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Modular Sensor Interface MSI 60

1. I New Project RaceCo M File Edit View Extras Help OE dd b ao y I R Synchronize RRP i Designmode amp 0 A amp 10 Q Rxemode HMO SEAT GE Be mos ds bode R OXD ED EOPDOILOES Q4 Projet TURCUX 7 Welcome to RaceCon a New Project B MSI 60 Front left fim Device Channels 4 gt x Toolbox ax 7 a _MSI 60 Front left ta PT100 User defined Bl eS j Calibration Items Display elements b CAN Bus 1 phys 2346 Zem pert Measurement t elements B CAN Bus 2 fel raw 1614 0 mv s Gauges Computed Channels X3 Circular Gauge Je Conditional Channels f Horizontal Bargraph Group adjustments li Temperature Gauge B E VO Channels ld Vertical Baroraph ud ANA DIOL Numeric Indicators d 23 Measurement Label a ANA DIFF02 83 Numeric Indicator dd ANA DEM E ania mcrae Xj Knob y MU e iz Characteristics Properties PT100 n x f E Block Curve or Map 4 Wall Y standard ma String uS 233 Value Measurement PT sensor J Di z Name PT100 laogosiics Unit none 138 Bit LEDs Unit group none iz Common E Connected sensor lE Th Container B Nu be Image ateg Er k ime bx dxpsd Th Measurement List E Security ua Simple Text Protection False 5 Charts E Fl Transformation item nmnerie BY Oscilloscope iz Controls The name of the measurement source Measurement sources PT_sensor Macro actions Data PT100
2. 50 10 Analog and Frequency Inputs o eoo chi eret ore rho ee rkse IE esee e oc Res vU REP e EU PuITe 20000 61i PE Go CUTE TUN VETE eL Sosa E ense 54 DUI PeSIUTBSORU DLE pda TE E N MM MEN UM UE uM E MN ANON EDEN ME 54 10 2 Measurement Channels cueste e out ot stt o to ORE EHE RR ERAI Hle RU ela E EHIMTU Ceo UR peDUR HARE DRN DU TR REB rRNA 54 103 Conhiguring Blaeu ER m 55 10 4 Configuring computed SOUECBS scctcacdncscncidescpscertsxtiecdasncecescusoastsxaduatssagsesndeuseeseecusseseincdeacentaseteccesascoocdendsdecsepsverescteiacderdeiceases rr RUE P TE CERNERET T I Um 78 IONS LUEGO UO PT 82 1L Online Mes3suremmelit o onore ioo eit rer aie ELI E Aa Ia EX ERE EDU A UE e E Dodo D dr EI Eee Eius CE osooni PERO PET 85 ILL Achieving an online C ONHSCHDE Leidensi mires riethia eerie ertet Ee n eai ESA R raae aaria pisada arenie 85 1L2 Seting upan online Measurement soissiceinesoieiasintiorkiti ie ieii arei ESEE Gd dedu Fas tci 87 LA Online Calibration Of M asurement Channie lisenn seS e ea aS EEAS a 93 LI Group Adjustment serseri eren iNe Eae T EE odes venite etitm tertii E ENEE Ei 95 11 5 Online Calibration of Multipoint Adjustment Channels sese tette then teinte ttes 97 L2 T VITE NN T tm 100 12 1 EROWSredpdd oblatis ectetur er tnter tue nee et ee once ene ee 100 122 S d RD AN ENC AU RR TOR 100
3. istic Curve B CAN messages i Device info IB Settings 4 Faut info 3 Features info 3 ANAO6 aj REVO Info Status O Errors Warnings i Messages Type Time Sender Message Ready lo errors detected all cleared or state unknown A New Project MSI 60 Front left O Channels REVOl a Channel is linked to REVO1 b Available measurements for channel c Input pin has Hall interface d Number of teeth e Wheel circumference Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 Bosch Motorsport 10 4 Available measurements for channel Measurement label Function raw name mV value of sensor raw name fi filtered mV value of sensor name physical value of sensor name fi filtered physical value Measurement of Revolution is similar Configuring computed Sources Computed sources receive data from a measurement channel rather than an in put pin Sensitivity Offset calculation on input channel Characteristic curve calculation on input channel Computed vehicle speed PWM output control covered in a special section Lap trigger covered in a special section Example Sensitivity Offset calculation on input channel i Z Click Measurement Sources in the Toolbox Drag the Sensitivity Offset computed source from the Toolbox and drop
4. Application AD converters with digital low pass filter Configurable math channels User configurable CAN in out messages Up to 1 000 Hz acquisition rate for all channels 3 port network switch Mechanical Data Size 153 x 119 x 38 mm Weight 645 g Aluminum housing High density type motorsport connectors Vibration damped printed circuit boards Operating temperature 220015 SS Max vibration 15 g sinus at 1 200 Hz fort lt 5h Connectors and Wires Motorsports connectors double den 2 x 64 pin and 1 x 34 pin sity Mating connector AS 2 12 35PN FO2U 000 443 01 Red Mating connector II FO2U 003 098 01 ASDD 2 14 64PA Yellow Mating connector III FO2U 000 854 01 ASDD 2 14 64PN Red Modular Sensor Interface MSI 60 7 108 4 Technical Data Inputs Analog inputs 0 to 5 V 12 bit 8 Switchable pull up value 3 01 kOhm Differential analog inputs 5 to 5 V 32 18 bit 3 pull ups LVDT inputs Rotational inputs 4 Outputs PWM outputs low side switch 1A 4 each Sensor supply 5 V 400 mA each 2 precision 0 1 up to 300 0 2 max 300 mA Sensor supply 5 V 10 V 200 mA 2 each Sensor supply 12 V 800 mA non il regulated Electrical Data Supply voltage 7to 18V Max power consumption w o sen 15 W sor power supply Communications Configuration via RaceCon over Ethernet or MSA Box II CAN interfaces 2 RS232 for GPS 1 Ethernet 100BaseT 3 Environment Software Upgrade iL
5. amp Racemode 3 MO File Edit View Extras Help A New Project S MSLSO Front left E g New Project pom MSI 60 Front left 3 Calibration Items e 8 Measurement Container O Errors AA Wamings KO Messages Wi Vic Show at Used T Nme o v Rndm wf Soe e 5 Sh Info Status GS CAN Log stopped G4 SYS Log stopped fe New Project MSI 60 Front left Conditional Channels online No errors detected all cleared or state unknown a Double click on Conditional Channels in Project Tree b Click on Add condition The create edit condition window appears Define the condition channel using the following configuration possibilities 37 108 Modular Sensor Interface MSI 60 Bosch Motorsport 8 Math and Condition Channels Create edit condition lE ss Define the conditions general properties and the condition itself Select between single channel value or multiple constant comparison by selecting the comparing mode a a Name b Comparing mode Constant Channel Range Multiple constant list d General settings Output settings orb Debounce time o ms Output mode Constant TRUE FALSE M e gt Tum off delay 0 2 ms Cw a Enter the name of the condition channel b Select the comparing mode e Constant Compare a measurement channel with a constant value e Channel Compare a measurement
6. gt e jg Race mode NJ E PX Gal New Project B MSI 60 Front left B fag New Project B 8 MSI 60 Front left B Calibration Items MSI 60 Front left math channel configuration H bains fa Add channel 7 it oB B CAN Bus 2 Computed Channels fe Conditional Channels Group adjustments B VO Channels a Macros amp Math Channels DT T a aste we MSI 60 Rear right n s cena NN a MS15 Sport HN MS3 1 B Mso dl Ms42 g ss3 gy M44 B s5 0 gp vss Wa S52 W S55 We sss By ssa Wa MS15 1 aW Msi5 2 aW us g PDB Mg Psu F Bl Bypass ECU a Custom FCI Display elements Measurement elements Measurement sources Macro actions fe Math Channels Fe Conditional Channels CAN messages i Device info g Settings Fault info j Features info m x Info Status Function 7 Source i Type Time Sender Message amp h Info Status GSCAN Log stopped amp h SYS Log stopped No errors detected all cleared or state unknown fe New Project MSI 60 Front left Math Channels online a Double click on Math Channels in Project Tree b Click on Add channel 32 108 Modular Sensor Interface MSI 60 Bosch Motorsport Math and Condition Channels 8 The create edit math channel window appears 1 Define the math channel using the following configuration possibilities Define the math c
7. Measurement sources Macro actions x Q Errors A Warnings 6 i Messages 0 6 X Used Type Name v md Tee Time Sender Message Ready No errors detected all cleared or state unknown Bal New Project Measurement Container Measurement Folder 1 Sheet 1 From the context menu of the project new measurement folders can be created E amp mp New Project a gt MSI 60 Front left B lg Measurement Container B Measurement Fold Add measurement folder e Import Properties Rename From the context menu of a measurement folder the folder can be renamed and deleted It also allows the creation of measurement pages E mp New Project a MSI 60 Front left El Ej Measurement Container E Measurement Folder 1 ii amp Open Add measurement page Cut Copy Export Import Properties Delete From the context menu of a measurement page the page can be renamed and deleted 88 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport Online Measurement 11 E amp mp New Project a2 MSI 60 Front left El WB Measurement Container B Measurement Falder 1 Add measurement page Cut Copy Export Import Properties Delete x ev to m To change between different pages click on the tabs on the bottom of the Main Project Area ee ER Sheet 1 To add an element to a measurement sheet do follo
8. S gaf New Project a dj ANA DIFFO4 dj ANA DIFFOS dj ANA DIFFOG dj ANA DIFFO7 dd ANA DIFFOS dj ANA DIFFO9 dj ANA DIFF1O ij ANA DIFFI dj ANA DIFF12 d ANA DIFF13 dj ANA DIFFl4 dj ANA DIFFIS dj ANA_DIFFI6 dj ANA DIFFI7 ind E CAN messages i Device info iJ Settings o Faut info i Features info lt lt ANA DIFFO2 E CANMessage a xlhoSas O Errors d Warnings i Messages Description Type Time Sender Message Info Status SB CAN Log stopped GH SYS Log stopped No errors detected all cleared or state unknown Bl New Project MSI 60 Front left O Channels ANA_DIFF02 Channel a Channel is linked to ANA DIFFO2 b Available measurements for channel C Input pin pull up resistor is activated d Characteristic curve for sensor e Adjustment is disabled Available measurements for channel Measurement label Function raw name mV value of sensor raw name fi filtered mV value of sensor name physical value of sensor name fi filtered physical value Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement gt 871 10 3 4 Configuring a PT 100 or PT 1000 Sensor Select one of the ANA DIFF channels Project PN Jen m
9. VDT 6 LVDT 5 Roy 3k01 Rou S Ero KON GE 4k99 or 49k9 17 108 5 Inputs and Outputs PIN Name 13 UNI ANA 31 N 14 UNI ANA 29 N 15 UNI ANA 28 P 16 UNI ANA 26 N 17 UNI ANA 24 P 18 UNI ANA 23 N 19 UNI ANA 20 P 20 UNI ANA 22 N 21 UNI ANA 21 N 22 UNI ANA 18 P 23 UNI ANA 17 N 24 B D PSI5 2 25 RS232A TX 26 G R DIG2 27 EXC2 8 28 VB8 29 EXC2 7 30 EXC1_6 3 VA6 32 NS 33 SE ANA 6 34 UNI ANA 32 N 35 UNI ANA 31 P 36 UNI ANA 29 P 37 UNI ANA 27 N 38 UNI ANA 24 N 18 108 Description Reserved Do not connect RS232 transmit Ground reference DIG2 LVDT exciting voltage LVDT input B L VDT exciting voltage LVDT exciting voltage LVDT input A LVDT input B Analog input 0 to 5 V switcha ble pull up Modular Sensor Interface MSI 60 Remark Rau KINGE 4k99 or 49k9 Rau o KONIEGE 4k99 or 49k9 Rep KONG 4k99 or 49k9 Rpu 3k01 or 4k99 or 49k9 REV IN LVDT 8 LVDT 8 LVDT 7 LVDT 6 LVDT 6 R LAE Raye ext 4k99 or 49k9 Rou 3KOT or 4k99 or 49k9 Bosch Motorsport PIN Name 39 UNI ANA 23 P 40 UNI ANA 22 P 41 UNI ANA 19 P 42 UNI ANA 18 N 43 UNI ANA 17 P 44 RS232A RX 45 VA_7 46 VB 47 EXC15 48 EXC2 5 49 GR AGND3 50 SE ANA 8 51 UNI ANA 30 P 52 UNI ANA 28 N 53 UNI ANA 26 P 54 UNI ANA 20 N 55b UNI ANA 19 N 56 UNI ANA 21 P 57 1 F REV2 58 SENSPWR 5V 59 SENSPWR 5V 1 60 Bosch Motorsport OV G_R_AGND4 Description
10. a aj Al Export m GA 3 Im i Import t i ALS La ag Al f Properties PO d AI Delete e E AL j m lt Alaje Rename a Click to create measurement sheets The automatically created sheet is inserted in the Project Tree under Measure ment Container and Device Channels If the MSI 60 is connected to RaceCon live values of the channels are shown New Project mi Device Channels Gag New Project acc lat User defined ea wseoCenter IR Calibration Items 65 g SENSITIVITY 4007 p B CAN Bus1 00 mv OFFSET 2505 mv Pope CAN Bus 2 mE mE T Computed Channels ADJ VAL 9 fe Conditional Channels D B Group adjustments d pm SB VO Channels Dj KR Macros fe Math Channels D i Wg CCP Master d Measurement Container ba Sheet 2 a Access to sheet b Raw and physical channel values c Characteristic values d Button for online offset calibration 11 2 2 Using the Measurement Sheets if When RaceCon is online press the F11 key to switch from Design Mode in to Race Mode The measurement sheet is extended to full screen The button for offset calibration is active Switch between different sheets using the tabs at the bottom of the page or the keyboard shortcuts associated with the sheets Press the Esc key to return to Design Mode Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport Online Measu
11. d Group adjustments c wj VO Channels Macro a a P Master H 8 MSI 60 Rear right 6 Fo Add channel Ell ithe f Math channel E Conditional function Delete channel s c Descipt v Value condtional vaue gt Measurement Container Bg Statistics fe Math Channels fe Conditional Channels E CAN messages i Device info B Settings Faut info 2 Features info Data Math Channels m X Info Status n x T Used T Name gt Function gt Source Type Time Sender Message Bh Info Status GS CAN Log stopped G4 SYS Log stopped Ready No errors detected all cleared or state unknown v fe New Project MSI 60 Front left Math Channels online a Double click on Math Channels in Project Tree b Click on the dropdown arrow beside Add channel C Choose Conditional Function The create edit conditional function window appears 1 Define the conditional function using the following configuration possibilities in the picture above Create edit conditional function _ jJ Define the conditional function s general properties and it s calculation rules f a Name p br front mx F Then b p_br_front gt 20 7 max p br front p br front mx Z Otherwise Reset value c p br front mx Z 10 Q If p br front gt 20 is TRUE then return max
12. i be d ANA DIFF03 L Revolution e ANA_DIFFOS Velocity dd ANA DIFFOS 3 Digital Le d ANA DIFF0G Ls d ANA DIFFO7 Ls 4j ANA DIFFOS a Ls dd ANA DIFFOO ae ee sources s sa ANA DIFFIO Que o d ANA DIFF Il Characteristic Curve s dd ANA DIFFI2 E Fue 00 wo ANA DIFFI fe Gear Lookup Table 0 Xj ANA DIFFI4 fx Hysteresis o E ANA DIFFIS 8 Laptrigger 0 Xd ANA DIFFIG a PWM Out o ANA DIFFI7 OP Lo ANA DIFFIS F 4j ANA DIFF19 ANA DIFF20 Calculated Speed Wizard Add Ne Select speed inputs for calculating a reference speed d e a Choose device b Choose input source internal external C Choose driven axle d Choose individual wheel speed channels e Set limit for speed difference for calculation 4 Click Finish when done The speed calculation is inserted into the MSI 60 Project Tree ax i New Project MSI 60Frontleft E Speed 7 4 b x Toolbox ax E Baca Ier gj dd ANA DIFFOl dj ANA DIFF02 lt ANA DIFF03 a Speed calculation in MSI 60 Project Tree b Measurement channels calculated speed and calculated distance c Configuration window Bosch Motorsport Modular Sensor Interface MSI 60 81 108 10 Analog and Frequency Inputs 10 6 PWM Output
