Model HXS10 Application Specific Controller / Model
Contents
1. Data With or without backup Initial values at the time of COLD start X DI Without backup 0 0 0 open Y DO With backup 25 0 0 open at every calculation period CX Without backup 0 CY Without backup 0 P With backup Backup value every time changed K With backup Backup value every time changed T With backup 0 at every calculation period Control parameter With backup Backup value every time changed Control s internal register With backup Backup value every time changed Previous value of the With backup Varies depending on the module computation module with user program serial number etc Date time With backup Current time also applies to the HOT start Solar position calculation result Without backup Undefined until the calculation result valid flag is set also applies to the HOT start at every calculation period Each alarm With backup Alarm OFF at every calculation period E With backup Backup value e Self Diagnosis Diagnostic Cause Remarks Result FAIL Main CPU failure At Fail both DO12 and FAIL A D converter problem indicators are activated Memory error ALARM Control period exceeded Computation overflow User program error e Security Functions Security functions available in HXSS10 e Users can set password on an user defined program from the PC software HXSS10 e When a password is not set in an user program you c2. oa Power supply1 2 3 1234 Maintenance Ethernet communication 24 V DC 10 RS 485 SETUP RS 232 DSUB 9pin male 12345 lt Power supply gt lt Analog input Al gt Terminal No Function 123 CH1 CH2 CH3 Ghi CHS cie 1 24 V DC aag 1 2 3 4 5 6 7 8 910 11 123 14 1516 17 18 2 24 V DC IFG Sel lele 3 re avoc TE NE YAM a L ov A E Wr E Wr A B b A B b A B b A B b A B b AJ BJ bl lt Analog output AO gt Lick Ale Pl el A ARLE Apel OF Aled Terminal No 0 20 4 20 mA oe 1 CH1 HEN Terminal TC mV V RTD 2 CH1 ee No 3 CH2 cE Ene 1 CH1 CH1 CH1 A 4 CH2 2 CH1 CH1 CH1 B 3 CH1 b 1 4 CH2 CH2 CH2 A 5 CH2 CH2 CH2 B lt RS 485 gt 6 CH2 b 1 Terminal No Function 1234 7 CH3 CH3 CH3 A 7 oore OS ae 8 CH3 CH3 CH3 B 2 RSB 9 CH3 b 1 3 RSA 10 CH4 CH4 CH4 A 4 SG 11 CH4 CH4 CH4 B 12 CH4 b 1 13 CH5 CH5 CH5 A lt RS 232 gt 14 CH5 CH5 CH5 B Terminal No Function 15 CH5 b 1 1 16 CH6 CH6 CH6 A 2 RxD 17 CH6 CH6
3. CH6 B 3 TxD 18 CH6 b 1 4 1 RTD terminal b is shorted internally across all channels 5 SG 6 7 8 9 All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 17 lt Digital input Dl gt 1 l l Oo e 2 S ji 11112113 a X a gQ ZSS E a aiaa eg Cm2 COM2 1 Input power has no polari y 2 The instrument can operate even if no COM2 is connected Terminal Function Terminal Function No No 1 D11 9 DI9 2 DI2 10 DI10 3 DI3 11 DI11 4 DI4 12 DI12 5 DIS 13 COM1 for DI 6 DI6 14 COM1 for DI 7 DI7 15 COM2 for DI 8 DI8 16 COM2 for DI All Rights Reserved Copyright 2010 Yokogawa Electric Corporation lt Digital output DO gt Ly IL IL LIL HHE LI IL LIIL E D a S 1 DO1 DO2 DO3 DO4 DO5 DO6 DO DO8 DO9 D010 D011 D012 VDO VDO COMDO COMDO output circuit e When the load voltage is lower than
4. 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 Subject to change without notice
5. suffix code and optional suffix codes are required All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 19 HXSS10 Setting Software for HXS10 GENERAL HXSS10 is package software to set functions for the HXS10 HXSS10 consists of the following software HXS10 Setting e This software is connected to one HXS10 with Ethernet or HXSS90 proprietary cable for HXS10 and Software can perform tasks via a communication network such as writing and reading HXS10 parameters and user programs PID tuning and monitoring user programs HXS10 Multi This software is connected to multiple HXS10 units up to 1 000 with Ethernet and can batch write Terminal Setting parameters and user programs created with HXS10 Setting Software Software This software also can set the time all at once FEATURES e HXS10 Setting Software Number of connected units This software can be connected to and communicate with one HXS10 unit Parameter setting function This software allows for performing the setting of parameters for the HXS10 The following lists the main parameters Control period Analog input e Input type e Range Analog output Output type Time e Time zone SNTP setting e DST setting Solar position calculation e Latitude e Average temperature e Longitude e Average pressure Modbus master Modbus client e Period e Register number e Connection destinati
6. 1 C for less than 0 C 1 5 of instrument range 0 1 C for less than 200 C of thermocouple E W W 21 0 0 to 2300 0 C 32 to 4200 F 0 2 of instrument range 0 1 C Platinel 2 PL2 22 0 0 to 1390 0 C 32 0 to 2500 0 F 0 1 of instrument range 0 1 C PR20 40 P2040 23 0 0 to 1900 0 C 32 to 3400 F 0 5 of instrument range 0 1 C for 800 C or more Accuracy is not guaranteed for less than 800 C W97Re3 WRe 24 0 0 to 2000 0 C 32 to 3600 F 0 2 of instrument range 0 1 C W75Re25 RTD JPt100 JPT1 25 200 0 to 500 0 C 300 0 to 1000 0 F 0 1 of instrument range 0 1 C 2 JPT2 26 150 00 to 150 00 C 200 0 to 300 0 F 0 1 of instrument range 0 1 C Pt100 PT1 27 200 0 to 850 0 C 300 0 to 1560 0 F 0 1 of instrument range 0 1 C 2 PT2 28 150 00 to 150 00 C 200 0 to 300 0 F 0 1 of instrument range 0 1 C K J T B S R N E IEC584 1 1995 DIN IEC584 JIS C1602 1995 U Cu CuNi DIN43710 L Fe CuNi DIN43710 W W 5 Re W 26 Re Hoskins Mfg Co ASTM E988 W97Re3 W75Re25 W 3 Re W 25 Re Hoskins Mfg Co Pt100 JIS C1604 1997 IEC751 1995 DIN IEC751 1996 JPt100 JIS C1604 1989 JIS C1606 1989 Measuring current i 1 mA The accuracy is that in the standard operating conditions 2342 C 55 10 RH and power voltage at 24 VDC 410 Excluding reference junction compensation errors 0 4 C in the range between 0 and 100 C 0 6 C in the range between 100 to 200 C 0 8 C in t
