the brochure PDF
Contents
1. Curved and rounded surfaces are smoother than ever for flawless finishes every time The MDX 540 features a combination of Digital AC Servo motors and Feed Forward Processing DAC FFP commonly used in larger more expensive NC machines This advanced technology ensures optimum torque and speed throughout the production process for powerful high speed milling Milling quality may vary depending on software resolution materials used and other criteria _ _ Smooth surface finish produced by the MDX 540 ah ae The introduction of Roland DG s MODELA PRO II and SRP Player software allow even novices to operate the MDX 540 for professional results Every MDX 540 comes equipped with Roland SRP Player which was developed exclusively for the MDX 540 Simply enter the required information into five setting groups and SRP Player does the rest automatically determining the best tools and other details required to generate the optimum tool path To prevent costly and time consuming errors SRP Player allows you to preview your job on screen to confirm the cutting path for quality results every time Finish produced by a conventional milling machine win The MDX 540 mills even E Precision benchtop milling machine produces high quality parts and 540 ACTIVE the most intricate details models using Roland DG s Subtractive Rapid Prototyping SRP technology SUBTRACTIVE W Advanced S models utilizing higher accuracy ballscrews availa2. 04 F Operating humidity 35 to 80 no condensation menad Handy panel Power cord Tool sensor Sensor cable Nut Nut wrench Wrench 24mm Hexagonal wrench Roland Software CD ROM SRP Player CD ROM User s Manual Roland Software Guide SRP Player Installation and Setup Guide NC Code Reference Manual Automatic Tool Changer 10 Specifications tem requirements Rola Ee EEE Number of tools housed Windows 8 8 1 10 32 64 bit Maximum tool length 110 mm 4 3 in Windows 7 Ultimate Professional 32 64 bit Maximum tool diameter 10 mm 0 4 in Pentium 4 recommended 0S Maximum tool weight 350 g 0 77 Ib 1GB or more recommended 2GB or more recommended for Tool holder format Taper shank JBS4002 15T 7 24 taper Pull stud JBS4002 15P 45 special Windows 8 or later Free hard disk space 20MB or more recommended Tool selection method Direct changing type fixed address specification Compatible compressed air 0 7 to 1 0 MPa 50 L min or higher Spindle speed 400 to 12 000 rpm 400 to 3 000 rpm for positioning and centering Options Model Weight 6 8 kg 15 Ib total weight including spindle magazine control box etc Descrintion Description vou Control box Magazine unit ATC spindle Air cylinder Base plate Z origin sensor Spacer High Precision Spindle Unit ZS 540TY For replacement EH ens Cap screws Plastic screws Hexagonal wrenches
3. Retaining bands Cable retainers User s Manual When this unit is installed the X axis operation stroke of the MDX 540S and MDX 540 are as follows eStandard table no rotary axis unit 400 mm 15 7 in 2 eStandard table rotary axis unit present 270 mm 10 6 in 325 mm 12 7 in with expanded X axis operation stroke T slot table no rotary axis unit 400 mm 15 7 in Automatic Tool Changer eT slot table rotary axis unit present 203 mm 7 9 in 258 mm 10 1 in with expanded X axis operation stroke ZAT 540 Refer to the specifications Ay Rotary axis unit ZCL 540 Specifications Resins metal not supported Supported workpiece 2 147 483 647 5 965 23 turns Maximum angle of rotation er Items within the range of a 90 mm 3 5 in in radius from the center of the rotary axis by Loadable workpiece size 371 mm 14 6 in long The actual cuttable range is smaller than this R Workpiece thickness holdable wee ZCL 540 Refer to the specifications by workpiece chuck 15 to 100 mm 0 6 to 3 9 in Maximum 5 kg 11 Ib maximum moment of inertia 0 02 kgm Center drill used Maximum 1 5 kg 3 3 Ib Control method Simultaneous 4 axis control Feed rate l Maximum 20 rpm 550 W x 420 D x 35 H mm 9 kg Software resolution RML 1 mode 0 1 NC code mode 0 01 ZTT 540 21 7 W x 16 5 D x 1 4 H in Mechanical resolution 0 002 20 Ib Static precision Backlash 0 05 Eccentri
4. ble for even greater precision W Simple on screen menus and operation panel make setup and production easier than ever W Cutting area of 500 X x 400 Y x 155 Z mm 19 6 X x 15 7 Y x 6 1 Z in accommodates larger prototypes W Advanced software optimizes your 3D CAD data for flawless molds and parts E In house milling shortens the design development cycle and lowers product development costs Designed from the ground up for ease of use the MDX 540 features a handy control panel that simplifies the setup and production processes by strategically grouping the most commonly used settings Using a jog dial you can quickly and easily reposition tools and adjust spindle speeds without interrupting the milling process For other settings simply access the MDX 540 s on screen operation panel featuring clear easy to navigate icons en SA m To 000 ss 140 250 pper Four powerful options let you build on your MDX 540 for even greater performance and unattended operation These include an Automatic Tool Changer ATC rotary axis unit T slot table and safety cover The optional ATC holds up to four tools while the rotary axis unit facilitates 360 degree and multiple surface cuts Automatic Tool Changer ATC Rotary axis unit With the MDX 540 you can produce molds and parts for small lot production quickly and inexpensively from a wide range of materials including chemical woods resin ABS and non
