BMS210AD_User_Manual_Ver1.1
Contents
1. User Manual v 1 1 2014 Weld Analyzer BMS 210AD BAFFCO Flat 10 No 6 Ezatipour Street Sattari cross Hakim highways 1471836837 Tehran Iran Telephone 9821 44004100 44004200 Telefax 9821 44004300 el eolew 1933 5 98 g tel a ESA info baffco com www baffco com FF FY a FRE FY FRE Fl e sab Oe Weld Analyzer BMS 210AD Contents 1 Special NOTES seriaro E A gece a 3 2 PAC ACN NG ages asa ae srs ss eat ase na sea oe ae sic onsen eae sae ne esaeeene de stencen settee 4 3 Features and Specifications ssessssssesssesssesseseosoeceosososososososossssessosssssssssssssssssssssssssssssessssseoeosoes 5 A DIMENSTONS dipe E E E 10 5 General Descriptions and Operation ccsccccsccccscsccscscsccccsccccecsccccsceccscsceccecsccccsceccecscesceceseess 12 6 Quick Start with BMS210AD s ssesssssssssssossossossossssossossossssossossossosossessossossssessessossosessessossossesssse 14 7 Operation and Setting the Instrument ssesesesesseseseseesecoesssoscesesescecesssssoecsssssscesesosoececseseoesssseseo 15 7 1 Measuring AC Continuous Current csccccscscscsccccccscscsccccecccscscncnccecccecscncsccccecececscececcscecscncnees 15 7 2 Measuring AC Pulse Welding Current ccscsscsscsscsscsscescsccescecceccsccesescnscesceccecceccsscescsscecees 16 7 3 Measuring Rectified Current DC sesssssssssssssssssessososossosososssesossosososossseosssososossssososossssssosos2. Step 5 Press setting button to return to the measuring screen Now instrument is ready to measure force Note If force or current sensor connected to the instrument device automatically will change its measuring mode to appropriate sensor and user won t need to select current or force measuring mode Note If instrument measuring parameters assigned to desired values once user won t need to select above parameters before the same measuring routinesafter powering on the instrument works by latest setting 13 Edition July 2014 sete Weld Analyzer BMS 210AD wond 7 Operation and Setting the Instrument The instrument measures current as well as force to assist quality control persons in the welding production line or any other placeswhere these type of current or force are involved 7 1 Measuring AC Continuous Current Like any clamp current meter you can use the instrument to measure current BMS210AD applies the mathematical calculation to find current value By using this method current wave form can be any function of time To set the instrument as an AC continuous measurement follow these steps 1 Connect toroid to the instrument 2 Put toroid around conductor 3 By pressing the setting bottom go to the setting page Select AC current continuous urren Setting L fac Weld m Ra AC Continuous oS oo o o y DE Edition July 2014 y etm Weld Analyzer BMS 210AD OT Select your des
3. to 100kA Acceptance of 15 Current Pulsations as a One Measuring Maximum Current Pulse Time Duration 4000 ms _www BAFFCO com 6 Edition July 2014 3 ete Weld Analyzer BMS 210AD f S x s Auto Save and Monitoring Details of each Current Pulse Including RMS Max Duration Cool Time between Two Consecutive Pulse Pulse Number Duty Cycle Showing Overall Results of measuring in One Page after Each Measuring Archiving Up to 1000 Measuring Records Including All Details History Page to Show Archived Records Setting Page to Set Bellow Parameters Ignoring Undesired First Time Ignoring Undesired Last Time Setting Maximum Acceptable Cool Time between Two Pulses Current Range D Electrode Force Measurement Average of Force up to 2000 kof Measuring Force Applied Time Maximum Applied Electrode Force Showing All Details in One Page Up to 1000 Auto Saving Measured Force _www BAFFCO com 7 Edition July 2014 2 ete Weld Analyzer BMS 210AD f g a 5 History Page to Show Saved Records with Details Setting Page to Set Bellow Parameters Ignoring Undesired First Cycles Force Ignoring Undesired Last Cycles Force Force Type Measuring Selection Limited Time Continuous E Continuous Force Measurement Real Time Monitoring of Average of Force up to 2000 kgf F PC Software Utility Archiving All Measured Current and Force Records in PC with Their Details Graph Results of Measur
