Manual - UCP Centrifugal Humidifier
Contents
1. SPAGEH 18 F 6001502 4 lNOXSCREW6x 14 F180002 1 X FXEDDISK X 15 F180007 1 O TANKOAP SS 16 F600002 2 NOXSCREW29xXig 17 F8202500 1 FILLVALVEWHHBUSH ES rms 5 pu zaovac some E 7308007 PUMP 230Vac 60Hz F F 1800008 PUMP Po RUMP SPACER F 1802001 E88 981 1 ceneLET SHELTER COMPLETE SHELTER F 1806005 1 TANK TANK F 8202009 1 ELBOW FITTING F 1806004 1 TUBE TUBE F 7303005 uw CABLE COVER F 8202000 BALL VALVE F 8202010 3 8 PLUG F 5000100 MOTOR 230Vac 50Hz 120W F 5000101 MOTOR 230Vac 60Hz 120W F 5001100 MOTOR 400Vac 50 60Hz 120W FRANCO srl Manual of use and maintenance UCP 6 PROBLEMS AND SOLUTIONS Before undertaking any maintenance disconnect the device from the electricity and water supply SOLUTION The device does not The power supply is not Verify the electrical connection or the start plugged functioning of the mains itself The spinning disk The motor power supply Maa no fur bur Te Check the power supply line of the motor water is re circulated Contact qualified and authorized by the pump The motor is broken personnel to replace the motor The pump s water supply is unplugged Check the water supply line of the pump The circuit of water Check the water supply pipe and the supply is disconnected atomizing control valv2. PROTECTION DEVICE The device other than a shelter that reduces alone or in conjunction with a shelter the risk of an operation INTENDED USE Use of the MACNINENY according to the information provided in the instruction manual Use of the machinery in an indifferent manner from that stated in the instruction manual which may result from a foreseeable human behavior REASONABLY FORESEEABLE MISURE FRANCO srl OTHER DEFINITIONS HUMAN MACHINE INTERACTION OPERATOR S QUALIFICATION NUMBER OF OPERATORS STATE OF THE MACHINE RESIDUAL RISK SAFETY COMPONENT Manual of use and maintenance UCP Any situation in which an operator interacts with the machine in any of the operational phases at any time of the life of the machine itself Minimum level of competence that an operator must have in order to perform the described operation The appropriate number of operators needed to optimally perform the described operation it is derived from an accurate analysis made by the manufacture and for which the use of a different number of operators may prevent the occurrence of the expected result or endanger the safety of the personnel involved The state of the machine includes the operating mode for example running in automatic mode maintained action control jog shutdown etc the safety conditions on the machine such as included protectors excluded protectors emergency shutdown isolation from energy sources e
3. Adiabatic Cooler Humidifier c Any other use is to be considered improper and dangerous 1 8 Versions The adiabatic cooler humidifier UCP is available in the following versions 1809001 Version UCP 1 230V 50Hz Single phase 1809002 Version UCP 1 230V 60Hz Single phase 1809003 Version UCP 3 400V 50Hz Three phases neutral 1809004 Version UCP 3 400V 60Hz Three phases neutral 1 9 Identification and data label of the unit Each machine is identified by the CE plate on which indelibly set is reference data of the device itself In any communication either with the manufacturer or with the customer service always cite these references Umidificatore centrifugo Centrifugal Humidifier Eni NGO Mode UCP 1 50 7 oU 0 Capacit di Atomizzazione 15 55 It h p56 Atomization Capacity 230V 1 N 50Hz Construction Year Serial Number 1809001 05 0 FRANCO s r l Via Nazionale 80 12010 Cervasca CN Italy Fig 1 2 The label plate positioning may vary from one device to another 10 FRANCO srl Manual of use and maintenance UCP 1 10 Description of the parts Constituent parts of the centrifugal atomizer Hear shelter Spinning disk Nozzle Fixed disk Electric motor Spinning disk 7 1 Water suppli connection 1 2 Water flow regulating valve Tank lid Fast connection drain Float valve holeo with cap Recirculation pump fig 1 3 1 11 Transport and handling a Th
