Data Sheet - Lamonde Automation Ltd
Contents
1. of the rotary table to allow product to be filled into individual containers equal distance apart The predetermined number of pulses required for each movement is entered into the CTRIO Workbench as Total Pulses along with the Starting Frequency Ending Frequency and Positioning Frequency speed after acceleration The Acceleration and Deceleration parameters are entered in units of time so no ramp distance calculations are required After all parameters are entered a graphical representation of the configured profile is shown automatically Once the configuration has been down loaded to the module all that is needed from the PLC CPU is to load the profile and enable the output signal to begin a movement www lamonde com Stepper or servo drive Stepper motor Stepper motor Circular turn table inside housing Rotary indexing liquid fill application Other common pulse output applications e S Curve accel decel profile for signaling a stepper or servo drive that needs a curved acceleration and deceleration pro file i e for diminishing any initial jerk upon movement of static products boxes on conveyors liquids in containers on an indexer printing registrations etc e Dynamic Positioning for any run to a specific position require ment either by a pre programmed countor an external high speed discrete input wired to the module This is popular in winding or web control with any dynamic registration mark or va2. pts YO Y3 with isolated commons CO C3 respec source considerations circuit polarities and field tively The outputs must be wired so positive current devices r flows into the Cn terminal and then out of the Yn OUTPUT 9 36VDC terminal see the diagram on the following page 1 0A Max Notes 1 Inputs 1A 1B 1C 1D and 2A 2B 2C 2D require user provided 9 30 VDC power sources Terminals 1M and 2M are the commons for Channel 1 and Channel 2 inputs Maximum current consumption is 12mA per input point 2 Polarity of the input power sources shown right can be reversed Consideration must be given however to the polarity of the field device Many field devices are designed for only one polarity and can be damaged if power wiringis reversed 3 Outputs have one polarity only as shown and are powered by user provided 5 36 VDC power sources The maximum allowable current per output circuit is 1A www lamonde com AN A Automation Direct v PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMls Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index High speed I O Counter Module Solid state inp
3. 28 pre b Multiple sets max predefined tables 255 2 0VDC User supplied power source required for stepper drive configuration H4 CTRIO Input Resources H4 CTRIO Output Resources 4 2 per 4 input channel group Pulse Output Pulse outputs 2 channels 2 outputs each channel 20Hz 20KHz Counter Timer 100KHz Discrete Outputs Discrete outputs 4 pts 1X 2X or 4X Quadrature Up or Pulse outputs pulse direction or cw ccw Profiles Trapezoid S Curve dried ce pawn oun Ed i i UT Symmetrical S Curve Dynamic Position Dynamic Velocity Home Search pions Intibit Capture p Neal Resource Options eL Mode Run to Limit Mode and Run to Position Mode iscrete outputs 4 configurable for set reset pe on pulse off toggle Ti R reset count functions assigned to respond to Timer Counter input functions Besalu a I 4 2 billion 32 bits 1 usec Raw mode Direct access to discrete output from user application program 2 1 billion Target Position Range 2 1 billion 32 bits or 31 bits sign bit Counter Range 3 vis or 31 bits sign bit 6 48 Bf PLC Produds 01737 824600 High speed I O Counter Module Status indicators H4 CTRIO LED Descriptions Module OK H4 CTRIO LED Diagnostic Definitions LED OK LED ER Description User Program Error ON OFF All is well RUN Mode ChiA Ch1D Input Statu
4. 4600 High speed I O Counter Module Pulse output operations Using Edit Pulse Profile screen to select Trapezoid pulse output profile TE ikim fi lr LET TIe Leta Lars Opps Pg ee a f i PO he i Tam ierg Ga my Fassia Mi m jos te CTRIO pulse output signals PLC with CTRIO module Cina Fag z m m ea cia 7 oa pi miia Fi i J am le ri Tn Peer Tom Pil Y i Pulse output for stepper servo control The CTRIO module is capable of multiple configurations for pulse output control most often when connected to a stepper or servo drive system The module can deliver a pulse output signal up to a maximum of 25 kHz on two channels with support for pulse and direction or CW CCW pulses The available profile choices include Trapezoid S Curve Symmetrical S Curve Dynamic Positioning Dynamic Velocity and Home Search All profiles can be easily configured using the CTRIO Workbench software with fill in the blank parameter fields and a graphic representation of the selected profile Three additional profiles are available which are completely controlled by the user program They are Velocity Mode Run to Limit Mode and Run to Position Mode Example application In a simple rotary indexing application as shown above a fixed Trapezoid profile is chosen The CTRIO for this application is wired to a stepper drive for pulse and direction The requirement for this application is to provide a smooth movement