13. n 3 X info Status ax a Li Messages Q0 x Used Name A Function z Source Type Time Sender Message B Pri MSI 60 Front left 165545 RaceCon Started recording to file 15 05 06 project 173 bin B PT100 fi MSI 60 Front left 16 57 34 RaceCon Successfully recorded file 15 05 06 project 473 bin B raw_PT100 E MSI 60 Front left 16 58 17 MSI 60 Fron Successfully downloaded configuration XCP B raw PT100 fi MSI 60 Front left 16 58 19 MSI 60 Fron Successfully connected to device Ethemet XCP 16 58 19 MSI 60 Fron EPK check successful EPK Device MSI60_BASE_0802 J 165826 RaceCon Started recording to file 15 05 06 project 74 bin B Bh Info Status SCAN Log stopped Ready No errors detected all cleared or state unknown T New Project MSI 60 Front left O Channels ANA_DIFF01 PT100 10 3 5 Configuring an LVDT Sensor Example LVDT sensor 50 mm From sensor data sheet operating characteristics Stroke range 1 00 inch 25 4 mm Sensitivity 0 8 V V inch 31 5 mV V mm C Output at stroke ends 800 mv V Non linearity 96 of FR max se OS Input voltage sine wave 3 VRMS B Input frequency range 400 Hz to 5 kHz Test input frequency 2 5 kHz A Sensitivity 31 5 mV V mm The zero position of the sensor is internally represented as 2 500 mV there fore the Offset must be set to 2 500 mV The sensor has a linear output signal with sensitivity and offset Bosch Motorsport Modular Sensor Int
14. c i vo 7 m TE It is good practice to physically label the MSI 60 with its mounting location Now the device is ready to be used A different coloring of the MSI 60 is used to indicate that the device is al ready configured in the currently loaded RaceCon project or not white orange 28 108 Modular Sensor Interface MSI 60 Bosch Motorsport Starting up 7 A conflict of several connected MSI 60 using the same location is indicated by red coloring the involved devices Discovered devices Legend Confs 7 3 Feature Activation f you have purchased an optional software feature package it must be acti vated before it becomes operational The feature activation status is stored permanently in the device and requires activating once only Asthe activation key is device specific a key delivered with one MSI 60 does not work on any other MSI 60 f you have not purchased an option package the next steps can be skipped 1 To activate a feature double click on MSI 60 in the Project Tree and click on the Features info tab in the Main Area ew Projectrlp RaceCon V240 File Edit View Extras Help 4 Synchronize wP i Designmede F e Racemode fi X Gd New Projet B MSI 60 Front left 4 gt x Toolbox ax
15. dow opens Data CAN Bus 1 n x B snow at m p oil lid MSI 60 Front left 9 2 3 CAN Channel Configuration CAN channel p_oil configuration Measurement value Measurement Sheet a Extraction of data from CAN bus b Conversion to physical values c Mini CAN analyzer functionalit d Automatic assignment to measurement view Bosch Motorsport Modular Sensor Interface MSI 60 43 108 9 CAN Bus 9 2 4 Extracting Data from CAN Bus Representation Byte Some CAN devices need to be addressed by a byte represented CAN channel The address can be assigned in this window and is illustrated by a bargraph CAN channel p_oil configuration a Enter name of the CAN channel b Enter CAN message ID Check the box if extended IDs 29 bit are used C If replacement values are used specify time out period and raw value d Check the box if a multiplexer row counter is used e Enter data position length and format f The bargraph shows assignment of the bytes Red colored fields show the assignment of the data bytes Orange colored fields show the assignment of the multiplexer bytes Representation Bit Some CAN devices need to be addressed by a bit represented CAN channel The address can be assigned in this window and is illustrated by a matrix table 44 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport 9 2 5 9 2 6 CAN Bus 9 CAN channel p_oil con
16. 108 10 Analog and Frequency Inputs The second part of the Sensitivity Offset Wizard opens Characteristic Curve Wizard Ad Adjust the sampling points using the grid on the right side 30 80 70 c 60 a 50 o LI 40 30 a3 55285853 CON DM Oo amp wih 1000 2000 3000 4000 5000 6000 7000 a Physical channel value b Choose Ohm to enter datasheet values directly and select physical unit C Enter resistance temperature pairs from sensor datasheet here the 3 01 kOhm pull up resistor is automatically taken into account 6 Click Next when done The third part of the Characteristic Curve Wizard opens Characteristic Cure Wizard Add New S UH a 1000 2000 3000 4000 5000 6000 7000 Measurement sheet E e Ohm C 7 a Physical limits of channel b Enter physical limits of the channel c Choose data type of the measurement d This sensor does not need offset calibration e Enter name to automatically create a new measurement sheet 7 Click Finish when done 8 Enter channel name and description 62 108 Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 9 Click OK when done URINE File Edit View Extras Help tU H3 Ysynchronize Wit WP Design mode Project 3 X dx New Project J MSI 60 Front left
17. 11 1 3 Configuration Download 1 Right click on MSI 60 in the MSI 60 Project Tree 86 108 Modular Sensor Interface MSI 60 Bosch Motorsport Online Measurement 11 2 Select Download configuration Create measuring views Synchronize Create dataset PIN SuperPIN Export Import Properties Delete Rename Used T Name o Fune The configuration download starts A green dot and background indicate a successful download lea 11 2 Setting up an online Measurement MSI 60 supports online measurement of sensor values and diagnostic variables Expand Measurement Container and Measurement Folder 1 in the Project Tree and double click on Sheet1 The Sheet 1 is opened in the Main Area Bosch Motorsport Modular Sensor Interface MSI 60 87 108 11 Online Measurement File Edit View Extras Help DS id 3 DB y I C G Synchronze wP Designmode b o Q 10 Q Racemode HMO ESP qe Roses d Se a X da New Project ij Measurement Folder 1 4bx Project E Gag New Project m MSI 60 Front left 5 Measurement Container Measurement Folder 1 L Sheet 2 X Circular Gauge i Horizontal Bargraph lid Temperature Gauge H Vertical Bargraph z Numeric Indicators m Measurement Label f Block Curve or Map i234 String wa Value ty Oscilloscope Lj Controls 1 5 Macro Button
18. 11 bit or 29 bit identifiers nput configuration Read messages from CAN bus and convert to MSI 60 measurement display variables CAN bus supports row counter configura tion Output configuration Write MSI 60 measurement variables to CAN messag es output frequency and row counter are configurable CAN gateway func tionality transfer from one bus to the other 9 1 CAN Bus Trivia CAN message 11 bit standard or 29 bit extended identifier Up to 8 bytes of data payload CAN bus Needs termination resistors 120 Ohm in wiring harness All devices connected to the bus must use identical data rate Configuration of MSI 60 bus data rate in Properties menu Project n x 3 aj New Project cM MSI 60 Front left S Calibration Items i B CAN Bus1 CAN Input CAN Outputs E CAN Bus 2 Computed Channels fe Conditional Channels Group adjustments VO Channels GB Macros fe Math Channels Wx CCP Master H 2 MSI 60 Rear right H fj Measurement Container Properties CAN Bus 1 TENOR Wall Y standard E CAN Bus properties ES 1 MBaud e CAN Out rate limit 125 kBaud CAN Out start deli 250 kBaud E Security 500 kBaud Protection 1 MBaud Baud rate Baud rate of the CAN bus Row counter concept Re use multiplex of message identifiers One byte of message contains row counter 7 bytes payload remaining Position of row counter is configurable Bosch Motorsport
19. 4k99 or 49k9 Reu 3k01 or 4k99 or 49k9 CAN B High LVDT 3 LVDT 3 LVDT 1 LVDT 1 not sc save to UBATT Ru 3K01 Roy 3k01 or 4k99 or 49k9 Raye 2540 or 4k99 or 49k9 Bosch Motorsport Bosch Motorsport v ES BS PIN Name 56 UNI ANA 05 P 5 7 T F REVI 58 SENSPWR 5V 59 SENSPWR 5V 1 OV 60 GR AGND2 61 UNI ANA 14 N 62 UNI ANA 11 P 63 UNI ANA 09 P 64 UNI ANA 09 N Inputs and Outputs 5 Description Direction Revolution Frequeny input Sensor supply 5 V 400 mA max Sensor supply 5 V 10 V 200 mA max Reference GND2 for analog in Input puts Input Input Input Input Remark Reu SKONGE 4k99 or 49k9 I encoder wheel Hall DF11 not sc safe to UBATT not sc safe to UBATT Roy 3k01 or 4k99 or 49k9 Rea KOL ON 4k99 or 49k9 Pin Layout Sensor Connector ASDD 2 14 64PN Red PIN Name 1 WO EOR fo Ul EX WwW NES 12 DGND2 LS_SWITCH_4 LS_SWITCH_3 EXC1_8 VA 8 EXCI 7 EXC2 6 VB 6 VA 5 SE ANA 5 SE ANA 7 UNI ANA 32 P Description Direction LVDT REF GND Output LowSide 4 Output LowSide 3 LVDT exciting voltage LVDT input A LVDT exciting voltage LVDT exciting voltage LVDT input B LVDT input A Analog input 0 to 5 V switcha ble pull up Analog input 0 to 5 V switcha ble pull up Modular Sensor Interface MSI 60 Remark LVDT GND amp SCREEN 11A ILLAS VDT 8 LVDT 8 VDT 7 VDT 6
20. Choose unit group and unit of physical value d Enter values from sensor datasheet 6 Click Next when done The third part of the Sensitivity Offset Wizard opens a Physical limits of channel b Enter physical limits of the sensor C Choose datatype of the measurement variable d Checkbox to enable online calibration of offset and enter desired physical offset value e Enter name to automatically create a new measurement sheet Bosch Motorsport Modular Sensor Interface MSI 60 59 108 10 Analog and Frequency Inputs 60 108 10 3 3 7 Click Finish when done 8 Enter channel name and description 9 Click OK when done ANAD ANA03 ANA04 ANA05 ANA06 ANA07 ANA08 LVDTOL LVDTO2 Device info li Settings Fautinfo 5 Features info 3 ANAOI rs A Warnings i Messages Sender Message a Channel is linked to ANAO1 b Available measurements for channel C Input pin pull up resistor is activated d Value for sensor e Adjustment is enabled Bl New Project MSI 60 Front left I O Channels ANA01 A1 The channel is inserted into the MSI 60 Project Tree Available measurements for channel Measurement label Function raw name mV value of sensor raw name fi filtered mV value of sensor name physical value of sensor name fi fi
21. H g ANA DIFF32 Bosch Wizard t d ANAOl Ls Il Customized Sensor t d ANAO2 one 3 Analog sources Il Characteristic Curve Id Multipoint Adjustment Eg Sensitivity Oftset Frequency sources Characteristic Curve Revolution Veloci dj LVDTOI Ii how L d LVDTO2 aes sources L 4j LVDTO3 in Diagnosis Digital Channel L dj LVDTOS Group Adjustment Channel dj LVDTOS aan sources 4j LVDT06 Adjustment channel dj LVDTO7 Il Characteristic Curve dj LVDTOS E Feel i d PWM_OUTO1 E fx Gear Lookup Table a PWM_OUTO2 Se Hysteresis PWM_OUTO3 Laptrigger dj PWM OUTO4 E PWM Out m d REVOL Ig Sensitivity Offset dj REVO2 E Speed QR Macros fe Math Channels om COP Master fe Conditional Channels C CAN messages i Device info J Settings 6 Fauit info 2 Features info J gt Macro actions Info Status 2 D Messages Name Type Time Sender Message 130505 RaceCon System standby requested 130917 RaceCon System resume requested No errors detected all cleared or state unknown F New Project MSI 60 Front left O Channels ANAOS b Available measurements for channel c Input pin pull up resistor is activated d Calculation of physical value with characteristic curve Available measurements for channel Measurement label Function raw name mV value of sensor raw name fi filtered mV value of sensor name phy
22. Online measurement and calibration System status and diagnosis Check and calibrate sensors in the vehicle Live display of sensor values on the PC Use RaceCon for diagnosis online measurement and calibration Communication interface Ethernet Communication protocol XCP 11 1 Achieving an online Connection This chapter describes how to set up the PC for access going online and how to update the firmware 11 1 1 Set up the PC for Access E mo MP ou 2 Switch off local firewall on the PC Set IP Configuration for the Ethernet interface to automatic configuration DHCP Start RaceCon Establish the Ethernet connection to the vehicle Power on the vehicle Click OK to download RaceCon configuration to device Modular Sensor Interface MSI 60 85 108 11 Online Measurement f o MSI 60 Center Data differences detected Download local configuration tomsi soCenter c cancel jJ Yellow dot indicates live connection to the device but local RaceCon configura tion does not match the MSI 60 s configuration 11 1 2 Going online Click OK to download RaceCon configuration to MSI 60 The download starts A green dot and background on the device in the project view and the MSI 60 Project Tree indicate a successful download and system consistency If the system s configuration in RaceCon has been changed the dot and back ground becomes yellow and a configuration download is necessary
23. RS232 receive LVDT input A LVDT input B LVDT exciting voltage LVDT exciting voltage Reference GND3 for analog in puts Analog input 0 to 5 V switcha ble pull up Revolution frequency input Sensor supply 5 V 400 mA max Sensor supply 5 V 10 V 200 mA max Reference GND4 for analog in puts Modular Sensor Interface MSI 60 Inputs and Outputs 5 Remark Rpy 3k01 or 4k99 or 49k9 Rpu 3k01 or 4k99 or 49k9 RES KONOE 4k99 or 49k9 Rei OKO 4k99 or 49k9 LVDT 7 LVDT 7 LVDT 5 LVDT 5 not sc safe to UBATT Rou 3KO1 Reu ea dU Or 4k99 or 49k9 Rpu 3k01 or 4k99 or 49k9 Reu AOL or 4k99 or 49k9 l encoder wheel Hall DF11 not sc safe to UBATT 19 108 5 Inputs and Outputs 61 UNI ANA 30 N 62 UNI ANA 27 P Rpy 3k01 or 4k99 or 49k9 63 UNI ANA 25 P Rpy 3k01 or 4k99 or 49k9 64 UNI ANA 25 N 20 108 Modular Sensor Interface MSI 60 Bosch Motorsport 6 Mechanical Drawing DEUTSCH AS 2 12 35PN red DEUTSCH ASDD 2 14 64PA ellow DEUTSCH ASDD 2 14 64PN red 19 9 95 15 Bottom view Scale 1 1 119 152 63 40 5 eCivelvelveil l l jl jl jlj jlj l jl lejlejlejl jl jl jl il 1l le Front view Scale 1 1 Pressure Compensation Element Right view Scale 1 1 Left view Scale 1 1 7 Starting up 22 108 Starting up 7 1 7 11 7 1 2 The following chapter explains what you have to do before startin
