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        G1808X, G1838X, G1848X DEEP FAT FRYERS
         Contents
1.  Cleaning    Carry out the normal daily cleaning procedure   Remove the false pan bottom and strainer and clean  seperately  Fill the pan with low sudsing detergent  and hot water  just above the normal oil level mark   Allow the pan to soak overnight if necessary   Drain the detergent water away and rinse the pan  thoroughly with clean  hot water before wiping dry   Reposition the false bottom and strainer and refill the  pan with oil     Stainless Steel Surfaces    Stainless steel can be easily marked by certain types  of scouring pad including nylon types therefore care  should be exercised when using these  Always rub  along in the grain direction when rubbing stainless  steel with a cloth     Safety Precautions    A stop valve will be fitted in the sas suppy pipe to the  unit  The user must be familiar with the device  location and operation of the valve to enable isolation  in the event of an emergency     Warning    Do not attempt to clean the fryer with a jet of water or  steam clean  Acid or halogen based descaling liquids   e g    chlorine  and cleaning powders should similarly  never be used  If a smell of gas is evident  isolate the  supply and ventilate the area before calling the local  Gas Region Supplier     Take care not to damage the thermostat boss or  tubes which are located within the stainless steel  guards when cleaning  These are positioned  immediately below the fishplate at the front of the  fryer pan     NEVER SEARCH FOR A GAS ESCAPE WITH A  NAKED F
2. G1808X  G1838X  G1848X  DEEP FAT FRYERS    USERS INSTRUCTIONS       SECTION 1   GENERAL DESCRIPTION  SECTION 2   LIGHTING and OPERATIONS  SECTION 3   COOKING HINTS   SECTION 4   CLEANING and MAINTENANCE    These appliances have been CE marked on the basis of compliance with the Gas Appliance Directive  for the Countries  Gas Types and Pressures as stated on the Data Plate     These appliances MUST BE installed by a competent person in compliance with the INSTALLATION AND  SERVICING INSTRUCTIONS and National Regulations in force at the time  Particular attention MUST be paid  to the following     Gas Safety  Installation  amp  Use  Regulations  Health and Safety at Work Act    Furthermore  if a need arises to convert the unit for use with another gas  a competent person must be  consulted  Those parts which have been protected by the manufacturer MUST NOT be adjusted by the User     Users should be conversant with the appropriate provisions of the Fire Precautions Act and the requirements of  the Gas Safety Regulations  in particular the need for regular servicing by a competent person to ensure the  continued safe and efficient performance of the Appliance     Upon receipt of the User   s Instruction manual  the installer should instruct the responsible person s  of the  correct operation and maintenance of the appliance     This equipment is ONLY FOR PROFESSIONAL USE  and shall be operated by QUALIFIED persons  It is the  responsibility of the Supervisor or equivalent to ens
3. LAME     Service      Contact GFE Service  details on the cover of this  manual     
4. gg and Crumbs  Batter or Pastry    i e  Whitebait  potato croquettes   fillet of fish  samosas     The coating helps to protect the food item from the  hot oil and a variety of different food can be deep fried  including      Chicken  fish  vegetables  pork  egg   pastries and fruit    Cooking temperatures and times are dependant upon  the following      Class and state of the cooking medium  Quality  size and cut of food item    Pre heat temperature          Load  Personal preference   Chip Output Chart  Model Pre blanched Frozen Shoestring  G1808X 36kg  79lbs  20kg  44lbs   G1838X 54kg  118lbs  32kg  70lbs   G1848X 2 x 36kg  79lbs    2 x 20kg  44lbs                    SECTION 4   CLEANING and MAINTENANCE  Shutting Down after Work    When work is done  the gas control knob should be  returned to the pilot position  See Figure 2  leaving  the pilot lit if required     Do not use the thermostat knob as a gas control  The  burner will re light when the temperature drops below  the dial setting  Before draining  the burner control  should be OFF ot avoid accidental burner operation     Daily Cleaning    Isolate the gas supply and allow the pan contents to  cool to a safe temperature  Insert the drain pipe  suppied into the drain valve  Open the valve and filter  the oil through a strainer into the receptacle  Close  the valve and wipe down the stainless steel exterior  panels with a cloth wrung out in hot water and  detergent  Rinse with clean water and dry thoroughly     Weekly
5. is lit  hold control knob in for 20 seconds  then release     d  Check pilot remains lit  If the pilot is extinguished  when knob is released  wait at least 3 minutes before  repeating from Step 1     Main burner may now be lit as follows    a  Light pilot as above and wait 30 seconds   b  Set thermostat to 190  C     c  Turn control knob to MAIN position  Figure 2  and  check burner lights     d  Having lit burner turn thermostat to required setting  if other than 190  C     To Turn Main Burner OFF    Return control knob to pilot position  see Figure 2    This will extinguish main burner whilst leaving pilot lit     To Turn Pilot Burner OFF    Push control knob in and turn to OFF position    Figure 2     Heat Up Time    It takes 12 14 minutes for frying temperature to reach  190  C from room temperature              OFF  De  a  ki   MAIN e           IGNITION PILOT             Figure 2   Gas Supply Control Positions    SECTION 3   COOKING HINTS    Frying Chips    Set the thermostat to 180  C for dripping or 190  C for  oil  Each basket will hold 1 8kg  max   of raw chips     Cook for 4   6 minutes according to size and type of  potato  Slightly longer frying times are required when  using dripping  The output will be marginally less also     Slow Blanching    This may be necessary when large quantities of chips  are required at peak periods  This process consists of  pre frying at a thermostat setting of 150  C  The frying  time is 3   5 minutes     Fast Blanching    This sho