5. High speed Counter I O Module High Speed Counter I O Module Overview The High Speed Counter I O H4 CTRIO module is designed to accept high speed pulse type input signals for counting or timing applications and designed to provide high speed pulse type output signals for stepper servo motor control monitoring alarm or other discrete control functions The H4 CTRIO module offers great flexi bility for applications that call for precise counting or timing based on an input event or for high speed control output applica tions The H4 CTRIO module has its own microprocessor and operates asynchro nously with respect to the PLC Controller This means that on board outputs respond in real time to incoming signals so there is no delay waiting for the PLC Controller to scan I O The H4 CTRIO module is designed to work with incremental encoders or other field devices that send pulse outputs www lamonde com CTRIO features The CTRIO modules offer the following I O features 8 DC sink source inputs 9 30 VDC 4 isolated sink source DC outputs 5 30 VDC 1A per point Inputs supported 2 see re encoders counters up to 100 kHz or 4 single channel counters up to 100 kHz using module terminals Ch1A Ch1B Ch2A and Ch2B e High speed edge timers dual edge timers pulse catch count reset count inhibit count capture or home search limits using module terminals Ch1C Ch1D Ch2C or Ch2D Outputs supported 4 indepe
6. O Step Amplifier Pulse or CW Direction or CCW 01737 824600 High speed I O Counter Module Fill in the blank configuration software The CTRIO Workbench is the software utility used to configure the CTRIO module and to scale signals to desired engineering units Workbench also allows you to pertorm various other functions such as switching between the CTRIO s Program mode and Run mode monitoring O status and functions and diagnostic control of module functions The CTRIO Workbench utility ships with the CTRIO User Manual You can also down load the latest version free at the Host Engineering s Web site www hosteng com CTRIO Workbench main configuration screen MAT rere hs Tite Behe LO lao pade ED thas VGond Cie Conia i A Cong Lugs tn a CTRIO Workbench diagnostics and monitoring The Monitor I O dialog is accessible from the main Workbench dialog when the module is in Run Mode This allows for a convenient way to test and debug your configuration prior to installation The Monitor O dialog is divided into three functional areas Input Functions Output Functions and System Functions The data displayed under the Input Functions tab includes all inout Dword parameters status bits and the current status of each configured input and output function The fields displayed under the Output Functions tab includes all output Dword parameters and configuration information that can be
7. altered during runtime and the bits that indicate successful transfers or errors The System Functions can be used to read from or write to the CTRIO s internal registers Monitor I O screen ee ammm Dap i n j an r J 1 Diskar mi T Pa a id a Cai Shur Tier a De HF je te eel e oe I OS m N aes n i Ei i smi 1 DES Leia mir 0 E er www lamonde com CTRIO Workbench configure I O setup The Configure I O dialog is the location where input and output functions are assigned to the module The choice of input and output functions determines which options are available The input function boxes prompt you with selections for supported functions The Workbench software automatically disallows any unsupported configurations Configure 1 0 Screen Figen oer Pogo Fa Ey CTRIO Workbench on board scaling Scaling raw signals to engineering units is accomplished using the Scaling Wizard The Scaling Wizard options are different for the Counter functions as compared with the Timer functions Position and Rate scaling are available when you select a Counter function Interval scaling is available when you select a Timing function Scaling Wizard screen Solange Hale Seiten Lirit Diir Cour feng 000 Fate cairg Cakoulata Ente a court value and tampia Seale Cite bites fi ial Bo Gorin cobras conhiguiation Uei Tire Gace C m mani Daumi in rompie Eo e flonan S
8. ample Time 1000 Sms Scaled Waker SN PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMls Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index High speed I O Counter Module High speed input operations The CTRIO module is capable of a wide variety of high speed input and output operations all within one module With its flexible 2 channel input and separate 2 channel output design the CTRIO can satisty both high speed counting timing pulse catch operations along with high speed discrete output or several profile choices of pulse output operations Not all combina tions of input functions and output functions are possible within the resources of the module but the following examples are some of the most common applications for the CTRIO Check out these examples and see how they relate to your high speed application needs High speed timing The CTRIO can be configured for timing functions based on both count or rate Using a common contig uration of a proximity switch sensing the teeth on a gear the module is able to calculate the velocity of the gear based on the rate it receives its counts Thi