7. CYn a value via external communication Parameters Available in User Programming All parameters for control calculations e All parameters for solar position calculations e Input output registers CX and CY from communication with the exception of scaling parameters General purpose Parameters Registers for User Programming Operations available for the user programming Operations available for communication when the HXS10 is a slave server Saving to nonvolatile memory T01 to T200 Setting Software for PC can be performed only from HXSS10 P parameters LD read ST write e Read write Saved P01 to P200 e Scaling K constants e LD read only e Read write e Saved SOT t0 K200 can be performed only from HXSS10 Setting Software for PC T registers e LD read ST write e Read e Not saved Calculation Period Calculation Period 100 ms 250 ms In the case of no Al or 2 Als In the case of 4 or 6 Als 250 ms All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 User Program Capacity Refers to the capacity of data that can be described in user programs including main programs and sub programs Sub programs can be used repeatedly Programming method Capacity of data that can be described in user programs Text programming Up to 1 000 steps Function block programming Up to 400 mo
8. Windows Vista Business Service Pack1 or later 32 bit EN61326 2 3 Windows 7 Professional 32 bit EN55011 Class Group1 e Interface C Tick mark Compliant with USB 1 1 EN55011 Class Group1 PC side USB Series A plug HXS10 side Micro USB eae on MODEL AND SUFFIX CODE ioe insert the USB plug into a USB port on Model Description HXSS90 Proprietary cable for HXS10 e Power supply The dedicated cable for HXSS90 HXS10 is included Supplied from the USB bus power in the HXSS10 HXS10 Setting Software package 5 V DC Ave 30 mA e Ambient temperature TERMS TO BE SPECIFIED WHEN 0 to 50 C ORDERING e Ambient humidity Model and suffix code are required 10 to 90 RH No condensation e Transport and storage conditions 20 to 65 C 10 to 90 RH No condensation e Weight About 90 g HXSS90 External Dimensions unit mm 2250 50 107 1 350410 27 941 Micro USB USB series Type A plug HXS10 side PC side Trademarks Microsoft Windows Windows XP Windows Vista Windows 7 and NET Framework are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Pentium and Core 2 Duo are registered trademarks of Intel Corporation in the United States Ethernet is a registered trademark of XEROX Corporation Other company and product names are trademarks or registered trademarks of their respective companies All Rights Reserved Copyright
9. analog output to 0 mA and opens the digital output Power on sets the RUN and STOP mode to RUN The user program allows for checking the first time after power on flag parameter PON HOT Start and COLD Start HOT start The state at the time of a power failure is backed up and that value is used to continue operation The following is backed up e AO value e Control mode C A and M e Buffers such as that for the previous value of the computation module with user program serial number COLD start Always starts operation in the same state regardless of the state at the time of a power failure e AO starts from 25 however the output LL from the output terminal is 0 mA e Starting control mode is M The previous value of the computation module with user program serial number is initialized to zero or the current value in the first calculation period RUN and STOP RUN RUN is a state in which the user program is executed STOP e The user program is not running e The input clock solar position calculation and communication are operable which means Xn Din and the like are updated e Switching STOP to RUN outputs the previous value Other than that the output remains the same as with the COLD start All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 Data Types and backed up
10. counter Input Encoder Input optional code PC Number of channels 2 channels Input pulse method Incremental encoder Input pulse rate 10000 pulse s phase A phase B single multiplication 20000 pulse s phase A phase B double multiplication 40000 pulse s phase A phase B quad multiplication Corresponding encoder Complementary output push pull Differential output output Rated input voltage 24 V420 19 2 to 28 8 V operating voltage range Rated input current 5 mA or less On voltage On current 14 V DC or more 1 6 mA or more Off voltage Off current 2 V DC or less 0 25 mA or less External connection 2 54 mm pitch clamp terminal recommended tightening torque 0 12 0 15 N m Applicable wires 0 14 to 0 5 mm AWG26 to AWG20 Stripped wire length 4 5 mm Digital Output DO Number of outputs 12 Note DO12 is used for DO12 and FAIL output Output type eae contact output SINK Share a common wire with the external power supply Isolation method Photo coupler isolation internal circuit input Rated load voltage Lower than the external power supply voltage Maximum load current 100 mA one DO On voltage 0 6 V DC or less Leakage current at OFF 0 1 mA or less External power supply 12 to 24 V DC 10 2 to 26 4V DC 20 mA or more External connection 2 54 mm pitch clamp terminal recommended tightening torque 0 12 0 15 N m Applicable wires 0
