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MhouseKit SL1S - SL10S
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1. ba AN N N YAN ONNAN A CESS KY 5 0 12 I 13 Au PROGRAMMING STEP 7 7 1 POWER SUPPLY CONNECTION WARNINGS The power cable is in PVC and is designed for installation indoors If installed outdoors the entire cable must be covered with a protection ducting Otherwise the cable can be replaced with a HO7RN F version Final connection of the automation to the electrical mains or replacement of the cable supplied must be made exclusively by a qualified and skilled electrician in observance of the current safety standards and the following instructions e For automation operation tests and programming use the cable supplied inserting the plug in an electrical socket If the socket is far from the automation an extension may be used in this phase e For the automation testing and commissioning phase the control unit must be permanently connected to the power mains replacing the cable supplied with one of adequate length To connect the cable to the gearmotor control unit proceed as follows WARNING The power line must be ftted with a disconnect device that ensures com plete shut off of power to the automation The disconnect device must have contacts with a sufficient gap to ensure complete disconnection in compliance with the overvoltage category Ill according to the installation instructions If necessary this devic
2. If necessary mount the gearmotor raised from the ground e Ensure that the selected surfaces for installation of the various devices are solid and guarantee a stable fixture as regards photocells select a flat surface that guarantees correct alignment between photocells Tx and Rx e Ensure that all devices to be installed are in a sheltered location and protected against the risk of accidental impact 3 2 PRODUCT APPLICATION LIMIT Before proceeding with installation perform the following checks in the specified sequence and ensure conformity both with the data in this para graph and the technical data provided in the chapter Technical Specifi cations 01 Ensure that the dimensions and weight of the gate are within the fol lowing limits of use SL1SC maximum length 5 m maximum weight 400 kg SL10SC maximum length 7 m maximum weight 550 kg 02 Check the overall dimensions of the gearmotor fig 2 Note These measurements also serve as a reference to calculate the space occupied by the foundation pit for routing the electrical cable ducting 03 Ensure that the estimated lifetime is compatible with the intended use see paragraph 3 3 04 Ensure that all limits conditions and warnings in this manual can be observed 3 3 PRODUCT DURABILITY The lifetime is the average economic duration of the product The value of lifetime is strongly influenced by the intensity of the manoeuvres i e the sum of all fac
3. Input Output ECSbus E STOP input Cable 2 x 0 5 mm RG58 shielded cable type Cable 2 x 0 5 mm 20 m less than 5 m recommended 20 m note 2 F OPEN input Cable 2 x 0 5 mm Cable 2 x 0 5 mm 20 m note 2 20 m note 2 Note 1 If the power cable is longer than 30 m a cable with a larger section is required e g 3 x 2 5 mm and Safety earthing is necessary in the vicinity of the automation Note 2 For cables of ECSbus and those of the STOP and OPEN inputs a single cable with multiple internal wires may be used to combine several connections for example the STOP and OPEN inputs can be connected to the KS100 selector switch with a cable of 4 x 0 5 mm2 ATTENZIONE The cables used must be suited to the installation environment for example a cable type HO3VV F is recommen ded for indoor environments and a cable type HO7RN F for outdoor environments is recommended INSTALLATION ASSEMBLY AND CONNECTION OF COMPONENTS STEP 5 IMPORTANT The following assembly phases show installation of a gearmotor model SLISC SLI0SC To ensure correct system operation mechanical stops must be mounted on the fbor or wall at the maximum leaf opening and closing points Note These stops are not supplied in the pack and are not part ofthe Mhouse product range WARNINGS e Incorrect installation may cause serious physical injury to those working on or using the system
4. e Before starting automation assembly make the preliminary checks as described in STEP 3 5 1 INSTALLING THE GEARMOTOR ON THE GATE WITH OUT A RACK If the support surface already exists the gearmotor should be fixed on it directly using suitable means such as expansion plugs Otherwise to secure the gearmotor proceed as follows 01 Make a suitably sized foundation pit according to the required site of installation see values shown in fig 2 02 Prepare one or more duct tubes for routing the electric cables fig 5 Note Leave tubes longer than 50 cm 03 Fit two bolts on the foundation plate placing a nut below and above the plate the nut below the plate should be tightened as shown in fig 6 so that the threaded section protrudes by approx 36 mm above the plate 04 Before casting the concrete prepare the foundation plate with the printed side position of pinion facing the gate and positioned as specified by the values in fig 7 then lay the tubes for routing the cables through the relative hole 05 Now cast the concrete and place the plate as described in point 04 ensuring that it is parallel to the leaf and perfectly level fig 8 Wait for the concrete to set completely 06 When the concrete is sufficiently dry after a few days remove the 2 upper nuts which will no longer be used 07 Shorten the cable routing tubes by 30 40 mm 08 Remove the nut cover on the gearmotor fig 9 09 Rest the gearmotor
5. operation or eventually a malfunction 10 6 1 Photocells The photocells contain a LED SAFE A fig 45 that provides informa tion at any moment on the state of operation see Table 11 TABLE 10 fig 44 Symptoms The radio transmitter does not emit any signal the LED A does not light up Probable cause and possible solution e Check whether the batteries are flat and if necessary replace them page 36 22 The manoeuvre does not start and the LED ECSBbus B does not flash The manoeuvre does not start and the flashing light is off The manoeuvre does not start and the flashing light flashes The manoeuvre starts but is imme diately followed by an inversion The manoeuvre is carried out but the flashing light is not working e Check that the power supply cable is correctly inserted in the mains socket e Check that the fuses E and F have not been activated if this is the case check the cause of the fault and replace them with other fuses with the same characteristics e Check that the command is actually received If the command reaches the OPEN input the relevant LED OPEN D should light up if a radio transmitter is used the LED ECSBus should emit two long flashes e Check that the STOP input is active in other words that the LED STOP C is on If this is not the case check the device connected to the STOP input e The photocell test carried out at the beginning of each manoe
6. 2 This is normal during memorisation mode 2 which lasts maximum 10s Deletion OK Deletion of a transmitter successfully completed Command received from a transmitter which is not memorised Memorisation OK Memorisation successfully completed Deletion OK All radio transmitters successfully deleted Everything OK Slow speed selected Everything OK Fast speed selected The learning phase has not been carried Carry out the position learning procedure again see paragraph out or there are errors in the memory data 10 3 3 Learning the connected devices lasts maximum a few seconds Everything OK Cycle operation Everything OK Complete cycle operation or it could be in Standby mode 24 TECHNICAL SPECIFICATIONS OF PRODUCT COMPONENTS The product SL1S SL10S is produced by Nice S p a TV I Mhouse is a company part of the NICE S p a group In order to improve its products NICE S p a reserves the right to modify the technical characteristics at any time without prior notice In any case the manufacturer guarantees their functionality and fitness for the intended purposes Note all technical specifications refer to a temperature of 20 C Model type Product type Adopted technology Maximum start up torque Nominal torque No load speed Speed at nominal torque Maximum frequency of cycles Maximum time continuous cycle Application limits Mains power supply SL1SC SL10SC Mains power supply SL1SC
7. SL1SC SL10SC 20 Solid leaf Note The data are based on a sliding gate balanced and in perfect condition maintenance GRAPH 1 300 000 250 000 200 000 150 000 O O 0 pan gt 5 O E 100 000 0 10 20 30 40 50 60 70 80 90 100 Severity index STEP 4 4 1 PRELIMINARY CHECKS FOR INSTALLATION 4 1 1 Establish the position of devices in the system With reference to fig 3 and 4 locate the approximate position for installa tion of each device envisaged in the system Fig 3 shows a system made using this product and other optional accessories in the Mhouse range These elements are positioned according to a typical standard layout The components are a SL1SC SL10SC gearmotor with control unit b Pair of PH100 photocells c FL100 flashing light with integrated aerial d Pair of posts for PT50 photocells not supplied e Closure mechanical stops f Floor mounted track g Opening limiter bracket h CR100 rack not supplied i KS100 key operated selector switch 1 Closing limiter bracket WARNING Some of these devices are optional and may not be present in the kit see Mhouse product catalogue WARNINGS The gearmotor must be anchored to the ground laterally to the gate using the relative fixing plate e The fied control devices must be po
8. from the ground to the sides of the zone to be protected and as close as possible to the edge of the gate i e no further than 15 cm e There must be a raceway tube at the point envisaged for routing cables e Point the transmitter TX at receiver RX with a maximum tolerance of 5 01 Remove the front glass panel fig 20 1 02 Position the photocell at the point where the cable routing tube arrives 03 Trace the drilling points using the base as a reference Use a percus sion drill to drill the wall with a 5 mm tip and insert 5 mm plugs 04 Route the electric cables through the specific holes pierce those required see fig 20 2 05 Fix the base using the relative screws B of fig 20 3 ensuring that the hole on the base C of fig 20 3 is aligned with the cable outlet 2 self tapping screws are also supplied for fixture on surfaces with a different density 06 Connect the electrical cable in the relative terminals of both TX and RX fig 20 4 From an electrical point of view TX and RX must be connected in parallel fig 20 5 and to the blue terminal of the con trol board No polarity needs to be observed 07 Fix the covering shell D of fig 20 6 with the two screws E of fig 20 6 using a Phillips screwdriver Lastly insert the external cover F in fig 20 6 pressing it slightly to secure in place 6 2 INSTALLING THE FL100 FLASHING LIGHT FL100 fig 21 Select the position of the flashing light so that it
