase phase 143 uH Speed 1 6000 rpm Ambient temperature 30 125 C ale socket for motor windings Binder Series 623 Type 99 4637 20 06 Female cable connector for motor windings Binder Series 623 Type 99 4636 00 06 ale socket for Hall sensor cable Lumberg Type SFV 50 6 Female cable connector for Hall sensor Binder Serie 423 Type 99 5114 09 05 Type of Hall effect sensor analog Length connection cable 2m table 9 Technical data of the brushless DC motor pin Description 1 motor phase A 2 n C 3 motor phase B 4 n C 5 motor phase
7. CL conservation liquid Se ection figure 22 Diagram of the shutdown procedure Last update July 2013 Technical data subject to change without prior notice 49 8 Start Up Shut Down Operation manual mzr 7208 mzr 7208X1 8 4 1 Conservation figure 23 50 If the micro annular gear pump operates at irregular intervals or for other reasons should be put out of operation for a longer period it should after service and flushing procedure see chapter 8 3 be filled in with a suitable conservation liquid The conservation liquid may be selected from the table 32 depending on the duration of the standstill and the resistance of the pump to the manipulated liquid The indicated conservation liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability The figure 23 presents a diagram of conservation agent selection Remark This diagram is repeated as a part of the figure 22 shutdown procedure of the micro annular gear pump After the cleansing procedure the pump should be filled with a suitable conservation agent You will find a choice of possible conservation agents in the table 32 Selection of conservation liquid CL CL HO i adequate 4 see table 32 Selection of the conservation agent i yes Is the CL compatible BEER ae ecce with pump see table 31 Resistance of the sealing material i Is the CL compatible w
8. Create a New Application Open an Existing Application Open Communication Directly pec e Load Network pp bib Figure 27 Welcome windows to Composer applications 54 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 7208 mzr 7208X1 Application Name and Communication Type Figure 28 New Application name Cello 15 60 or Cello 10 100 RS 232 Properties Flaw Control Figure 29 Selection of the relevant interface Subsequently run the automatic scan of the serial port System Data Base Figure 30 Adjustment of the motor data Last update July 2013 Technical data subject to change without prior notice 5 5 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 7208 mzr 7208X1 Commutation Feedback Parameters Figure 31 Adjustment of the encoder data System Definitions and Limits Figure 32 Adjustment of the driver parameter Ge apose General Purpose General Purpose i General Purpose Ignore Ignore Ignore Ignore Ignore Ignore Figure 33 Adjustment of the digital inputs 56 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Figure 34 Operation manual mzr 7208 mzr 72
9. Enable Hall B 3 Hall C 2 1 0 Hall A GND Signal Encoder B Encoder A 5V 100mA Connector A GND Power Vcc power supply 24 VDC 10A Motor C Motor B choke coil module Motor A l w u R u n ful a aa Connection plan with controller S HV and micro annular gear pump mzr 7208 Initial operation procedure 1 Connect the motorcables with an motor control unit see Figure 14 2 Connect the DC power supply with 24 V to the control unit Check for correct polarity False connecting may cause severe malfunction or even destroy the electronic of the motor 3 Check the adjustment of the internal potentiometer potentiometer function potentiometer position P1 Gain course 5 96 P2 Gain fine 0 P3 maximum speed at 100 Yo set value of 10 V P4 Current limitation 60 P5 Offset 50 Internal potentiometer position To avoid in any case dry running of the micro annular gear pump we recommend ensuring steady media supply Programming the control unit or turn the potentiometer in O position that the pump not rotate 0 rpm Switch on in the DC power supply and start the micro annular gear pump Last update July 2013 Technical data subject to change without prior notice 33 7 Motion Controller table 24 34 Operation
10. Screw the tube or hose the latter always with a metal support tube in the liquid supply port first manually then tighten it with 174 wrench turns 5 n order to avoid dry operation check before each use that enough liquid is supplied to the pump Dry operation of the micro annular gear pump may damage in particular the bearing and the sealing However a short dry working phase at the beginning of the operation is harmless Technical data subject to change without prior notice Last update July 2013 6 System integration Operation manual mzr 7208 mzr 7208X1 6 4 Filter selection and use In majority of cases it is recommended to integrate a filter on the suction side of the micro annular gear pump to ensure its secure operation The recommended filter pores or mesh size should not exceed 10 um The penetration of particles or swarf that could cause a blockage or damage to the pump can only be avoided by using an adapted filter HNP Mikrosysteme offers a choice of standard filters covering a broad spectrum of applications You may count on our assistance for the selection of the most suitable one In order to select the best adapted filter such operating parameters as flow rate viscosity and degree of pollution of the liquid will be needed An increase in at least one of the mentioned terms will require the use of a bigger filtering element or the pressurization of the delivered liquid In case no suitable filter for high viscosity
11. The fluidic seal module enables to control this influx only a chosen and compatible liquid may come into contact with the delivered liquid The fluidic seal module prevents also the inverse movement of the liquid from the pump to the environment which could otherwise not be excluded With the fluidic seal module a second sealing is added to the existing shaft sealing A cylindrical chamber with input and output openings displaced by 180 is located between the two seals see figure 6 When the chamber is filled with an appropriate sealing liquid the manipulated liquid does not enter into contact with water vapor and oxygen but dilutes at a small ratio in the sealing liquid The dilution ratio depends on the existing pressure relations and drops with increasing viscosity Last update July 2013 Technical data subject to change without prior notice 1 9 5 Optional modules pump shaft inlet pump 5 liquid outlet pump liquid Operation manual mzr 7208 mzr 7208X1 gas tight module inlet seal liquid _ fluidic shaft seal Pe fluidic chamber inlet pump W B n Za Cl ud LL e LI outlet i pump H ERE S liquid i outlet sea liquid figure 6 Pump head without the fluidic seal module Pump head with the fluidic seal module figure 7
12. nearby objects and the environment The motor have to be protected from damp and dust Last update July 2013 Technical data subject to change without prior notice 2 7 6 System integration Operation manual mzr 7208 mzr 7208X1 6 3 figure 12 28 Assembly of the fluid connection fittings for mzr 7208 The micro annular gear pump mzr 7208 is available in two versions The liquid supply openings may be lateral or front with a 1 8 NPT thread screw Pump heads equipped with the heating module are available with front liquid ports only Alternative we can deliver the front fluid supply connection M10x1 or M12x1 Lateral screw connection 1 8 NPT Fluid connection fitting 1 8 NPT stainless steel 1 The thread of the fitting should be wrapped with 2 3 layers of PTFE tape and screwed in the NPT thread see table 21 First manually then tightened with to 34 wrench turns Technical data subject to change without prior notice Last update July 2013 6 System integration Operation manual mzr 7208 mzr 7208X1 Clean the internal and external Make sure the internal and Wrap the PTFE tape around the screw screw threads leaving no residues external screw threads are not thread clockwise beginning with the dented or deformed second pitch of screw thread The PTFE tape should be wrapped Cut the PTFE tape off and wind The PTFE tape should not stick out over tightly around the screw thread the end of the tape tightly aro
13. 20 Pump operation with the fluidic seal module Only liquids compatible with the delivered liquid may be used as sealing liquids That means no liquids that could possibly react with the delivered liquid should be employed The composition of the sealing liquid should be determined by the operator While filling up the fluidic seal chamber a particular attention should be paid to proper venting of the chamber through the two openings featuring a 1 4 28 UNF thread These openings are slightly shifted downwards and upwards to facilitate the degassing of the sealing chamber see figure 8 The chamber is filled through the bottom opening The sealing liquid should be filled in so long till it flows free of air bubbles out of the top opening Now the inlet should be screwed down N S LY a 1 KS ARES A rl _ e Sealing liquid outlet Sealing liquid inlet gt A 7 Tm MAY K A AY IA L Sectional view of the fluidic seal module A cartridge may be used to supply the sealing liquid to the chamber see figure 5 In special cases compressed air may be applied to the sealing liquid in order to enhance the sealing function The sealing chamber may be flushed Make sure that enough sealing liquid is supplied to the fluidic seal chamber in order to prevent any penetration of air and water vapor to the module If the fluidic seal chamber is empty the pump should immediately be stopped Dry operation may
14. 7 1 14 Problems and their removal 14 Error 1 No function 2 Pump does not dose 3 Pump does not prime during bringing the dosage system into service 4 Motor works but pump does not pump 5 Pump does not pump but is filled with liquid 6 Dosage volume does not correspond with the datasheet or calculation 7 Liquid leaks out of the dosage needle dosage needle drops 8 Liquid leaks out of the sealing liquid needle 9 Dosage volume reduces over the time 10 Leak at the pump body 72 Problems and their removal Possible cause of error No power supply o dosage liquid in the tank otor error Dosage needle blocked Back pressure valve does not work No signal for start dosage Pump error Pump does not suck Tubings leak o liquid in pump Air bubbles in fluid system tubings valves Valve not open Dosage needle blocked Coupling of the connection motor pump is loose Pump shaft is broken Particle in dosage liquid or pump blocked Back pressure valve not open Dosage needle blockade Air bubbles in fluid system tubings valves Air bubbles in fluid system and pump Filter dirty Back pressure valve not open Back pressure valve not closed Pressure at process liquid tank Pressure at sealing liquid tank Filter dirty Dirt or deposition in the pump Seal out of order Technical data subject to change without prior notice Operation manual mzr 7208 mzr 7208X1 Action Check all p
15. The micro annular gear pumps are technically leak proof however not hermetically sealed which means it may occur that gases or liquids enter to or escape from the pump The allowed operating parameters of the drive should not be exceeded In particular an incorrect polarity setting of the supply voltage may lead to damage of the control unit Please insure that the totality of the liquid supply accessories such as tubes hoses filters etc are free from dust or dirt particles Impurities such as metal plastic or glass particles may impair or damage the pump leading to its failure Please operate the pump with a filter featuring 10 um or smaller pores It will protect the pump Last update July 2013 Technical data subject to change without prior notice 1 3 3 Transport and intermediate storage Operation manual mzr 7208 mzr 7208X1 3 Transport and intermediate storage 3 1 Shipment of the pumps and protection measures The pumps leaving the factory are secured against corrosion and shocks The inlets and outlets of the pumps are protected with plastic plugs in order to prevent any foreign bodies from penetrating into the device 3 2 Transport In order to avoid any damage related to transport the package must be protected against shocks HNP Mikrosysteme guarantees that all goods leave the factory in the best condition Any noticed damage should be reported to the concerned forwarding agent authorized dealer or to HNP Mikr
16. a nominal external voltage signal Start the filling in of the pump at low or middle speed 1000 3000 rpm Avoid dry operation of the pump over a longer time The pump should be filled in before it is put to operation 8 3 Flushing procedure after use After each service the micro annular gear pump should be carefully flushed with a non corrosive filtered and particle free flushing liquid see table 30 and table 31 During flushing procedure the pump should operate at a speed of about 3000 rpm and if possible against a low pressure that can be obtained by using a restrictor a capillary or similar The flushing liquid must be compatible with the delivered liquid and suitable for solving the remaining liquid rests Depending on the application for example water or isopropanol may be used If you have doubts whether a particular liquid is suitable for this function or not please ask the manufacturer of the liquid or HNP Mikrosysteme 46 Technical data subject to change without prior notice Last update July 2013 8 Start Up Shut Down figure 21 Operation manual mzr 7208 mzr 7208X1 Flushing cycle Selection of flushing liquid FL Right flushing liquid Is the I pump e see table 31 Resistance of the sealing material resistant E A ccu I MEE n poca DUI EE EY AA Pe oe e metis ap 1 Flush the pump see table 30 Selection of the flushing liquid De habe Sas LEE REEL E Ge Came tk a