24. g New Project a 2 MSI 60 Front left eG Calibration Items H Bj CAN Bus1 3 CAN Bus 2 bo Computed Channels fe Conditional Channels Group adjustments VO Channels d d ANA DIFF02 Qj ANA DIFF03 dj ANA DIFFO4 dj ANA DIFF0S d ANA DIFF06 dj ANA DIFF07 L 4j ANA_DIFFOS Qj ANA DIFFO9 L d ANA DIFF10 Qj ANA DIFFI Double click the selected channel Bosch Motorsport Modular Sensor Interface MSI 60 63 108 10 Analog and Frequency Inputs 64 108 File Edit View Extras Help HBAS X WBS 9 GBsynchronize RI RP gt Pla Project 3 X Welcome to RaceCon a New Project E MSI 60 Front left E g4 New Project d MSI 60 Front left B Calibration Item B CAN Bus 1 amp CAN Bus 2 Computed Chan fe Conditional Cha 4 Group adjustmei x VO Channels Xd ANA DIFFO1 lt ANA DIFF02 d ANA DIFF03 ds ARIA mirrac m D lt ANA_DIFFO4 E Properties ANA DIFFO1 3 x EA Yall Y standard El Pin properties Connector colc C Connector nar Yel p43 p23 C Name ANA DIFFO1 Pin direction In El Security 5000 Protection False gt 5000 Race mode AJ Display elements Measurement elements Measurement sources E Bosch Wizard Bl Customized Sensor Analog sources Bl Characteristic Curve Bl Multipoint Adjustment Bg Sensitivity Offset
25. t OGP3 SINS OP scissor T c o 103 13 1 GPS Global Positioning S SEP oisi etie ritu tikedenn aiia adada iiai 103 T PIO OCO RC eee een E A E eC A E N 103 13 3 Sensor RecommendatiON s iacsisirennsisorniseriuiinideninaroieninnienerinrianennanin garidenn vdusstestumsisieeiqierpessit bte iie desiesd iude 103 2 108 Modular Sensor Interface MSI 60 Bosch Motorsport Table of Contents 13 4 Measurement Labels ou ccccsscsscsccsscsscsscscccsccssccccsccescsscsccesessessessecsccscssccsecescsscscescssessessscsecescsssccsscssssecsesscssescssenecasenss 104 135 GRS Touple DIOE ecciesie re me er earner anette te renee ton Ori AA E rns re N dq E MM 105 14 RaceCon nie ue ERR RHET RN 106 Bosch Motorsport Modular Sensor Interface MSI 60 3 108 1 Getting started 4 108 1 Getting started Use the MSI 60 only as intended in this manual Any maintenance or repair must be performed by authorized and qualified personnel approved by Bosch Motor sport Operation of the MSI 60 is only certified with the combinations and accessories that are specified in this manual The use of variant combinations accessories and other devices outside the scope of this manual are only permitted when they have been determined to be compliant from a performance and safety stand point by a representative from Bosch Motorsport Read the manual carefully and follow the application hints step by step Don t hesitate to contact us contact da ta can be
26. 2 xefuedens I Channel Adjust value Unit acc lat 0 000 g B f_wheel_f 0 000 N B f_wheel fr 0 000 N B f_wheeli 0 000 N B _ wheel 0 000 N d E Group a Click to select a trigger channel b Click to select activation condition c Check box to add channel to group adjustment d If device is online click to test adjustment Select or create a trigger channel set the trigger edge and assign the channels to be adjusted by this trigger condition Group adjustment Group The chame Tioger eoe Adjust value 0 000 g 0 000 N 0 000 N ES f wheal E ceder a 0 000 N E nee 7 Eun ue 0 000 N gm Md pwm err Is out 01 S Md pwm er 1s out 01 S Execute adjustment manually amp Group Add a further group by right click on Group adjustments in the project tree and select Add group adjustment T ma Calibration Items a Bi CAN Bus1 CAN Bus 2 m Computed Channels E 4 m Conditional Channels i Group adjustments F aa ri Group in jg Group i ml Tn hannal From the context menu it is possible to rename the group Select the trigger channel trigger edge and assign the channels to be adjusted Modular Sensor Interface MSI 60 Bosch Motorsport Online Measurement 11 Group adjustment Group 1 Trager charnel 89D ad_scelecions eZ Treeredae Channel Adjust value Uni Adjust E acc lat 0 000 g E wheel fi 0 000 N EE wheel fr 0 000 N E f whee
27. Add condition c Choose Conditional combination The create edit condition combination window appears 1 Define the condition combination using the following configuration possibili ties Add AND Add OR Remove Edit a Enter the name of the condition combination b Create the condition combination in the window e Choose a channel condition conditional function math measurement channel with binary values to be compared e Combine multiple conditions by adding AND or OR relations e To negate a condition right click on the condition and select Negation e Combine several up to 16 conditions 2 Click Next to go to the next page Choose the output setting of the result Constant TRUE FALSE Result is as a constant with the value TRUE or FALSE Blinking Result is a blinking if the condition is fulfilled Bosch Motorsport Modular Sensor Interface MSI 60 39 108 8 Math and Condition Channels Pulse Result is a short one time pulse if the condition is fulfilled Toggling output Result is a pulse that lasts until the next condition is fulfil led 3 Click Finish when done The conditional combination is displayed in the MSI 60 condition channel win dow 40 108 Modular Sensor Interface MSI 60 Bosch Motorsport CAN Bus 9 9 CAN Bus MSI 60 has 2 CAN buses Both buses are fully configurable Baudrate 125 kbit to 1 Mbit
28. Firmware 12 Firmware 12 1 Firmware and Configuration MSI 60 holds 3 types of data Firmware the software PST program file of the MSI 60 Configuration the configuration of Input channels CAN I O PWM Calibration data Characteristic curves and offsets created by online calibra tion at the vehicle RaceCon RaceCon Project Muse Program Archive SEI UU spate Firmware Version 7 2 Te Consistency check SESS BEBE EER BERR Firmware Version 7 2 Update Firmware My Consistency check M560 gt P i IPR RRR ERR RRR RRR RRR ERE SRE EE SE Project Shi POSAT A AN 12 2 Firmware Update The scheme shows the process during each connection between RaceCon and MSI 60 RaceCon 4 BE d MSI 60 E Firmware version consistency check Version TA M does not match P 552 WS 60 Certe Succreathsy corrected 12 device Rhene XCP D bee us 0 Cente Siiani D NSH WS ente UNLOCK ECU abeadty uriecked UNLOCX ICU aireacty O wim MS 60 Certe EPK check succes EPK Devon MS0_BASE OTIB te EPK dions CR BASE 073 Change program Update firmware Fir mware c heck x archive in RaceCon successful Gg memum w O seca te ipi Greate dataset yl Cres datanet b ormsaenn p Update emere Wi PNSeep E Dpt G U configura l Dpot Performing the Firmware Update Firmware update is only possible if the MSI 60 is connected to RaceCon The configuration of input channe
29. SB CAN Log stopped No errors detected all cleared or state unknown 3 In the Toolbox select the MSI 60 and drag it into the Main Area A pop up window to specify the MSI 60 program archive appears File Edit View Extras Help iugi 3X Ba F F Synchronize y Designmode gt 9 9 X Rxemode i Wo H Bj Measurement Container 5 41 Wall Y standard E b Info Status EB CAN Log stopped No errors detected all cleared or state unknown 24 108 Modular Sensor Interface MSI 60 Bosch Motorsport Starting up 7 4 Select the program archive delivered with the MSI 60 PST file An informa tion shows that the archive is valid or not Select a program archive for the MSI 60 Program archive U Eigene DateienPrajekteMS amp UXMSIBO BASE 802 vl2 ML pst i Program archive is valid Finish 5 Click Next 6 Select location of MSI 60 Specify location of MSI 6 Select location of your MSI amp U at the car 7 Click Finish The MSI 60 is inserted into the project and RaceCon tries to connect to the device Repeat the bespoken procedure for every additional MSI 60 If you are starting with a new delivered MSI 60 you once only need Bosch Motorsport Modular Sensor Interface MSI 60 25 108 7 Starting up to assign the mountain location s Please refer to Assign the Mounting Loca tion 26 Assign File Edit View Extras el Wi A EEIE
30. channel with a measurement channel e Range Compare a measurement channel with a defined value range e Multiple Compare a measurement channel with up to 5 constant values c Depending on the chosen comparing mode you can enter the following values e Constant Choose the measurement channel or condition the operator and enter the value of the constant e Channel Choose the measurement channel or condition the operator and the measurement channel or condition to becompared e Range Choose the measurement channel or condition the operator and define the minimum and maximum value e Multiple Choose the measurement channel or condition the operator and enter the value of up to 5 constants d Enter the minimal time to detect the signal of the measurement channel to avoid high frequent switchovers e Enter the time the signal of the measurement channel is delayed after its ending f Choose the output setting of the result e Constant TRUE FALSE Result is as a constant with the value TRUE or FALSE e Blinking Result is a blinking if the condition is fulfilled e Pulse Result is a short one time pulse if the condition ts fulfilled e Toggling output Result is a pulse that lasts until the next condition is fulfilled The conditional channel is displayed in the MSI 60 condition channel window 8 2 2 Creating a new Condition Combination Follow the steps shown in the screenshot 38 108 Modular Sensor Interface MSI 60
31. entered in the OTHERWISE window The returned value is the content of the new variable entered in Name The reset value is always set for the new variable entered in Name before If condition becomes TRUE for the first time after power up when If condition changes state from FALSE to TRUE An example of a condition to set up the maximum front brake pressure is given on the next page Example Setting up a condition for maximum front brake pressure Brake pressure front p br front 40 30 20 j MOE Eee L 10 5 ondiion p Dr front 20 L E p P1 V Cog MN 1 Time Max brake pressure of the variable front p br front mx 40 a I I I 30 I I I I 20 dL E AMNEM 10 Time Reset Held Follow Rese t value max max value is use d value value is u sed Threshold Hold m ax Hold m ax reached value value At power up the reset value 10 is used for p br front mx p br front rises to 30 As p br front is gt 20 condition is TRUE the condi tion max p br front p br front mx in the THEN window is triggered The condition sets the bigger value as new value for p br front mx As p br front 30 is bigger than p br front mx 10 the new value for p br front mx is set to 30 Modular Sensor Interface MSI 60 35 108 8 Math and Condition Channels 36 108 Although p br front falls to 25 the value o
32. it on Computed Channels in the MSI 60 Project Tree A Computed Sensitivity Offset Wizard opens ees Offset Wizard Add New P3 Sensitivity Offset Properties Adjust sensitivity and offset by editing the values on the right side a Choose input channel b Choose unit group and unit of output C Enter sensitivity and offset of conversion formula Modular Sensor Interface MSI 60 7 108 10 Analog and Frequency Inputs 78 108 10 5 3 Click Next when done The second part of the Computed Sensitivity Offset Wizard opens Sensitivity Offset Wizar a Enter physical limits of the channel b Choose data type of the measurement variable C Check the box to force the channel s quantization if the quantization should be a fixed value in the whole CAN system d Enter name to automatically create a new measurement sheet 4 Click Finish when done 5 Enter channel name and description 6 Click OK when done The channel is inserted into the MSI 60 Project Tree Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement gt 87 Hysteresis The hysteresis function avoids the high frequent switchover of the measurement channel value The hysteresis can be adjusted for each input measurement chan nel individually and can be used for further processing 1 Click Measurement Sources in
33. p br front p br front mx else return p br front mx Reset value is used If condition becomes TRUE for the first time after power up or when If condition changes state from FALSE to TRUE Net gt Bw Gm a a Enter the name of the conditional function b Enter the If condition Click on the pencil symbol to open an editor to enter expressions c Enter the Then condition Click on the pencil symbol to open an editor to enter expressions d Enter the Otherwise condition Click on the pencil symbol to open an editor to enter expressions e Enter the reset value must be a number 2 Click Finish when done The conditional function is displayed in the MSI 60 math channel window 34 108 Modular Sensor Interface MSI 60 Bosch Motorsport Math and Condition Channels 8 Notice gt To select an input channel from a specific device put the device Bosch Motorsport name enclosed by in front of it E g MSI 60 Front Left time sec The conditional function works in the following way The program always calculates the condition entered in the IF window and checks if the condition is TRUE or FALSE If the condition entered in the IF window is TRUE the program calculates the condition entered in the THEN window The returned value is the content of the new variable entered in Name If the condition entered in the IF window is FALSE the program calculates the condition
34. right features info 3 Enter the activation key you received for this feature on this device and click OK when done 30 108 Modular Sensor Interface MSI 60 Bosch Motorsport Starting up 7 The feature s status changes to unlocked M51 60 Rear right features info 4 Perform these steps to activate other features you purchased Switch the car s ignition off and on again to cycle the power of the MSI 60 Bosch Motorsport Modular Sensor Interface MSI 60 31 108 8 Math and Condition Channels 8 Math and Condition Channels This chapter describes how to create a Math or Condition Channel 8 1 Math Channels Math channel Arithmetic and logical operations on up to 4 measurement channel s Numerical result Result can be used as input source for various display elements numeric ele ments alarms Bargraphs and further calculations in the whole RaceCon project Conditional function Arithmetic and logical operations on one or more measurement channel s f Else structure with reset Numerical result Result can be used as input source for various display elements numeric ele ments alarms Bargraphs and further calculations in the whole RaceCon project All math channels can be used globally in the whole MSI 60 project 8 1 1 Creating a new Math Channel Follow the steps shown in the screenshots File Edit View Extras Help Gla ee v G 3Synchronize WPWP Design mode