9. is in the vicinity of the gate in a visible location it can be fixed on either a horizontal or vertical surface fig 21 shows the two options 01 Remove the cover unscrewing the screw if present 02 Separate the base unscrewing the screws present to route the elec tric cables 03 Trace the drilling holes using the base as a reference and ensuring that the hole on the base is aligned with the cable outlet vertical fix ture A or horizontal fixture 04 Use a percussion drill to drill the wall with a 6 mm tip and insert 6 mm plugs 05 Fix the base using the relative screws 06 Connect the electric cables in the relative FLASH and aerial termi nals as shown in the figure To facilitate operations remove termi nals make connections then refit the terminals No polarity needs to be observed on the FLASH terminal while in the case of the shielded cable connection of the aerial the sheath must be connected 07 Insert the lamp holder in the base taking care to press it down so that it locks into place 08 Secure the body of the flashing light to the fixing support and turn it left until it clicks into place then secure by means of the screw 10 6 3 ELECTRICAL CONNECTION TO CONTROL UNIT 01 Remove the lateral cover of the gearmotor remove the screw and pull the cover upwards fig 22 02 Depending on the position of the gearmotor right or left set the electric jumper for the direction of the opening
10. must be replaced 23 One flash per second 2 long flashes 1 flash every 2 seconds Series of flashes separated by a pause Quick flash LED STOP B Of O O 5 5 5 LED OPEN C O LED P1 D Off O Series of quick flashes from 1 to 4 5 quick flashes 1 slow flash 3 slow flashes 5 slow flashes LED P2 E OF O 1 flash per second 2 flashes per second LED P3 F Of O Everything OK Control unit works correctly Input status variation A variation to the status of the inputs OPEN STOP activation of the photocells or when the radio transmitter is used is nor mal Automation in standby mode Everything OK when the control unit receives a command nor mal operation is restored with a short delay The same signal as for the flashing light An overload has been detected therefore the power to the ECSBus see Table 12 switched off Check by disconnecting the devices one at a time ECSBus short circuit To restore power to the ECSBus simply send a command for example with a radio transmitter STOP input activated Check the devices connected to the STOP input Everything OK STOP input active Everything OK OPEN input not active OPEN input activated This is normal only if the device connected to the OPEN input is active Everything OK No memorisation underway Memorisation mode 1 This is normal during memorisation mode 1 which lasts maximum 10s Memorisation mode
11. of the entire automation The control unit comprises a board and incorporated radio receiver which receives the commands sent by the user via a transmitter lt can memorise up to 256 GTX4 transmitters if memorised in Mode and up to 6 pairs of PH100 photocells Connection of the control unit with the various devices is by means of a single 2 wire cable ECSbus system The control unit can also be mains powered 230 V or alternatively by the Mhouse PF photovoltaic system If mains powered it can house a buffer battery mod PR1 optional accessory which guarantees a number of manoeuvres during the hours following a mains power failure During the power failure or at any other time the gate leaf can be moved manually if required by first releasing the gearmotor using the relative key see chapter 11 3 User s Guide 2 2 COMPONENTS USED TO SET UP A COMPLETE SYSTEM Fig 1 illustrates all components used to set up a complete system such as that shown in fig 3 Components shown in fig 1 A 1 electromechanical gearmotor SL1SC SL10SC with integrated con trol unit and foundation plate B 2 limiter brackets C 3 release keys D 1 pair of PH100 photocells one TX and one RX E 2 GTX4 radio transmitters F 1 FL100 flashing light with integrated aerial G Metal hardware Notes Some devices and accessories specified in the manual are optional and may not be present in the kit For a complete descri
12. on the control unit for at least three seconds B fig 40 then release the key 02 Wait a few seconds to allow the control unit to finish learning the devices 03 At the end of the learning the LED P2 A fig 40 should switch off If the LED P2 flashes it means there is an error see paragraph 10 5 Troubleshooting 04 After having added or removed a device the automation test must be carried out again as specified in paragraph 8 1 Testing 10 3 4 Adding optional photocells Additional photocells to those supplied with the SL1S SL10S can be installed at any time In systems for the automation of sliding gates they must be installed as shown in fig 41 In order for the control unit to correctly recognise the photocells they must be assigned with addresses using special electric jumpers The address assignment operation must be carried out on both TX and RX placing the electric jumpers in the same way and it is important to check that there are not any other pairs of photocells with the same address The photo cell address assignment operation is necessary for them to be correctly recognised among the other devices of the ECSBus and to assign them their function 01 Open the housing of the photocell 02 Identify the position in which they are installed according to Figure 70 and place the jumper according to Table 9 Unused jumpers must be placed in the special compartment for future use fig 42 03 Carry
13. on the plate ensuring that it is perfectly parallel to the leaf then slightly lighten the 2 locknuts and washers supplied fig 10 Tighten the nuts fully down 10 Manually release the gearmotor see paragraph 11 3 User s guide 11 Move the gate to the maximum opening position then position the first section of the rack above the pinion of the gearmotor The rack should protrude with respect to the axis of the pinion by the value specified in fig 11 with motor fixed to left or fig 12 with motor fixed to right i e the space required for the limit switch brackets Important Leave a clearance of 1 mm between the rack for all parts and the pinion fig 13 so that the weight of the leaf does not exert pres sure on the motor 12 Now fix the other parts of the rack one after the other to keep the rack aligned with the level of the pinion simply trace the fixing hole when the slot is aligned with the axis of the pinion fig 14 Repeat the same operation at each fixing point 13 After fixing the last part of the rack if necessary cut off the protrud ing section the rack should not protrude from the leaf 14 Manually complete a number of leaf opening and closing cycles to ensure that the rack slides smoothly along the pinion throughout the entire length 15 Position approximately the two A limit switch brackets on the rack fig 15 and manually move the gate for final fixture 16 Fix the limit switch brackets
14. out the learning phase as described in paragraph 10 3 3 Recognition of other devices Way TABLE 9 Photocell Jumpers External photocell h 50cm triggered on closure External photocell h 100 cm triggered on closure Internal photocell h 50 cm triggered on closure Internal photocell h 100 cm triggered on closure 10 4 MEMORIZING ALL RADIO TRANSMITTERS The control unit contains a radio receiver for GTX4 transmitters the trans mitter included in the box is already memorised and ready to use There are two ways of memorising a new transmitter e Mode 1 in this mode the radio transmitter is used as a whole i e all the keys carry out a preset command the transmitter supplied with the SL1S SL10S is memorised using Mode 1 Obviously a radio transmitter in mode 1 can only control one single automation that is OPEN command Pedestrian opening command Only open command Only close command e Mode 2 each key can be associated to one of the four commands available If this mode is used appropriately 2 or more different automa tions can be controlled for example Only open command Automation N 1 Only close command Automation N 1 OPEN command Automation N 2 OPEN command Automation N 3 Obviously each transmitter is treated separately and for one single control unit th
15. own memorisation phase 01 If the transmitter to be memorised is already memorised such as the transmitters supplied which are already memorised in mode the transmitter must be deleted following the procedure described in 10 4 4 Deleting a radio transmitter 02 Press key P1 B fig 43 on the control unit the number of times equal to the required command according to Table B e g 3 times for the Only open command 03 Check that LED P1 A fig 43 flashes quickly for a number of times equal to the command selected 04 Within 10 s press the required key on the radio transmitter for at least 2 s to memorise it If the memorisation procedure is successful the LED P1 will emit 3 slow flashes 05 If there are other transmitters to be memorised for the same type of command repeat step 03 within the next 10 s otherwise the memo risation phase will end automatically TABLE B Open command once twice Pedestrian opening command three times Only open command Four times Only close command Five times Stop command Six times Apartment block open command Seven times High priority open command Eight times Pedestrian opening 2 command Nine times Pedestrian opening 3 command Ten times Open block automation command Eleven times Close block automation command Twelve times Block automation comm
16. the control unit to perform leaf opening until the opening limit switch is reached If the manoeuvre is not opening press the OPEN key again to stop the manoeuvre and invert the position of the jumper see fig 23 and then repeat point 02 03 On the control unit press and release the key OPEN A fig 32 04 Perform a number of opening and closing manoeuvres ensuring that the gate stops reaching the limit switch at least 2 3 centimetres before the mechanical stops 7 5 CHECKING THE RADIO TRANSMITTERS To check transmitters simply press one of its 4 keys ensure that the LED flashes and that the automation performs the associated command The command associated with each key depends on the mode in which they were memorised see paragraph 10 4 Memorising radio transmitters The transmitters supplied are already memorised and the keys when pressed send the following commands fig 33 Key 11 OPEN command Key 2 Pedestrian opening command Key T3 Only open command Key T4 Only close command 7 6 SETTINGS 7 6 1 Selecting the leaf speed Leaf opening and closing can be at two speeds low or high To change from one speed to another briefly press key P2 B fig 34 the corresponding led P2 A fig 34 will turn on or off when the led is off the speed setting is low when the led is on the speed setting is high 7 6 2 Selecting the operating cyc
