Installation manual
Contents
1. G20 G25 total number of total number of meters of vertical and or sloping pipe lengths meters of horizon tal pipe lengths a 3 4 5 6 7 189 io m La no bends O B C C D D D D E E E E E 2 bends O A B C C D D D D E 1 A A B C C D D D D 2 A A B C C D D D gt 3 A A B C 4 A A B 5 3 bends O i 2 3 4 5 4 bends O a 2 3 4 5 5 bends MM The situation is not permissible Situation Air inlet guide Baffle Dammingg distance A NO NO OPEN B YES YES 44mm C YES YES 41 mm D YES YES 37 mm E YES YES 30 mm 6 5 3 2 Installing the concentric system The roof duct can be used for either a sloping roof or a flat roof The roof duct can be supplied with an adhesive plate for a flat roof or with a universally adjustable tile for a sloping roof Install the concentric system as follows Construct the system from the connection stub of the appliance up Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and or the ceiling If the system is built into a cove for example incombustible material should be applied all around Use heat resistant insulating material for ducts made of combustible material Some heat resistant isolation materials contain volatile components that will spread an unpleasant smell for a pro longed time these are not suitable APOLLO 80 INSTRUCTION FOR INSTAL2. Apollo 80 Instructions for installation GB IE Please retain this document carefully CE 959 011 03 UK English English UK APOLLO 80 INSTRUCTION FOR INSTALLATION page Foreword 2 1 Introduction 3 2 EC Declaration of Conformity 3 3 SAFETY 3 3 1 General 3 3 2 Regulations i 3 3 Precautionary measures safety instructions regarding installation 3 4 Instructions 4 5 Unpacking 4 6 Installation 4 6 1 Regulations 4 6 2 Gas type 4 6 3 Gas connection 4 6 4 Positioning the appliance 5 6 5 Flue gas discharge combustion air supply system 6 6 6 Building the chimney breast 9 6 7 Installing the control box 10 6 8 Adjusting the appliance 10 6 9 Arranging the logs 11 6 10 Glass window 13 7 Wireless remote control 15 7 1 Receiver 15 8 Final inspection 16 8 1 Gastightness 16 8 2 Gas pressure pre pressure 16 8 3 Igniting the pilot and main burner 16 8 4 Flame effect 16 9 Maintenance 17 10 Completion 18 11 Troubleshooting 18 Annex1 Components supplied 20 Annex 2 Technical data 21 Annex 3 Spare parts 21 Foreword Da ITip IN B Awe As manufacturer of gas heating appliances DRU develops and produces products to meet the highest possible quality performance and safety requirements As a result of which the user is able to enjoy using your appliance for years to come This appliance is CE marked it complies with the essential requirements of the European Appliance
3. INSTRUCTION FOR INSTALLATION English AN DRU Verwarming B V iri The Netherlands ba Postbus 1021 NL 6920 BA Duiven Ratio 8 NL 6921 RW Duiven UK
4. at the same time pull the top of the glass frame towards you as far as possible 15 Bel APOLLO 80 INSTRUCTION FOR INSTALLATION IN B Make sure you hold the upper handgrip firmly If you let go of the handgrip then the glass frame could fall inwards and cause severe damage to both the glass and the appliance Make sure that you lift the glass frame out of its mounting as straight as possible to avoid damage to the paintwork and the sealing cord ia Gently allow the glass frame to drop at an angle until it can be removed entirely from the mounting 6 10 2 Fitting the glass window The glass frame is fitted by using the above procedure in reverse order IN B Avoid remove fingerprints on the glass since otherwise they will burn into the surface The self tapping screws must not be over tightened since otherwise they could break or strip the thread tight tight Replace the fastening strip if the sealing cord has come loose Pay attention to the following when fitting the glass frame Ma Begin by checking that the two fastening strips are pressed outwards as far as possible to avoid damage to the sealing cord Ila Fit the glass frame Ia Check that the hook at the top of the glass frame is in position in the seating U shaped strip English Tip Pull on the upper handgrip to move the glass frame towards you if it does not move then it has been fitted correctly IN B Fix the glass frame s bottom strip in
5. Table 1 you will be able to determine whether the concentric system is allowed In Table 2 you can see which setting the appliance needs Follow the procedure described below In the first 2 columns of Table 1 look for the number of bends required and the total horizontal pipe length In the 3rd column of Table 1 look for the total vertical and or sloping pipe length If you end up in a box with the letter A B C D or E the concentric system chosen by you is allowed Use Table 2 to determine which conditions apply for the baffle and or the air inlet guides for setting see section 6 8 Examples To clarify we will give 2 examples to determine the allowability of a concentric system and the conditions for setting the appliance In Table 1 the route to be followed is indicated by arrows The result is indicated by means of the red frame of the box Example 1 1 2 bends 2 3 meters horizontal 3 8 meters vertical sloping gt Construction of this concentric system is allowed gt Situation B applies for setting the appliance English English UK APOLLO 80 INSTRUCTION FOR INSTALLATION I Awe IN B Example 2 1 3 bends 2 4 meters horizontal 3 10 meters vertical sloping gt Construction of this concentric system is not allowed Table 1 Conditions for adjusting the equipment with roof ducts