4. d E E A NUT TT 22 6 PROBLEMS AND SOLUTIONS 4 3 crni costas Esau sb n iUs v nE Cove vE nsa E va so e raw e vacua va vau sv vena nnn 23 FRANCO srl Manual of use and maintenance UCP 1 INTRODUCTION 1 1 General warnings This device should be used only for the functions for which it was intended Adiabatic Cooler Humidifier Any other use is to be considered improper and dangerous Franco srl cannot be held liable for any damages caused by improper incorrect or unreasonable use or if the device is used in systems that do not comply with safety regulations Check the integrity of the device at the opening of the package paying particular attention to the presence of damages or deformations of the plastic parts that can lead to breakage and or malfunction during use In such cases do not connect the machine to the mains Carry out these checks before each use Before connecting the unit make sure that the data shown on the device s plate matches that of your electricity distribution network The data label is located on the side of the device par 1 9 Respect the safety standards set for the electrical equipment and in particular o Follow the installation and operation instructions concerning the use of the equipment Do not place objects on the humidifier Avoid children from using the device and or unable subjects without proper supervision Do not touch the humidifier during operation or until the complete stop of the d
5. connection to the piping lines of water supply and drainage at the proper points Fig 1 3 Water supply 1 2 tube Exhaust hole with fast connection 3 The pipes that must be used are of type hard rilsan for drainage while for the supply a 1 2 fit is predisposed FRANCO srl Manual of use and maintenance UCP 3 OPERATION 3 1 Getting started Before operating the humidifier verify that 1 All connections both electrical and hydraulic are made according to the instructions contained in this manual 2 The humidifier is free and clean 3 The water supply tap is open 3 2 First start Check the correct air flow direction Fig 3 1 Check the spinning direction of the centrifuge Fig 3 1 Make sure all wires are regularly placed and not caught or pulled by any object Ensure that the water connections are correct Open the water supply tap and make sure that there are no leaks along the load circuit Spinning direction of the disk WARNING The humidifier s disk can OPEN CLOSED spin up to 3200 rpm Fig 3 1 Adjust the water flow with the proper flow regulator in order to obtain a nebulization without drag of droplets by the spinning disk Warning an excessive quantity of water increase the size of the droplets The pump must not operate without water The temperature of the liquid used must not exceed 35 C 3 3 Starting The machine starts automatically when the electrical power is
6. connection to the removed pump and snap it onto the new pump Repeat the sequence backward being careful to reposition the float so that the water level inside the tank covers the pump completely 17 FRANCO srl Manual of use and maintenance UCP 4 4 Changing the float Disconnect the water supply Remove the two screws from the lid by using a crosshead or Phillips screwdriver Remove the cover by pulling it grabbing the grip between the thumb and the forefinger Unscrew the plastic ring nut indicated in Fig 4 3 and consequently remove the body of the float Place the new float and repeat the sequence in the opposite direction so that the water level inside the tank covers the pump completely 4 5 Replacing the spinning disk Use a flat head screwdriver to remove the cap covering the spinning disk by levering the hollow With a Nut driver no 7 remove the M4 screw Using a pair of flat head 150mm screwdrivers pry between the spinning disk and the fixed disk to remove the disk from the driveshaft Grease the driveshaft and insert the new disk checking the alignment of the keys and pressing the center without blinking or exerting excessive force Replace the washer the M4 screw and the cap Verify that the distance between the spinning disk and the fixed disk is around 4mm otherwise add or remove spacers from the driveshaft pos 5 and 6 spare parts chart Par 5 6 Nut driver no 7 18 FRANCO srl Manual of use and main
7. employer Can understand and interpret the operator s manual and the safety requirements Know the emergency procedures and their implementation Posses the ability to operate the specific type of equipment Are familiar with the specific applicable rules Have understood the operating procedures defined by the manufacturer of the machine 1 6 Glossary and pictographs In this section we list the non common terms included in the manual The following also explains the abbreviations used and the meaning of the pictograms in relation to the qualification of the operator and the state of the machine their use can provide quick and unique information necessary for the proper use of the machine under safety conditions GLOSSARY Att I p 1 1 1 Dir 2006 42 CE HAZARD A potential source of injury or damage to personal health Al areas within and or around the machinery in which the DANGER ZONE presence of a person constitutes a risk to the health and safety of himself herself EXPOSED PERSON Any person that finds himself herself entirely or partially in a hazardous area The person responsible for installing operating regulating OPERATOR clearing repairing and moving the machine and also performing the maintenance of the machinery The combination of probability and severity of an injury or harm to health that can arise in a hazardous situation The part of the machinery used specifically to provide protection by means of a physical barrier