6. order to meet the requirements of the Fire  Precautions Act 1971  the unit should always be  turned off when unattended     Initial Charging Of The Pan    Prior to first time use  the pan should be thoroughly  cleaned using hot water and detergent  Rinse and dry  upon completion     Make sure that the drain valve is closed  Fill the pan  with oil up to the level indicated by the strip on the well  rear  Approximate capacity is      G1808X   13kg G1838X   22kg  G1848X   2 x 13kg    If solid fat is used  remove the basket supports from  the pan bottom s   Apply the fat in small pieces and  melt at a thermostat setting of 120  C  Add fat until the  required level has been achieved  Solid fat should  always be melted at a low setting  Set the frying  temperature when the fat has disappeared     Lighting The Burner  Warning    After turning off the pilot for any reason  wait at least  5 minutes before attempting to relight     Ensure that there is cooking oil in the pan before  lighting  The thermostat must be turned off   fully anti clockwise      A 20 second delay  approx   will occur between  establishing a pilot flame and burner ignition     The pilot has to be lit using the following procedure   a  Push control knob in and turn to pilot position   See  Figure 2     b  Continue to hold knob in  Press igniter fully inwards  and release  the spark should light pilot  If the pilot  does not light  continue to press and release igniter  button until pilot lights     c  When pilot 
7. peratures up to 190  C     Safety Thermostat    This is pre set at the factory  In the event of a  thermostat failure the safety stat will shut the gas off  at the pilot and main burners should the oil  temperature rise above 230  C     This device can be reset by a push of the red button   Gas Control    Situated at the top side of the multifunctional control   the control knob is set correctly when the appropriate  symbol is alongside the pointer   See Figure 2     Flame Failure Device    Operated by the pilot flame  If the pilot becomes  extinguished  gas will be shut off from the main  burner     Warning    If the pilot is turned off for any reason  wait a  minimum of three minutes before attempting to relight  it  The burner gas control is built in to the flame failure  device and the method of operation is detailed below    SECTION 2   LIGHTING and OPERATION  Lighting    A 20 second delay  approx   will occur between  establishing a pilot flame and burner ignition     Operating The Fryer    The unit will operate automatically with the burner  going out when the desired temperature is reached   No further operation of the control knob is necessary  until the cooking cycle is over    Choice of Frying Medium    A good quailty vegetable oil is preferred  However   pure edible dripping may be used providing that the  thermostat setting does not exceed 180  C   The smoke point will be reached above such a  setting and the fat will break up and deteriorate     Important    In 
8. uld be carried out at a setting of 180  C for  dripping or 190  C for oil  Frying time is 2   4 minutes     Finishing chips prepared by either blanching method  should be carried out within 3 hours at a thermostat  setting of 180  C for dripping or 190  C for oil   frying time is 1   2 minutes  Serve immediatley for  best results as further storage should be avoided     Frying Fish    Take out the baskets and fry the fish on the basket  support grid at a temperature of 180  C  Remove the  portion with a regular hand held fish lifter  Small  quantities of fish may be prepared in the basket s   with the following method achieving the best results     Dry the fish well and season the basket by immersing  in the hot fat  Place the portion in the basket and  lower it slowly into the pan  This will reduce the risk of  the portion sticking to the basket     Other Types of Food    Food suitable for preparation by deep frying has a  particular cooking temperature where the best results  are obtained  The following thermostat settings are  recommended but may be varied to suit individual  tastes  Such settings are only valid when vegetable  oil is used as the frying medium  The maximum  setting for dripping should never exceed 180  C     The following information is simply a guide  Culinary  opinion is subjective thereby any values should be  considered to be approximate     With the exception of potatoes  fried food is generally  coated with one of the following      Milk and Flour  E
9. ure that users wear SUITABLE PROTECTIVE CLOTHING  and to draw attention to the fact that  some parts will  by necessity  become VERY HOT and will cause burns if  touched accidentally        Falcon Foodservice Equipment 1100472 Ref  1    HEAD OFFICE AND WORKS  Wallace View  Hillfoots Road  Stirling  FK9 5PY  Scotland    AFE SERVICE CONTACT    FOODSERVICE EQUIPMENT  PHONE   01438 363 000 FAX   01438 369 900    SECTION 1   GENERAL DESCRIPTION    The units are provided with wire mesh basket s   which may be located upon the pan rear for draining  etc  A removable dust cover is provided to be placed  over the pan s  when not in use  A pan strainer is  positioned in the cool zone at the pan bottom to  collect oil sediment during the cooking operation     Oil temperature is controlled by an adjustable users  thermostat and a pre set safety thermostat     The multifuncional gas control has the pilot  main gas  and flame failure controls built in  If the pilot flame  should extinguish for any reason  or if the main gas  supply is turned off the burner will shut down until the  lighting procedure is repeated     A spark igniter is fitted to light the pilot and a drain  valve is located within the controls compartment to  empty the pan when necessary                                                                                                     e  ea  Y U y y Y U  G1808X G1838X G1848X  Figure 1    User Thermostat    This is an adjustable setting device which will provide  frying tem
    
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