User Manual
Contents
1. EER RER SS E Appendix 5 Drycontact communication port definition Guam fee Ss SS S 1 1 Safety Important safety instructions Save these instructions There exists dangerous voltage and high temperature inside the UPS During the installation operation and maintenance please abide the local safety instructions and relative laws otherwise it will result in personnel injury or equipment damage Safety instructions in this manual act as a supplementary for the local safety instructions Our company will not assume the liability that caused by disobeying safety instructions 1 1 Safety notes 1 Even no connection with utility power 220 230 240VAC voltage may still exist at UPS outlet 2 For the sake of human being safety please well earth the UPS before starting it 3 Don t open or damage battery for the liquid spilled from the battery is strongly poisonous and do harmful to body 4 Please avoid short circuit between anode and cathode of battery otherwise it will cause spark or fire 5 Don t disassemble the UPS cover or there may be an electric shock 6 Check if there exists high voltage before touching the battery 7 Working environment and storage way will affect the lifetime and reliability of the UPS Avoid the UPS from working under following environment for long time Area where the humidity and temperature is out of the specified range temperature 0 to 402. Breaker Breaker Breaker Breaker Breaker Breaker Breaker 20A 32A 40A 50A 80A 100A 125A Hold Whole System Line Mode Switch to Bypass Backup Mode Shut down UPS immediately Alarm and Switch off Upon Power On and Software Control Shut down UPS immediately Advanced Battery Management Complies with EN62040 2 Line Failure Battery Low Overload System Fault Line Mode Bypass Mode Battery Low Battery Bad Overload amp UPS Fault Input Voltage Input Frequency Output Voltage Output Frequency Load Percentage Battery Voltage amp Inner Temperature RS232 RS485 Dry Contact Parallel SNMPcard optional 0 40 C 25 55 C 0 95 non condensing lt 1500m 600 780 1200 o A lt 2 c A lt 2 No e A lt 2 Q2 O A lt 2 158 158 195 4 Appendix 2 Problems and Solution In case the UPS can not work normally it might be wrong in installation wiring or operation Please check these aspects first If all these aspects are checked without any problem please consult with local agent right away and provide below informations 1 Product model name and serial number 2 Try to describe the fault with more details such as LCD display info LED lights status etc Read the user manual carefully it can help a lot for using this UPS in the right way Some FAQ frequently asked questions may help you to troubleshoot your problem easily Pr
3. JDA pp 80KVA front view internal 80KVA rear view internal _ fateforetetereteteretsh elelelelelelelelelele 14 4 Maintenance 1 LCD panel 2 Front lock 3 UPS Module 5 I P Switch 6 Maintenance switch 7 O P Switch 8 Intelligent Solt 10 10 Communication port 11 Terminal 9 EPO switch SNMP R232 R Block cover 12 Parallel port 1 485 He 15 Terminal block for 13 Parallel port 2 14 GND Input 16 REPO port output amp battery 17 Battery Cold start switch 3 3 LCD control panel 1 LCD control panel introduction 1 LED from top to bottom alarm bypass battery inverter 2 LCD display 3 scroll button 4 Off button 5 On button battery cold start switch for 10 30KVA 3 4 Installation notes Note Consider for the convenience of operation and maintenance the space in front and back of the cabinet should be left at least 100cm and 80cm respectively when installing the cabinet Please place the UPS in a clean stable environment avoid the vibration dust humidity flammable gas and liquid corrosive To avoid from high room temperature a system of room extractor fans is recommended to be installed Optional air filters are available if the UPS operates in a dusty environment The environment temperature around UPS should keep in a range of 0 C 40 C If the environment temperature exceeds 40 C the rated load ca
4. do not need any modification on parallel board 3 9 3 Requirement for the parallel system A group of paralleled modules behave as one large UPS system but with the advantage of presenting higher reliability In order to assure that all modules are equally utilized and comply with relevant wiring rules please follow the requirements below 1 All UPS modules must be of the same rating and be connected to the same bypass source 2 The outputs of all the UPS modules must be connected to a common output bus 3 The length and specification of power cables including the bypass input cables and the UPS output cables should be the same This facilitates load sharing when operating in bypass mode 3 10 Computer access One end of a RS232 communication cable connect to the computer the other end connect to the RS232 port on the UPS Open the software Muser4000 click system button B hlussriuUu montis Log Control Language Help Sotware Parameter Setting Input B Phase W 100 159 200 50 50 D 300 v Output B Phase s Input Phase w too 154 gg 50 50 0 300 v Output C Phase V 100 189 200 50 50 D 300 v Output 4 Phase V DC Input Voltage Capability of Battery Switch Status Alarm Input Supply Fower Status IPS Supply Power Status COM iz open Version 2 3 2 8 Load percent A phaze 150 B phase 150 C phase 150 100 Output Frequence 09 55 18 A window of Software
5. 32 optional 34 36 38 40 in series A neutral cable is retrieved from the joint between the cathode of the 16 17 18 19 29 and the anode of the 17 18 19 20 21 of the batteries Then the neutral cable the battery Positive and the battery negative are connected with the UPS respectively The battery sets between the Battery anode and the neutral are called positive batteries and that between neutral and cathode 12 are called negative ones The user can choose the capacity and the numbers of the batteries according to their desire Internal battery connection in standard unit 20 1405 BATIN Er TO MODULE BATN TL SITR ks ia ee BAT BAT amp 8z Note The BAT of the UPS connect poles is connected to the anode of the positive battery the BAT N is connected to the cathode of the positive battery and the anode of the negative battery the BAT is connected to the cathode of the negative battery Factory setting of the standard unit is battery quantity 36pcs battery capacity 12V38AH External battery connections for long run units BAT BATN BAT UPS connection terminal block P ud D n xs J Set 9898 12V Megative battery 16 17 18 19 20 pieces Positive battery 16017 18 19 20 pieces Note The BAT of the UPS connect poles is connected to the anode of the positive battery the BAT N is connected to the cathode of the positive battery an