8. maintenance UCP A The installment of the machine must meet the safety distance and protections in accordance with the norm DIN EN 294 4 4 1 4 2 The machine must be placed at least at 2 5 meters above the ground level if used without protections 376 Drop separator A T WAAAAT AAAS MAAAA NA V VI WAAAA AA NV WVAALAA MAALAA VAVAVAVAVAN WALALALZA MAAAA NANNY YI VWAVAVAVAVAN Drain system Fig 2 2 A T U section with UCP Fig 2 3 fan installation example 2 3 Electrical connection The installation involves the use of a humidistat or a thermostat ON OFF controlling the power of the machine it is still possible to use alternatively a switch ON OFF in this case the start and stop of the machine must be done manually The choice however does not affect the installation procedure described below f e Electrical connections must be undertaken by specialized experienced and trained technicians in accordance with the current legislation e Ensure that the electricity supply specifications correspond to those indicated in the in this manual e tis obligatory that the device is grounded using an efficient ground line The installation must foresee a device enabled to disconnect the machine from the electric supply furthermore a safety fuse of 2 5 A delayed motor starting type must be installed 2 4 Hydraulic connection The installation of the humidifier foresee the
9. the appropriate national authority to its authorized representative IT IS NOT ALLOWED to put our products into operation until the machine into it is to be incorporated or of which it is to be a part has been found and declared in conformity with the provisions of legislation i e as a whole including the product subject of this declaration AND AUTHORIZES Marco Fantino Nominative Via Nazionale 80 12010 CN Adaress Postal code Province Cervasca Italia City Country TO COMPILE THE TECHNICAL FILE ON HIS BEHALF Place and date of the document The manufacturer Cervasca 10 05 2010 Function Administrator D I DI N 001 180001 13 FRANCO srl Manual of use and maintenance UCP 2 INSTALLATION 2 1 Before installing In order to start the humidifier cooler UCP the following conditions are required connection to the electric power supply with voltage and frequency suitable for the machine and with grounding and safety devices connection to water supply pressure required between 2 and 6 atm a dynamic ventilation system air flow gt 1 m s where expected water drain connection E The installation must meet the safety requirements provided by local regulation in force OG Make sure that all the connections necessary to operate the equipment have been properly prepared 2 2 Positioning The UCP humidifier must be installed either in front of a stirring air fan or as a part of a d
10. 1 13 Manufacturer s identification data cccccccsscccssccceececeuceceuceceuceceuseseusessusessusessueesaeees 12 dd pot ate THIS eea 4 00 52 2 042420 0 0 0 0 2 0 Mus d an uce Mud PM aM Coee a dIuE 12 tIS NOSE teal AU OP Ol COMMON Iy sessioni du E RN ENIM CURE eR OU DUCUM DIS DU ADU UDIN ADU RM NRI RE 13 2 INSTALLATION e 14 Zi CLOSING taliligt 525 52525222 2535 52 e a a e E 14 2AF OSION Cl aaa E bd UrDrPenvcddquteR ue DEN dp CUP 14 ZO EIECIGal CONMCCH ON IE ETT 15 ZARVA Ul COMME CON RETO 15 3S OPEHATION 22 2 ient wee wee sere eee 16 3 1 GETING STAC E E EE E D ee ee 16 SNAM Ei ESIA EU I M 16 o olde ctu MINE ML M LL E 16 SS TUG MEE TT ET 16 SES FSI ISI RE EE ETE 16 euis zie nr 17 Ae Cole QI Wiley CIS Kags E t TET ELTE 17 Ad 25 l5 aS AUE TO TI benedi n Lees utn Etude ode ea 17 Ao ONANING NE HOMo erennere eO EEO EOT TETO 17 d c nandiid NETO Ale E E ME E 18 4 5 HeplaciDg The SbDIDDIFIG GS sessanta uas nau uas in tuoi iu Du E Ducum a Re Duas e a Cu Sd Da EON UN DUM USA 18 Z 5F ositiobund Ihe TIOZZIG dn 3 etras tas esuada Sext Por sun Educ ccu idwc santas seamed EI oov a Rad anata ins 19 LM ree cc OS 19 5 TECHNICAL SPECIFICATIONS 52325222239 22048 8002482650280 49 0usDx Eco neue reb ora Puedo cus Pu Udo ciru Puedes 20 SLTA AlCl Al mmm 20 oue VVIFIDIO raters Ned DNI DN MEME M E AE MM ME 21 D ODE DES uisus A ET bas swe s sate soa A 900 9090 90
