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Intecal Calibration software

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1. Fort IEEE 488 ba Generate O Point By Control Zero Vent Delay Time 5 E lt Back Cancel Figure 5 3 Calibration System Creation Wizard Page 1 1 Enter the applicable values Device Calibrator Click on the drop down list and select the applicable Calibrator Device Chapter 3 This 1s the Device that reads the standard values used in the calibration Device Controller Click on the drop down list and select the applicable Controller Device Chapter 3 This 1s the Device that controls the standard values used in the calibration Note The Calibrator and the Controller can be the same Device 5 2 Calibration systems Issue 1 Wizard Page 3 Calibration systems Port Click on the drop down list and select the communication Port for each Device Generate 0 Point By If applicable click on the drop down list and select the method to set a zero pressure value e Control Zero The Controller takes the pressure to zero e Vent The Controller vents the pressure to atmospheric pressure Vent Delay Time s If applicable enter the time interval in seconds before the system vents to atmospheric pressure e Draw Vacuum A vacuum pump reduces the pressure to an approximate absolute zero 2 When the values are set up click on the Next button Figure 5 4 Auxillary Device Port TEEE 488 lt cancel Figure 5 4 Calibration System Creation Wizard Page 3
2. Enter the applicable values or click on the Finish button Use Auxiliary Device Output If there 1s an auxiliary Device Example a multimeter to read the output of the device under test DUT click on this check box Auxiliary Device Click on the drop down list and select the applicable Calibrator Device Chapter 3 Port Click on the drop down list and select the communication Port for the Device Issue 1 Edit a Calibration Note More than one Device can use a Calibration System Make System sure that the changes you make are applicable to all the related Devices To edit a Calibration System select the applicable Calibration System in the list and then use one of these methods to edit it e Click on the Cal System Configurator button in the tool bar e Select Tools gt Cal System Configurator from the menu bar e Right click and select Cal System Configurator e Double click on the Calibration System This opens the Calibration System Configurator Figure 5 5 Calibration System Configurator i Devices Variables Value Units Device Standard 0 2 PG 7250LP Controller 0 PG 250LP PG 7250LP DUT 0 PG 349 gt E o t La m p Q cl o t Intecal New Delete Edit New paee Edit Cancel Figure 5 5 Calibration System Configurator There are two lists Devices Use this list to set up and change the Device
3. 1 shows an example of the Calibration History window Calibration 1 Issue 1 Calibration History records Calibration History Pressure Transmitter 06 10 2003 As Left Report Style As Found 4 As Lett eus Passed Maximum Deviation Standard Deviation 0 028000 Calibrated By Tech 22 Report Approved By Admin 1 Groby Report Number 5 Close Figure 7 1 Calibration History Intecal 3 Click on the drop down list left hand side and select the calibration record you want to see A typical Calibration History record includes these items As Found As Left Use the check boxes to show what the results are e As Found The values before adjustment e As Left The values after the checks adjustments are complete Report Style There are two types e Proportional The report includes all the calibration data e Proportional Blank The report shows the Device data but no calibration data Input Output The type of Device and the Procedure you use controls the type of data in the calibration record To calculate the error values for each test point Absolute Error Reading Span Intecal uses the specified Device pass fail and adjustment criteria Chapter 3 Calibration Issue 1 Calibration History reports Calibration Intecal has three categories for the calibration results e Passed The test point values have a white background e Needs Ad
4. 7 Calibration window Figure 7 7 shows the Calibration window for the Adjustment Cycle Adjustment This 1s almost the same as the normal Calibration window Refer to Figure 7 6 and the related text OO Ch Baler Im e ze m Controller Calibrator Device Tolerance Hold Before Readings V 0 0000000 Span 0 05 Parameter bar 0 005 Units bar Units Driver Properties Driver Properties Driver Properties Properties Properties Intecal Nominal Standard 1 PTX500 345 Figure 7 7 Calibration window Adjustment 7 10 Calibration Issue 1 Customer service Visit our web site www gesensing com
5. Calibration systems To delete a Calibration System select the Configuration ID in the list and then use one of these methods to delete it e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the delete key on the keyboard You must confirm that you want to delete the Calibration System DS Issue 1 AAA 5 8 Calibration systems Chapter 6 Work Orders Introduction Use Intecal Work Orders to manage your calibration work Figure 6 1 shows the Work Orders window You can use the Work Orders function for these tasks e Create a new Work Order and set up a schedule of work for specified employees To help you a Query function can show you all the calibrations that are due in a specified period e Change the Work Order or delete it e Upload and download data Procedures calibration results to and from portable calibrators that have a serial communications function Druck Ruska or FCINTF e Chapter 7 Manage the calibration records for Devices that do not have a serial communications function Manual Data Entry e Chapter 7 Intecal Advanced only Calibrate a Device or a group of Devices that have a serial communications function Druck Ruska or FCINTF Intecal Work Orders File Edit Tools View Help DE XSH E mEt Navigation i Work Order Temporary no Assigned To bed Cal Date Query Date Opened iv 14
6. Figure 3 3 Tag if DemoTagi Deccrplior Figure 3 3 Tag Detail View Description Up to 123 characters Loop Diagram Up to 255 characters SOP Standard Operating Procedure Use this to set up a link to a file on your computer system Example PDF TIFF TXT DOC Rename a tag To change the Tag ID click on it in the Plant Structure tree and then use one of these methods e Select File gt Rename from the menu bar e Right click and select Rename A location cannot have two tags at the same level with the same Tag ID Maximum 50 characters Delete a tag You cannot delete a tag if it has a Device or a calibration record You must remove all the related items You can then use one of these Pl methods to delete it e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the Delete key on the keyboard You must confirm that you want to remove the item 3 4 Plant Structure Issue 1 Devices A Device has one or more measurement ranges For example pressure sensors or measurement and test equipment Each Device must a have a unique Asset ID Create a device Manual To create a Device manually select the applicable location or tag for method the Device and then use one of these methods e e Click on the new Device button in the tool bar e Select File gt New gt Device from the menu bar e Right click and select New g
