Operator Manual & Parts List
Contents
1. Operator Manual amp Parts List MAJOR TAG ih GRASS SLASHERS SD amp JUNGLE BUSTER MAJOR WWW MAJOR EQUIPMENT COM 2 2 Head Office Major Equipment Intl Ltd Ballyhaunis Co Mayo Ireland Tel 09496 30572 Fax 09496 30788 Email info major equipment com UK Office Major Equipment Ltd Major Industrial Estate Middleton Rd Heysham Lancs LA3 3 Tel 01524 850 501 Fax 01524 850 502 Email ukinfo major equipment com NL amp GERMANY OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Disclaimer While every effort has been made in the production of this manual to ensure that the information contained herein is full and correct Major assumes no responsibility for errors or omissions Major reserves the right to modify the machinery and the technical data contained within the man ual without prior notice Further to this Major assumes no liability for any damages which may result from the use of the information contained within this manual Contents Introduction Thank you Using Your Operator s Manual Safety Issues Product Identification Machine Serial Numbers Product Specifications Register Your Product and Warranty Online Safety Machine Safety Labels Operating Safely Workstation Regulations for use of the transmission PTO Shaft Safety D2. to the tractor and all other pertinent operations Never wear jewellery loose clothing such as ties scarves belts unbuttoned jackets or dungarees with open zips which could become caught up in moving parts Always wear approved garments complying with accident prevention provisions such as non slip shoes ear muffs goggles and gauntlets Wear a jacket with reflecting stickers if the implement is used near public highways Consult your retailer the Labour Health Service or your nearest equivalent authority for the information about the current safety provisions and specific regulations with in order to ensure personal safety ALWAYS DISENGAGE PTO SWITCH OFF THE TRACTOR ENGINE AND ENGAGE THE PARKING BRAKE BEFORE MAKING ADJUSTMENT TO THE MACHINE NEVER PLACE LIMBS UNDER THE MACHINE WHILE ROTORS ARE TURNING ROTORS CAN REMAIN TURNING FOR UP TO 1 MINUTE AFTER DISENGAGING PTO gt Workstation The operator must remain seated while working the machine When the wings need to be raised and lowered the operator must leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab The operator must always apply the parking brake and turn off the engine before leaving machine or carrying out maintenance Regulations for use of the transmission The transmission to the gearboxes is protected throughout the machine by both PTO shafts and bolt down covers All guarding should be
3. 0X1 5 1 POA oO ob 22 8 2 2 00555 Castle Nut M30X2 PR80 1 POA 10 0 149 3000 00 SHAFT ASA DP 8 16 1 POA 251 0 139 7000 00 BUSH 1 POA 11 0 139 7100 00 PROTECTIVE WASHER 1 POA gt 252 8 4 7 0014 TTER PIN B6X 1 12 8 7 1 01107 DE ESE 1 5 60 aes 50X90X10 l 10 1 205 6 Spline L Box Ratio 1 92 205 871 Gearbox Breakdown Item Part No 4 LF135 17H LF135 17 LF205 12 1 2 3 LF135 18 4 LF135 11 LF135 10 6 827 7 1 135 4 2 9 LF135 21 LF135 15 10 135 9 11 LF135 1 12 135 2 13 LF135 19 g 14 21 18 13 1 9 26 17 22 27 151 1 20 kd 6 si 18 23 2 25 24 7 4 251 12 1 1 1 252 N 11 Description Qty Price Item Part No Description Crown Gear 23THSbox 1 135 00 14 M10x20SZP Bolt Crown Gear 22T Std box 1 113 22 15 LF135 6 Snap Ring Gearbox Casing 1 117 32 16 LF135 3 Snap Ring Input Shaft 1 120 47 17 85200648 Circlip Pinion Shaft 1 175 00 18 LF135 13 Plug Spacer 1 655 19 40X80X12V Double Lip Seal Oil Cap Cover 1 420 20 T4A 8 7 3 00055 Double Lip Seal Protective Washer 1 1 61 21 LF135 26 LF205EP Cover Bearing 6007 35x62x14 1 3 81 22 LF135 8 02447500 Shim Bearing 6207 1 7 36 23 LF135 3 02677500 Snap Ring Bearing 6208 2 7 82 24 067