6. ignition wire so that it does not touch anything metal 8 3 2 Main burners Caution The burners should ignite smoothly and should not pop as a result of postponed ignition Ia Check the function of the main burners from the standby pilot flame position after opening the gas valve the main burners should burn within a few seconds Tip When the gas valve is opened the motor will run this is audible 1 Ifthe main burners does not burn Ia Check if button A on the gas control is in the position ON Ia Check if the space surrounding the pilot burner is free from objects Ia Check the placement of the wood pebble set Ina If necessary correct the above mentioned faults Ia Test the main burner 5x for a good operation 2 If main burners ignites but go out again after approx 22 seconds please Ia Check the wiring of thermocouple 2 for Loose wiring Wrongly connected wiring Short circuit Broken wire Ms Check if thermocouple 2 is dirty Ma Check if thermocouple 2 is positioned correctly in the flame see fig 10 Ma Check if thermocouple 2 is defective see chapter 11 table 4 under J7 Ma Check if the receiver is defective see chapter 11 table 4 under J8 Ia If necessary correct the above mentioned faults Ia Test the main burner 5x for a good operation 38C 1894 0 APOLLO O INSTRUCTION FOR INSTALLATION 8 4 Flame effect The flame effect cannot really be assessed
7. pipe to the gas tap Bleed off the air in the gas pipe Fit the receiver 3 see section 7 1 for connections Fit the type plate 6 Fit the outer frame with door 4 to the inner frame using the two self tapping screws 5 You can position the outer frame in such a way that the door opens to either the left or right 6 8 Adjusting the appliance The appliance has to be set in such a way that it works correctly in combination with the discharge system For that purpose a baffle is placed and or the air inlet guides are removed The conditions for using a wall duct are described in section 6 5 2 1 and for using a roof duct in section 6 5 3 1 For Belgium the condition applies that the primary aeration of the burners has to be changed if the appliance is used with gas G25 instead of G20 see section 6 8 3 6 8 1 Baffle R The baffle R is supplied separately It is mounted as follows Place the baffle see Fig 6a and 6b Use the template supplied to set the distance of the restriction see Fig 7 as follows Adistance of 30 mm means that the baffle will be fully closed Adistance of 37 mm is set by means of the template Adistance of 41 mm is set by means of the template Adistance of 44 mm is set by means of the template A distance of 60 mm is set by means of the template Fix the baffle by using the socket cap screw U 6 8 2 Air inlet guides L The air inlet guides L are located at the bottom side o
8. to MAN 1 Switch button A on the gas control block no gas flow to the main burner to ON see Photo 14 2 Appliance is set to pilot 2 Increase the flame height by pressing mode Y button on the remote control 3 Pre pressure is too low 3 Test the pre pressure Contact the power company if necessary 4 Magnetic valve is damaged 4 Replace the gas control block J Main burners ignites but go 1 Wiring of thermocouple 2 is 1 Connect the wiring properly out again after approx 22 loose seconds 2 Wires of thermocouple 2 2 Connect the wiring properly have been cross connected 3 Short circuit in the wiring of 3 Replace wiring thermocouple 2 4 Broken wire in the wiring of 4 Replace wiring thermocouple 2 5 Thermocouple 2 is dirty 5 Clean the thermocouple 6 Thermocouple 2 is not posi 6 Position the thermocouple correctly in tioned correctly in the flame the flame see fig 23 7 Thermocouple 2 is defective 7 Check the voltage across thermocouple 2 just before the main burner goes out If the voltage is lower than 1 8 mV re place thermocouple 2 8 Receiver is defective 8 Check the voltage across thermocouple 2 just before the main burner goes out If the voltage is higher than 1 8 mV replace the receiver 21 MI English Component Quantity Order number Set of Logs 1X 806748 Control box 1X 26280 Control box manual 1X 957 577 06 Installation manual 1X 959 011 01 User manual 1X
9. until the fire has been on for several hours Volatile elements in paint materials etc which evaporate during the first hours of use will initially influence the flame effect IN B If the chimney breast is of materials similar to stone or is finished with plaster it should be dried out at least 6 weeks before commissioning in order to prevent cracks MS Check that the flame effect is symmetrical An asymmetrical flame effect could be caused by volatile substances evaporating incorrectly arranged logs Ia Rearrange the logs as necessary The appliance should be inspected cleaned and if necessary repaired by a qualified installer with professional experience of decorative gas fires at least once a year The appliance should at least be tested to check it works correctly and safely Ans Switch off the gas before commencing any maintenance Test the gastightness after any repairs After replacing thermocouple 1 you should first tighten the swivel of the gas control block by hand and then give it another quarter turn with a suitable spanner Ila Clean the following components if necessary IN B the pilot burner the combustion chamber the glass Remove the glass as described in section 6 10 Remove the deposit on the inside of the glass with a damp cloth or a non abrasive cleaning product such as copper polish Avoid remove fingerprints on the window as they will burn into the glass Replace broken and