7. Help Dx Rasa Navigation Configuration ID Description Calibrator Controller 2492 no barometer Plant Structure 2492 7220 PC 87 PC 87 PC 87 PC 87 Ip 7250LP 34970 7250LP 34970 2 7250LP with Agilent 34970 Multiplexor 7250LP with Agilent 34970 Multiplexor PG 7250LP PG 7250LP PG 7250LP PG 7250LP PG 7250LP PG 7250LP Calibration Systems om Work Orders retest Figure 5 1 Calibration Systems window Create a Calibration System i To create a Calibration System use one of these methods e Right click and select New Calibration System e Click on the New Calibration System button in the tool bar Select File gt New Calibration System from the menu bar e When you start a calibration Chapter 7 click on the New Calibration System button This opens the Calibration System Creation Wizard Figure 5 2 Calibration systems Issue 1 Wizard Page 1 Calibration System Creation Wizard l Configuration ID Description a lt Back Cancel Figure 5 2 Calibration System Creation Wizard Page 1 1 Enter a unique Configuration ID Maximum 50 characters 2 Ifnecessary enter a Description Maximum 164 characters 3 Click on the Next button Figure 5 3 Wizard Page 2 Device that will Provide the Standard Reading Calibrator Es Pork TEEE 488 Device that will Control the Input Controller
8. complete you can start Intecal Refer to Chapter 2 To remove Intecal from your computer 1 On the Windows taskbar click on the Start button and select Programs gt GE Intecal gt Intecal Uninstall Figure 1 1 2 Select the option Want to Uninstall and follow the on screen instructions Installation Introduction Start Intecal Getting started Chapter 2 Getting started This chapter gives a description of these items e How to start Intecal for the first time e The general structure of the screens you will see e The general structure of the Intecal program e How to set up your Employee data and control the tasks they can do in Intecal e How to change Intecal to a different language To start Intecal for the first time use this log in procedure 1 Double click on the Desktop icon a Intecal 2 When the log in window opens enter 1 in the User Name box Leave the Password box empty Intecal x User Name Password Cancel Help 3 Click on OK Sensing Note You can also start intecal from the Intecal program group Figure I 1 After you log in you can use the Employee Manager to set up a database of Employees and or change your own password Refer to Employee Manager 2 1 Issue 1 Screen structure When you start Intecal Figure 2 1 gives an example of the window that opens These items are common to all the main program func
9. e Sec ee A A rai 2 3 Employee Manati sad a ward ail whe eee Se 2 3 Permi ssiom ley CIs a Gis vino piri Sua eh ene ee ed 2 3 Seu Employee SO ald essa tots Oo a ha el eh erie le ing Blas St Aca et te ed pleas ai 2 4 Chance Employce dad sas e RARI EIA aided dr A 2 5 Set up your pas Sword saio vati lesene setae i Saban das dba tbe dad ceed 2 6 Delete an Employee oros iia ridad Ei E sn DEE 2 6 BG EC el MAN ON ian Gs ane ele Su ae Ben e tee Le 2 7 Chapter 3 Plant Structure O ed oe SE ADE ERA UE OR Ue etere 3 1 Oca neice blak Am Goad 4s cles de aaa guia liti 3 2 Create a SUD TOCA OM ssa pus eer esd elenina 3 2 Edita Sub loca O menai etnia ee ee eae ee ek ee a a 3 2 Renamea SUDSOCANON sa ili ee eee Soke EY ie 3 3 Deleted SUDSOCANON sig hose be eet lana ied peed wae ees 3 3 ECCESSO PIETOSO IT 3 3 Crolla liano 3 3 Edita O as E A ETE See aa a E 3 4 Na efa oe doi am II O E RR E 3 4 Deli ata rece Ae tt aa E ital 3 4 Issue 1 Doe leali alibi o O es OR es bs ee 3 5 Create a device Manual method a siii dae E A 3 5 Create a device New Device Wizard method eens 3 5 Edta DECO ras Ape A da illa 3 6 Rename a deyi E rara do is ted Jit eles dae Onda as pati 3 7 DEIS ID Co a IS ce PAD EE iii 3 7 Maintenance actions ds o a aa 3 7 Edita maintenance aC 33th a A ee 3 7 Create d maintenance ACO ia A e RA Be A ehe 3 8 Delete a maintenance action rr MEDA E E Wig eke a ee a Ble Ae Be E dE 3 3 8 CA O SO si RI D nA Tee ses eNO PE
10. must confirm that you want to delete the Employee ID Getting started Issue 1 Select a language Getting started Intecal can operate in a number of different languages To change to a different language use one of these methods e Click on the Language Selection button in the tool bar e Select Tools gt Language Selection from the menu bar When the Language Selection window opens Figure 2 6 select the applicable language and click on OK Note When you click on OK Intecal restarts Language Selection q x Select Language US English DE Deutsch ES Espa ol FR Fran ais IT Italiano Default NL Nederlands Figure 2 6 Language Selection window 2 Issue 1 AAA 2 8 Getting started Chapter 3 Plant Structure Introduction Use Intecal Plant Structure to manage and organize your database of devices in the same way as you use Windows Explorer to organize files and folders Figure 3 1 shows the Plant Structure window Intecal Plant Structure 9 Location LoS E O Dewicet St Range 1 40 140155 Maniteriance Actions Date Type Asset ID Employes 1 FOO INST Dewice151 3 Figure 3 1 Plant Structure window The tree structure lets you represent all the physical locations and devices for your site in a single view You can set up sub locations tags devices and device ranges When you click on an item in the tree structure the scr
11. replace the file logo bpm in the Intecal folder on your PC For example In folder C Program Files Intecal Note You must use a bitmap file with the same file name logo bpm fe Intecal Report x x amp amp 4 0 crystalese Calibration Report Pressure Transmitter General Tag DemoTagi Routine Area Demo Sub location 1 Tag Active Date Hookup Dem 01PTX Date of Calibration 06 10 2003 12 20 23 Loop Diagram Dem 01 Technician Tech 2 2 Printed 23 04 2006 08 23 27 Work Order AmbientTemp CalModelN um CalSerialNum Supportmodule Instrument PTX500 345 Model PTX500 Error Calculation Span SerialNumber 345 Pass Fail Tolerance 1 00 Span Input 0 00 10 00 barG Output 4 00 20 00 mA Calibration Data Report Na 5 eadings rror mA 4 010 0 062 10 000 20 010 0 062 Passed Comment 06 10 2003 12 20 23 Approved Admin 1 Groby Figure 7 2 Example calibration report 7 4 Calibration Issue 1 Calibration Manual If you are using a calibrator that does not have a serial Data Entry communications function you can add calibration results to your Intecal database manually E 1 In the Work Order window Figure 7 3 select a Work Order from the drop down list Intecal Work Orders HE File Edit Tools view Help Q EX BOE te mtt work Order Boiler 1 Assigned To Tech 22 Date Opened dv 08 04 2006 Date Clos
12. you to supply the necessary value The text is specified in Prompt Device Automated Variables only Click on the drop down list and select the applicable Calibrator Device Chapter 3 55 Issue 1 Rename a calibration system Copy a calibration system Ep 5 6 Parameter Click on the drop down list and select the applicable Parameter The parameters include e Current e Pressure e RTD e Density e Resistance e Thermocouple e Frequency e Temperature e Voltage e Humidity Range Automated Variables only Enter the permitted range that the Device can supply Example For 20 bar enter 20 Units Click on the drop down list and select the applicable units Default Value Constant Variables only Enter an applicable constant value Prompt Manual Variables only Enter the applicable text to ask the operator for a value during the calibration To rename a Calibration System select the Calibration ID in the list and then use one of these methods to rename it e Select File gt Rename from the menu bar e Right click and select Rename To copy a Calibration System select the Calibration ID in the list and then use one of these methods to copy 1t e Click on the Copy button in the tool bar e Select Edit gt Copy from the menu bar e Right click and select Copy A window opens for you to enter a new Configuration ID Calibration systems Issue 1 Delete a calibration system A
