UC Series
Contents
1. Label sheets provided as standard supply with UCE transmitter UC Series E770 i 0614 revision0O1 2 3 Receiver UCR The receiver comes in 8 versions with Abasic board comprising 9 or 12 control relays following version 1 Horn relay active when the On Horn button is pressed not auto maintained 2 safety relays active when the On Horn transmitter button is pressed auto maintained until passive or active stop Two types of power supply following version 48 115 VAC or 48 230 VAC Three types of relay configuration according to the associated transmitter version Safety relay RS1 and RS2 Safety relays terminal strips RS1 and RS2 t ower Supply terminal strips V1 Green LED Power ON Fuses Power supply Cover V2 Red LED Wrong identity code diagnostic Connector for serial link board DialogUC software Power supply Oss aie V3 Green LED Radio link established diagnostic passage CEE GE N oa qd Kh Z v30 Radio tuner ee n Fixed antenna possibility of using a BNC R1 to R9 or R1 to R12 following receiver version alr Cable gland Control Do r EJA g Q RK relay Horn 3 Dimensions mm Receiver UCR Transmitter UCE Charger UCCU idt 6 2 and 8 2 button housing versions fad 170 110 230VAC 5V2. UWE102 Removable shoulder strap 5 m extension for BNC antenna mounting bracket 5 UWE301 Protective case for transmitter 6 2 button version 10 m extension for BNC antenna mounting bracket 5 UWE302 Protective case for transmitter 8 2 button version 4 Self adhesive directional colored arrows on travelling cranes UWE313 Protective sleeve for transmitter 6 2 button and 8 2 button version 4 Self adhesive directional black white arrows on travelling cranes UWE201 Kit of 6 white black labels movements for double speed pushbuttons 2 steps Common wiring accessory UWE202 Kit of 6 colored labels movements for double speed pushbuttons 2 steps 24 pin plug in connector 2 m cable UWE205 Kit of 48 white blank labels customization 16 pin plug in connector 2m cable Kit of 90 b w labels movements special functions and customization for pushbuttons Fastening Kit for receivers by 4 magnetic contacts and switches 2 UWE207 Serial link board for DialogUC PC Software DialogUC PC Software CD ROM cable PC UCR 7 2 3 1 accessory supplied with product A programmed electronic key is delivered with the receiver it is however possible to order an electronic key by supplying us the following 2 parameters the receiver identity code the transmitter reference BNC antenna and BNC extension to be ordered separately Require BNC tuner con
3. when the stop palmswitch button is pressed An electronic key limits access to the system to authorised persons only An indicator light indicates an alarm in the event of an insufficiently charged battery Start up sequences are implemented to ensure safe operation by a trained experienced operator 55 ms response time compatible with the movement speeds of the controlled equipment A Standby function shuts down the transmitter after a pre programmed time period 1 to 98 mn when no controls have been generated This function can be disabled at any time to meet specific needs Buttons protected mechanically against unintentional actions 5 1 Transmitter UCE Mechanical and environment withstand characteristics Housing 5 Technical characteristics ABS Choc yellow with mechanical button protection IP65 Weight with battery pack 6 2 buttons housing model 380 g 8 2 buttons housing model 450 g Dimensions 6 2 buttons housing model 70x53x220 mm 8 2 buttons housing model 70x53x245 mm Operating temperature range 20 C to 50 C Storage temperature range without battery pack 30 C to 70 C Storage temperature range with battery pack 20 C to 35 C Attachment when idle Electrical and radio characteristics Power supply Wall mounted by fastening hook or on belt by fastening clip Plug in NiMH battery battery pack ref UWB Autonomy