35. the Toolbox Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 2 Drag the Hysteresis computed source from the Toolbox and drop it on Computed Channels in the MSI 60 Project Tree A Hysteresis Wizard opens wo i iii XE e Hysteresis properties Hysteresis function will be defined by thresholds for input signal and two possible states of the output signal a Choose input measurement channel b Choose unit group and unit of output c Enter output value of state A in the unit selected in b d Enter threshold value when state changes from A to B e Enter delay time when state changes from A to B f Enter output value of state B in the unit selected in b g Enter threshold value when state changes from B to A h Enter delay time when state changes from B to A i Enter time when the hysteresis function is activated after vehicle s startup J Enter the channel s state A or B at startup 3 Click Next when done The second part of the Hysteresis Wizard opens Hysteresis output properties The hysteresis output type can be changed X a 120 a Choose data type of the measurement variable b Check the box to force the channel s quantization if the quantization should be a fixed value in the whole CAN system C Enter name to automatically create a new measurement sheet 4 Click Finish when done Enter channel name and de
36. y z Synchronize J 9 g Project Welcome to RaceCon ag New Project S ag New Project H E MSI 60 Front left H Bj Measurement Container Properties New Project n x BE 2 fati Y standard E El Project properties Background image NSystemOverviewlmages New Project Nai Sysemlogger lt B Protection False Background image The curent system overview background image Ga System overview m Dataset manager Data New Project q X Info Status ag Source Lz Type Time Sender Message ADC_DIAGNOSTIC MSI 60 Front left E adc diagnostic state MSI 60 Front left adjust data nv copy MSI 60 Front left ana01 MSI 60 Front left ana02 MSI 60 Front left ana03 MSI 60 Front left ana04 MSI 60 Front left S info Status G4 CAN Log stopped No errors detected all cleared or state unknown JB 8 RaceCon detects configuration differences between the MSI 60and the Race Con project and asks for permission for data download 9 Click OK to proceed The download starts and the MSI 60 carries out a reset After the reset RaceCon reconnects to the MSI 60 Local configuration on both the PC and MSI 60 match indicated by green background and dot The MSI 60 is now connected to RaceCon 7 2 Assign the Mounting Location Because up to eight MSI 60 can be used in one network for I O expansion the mounting location is used for determination between t
37. 0 370 mV 3538 3587 3636 3684 3732 3780 3827 3875 3922 3969 4016 4062 4109 4155 C 380 390 400 410 420 430 440 450 460 470 480 490 500 510 mV 4201 4246 4292 4337 ic 520 530 540 550 PT 1000 mV 1323 1384 1445 1505 1565 1625 1684 1744 1803 1602 21920 12 19798 5 20372094 mV 2152 2209 2200 2523 2 9 292435 2491 20125474 226025 9 2657 2292712 ZIOU DAZ 22876 NE 100 110 120 130 140 150 160 170 180 190 200 210 220 230 mV 2930 2983 3037 3090 3143 3196 3248 3300 3352 3404 3456 3507 3558 3609 C 240 250 260 270 280 290 300 310 320 330 340 350 360 370 mV 3659 3710 3760 3810 3859 3909 3958 4007 4055 4104 4152 4200 4248 4295 C 380 390 400 410 420 430 440 450 460 470 480 490 500 510 mV 4343 4390 4437 4484 520 530 540 550 X axis has 16 grids please choose the range that will be measured Go Next 66 108 Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 Characteristic Curve Wizard 2 Edit PT100 Characteristic Curve Properties Adjust the sampling points using the grid on the right side X Pads unit Y fais unit Peers 2000 2000 4000 5000 Select all items bellow Limit minimum Expected minimum temperature Limit maximum Expected maximum temperature Output data type 8 12 or 16 Bit Adjustment value Check it if adjustment value will be used and input adjust ment value Measurement sheet Input the name of Measurement sheet if needed Go Finish Bosch Motorsport
38. 108 10 Analog and Frequency Inputs 3 Drag the Multipoint Adjustment analog signal source from the Toolbox and drop it on the desired analog input channel in the MSI 60 Project Tree A Multipoint Adjustment Wizard opens 4 To activate the internal MSI 60 pull up resistor check the box The internal MSI 60 pull up resistor is used to get a 5 V signal at the analog channel of the MSI 60 The fixed value of the internal MSI 60 pull up resistor is 3 010 Ohm 1 Click Next when done The second part of the Multipoint Adjustment Wizard opens Multipoint Adjustment Wizard Add New 98 le AN S i 5D Point No a Physical channel value b Electrical pin value c Choose unit group and unit of physical value d Select type of curve e Enter physical adjustment values here can still be edited later 2 Click Next when done 72 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport Analog and Frequency Inputs 10 The third part of the Multipoint Adjustment Wizard opens a Physical channel value b Electrical pin value C Enter physical limits of the sensor d Choose data type of the measurement variable e Enable additonal online calibration f Enter name to automatically create a new measurement sheet 3 Click Finish when done 4 Enter channel name and description 5 Click OK when done The channel is insert
39. B Measurement sources E Statistics fe Math Channels fe Conditional Channels E CAN messages i Device info B Settings fae a remo Macias Data CAN Bus 2 x Info Status ax Show au O Errors t A Warnings Messages 16 19 19 X Used T Name s e Function 7 Source E inosine Sender lessage 102605 RaceCon Connected to MSA Box 102606 RaceCon MSA Box successfully connected 105816 MSI 60 Fron Successfully connected to device Ethemet XCP 105817 MSI 60 Fron Data on reference page differs from data on work page Q 105817 MSI 60 Fron EPK differs device is locked EPK A2L MSIGO BASE 0802 105952 MSI 60 Fron Lost connection to device Ethemet XCP alnfo Status BR CAN Log stopped E B Ready No errors detected all cleared or state unknown Bl New Project MSI 60 Front left CAN Bus 2 online a Double click on MSI 60 b Click on Features Info The MSI 60 features info window appears Baud rate Baud rate of the CAN bus Bosch Motorsport Modular Sensor Interface MSI 60 29 108 7 Starting up MSI 60 Rear right features info ECUID 3e000009 4e41202d Copy to clipboard Feature status Locked disabled Unlocked activated 2 Double click on the feature you want to activate A feature unlock window appears MSI amp 0 Rear
40. BOSCH Modular Sensor Interface MSI 60 User Manual 1 0 5 18 2015 Table of Contents Table of Contents L Get nd SLIFEBE sceececesti cz 220009205 0939200c900 99925 090000120009890000 A Ee Eos UNE D GRE Sduid oL e UON OPES CE OE EP s Da ug oO PIED EE 4 PANES ICD OVE NET T E n 5 CUM I S DIEI ec c 6 4 Technical Data Tec 7 SEE Mpui and OUDOT errer sarerea M 9 SE APU CANE E oroa NEE E OEI E NEO AOE ETNA E EEA 9 ae OUPA CMAN I anes EA S EA E E E E A EA 12 59 Comm nicaton Channel S eee nes nca tects sae vscesanesaxscnnrosetesticccecaeanedenecee cae nentessuchevesbavassennneeisanssaneradd outenecesteseraveracesacerte 12 6 Mechanical DU AV UNM ccc css cts cess snien aaa aa aaa ao inaasa anason oddadan 21 7 Saring Un P 22 FANE Beroe a eee E E A E E 22 7 2 Assign the Mounting Location Ne mmm 26 729 Feature 7 CUI AVON I atia Ete IIR HMM MUN M UM UM NN UE 29 8 Math and Condition Channels sm 32 ok MaC NS a A E E 32 Bc Tono ChSbiliels xecssmednouetetimti tpe iue im and iu dE eM MI UE 36 9 CAN BUS I 41 ar ANBO TIVO serorea E TAN E E I E EN NTE E ET eees eee 41 SX CAN IDDU o E A A EAN 42 MEC Es EC
41. Bosch Motorsport Math and Condition Channels 8 File Edit View Extras Help f Ey d 9 b p E BBS 4 G9synchronize WPWP Design mode gt e E Racemode W Project AX Gal New Project B MSI 60 Front left E amp mp New Project MSI 60 Front left i B Calibration Items MSI 60 Front left condition channel configuration Fo Add condition t cc dit colgiktion fa Delete condition s es CAN Bus 1 E CAN Bus 2 Computed Channels fa Condition I 4 Conditional Channels c Group adjustments x xj VO Channels Macros t fe Math Channels WE CCP Master H MSI 60 Rear right t 3 Measurement Container A MS15 Sport mm MS31 Bg MS40 di S42 g ms4 3 By M44 gg sso gy Mss Wm Ms5 2 p Ms5 5 ui usse g Ms5 8 We MS15 1 We 5152 Wm s24 gg PDB aM PSU F1 Wl Bypass ECU ae Custom FCI Display elements Measurement elements Measurement sources I Statistics fe Math Channels fe Conditional Channels E CAN messages i Device info iJ Settings Faut info 33 Features info tx q xX Info Status Type Time Sender Message B Info Status E CAN Log stopped 5 SYS Log stopped No errors detected all cleared or state unknown fe New Project MSI 60 Front left Conditional Channels online a Double click on Conditional Channels in Project Tree b Click on the dropdown arrow beside
42. CAN A High Output switched UBATT Ethernet Channel1 Rx plus Ethernet Channel1 Tx plus Ethernet Channel2 Tx plus Ethernet Channel3 Rx plus Screen SYNCH CLKIN Description LVDT REF GND Output LowSide 2 Output LowSide 1 LVDT exciting voltage LVDT input A Modular Sensor Interface MSI 60 Direction Input Input Input Output Direction Output Output Output Input Remark ECU SUPPLY ECU SUPPLY not sc safe to UBATT not sc safe to UBATT CAN A Low CAN A High Screen Pin Layout Sensor Connector ASDD 2 14 64PA Remark LVDT GND amp SCREEN 11A 11A LVDT 4 LVDT 4 Bosch Motorsport PIN Name 6 EXCIT 3 7 EXC2 2 8 VB 2 9 VA 1 10 SE ANA 1 11 SE ANA 3 12 UNI ANA 16 P 13 UNI ANA 15 N 14 UNI ANA 13 N 15 UNI ANA 12 P 16 UNI ANA 10 N 17 UNI ANA 08 P 18 UNI ANA 07 N 19 UNI ANA 04 P 20 UNI ANA 06 N 21 UNI ANA 05 N 22 UNLANA 02 P 23 UNI ANA 01 N 24 25 BD CAN B Low 26 G R DIG1 2 EXC2 4 28 VB4 29 EXC2 3 30 EXC1 2 31 VA2 32 VB 1 33 SE ANA 2 Bosch Motorsport Description LVDT exciting voltage LVDT exciting voltage LVDT B LVDT A Analog input 0 to 5 V switcha ble pull up Analog input 0 to 5 V switcha ble pull up Reserved Do not connect CAN B Low Ground Reference DIG1 LVDT exciting voltage LVDT input B LVDT exciting voltage LVDT exciting voltage LVDT input A LVDT input B Analog input 0 to 5 V switcha ble pull up Modul
43. CCP Master ASAP 2 file from ECU F 02U VO1 012 01 manufacturer required MSI 60 FOZ2UNOT90IOI The required software for this device is available on www bosch motorsport com 8 108 Modular Sensor Interface MSI 60 Bosch Motorsport Inputs and Outputs 5 5 Inputs and Outputs The following chapter introduces the Input and Output Channels 5 1 Input Channels The MSI 60 provides diverse analog inputs which allows the direct connection of a multiplicity number of sensors 5 1 1 Basic Analog Inputs The MSI 60 basic analog inputs accept an input signal of O to 5 V A 3 01 kOhm pull up resistor can be activated by software 5 1 2 Differential Analog Inputs The MSI 60 differential analog inputs offers a wide configurability The inputs can be switched between single ended or differential mode In single ended mode input signals of O to 5 V are accepted In differential mode input signals are ac cepted in the range of 5 V to 5 V Three pull up resistors can be activated by software A 3 01 kOhm resistor can be used for evaluation both ntc sensors and switches or push buttons The resistors of 4 99 kOhm and 49 9 kOhm provide the direct connection of PT100 and PT1000 sensors A selectable amplification of small input signals allows the direct connection of resistive strain gauges For further wiring details please refer to the given figures sensor supply Ref GND GNDA GNDA Fig 1 Differential sensor Bosch
44. E Pw Out H d REVO1 Ig Sensitivity Offset ad REVO2 E Speed Macros Je Math Channels L3 oa fe Conditional Channels EB CAN messages i Device info lj Settings Faut info 5 Features info a PWM_OUTO1 gt Macro actions Data PWM OUTO1 A X Info Status n x Ba Q Errors A Warnings i Messages 0 0 Used Type Name Y Type Time Sender Message b E PWM 1 B PWM 1 m D Ready No errors detected all cleared or state unknown I New Project MSI 60 Front left I O Channels PWM OUTO1 PWM 1 a Channel is linked to PWM_OUTO1 b Measurement channels C Characteristic curve d Output frequency Diagnostic channels Measurement label pwm err Is out 01 OL pwm err Is out 01 OT pwm err Is out 01 SCB pwm err Is out 01 SCG See also Modular Sensor Interface MSI 60 Function PWM output 1 error open load PWM output 1 error over temperature PWM output 1 error short circuit to battery PWM output 1 error short circuit to GND D RN The diagnosis of PWM output 2 to 4 is similar E Setting up an online Measurement gt 87 Bosch Motorsport Bosch Motorsport Online Measurement 11 11 Online Measurement MSI 60 configuration System configuration channel configuration CAN I O PWM Out etc is stored in the MSI 60 Use RaceCon to create and download configuration from the PC to MSI 60 Communication interface Ethernet Communication protocol XCP
45. Frequency sources Characteristic Curve Revolution Velocity Digital sources Digital Channel Group Adjustment Chann z Computed sources Adjustment channel Bl Characteristic Curve EI Fuel Se Gear Lookup Table Se Hysteresis n Ready Laptrigger E PUM Out Name Bg Sensitivity Offset The name of the pin a Speed bi amp Statistics fe Math Channels fe Conditional Channels E CAN messages i Device info Settings Fault info a Features info lt j ANA_DIFFO1 Macro actions Data ANA DIFFO1 Info Status i a x i Messagest4 1626 X Used T Nane v z ee source la Type Time Sender Message 14 56 47 MSI 60 Fron Successfully cleared the fault memory 14 57 24 RaceCon Started recording to file 15 05 06 project 71 bin A 14 57 26 MSI 60 Fron Lost connection to device Ethemet XCP 14 57 26 MSI 60 Fron Successfully connected to device Ethemet XCP 3 14 57 26 RaceCon Successfully recorded file 15 05 06 project 71 bin 3 150034 MSI 60 Fron Lost connection to device Ethemet XCP E amp Info Status Eh CAN Log stopped No errors detected all cleared or state unknown Select Characteristic Curve and drop it into the Main area E Bosch Wizard Il Customized Sensor Analog sources I Characteristic Curve I Multipoint Adjustment Sensitivity Offset iz Frequency sources Characte
46. J bes Computed Channels he fe Conditional Channels Doe d Group adjustments og XB VO Channels Macros i Horizontal Bargraph id Temperature Gauge H Vertical Bargraph 5 Numeric Indicators 23 Measurement Label ea Numeric Indicator Je Math Channels Kx CCP Master a 4 Measurement Container E Measurement Folder 1 gt B Sheeti wo S Sheet 2 I I I I I I I I l j E nie 1 Xy Knob I Characteristics i E Block Curve or Map I 233 String I E Value I I I I I I I l I I I I I I I Data Sheet 1 7 Diagnostics 13 Bit LEDs E Common T Container e Image gh Measurement List man Simple Text The measurement element s appearance can be changed using the Properties Menu T H Settings H H cha 7 nge to E Aeros chara EK ox 4g Cony Color scheme Default Segment shape Fiom Value alqnmert Center e E xpaut ET O Data Decimal places Desenplian system lime second Digi 3 Remove as defaot brin E Linked te BS time sec Ty Bring bo Front dh Sendo Back RaceCon offers different types of measurement elements so i eo W 5 50 40 40 3 E z a 10 10 0 0 23 51 7 51 2351 70 0 20 30 40 50 60 g 3 Ine tec Ime cec hme inc b c d a Circular gauge b Temperature gauge c Vertical Bar graph style d Horizontal Bar Measurement label Modular Sensor Int