4. 22 7 4 Measuring Electrode Force BMS210AD can measure both current and force by applying appropriate sensor Toroid Load Cell To measure Electrode force fallow bellow steps 1 Connect load cell probe to the instrument The instrument automatically changes its measuring mode to force measuring mode 2 By pressing setting key you can go to setting page Force 2 cin continuous At the setting page choose Impact force measuring mode m Edition July 2014 2 ete Weld Analyzer BMS 210AD In impact force there are three parameters including Force Setting First Threshold Time 11 Last Threshold Time 13 Force Trigger UBU dh First Time means at what exact time instrument will start measuring This is useful if you want to ignore some undesired impact to the sensor at the beginning of measuring Last Time means at what exact time instrument will finish measuring force This is useful if you want to ignore some undesired impact to the sensor at the end of measuring Force Trigger this parameter determines the force threshold to start measuring By pressing setting key you can go back to measurement page Now instrument is ready for measuring force Force Ho 011 302 Fo 661 an 20 Edition July 2014 sete Weld Analyzer BMS 210AD wont 7 5 Measuring Continuous Force In setting page choose force continuous mode Force 2 Setting ae 4 continuous In Co
5. Ac first cycle This parameter value means the device ignores some cycles of current according amount of first cycle For example if you set this parameter to 4 then first 4 cycles of current will not affect the measuring routines Set AC Last Cycle This parameter is used to eliminate undesired current at the end of current wave form Select Current Frequency By pressing setting bottom you can go back to measuring page m Edition July 2014 sere Weld Analyzer BMS 210AD OGROS 6 Now the instrument is waiting for a current and will measure it After measuring you will see over all measured values on the screen To see more details press Enter Key and move thorough results by pressing Arrow Keys The instrument automatically saves any measuring in the internal memory Maximum record number is 999 Current No 110 RMS ie na 03 8 KA idl op Tr 10 10ke 105A 7 3 Measuring Rectified Current DC If the current is rectified and hasn t zero average you can measure the current by putting the instrument in DC current mode In this case current can be a DC or medium frequency welding current There are some selection to match the device with current behaviormore exactly You can set maximum no current time cool time measuring range rise time time to start measuring and fall time time to finish measuring To learn how to use these abilities follow these instructions 1 Connect toroid to the instrum
6. ed Values PrintResults of Measured Values with Printing Options Clear Internal Memory G General Specifications Very Low Power Consumption Using Very Fast 32 bit DSP Using Mathematical Algorithms to Calculate Results Auto Power Off Auto LCD Turn off Internal Rechargeable Battery _www BAFFCO com g Edition July 2014 3 etn Weld Analyzer BMS 210AD ox 16 Hours Life Internal Battery Auto Sensor Current Force Detection Fully User Friendly Operation USB Port Light and Compact Casing Accessories Toroidal Current Sensor Force Sensor Optional Adaptor Rigid Bag for Carrying Safely Equipment USB Cable Software Utility CD _www BAFFCO com 9 Edition July 2014 Weld Analyzer BMS 210AD Edition July 2014 set Weld Analyzer BMS 210AD vow 5 General Descriptions and Operation Power On Off Setting Key To Turn instrument on press and hold Power key for a second To turn instrument off press Power key again device will ask you about turning off the system select YES to response the system then after 4 seconds instrument will be turned off Are you sure you warnt to turn off system TES 11 Edition July 2014 3 ete Weld Analyzer BMS 210AD Before turning off the instrument it shows a page that includes information about serial number hardware version and software version If there is no action including measu