4. 7500 _ 8 Castle Nut 1 5 64 25 NA Name Plate Washer 1 0 35 26 0 248 7500 00 Shim Key 1 154 27 85200131 Circlip Price 0 10 1 26 1 61 3 40 2 86 17 94 2 55 4 89 0 76 1 61 POA POA POA 1 15 12 CERTIFICATE OF CONFORMITY This is to certify that the machine when properly installed maintained and used only for its in tended purpose complies with all the essential Health and Safety requirements of The EC Directive on the supply of Machinery Safety Regulations 1992 The Health and Safety at Work Act UK 1974 The Health and Safety at Work Order Northern Ireland 1978 The Consumer Protection Act UK 1987 The Health Safety and Welfare at Work Act 1989 I certify on behalf of Major Equipment Intl Ltd that this machine when properly installed and operated correctly complies with all the essential Health and Safety requirements of all legislation referred to above Signature Date January 1st 2009 To register your machine for warranty please go to the Support section of our website www major equipment com and fill in your details MA JOR EQUIPNA URE y Home Support D News Events Ballyhaunis Co Mayo Product Registration Ireland operat rasta Spare Parts Books Tel 353 0 949630572 Email On ajor Product Maintenance equipment com Support UK Office Major Ind Estate Heysham Lancs LAS 3J
5. Description M12x30 SET BOLT M12x35 BOLT M20 NYLOC NUT M20x110 BOLT M8x16 SET BOLT PTO GUARD RND CAT 1 2 LINK PIN LINCH PIN DIA 9 5 605 SL STRAP 3850mm 5 8 SPRING WASHER PTO Shaft 605 Slasher Spacer Description 12 FLAT WASHER M20 NYLOC NUT M20x60 BOLT 605 SLASHER BLADE 605 BLADE BUSH Spacer Qty 10 PP NIN NM LN 00 Qty CO ND NM Co Jungle Buster JB Item Part No Description Qty Item Part No 1 16WT BBA JB WING BLADE ASSY Front Mt 1 16 M12 1 16WT WBB JB WING BLADE ASSY Rear Mt 1 17 M12x30SZP 2 FS18 B01 FORESTRY 180 BODY 1 18 M16 3 FS18 FGO1 FRONT FLAP GUARD 8 19 M16x40SZP 4 FS18 FGO4 FRONT FLAP BAR 2 20 M20 5 FS18 FG05 REAR CHAIN BAR 1 21 M20x130BZP 6 FS18 FGO6 FRONT CHAIN BAR 1 22 M6 7 FS18 SKO1 FS180 SKID 2 23 M8x16 8 FS180 STRAPO1 Jungle Buster CHAIN SLING 1 24 112 9 123RMAO1 HEAVY A FRAME 1 25 1373 10 LF149 B LF149 GEARBOX 149 036 00 1 26 3546 11 190000705 2 PIECE PTO GUARD 1 27 SW58 12 5 8F 5 8 FINE NYLOC NUT 6 28 T601210ENC12RW6 13 58x214FBZP 5 8 x2 1 4 FINE BOLT 6 29 FS18 CG01 14 FS18 CHO2 3 8 CHAIN STRAP 73 30 FS18 CG02 15 FWM8 M8 FLAT WASHER 4 31 FS18 FG03 Gearboxes O 60151 8 60551 Slashers 205 LF149 B 9 149 036 00 JB Jungle Buster Part No Description Breakdown on Page LF149 B LF149 B 9 149 036 00 10 LF205 6 SPLINE L BOX RATIO 1 47 205 871 11 Description M12 NYLOC NUT M12x30 SET BOLT M16 NYLOC NUT M16x40 SET B
6. LINK PIN 3546 LINCH PIN DIA 9 5 SL601 601 SL STRAP 1600mm SW58 5 8 SPRING WASHER T40BO 1100 PTO Shaft 601 Slasher 12T BBS BLADE BACK SPACER 8SM9 3 Spacer Part No Description FWM20 M20 FLAT WASHER M20 M20 NYLOC NUT M20x60BZP M20x60 BOLT NTSB10A SWING BLADE Anti Clk 8SM9 3 Spacer 8SM9 4 Blade bushing std Qty OD AB AD NY 3 3 N F 605SL Grass Slasher Item o ND 9 10 11 12 13 605SL Grass Slasher Blade Assembly Part No SL61 FG SL65 BLD SL65 BOD SL65RG SLH16 LF205 5 6 58x214FBZP EW29A FWM8 FWM20 GM2 M12 Item Part No 1 Oo OJA ON 1 2F 12x212FBZP 6SL NB 9GT USS DF BMP DSW45 Description FRONT GUARD 605 BLADE ASSY STD 605 SLASHER BODY REAR GUARD SKID OFFSET 6 SPLINE L BOX RATIO 1 47 205 871 5 8 FINE NYLOC NUT 5 8 x2 1 4 FINE BOLT 5 8 D SHACKLE M8 FLAT WASHER M20 Flat Washer STANDARD A FRAME M12 NYLOC NUT Description 1 2 Nyloc Nut 1 2 x2 1 2 FINE BOLT BLADE BACK 925 CTR Under sole skid BLADE MOUNT DISC SPRING 45x22 4x2 5 Qty NIN A Qty Item 14 15 16 17 18 19 20 21 22 23 24 25 Item 7 10 11 12 Part No M12x30SZP M12x35BZP M20 M20x110BZP M8x16SZP NT20A S15707 3546 21605 SW58 T50BO 1100 8SM9 3 Part No FW12 M20 M20x60BZP SLH11C 6SL B 8SM9 3