13. your calibration work Use the Navigation Bar to move between the different program functions Use the Emplovee Manager Figure 2 2 to set up and maintain a list of your Employees You can then use Intecal to show the Employees related to each task and calibration You can use the Employee Manager to do these tasks e Create a new Employee To use Intecal this must include a Login ID and one of four permission levels e Delete an Employee change the status Active Not active or change the Employee data e Change your own password The Permission Level that you set up for an Employee Refer to Set up Employee data controls the tasks they can do in Intecal Administrator You can do all the program tasks Supervisor You can do all the program tasks but you cannot change the user Permission Level Technician You can do all the daily operations but you cannot set up or change Procedures or Calibration Systems Auditor You can read the Intecal data and change your own Employee data l 3 Issue 1 Set up Employee data You must have the necessary Permission Level for this task To set up a new Employee 1 Select Tools gt Employee Manager from the menu bar 2 When the Employee Manager window opens Figure 2 2 click on the New button Employee Manager x Employee ID Hew Delete V Active First Name Admin 1 Last Name Groby Job Title Production Manager E Mail Em groby com Initia
14. 04 2005 Date Closed fv 13 04 2006 I Add Location Information Print Content wPlant Structure Di Notes Procedures a Download Upload to Portable Calibrator Calibration Systems 51 PCE Pro Calibrator 7 Di Port gt Ss Work Orders Tag Device Range ID Description Status Procedure DemoT agl PTX500 345 Pressure Transmitter 5 points Test Gauge Test Gauge 10bar 5 points 100bar 5 points Test Gauge Test Gauge Devicel4 Devicel4 Range 1 2 point calibration Device150 Device150 Device151 Device151 Range 1 2 point calibration 0 0 1 DemoT ag2 TTX400 123 0 Temperature Tranmitter 2point test 0 0 0 Range 1 2 point calibration Figure 6 1 Work Order window Work Orders 6 1 Issue 1 Create a new Work Order E Set up your Work Order data Add Devices to a Work Order 6 2 To create a Work Order use one of these methods e Inthe Work Order window click on the New button in the tool bar e Inthe Work Order window select File gt New from the menu bar In the Plant Structure window a Right click on an item and select Add to Work Order b When the Add to Work Order window opens click on the New Work Order button You must enter a unique New Work Order ID and click on the OK button You can then set up your Work Order data To set up what is done in a Work Order you need to add Devices to it You can also a
15. 1 PTX500 345 0 000000 2 500000 5 000000 7 500000 10 000000 Figure 7 6 Calibration window Controller Calibrator Specified by the Calibration System Chapter 5 Tolerance Specified by the Procedure set up for the Device Range Chapter 3 Hold Before Readings If you want to stop and examine the data before each reading click on this check box Device Click on the drop down list and select the Device you want to calibrate Driver Properties To examine or change the applicable communication properties Controller Calibrator Device click on this button Refer to the user manual for the applicable Device Properties To examine the applicable Device properties Controller Calibrator Device click on this button The large Play button and the tool bar at the top of the screen lets you select the applicable calibration task Table 7 1 7 8 Calibration Issue 1 Calibration Adjustment he Calibration Table 7 1 Calibration window Tool bar E EN Exit Leave the calibration screen Refresh Update the data on the screen Play Start the calibration Pause Stop the calibration temporarily To continue click on Pause again NM Stop Stop the calibration completely Redo Go back and do the previous test point again Skip Go to the next test point Zero Set the Device to zero Exercise Make sure that the Device wor
16. Employee nor e Port E Figure 3 6 Maintenance Action Edit view Date Click on the drop down list to show the calendar function Select the month year and click on an applicable date Use the check box to show it is complete Type Click on the drop down list to select the type of Maintenance Action UNDEF Undefined REM Remove INST Install INSP Inspect CAL Calibrate Location Click on the drop down list to select an applicable Location Employee Click on the drop down list to select an applicable Employee Create a maintenance To create a Maintenance Action use one of these methods action e Select File gt New gt Maintenance Action from the menu bar e Click under Maintenance Actions and press the Insert key e Right click under Maintenance Actions and select Add Row Delete a maintenance To delete a Maintenance Action use one of these methods action e Click on the row and press the Delete key on the keyboard e Right click on a row and select Delete Row Ranges When you create a Device Intecal automatically adds a Range Figure 3 7 A Range describes the measurement capabilities of the Device You can add more ranges but the minimum is one 3 8 Plant Structure Issue 1 Create a Range ae Edita Range General Tab Plant Structure If you create a Device with the New Device Wizard Refer to Devices Intecal can create the applicable number of ranges and set up the necessary data To
17. GE Sensing Intecal Calibration software User manual K0420 Intecal Plant Structure DI xj File Edit Tools view Help aaa euE sane ESrmyr Navigation E Plant Locations E Ca Not Allocated Location ID Boiler 1 Ei E Scrap I E A Boiler 1 Description doa Boiler 1 Steam generation 45 T hr 38 bar Device162 E Range 1 DPI 800 Procedures Loop Diagram emo DUTs Demo Sub location 1 JE Demo Sub location 2 SOP n ee H S Device172 Calibration R ip Devin 73 FERRONI TRE optare E IM amp TE Maintenance Actions EE Boiler 1 Dae we Asset ID Employee Device161 fuel only a fuel only b Intecal Calibration Systems smiali File Edit Tools view Help Ox emk 1 28 03 2006 DPI 104 B23 Admin 1 1 or Work Orders PC 87 7250LP with Agilent 34970 Multiplexor PG 7250LP PG 7250LP 7250LP with Agilent 34970 Multiplexor PG 7250LP PG 7250LP PG 7250LP PG 7250LP Safety Copyright Trademarks Issue 1 Before you use Intecal make sure that you read and understand all the related data This includes the applicable local safety procedures the instructions for the equipment you are using with Intecal and this publication When you use equipment with Intecal make sure that it 1s serviceable and that it is in its normal cond
18. NE PITTI PI CORE PORTESE PODI TE 3 8 Created Ran nadaa AAA O ey 3 9 Ed RADO reas el und ds aca a A E re hee ad dass aia 3 9 Delete a RAMOS a tc rat 3 12 Copy MOVE EMS e aa aaa ada A mi 3 12 Chapter 4 Calibration procedures a A A 4 1 Create a Procedure sus A IA a E 4 1 SO A AO 4 2 Procedure editor for proportional procedures LL 4 3 Procedure Editor for switch procedures 4 4 Rename a proceduto or A a ot 4 4 GOO BLOC COUN A i 4 4 Deleted procedi aiii brad de dre 4 5 Chapter 5 Calibration systems A a E O DO ADE VER E EE A 5 1 Create a Calibration SYStCM caps sena anaes EDIR dg pia Brad dai 5 1 Wiz ais no a ele ae od id es be De 2 toes eee eee 5 2 Wizard Pace 2s eye tb ety oes ee ee SLA 5 2 Wizard DO CE ic de a E Sa e eterni 5 3 Edit a Calibration Systems peste dopo eee Sus ae ina pila E E eee 5 4 Add edit delete calibration devices cc ec ee ee eee ee eee nes 5 5 Add edit delete calibration variables ess sarau wd aa SRS i 5 5 Renainea calibration systert caserna varas dad Gees haere dia os 5 6 Copy a CANDINO Systainer pesi 5 6 Delete a calibration SS asda dos a et ar ee ilaria ala 5 7 Chapter 6 Work Orders INUOdUCHO rv cece facets ai O ened St 6 1 Create NOW WOLK Order Ls sra gra ta tee ee we elia ei O ewe ees 6 2 Setup out Work Orderdda 2s sir bo Te eds sia raise at apra 6 2 Add Devices toa Work Order ta Aaa de 6 2 Add instructions to a Work Order o o 6 3 Del teste