4. 433 434Mhz bands 869MHz band 24 hours 50 transmit time buttons typical average use 20 hours 50 transmit time buttons typical average use Radio transmission type UHF Radio frequency 64 user programmable fre quencies in 433 434 MHz bands see frequency list page 6 12 user programmable frequencies in 869 MHz band see frequency list page 6 Transmission power lt 10 mW license not required fixed antenna Modulation FM Average range with fixed antenna 1 Functional characteristics Functions 100 m in typical industrial environment 300m in unobstructed area All versions comprise 6 two step pushbuttons double speed 1 On Horn pushbutton 1 active priority emergency stop palmswitch button 1 electronic key lock Additional functions for 8 2 buttons housing model versions 2 two step pushbuttons double speed or 1 one step pushbutton single speed 1 electronic switch with 3 positions Standby function Time is user programmable 01 to 98 mn or infinite Indications 1 red indicator light battery level and diagnostic 1 green indicator light On and diagnostic 1 Range will vary according to environment conditions of transmitter and reception antenna position metal frameworks walls UC Series E770 i 0614 revision0O1 5 2 Receiver UCR Mechanical and environment withstand characteristics Housing ABS grey IP65 We
5. common second speed relay 1 stop palmswitch button 7 for two step pushbuttons Relay configuration delivered with l description 1 relay PE one step 1 battery pack ref UWB Oy pushbutton 1 label kit ref UWE207 Ls 2 relays 1 1 2 2 for the electronic switch with 3 positions Button configuration description 12 3 relays UE 48 115 VAC 48 230 VAC ae UCROBL2_ i 433 MHz UCROBL2 UCROBM2 Transmitter UCE with UCEC22220 scomnz Sa 499 Miz 8 two step pushbuttons double speed UCRABL2 UCRABM2 1 On Horn button 1 stop palmswitch button delivered with Relay configuration With common second speed relay 1 battery pack ref UWB description for two step pushbuttons 1 label kit r f UWE207 XS 1 2 safety relays 1 Horn relay Accessories for UCE transmitter Accessories for UCR receiver Reference Description Reference Description UCCU Charger 110 230VAC 5VC EU UK and US plugs for UWB battery pack charging BNC tuner connector for BNC plug in antenna 4 UWB Plug in battery pack 2 1 4 wave straight antenna BNC plug for 433 434MHz bands 5 UDC1 Wall support for stowing when idle and battery pack in charge 1 2 wave straight antenna BNC plug for 869MHz band 5 UCWE22X Programmed electronic key parameters to be supplied 2 3 90 BNC elbow for VUB084 antenna or BNC antenna extension 5 6 UDP1 Belt fastening clip 2 m extension for BNC antenna mounting bracket 5
6. 00 mA recommended 250VAC Service life under 230VAC 70VA cosphi 0 75 3x10 cycles Response time On start up 0 5 s max On control 0 07 s max Active shutdown time 0 16 s max Passive shutdown time 1 15 s max Indications 1 green indicator light Power supply ON 1 red indicator light wrong identity code and diagnostic 1 green indicator light radio link established and diagnostic Power supply protection Against overcurrent by fuse 1 The cover can be replaced by a M16 plastic cable gland to be mounted at the same place 2 possibility to use plug in antenna with ref OWRO1 accessory 5 3 Plug in battery pack UWB Mechanical functional and environmental characteristics Housing ABS black IP40 Dimensions 40x96x23 mm Storage temperature range 20 C to 35 C Fast charging time temperature range 0 C to 35 C Complete charging time 7 hours if battery pack is completely discharged Partial load time at 20 C 10 mn of charge get approximately 1 hour of autonomy 1 hour of charge gets approximately 8 hours of autonomy 6 hours of charge get approximately 12 hours of autonomy Indications Charge status 1 indicator light on battery pack charging Orange fast charge Green slow charge and up keep charge 1 red indicator light on transmitter low battery Charge voltage 5 VDC by UCCU charger UC Series E770
7. DC EU UK and US plugs Self adhesive arrows 170 UWE003 180 UWE0027 pi DDD JE brown green blue yellow 48 Battery pack Plug in antennas UWB for use with kit Ref OWRO1 To charger Battery pack UCCU na 40 23 210 lt gt Em VUB084 1 4 Transmitter UCE ii 335 ia ee i VUBO0B86 1 2 UC Series E770 i 0614 revision01 4 Safety aspects and optional functions The UC remote controls implement numerous safety features in particular Transmitter receiver communication safety features Permanent radio link by its non directional design and insensitivity to the presence of obstacles the operator is protected from exposure to handling risks during precision Receiver safety feature Emergency stop Performance Level PL d per EN ISO 13849 1 Cat 3 per EN 954 1 is ensured by redundant control of the emergency stop circuit and use of guided contact safety Each transmitter receiver pair has its own specific identity Hamming distance minimum number of bits that differ manoeuvres and movements code between 2 different messages of 4 Transmitter safety feature relays Apassive shutdown device shuts down the system if the radio link is jammed An electric interlocking for contradictory commands between buttons No 1 and No 2 No 3 and No 4 No 5 and No 6 Functional safety feature An active priority general shutdown command is generated