7. ent 2 Put toroid around the conductor 3 By pressing the setting bottom you can go to the setting page 17 Edition July 2014 amp 9 vrsio Weld Analyzer BMS 210AD Select DC AL ous ed DC Select desire rang Set cool Time this value informs the instrument how long of inexistence of current is allowed For example if you set the cool time to 10 it means if there are two following current train by 80 or 90 ms distance they are recognized as one measuring and will be saved in the same record Set Rise Time This value means the device ignores some starting time of the current according amount of rise time the parameter unit is 10mSec for example if you set this parameter to 100 1 Second at the begging of the current will not be effected in the measuring results Set Fall Time this parameter is used to eliminate undesired current at the end of current wave form DE Rise Time 00 DE Fall Time 00 4 By pressing setting bottom you can go back to measuring page 5 Now the instrument is waiting to pass current and measure it After measuring you see over all measured values on the screen to see more details press Enter Key and move thorough results by pressing Arrow Keys _www BAFFCO com i Edition July 2014 3 ete Weld Analyzer BMS 210AD The instrument automatically save any measuring in the internal memory maximum record number is 999 Current Ho 126 Rfs U1 nan 29 02
8. ired range Current Setting Mode Dl seg 20 KA Cool Ti ITI 100 KA 4 Press setting bottom to return to measuring screen 5 Instrument is ready for measurement By passing a current through toroid it measures the current automatically The device shows real time current amount 7 2 Measuring AC Pulse Welding Current If current exists for a very short time and may have several train pulses like the resistance welding current put the instrument in this mode There are some selections to match the device with current behavior more exactly you can set maximum no current time cool time the range first cycle to start measuring and last cycle to finish measuring To learn how to use these abilities follow these instructions 1 Connect toroid to the instrument 2 Put toroid around conductor 3 By pressing the setting bottom go to the setting page 4 Select AC Welding current Fac wel AC Continuos i5 Edition July 2014 3 ete Weld Analyzer BMS 210AD 5 Select desire range Current Setting Mode DE sha 2U KA Cool Tim 100 KA Set Cool Time This value informs the instrument how long of inexistence of current is allowed For example if you set cool number to 10 it means if there are two sorts of current pulses with cool cycles of 8 or 9 cycles between them they are recognized as one measuring and save in the same record Current Setting AL First i cycle00 __ 00 Hna Set
9. mmended to not use the instrument for measuring at this situation 23 Edition July 2014 2 Weld Analyzer BMS 210AD 10 BMS Utility BMS210AD interconnects with BMS Utility Ver 1 1 By this interconnection it is possible to transfer measuring data to a PC and archive graph and see more details on the monitor to clear internal memory and several more facilities For more information please refer BMS_Utility_Ver 1 1 pdf 24 Edition July 2014 Qtr Weld Analyzer BMS 210AD 11 Calibration The instrument regular calibration is required to keep it at acceptable accuracy level For calibration it is necessary to send the BMS210AD with its measuring accessories toroid and or force sensor to the company It is recommended to calibrate the instrument annually For more information about calibration please contact BAFFCO 25 Edition July 2014
10. ntinuous force mode there is only force trigger parameter Set the value and go back to the Measuring page Force Meazuring Oye Of 2 Fp BFD an 21 Edition July 2014 amp gtask Weld Analyzer BMS 210A D tey 8 History Every measuring data and its details are automatically saved in the internal memory To see the history of results follow below steps CU Histor Mo 450 pen Pipli je 10 88 527 Im 11 F ka 169 A 1 Press History key 2 By auto mode detection feature the history of measuring force or current will be illustrated 3 By using Arrow keys record number can be selected As described above BMS210AD can measure current train of up to 15 pulses If the selected record is current with pulsation by pressing Enter key details of each current pulse will be showed 52 Edition July 2014 a Weld Analyzer BMS 210AD ad 9 Maintenance 9 1 Force turn off If instrument doesn t response to any key or sensor you have to turn off the instrument to do that press and hold power key for more than 7 seconds after this time the instrument will be powered off 9 2 Replacing the internal battery BMS210AD equipped by a rechargeable battery After a long time the battery storage ability may reduce In this case if you prefer to change the battery please send the instrument to the company Though instrument can work without the internal battery by plugging the adaptor it is reco