17. 11 2 GATE CONTROL 29 6 2 INSTALLING THE KS100 KEY OPERATED SELECTOR SWITCH 10 11 3 MANUALLY RELEASING OR LOCKING THE GEARMOTOR 29 SENSOREN SEE BE ION PLASTIG HGP 10 11 4 MAINTENANCE OPERATIONS ADMISSIBLE TO THE USER 30 6 4 ELECTRICAL CONNECTION TO CONTROL UNIT 10 11 5 REMOTE CONTROL BATTERY REPLACEMENT 30 11 6 INSTALL THE REMOTE CONTROL SUPPORT 30 PROGRAMMING STEP 7 14 7 1 POWER SUPPLY CONNECTION 7 2 INITIAL CHECKS 14 14 7 3 LEARNING CONNECTED DEVICES 14 7 4 CHECKING GATE LEAF MOVEMENT 7 5 CHECKING THE RADIO TRANSMITTERS 14 14 7 6 SETTINGS 14 APPENDIX 2 EC declaration of conformity 31 SAFETY WARNINGS AND GENERAL PRECAUTIONS STEP 1 Safety warnings e CAUTION This manual contains important instructions and warnings for personal safety Incorrect installation could cause seri ous physical injury Carefully read all parts of this manual before starting any work If in doubt suspend installation immediately and contact the Mhouse Technical Assistance CAUTION Important instructions keep this manual in a safe place to enable future product maintenance and disposal proce dures CAUTION According to the most recent European legislation the production of a power operated door or gate must com ply with the standards envisaged in the Directive 2006 42 EC Machinery Directive and in particular standards EN 12445 EN 12453 EN 12635 and EN 13241 1 w
18. ABLE 8 1St device type NA In parallel note 2 note 1 In parallel note 1 In series nota 3 In series 8 2KQ In parallel nota 4 Note 1 The NO and NC combination can be obtained by placing the two contacts in parallel and placing an 8 2kQ resistance in series with the NC contact it is therefore possible to combine 3 devices NA NC and 8 2kQ Note 2 Any number of NO devices can be connected to each other in parallel Note 3 Any number of NC devices can be connected to each other in Series Note 4 Only two devices with an 8 2 kQ constant resistance output can be connected in parallel multiple devices must be connected in cas cade with a single 8 2 kQ termination resistance Caution If the STOP input is used to connect devices with safety functions only the devices with 8 2 kQ constant resistance output will guarantee the fail safe category ond device type 20 As with the ECSBus the control unit recognises the type of device con nected to the STOP input during the learning phase subsequently the control unit gives a STOP command when it detects a variation with respect to the learned state 10 3 3 Recognition of other devices The learning operation of the devices connected to the ECSBus and STOP input is usually carried out during the installation phase if devices are added or removed the learning operation can be carried out again as follows 01 Press and hold key P2
19. Caution Do not add devices before ensuring that they are ful ly compatible with SL1S SL10S for further details contact the MHOUSE technical assistance just two wires which convey both electrical power and communication signals All devices are connected in parallel on the same 2 wires of the ECSBus each device is recognised individually as it is assigned a unique address during installation 19 Photocells and other devices using this system can be connected to ECSBus such as safety devices control buttons indicator lights etc For information on ECSBus devices refer to the MHOUSE catalogue or visit the website www mhouse com A special learning phase enables the control unit to recognise all con nected devices individually and enables precise diagnostics procedures For this reason each time a device connected to ECSBus is added or removed the learning phase must be performed on the control unit see paragraph 10 3 3 Learning other devices 10 3 2 STOP Input STOP is the input that causes immediate shutdown of the movement fol lowed by a brief inversion of the manoeuvre This input can be connected to devices with contact types Normally Open NO as in the case of the KS100 selector switch Normally Closed NC or devices with a constant resistance of 8 2 KQ such as sensitive edges When set accordingly more than one device can be connected to the STOP input also different from one another see Table 8 T
20. INFORMATION STEP 10 10 1 ADVANCED SETTINGS 10 1 1 Parameter settings via radio transmitter The radio transmitter can be used to set a number of control unit oper ating parameters there are four parameters and each of these may be assigned with four different values 1 Pause time the time for which the gate remains open in the case of automatic closure 2 Pedestrian opening pedestrian gate opening mode 3 Motor force motor force over which the control unit recognises an obstacle and inverts movement 4 OPEN Function sequence of movements associated with each OPEN command TABLE 6 Parameters Value Pause Time Pedestrian opening OPEN function 10s 20 s 60s Gate opening at 0 7 m Gate opening at 1 m ate opening mid way ate opening at 3 4 edium low edium high I O 3 av DT Open 11 3 11 Stop Close Stop Open top lose Open Open gg lose Open gg lose Opening only Factory setting The parameter setting operation can be performed using any radio trans mitter provided that it is memorised in mode 1 in the same way as that supplied see paragraph 10 4 1 Memorisation mode 1 If there is no transmitter memorised in mode 1 a single one may be memorised for this phase after which it must be deleted immediately see paragraph 10 4 4 Deleting a ra
21. MhouseKit SL1 SL10 CE For automation of a sliding gate for Solar Power Installation instructions and warnings and User Manual IS0025A01EN_20 01 2012 SAFETY WARNINGS AND GENERAL PRECAUTIONS CONTENTS TESTING AND COMMISSIONING STEP 1 2 STEP 8 16 8 1 TESTING MS KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR 8 2 COMMISSIONING 16 INSTALLATION STEP 2 2 MAINTENANCE 2 1 PRODUCT DESCRIPTION AND INTENDED USE 2 STEP 9 16 2 2 COMPONENTS USED TO SET UP A COMPLETE SYSTEM 3 PRODUCT DISPOSAL 16 PRELIMINARY CHECKS FOR INSTALLATION STEP 3 3 FURTHER INFORMATION 3 1 CHECKING SUITABILITY OF GATE TO BE AUTOMATED AND STEP 10 17 RELATIVE ENVIRONMENT 3 10 1 ADVANCED SETTINGS 17 3 2 PRODUCT APPLICATON LIMITS 3 10 2 OPTIONAL ACCESSORIES 17 3 3 PRODUCT DURABILITY 3 10 3 ADDING OR REMOVING DEVICES 19 STEP 4 4 10 4 MEMORIZING ALL RADIO TRANSMITTERS 21 10 5 TROUBLESHOOTING 22 4 1 PRODUCT APPLICATION LIMITS 4 10 6 DIAGNOSTICS AND SIGNALS 22 4 2 PREPARING ELECTRIC CABLES 4 TECHNICAL SPECIFICATIONS OF PRODUCT INSTALLATION ASSEMBLY AND CONNECTION OF COMPONENTS COMPONENTS 25 STEP 5 6 5 1 INSTALLING THE GEARMOTOR ON THE GATE WITHOUT A RACK 6 APPENDIX 1 EC declaration of conformity 28 5 2 INSTALLING THE GEARMOTOR ON THE GATE WITH AN EXISTING RACK 6 USER S GUIDE STEP 11 29 SIERO de 11 1 SAFETY INSTRUCTIONS 29 6 1 INSTALLING THE PH100 PHOTOCELLS 10
22. Pair of columns height 500 mm with photocell PT100 Pair of columns height 1000 mm with two photocells For information on new accessories consult the MHOUSE catalogue or visit the website www mhouse com 17 10 2 1 Installing the PR1 buffer battery fig 38 CAUTION The electric connection of the battery to the control unit must only be made after completing all installation and pro gramming phases as the battery constitutes an emergency power supply To install and connect the buffer battery PR1 to the control unit refer to fig 38 and the PR1 instruction manual When the automation is powered by the buffer battery 60 seconds after a manoeuvre is completed the control unit automatically switches off the output ECSbus and all connected devices output Flash and all leds with the exception of the ECSbus led which flashes at slower intervals this indicates the Standby function When the control unit receives a command it restores normal operation with a short delay This func tion is used to reduce consumption an important factor when the unit is powered by battery N ES nn SOON E J i 10 2 3 Maximum possible number of cycles per day This product is specifically designed to operate also with the PF solar power supply system Special technical provisions have been envisaged to minimise energy consumption when the automation is stationary by turning off all devices not essential t
23. SL10SC V1 Max absorbed power Backup power supply Flashing light output ECSbus output OPEN input STOP input Radio aerial input Max cable length Ambient operating temperature Use in particularly acid saline or potentially explosive atmosphere Assembly Protection rating Dimensions weight Possibility of remote control Compatible GTX4 transmitters GTX4 transmitter range Programmable functions Self programmed functions SL1SC SL10SC Electromechanical gearmotor for the automation of automatic gates and doors with built in control unit complete with radio receiver for GTX4 transmitters 24 motor helical gear reducer mechanical release A transformer incorporated inside the motor but separated from the control unit reduces the mains voltage to the nominal 24 V voltage used in the whole automation system 10 Nm 15 Nm 3 5 Nm 5 2 Nm 0 25 m s 0 18 m s 0 20 m s 0 15 m s 14 cycles hour at 25 C 12 cycles hour at 25 C 10 minutes 7 minutes The structural design of this product makes it The structural design of this product makes it suitable for use on gates with a weight up to 400 suitable for use on gates with a weight up to 550 kg or leaf width up to 5 m kg or leaf width up to 7 m 230 V 410 15 50 60Hz 120 V 410 15 50 60Hz 370 W 420 W For PR1 buffer batteries For flashing lights with 12 V maximum 21 W bulb 1 output with maximum load of 10 ECSBus units For normal
24. and Thirteen times Unblock automation command 21 10 4 3 Remote memorisation A new radio transmitter can be memorised on the control unit without having to use the unit itself It is sufficient to have an OLD working and memorised radio transmitter The NEW radio transmitter will inherit the characteristics of the OLD one in other words if the old one is memorised in Mode 1 then the NEW one will also be memorised in Mode 1 in this case during the memorisation phase press any one key on the two trans mitters If the OLD radio transmitter is memorised in Mode 2 press the key with the required command on the OLD transmitter and press the key on the NEW transmitter with which you wish to associate the new command Take the two transmitters and position yourself within the action range of the automation and follow the following steps 01 Press the key on the NEW radio transmitter for at least 5 s then release it 02 Press the key on the OLD radio transmitter slowly 3 times 03 Press the key on the NEW radio transmitter slowly once At this point the NEW radio transmitter will be recognised by the control unit and will take on the characteristics of the OLD one Repeat these steps for each new transmitter to be memorised 10 4 4 Deleting a radio transmitter It is necessary to have a radio transmitter to delete it If the transmitter is memorised in Mode 1 one single deletion phase is suf ficient an