7. OLT M20 NYLOC NUT M20x130 BOLT M6 NYLOC NUT M8x16 SET BOLT CAT 2 PIN DIA 28 5x159mm M8xDIA 9 U BOLT LINCH PIN DIA 9 5 5 8 SPRING WASHER 160 FIXED SLIP CLUTCH 3 8 CHAIN MOUNT REAR 3 8 CHAIN MOUNT FRONT GUARD MOUNT FRONT Qty 16 16 AI OD B NY OINO CO N LF149 B 9 149 036 00 Gearbox Breakdown 6 16 18 0 13 19 17 um AT EV ine x e 9 15 3 SFA mmm ZZ 10 Be ah Le TAI 11 22 el Item Part No Description Qty Price Item Part No Description Qty Price 1 0 149 0301 00 CASING 1 POA 13 0 149 5000 00 GEAR 220 M6 25 2 POA 2 6 0 9 00129 BEARING 30307 2 35 94 14 8 0 9 00469 BEARING 30210 1 21 68 8 7 1 00315 DOUBLE LIP SEAL 35X8 15 0 244 7500 00 SHIM KIT 40 3x51 5 1 POA 3 1 3 15 358010 0X10 EE RE ONE ne 16 0 259 7525 00 SHIM 35 3x2 5 1 POA 4 0 149 2001 00 SHAFT 1 3 8 26 1 POA e ELE 17 8 7 0 00790 CAP 80X10 1 POA 5 85200030 SNAP RING 80 UNI7437 2 1 30 18 8 1 1 00326 BOLTM8X16 8 8 4 0 30 6 0 267 7500 00 SHIM 79 9 2 POA 19 0 149 710 000 PLUG 3 8 GAS 1 5 85 7 8 4 7 01111 COTTER PIN B4X55 1 POA 20 0 149 1300 00 COVER 1 POA 8 6 0 9 00128 BEARING 30308 1 14 83 21 0 139 7101 00 BLANK WASHER 1 POA 9 0 132 7106 00 NUT M3
8. Warranty to be completed by MAJOR Dealers only Tel 44 0 1524 850501 Email ukinfo major Warranty Claim Registration online equipment com Warranty Claim Form download pdf Nederland amp Deutschland How to Complete a Warranty Claim Form download pdf berede TOS As Warranty Terms amp Conditions download pdf Nederland Tel 31 0 6389 19585 Email euinfo major equipment com HEAD OFFICE Major Equipment Intl Ltd Ballyhaunis Co Mayo Ireland Tel 094 9630572 WWW MAJOR EQUIPMENT COM UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 01524 850501 NL amp GERMANY OFFICE Major Equipment Intl Ltd Postbus 29 NL 7700 AA Dedemsvaart Nederland Tel 31 0 6389 19585
9. he tractor then brake the tractor and switch off the engine e Separate the two halves of the PTO Insert the female part into the es SI tractor PTO and the male part into the topper PTO checking that the 2 3 L position is correct by means of the fixing pins y eE 1 3L MINIMUM Line up the two halves of the PTO together keeping them parallel Using a felt tip pen match mark the place where the two halves must be shortened as shown First cut shield 1 and use part 2 as a reference to cut the splined shaft The shaft must not reach the end of the tube or project from this Ensure the PTO does not bottom when turning Trim and chamfer the two cut ends of the PTO and clean off all swarf Li and shavings 21 Grease the two profiles and join the two halves of the PTO together Proceed in the same way for the second half Mount the PTO shaft and check that its length is correct as before ENSURE PTO DOES NOT FOUL WHEN TURNING SHARPLY Driving safely on public roads Check the local Highway Code regulations before driving the tractor on public highways with a towed implement Check the reflectors hazard flashers and or projecting load indicators are installed when required and efficient These indicators must be installed correctly and easily seen by the drivers of other vehicles Bystanders must not be allowed to lean against or climb onto the machine during transport or while working Do not allow bystanders