17. dat Dateityp Binary Files dat vi Close Dateityp Bina Files dat z Close r Communication Info p Communication Info FS 232 COM2 T8200 bi sec Parity None FS 232 COM2 T8200 bi sec Parity None Status Disconnected nome Status Disconnected Sieger Application Name mzr 7208 cello 15 60 com2 dat Download Application Name mzr 7208 cello 10 100 com2 dat s Download Ld Z Figure 24 Open Existing Application Cello 15 60 or Cello 10 100 The serial port RS 232 can change with button Charge The communication opens via button Download The program in the EEPROM of the controller is deleted after a prior notice Last update July 2013 Technical data subject to change without prior notice 53 9 Software Composer and Elmo Studio Option for S HP E Establish Communication Xi Select Communication Type C TCP IP Gateway Properties Figure 25 Select Communication Type as 232 properties r Port Setting Com Port f cow2 sl Bit Per Second poo e Parity None x Data bits Stop bits el Flow Control we Restore Defaults FE Add to Network Cancel Figure 26 RS 232 interface properties 9 2 Creating a new application Operation manual mzr 7208 mzr 7208X1 Following windows are to go through to create a new application Welcome to Composer Application xi Intelligence pa Elmo is Simplicity
18. gear pump with the entire speed range see chapters 1 3 and 7 2 5 You may now install the delivered software Composer as described in the chapter 9 Remarks For problems with the initial operation read the included manual for detailed motion controller Further documentations are also located on the enclosed CD Last update July 2013 Technical data subject to change without prior notice 39 7 Motion Controller Operation manual mzr 7208 mzr 7208X1 7 3 Operation with Controller S BL Option The micro annular gear pump mzr 7208 with brushless DC motor and analog hall sensors as drive be delivered with the S BL control unit This programmable control unit enables to adjust speed for constant flow rates or the position of the motor for the dosage of constant amounts of liquid On the delivered diskettes or CDs you will find a PC program operating under Windows that enables to program such parameters as speed acceleration and current consumption The delivery package comprises also a null modem cable for connection to a serial interface of a PC S BL control unit Type of control unit 4 Q servo amplifier Nominal voltage U 24 V Power supply Us 12 30 V Residual ripple lt 2 ax continuous output current ERES 4500 mA ax peak output current ee 6000 mA Speed range 10 5900 rpm nput No 1 input resistance 5 kQ Nominal analog speed voltage range 10 V Nominal digital speed PWM signal low 0 0 5 high 4 30
19. important impact on the volumetric efficiency The volumetric efficiency increases for higher viscosity values because the internal leakage values go down Cavitation is an effect which starting form a certain limit speed value may reduce the volumetric efficiency of a pump In the case of highly viscous liquids this limit speed value is lower That happens because of the liquid specific drop of vapor pressure in the suction tube which leads to gas formation inside the pump The particularity of the mzr pumps is their highly precise construction which provides for both high operating pressures and a high dosage precision The gap between both rotors and between the rotors and the adjacent case parts lies in the range of a few micrometers This precision is the key factor enabling to achieve volumetric efficiency close to 100 Technical data subject to change without prior notice Last update July 2013 4 Description Operation manual mzr 7208 mzr 7208X1 4 2 Construction materials table 16 Wetted parts mzr 7208 Pump housing stainless steel 316 L 1 4404 1 4435 Rotors shaft bearing tungsten carbide Ni based Shaft sealing graphite reinforced PTFE 316L spring Static sealing FKM optional EPDM FFKM Construction materials of the wetted parts The resistance of the construction materials to the delivered liquids should be verified by the operator for each individual application Pumps handling non lubricating liquids ha
20. liquid can be found it is possible to use a filter with slightly larger pore size Prior discussion with HNP Mikrosysteme is here recommended A filter with larger pores is still better than no filter at all Alternatively an already filtered liquid may be used Because filters have a large internal volume it is recommended to fill in the filter and the suction tube with already filtered liquid in order to avoid a longer dry operation of the pump during the startup Warning Please control regularly the filtering elements for pollution Cleanse regularly the filter or replace it with a new one A polluted filter may considerably decrease the volumetric efficiency of a pump Furthermore because of the cavitation effects dosage imprecision and even pump damage may occur A too small filter too little filtering surface may considerably decrease the volumetric efficiency of the micro annular gear pump What is more because of the cavitation effects dosage imprecision and even pump damage may occur Last update July 2013 Technical data subject to change without prior notice 3 1 7 Motion Controller 7 7 1 table 22 32 Motion Controller Operation manual mzr 7208 mzr 7208X1 Without a control unit you cannot start the micro annular gear pump mzr 7208 Operation with Controller S HV We deliver the micro annular gear pump with the controller S HV Over this controller can be control the speed of the motor and the flow r
21. manual mzr 7208 mzr 7208X1 Notice By an installation with the control unit SCA B4 70 10 please read the operating instruction of the control unit The speed range can change with the jumper on the control unit The motor of the micro annular gear pump mzr 7208 have 2 pole You can configure the control unit to control the speed with external potentiometer You can configure the control unit to control the speed with external potentiometer The speed range is to be set by jumper J10 and J11 One of four speed ranges is to be set Jumper s max speed J10 and J11 2500 rpm J10 5000 rpm J11 10000 rpm Speed range Skilled personnel may only do mounting and initial operating of micro annular gear pumps Check for correct polarity False connecting may cause severe malfunction or even destroy the electronic of the motor Avoid in any case dry running of your micro annular gear pump as this may especially damage the seals A short phase of dry running when setting the pump into operation is negligible Technical data subject to change without prior notice Last update July 2013 7 Motion Controller 7 2 Operation with Controller S HP E Operation manual mzr 7208 mzr 7208X1 We deliver the micro annular gear pump mzr 7208 with the controller S HP E This programmable control unit enables to adjust speed for constant flow rates or the position of the motor for the dosage of constant amounts of liquid Electrical parameter of the co
22. of product liability Please note the safety instructions in the manual Date 30 December 2009 Signature manufacturer Dr Thomas Weisener CEO 17 Service maintenance and warranty Operating manual mzr 7208 mzr 7208X1 17 Service maintenance and warranty The maintenance of the micro annular gear pump should be carried out depending on the delivered liquid for lubricating liquids after 12 000 h working hours but not later than 24 months after the initial operation for non lubricating liquids crystallizing liquids or liquids containing particles after 5000 h working hours but not later than 12 months after the initial operation If during the first inspection no substantial wearout of the pump is observed the following inspection under the same working conditions should be performed after 8000 h working hours yet not later than 15 months following to the last inspection If during the first inspection the pump shows a particularly strong wearout the maintenance intervals should be readapted to the operating parameters In order to prevent a strong wearout of the pump the pump should be shut down properly after every application as described in the chapter 8 4 A supplementary flushing procedure with a neutral flushing liquid see chapter 8 3 also slows down the wearout process of the pump It is not allowed to open the micro annular gear pumps The warranty extincts with the expiry of the legal warranty period or
23. or the conservation agent from leaking out please secure the liquid input and output openings with the delivered protective plugs or screws Water or Dl water should not be used as conservative liquids They germinate already after a few days and build a biofilm which can later block the pump 8 4 2 Dismantling of the system Put the drive out of operation by turning down speed to O rpm and by switching off the voltage supply Make sure that the procedure described in the chapter 8 3 has been completed Now that the pump has been stopped you may remove it from the system Protect the inlet and outlet openings of the pump with adapted protective plugs or screws Last update July 2013 Technical data subject to change without prior notice 5 1 8 Start Up Shut Down Operation manual mzr 7208 mzr 7208X1 8 5 Problem shooting If the pump stops operating abruptly or has difficulties with starting operation please undertake the following steps Try to liberate the micro annular gear pump byturning the potentiometer knob back and forth or by connecting an analog voltage via the control software by pressing with a syringe a suitable flushing liquid see table 30 and table 31 through the micro annular gear pump by changing the operating direction of the pump If these measures turn out to be ineffective please contact the service staff of HNP Mikrosysteme see chapter and send the pump back to t
24. pk pi be a Sak ee a cas heb TEILTE i Drain the pump End of flushing cycle Diagram of the flushing procedure Liquids that remain in the pump may crystallize coagulate or lead to corrosion and as a consequence impair the work of the micro annular gear pump Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 31 The flushing liquid solvent and the recommended duration of the flushing procedure depend on the delivered liquid see table 31 The indicated flushing liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability Regulations concerning use of substances dangerous to health should be followed Last update July 2013 Technical data subject to change without prior notice 47 8 Start Up Shut Down table 30 table 31 8 4 48 Nature of the delivered liquid Oils fats plastifierss Other organic liquids Basic solutions Organic acids Weak mineral acids Strong mineral acids Sf gt OlaOIN aD mR WIN Solvents polar nonpolar Refrigerating and cooling agents Neutral water y solutions 0 Strong oxidizing liquids 1 Paints varnishes adhesives 15 20 5 10 10 15 15 20 20 25 25 30 30 40 25 30 35 45 35 45 50 60 Flushing time min Operation manual mzr 7208 mzr 7208X1 Suitable flushing liquid isopropanol ethanol ace
25. potential damage during the shipment see chapter 3 2 Please check if the right pump type has been delivered as according to the following points Compatibility with the delivered liquid Viscosity range Pump performance displacement volume dosage volumes operating pressures Operating temperature range If you notice any difference between the required and the delivered pump type please contact HNP Mikrosysteme Do not put the pump into operation without prior approval 6 2 Mounting of the micro annular gear pump Mounting of the micro annular gear pump head to an actuator Mounting of the micro annular gear pump head is done by stainless steel M4 screws on the front side flange of the actuator If you should assemble your own actuator please pay attention to the fact that axial forces may not occur by this actuator The misalignment of the bore holes of the counterbalanced shaft coupling may not exceed 1 100 mm Mounting of the micro annular gear pump The mounting angle of the micro annular gear pump can be fixed with four M4 screws The preferential position of the pump is horizontal If the pump has to be operated vertically the position of the motor must be above the pump head in order to prevent liquid from entering into the motor Install the pump in such a way that in case of a failure no liquid can enter the motor or controller Take precautions for the case of a leakage in order to prevent damage of
26. potentiometer without the need to connect the serial interface With the analog nominal value input connection clamps AnIN and GND it is possible to adjust speed of the pump with a standard signal 0 10 V For this purpose it is necessary to plug the jumper on the S BL control unit from the AnalogPoti to the AnalogExtern The serial interface does not need to be connected In case of an overcurrent error the green status LED on the S BL control unit turns red The standard programs memorized in the motor control unit may be started with the tumbler switch S1 Basic sample programs are shown in the chapter 9 For more advanced programs please refer to the user manual for Motion Controller MCBL3006 Technical data subject to change without prior notice Last update July 2013 7 Motion Controller 7 4 table 29 Operation with Controller S HP Option Operation manual mzr 7208 mzr 7208X1 We deliver the micro annular gear pump with the controller S HP Over this controller can be control the speed and the position of the motor for controlling of the flow rate and the dosage volume of the pump Electrical parameter of the controller S HP Power supply Max continuous Current Max peak Current Velocity Range Motor inductance minimum by 50 kHz Communication interfaces Digital Inputs Digital Inputs Digital Outputs Digital Output ready Auxiliary voltage output I O Auxiliary voltage output