47. Modular Sensor Interface MSI 60 41 108 9 CAN Bus Byte O Byte 1 Byte 2 Byte 3 Byte 4 0x100 0 ES p oil ES t oil 0x100 1 ES s dam fl ES s dam fr 0x100 2 E s dam l ER s dam m Message Id Row Counter Payload Area 9 2 CAN Input 9 2 1 Input Configuration S g New Project gw MSI 60 Front left il Calibration Items g CAN Bu New CAN Channel B Import from DBC file fe Conditic Export to DBC file ri Group a H xj VOChal e Export Macros 5 Import _ fe Math C ME CCP Mal Properties gt MSI 60 Rear rig H Bj Measurement Container a Open CAN messages overview window b Create new channel to read from CAN bus c Import Vector CAN database DBC channel configuration d Export channel configuration to vector CAN database DBC e Export RaceCon CAN input configuration to file f Import RaceCon CAN input configuration from file g Display CAN bus properties baudrate 9 2 2 Create new CAN Channel Byte 5 Byte 6 Byte 7 1 Right click on CAN Input of desired bus CAN1 or CAN2 2 Select New CAN Channel from menu 42 108 Modular Sensor Interface MSI 60 Bosch Motorsport CAN Bus 9 3 Insert name and description of channel Create a CAN input channel b Set the unique name for the channel and add an optional description 4 Click OK when done The channel is listed in the Data window and a CAN channel configuration win
48. Modular Sensor Interface MSI 60 67 108 10 Analog and Frequency Inputs Limit minimum 30 0 ES none Limit maximum 110 0 E none Output data type Use adjustment value 2000 4000 Name Enter an unique name Description After sensor setup MSI 60 Front left goes orange different between PC and MSI 60 Front left Then right click and select Download configuration E g New Project Sog KB Calibration Items m B CANBus1 m CANBus2 o BE Computed Channels o fe Conditional Channels d Group adjustments ge XQ VO Channels d ANA DIFFOL o Bp PTIOO t Kj ANA DIFF02 i dj ANA DIFFO3 d ANA_DIFFO4 dj ANA DIFFOS L 4j ANA DIFFO6 i 4j ANA DIFFO7 Kj ANA DIFFOS i Kj ANA DIFF09 p Wd ANA DIFFIO Fig 7 Before sending configuration 68 108 Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 Project b s fal m ag New Project cH POL S Calibration Items 5 CAN Bus 1 5 CAN Bus 2 i Computed Channels fe Conditional Channels 4 Group adjustments c xS VO Channels d ANA DIFFO1 MEE 4d ANA DIFF02 4j ANA DIFFO3 X8 ANA DIFF04 4j ANA_DIFFOS Kd ANA DIFF06 Qj ANA DIFFO7 Qj ANA DIFFOS d ANA DIFFO9 4j ANA DIFFIO Fig 8 After sending configuration Right click MSI 60 Front left and create measuring views It shows raw and physi cal value
49. Motorsport Bosch Motorsport 11 4 Online Measurement 11 4 Enter the physical target value e g 1 G and press the Calibrate button Raw 28606008 mV Phys 103 S b eo N n 4 om e D Sensitivity 400 000 mV G Offset PullJp Off bh ww gt i i 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 mv Statistics MB Device info Sp acc lat i ANA a Calibration target value b Initiate calibration The sensor s offset is now calibrated Group Adjustment Group adjustment is the simultaneous online calibration of several channels This is useful e g to set all wheel forces and damper positions to 0 when the vehicle is positioned on a flat patch To setup a group adjustment right click on Group adjustments in the project tree and select Add group adjustment 3 m Calibratian Items H Bl CAN Bus1 H Bi CAN Bus 2 m Computed Channels bus fe Conditional Channels j ET ITE Te ETE v H xf VO Channels uus Macros Add group adjustment fe Math Channe _ o Lo wg CCP Master Export B Measurement Co port El Device Chan Properties a accelerati nda Group adjustment window is opened in the Main area with all adjustable config ured channels listed Modular Sensor Interface MSI 60 95 108 11 Online Measurement 96 108 Group adjustment Group
50. Motorsport Modular Sensor Interface MSI 60 9 108 5 Inputs and Outputs sensor supply sensor supply Fig 3 Differential PT100 sensor sensor supply active sensor Fig 4 Single ended sensor 10 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport 5 1 3 5 1 4 Inputs and Outputs 5 sensor supply Fig 5 NTC sensor LVDI Inputs The MSI 60 LVDT inputs allows the connection of various LVDT sensors Switcha ble exciting voltage and frequency are used for the correct adaption of the ap plied sensor For further wiring details please refer to the following figure i GND GND_REF Fig 6 LVDT For further details see on chapter Configuring an LVDT Sensor gt 69 See also amp Online Calibration of Measurement Channels gt 93 Digital Inputs The digital inputs of the MSI 60 can be switched for the direct connection of Hall effect inductive and DF11 sensors For Hall effect sensors an input signal from 0 V to 5 V is accepted For inductive sensors a zero crossing signal is necessary Connect the sensor between I F REVx and digital ground G R DIGx Modular Sensor Interface MSI 60 11 108 5 Inputs and Outputs 12 108 5 2 5 2 1 5 2 2 5 3 5 3 1 5 3 2 5 3 3 5 3 4 Output Channels This chapter describes the PWM Output and Sensor Power Supply of the MSI 60 PWM Outputs The MSI 60 has 4 low side switch ou
51. OS B t wheel fr fi s Macro actions No errors detected all cleared or state unknown Bl New Project M60 Center I O Channels ANA05 f wheel fr online a Click to open measurement channels in data view b Double click to open online view C Click to open calibration window d Analog and physical value 5 Click on Calibrate adjustment points to open calibration window Multipoint adjustment calibration 2 xl Multipoint adjustment calibration Enter an adjustment value and click Calibrate to set the new value Value Unit Calibration ee 2 tS N Calibre a a5 N Calibre a 4S050 N Calibrat 6 Apply the desired physical condition to the sensor e g by applying a force on the wheel 7 Enter the physical value in the value column of the desired calibration point e g 745 N 8 Press the Calibrate button of the desired calibration point 9 Repeat for all curve points 10 Click Close when done The calibration curve is displayed in the online view 98 108 Modular Sensor Interface MSI 60 Bosch Motorsport Online Measurement 11 Adjustment points vs offset adjustment ELLTZENTLLICILIEEENEENN odis H al pard x alin nl zars E lj fire ar Wehr pen giani onim and rii Tdi on ba s im rn ant Apt mer vau 0 00025 N Calibrate Calivate adustment points A Fwi FR Un Bosch Motorsport Modular Sensor Interface MSI 60 99 108 12
52. Used T Name x Function Source r Type Time Sender Message T1 E ADC DIAGNOSTIC ADC li MSI 50 Front left w3 ADC DIAGNOSTIC El Sheet 1 2j adc_diagnostic_state ADC I 51 60 Front let adjust data nv copy li MSL60 Front left B anal ADC li S160 Front left E anat ADC I MSI 60 Front left B m jin Ae E E Info Status Eca Log stopped G4 SYS Log stopped Ready No errors detected all cleared or state unknown T New Project Measurement Container Measurement Folder 1 Sheet L Measurement list online Drag desired measurement channel and drop it on the measurement ele ment The measurement element displays the values of the assigned channel Connect PC to the vehicle and switch to Race Mode by clicking F11 on the keyboard to display online data 9 2 8 Import a CAN Database DBC File L 2 Right click on CAN Input of desired bus CAN1 or CAN2 Select Import DBC file from menu A file browser opens Select DBC file to import and click OK when done Modular Sensor Interface MSI 60 47 108 9 CAN Bus A channel import window opens Channel Import Choose the desired measurements to import as a channel and click OR 200 channels and 64 messages available lt Remove Femowe all 131 measurements in 13 CAN messages recognized 3 measurements skipped for details check the Infolog 4 Select desired channels on the left and use the Add button to add them to i
53. a MSA Box II Loom Connector AS 0 12 35SN Modular Sensor Interface MSI 60 Bosch Motorsport Inputs and Outputs 5 Bosch Motorsport PIN 16 10 11 12 22 Name Terminal 30 Terminal 15 Terminal 31 CAN High CAN Low K Line Ethernet RxD Ethernet RxD Ethernet TxD Ethernet TxD Screen Description Permanent positive Switched positive GND Diagnostic CAN bus Diagnostic CAN bus ECU diagnosis Ethernet interface Ethernet interface Ethernet interface Ethernet interface Cable screen Modular Sensor Interface MSI 60 Used for MSI 60 137 109 5 Inputs and Outputs 5 3 5 Pin Layout Connectors 5 3 5 1 Pin Layout Life Connector AS 2 12 35PN Red PIN Name 1 V V BAT A 2 V V BAT A 3 Iss 3I Ps 4 G G BAT 5 G_G_BAT 6 B_D_ETHO_RX 7 B D ETHO TX 8 B D ETH1 TX S9 B D ETH1 RX 10 BD ETH1 RX 11 B_D_ETH2_RX 12 B_D_ETH2_TX 13 B_D_ETH2_TX 14 B_D_CAN_LA 15 BDCANHA 16 OV UBAT 17 BD ETHO RX 18 B_D_ETHO_TX 19 B_D_ETH1_TX 20 B_D_ETH2_RX 21 G_R_SCREEN 22 I F_TIMESYNC 5 3 5 2 Yellow PIN Name 1 GRLVDT 2 LS SWITCH 2 3 LS SWITCH 1 4 EXCl4 5 VA4 14 108 Description UBATT ECU UBATT ECU KL15 input signal ignition GND GND Ethernet Channel1 Rx minus Ethernet Channel1 Tx minus Ethernet Channel2 Tx minus Ethernet Channel2 Rx minus Ethernet Channel2 Rx plus Ethernet Channel3 Rx minus Ethernet Channel3 Tx minus Ethernet Channel3 Tx plus CAN A Low
54. ar Sensor Interface MSI 60 Inputs and Outputs 5 Direction Output Output Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Remark LVDT 3 LVDT 2 LVDT 2 LVDT 1 Sie OKOT Roy 3k01 Reu SKOT Or 4k99 or 49k9 Reu SOLL Or 4k99 or 49k9 Reu oC el 4k99 or 49k9 Re KOTON 4k99 or 49k9 Rpu 3k01 or 4k99 or 49k9 CAN B LOW REV IN LVDT 4 LVDT 4 LVDT 3 LVDT 2 IVDT2 LVDT 1 Reu 2k01 15 108 5 Inputs and Outputs Description B D CAN B High CAN B High PIN Name 34 UNI ANA 16 N 3b UNI ANA 15 P 36 UNI ANA 13 P 37 UNI ANA 11 N 38 UNI ANA 08 N 39 UNI ANA 07 P 40 UNI ANA 06 P 41 UNI ANA 03 P 42 UNI ANA 02 N 43 UNI ANA 01 P 44 45 VA 3 46 VB3 AV Sane Gln 48 EXC2 1 49 GR AGND1 50 SE ANA 4 51 UNI ANA 14 P 52 UNI ANA 12 N 53 UNI ANA 10 P 54 UNI ANA 04 N 55 UNI ANA 03 N 16 108 Modular Sensor Interface MSI 60 LVDT input A LVDT input B LVDT exciting voltage LVDT exciting voltage Reference GND1 for analog in puts Analog input 0 to 5 V switcha ble pull up Direction Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Input Remark Rau S49 Or 4k99 or 49k9 Reu 3KOT or 4k99 or 49k9 Raye 3KOL Or 4k99 or 49k9 IET ESO 4k99 or 49k9 Roy 3k01 or
55. ceCon Shortcuts 14 RaceCon Shortcuts The table shows important shortcuts simplify controlling the MSI 60 in RaceCon Shortcut General navigation al F2 F3 F4 ES F6 F7 F8 F9 CTRL F9 F10 or Alt gin 17 CTRL Tab Project Tree Plus at numeric pad or right cursor Minus at numeric pad or left cursor Star at numeric pad DEL Display page measurement page Cursor SHIFT cursor Tab 106 108 Modular Sensor Interface MSI 60 Function Open RaceCon help Rename selected object Select Data Area Select Project Tree Start the data comparison Start dataset manager Toggle WP RP Start measurement Start recording Go to menu bar Toggle display to fullscreen Race Mode Enlarge main screen Switch between opened windows Expand selected node Close selected node Open all nodes Delete selected object Move selected display element one grid unit in chosen direction Enlarge reduce selected display ele ment one grid unit Switch between display elements Bosch Motorsport Bosch Engineering GmbH Motorsport Robert Bosch Allee 1 74232 Abstatt Germany www bosch motorsport com
56. dow opens in the Main Area Click on MSI 60 in the MSI 60 Project Tree to display all labels Select the desired measurement channel and drop it on message s bytes The measurement channel is assigned to the CAN message 9 3 3 Set up of Word Length Byte Order and Quantization Word length and quantization of channel can be adapted if necessary Byte Order can only be changed if a channel allocates more than one byte 9 3 4 Export RaceCon CAN Configuration L 2 Bosch Motorsport Right click on CAN Output of desired bus CAN1 or CAN2 Select Export from menu The Export Selection window opens Modular Sensor Interface MSI 60 51 108 9 CAN Bus Specify the filename Click OK when done 9 3 5 Import RaceCon CAN Configuration 1 A 4 52 108 Right click on CAN Output of desired bus CAN1 or CAN2 Select Import from menu A file browser opens Select the input file and click OK An Import Selection window opens Ld a pop ore Y RE Base see poor eon ey oe ater mporting file CANT MSi60 ios Aero Bar lime Gear Input Et Select channels to import Modular Sensor Interface MSI 60 Bosch Motorsport CAN Bus 9 5 Drag and drop the channel to CAN Output of desired CAN bus on right hand side 6 Click Next If a measurement channel belongs to more than one source e g M 60 and ECU MS B 2 the Solve Label Ambiguity window o
57. e 8 Enter channel name and description 9 Click OK when done The channel is inserted into the MSI 60 Project Tree Racemode M orice GAP ip DE e a E aa New Paea B MSESO Forten pem a Channel is linked to LVDTO1 b Available measurements for channel C Operating parameters for sensor d Sensitivity and offset properties e Adjustment is enabled Available measurements for channel Measurement label Function raw name mV value of sensor raw name fi filtered mV value of sensor name physical value of sensor name fi filtered physical value Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement gt 87 10 3 6 Configuring a Multipoint Adjustment Example Measurement of wheel force Physical property wheel force not directly measureable Load transfer through suspension kinematics Physical value at sensor position defined by vehicle Curve definition by online adjustment at vehicle me orce af sensor Force at wheel 1 Click on Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the MSI 60 Project Tree Bosch Motorsport Modular Sensor Interface MSI 60 71
58. e WWP Desgnmode gt a x Project al New Project MSI 60 Front left ANA DIFF29 ANA DIFF30 ANA01 Yel p10 lt s ANA DIFF31 s ANA DIFF32 Il Customized Sensor Analog sources Bl Characteristic Curve I Multipoint Adjustment Id Sensitivity Offset z Frequency sources Characteristic Curve Revolution Velocity 3 Digital sources Digital Channel Group Adjustment Channel z Computed sources Adjustment channel Il Characteristic Curve PWM OUTOl Ej Fuel a PWM OUTO02 l2 Jx Gear Lookup Table a PWM_OUTO3 1 fx Hysteresis d PWM OUTO04 8 Laptrigger S REVO1 B PM Out Channel4 Bg Sensitivity Offset dj REVO2 Speed f Macros Je Math Channels E CCP Master Device info iJ Settings Faut info 2 Features info 4 ANA DIFFO1 53 anaot LVDTO1 d REVOI s its Macro actions Data ANA01 Info Status i S E show an iX Type Time Sender Message Used 122051 RaceCon System standby requested 8 130439 RaceCon System resume No errors detected all cleared or state unknown X New Project MSI 60 Front left 1 O Channels ANA01 Channel2 _ a Channel is linked to ANA1 b Available measurements for channel c Input pin pull up resistor is activated d Characterestic curve Properties e Adjustment is enabled 5 Click Next when done Modular Sensor Interface MSI 60 61