10. icing or spare parts always provide the product model and serial numbers We suggest that you record your machine details below Model No Serial No Date of Purchase Dealer Name Dealer Telephone The serial plate is located on the front side of the frame To show that MAJOR products conform to all the European rules the CE brand is printed on the Major MAJOR EQUIPMENT INTL LTD LYHAUNIS identify plate Ti CE MORD 7 TEL 00353 0 94 9630572 FAX 00353 0 94 9630788 E Mail info major equipment com SERIAL NUMBER Website www major equipment com HAIR Equipment LD CB IR MIDDLETON ROAD HEYSHAM MODEL NUMBER LANCS LA3 3 ENGLAND TEL 0044 0 1524 850501 YEAR OF MANUFACTURE FAX 0044 0 1524 850502 OM AA E Mail ukinfo major edguipment com Website www major e qu ip me nt com Product Specifications Cutting width Cutting Range No of blades Power requirements 60151 1700 5 7 10 250mm 1 2 10 30 60 HP 60551 1830mm 6 10 250mm 1 2 10 2 30 60 HP Jungle Buster 1680mm 5 6 50 250mm 2 10 3 50 150 HP Register Your Product and Warranty Online To register your product through the Internet simply go to the Support section on www major equipment com Completing the information either online or with the product warranty card will ensure the customer that their product receives all post sales service and important product informat
11. ion This machine is supplied with a twelve month warranty No warranty is given where the machine is being used as a hire machine Warranty is against faulty workmanship or parts All parts must be returned to the manufacturer No warranty can be considered unless parts are returned All replacement parts will be supplied on a chargeable basis until warranty has been accepted Safety Machine Safety Labels The machine safety labels shown in this section are placed in important areas on your machine to draw attention to potential safety hazards Replace missing or damaged labels Operating Safely To prevent Serious Injury or Death e Avoid unsafe operation or maintenance Read the user manual thoroughly Do not operate or work on this before use machine without reading and understanding the operator s manual If manual is lost contact your nearest dealer for a new manual Rotating blade hazard PTO entanglement hazard Please keep clear of PTO drive The MAJOR Topper is designed to operate at 540 RPM 1000RPM Jungle Buster Ensure tractor PTO output is set at 540 RPM The MAJOR Topper must only be used for cutting grass Moreover it must only be used with a suitable tractor see product specifications and driven by an adequate drive line by the tractor PTO All other use is strictly prohibited Users should become thoroughly familiar with the contents of this manual before using servicing and mounting the implement
12. kept efficient and in good condition If the condition is poor the guarding should be renewed before the implement is used UNLESS IT IS CORRECTLY PROTECTED THE TRANSMISSION COULD CAUSE DEATH SINCE IT CAN CATCH ON PARTS OF THE BODY OR CLOTHING Ensure retaining chains are correctly anchored on all PTO shafts preventing them form turning Ensure drive line can turn easily within the shield Keep spline grooves clean and greased so that PTO shaft can connect easily Besides being described in this manual the method by which the PTO shaft is connected to the tractor must be checked out with the instructions in the tractor manufacturer s manual PTO Shaft Safety MAX PTO INPUT 540 R P M Contact your nearest dealer or a specialised retail outlet if the PTO must be replaced with a longer one since this must belong to the same power category and possess the same characteristics An unsuitable PTO could easily break The tractor PTO shaft length may be altered to suit the individual tractor model When the machine is in operation the PTO shaft should have a minimum 1 3 engagement as shown in the diagrams After the topper has been hitched to the tractor it should be checked in various positions that the drive line is the correct length If the PTO is too short and tends to slip out of place it must be replaced with a longer one If the PTO shaft is too long it should be shortened in the following way e Set the machine at a minimum distance from t