6. C relative humidity 596 9594 Direct sunlight or location nearby heat Vibration Area with possibility to get the UPS crashed Area with erosive gas flammable gas excessive dust etc 8 Keep ventilations in good conditions otherwise the components inside the UPS will be over heated which may affect the life of the UPS 1 2 Symbols used in this guide WARNING Hisk of electric shock A CAUTION Read this information to avoid equipment damage 2 Main Features 2 1 Summarization This series UPS is a kind of three in three out high frequency online UPS it provides seven specifications The 10KVA 15KVA 20KVA 30KVA 40KVA 60KVA and 80KVA The products are modularized and adopt the N X redundancy It can flexibly increase the number of the UPS modules according to the load capacity which is convenient for flexible allocation and gradually investment The UPS can solve most of the power supply problems such as blackout over voltage under voltage voltage sudden drop oscillating of decreasing extent high voltage pulse voltage fluctuation surge inrush current harmonic distortion THD noise interference frequency fluctuation etc This UPS can be applied to different applications from computer device automatic equipment communication system to industry equipment 2 2 Functions and Features 3Phase In 3Phase Out UPS Itis 3Phase In 3Phase Out high density UPS system of which input current is ke
7. EXTINGUI LIGHT SH SH Low ISH SH Pen OS eA SH fe ISH ISH SH Shutdow All LED unchanged n Activatio n If LED display is different form the above table please recheck test fixtures and Dry Contact 46
8. This section lists the event and alarm messages that the UPS might display The messages are listed in alphabetical order This section is listed with each alarm message to help you troubleshoot problems Display messages Operational Status and Mode s Content LED Item Inverter EXTINGUISH EXTINGUISH EXTINGUISH EXTINGUISH tandby Mode EXTINGUISH EXTINGUISH EXTINGUISH EXTINGUISH EXTINGUISH EXTINGUISH 1 2 3 5 xs 2 S Es LIGHT 5 U 6 B LIGHT tility Mode EXTINGUISH EXTINGUISH LIGHT EXTINGUISH EXTINGUISH LIGHT EXTINGUISH 7 Battery EXTINGUISH EXTINGUISH LIGHT EXTINGUISH Self diagnostics starting up 9 ECOMode EXTINGUISH 3 EPO Mode LIGHT EXTINGUISH EXTINGUISH Maintenance EXTINGUISH EXTINGUISH EXTINGUISH EXTINGUISH Bypass Mode Fault Mode LIGHT CAUTION X means it is determined by other conditions Alarm Information Rectifier Fault Beep continuously Fault LED lit Inverter fault including Inverter bridge is shorted Beep continuously Fault LED lit 6 Bypass Thyristor broken Beep continuously FautLeDit 8 Parallel relay faut Beep continuously FautLeDit 9 Fafai Beep continuously Faut LED 37 20 22 23 24 26 27 28 29 30 1 Overload Once per second MN ME S ML blinking 35 34 4 Bypass Not Availabe BPSLEDbinkng 42 Bypass unable to tace BPSLEDblinkng 48 inverte
9. maintenance switch the UPS turns to bypass mode automatically Turn on MAINTANCE breaker Open BATTERY breaker Switch OFF the MAINS breaker Switch OFF OUTPUT breaker At this time the bypass source will supply to the load through the MAINTENANCE breaker Switch to normal operation from mechanical bypass A CAUTION Never attempt to switch the UPS back to normal operation until you have verified that there are no internal UPS faults 22 Open the front door of the UPS to be easily access to the main power switch Switch ON the output breaker of the module Switch ON the input breaker The UPS powers from the static bypass instead of the maintenance bypass then the bypass LED will light up Switch OFF the maintenance bypass breaker then the output is supplied by the bypass of the modules Put on the maintenance switch cover The rectifier will operate normally after 30 seconds If the inverter works normally the system will be transferred from bypass mode to normal mode 4 2 4 Cold start procedure CAUTION A When the input mains supply is abnormal and battery is normal UPS will shutdown when using this program Close battery switch The battery supplies power for the auxiliary power panel Close output switch Press the cold start button of power module When the battery is normal the rectifier begins to work After about 30 seconds till the inverter starts the battery lig
10. oR cE Se Se o 3 5 Installation nol6S escono dene ttr eee Mee vecta d bee dades cte d es denied EER RER Se 3 6 External Protective Devices eess e EsR RE Se Se o 3 7 Power Cables ooo ccc cceecccesscccssssccesseccesssecesssecessseccesssecsseesestsesestaesens EsR MIESESSEE o 3 8 Power cable connect eeeeeeeeee emere eennne rens EER fee Ss Se 3 9 Battery CONMCCUION cies e nonton tte dta Rott dat lea alist gee ARE Se Se o 3 10 UPS Multi Module Installation enn gus REREN 3 11 Comp ler access o ota ba mid uS gee HRERS EI o 4 Opera Oea E E TEES a HRES EI o 4 1 Operation MOQdSs tiroir iro ism tro d tomates gee ARE Se Se o 71 2 Tur Ol OUP UPS science cae EsR ARTE Se Se o 49 Ihe LED Display easi WI a EM E eR rE PO Ora RE nO er OO Sp Guam RER Se 44 Parameters setting ouo eut ot tout oci out ec uti odo E ARE Se Se o 4 5 Display Messages Troubleshooting eseee gus RER SS E BOO DOIN S cotidie dob a E usto Debe acetate Sa fee Ss SS S Appendix 1 Specifications essen nennen E ARTE Se Se o Appendix 2 Problems and Solution sss goa MISESESSEE o Appendix 3 RS232 communication port definition goa ARE Se Se o Appendix 4 RS485 communication port definition