11. dimensions Do not install HXS10 to the location just above the high heat generating equipment All Rights Reserved Copyright 2010 Yokogawa Electric Corporation NonTeat i Unit mm Non heat generating devices ie ad 30 or more 30 or more Le 50 or more a 7 o i 4 M4 screw holes oO C gt for wall mounting g 1 D 118 0 2 S 4 HXS10 S HXS10 209 6 0 2 3 e gt 1 c 3 L B z ia oe DEEE E la 10 or more 10 or more LJ 80 or more When there is the heat generating device 80 or more keep at least a 50 mm space between the HXS10 and the heat generating device y y Non heat generating devices GS 25G10A01 01EN Jun 13 2011 00 16 j TERMINAL ARRANGEMENT Terminal Diagram Pulse counter input 2 AO Analog output Pulse counter input 1 DI Digital input DO Digital output 1 8 1 8 1 1 16 1 16 tle 2 al e F jlesoovel lovcooodi P a p HH EN OD LED Poa asl DERN lLoo0000 000000 LED LED DI status display DO status display a Instrument status display o o o O Al Analog input CH1 CH2 CH3 CH4 CH5 CH6 4 2 3 4 5 6 7 8 9 1011 1213 14 1516 17 18 N Fo gt
12. following 16 bit integer 32 bit integer 32 bit floating point and bit coil and DI SNTP Client Function This function checks the time with the specified SNTP server and synchronizes the time Specifiable number of servers 1 Check period Can be selected from 3 6 12 or 24 hours Reference time The reference time to be checked can be set Timeout time Can be selected from 1 to 60 sec SNTP Server Function Runs the HXS10 as a SNTP server Port number 123 factory initial value The value can be changed by the user eClock Function With calendar function AD Clock accuracy 100 ppm in the entire temperature range Time setting Set from HXSS10 e Set from an upper level device write to the register e SNTP client function Clock adjustment method When an user program is running time adjustment with the SNTP server will not be executed using SNTP if deviation is 10 minutes or more When an user program is stopped time synchronization is executed regardless of the deviation Time zone Setting of time difference from Greenwich Mean Time 18 00 to 18 00 can be set in minute increments Time range January 1 2001 to December 13 2037 Summertime Available All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 e Display Functions Instrument status display The instrument status is indicated using LEDs as f
13. 14 to 0 5 mm2 AWG26 to AWG20 Stripped wire length 4 5 mm All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 12 e Communication Specifications Ethernet Communication Communication standard compliant with IEEE 802 3 Transmission type 10 BASE T 100 BASE TX Rate 10 100 Mbps automatic Connector type RJ 45 Segment 100 m max Protocol Modbus TCP client Modbus TCP server SNTP client and SNTP server Serial Communication RS 232 RS 485 Address setting 1 to 247 RS 485 fixed 1 RS 232 Setting Range Use the setting software Rate 1200 2400 4800 9600 19200 38400 57600 115200 bps Communication method Asynchronous communication method Data length 8 bit Start bit 1 bit Stop bit 1 bit 2 bits Parity ODD EVEN NONE Protocol Modbus RTU master or Modbus RTU slave RS 232 optional code C2 Network topology 1 1 Modes of operation full duplex Hardware handshaking none Connector type DSUB 9pin Maximum distance max 15 m RS 485 optional code C3 Network Topology 1 n multidrop max n 31 Modes of operation Half duplex by using two wires Maximum distance 1 2 km max Terminating resistors External 220 Q 1 4 W or more External connection M3 screw terminal tightening torque 0 6 N m Applicable wires AWG26 to AWG18 Maintenance communication
14. 20 e HXS10 Multi Terminal Setting Software Number of connected units This software can be connected to and communicate with up to 1 000 HXS10 units Transmission of This function allows for batch setting parameters created and saved with HXS10 parameters to Setting Software to multiple HXS10 units via a communication network multi terminals Transmission of This function allows for batch setting user programs created and saved with HXS10 user programs to Setting Software to multiple HXS10 units via a communication network multi terminals Transmission of time amp This function allows for setting the time for multiple HXS10 units via a date to multi terminals communication network all at once j OPERATING ENVIRONMENT e PC Applicable OS e Windows XP Professional Service Pack2 or later 32 bit English Japanese Spanish version e Windows Vista Business Service Pack1 or later 32 bit English Japanese Spanish version e Windows 7 Professional 32 bit English Japanese Spanish version Note Strings in the software are displayed in English in the Spanish version Required NET Framework 3 5 SP1 component CPU e Pentium4 processor 2 4 GHz or higher recommended e Pentium4 processor 3 0 GHz or higher recommended for Windows Vista Business Windows 7 e Pentium D processor 2 6 GHz or higher recommended e Core 2 Duo processor 1 8 GHz or higher recommended e Pentium Dual Core processor 1 6 GHz or highe
15. 9 Division Exclusive OR 3 Square root extraction no hysteresis NOT S Absolute value Conditional Comparison Unlimited a High selector Judgement Comparison of time Q Low selector Signal switching ba High limiter Jump 3 Low limiter Conditional jump 3 Natural logarithm Jump to sub program Common logarithm Control Basic control 2 Exponential Functions Power Others S register change 3 Unlimited Temperature compensation S register rotation 3 Pressure compensation 1 Limitation when used within the limit of programming Scaling capacity There is the maximum number of times of use for Normalization modules that use buffers such as that for the previous value Ratio 2 Hysteresis exists at low cutoff point Conversion from Bite BCD 3 Unavailable in function block programming GS 25G10A01 01EN Copyright June 2010 4th Edition Jun 13 2011 YOKOGAWA Handling of Input Output Signals The user programming uses 32 bit floating point operations Inputs Outputs from Terminals Analog input Al 0 to 100 input in the analog input range RLn to RHn is stored in Xn n 1 to 6 as a floating point number from 0 0 to 1 0 Analog output AO Storing a floating point number from 0 0 to 1 0 in Yn n 1 to 2 outputs an analog signal in the range from 0 to 100 Digital input Dl floating point number 1 0 4 V or less voltage input or open contact is stored in Din n 1 to 12 as a floating po