10. with the groove folded seam at the top Make sure the horizontal concentric pipe pieces are sloping towards the wall duct in order to prevent rain water from entering Mount the rosette mounting inner plate if necessary on a heat resistant intermediate plate when passing through combustible material Attach the wall duct from the outside with four screws in their respective holes Some heat resistant isolation materials contain volatile components that will spread an unpleasant smell for a pro longed time these are not suitable 6 5 3 Application with roof duct 6 5 3 1 Construction of concentric system with roof duct The concentric system with roof duct has to comply with the following conditions The construction of the chosen system has to be allowed See the procedure described below First a concentric pipe of at least 1 meter should be connected vertically to the appliance Depending on the construction of the concentric system the appliance is set by placing the baffle and or removing the air inlet guides In the following procedure you can see how the allowability of a concentric system can be determined and which settings are needed Determine the following data 1 The number of bends required no distinction is made between 45 and 90 bends 2 The total number of meters of horizontal pipe length 3 The total number of meters of vertical and or sloping pipe length wall duct not included With these data and
11. you must remove the air inlet guides 6 5 2 2 Installing the concentric system he 6 APOLLO 80 INSTRUCTION FOR INSTALLATION gt Ans lla gt Us Us Usa I IN B gt I IN B gt gt gt gt gt gt To install the concentric system commence as follows Construct the system from the connection stub of the appliance up Maintain a distance of at least 50 mm between the outside of the concentric system and the walls and or the ceiling If the system is built into a cove for example incombustible material should be applied all around Use heat resistant insulating material for ducts made of combustible material The rosette mounting inner plate of the wall duct is too small to seal the 250 mm opening when passing through combustible material That is why you should first apply a sufficiently large heat resistant intermediate plate to the wall Then the rosette is mounted on the intermediate plate Connect the concentric pipe sections and the bend s Fit a clamping strip and silicone sealing ring to every connection Secure the clamping strip with a self tapping screw in places which will be inaccessible after installation Use enough brackets to ensure that the weight of the pipes does not rest on the appliance Determine the remaining length of the wall duct Cut the wall duct to size Make sure that the right insertion length is maintained Place the wall duct
12. 958 009 00 Trim left 1X 38724476 Trim right 1X 38724475 Trim bottom 1X 38741412 c Damper template 1X 38714665 Damper 1X 38741224 DA Raw plugs M8x140x50 2X 509330 Hexagonal nut M8 AX 521308 Washer 8 4 mm 4X 525070 Spare self tapping screws for the glass window 519419 Socket spanner 8 mm 1X 790811 Remote control with receiver 1x 806277 9V square battery 1X 923001 Penlight battery AA type 4x 923100 Pressure coupling 15 mm x G3 8 1X 149234 APOLLO 80 INSTRUCTION FOR INSTALLATION The table below specifies the components supplied with the appliance Table 4 Components supplied Annex 1 Components supplied Annex 2 Technical data The technical data for the Apollo 80 are given in the table below Table 5 Technical data Ci 22 Type C11 C31 Gas type G25 G20 Burner pressure mbar 21 0 17 0 Nominal Load Hs kW 9 3 10 1 Nominal Load Hi kW 8 4 9 1 Nominal Capacity kW 5 8 6 5 Consumption L h 1009 947 Burner jet burner front mm 3x 1 15 3x 1 15 Burner jet burner back right mm 1x 1 25 1x 1 25 Consumption on stand by L h 621 586 Fine adjustment jet mm 2 0 2 0 Pilot jet Code 51 51 Efficiency category 2 2 Annex 3 Spare parts Spare parts are available from www druservice co uk APOLLO 80 INSTRUCTION FOR INSTALLATION English 23 mel APOLLO 80
13. Directive The appliance is supplied with two manuals the installation manual and the user manual You the installer should be professionally skilled in the field of decorative gas heating The installation manual gives you all the information you will need to be able to install the appliance in such a way that it works correctly and safely This manual deals with the installation of the appliance and the appropriate regulations It also includes the techni cal data for the appliance and information on maintenance and troubleshooting Please read and use this installation manual carefully In the manuals the following symbols are used to denote important information What to do Suggestions and recommendations These instructions are important to avoid possible problems during installation and or use These instructions are important to avoid fire personal injury or other serious damage Once you have completed the installation you are to hand both the user manual and this installation manual to the user APOLLO O INSTRUCTION FOR INSTALLATION 1 Introduction The Apollo 80 is a closed atmospheric gas heating appliance A closed appliance does not extract the combustion air from the living environment but from outside This is done by means of a combined flue gas discharge system combustion air supply system In this concentric system the outer pipe functions as the air supply and the inner pipe functions as the flue gas disch
14. LATION B gt a a a a a IN B I IN B IN B Tip gt gt gt gt gt gt In Tip Connect the concentric pipe sections and any necessary bends Fit a clamping strip and silicone sealing ring to every connection Secure the clamping strip with a self tapping screw in places which will be inaccessible after installation Use enough brackets to ensure that the weight of the pipes does not rest on the appliance Determine the remaining length of the roof duct Cut the roof duct to size Be sure to maintain the correct insertion length Connect the roof duct to the concentric pipes Make sure the universal roof tile fits well against the surrounding tiles Make sure the adhesive flashing sticks to the flat roof properly 6 5 4 Connection to an existing flue The appliance can also be connected to an existing flue A flexible SS pipe is placed in the chimney for discharging flue gases The surrounding space is used to supply the combustion air The following requirements apply for connection to an existing flue allowed only if the special DRU chimney connection set is used Installation instructions supplied minimum dimensions 150 x 150 mm maximum vertical length 12 metres maximum horizontal length 3 metres the existing flue must be clean the existing flue must not have any cracks or leaks 6 6 Building the chimney breast The appliance is designed to be installed snu
