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Saeco Group 700 NEW OPERA TION AND MAINTENANCE

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Contents

1. 17 Electric mains connection 17 Machine start up 18 Installation eee 19 Cleaning and filling of resin based water Softener 19 Water circuit filling 20 Cleaning the parts in contact with foodstuffs eerren 21 Product loading 22 Container loading 22 Label insertion eee 23 Cup loading AA 23 Stirrer loading 24 Grounds bag insertion 25 Payment system installation 26 7 TA 7 2 9 1 9 1 1 9 1 2 9 1 3 9 2 1 9 2 2 9 3 1 9 4 10 11 English PROGRAMMING c000000 27 Machine software updating through CPIOM iaia 31 Description of functions 31 SERVICE cccccccccccccccccccccees 40 MAINTENANCE AND INACTIVITY cccccccccccccccccceee 42 Cleaning and loading 42 Daily cleaning 42 Weekly cleaning 44 Product loading 44 Maintenance eee 45 Scheduled and unscheduled maintenance eee 46 Brew group maintenance 46 Adjustment Uu 47 Dose and grinding adjustment 47 Resin regeneration where the water softener is provided 48 IN
2. Rec 29 barley coffee w a dash of milk Rec 30 barley cappuccino Rec 31 barley capp choc Rec 32 barley moccaccino Rec 33 barley milk w a dash of coffee Group time per brew group rotation maximum operating time of the brew group motor We suggest not to modify the preset value Maximum sugar dose time for the maximum sugar dose Preset sugar dose preset the maximum sugar dose is divided by the program into No 6 fractions in this way the preset sugar dose can be adjusted according to the sugar beverages the machine will brew automatically for ex 4 fractions out of 6 corresponding to the maximum preset dose Moreover the final user can adjust the sugar quantity manually through buttons sugar and sugar Grinder timeout maximum grinding time The espresso coffee water and the instant products are controlled by the volumetric counter flowmeter pulses The powder doses of the instant products are expressed in seconds 32 PRICES Up to 10 prices are available and individually applicable to each selection Press Enter to access the price table programming this appears on the display Price 0 00 00 The vending prices are set using the same procedure used for the dose setting i e using the keys digit For free vends you just need setting the vending price to zero Press ENTER again to confirm the set value and the next price is displayed Price 0
3. see ex a N B while in the selection mode the programming mode can be entered While in SERVICE mode go first to the SELECTION mode through key 2 on the CPU board fig 60 and then to the PROGRAMMING mode through key 1 fig 60 To access the programming it is necessary to know the access code or password cod 00000 The access code consists of five digits A cursor will appear under the first digit Through keys and the first and the second keys on the keypad increase and decrease the number With the digit key the third one move the cursor Repeat the operations until the access code is composed The main menu consists of TIMES DOSES PRICES DISCOUNTS PRICE RECIPE KEY RECIPE OPTIONS COINS SALES TEMPERATURE CLOCK DATA FOR MDB MDB TUBES LOADING SAECO CARD MDB TUBES UNLOADING 29 English Press PRG to exit the programming mode until one of the above mentioned functions appears on the display Then press the programming key on the CPU board key 1 fig 42 to go back to the selection mode The data related to the machine calibration and to the price coins channel and machine settings can be stored in the SAECO ELECTRONIC KEY fig 48 thus using the same configuration for other machines of the same model The SAECO ELECTRONIC KEY is directly connected to the CPU through the CPU board Check the connector position on the CPU board ref 1 fig 49 Data remain stored in the S
4. 24 as well as the service switch inside the vending machine ref 1 fig 25 remain live Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 18 N Warning The opening and possible switching on of the machine with the door open shall only be performed by authorized and technically qualified personnel Do not leave the machine unattended while it is open Give the key to qualified and authorized personnel only Whenever the machine is switched on a test cycle is performed in order to verify the correct position of the moving parts and the presence of water and other products 6 7 Installation USS When switched on the machine automatically fills the water circuit and the related boilers For a correct automatic installation in case of a water softener system being used it is necessary that the latter is completely filled with water and properly relieved of any air bubbles Important 6 7 1 Cleaning and filling of resin based water softener Before installing the water softener in the machine and using it itis advisable to clean the resins and fill the water softener Therefore install the water softener already filled with water and cleaned If you wish to carry out this operation directly in the machine act as follows inthe OPTION menu disable the self installation insert the pipe of the bottom tap into a container suitable for this purpose English open the bottom
5. Saeco Automatic beverage vending machine Saeco Group 700 NEW Model ESPRESSO DOUBLE BOILER ESPRESSO DOUBLE BOILER PLUS SINGLE BOILER SINGLE BOILER PLUS TYPE SG700N English MAIN PARTS Brew group and coffee grinder Vending machine unit Sugar dispensing unit Electronic card Cup dispenser Coiner unit Tray socket Data plate Data plate showing the minimum and maximum water pressure Water mains connection SONAUAWN Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 TABLE OF CONTENTS 3 3 1 3 2 4 4 1 4 3 INTRODUCTION TO THE MANUAL ccccccccccccee 4 Foreword eere a e a 4 Symbols uSsEd 4 General instructions 5 Operator requirements 7 TECHNICAL SPECIFICATIONS 7 SAFETY STANDARDS 8 Foreword a mana 8 General safety rules 8 HANDLING AND STORAGE 0 000000000000000 I Handling and transport 9 Storage AA 10 Packaging a nananana aasa ananana 10 GENERAL TECHNICAL DESCRIPTION 0 0000000000000 11 Permitted use anan 11 Modalb nA ario 11 Basic operating concepts 11 Positioning a 14 Receipt a 15 Unpacking ennenen 15 Water mains connection
6. shall be inserted in the special slots according to the order shown in figure 47 Perform the operation as follows remove the cup column fig 37 insert labels following to the order shown and according to the selections used by the machine fig 38 reassemble the cup column English 6 8 3 Cup loading Use only cups conceived for automatic vending machines with a diameter of 70 71 mm do not compress the cups together while loading Important DO NOT TRY TO ROTATE THE CUP COLUMN MANUALLY During installation phase with the cup dispenser completely empty operate as follows before powering the vending machine load acolumn of cups as long as it is not the one relevant to the dispensing ring fig 39 Espresso Italia PTY LTD www espr ssoitalia com au Freecall 1300 660 976 English insert the key in the door switch see fig 23 and wait until the column is positioned in the cup dispensing ring load the other columns counterclockwise replace the lid on the cup column 6 8 4 Stirrer loading Remove the metal counter weight from the stirrer tray fig 40 Then reinsert the metal counter weight fig 42 Insert the stirrers with their pack wrapping band in the column and when they are positioned on the bottom cut and remove the wrapping fig 41 Make sure the stirrers have no burrs are not bent and are all placed horizontally Espresso Italia PTY LTD www espr
7. Grinders adjustable step down counter with indication for the grinder replacement Filters adjustable step down counter with indication for the coffee filter regeneration In any event they do not stop the vending machine operation Code new programming access code 35 English Configuration of machines with double boiler Configuration E V Box STD E1 E1 E2 E3 E4 E5 Qn E GM A DC E1 E1 E1 E3 E4 E2 Qn E GKM A DL E1 E1 m Ln E GKM A Product Milk Chocolate Instant product 1 Barley Decaff Instant product 2 Instant Nat Tea Hot water Milk Chocolate Chocolate2 Decaff Instant product 2 Instant Nat Tea Hot water Milk Chocolate Milk2 Decaff Instant product 2 Instant Nat Tea Hot water Mixer M1 M1 M2 M3 M1 M1 M1 M3 M1 M1 M1 M3 Instant product 1 option allows the Generic Instant 1 to be replaced with Barley nstant product 2 option allows the Decaff to be replaced with generic instant product Natural tea option allows instant tea to be replaced with natural tea With option EV Hot water YES a STD CONFIGURATION 36 aJe ea 0 ag DC CONFIGURATION DL CONFIGURATION English Configuration of machines with single boiler Configuration E V Box Product Mixer 5S E4 1 Milk M1 E4 2 Chocolate M1 E3 3 Instant product 1 Barley M2 E2 4 Decaff L
