Product Overview Table of Contents Reference Materials
Contents
1. usos Q csa22 Pf EMC Directive 89 336 LV EN 50178 EN 60204 EMC EN 61800 3 EN 50081 1 EN 50082 2 Analog Control Inputs 4 20mA Analog 250 ohm input impedance 0 10V DC Analog 100k ohm input impedance External Pot 1 10k ohms 2 Watt minimum Inductive Rating 0 5A at 30V DC 125V AC and 240V AC Fuse UL Class J RK1 T or Type BS88 600V 550V or equivalent Circuit Breakers HMCP or Bulletin 140M or equivalent Protective Features Motor Protection 2t overload protection 150 for 60 Secs 200 for 3 Secs Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Over Voltage 100 120V AC Input Trip occurs at 405V DC bus voltage equivalent to 150V AC incoming line 200 240V AC Input Trip occurs at 405V DC bus voltage equivalent to 290V AC incoming line Under Voltage 380 460V AC Input Trip occurs at 810V DC bus voltage equivalent to 575V AC incoming line 100 120V AC Input Trip occurs at 210V DC bus voltage equivalent to 75V AC incoming line 200 240V AC Input Trip occurs at 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input Trip occurs at 390V DC bus voltage equivalent to 275V AC incoming line Control Ride Through Minimum ride through is 0 5 Secs typical value 2 Secs Faultless Power Ride Through 100 milliseconds Dynamic Braking Internal brake IGBT included with power ratings 5 5 kW 7 5 HP and 7 5 kW 12. 590 174 0 151 6 5 4 5 4 90 9 1 6 3 5 2 83 2 32 6 85 5 97 0 21 0 21 3 58 B 100 89 0 174 0 1635 5 4 5 4 90 9 2 1 4 6 8 94 3 50 6 85 6 44 0 21 0 21 3 58 0 130 0 116 0 260 0 247 5 5 5 55 128 7 4 8 10 6 5 12 4 57 10 24 9 74 0 22 0 22 5 07 16
3. 0 1 Fixed Keypad B nye A 025 25 0 5 5 7 5 D 480V ac 3 033 33 0 7 5 10 0 f Emission Class c1 c4 Code EMC Filter io Rating 0 No Filter 400 120V ac Single Phase Input 380 480V ac Three Phase Input 1 Filter Code Amps kKW Hp Code Amps kW Hp 1P6 1 6 0 2 0 25 Ia 13 0 4 0 5 g Te 25 0 4 05 2P5 2 5 0 75 1 0 EA 4P5 4 5 0 75 1 0 ae be 130 Code Description 6PO 6 0 1 4 1 5 Sro as es 3 No Brake IGBT A 8P7 8 7 3 7 5 0 013 13 0 5 5 75 4 Standard c2 018 18 0 7 5 10 0 Rating 024 24 0 10 0 15 0 h 200 240V ac Single Phase Input Reserved Code Amps kW Hp Code Description 1P6 1 6 0 2 0 25 AA through ZZ Reserved 2P5 2 5 0 4 0 5 4P2 4 2 0 75 1 0 8P0 8 0 1 5 2 0 011 11 2 2 3 0 PowerFlex 4M Technical Data User Installed Options Human Interface Module Option Kits and Accessories Communication Option Kits Description Cat No Description Cat No Remote Panel Mount LCD Display Digital Speed Control Serial Converter Module RS485 to RS232 CopyCat Capable IP66 NEMA UL Type 4X 12 Indoor Use 22 HIM C2S Provides serial communication via DF1 protocol for use Only Includes 2 0 meter cable with DriveExplorer and DriveExecutive software Includes 22 SCM 232 DSI to RS232 serial converter 1203 SFC serial cable 22 Remote Handheld LCD Display Full Numeric Keypad a Digital Speed Control CopyCat Capab
4. 0 0 HP for 240V 3 phase drives and 5 5 kW 7 5 HP 7 5 kW 10 0 HP and 11 0 kW 15 0 HP for 480V 3 phase drives See the PowerFlex 4M User Manual for ordering information Category Specification Environment Altitude 1000 m 3300 ft max without derating Maximum Surrounding Air Temperature without derating IP20 10 to 50 C 14 to 122 F IP20 zero stacking 10 to 40 C 14 to 104 F Cooling Method Convection 120V 1 Phase 0 75 kW 1 HP and below 240V 1 Phase 0 4 kW 0 5 HP and below 240V 3 Phase 0 75 kW 1 HP and below 480V 3 Phase 0 75 kW 1 HP and below Fan All other drive ratings Storage Temperature 40 to 85 degrees C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 0 to 95 non condensing Shock operating 15G peak for 11ms duration 1 0ms Vibration operating 1G peak 5 to 2000 Hz Control Carrier Frequency 2 10 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 5 of maximum output frequency Speed Regulation Open Loop with Slip Compensation 2 of base speed across a 40 1 speed range Stop Mode