15. LATION IN B The type plate should be connected to the chain __ Wall brackets Tg Lay the chain with the type plate facing the control box Ila Adjust the height of the appliance Ia Using a spirit level to ensure it is absolutely level Ans Do not install the appliance flat against the back wall Leave the space between the feet free Donot cover and or pack the appliance with an in sulating blanket or any other material Ia Secure the appliance against the wall using the wall brackets and rawplugs supplied see Fig 3 i Explosion by pass valves 6 5 Flue gas discharge combustion air supply system 6 5 1 General The appliance is of the C11 C31 type The appliance is connected to a combined flue gas discharge combustion air supply system hereafter referred to as the concentric system English The passage to the outside can be made with a wall duct see section 6 5 2 or with a roof duct see sec tion 6 5 3 If necessary you can also use an existing discharge channel see section 6 5 4 Ans Only use the concentric system supplied by DRU 4100 9150 mm This system was tested in com bination with the appliance DRU cannot guarantee 38c 744F a proper and safe operation of other systems and cannot accept liability for these systems For connecting to an existing chimney flue you should only use the installation set supplied by DRU The conce
16. N FOR INSTALLATION 11 Troubleshooting A number of faults which could occur their possible causes and solutions are shown in the table below Table 3 Troubleshooting Problem Possible cause Solution A No transmission 1 The new communication 1 Press and hold the reset button on the motor doesn t work code between the receiver receiver until you hear 2 bleeps and the remote control has After the second longer bleep release not been confirmed the reset button and within 20 seconds press W on the remote control until you hear an extra long bleep which con firm the new code see Photo 15 2 Deadbatteries 2 Replacethe batteries IN B Avoid short circuits between the batte ries and metal parts of the appliance 3 Receiver is damaged 3 Replace the receiver and confirm change the code solution 1 7 4 Remote control is damaged 4 Replace the remote control and confirm change the code solution 1 c 5 Motor wiring broken atthe 5 Replace the motor wiring at the valve H valve 6 Bent pins on the 8 pin con 6 Straighten the pins on the 8 pin connector nector 7 Ifthe receiver is surrounded 7 Change the position of the aerial by metal the transmission range may be reduced B No ignition spark 1 Button A is set to MAN 1 Switch button A on the gas control block to ON see Photo 14 2 Ignition wire lying across 2 Do not let the ignition wire touch any and or beside metal
17. a avoid any dirt in the gas pipes and connections APOLLO 80 INSTRUCTION FOR INSTALLATION IS test the gastightness of all connections before use Ia use heat resistant electrical connection materials Ma install the electrical connections away from the appliance Ia replace torn or broken panes Ila avoid blocking the explosion hatches Ma ensure the explosion hatches on top of the heater are right on their seats before you close the chimney breast Ma do not ignite the appliance until installation has been completed 4 Instructions To ensure the appliance works correctly and safely always take the following points into consideration during installation Mia place the control box supplied as low as possible a ensure the ignition wire does not lie across the receiver Ia ensure the ignition wire does not touch or cross the aerial Ia to avoid weakening the spark ensure the ignition wire does not touch anything metal iS if the appliance is to be built in flush with the wall finish the edges neatly Ila do not plaster over the flanges Lun avoid damaging the glass when removing fitting the window pane Ia to prevent dirt burning into the glass make sure it is clean before use m gt make sure that the wires of thermocouple 2 cannot come into contact with hot parts 5 Unpacking Please take the following points into consideration when unpacking the appliance m gt Check the appliance for transit damage Ia Con
18. arge The safe operation of the appliance is guaranteed by the use of a second thermocouple fitted to the main burner This system can be installed through the wall or through the roof The appliance is built in a chimney breast For this DRU has a number of chimney breasts in its range In order to reach a proper heat discharge the chimney breast must be ventilated DRU is able to supply various ventilation elements The appliance is supplied with a wireless battery powered remote control 2 EC Declaration of Conformity We hereby declare that the design and construction of the decorative gas heating appliance marketed by DRU con forms with the essential requirements of the Gas Appliance Directive This declaration will be rendered invalid should the appliance be altered in any way without the written consent of DRU lt Product Decorative gas heating appliance Mi Type Apollo 80 y Applicable EC Directives 90 396 EEC Lu Applicable harmonised standards NEN EN 613 NEN EN 613 A1 In house measures guarantee that serially produced appliances always conform with the essential requirements of the current EC Directives and the applicable standards R Gelten General manager DRU VERWARMING B V Postbus 1021 6920 BA Duiven Ratio 8 6921 RW Duiven www dru nl 3 SAFETY 3 1 General Ans Please read this chapter on safety carefully before commencing installation or maintenance Always observe universal regulations and the preca