8. The vending machine is to be used exclusively for the dispensing of beverages prepared by mixing foodstuffs with water by brewing for coffee For this purpose use products that the manufacturer has declared suitable for the automatic distribution in open containers Beverages are brewed in appropriate plastic cups automatically dispensed by the machine The sugar stirrer is automatically dispensed The beverages shall be drunk immediately and under no circumstances shall they be kept for subsequent consumption 5 2 Models The following terminology is used so as to distinguish the various models of automatic vending machines SAECO GROUP 700N E PLUS version with plastic brew group and 5 instant products equipped with two boilers and 64 mm grinders SAECO GROUP 700N M PLUS version with plastic brew group and 5 instant products equipped with one boiler and 64 mm grinders SAECO GROUP 700NE version with plastic brew group and 5 instant products equipped with two boilers and 48 mm grinders SAECO GROUP 700N M version with plastic brew group and 5 instant products equipped with one boiler and 48 mm grinders N Warning This manual refers to the top of the range model it is therefore possible to find descriptions or explanations not relating to the machine you have English 5 3 Basic operating concepts During normal functioning the vending machine is in standby By introducing the necessary amount
9. according to the preset price and pressing the key relating to the desired beverage a beverage dispensing cycle is activated It can be divided in different processes CUP DISPENSING e This is the first operation that the vending machine activates except for without cup dispensing selection e The motor inside the cup dispenser moves the scrolls in order to separate and let the cup fall into the special support fork inside the dispensing outlet 11 English SUGAR AND STIRRER DISPENSING Where provided for and required a preset maximum dose of sugar is dispensed with the possibility to stop the machine when the required dose has been reached Dispensing is divided in the following phases the gearmotor activates the sugar container screw dispensing the desired quantity of product into the conveyor tube e the dragging motor of the channel is engaged and conveys the sugar into the cup e the solenoid is activated and the stirrer is directly dispensed into the cup through a special channel fig 9 INSTANT BEVERAGES This process takes place only after the dispensing of the cup the sugar and the stirrer According to the beverage selected and the model of the vending machine single or double boiler the following processes are enabled for the beverage brewing e If fitted the motor mixer is engaged e In case of machines with espresso coffee single boiler the solenoid valve for instant products r
10. brews 30 cc of pre warmed water This water is not brewed if during the previous 3 minutes the machine brewed lyophilised or decaffeinated coffee Milk prewarming enables the water circuit prewarming for brewings of coffee w a dash of milk coffee beans or instant coffee based Every time a coffee w a dash of milk is required the v m brews 30 cc of pre warmed water This water is not brewed if during the previous 3 minutes the machine performed any milk based brewing Permanent credit option to display the credit until it is extinguished Y set the Multivend option on Y 2 The two functions are related entering N for the Multivend option any Permanent Credit operation will automatically be void Executive enables Y the executive coiner set Y also for the validator option Change giving function option to give the change with the system COGES and RUBBINI SAECO CARD set Y ECS differentiated to be enabled Y when the COGES ECS system with differentiated prices for keys coins is used Leave N with non ECS systems It is not necessary to set the codes 241 242 243 etc on the machine MDB ICP system enabling function Y for coiners with MDB ICP communicating protocol Master Slave enabling function Y for Master Slave protocol This option enables to v m to operate with the same EXECUTIVE payment system Multi vend option to display the remaining credit for 3 minutes Y or reset
11. have cooled Operating reliability and the efficiency of the machine performance are guaranteed only if original spare parts are used The automatic vending machine is not suitable for outside installation The machine shall be installed in dry places with temperatures not lower than 1 C and it shall not be installed in places where cleaning is done with water hoses e g large kitchens In order to guarantee the performance of the machine always keep the automatic vending machine in perfect cleaning conditions The SAECO International Group declines all responsibility for injury caused to people or damage caused to things as a consequence of incorrect installation inappropriate electrical and or water connection inadequate cleaning and maintenance unauthorized modification improper use of the vending machine non original spare parts Furthermore always act in compliance with national or local standards English 4 HANDLING AND STORAGE 4 1 Handling and transport fig 5 The transport of the vending machine shall be carried out by skilled personnel The vending machine is delivered on a pallet for handling purposes use a fork lift truck and move it slowly in order to avoid any possible overturning or dangerous oscillations UST Important Avoid lifting the vending machine with ropes or presses dragging the vending machine turning over or laying the vending machine down during
12. in safety evacuation corridors make sure that the machine with the door open assures sufficient space for people to pass by fig 11 In order to avoid the floor to get dirty as a result of accidental spillage of products use if necessary a sufficiently wide protecting device to cover the operating area under the vending machine 6 2 Receipt Upon receipt of the automatic vending machine it is necessary to check it has not suffered damage during transport If damage of any kind is noticed immediately place a claim with the forwarder An envelope is supplied with the vending machine called CUSTOMER KIT containing the objects shown in Fig 14 English Instruction booklet Powder tank plates and prices in euro Pushbutton panel selection labels Instruction labels Wiring and hydraulic diagram Power cord Safety micro key Maintenance technician Declaration of conformity Unpacking Pa Free the vending machine from the packaging cutting the protective film in which it is wrapped along one of the protection angles fig 15 fig 15 Espresso Italia PTY LTD www espr 8soitalia com au Freecall 1300 660 976 English Remove the vending machine from the pallet Remove the polystyrene blocking the product unscrewing the screws that secure it to the containers fig 18 pallet fig 16 Remove the key from the beverage dispensing guueriig 17 The packing material
13. tap and the upper plug of the water softener so as to remove the air bubble fig 26 insert the key in the door switch fig 23 let the water softener fill up completely and remove the key from the door switch close the upper cap insert the key once again in the door switch let the water flow out of the drain tube until it is clear fig 27 remove the key and close the tap 19 English 6 7 2 Water circuit filling First the machine fills the instant product boiler if any and the water tank Then it fills the espresso coffee boiler by performing two brewings of long coffee automatically Important Before powering the machine on and thus proceeding with the automatic installation 1 Make sure that the water softener is filled with water and the air bubbles removed 2 Fill with coffee beans the appropriate container this is necessary as the machine will perform automatically a few brewings to fill the boiler 3 Load at least the central column of the cup basket NOTE If the filling of the boiler is not successful the machine cannot be set into service The installation failed message on the display will be shown Should it be the case eliminate the trouble and repeat the automatic installation after repairing the trouble Section 8 SERVICE failure repair After carrying out the DIAGNOSIS phase the machine fills the water circuit of the float tank the instant product boiler in
14. the double boiler version and the brew group boiler in a fully automatic mode In this phase the heating resistances of the boilers are automatically switched off When the machine detects that boilers are loaded it automatically proceeds to the HEATING phase The sequence of operations will be insert the special key in the door switch at machine start up the water tank with float automatically starts to fill up while the machine carries out the automatic diagnosis Compress the hose connecting the boiler to the water tank several times keep on doing so until the air bubbles which may have formed have been eliminated fig 28 29 Important During the diagnosis the following components are engaged the brew group the nozzle arm and the sugar supply duct in order to ensure the correct initial position the cup basket to load the first column of cups in the release device Then during the initialisation phase the water tank and the instant product boiler if any fill up Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 20 English 2complete brewings of very long coffee are 6 7 3 Cleaning the parts in contact performed automatically in order to fill the with foodstuffs brew group boiler With the vending machine on perform some once the water circuit is filled the heating cleaning cycles of mixers by pressing the buttons resistances automatically actuate accordi
