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        ApplicAtion MAnuAl For MetAl roofing And Siding
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1.                        32  Profile Vented Ridge  amp  Outside Corner Details             33  Skyligh ChimneyDetails                                        34 37  Wall Lite  amp  SnowGuardDetails                                    38  FeltinstallattonDetails                                              39  Notes  lm ln ella lal ie 40 43  Effective Date 12 08 3                GENERAL INFORMATION    This manual provides recommended installation pro   cedures to assist you in the proper installation of metal  roofing and wall panels on your house  shop  garage  or  other building  Specific applications procedures may vary  based on application conditions  This information provided  is for general application information only  Check with your  builder  project architect  or local building code authority  regarding specific requirements        Required Tools      Metal Shears  nibblers  power shears or circular saw  with metal cutting abrasive blade or metal cutting  blade      Saftey goggles and ear plugs     Tape measure and chalk line     Screw gun or drill  adjustable clutch recommended      1 4    and 5  6    magnetic drill bits  phillips bits     Gloves and protective clothing     Saw horses     Poprivet gun      Hammer            Marking Pencils       4 Application Manual    GETTING STARTED    1  Calculate length and quantities of panels using either  two or three foot wide panels     2  Calculate the lineal feet of trim required and divide by  11 75  using 12  trims  to get
2.       M  n   GABLE FLASHING        2    7 A   ro m   13   m       39 4              Effective Date 12 08 11                FLASHING PROFILES  CONT      Prow FLASHING        21 8  7          d           1                    51 4     Specify Roof  Pitch             UNIVERSAL ENDWALL    51 4     Specify Roof  Pitch             12 Application Manual    FLASHING PROFILES  CONT      UNIVERSAL SIDEWALL       5  av             6     e     m    Specify Roof  33 4  Pitch       51 2        e 5      UNIVERSAL RIDGE    VI   ia   a        ai  e 21 2     Closed Hem     gt     Lo  Specify Roof  Pitch          51 2         du       Effective Date 12 08 13                FLASHING PROFILES  CONT      2  x 4  Fascia Trim        31 2               11 2            SKYLIGHT FLASHING    i    4            8       Snow GUARD                C METAL    m    Re                   25        14 Application Manual    FLASHING PROFILES  CONT        NSIDE CORNER       cet  m     v  37 8           37 3           37 3    A             11 4     Que              37 8        AD    11          5   1            Effective Date 12 08 15                FLASHING PROFILES  CONT      SINGLE TRACK COVER NATIONAL       120     41 4   om    43 4           y7 ME  Kg     DOUBLE TRACK COVER NATIONAL       T     420      4 4           Ys         16 Application Manual          FLASHING PROFILES  CONT      SINGLE TRACK COVER Combo       2     E CH  Le ANTT    OM  140 uu zu D          Eo    Me    s    DOUBLE Track Cover Como        
3.       Skylight Chimney Flashing   J  Tape Sealant  between roof panel and trim   K  Roof Panel   L  Cut  Bend  and Fasten  at both sides     M  Skylight Chimney Flashing  specify angle if not 90                                  N  Panel Fastener  1  per rib                                         O  Outside Closure with Tape Sealant  at top and bottom     L Vol LK bad   de                                                                                           See page 37 for call outs     36 Application Manual Effective Date 12 08 37                               DETAILS  CONT                  DETAILS  CONT      Wat Lite DETAIL FELT INSTALLATION DETAILS          Wall Panel Siding           Panel Fastener       Y     Tape Sealant     1 Inside Closure        Wall Lite Trim             Outside Closure                                                       Install 30  Roofing Felt per  Moisture Barrier Manufacturers requirements                                            Tape Sealant at top and bottom of closure    Snow GUARD DETAIL              30  Roofing Felt  Roof Panel  Panel Fastener       Snow Guard  Tape Sealant                                                                                     38 Application Manual Effective Date 12 08 39                NoTES       NoTES                                                                                                                                                                40    Application Manual       Effective Da