19. ations function Druck Ruska or FCINTF e Intecal Advanced only Make calibration adjustments to a device or a group of devices that have a serial communications function Druck Ruska or FCINTF The Intecal Calibration software from a CD or downloaded from the Web is available for you to try as a fully functional product with no obligation for a period of 30 days The trial period starts on the day it is first used not on the day it is installed To change the 30 license to a full license please purchase an unlock key from the GE Sensing sales team at www gesensing com Issue 1 Table of Contents S AN 111 NI E A 111 IERI RR A IT E EA EEE ene ase 111 SOT Ware purpose ss ia te da 1V ENCOSTADO na a o on iia dii IV Tablero Contes as papers droit Latiano SOTO bl Wee es ci n de v Chapter 1 Installation SSeS Pee ea ON ins does Ga a ias das erat 1 1 PS UN SCO lena pd E EE EAN it dit sons 1 1 Instali ntecalfron CD iter o Rie Banh ta rio oido 1 1 Install Intecal from the Web ss ucraina er e CASS 1 1 Ineecalaupdalesa ogg ieri RR Ia 1 2 lntecalMWwersions serbe boo d era Rea a 1 2 Ater instalaHON sr q E DU eed Dra SS hoe ee ER Pe Se bae ees 1 2 Intecal unmstall s cos east llar andre bet eu e Sa ido 1 2 Chapter 2 Getting started Introduccion cts ii dead idea Files aliene baias ai 2 1 Star Inteco pia rie EL o e 2 1 SCICCHISITCHUI ripone e ardor babe Bae Se a obs lei 2 2 E FO CTA SOC E x of suc 5 hcl ok Bard
20. bration methods Refer to the applicable local calibration procedures Click on the upload button to upload the results Upload Button in the tool bar E Upload Button in the Work Order window Work Orders Chapter 7 Calibration Introduction You can use Intecal for these calibration tasks e To see the Calibration History for a Device or Range You can also make a permanent record of each calibration report For example For ISO 9000 quality control procedures e To manage the calibration records for Devices that do not have a serial communications function Manual Data Entry e Intecal Advanced only To calibrate a Device or a group of Devices that have a serial communications function Druck Ruska or FCINTF e Intecal Advanced only To make calibration adjustments to a Device or a group of Devices that have a serial communications function Druck Ruska or FCINTF Calibration histo ry If a Device or Range has a Calibration History you can see each set E anal n n of results on the screen You can also make a permanent record of each calibration report with an applicable address and or company logo To see the Calibration History 1 Click on the related Tag Device or Range in the Plant Structure window 2 Use one of these methods to see the Calibration History e Click on the Calibration History button in the tool bar e Select Tools gt Calibration History from the menu bar Figure 7
21. create more ranges click on the Device in the Plant Structure tree and then use one of these methods e Click on the New Range button in the tool bar e Select File gt New gt Range from the menu bar e Right click and select New gt Range A Range has four tabs Figure 3 7 to Figure 3 10 General tab To set up how and when the calibration 1s done Input tab and Output tab To set up the applicable input output values that the device uses Relationship tab To set up the relationship between the input output values This tab lets you set up how and when the calibration is done Figure 3 7 shows the data on the Genera tab General Input Output Relationship Calibration Due Date F 03 02 2006 Calibration Interval days fo Catena Pass Fail Aula Spare f E WwWhichewsi is Greater Reading o o Procedure 2 point calibration Edit Dines Flange lo Figure 3 7 Range General Tab Calibration Due Date Click on the drop down list to show the calendar function Select the month year and click on an applicable date Use the check box to show it is active and or complete Calibration Interval days Enter the number of days between each calibration og Issue 1 Input Output Tab 5 10 Criteria Enter the necessary calibration limits for Pass Fail and the permitted amount of Adjustment Intecal uses the largest value Span or Reading Procedure You cannot add a Device
22. ction Use Intecal Procedures to set up and manage the calibration Procedures in your database A calibration Procedure contains the values a calibration uses test points ramp time You can then use the same calibration Procedure for all the applicable Devices under test Figure 4 1 shows the Procedures window You can use the Procedures function to do these tasks e create a Procedure e edit copy delete or rename a Procedure Intecal Procedures File Edit Tools View Help Dax Ble Navigation Description Type Number of Points 4 1 2 point calibration Proportional pa 4 Plant Structure 2 25 percent steps Proportional 3 2point test Proportional 43 up down Proportional 515 points Proportional E switch test Switch Calibration Systems CA Work Orders Figure 4 1 Procedures window Create a procedure To create a Procedure use one of these methods i e Click on the New Procedure button in the tool bar e Select File gt New Procedure from the menu bar e Right click and select New Procedure This opens the Procedure Creation Wizard Figure 4 2 Calibration procedures 4 1 Issue 1 Edit a procedure 4 2 Procedure Creation Wizard E Procedure Mame Procedure Type Proportional E Switch Back Cancel Figure 4 2 Procedure creation wizard 1 Enter a unique Procedure Name maximum 50 characters 2 Select t
23. dd employee data and work instructions You can add Devices to a Work Order from the Work Order window or from the Plant Structure window In the Work Order window select Tools gt Get Overdue Items from the menu bar Intecal uses the Calibration Due Date for each Device to add the applicable items In the Plant Structure window you must select an item from the Plant Structure tree Location Sub Location Tag Device Range and then use one of these methods e Click on the Add To Work Order button in the tool bar e Select Tools gt Add To Work Order from the menu bar e Right click on the item and select Add to Work Order A drop down list lets you add the item to an applicable Work Order When you click on the OK button Intecal adds all the related Devices to the specified Work Order Note Ifa Device is not set up with the necessary Range data Parameter Procedure Intecal ignores it Work Orders Issue 1 Add instructions to a Work Order Delete items froma Work Order A Delete a Work Order a Work Orders In the Work Orders window Figure 6 1 select the applicable Work Order from the drop down list You can then add the necessary instructions Assigned to Click on the drop down list to select an applicable Employee Date Opened Closed To set a schedule for the work click on the drop down list to show the calendar function Select the month year and click on an applicable date Use th