27. ranges down to 10 RPM The accuracy of dosage can be achieved better than 0 5 96 The connection of the motor to a control unit is simple Data of capacity ominal voltage Stall torque Max continuous current Starting current Assigned power rating terminal inductance phase phase o load speed by 36 V operation range temperature range Protective class Male socket for motor windings Female cable connector for motor windings Male socket for Encoder Hall sensor cable Female cable connector for Encoder Hall sensor Length connection cable Technical data of the motor Encoder Max voltage V Number of channels Counts per revolution and channel Output current Phase shift nominal Operating temperature range Technical data encoder 36V DC 191 mNm 6 29 A approx 15 A 201 W 43 uH 0450 rpm 0 6 000 rpm 30 125 C IP54 Binder Series 623 Type 99 4637 20 06 Binder Series 623 Type 99 4636 00 06 Lumberg Typ SFV 120 Binder Series 423 Type 99 5130 15 12 3m lengthening up to max 0m 5 VDC 10 96 3 A B I 500 max 20 mA 90 0 40 C Last update July 2013 Technical data subject to change without prior notice 1 General Information table 4 table 5 table 6 table 7 pin Description oO u B5 ju mn motor phase A n C motor phase B n C motor phase C n c Pin configuration of the motor supply pin
28. 08X1 Logic Output x PI iew th ollowing syen Select Function Behaviors and Logis Level default parameters Signal Function behaviors Logic level and change them if Dutput 1 necessary Output 2 These parameters Output 3 define the system Output 4 behavior when Output 5 reaching limits Wrong parameter s will affect the safety of the next step s amp General purpose General purpose General purpose General purpose General purpose Low Low Low Low Low zi lt Zur ck Weiter Abbrechen Adjustment of the digital outputs 9 3 Adjustment of controller parameter Figure 35 Hilfe The controller parameters of the controller must be set for the operation of micro annular gear pump If the controller settings are noted with an uneven running of the motor tuning of the controller a further optimization will be carried out The controller settings can be easily implemented on the following window testom Step 1 There are steps that w Tuning Current Loop are mandatory for the achievement of Step 2 a fully adjusted and Y Establishing Commutation tuned servo drive v Establishing Commutation Step 3 If this is notthe first w Tuning Velocity Loop run of the wizard Step 4 you may de select any ofthe steps to v Tuning Position Loop meet your specific Stepb nead 3 Skip Tuning Dual Loop j Abbrechen Hilfe Adjustment of controller parameter Last up
29. ABl waea evi a x2 mzr 7241_whistle_com4_COM4 eal 4 Enter Command Send Profile Noise Filter Protections Limits Digital Files Custom Analog Input Inpu 4 gt Enable Profile Smooth factor 0 mSec Apply Mo 1 TE Lees 1v 3333 r Acceleration Deceleration count sec 2 Acceleration 3 Deceleration Test Motiga Diecion ID Elmo Composer Figure 46 Speed adjustment Last update July 2013 Technical data subject to change without prior notice 6 1 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 7208 mzr 7208X1 9 5 Operation of micro annular gear pump as stand alone application With the software Elmo Studio sequence programs are permanently save in the controller The programs start automatically when the supply voltage IG Elmo Studio dosierung e3 ehl mzr 7241 whistle com4 dat COM4 E Ele Edt view Build Tools Window Help sraa urere l l F EE EE Autoroutine f r Input 3 Abfrage AUTO I1 schon aktiv wenn ja Sprung in Programmschleife wenn nicht beginne mit Dosierung Motor ein I Motor aus Position 0 setzen return Sprung in Programmschleife GAUTO ER Autoroutine f r Errorabfrage OB 1 21 Digital Output auf logisch 1 gesetzt E em e l ELE ee 6 o o AR ian mex BE GAUTOEXEC Programmstart nach Stromeinschalten mo 0 Mo
30. C 6 n C table 10 Pin configuration of the motor supply wire colour Description brown motor phase A green motor phase B white motor phase C table 11 Cable 3 poles of the motor supply pin Description A Hall sensor GND B Hall sensor sensor voltage 5 V 6 kc C Hall sensor A 9 Op D Hall sensor B Eg SA 8 Technical data subject to change without prior notice Last update July 2013 1 General Information Operation manual mzr 7208 mzr 7208X1 pin Description E Hall sensor C table 12 Pin configuration of the hall sensor connector Last update July 2013 Technical data subject to change without prior notice 9 1 General Information Operation manual mzr 7208 mzr 7208X1 wire colour Description blue Hall sensor GND red Hall sensor voltage 5 V brown Hall sensor A grey Hall sensor B white Hall sensor C table 13 Motor cable 3 poles Function Connection Color Hall sensor A green Phase A brown Hall sensor B blue Phase B orange Hall sensor C gray Phase C yellow Voltage 5 V red ass GND black table 14 Pin configuration of the motor cable version Please notice that the brushless DC motors must imperatively be operated with an adapted control unit The micro annular gear pump mzr 7208 can be delivered for this purpose with optional control units S BL 1 0 Technical data subject to change without prior notice Last update July 2013 2 Safety Operation manual mzr 7208 mzr 7208X1 2 Safety Comply with the general sa
31. Description m oIn w gt zIo Encoder voltage 5 V Encoder Hall sensor GND Encoder channel A Encoder channel A neg Encoder channel B Encoder channel B neg Encoder channel Encoder channel I neg Hall sensor voltage 5 V Hall sensor A Hall sensor B Hall sensor C Pin configuration of the motor connector Encoder Hall wire colour Description brown motor phase A green motor phase B white motor phase C Motor cable 3 poles Operation manual mzr 7208 mzr 7208X1 wire colour Description pin Controller S HV red Encoder voltage 5 V 6 pink Hall sensors voltage 5 V 6 yellow Encoder channel B 7 green Encoder channel A 8 blue Encoder Hall sensor GND 9 brown Hall sensor A 10 grey Hall sensor B 11 white Hall sensor C 12 black screen earth screw Encoder Hall sensors cable 8 poles with controller S HV The encoder channel A and B are change together on the controller S HV Technical data subject to change without prior notice Last update July 2013 1 General Information table 8 Operation manual mzr 7208 mzr 7208X1 wire colour Description pin Controller S HP red Encoder voltage 5 V 36 blue Encoder Hall sensor GND 9 green Encoder channel A 33 black Encoder channel A neg 6 yellow Encoder channel B 34 violet Encoder channel B neg 7 grey pink Encoder channel 35 red blue Encoder channel neg 18 pink Hall sensors voltage 5 V 1 brown Hall sensor A grey Hall sensor B
32. HNPIMI HNP Mikrosysteme Operating manual for micro annular gear pump mzr 7208 mzr 7208X1 HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin Phone 0385 52190 301 Fax 0385 52190 333 E mail info hnp mikrosysteme de http www hnp mikrosysteme de Last update July 2013 Impressum Original instructions Copyright HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin All rights including translation reserved Without prior explicit written permission of HNP Mikrosysteme GmbH no part of this manual may be copied reproduced or processed This manual has been prepared with care HNP Mikrosysteme does assume no liability for any errors in this manual and resulting consequences Likewise no liability is assumed direct or subsequent damages arising from an incorrect use of the devices While using micro annular gear pumps the relevant standards regarding the specifications of this manual have to be followed Subject to change without notice Contents Operating manual mzr 7208 mzr 7208X1 Contents Last update July 2013 LLL ro S QUI PRPRWN 2 1 2 3 2 4 2 5 2 6 2 7 2 8 General Information Use Pump Model Designation Technical data of the micro annular gear pump Measurements and flow charts Technical data of the standard motor Technical data of the optional motor with analog hall sensors option Safety Safety symbols in this operating manual Staff quali
33. UAE external voltage supply F O Q e 24VDC 5A fi 2233364 8 Se a G 2 She mzr pump A e O e O E ec m o9 o Ol na switch 1 gt es 95 OS gms D S 32 Sfc Ole b oll s KSL D zog 8 Se a C ki speed regulation 4 00 000 Oo O GND RXD D HNP Mika e GmbH ps ae ou O Status LED serial interface of PC figure 19 Connection of the micro annular gear pump mzr 7208X1 and the S BL control unit 1 Connect the motor cable to the 6 pole connector of the S BL control unit The pin configuration is indicated in table 14 2 Connect the RS 232 port of the MCBL3006 with a free serial interface of a PC For this purpose use the delivered 9 pole null modem cable 3 Put the potentiometer of the S BL control unit to zero position by turning it clockwise to the limit stop 4 Connect the voltage supply 24 VDC This can be done with the integrated DIN connector or alternatively the 2 pole screw clamp 24 V GND Pay attention to the correct polarity 5 You may now install the delivered software Motion Manager as described in the chapter 9 While connecting the DC voltage pay attention to the correct polarity otherwise electronics may be damaged Last update July 2013 Technical data subject to change without prior notice 41 7 Motion Controller 42 Operation manual mzr 7208 mzr 7208X1 Remarks It is possible to adjust speed of the micro annular gear pump with the
34. V frequency range 100 2000 Hz Output Input No 2 Error state max Ug 30 mA no error switched to GND programmed as input low 0 0 5 high 3 5 Us V Input No 3 TTL logic level low 0 0 5 high 3 5 30 V PLC logic level low 0 7 high 12 5 30 V Program memory 6 6 kBytes Values limited in the control unit with corresponding software table 28 Technical data of the S ND control unit The control unit permits an easy startup of the pump with the possibility to connect the voltage supply to the delivered DIN socket the possibility to connect the voltage supply with screw clamps a 8 pole screw clamps connector assembly for the motor cable speed set with potentiometer analog voltage signal 0 10 V for speed control at the screw clamps 9 pole connection plug for the RS 232 interface error output with status LED programmable also as trigger input with screw connections tumbler switch S1 for the connection of digital input No 3 of the motor control unit 40 Technical data subject to change without prior notice Last update July 2013 7 Motion Controller Operation manual mzr 7208 mzr 7208X1 Startup of the micro annular gear pump with the S BL control unit zei H z d F 00900000 Q
35. ar gear pump with integrated fluidic heating and cooling module example of mzr 2905 This heating module is not certified for use in areas exposed to explosion hazards Before connecting the liquid supply please observe the following technical data The maximal pressure of the heat transfer liquid should not exceed 20 bar Thermal element Type MT 1 5 Thermal element Type J Fe CuNi IEC 584 alternativ type L Fe CuNi DIN 43710 Temperature measuring range 0 to 400 C Diameter of the sensing device 1 5 mm aterial 1 4541 Double jacket mzr 7208 Length 45 5 mm Diameter 48 3 mm Double jacket material stainless steel 316L nlet 2xG1 8 45 distance Operating temperature range 20 to 150 C ax pressure max 20 bar Flow rate max 0 5 l min table 19 Technical data of the heating and cooling module 24 Technical data subject to change without prior notice Last update July 2013 5 Optional modules Operation manual mzr 7208 mzr 7208X1 5 4 Heating device E7micro The heating device JETmicro has been designed for use with the electric heating module see chapter 5 3 1 Actual value Nominal value Heating on No importance No importance No importance Increase the temperature Decrease the temperature Hand Blinks during temperature set in the manual input mode Ada Ada display blinks during the automatic control adjustment AL Alarm display not configured no importance Actual value npen s
36. arameters were changed by Wizard Click the Finish button to write High Position Reference Limit 999999990 these parameters Low Position Reference Limit 999999990 to the FLASH Application Peak Current A 10 000 seat Contour en A 6 000 Click the Back Comm ource Software T KP for Current Loop 0 181 button to repeat the KI for Current Loop 389 previous steps Ete Mode OFF Click the Cancel Acceleration 3808034 button to exit Deceleration 3808034 WITHOUT saving Jogging Velocity 3308 KP Velocity Loop without Gain Schedule 40 00000 KI Velocity Loop without Gain Schedule 1 200000 Motion mode Position Mode gt Application Editor Figure 45 Setup Information After adjustment of controller parameters all parameters are saving with parameter Save all parameters 60 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 7208 mzr 7208X1 9 4 Operation of micro annular gear pump with RS 232 interface In the velosity mode the velocity of the pump motor speed is adjustable An example for continuous delivery Command Description 1000 Rotation speed of 1000 rpm 3000 Rotation speed of 3000 rpm 0 Standstill of the pump speed 0 rpm Bg Elmo Composer Smart Terminal jni xi Wi Eile Edit View Communication Tools Window Help 81 xl 2 pA e Velocity Mode z
