Owner`s Manual - Smarter Tools
Contents
1. 11 Store in a clean dry place out of direct sunlight OU ON ee oa co N Transporting If the generator has been used allow it to cool for at least 15 minutes before loading the generator on the transport vehicle A hot engine and exhaust system can burn you and can ignite some material When transporting the generator turn the engine switch and fuel valve off and keep the generator level to reduce the possibility of fuel leakage Take care not to drop or strike the generator when transporting DO NOT place heavy objects on the generator 20 2009 Smarter Tools Inc All Rights Reserved Owner s Manual Specifications ST GP3500 Engine Type 4 Stroke OHV Air Cooled Single Cylinder EPA Certified Horsepower 6 5 Engine Displacement cc 196cc Running Watts 3000w Starting Watts 3500w Rated Frequency 60HZ Rated Voltage 120V 240V Rated Current 23 33A Run Time 10hrs at 50 load Receptacles qty 2 120V AC 1 12V 10A DC Oil Level Meter Yes AC Volt Meter Yes Frame Construction Tubular Steel Wheel amp Handle Kit N A Dimensions L x W x H in 28 5 x17 x18 2009 Smarter Tools Inc All Rights Reserved Owner s Manual Troubleshooting Problem Cause Solution Generator will not start Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Fill crankcase to the proper level Low oil level Place generator on a flat level Generator will not start Generator sur2. e Remove spark plug Remove any carbon deposits Check for discoloration Check spark plug gap 0 7 0 8mm e Clean Spark Arrestor if installed Every 150 hours of operation e Remove clean and replace fuel filter Every 300 hours of operation e Have a qualified certified technician perform thorough maintenance on the generator and engine e For long term storage either drain fuel into a suitable container or add a fuel preservative stabilizer not included to prevent fuel breakdown Storage The generator should be started at least once every 14 days and allowed to run for at least 20 minutes For longer term storage please follow these guidelines Allow the engine to cool completely before storage Turn off the fuel supply at the fuel valve Drain all fuel completely from the fuel line and carburetor to prevent gum from forming Add a fuel stabilizer into the fuel tank Change the oil Remove the spark plug and pour about 1 2 ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder Reattach the spark plug Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help protect it from internal corrosion 9 Clean the generator according to the instructions in the Maintenance section 10 Store the unit in a clean dry area
3. position For Recoil Start hold the start handle loosely and pull it slowly several times to allow the gasoline to flow into the engine s carburetor Then hold the start handle firmly and pull the rope hard and fast Pull the rope all the way out using two hands if necessary If necessary pull the rope several times until the engine starts Allow the engine to idle until warm Then slowly push choke rod in all the way Note If the engine starts but does not run make certain that the generator is on a flat level surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold Surge Protection CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT Electronic devices including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations While there is no way to prevent voltage fluctuations you can take steps to protect sensitive electronic equipment Cap Install UL 1449 CSA listed plug in surge suppressors on the outlets feeding your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Obtain an Uninterruptible Power Supply U
4. and turn on the next item Allow the engine to stabilize Repeat steps 5 6 for each additional Connecting Electrical Loads 1 Ss ND OF Let the engine stabilize and warm up a few minutes after starting Prior to powering tools and equipment make sure the generator s rated voltage and amperage capacity 110 120VAC 23 33 AMPs 12V DC 23 33 AMPs Is adequate to supply all electrical loads that the unit will power If powering exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator Once the generator is running simply connect the power cords of 110 120 volt AC powered tools and equipment into the 110 120 volt AC dual outlets and or the power cord of a 12V DC powered tool to the DC terminals CAUTION MAKE SURE TO CONNECT THE POSITIVE LEAD OF THE POWER CORD TO THE POSITIVE TERMINAL ON THE GENERATOR AND CONNECT THE NEGATIVE LEAD OF THE POWER CORD TO THE NEGATIVE TERMINAL ON THE GENERATOR If using only a 12V DC tool or equipment turn the 110 120V AC circuit breaker to its OFF position DO NOT connect 3 phase loads to the generator DO NOT connect 50Hz loads to the generator DO NOT overload the generator Note The DC terminals may be used for charging 12 volt automotive type batteries only ee ee the Engine EON Turn off and unplug all electrical loads Never start or stop the generator with electrical devic