8. Hz 7 Selection guide references for ordering 7 1 Standard sets selection guide A set includes 1 transmitter with a battery pack transmitter accessories listed above 1 receiver with fixed antenna 1 electronic key receiver accessories listed above 1 Installation and user manual 1 pre wired cable on industrial male connector side The other side comes with nude identified wires they are to be wired into the receiver according to the wiring diagram corresponding to the travelling crane Asan option 1 Lamp Horn kit for travelling crane to be wired into the receiver Transmitter 3 x r Transmitter x 5 Receiver Connection cable Transmitter configuration i Receiver configuration i reference reference reference 6 two step pushbuttons double speed 1 On Horn pushbutton 1 stop palmswitch button 433 434MHz band 1 battery pack included 2 protective foams mounted 1 kit with 6 colored labels for movements Delivered with following accessories 1 2nd battery pack ref UWB 1 label kit ref UWE202 1 Wall support for battery pack ref UDC1 1 charger for battery charging ref UCCU UCE222200 Receiver 9 3 relays With common 2nd speed relay for two step pushbuttons Power supply 48 230 VAC 433 434MHz band 1 electronic key Delivered with following accessories 1 4 Self adhesive directional colored arrows on travelling cranes ref
9. Industrial radio remote controls Typical applications Industrial lifting Standard travelling cranes Standard gantry cranes Construction equipment Tower cranes 1 Description 11m A radio remote control provides numerous advantages Large freedom of movement Easy to use Precise quality manoeuvres Visibility Productivity ina With the UC radio remote controls Jay Electronique provides solutions to the broad range of standard industrial lifting applications 11m Besides a special attention has been given to ensure operator comfort through the following features Ergonomic transmitter enabling one hand control Control button accessibility Button touch sensitivity Identification of functions controlled Light weight transmitter Transmitter endurance and fast easy to replace plug in battery pack Adaptability to all radio configurations of the environment by possibility for changing frequency by a trained operator Mechanical protection of function buttons to avoid any unintentional action Transmitter carrying strap which hooks onto belt when unit is idle or removable shoulder strap optional accessories IEB To further enhance safety when using this equipment technical solutions and innovative options are also proposed Access is enabled by insertion of an electronic key in transmitter housing Memorisation of use of remote control by recording number of operations and durations fo
10. UWE002 1 fastening Kit by magnetic contacts ref UDWR38 12 3 relays With dedicated 2nd speed relay for two step pushbuttons Power supply 48 230 VAC 433 434MHz band 1 electronic key Delivered with following accessories 1 4 Self adhesive directional colored arrows on travelling cranes ref UWE002 1 fastening Kit by magnetic contacts ref UDWR38 UCROAMO UCROBMO Option Lamp Horn kit for travelling crane fastening by 2 magnetic contacts 2m 2m cable equipped with a male industrial connector et cable ref UCWR38 Without option Cable with 16 pin connector ref UDWR14 With option Without option Cable with 24 pin connector ref UDWR13 With option Without option Cable with 24 pin connector ref UDWR13 With option 2 1 List of frequencies available for Denmark 2 2 List of frequencies available for Singapore Standard sets With or Without Standard set reference UCPS6A UCPS6C UCPS6E UCPS6F UCPS6B UCPS6D UC Series E770 i 0614 revision0O1 7 1 1 Wiring diagram for standard units UCPS6A 6E 6C 6F Buttons numbers Button positions No 1 No 2 No 3 No 4 No 5 No 6 l O U ee o UCE transmitter NEUTRAL buttons c wo OO Q0 Q0 speed No 1 E UCE transmitter Step No 2 Q E lt lt gt gt A button action speed No 2 ae oe ee on the UCR i N receiver relays N DN N N Connection t