16. General Model HXS10 SolStation oti Application Specific Controller Specifications Model HXSS10 GS 25G10A01 01EN Setting Software for HXS10 SSS SS SS HXS10 Application Specific Controller GENERAL The HXS10 is a general purpose controller with a function to calculate solar position for the new energy market e Up to 6 analog and 12 digital inputs and up to 2 analog and 12 digital outputs are available e Up to 2 pulse counter encoder inputs are available e Ethernet RS 232 and RS 485 communication options are available e Control function allows for creating internal calculations to support various applications e Two proven programming methods of the YS series Conversion from BCD to DO Conversion from DI to binary Conversion from binary to DO 3 J d Maximum function block programming and text programming Minimum are available Average gs ncremen Sophisticated PID calculation functions of the YS Decrement series are available trigonometric function Bit operation 10 segment linearizer function Unlimited Inverse conversion of 10 segment Unlimited l FEATURES linearizer function Arbitrary segment linearizer function Unlimited e User Programming Function Inverse conversion of arbitrary Unlimited segment linearizer function The user programming function allows for performing Segment linearizer bias Unlimited calculations for analog digital and p
17. PD control Every time the second hand for the current time 2 Asetting from 1 to 9999 is effective and 0 means OFF moves forward the solar position calculation starts 3 To avoid abrupt changes in output when the operation regardless of the calculation period mode is changed follow up actions take place with first order lag delay Set the parameter to an integral time All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 Control Calculation Method The control calculation method can be selected by a parameter from proportional preceding PID and derivative preceding PID When proportional control is selected for the control type derivative preceding PID must be selected Control Add on Functions The actions of the control computation module can be defined in detail by parameter settings PID control with reset bias Output limiters Alarm detection HHL HL LL LLL measurement value change rate deviation Cascade setting input Preset PID Alarms detected in the control calculation module are stored in each parameter The user can set the parameter to OR in the user program and store it in the ALARM lamp register if necessary Finally the value stored in the ALARM lamp register and the abnormal state detected by the HXS10 are set to OR to set the ALARM LED to the ON state e Power Failure and Recovery and RUN and STOP A power failure sets the
18. S 226 2 j M3 screw terminals Clamp terminals 4 94 5 holes Unit mm 67 1 15 gt pezes i ro H so lecocoocclecococ0e aisia locococce coocc000 MEARE o PERH YERERE foo 4 iaaii iaaii Ft tab 000000 oo0000 wall A ue e000 00 e000 00 C READY YOKOGAWAO msw z esve eece ue O RUN aI 4 CAUTION ra O COMM ERR OJFAL 118 Mal em E VUONA merenn ANALOG INPUT Gil Giz GiB cid CHG eit Awowo BA Bal AE Ea ajea Bal ajea El ajea Ba fil A ee eee Mounting dimension diagram Non heat generating devices DI 132 nT on N rail If not specified the tolerance is 3 However in cases of less than 10 mm the tolerance is 0 3 mm Non heat generating devices This instrument should be well spaced out as shown in the mounting
19. Using the PC software configuration parameter data programming F W download can be realized through this port Number of ports 1 Connector Micro USB Micro B Cable USB TTL conversion cable HXSS90 Interface Compliant with USB1 1 Supported Driver OS Windows XP Professional Service Pack2 or later 32 bit version Windows Vista Business Service Pack1 or later 32 bit version Windows 7 Professional 32 bit version All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 e Power Supply Specifications and Isolation Power Supply Specifications Rated voltage 24 V DC 10 Power consumption 5 W or less Power holdup time 1 ms or less Isolation eWithstanding voltage Among Al input channels 1000 V AC for 1 minute Between analog input and internal circuits 1500 V AC for 1 minute Between analog input and external circuits 1500 V AC for 1 minute Between power supply and other circuits 1500 V AC for 1 minute Between internal and external circuits 1000 V AC for 1 minute Among other circuits 1000 V AC for 1 minute Power supply 24 V DC Analog Input 1 RS232 Analog Input 2 communication Analog Input 3 Maintenance communication Analog Input 4 Analog Input 5 FG terminal SIINOIID EUJE U synoulo jewle xy Analog Input 6 Ana