11. picture AC INPUT AC OUIPUT Make sure each UPS input breaker is in off position and there is no any output from each UPS connected Battery groups can be connected separately or in parallel which means the system itself provides both separate battery and comman battery IN WARNING Make sure the N A L1 B L2 C L3 lines are correct and grouding is well connected 3 9 2 Parallel cable installation Shielded and double insulated control cables available must be interconnected in a ring configuration between UPS modules as shown below The parallel control board is mounted on each UPS module The ring configuration ensures high reliability of the control F T i i FC Es Fr be adl L E s 3 i i b 1 E Ne b E F F E i Ra eil B CAUTION When parallel Suntis or 4units 40 60 80KVA it needs to knock down the left panel of the cabinet and make a modification of jumper caps to the parallel board MHDBGHHR 1CMO06 as shown in below picture CAUTION A 40 60 80K VA when have 3units parallel pls remove the jumper caps at J26 J27 on all unit s parallel board MHDBGHR1CM06 40 60 80K VA when have 4units parallel pls remove the jumper caps at J25 J26 J27 on all unit s parallel board MHDBGHR1CM06 40 60 80KVA when have 2units paralle do not need any modification on parallel board 10 15 20 30K VA when have 2 4units parallel
12. All rights reserved The information in this document is subject to change without notice Publish statement Thank you for purchasing this series UPS This series UPS is an intelligent three phase in Three phase out high frequency online UPS designed by our R amp D team who is with years of designing experiences on UPS With excellent electrical performance perfect intelligent monitoring and network functions smart appearance complying with EMC and safety standards The UPS meets the world s advanced level Read this manual carefully before installation This manual provides technical support to the operator of the equipment Contents DPI ANS RR re on Ne re ee A cOmrE net Ta NrT ere eres EsR oe Se se o Bob DAlELY MOLES E ET TT gua fee Ss Ss 1 2 Symbols used in this guide sese a oR TE Se Se o 2 Maln AUN OS oontra peers EE EE EsR oR TE Se Se o 2 1 SUMMArIZATION 2 5 EsR oR TE Se Se o 2 2 Functions and Features eene nere ga eRe See Se o 3 Installation cece ccecccccsecccssscecesscccesscccesseccessacecssacecescecesacecestaceestaeeeeaees EsR oR ES Se o 3 1 Unpack Checldiig couette ode boo te tuto ol orat oxide oderat gee ARE Se se o 3 2 Cabinet Outlook cccsccccsssseccessssecsessseccessseescessseeseeseeeeens EER REREN 3 3 UPS module appearance ccseeee eee gus REREN 34 LCD control panelaren e Dot TEE bes e goa
13. Introduction CAUTION The display provides more functions than those described in this manual There are 17 interfaces available in the LCD display Content Displayed 06 Ba Volage amp Curnt 08 OOutptA OuputL1 Vollage amp Freqeny 09 Output B Output L2 VVollgge amp Frequeeny 16 i 17 Version of rectifier software version of inverter Software version amp model software model LAT CODE Alarm Code Warming Message 1 When the UPS is connecting with the Utility or Battery at cold start mode it shows as drawing below f A On Line UPS B Operational Status and mode When the UPS at single mode it shows NOA or ECO but If the UPS at parallel mode it shows PAL instead 2 Press scroll button the UPS goes to next page as shown below 27 On Line UPS On Line UPS 2 Phase A L1 Input Frequency 3 Phase B L2 Input Frequency On Line UPS Eq VDC 130 LDS Battery 4 Phase C L3 Input Frequenc 5 Bat Positive On Line UPS Battery N 6 Bat Negative Backup time 28 On Line UPS On Line UPS On Line UPS 10 Phase C L3 Output Voltage Frequency 11 Phase A L1 Load Capacity On Line UPS On Line UPS CUI 2 12 Phase B L2 Load Capacity 13 Phase C L3 Load Capacity 29 On Line UPS On Line UPS 14 Total Load Capacity 15 Temperature batter
14. Parameter Setting comes out as below COM choose according to the UPS baud rate choose 9600 protocol choose modularization UPS Modbus then save this setting Softwares Paramsisr Sainn CON Baud Rate S600 Protocol Abe irss iie ec rure sie d Automatic Run Program At Windows Startup cave Setting Cancel On the main page of Muser4000 click the button Append equipment of Append then goes to a window of edirpusspiUUU onion System Log Control Peete Help de Bg t4 H3 9 Q Input B Phase v 100 190 200 100 190 200 AU 5l 0 SOO M 100 190 200 0 S00 V Output B Phase v Switch Status Input Supply Fower Status UPS Supply Power Status 5D 5D S00 Input c Phase W 100 184 200 50 50 D 300 n 100 184 200 LN S00 V Capability of Battery Equipment Name x Close COM Load percent A phase B phase C phase 150 150 150 100 Qutput Frequence Version 2 3 2 9 Equipment Address 10 44 46 Click the button Append then the connection between UPS amp computer is accomplished A CAUTION When the UPS worked on inverter If you want to use PC to set the output voltage and frequency Must shut down the inverter first 19 4 Operation 4 1 Operation Modes The UPS is a double conversion on line UPS that may operate in the following alternative mod
15. acity line flashes as in above picture use button EnterO to choose the different battery capacity Battery capacity range is 1 200Ah Note long press of EnterU can adjustment battery capacity quickly press 4 battery capacity setting save the capacity setting and goes to frequency setting or battery quantity setting 4 4 5 Battery quantity setting On Line UPS CUUR Battery l Battery quantity setting Note Inside the broken line is the flashing part When under the battery capacity setting press On Y or when under bypass voltage upper limit setting press Off A it goes to the battery quantity setting The battery quantity line flashes as in above picture CDuise chose Eheedifferent battery quantity Battery quantity range is 32 34 36 38 40 Z press 4 and goes to battery capacity setting or bypass voltage upper limit setting 33 4 4 6 Bypass voltage upper limit setting Bypass voltage upper limit setting Note Inside the broken line is the flashing part When under the battery quantity setting press On WV or when under bypass voltage lower setting press Off A it goes to the bypass upper limit setting The bypass upper limit line flashes as in above picture Duo settthe Bifferent bypass voltage upper limit The bypass voltage upper limit range is 5 10 15 25 25 only for 220V output press 4 bypass voltage upper limit setting save the bypass voltage upper limit setting and goes to battery quan