5. city 0 3 mm 0 012 in or less 7 Dimensions 720 W x 100 D x 195 H mm 28 3 W x 3 9 D x 7 7 H in Weight 6 5 kg 14 5 Ib total weight including drive unit tailstock base plates etc Drive unit Tailstock Base plates Live center Center drill Y origin sensor Z origin sensor 1042 W x 1030 D x 978 H mm Included items Spacer Origin detection pin Cap screws Plastic screws T slot nuts Hexagonal wrenches 7BX 540E 68 kg Retaining bands User s Manual 41 W x 40 6 D x 38 5 H in 1 When the T slot table is installed the length is 297 mm 11 7 in 150 Ib When this unit is installed the X axis operation stroke of the MDX 540S and MDX 540 are as follows eStandard table no ATC unit 285 mm 11 2 in 325 mm 12 7 in with expanded X axis operation stroke eStandard table ATC unit present 270 mm 10 6 in 325 mm 12 7 in with expanded X axis operation stroke eT slot table no ATC unit 218 mm 8 5 in 258 mm 10 1 in with expanded X axis operation stroke eT slot table ATC unit present 203 mm 7 9 in 258 mm 10 1 in with expanded X axis operation stroke Loadable workpiece weight Roland DG reserves the right to make changes in specifications materials or accessories without notice Actual device output may vary For optimum output quality periodic maintenance to critical components may be required Please contact your Roland DG dealer for details No guarantee or wa
6. f Cuttable material Resins such as chemical wood and modeling wax Light metals Maximum 254 mm 10 in 550 W x 420 D mm 21 7 W x 16 5 D in At acceleration of 0 2 G maximum 12 kg 26 Ib 0 1 G 20 kg 44 Ib 0 05 G 20 kg 44 Ib Maximum 7 5 m min 295 in min 0 26 0 16 0 056 RML 1 mode 0 01 mm 0 0004 in NC code mode 0 001 mm 0 00004 in 0 001 mm 0 00004 in Repeat accuracy 0 02 mm 0 0008 in under no load conditions 0 05 mm 0 002 in under no load conditions Origin reproducibility when the power is switched on off Spindle motor DC brushless motor maximum 400 W Spindle speed 400 to 12 000 rpm 400 to 3 000 rpm for positioning and centering Cutting tool chuck Collet method maximum tool diameter 10 mm 0 4 in 0 02 mm 0 0008 in 0 05 mm 0 002 in Control command sets RML 1 and NC codes Power supply USB compliant with Universal Serial Bus Specification Revision 1 1 Voltage and frequency AC 100 to 120 V 220 to 240 V 10 50 60 Hz Required power capacity 7 A 100 to 120 V 4 A 220 to 240 V Approx 700 W Acoustic noise level During operation when not cutting 65 dB A or less During standby 40 dB A or less Dimensions sd 765 W x 955 D x 858 H mm 30 1 W x 37 6 D x 33 8 H in 745 W x 955 D x 858 H mm 29 3 W x 37 6 D x 33 8 H in wim ooo 102 ko 22518 Operating temperature 5 to 40 C 41 to 1
7. ferrous metals such as aluminum brass and copper The MDX 540 cannot mill light metals with the rotary axis unit S models offer high quality milling for snap fit prototypes smooth surface finishes and other advanced applications S models feature precision ballscrews that achieve repeat accuracy up to 0 02 mm 0 0008 in and minimize cutting marks Compare round prototype accuracy created by MDX 540S and a conventional model MDX 540S 90 Conventional Model i 4 i 5 270 m 10um div i 4 10um div Comparison results were obtained by milling acrylic cylinders with 40mm radius and 30mm height using both an MDX 540S and a conventional mill Input model size and orientation Select the application Preview the results Determine the cutting data Produce the model MODELA PRO Standard SRP Model MDX 540 Precision SRP Model MDX 5408S Photo MDX 540 and safety cover
8. rranty is implied other than expressly stated Roland DG shall not be liable for any incidental or consequential damages whether foreseeable or not caused by defects in such products Three dimensional shapes may be protected under copyright Reproduction or use of copyrighted material is governed by local national and international laws All trademarks are the property of their respective owners Customers are responsible for observing all applicable laws and are liable for any infringement All trademarks are the property of their respective owners Roland DG Corporation has licensed the MMP technology from the TPL Group Printed in Japan RDG 416007499 15 OCT S X AUTHORIZED DEALER imagine EE Roland e Digital Value Engineering Roland ao y N a MDX 540 5405 MODELA PAOI SUBTRACTIVE RAPID PROTOTYPING re m s A Introducing A Major Advancement in Rapid Prototyping T E z a a i Create Precision Models and Prototypes Quickly and Easily In Your Office Environment Using Roland SRP Technology MODELA PRO Il MDX 540 Features Generate smooth curves and surfaces without handwork The new MDX 540 features numerous upgrades including a more rugged body design faster arithmetic processing improved smoothing functions a streamlined worktable and more Nearly every part and feature have been upgraded for superior all around performance
Download Pdf Manuals
Related Search