11. INSTRUCTION MANUAL FOR USE AND MAINTENANCE UCP S amp FRANCO CENTRIFUGAL HUMIDIFIER TRANSLATED VERSION FROM ITALIAN TO E N G L ISHA Before installing or running the unit it is obligatory to carefully read and consult this manual Manual version 02 000 2010 Franco srl Via Nazionale 80 12010 Cervasca CN Italy FRANCO srl Manual of use and maintenance UCP FRANCO srl Manual of use and maintenance UCP INDEX INDEX onana gg nd oU UU 3 LEINTHODUGTION enata dot 6 ooh dco A a ca eod 4 1 1 Caeneral WarlFgS ssasesoiindrus dssdo tes br e ao io oa ad uev acyiee do o Eois o pvc equ ido o Eos i eu dois i 4 1 2 Instructions for proper disposal of the PrOCGUCT ccceccceecceeeeceeeseeeeneeeseeesaueeneeesaeeeees 4 1 3 Covenants used throughout this MANUAl cccccceeceeceeeeeseeeeeeeeeesaeeesseeeesseseesseeesaaeess 5 1 4 Conservation of the instruction manual seesseesssessseeeeen nennen nnns 5 Us zi leje R NEU T IU TR 6 1 6 Glossary and pICLOO dDPISisesusuieos ques us skate stot E E E 6 Ter ADDIICOlIO ia a candidae a Ped DM M D Lust CN Up Ceten 10 WO VETSIOlI aca D IM E AD Ls A ctor mrt eee 10 1 9 Identification and data label of the unit seseeesseeseeeseeeeeeennn 10 T0 DeScHDHON OD tne DEF S serene coca mdi mm Edu ln Exe mueINE VedNMaUE Uc MEN EIN M MID 11 I EM C isleleg aniziselsee M 11 PAL ISI TTE RC UC um 12
12. all be responsible for the descriptions included in this manual in case of an inconsistency being detected in a translated version of the manual English version the reader should refer back to the original Italian version of the handbook and eventually contact the sales department who will make necessary changes FRANCO srl Manual of use and maintenance UCP 1 5 Recipients The manual is addressed to the installer the operator and the qualified personnel entitled to the maintenance of the device EXPOSED PERSON refers to any person exposed wholly or partially to a danger zone refers to those persons responsible for installing operating regulating OPERATOR clearing repairing and moving the machine and also performing the maintenance of the device refers to the persons who have completed courses of specialization and QUALIFIED PERSONNEL training and that have acquired experience in installing starting QUALIFIED OPERATOR operating maintaining repairing and transporting the device or similar ones The machine is intended for industrial use professional and not widespread for which qualified operators are needed in particular workers that e Have reached the age of majority Are physically and mentally appropriate to perform works that include technical difficulties Have been properly educated on the use and maintenance of the machinery Have been considered suitable to undertake the assigned job by their
13. bition of cleaning oiling greasing repairing or adjusting by hand when the device is in motion Duty to remove power before starting works or repairs Protective gloves required Safety footwear required Safety helmet required FRANCO srl Manual of use and maintenance UCP 1 7 Applications In the industrial field the machine is installed in places where it is necessary to maintain a certain humidity level for example in fruits and vegetable refrigerating rooms in aging warehouses in the paper and tobacco industries and in the textile companies In agriculture the machine is used to humidify greenhouses and mushroom farms and for disinfectant treatments In the animal husbandry the machine is used to cool or nebulize in disinfectant environment or other solutions The materials used in building the machine ensure reliability and durability in time The arts of the humidifier are made in PA PC and ABS the screws are stainless steel made The use of materials that do not suffer from the corrosive action of water and acids makes the UCP a machine capable of working in almost all the environments The UCP combines the power of the humidification the ease of installation and by operating without nozzles is not subject to clogging by impurities and limestone The required water pressure is that of the water supply between 2 and 6 atm This device should be used only for the functions for which it was intended and designed