16. age 380 400 415Vac Voltage o 41 42 t496 tb9e 10 of the rated frequency optional Min voltage 45 optional 2096 30 Frequency protection range 10 Freque ncy 50 60 0 2 Hz THD lt 2 with linear load lt 5 with non linear load Efficiency 292 at normal mode Standard unit 216V DC Long time unit Optional Voltage Voltage 192V 204V 216V 228V 240V DC Capacity stan iio 12V 38AH Battery 5 7A Standard Maximum current Charge unit Long time 12A charge current Maximum current 18A charge Current A unit Maximum can be set according current can be set according to current 6A charge to battery capacity battery capacity installed current can be set installed 40 Transfer Time Mod e Bat Overlo Mod e Byp ass Mod e a Q 2 O Protecti Short Circuit on Overheat Battery Low Self diagnosti CS EPO optional Battery Noise Suppression Audible amp Visual Status LED amp Display Reading On the LCD O Comunication Interface Operating Temperature Storage Environ Temperature mem Humidity Altitude Unit Dimensions W D H Weight Kg according to battery Capacity installed Utility to Battery Oms Utility to bypass Oms Loads110 last 60min 312596 last 10min lt 150 last 1min 2150 shut down UPS immediately Loads110 last 10min 125 last 1min 150 last 5S 215096 shut down UPS immediately
17. at the front door e m eel FHL Output Switch If the recetifier fails at startup the bypass LED will light up When the inverter starts up the UPS will transfer from bypass mode to inverter mode then the bypass LED extinguishes and the inverter LED lights up No matter whether the UPS can work normally or not all the status will be shown on the LCD display 21 4 2 2 Test procedure AN CAUTION The UPS is operating normally It may take 60 seconds to boost up the system and perform self test completely Switch off the MAINS to simulate utility failure the rectifier will turn off and the battery should feed the inverter without interruption At this time the LEDs of battery should be turned on Switch on the MAINS to simulate utility recovery the rectifier will restart automatically after 20 seconds and the inverter will supply to the load It is suggested to use Dummy loads for testing The UPS can be loaded up to its maximum capacity during load test 4 2 3 MAINTENANCE BYPASS To supply the load via Mains you may simply active the internal mechanical bypass switch CAUTION A The load is not protected by the UPS when the internal mechanical bypass system is active and the power is not conditioned Switch to mechanical bypass A CAUTION If the UPS is running normally and can be controlled through the display carry out steps 1 to 5 otherwise jump to Step 4 Open the cover of
18. d the anode of the negative battery the BAT is connected to the cathode of the negative battery Factory setting of the long run unit is battery quantity 32pcs battery capacity 12V65AH When connecting 32 34 38 40 batteries please re set desired battery quantity and its capacity after UPS starts at AC mode Charger current could be adjusted automatically according to battery capacity selected All related settings can be done through LCD panel or monitoring software CAUTION A Ensure correct polarity battery string series connection i e inter tier and inter block connections are from to terminals Dont mix batteries with different capacity or different brands or even mix up new and old batteries either WARNING A Ensure correct polarity of string end connections to the Battery Circuit Breaker and from the Battery Circuit Breaker to the UPS terminals i e to to but disconnect one or more battery cell links in each tier Do not reconnect these links and do not close the battery circuit breaker unless authorized by the commissioning engineer 3 9 UPS Multi Module Installation The basic installation procedure of a parallel system comprising of two or more UPS modules is the same as that of single module system The following sections introduce the installation procedures specified to the parallel system 3 9 1 Cabinet installation Connect all the UPSes needed to be put into parallel system as below
19. es Normal mode The rectifier charger derives power from the AC Mains and supplies DC power to the inverter while floating and boosting charge the battery simultaneously Then the inverter converts the DC power to AC and supplies to the load Battery mode Stored Energy Mode If the AC mains input power fails the inverter which obtains power from the battery supplies the critical AC load There is no power interruption to the critical load The UPS will automatically return to Normal Mode when AC recovers Bypass mode If the inverter is out of order or if overload occurs the static transfer switch will be activated to transfer the load from the inverter supply to bypass supply without interruption to the critical load In the event that the inverter output is not synchronized with the bypass AC source the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the critical AC load This is to avoid paralleling of unsynchronized AC sources This interruption is programmable but typically set to be less than an electrical cycle e g less than 15ms 50Hz or less than 13 33ms 60Hz ECO Mode When the UPS is at AC Mode and the requirement to the load is not critical the UPS can be set at ECO mode in order to increase the efficiency of the power supplied At ECO mode the UPS works at Line interactive mode so the UPS will transfer to bypass supply When the AC is out of set w