13. owing impact Spare Parts Use Genuine Parts For best results you should always choose geniune parts for your machines MAJOR spare parts are identical to those used on our machines during assembly They have been developed by our R amp D department and tested thoroughly to meet high quality standards This also means that genuine MAJOR parts have the correct dimensions and specifications as the parts originally on your machine 601 Grass Slasher Item CO POND 10 11 12 13 14 Part No SL61 BLDL SL61 BOD SL61 FG SL65RG NT11 LF205 5 8F 58x214FBZP EW29A FWM8 FWM20 GM2 M12 M12x30SZP Description 601 BLADE ASSY STD 601 SLASHER BODY FRONT GUARD REAR GUARD SKID OFFSET 6 SPLINE L BOX RATIO 1 47 205 871 5 8 FINE NYLOC NUT 5 8 x2 1 4 FINE BOLT 5 8 D SHACKLE M8 FLAT WASHER M20 Flat Washer STANDARD A FRAME M12 NYLOC NUT M12x30 SET BOLT 601SL Grass Slasher Blade Assembly Item 1 OO POND Part No 1 2F 12x212FBZP 8SM9 2 9GT USS DF BMP FW12 Description 1 2 Nyloc Nut 1 2 x2 1 2 FINE BOLT BLADE BACK 769 CTR Under sole skid BLADE MOUNT 12 FLAT WASHER APP NY AD ND Co Qty 12 Item 10 11 12 Part No M12x35BZP M12x35 BOLT M12x40BZP M12x40 BOLT M12x50BZP M12x50 BOLT M20 M20 NYLOC NUT M20x110BZP M20x110 BOLT Description M8x16SZP M8x16 SET BOLT NT20A PTO GUARD RND S15707 CAT 1 2
14. riving safely on public roads Operating the Machine Inspections before Use Key to Main Parts Starting Regulations Hitching to the tractor Operating the Machine Mowing Maintenance Greasing schedule Trouble Shooting Spare Parts 601 Grass Slasher 605SL Grass Slasher Jungle Buster JB Gearboxes WW 00 N O 0 o A O N Introduction Thank you We appreciate having you as a customer and wish you many years of safe and satisfied use of your machine Using Your Operator s Manual This manual is an important part of your machine and should remain with the machine when you buy it Reading your operator s manual will help you and others avoid personal injury or damage to the machine Information given in this manual will provide the operator with the safest and most effective use of the machine Sections in your operator s manual are placed in a specific order to help you understand all the safety messages so you can operate this machine safely You can also use this manual to answer any specific operating or servicing questions Safety Issues Your manual contains special messages to bring attention to potential safety concerns machine damage as well as helpful operating and servicing information Please read all the information carefully to avoid injury and machine damage Product Identification Machine Serial Numbers you need to contact MAJOR or your MAJOR dealer for information on serv
15. roceed to cut grass N Maintenance The machine must always be disconnected from the tractor before any cleaning lubricating and servicing operations can be carried out Ensure that the Rear and Side decks are locked up while performing maintenance emergency operations are required whilst the machine is connected to the tractor switch off the engine engage the parking brake and disengage the PTO Good regular maintenance and correct use are essential if the grass topper is to remain safe and long lasting NOTE Maintenance must be carried out by qualified personnel Greasing