25. as follows a manually move the leaf to the opening position leaving a distance of at least 2 3 cm from the mechanical end stop b slide the travel limit bracket on the rack in the opening direction until the limit switch trips Then move the bracket forward by at least 2 cm and lock on the rack using the grub screws supplied c perform the same operation to secure the closing limit switch 17 Manually lock the gearmotor see paragraph 11 3 User s guide The electrical connections can now be made see paragraph 6 5 2 INSTALLING THE GEARMOTOR ON THE GATE WITH AN EXISTING RACK If the support surface already exists the gearmotor should be fixed on it directly using suitable means such as expansion plugs Otherwise to secure the gearmotor proceed as follows Warnings Before fixing the gearmotor ensure that the existing rack is compatible with the overall dimensions of the pinion see fig 16 Ensure that the distance between the pinion and rack is approx 12 mm 01 Make a suitably sized foundation pit according to the required site of installation see values shown in fig 2 Caution The foundation plate must be positioned at 77 mm from the rack 02 Fit one or more tubes for routing the electric cables fig 5 Note Leave tubes longer than 50 cm 03 Fit two bolts on the foundation plate placing a nut below and above the plate the nut below the plate should be tightened as shown in fig 6 so that the th
26. ation of the automa tion before work a notice should be affixed on the disconnect device with the text CAUTION MAINTENANCE IN PROGRESS e CAUTION Never power up the motor before fully installed on the column and leaf of the gate e During installation handle the automation with care avoiding the risk of impact dropping or contact with any type of liquid Never place the product near to sources of heat and never expose to naked flames This may damage product components and cause malfunctions fire or hazardous situations If this occurs Suspend installation immediately and contact the MhouseTechnical Assistance e Never make modifications to any part of the product Operations oth er than as specified can only cause malfunctions The manufacturer declines all liability for damage caused by makeshift modifications to the product If the power cable is damaged it must be replaced exclusively by a qualified technician to avoid potential risks Connect the control unit to an electric power line equipped with an earthing system e This product is not designed to be used by persons including children whose physical sensorial or mental capacities are reduced or with lack of experience or skill unless suitable instructions regarding use of the product have been provided by a person responsible for safety e The key operated selector switch must be positioned in sight of the automation but far from moving parts and at a heig
27. d at point 3 any key can be pressed If the transmitter is memo rised in Mode 2 a deletion phase must be carried out for each key 01 Press and hold down key P1 on the control unit until the end of the procedure 02 Wait for the LED P1 A fig 43 to switch on and within three sec onds 03 Press the key on the radio transmitter to be deleted for at least three seconds If deletion is successful LED P1 will emit five quick flashes If LED P1 emits one slow flash it means that the deletion has not been completed because the transmitter is not memorised 04 To delete other transmitters keep key P1 pressed and repeat step 3 within 10 seconds otherwise the deletion procedure will end auto matically 10 4 5 Deleting all radio transmitters This procedure deletes all memorised transmitters 01 Press and hold key P1 B fig 43 on the control unit 02 Wait for LED P1 A fig 43 to switch on then off and then flash 3 times 03 Release key P1 precisely when the LED flashes the third time 04 Wait about 4 s for deletion to be completed during which the LED P1 will emit quick flashes If the procedure is successful after a few moments the LED P1 will emit 5 slow flashes 10 5 TROUBLESHOOTING Table 10 gives possible indications on how to deal with malfunctions that may be met during installation or due to a fault 10 6 DIAGNOSTICS AND SIGNALS Some devices directly provide particular signals to describe the state of
28. damp cloth Use water only never use detergents or solvents for cleaning KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR INSTALLATION NOTES TO MANUAL This manual describes how to set up a complete and optimal automation such as that shown in fig 3 using all Mhouse devic es that are part of the automation system named SL1S SL10S Some of these devices are optional and may not be present in the kit For a complete overview of the devices refer to the Mhouse product catalogue This manual has been drawn up as a step by step guide There fore to ensure safe and facilitated assembly and programming procedures perform all operations described in the same order as specified in this document STEP 2 2 1 PRODUCT DESCRIPTION AND INTENDED USE The devices in this kit plus other accessories some optional and not included in the pack form the automation system named SL1S SL10S designed for the automation of a residential sliding gate Any other use than as specified herein or in environmental conditions other than as stated in this manual is to be considered improper and is strictly prohibited The main part of the automation comprises an electromechanical gear motor fitted with a 24 V de motor with helical teeth gear it is fitted with a mechanical key release which enables manual movement of the gate in the event of a power failure The gearmotor is equipped with a control unit that manages operation
29. day lasting 1s at 20 C battery efficiency is reduced at low temperatures 20 50 C No IP40 use in the home or protected environments 50 x 50h 17mm 16g 27 ANNEX 1 28 CE Declaration of Conformity Declaration in accordance with the Directives 1999 5 EC R amp TTE 2004 108 EC EMC 2006 42 EC MD Appendix Il part B SL1S and SL10S are produced by NICE S p a TV I MHOUSE is a commercial trademark owned by the group Nice S p a Note The contents of this declaration correspond to declarations in the last revision of the official document deposited at the registered offices of Nice Spa available before this manual was printed The text herein has been re edited for editorial purposes A copy of the original declaration can be requested from Nice S p a TV Number 361 SL1S Revision O Language EN Manufacturer s Name NICE s p a Address Via Pezza Alta 13 Z I Rustigne 31046 Oderzo TV Italy Person authorised to compile the technical documentation Mr Oscar Marchetto Product type Electromechanical gearmotor with built in control unit and radio receiver Model Type SL1S SL10S Accessories GTX4 PH100 KS100 FL 100 The undersigned Luigi Paro in the role of Managing Director declares under his sole responsibility that the above mentioned product conforms to the requirements of the following directives e 1999 5 EC DIRECTIVE OF THE EUROPEAN PARLIAMENT AND COUNCIL of th 9th March 1999 rega
30. dio transmitter CAUTION When making settings via a transmitter the control unit must be allowed sufficient time to recognise the command via radio in practice the keys must always be pressed and released slowly pressing for at least one second releasing for one second and so on 01 Press T1 and T2 simultaneously fig 37 on the radio transmitter for at least 5 s 02 Release the two keys 03 Within three seconds complete the action as specified in Table 6 according to the parameter to be modified Example to set the pause time at 40 s 01 Press and hold the keys T1 and T2 simultaneously for at least 5 sec onds 02 Release T1 and T2 03 Press T1 three times All parameters can be adjusted as required without any contraindications only the Motor force setting may require special attention e Do not use force values to compensate for anomalous points of friction on the gate Excessive force settings may impair safety system opera tion or cause damage to the gate e f the Motor force control is used in support of the system for impact a U U Action operation to be performed at point 3 of the settings phase Press T1 once ress 11 twice ess T1 three times ess 1 four times ress T2 once ess T2 twice ess 2 three times ress 12 four times ess 13 once ess 13 twice ress 13 three times ess T3 four times ess 14 once ress 4 twice ess 14 three times ress 14 four ti
31. e guarantees quick and safe discon nection from the mains power and therefore must be positioned in sight of the automation If located in a concealed position it must be equipped with a system that prevents inadvertent or unauthorised reconnection of power to avoid potential hazards The disconnect device is not supplied with the product 01 Ensure that the gearmotor plug is not inserted in the mains socket 02 Disconnect the electric cable on the gearmotor from the power termi nal 03 Loosen the collar A fig 29 present below the terminal and extract the electric cable Replace it with the permanent electric power cable 04 Connect the electric cable to the gearmotor power terminal fig 29 05 Tighten down the collar A to secure the electric cable 7 2 INITIAL CHECKS After powering up the control unit perform the following checks 01 Ensure that the led ECSBus A fig 30 flashes regularly with the frequency of 1 flash per second 02 Ensure that the LED SAFE B fig 30 on the photocells is flash ing both on TX and RX the type of flash is not important as this depends on other factors it is important that it is not off or perma nently lit 03 Ensure that the night time light on the KS100 key operated selector switch is on 04 If these events do not occur disconnect the control unit from the power supply and check the cable connections again with care For other usef
32. e responsibility that The automation power operated swing gate Complies with the essential requirements of the following directives 2006 42 CE Machinery Directive 2004 108 CEE Electromagnetic compatibility directive 2006 95 CEE Low Voltage Directive 1999 5 CE R amp TTE Directive and what is provided for by the following harmonised standards EN 12445 Industrial commercial and garage doors and gates Safety in use of power operated doors Test methods EN 12453 Industrial commercial and garage doors and gates Safety in use of power operated doors Requirements ANNEX 2 31 Downee Exclusive Australian Distributor Customer Service 03 9364 8288 See downee com au for your state office Tech Support 1800 241 733 techsupport downee com au downee com au Mhouse sa commercial trademark owned by Nice S p a Nice S p a Via Pezza Alta 13 Z I Rustigne 31046 Oderzo TV Italia Tel 39 0422 85 38 38 Fax 39 0422 85 35 85