20. an upload download the program from the PC software HXSS10 When a password is set in an user program HXSS10 software ask you to type in password prior to upload download Once the password matches you can upload download the program from the PC software HXSS10 e There is a password lock function for output files with the extension hss of HXSS10 Setting Software for PC Communication Security Function Modbus TCP can be set to reject access from any address other than specified IP addresses up to 10 All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 e Communication Functions The following describes the standard communication between the HXS10 and other devices such as a PC PLC and DCS Type Modbus TCP Modbus RTU Method Server Client Master Slave Interface e Ethernet RS 485 e RS 232 Connected devices External devices such as a PC e Inter HXS10 Maximum number of 4 connection 10 31 1 connected devices Communication data Measured value setpoint output value and alarm Client Master Specifications Communication period 100 ms 250 ms 500 ms 1 sec 2 sec 5 sec not synchronized to the control calculation period Modbus master can issue upto 200 commands for both RS232 and RS485 combined Modbus client can issue up to 200 commands The data types accessible through Modbus are the
21. dules when Application in Model and Suffix Codes is 01 Up to 1200 modules when Application in Model and Suffix Codes is 02 User Program Executable Capacity A user program must be completed within the calculation period The execution time of the computation modules used in the user program varies from one to another Accordingly the number of steps or modules that can be executed within the calculation period varies depending on the user program The ratio of the user program s execution time within the calculation period can be checked by the load factor parameter The load factor should be set to 100 or less Aload factor of more than 100 causes an alarm A load factor exceeding 200 forcibly stops the user program Denominator of the load factor Calculation period time for input output communication and solar position calculation Debugging Monitoring Function Control Calculation Functions The use of HXSS10 Setting Software for PC allows for checking the program online Control Computation Module Atest run function and online module monitoring The combined use of the control module and each of function are available the computation modules allows for creating control calculations The following shows control computation Solar Position Calculation Function modules One BSC1 and one BSC2 can be used in This function calculates the estimated solar position the same program ba
22. e connected to multiple HXS10 units Maintenance Port Connection Maintenance communication SETUP Ethernet connection il Data transmission reception HUB Firessa L l PACKAGE CONTENTS CD x1 e HXSS10 Setting software for HXS10 USB conversion driver e User s manual Manuals x1 e HXSS10 HXS10 Setting Software Installation Manual Dedicated cable x1 e HXSS90 Proprietary cable for HXS10 All Rights Reserved Copyright 2010 Yokogawa Electric Corporation PC SS Ethernet z Device that can be connected over Ethernet Ethernet port of HXS10 10BASE T 100BASE TX can be automatically detected and the status confirmed by LEDs on the Ethernet port LEDs on the Ethernet port Left LED Green Right LED Yellow Blink Active Unlit 10BASE T Lit Link up Lit 100BASE TX l MODEL AND SUFFIX CODE Model HXSS10 Suffix code 0 0 Description Setting software for HXS10 l ITEMS TO BE SPECIFIED WHEN ORDERING Model and suffix code are required GS 25G10A01 01EN Jun 13 2011 00 22 HXSS90 Proprietary Cable for HXS10 GENERAL HXSS90 is the Dedicated cable for connecting between PC and Maintenance communication port on HXS10 e Operating environment l EMC Applicable OS CE marking Windows XP Professional Service Pack2 or later 32 bit EN61326 1 Class A Table2
23. e encoder side 7X li x 7 ran m 00O E wilO t t ii i ji im 24V COM le ps 50 e 5e fo o 3 9 A B IZ A HXS10 A B Z FG HXS10 In the case of an open collector type encoder Terminal No Function a pes ie ie Opencollector Voltage Differential capacity coupling between 1 24V A A phase A and phase B 2 A COMMON IA When using connect them 3 24V B B separating each phase with shielded wires 4 B COMMON B The shield must be 5 24V Z R Z R connected to the common 6 Z COMMON IZ IR 24 V power supply for 7 der input encoder inpu 3 FG FG e Others Item Memory backup Specifications A built in lithium battery backs up the setup parameters and runs the clock Approximately ten years at room temperature Lithium battery life j MODEL AND SUFFIX CODE HXS10 Model Suffix code Optional suffix Description code Application specific controller Analog input None 2 channels 4 channels 6 channels Language Japanese English Application for Solar tracking for Solar tracking Extended memory Fixed code Always 00 Options IAA Analog output 2ch IC2 RS 232 communication IC3 RS 485 communication IPC Pulse counter input 2 channels l ITEMS TO BE SPECIFIED WHEN ORDERING Model
24. f corrosive gases Altitude 2000 m or less above sea level e Safety and EMC Standards CE C Tick Safety IEC61010 1 and EN61010 1 Installation category CAT Pollution degree 2 Measurement category CAT I Rated measurement input 30 V DC max voltage Rated transient 1500 V overvoltage This is a reference safety standard value for Measurement Category of IEC EN61010 1 This value is not necessarily a guarantee of instrument performance EMC CE marking EN61326 1 Class A Table2 EN61326 2 3 EN55011 Class A Group1 C Tick mark EN55011 Class A Group1 The instrument continues to operate at a measurement accuracy of within 10 of the range during testing Environmental resistance Compliant with ROHS WEEE e Structure Dust proof and drip proof IP20 Material Steel plate Case Polyacetal resin DIN rail mounting brackets Color Light gray Weight About 1 0 kg External dimensions mm 226x132 67 excluding DIN rail mounting brackets Installation Wall mounting or DIN rail mounting For wall mounting mount the instrument with four M4 screws Mounting direction The product uses air cooling without blower Install it with the front facing you and in the correct horizontal and vertical directions All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 15 EXTERNAL DIMENSION