37. at the content of the present manual has been fully understood by the personnel 2 3 Safety conscious work The safety instructions listed in this operating manual the applicable national regulations for accident prevents and all internal working operating and safety regulations of the operator must be complied with Last update July 2013 Technical data subject to change without prior notice 1 1 2 Safety Operation manual mzr 7208 mzr 7208X1 2 4 Safety instructions for the operator The surface temperature of the motor under full load may exceed 60 C If needed this surface should be protected on site against contact in order to avoid skin burns The drive should be protected against dust water vapor condensation humidity splash water aggressive gases and liquids Please provide for adequate air ventilation and thus cooling of the motor The micro annular gear pumps mzr 2905 mzr 4605 and mzr 7205 must not be used in areas exposed to explosion risks or in the proximity of inflammable gases and vapors Possible leaks of dangerous liquids for example from the shaft sealing should be guided away in a way not to represent any danger for the personnel and the environment The pump should be regularly checked for possible leakage All legal requirements in this matter should be followed The existing protections against contact for the moving parts of the pump such as for example the coupling must not be removed during oper
38. ate of the pump Electrical parameter of the controller S HV Power supply Max continuous Current Max peak Current Velocity Range Inputs Set value Encoder signals Enable Display Outputs Current monitor Monitor I Speed monitor monitor n Supervision output Ready Technical Data Temperature range Humidity range Dimensions Us leont Imax Input resistor Voltage signal Channel Logic level Frequency range Logic level Enable 2 colour LED Output voltage range proportional factor Output resistor Output voltage range proportional factor Output resistor Input voltage range current operation storage non condensing LxBxH Values are different for each pump type Technical Data of the controller S HV Technical data subject to change without prior notice 24 11 70 6 28 20 50 6000 20 10 A B TTL max 100 low 0 0 5 high 8 30 high active green Ready red Error 10 0 5 10 10 0 5 10 max 30 lt 20 10 45 10 80 20 80 96 rel hum 180 x 100 x 40 kHz V A kQ V A ka mA C C Last update July 2013 7 Motion Controller Figure 14 table 23 Operation manual mzr 7208 mzr 7208X1 Connector C Ready Error 21 Monitor n 20 Monitor Set Value Set Value 10 kOhm 15V 20mA GND Signal 15V 20mA ALU DA w e to Connector B
39. ation Take care that all risks resulting from the electric energy are excluded For details please refer to the instructions provided by the authorities in charge or your power supplier Please insure that the totality of the liquid supply accessories such as tubes hoses filters etc are free from dust or dirt particles Impurities such as metal plastic or glass particles may impair or damage the pump leading to its failure Warning Please operate the pump with a filter featuring 10 um or smaller pores It will protect the pump 2 5 Safety instructions for maintenance check and assembly of the pump As a rule all maintenance work on the device should be performed when the device is at a standstill The shutdown procedure described in this manual must be followed Pumps delivering liquids hazardous to health must be decontaminated Immediately after the work had been completed all safety equipment and protection measures should be applied Before starting the operation please take into notice the instructions listed in the chapter 6 Should a malfunction of the pump occur do not dismantle the pump on your own but contact one of HNP Mikrosysteme s service staff for professional assistance 2 6 Unauthorized pump conversions and spare part manufacture Conversions or modification to the device are only permitted with prior consent of the manufacturer Original spare parts and accessories authorized by the 1 2 Technical data subje
40. ay be easily calculated form the displacement volume V of the pump and the number of revolutions of the rotor n Displacement volume stands for the volume of liquid that is moved within one revolution of the rotor This relationship is illustrated by the following formula Q Mvol V n The volumetric efficiency 7w shows the relationship between the actual and the theoretical flow rate The existing differences result from internal movement of the liquid during the operation Last update July 2013 Technical data subject to change without prior notice 1 5 4 Description table 15 Operation manual mzr 7208 mzr 7208X1 Example According to the formula mentioned above the mzr 7205 pump featuring a displacement volume of 48 ul delivers at 3000 rpm and with a volumetric efficiency of 10096 144 ml min The table 15 shows theoretical flow rate values depending on speed expressed in ml min and ml h RPM Q ml min Q ml h 100 4 8 288 500 24 1 440 1000 48 2 880 2000 96 5 760 3000 144 8 640 4000 192 11 520 5000 240 14 400 6000 288 17 280 Theoretical flow rate of the micro annular gear pump mzr 7200 Pressure generated by the pump is determined by the configuration of the fluid delivery system and results from both the hydraulic pressure and the hydraulic resistance tubing narrow passes etc The volumetric efficiency of a pump decreases when the differential pressure rises The viscosity of the manipulated liquid has an
41. ay 1 025 Timelsec X 0 083 dx 0 0832 velocity 1769 1719 7 Figure 41 Windows scope motor velocity Auto tuning 1 4 The displacement during identification will be about 1002 cnt continue Abbrechen Figure 42 Advice window of motor rotation Last update July 2013 Technical data subject to change without prior notice 59 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 7208 mzr 7208X1 Tuning Position Loop AE Step 1 Select the Tuning Type auto Tuning for Position Design yi Step 2 Select Auto Tuning Parameters Auto Tuning Mode Expert tuning for bounded yi E Slow and w wa s a a s yon s Fastand Bu Stable Sensitive ki Fast and D D to Slowand Sistem Nos MA Noes Quiet Customize Test Step 3 Set Test Parameters Step ent Speed Speed Unit 1500 000 RPM z Smooth Factor Acceleration count sec 2 Deceleration 4125559 4125559 Step 4 Set Record Parameters Record Resolution Max Record Time 360 0 psec point E l c 432 sec Import Data Export Data Show Transfer Function Run Auto Tuning JE Bee Figure 43 Tuning parameter of position loop 8 Scope scope sdy lol x File View Window Zoom Objects Analyze Help n se m e sex QAAQAIJQYA JEN sss 2 Display 1 ER 0 25 Time sec x 0 083 dx 0 0832 Position 35 7 Figure 44 Windows scope motor positioning Setup Information Ex The following p
42. ct to change without prior notice Last update July 2013 2 Safety Operation manual mzr 7208 mzr 7208X1 manufacturer ensure safety The use of other parts will annul the liability of the pump manufacturer for any resulting consequences 2 7 Improper modes of operation The safety of operation of the delivered device can only be insured by correct use as described in chapter 1 The limit values given in this manual must not be exceeded in any case 2 8 General safety instructions Warning Please observe the following safety instructions The pump may operate at high pressures For this reason please use only the delivered accessories and ensure that the employed fittings and tubing have been prescribed and approved for these pressures In order to decrease the pressure provide the system with a pressure control valve directing the excess liquid to the storage tank or back to the suction side In the case of blockage of the pressure side the operating pressure can multiply this can lead to the damage of downstream components At a standstill the liquid may flow through the pump in the direction of the falling pressure In order to avoid this unwanted movement please integrate non return valves see accessories Protect the micro annular gear pump and the electric drive against strokes and shocks Under normal working conditions the shaft sealing rings integrated in the pump prevent the liquid from leaking out of the device
43. d the Online Help and the manual on CD Last update July 2013 Technical data subject to change without prior notice 69 11 Software EPOS Option Operation manual mzr 7208 mzr 7208X1 For stand alone use without a PC the delivery volume contains a disk with m files which could be downloaded to the control unit and saved permanently to the EEPROM 70 Technical data subject to change without prior notice Last update July 2013 12 Accessories for microfluidic systems Operation manual mzr 7208 mzr 7208X1 12 Accessories for microfluidic systems The accessory range for the liquid delivery systems of HNP Mikrosysteme comprises complementary equipment such as hoses tubes fluid fittings filters and non return valves that are best adapted to your micro annular gear pump We will eagerly share our long date experience as far as component selection is concerned 13 Non liability clause HNP Mikrosysteme GmbH shall not be liable any damage resulting form the non respect of instructions comprised in this operating manual It belongs to the user to check the integrity the correct choice and the suitability of the product for the intended use It remains at the responsibility of the user to conform to all laws rules and regulations in force This applies above all to the treatment of aggressive poisonous corrosive and other dangerous liquids Last update July 2013 Technical data subject to change without prior notice
44. date July 2013 Technical data subject to change without prior notice 5 7 9 Software Composer and Elmo Studio Option for S HP E Tuning Current Loop Figure 36 Start Autotuning Establishing Commutation Figure 37 Figure 38 Advice turning the motor shaft L Message Figure 39 Message with status 58 Technical data subject to change without prior notice Operation manual mzr 7208 mzr 7208X1 Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 7208 mzr 7208X1 Step 1 Select the Tuning Type auto Tuning for Speed Design Step 2 Select Auto Tuning Parameters Auto Tuning Mode Erpen tuning for bounded yi R Slwand s s s s n nou you 1 Fastand nin sel Stabe n Sensitive Fast and NENNEN System Noise Noisy Quiet T Customize Test Step 35 Set Test Parameters Displacement ent Displacement ent Velocity Velocity Unit 500 I 0 RPM Gino Facior Aceeieraton count sec 2 Deseleration T Profiler Mode o fass fas Step 4 Set Record Parameters Record Resolution Max Record Time Slope 180 04sec pont 216sec m Import Data Export Data Show Transfer Function f Run Auto Tuning ys reser Figure 40 Tuning parameter of velocity loop Scope scope sdv lolx Elle View Window Zoom Objects Analyze Help olema amp e x Qi alQaja a ESTO Be Displ
45. e Last update July 2013 14 Problems and their removal Operation manual mzr 7208 mzr 7208X1 Error Action Possible cause of error manufacturer 11 Leak of the fluid connections Flangeless ferrules leak Change the flangeless ferrules 12 Status of the pump cannot be checked or calibrated 13 Over temperature No contact connection to the pump Motor control out of order Pump surface dirty Check the power supply of the pump Check the connection of the zero modem cable between PC and dosage system or try to use a new cable Switch the power supply for a short time OFF and then ON to start the motor control again Clean the pump surface 14 Over current Pump works heavy Pump works heavy Flush the pump Dosage needle damage replace the table 35 Back pressure valve not open Particle in dosage liquid Trouble shooting guide needle Dosage needle blockade clean or flush the needle Flush the back pressure valve Flush the pump If a disturbance that has not been mentioned in the above list or that makes the use of the micro annular gear pump unsafe appears please stop the operation of the pump without delay and contact the manufacturer Last update July 2013 Technical data subject to change without prior notice 73 15 EC Directive Operation manual mzr 7208 mzr 7208X1 15 EC Directive 1 74 A Directive or EC Directive is a legal instrument of the European Comm
46. e Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E Operation manual mzr 7208 mzr 7208X1 9 Software Composer and Elmo Studio Option for S HP E The Composer software enables operation and configuration of the drive and offers a possibility of an online graphic analysis of the operating data The software is delivered on CD The program may be installed on a PC running under Windows 2000 Windows XP and Vista operating systems Install the software Composer by starting the program Setup on the CD After the installation the Composer program may be started from the folder from the Windows start menu In order to program the drive the micro annular gear pump should be put into operation The drive and the PC should be connected with the delivered RS232 COM cable All chapters described below are explained very detailed in the documentations of the controller manufacturer 9 1 Use application of CD Load the application contained on the CD with the default parameters of the micro annular gear pump Suchen in 3 program example et amp et E3 Suchen in 3 program example 7 e et E3 dosage dosage D dosage flush O dosage flush 3 dosage flush readysignal O dosage flush readysignal potentiometer mzr 7208 cello 10 100 com2 dat potentiometer Dateiname mzr7208 cello 15 60 com2 dat Dateiname mzr7208 cello 10 100 com2