33. ere can be some transmitters memorised in mode 1 and others in mode 2 The overall maximum memory capacity is of 150 units mode 1 memori sation occupies one unit per transmitter while mode 2 occupies one unit per key Caution As memorisation procedures have a time limit 10 s it is important to read the instructions in the next paragraphs before starting 10 4 1 Memorisation mode 1 01 Press key P1 B fig 43 for at least 3 s When the LED P1 A fig 43 switches on release the key 02 Within 10 s press any one key on the transmitter for at least 3 s to memorise it If the memorisation procedure is successful the LED P1 will emit 3 flashes 03 Ifthere are other transmitters to be memorised repeat step 2 within the next 10 s otherwise the memorisation phase will end automatically 10 4 2 Memorisation mode 2 With Mode 2 memorisation each key can be associated with any one of the four commands OPEN Partially open Only open and Only close Photocell Jumpers E External photocell triggered on opening Internal photocell triggered on opening Single photocell that covers the entire automation and G is triggered on closure and opening Note normally there are no restrictions to the position of the two elements that make up the photocell TX RX Only if photocell G is used with photocell B it is necessary to follow the positions shown in fig 41 In Mode 2 each key requires its
34. he consent of the safety devices otherwise the command must be activated and held within 3 seconds 02 After about 2 s the door will move in hold to run mode in other words until the command is pressed the door will con tinue to move the door will stop as soon as the command is released In the event of safety devices out of service arrange for repairs to the automation immediately In case of fault of the gearmotor the motor release can be used to check whether the fault is in the release mechanism 01 Turn the release cap cover anti clockwise until it coincides with the hole with the release pin 02 Insert the key in the release pin 03 Turn the key anti clockwise by about 90 until the gate is released 04 Then move the gate manually 29 05 To reset the automation turn the key clockwise and at the same time move the gate until you hear the carriage 06 Remove the key and close the release cap cover by turning it clockwise 11 4 Maintenance operations admissible to the user The list of operations to be regularly carried out by the user is listed below e For cleaning the surfaces of the devices use a slightly damp not wet cloth Never use substances containing alcohol benzene diluents or other flammable substances Use of these substances may damage the devices and cause fires or electric shocks e Disconnect the automation from the power supply before removing leaves or stones to stop any
35. hich enable declaration of presumed conformity of the automation In consideration of this all mains connection testing commissioning and maintenance operations must be performed exclusively by a qualified and skilled technician All preliminary set up installation and programming operations may be performed by personnel with standard skills provided that all instructions and the relative sequences in this manual are strictly observed with particular reference to the warnings in this STEP 1 Installation warnings While reading this manual take care to observe all instructions marked with the following symbol We These symbols indicate subjects that may be the source of poten tial hazards and therefore the prescribed operations must be per formed exclusively by qualified and skilled personnel in obser vance of these instructions current safety standards e Before installation ensure that this product is suitable for automation of your gate or door see STEP 3 and chapter Product Technical Specifi cations If not suitable do NOT proceed with installation e On the system power mains install a device for disconnection not sup plied to guarantee a gap between contacts and complete disconnec tion in the conditions of overvoltage category Ill e All installation and maintenance operations must be performed with the automation disconnected from the power supply If the power disconnect device is not visible from the loc
36. ht of at least 1 5 m from the ground not accessible by the public If this is used in hold to run mode ensure that there are no persons in the vicinity of the automation In the vicinity of the automation children must be supervised to ensure that they do not play with it Ensure that there are not points of entrapment or crushing with fixed parts when the gate leaf is in the maximum opening or closing position protect parts if necessary e The product may not be considered an efficient system of protection against intrusion If an efficient protection system is required the auto mation must be integrated with other safety devices e The automation must not be used before performing the commission ing procedure as specified in the chapter Testing and commissioning Check the automation frequently to ensure there is no imbalance signs of wear or damage to electrical or mechanical parts Do not use the automation if adjustments or repairs are necessary In the event of long periods of disuse to avoid the risk of leaks of harm ful substances from the optional battery PR1 disconnect it from the automation and store in a dry location Do nat allow children to play with fixed control devices Keep remote control devices out of reach of children e The product s packaging materials must be disposed of in full compli ance with local regulations Operation warnings e For cleaning the product surfaces use a soft
37. ion of the automation which must include at least the following documents overall layout drawing e g fig 3 electrical wiring diagram e g fig 26 risk assessment and solutions adopted manufacturer s declaration of conformity for all devices used use appendix 1 02 Affix a dataplate on the door specifying at least the following data type of automation name and address of manufacturer responsible for commissioning serial number year of construction and CE mark 03 Permanently attach to the gate the label supplied in the pack regard ing the procedure for manual locking release of the gearmotor 04 Compile and provide the automation owner with the declaration of conformity use appendix 2 05 Prepare and provide the automation owner with the User s guide for this purpose appendix User s guide may be used as an example chapter 11 3 06 Prepare and provide the owner with the form Maintenance sched ule containing all maintenance instructions for all devices in the automation 07 Before commissioning the automation ensure that the owner is ade quately informed of all associated risks and hazards MAINTENANCE STEP 9 Maintenance must be performed in strict observance of the safety provisions in this manual and according to current legislation and standards The automation devices do not require special maintenance However a check should be performed at least every six months to ensu
38. ixture of the various Components 4 2 PREPARARING ELECTRIC CABLES To prepare all connection cables proceed as follows a Refer to fig 4 to check the connections of the various devices to the control unit and terminals to be used for each connection Important Only devices using ECSbus technology can be connected to the terminal ECSbus b Refer to fig 3 to check positions of the electrical cables in the area Then draw a similar diagram on paper adapting it to specific require ments of your system Note This diagram will be useful to establish the route of the raceways for cable ducting and to draw up a com plete list of the cables required c Read Table 1 to determine the type of cables to be used then refer to the diagram drawn above and on site measurements to determine the length of each cable Caution No cable must exceed the specific maximum length stated in Table 1 WARNING ECSbus technology enables the interconnection of devic es using a single bus cable with 2 internal electrical wires Connection of several devices can be in the configuration cascade star or the latter two combined cascade combined TABLE 1 Technical specifications of electric cables Connection Type of cable minimum section values Max admissible length A Power line Cable 3 x 1 5 mm B FLASH flashing light output 30 m note 1 20 m C Radio aerial D
39. le Gate opening and closing can be performed in two different operating modes e Single cycle semi automatic with one command the gate opens and remains open until the next command which activates closing e Complete cycle automatic closure with one command the gate opens and closes again automatically after a short interval for the time interval see paragraph 10 1 Parameter settings via radio transmitter To change from one mode to another briefly press key P3 B fig 35 the corresponding led A fig 35 will turn on or off when the led is off the cycle is single when the led is on the cycle is complete lt LA ER 15 Au TESTING AND COMMISSIONING STEP 8 These are the most important phases when setting up an automation in order to guarantee maximum safety Testing can also be used as a periodic check of devices in the automa tion Testing of the entire system must be performed by skilled and qualified personnel who are responsible for the tests required to verify the solutions adopted according to the risks present and for ensuring observance of all legal provisions standards and regulations with particular reference to all requirements of the standard EN 12445 which establishes the test methods for testing automations for power operated gates 8 1 TESTING 01 Ensure that all instructions and warning