19. arrow E Caution Make sure that the wires of thermocouple 2 cannot come into contact with hot parts Ia Connect the ignition wire to the receiver see Photo 13 arrow A Ia Connect the power supply a For batteries see section 7 1 1 below b For an adapter connect the adapter to the receiver see Photo 13 arrow C plug the adapter into the wall socket id 16 APOLLO 80 INSTRUCTION FOR INSTALLATION antenna thermocouple wiring button B receiver i button A i ignition cable Photo 13 foce N i gt Place the receiver in the control box Position the receiver as shown in Photo 14 Ia Bend the aerial out of the clips see Photo 13 arrow D Ila Put the aerial straight up IN B Do not put the aerial too close to the ignition wire and or metal parts see Photo 14 for the correct position Donotlaythe ignition wire across and or beside metal parts this will weaken the spark Do not lay the ignition wire across the receiver this could damage the receiver English Avoid dust accumulating on or in the receiver cover it during servicing or maintenance 7 1 1 Fitting replacing the batteries To fit the batteries a Open the flap on the control box MS Take the receiver Ia Slide the lid off La Fit or remove the 4 penlight AA size batteries IN B Avoid short circuits between the batteries and metal objects components Note the and positions of the batteries in
20. as tap located near the appliance N B Prevent any dirt getting into the gas pipes or connections The following requirements apply for the gas connection Ia the size of the gas pipe should be such that no pressure loss can occur Ila the gas tap must be CE marked Ia the gas tap should be accessible at all times Ila Do not twist the gas tap when connecting the gas pipe Ue 4 APOLLO 80 INSTRUCTION FOR INSTALLATION Awe I I gt I I I In IN B gt n Caution In I gt Ans I I 6 4 Positioning the appliance Position the fire as follows Keep combustible objects and or materials at a minimum distance of 500 mm from the appliance Do not adjust the appliance in any way Determine the position of the appliance Create a gas connection in the appropriate position see section 6 3 for details Create a duct for the flue combustion air supply system with the diameter shown below see section 6 5 for details 160 mm for a wall duct of incombustible material 250 mm for a wall duct of combustible material 160 mm for a roof duct of incombustible material 250 mm for a roof duct of combustible material Allow for the depth of the appliance see Fig 2 The minimum depth at the Apollo is 450 mm Allow for the build in height this will depend on the height of the adjustable feet see Fig 1a Move the appliance into its intended position The gas control block is mounted onto th
21. compo thing metal This will weaken the spark nents see 2 Ignition wire lying across and or along beside metal components Replace the ignition wire if necessary 3 Ignition pen corroded 3 Replace the ignition pen C No bleep 1 Receiver is damaged 1 Replace the receiver and confirm change the code solution 1 at A 2 60 second delay before the 2 Wait until the delay time has passed full restart is not yet finished D One continuous 5 second bleep 1 Loose wiring 1 Connect the wiring correctly There may be 7 short bleeps 2 Receiver is damaged 2 Replace the receiver and confirm change before the 5 second bleep the code solution 1 at A 3 Bent pins on the 8 pin con 3 Straighten the pins on the 8 pin connector nector 4 Magnetic valve is damaged 4 Replace the gas control block 5 Thermocouple 2 still too 5 Wait until the thermocouple has cooled hot down sufficiently E No pilot 1 Air in the pilot pipes 1 Purge the pipes or restart the ignition process several times 2 Wires of thermocouple 1 have 2 Check the polarity of the thermocouple been cross connected wiring 3 No spark at the pilot burner Connect the thermocouple correctly 3 Check that the ignition wire is not tou ching anything metal Move it if necessary see Photo 14 Replace the ignition wire if necessary 4 Injector is blocked up If necessary replace the ignition pen 4 1 Clean the injector 4 2 If necessary replace the inj
22. e burner plate at the bottom of the appliance This should be removed and placed in the control box later See section 6 7 for information on how to fit the gas control block Commence as follows Disconnect the hoses from the gas control block flexible gas hose aluminium pilot pipe and thermocouple 1 The red wire of thermocouple 2 must remain connected to the gas control Fig 1b shows how the wires are connected to the thermocouple Unscrew the self tapping screw in the burner plate and remove the gas control block Carefully unwind the red and black wires of thermocouple 2 Lay the gas control together with the wires of thermocouple 2 in the direction of the control box Avoid dirt in the hoses Avoid kinks in the hoses Unroll the hoses towards the control box Unroll the ignition wire towards the control box Top view min 910 max 935 504 min 160 max 185 Front view Side view Apollo 80 min 450 mm inside min 1450 mm inside x gt max 100 mm sr min 1350 mm inside Total ventilation 200 cm d an I e Control box Maximal Maximal plaster line plaster line 5 mens English APOLLO 80 INSTRUCTION FOR INSTAL