59. ed into the MSI 60 Project Tree x p New Project B MSI 60 Front left 4 b x Teolbax 2 x d pod tuni desi erii dj ANA DIFF3 Bg Customized Sensor dj ANA DIFF22 EJ Analog sources papain Bop d ANA03 Il Sensitivity Offset e Eo a a T x wor gomom LVDTI C p nel e qued Bg Characteristic Curve L eed Ma rom Lookup Tabl dj LVDTOS fe Hysteres dj PWM OUTOL I a ae nee dj PWM OUTO4 ga dj REVOL pining 2 t _ a Condtorei Chamet E CAN messages i Device nio RB Seres o Fautro i Featuesrio y3 anans ar tions B Show at x Messages 9 9 m MAI B x 8 xfi ms No errors detected all cleared or state unknown Sal m New Project MSI 60 Front left O Channels ANA06 xy a Channel is linked to ANAOG b Available measurements for channel c Input pin pull up resistor is activated d Multipoint characteristic curve for sensor e Adjustment is enabled Available measurements for channel Measurement label Function raw name mV value of sensor raw name fi filtered mV value of sensor name physical value of sensor Modular Sensor Interface MSI 60 73 108 10 Analog and Frequency Inputs Measurement label Function name fi filtered physical value Online definition of the curve is covered in the chapter Online Calibration of Measurement Channels gt 93 Working with automatically c
60. em has been tested with a Navilock NL 403P serial GPS receiver This sensor is based on an UBlox5 chipset and is fully configurable with UCenter SW Modular Sensor Interface MSI 60 103 108 13 GPS Sensor 104 108 13 4 Measurement Labels The decoded NMEA messages are copied to these MSI 60 measurement labels Measurement label gps_PDOP gps_HDOP gps_VDOP gps_lat gps_long gps_elv gps_speed gps_direction gps_declination gps_year gps_mon gps_day gps_hour gps_min gps_sec gps_hsec gps_smask gps_sig gps_fix Function Position Dilution Of Precision Horizontal Dilution Of Precision Vertical Dilution Of Precision Latitude in NDEG degree min sec 60 Longitude in NDEG degree min sec 60 Antenna altitude above below mean sea level geoid in meters Speed over the ground in kilometers hour Track angle in degrees Magnetic variation degrees Easterly var subtracts from true course Years since 1900 Months since January 0 11 Day of the month 1 31 Hours since midnight 0 23 Minutes after the hour 0 59 Seconds after the minute 0 59 Hundredth part of second 0 99 Mask specifying types of packages from which data has been obtained GPS quality indicator 0 Invalid 1 Fix 2 Differential 3 Sensitive Operating mode used for navigation 1 Fix not available 2 2D 3 3D These measurement labels are arrays where the indexed el
61. ement points to the same satellite E g gps_info_satsigstrength 3 tells the receiving signal strength of satellite 3 Satellite 3 has the SAT ID given in gps info satid 3 Measurement label gps info satid gps info satinuse gps info satelevation gps info satazimuth Modular Sensor Interface MSI 60 Function Satellite PRN number Used in position fix Elevation in degrees 90 maximum Azimuth degrees from true north 000 to 359 Bosch Motorsport Bosch Motorsport GPS Sensor 13 Measurement label Function gps info satsigstrength Signal 00 99 dB 13 5 GPS Troubleshooting Electrical s the transmitter signal of the GPS sensor connected to the receiver pin of the serial interface of the MSI 60 s the GPS sensor powered up Does the GPS sensor deliver RS232 signal levels Interface Do the baudrates of the GPS sensor and the device match Is the GPS sensor set up for 8N1 transmission parameters Is the GPS sensor set up for NMEA messages Are the GGA VTG RMC messages activated With a correctly wired and powered GPS sensor the changing GPS time infor mation gps sec can be immediately observed GPS sensor start up Does the GPS sensor view the sky Did the GPS sensor complete its initial start up procedure This may take up to 20 min A correct reception is indicated when gps fix is showing 3D Fix Modular Sensor Interface MSI 60 105 108 14 Ra
62. enshot shows an overview of the RaceCon main screen with its areas All sub windows are resizable and dockable File Edit View Extras Help A X a BS 09 Rh Synchronze jj Desigmmode gt e gi amp amp Racemode dil 7 Waceneto Faan JAA New Pret 5 aj New Project H KB Measurement Container ag Cco D i Dou Project Tree opus OOlbox 4i DDue 20u7 0u B ECUs M MS3 Sport IE MS4 Sport lg MS4 4 Sport gl MS15 Sport HN MS31 gi M40 l VS42 Ms wm ss4 ga ss 0 p MS5 1 Wa MS5 2 p MS5 5 We vss MS5 8 Properties gaang Wy MS15 2 s24 gu Poe aM PSU F1 Bil Bypass ECU Wi Custom ECU s 5 2 Yall Y standard E Macro actions 0 0 X Errors Warnings Messages _ Sender Message Data Area Message Area 9s Info Status BA CAN Log stopped No errors detected all cleared or state unknown amp a New Project 1 Start the RaceCon software File Edit View Extras Help DEAS X a d amp 9 O p Desgnmede gt AQ JA Racemode B MO Quick Start Open an example Configuration Bosch Motorsport Modular Sensor Interface MSI 60 23 108 7 Starting up 2 In the File menu select New to create a new project TE e DES RE DF El 3 aM g I C 9 Synchronze ij Designmode gt o g X Rxemde A W 5 gai New Project 5 Bj Measurement Container 5 2 Wall Y standard E b Info Status
63. erface MSI 60 69 108 10 Analog and Frequency Inputs 1 Click on Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the MSI 60 Project Tree 3 Drag the Sensitivity Offset analog signal source from the Toolbox and drop it on the desired LVDT input channel in the MSI 60 Project Tree A Sensitivity Offset Wizard opens 4 Setthe according operation parameter from sensor data sheet for frequency A and input voltage B 5 Click Next when done The second part of the Sensitivity Offset Wizard opens Sensitivity Offset Wizard Add New I Ww Sensitivity Offset Properties Adjust sensitivity and offset by editing the values on the right side a Physical channel value b Electrical pin value c Choose unit group and unit of physical value d Enter values from sensor datasheet 6 Click Next when done The third part of the Sensitivity Offset Wizard opens 005 a t rM I a Physical limits of channel b Enter physical limits of the sensor C Choose datatype of the measurement variable d Checkbox to enable online calibration of offset and enter desired physical offset value e Enter name to automatically create a new measurement sheet 70 108 Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 7 Click Finish when don
64. erface MSI 60 Bosch Motorsport Online Measurement 11 Numeric indicator time sec physical value 14 17 19 000 14 17 24 000 time hh mm ssyms Oscilloscope Chart 11 2 1 Automatic Creation of Measurement Sheets RaceCon can create measurement sheets automatically You can create and use measurement sheets with the MSI 60 as well as with all other devices connected to RaceCon 1 During the configuration of a measurement channel select a measurement sheet from the list box or enter a name for a new measurement sheet PWM Out Wizard Add New II L8 PWM Out Properties Select an input channel and adjust the sampling points using the grid on the right side 120 Input channel B ana01 ih Output frequency 1000 H mV jone 20 1 0 0 0 2 50 0 100 3 70 0 100 60 4 955 100 0 0 20 40 60 80 100 120 Measurement sheet a mV v me e Goes a Select existing sheet from list or enter name of new sheet Bosch Motorsport Modular Sensor Interface MSI 60 91 108 11 Online Measurement 92 108 To create the sheets right click on MSI 60 and select Create measurement views from the MSI 60 context menu amp mp New Project FL B 1 88 Caibi O Open j G CAN BH Create measuring views E CAN m Comj Download configuration POP fe Cond 3 Synchronize b ope Grouj SB VOC Create dataset ob B Al T b a T PIN SuperPIN
65. f p br front mx stays 30 This is caused by the THEN condition because p br front mx 30 is still bigger than p br front 25 As p br front rises to 40 As p br front 40 is bigger than p br front mx 30 the new value for p br front mx is set to 40 As p br front falls below 20 the IF condition turns to FALSE Now the OTH ERWISE condition is triggered Because the condition p br front mx sets the value of p br front mx and the value that is already set to 40 before noth ing changes When p br front rises to 40 the If condition changes to TRUE again and triggers the THEN condition Now the reset value 10 is used for p br front mx in the THEN condition Because 40 is bigger than 10 the new value of p br front mx is 40 8 2 Condition Channels Condition channel Logical operations on measurement channel s If Else structure with reset Logical result Result can be used as input source for alarm display elements and further calculations in the whole RaceCon project Condition combination Combination of several up to 16 condition channels for more complex cal culations Logical result All condition channels can be used globally in the whole MSI 60 project 8 2 1 Creating a new Condition Channel Follow the steps shown in the screenshot Modular Sensor Interface MSI 60 Bosch Motorsport Math and Condition Channels 8 AMPEG 4 aRT D C MESSER amp rwP p Desgnmede F o a amp
66. figuration a Enter name of the CAN channel b Enter CAN message ID Check the box if extended IDs 29 bit are used C If replacement values are used specify time out period and raw value d Check the box if a multiplexer row counter is used e Enter data position length and format f The matrix table shows the assignment of the bits e Red colored fields show the assignment of the data bits Orange colored fields show the assignment of the multiplexer bits Conversion to Physical Values Conversion b Offset 0 0 none Maximum 255 0 4 none BEEN c y E o o iog Adjust automatically S a Enter factor gain for conversion to physical value b Enter offset for conversion to physical value C Select type of physical value d Select unit of physical value e Enter minimum physical limit of the channel for manual setup f Enter maximum physical limit of the channel for manual setup g Check the box to automatically adjust the limits of the channel Special Features CAN analyzer functionality This functionality is only available if a MSA Box I amp II is used to connect the MSI 60 to the PC Choose the CAN bus that is connected to the MSA Box to display the raw value and the converted physical value here Modular Sensor Interface MSI 60 45 108 9 CAN Bus Measurement value Value Co Lo P mane Raw Value Lh LI LJ Automatic creation of online measureme
67. found on the back page of this document Disclaimer Due to continuous enhancements we reserve the rights to change any illustra tions photos and technical data within this manual Modular Sensor Interface MSI 60 Bosch Motorsport System Overview 2 2 System Overview 3sn3 Livan PRADY srsouDem podao used 109 ISIN Jd gt sped 3upam3 JL JEW sod Pay Ips aqissod naa a SE NOUS SY sisse 7 podes QNO 7 E IPMS ur y jEumuua aAgmsaod M wey uou sduo JES Lwen SUMS NOI 5 108 Modular Sensor Interface MSI 60 Bosch Motorsport 3 Installation 3 nstallation Power Supply Please ensure that you have a good ground installation That means A ground that has a solid low resistance connection to the negative battery terminal Connection should be free from dirt grease paint anodizing etc Use large diameter wire More metal to metal contact is better The following notations for power signals are used KL 15 is a switched battery rail controlled by the IGN switch KL 30 is an unswitched battery positive rail same as battery positive termi nal KL 31 is an unswitched ground rail same as battery negative terminal Notice Be careful to observe current limits of wires and connector pins 6 108 Modular Sensor Interface MSI 60 Bosch Motorsport Technical Data 4 Bosch Motorsport 4 Technical Data
68. g the MSI and how to connect it to RaceCon Before Starting Install the software required for MSI 60 operation It is developed for Windows 2000 XP Vista 7 Following software versions are used in this manual MSI 60 setup configuration and calibration RaceCon V2 5 and following Measurement data analysis WinDarab V7 Set up the 100 Mbit Ethernet connection to the MSI 60 All three Ethernet ports of MSI 60 are internally connected by a network switch All Ethernet ports have cable auto crossover functionality Minimum wiring loom of the Life connector Red PIN Description 1 2 3 12 V Supply Voltage 4 5 GND Supply Voltage 18 Ethernet Tx 7 Ethernet Tx 17 Ethernet Rx 6 Ethernet Rx 21 Ethernet Screen Starting the MSI 60 The MSI 60 powers up by turning on the ignition of the car The Link LED at the PC s network adapter will illuminate If the LED is off check the wiring harness About RaceCon RaceCon is an all integrated software tool for configuration and calibration of Bosch Motorsport hardware products It is used to set up configure and calibrate the MSI 60 For better understanding Bosch Motorsport offers a video tutorial that explains many functions of RaceCon The video tutorial is available in the Software Down load section on www bosch motorsport com Modular Sensor Interface MSI 60 Bosch Motorsport Starting up 7 7 1 3 Connecting the MSI 60 to RaceCon The following scre
69. hannel s general properties and it s calculation rule Channels use F3to search IB B adc diagnostic state B adc diagnostic state T atan By anali bitmask B ana01 i Syntax absb 4 Description Retums the absolut value from the x value a Enter the name of the math channel b Enter a description of the math channel c Enter the formula d Select the logical operator e Choose a measurement channel p Define a value that can be used as a constant in the formula g Choose a function h Describes the function selected above DN To select an input channel from a specific device put the de vice name enclosed by in front of it e g MSI 60 Left time sec 2 Click Finish when done The math channel is displayed in the MSI 60 math channel window 8 1 2 Creating a new Conditional Function Follow the steps shown in the screenshots Bosch Motorsport Modular Sensor Interface MSI 60 33 108 8 Math and Condition Channels New Project rip RaceCon V oo n LX File Edit View Extras Help Hae 32x 4a M G Synchronize W WP gt ep M Race mode Aj Project 4 X x New Project fi MSI 60 Front left 4Px E ga New Project cB MSI 60 Front left B Calibration Items MSI 60 Front left math channel configuration t5 CAN Bus1 B CAN Bus 2 Computed Channels fe Conditional Channels