47. e dosage Command Description SORO Operating mode RS 232 set the position via RS 232 interface LR10000 Load a relative position of 1000 to the control unit 10 000 10 rotations Remark 1000 steps 7 rotation M Execute the task start positioning LR20000 Load a relative position of 2000 to the control unit 20 000 20 rotations M Execute the task start positioning SOR1 Analog input operating mode Set nominal speed with potentiometer or by connecting a voltage signal to the analog input In case of the mzr 7208 micro annular gear pumps 1 revolution of the rotor corresponds to 1000 steps The gear reduction is to be considered while using a gear reduction module For more details concerning the operation of the Motion Manager please read the online program help Last update July 2013 Technical data subject to change without prior notice 6 5 10 Motion Manager software Operation manual mzr 7208 mzr 7208X1 10 2 Programming of the control The control of the micro annular gear pump may be adapted by the user to a specific task by means of an easy programming language The program files are available in the ASCII code and have by default the mcl extension which stands for motion controller language Various parameters of the drive such as the maximal speed the acceleration the number of rotations the allowable current load and the parameters of the Pl controller may be programmed with this language Furth
48. e pump and the drive The drive should not be exposed to overheating For this reason the heat transfer from the pump to the drive should be limited An additional thermal barrier is provided by the plastic motor housing If the surrounding temperature rises the pump is working over a longer period or the manipulated liquid features a high temperature convection cooling of the motor is recommended 22 Technical data subject to change without prior notice Last update July 2013 5 Optional modules Operation manual mzr 7208 mzr 7208X1 5 3 Heating modules 5 3 1 Electric heating module The electric heating module enables active heating of the pump head up to 150 C 302 C operating temperature The heating module consists of a heating jacket covering the pump head and a thermal element type J Depending on the pump size the thermal element will be integrated on the pump head in different ways In order to adjust the temperature of the pump head an additional heat regulating device may be delivered Thermoelectric couple E Electric heading a jacket S Connection cable for electric band heater figure 10 Micro annular gear pump mzr 2905 with the electric heating module Before connecting the heating jacket and the thermal element to the power supply please observe the following technical data Themal element Type MT 1 5 Thermal element Type J Fe CuNi IEC 584 alternativ type L Fe CuNi DIN 43710 Temperature measur
49. ear pump head mzr 7208 Constructive Specifications Displacement volume Measurements L x W x H Weight nternal volume aterial case aterial rotor aterial bearing Shaft seal Static seals Fluid connections Technical data Flow rate Smallest dosage volume Operating pressure range 48 ul 205 x 60 x 80 mm approx 1 5 kg 525 ul stainless steel 1 4435 316L tungsten carbide Ni based tungsten carbide Ni based graphite reinforced Teflon 316L FPM Viton optional EPDM FFPM 1 8 NPT or M10x1 internal thread lateral 4 8 288 ml min 17 2 l h 5 ul 0 30 bar Viskosity 1 mPas 0 120 bar mzr 7208X1 Viskosity 16 mPas 0 150 bar mzr 7208 Viskosity 16 mPas Max inlet pressure 10 bar Viscosity range 0 3 50 000 mPas Precision 1 96 Pulsation 6 96 theoretical Liquid temperature Ambient temperature Store temperature range 5 60 C 150 C 5 60 C 5 40 C caption Differing specifications on request Technical data of the micro annular gear pump head mzr 7208 The material properties of a liquid e g viscosity lubricating property particle content corrosiveness impacts the technical data and the lifetime of pumps Under appropriate conditions the characteristic values may be increased or decreased If you intend to operate the pump out of the range of the above given specification please consult the manufacturer Modifications may be nec
50. ensor failure display Ben cii 3 sensor reverse polarity HH actual temperature value cnn p transgressed With 2 or 2 the nominal temperature may be set Power supply Shock proof plug 3 m long 90 230 VAC Electrical connection 10 pole bush insert 16 A 250 V Heating Sensor L N Zone 1 1 6 2 2 Zone 2 Option 4 9 5 10 table 20 Pin configuration of the heating device Last update July 2013 Technical data subject to change without prior notice 2 5 5 Optional modules Operation manual mzr 7208 mzr 7208X1 5 5 Gas tight seal module Under normal operating conditions the sealing rings employed in the construction of the micro annular gear pump prevent the liquid from escaping out of the pump The micro annular gear pumps are technically tight but not hermetically sealed which means it may occur that gases or liquids enter into or escape from the pump In the case of a gas tight version the pump housing is sealed with supplementary rings Used together with the gas tight seal module and the fluidic seal module the pumps are almost perfectly hermetic Up from March 2006 all micro annular gear pump mzr 7208 are delivered in a gas tight version as a standard 26 Technical data subject to change without prior notice Last update July 2013 6 System integration Operation manual mzr 7208 mzr 7208X1 6 System integration 6 1 Check before the first assembly Inspect the pumps for
51. erce or in small businesses appropriate measures must be taken to ensure that emitted interferences are below the permitted limit a values 76 Technical data subject to change without prior notice Last update July 2013 15 EC Directive Operation manual mzr 7208 mzr 7208X1 Last update July 2013 Technical data subject to change without prior notice 77 16 Declarations of conformity Operation manual mzr 7208 mzr 7208X1 16 Declarations of conformity 78 The delivered micro annular gear pump falls within scope of the following EC directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC You may request the declarations of conformity for the micro annular gear pumps from us separately Technical data subject to change without prior notice Last update July 2013 HNPIW HNP Mikrosysteme EC manufacturer s certificate following Machinery Directive 2006 42 EC We hereby declare that the following micro annular gear pumps of the high performance series mzr 7208 mzr 7208X1 are intended for installation into another machinery plant and that start of operation is forbidden until it is identified that the machinery plant into which these micro annular gear pumps shall be installed corresponds to the regulations of the EC guidelines regarding safety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives
52. ermore it is possible to program short movement sequences which will be saved in the internal memory of the drive and then autonomously executed 10 2 1 Transfer of a mcl file to the drive figure 49 66 The existing mcl files may be loaded to the file editor window using the menu command File Open in the program window RIUETETITUCICTUNENSU o File Edit Commands Terminal Analysis Configuration Help Save Save as Print Printer Setup Exit open an existing File Menu file open The required mcl file may be selected and loaded via the file selection window see figure 49 By using the menu command Terminal Transfer configuration file the mcl file will be transferred to the drive see figure 50 Technical data subject to change without prior notice Last update July 2013 10 Motion Manager software Operation manual mzr 7208 mzr 7208X1 EJFaulhaber Motion Manager MOMAN File Edit Commands Terminal Analysis Configuration Help H EB g E Disconnect Motion Controller Connection settings Enter command Transfer program file Receive program file vanno p Compare program files Transfer configuration file History mzr 4505 mcl Receive configuration file mzr 4605 mcl Standard MCL file for micro annular gear pump mzr 4605 Description Speed is controlled by potentiometer of the connection panel Hardware Connection panel Date 2001 11 06 Cop
53. essary to ensure successful operation Otherwise the pump or the system may be damaged seriously Last update July 2013 Technical data subject to change without prior notice 1 General Information Operation manual mzr 7208 mzr 7208X1 1 4 Measurements and flow charts position x5 1 8 NPT fluid mounting connector 4 x 4 3 55x45 figure 1 Measures of the micro annular gear pump mzr 7208 Liquid water Liquid oil m Liquid water 300 eee Liquid oil Viscosity 1 mPas 1 Viscosity 16 mPas 250 250 L 200 Eg 200 E ss T T E E 2 150 Speed rpm g yan mm Speed rpm E 6000 z 6000 E 100 5000 8 199 tt son T u 4000 1 4000 50 3000 50 jr 3000 2000 1 2000 0 71000 0 l 1000 0 10 20 30 40 0 10 20 30 40 Differential pressure bar Differential pressure bar figure 2 Flow charts mzr 7208 4 Technical data subject to change without prior notice Last update July 2013 1 General Information Operation manual mzr 7208 mzr 7208X1 1 5 table 2 table 3 Technical data of the standard motor The micro annular gear pump mzr 7208 is provided with an actuator equipped with a 2 pole brushless DC motor The DC motor uses a high dynamic and is recommended for programmed dosage operation of the micro annular gear pump With a control unit it is possible to manage lower RPM
54. fety instructions listed in the safety section as well as with the special safety instructions listed under the other main sections All legal and corporate safety instructions have to be obeyed 2 1 Safety symbols in this operating manual Please comply not only with the general safety instructions listed below but also with specific safety instructions mentioned in the following chapters Non respect of the safety instructions marked with the following signs represents danger to people Danger symbol High voltage symbol Safety symbol according to Safety symbol according to DIN 4844 W9 DIN 4844 W8 Non compliance with the safety instructions marked with the following sign represents a risk of damage to the micro annular gear pump Operating instructions machined directly on the pump such as the indication of liquid input and output should be followed and kept in a clearly readable condition 2 2 Staff qualification and training The staff operating servicing inspecting and assembling the pumps must evidence the appropriate qualification for these works Areas of responsibility and competence as well as monitoring of the staff must be precisely regulated by the decision maker If the personnel do not have the necessary knowledge they must be trained and instructed accordingly If necessary this can be implemented by the supplier or the manufacturer on behalf of the operator Furthermore the operator in charge must ensure th
55. fication and training Safety conscious work Safety instructions for the operator Safety instructions for maintenance check and assembly of the pump Unauthorized pump conversions and spare part manufacture Improper modes of operation General safety instructions Transport and intermediate storage Shipment of the pumps and protection measures Transport Intermediate storage Description Operating principle of the micro annular gear pump Construction materials Liquid supply Optional modules Fluidic seal module Heat insulation module Heating modules Electric heating module Fluidic heating and cooling module Heating device JETmicro Gas tight seal module System integration Check before the first assembly Mounting of the micro annular gear pump Assembly of the fluid connection fittings for mzr 7208 Filter selection and use Technical data subject to change without prior notice VI KR WON 12 12 13 13 14 14 14 15 17 17 18 19 23 23 25 26 27 27 27 28 31 Contents Operating manual mzr 7208 mzr 7208X1 7 1 7 3 7 4 8 1 8 2 8 3 8 4 8 5 8 6 9 1 9 2 9 3 94 1 942 9 6 10 10 1 10 2 10 2 1 11 12 13 14 15 15 1 15 1 1 15 1 2 16 17 Motion Controller Operation with Controller S HV Operation with Controller S HP E Operation with Controller S BL Option Operation with Controller S HP Option Software Composer and Elmo Studi
56. for encoders Display Operating system Microprocessor RAM ROM Technical Data Temperature range Humidity range Dimensions Weight Us laauer Imax RS 232 CAN CAN Open programmable Voltage signal Input resistor for lim sw home position programmable current current Voltage signal current Input Output Status EPOS CPU MC 68332 25 MHz SRAM 2 32 kB EPROM 2 128 kB operation storage non condensing LxBxH Values are different for each pump type Technical Data of the controller S HP 24 11 70 6 28 20 1 6000 100 9600 ISO DIN 11898 4 13 30 5 500 500 24 100 4 4 4 0 40 20 85 20 80 rel hum 190 x 100 x 40 900 Baud kQ mA mA mA SE C Last update July 2013 Technical data subject to change without prior notice 43 7 Motion Controller Operation manual mzr 7208 mzr 7208X1 WO Signals HAAN ki a S3 say Sh Input 4 25 Input 3 42 Input 2 24 Input 1 41 Hallsensor GND 7 5 V 11 Hall C 10 Hall B 6 Hall A 9 O Signals GND 19 Encoder 18 Encoder I 35 Encoder B 17 Encoder B 34 Encoder A 16 Encoder A 33 5V 100mA 36 Power GND Power Vcc Power supply 24 VDC 10A Motor B