4.    APPLICATION MANUAL  FOR METAL RooriNG  AND SIDING                                                                                                                                                                                                                                                                      metal sales  manufacturing corporation    y      9          Application Manual    TABLE OF CONTENTS    General Information                   6255                4  Reguiredlools                                                     4  Getting  5                                                          5  Important Notes 2 aaie raa 6  Safety Precautions        7  Panel Profiles  1 01  amal Bal yl 8  BuildingProductrFlashings                                            9  FlashingProfiles                                                       10 18  Accessories    eoe a lal laa 19 21  FasteningGuidelines                                                22 24  Fastenels              See a aa   nemle rindas 25  Typical Roof Condition DetailS                                      26  ConditionDetails                                                   27 39  Eave Flashing  amp  W ValleyDetails                                 27                  8                       5                         28  Pitch Break A Gambrel Details                                      29  Endwall Detail  eege asena tati 30  Sidewall  amp  Hip Details    EN  Ridge  amp  VentedRidgeDetails                
5.    r  11 2     A  zey              140  j  142    NZ  5   d          Ze   Cu  Effective Date 12 08 17                FLASHING PROFILES  CONT         11 2                                                       5     2  x 6  JAMB TRIM  11 2             55 8     2  x 8  JAMB TRIM  a  11 2   A    i             2    x 10             Trim        11 2    4                   BASE HEADER          E    2          UNivERSAL FLASHING          ES               Application Manual    ACCESSORIES       71  x 34   Bure  Mastic ROLL 40  0           Use  Applied at panel sidelaps  top bottom of closures   under trims and at panel endlaps           3 46  DIAMETER Bure  Mastic ROLL 30  0        Use  Applied at panel sidelaps  top bottom of closures   under trims and at panel endlaps     146  x 1 4  Foam Mastic ROLL 150  0           Use  Applied at panel sidelaps  top and bottom of closures   and under trim     Effective Date 12 08 19                ACCESSORIES  CONT      STANDARD DECKTITES    EPDM   Most commonly used    Will perform up to roof pipe penetrations  that do not exceed 250        HicH Temp DECKTITES    Silicone    Will perform on roof pipe penetrations up to 250        RerRo F  r DECKTITES       EPDM   Used vvhere povver lines or other obstructions prevent the  use of standard decktites on re roofing projects Will per   form up to roof pipe penetrations that do not exceed 250        20 Application Manual    ACCESSORIES  CONT      HiP VaLLeY CLOSURE    Uncompressed size  1  x 3 4  x 19
6.   A  N               IN    36    l                   Delta Rib 3            9       gt    CY am AGA SA                                   36                         Delta Rib 2     a         13 16      z   JN JN JN  p 24             E                8 Application Manual    BUlLDING PRODUCT FLASHINGS   A  Gable or Mini Gable Flashing  see page 11    B  Universal Sidewall Flashing  see page 13    C  Universal Ridge or Vented Ridge Flashing  see page 13   D  Snow Guard Flashing  see page 14     E  Universal Endwall Flashing  see page 12                      E       T                                                                                                                OF  EL     y  ea                                               Lp EE  ve      F  Base Header Flashing  see page 18                    G  C Metal Flashing  see page 14    H  Inside Corner Flashing  see page 15       Jamb Flashings  see page 18    J  Outside Corner Flashing  see page 15    K  Track Cover Flashings  see pages 16 17   L  Post Trim Flashing  see page 18    M  Wall Lite Flashing  see page 15    N  Eave or Mini Eave Flashing  see page 10     Effective Date 12 08 9                FLASHING PROFILES    EAVE FLASHING      47h                   65 16        MiNi EAvE FLASHING    Y T        23 4        al           9     y       28  x 50  0  ROLL VALLEY       10 Application Manual    FLASHING PROFILES  CONT      405 s  x 30  0  29 Gauce ROLL VALLEY           37 8               11 2     2    75 16        