15. 1 00 00 By pressing PRG you return to the PRICES menu DISCOUNTS Up to a maximum of 10 discounts can be programmed from Discount 0 to Discount 9 for as many vending prices as there are Furthermore it is possible to program a special discount for the exclusion of the cup indicated with Cup Discount USS Important Discounts SO S9 are linked to ranges of time Thus the clock device on the CPU board is required The cup discount is available even without clock Press ENTER once The display shows Discount 0 00 00 by using keys digit the discount can be set Press ENTER again to confirm the set value and the next discount is shown on the display Discount 14 00 00 By pressing PRG DISCOUNTS menu you return to the PRICE RECIPE Through this menu each single beverage recipe referred to as Rec 01 Rec 25 can be linked to the previously set prices referred to as Pric 0 Pric 9 Press ENTER to go to the sub menu whose first function allows the operator to program all selections at PO price the following appears on the display All at price O Y N Using the key the desired option is chosen Y yes or N no Select NO to program the single price for each single selection as follows Rec 01 Pric 0 using the key or you can scroll the table of prices from Price 0 to Price 9 Once the desired price is chosen it must be
16. ACTIVITY 0000000000000000000049 DISMANTLING cccccccscceeee 50 TROUBLESHOOTING GUIDE FOR THE MOST COMMON FAILURES OR ERRO RS 000000 000000000000000 1 English 1 INTRODUCTION TO THE MANUAL 1 1 Foreword 0 3 Important This publication is an integral part of the vending machine and shall be read carefully in order to use it in a correct way Complying with safety requirements is also essential This manual contains the technical information necessary to correctly carry out the procedures of operation cleaning installation and maintenance of the vending machine SG700NE Always refer to this publication before carrying out any operation Manufacturer SAECO International Group Via Panigali 39 40041 Gaggio Montano BO This manual shall be kept with care and shall go with the machine throughout its operational life also during changes of ownership If this manual should be lost or worn out it is possible to require another copy to the Manufacturer or to an Authorized Service Centre In this event please indicate the data on the plate located on the rear part of the machine 1 2 Symbols used A number of symbols are used in this manual to indicate dangerous situations that require various degrees of expertise The symbol is integrated with a message suggesting operating procedures or behaviours and providing useful information concerning the good operation of the vending machine
17. AECO ELECTRONIC KEY as long as new setting data are stored on the same key To use the SAECO ELECTRONIC KEY proceed as follows Switch off the machine and insert the SAECO ELECTRONIC KEY into the special connector on the CPU board ref 1 fig 49 Then switch on the machine 30 The display will show the message CPU 5 KEY Pressing key No 4 on the pushbutton panel ENTER key to read the machine configuration to be transferred to the SAECO ELECTRONIC KEY Press key No 1 increase key to enter the machine configuration with the content of SAECO ELECTRONIC KEY The display will show the message KEY gt CPU Press key No 4 on the pushbutton panel ENTER key to confirm IN Warning Switch off the machine before connecting or disconnecting the SAECO ELECTRONIC KEY on the CPU board The following example b shows how the menu can be scrolled through keys Digit ENTER PRG TIMES DOSES COFFEE mm Key 02 water OF5 p _ water Wat j mEFPRO E PRG mik 1 5 Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 The example below shows how to perform changes in programs see ex C The above diagrams are intended as examples relating to all the menus 7 1 Machine software updating The operating software of the machine can be updated through the appropriate UPDATE EPROM as follows Switch off the machine and connect the update eprom to the ap
18. Selection key 4 Instant product 1 mixer washing Selection key 5 Selection key 6 Selection key 7 Selection key 8 Selection key 9 Selection key 10 Selection key 11 Selection key 12 Selection key 13 Selection key 14 Selection key 15 Selection key 16 Selection key 17 Selection key 18 Selection key 19 Selection key 20 In particular TEST WITHOUT SUGAR CUP and Tea mixer washing nozzle arm movement electronic counter reading machine initialisation boiler emptying dispensing cup only if the cup function has been programmed in the recipe key menu STIRRER after pressing the key it is possible 40 USS automatically exits the SERVICE mode BREW GROUP ROTATION the brew group performs a rotation ESPRESSO version Important In the presence of faults this key has the function of scrolling through the list of the anomalies memorised by the machine MIXER WASH 1 this allows the cleaning of the milk and chocolate mixer MIXER WASH 2 this allows the cleaning of the lyophilised coffee mixer MIXER WASH 3 this allows the cleaning of the tea mixer TOTAL COUNTS it allows to display the number of beverages dispensed general counter To return to the service mode you have to press the service key again NOZZLE ARM MOVEMENT by pressing this key several times the arm supporting the brewing nozzles moves back and forth MACHINE INITIALISATION by pressing this key the self installation of th
19. Warning This symbol indicates dangerous situations for the users supply operators and maintenance technicians dealing with either the vending machine or the product to be dispensed USS Important This symbol indicates operations that keep the machine in good working conditions if properly carried out Y Recommended solutions The symbol indicates the procedures that make the programming and or maintenance operations quicker This symbol indicates the user of the vending machine This person is not authorized to carry out any cleaning or maintenance operation Supply operator Itis used to indicate operations to be exclusively carried out by personnel in charge of the vending machine supply and cleaning Maintenance operations that require a maintenance technician are not to be performed by the supply operator Maintenance technician It is used to indicate operations to be performed by specialized maintenance technicians only He is the only person authorized to keep the KEY TO ACTIVATE THE SAFETY MICROSWITCH which allows disabling the security systems oO Read This symbol indicates that the user should read the instruction manual carefully before operating the machine 1 3 General instructions ca Warning Before using the vending machine read this manual carefully A good knowledge of the information and instructions contained in this document is essential to use correctly the vending machine and compl
20. achine in good working order before and during use are to the charge of the operator Tampering with or modifications made to the machine not previously authorized by the manufacturer release the latter from any liability for damage deriving from or referable to the above mentioned modifications This manual reflects the state of the art of the automatic vending machine at the moment of the issue on the market possible modifications improvements or adjustments that are made to machines that are subsequently marketed do not oblige the SAECO International Group either to intervene on the previously supplied machine or consider it and the relevant manual to be defective or inadequate However the SAECO International Group is entitled when it deems it expedient for valid reasons to update the manuals already present on the market and send revised information sheets to their customers which shall be kept together with the original manual Any technical problems that may arise can easily be solved by consulting this manual English For further information contact the dealer where the machine was purchased or one of the authorized service centres When calling please give the following information the data registered on the Data plate located on the rear part of the v m fig 1 Data plate the version of program resident in the microprocessor see the adhesive label on the component mounted on the C P U bo
21. anged Press ENTER once again to confirm the set dose On the display will appear the following recipe product if any Otherwise the program will automatically go back to the initial position The display will show again REC 01 coffee scroll the menu through key and select the next recipe to be modified Here follows a list of beverage recipes available in the machine software N Warning Recipes actually available in the machine menu depend on the selected options see OPTIONS section Here follows the complete list of recipes regardless of the options selected Rec 01 strong coffee Rec 02 long coffee Rec 03 coffee w a dash of milk Rec 04 cappuccino Rec 05 cappuccino with chocolate Rec 06 moccaccino Rec 07 milk w a dash of coffee 31 English Rec 08 milk Rec 09 milk with chocolate Rec 10 lemon tea Rec 11 natural tea Rec 12 natural tea with milk Rec 13 chocolate Rec 14 strong chocolate Rec 15 chocolate with milk Rec 16 hot water Rec 17 only cup Rec 18 strong lyophilised coffee Rec 19 long lyophilised coffee Rec 20 lyophilised coffee w a dash of milk Rec 21 lyophilised cappuccino Rec 22 lyophilised capp choc Rec 23 lyophilised moccaccino Rec 24 lyophilised milk w a dash of coffee Rec 25 generic instant product Rec 26 2nd generic instant product Rec 27 strong barley coffee Rec 28 long barley coffee