57. he manufacturer for inspection You should under no condition try to disassemble the pump by yourself This may cause damage to the pump components and consequently annul your warranty claims 8 6 Return of the micro annular gear pump to the manufacturer For the return of a micro annular gear pump and components that have already been employed please follow the instructions drain any remaining rests of the delivered liquid from the pump flush the pump with an adapted solvent remove the filter elements from integrated or loosely delivered filters protect all openings against dust with the delivered protective plugs or screws return the pump in its original packing The service personnel which carries out the repair should be informed about the condition of the already used micro annular gear pump This is done by means of the Declaration of media in contact with the micro annular gear pump and its components see chapter 21 This form may also be downloaded from the web site www hnp mikrosysteme de download The Declaration of liquids in contact with the micro annular gear pump and its components must imperatively be filled in The nature of liquid which entered into contact with the micro annular gear pump and Its components must be specified In case of non compliance the sender will be liable for any resulting injure to persons or any object damage 52 Technical data subject to change without prior notic
58. he pump Gas tight sealed version almost hermetically sealed pump delivered as standard with the high performance mzr pumps The configuration of a given pump version should in each case be discussed with consideration to the specific requirements of the application Additional customized modules may be designed on demand 1 8 Technical data subject to change without prior notice Last update July 2013 5 Optional modules Operation manual mzr 7208 mzr 7208X1 5 1 Fluidic seal module S ay cartridge 1 Fluidic seal module liquid supply tube N f sealing liquid inlet liquid inlet j suction side Mt sealing liquid liquid outlet DUE delivery side e figure 5 Layout of the micro annular gear pump with the fluidic seal module example of mzr 4605 the layout on the right with the optional sealing liquid delivery set The module can be applied for liquids which tend to react or crystallize in contact with gases such as oxygen or water The use of a fluidic seal module has to be confirmed with the pump manufacturer The function of the fluidic seal module The shaft sealing employed in the high performance micro annular gear pump is designed in a way that allows for the formation of a boundary layer in which the delivered liquid comes into contact with the surrounding environment Small amounts of water vapor and oxygen may penetrate through the protective boundary liquid film into the pump
59. ing range 0 to 400 C Diameter of the sensing device 1 5 mm Material V4A 1 4541 Heating jacket mzr 2905 4605 mzr 7205 Voltage 230 VAC 230 VAC Power output 80W 150W Diameter 28 mm 35 mm Width 25 mm 25 mm table 18 Technical data of the electric heating module Last update July 2013 Technical data subject to change without prior notice 23 5 Optional modules Operation manual mzr 7208 mzr 7208X1 5 3 2 Fluidic heating and cooling module The fluidic heating and cooling module permits active heating or cooling of the pump head in the operating temperature range from 20 C 4 F to a maximum of 150 C 302 F The module consists of a double casing covering the pump head and a thermoelectric couple type L whose mode of integration varies depending on the pump size Oil water superheated steam or adapted cooling liquids may be used as thermal liquids If you are not sure which heat transfer liquid is the best adapted in your case HNP Mikrosysteme will help you find the suitable one The thermal liquid ports 2 x G1 8 are displaced by 45 The inlet for the heat transfer liquid is situated at the back beveled and the outlet is in the front see figure 11 heat transfer liquid heat transfer liquid inlet outlet o NY N la liquid inlet suction side X liquid outlet double casing delivery side 1 i T Na an a i thermoelectric couple figure 11 Micro annul
60. iquid solvent as described in the chapter 8 3 After the flushing procedure decrease speed of the pump to 0 rom Technical data subject to change without prior notice Last update July 2013 8 Start Up Shut Down Operation manual mzr 7208 mzr 7208X1 Fill the pump with a suitable conservation liquid see chapter 8 4 1 Remove the pump from the system see chapter 8 4 2 By proceeding as shown in the diagram see figure 23 you may prepare the pump for a longer standstill End of test operation Drain the pump Flushing cycle Selection of flushing liquid FL i L l 4 seetable30 no Pump yes Right 1 requires flushing dri RN ing flushing liquid Flushing cycle J ai en 1 seetable31 Is the DREHEN TOEN i pump Delivery of resistant solvents manipulated liquid no Selection of conservation conservation liquid p i liquid CL Selection of conservation liquid CL yes REPS PS SSS eS f seetable32 I Hahn a kare Nature of liquid aseous an the CL 3 p A seetable 31 Fill in CL Is the CL TREIBER f compatible with pump Desinstall the Let the gas through pump the pump Close the liquid ports ls the CL E ee E compatible EU 2 New operation after with the ng ob conservation the conservation f last FL procedure i procedure Legend FL flushing liquid pis of CL
61. ith the last FL yes End of CL selection Diagram selection of conservation liquid CL Technical data subject to change without prior notice Last update July 2013 8 Start Up Shut Down Operation manual mzr 7208 mzr 7208X1 S 5E c 2 g Benz g m 5 E eB 5 3 c gt 53 oc OC S o0 gt Q a ar 92929 x5 g 3 ES ESSA Why 6 c 9 Liquid oS oto 33 Ps S L 9 iquids n UST h aA E gt a isopropanol o o o solvent for organic compounds cosmetics essential oils waxes and esters antifreezers antiseptic agents acetone o o o solvent for a number of organic compounds unlimited solubility in water dissolves natural and synthetic resins fats oils and commonly used plastifiers ethanol o o o solvent for organic compounds fats oils and resins Dl water solvent for many organic and mineral liquids fine mechanics cleansing and protective action dissolves fats tar rubber or oil adhesive substances protects against corrosion hydraulic oil lubricating and preserving properties Warning may resinate or deteriorate with time nitrogen is not a solvent may leave deposits after drying out air is not a solvent may leave deposits after drying out compressed air Legend good suitable o satisfactory bad inadequate table 32 Selection of the conservation agent In order to prevent dust particles and foreign bodies from penetrating into the pump
62. l may only do mounting and initial operating of micro annular gear pumps Check for correct polarity False connecting may cause severe malfunction or even destroy the electronic of the motor Avoid in any case dry running of your micro annular gear pump as this may especially damage the seals A short phase of dry running when setting the pump into operation is negligible Last update July 2013 Technical data subject to change without prior notice 45 8 Start Up Shut Down Operation manual mzr 7208 mzr 7208X1 8 Start Up Shut Down 8 1 Preparing for operation After the liquid supply system had been completed please check once again the operating conditions of the micro annular gear pump as according to the following points Are the inlet and outlet tubes correctly connected sthe entire liquid supply system clean that means free of particles foreign bodies pollution or swarf Has a filter been installed on the suction side Has a sufficient amount of the right liquid been supplied The pump does not run the risk of a longer dry operation The entire liquid supply system has been checked for leakage Is it possible to stop the pump by an emergency switch if an unexpected malfunction occurs at the startup 8 2 Startup of the micro annular gear pump Switch on the voltage supply The micro annular gear pump can now be put into operation by turning on the potentiometer knob or by sending
63. lead to shaft seal damage Technical data subject to change without prior notice Last update July 2013 5 Optional modules Operation manual mzr 7208 mzr 7208X1 In case the pump is not installed in the standard way pump name read horizontally it is possible to shift the outlet and inlet openings of the pump However an appropriate supply of the sealing liquid should still be ensured and all presence of air bubbles within the fluidic seal chamber should be avoided Use of the fluidic seal accessories The fluidic seal set is mounted at the bottom inlet see figure 7 During assembly it is important to check if the ferrule is tightly attached to the tube and that the tube is tightly screwed to the inlet of the fluidic chamber figure 8 Assembly of the fluidic seal accessories standard version Liquid supply set in stainless steel version as separate accessory Stainless steel liquid supply set is available on request The use is the same as with the standard version The liquid supply is done by a glass syringe figure 9 Stainless steel set for the fluidic seal module Last update July 2013 Technical data subject to change without prior notice 2 1 5 Optional modules Operation manual mzr 7208 mzr 7208X1 5 2 Heat insulation module The heat insulation module enables to deliver hot liquids up to temperatures of 150 C 302 C It comprises thermally insulating coupling components made of plastic PEEK located between th
64. les or swinging Controller parameters are not optimal Controller parameters to check see Regulation tuning in the separate manual control table 33 Excerpt error control S HP E If a disturbance that has not been mentioned in the above list or that makes the use of the micro annular gear pump unsafe appears please stop the operation of the pump without delay and contact the manufacturer Last update July 2013 Technical data subject to change without prior notice 63 10 Motion Manager software Operation manual mzr 7208 mzr 7208X1 10 10 1 figure 48 64 Motion Manager software The Motion Manager software enables operation and configuration of the drive and offers a possibility of an online graphic analysis of the operating data The software is delivered on two diskettes The program may be installed on a PC running under Windows 95 Windows 98 Windows NT Windows 2000 or Windows XP operating systems If the Motion Manager diskettes are not available and you have received for example the mzr pump control software you may still download this program from the following web site www faulhaber de Here the latest version is always available in German and English Download Motion Manager Install the software Motion Manager by starting the program Setup on the ED After the installation the Motion Manager program may be loaded from the Faulhaber Motoren folder from
65. nents General information Declaration of liquids in contact with the micro annular gear pump Shipment Declaration of media in contact with the micro annular gear pump and its components Supplement 84 85 86 86 86 87 88 1 General Information Operation manual mzr 7208 mzr 7208X1 1 General Information Please read the manual for micro annular gear pump carefully before initial operation of the pump The manual for the controller have to be seen as part of the pump manual For missing manuals please call your distributor or HNP Mikrosysteme directly We like to draw your attention especially to the following safety instructions 1 1 Use The micro annular gear pumps described in this manual are suitable for continuous delivery and discrete dosage of water watery solutions solvents methanol oils lubricating liquids paints and varnishes as well as many other liquids If you intend to treat any aggressive poisonous or radioactive liquids you must conform to safety measures as according to the regulations in force Any project concerning handling of corrosive liquids should be previously discussed with the pump manufacturer The micro annular gear pumps must not be used for invasive medical applications in which the liquid having had contact with the pump is re introduced to the body Micro annular gear pumps exclusively are provided for use in the industrial area A private use is excluded The mic
66. ntroller S HP E Power supply Max continuous Current Max peak Current Speed range Max motor power nterface RS 232 nterface CAN Software Input Digitale Eing nge Analoge Eing nge Encodersignale Hallsignale Output Digital output Voltage 5 V Encoder Voltage 5 V Hall sensors Voltage 5 V Auxiliary Technical Data Temperature range Humidity range Dimensions Weight Temperature range Values limited in the control unit with corresponding software Us laauer Imax after RS 232 standard after DSP 301 DSP 402 Composer Elmo Studio D programmab Voltage signal Input resistor programmable Voltage signal Channel Frequency range Channel programmable Voltage Max Current Voltage Max Current Voltage Max Current operation storage non condensing LxBxH table 25 Technical Data of the controller S HP E 48 20 55 6 10 lt 19 30 6 000 800 9600 Baud 8 Bit 1 Stop Bit RxD TxD GND keine Handshake Signale 10 12 24 High 2 x 10 14 bit Aufl sung A A B B l A max 5 A B C 0 1 Low 2 5 5 high 5 5 200 5 30 5 200 0 40 C 20 85 C 20 90 rel hum 150x 105 x 25 4 mm IP20 640 g mA mA rpm MHz mA mA mA Last update July 2013 Technical data subject to change without prior notice 35 7 Motion Controller Operation manual mzr 7208 mzr 7208X1