23. ector Ud 20 APOLLO O INSTRUCTION FOR INSTALLATION F Electronics keep sparking when the pilot burner is burning 1 Receiver is damaged Replace the receiver and confirm change the code solution 1 at A G Pilot burner is burning but the magnetic valve closes after approx 10 seconds or when the appliance gets too hot 1 Thermocouple 1 does not function k2 1 3 Measure the voltage with a digital multi meter set to mV range by connecting the wires to the cable terminal The cable ter minal is on the outside right next to the magnetic nut see 2 Batteries almost dead see Photo 17 The voltage should be at least 5mV within 20 seconds This must not be any lower when the appli ance is hot If the voltage is too low then the thermocouple should be moved so that it is in the flame more or the thermocouple should be replaced Check the size of the pilot Adjust the pilot if it is too low Check the wiring between the thermocou ple and the receiver Replace the wiring if necessary 2 Replace the battery 2 Batteries almost dead H There are short bleeps but 1 Batteries almost dead 1 Replace the batteries no sparks and is no sound IN B Avoid short circuits between the batte ticking can be heard of the ries and metal parts of the appliance magnet opening the valve I Pilot burner is on but thereis 1 Button A is set
24. f the tray around the burner Remove them as follows see Fig 8 Remove the tray surrounding the burner M Unscrew and remove the self tapping screws N Remove the air inlet guides Replace the tray round the burner Damper LO y 4 ae if socket head screw SSS e n ere I ee ee tT il SS Damper I A E E E E E e e o i Le j if SS _ 38c 1269 APOLLO O INSTRUCTION FOR INSTALLATION I gt In In I I N B 380 1523 6 8 3 Primary aeration of the burners Adjusting the primary aeration only applies to appliances used in Belgium When the tray surrounding the burners is removed you can see the throttle rings Pa and Pb that are mounted on the pipes that are fixed to the burners burner pipes see Fig 9 The primary aeration of the burners can be adjusted by rotating the throttle rings Rotate the throttle ring at the front left Pb with its opening towards the pilot flame burner This throttle ring has only 1 hole with a diameter of 6 mm and 1 with a diameter of 12 mm see Fig 9 The steps to be taken are described below Take the tray surrounding the burners M out of the appliance see Fig 100 Unscrew the socket cap screw O of a throttle ring P see Fig 77 Rotate the throttle ring P when using gas G25 in suc
25. gly into a newly built chimney breast There must be sufficient space around the appliance to ensure a good heat distribution The chimney breast should be ventilated by vents Use incombustible and heat resistant material to construct the chimney breast including rear wall of the chimney breast The total free vent area of the vents installed as high as possible should be at least 200 cm When building the chimney breast the following points should be taken into account see Fig 2 position of the control box this should be placed within 850 mm to the left or right of the appliance as low as possible size of the control box see section 6 7 Installing the control box position of the vents the size of the glass window so that it can be fitted removed once the chimney breast has been built protecting the gas control block and hoses from cement and plaster The vents should preferably be created in both sides of the chimney breast you could use DRU ventilation elements Check that the concentric system has been installed correctly Check that the clamping strips have been secured with self tapping screws in places which will be inaccessible later Allow sufficient clearance round the appliance in the chimney breast to enable the heat to disperse minimum internal height 1350 mm minimum internal width 1450 mm Do not plaster over the flanges because the heat from the appliance could cause cracks it wi
26. h a way that the holes with the 7 mm diameter are directly op posite the 15 mm holes in the burner pipe see Fig 77 Screw the socket cap screw O into the threaded hole above the 7 mm diameter hole Repeat this procedure for the other 3 burner pipes Return the tray surrounding the burners M 6 9 Arranging the logs The appliance is supplied with a set of logs Observe the instructions below precisely to avoid unsafe situations only use the log set supplied arrange the logs exactly as described donot cover the pilot burner or the surrounding area make sure that thermocouple 2 and the space around it are kept free from objects see photo 4c and photo 4d donot cover the slot between the burner tray and the tray surrounding the burner 38c 1481 11 mea English APOLLO 380 INSTRUCTION FOR INSTALLATION English 12 38c 1483 APOLLO O INSTRUCTION FOR INSTALLATION 38c 1486 38c 1524 6 9 1 Wood set The wood set consists of vermiculite see Fig 2 chips see Fig 3 and a number of logs Mia Fill the burner tray with vermiculite equally spread the vermiculite see Fig 5 Caution You can influence the flame image by moving the vermiculite yet the burner deck has to remain covered with vermi Photo 6 culite in order to prevent that the life expectancy of the burner is reduced La Fill the tray around the burner with chips equally
27. ing them out evenly Identify the logs A D using Photo 4 for reference The burn marks on the logs will help you identify them Place block A around the main burner This can only be done in one way see Photo 5 Install block B C and D see Photo 6 7 and 8 6 10 Glass window Once the logs have been arranged the glass window can be fitted as described below 6 10 1 Removing the glass window Remove the glass frame in accordance with the following instructions see Photos 7 to 12 Remove the vertical decorative strips on the left and right of the glass frame by pushing the lip at the top of each strip up tilting the top of the strip parallel with the glass frame and then removing the strip Remove the horizontal decorative strip by gripping it with 2 hands in the slot and lifting it out Unscrew the 4 self tapping screws in the bottom strip using the socket spanner supplied with the appliance Loosen the 3 self tapping screws in the fastening strips on both sides 2 turns Do not remove the self tapping screws leave them in place in the fastening strips Push the 2 top wedges left and right down as far as possible Push the 2 bottom wedges upwards as far as possible Press the two fastening strips outwards with your hands as far as possible to avoid damage to the sealing cord Take hold of the top and bottom handgrips and lift the glass frame Pull on the bottom handgrip to tilt the glass frame in its mounting towards you and