20. g table Load coefficient equals max load in high altitude place divided by nominal power of the UPS Altitude 1500 2000 2500 3000 3500 4000 4500 5000 m The UPS cooling is depending on fan so it should be kept in good air ventilation area There are many ventilation holes on the front and rear so they should not be blocked by any exotic obstacles 3 5 External Protective Devices For safety reasons it is necessary to install external circuit breaker at the input A C supply and the battery This chapter provides guidelines for qualified installers that must have the knowledge of local wiring practices for the equipment to be installed External Battery The UPS and its associated batteries are protected against the effect of over current through a DC compatible thermo magnetic circuit breaker or a set of fuses located close to the battery UPS Output Any external distribution board used for load distribution shall be fitted with protective devices that may avoid the risk of UPS overloaded Over current Protection device shall be installed at the distribution panel of the incoming main supply It may identify the power cables current capacity as well as the overload capacity of the system CAUTION A Select a thermo magnetic circuit breaker with an IEC 60947 2 trip curve C normal for 125 of the current as listed below 3 6 Power Cables The cable design shall comply with the voltages a
21. hts d CAUTION Please press the close start button after 30 seconds until closing the battery switch 4 2 5 Shut down procedure CAUTION A This procedure should be followed to completely shut down the UPS and the LOAD After all power switches isolators and circuit breakers are opened there will be no output Open the BATTERY breaker Open the UPS door to easily access to the main power switch Switch OFF the input breaker 23 Open the OUTPUT power switch The UPS shuts down To completely isolate the UPS from AC Mains all input switches of Utility shall be completely off which includes the ones for rectifier and bypass The primary input distribution panel which is often located far away from the UPS area so a label should be posted to advise service personnel that the UPS circuit is under maintenance WARNING Wait for about 5 minutes for the internal D C bus bar capacitors to be completely discharged 4 2 6 Parallel setting Connectthe UPS with computer Power on the UPS Open Muser4000 software after connecting with the UPS successfully click System User Set aD UT DTE O Sse Log Control Language Help e Close COM User Set Software Parameter Setting Exit Delete Property MG Property s Input amp Phase Vv Input B Phase v Input C Phase Vv Load percent E Maintain Bypass Status ino dB an xdBes E 2 Communicati
22. inadvertent operation Open the UPS rear panel remove the cover of terminals for wiring easily 11 QQ e BAT Cr E o i i i ANS 1 E f E nA Vin nG Vin i C VouN BAT Terminal sequence from left to right Input phase A L1 input phase B L2 input phase C L3 input Neutral line output phase A L1 output phase B L2 output phase C L3 output Neutral line battery positive battery Neutral battery negative The termnial block s left amp right ends each has a connector for Ground Choose appropriate power cable Refer to the table above and pay attention to the diameter of the connection terminal of the cable that should be greater than or equal to that of the connection poles Output Output C C O Load Input Input B Input C ga dc Input N WARNING A If the load equipment is not ready to accept power on the arrival of the commissioning engineer then ensure that the system output cables are safely isolated at their ends Connect the safety earth and any necessary bonding earth cables to the copper earth screw located on the floor of the equipment below the power connections All cabinets in the UPS must be grounded properly CAUTION A The earthing and neutral bonding arrangement must be in accordance with local and national codes of practice 3 8 Battery connection The UPS adopts positive and negative double battery framework total
23. indow the UPS will transfer from bypass to Inverter and supplies power from the battery then the LCD shows all related information on the screen Parallel redundancy mode system expansion To achieve a higher capacity and or increase reliability the outputs of up to four UPS modules can be programmed to operate in parallel and the built in parallel controller in each UPS ensures automatic load sharing Maintenance mode Manual Bypass A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS is out of order or in repair and this manual bypass switch bears for equivalent rated load 20 4 2 Turn on off UPS 4 2 1 Restart procedure CAUTION A MAKE SURE GROUNDING IS PROPERLY DONE Setthe Battery Breaker to the ON position according to the user s manual Open the front and rear doors of the UPS to access to the main power switches During this procedure the output terminals will become alive A CAUTION Check to see if the load is safely connected with the output of the UPS If the load is not ready to receive power from the UPS make sure that it is safely isolated from the UPS output terminals UPS Input Switch below the UPS module at the front door Input Switch If the Rectifier input is within voltage range the rectifier will start up in 30 seconds then the inverter will start up after then UPS Output Switch below the UPS module
24. is the flashing part 31 When under the mode setting press On V or when under frequency setting press Off A it goes to the output voltage setting The output voltage line flashes as in above picture Muse bu EnterO to choose the different output voltage There are 3 different voltages 220 230 240 press A or W to exit the output voltage setting save the output voltage setting and goes to mode setting or frequency setting 4 CAUTION Shutdown the inverter first if you want to set the output voltage and frequency when the UPS worked on inverter 4 4 3 Frequency setting On Line UPS Frequency setting Note Inside the broken line is the flashing part When under the output voltage setting press On V or when under battery capacity setting press Off A it goe EnterO to choose the different frequency There are 2 different frequency 50 60HZ press 4 to exit the frequency setting save the frequency setting and goes to output voltage setting or battery capacity setting 4 CAUTION Shutdown the inverter first if you want to set the output voltage and frequency when the UPS worked on inverter 4 4 4 Battery capacity setting 32 On Line UPS Battery Battery capacity setting Note Inside the broken line is the flashing part When under the frequency setting press On or when under battery quantity setting press Off A it goes to the battery capacity setting The battery cap