67. o Option for S HP E Use application of CD Creating a new application Adjustment of controller parameter Operation of micro annular gear pump with RS 232 interface Operation of micro annular gear pump as stand alone application Problems and their removal with controller S HP E Start Up Shut Down Preparing for operation Startup of the micro annular gear pump Flushing procedure after use Shutdown of the micro annular gear pump Conservation Dismantling of the system Problem shooting Return of the micro annular gear pump to the manufacturer Motion Manager software Direct drive control Programming of the control Transfer of a mcl file to the drive Software EPOS Option Accessories for microfluidic systems Non liability clause Problems and their removal EC Directive Electromagnetic Compatibility EMC EMC Directive and Standards Information on use as intended Declarations of conformity Service maintenance and warranty 61 62 63 46 46 46 50 51 52 71 71 72 74 75 76 78 83 Technical data subject to change without prior notice Last update July 2013 Contents Operating manual mzr 7208 mzr 7208X1 Last update July 2013 Technical data subject to change without prior notice 18 19 20 20 1 20 2 20 3 21 22 Contact persons Legal information Safety information for the return of already employed micro annular gear pumps and compo
68. orming the repair or maintenance works must be informed about the condition of the micro annular gear pump before starting any work on the device The Declaration of media in contact with the micro annular gear pump should be filled in for this purpose The declaration should be sent directly to the supplier or to the company designated by the supplier A second copy of the declaration must be attached to the shipment documents 20 3 Shipment 86 The following instructions should be observed for the shipment of the micro annular gear pump drain any remaining liquid from the pump flush the pump with an adapted flushing liquid remove the filter elements from the integrated or loosely delivered filters all the openings should be air tight plugged return the pump in the original packing Technical data subject to change without prior notice Last update July 2013 21 Declaration of media in contact with the micro annular gear pump and its components Operating manual mzr 7208 mzr 7208X1 21 Declaration of media in contact with the micro annular gear pump and its components Type of the device Pump type serial number article no Operating hours running time Number of delivery note or delivery date Reason of return Contact with media liquids The micro annular gear pump was in contact with and has been rinsed with Product info sheet Material Safety Data Sheet L
69. osysteme as manufacturer 3 3 Intermediate storage Following points concerning pump storage should be observed Necessary conservation procedure see also chapter 8 4 1 The protective plugs must be left screwed in The pump should not be stored in humid places For storage temperature refer to chapter 1 3 of the present manual 1 4 Technical data subject to change without prior notice Last update July 2013 4 Description Operation manual mzr 7208 mzr 7208X1 4 Description 4 1 Operating principle of the micro annular gear pump figure 3 figure 4 Micro annular gear pumps are positive displacement pumps They contain two rotors bearing slightly eccentrically to each other an externally toothed internal rotor and an annular internally toothed external rotor see figure 3 Due to their cycloid indenting the rotors remain interlocked at any time forming during rotation a system of several sealed pumping chambers As the rotors revolve around their offset axis the pumping chambers increase on the induction suction side and simultaneously decrease on the delivery side of the pump see figure 4 A homogenous flow is generated between the kidney like inlet and outlet internal rotor outlet induction side delivery side Principle of the micro annular gear pump Operating principle of the micro annular gear pump In the case of rotary displacement pumps the delivered amount of liquid m
70. ower switches Fill the liquid tank Check motor Status of the pump with the software Motion Manager Check and clean the dosage needle Check the back pressure valve Check the start signal of the central control unit PLC Replace pump and send the pump to the manufacturer Check of the installation Check air pressure on tank Back pressure valve does not open Check the back pressure valve Air bubbles in fluid system tubings valves Change the tubings Prime the pump Prime the pump and the fluid system Flush the valve Clean flush or change the dosage needle Replace pump and send the pump to the manufacturer Replace pump and send the pump to the manufacturer Check Status of the pump with the software Motion Manager Try to get free the pump with negative prime speed 500 rpm for only 1 s Don t change the parameter of the motor with command FCONFIG LPC LCC Flush Flush Clean or flush the needle he pump with the syringe he valve Fill Prime the pump and the fluid system Flush the fluid system and check the fluid system for opening connections Change the filter Flush Flush he back pressure valve he back pressure valve Disconnect the pressure connection of the process liquid tank Disconnect the pressure connection of the sealing liquid tank Change the filter Flush the pump or send the pump to the manufacturer for cleaning Send the pump to inspection to th
71. recycled in accordance with the relevant regulations Electrical parts can not be disposed of as household waste They have to be delivered to designated collection points Technical data subject to change without prior notice Last update July 2013 15 EC Directive Operation manual mzr 7208 mzr 7208X1 REACH regulation EC No 1907 2006 HNP Mikrosysteme is not a manufacturer or importer of chemical substances subjected to registration but in terms of regulation a downstream user As downstream user we conduct the necessary communication with our suppliers to ensure future deliveries of all components necessary to us We will notify you of all relevant changes in our products their availability and the quality of parts products delivered by us within our business and coordinate the appropriate action in individual cases with you Previous inspection did not show any limitation in the supply of material from our upstream suppliers 15 1 Electromagnetic Compatibility EMC Electromagnetic compatibility is defined as the ability of a electric or electronic device to function satisfactorily as intended in its electromagnetic environment without introducing intolerable electromagnetic disturbances in that environment 15 1 1 EMC Directive and Standards Table 2 Comformity was proven by proof of compliance with the following harmonized standards by the company Dr Fritz Faulhaber EN 61000 6 4 10 01 Generic standards Emi
72. ro annular gear pumps must not be used in aircrafts and spacecrafts or other vehicles without prior consent of the manufacturer Data concerning resistance of the pumps to the manipulated liquids have been elaborated according to the best of HNPM s knowledge However operating parameters varying from one application case to another no warranty for this information can be given Information given in this manual does not release the customer from the personal obligation to check the integrity correct choice and suitability of the pump for the intended use The use of the micro annular gear pumps should be conform with technical norms and regulations in force If you wish to receive more information than comprised in this operating manual please contact directly HNP Mikrosysteme Last update July 2013 Technical data subject to change without prior notice 1 1 General Information Operation manual mzr 7208 mzr 7208X1 1 2 Pump Model Designation This manual is valid for the micro annular gear pump mzr 7208 manufactured after 2001 by HNP Mikrosysteme GmbH Bleicherufer 25 19053 Schwerin Germany The date of release of the present manual figures on the cover Technical data subject to change without prior notice Last update July 2013 1 General Information Operation manual mzr 7208 mzr 7208X1 1 3 Technical data of the micro annular gear pump table 1 The following table shows the technical data of the micro annular g
73. rosoft Windows are registered trademarks of Microsoft Corporation in the USA and in the other countries mzr is a registered trademark of HNP Mikrosysteme GmbH Other product names or descriptions not mentioned above are possibly registered trademarks of related companies Patents Micro annular gear pumps and housings are protected by assigned patents DE 198 43 161 C2 EP 1115979 B1 US 6 520 757 B1 EP 852674 B1 US 6 179 596 B1 EP 1354135 Patents pending DE 101 46 793 US 10 466 792 DE 10 2004 052 866 In the US Europe and Japan additional patents are pending Last update July 2013 Technical data subject to change without prior notice 8 5 20 Safety information for the return of already employed micro annular gear pumps and components Operating manual mzr 7208 mzr 7208X1 20 20 1 Safety information for the return of already employed micro annular gear pumps and components General information The operator carries the responsibility for health and safety of his her employees The responsibility extends also to employees not belonging to the company that have a direct contact with the micro annular gear pump and its components during repair or maintenance works The nature of media liquids coming into contact with the micro annular gear pump and its components must be specified in the corresponding declaration form 20 2 Declaration of liquids in contact with the micro annular gear pump The staff perf
74. ssion standard for industrial environments EN 61000 6 2 10 01 Generic standards Immunity for industrial environments These standards prescribe certain standardised tests for the emitted interference and interference immunity tests The following tests are required due to the connections on the controller Generic Standard on Emitted Description Interference EN 55011 05 98 A1 08 99 A2 09 02 Radio disturbance characteristics Generic Standard on Interference Immunity EN 61000 4 2 05 95 A1 4 98 A2 02 01 Electrostatic discharge immunity test EN 61000 4 3 04 02 A1 10 02 Radiated radio frequency electromagnetic field immunity test EN 61000 4 4 09 04 Electrical fast transient burst immunity test EN 61000 4 5 03 95 A1 02 01 Surge immunity test EN 61000 4 6 07 96 A1 02 01 Immunity to conducted disturbances induced by radio frequency fields EN 61000 4 8 09 93 A1 02 01 Power frequency magnetic field immunity test Standards Summary All tests were conducted successfully Last update July 2013 Technical data subject to change without prior notice 7 5 15 EC Directive Operation manual mzr 7208 mzr 7208X1 15 1 2 Information on use as intended For micro annular gear pumps note the following Requirement for the intended operation is the operation according to the technical data and the manual Restrictions If the micro annular gear pumps are used at home in business or in comm
75. stallation with OK Alternatively search the drive unit or directory that contains the installation file Einstall exe 4 Follow the installation statements on the screen until the installation end is indicated 5 This CD contains in addition a full illustrated installation statement in the PDF format Win200 Install eng PDF At the finished installation of EPOS still a few simple operating system adaptations are necessary M Epos Dosierung m Controller 01 olx L Fie Edit Development Controller Testun Cam Editor Settings Windows Help laj xl Deal e S l Dosierung m Beschreibung Initialisierung mcl Datei f r mzr 7208 4 Dosierung ber eine programmmierte Anzahl von Umdrehungen 4 Start der Dosierung ber Schalter an Inputi Hardware Steuerung PCA SY 70 10 Motor 4490K036 B1000 3 44 Schalter an Inputi und 24V Stand 11 11 2002 utor Mathias Steinh user Copyright 2002 HNP Mikrosysteme GmbH Parchim HNP Mikrosysteme GmbH Juri Gagarin Ring 4 19370 Parchim Telefon 49 0 3871 451 301 Telefax 49 0 3871 451 333 Email info hnp mikrosysteme de http vwnr ap mikrosysteme de Compiling ok Connecting to controller connected to lt lt lt lt gt gt gt gt 1 V6 2 1 5 01 Position 0 01 Position 01 Position 01 Position 01 Position 01 Position For help press F1 Software EPOS for motor control To use the EPOS Software please rea
76. t update July 2013 7 Motion Controller Operation manual mzr 7208 mzr 7208X1 Initial operation 1 Connect the power cables with a motor control unit figure 16 Connection plan power cable Connector Cable Description Connector Power amp LIY OY 3 x 1 5 mm 6 poles Motor motor S HP E M1 brown Phase A 1 M2 green Phase B 3 M3 white Phase C 5 yellow green Screen table 26 Power cable figure 17 Connecting the power cable Last update July 2013 Technical data subject to change without prior notice 3 7 7 Motion Controller table 27 Tabelle 1 38 Connector Feedback Feedback Cable S HP E CBL DFDBK PIN 1 green 10 yellow 2 pink 3 white 4 brown 5 orange 6 light blue 7 blue 8 red 14 black 15 purple grey Feedback Cable Connector J1 Elmo S HP E 1 0 cable PIN CBL CELIO1 1 orange 2 light blue 3 purple 8 black 4 grey 5 pink 6 blue 7 red 9 white yellow 10 white red 11 yellow 13 green 12 white black 14 brown 15 white WO cable J1 Cable LIY O Y 12 x 0 14 mm white grey brown blue red pink black green red blue grey pink purple yellow n c Signal N1 OUT2 OUT3 4 7 RET OUTRET2 3 OUT4 OUT5 O O O UTRET4 5 UT1 UTRET1 Operation manual mzr 7208 mzr 7208X1 Description Hall sensor C Hall sensor B Hall sensor A GND 5 V Hall Encoder Encoder Cha neg Encoder Cha Encoder Cha neg Encoder Cha Encoder Cha neg Encoder Cha