24. e check box to show it is active and or complete Notes Up to 260 characters To delete an item from a Work Order 1 Select the applicable Work Order from the drop down list 2 Click on the applicable item in the Work Order list then use one of these methods to delete 1t e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar To delete a Work Order Select the applicable Work Order from the drop down list and then use one of these methods to delete 1t e Click on the Delete Work Order button in the tool bar e Select File gt Delete Work Order from the menu bar 6 5 Issue 1 Upload download data 6 4 To upload and download data Procedures calibration results to and from a portable calibrator connect the Device to the applicable communication port COM port or IEEE 488 Note The portable calibrator must have the necessary serial communications function Druck Ruska or FCINTF Then In the Work Order window Figure 6 1 select the Work Order from the drop down list In Download Upload to click on the applicable drop down list and select the necessary portable calibrator driver and the communication port Click on the download button to download the procedure Download button 1n the tool bar Download button 1n the Work Order window Do the necessary calibration Intecal Advanced calibration Refer to Chapter 7 Local cali
25. ed 4 Fes Device Range Pesto iatus Procedure fa Dev165 B D Devw165 B D 0 Range 1 Mew 25 percent steps Figure 7 3 Work Order Manual Data Entry 2 Select the applicable Device from the Work Order list of Devices 3 Click on the Manual Data Entry button in the tool bar This opens the Manual Data Entry window Figure 7 4 Li Technician E Date 10 04 2006 Calibrator Into Manufacturer I AsFound AsLeft m Nominal Input psi Actual Input psi Actual Output m Model Number Serial Number E oo Ambient Temperature C ee Figure 7 4 Manual Data Entry window 4 Add the necessary data Technician Click on the drop down list to select an applicable Employee Date Click on the drop down list to show the calendar function Select the month year and click on an applicable date Calibration 7 5 Issue 1 Calibration Automatic Automatic calibration Plant Structure window i 1 6 As Found As Left Use the check boxes to show what the results are e As Found The values before adjustment e As Left The values after the checks adjustments are complete Nominal Input Actual Input The type of Device and the Procedure you use controls the type of data in the calibration record Click on a box and enter the applicable values Calibrator Info To make sure that the calibration 1s traceable to the necessary standard
26. een shows the related data For example e the data set up for the Location Tag or Device and the related Maintenance Actions e the range calibration data and the related Calibration History Plant Structure 3 1 Issue 1 Locations Create a Sub location rt Edit a Sub location IZ You can use the Plant Structure function to do these tasks e To set up or change the sub locations tags devices and device ranges e To set up or change the related Maintenance Actions e Chapter 6 To add items to a Work Order e Chapter 7 To see the calibration history for a Device or Range e Chapter 7 Intecal Advanced only To calibrate a Device or to make calibration adjustments A location or sub location usually represents a physical location on your site Example a building or room but you can set up any alternative group structure Example Druck Ruska You can put more than one device in a location To create a Sub location click on an applicable location or sub location and use one of these methods e Click on the new Sub Location button in the tool bar e Select File gt New gt Sub Location from the menu bar e Right click and select New gt Sub Location When you create a Sub location Intecal gives 1t the next Location ID in the sequence Figure 3 2 Location ID Location 61 Figure 3 2 Location Detail View Description Up to 123 characters Loop Diagram Up to 255 characters SOP Standa
27. elect the Procedure in the list and then use one of these methods to copy it EPS e Select Edit gt Copy from the menu bar Click on the Copy button in the tool bar e Right click and select Copy A window opens for you to enter a new Procedure ID bh Calibration procedures Issue 1 Delete a proced ure To delete a Procedure select the Procedure in the list and then use one of these methods to delete 1t x e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the delete key on the keyboard You must confirm that you want to delete the Procedure Note Ifa Device uses the Procedure you cannot delete it Calibration procedures 4 5 Issue 1 AAA 46 Calibration procedures Chapter 5 Calibration systems Intecal Advanced only Introduction Use Intecal Calibration Systems to manage the hardware configurations you use to do your calibrations A Calibration System includes the Devices you use in the hardware configuration and the applicable Device Variables that control the calibration You can then use the same Calibration System for all the applicable Devices under test Chapter 7 Figure 5 1 shows the Calibration Systems window You can use the Calibration Systems function to do these tasks e create a Calibration System e edit copy delete or rename a Calibration System Intecal Calibration Systems Ele Edit Tools View
28. he Procedure Type Proportional For Procedures with a set of test points Switch To do a switch test on a portable calibrator 3 Click on the Finish button Note More than one device can use a Procedure Make sure that the changes you make are applicable to all the related Devices To edit a Procedure select the Procedure in the list and then use one of these methods to edit it e Select Tools gt Procedure Editor from the menu bar e Right click and select Procedure Editor e Double click on the Procedure This opens the Procedure Editor Figure 4 3 4 4 It has two tabs General tab To set up how the Procedure works Affected Devices tab This shows a list of devices that use the procedure Calibration procedures Issue 1 Procedure editor for Figure 4 4 shows an example of the General tab when the Procedure proportional procedures has a set of test points ER General Affected Devices Description Poo Show Procedure in Reference To 56676 Range6 e Proportional Test Settings Test Points Double Click to Edit Setup Wizard Add Test Point Remove Test Pomt Insert Test Point Test Point Tolerance Span 0 1 Exercise Cycles E Figure 4 3 Procedure Editor for proportional procedures Description Up to 255 characters Show Procedure in Reference To If you select one of the Affected Devices from the drop down list Intecal adds another column of test points The new test poin
29. ition for safe operation Before you start an operation or procedure in this publication make sure that you have the necessary skills 1f necessary with qualifications from an approved training establishment Follow good engineering practice at all times 2006 General Electric Company All rights reserved All product names are trademarks of their respective companies ili Issue 1 Software purpose Registration Intecal 1s available as a multi lingual calibration software program that you can use on a Windows PC Chapter 1 You can use Intecal for these tasks e Manage the maintenance and calibration of all the measurement devices for a specified business location e Set up a schedule of calibration work for different employees e Upload and download data to and from portable calibrators that have a serial communications function Druck Ruska or devices with a Field Calibrator Interface FCINTF e Manage the calibration records for devices that do not have a serial communications function Manual Data Entry e Inspect your calibration history records You can also make a permanent record of each calibration report For example For ISO 9000 quality control procedures e Intecal Advanced only Set up automatic calibration systems to make full use of your GE Digital Pressure Controllers Ruska and Druck e Intecal Advanced only Calibrate a device or a group of devices that have a serial communic