9. ase provided that the back plane power budget is adequate DirectLOGIC DL405 PLC You can use the H4 CTRIO module with the D4 450 CPU only The D4 430 and D4 440 CPUs do not support the CTRIO module The module plugs into any I O slot of any DirectLOGIC 405 base The CTRIO cannot be used in local expan sion bases or in serial remote O bases PC based Ethernet I O control systems The H4 CTRIO module can be used in PC based control systems using the H4 EBC interface module H4 EBCs support the use of the H4 CTRIO in DL405 local expansion bases ERM to EBC systems The H4 CTRIO module is supported in the H4 EBC slaves in H ERM systems PLC Overview DLO5 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index High speed I O Counter Module I O Specifications General Specifications Module Type Intelligent Modules Per Base Limited only by power consumption 1 0 Points Used None I O map directly in PLC V memory or PC control access Field Wiring Connector Standard removable terminal block 400mA Max at 5V from Base Power Supply Maximum of 6 Watts Internal Power C
10. ndently configurable high speed discrete outputs or 2 channels pulse output control 20 Hz 25 kHz per channel e Pulse and direction or cw ccw pulses supported for pulse output control e Raw control of discrete outputs directly from the user control program Software Configuration All scaling and configuration is done via CTRIO Workbench a Windows software utility program This eliminates the need for ladder programming to set up the module CTRIO Workbench runs under Windows 98 2000 XP and NT 4 0 SP5 or later CTRIO Workbench main configuration screen EED alimi me ha r i bmi _ Cs Lak asta Bii Aii ia Ly aa iim rte eee hei b e iad TN om FT fom bm Ls 3 Le 1S mig naa mma aiin tow Tem L Disa k ki a ate E isp ma ei ar Chika Pill p apse a ie i Ekai ay a Taj p Diili a Ae i a D Di niia i eal eal 7 ap gc a i ig Sle Typical applications e High speed cut to length operations using encoder input Pick and place or indexing functions controlling a stepper servo drive e Dynamic registration for web material control e Accurate frequency counting for speed control with onboard scaling PLS ee Limit Switch func tions for high speed packaging gluing or labeling e Less than10 u sec pulse catch capability for high speed product detection Functions for level or flow Supported systems Multiple H4 CTRIO modules can reside in the same b
11. onsumption All 1 0 in ON State at Max Voltage Current Operating Environment 32 F to 140 F 0 C to 60 C Humidity non condensing 5 to 95 Manufacturer Host Automation Products L L C Isolation 2500V 1 0 to Logic 1000V among Input Channels and All Outputs H4 CTRIO Input Specifications H4 CTRIO Output Specifications Inputs ee Outputs FET Gulp open ein a souroe wih Hoang gal di Minimum Pulse 5 usec Voltage Range 5VDC 36VDC Width Maximum Voltage 36VDC Input Voltage Range 9 30VDC Output clamp Voltage 60V0C Maximum Voltage 30VDC Maximum load Current 1 0A ee ee Zener Clamped at 33VDC eee load Voltage 36VDC aximum Leakage 100A Rated Input Current 8mA typical 12mA maximum Current Minimum ON Inrush Current 5A for 20ms Voltage en OFF to ON Response less than 3usec Maximum OFF ON to OFF Response less than 3usec Voltage ON State V Drop m 0 3V Minimum ON 5 0mA 9VDC required to External Power Supply for loop power only not required for internal module function Current guarantee ON state Overcurrent Protection 15A max Maximum OFF 2 OMA Thermal Shutdown Tjunction 150 C Current Overtemperature Reset Tjunction 130 C OFF to ON Response Less than 3 usec Duty Cycle Range 1 to 99 in 1 increments default 50 ON to OFF Response Less than 3 usec Configurable Presets a each output can be assigned one preset or a Single b each output can be assigned one table of presets one table can contain max 1
12. riable speed requirement e Home Search routines to seek a home position based on CTRIO discrete input limit s Example of S Curve acceleration and deceleration pulse output profile n z dire Tee EU a li ie lj s gi rimm wi Dii Bas ate 4 Tad Pues EO iata ee O a iiei jeg E WO Panahan h D ia Eiai 2 7 ao iQ bin Pom farce i a ai n 1 La DE PLC Overview DL05 06 PLC DL105 PLC DL205 PLC DL305 PLC DL405 PLC Field I O Software C more HMIs Other HMI AC Drives Motors Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pushbuttons Lights Process Relays Timers Comm TB s amp Wiring Power Circuit Protection Enclosures Appendix Part Index High speed I O Counter Module Combining high speed input and pulse output operations Using CTRIO Workbench to configure the module for simultaneous high speed input and high speed pulse output operation la a el isa i imi laslas es i ly H a i li li j oo High Speed inputs and pulse output combinations The flexible design of the CTRIO module allows for combining high speed inputs and delivering high speed pulse outputs signals simultaneously There are limitations to this type of configuration in that the module does not internally support closed loop control Providing closed loop con