11. erminal number on UCR receiver 32 1 5 7 8 10 17 UCR power supply Fol Us External aa my A wiring le a example oT External driven loads IRT R2 amp mA 2 AOC fea oa oat oat a a ea a 7 1 2 Wiring diagram for standard units UCPS6B 6D Buttons numbers Button positions No 1 No 2 No 3 No 4 No 5 No 6 swi O O O O Oe E Ferna OM Ka O A i fa _ i p No 2 UCE transmitter speed No 2 e o button action j N en eL gt pope aa 2 on the UCR receiver relays N UCR receiver relays Connection terminal number on UCR receiver 32 1 5 7 10 17 27 UCR power supply Fo Uo aga ATA example External driven loads KA KZ D ID ID ID D 1 D 1 ID D ID D 2 The power supply connection depends on the type of receiver and the power supply required terminals 2 1 for power supply 48VAC or 3 1 for power supplies 230VAC or 115VAC following versions Relay life is increased by the use of surge limiters ex RC network for AC Zener diodes for DC etc AOC K1 and K2 must have guided contacts Elements wich indicate start of remote controlled machines ex horn rotating flashing light etc Safety relay RS1 and RS2 are switched on by the On Horn transmitter pushbutton and is held in position until the stop palmswitch is pressed active shutdown or until the loss of the radio transmission passive shutdown UC Seri
12. es E770 i 0614 revision0O1 7 2 Selection guide for separate elements transmitter receiver accessories Transmitter UCE Receiver UCR Transmitters are delivered with a single battery pack a second Receivers are delivered with an electronic key programmed according to the can be ordered separately with the reference UWB and without number of receiver relays and to the transmitter model electronic key this one being delivered with the receiver or can be ordered separately with the reference UCWE22X Button configuration description Number of relays 1273 relays 9 3 relays UCE22220 433MHz Power supply 48 115 VAC 48 230 VAC 48 115 VAC 48 230 VAC Transmitter UCE with UCEC2220 scomnz Receiver UCROBLO UCROBMO UCROALO UCROAMO 6 two step pushbuttons double speed reference E UCRABMO Bo e sai a UCRABLO UCRABMO UCRAALO UCRAAMO 1 stop palmswitch button delivered with SK N Relay configuration With dedicated second speed relay With common second speed relay 1 battery pack ref UWB X description for two step pushbuttons for two step pushbuttons 1 label kit ref UWE207 Button configuration description 12 3 relays UCE 48 115 VAC 48 230 VAC 433MH Transmitter UCE with l j Recciver UCROBL1 UCROBM1 6 two step pushbuttons double speed UCEC222D0 iscomz reference UC BL1 UCRABM1 1 one step pushbutton single speed 1 electronic switch with 3 positions KD 1 On Horn button a With
13. i 0614 revision01 6 Frequencies 433 434 MHz bands nb MHz 01 433 100 02 433 125 03 433 150 04 433 175 05 433 200 06 433 225 08 433 275 09 433 300 10 433 325 114 433 350 12 433 375 13 433 400 14 433 425 15 433 450 16 433 475 nb MHz 18 433 525 19 433 550 20 433 575 24 433 600 22 433 625 23 433 650 24 433 675 25 433700 26 433725 28 433 775 29 433 800 30 433 825 34 433 850 32 433 875 nb MHz 33 433 900 2 34 433 925 2 35 433 950 2 ao 36 433 975 M 2 37 434 000 2 a 38 434 025 2 39 434 050 2 a 40 434 075 2 41 434100 2 a 42 434125 r 43 434150 2 mo 44 434175 2 45 434200 M2 46 434 225 2 2 48 434 275 2 nb MHz 49 434 300 50 434 325 51 434 350 52 434 375 53 434 400 54 434 425 55 434 450 56 434 475 58 434 525 59 434 550 60 434 575 2 61 434 600 2 62 434 625 2 63 434 650 64 434 675 869 MHz band nb MHz 2 01 869 9875 2 02 869 9625 2 03 869 9375 2 04 869 9125 2 05 869 8875 2 06 869 8625 2 2 08 869 8125 2 09 869 7875 2 10 869 7625 2 11 869 7375 2 12 8697125 2 2 Adjacent intervals 0 025 M
14. idation procedure The various button functions are identified by means of adhesive labels placed in the recesses provided in the transmitter unit housing at each button location The labels are supplied in the form of sheets with the various labels you will need for your application Reference Reference Kit of 6 colored labels CZA movements for double Kit of 90 b w labels movements special and customization functions for pushbuttons and Reference Kit of 48 white blank labels customization CZB 48 transparent protecting speed pushbuttons 2 steps switches 6 4 mm labels 6 4 mm 6 4 mm U 3 Lit i W fe A E N P w e ei u Ey o l lo 1123 456 l3 R T H N 3 3 D T T 3 N GE N 3 WE E 3 o Bean E Br R e a 7 R S P H E aF 789 0 a aci white rown reen ue ellow T T M Deun uy Ta Right al Fen H H 0 N Nji fel fe fel o Standard label advised o M 5 m allal buttons No 1 to No 6 R P3 y D ps N N T I Ti in leo lo lel 2 ie t 1 2 4 se l button No 3 No 5 No 1 No 2 No 6 No 4