28. ll then be impossible to remove fit the glass window If the chimney breast is of materials similar to stone or is finished with plaster it should be dried out at least 6 weeks before commissioning in order to prevent cracks 6 7 Installing the control box The control box is to be installed as low as possible The control box contains various components such as the type plate the gas control block and the receiver for the remote control See Fig 5 for details Make a 285 x 194 mm h x w opening in the chimney breast Fit the inner frame 1 to do this unscrew the bolts 5 If the chimney breast is brick the inner frame can be cemented in during building For a chimney breast of any other material glue cement the inner frame in place or fit it with four countersunk screws English English APOLLO 80 INSTRUCTION FOR INSTALLATION Udio I I Ans I I I I In I I ITip I I I I I In In I Mount the gas control block on the brackets 2 on the inner frame Reconnect the hoses to the gas control block Avoid kinks in the hoses Tighten the flexible hose and aluminium pipe making sure they are gastight Screw the thermocouple 1 on by hand first and then then tighten it a quarter turn using a suitable spanner Connect the thermocouple wiring to the gas control block if necessary see Photo 1 Blow through the gas pipe if necessary Connect the gas
29. ntric system is constructed from the di scharge stump of the appliance If structural circumstances require that the concen tric system is placed first the appliance can later be connected with a telescopic pipe piece 6 5 2 Application with wall duct sec 744 6 5 2 1 Construction of concentric system with wall duct The concentric system with wall duct has to comply with the following conditions TT First a concentric pipe of at least 1 meter should be connected vertically to the appliance Tl The total vertical pipe length can have a maximum of 4 meters Ina After the vertical part a bend of 90 is connected Ia When using a minimum 1 up to maximum 4 meter vertical pipe length the total horizontal pipe length may have a maximum of 3 meters wall duct not included see Fig 40 Depending on the construction of the concentric system further adjustments should be made to the appliance The next 2 configurations are allowed for the construction a a minimum 1 meter up to maximum 4 meter vertical pipe length in combination with a 90 bend and a wall duct i e no horizontal part see Fig 4b When using this configuration you must set the restriction to 60 mm for this see section 6 3 1 b a minimum 1 meter and maximum 4 meter vertical pipe length in combination with a 90 bend and a maximum 3 meter horizontal pipe length and a wall duct see Fig 40 When using this application
30. or cracked glass Ans If necessary place back the wood set correctly see section 6 9 uim Inspect the flue combustion air supply system Linn Test the system as described in chapter 8 10 Completion Familiarise the user with the appliance You should instruct him her on such things as how to use the appliance and how it works how to use the remote control and about the need for annual maintenance Ans Tell the user to switch off the gas immediately and to contact the installer in the event of a failure malfunction to avoid unsafe situations Show him her where the gas tap is Ma Explain how to use the appliance and the remote control Ia Point out the precautions in the user manual concerning unintended ignition by other remote controls such as car keys and garage door openers ia Point out that when the appliance is used for the first time If the chimney breast is of materials similar to stone or is finished with plaster it should be dried out at least 6 weeks before commissioning in order to prevent cracks volatile elements in paint materials etc will evaporate the first time the fire is used the fire should preferably be used at the highest setting so that these elements will evaporate more quickly the room should be well ventilated Ms Hand the user the user manual and the installation manual the installation manual should be kept near the appliance 19 Bel English APOLLO 80 INSTRUCTIO
31. place with the 4 self tapping screws Mia Push both bottom wedges downwards Ia Push the top wedges upwards until the sealing cord of both fastening strips press against the glass m gt Tighten each wedge s self tapping screw IN B Press on the wedge with your hand to hold it in place while you tighten the screws ia Tighten the middle self tapping screw in each fastening strip MS Fit the horizontal decorative strips MS Fit the vertical decorative strips 7 Wireless remote control See Chapter 4 of the User Manual Remote Control for details of how to operate the system The remote system consists of a remote control system and a receiver The procedure for connecting the receiver has been described below the working of the remote control system has been explained in detail in Chapter 4 4 2 of the User Manual 4 4 2 7 1 Receiver The receiver must be connected to the appliance before the batteries are inserted Do this as follows see Photo 13 Ia Slide the brown plug off the lead at the back on the PCB of the receiver Ia Connect the white plug to the gas control block Tip the plugs are different sizes and correspond with the connectors Ia Connect the thermocouple 2 wires to the receiver see Photo 13 arrows B ITip the size of the eye corresponds with the size of the screw the colour of the eye and screw also correspond Ma Connect the black wire with the white plug of thermocouple 2 to the receiver see Photo 13