25. mperature etc Intelligent Monitoring Function Via optional SNMP Card you may remotely control and monitor the UPS EPO Function The series UPS may be completely shut off when the EPO is pressed REPO function Remote EPO is also available in this series UPS 3 Installation 3 1 Unpack checking 1 Don t lean the UPS when moving it out from the packaging 2 Check the appearance to see if the UPS is damaged or not during the transportation do not switch on the UPS if any damage found Please contact the dealer right away 3 Check the accessories according to the packing list and contact the dealer in case of missing parts 3 2 Cabinet Outlook 1 10 15 20 30KVA Io Ol D Front View Side View i b CN Un d jo ung Front View internal Rear View internal d AH 7 SAS b AACA A AN TAN NICA TA pi ds r aa r1 E am Lt I AHi u H eS EM aS IS NY Terminal Block terminal block without cover 4 Maintenance switch VP Switch 6 O P Switch 7 Battery Switch 8 Intelligent Solt 5 9 10 Communication 9 EPO port 11 Terminal Block 12 Input connector slot of switch SNMP R232 R48 cover UPS Module 5 16 Output connector slot of 13 Battery 14 Parallel port 1 15 Parallel port 2 UPS Module 17 17 GND 18 Terminal block for Input output amp battery 19 REPO port 2 40 60 80K VA lE Front View Side View Rear View
26. nd currents provided in this section Kindly follow local wiring practices and take into consideration the environmental conditions temperature and physical support media WARNING UPON STARTING PLEASE ENSURE THAT YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS WHICH ARE CONNECTED TO THE UPS INPUT BYPASS SUPPLY OF THE MAINS DISTRIBUTION PANEL CHECK TO SEE IF THESE SUPPLIES ARE ELECTRICALLY ISOLATED AND POST ANY NECESSARY WARNING SIGNS TO PREVENT ANY INADVERTENT OPERATION For future expansion purpose itis economical to install power cable according to the full rating Capacity initially The diameter of cable is shown bellow Cable Dimension UPS cabinet AC Output DC Input Grounding mm mm mm CAUTION A Protective earth cable Connect each cabinet to the main ground system For Grounding connection follow the shortest route possible WARNING A FAILURE TO FOLLOW ADEQUATE EARTHING PROCEDURES MAY RESULT IN ELECTROMAGNETIC INTERFERENCE OR IN HAZARDS INVOLVING ELECTRIC SHOCK AND FIRE 3 Power cable connect Once the equipment has been finally positioned and secured connect the power cables as described in the following procedure Verify the UPS is totally isolated from its external power source and also all power isolators of the UPS are open Check to see if they are electrically isolated and post any necessary warning signs to prevent their
27. oblem Possible reason Input power supply is not measure if the UPS input Utility is connected connected voltage frequency are within the but the UPS can not Input voltage low window be powered ON The input swith of the Check if all modules input are module is not switched on switched on Utility normal but The input breakers of the Utiltiy LED does not Modules are not switched Switch on the input breaker light on and the on Make sure the input cable is well UPS operates at input cable is not well connected battery mode connected The UPS does not indicate any failure Output cable does not well Make sure the output cable is well but output do not connected connected have voltage Module does not well Th inserted l e UPS module Theletesronraiscrewistio Pull out the module and insert again can not transfer to tight Tighten the screw bypass or inverter i Switch on the output breaker Output breaker do not switch on The UPS module faur LED remains The module is already Take out this module replace with a ON damaged new module If the UPS operates at battery mode Utility LED is Utility voltage exceeds UPS please pay attention to the flashing input range remaining backup time needed for your system owitch on the battery breaker If Battery breaker does not batteries are damaged need to Battery LED is switch on or batteries are replace whole group batteries flashing but damaged or battery is Connec
28. on lost 100 129 opp 100 200 100 200 A phase Bphase C phase AO AO 50 50 150 150 150 ik 30 V V 100 Data Sketch Map ene teh Status Input Supply Power Status Ho Supply UPS Supply Power Status Bypass Supply COM is open Version 2 3 2 7 15 35 07 Click Set at User Set window 24 User Set Work Mode Parallel Bypass Frequency Range Output f Enable Disable System Voltage Level 380V Bypass Volt Upper Limit System Frequency Level 60Hz Bypass Volt lower Limit e Ey Disable Parallel Amount 4 Invert alt adjustment ree Bypass lack out 10 Ups ID fe Enable C Disable Parallel Redundancy 0 Battery Set Battery Nurnber s2 Single Battery CapabilityAH 40 Boost Charge f Enable Disable Single Battery Wolt v 1 EN Float base Volt v Call 2 a Boost upper limit Volt v C all 2 30 m Max Charge curent IB EOD Vol D Ts 7 Dell 1 7o Battery Group Boost Last Time H 4 At the window of Data Set click Work Mode choose Parallel for the value then click Set as shown in below picture If the UPS sounds a beep that means the setting is correct Data Set Sele System Voltage Level System Frequency Level Bypass lock out Bypass Frequency Range Bypass Wolt Upper Limit Bypass Volt lower Limit Invert alt adjustment Battery Mumber Single Battery Wolt Battery Group Bo