30. justment The test point values have a yellow background e Failed The test point values have a red background Status Passed Green All the test points are in the specified limits for the Device Needs Adjustment Yellow Some of the test points are not in the specified limits but they are in the limits for adjustment Failed Red The equipment is unserviceable For example It must go back to the manufacturer or to a calibration laboratory Maximum Standard Deviation Intecal calculates these values for information only Calibrated by The Employee that did the calibration Approved by Click on the drop down list and select the Employee that gives approval to these calibration results Report Click on this button to make a permanent record of the calibration report electronic or paper For a blank report use Report Style to set the type of report When you click on the Report button in Figure 7 1 the Intecal Report window opens Figure 7 2 If the Report Style 1s set to Proportional there are two pages e Page 1 has the necessary Device and calibration data e Page 2 shows the calibration results in a graph You can use the report function for these tasks e To print the report e To export the file in a different format Portable Document Format PDF MS Word MS Excel Text file with tab separators pas Issue 1 To use a different logo on your report a company logo or a company address
31. ks correctly The bottom half of the screen shows the calibration results Nominal Shows the calibration values specified by the Procedure Chapter 3 Standard Shows the applied calibration values XXX Applicable Device ID Shows the reading that the specified Device gives back Intecal Advanced only Use this function to make calibration adjustments for one Device or a group of Devices Before you start e Read and understand the Safety section e Make sure each Device is set up with the necessary Range data Chapter 3 e Make sure that there is a connection between the PC communications port and the applicable test equipment fed Issue 1 To make calibration adjustments 1 Select an item in the Plant Structure tree Chapter 3 and use one of these methods to start the Adjustment Cycle e Click on the Adjustment Cycle button in the tool bar e Select Tools gt Adjustment Cycle from the menu bar Note Ifyou select a Sub Location that includes more than one Device Intecal lets you make adjustments to all the Devices 2 When the Select Calibration System window opens Figure 7 5 select an applicable Calibration System from the drop down list or click on the New Calibration System button Note A Calibration System Creation Wizard Chapter 5 helps you set up a new Calibration System 3 When the Calibration System is correct click on OK This opens the Calibration window Figure 7
32. le value in seconds that lets the Device give a stable reading Refer to the user manual for the Device This tab let you set up the relationship between the input output values Figure 3 10 shows an example Relationship tab Figure 3 10 Range Relationship tab Relationship Type Click on the drop down list and select the applicable type These include e Linear A typical straight line relationship e Square Root Flow calculations use this type of relationship The data includes the option to set a Break Point e Table A relationship specified by a table of values e Switch For switches only Issue 1 Delete a Range A Copy move items 3 12 A Device must have one Range You cannot delete it Also if a Range has calibration records you must remove all the related records before you can delete it You can then use one of these methods e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the Delete key on the keyboard You must confirm that you want to remove the item Similar to Windows Explorer you can cut copy and paste these items in the Plant Structure tree Sub Locations Devices Ranges You can also use your mouse to drag and drop these items If the item includes a sub structure the cut copy and paste operation will included these items as well Plant Structure Chapter 4 Calibration procedures Introdu
33. ls PMA Change Password Edit User Permissions Cancel Apply Help Figure 2 2 Employee Manager window 3 When the new Employee ID window opens Figure 2 3 enter a unique number and click on OK Enter new Employee ID Cancel Figure 2 3 New Employee ID window 4 In the Employee Manager window Figure 2 2 click on the Active check box This sets the status active or not active 5 Enter the applicable values in these boxes First Name Last Name Mandatory Job Title Email Initials 6 Administrator only Click on the Edit User Permissions button 2 4 Getting started Issue 1 Change Employee data Getting started 7 When the Edit User Permissions window opens Figure 2 4 enter applicable values for these items Login ID An Employee can only use Intecal 1f they have a Login ID Permission Level Select the applicable Permission Level from the drop down list Refer to Permission levels Edit User Permissions x Employee ID Number 1 Login ID Admin 1 Permission Level Administrator Cancel Figure 2 4 Edit User Permissions window 8 When the User Permissions data is set up click on OK Then click on the applicable button in the Employee Manager window OK To confirm the data and leave the Employee Manager window Cancel To cancel the data and leave the Employee Manager window Apply To apply the data and continue to use the Employee Manager window You
34. ms trom a Work Order tetas dd its ea a 6 3 Delete a Work Order satinado is asta dls Osio 6 3 Upload download data minar aos Los ss a EE aa 6 4 VI Issue 1 Chapter 7 Calibration IAPOGUCHOU 2 aiid ii ila ica birilli 7 1 Calibration MIS Oly sn ii 7 1 Calibration History TECOT OS gt il ea debe A saga s o 7 2 Calibration Story ePOS 2 us Ses gcd RD ST RE a 7 3 Calibration Manual Data Entry eee erre 7 5 Calibration AO da vale erano 7 6 Automatic calibration Plant Structure window LL 7 6 Automatic calibration Work Order window LL 7 7 Calibration Widow lt dati A A A 7 8 Calibration Ad US IMC ira ee id ale 7 9 Calibration window Adjustment 7 10 CUStOMEerservice cias ira ia Back cover VII Issue 1 AAA viii System specification Install Intecal Install Intecal from a CD Install Intecal from the Web Installation Chapter 1 Installation To use Intecal this 1s the minimum specification for your computer Operating system Windows 2000 NT 4 0 or XP 66 MHz processor Pentium recommended 128 MB of RAM 256 MB recommended Hard disk space 40 MB for the installation then 10 MB to permit expansion of the database CD ROM drive or DVD ROM drive You can install the Intecal software from a CD or from the Internet Before you install Intecal close all other Windows applications 1 Insert the CD into the CD ROM drive Note If your computer is not set up to ope
35. must have the necessary Permission Level for this task Refer to Permission levels To change the Employee data 1 Select Tools gt Employee Manager from the menu bar 2 When the Employee Manager window opens Figure 2 2 select the applicable Employee ID from the drop down list 3 Change the applicable data Refer to Set up Employee data steps 4 to 8 20 Issue 1 Set up your password Delete an Employee 2 6 You can only set up or change your own password To set a password 1 Select Tools gt Employee Manager from the menu bar 2 When the Employee Manager window opens Figure 2 2 select the applicable Employee ID from the drop down list 3 Click on the Change Password button 4 When the Change Password window opens Figure 2 5 enter the applicable password Change Password F Enter New Password Re enter New Password Cancel Help Figure 2 5 Change Password window 5 When you confirm the password in the second box click on OK You must have the necessary Permission Level for this task Refer to Permission levels Note If you cannot delete an Employee ID because it is used in a calibration you can set it to not active To delete an Employee 1 Select Tools gt Employee Manager from the menu bar 2 When the Employee Manager window opens Figure 2 2 select the applicable Employee ID from the drop down list 3 Click on the Delete button You