5. PowerFlex 4M Technical Data Product Overview Providing users with powerful motor speed control in a compact space saving design the Allen Bradley PowerFlex 4M AC drive is the smallest and most cost effective member of the PowerFlex family of drives Ideal for machine level speed control the PowerFlex 4M drive provides the application versatility to meet the demands of global OEMs and end users who require space savings and easy to use AC drives that provide application flexibility feed through wiring and ease of programming The PowerFlex 4M AC drive is available in three frame sizes A B and C and power ratings from 0 2 to 11 kW 0 25 to 15 Hp and in voltage classes of 120 240 and 480 volts Table of Contents Descnpuon ee pede edits ya E EE bel piae E E Page Start Up Programming and Operation 3 Packaging and Mounting 0 0 e eee eee eee ee 3 Optimized Performance 0 0 0 0 cece eee eee eee 4 Communications sii giecitwrded E EE E Ge RG oboe 4 Feed through Wiring Design 0 00 00 00 002 eee ee 3 PC Programming Software 0 0 0 eee 5 Catalog Number Explanation 0 000 000 0002 6 Product Selections 2 6 ieee ge bese eee es cigs ee eae ed ie User Installed Options 0 0 0 eee eee eee eee 8 Installation Considerations 0 0 00 eee eee eee ee 11 Specifications 4 osc Gade wae eRe be ee Lee ees 13 Parameter Cross Refer
6. d in a multi drop network configuration A serial converter module provides connectivity to any controller with a DF1 port A NEMA UL Type 4X remote and NEMA UL Type 1 hand held LCD keypad provide additional programming and control flexibility both featuring the popular CopyCat function Packaging and Mounting Installation can be a virtual snap using the DIN rail mounting feature on A and B frame drives Panel mounting is also available providing added flexibility Zero Stacking is allowable for ambient temperatures up to 40 C saving valuable panel space 50 C ambient temperatures are permitted with minimal spacing between drives Integral filtering is available on all 240V single phase and 480V three phase ratings providing a cost effective means of meeting EN61800 3 External filters for all PowerFlex 4M drive ratings are also available PowerFlex 4M Technical Data Catalog Number Explanation Position 1 3 4 5 6 8 9 10 11 12 13 14 22F D 018 N 1 0 4 AA a b c d e f g h a c3 d Drive Rating Enclosure Code Type 200 240V ac Three Phase Input Enclosure 22F PowerFlex 4M Code Amps kW Hp Panel Mount IP20 NEMA UL Type 1P6 1 6 0 2 0 25 Open b 2P5 2 5 0 4 0 5 Voltage Rating 4P2 4 2 0 75 1 0 e Code Voltage Ph BPO dt 1320 HIM Vy 420vae i 012 12 0 2 2 3 0 Code Interface Module A 240V ac 1 017 17 5 3 7 5
7. ence by Name 15 Product Dimensions 0 00 e eee eee eee 16 Reference Materials 000309 a eo Wi Wiz Wry e BR DC SG E For additional PowerFlex 4M data and general drive information refer to the following publications Title Publication PowerFlex 4M User Manual 22F UMO001 Wiring and Grounding Guidelines for PWM AC Drives DRIVES INO01 Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES TDO001 Safety Guidelines for the Application Installation and Maintenance of Solid State Control SGI 1 1 For other information contact Allen Bradley Drives Technical Support Title Online at Available Online at www rockwellautomation com literature Allen Bradley Drives Technical Support www ab com support abdrives PowerFlex 4M Technical Data Start Up Programming and Operation An integral keypad provides out of the box operation using the local potentiometer and control keys The 12 most common application parameters are contained in the Basic Program Group making programming fast and easy The programming keys have the same function as all other PowerFlex drives so if you can program one PowerFlex drive you can program them all 4 digit display with 10 additional LED indicators provides an intuitive display of drive status and information Integral RS 485 communications can be used for programming from a PC It can also be use