7.   Roll          Use  Applied at Hips and Valleys    Expanding foam closure that will form to the shape of  the panel ribs  This size is used on panels that have a rib  height of less than one inch     HiP VaLLEY CLOSURE          Uncompressed size  11 2  x 3 4  x 13  Roll       Use  Applied at Hips and Valleys    Expanding foam closure that will form to the shape of  the panel ribs  This size is used on panels that have a rib  height of more than one inch     Effective Date 12 08 21                FASTENING GUIDELINES    If screws are used as a fastening method  it is best to use  a painted or plated screw  Type A or driller tip with a flat  rubber washer  The correct screw gun is also important for  the proper installation of self drilling or self tapping screws   Atool with the appropriate speed and torgue setting  as  recommended by the fastener manufacturer  will help  prevent fastener thread strip out and possible damage   to the panel or its coating Typically 40 screws should be  used per square for 2  wide panels and 80 screws should  be used per square for 3  wide panels        Seating the Washer   Apply sufficient torque to seat the  washer   do not overdrive the fastener     To Prevent Wobbling   Make sure fastener head is com   pletely engaged in the socket  If the head does not go all  the way in the socket   tap the magnet deeper into the  socket to allow full head engagement  Metal chips will  build up from drilling and should be removed from time to  time     Pr
8.  for them  It is not  recommended that panels be stored for long periods of  time  Storing for too long can void the warranty on both  the painted and galvalume finishes  If it is necessary to  store the panels  raise panels off the ground and elevate  one end to allow water to drain  Cover the panels and  trims with a tarp    Do not use tight fitting plastic type tarps as panel bundle  covers  While they may provide protection from the ele   ments  they can also retard necessary ventilation and trap  heat and mois ture that may accelerate metal corrosion    If panels are to be stored during bad weather  we suggest  that they be stored inside  Do not store near or in contact  with salt  salt water  corrosive chemicals  ash  fumes   nearby plants  foundries  plating works  kilns  fertilizer  or  wet green lumber     2  During installation  keep foot traffic over panels to a  minimum  Wear non marking rubber soled shoes to keep  from scuffing material while walking on the roof     3  Trim lengths  12  0  Kent  WA  and 10  6   Spokane   WA      6 Application Manual    SAFETY PRECAUTIONS    1  When working with metal roofing and siding  be sure  to wear protective clothing that will help prevent cuts  and scrapes  This includes long sleeve shirts  full length  pants  and gloves  Protective eye wear should be worn  while cutting and installing both panels and trims     2  Metal panels can become very slippery from frost  mist   rain  dust  and other elements  Be sure to know the  
9.  see page 33   12  Wall Lite Detail  see page 38     13  Snow Guard Detail  see page 38     26 Application Manual    CONDITION DETAILS          EAVE FLASHING DETAIL       Fastener  Overhang  Ey  Roof Panel  30  Roofing Felt  Closure  Tape Sealant  d    Panel Fastener  Eave Trim                                  Tape Sealant at top and bottom of closure Ar          VV VALLEY DETAIL    11 2    Roofing Nail     2    0    o c    VV Valley   Roof Panel   Double rovv of Tape Sealant  Hip Valley Closure  Panel Fastener    Moisture Barrier              Roof nail is used to hold the valley in place until roof  panels are installed and fastened      Use  9  screws at each 3 0  panel  and  6  screws at  each 2  0  panel at Valleys       Ice and water shield is recommended at valleys on top  of 302 roofing felt     Effective Date 12 08 27                CoNpirioN DETAILS  CONT      GABLE TRIM DETAIL                                                 Panel Fastener  Tape Sealant  Roof Panel  30  Roofing Felt         Wall Panel               Gable Trim             Panel Fastener    Prow DETAIL       30  Roofing Felt  Roof Panel  Panel Fastener    NA                                                                           x     Tape Sealant  Hip Valley Closure  Prow Flashing  28 Application Manual                   DETAILS  CONT      P  rcH BREAK DETAIL          Upper Roof Panel           Tape Sealant  Inside Closure    Panel Fastener    Tape Sealant     Lower Roof Panel     Tape Sealant at to
10.  the quantity of trims  This will  give you a three inch overlap  If you are using 10  6  trim   divide lineal footage by 10 25     3  Take the square footage of roofing or siding and multiply  by 1 to get the number of screws required     4  Take the lineal footage of trims to get the number of  stitch screws required  Stitch screws are required 12  on  center  Example  100  of trim   100 stitch screws     5  Always use 30  roofing felt  or a synthetic underlay   ment approved for roofing applications  on both new and  re roofprojects  We strongly recommend the use of ms HT   ice and water shield  at valleys  skylight  chimneys  and  pitch breaks  In heavy snow country  take an extra step to  add ms HT  ice and water shield  at the ridge hips  eaves   gables  endwall sidewalls  and prow flashings     6  Tape sealant  butyl or neoprene  mastic should be used  on Delta Rib panels in roof applications     7  lt is recommended that ms HT is used on roof surfaces  with a slope less than 3 12     8  Formed closures should be used at eave  ridge  end  wall  and pitch breaks  Hip and valley closure should be  used at hips  valleys  and other conditions where formed  closures will not fit properly     9  When panel endlapping is required  overlap panels 6     and use either butyl or neoprene tape sealant or silicone  caulk between panels     Effective Date 12 08 5                  MPORTANT NOTES    1  Order roof and wall panels along with the trims and  accessories when you are ready