36. n a CD automatically you must open the file from the CD yourself Double click the file setup exe When the InstallShield Wizard opens on your computer follow the on screen instructions Follow the instructions on the Web page to save the specified File name Example Intecal exe to your computer Note represents the applicable software version When the File Download is complete open the file from the specified Save in location When the InstallShield Wizard opens on your computer follow the on screen instructions Tel Issue 1 Intecal updates Intecal W versions After installation Intecal uninstall 1 2 If a software update becomes available you can download it from the Internet www gesensing com Use these steps to install the Intecal update 1 On the Windows taskbar click on the Start button and select Programs gt GE Intecal gt Intecal Uninstall Figure 1 1 2 Select the option Want to upgrade and follow the on screen instructions fm GE Intecal gt E Intecal help y me Intecal Uninstall 6 Intecal Intecal Migration sa ReadMeFirst GA Registration Tool Figure 1 1 Intecal program group If you have the old Intecal W version of the software the installation includes a software program Migrator exe to help convert the Intecal W database When the new installation 1s complete read the Migrator Readme file When the installation 1s
37. ok up Diag Use this for reference data Up to 255 characters Remarks Use this for reference data Up to 70 characters Calibrator If you use the Device in a hardware configuration to calibrate other Devices Chapter 5 click on this box This includes Calibrators Controllers Auxiliary Devices When you create a Device Intecal automatically adds a Maintenance Action Figure 3 6 and a Range Figure 3 7 To change the Reference name for a Device click on it in the Plant Structure tree and then use one of these methods e Select File gt Rename from the menu bar e Right click and select Rename You can use the same Reference name for more than one device Maximum 50 characters You cannot delete a Device 1f 1t has a calibration record You must remove all the related records You can then use one of these methods to delete it e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the Delete key on the keyboard You must confirm that you want to remove the item When you create a Device Intecal automatically adds a Maintenance Action Figure 3 6 To edit a Maintenance Action use one of these methods e Double click on the row e Click on the row and press the Enter key 5 Issue 1 e Right click on the row and select Edit Row Figure 3 6 shows an example of the Edit view Maintenance Actions Date Type Location
38. rd Operating Procedure Use this to set up a link to a file on your computer system Example PDF TIFF TXT DOC Plant Structure Issue 1 Rename a Sub location Delete a Sub location A Tags Create a Tag PI Plant Structure To change the Location ID click on it in the Plant Structure tree and then use one of these methods e Select File gt Rename from the menu bar e Right click and select Rename A location cannot have two sub locations at the same level with the same Location ID Maximum 50 characters Before you can delete a sub location you must remove all the related items You can then use one of these methods to delete 1t e Click on the Delete button in the tool bar e Select File gt Delete from the menu bar e Right click and select Delete e Press the Delete key on the keyboard You must confirm that you want to remove the item A tag 1s similar to a location but a tag can only hold one device at a time For example You can set up a tag for a unique device operation If you calibrate the related device there is a link to the device and the tag To create a Tag click on an applicable location or sub location and use one of these methods e Click on the new Tag button in the tool bar e Select File gt New gt Tag from the menu bar e Right click and select New gt Tag 33 Issue 1 Edit a Tag When you create a Tag Intecal gives it the next Tag ID in the sequence
39. s identify the calibrator used to do the calibration Manufacturer Model Number Intecal Advanced only Use this function to calibrate one Device or a group of Devices Before you start e Read and understand the Safety section e Make sure each Device is set up with the necessary Range data Chapter 3 e Make sure that there is a connection between the PC communications port and the applicable test equipment When all the connections are correct you can do the automatic calibration from the Plant Structure window or from the Work Order window To do a calibration from the Plant Structure window Chapter 3 1 Select an item in the Plant Structure tree and use one of these methods to start the calibration e Click on the Calibrate button in the tool bar e Select Tools gt Calibrate from the menu bar e Right click and select Calibrate Note If you select a Sub Location that includes more than one Device Intecal calibrates all the Devices Calibration Issue 1 Automatic calibration Work Order window j Calibration 2 When the Select Calibration System window opens Figure 7 5 select an applicable Calibration System from the drop down list or click on the New Calibration System button Select Calibration System x Calibration System Figure 7 5 Select Calibration System window Note A Calibration System Creation Wizard Chapter 5 helps you set up a new Calibra
40. s you use to do the calibration Variables Use this list to set up and change how the Calibration System uses the Variables to do the calibration Calibration systems Issue 1 Add edit delete calibration devices Add edit delete calibration variables Calibration systems To change the Devices in the Calibration System click the applicable button to add edit or delete a Device To edit an item you can also double click on 1t Each Device must have a specified communications port Use the drop down list to select one Note When you edit a Device to change the communications port Intecal Advanced tries to communicate with it Make sure that the Device has a connection to the PC To change the Variables m the Calibration System click the applicable button to add edit or delete a Variable To edit an item you can also double click on 1t Add variable e Variable Name Type Constant l Device Py Parameter Pressure y Range 1 Units v Absolute v Default Value 0 Prompt Cancel Help Figure 5 6 Data for a Variable Variable Name Enter a unique Name maximum 50 characters Type Click on the drop down list and select the applicable type for this Variable These include e Automated A specified Device supplies the Variable value Specified in Device e Constant It is a constant value Specified in Default Value e Manual During the calibration a Prompt asks