40. le must be compiled by the person who programmed the automation 11 3 Manually releasing or locking the gearmotor fig 49 SL1S SL10S are equipped with a mechanical system that ena bles manual opening and closing of the gate i e as if there is not a gearmotor The manual operation must be carried out in case of power failure or system malfunction In case of power failure the buffer battery can be used optional accessory PR1 e Suspend the use of the automation immediately as soon as you notice something abnormal in the operation noises or jolting movements failure to follow this warning may cause serious danger and accidents e Do not touch moving parts e Regular maintenance checks must be carried out by qualified personnel according to the maintenance plan e Maintenance or repairs must only be carried out by quali fied technical personnel e With selector optional accessory The selector has two positions with automatic return to the centre fig 48 Turned right OPEN Turned left STOP Stops movement of the sectional or up and over door This item must be compiled by the person who programmed the automation e Control with safety devices out of service In the event of safety devices malfunctioning or out of service the door may still be moved 01 Activates the gate command with remote control or key operated selector switch The door will open normally if there is t
41. ly open contacts closure of the contact prompts the OPEN command For normally open and or 8 2KQ constant resistance type contacts or normally closed contacts with self learning of the normal status a variation with respect to the memorised status generates a STOP command 520 for RG58 or similar type cable Mains power supply 30 m inputs outputs 20 m with antenna cable preferably less than 5 m observe warnings regarding the minimum section and type of cables 20 50 C NO Horizontal on a flat surface with the specific fixing plate IP44 300 x 163 h 295 mm 7 5 kg 300 x 163 h 295 mm 8 5 kg With GTX4 transmitters the control unit is set to receive one or more of the following commands OPEN Partial Open Only Open and Only Close Up to 150 if memorised in mode 1 50 100 m This distance may vary in the presence of obstacles and electromagnetic disturbance present and is influenced by the position of the receiving antenna built into the flashing light Single cycle or Complete cycle automatic closure operating mode Motor speed slow or fast Pause time in complete cycle selectable from 10 20 40 and 80 seconds Type of partial opening selectable from 4 modes Obstacle detection system sensitivity selectable on 4 levels Open command operating mode selectable on 4 modes Self learning of devices connected to the ECSBus output Self learning
42. manoeuvre Open see fig 23 03 Remove the rubber membrane of the hole made for insertion of the electric cables Insert the cables required for connection of the vari ous devices fig 24 Leave cable lengths of at least 40 50 cm 04 From the rubber membrane remove a sufficient part of the internal mesh for insertion of the cables Then fit the membrane into its seat fig 25 05 At this point make the electrical connections of the various devices to the control unit terminals see fig 26 and following paragraphs e The terminals have the same colour as the terminals on the cor responding devices for example the grey terminal OPEN of the KS100 key operated selector switch must be connected to the grey terminal OPEN of the control unit e No polarity is needed for virtually any of the connections only in the case of the shielded cable of the aerial the central core and sheath must be connected as shown in detail A of fig 26 Notes To facilitate connections terminals can be removed as shown in fig 27 A after making the connections refit the ter minals in their seats At the end of connections use cable ties to secure the electric cables to the relative fixtures fig 27 B 06 Close the lateral cover of the gearmotor as shown in fig 28 open gt El El 9 al a s gt del a 8 2 A B RS ee 5 YY Da
43. mes force reduction after each adjustment the force measurement proce dure must be performed as envisaged by standard EN 12445 e Weather conditions can influence gate movement new adjustments may be required periodically 10 1 2 Checking settings via a radio transmitter With a radio transmitter memorised in Mode 1 the user can check settings at any time for each parameter as follows 01 Press T1 and T2 simultaneously on the radio transmitter for at least 5 s 02 Release the two keys 03 Within three seconds complete the action as specified in Table 7 according to the parameter to be modified 04 Release the key when the flashing light starts to flash 05 Count the number of flashes and according to the number check the corresponding value on Table 6 Example After pressing Tl and T2 for 5 s followed by T1 if the flashing light fashes three times the pause time is set at 40 s TABLE 7 Press and hold T1 Press and hold T2 Press and hold T3 Press and hold T4 10 2 OPTIONAL ACCESSORIES Pause Time Pass door Motor force OPEN function As well as the devices in SL1S SL10S there are a number of optional accessories which may be used to integrate the automation system PR1 24 V buffer battery in the event of a mains power failure this guar antees at least 10 complete cycles PF 24 V solar power system useful in cases in which there is no electri cal mains power PT50
44. mplete a number of leaf opening and closing cycles to ensure that the rack slides smoothly along the pinion throughout the entire length 14 Fix the A limit switch brackets fig 15 as follows a manually move the leaf to the opening position leaving a distance of at least 2 3 cm from the mechanical end stop b slide the travel limit bracket on the rack in the opening direction until the limit switch trios Then move the bracket forward by at least 2 cm and lock on the rack using the grub screws supplied c perform the same operation to secure the closing limit switch 15 Manually release the gearmotor See paragraph 11 3 User s guide The electrical connections can now be made see paragraph 6 NE A PR Be FE FNS motor fixed on right J lt O de c O Q x O mad O 1 ee Ya at motor fixed on left STEP 6 6 1 INSTALLING THE PH100 PHOTOCELLS fig 20 Warning all installation operations must be performed with the system disconnected from the power supply if fitted the PR1 backup battery must also be disconnected Warnings Take care not to damage the o ring fitted fig 20 3 A Select the position of the two elements making up the photocell TX and RX observing the following e Place them at a height of 40 60 cm
45. nit condition persists it means there is a serious fault and the electro 5 flashes nic board must be replaced 6 flashes Maximum limit of manoeuvres per hour Wait a few minutes until the manoeuvre limiting device falls to 1 second pause exceeded below the maximum limit 6 flashes 7 flashes Internal electric circuit error Disconnect all power circuits for a few seconds and then try 1 second pause giving a command if the condition persists it means there is a 7 flashes serious fault and the electronic board must be replaced 8 flashes A command is already present that disables Check the type of command that is always present for example 1 second pause execution of other commands it could be a command from a timer on the open input 8 flashes 9 flashes Blocked automation Release the automation by giving to the control unit the release 1 second pause automation command 9 flashes 10 6 3 Control unit The LEDs on the control unit provide particular signals to report on the normal operation and on possible faults see Table 13 TABLE 13 fig 46 LED ecset ams O Of Fault Check that the unit is powered check that the fuses have not been activated if this is the case check the cause of the fault and replace them with other fuses with the same characteristics f On Serious fault There is a serious fault switch off the control unit for a few secon ds if the status persists there is a fault and the electronic board
46. noeuvres A simple calculation enables an estimate of the maximum number of cycles per day performed by the automation in a certain period of the year provided that a positive energy balance is maintained The first step in calculating the energy available is dealt with in the PF instruction manual the second step in calculating the energy con sumed and therefore the maximum number of cycles per day is dealt with in this chapter Calculating the energy available To calculate the energy available refer also to the PF instruction manual proceed as follows 01 On the terrestrial map supplied in the PF kit instruction manual locate the point of system installation then read the value Ea and the degrees of latitude of this location E g Ea 14 and degrees 45 N 02 On the graphs North or South supplied in the PF kit instruction man ual locate the curve for the location s latitude e g 45 N 03 Choose the period of the year on which to base the calculation or select the lowest point of the curve to calculate the worst period of the year then read the corresponding value Am e g December January Am 200 04 Calculate the value of energy available Ed produced by the panel multiplying Ea x Am Ed e g Ea 14 Am 200 therefore Ed 2800 Calculating the energy consumed To calculate the energy consumed by the automation proceed as fol lows 05 On the table below select the box corresponding to the intersecti
47. o operation for example photocells and the key operated selector switch In this way all energy available and 18 10 2 2 Installing the PF solar power supply system fig 39 CAUTION When the automation is powered exclusively by the solar power system PF IT MUST NEVER BE POWERED at the same time by the mains To connect the PF solar power system to the control unit refer to fig 39 and the PF instruction manual When the automation is powered by the solar panel 60 seconds after a manoeuvre is completed the control unit automatically switches off the output ECSbus and all connected devices output Flash and all leds with the exception of the ECSbus led which flashes at slower intervals this indicates the Standby function When the control unit receives a command it restores normal operation with a short delay This function is used to reduce consumption an important factor when the unit is pow ered by photovoltaic panels stored in the battery is used to move the gate Caution When the automation is powered by the solar power system PF IT MUST NEVER BE POWERED at the same time by the mains Application limits maximum possible number of cycles per day within a set period of the year The PF solar power system enables complete power autonomy of the automation until the energy produced by the photovoltaic panel and stored in the battery remains above the amount consumed during gate ma