29. ost upper limit Wolt Float base Wolt EOD Volt Single Battery Capability Max Charge current Boost Last Time H Staus Control Parallel Amount Parallel Redundancy Ups ID At the window of Data Set click Ups ID write a value for the parallel UPS ID atthe right side such as 1 then click Set as shown in below picture If the UPS sounds a beep that means the setting is correct 25 Data Set Wark Made System Voltage Level System Frequency Level Bypass lock aut Bypass Frequency H ange Bypass Volt Upper Limit Bypass Volt lower Limit lnvert Yolt adjustment Battery Number Single Battery Volk Battery Group Boost upper limit alt Float base Voll EOD Volt Single Battery Capability Max Charge current Boost Last Time H Staus Control A After changing the parallel system ID the connection between Muser4000 and equipment might be interrupted If it occurs please re connect in accordance with the instruction described before A CAUTION Parallel cable cannot be connected when setting the parallel parameters After setting the UPSes needed to be paralleled power off all the UPSes Connect all the UPSes according to parallel cable installation and then power on the UPSes 4 3 The LCD Display 1 Overview of the operating panel of the UPS 1 LED indicator 2 LCD display 3 Scroll button enter to next item 4 Off button 5 On button 26
30. pacity should be reduced by 12 6 per 5 C The max temperature can t be higher than 50 C f the UPS is dismantled under low temperature it might be in a condensing condition The UPS can t be installed unless the internal and external of the equipment is fully dry Otherwise there will be in danger of electric shock Batteries should be mounted in an environment where the temperature is within the required specs Temperature is a major factor in determining battery life and capacity In a normal installation the battery temperature is maintained between 15 C and 25 C Keep batteries away from heat sources or main air ventilation area etc WARNING Typical battery performance data are quoted for an operating temperature between 20 C and 25 C Operating it above this range will reduce the battery life while 9 operation below this range will reduce the battery capacity Should the equipment not be installed immediately it must be stored in a room so as to protect it against excessive humidity and or heat sources CAUTION A An unused battery must be recharged every 6months Temporarily connecting the UPS to a suitable AC supply mains and activating it for the time required for recharging the batteries The highest altitude that UPS may work normally with full load is 1500 meters The load capacity should be reduced when this UPS is installed in place whose altitude is higher than 1500 meters shown as the followin
31. pt in balance No unbalance problem might occur Digital Control This series UPS is controlled by Digital Signal Processor DSP ehance it increases reliability performance self proteciton self diagnostics and so on Modular Design This series UPS adopts modular design concept The capacities of modules available are 10KVA 15KVA 20KVAand 30KVA Battery Configurable from 32 blocks to 40 blocks The battery voltage of this series UPS can be configured at 32 blocks 34 blocks 36 blocks 38 blocks or 40 blocks according to your convenience Charging Current is configurable Via setting tool the user may set the capacity of the batteries as well as reasonable charging current as well as maximum charging current Constant voltage mode constant current mode or floating mode can be switched automatically and smoothly Intelligent Charging Method The series UPS adopts advanced three stage charging method 1 stage high current constant current charging to guarantee to charge back to 90 2 stage Constant Voltage In order to vitalize battery and make sure batteries are fully charged 3 stage floating mode With this 3 stage charging method it extends the life of the batteries and guarantees fast charging LCD Display With LCD plus LED displays the user may easily get UPS status and its operational parameters such as input output voltage frequency amp load battery and ambient te
32. r status Monitor UPS alarm info Monitor UPS running parameters Timing off on setting RS 232 communication data format Baud rate 9600bps Byte length bit End bit 1bit Parity check non 44 Appendix 4 RS485 communication port definition Definition of Male port Connection between the computer s RS485 port and UPS RS485 port PC DB9 Male UPS DB9 female Available function of RS485 Monitor UPS power status Monitor UPS alarm info Monitor UPS running parameters Timing off on setting A CAUTION RS232 amp RS485 ports cannot be used at the same time 45 Appendix 5 Drycontact communication port definition The external interface of Dry Contact only has DB9 female head interface See the below DB9 female head interface definition diagram Functional Description UPS Failure X Outpt J Summary Alarm Output GND Remote Shutdown Inpt Common o o Bypass Oupt Battery Low Output Output Output o O 8 3 20 UPSON 9 Utility Failure Each LED display image after test fixtures access circuit LED display sistuation of station ner Fault Bypass Alarm LED Battery UPS ON Mains LED Low LED LED Interrup LED State ISH Interrup ISH SH SH Bypass LIGHT LIGHT EXTINGUI LIGHT
33. roninvaid o SSS 44 Module screwunlook 4 6 Options SNMP card internal SNMP external SNMP optional Loosen the 2 torque screws on each side of the card Carefully pull out the card Reverse the procedure for re installation The slot called SNMP supports the MEGAtec protocol We advise that NetAgent Il 3 port is also a tool to remotely monitor and manage any UPS system 38 the overview of the SNMP card NetAgent II 3Ports supports the Modem Dial in PPP function to enable the remote control via the internet when the network is unavailable In addition to the features of a standard NetAgent Mini NetAgent II has the option to add NetFeeler Lite to detect temperature humidity smoke and security sensors Thus making NetAgent ll a versatile management tool NetAgent II also supports multiple languages and is setup for web based auto language detection Browser Teine NMS Typical topology of the UPS Network Management 39 Appendix 1 Specifications 10KVA 15KVA 20KVA 30KVA 40 i 60 it 80 ae S H S H S H S H Ganaci 10KVA 15KVA 20KVA 30KVA 40KVA 60KVA 80KVA pacer 8KW 12KW 16kw 24KW 32KW 48kw 64KW Phase 3 Phase 4 Wires and Ground wm Voltage 380 400 415Vac bk 208 478Vac ange Frequency 40Hz 70Hz Range Power Factor 9 99 99 Current THDi MEM ME nonlinear load Max voltage 15 optional 596 41096 42596 Bypass Voltage Range Generator 3 Phase 4 Wires and Ground Rated Volt