14. disk should be cleaned with a small brush with stiff bristles rubbing the teeth being careful not to damage them Any eventual limescale can be removed with muriatic acid diluted with water 4 2 Cleaning the tank Periodically clean the water tank To access it unscrew the two screws on the lid and pull gently grasping the appropriate grip To ease the cleaning it is possible to remove the float s sphere and the pump To remove the sphere it is necessary to unscrew the plastic arm of the float Fig 4 1 To remove the pump it is necessary to operate while holding with a no 13 spanner the stop ring in which the pump is placed and pull gently the pump up to complete removal Once all these operations have been completed it is possible to clean the interior of the tank with a cloth or a sponge rubbing gently on the walls Do not use solvents It is necessary to periodically check the functioning and the cleanliness of the pump and the float Each 2 3 months clean the internal parts of the pump with warm water Fig 4 1 Fig 4 3 4 3 Changing the pump Remove the two cover screws using a cross or Phillips screwdriver Remove the lid by pulling it grabbing the appropriate grip between thumb and forefinger Unscrew the plastic arm of the float as shown in Fig 4 1 Operate holding the stop ring with a no 13 spanner in which the pump is placed and pull the pump gently up to complete removal Remove the nylon pawl from the entrance of the
15. e The pump is clogged pump is clogged The pump is clogged Clean the tank and accurately clean the the tank and brise diii clean the es dL al Disconnect the 3 8 tube from the valve turns but the water Is MR The pump is full of air allowing the vent of the hydraulic circuit not atomized Accurately clean the pump The pump is broken Contact qualified and authorized personnel to replace the pump Test the functioning of the float in case of Ine TOA COES NOTING damage or failure contact qualified and tank authorized personnel to replace it The fixed disk is dirty Clean the fixed disk Verify that the distance between the fixed disk and the spinning disk is around 4mm MORD PHOIPROU add or remove spacers to adjust the distance Ine NOZAE lS badly Verify the position of the nozzle positioned The spinning disk is Contact qualified and authorized The machine broken personnel to replace the spinning disk vibrates The motor is broken Contact qualified and authorized personnel to replace the motor The spinning disk is too The atomization is coarse 23 FRANCO srl Manual of use and maintenance UCP FRANCO s r l Headquarters and plant Via Nazionale n 80 12010 CERVASCA CUNEO Italy Tel 39 0171 611663 Fax 39 0171 612337 www francosrl com info francosrl com For further information requests or suggestions please contact us at customer francosrl com 24
16. e machine has been properly packaged before being put into strong carton boxes Prevent damages to the components of the device by taking care when opening the package Verify the integrity of the machine by controlling that there are no visible damaged parts Do not dispose the packaging elements in the environment they must be placed in proper collection points The UCP can be lifted and hung by using the proper brackets WARNING Before handling the device a stop the machine b disconnect the electricity supply c interrupt the water supply To lift the machine use a suitable lifting device consult the weights table Lift the machine slowly being careful not to drop it and move the straps depending on the centre of mass 11 FRANCO srl Manual of use and maintenance UCP 1 12 Warranty This device is guaranteed for 12 months from the date of manufacture for all failures attributed to a proven manufacturing or material defect All the parts damaged by transport improper maintenance negligence inability to use improper use tampering by unauthorized personnel and by any other cause not dependent from the company Franco s r l from Cervasca CN Italy During the warranty period the company Franco s r l commits itself to replace or repair free of charge those parts which result faulty from the origin The intervention must be made at Franco s r l with transport charged to the user 1 13 Manufacturer s identificat