41. t Device You can then edit the necessary device data Figure 3 5 Create a device New Intecal Advanced only If the Device has a digital communication Device Wizard method interface that Intecal supports you can use the New Device Wizard ES Figure 3 4 to set up the necessary data Ti 1 Connect the Device to the computer refer to the user manual for the applicable Device 2 Select the applicable Location or Tag for the Device and then use one of these methods e Click on the New Device Wizard button in the tool bar e Select Tools gt New Device Wizard from the menu bar 7250 Driver Properties xi Serial RS232 Baud rate 9600 Asset ID di Data bits Driver Ruska 7250 Driver v Port Stop bits Parity Gpib IEEE 488 Intecal Address Cancel Figure 3 4 New Device Wizard views 3 When the New Device Wizard opens set up the necessary data Asset ID Enter a unique Asset ID Maximum 50 characters Driver Click on the drop down list and select the applicable device driver Plant Structure 3 5 Issue 1 Edit a Device 5 6 Port Click on the drop down list and select the communication Port for the Device Properties Set the applicable communication properties refer to the user manual for the applicable device 4 To start the data transfer click on the OK button in the device wizard If the device does not support all the data in the Intecal Device
42. t values are in the measurement units of the specified Device Test Points This shows each test point as a percentage of Span To add another column of test points use Show Procedure in Reference To To edit a test point double click on the value Setup Wizard Click on this button to open the Procedure Point Wizard Use this to create a set of test points Add Remove Insert Test Point Click on the applicable button to add remove or insert one test point Test Point Tolerance To set an applicable calibration tolerance Exercise Cycles To set the number of calibration cycles Calibration procedures 4 3 Issue 1 Procedure Editor for Figure 4 4 shows an example of the General tab when the Procedure switch procedures is for a switch test Note The Switch test is for portable calibrators only Procedure Editor switch test General Affected Devices Description Ramp Time 5 o Test Reset o Figure 4 4 Procedure Editor for a switch test Description Up to 255 characters Ramp Time Set the period in seconds for the portable calibrator to go from the low value to the high value Test Reset Select this option to see if the switch resets correctly Rename a proced Ure To rename a Procedure select the Procedure in the list and then use one of these methods to rename it e Select File gt Rename from the menu bar e Right click and select Rename Copy a proced ure To copy a Procedure s
43. tion System 3 When the Calibration System is correct click on OK This opens the Calibration window Figure 7 6 To do a calibration from the Work Order window Chapter 6 1 Select the Work Order from the drop down list 2 Use these methods to select the applicable items from the Work Order e Select Edit gt Select All Deselect All from the menu bar All selections have a green background e Click on an item and if necessary select Edit gt Select Deselect from the menu bar 3 Use one of these methods to start the calibration e Click on the Calibrate button in the tool bar e Select Tools gt Calibrate from the menu bar 4 When the Select Calibration System window opens Figure 7 5 select an applicable Calibration System from the drop down list or click on the New Calibration System button Note A Calibration System Creation Wizard Chapter 5 helps you setup a New Calibration System 5 When the Calibration System is correct click on OK This opens the Calibration window Figure 7 6 ed Issue 1 Calibration window Figure 7 6 shows the Calibration window that opens Intecal Calibration si Ali 11m 4 z gt Controller Calibrator Device Tolerance Hold Before Readings Iv Span 0 05 CONO Parameter bar 0 005 Units bar Unite Driver Properties Driver Properties Driver Properties Properties i Properties Intecal Nominal Standard
44. tions 1 Navigation bar Use this to move between the different program functions Plant structure Procedures 2 Menu bar Use this to select a task from a menu list 3 Tool bar Use this to select a task with an icon The Menu bar and Tool bar include common items and special items for the program function you are using The common items include Save Exit Employee Manager Language Selection Intecal Help and Registration Tools view Help 6HS X SBE TBP m Eg Plant Locations H a Not Allocated Location ID Boiler 1 H Scrap Ega Boiler 1 Description N EST Device162 Plant Structure P Range 1 E DPI 800 Procedures E DUTs 4 E T Demo Sub ocation 1 Maintenance Actions cia i i El DemoTagl Calibration f DemoTag2 SE i TTx400 123 Ed Demo Sub location 2 SR Device172 H R Devicel 73 lg IMBTE GR Work Orders Figure 2 1 Screen structure Common items 2 2 Getting started Issue 1 Program structure Employee Manager Permission levels Getting started Intecal has four main program functions Plant Structure To manage and organize your database of devices Procedures To manage the calibration procedures in your database A calibration procedure contains the values a calibration uses test points ramp time Calibration Systems Intecal Advanced only To manage the hardware configurations you use to do your calibrations Work Orders To manage
45. to a Work Order if it does not have a Procedure Click on the drop down list and select the necessary calibration Procedure Chapter 4 To change how the Procedure works click on the Edit button Note More than one Device can use a Procedure Make sure that the changes you make are applicable to all the related Devices Driver Range Reference data Enter an applicable value These tabs let you set up the applicable input output values that the device uses Figure 3 8 3 9 shows an example of the Input tab and the Output tab for a pressure device that gives a mA output Setting Time 0 Figure 3 8 Range Input tab General Input Output Relationship dati chip Parameter 7 Measuterneni Urals m Mirame Macri Setting Time a o Figure 3 9 Range Output tab Plant Structure Issue 1 Relationship Tab Plant Structure The Input Output tabs always include these items Parameter Click on the drop down list and select the applicable Parameter The parameters include e Current e Pressure e RID e Density e Resistance e Thermocouple e Frequency e Temperature e Voltage e Humidity Intecal adds more data items to the tab 1f they are necessary for the specified Parameter Example Probe Type for an RTD or Thermocouple Measurement Units Click on the drop down list and select the applicable units Minimum Maximum Enter applicable values for the Device Settling Time s Enter an applicab
46. view Figure 3 5 these data items stay empty But before you calibrate the Device make sure that all the data is correct This includes the Device data and the related Ranges Figure 3 7 When you create a Device manually Intecal gives it the next Asset ID in the sequence Figure 3 5 Reference Pa ZSO0LP Driver Puska 7250 Drives Asset ID Device ls Hook up Diag Serial Number 507651 Remarks Model Number 2301 Manufacturer Usa Instrument e Calibrator Figure 3 5 Device Detail view Reference Intecal uses the Reference name in the Plant Structure tree When it is first set up it is the same as the Asset ID but you can change 1t in the Plant Structure tree Refer to Rename a Device Asset ID A unique identifier for the Device Maximum 50 characters If you change the Asset ID use the Intecal Save facility to save it Note Ifthe Device has a related Work Order or a Calibration History you cannot change the Asset ID Serial Number The serial number specified by the manufacturer Model Number The model number specified by the manufacturer Manufacturer The manufacturer Plant Structure Issue 1 Rename a device Delete a Device A Maintenance actions Edit a maintenance action Plant Structure Driver If applicable click on the drop down list and select the applicable Device Driver The Devices you use in a Calibration System Chapter 5 must have a Driver Ho

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