22. ard ref 1 fig 2 or if possible the version of program shown on the machine display when button 2 is pressed on the CPU board to activate the Service mode fig 41 the board code appearing on the welding side of the C P U board T Warning It is absolutely forbidden to tamper with or modify the data plate The SAECO International Group declines all responsibility for injury caused to people or damage caused to things as a consequence of incorrect installation inappropriate electrical and or water connection inadequate cleaning and maintenance unauthorized modification improper use of the vending machine non original spare parts e In no event will the SAECO International Group be obliged to indemnify any damage caused as a result of the forced inactivity of the machine due to failure e Installation and maintenance operations shall be exclusively be performed by qualified technicians e Use only specific foodstuffs for use in automatic vending machines e The automatic vending machine is not suitable for outside installation The machine shall be installed in dry places with temperatures not lower than 1 C and it shall not be installed in places where cleaning is done with water hoses e g large kitchens If at the time of installation the usage conditions are different from those established or are subject to change over time please contact the manufacturer immediately bef
23. ate electronic device volumetric counter ref 2 fig 11 the pump dispenses the preset quantity of water sucked from the coffee boiler ref 1 fig 11 e the brew group gearmotor goes back to its rest position while the used coffee tablet is ejected According to the type of program set see programming menu the above procedure for the grinder and dosing unit engagement can take place in reverse Espresso ltalia PTY LTD www espr43soitalia com au Freecall 1300 660 976 English 6 INSTALLATION 6 1 Positioning The vending machine is not suitable for outside installation It shall be installed in dry places with temperatures not lower than 1 C Furthermore it shall not be installed in places where cleaning is done with water hoses or where there is the danger of explosions or fires If positioned near a wall there shall be a minimum distance of at least 5 cm from the wall fig 12 so as to allow regular ventilation Under no circumstances cover the vending machine with cloths or similar 14 Position the vending machine checking the levelling by means of the adjustable feet already assembled on the machine fig 13 Make sure that the vending machine does not have an inclination exceeding 2 degrees The SAECO International Group declines all responsibility for inconveniences due to the failure in observing the above mentioned installation rules If installation takes place
24. confirmed by means of ENTER thus proceeding directly to the programming of the next beverage Of course it is possible to combine more than one selection with the same price As before press the PRG key to exit the sub menu English KEY RECIPE Through this function it is possible to link each key to a particular recipe selected among the available ones USS Thanks to the preselection key D fig xx usually related to the selection of decaffeinated coffee the number of available keys on the pushbutton panel doubles for ex the SG700 is provided with 40 selection keys Important Press ENTER once The display shows Key 01 Rec 01 This means that the first key is linked to the recipe of product No 01 Using the keys and the desired recipe number is selected Press ENTER once again to confirm the setting and proceed to the programming of the following key OPTIONS This function makes a series of options available in sequence as listed below Press ENTER to access the sub menu that displays the first option For each OPTION it is necessary to set the logical status Y or N that does or does not enable the function By using the keys and you change logic values i e the status from yes Y enabled to no N disabled using the keys digit you change numeric values By pressing ENTER again you confirm the preset value and the next option is displa
25. d type from 1000 Watts for coffee boiler from 1300 Watts for instant product boiler CONTAINER CAPACITY Coffee beans Kg 4 0 Instant coffee Kg 1 0 Granular milk Kg 2 1 Chocolate Kg 4 3 Tea Kg 5 9 Soup Kg 5 5 Sugar Kg 5 6 Cups 700 Stirrers 540 3 SAFETY STANDARDS 3 1 Foreword In compliance with the Machine Directive 98 37 EEC Low Tension Directive 73 23 EEC and CE Marking Directive 93 68 EEC the SAECO International Group has drawn up a technical file on D A SG700NE vending machine at its plants acknowledging during the design phase the rules indicated in the Declaration of Conformity included in the vending machine documentation 3 2 General safety rules Q Warning Before using the vending machine read this manual carefully Installation and maintenance operations shall exclusively be performed by qualified technicians For no reason whatsoever shall the operator access those parts of the machine that are protected by guards requiring special instruments for their removal Good knowledge and absolute respect from a technical point of view of the safety standards and danger warnings contained in this manual are fundamental for installing using servicing and maintaining the machine in conditions of minimum risk Always disconnect the POWER CABLE before maintenance or cleaning activities Do not under no circumstances intervene on the machine or remove safety guards before hot parts
26. e obliterator cut or the token using the specific interface kit Press PRG to go back to the COIN menu and digit you can SALES This function enables access to all statistics of sale audited by the machine Confirming by means of ENTER you sequentially enter the following menu of statistics and related management thereof By pressing the key you can scroll through the menu described until reaching the required function pressing ENTER you access the first item of the selected function and by continuing to press ENTER you can read the other items if any TOTAL CASH total cashed for sales prices which cannot be reset CASH total for sales prices DISCOUNT discounted value total OVERPAY total cashed without sales 38 TOTAL COUNT total count of selections sales tests which cannot be reset COUNT total count of brewing sales tests and total count for each single recipe FREE total count for each single recipe of free brewings through free sale mechanical key TEST total count for each single recipe of test brewing COINS total for each single coin introduced BILLS total for each single bill introduced only with MDB ERASE ALL function for resetting all the statistics Pressing the PRG key you return to the original menu To reset the data do the following goto CANCEL press ENTER COD 0000 will appear on the display enter the resetting code following t
27. e vending machine starts boilers and water circuits fill up thus assuring the machine to start operating with the minimum quantity of water in boilers required BOILER EMPTYING by pressing this key the automatic boiler emptying starts This is important for a proper storage of the machine especially during winter and with temperatures below 1 C USS Important When the boiler emptying is completed the machine asks if a second cycle has to be started press key 1 emptying to repeat the cycle Press key 2 no emptying not to repeat the cycle and to exit the function e DISPENSING CUP ONLY press this key to have one cup automatically dispensed English 41 English 9 1 Cleaning and Loading DS In order to guarantee the good performance of the vending machine over time it is necessary to carry out certain operations regularly some of which are essential for the purpose of complying with current health regulations These operations shall be carried out with the vending machine open and off cleaning shall occur before loading products T Warning Wash components with warm water only without using detergents or solvents that could change the shape and the functionality of the machine Do not wash removable components in the dish washer Important During cleaning and maintenance operations do not touch any of the electric parts Do not clean these electric parts with wet clothes and or with degreasing det