8. le IP30 NEMA UL 55 san ag RJ45CBL C20 cable and DriveExplorer Lite CD Type 1 Includes 1 0 meter cable Panel mount with Serial Cable optional Bezel Kit 2 0 meter with a locking low profile connector Connects the serial converter to a 9 pin sub miniature D female OEF Remote Handheld Wireless Interface Module with p Bluetooth Technology IP30 NEMA UL Type 1 Panel 22 WIM N1 computer connector Mount with optional Bezel Kit Serial Null Modem Adapter Remote Panel Mount Wireless Interface Module with Use weieen cng the serial converter to DriveExplorer 1203 SNM Bluetooth Technology IP66 NEMA UL Type 4X 12 Indoor 22 WIM N4S oma nanong Use Only Universal Serial Bus USB Converter includes 2m USB 1203 USB Bezel Kit Panel Mount for LCD Display Remote Handheld 20 HIM H10 amp 22 HIM H10 Cables Unit IP30 NEMA UL Type 1 Includes a 22 RJ45CBL C20 22 HIM B1 DSI Cable 22 RJ45CBL cable 2 0 meter RJ45 to RJ45 cable male to male connectors C20 DSI HIM Cable DSI HIM to RJ45 cable Splitter Cable AK U0 RJ45 1 0 Meter 3 3 Feet 22 HIM H10 RJ45 one to two port splitter cable SC1 Terminating Resistors 2 9 Meter 9 51 Feet 22 HIM H30 Aloe 2 9 Meter 051 Fee ee 120 Ohm resistor embedded in an RJ45 connector 2 AK pom a The 22 HIM C2S is smaller than the 22 HIM C2 and cannot be used as a pieces direct replacement i Terminal Block AK U0 RJ45 RJ45 two position terminal block 6 pieces with two 120 TB2P PC Programming Softwa
9. re Ohm terminating resistors loose DSI External Communications Kit Description External mounting kit for 22 COMM Communication EARE DriveTools SP Software Adapters F 3 n See publication 9303 PL002 for External Comms Power Supply DriveExplorer Software Lite Full ordering pricing information Optional 100 240V ac Power Supply for External DSI BSU Pocket DriveExplorer Software Communications Kit Set up wizards are available for use with DriveTools SP and DriveExplorer BACnet MS TP RS485 Communication Adapter 22 COMM B Lite Full only ControINet Communication Adapter 22 COMM C DriveExplorer Lite is available for free download at DeviceNet ication Adapt 22 COMM D http www ab com drives driveexplorer free_download html Se al od co EtherNet IP Communication Adapter 22 COMM E PROFIBUS DP Communication Adapter 22 COMM P Compact I O Module 3 Channel 1769 SM2 PowerFlex 4M drives require External DSI Communication Kits Communication Adapters cannot be drive mounted PowerFlex 4M Technical Data Input Output Ratings Approvals Output Frequency 0 400 Hz Programmable Efficiency 97 5 Typical Digital Control Inputs Input Current 6mA SRC Source Mode SNK Sink Mode 18 24V ON 0 6V ON 0 6V OFF 18 24V OFF Control Output Programmable Output form C relay Resistive Rating 3 0A at 30V DC 125V AC and 240V AC Recommended Fuses and Circuit Breakers Qo
10. s Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Acceleration Deceleration Two independently programmable acceleration and deceleration times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 150 Overload capability for up to 1 minute 200 Overload capability for up to 3 seconds Electronic Motor Overload Protection Provides class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article 430 126 A 2 UL 508C File 29572 PowerFlex 4M Technical Data Product Dimensions PowerFlex 4M Panel Mount Drives Ratings are in kW and HP gt Frame 120V AC 1 Phase 240V AC 1 Phase 240V AC 3 Phase 480V AC 3 Phase PowerFlex 4M Panel Mount Drives Dimensions are in millimeters and inches Weights are in kilograms and pounds Na Wee oJ mi 00020 J e 00000 a gt SB ood aq Mo a cq Cc aD aq Co aD a a cc Cc cD a e2ealil _4 088 DIN rail mounting is not applicab e to Frame C A i Shipping Frame a b c d e f i j Weight A 72 0
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