11. attach metal to dimensional lumber     StitcH SCREW    Available Sizes    10 x 3 4  A       Used at 29 gauge sidelaps and attachment of 29 gauge trims        METALWOOD    Available Sizes    14 x 1    14 1 1 2  c    Y    HUNMMM    N    Used to attach metal to wood or waterboard        StitcH SELF DRILLER    Available Sizes    14 x 7 8       Me    Used at sidelaps and to attach trims  26 gauge and heavier      SELF DRILLER    Available Sizes    12 x 1        UVP SY    Used to attach metal to metal framing     Effective Date 12 08 25                TYPICAL Roor CONDITION DETAILS             Eave Detail  see page 27      Valley Detail  see page 27      Gable Trim Detail  see page 28      Prow Detail  see page 28      Pitch Break Details  see page 29      Ridge Hip Detail  see pages 31 33     Skylight Detail  see pages 34 37      Chimney Details  see pages 34 37             XX oO Bb EW m      Endwall Detail  see pages 30   10  Sidewall Detail  see pages 31     Eave    Gable       Gable       Gable                                                 Eave         Pitch Breok   Eove          O 6                                         Ridge                                           4927   vx  D  aum     Ni  Ridge  o  D  ES                                         Eave Eave                       Skylight          Eave  Lave    Chinney          Pitch Break       H          Skylight                                                    Gable  3  Gable   not shown     11  Outside Corner Details 
12. condition of the roof prior to getting on it  Though the  plywood or roofing felt may provide traction  the metal  roofing may not     3  Do not walk on unsecured or partially fastened metal  panels  They can easily slide off the roof  Caution is  suggested     4  Avoid working with metal panels on windy days  Wind  can quickly blow around trims and panels which can  create a dangerous situation  Be sure to secure panels  once bundles are broken  to keep the stack from  scattering     5  Hot weather conditions can increase temperatures on  the roof over that on the ground  Be sure to know your  own physical limits     6 Be aware of all electrical power cords and equipment on  and around the roof at all times  Be careful not to allow  yourself or materials to come in contact with the cords     7  Know where you are on the roof at all times  Constantly  monitor locations of roof openings and roof edges to  prevent falls  Watch for others on the roof to keep from  inadvertently pushing them off as well     8  On steeper roofs  you may need to or be required to  use a lifeline system for saftey  This can be done  several ways  Information on this can be acquired  through OSHA and other workplace safety organizations     PLEASE BE SAFE     Effective Date 12 08 7                PANEL PROFILES    Pro Panel Il    9  Anti Syphon Groove        Met   5 8   N        MN m IN      JIN  se J                      Classic Rib    Anti Syphon Groove  ut        9         NS  3 4      N          
13. l Screw  Roof Panel  Universal Ridge            Cut roofing panels to match the angle of the hip  Be sure  to file remove all metal shavidngs and burrs off the panels   Then clear them off the roof  Failure to do so can cause  rust spots which could create serious problems with the  roof  If you need to install a vented hip  follow the    Vented  Ridge Detail    with the exception of cutting the panels to  match the angle of the hip and would require the use of  Hip and Valley Closure rather than the formed closure     Effective Date 12 08 31                               DETAILS  CONT      Reg DETAIL    Stitch Screw  1 per rib   Outside Closure   308 Roofing Felt  Panel Screw  Roof Panel  Universal Ridge         VENTED RiDGE DETAIL    Stitch Screw  1 per rib     Roofing Panel      Panel Screw             30  Roofing Felt    32 Application Manual                   DETAILS  CONT      VENTED RIDGE   PROFILE VENT DETAIL       Profile Vent Closure  Stitch Screw  1 per rib   30  Roofing Felt  Panel Screw   Roof Panel          OUTSIDE CORNER DETAIL                                              30  Roofing Felt          Outside Corner    3  Panel kam                                Tape Sealant                      Wall Panel          Effective Date 12 08 33                               DETAILS  CONT      SKYLIGHT CHIMNEY DETAIL                                                                      Flashing Chimneys and Skylights properly is vital to a  roofing systems ability to resis