28. ef 1 fig 7 is installed on the coffee boiler and when engaged it conveys the programmed quantity of water into the mixer Then the pump ref 2 fig 7 is engaged and controlled by a special electronic device volumetric counter ref 3 fig 7 it dispenses the programmed quantity of water 12 In case of machines with a double boiler the solenoid valve for instant products ref 1 fig 8 located on a non pressurized boiler ref 2 fig 8 is engaged by means of a timer in order to fill the cup with the programmed quantity of water In this case the water outflows by falling The gearmotor of instant products actuates the screw so that the latter dispenses the preset quantity of product inside the mixer for some versions several products can be dispensed in the same mixer Once the preset quantity of water and powder is dispensed the mixer is disconnected ESPRESSO COFFEE This process takes place only after the dispensing of the cup the sugar and the stirrer the grinder ref 1 fig 9 is engaged and runs until the ground coffee dose set by the dosing unit ref 2 fig 9 is reached the electromagnet of the dosing unit ref 3 fig 9 controls the door opening and the subsequent falling of the coffee into the brewing cup e the group rotation gearmotor moves the group onto the brewing position and compresses the coffee tablet fig 10 English e controlled by the appropri
29. enu to go back to the original submenu e key Tor T has the double function of increasing the value of a selected figure e g the value of a dose and or scrolling forward the list of functions available in the sub menu e key 2or to decrease a value This key decreases the value of a selected digit and or scrolls backwards the list of functions of some submenus e key 3 or Digit Cancel through this key the display cursor moves to the digit to be modified through the above described and keys In some menu this key resets the parameters e key 4 or Enter also identified as E to confirm the adjustments or to scroll and confirm the options menu Once parameter adjustment is completed press button 1 on the CPU board fig 42 to exit the programming mode English KEYPAD fig 47 Setting Programming mode The external keyboard besides being used for Preselection key D PRG exit menu the selections is also partially used for Selection key 1 increase programming and maintenance forward scrolling In particular the keys and their functions are Selection key 2 decrease backward scrolling Selection key 3 DIGIT Delete cursor position reset Selection key 4 ENTER confirm Cup Cappuccino Chocolate Chocolate Cappuccino ff Cappuccino Coffee with Coffee with hot thot chocolate chocolate Chocolate Chocolate Coffee Coffee Chocolate with Milk Milk with a Hot Tea wit
30. ergents Remove the residue of dust with a jet of dried compressed air or an antistatic cloth 9 1 1 Daily cleaning The aim is to prevent formation of bacteria in the areas which come into contact with food The tools necessary for cleaning are small brushes clean cloths and drinking water Do the following Wet the cloth and clean all the visible parts in the dispensing area fig 50 and 51 Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 42 English Clean and wash carefully dispensing outlet fig 54 instant product conveyors suction chamber ring water conveyor mixing bowl mixer fan fig 52 Before reassembling dry all the elements carefully remove the group to easy the cleaning fig 55 and use a small brush to remove coffee powder residues drain silicone pipes fig 53 Espresso Italia PTY LTD www espr ssoitalia com au Freecall 1300 660 976 English clean the sugar chute fig 56 replace the coffee grounds bag coffee bean versions fig 58 empty the liquid waste bin clean it and or replace it fig 57 9 1 2 Weekly cleaning Remove all the containers and clean with a wet cloth all the container support parts as well as the bottom and the outside of the vending machine in particular the dispensing area fig 59 9 1 3 Product loading When necessary fill the vending machine with special containers with products and or mater
31. essoitalia com au Freecall 1300 660 976 English 6 8 5 Grounds bag insertion remove the grounds discharge funnel wind the grounds bag end round the spring fig 43 A fix the bag and the spring on the grounds discharge funnel fig 43 B refit the grounds discharge funnel Use short bags which do not touch the vending machine floor Espresso Italia PTY LTD www espr ssoitalia com au Freecall 1300 660 976 English 6 8 6 Payment system installation The machine does not have a payment system Any possible damage to the vending machine itself and injury to people resulting from its incorrect installation are the responsibility of the installer of the payment system remove the support bracket from the machine fig 44 hook the coiner unit to the support bracket fig 45A fix the support bracket by means of the two knobs fig 45A connect the coiner unit to the CPU board NB The 24Vdc coin validator and the MDB systems have to be directly connected to the CPU board while the executive serial systems have to be connected to the CPU board through the supplied interface cable The 12Vdc coin validators require a special interface board in order to be connected to the CPU board Then access the programming for the correct settings Refer to section 7 PROGRAMMING to verify if the parameter setting is consistent with the system used Espresso Italia PTY LTD www espressoitalia c
32. g door of the hopper must be closed before removing the container with a cloth soaked with the solution clean the mixer assembly base fig 34 NB containers can be loaded without being removed from their supports Lift the lid of each container and load the product fig 36 the parts shall be left to soak in the solution for the amount of time indicated on the instruction label recover all the parts rinse them thoroughly dry them perfectly and proceed with their re assembly on the machine N Warning For further safety after reassembling the parts perform some automatic cleaning cycles so as to eliminate possible residues Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 22 Make sure there are no lumps do not compress the product nor use an excessive quantity as to avoid ageing of the product itself We suggest filling the containers with the quantity of product needed for the consumption estimated within two subsequent loadings Refer to the TECHNICAL SPECIFICATIONS section to check each container capacity IN Warning Before using the machine to ensure the proper operation of the container with orientable duct perform 3 4 brewings to fill the channel Once the sugar container is filled make sure the panel is properly reassembled by checking the click located on one side 6 8 2 Label insertion The labels indicating the product selections
33. h dash of coffee Lemon l Chocolate O Peach Tea Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 28 Maintenance Service mode Preselection key A Preselection key B Preselection key C Preselection key D Selection key 1 Selection key 2 Selection key 3 Selection key 4 Selection key 5 Selection key 6 Selection key 7 Selection key 8 Selection key 9 Selection key 10 Selection key 11 Selection key 12 Selection key 13 Selection key 14 Selection key 15 Selection key 16 Selection key 17 Selection key 18 Selection key 19 Selection key 20 test with water only complete test test without cup sugar and stirrer failure reset brew group rotation Yes milk choc mixer washing No lyo coffee mixer washing Instant product 1 mixer washing tea mixer washing nozzle arm movement electronic counter reading machine initialisation boiler emptying cup only dispensing if the cup function has been programmed in the recipe key menu Structure of job menus English Once the code is composed press the key Enter 4th to access the programming mode USS Important the default code is 00000 Once the code has been entered the display shows the first main menu function press ENTER to select it press to go to the following function i Key 01 COFFEE Price HG Sei ie A Discount 0 0000 DISCOUNTS rE press PRG to exit the job submenu
34. he standard procedure press ENTER you will be asked if you wish to change the reset code press if you do not want to change the code RESET will appear on the display confirm by means of the DIGIT key At the end of the resetting press PRG to return to the original menu The data resetting code 4 digits is different from the programming access code 5 digits The default code is 0001 USS If you want to change the default code proceed as follows Important press ENTER when you are asked if you want to change the code the old code will be displayed use the keys digit to compose the new code confirm using ENTER on completion TEMPERATURE This menu enables the adjustment of the operating temperature of the coffee boiler and instant product boiler in case of machines with double boiler By pressing ENTER the following appears for example temp H2O Coff 085 by pressing ENTER again the following is displayed temp H2O Inst 102 by using the keys and digit you can increase or decrease the temperature of water inside the respective boilers In any event the machine is provided with safety devices that prevent that the maximum temperature values are exceeded CLOCK The relevant CLOCK management menu is enabled through option CLOCK Y N in the OPTIONS menu In the CLOCK menu date and time can be set as well as the switching on and discou