11. ptional Instrument Caring Bag BMS210AD User Manual gt e 4 Edition July 2014 2 ete Weld Analyzer BMS 210AD ad 3 Features and Specifications A AC Welding Type Current Measurement Real Time Monitoring of Real RMS Current Three Ranges of Current Measuring 0 5kA to 5kA 5KA to 20kA 20kA to 100kA Acceptance of 15 Current Pulsations as One Measuring Maximum Current Pulse Duration 500 Cycle Auto Save and Monitoring Details of each Current Pulse Including RMS Max Conduction Angle Cool Time between Two Consecutive Pulse Cycle Number Pulse Number Show Overall Results of measuring in One Page After Each Measuring Archive Up to 1000 Measuring Records Including All Details History Page to Show Archived Records _www BAFFCO com 5 Edition July 2014 2 ete Weld Analyzer BMS 210AD Setting Page to Set Bellow Parameters Ignoring Undesired First Cycles Current Ignoring Undesired Last Cycles Current Setting Maximum Acceptable Cool Time between Two Pulses Current Range Current Frequency Current Type Selection AC_Welding AC_Continuous DC B AC Continuous Current Measurement Real Time Monitoring of Real RMS Current Three Ranges of Current Measuring 0 5kA to 5kA 5kA to 20kA 20kA to 100kA C Rectified Current DC Measurement Real Time Monitoring of Real RMS Current Three Ranges of Current Measuring 0 5kA to 5kA 5kA to 20kA 20kA
12. ring or pressing a key for three minutes back light of screen will be turned off and this situation will remain for seven minutes The instrument will make a beep sound to inform user that the system will be turned off in a few seconds and after this time it will turn off There is an icon in the top right corner of the screen which shows battery charge level if the icon changes every second it means the adaptor is connected to the instrument and battery is charging Battery Icon AT weld 4J H C Corminuous ie 12 Edition July 2014 Ea Qa ae Weld Analyzer BMS 210AD 6 Quick Start with BMS210AD A Current Measuring B Step1 Put toroid around current conductor like one arm of welding gun Step2 Connect toroid connector to the instrument sinputterminal Step3 Turn instrument on by pressing power button Step4 Press Setting button in order to move to current setting page Step5 Select current type AC DC current range and currentfrequency if AC measuring is selected Step 6 Press setting button to return to the measuring screen Now instrument is ready to measure current passes through the conductor Force Measuring Step1 Turn the instrument on by pressing the power button Step2 Connect force sensor connector to the instrument s input terminal Step3 Press Setting button in order to move to force setting page Step4 Choose the force measuring type Continuous Limited Time
13. ss 18 7 4 Measuring Electrode Force sesesessesecessssscesesssossesesssoecssosseoscssssoecesssosoecesosoeossssososoesesosoessseeses 19 7 5 Measuring Continuous Force sessssessecescecescescecescecescecoscesceceecesoesescesesseseecescesoscesoesescesseceseesee 22 e PHE ON onea a E E O 22 Ds MaimtenaNhCE isscssissinsuron i E 24 9 1 Force shot down the INSEFUMONE ccscssccsscssedccvcessteiocssncsccrecencestansewsecnscesauessseusseaneeseceecenedsvecss 24 9 2 Replacing internal battery sessesesessesesessssscssesssoesesssosoecesosoececososoecesseoeoesesssossssssossessseeoese 24 10 BMS UNN oenen a E E E E E S 25 11 CDr ON s E E E E E T 26 2 Edition July 2014 2 ete Weld Analyzer BMS 210AD oe 1 Special Notes Please avoid following locations when using the instrument Location where temperature is higher than 55 C or less than 0 C Location with humidity over 90 Location where there is a radio frequency noise source Location where chemical substances exist Location where expected frequently condensation occurs Dusty location Location exposed to direct sunlight Table 1 Used signs definition Risk of death or serious injury ATTENTION Do Not do specified action Dangerous voltage level for human 3 Edition July 2014 Qy sete Weld Analyzer BMS 210AD 2 Packaging List BMS210AD Instrument Toroid 9V 1A Adaptor BMS Utility Installer CD USB Cable Force Probe O
Download Pdf Manuals
Related Search
BMS210AD_User_Manual_Ver1.1