14. otect Drill Point   Push only hard enough on the screw  gun to engage clutch  This prevents excess friction and  burn out of the drill point  Correct pressure will allow screw  to drill and tap without binding     A B C          A  CORRECT  Sealing material slightly visible at edge of  washer  Assembly is water tight    B  TOO LOOSE  Sealing material is not visible  not  enough compression to seal    C  TOO TIGHT  Washer is deformed  sealing material  pressed beyond fastener edge     22 Application Manual    FASTENING GUIDELINES  CONT    pra         r  M             A i i            Typical Screw Fastening Pattern    1 4  14 x 7l   Stitch Screw  2 1  0  o c  42 14 x 1     Panel             Self Driller         Anti Siphon  Groove    Sidelap Fastening Pattern    CLass  c Ris       Typical Screvv Fastening Pattern    1    14 x 7 8  Stitch Screw   for roof only  1  0  o c     319 16 x 1   Woodscrew    Panel        Anti Siphon  Groove    Sidelap Fastening Pattern    Effective Date 12 08 23                FASTENING GUIDELINES  CONT      T         1  m         Pu Pg ee   AW    4  7       Typical Screw Fastening Pattern    1 4   14 x Is  Stitch Screw  Tape Sealant  roof only  1  0  o c    roof only          Sidelap Fastening Pattern       Typical Screw Fastening Pattern    1 A  14 x  Ie  Stitch Screw  Tape Sealant  roof only  1  0  o c    roof only        Sidelap Fastening Pattern    24 Application Manual    FASTENERS    Available Sizes     7     mmm     9 x 2 1 2  NP       Used to 
15. p and bottom of closure    P  rcH BREAK   GAMBREL DETAIL             30  Roofing Felt  Roof Panel   Pitch Break Flashing  Tape Sealant         Panel Fastener  Roof Panel  Closure   Tape Sealant     Stitch Screw  1 per rib      Tape Sealant at top and bottom of closure    Effective Date 12 08 29                               DETAILS  CONT      i Wall Panel Sidin  Pa g              Roofing Nail or Flat Head Screw                  Panel Fastener         Inside Closure  Tape Sealant                          Endwall Flashing       Roofing Panel  30  Roofing Felt           Tape Sealant                         Outside Closure    Stitch Screw  at each rib      Tape Sealant at top and bottom of closure       Notes    VV Valley  Gable  Hip  Sidewall  Prow  Jamb   and Corner trims should all be started at  the bottom of the roof or wall with the next   upper  trim overlapping the lower trim   All trims should be lapped a minimum of  3    with a continuous bead of sealant  between trims  Then attach the trims  with a pop rivet or stitch screw           30 Application Manual    CONDITION DETAILS  CONT    Wall 277  ie  Nail or Flat Head Screw         Panel Screw              Inside Closure EBEN    Tape Sealant                               Moisture Barrier T  Sidevvall Flashing  30  Roofing Felt       Roof Panel     hv    T     Stitch Screw  1  0                                                                                       Ae    Stitch Screw  one per rib   Hip Valley Closure   Pane
16. t water penetration  The  flashing required for this task is the skylight flashing which  will require some field cutting and bending as shown in  these diagrams  The cutting can be by using standard  metal shears and the bends can be done using wide    duck  bill    locking pliers or on a break press  Using a fabricated  cricket as shown on pages 36 37 can provide added  resistance to water penetration     34 Application Manual                      DETAILS  CONT      SKYLIGHT CHIMNEY DETAIL       2      o                                                                                                                                  1  Skylight Chimney Flashing  field cut and bend    2  Roof Panel   3  Field cut and bend   4  Fastener  type depends on Skylight Chimney material   5  Panel Fastener   6  Skylight Chimney Flashing  field cut and bend    7  Skylight Chimney    8  Tape Sealant  betvveen panel and trim     Effective Date 12 08 35                               DETAILS  CONT                  DETAILS  CONT      SKYLIGHT CHIMNEY DETAIL SKYLIGHT CHIMNEY DETAIL CALL OUTS    A  Hip and Valley Closure                                     o  3 B  Panel Fastener  3 per panel flat   2 SS C  Cricket  field or shop fabricated   not by Metal Sales   22            Tape Sealant  at top and bottom of Closure     9 Slope Slope eS E  Cut  Bend  and Fasten  at both sides        F  Fastener  type depends on Skylight Chimney material                 G  Panel Fastener   H  Skylight Chimney
17. te 12 08    41                AUTHORIZED DEALER                 metal sales    manufacturing corporation     y      o  Spokane  VVashington  800 572 6565    Kent  VVashington  800 431 3470  www metalsales us com      MS1750 12 08             
    
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