35. he preset machine configurations which allow a different use of the instant product containers installed see table and figure on pages 36 37 Cup function enables disables the preselection key B fig 47 which allows the final user to have the beverage brewed without cup brewing into mugs Instant grinding for the instant grinding of coffee beans during brewing 34 Stirrer always this function enables the stirrer dispensing at any type of brewing including the instant product brewing Stirrer Unsweetened this function enables the stirrer dispensing even in case sugar is not requested for ex unsweetened coffee Motor delay this function reduces the engaging delay which can be programmed on instant product motors Milk first in case of coffee w a dash of milk selection if this function is enabled Y milk is brewed before coffee if disabled N milk is brewed after coffee For ground coffee only Coffee first when this function is enabled Y the powder instant coffee is brewed before the relevant water dose when disabled N coffee is brewed together with water Barley first when this function is enabled Y the powder instant barley is brewed before the relevant water dose when disabled N barley is brewed together with water Lyo prewarming this function enables the water circuit prewarming for decaffeinated or lyophilised coffee brewing Every time the lyo coffee is required the v m
36. he service button key 2 on the CPU board as indicated in figure 42 The display will show SERVICE together with the active software version initials In the SERIVICE mode the keys of the external pushbutton panel identify the functions illustrated in fig 61 i e Preselection key A Preselection key B Preselection key C test with water only complete test test without cup sugar and stirrer failure reset brew group rotation no boiler emptying milk choc mixer washing Boiler Preselection key D Selection key 1 Selection key 2 to use the keypad as in normal service so as to dispense any selection without cup sugar and stirrer e WATER TEST after pressing the key it is possible to use the keypad as in normal service so as to dispense any selection without dispensing any instant product e COMPLETE TEST after pressing the key it is possible to use the keypad as in normal service so as to dispense any complete selection counted as test dispensing USS to cancel a test pre selection without dispensing beverages you have only to press the service key once again In this case the vending machine will be kept in SERVICE mode Important e FAILURE RESET this resets the failures registered by the v m and launches a subsequent diagnostic control in order to check that there are no other failures At the end of the diagnostic control the machine emptying Selection key 3 Lyo coffee mixer washing
37. ial coiner connection or waiting for connection 51 English E16 CAPACITY alarm is just a simple warning which does not block the machine and indicates that the pump solenoid valve circuit has detected a progressive decrease in water capacity It can also indicate that the volumetric counter fan is defective or the existence of calcareous deposits on the solenoid valves This condition means that a E04 PUMP failure is going to occur Other warnings that do not block the machine are also foreseen and have the purpose of advising the user that the regeneration of resins of water softener the grinders and filters is necessary The number of counts beyond which the regeneration is deemed necessary is set in the OPTIONS menu the display messages are eo SE to indicate error E16 CAPACITY to indicate the regeneration of resins amp to indicate that filter replacement is required to indicate that grinder replacement is required to indicate that filter and grinder replacement are required to indicate the regeneration of resins and replacement of grinders Q to indicate the regeneration of resins and replacement of filters T to indicate the regeneration of resins and replacement of filters and grinders If one of the above mentioned symbols is displayed by entering the SERVICE mode the message ALARM will appear followed by the symbol for which maintenance is necessary The safety device g
38. ials For these operations please refer to the initial installation operations described in Section 6 8 Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 44 9 2 Maintenance DAILY WEEKLY MONTHLY EVERY SIX MONTHS English EVERY 10 000 COUNTS Remove and wash the visible parts of dispensing area Empty the liquid waste bins clean them and or replace them Replace the coffee ground bag Remove all the containers and clean with a wet cloth all the container support parts as well as the bottom and the outside of the vending machine in particular the dispensing area Disinfect all parts in contact with foodstuffs Remove and wash the BREW GROUP lubricate the moving parts with a silicon grease suitable for foodstuffs Replace gaskets and filters USS Important Dry carefully the upper and the lower filters using a jet of compressed air Replace gaskets and filters 45 English Scheduled and unscheduled maintenance 7 The operations described in this section are purely indicative as they directly depends to variable factors such as water hardness humidity products used and workload etc Warning For all operations requiring the disassembly of the machine components make sure the machine is not powered Entrust the operations mentioned below to qualified personnel Should it be necessary to leave the machine not powered
39. ineness of grinding adjustment Rotate ring cc of brewed product ref 2 fig 64 65 as required instant product temperature in the cup about 70 C After each adjustment three selections are instant coffee grammage about 7 2 grams required before obtaining the selected instant product grammage according to the granulometry appropriate tables To ensure the best product performance check the following ground coffee grammage Adjust quantity through the screw located on the dosing unit ref 1 fig 64 65 English 9 4 Resin regeneration where the SG water softener is provided The regeneration of resins shall be performed in relation to the water in the mains network to which the machine is connected The table below can be used as a reference WATER NUMBER OF HARDNESS SELECTIONS French 60cc 130cc 10 25000 12500 20 12500 6000 30 9500 4500 40 6500 3000 50 5000 2500 In order to check the degree of water hardness and consequently the time and type of intervention specific kits available on the market can be used The operation can be performed on the vending machine as follows power the machine off turn the lower tap taking care to place the related hose into a bucket or better into a drain system fig 61 48 remove the cover and introduce 1 5 kg of normal kitchen salt fig 67 refit the cover power the machine on and drain the water until
40. it N at the end of the beverage brewing Price Holding enabling function Y for systems with Price HOLDING protocol Clock enables the clock by kit When the function is enabled the message CLOCK is displayed on the main menu Language to select the language to be used in display messages Select the desired language through programming key selection key 1 and confirm by pressing Enter selection key 4 Switch off the machine and connect the update eprom to the appropriate base U4 on the CPU board See fig 72 Then switch on the machine messages LANGUAGE UPDATING and LANGUAGE UPDATING OK should appear At the end of the procedure switch off the machine and remove the eprom from the base Decimal point to establish the number of decimals to be displayed in prices English Pump timeout to set the espresso pump maximum operating time 40 sec Y or 120 sec N Cleaning enables the automatic cleanings available with the clock device Cleaning cycle enables without clock device a cleaning of the mixers 30 minutes after the machine has been powered A second cleaning cycle will follow if no beverages are dispensed within the following 6 hours at this point the cleaning time restarts from the last beverage dispensed Consequently one daily cleaning of mixer is guaranteed Cleaner adjustable step down counter with indication for the water softener resin regeneration
41. it is no longer salty power the machine off and close the tap fig 68 This operation takes about 30 45 minutes English wash all the parts in contact with foodstuffs according to the procedures already 10 INACTIVITY KASAYA empty the liquid waste bin and clean it thoroughly remove the grounds bag clean all the internal and external surfaces of If the automatic vending machine remains inactive for a long time it is necessary to take certain preventive measures the machine with a cloth protect the outside of the machine with plastic film or a bag fig 71 while the vending machine is on start the automatic emptying process in the SERVICE mode see section 8 atthe end disconnect the machine either from the electrical and water circuit complete the emptying of the instant product boiler and the tank with float by removing the plug located on the hose along the drain chute replace the plug once the emptying has been completed fig 69 store in a dry and sheltered place at temperatures not lower than 1 C unload all products from their containers fig 70 Espresso ltalia PTY LTD www espr 8soitalia com au Freecall 1300 660 976 English NG J Empty the products and water as described in the previous section For dismantling it is advisable to disassemble the machine parts according to their composition plastic metal etc Afterwards deliver the divided part