48. of type of STOP device NO NC or 8 2 KQ resistance contact Learning of gate length and calculation of the points of deceleration 25 26 PH100 Photocells Product Type Adopted technology Detection capacity TX transmission angle RX reception angle Useful range Power supply output Absorbed power Max cable length Possibility of address assignment Ambient operating temperature Use in particularly acid saline or potentially explosive atmospheres Assembly Protection rating Dimensions weight FL100 indicator light Product Type Adopted technology Lamp Power supply Ambient operating temperature Use in particularly acid saline or potentially explosive atmospheres Assembly Protection rating Dimensions weight Presence detector for automations of automatic gates and doors type D according to standard EN 12453 comprising a transmitter TX and receiver RX Optical by direct interpolation of TX RX with modulated infra red rays Opaque objects located on the optical axis between TX and RX larger than 50 mm and moving slower than 1 6 m s 20 approx 20 approx 10 m for maximum TX RX misalignment 5 the device can signal an obstacle even in the event of particularly adverse weather conditions The device can only be connected to the ECSBus networks from which it receives mains power and sends the output signal 1 ECSBus unit Up to 20 m observe warning
49. on between the line with the weight and the column with the opening angle of the gate leaf The box contains the value of the severity index K for each manoeuvre e g SL1S with a leaf of 250 Kg and opening of 3 5 m K 200 Leaf length Leaf weight lt 150 Kg 150 250 Kg 250 350 Kg 350 400 Kg Leaf length Leaf weight lt 150 Kg 150 250 Kg 250 350 kg 350 450 Kg 450 550 Kg 06 On the table A below select the box corresponding to the intersec tion between the line with the Ed value and the column with the K value The box contains the maximum possible number of cycles per day e g Ed 2800 and K 200 cycles per day 14 If the number obtained is too low for the envisaged use or is located in the area not recommended for use the use of 2 or more photovol taic panels may be considered or the use of a photovoltaic panel with a higher power Contact the Mhouse technical assistance service for further information The method described enables the calculation of the maximum possible number of cycles per day that can be completed by the automation while running on solar power The calculated value is considered an average value and the same for all days of the week Considering the presence of the battery which acts as an energy storage depot and the fact that the battery enables automation autonomy also for long periods of bad weather when the photovoltaic panel produces very little ene
50. one activating the door 11 5 Remote control battery replacement fig 50 When the battery charge is low the transmitter range is reduced significantly When a key is pressed if led L1 illuminates and then immediately fades and turns off this means that the battery is completely discharged and must be replaced immediately Otherwise if led L1 illuminates briefly this means that the battery charge is low in this case press and hold the key for at least half a second to enable the transmitter to attempt delivery of the command In any event if the battery charge is too low to com plete a command and wait for a response led L1 fades and the transmitter turns off In these cases to restore normal operation of the transmitter replace the old battery with a new version of the same type taking care to observe the specified polarity To replace the battery proceed as shown in fig 50 30 The batteries contain pollutant substances do not dispose of them with normal waste material follow the instructions fore seen by local regulations 11 6 Installing the remote control support To install the remote control support see fig 51 CE DECLARATION OF CONFORMITY In conformity with Directive 2006 42 EC APPENDIX II part A EC declaration of conformity for machinery The undersigned company name or company name of the person responsible for commissioning of the power operated gate Hereby declares under his her sol
51. operty rights of the manufacturer e The manufacturer undertakes to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery without prejudice to intellectual property rights of the manufacturer e The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of directive 2006 42 EC Furthermore the product conforms to the following standards EN 60335 1 2002 A1 2004 A11 2004 A12 2006 A2 2006 A13 2008 EN 60335 2 103 2003 The product also complies within the constraints of applicable parts with the following standards EN 13241 1 2003 EN 12445 2002 EN 12453 2002 EN 12978 2003 Oderzo 29 July 2010 Ing Luigi Paro Managing Director USER S GUIDE STEP 11 This guide must be stored safely and be accessible to all automa tion Users 11 1 Safety instructions s Keep at a safe distance from the moving door until it is completely open or closed do not go through the door until it is completely open and has come to a standstill e Do not allow children to play near the door or with the controls e Keep the transmitters away from children 11 2 Gate control e With radio transmitter The radio transmitter supplied is ready for use and the four keys have the following functions fig 47 This tab
52. photocell lenses Always lit The RX does not receive any signal Check for any obstruction between TX and RX Check that the LED on the TX flashes slowly Check TX RX alignment 10 6 2 Flashing light flashes are repeated twice with an interval of one second see Table 12 During a manoeuvre the flashing light flashes every second in case of anomalies the light flashes at more frequent intervals half a second the TABLE 12 1 flash ECSbus error At the beginning of the manoeuvre the devices present do not 1 second pause correspond with those recognised check and eventually carry out 1 flash the learning procedure 10 3 3 Recognition of other devices One or more devices may be faulty check and if necessary replace them 2 flashes Photocell activated At the start of the manoeuvre one or more photocells do not ena 1 second pause ble movement check to see if there are any obstructions During 2 flashes the movement if there is an obstruction no action is required 3 flashes Gearmotor force limiting device activated During the movement the gate experienced excessive friction 1 second pause identify the cause 3 flashes 4 flashes STOP input activated At the start of the manoeuvre or during the movement the STOP 1 second pause input was activated identify the cause 4 flashes 5 flashes Error on internal parameters in electronic Wait at least 30 seconds and then try giving a command if the 1 second pause control u
53. ption refer to the Mhouse product catalogue or visit the website The mechanical limit stops are not supplied in the pack and are not part of the Mhouse product range STEP 3 PRELIMINARY CHECKS FOR INSTALLATION 3 1 CHECKING SUITABILITY OF GATE TO BE AUTOMAT ED AND RELATIVE ENVIRONMENT e Ensure that the mechanical structure of the gate complies with current national standards and that it is suitable for automation For this check refer to the information specified on the gate dataplate Important This product cannot be used to automate a gate that is not already effi cient and safe furthermore it cannot solve defects caused by incorrect gate installation or poor maintenance e Manually move the gate in both directions opening closing and ensure that friction is constant throughout travel there must be no points of increased or decreased force If the leaf is fitted in a pedestrian pass door or a door onto the leaf movement area ensure that this door does not obstruct normal travel and install a suitable interlock device if necessary e Manually move the gate to any position leave it stationary and ensure that it does not move when left e Ensure that there is no risk of gate derailing or risks of exit from the tracks e Ensure that the space around the site of gearmotor installation enables safe and easy manual gate release e Make sure that the area where the gearmotor is fixed is not subject to flooding
54. rding radio equipment and telecommunications terminal equipment and the mutual recognition of their conformity according to the following har monised standards Health protection art 3 1 a EN 50371 2002 Electric safety art 3 1 a EN 60950 1 2006 Electromagnetic compatibility art 3 1 b EN 301 489 1 V1 8 1 2008 EN 301 489 3 V1 4 1 2002 Radio spectrum art 3 3 EN 300 220 2 V2 1 2 2007 e DIRECTIVE 2004 108 EC OF THE EUROPEAN PARLIAMENT AND COUNCIL of 15th December 2004 regarding the approxi mation of member state legislation related to electromagnetic compatibility repealing directive 89 336 EEC according to the following harmonised standards EN 61000 6 2 2005 EN 61000 6 3 2007 In addition the product conforms to the following directive according to the requirements for partly completed machinery 2006 42 EC Directive OF THE EUROPEAN PARLIAMENT AND COUNCIL of 17 May 2006 regarding machinery repealing direc tive 95 16 EC e We hereby declare that the relevant technical documentation has been compiled in conformity with Annex VII B of directive 2006 42 EC and that the following essential requirements have been satisfied 1 1 1 1 2 1 1 3 1 2 1 1 2 6 1 5 1 1 5 2 1 5 5 1 5 6 1 5 7 1 5 8 1 5 10 1 5 11 e The manufacturer undertakes to transmit in response to a reasoned request by the national authorities relevant information on the partly completed machinery without prejudice to intellectual pr
55. re complete efficiency of all devices For this purpose the tests and checks envisaged in paragraph 8 1 Test ing should all be performed as well as all procedure in the paragraph Maintenance operations permitted for the user If other devices are present follow the instructions in the relative mainte nance schedule PRODUCT DISPOSAL This product is an integral part of the automation and therefore must be disposed together with the latter As in installation also at the end of product lifetime the disassembly and scrapping operations must be performed by qualified personnel This product is made of various types of material some of which can be recycled while others must be scrapped Seek information on the recy cling and disposal systems envisaged by the local regulations in your area for this product category Caution Some parts of the product may contain pollutant or hazard ous substances which if disposed of into the environment may cause serious damage to the environment or physical health As indicated by the symbol alongside disposal of this product in domestic waste is strictly prohibited Separate the waste into categories for disposal according to the methods envisaged by current legislation in your area or return the product to the retailer when purchasing a new version Caution Local legislation may envisage serious fines in the event of abusive disposal of this product FURTHER