77. th a resident status and will be available for future operation Motion Manager E x A All previous settings will be saved to the EEPROM Settings are immediately active after POWER ON to controller Cancel figure 51 Storage confirmation Last update July 2013 Technical data subject to change without prior notice 67 10 Motion Manager software Operation manual mzr 7208 mzr 7208X1 table 34 68 A diskette with sample mcl programms is delivered along with the Motion Manager At the delivery the pump has a standard program configuration Moreover a sample program that may be started with an external switch is available for discrete dosage tasks Pump type Standard program Sample program for dosage tasks mzr 7208 mzr 7208 S mcl switchdosage 7208 e3 S mcl Overview of mcl sample programs Technical data subject to change without prior notice Last update July 2013 11 Software EPOS Option Operation manual mzr 7208 mzr 7208X1 11 Software EPOS Option figure 52 For Windows user we provide the E Motion software EPOS 6 51 see figure 52 a fully functional configurations and operations manager with online graphic performance analysis Install the software EPOS of CD included in the delivery volume Installation of EPOS Insert EPOS Installations CD 2 Select Windows START run 3 Enter D Einstall D drive unit stands for the CD ROM and activate the in
78. the Windows start menu In order to program the drive the micro annular gear pump should be put into operation The drive and the PC should be connected with the delivered null modem cable Direct drive control In the Motion Manager software the input commands may be sent directly to the drive This enables to execute the movement commands and to modify the drive parameters E JFaulhaber Motion Manager MOMAN EN n xl Eile Edit Commands Terminal Analysis Configuration Help ixeuu aj Enter command Connection to node 0 Online Motion Manager software for direct control of the drive Technical data subject to change without prior notice Last update July 2013 10 Motion Manager software Operation manual mzr 7208 mzr 7208X1 The commands are entered in the field Enter command The button Send will send the command to the drive for execution see figure 48 The commands may be given alternatively in capital letters or low case The drive will ignore excess space characters An example for continuous delivery Commands Description SORO Operating mode RS 232 Set the nominal speed via the RS 232 interface V1000 Rotation speed of 1000 rpm VO Standstill of the pump speed O rpm V6000 Speed value 3000 rpm SOR1 Analog input of the operating mode setup of the nominal speed with the potentiometer knob or by connecting an external voltage signal to the analog input An example for discret
79. tone benzine petroleum ether isopropanol ethanol isopropanol ethanol isopropanol ethanol isopropanol ethanol Dl water deionized water isopropanol ethanol DI water DI water DI water not specified for further information please contact HNP Mikrosysteme Selection of the flushing liquid solvent and the duration of the flushing procedure depending on the delivered liquid Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 31 Flushing liquid acetone benzene benzyl alcohol butanol dimethyl sulfoxide DMSO ethanol isopropanol methanol methylethylketone MEK styrene toluene water xylene benzine petroleum ether oil fine mechanics oil Legend 0 good suitabilit Resistance of the sealing ma Shaft sealing y Shutdown of the micro annular gear pump UHMWPE PTFE Teflon graphite reinforced 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 P 0 1 0 0 0 1 0 0 0 0 1 suitability 2 conditional suitability 3 labile O ring material FKM EPDM FFKM Viton 3 0 0 1 3 0 0 2 0 1 0 0 3 0 0 0 0 0 0 0 0 2 0 0 3 1 0 1 3 1 2 3 0 0 0 0 2 3 0 0 3 0 0 3 0 not specified erials depending on the flushing liquid solvent In order to shut down a mzr pump the following steps should be followed Flush the pump with a filtered and particle free flushing l
80. tor aus UM 5 Positioniermodus IL 3 27 Input 3 High wird als logisch 1 ausgegeben PX 0 Position 0 setzen SP 166666 Geschwindigkeit f r Positionierung while 1 Programmschleife end PR 100000 relative Position BG Begin until Ms 0 Positionierung bis Motor Einschwingen Bl Bist Debug Executing Program gt WBuitd Debug A Findin Files 1 5 Find in Files 2 Communication Log int Col 1 For Help press Fi Figure 47 Software Elmo Studio asie 8 Programming is described in detail in the documentation of the motion control manufacturer explained Some example programs for dispensing with the micro annular gear pump are included on the CD 62 Technical data subject to change without prior notice Last update July 2013 9 Software Composer and Elmo Studio Option for S HP E 9 6 Problems and their removal with controller S HP E Error LED does not light up Possible cause of error No power supply LED lights Motor does not rotate Control is not responding Wrong interface wrong cable assignment Operation manual mzr 7208 mzr 7208X1 Action Check all power switches Using the software for error check of the controller berpr fen ob am PC die richtige Schnittsteller verwendet wird ggf umstecken oder EPOS die richtige Schnittstelle mitteilen Check the wiring correct if necessary Motor hums whist
81. und screw thread because pieces can be cut approx two times 720 the screw thread off and get into the system table 21 Use of PTFE Tape 2 Cutthe tube or hose to the right angle with an adapted hose cutter Metal tubing that produces swarf during cutting must be throughoutly cleansed and flushed The smallest piece of swarf in the liquid delivery system may cause failure of the micro annular gear pump 3 Screw the tube or hose the latter always with a support tube in the fluid inlet outlet port of the pump first manually then tighten it with 1 wrench turns During this operation use a second wrench to hold the hose against the bottom of the inlet outlet port 4 In order to avoid dry operation provide for a sufficient liquid supply before each use Last update July 2013 Technical data subject to change without prior notice 2 9 6 System integration figure 13 30 Operation manual mzr 7208 mzr 7208X1 Front fluid supply connection M10x1 Fluid connection fitting M10x1 stainless steel 1 Cut the tube or hose to the right angle with an adapted hose cutter Metal tubing that produces swarf during cutting must be throughoutly cleansed and flushed The smallest piece of swarf in the delivery system may cause failure of the micro annular gear pump 2 Slide the pressure screw on the tube the latter always with a metal support tube 3 Slide on the clamping ring bevel towards the end of the tube or hose 4
82. unity addressing at the member states and forcing them to implement specific regulations or targets Leastwise micro annular gear pumps are covered by the scope of application of the following Directives The following directives are of importance for the user of the described micro annular gear pumps Low Voltage Directive 2006 95 EC The Low Voltage Directive is not relevant for micro annular gear pumps described in this manual because the supply voltage is limited to a maximum of 30 VDC Machinery Directive 2006 42 EC A micro annular gear pump is a machine and is consequently covered by this Directive However it may be a part of a machine or installation EMC Directive 2004 108 EC The Directive on Electromagnetic Compatibility EMC applies to all electronic and electrical devices installations and systems Consequently the Motion Controller of the micro annular gear pump is covered by the EMC Directive RoHS Directive 2011 65 EC To our knowledge our products delivered to you do not contain substances or applications in concentrations that are forbidden by this directive No substances contain our products delivered to you after our current knowledge in concentrations or application the placing on the market in products according to the valid requirements forbade to the Directive WEEE Directive 2002 96 EC Disposal of micro annular gear pumps has to be environmentally sound All materials and liquids haveto be
83. usaJb g seyd In unoug Josuas JN 2 pay JOAS g umouq y aseyd soon an q and fy dosuas yeH juied ejge je uid juied ajge uoije ojje uid JOJIBULOJ 9 qe2 ajeuay 40 38UU02 ajge ajewa 62 8 LL 2 a i 75 06 SIS LOZ 9 7S a LL 7 SG SE 0 6 B t e 5 z Z z peau dund ai SJapo2us Jo uoi 4 94 IS0g Last update July 2013 Technical data subject to change without prior notice 90
84. ve shorter service lives 4 3 Liquid supply table 17 mzr 7208 Liquid inlet outlet lateral 1 8 NPT internal thread front 1 8 NPT internal thread optional front connection M10 x 1 0 Tubing tube hose OD 6 mm Liquid supply The suction side is indicated with the letter S the delivery side with the letter D An arrow in the front of the pump indicates the operating direction of the shaft In order to prevent foreign bodies from penetrating into the pump the liquid inlet and outlet are protected with plastic plugs or screws Please remove them before you assembly the pump Last update July 2013 Technical data subject to change without prior notice 1 7 5 Optional modules Operation manual mzr 7208 mzr 7208X1 5 Optional modules The spectrum of applications of the high performance micro annular gear pump series may be expanded by using different additional modules The modules allow for special applications which could otherwise not be accomplished with a standard pump version The modules may be combined with each other and with almost all available pump heads and motor versions Fluidic seal module prevents possible chemical reactions between the delivered liquid and the surrounding environment Thermal insulation module extends the operating temperature range of the pump by protecting the motor from overheating Heating module enables to regulate the temperature of the fluid containing parts of t
85. with the opening of the pump Furthermore HNP Mikrosysteme cannot give any warranty of exchange for parts whose damage result from incorrect use For service and maintenance please return your micro annular gear pump to HNP Mikrosysteme You will find the address on the cover of the present operating manual The declaration of liquids having had contact with the micro annular gear pump and components must imperatively be completed The nature of the liquids must be specified In case of non compliance the sender will be liable for any resulting injure to persons or any object damage Sealings rotors and shaft are parts that undergo wear and will be replaced by HNP Mikrosysteme GmbH during maintenance depending on their degree of wear Last update July 2013 Technical data subject to change without prior notice 83 18 Contact persons Operating manual mzr 7208 mzr 7208X1 18 Contact persons Development and application assistance service and accessories Mr Sven Reimann Phone 49 0 3871 451 349 Service and maintenance Mr Steffen Edler Phone 49 0 3871 451 307 Drive and control technology Mr Lutz Nowotka Phone 49 0 3871 451 346 84 Technical data subject to change without prior notice Last update July 2013 19 Legal information Operating manual mzr 7208 mzr 7208X1 19 Legal information Marks Teflon is a registered trademark of DuPont Viton is a registered trademark of DuPont Dow Elastomers Mic
86. yes L no Please attach file or is available on the following web site www If a pump which had contact with dangerous substances could not be properly cleansed prior to shipment we reserve the right to entrust a specialized company with cleansing of the device The return of the pump in original packing is advisable It is necessary in order to protect the employees and delivery staff Nature of media contact explosive oxidizing L sensitive to moisture toxic toxic byproducts radioactive pH value approx to carcinogenic microbiological other irritant corrosive R statements S statements Declaration Hereby I we affirm that the stated information is complete and correct Micro annular gear pump and accessories are shipped in conformity with the applicable regulations company Mris Mr title division name street no phone ZIP city e mail country city date authorized signature company stamp Last update July 2013 Technical data subject to change without prior notice 87 22 Supplement Operating manual mzr 7208 mzr 7208X1 22 Supplement Drawings Manual of the motion controller S HV optional Manual of the motion controller S BL optional 88 Technical data subject to change without prior notice Last update July 2013
87. yright 2001 HNP Mikrosysteme GmbH Parchim Germany EEE Important d Turn the potentiometer on the connection panel into zero position by turning clockwise to the right stop motion device Then transfer this file with menu command Terminal Transfer configuration file to the pumg Save the transferred settings into the EEPROM Source For Velocity Set command velocity with potentiometer on the connection panel Enable Drive Continuous Mode Switches motor back to Continuous Mode from any of the additional ir Motor Type EC Motor 3564K024B C Power On Homing Sequence Error Output Switches to Fault Output Mode Disable Program Asynchron Answer activated Hard Polarity Hard Blocking Hard Direction Left direction of rotation is blocked Load Homing Speed Home Arming Hard Limit Hard Notify Capture Homing Sequence Analog Direction Right iNode Address Load Peak Current Limit mA Load Continuous Current Limit m amp Send current configuration file to the motion controller L figure 50 Transfer of the mcl files as parameter data When a window appears with the enquiry if the mcl files should be transferred to the Motion Controller answer by clicking on the Yes button In order to save the configuration and the programmed operation files in the EEPROM confirm the dialogue window with OK see figure 51 By this confirmation the program will be saved in the memory wi

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