42. ng to service function descriptions so as to eliminate any residual dirt from the coffee N Warning and instant product boilers wash your hands carefully U3 Important When the boilers are prepare a chlorine based anti bacterial cleaning solution it can be purchased at chemists following the concentrations given on the product instruction label completely filled carry out several cleanings of the mixers in order to remove possible residues from the water circuits N B to enable dispensing tests or cleanings see the use of the pushbutton panel in Service mode fig 30 remove all the product containers from the vending machine fig 31 SERVICE remove container lids and product channels fig 32 Immerse all items into the previously prepared solution After performing these operations wait about ten minutes until the operating temperatures are reached Espresso Italia PTY LTD espr ssoitalia 1 2 all 1300 660 976 English remove all the instant product channels water funnels mixing bowls and impellers 6 8 Product loading and silicone tubes also immerse these parts in the prepared solution fig 33 6 8 1 Container loading Product containers can be loaded without taking them out of their housings Should it be necessary to take them out close the sliding door that is mounted on the product channel outlet fig 35 Especially in case of coffee beans the slidin
43. nt time ranges and the cleaning times The appropriate kit is required to enable the CLOCK function English DATA FOR MDB This menu appears when the MDB ICP YES option is included and enables the relevant payment configuration By pressing ENTER the following is displayed maximum change coin change coins allowed from 1 to 16 bills allowed from 1 to 16 MDB TUBES LOADING This menu appears when the MDB ICP YES option is included and enables the filling of the change giving tubes of the coiner By pressing ENTER the following is displayed Key 3 to end Now it is possible to insert the coins in order to reload the change giving tubes once the operation has been completed press key 3 to exit MDB TUBES UNLOADING This menu appears when the MDB ICP YES option is included and enables the emptying of the change giving tubes of the coiner By pressing ENTER the following is displayed T3 for coins from 1 to 16 SAECO CARD This menu is available only if a Saeco Card module is detected In this menu MAXCard and RIFCard can be set MAXCARD Is the maximum value the card can have Beyond this limit the card is not accepted RIFCARD This is the maximum value the card can have Beyond this limit the card is still accepted but will be rejected if a card with a higher amount is introduced 39 English The service maintenance functions are accessed by pressing t
44. oltage of 230 V shall not exceed a 6 fluctuation the power supply must be suitable to the machine a diversified protection system shall be connected The machine shall be earthed in observance with operating safety rules in force For this reason verify the system earth wire connection to ascertain that it is efficient and in compliance with national and European electric safety standards If necessary have the system inspected by qualified personnel The vending machine is provided with a power cord fig 21 17 English The sockets that are not compatible with the plug of the machine shall be replaced The use of extensions adapters and or multiple plugs is forbidden fig 22 NO fig 22 The machine is equipped with a safety switch fig 23 which disconnects the utilities whenever the door is opened see wiring diagram In case of need therefore open the door or unplug the installation Safety switch It is however necessary to operate with the door open but the vending machine connected to the mains for some operations Skilled technicians may operate in this way by inserting the special plastic key supplied with the machine into the door switch turning it of 90 fig 23 N Warning During the setting up phase before powering up the machine make sure you have connected it to the water mains and opened the water tap N Warning The power cable plug ref 1 fig
45. om au Freecall 1300 660 976 26 7 PROGRAMMING With the programming procedures described in this section itis possible to set all the parameters related to the machine configuration the setting of the individual doses and beverage prices and also obtain sales statistical data The dialogue between the operator and the machine occurs by means of the 16 digit liquid crystal display and the use of the selection keyboard Programming key The programming function is accessed by pressing button 1 located on the CPU board fig 46 The request for the access code to be entered through the keypad fig 47 will be displayed during the installation the maintenance technician can select the language of the display messages through the OPTIONS menu NB there are seven available languages stored on the eprom kit Language Dictionary from which the language can be selected as mentioned above English The programming data can be of two kinds gt NUMERICAL DATA That is all the data that refers to the water instant products prices time and date settings gt LOGICALDATA That is all the data that refers to the logical statuses of the OPTION menu that describes the condition enabled or disabled of a specific function The programming is carried out by using some key of the selection keypad see fig 47 and especially e decaffeinated preselection key or PRG exits from the current programming subm
46. ore using the machine Furthermore always act in compliance with national or local standards Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 1 4 Operator requirements To guarantee the safety of the machine three operators with different skills are required Access to the inside of the machine is forbidden to the user Supply operator The safekeeping of the access key to the inside of the machine is entrusted to the Supply operator by the Maintenance Technician He has the task of supplying the products external cleaning activating and stopping the machine Warning The Supply Operator is not authorized to carry out operations that are indicated as competency of the Maintenance technician in this publication Maintenance technician The only person authorized to intervene and start the programming procedures adjust set up and upkeep the machine English 2 TECHNICAL SPECIFICATIONS from 146 to 155 Kg See fig 3 Weight Overall dimensions mm 1835 Power consumption See Data plate fig 1 Power supply voltage See Data plate fig 1 Electric voltage frequency See Data plate fig 1 Power cord length 1 600 mm Water mains connection 3 8 gas from 1 5 to 8 bars fig 4 Water mains pressure English Data plate showing the minimum and maximum water pressure CUP DISPENSER Suitable for cups with 70 71 mm dia BOILER HEATING ELEMENTS Armoure
47. propriate base of the CPU board see fig 72 Then switch on the machine led LD1 should light up for a few seconds and the display should show the message PROGRAM FLASH Once led LD1 turns off switch off the machine and then switch it on while the EPROM is still connected If the machine starts up normally switch it off and disconnect the eprom If the display shows COPY CONFIGUR this procedure will erase the data previously stored by the customer At the end of the procedure the message RESET AUDIT will appear press key No 4 to erase the sales data Then the message CONFIRM will appear press key No 4 to confirm Iln both cases press any of the other keys to leave data unchanged At the end of the procedure the diagnosis phase will automatically start Switch off and remove the UPDATE EPROM English 7 2 Description of functions TIMES DOSES In this menu water and product doses for each beverage can be calibrated Each beverage composition is determined by a basic product recipe referred to as RECIPE or REC Press ENTER once The display shows REC 01 coffee Press ENTER once again The calibration procedure starts from the doses related to the first product composing the first basic recipe water 065 indicating the water dose related to the espresso coffee product Using the keys digit the values of the water dose related to the espresso coffee of recipe No 1 can be ch
48. refer to skilled personnel For more complicated interventions such as boiler descaling a good knowledge of the equipment is necessary Disinfect all parts in contact with foodstuffs on a monthly basis using chlorine based solutions following the procedures already described in Chapter 4 0 9 2 2 Brew group maintenance Ka A A Plastic group On a monthly basis remove the group and rinse it with plenty of hot water Every 5 000 counts or every month lubricate the moving parts of the group with silicon grease suitable for foodstuffs fig 60 46 lower filter rod 1 connecting rod 2 guide rods 3 Every 10000 counts replace gaskets and filters gaskets Upper filter fig 61 loosen the upper pin 1 using the supplied wrench manually unscrew the filter 2 Lower filter unfasten the two side screws ref 1 fig 62 and remove the upper piston lock 2 English use the supplied key to rotate manually the lower filter until it is aligned with the cup fig 63 unfasten screw 1 and replace filter 2 reassemble in reverse order DS Important Dry carefully the upper and the lower filters using a jet of compressed air 9 3 Adjustments 9 3 1 Dose and grinding adjustment The vending machine is delivered with a few standard settings each complete rotation corresponds to an adjustment of 0 15 gr coffee temperature in the cup 78 C for 38 f