15. ight 1 2 kg approx Dimensions 120x240x100 mm without antenna and without cable gland Operating temperature range 20 C to 50 C Storage temperature range 30 C to 70 C Cable lead out Power supply Control outputs 1 M16 cover for cable diameter 5 to 7 mm 1 1 M32 plastic cable gland for cable diameter 20 a 26 mm Connection Spring type terminal strips for 0 08 to 2 5 section wires Radio characteristics complying with ETS 300 220 Radio frequencies 64 programmable frequencies in 433 434MHz bands see list on page 6 12 programmable frequencies in 869 MHz band see list on page 6 Fixed antenna 2 433 434Mhz bands 869MHz band 1 4 wave 1 2 wave Sensitivity Electrical characteristics Power supply and consumption with 2 safety relays horn relay and 5 functions relays pulled in Better than 100dBm 48 VAC 15 to 10 550 mA 115 VAC 15 to 10 200 mA 230 VAC 15 to 10 70 mA Suir 9 relays 1 Horn relay or 12 relays 1 Horn relay Safety 2 relays with linked and guided contacts Number of output relays simultaneously controllable 8 including RS1 RS2 safety relays and the horn relay Outputs Independent 1 NO relay Category Max breaking capacity Max current Min current Max voltage DC13 0 5A 24VDC AC15 2A 230VAC 2000VA 8A control relays and Horn relay 6A Safety relay 10 mA 12 Vmin 1
16. nector kit ref OWRO1 Not suitable for direct connection to antenna ref VUB086 in this case use an intermediate extension type VUB1 Require serial link board ref VUCWR32 E770 i 7 0614 The products presented in this document are subject to change Product descriptions and characteristics are not contractually binding revision 01 Please go to our internet site www jay electronique com to download the most recent updates to our documentation ZAC la B tie rue Champrond a F38334 SAINT ISMIER cedex SoS Se 33 0 4 76 41 44 00 amp 33 0 4 76 41 44 44 electroniqu www jay electronique com 4 5 6 7 Distributor 11 07 2014 d B rev01 E D
17. ostic wE key On Horn button Location of Carrying strap hook for belt fastening clip or removable shoulder strap 8 2 button housing model The transmitter comes in 3 versions 6 two step pushbuttons double speed 1 On Horn button 1 stop palmswitch button or 8 two step pushbuttons double speed 1 On Horn button 1 stop palmswitch button or 6 two step pushbuttons double speed 1 one step pushbutton single speed 1 electronic switch with 3 positions 1 On Horn button 1 stop palmswitch button 2 2 Function button labeling Function button Product features Green indicator light ON and diagnostic electronic key Stop palmswitch button Insertion of battery pack ref UWB in the back of transmitter 6 2 button housing model Two parameters can be easily adapted to the environment by a trained operator with the transmitter e Operating radio frequency e Duration of temporization for dead man function Automatic shutdown of remote control in case of prolonged non use These operations are performed by simple procedures implementing buttons nb 1 2 3 the stop palmswitch button and the On Horn button with no need to open the transmitter or receiver The change of parameter can be however locked The electronic key contains all the parameters of the remote control it is possible to use an auxiliary transmitter only with the electronic key and a val
18. r each movement option IEB The receiver is also very easy to install Compact receiver Spring type connection terminals 11m Easy maintenance Customization entirely stored in electronic key Diagnostic aid indicator lights Fast repair by insertion of electronic key in an auxiliary transmitter Parameter definition software option CONTENTS Para Page KA B egea g PR T 1 BA Product features ccs 2 FEY Dimensions eee 3 4 Safety aspects and optional FUNCTIONS 0 eeceeeeeeeeeeeeeeeeeeeeeees 4 EJ Technical characteristics 4 Gi Radio frequencies c ceeee 6 Selection guide eee 6 Compliance with European directives Machines Emergency stop Performance Level PL d per EN ISO 13849 1 Cat 3 per EN 954 1 Hertzian equipment and telecommunication terminals low voltage EM compatibility radiofrequency spectrum ART conformity certificate Compliance with applicatives standards EN15011 travelling cranes EN13557 lifting machines with suspended load a eenl PE a Bw ee ee gt aay 2 SSS l a r 4 VSS lectronique E770 i 0614 revision 01 2 2 1 Transmitter UCE Row No 4 2 function buttons labels Row No 3 2 function buttons Row No 2 2 function buttons Row No 1 2 function buttons Red indicator light Yellow battery charge C L electronic level and diagn
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