25. h the control period Repeated A D conversion flaca at each B t control urnou A Date time parameters period Linearize a Range calculation RJC error judgement Range calculation Solar position calculations Over range judgement CXn communication input Eas S1 to S5 computation registers v Solar position calculation result Control operation parameters Control operation internal registers Pn variable parameters Tn temporary memory registers Kn constant registers User program CYn communication outpu LED lamp registers J 4 20MA Contact output LED lamp All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 j HARDWARE SPECIFICATIONS e Input Output Specifications Analog Input Al Number of Universal Inputs Max 6 M3 screw terminal eInput range 5 to 105 The guaranteed accuracy range is 0 to 100 Input type instrument range and measurement accuracy See the table below Input Type Range name Measurable range Accuracy Range code DC 20 mV 20 mV 0 20 000 to 20 000 mV 0 05 of instrument range 1 pV voltage 60 mV 60 mV 1 60 00 to 60 00 mV 0 05 of instrument range 10 pV 200 mV 200 mV 2 200 00 to 200 00 mV 1V 1 V 3 1 0000 to 1 0000 V 0 05 of instrument
26. he range between 200 to a i 2 500 C All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 10 Input sampling period Synchronous with control period 100 ms or 250 ms Analog Input 2 channels 250 ms Analog Input 4 channels or 6 channels Burnout detection e Functions at TC RTD and standard signal e Detection ON OFF switchable settable for each channel e Upscale downscale and off can be specified e If OFF is specified analog input value is undefined e For standard signal burnout is determined to have occurred if it is less than 0 1 V e Detection time max 2 sec Input bias current 10 nA or less except the case of setting burnout detection Measured current RTD About 1 mA Input resistance 10 MQ or more for TC DC voltage 1 V range or less About 1 MQ for DC voltage 2 V range or more standard signal Allowable signal source resistance Thermocouple DC voltage and Standard signal 2 KQ or less Effects of signal 10 uV 1 KQ or less for TC DC voltage 1 V range or source resistance less 0 15 1 KQ or less for DC voltage 2 V range or more standard signal Allowable wiring resistance RTD Max 10 O wire The conductor resistance between three wires shall be equal Wiring resistance effect 0 1 C 10 Q The conductor resistance between three wires shall be eq
27. int number 0 0 17 V or more voltage input or closed contact is stored in DIn n 1 to 12 asa Digital output DO 0 5 opens the contact Storing 0 5 or more in DOn n 1 to 12 closes the contact and storing less than input Pulse counter encoder Value converted from the count value range EnZCNT to EnSCNT to the angle range EnZANG to EnSANG is stored in En n 1 to 2 Xn Din and En are updated in the stop state For Yn and DOn the last state is held Inputs Outputs from Communication CX and CY are holding registers for MODBUS which hold 32 bit integer numbers or 32 bit floating point numbers Additionally there are decimal point position parameters CXD and CYD for handling integer numbers Floating point numbers are used in the user programming Numerical input CXn n 1 to 250 When the HXS10 is a communication master client Set the following using the PC software HXSS10 e Register no of the target Slave Server e Data format of the target Slave Server e Register no of CXn which stores the read value When the HXS10 is a communication slave server You can write to read from CXn an arbitrary value via external communication Numerical output CYn n 1 to 250 Set the following using the PC software HXSS10 e Register no of the target Slave Server e Data format of the target Slave Server e Register no of CYn which stores the value to write You can read from
28. log Output 1 Analog Output 2 Digital Input 1 to 12 External power supply Digital Output 1 to 12 External power supply RS485 communication Except FG terminal Pulse Counter Input 1 Except FG terminal Pulse Counter Input 2 Except FG terminal Ethernet communication elnsulation resistance internal circuit and other circuits Between FG terminal 20 MQ or more 500 V DC All Rights Reserved Copyright 2010 Yokogawa Electric Corporation 13 GS 25G10A01 01EN Jun 13 2011 00 14 e Environmental Conditions Item Normal Operating Conditions Transportation and Storage Remarks Conditions Ambient 20 to 70 C 25 to 70 C temperature Ambient 20 to 90 RH 5 to 95 RH no condensation humidity allowed Temperature 10 C h or less 20 C h or less change rate Continuous Half amplitude 0 075 mm frequency 10 to 57 Hz vibration Acceleration 9 8 m s frequency 57 to 150 Hz Sweep cycle count in X Y and Z directions 10 times Short period 14 7 m s2 vibration 15 sec or less Shock Energized 98 m s2 or less When contained in external Impact time Non energized 147 m s2 or less packing blue box 90 cm or less 11 ms or less Three times each in X Y and Z directions with half sine shock pulse Magnetic field 400 A m or less Warm up time 30 minutes or more after the power is turned on Toxic gas Location free o