17. hed As a reminder of the obligation to dispose electrical equipment separately the product is marked with the crossed mobile waste container Fig 1 1 FRANCO srl Manual of use and maintenance UCP 1 3 Covenants used throughout this manual The Manual is divided into autonomous chapters each of which is addressed to a specific operator s figure installer operator and maintainer for which the skills needed to operate the machine safely have been defined The sequence of chapters follows the temporal logic life of the machine To facilitate the immediate comprehension of the text throughout the manual are used terms abbreviations and pictograms whose meaning is shown below The Instruction Manual consists of a cover an index and a series of chapters sections The home page lists the identification data of the machine and model the revision of the manual instructions and finally a picture of the machine described drawn in order to facilitate the reader in identifying the machine and its use ABBREVIAZIONI Ch Chapter Par Paragraph P Page Fig Figure Tab Table UNITS OF MEASURE The units of measure used in this manual are those provided by the International System SI 1 4 Conservation of the instruction manual The instruction manual should be carefully stored and must follow and match the device in all the cases of change of ownership incurred during the life span of the machine itself The conservation
18. ion data Manufacturer FRANCO S r l Registered office Administrative headquarters VIA NAZIONALE 80 12010 CERVASCA CN ITALY Contacts Tel 0039 0171 61 16 63 Fax 0039 0171 61 23 37 Email info francosrl com Web www francosrl com 1 14 Statements The machine is built in accordance with the EC directives that are relevant and applicable at the time of the market entry of the machine itself The machine is not among those mentioned in the Att IV of the Directive 2006 42 CE 12 FRANCO srl Manual of use and maintenance UCP 1 15 Declaration of incorporation Att Ilb DIR 2006 42 CE THE MANUFACTURER FRANCO S r l Company Via Nazionale 80 12010 CN Address Postal code Province Cervasca ltaly City Country DECLARES THAT THE PARTLY COMPLETE MACHINE Cooler Humidifier UCP1 UCP3 Description Model 1809001 1809002 1809003 1809004 2010 Series Registration number Year of construction Commercial denomination Humidification and or cooling in combination of dynamic ventilation systems air flow gt 1m s Intended use Meets the following essential requirements RESS from 1 1 to 1 7 Complies with the EU directives Directive 2006 42 CE Directive 2006 95 CE Directive 2004 108 CE The relevant technical documentation has been compiled in accordance with the annex VII B of machinery directive A relevant information about the partly completed machinery will be provided on a reasoned request by
19. isk Never place water or any other liquids into the device In the scenario of the device becoming wet immediately turn off the electricity by lowering the switch on the electrical panel of your system and disconnect the power before touching the device Do not insert objects inside the tank as the device may be damaged irreparably Do not use accessories spare parts and or components that are not provided or supplied by the manufacturer Avoid touching the appliance with wet and or humid hands Do not pull the power cord nor expose it to risk of severing Do not expose the unit to weather rain sun etc In case of failure or malfunction switch off immediately and disconnect the power Do not try to open or tamper the device contact the technical service offered by Franco srl o Do notty to fill and or empty the tank during operation O O O 4 O O O O 1 2 Instructions for proper disposal of the product Under the European Directive 2002 96 EC At the end of its useful life the product should not be disposed of as waste The device can be taken to special recycling centers provided by local authorities or at retailers that provide this service Disposing the product in separate parts avoids possible negative consequence to the environment and to human health which would both be the result of an inappropriate disposal and allows the retrieval of materials so that significant savings in energy and resources would be reac
20. lc Risks that remain despite of the protective measures incorporated in the design of the machine the complementary protections and the additional protective measures Component designed to fulfill a safety function the failure and or malfunctioning of which endangers the safety of persons such as a lifter a fixed moving or adjustable protector an electrical electronic optical pneumatic or hydraulic device that interlock a protector etc FRANCO srl Manual of use and maintenance UCP PICTOGRAPHS CONCERNING THE OPERATOR S QUALIFICATION Symbol Description ooo Generic laborer operator lacking of specific competences capable of performing only simple tasks under the control of qualified technicians