70. he different MSI 60 At delivery no mounting location is set This is signaled by an orange RUN LED on the device Therefore one must first assign a mounting location to the MSI 60 before it can be used in the project The mounting location is permanently saved in the MSI 60 If necessary you can at any time reassign a different mounting lo cation following the same procedure A mounting location must not be used several times in one network this would disturb the functionality of the respective MSI 60 26 108 Modular Sensor Interface MSI 60 Bosch Motorsport Starting up 7 1 In the Project Tree right click on the project name e g New Project and then select Show discovered devices p em New Prope Saf MSL Open Create measuring views System overview Image Export Import Properties Rename 2 Compare the listed device Type FNumber and SNumber to the identification plate to identify the device you want to make changes to r Motorsport BOSCH FO2U V01 901 01 Made in Germany Bosch Motorsport Modular Sensor Interface MSI 60 27 108 7 Starting up 3 Assign the desired mounting location e g Front and confirm by clicking Apply The mounting location is now stored in the device The device will do a reset and the RUN LED on the device will change to green The list will show the new mounting location assignment Discovered
71. ic curve d Enter name to automatically create a new measurement sheet Click Finish when done Enter channel name and description Modular Sensor Interface MSI 60 83 108 10 Analog and Frequency Inputs 84 108 5 Click OK when done The channel is inserted into the MSI 60 Project Tree File Edit View Extras Help tus idodG x83 4 G Synchronize RA RP Ji P e 93 Racemode Nj Project AX g New Project MSH60Frontlet 00000000 4 b x Toolbox ax lt ANA DIFF27 1 Devices d ANA DIFF28 PWM OUTO Yel p3 E PwM_1 Display elements d ANA DIFF29 EG Cc i Measurement elements ANA DIFF30 Measurement sources dj ANA DIFF31 ze Xj ANA DIFF32 E Bosch Wizard me yE ANAL d Output frequency Il Customized Sensor H d ANAO2 ne Analog sources dj ANAO03 I Characteristic Curve d ANA04 Bg Multipoint Adjustment 34 ANA05 fg Sensitivity Ofiset 3 ANAO06 z Frequency sources E MAE ZW Characteristic Curve dj ANAOS ZW Revolution m y4 LVDTOl _ dj LVDTO2 Win dj LVDTO3 Digital sources lt a LVDTO4 Digital dj LVDTOS Group Adjustment Channel lt LVDTO06 Computed sources a LVDTO7 Adjustment channel i a LVDTOS W Characteristic Curve a PWM_OUTO1 E Fuel PwM1 fx Gear Lookup Table JE PWNWTOUTO Se Hysteresis L 4j PWM_OUTO3 Laptrigger lt PWM_OUTO4
72. igh performance vehicle owners to measure wheel spin under acceleration and wheel slip lock under braking Calculating vehicle speed over ground Vehicle speed calculation function Calculating vehicle speed of 2 wheel drive Wheel speeds of as input non driven axle Calculated speed is average of both speeds if speed difference between wheels limit Calculated speed is maximum of both speeds if speed difference between wheels limit Calculating vehicle speed of 4 wheel drive Wheel speeds of put Calculated speed is speed of 2nd fastest wheel 10 5 2 Setting up calculated Speed 1 Click on tab System Overview 2 Click on Measurement Sources in the Toolbox Modular Sensor Interface MSI 60 all wheels as in Bosch Motorsport Analog and Frequency Inputs 10 3 Drag the Speed computed source from the Toolbox and drop it on Compu ted Channels in s MSI 60 Project Tree Do not drop it on MSI 60 Ga New Project B MSL60 Front left o dw New Project a a MSI 60 Front left KB Calibration Items a fij CAN Busi 0L B CAN Input Pop in CAN Outputs ae fim CANBus2 Meis m B Computed Channels 1 Analog sources i fe Conditional Channels Il Characteristic Curve Pod Group adjustments E Multipoint Adjustment 2 3 VO Channels Ig Sensitivity Offset Ee d ANA DIFFOL Fone Poe lt ANA_DIFFO2 Characteristic Curve
73. l 0 000 N E f wheel 0 000 N 11 5 Online Calibration of Multipoint Adjustment Channels Example Measurement of wheel force Physical property wheel force not directly measureable oad transfer through suspension kinematics Physical value at sensor position defined by vehicle Curve definition by online adjustment at vehicle aa Force af sensor Force at wheel 1 Create a multipoint adjustment measurement channel To create a multipoint channel see chapter Configuring a Multipoint Adjustment 71 2 Download the configuration on the MSI 60 To connect the MSI 60 to Race Con see chapter Connecting the MSI 60 to RaceCon 23 3 Click on the desired channel in the MSI 60 Project Tree Bosch Motorsport Modular Sensor Interface MSI 60 97 108 11 Online Measurement 4 Double click on a measurement channel in the Data Area to open the online 7 VIEW M60 Manualsip RaceCon V235 12 Mastericense Bosch to Ea NES 2S DE E nuu F 9 C i Synchronize pwe Besian mode Fle mox Race mode Be TR oap New Project M60 Center Group adjustments MSL 60 Front left 4 D x Toolbox x 0 eene eere ee 12 488 988 1488 1988 2488 2908 3488 3988 4488 4908 mV E CAN messages i Device info S Settings O Faut info ij Features info 3 ANADI 00 ANA
74. loscope E Controls 235 Macro Button 4 Click on folder CAN Input of desired CAN bus to display available channels 9 New Project RaceCon V2 4 perm j Edit View Extras Help OSAI aB yI c0 c Synchronize Wwe p Deignmode b o AR 100 Q Racemode A W VOIE SI OF iE e Roe doe e E Et Bt Project 3 X aj New Project Measurement Folder 1 E gw New Projet RE J MSI 60 Front left i do ie Calibration Items P OB CAN Bus1 H CAN Bus 2 33 Circular Gauge N Computed Channels T Horizontal Bargraph S Je Conditional Channels lig Temperature Gauge Pope Group adjustments H Vertical Bargraph m x VO Channels 5 Numeric Indicators i UR Macros ga Measurement Label Pa Fe Math Channels 28 Numeric Indicator Po ME CCP Master E Knobs a Measurement Container l X Knob ae Measurement Folder 1 B ques ts Sheet 1 Block Curve or Map ER Sheet 2 S ea Swing ng 133 Value 7 Diagnostics am BitLEDS Common ge m Measurement List 11 Simple Text E Charts 45 Oscilloscope Controls 255 Macro Button o f _ e m m M mM O Ml Measurement sources Sheet 1 S Sheet 2 Macro actions Data New Project q Info Status a x B B B B G sowa rs fh Warnings CD Messages TE
75. ls CAN I O and PWM will not be changed 100 108 Modular Sensor Interface MSI 60 Bosch Motorsport Firmware 12 1 In the MSI 60 Project Tree right click on MSI 60 and choose Synchronize then Update firmware alibra Open Create measuring views 2 fe Conditi E amp Group Ri Download configuration Set Date amp Time Create dataset 3 Change program archive CP M 73 PIN SuperPIN i Export Import Clone ECU Properties Adjustment data Delete Rename Update current project Use a new AA file lt Use content of program archive 2 Click OK when done The firmware update starts The MSI 60 displays the message Updating firm ware When the firmware update is complete the MSI 60 displays the message Updating firmware finished Do a power cycle Notice Do not switch off the car s ignition or interrupt the power sup ply during the update In case of interruption the power data will be lost or the device could be dam aged Bosch Motorsport Modular Sensor Interface MSI 60 101 108 12 Firmware Perform a firmware update of a device The project content is not changed f Loading configuration qf Connecting to wsiso Center y Downloading content to wsi se Center Hashing controllers on M60 Center Cleaning up Cancel 3 Switch the car s ignition
76. ltered physical value Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement gt 87 See also E Setting up an online Measurement gt 87 Configuring a Generic nonlinear Sensor Example Thermistor 5 kOhm From sensor data sheet resistance values over temperature PART NR 2381 640 502 HTCLE100E3502 Toper RT C 9 L 8 2 domm 10 9936 Toper RT C 9 80 628 90 457 40 166047 119 950 40 2685 2 166 15 221 The sensor has a nonlinear behavior Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport Analog and Frequency Inputs 10 Use characteristic curve for linearization Input voltage is the ratio between pull up resistor and thermistor 5V 3 KQ Pull up Pin Thermistor Click on Measurement Sources in the Toolbox Expand the list of I O Channels by clicking on in the MSI 60 Project Tree Drag the Characteristic Curve analog signal source from the Toolbox and drop it on the desired analog input channel in the MSI 60 Project Tree A Characteristic Curve Wizard opens To activate the internal MSI 60 pull up resistor check the box The internal MSI 60 pull up resistor is used to get a 5 V signal at the analog channel of the MSI 60 Select the 3 010 Ohm pull up resistor File Edit View Extras Help neag 4 C GS Synchroniz
77. mport list 5 Click OK when complete The channels are inserted in the Data window 9 2 9 Export RaceCon CAN Configuration 1 Right click on CAN Input of desired bus CAN1 or CAN2 2 Select Export from menu An Export Selection window opens 48 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport CAN Bus 9 3 Specify the filename 4 Click OK when done 9 2 10 Import RaceCon CAN Configuration 1 Right click on CAN Input of desired bus CAN1 or CAN2 2 Select Import from menu A file browser opens 3 Select the input file and click OK An Import Selection window opens mporting from file CANI MSI60 FLrex 24 1 8 Summary imported elements Import content source Current Project target le M5SI BD Front left 0 Gear Input Ext 1 Elie New Project 3 CAN Bus 1 El MSI 60 Front left al eg ae 1 fH CANBus2 4 Select channels to import Drag and drop the channel to CAN Input of desired CAN bus on right hand side 6 Click Next Modular Sensor Interface MSI 60 49 108 9 CAN Bus If a measurement channel belongs to more than one source e g MSI 60 and ECU MS 5 1 the Solve Label Ambiguity window opens Importing fram file MS 60 rex 2 4 1 2 Select for all ambigous objects the appropriate one Summary 1 imported element 3 restored label links imported elements complete Solve label ambiguity MSI 60 F
78. nt sheets The CAN channel can be automatically inserted to a measurement sheet Insert a name for a new sheet or select an existing sheet from the listbox For an online view of the value measured by the MSI 60 insert the channel in an online measurement sheet which is described in the next chapter 9 2 7 Online View of CAN Channels in Vehicle 1 Double click on Sheet 1 in Project Tree Measurement Sheet 1 is displayed in Main Area S g Mew Project 2 MSI 60 Front left m MSI 60 Rear right E C Eee at M Measurement Folder 1 m Sheet 1 2 Click on Measurement elements in the Toolbox 46 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport 3 CAN Bus 9 Drag the desired Measurement element e g Numeric Indicator and drop it on the Measurement Sheet Project nx o g New Project eg MSI 60 Front left b B Calibration Items g CAN Bus1 E CAN Bus 2 E T Computed Channels i f Conditional Channels i Group adjustments iod 2E VO Channels il a Macros Poe Je Math Channels Poe ae CCP Master fj Measurement Container Measurement Folder 1 L BH Sheetl i BM Sheet2 Toolbox a x Devices Display elements 3 Circular Gauge fl Horizontal Bargraph ll Temperature Gauge Bl E Block Curve or Map ma String E Value Diagnostics am Bit LEDs E Image Tr Measurement List ms Simple Text z Charts t Oscil
79. off and on again to cycle the power of the MSI 60 102 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport 13 13 1 13 2 15 9 GPS Sensor 13 GPS Sensor GPS Global Positioning System Space based global navigation satellite system GPS provides positioning navigation and timing services to worldwide users GPS receiver sensor gives digital information about position longitude lati tude height ground speed course and status Two types of GPS receivers CAN output Read in messages via CAN Input of MSI 60 not covered here Serial output Read in messages via RS232 Interface of MSI 60 Serial Interface Characterization Voltage levels RS232 is standard 12 V UART 0 V 5 V needs level shift er Baud rate 9 600 is standard for GPS MSI 60 supports 1 200 to 115 200 baud GPS Rx interface baud rate must match the device baud rate MSI 60 baud rate can be set with the GPS BAUDRATE characteristic Data format MSI 60 expects 8 data bits no parity bit 1 stop bit 8N1 Protocol MSI 60 expects NMEA Protocol ASCII The following messages are decoded Message Function GGA GPS fix information GSA Overall satellite data GSV Detailed satellite data RMC Recommended minimum data for GPS VTG Vector track and speed over the ground On most GPS sensors these messages are activated in the default configuration Sensor Recommendation The syst
80. on in the MSI 60 Project Tree d ANA DIFF28 DIFF29 NA DIFF30 NA DIFF31 NA DIFF32 J g ANADI J a ANAO2 LVDTO4 DTOS DTOG JDTO7 DTOB PWM_OUTOL PWM_OUTO2 PWM OUTO3 3 Drag the Bosch Wizard from the Toolbox and drop it on the desired analog input channel in the MSI 60 Project Tree 56 108 Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 The Bosch Sensor Wizard opens poo Select Sensor Select a sensor based on the order number Sensor category TEMPERATURE SENSORS Sensor group NTC M12 a Choose the sensor s category b Narrow your choice by choosing a type C Select the exact type d Opens sensor s datasheet e These calibration values will be used 4 Click Finish when done The Create channel on MSI 60 window opens 6 Enter channel name and description aeg fl alt oe aes 7 Click Ok when done Bosch Motorsport Modular Sensor Interface MSI 60 57 108 10 Analog and Frequency Inputs 58 108 10 3 2 8 The channel is inserted into the MSI 60 Project Tree 2M New Projectrip RaceCon V24 18 m n File Edit View Extras Help AaES 4 BB V g9Synchronize WR WP I P e gi lt Race mode W Project a X Gal New Project B MSI 60 Front left i E ANA DIFF27 dj ANA DIFF28 ANA05 Red p 10 dj ANA_DIFF29 L d ANA DIFF30 B ANA DIFF31
81. pens 3I60 re q2 4 1 2 Select for all ambigous objects the appropriate one Summary 1 imported element 3 restored label links imported elements complete Solve label ambiguity Status Label Source Assigned Source Assigned Label Project Label MSI G0 Front left MSI 6D Front left I woo brent time min MSI 60 Front left MSI 60 Front left d time sec MSL amp Frontlet MSI 0 Front left 7 Assign the ambiguous channels to the desired source 8 Click Finish Bosch Motorsport Modular Sensor Interface MSI 60 53 108 10 Analog and Frequency Inputs 10 Analog and Frequency Inputs This chapter describes the analog and frequency inputs 10 1 Features 8 standard analog inputs Oto5V 12 bit A D converter Switchable 3 01 kOhm pull up resistor 10 kHz acquisition rate up to 1 kHz recording rate Linear phase digital filter 32 universal analog inputs Differential 5Vto5V Single ended 0 to 5 V 18 bit A D converter Switchable pull up resistors for switches NTC PT100 or PT1000 sensors 200 kHz acquisition rate up to 1 kHz recording rate Linear phase digital filter 8 Lvdt inputs Switchable 2 5 5 10 kHz 3 5 10 VRMS 2 frequency inputs Switchable Hall inductive DF11 20 kHz max frequency 10 ms measurement window 4 PWM outputs Low side switch Up to 1A each Output frequency selectable 10 2 Measurement Channels For each analog channel several subchannels a