5. can adequately ground the generator CAUTION PRIOR TO FIRST USING THE GENERATOR THE ENGINE MUST BE FILLED WITH APPROXIMATELY 12 QUART OF HIGH QUALITY SAE 10W 30 GRADE ENGINE OIL Kg Add Engine Oil Upper Level Place the generator on a flat and level surface 3 Remove oil fill cap dipstick to add oil 3 Add approximately 1 2 quart of high quality SAE 10W 30 grade engine oil 4 Check engine oil daily and add as needed Add Fuel Use clean fresh regular unleaded fuel with a minimum octane rating of 85 DO NOT mix oil with fuel Clean area around the fuel cap Remove the fuel cap Be sure that the fuel strainer is in place Slowly add fuel to the tank DO NOT overfill Allow approximately 1 4 inch of space for fuel expansion DO NOT fill above fuel strainer Screw on the fuel cap and wipe away and spilled fuel EEN Fuel Strainer oo WARNING THE GENERATOR MUST BE OFF AND COOLED DOWN BEFORE REFILLING THE FUEL TANK 14 2009 Smarter Tools Inc All Rights Reserved 3500 Generator Operation Star 1 2 pO Ol a ting Make sure the generator is on a flat and level surface Make sure the electrical powered tools equipment that will be used are not plugged into the generator while the engine is started Turn the 120 volt AC circuit breaker to its ON position Turn the fuel valve to the ON position Pull the choke rod out Turn the engine power switch to its ON
6. of injury e When servicing a generator use only identical replacement parts Follow all appropriate instructions in this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROMAGNETIC FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE INTERFERENCE TO OR FAILURE OF THE PACEMAKER 2009 Smarter Tools Inc All Rights Reserved Owner s Manual General Safety Precautions cont d Installation Ensure installation meets all applicable safety and local and national electrical codes Have installation performed by a qualified licensed electrician and building contractor All electrical work including the earth ground connection should be completed by a licensed electrician Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local state and federal regulations lt is recommended to use the generator only in well ventilated outdoor areas A running gasoline engine will generate carbon monoxide a colorless odorless gas that if inhaled can cause serious injury or death If the generator is installed indoors exhaust fumes must be piped out of the building using leak free heat resistant piping Pipes and silencer should not use any flammable materials nor should they be installed near the s
7. ATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED PROPERLY Note Notes give helpful information WARNING IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY Save These Important Safety Instructions Read and understand all of these safety instructions Be sure to retain them for future use 2009 Smarter Tools Inc All Rights Reserved Owner s Manual General Safety Precautions WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN SEVERE INJURY OR DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE EQUIPMENT AND OR THE ITEM YOU ARE WORKING ON OR WITH Carbon Monoxide Carbon Monoxide is an odorless and colorless gas Breathing exhaust that contains this poisonous gas can cause unconsciousness and may lead to death The engine exhaust from this product contains chemicals recognized by the state of California to cause cancer birth defects or other reproductive harm When this tool is running ensure that the area is well ventilated Never run the engine in an enclosed area Run the engine in an op
8. GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS Power Output This generator is not designed to power sensitive electronic equipment including computers and medical devices without the addition of an approved line conditioner which is sold separately Wor CAUTION ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT k Area Keep your work area clean and well lit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Generators create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a generator Provide barriers or shields as needed 2009 Smarter Tools Inc All Rights Reserved Owner s Manual General Safety Precautions cont d Electrical Safety Keep all electrical equipment clean and dry Replace any wiring where the insulation is cracked cut eroded part or otherwise degraded Replace terminals that are worn discolored or corroded Keep terminals clean and tight e Insulate all connections and disconnected wires e Do not abuse the power cord Keep power cords away from heat oil sharp edges or moving parts Replace damaged power cords immediately Damaged power cords increase the risk of electric shock e Do not operate the gener