Lifting and handling vehicles driver operator qualified for the use of vehicles used in lifting and handling materials and machines carefully following the manufacturer s instructions in accordance with the user s country s laws Mechanic maintainer qualified technician able to operate the machine under normal conditions to run it with the maintained action control JOG with disabled protections and to intervene on the mechanical parts in order to make the necessary adjustments maintenances and repairs Typically this operator is not qualified to work on electrical systems while the device is connected to the mains Electrical maintainer qualified technician able to operate the machine under no
21. rential magnetic switch upstream of the device Protect with a suitable motor overload protection par 5 1 Make sure all connections are stuck on the box the box cover is secured and that the screws are tightened to ensure the necessary level of protection Single phase version Motor cable Blu Neutral Brown Live wire Green Yellow Ground Pump cable Blu Neutral Brown Live Wire Three phases version Blu or grey U Live wire Motor cable Brown V Live wire Black W Live wire Green Yellow Pump cable Blu Neutral Brown Live wire 21 FRANCO srl Manual of use and maintenance UCP 5 3 Spare parts It is highly recommended to use only original spare parts Orders must be made by specifying what follows Device model Reference of the piece as indicated as follows Quantity of items to be ordered Address of the client Pos Numero parte Qt Descrizione 1 F1800003 1 SPINNING DISK CAP F6001001 1 EXAGONAL HEAD INOX SCREW M4x16 i F 1801006 SPINNING DISK FIXING WASHER F 1801002 SPINNING DISK tr 18609 1801009 SPINNING DISK SPACER 1mm F 1801010 SPINNING DISK SPACER 2mm F 6001501 INOX SCREW M4x16 a F 6003000 INOX WASHER 4 4x9 F 6002500 4 EXAGONAL INOX NUT M4 8 9 F 6002000 3 INOX SCREW 4 2x13 F 18060001 1 NOZZLE NOLES 11 F8202001 2 90SIEMELBOWFITNG 12 F730008 1
22. rmal conditions to run it with the maintained action control JOG with disabled protections and enabled to any kind of operation of electrical adjustment maintenance and repair This operator is qualified to work on electrical systems while the device is connected to the mains Manufacturer s technician qualified technician offered by the manufacturer to carry out complex or particular operations or in any other case agreed with the user The skills are as contingently appropriated mechanical and or electrical and or electronic and or concerning software PICTOGRAPHS CONCERNING THE STATE OF THE DEVICE The pictographs contained in a square rectangle provide information State of the device Device OFF with electric and pneumatic power disconnected Machine in motion with automatic function movable protections closed and relative interlocking devices activated and fixed protections closed Device ON in standby and ready to start by functional consent activation eg switchboard consent movable protections closed with relative safety device included and fixed protections closed FRANCO srl Manual of use and maintenance UCP PICTOGRAPHS CONCERNING SAFETY The pictograms contained in a triangle indicate DANGER The pictograms contained in a circle impose PROHIBITION OBLIGATION Pictograph A BN ri A We Entanglement Ses Dragging General danger Do not remove safety devices Prohi
23. should be done by handling the manual with care with clean hands and on clean surfaces Parts must not be removed torn or arbitrarily modified The manual must be stored in a secure environment protected from moisture and heat and near the referring device The manufacturer if requested by the User may provide additional copies of the instruction manual of the machine The User can request additional copies of the manual by writing to customer francosrl com METHODOLOGY FOR UPDATING THE MANUAL The Manufacturer reserves the right to modify the design or specifications of the machine as part of its policy of improving and enabling them to comply with the statutory or other requirements or standards applicable in any territory in which goods are sold without notifying the Customer and without updating the manuals given to the user Moreover in case of changes previously agreed between the Customer and the manufacturer to the machine installed which signifies the modification of one or more chapters of the Handbook of Instructions the manufacturer will be responsible for sending the modified chapters affected by the structural change including the new model of revision to the User The User is responsible following the directions accompanying the updated documentation for replacing all the copies owned the old chapters with the new chapters the home page and the index with the copy updated to the new revision level The manufacturer sh