29. ollows LED Name LED Color ON OFF READY Green Normal condition Failure 1 Power OFF RUN Green Under operation Stopped condition 2 ALARM Yellow Alarm is detected No Alarm COMM ERR Yellow Communication error detected 3 Communication is functioning FAIL Red FAIL detected 4 No FAIL 1 The unit is not functioning properly e g due to power supply failure 2 The HX S is being configured by the PC software During the test run mode running the simulation program the LED blinks 3 Communication error Blinking when an error occurred in Modbus or SNTP 4 Refer to the Self Diagnosis Feature Digital input Dl digital output DO status display The status of ON OFF of each DIO can be displayed by the corresponding LED LED Name LED Color Lit Unlit Remarks DI1 to D112 Red ON OFF DO1 to DO11 Red ON OFF ON CLOSE DO12 Red ON 1 OFF OFF OPEN 4 At Fail both DO12 and FAIL indicators are activated e Setting Function HXSS10 Setting Software running on a PC is used to set parameters and create programs Connection method e HXSS90 Proprietary cable for HXS10 e Ethernet All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 FUNCTION BLOCK DIAGRAM DC voltage Standard signal Contact input Pulse counter input Thermocouple and RTD Encoder input Unsynchronized wit
30. on e Data type e Read or write selection PID e Setpoint Integral time e Proportional band Derivative time Others e Line segment table Constant User program creation function This function allows for creating user programs for the HXS10 User program creation method e Function block programming Text programming Communication function This function allows for writing and reading various parameters and user programs to and from the HXS10 Write can be performed only when the HXS10 is not running Tuning function This function allows for performing adjustment of PID parameters It allows for setting PID parameters while viewing the PV SV and MV trends via communication with the HXS10 User program monitoring function This function allows for performing monitoring while communicating with the HXS10 e Monitoring various parameters e Monitoring module input and output values of each module in the function block programming method File management function This function allows for saving and reading the setting data to and from a PC e Parameter e User program Print function This function allows for printing parameters and user programs to the printer Time setting function This function allows for setting the time for the HXS10 via a communication network All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00
31. onse Time Within 500 ms for computation period 100 ms 63 of analog output response time when a step change of 10 to 90 of input span is applied Within 1 5 s for computation period 250 ms 63 of analog output response time when a step change of 10 to 90 of input span is applied All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 11 Digital Input Dl Number of inputs 12 Input type DC voltage input used for sink and source open collector or no voltage contact input External Dl driven power supply Insulating Photo coupler isolation internal circuit input Rated current input About 1 4 mA 1 digital input Rated input voltage 24 V DC Input voltage 20 4 to 26 4 V DC Input resistance About 16 5 KQ ON OFF detection Voltage input On voltage 17 V DC or more 1 mA or more On current Off voltage 4 V DC or less 250 pA or less Off current Open collector input Input voltage of 2 V DC or less is determined as ON and leakage current must not exceed 250 UA when OFF No voltage contact input Contact resistance of 1 KQ or less is determined as ON and contact resistance of 100 kQ or more as OFF External connection 2 54 mm pitch clamp terminal recommended tightening torque 0 12 0 15 N m Applicable wires 0 14 to 0 5 mm2 AWG26 to AWG20 Stripped wire length 4 5 mm Pulse
32. r recommended Main memory e Windows XP Professional 512 MB or more capacity e Windows Vista Business Windows 7 Professional 2 GB or more Hard Drive e Package program storage 100 MB or more Capacity e NET Framework3 5 SP1 program storage 620 MB or more Display e XGA 1024 x 768 pixels or more 16 bits colors 65 536 colors or more Communication USB port used when performing communication using the maintenance port with HXSS90 port proprietary cable for HXS10 Ethernet port used when performing communication using the Ethernet port CD ROM Drive One required for installation Mouse One suitable for the OS e Printer Printer e Printer suitable for the OS Paper size A4 e Connection cable Connection cable Cable compliant with the 1OBASE T 100BASE TX standards used when performing communication using the Ethernet port HXSS90 proprietary cable for HXS10 used when performing communication using the maintenance port All Rights Reserved Copyright 2010 Yokogawa Electric Corporation GS 25G10A01 01EN Jun 13 2011 00 21 j COMMUNICATION CONNECTION METHOD Communication connection method Maintenance Port Connection HXS10 Setting Software Software used Description Can be connected to one HXS10 unit Ethernet Connection HXS10 Setting Software Can be connected to one HXS10 unit HXS10 Multi Terminal Setting Software Can b