13. s Blinking Blinking Boot Mode Used for Field OS Upgrades Ch2A Ch2D Input Status Blinking OFF Program Mode Ch1 F1 F2 Ch Resource State OFF Blinking Module Self diagnostic Failure Ch2 F1 F2 Ch1 Resource State OFF ON Module Error Due to Watchdog Timeout OFF No Power to Module YO Y3 Output Status User Terminal Block is not Properly Installed H4 CTRIO LED Diagnostic Definitions Follow actual input state Ch1 Follow actual input state Ch2 blinks when Channel 1 Function 1 is counting or timing blinks when Channel 1 Function 2 is counting or timing blinks when Channel 2 Function 1 is counting or timing blinks when Channel 2 Function 2 is counting or timing Installation and wiring The H4 CTRIO module has two independent input The module is configured using CTRIO channels each consisting of 4 optically isolated Workbench to accommodate the user s applica input points pts TA 1D on common 1M and pts tion The function of each input counting timing 2A 2D on common 2M The inputs can be wired to reset etc and output pulse output discrete output Follow actual output state ON output is passing current COUNTER I O OK 2A either sink or source current etc is defined in the configuration of the module The module has 4 optically isolated output points See the notes below for turther details about power a mia
14. s value can be scaled within the module to the engineering units required for the application High speed timing application PLC with CTRIO module I Photoelectric switch 6 52 Bf PLC Produds Gearbox clutch and brake interface Material to be cut to length High speed counting The CTRIO can be configured for counting functions for the use of an encoder input up to two quadrature encoders per module with available connections for external reset and inhibit signals In a simple cut to length application as shown the encoder provides an input position reference for the mate rial to the module The module s high speed outputs are wired to the cutting device and to the clutch and or braking device When the count from the encoder is equal to a pre programmed setpoint within the module the high speed outputs are activated to stop and cut the material to a repeat able tixed length Additionally the clutch brake signal can be used for an inhibit signal to not accumulate counts while the material is being cut High speed cut to length application PLC with CTRIO module Nate a he S Wi a Motor l control dines Motor Interface CTRIO high speed output Cutter interface V Cutter a Using Configure I O screen to configure CTRIO for high speed counting Fuhe ee Da Fuhe Ca OC Cencrste on Gh fr Darre gn hlar 01737 82
15. trol with the CTRIO involves additional PLC code to coordinate this control making the application subject to the PLC CPU program scan Simple position speed monitoring via a high speed counting input for non critical response while providing pulse outputs to a drive is easily achievable for the CTRIO PLC CPU program CTRIO pulse output profile ee a NS RLL Program LLI E CTRIO high speed input pulse train 6 54 PLC Produds i Proulnity swilch sii Proximity switch Multihead drill machine application Proximity switch i Encoder Example application In the simple drill head application shown above the CTRIO pulse outputs are wired to a stepper and or servo drive The inputs are wired to an encoder attached to the lead screw on the movable portion of the drill head assembly The CTRIO module output pulse train to the drive allows the motor to spin the lead screw making the drill move forward into the passing material The encoder monitors the speed and position of the drill head Prox switches at each end act as limit switches ensuring the drill head will not over travel A home sensor is positioned in the middle of the assembly which allows the PLC to reset the count Closed loop control for the CTRIO module requires PLC CPU program interaction to close the loop This makes the application subject to the PLC CPU scan 01737 824600
16. ut wiring device DC types of field devices are configured to either sink or source current This affects the wiring of the device to the CTRIO module Refer to the sinking sourcing appendix in this desk reference for a complete explanation of sinking and sourcing concepts NPN Field Device sink a This drawing illustrates wiring that is typical for Channel 1 terminals 1A 1B 1C and 1D The same circuitry is also present at the corresponding Channel 2 terminals PNP Field Device source Sensing Circuit 6 50 PLC Products The same circuitry is present at the corresponding Channel 2 terminal This drawing illustrates wiring that is typical for Channel 1 terminals 1A 1B 1C and 1D The same circuitry is also present at the corresponding Channel 2 terminals A Q 1M The same circuitry is present at the corresponding Channel 2 terminal Pulse output schematic 5 to 36VDC __ Cn where n 0 1 2 3 CTRIO Output O yn Load 5 to 36VDC Load Cn where n 0 1 2 3 CTRIO Output O yn Stepper Servo drive wiring example Step Amplifier OPTO Power CH Pulse or CW or CCW Direction 5 36VDC 5 36VDC OOO
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