82. re available 54 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport Analog and Frequency Inputs 10 MSI 60 Front left Wheel un front left B MSI 60 Frontleft Wheel force front left E3iraw f wheel f MSI 60 Frontleft Wheel force front left IJiraw f wheel Afi MSI 60 Front left Wheel force front left Measurement labels with the characters raw show the exact values in mV Measurement labels with the characters fi show filtered values The word name in the table is a placeholder for the channel s name Measurement label Function raw name mV value of sensor raw name fi filtered mV value of sensor name physical value of sensor name fi filtered physical value Filtered channels are routed through digital low pass filters MSI 60 uses A D converter oversampling and digital filtering to recording rate Digital filters eliminate out of band noise Cut off frequency automatically adjusted to recording rate Linear phase no signal distortion Latency compensation no filter delay in recorded data 10 3 Configuring Inputs This chapter describes how to configure the Input Sensors 10 3 1 Configuring a predefined Bosch Sensor with the Bosch Sensor Wizard 1 Click on Measurement Sources in the Toolbox Modular Sensor Interface MSI 60 55 108 10 Analog and Frequency Inputs 2 Expand the list of I O Channels by clicking
83. reated measurement sheets is explained in chapter Setting up an online Measurement gt 871 10 3 7 Digital Filter Details MSI 60 uses A D converter oversampling and digital filtering to recording rate Analog 1 Digital I Input Pin meee OOO Signal A D Digital Downsamplinzl Sensor Storage Conditioning Converter Pre Filter Digital Filter Evaluation Device 8kHz 1kHz Recording Rate Digital filters eliminate out of band noise Spectrum uu i Filter Characteristic A v Sensor Signal Spectrum Mose Frequency Cut off frequency automatically adjusted to recording rate Spectrum A A 0 4 x recording rate NOS x recording rate Frequency Linear phase no signal distortion Example 100 Hz recording rate 10 ms lt 40 Hz passband gt 99 gt 50 Hz stopband lt 1 74 108 Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 Recorded signal 100Hz un filtere d Recorded signal 100 Hz filtere d we lt UM ener Latency compensation no filter delay in recorded data Filtering is smart averaging over several samples Filtered signal is delayed with respect to real time signal MSI 60 filters have constant frequency independent delay Delay e g 22 samples at 10 ms is corrected during recording No delay filtered vs unfiltered in recorded data Correction is of cour
84. rement 11 bum ln ox e acc_lat Use defined oo phys 0 0000 G seNsiTI 400 000 HIN raw 2490 0 mv OFFSET 2500 000 mV MIN 6 000 S MAX 5 000 G ADJ VAL 0 000 11 3 Online Calibration of Measurement Channels Analog sensors drift with age temperature etc Manual calibration is necessary Solution online offset calibration Example acceleration sensor Due to sensor drift at OG physical Acc U 2400mV sensor output At 0G physical Acc 0G measurement Uin l l Sansor datasheet Offset calibration 400mV G Offset 2500mV Modular Sensor Interface MSI 60 93 108 11 Online Measurement 11 3 1 Enable online offset Calibration for Measurement Channel During creation of the measurement channel LM Sensitivity Offset Wizard Add New a Check box to enable online offset calibration and enter desired physical target value In the channel view ANA DIFF32 Red p1 0 5000 mv a Activate switch to enable online calibration 11 3 2 Performing the online offset Calibration 1 MSI 60 has to be connected to RaceCon to calibrate the sensor s offset 2 Apply the desired physical condition to the sensor e g 1 G to an acceleration sensor 3 Open the measurement channel s online page by double clicking on the measurement channel name in the Data Area 94 108 Modular Sensor Interface MSI 60 Bosch
85. ristic Curve Revolution Velocity Digital sources Digital Channel Group Adjustment Channel OI C md mmm Select all items as bellow PT100 Single Ended 4 99 kOhm 0 5 000mV 16x 5V 4 99 kQ Signal type Pull up value Input range Gain PT 100 PT1000 Signal type Single Ended Modular Sensor Interface MSI 60 New Project MSI 60 Front left I O Channels ANA DIFFO1 Bosch Motorsport Bosch Motorsport Pull up value 49 9 kOhm Input range 0 5 000mV Gain 16x 5V 49 9 kQ PT 1000 And go next Characteristic Curve Wizard Edit PT100 Fin Properties Configure the analog pin properties Signal type Single Ended Pullup value 4 98 kOhm Input range 0 5000 mV Gain 16x Pin Diagnosis amp monitoring limits L Enabled Select all items bellow X Axis unit mV Y Axis group temperature Y Axis unit C Modular Sensor Interface MSI 60 Analog and Frequency Inputs 10 65 108 10 Analog and Frequency Inputs Relation between mV and temperature PT 100 mV 1278 1337 1396 1454 1512 1570 1628 1685 1742 1799 1856 192 1968 2024 C 40 30 20 ES 0 10 20 30 40 50 60 70 80 90 mV 2080 2095 ZIO 62245 8 2209 2354A 2408 24625 25 8 2569 E7522 26758 ZUZU 270 C 100 110 120 130 140 150 160 170 180 190 200 210 220 230 mV 2832 2884 2936 2987 3038 3089 3140 3191 3241 3291 3341 3391 3440 3489 C 240 250 260 270 280 290 300 310 320 330 340 350 36
86. ront left MSI 60 Front left In target project time_hour Calibration Items M _ v time min MSI 60 Front left MSI 60 Front left time_min In target project time_min Calibration tems M5 time sec MSI 5 Front left MSI 60 Front left 7 Assign the ambiguous channels to the desired source 8 Click Finish 9 3 CAN Output This chapter describes the CAN Output Channel of the MSI 60 9 3 1 Output Configuration g New Project EE MSI 60 Front left RB Calibration Items CAN Bus 1 CAN Input New CAN message Export Import Properties wx CCP Master H KB Measurement Container a Open CAN output message b Create new CAN output message c Export RaceCon CAN output configuration to file d Import RaceCon CAN output configuration from file e Display CAN bus properties baudrate 9 3 2 Create new CAN Output Message Channel 1 Right click on CAN Output of desired bus CAN1 or CAN2 50 108 Modular Sensor Interface MSI 60 Bosch Motorsport 6 f CAN Bus 9 Select New CAN Message from menu The Create new CAN message window opens Create new CANOut message es Configure the CAM Out message and an optional multiplexer Name CAN Message CAM Id hex 1 7 Extended Enter name of message CAN Id and Grid output interval Optionally specify a row counter multiplexer Click OK when done A CAN message configuration win
87. s PWM Pulse Width Modulation Output frequency is constant On time duty cycle controlled by input channel 12V MSI 60 Load electronic switch tT L GND MSI 60 has 4 PWM outputs Low side switch Up to 1A each Selectable output frequency Duty cycle controlled by characteristic curve Duty cycle 20 switch closed Uout Tr gt Output frequency Time Duty cycle 80 je Uout el Output frequency Time 82 108 Modular Sensor Interface MSI 60 Bosch Motorsport Bosch Motorsport Analog and Frequency Inputs 10 Configuring a PWM Output L 2 4 Click on Measurement Sources in the Toolbox Drag the PWM Out computed source from the Toolbox and drop it on the desired PWM OUT channel in the MSI 60 Project Tree A PWM Out Wizard opens Working with automatically created measurement sheets is explained in chapter Setting up an online Measurement 87 Choosing a filtered channel as an input for PWM OUT will cause delayed re action due to the delay introduced by the digital filter Use unfiltered values for this purpose The power on state of the PWM output is switch open 096 duty cycle PWM Out Wizard Add Ne PWM Out Properties Select an input channel and adjust the sampling points using the grid on the right side a b c d a Choose input channel b Choose output frequency c Define characterist
88. scription 6 Click OK when done The channel is inserted into the MSI 60 Project Tree Bosch Motorsport Modular Sensor Interface MSI 60 79 108 10 Analog and Frequency Inputs 80 108 Project a X amp New Project MSI 60 Front left a Gag New Project d gt MSI 60 Front left Calibration Items Ss CAN Bus 1 CAN Input c CAN Outputs its CAN Bus 2 ompu annels a fe xy fe Conditional Channels 4 Group adjustments xj VO Channels H d ANA DIFFO1 Xj ANA DIFF02 Xd ANA DIFF03 d ANA DIFF04 lt ANA DIFF05 a ANA DIFF06 Measurement sources z Sensors E Bosch Wizard I Customized Sensor Analog sources I Characteristic Curve I Multipoint Adjustment Ig Sensitivity Offset z Frequency sources Characteristic Curve Revolution Velocity z Digital sources Digital Channel Group Adjustment Chann lt ANA DIFF07 ch AMA MICKA Data Computed Channels q X Info Status B Bear fe Conditional Channels EB CAN messages i Device info iJ Settings Fautt info 2 Features info 53 ANAO fe wy a Macro actions Used Type Name 3 Type Time Sender Message p xy b B xy B xxy boolean a Channels available in computed sources b Available measurements for channel C Calculation of hysteresis channel 10 5 1 Special Functionality Vehicle speed This functionality allows H
89. se not possible for real time data display online PWM out Use filtered data for recording use unfiltered data for realtime 10 3 8 Configuring a Frequency Input Example Measurement of wheel speed Pulse wheel attached to wheel Each passing tooth of pulse wheel triggers Hall sensor Calculation of wheel speed with wheel circumference m JE 1 Click on Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the MSI 60 Project Tree Bosch Motorsport Modular Sensor Interface MSI 60 75 108 10 Analog and Frequency Inputs 6 108 Drag the Velocity digital signal source from the Toolbox and drop it on the desired REV input channel in the MSI 60 Project Tree The Velocity Wizard opens sen Wind a EMEN S m Velocity Properties Configure a frequency input to measure a linear velocity a b c d e a Number of teeth on the pulse wheel b Circumference of wheel for speed calculation C Choose data type of the measurement variable d Choose Limit minimum speed e Choose Limit minimum speed f Enter name to automatically create a new measurement sheet Click Finish when done Enter channel name and description Click OK when done The channel is inserted into the MSI 60 Project Tree Project 3 X dX New Project B MSI 60 Front left 4 P x Toolbox ax dj ANA DIFF21 Ines
90. sical value of sensor name fi filtered physical value Configuring a Generic linear Sensor Example Acceleration sensor 5 g From sensor data sheet operating characteristics Output Signal Zero g Ta 25 C Vpop 5 0 v Zero g Vpp 5 0 V Sensitivity T 25 C Vpp 5 0 vy Sensitivity Vpp 5 0 V Bandwidth Response Nonlinearity Sensitivity 400 mV g Offset 2 500 mV The sensor has a linear output signal with sensitivity and offset 1 Click on Measurement Sources in the Toolbox 2 Expand the list of I O Channels by clicking on in the MSI 60 Project Tree Modular Sensor Interface MSI 60 Bosch Motorsport Analog and Frequency Inputs 10 3 Drag the Sensitivity Offset analog signal source from the Toolbox and drop it on the desired analog input channel in the MSI 60 Project Tree A Sensitivity Offset Wizard opens 4 To activate the internal MSI 60 pull up resistor check the box The internal MSI 60 pull up resistor is used to get a 5 V signal at the analog channel of the MSI 60 Select the 3 010 Ohm pull up resistor 5 Click Next when done The second part of the Sensitivity Offset Wizard opens Sensitivity Offset Wizard Add New OW e co Sensitivity Offset Properties Adjust sensitivity and offset by editing the values on the right side 400 0 mV g 28000 mv a Physical channel value b Electrical pin value c
91. tputs controlled by pulse width modulation PWM Each switch is rated 1 A maximum current Maximum PWM switch fre quency is 1 kHz with a O 96 100 duty cycle Each output is short circuit pro tected to GND and battery voltage It is mandatory to connect the LS_PWM pins to vehicle GND as indicated in the circuit diagram when using the PWM outputs Sensor Power Supply The MSI 60 has three types of sensor power supply One 12 V unregulated battery voltage Two fixed outputs with 5 V regulated Two switchable 5 V 10 V outputs with regulated voltage Communication Channels This chapter describes the Communication Channels of the MSI 60 CAN Bus The MSI 60 has 2 CAN buses configurable as input and output Different baud rates are selectable Please note that the MSI 60 does not contain any CAN ter mination resistors Thus the CAN termination resistors need to be integrated into the wiring loom Ethernet Channels The MSI 60 has three 100 Mbit full duplex Ethernet communication ports The ports are internally connected with an Ethernet switch The Ethernet ports have cable auto crossover functionality RS222 Port The MSI 60 has one RS232 serial port The baudrate is programmable which can be used for reception of data from a serial GPS sensor see on GPS Sensor gt 103 Vehicle Diagnosis Connector The Bosch Motorsport vehicle diagnosis connector is used as a standard inter face to connect the vehicle to a PC e g via
92. wing steps 1 Drag a measurement element from the Toolbox and drop it on the measure ment sheet Project a X Gal New Projet jij Measurement Folder 1 4 b x Toolbox ax E Sag New Project Devices h MSI 60 Front left Display elements QS Calibration Items Measurement elements i og CAN Bus1 Gauges m Bj CANBus2 Sj Circular Gauge B Computed Channels zy Horizontal Bargraph fe Conditional Channels ll Temperature Gauge Group adjustments H Vertical Bargraph og x VO Channels SERES Fiicnire GB Macros 23 Measurement Label derer i wx CCP Master Knobs Gi KB Measurement Container Knob 8 m ne Folder1 ga ics Sheet 1 B Sheet 2 E an Curve or Map 233 String wa Value Diagnostics im Bit LEDs Common Th Container E Image Measurement List pu Simple Text Charts ty Oscilloscope 7 Controls 2 Macro Button Measurement sources Bil Sheet 1 SH Sheet 2 Macro actions 2 Click on MSI 60 in the Project Tree to display all measurement channels Modular Sensor Interface MSI 60 89 108 11 Online Measurement 90 108 3 Select the desired measurement channel and drop it on the measurement el ement If the MSI 60 is online the value is displayed Fu amp X X NewPrjec B Measurement Folder 1 lt gt x m ea po RM E Dania So CANBus1 e ae CAN Input E Gauges Pod L CAN Outputs MIT CAN Bus 2

Modular Sensor Interface MSI 60

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