56. readed section protrudes by approx 36 mm above the plate 04 Before casting the concrete prepare the foundation plate with the printed side position of pinion facing the gate and positioned as specified by the values in fig 17 then lay the tubes for routing the cables through the relative hole 05 Now cast the concrete and place the plate as described in point 04 ensuring that it is parallel to the leaf and perfectly level fig 8 Wait for the concrete to set completely 06 When the concrete is sufficiently dry after a few days remove the 2 upper nuts which will no longer be used 07 Shorten the cable routing tubes by 30 40 mm 08 Remove the nut cover on the gearmotor fig 9 09 Place the gearmotor on the foundation plate tilting it to facilitate insertion below the rack fig 18 Slightly tighten the 2 locknuts after inserting the washers 10 If necessary adjust the gearmotor height max 10 mm using the 4 stud bolts fitted fig 19 Important Leave a clearance of 1 mm between the rack and the pinion so that the weight of the leaf does not exert pressure on the motor Where possible fix the gearmotor without stud bolts to ensure increased stability and solid fixture on the plate 11 Ensure that the gearmotor is perfectly parallel to the leaf then fix it to the foundation plate tightening the 2 locknuts fully down 12 Manually release the gearmotor See paragraph 11 3 User s guide 13 Manually co
57. rgy it may be possible to exceed the calculated maximum possible number of cycles per day provided that the average of 10 15 days remains within the envisaged limits Table B below specifies the maximum possible number of cycles according to the manoeuvre s severity index K using exclusively the energy stored by the battery It is considered that initially the battery is completely charged e g after a prolonged period of good weather or recharging via the optional PCB power supply unit and that the manoeu vres are performed within a period of 30 days When the battery runs out of the stored energy the led starts to indicate the battery low signal by flashing briefly every 5 seconds accompanied by a beep TABLE A Maximum possible number of cycles per day E Kee K a K 350 K 400 K 450 A AS een 29 ele MES ROT Lo REE ON A INE MSN 20 IN e a a CN IEC E MER okt a E qe 7 a ae re Cae NES ESPA ol Ks100 2 K 500 K 550 K2600 16 15 14 13 12 11 11 10 A df k Area of use not recommended TABLE B Maximum number of cycles using exclusively battery power K 200 K 250 234 K 300 195 K 350 167 K 400 147 K 450 130 K 500 117 10 3 ADDING OR REMOVING DEVICES 10 3 1 ECSBus An automation using SL1S SL10S enables devices to be added or ECSBus is a system that enables connections of ECSBus devices using removed at any time
58. s in STEP 1 have been strictly observed 02 Using the selector or radio transmitter test gate opening and closing and ensure that leaf movement corresponds to the envisaged com mands Test several times to assess smooth operation of the gate and check for any defects in assembly or adjustment and any pos sible points of friction 03 Check operation of all system safety devices one at a time photo cells sensitive edges etc In particular each time a device trips the ECSBus led on the control unit emits a longer flash to confirm control unit recognition of the event 04 To test photocells and in particular that there is no interference with other devices pass a cylinder Fig 36 diameter 5 cm length 30 cm through the optic axis first close to the TX and then the RX and then mid way between the two Ensure that in all cases the device engages changing from the active status to alarm status and vice versa then ensure that the action envisaged is performed on the control unit during closure inverts movement 05 Measure the force as specified in the standard EN 12445 If the motor force control is used as an auxiliary function for reduction of impact force test and identify the setting that obtains the best results 8 2 COMMISSIONING Commissioning can only be performed after positive results of all test phases Partial or makeshift commissioning is strictly pro hibited 01 Produce the technical documentat
59. s regarding the minimum section and type of cables Up to 7 detectors with protection function and 2 with opening command function Automatic synchronisation prevents interference between the various detectors 20 50 C No Vertical wall mounted IP44 64 x 89 2 h 29 mm 60 9 Flashing indicator light for automations of automatic gates and doors The device incorporates a receiver aerial for remote control Indicator light with 12V 21W lamp controlled by the control units for MHOUSE automations 12V 21W fitting BA15 vehicle type lamp The device can only be connected to the terminals FLASH and ANTENNA of the MHOUSE automation control units 20 50 C No Horizontal on a flat surface or vertical wall mounted IP55 120 x 60 h 170mm 285g GTX4 Transmitters Product Type Adopted technology Frequency Encoding Keys Radiated power Power supply Battery life Ambient operating temperature Use in particularly acid saline or potentially explosive atmospheres Protection rating Dimensions weight Radio transmitters for remote control of automations for automatic gates and doors Encoded AM OOK radio modulation 433 92 MHz 64 Bit rolling code 18 billion billion combinations 4 each key can be used for different commands of the same control unit or to control different control units 0 001 W circa 3V 20 40 with 1 lithium battery type CR2032 3 years estimated on the basis of 10 commands
60. sitioned in sight of the automation far from moving parts at a height of at least 1 5 m from the ground not accessible by the public 4 1 2 Establish the position of all connection cables Refer to the instructions in paragraph 4 2 to establish the layout of the raceways for electric cable ducting 4 1 3 Ensure all equipment and materials for work are available Before starting work ensure that you have all equipment and materials required to complete the work Ensure that all items are in good condition and comply with local safety standards 4 1 4 Completing the set up work Prepare the area for subsequent installation of the devices completing all preliminary work such as digging of raceways for protection ducting of electric cables external ducting may be used as an alternative laying of protection ducting and embedding in concrete sizing of all electric cables to required length See paragraph 4 2 and routing in protection ducting Caution In this phase do not make any electrical connections Warnings The hoses and ducting serve to protect electrical cables and prevent accidental damage in the event of impact When laying pipelines take into account the risk of possible deposits of water in the branch wells where condensate may form in the pipelines and the control unit with possible damage to the electronic circuits e Position the ends of the ducting at the points envisaged for f
61. tors that contribute to product wear see Table 1 To esti mate the durability of your automation proceed as follows 01 Add up all the values in the items of Table A 02 In Graph 1 from the value obtained above trace vertical line until it intersects the curve from this point trace a horizontal line until it intersects the line of the manoeuvre cycles The value obtained is the estimated lifetime of your product The lifetime values specified in the graph are only obtainable if the mainte nance schedule is strictly observed See chapter 9 Maintenance sched ule The estimation of lifetime is made on the basis of design calculations and the results of tests performed on prototypes As it is only an estima tion it does not represent any form of guarantee on the effective lifetime of the product Example of calculating lifetime automation of a gate with a leaf length of 3 5 m with weight of 250 kg for example in a location near the sea Table 1 states the severity index values for this type of installation 10 Leaf length 20 Leaf weight and 15 Presence of dust sand or brine These values must be added up to obtain the overall severity index which in this case is 45 TABLE A Leaf length lt 200 kg 200 300 kg 300 400 kg 400 550 kg Ambient temperature over 40 C or lower than 0 C or humidity greater than 80 Leaf weight Installation in windy zone Severity index
62. ul information refer also to chapters 10 5 Troubleshoot ing and 10 6 Diagnostics and signals 14 7 3 RECOGNITION OF THE CONNECTED DEVICES On completion of initial checks the control unit must be able to recognise the devices connected on the terminals ECSBus and STOP 01 On the control unit press and hold P2 A fig 31 for at least 3 sec onds then release 02 Wait a few seconds for the control unit t0 complete the device learn ing phase 03 Atthe end of the learning phase the STOP led B fig 31 must remain lit while the led P2 C fig 31 should turn off If the LED P2 flashes it means there is an error see paragraph 10 5 Troubleshooting The phase for learning connected devices can be repeated at any time also after installation for example if a photocell is added simply repeat the procedure from point 01 7 4 CHECKING GATE LEAF MOVEMENT After learning devices the control unit must recognise the length of the gate In this phase the length of the gate is measured from the closing limit switch to the opening limit switch This measurement is required to calculate the points of deceleration and partial opening 01 Release the gearmotor see paragraph 11 3 User s guide and move the gate to mid travel so that it is free to move in both the opening and closing directions then lock the gearmotor 02 On the control unit press and release the key OPEN A fig 32 wait for
63. uvre is negative check the photocells and refer to Table 11 e The force selected is too low to move the gate Check whether there are any obstacles and if neces sary select a higher force as described in paragraph 10 1 1 Adjusting the parameters with the radio transmitter e During the manoeuvre ensure that there is voltage on the FLASH terminal of the flashing light as this is intermittent the voltage value is not significant approx 10 30 Vac if voltage is present the problem is due to the lamp which should be replaced with an identical version TABLE 11 LED SAFE STATUS ACTION Off The photocell is not powered or it is faulty Check that the voltage on the photocell terminals is of about 8 12 Vdc if the voltage is correct then the photocell is probably faulty 3 quick flashes and 1 Device not recognised by the control unit Repeat the learning procedure on the control unit Check that second pause all the photocell pairs on ECSBus have different addresses see Table 9 1 very slow flash The RX receives an excellent signal Normal operation 1 slow flash The RX receives a good signal Normal operation 1 quick flash The RX receives a poor signal Normal operation but check TX RX alignment and correct cle aning of photocell lenses 1 very quick flash The RX receives a bad signal At the limit of normal operation check TX RX alignment and correct cleaning of
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