49. roup existence is also provided microswitch installed on the boiler group support When the brew group is not in its position the machine displays SELECT BEVERAGE WITHOUT ESPRESSO COFFEE 52 JP1 JP2 JP3 JP4 JP6 JP7 JP8 JP9 J1 J2 English EXPANSION BOARD CONNECTION DISPLAY CONNECTOR KEYS EXPANSION POWER BOARD CONNECTOR COUNTER 24V VALIDATOR CONNECTOR OBLITERATOR CONNECTOR PC PROGRAMMING CONNECTOR DATA COLLECTION CONNECTOR SAECO ELECTRONIC KEY CONNECTOR EXECUTIVE MASTER CONNECTOR PUSHBUTTON PANEL CONNECTOR 24V INPUT CONNECTOR MDB CONNECTOR CONN EXECUTIVE SLAVE CONNECTOR PROGRAMMING KEY SERVICE KEY SERIAL PAYMENT SYSTEM CONNECTION LED SUPPLY LED JUMPER FOR COIN 7 JUMPER FOR COIN 8 DISPLAY CONTRAST REGULATION EPROM BASE CLOCK BASE 53 English 5 C o 0 9 9 Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 54 English Notes Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 English Code 1812 956 ED 00 Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 56
50. s to the specialised companies If a refrigerating unit is present give it without disassembling it to companies authorized for the disposal of this particular part 50 English 12 TROUBLESHOOTING GUIDE FOR THE MOST COMMON FAILURES OR ERRORS In SERVICE mode failures or faults when present are immediately displayed in the following way see Key 1 features Display message Possible cause E01 CUP cup missing cup microswitch detector failure E02 GRINDER coffee missing grinder blocked E03 GROUP group motor failure motor position microswitch failure E04 ESPRESSO PUMP pump failure coffee solenoid valve volumetric counter E05 INSTANT PRODUCT PUMP pump failure coffee instant product failure E07 SCALE FACTOR error in scale factor setting basic coin in the coiner E08 WATER EMPTY water missing liquid waste bin full tray microswitch failure E09 EEPROM EEPROM failure E11 NTCPROBE brew group probe short circuited or interrupted E12 TCOF lt 70C no warming in coffee boiler E13 TSOL lt 70C no warming in instant product boiler E15 CLOCK FAILURE clock card defective wrong setting E16 CAPACITY decrease in water capacity of hydraulic circuit E17 SPOUT MOTOR spout motor failure motor position microswitch failure NO SERIAL CONNECTION no ser
51. shall not be accessible to unauthorized people as it is a potential source of danger For the disposal please contact qualified companies fig 17 Open the door of the vending machine and remove the adhesive tape from the components Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 16 fi 6 4 Water mains connection Wa i Before connecting the vending machine to the water mains make sure the water is drinking if possible by means of test laboratory certification hasa pressure ranging between 1 5 bars and 8 bars otherwise use a pump or a water pressure reducer accordingly if not already fitted install a tap in an accessible position so as to separate the equipment from the water mains should it be necessary fig 19 let some water flow out of the tap so that to eliminate possible traces of impurities and dirt fig 20 English connect the tap to the vending machine using a copper or nylon pipe suitable for foodstuffs and for the purpose of bearing the water supply pressure Should a flexible hose be used it is necessary to assemble the reinforcement bearing inside supplied with the machine the connection provided for is a 3 8 gas type fitting NG 6 5 Electric Mains connection The vending machine is designed to operate with single phase voltage at 230 Volts and is protected by 8A rapid fuses We suggest checking the following the mains v
52. transport jolting the vending machine Espresso Italia PTY LTD www espr ssoitalia com au Freecall 1300 660 976 English With regard to the vending machine avoid 4 3 Packaging bumping it The vending machine is protected by polystyrene overloading it with other packages angles and by a transparent polypropylene film exposing it to rain cold weather or heat fig 6 sources The automatic vending machine will be delivered keeping it in damp places packaged assuring both a mechanical guard and protection against damage from any 4 2 Storage environmental agents In the event of storage avoid any overlapping of Labels are applied on the packaging indicating several machines keep them in a vertical position in dry places with temperatures not _ handle with care lower than 1 C do not turn upside down protect from rain do not overlap protect from heat sources not shock resistant type of vending machine and serial number N Important When the transport is over the packaging shall be undamaged which means it shall not show any dent sign of shocks distortions or breakages to the external packaging show wet parts or signs that could lead to suppose that the packaging has been exposed to rain freezing weather or heat show signs of tampering Espresso Italia PTY LTD www espressoitalia com au Freecall 1300 660 976 10 5 GENERAL TECHNICAL DESCRIPTION 5 1 Permitted use
53. y with safety requirements Warning For no reason whatsoever shall the supply operator access those parts of the machine that are protected by guards requiring special instruments for their removal Some maintenance operations to be carried out solely by specialised technicians expressly require that certain safety devices are switched off Knowledge and absolute respect from a technical point of view of the safety standards and danger warnings contained in this manual are fundamental for installing using servicing and maintaining the machine under conditions of minimum risk e The operator of the vending machine has only to carry out those operations he has been trained for as far as it falls within his competence The user shall have a good knowledge of all operating mechanisms of the machine as far as it falls within his competence e Itis the buyer s responsibility to ascertain that the machine operators have been trained and informed of all the indications and specifications contained in the documentation supplied Even so the operator shall be aware of the potential risks that exist while operating the automatic vending machine English Operating reliability and the efficiency of the machine performance are guaranteed only if original spare parts are used The user will be held entirely responsible for any modification he may apply to the machine All the operations necessary in order to maintain the m
54. yed By pressing PRG again you go back to the OPTIONS menu 33 English List of the options available in sequence EURO symbol dis when this function is enabled the Euro symbols is displayed together with prices Installation when this function is enabled Y the machine starts automatically the self installation process automatic boiler and water circuit filling On the contrary when the function is disabled N the process has to be manually started by the operator in the SERVICE mode Tank in case of autonomous tank kit when this function is enabled Y priming pump operating times are properly controlled Preselection when this function is enabled by pressing the preselection key D fig 47 the number of pushbutton keys doubles thus increasing the number of available beverages Natural tea through this function the lyophilised natural tea based recipes are available Natural tea and Natural tea with milk by excluding the tea flavour instant beverages Instant product 1 when this function is enabled itis possible to select a generic instant beverage instead of the Iyophilised barley decaffeinated product EV hot water this function enables a supplementary solenoid valve kit for the brewing of hot water only if there is no kit the function enables the hot water brewing through the tea mixer Configuration STD through this function it is possible to select one of t
55. yo Barley Instant product 2 M3 E1 5 Instant Nat Tea M4 5DC E4 1 Milk M1 E4 2 Chocolate M1 E4 3 Chocolate2 M1 E2 4 Decaff Lyo Instant product 1 M3 E1 5 Instant Nat Tea M4 E3 Hot water 5DL E4 1 Milk M1 E4 2 Chocolate M1 E4 3 Milk2 M1 E2 4 Decaff Lyo Instant product 1 M3 E1 5 Instant Nat Tea M4 E3 Hot water 4S E4 1 Milk M1 E4 2 Chocolate M1 E2 3 Decaff Lyo Barley Instant product 1 M3 E1 5 Instant Nat Tea M4 E3 Hot water Instant product 1 option allows the instant product 1 to be replaced with barley Natural tea option allows instant tea to be replaced with natural tea With option EV Hot water YES Instant product 2 option allows the Decaff to be replaced with instant product 2 ep a BOY TE Op Ts m m 50C CONFIGURATION A 50L CONFIGURATION L 5S CONFIGURATION amp el acd e 4S CONFIGURATION English COINS This menu is accessed for programming coins from coin 1 to coin 8 in order to make them compatible with the system used therefore verify that the coiner channels correspond to the machine channels Pressing ENTER once this appears on the display Coin 01 000 50 by using the keys change the values By pressing ENTER you confirm the adjustment or in any event the value displayed and then pass on to the next coin In particular Coin 07 000 00 This channel is used for setting the value for th

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