34. t the battery cables no charge voltage reversely connected correctly and current battery number and capacity Go to LCD setting of the battery are not set correctly number and capacity set the correct data Buzzer beeps every 0 5 seconds and Overload remove some load LCD display output 42 overload Buzzer long beeps LCD display output short circuit The LED of the Module with RED light The UPS only works on bypass mode Can not Black start Buzzer beeps continuously and LCD indicates Rectifer fault or output fault Make sure the load is not in short The UPS output is in short circuit then restart the UPS Circuit Pull out the module and insert properly Set the UPS working mode to Single Module type non parallel or to reset the times of transferring to bypass or re start the UPS The module is not inserted properly The UPS is set to ECO mode or the transfer times to bypass mode are limited Battery switch is not properly closed Battery fuse is not open Or Battery low Close the battery switch Change the fuse Recharge the battery Consult with your local agent for UPS is out of order repair 43 Appendix 3 RS232 communication port definition Definition of Male port Connection between PC RS232 port and UPS RS232 port PC RS232 port UPS RS232 pot UPS send PC receive PC send UPS receive Available function of RS232 Monitor UPS powe
35. tity setting or bypass voltage lower limit setting 4 4 7 Bypass voltage lower limit setting On Line UPS Bypass voltage lower limit setting Note Inside the broken line is the flashing part When under the bypass voltage upper limit setting press On V or when under parallel ID setting press OffA it goes to the bypass lower limit setting The bypass lower limit line flashes as in above picture for negative positive does not have any symbol GttoseEnterv to set the different bypass voltage lower limit The bypass voltage lower limit range is 20 30 45 press 4 exit the bypass voltage lower limit setting save the bypass voltage lower limit setting and goes to bypass upper limit setting or parallel ID setting 34 4 4 8 Buzzer Mute Setting oA On Line UPS fF X MEN Buzzer Settings note red dashed box is the scintillation part Press key ON under bypass volt lo setting or press key OFF into buzzer setting under Parallel operation ID setting The scintillation of setting state shows as Figure 14 Note ON shows MUTE OFF shows NO MUTE CDdorsliteuGydteGettings mute choice has On and Off p begaabsitton ON volt lo setting or parallel operation ID Settings 4 4 9 Parallel ID setting Parallel ID setting Note Inside the broken line is the flashing part When under the bypass voltage lower limit setting press On W or when under parallel quantity setting press Off A itgoe bu
36. tton EnterO to set the different parallel ID The parallel ID range is 1 4 press 4 parallel ID setting save the parallel ID setting and goes to bypass lower limit setting or parallel quantity setting A CAUTION Parallel cable cannot be connected when setting the parallel parameters 35 4 4 10 Parallel quantity setting On Line UPS Parallel quantity setting Note Inside the broken line is the flashing part When under the parallel ID setting press On WV or when under parallel redundancy quantity setting press Off A it goes to the parallel quantity setting The parallel quantity flashes as in above picture te e titienparaleel quantity The parallel quantity range is 2 4 press 4 or V to exit the parallel quantity setting save the parallel quantity setting and goes to parallel ID setting or parallel redundancy quantity setting 4 4 11 Parallel redundancy quantity setting On Line UPS Parallel redundancy quantity setting Note Inside the broken line is the flashing part When under the parallel quantity setting press On V it goes to the parallel redundancy quantity setting The parallel redundancy quantity flashes as in above picture use button EnterU to set the parallel redundancy quantity The parallel redundancy quantity range is 0 3 pressA to go to parallel quantity setting or V to exit the mode setting Then UPS LCD panel setting is accomplished 36 4 5 Display Messages Troubleshooting
37. y Internal and ambient temperature On Line UPS On Line UPS coo j 3 A 16 Software version amp model 17 Alarm Code If has battery charging above 2 13 interface windows will also display the charging status at the same time as below On Line UPS wu n m m um Charging otatus N a Boost Floating 3 Pressing scroll button you may circulate all messages from the first one to the last one then returns back to the first one and vice versa 30 4 All alarm codes are present when abnormal behavior s occur s 4 4 Parameters setting The setting fuction is controled by 3 buttons Enter U Off amp On W Enter U goes into the setting page and value adjustment Off A amp On V for choosing different pages After the UPS turn ON press buttons U amp A for 2seconds and then goes into the setting interface page Note Figure at left corner is the page number of the setting pages 4 4 1 Mode setting Pe ee lt SS On Line UPS A X o pu Mode setting Note Inside the broken line is the flashing part After entering the setting menu its mode setting defaulted and the mode setting line flashing as in above picture CDueechotise different mode There are 3 different modes for setting ECO PAL NOR press to output voltage setting or parallel redundancy quantity setting 4 4 2 Output voltage setting Output voltage setting Note Inside the broken line
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