33. range 0 1 mV 2V 2 V 4 2 0000 to 2 0000 V 6V 6 V 5 6 000 to 6 000 V 0 05 of instrument range 1 mV 0 10 V 0 10 V 6 0 000 to 10 000 V 0 1 of instrument range 1 mV 20 V 20 V 7 20 000 to 20 000 V 0 05 of instrument range 1 mV Standard 0 4 2 V 0 4 2 V 8 0 4000 to 2 0000 V 0 1 of instrument range 0 1 mV signal 1 5 V 1 5 9 1 000 to 5 000 V 0 1 of instrument range 1 mV K K1 10 270 0 to 370 0 C 450 0 to 2500 0 F 0 1 of instrument range 0 1 C S K2 11 200 0 to 500 0 C 200 0 to 1000 0 F for 0 C or more 3 J J 12 200 0 to 1100 0 C 300 0 to 2000 0 F 0 2 of instrument range 0 1 C 8 5 gt for less than 0 C 2 T T 13 270 0 to 400 0 C 450 0 to 750 0 F ach 2 of instrument range 0 1 C 2 for less than 200 C of thermocouple K T B B 14 0 0 to 1800 0 C 32 to 3300 F 0 15 of instrument range 0 1 C for 400 C or more 5 of instrument range 0 1 C for less than 400 C S S 15 0 0 to 1700 0 C 32 to 3100 F 0 15 of instrument range 0 1 C R R 16 0 0 to 1700 0 C 32 to 3100 F N N 17 200 0 to 1300 0 C 300 0 to 2400 0 F 0 1 of instrument range 0 1 C for 0 C or more 0 25 of instrument range 0 1 C for less than 0 C E E 18 270 0 to 800 0 C 450 0 to 1450 0 F 0 1 of instrument range 0 1 C L L 19 200 0 to 900 0 C 300 0 to 1600 0 F for 0 C or more U U 20 200 0 to 400 0 C 300 0 to 750 0 F 0 2 of instrument range 0
34. sed on the latitude longitude current date and Basic control modules BSC1 and BSC2 time or the like using the Solar Position Algorithm SPA Control Types The solar position calculation uses the algorithm The control type can be selected by a parameter from and software of the National Renewable Energy standard PID control and proportional derivative PD Laboratory of the United States Department of control Energy Parameters necessary for the solar position Control Parameters calculation include the current time calculation time Common Parameters for PID and PD Control offset in seconds to estimate the position a few PID control seconds later difference from the atomic clock and the latitude longitude altitude time zone annual Proportional band PB 0 1 to 999 9 sec average temperature annual average atmospheric Integral time TI 1 1 to 9999 sec pressure and air reflection coefficient of the T installation location Derivative time TD 2 O to 9999 sec The calculation results include azimuth angle zenith angle solar angle for the trough mirror north Parameters Specific to PD Control south axis tracker sunrise time culmination time PD Control and sunset time The calculation results are stored A First order lag time constant 3 1 to 9999 sec in parameters and can be referred to in the user program Manual reset 6 3 to 106 3 1 Needs no setting for
35. the external power supply voltage Viz 1 e090 o oo oo oo pes LALA YL ILI LI L LILLY 3 1 hh 2 35 1 195 16 ley fe st fx feo IM Joo loa ell NI Jo lol SiS SSSSSSS8 Besosegs Observe the following 7 Voo gt Vi i 4 output circuit 1 Ensure the polarity of VDO and COMDO for the wiring To protect output circuit in case of reversed wiring provide fuse to external circuit and reduce incoming electric current to the HXS10 to 100 mA or less Terminal Function Terminal Function No No 1 DO1 9 DO9 2 DO2 10 DO10 3 DO3 11 DO11 4 DO4 12 DO12 5 DOS 13 VDO 6 DO6 14 VDO 7 DO7 15 COMDO 8 DO8 16 COMDO GS 25G10A01 01EN Jun 13 2011 00 18 lt Pulse counter input Encoder Input 1 2 gt Example of connection to Example of connection to voltage Push Pull output Example of connection to i differential output opencollector output encoder side encoder sid
36. ual The variation due to a difference in resistance between conductors 40 mQ maximum difference between three wires is approx 0 1 C Allowable input voltage 10 V DC for TC DC voltage 1 V range or less RTD input 30 V DC for DC voltage 2 V range or more standard signal Noise rejection ratio 1 40 dB or more at 50 60 Hz Normal mode 120 dB or more at 50 60 Hz Common mode Maximum common mode noise voltage 250 V ACrms or less Maximum inter channel noise voltage 250 V ACrms or less Reference junction compensation error 1 5 C 15 to 35 C 2 0 C 10 to 15 C and 35 to 50 C 2 5 C 20 to 10 C and 50 to 70 C Effect of ambient temperature 0 01 of instrument range C External connection M3 screw terminal tightening torque 0 6 N m Applicable wires AWG26 to AWG18 1 With digital filter set Analog Output AO optional code AA Number of outputs 2 M3 screw terminal Output type Current output 4 to 20 mA DC or 0 to 20 mA DC Load resistance 600 or less Output accuracy 0 1 of span 5 of span for 1 mA or less The accuracy is that in the standard operating conditions 2342 C 55410 RH Effect of ambient temperature 0 02 of F S C or less External connection M3 screw terminal tightening torque 0 6 N m Applicable wires AWG26 to AWG18 Step Response Time Step Resp
37. ulse counter input values or values from communication as well High limit alarm Low limit alarm 8 as internal parameter values and storing the results First order Sin ee See ee 5 each as analog digital and communication output values Dead time 2 Kinds second minute 3 each or as internal parameters Velocity computation 2 kinds second 3 each The use of HXSS10 Setting Software for PC allows minute for creating calculations Moving average computation 2 kinds 3 each second minute Velocity limiter 6 Two programming methods function block JOQUINN Jenas YM sejnpoyy uoneyndwog programming and text programming are available Timer 2 kinds second minute 16 each The following basic calculations can be used with the Time out 2 kinds second minute 16 each following computation modules Hold timer 2 kinds second minute 16 each Delay timer 2 kinds second minute 16 each Change detection 32 x 3 Computation Module List Square root extraction Low cutoff point 8 Module Name Max or less Linear 2 number Square root extraction Low cutoff point 8 of times or less Zero 2 of use RS flip flop 32 4 Previous input variable 16 ny ition nlimite Hold 16 o Subtraction Logical AND Unlimited 2 Multiplication Operations OR
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