9. GP SERIES ST GP3500 Owner s Manual WARNING To Reduce Risk of Injury User Must Read and Understand Owner s Manual Prior to Use NOTE Retain Original Sales Receipt as Proof of Purchase 3500W Generator Table of Contents ST GP3500 Iddee IT Le IN EE 03 Wattage Reference Guide cece 17 Safety Guidelines Definitions 0000000000000 04 Your bowerhNeede 17 General Precautions cccccccesseeeeeeeeeeeeeneees 05 Inspection Cleaning and Maintenance 18 Carbon Monoxide nnneneannnennennnnennnnnnennenne 05 avl ue OM EE 18 Gasome ang Ke UE 05 SDAP be 19 Hot Components nsooannnnoneannnnnnennnneneennnee 06 Ar FNE ann a a ase 19 Eet EIERE eege enee e 06 Spark Arrester optional 19 WOIK ATOA WEE 06 Clean WEE 19 Electrical Safety ccccccsssssceeeessseeeeeeeeeeees 07 Maintenance Schedule nnaannnnnnenneneneanenne 19 Personal Satety EE 07 Eege ee deg 20 General Use and Care 08 ease de e EE 20 SENING eset cates ects ee 08 SPECIIICATIONS exc eid eats 21 IS Edel EE 09 Pants E EEN 22 Mechanic Al E 09 Crankcase Assembly cccccseeeeeeseeeeeeeeees 22 nun Ve EE 10 Intake amp Exhaust Mechanisme 22 Klee 10 Cylinder Head Assembly sssssssnneennsenennennn 23 Extension Code 10 Generator Assembly ccccceeeeeeeeeeeeeeeeeeees 24 Controls and Features 000000nnnnnnn0aanannnnoneeeanni 11 Crankshaft Asse
10. Inspection Cleaning and Maintenance The owner operator is responsible for all periodic maintenance WARNING MAKE SURE THE ENGINE POWER SWITCH IS IN ITS OFF POSITION DISCONNECT THE SPARK PLUG WIRE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS MAINTENANCE OR CLEANING Before each use inspect the generator Check for Loose screws Misaligned or binding moving parts Cracked or broken parts Damaged electrical wiring Any other condition that may affect safe operation If an engine problem occurs have it checked by a qualified service technical before further use DO NOT use damaged equipment WARNING NEVER OPERATE A DAMAGED OR DEFECTIVE GENERATOR Before each use make sure the engine s oil level is at manufacturer s specification If necessary fill the crankcase until the oil level is even with the oil fill hole Make sure there is gas in the unit Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality lightweight machine oil CAUTION DO NOT ATTEMPT TO ADJUST MODIFY OR DISABLE THE FACTORY INSTALLED GOVERNOR TAMPERING WITH THE FACTORY SET GOVERNOR WILL VOID YOUR WARRANTY Note Complete all scheduled maintenance in a timely manner Routine maintenance will ensure years of satistying service out of your product Changing Oil Change oil when the engine is warm Use SAE 10W 30 gra
11. PS device Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source The device buffers the voltage and protects against virtually all short duration voltage fluctuations acity Follow these simple steps to calculate the running and starting watts necessary for your purposes See page 17 for Wattage Reference Guide 1 Select the electrical devices you plan on running at the same time 2 Total 3 Ident the running watts of these items This is the amount of power you need to keep your items running ify the highest starting wattage of all devices identified in step a Add this number to the number calculated in step b Surge wattage is the extra burst of power needed to start some electric driven equipment Following the steps listed under Power Management will guarantee that only one device will be starting at a time 15 2009 Smarter Tools Inc All Rights Reserved 3500 Generator Operation cont d Power Management Use the following formula to convert voltage and amperage to watts Volts x Amps Watts To prolong the life of your generator and attached devices follow these steps to add electrical load 1 Sh Oot Es Start the generator with no electrical load attached Allow the engine to run for several minutes to stabilize Plug in and turn on the first item It is best to attach the item with the largest load first Allow the engine to stabilize Plug in