24. switched on The pump circulates the water bringing it to the rotating disk that atomize the water through the use of small teeth 3 4 Setting It is possible to vary the amount of atomized water by adjusting the valve that regulates the spinning disk s water supply Fig 3 1 The machine can nebulize from 15 to 55 It h the quantity of atomized water affects the quality of the fog 3 5 Water waste The machine comes with a cap placed on the bottom of the storage tank It is possible to empty the tank by removing the cap To do this operation act on the stopping ring pressing it slightly the operation can be facilitated by using a no 10 spanner and remove the cap 16 FRANCO srl Manual of use and maintenance UCP 4 MAINTENANCE Before undertaking any maintenance disconnect the device from the electricity and water supply Periodically check that the amount of water reaching the slinger is correct if necessary adjust the flow regulator Keep clean the disks the tank and the internal components and prevent the accumulation of dirt on the lid 4 1 Cleaning the disk Keep the disk clean to avoid the formation of calcareous deposits or accumulation of dirt which could cause an increase in vibration or coarse nebulization To clean the rotating disk simply use a soft damp cloth and a non toxic and solvent free detergent rubbing and being careful to avoid excessive pressure Do not use solvents The fixed
25. tenance UCP 4 6 Positioning the nozzle After removing the spinning disk par 4 5 verify that the nozzle is positioned as shown in the following pictures If the nozzle is not properly positioned rotate the nozzle until the optimal position is reached Always make sure that the nozzle rests properly in its holder Nozzle holder Fig 4 5 Nozzle positioning 4 7 Accessories A full range of accessories matching your UCP is available including electronic humidity controls thermostats timing systems for the drainage of the tank anti legionella electric wiring accessories hydraulic accessories air conveying and inhalation channeling pipes Request the accessories catalog from your dealer for further details 19 FRANCO srl Manual of use and maintenance UCP 5 TECHNICAL SPECIFICATIONS 5 1 Technical data General Data neutral Neutral 96 gs Atomization capacity Electrical supply Degree of protection IP Weight Electrical characteristics 5o Pump s motor rower w s s 6 Frequency Hz 9 9 8 8 Humidifier s motor Power Voltage Current Frequency 20 FRANCO srl Manual of use and maintenance UCP 5 2 Wiring All the wires used must be suitable to carry the current intensity A of the motor par 5 1 Terminal s screws must be accurately tightened Make sure that the electricity supply characteristics are exactly as shown in the table par 5 1 Install a diffe
26. ynamic ventilation system The humidifier cooler UCP must be installed horizontally hanging off the ground with the non atomized water tank siding down Use the proper holes at the base of the motor for hanging the machine holding it in the correct operating position with an appropriate fixing system avoiding vibration the distance between holes is shown in Figure 2 1 use vibrations reducer devices Fig 2 1 Posizione fori per fissaggio The machine must be installed maintaining a slight upward inclination The positioning of the UCP must be done by maintaining the minimum recommended distance that allows the correct operation of the machine and to perform maintenance when needed Choose depending on the type on installation adopted the most suitable position for the humidification and the cooling of the environment These humidifiers could be installed in air treatment units or inside canalizations for air distribution Is necessary to predispose a drain system for non atomized water It s almost necessary in order to maximize the fog quality to adopt a drop separator see fig 2 2 When the humidifier is used in combination with a fan in order to prevent fog condensation on walls maintain a minimum distance of 1m from the ceiling and the walls while for what concerns the front wall the distance will have to be calculated based on the fan model chosen and the amount of water atomized 14 FRANCO srl Manual of use and
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