32. spread the chips see Fig 5 Lund Identify logs A up to E by using Fig 6a Tip Use the burn stains on the logs for identification English 13 APOLLO 80 INSTRUCTION FOR INSTALLATION English 14 Photo 10f APOLLO O INSTRUCTION FOR INSTALLATION Caution In AA Caution In IN B I In Tip I In gt I gt I IN B I In In I gt Pf First place log A as indicated in Fig 4a en 4b Place log A up to E over the burners see Fig 6b up to 6j Make sure log A is lying correctly in relation to the ridge see the arrow English Next you should place log B Make sure log B is lying correctly in relation to the ridges Proceed with logs C D and E The logs should be placed exactly as indicated in Fig 6 The logs should not completely cover the burner deck because the main burner will not ignite properly which could result in unsafe situations the appliance will become filthy more quickly as a result of soot the flame image may be affected The log set consists of vermiculite see Photo 2 chippings see Photo 3 and a few logs Fill the burner tray with the vermiculite spreading it out evenly You can alter the flame effect by moving the vermiculite but the burner cap must remain covered by vermiculite to help preserve the useful life of the burner Fill the tray surrounding the burner with chippings spread
33. tact DRU Service if necessary Once the packaging material has been removed you should have the following components English Socket spanner You will find this in the space between the assembly frame and the combustion chamber Trimmings These are in the same space Once you have removed the glass pane you can remove the box of components from the combustion chamber IN B Be careful not to damage the glass when removing fitting the window pane Mia Remove the window as described in paragraph 6 10 1 Ma Take the box of components out of the combustion chamber Annex 1 Table 4 specifies the components you should have once everything has been unpacked Ma Contact DRU Service if after unpacking the appliance you do not have all the components Ila Dispose of the packaging in an appropriate manner 6 Installation Please read the manual carefully to ensure that once installed the appliance will work correctly and safely IN B Install the appliance in the order described in this chapter 6 1 Regulations Observe the current applicable installation regulations Observe the regulations instructions laid down in this manual 6 2 Gas type The type plate specifies the type of gas gas pressure and the country this appliance is intended for The type plate is on a chain and that is where it should stay Ans Check that the appliance is suitable for the local gas type and pressure 6 3 Gas connection The gas connection should have a g
34. the holder Use alkaline batteries Ia Slide the lid back on Ia Replace the receiver IN B Do not throw batteries in the dustbin they are considered domestic chemical waste and should be disposed of accordingly aK got Photo 15 n st i e i s 17 Bes English APOLLO 80 INSTRUCTION FOR INSTALLATION UK 18 8 Final inspection To ensure the appliance is working correctly and safely check the following before use 8 1 Gastightness N B All connections must be gastight IN B The maximum pressure to which the gas control block may be exposed is 50 mbar Ia Test the connections for gastightness 8 2 Gas pressure pre pressure The burner pressure is factory adjusted see type plate It is not necessary to test the burner pressure The pre pressure in domestic installations should be tested however as this can vary Ma Check the pre pressure see Photo 16 for the measuring nipple on the gas control block Ia Contact the power company if the pre pressure is not right 8 3 Igniting the pilot and main burner 8 3 1 Pilot Ia Test that the pilot ignites properly see section 0 Remote control the pilot burner should ignite at the first attempt If the pilot does not light then Ia Check whether or not the ignition sparks a If not the ignition wire is probably touching something metal b If it does there is probably air in the pipes Ia Bleed off any air in the pipes and or Ila Move the
35. utionary measures safety instructions in this manual 3 2 Regulations The appliance should be installed in compliance with current national local and constructional installation regulations 3 3 Precautionary measures safety instructions regarding installation Observe the following precautions safety regulations precisely Mia You may only install and or service this appliance if your are a qualified installer skilled in installing decorative gas fires Ia do not adjust the appliance in any way Ia Non combustible and heat resistant materials should be used to construct the chimney breast its rear wall the inte rior and the top of the chimney breast Ia the minimum internal dimensions required for the chimney breast must be taken into account Ia the chimney breast should be ventilated by vents with total free vent area of 200 cm Ila only use the flue combustion air supply systems supplied by DRU Ma use the wall brackets supplied to mount the appliance Ma do not install the appliance flat against the back wall Ma leave the space between the feet free Ia do not cover and or pack the appliance with an insulating blanket or any other material Ila Keep combustible objects and or materials at a minimum distance of 500 mm from the appliance Lund only use the log set supplied MS arrange the logs exactly as described ia leave a space around the pilot burner Ma make sure thermocouple 2 and the space around it are kept free Il
Download Pdf Manuals
Related Search