schedule Please grease the following Initially After 8 hours work PTO Shafts Lubricate moveable mechanical joints when required All nuts and bolts in the transmission including PTO shafts and gearboxes should be checked for tightness after mowing at the following intervals e 15150 acres e 151100 acres e 151250 acres and every 250 acres thereafter Trouble Shooting FAULT POSSIBLE CAUSE REMEDY Irregular cut Worn or broken blades Sharpen or replace blades Check all bolts are fully tightened Noisy machine Insufficient oil in gearbox Check oil level and top up as necessary Incorrect PTO R P M rate Check PTO R P M and adjust as necessary Check all bolts are fully tightened Excessive vibration Incorrect PTO rate Check PTO R P M and adjust as necessary phone a GETI Check blades and replace if necessary foll
16. to ride on the machine MAXIMUM TRANSPORT SPEED MUST NOT EXCEED 30Km Hr 18 MPH Operating the Machine Inspections before Use A Always disengage PTO Switch off tractor engine and engage the parking brake before making adjustments 1 to the machine With the whole machine as level as possible check the oil level in the gearboxes Top up as required with SAE EP90 gear oil through the oil filler plug indicated The correct level is at the oil level plug indicated gt 3 4 3 6 7 8 Grease the PTO shaft universal joints drive shaft bearing and carrying arm pivots Re sharpen old blades with a grindstone if necessary Replace bent blades with new ones Check the blade mounting bolts are tight Ensure the gearbox shaft nuts are tight and retained in place by split pin Check tightness of all nuts bolts and retaining screws after the first and second hours of work Ensure safety guards and flaps are in place at all times where fitted Due to the corrosive nature of grass when cut wash down the machine when finished mowing especially when the machine is being stored for a long period of time Key to Main Parts Lifting chain AO PTO cover Gearbox cover Rear guard Front guard m Starting Regulations Always check that any imminently dangerous conditions have been eliminated before using the machine Ensure all guarding is present and the operator is fully a
17. ware of the operations of the machine implement An unlocked shaft could slip out of position causing notable mechanical damage and serious Always ensure the pins lock the PTO shaft yoke ends onto the spline shafts on both the tractor and the injury to both operator and bystanders Hitching to the tractor PREVENT DANGEROUS MOVEMENT NVER ALLOW ANYONE TO STAND BETWEEN THE TRACTOR t ALWAYS OPERATE ON LEVEL GROUND WHEN HITCHING UNHITCHING THE IMPLEMENT THIS WILL AND THE MACHINE Reverse the tractor Ensure the tractor parking brake is applied Connect the lower link arms amp Top Link Secure both in position with correct size pin Fit the PTO shaft amp secure the PTO cover chains Check all guarding is present amp secured ile 2 3 4 2 Transport Position 1 Check machine is hitched to the tractor as described 2 Ensure the tractor parking brake is applied 3 Lift the machine into transport position Operating the Machine Mowing The MAJOR Pasture Topper is designed to operate at a max 540 rpm Always operate on level ground when hitching unhitching the implement This will prevent dangerous movement Never allow anyone to stand between the tractor and the pasture topper Ensure the machine is hitched correctly to the tractor as previously described Ensure cutting decks are lowered to the ground Start up the tractor PTO at a low RPM Build up to operating speed select a suitable forward gear amp p
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