12. acity 120V 23 33AMPs is adequate to supply all electrical loads that the unit will power If powering exceeds the generator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator Electrical and other permits may be required for the installation of emergency power systems Investigate your local building and electrical codes before installing this unit Installation must be completed by licensed contractors WARNING THE GENERATOR WEIGHS APPROXIMATELY 88 POUNDS USE CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOSE LINES TO THE FRAME OF THE GENERATOR CAUTION DO NOT ADD OIL OR GASOLINE UNTIL INSTALLATION IS COMPLETE General Location CAUTION GENERATOR SHOULD ONLY BE OPERATED ON A LEVEL SERVICE DO NOT OPERATE GENERATOR ON LOOSE GROUND OR OBVIOUS INCLINES THE LOW OIL SHUT DOWN FEATURE MAY BE PREMATURELY ACTIVATED IN THESE CASES CAUSING THE UNIT TO NOT START e Make sure to locate and install the generator outdoors where cooling air is readily available e Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes trees or snow drifts Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection In normal weather conditions the air vent should face the prevailing wind direction e Install the generator on a
13. ame Generator exhaust fumes must be within legal limits and installation must always meet local building codes If the generator is installed outdoors it must be weatherproofed and should be soundproofed It should not be run outdoors without protection of the generator and wiring conduit Two or more people should assist when moving or lifting this product Never lift the Generator using the engine or alternator lifting lugs Connect lifting equipment to the Frame of the generator Before lifting the generator ensure the lift rigging and supporting structure are in good condition and are rated to lift such a load Keep all personnel away from the suspended generator during relocating The supporting floor ground surface should be level and strong enough to safely hold the weight of the generator lf the floor grounded surface is not level strong cross members should be placed under the full length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weight of the generator and all contents tools etc Install sound and weather proofing only when it is not raining or snowing to avoid trapping moisture within the generator s area Mechanical Always make sure the power switch is in its OFF position Disconnect the spark plug wire and allow the engine to completely cool before carrying out ma
14. ator with wet hands Do not expose generator to rain snow or wet conditions Water will increase the risk of electric shock The generator is a potential source of electrical shock if not kept dry e Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground e Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body or with any non insulated conductive object e Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded e When operating a power tool outside use an outdoor extension cord marked WAT or W These extension cords are rated for outdoor use and reduce the risk of electric shock e Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs e Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounde
15. concrete slab or other area where rain drainage or flood waters cannot reach it e Generator placement should allow four feet of access to all sides for maintenance e Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords e lf the generator in located indoors the engine exhaust must be ventilated to the outdoors using leak proof heat resistant flexible metal flex tubing Note Generators used on construction sites may be subject to additional rules and regulations If you plan to use the generator on a construction site please consult your local authority regarding 13 2009 Smarter Tools Inc All Rights Reserved 3500 Generator Installation contd Support and Mounting Mount the generator on a concrete slab capable of supporting the weight of the generator The slab must extend on all sides beyond the frame by at least one foot Contact a cement contractor for slab specifications if necessary Attach the frame to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding Note It is recommended that only a trained and licensed electrician perform this procedure Connect a 6 AWG grounding wire not included from the ground connector on the generator to a grounding rod not included that has been driven at least 24 inches deep into the earth The grounding rod must be an earth driven copper or brass rod electrode which
16. d power supply system e Before servicing equipment powered by the generator disconnect the equipment from its power input e The generator must be earth grounded for fixed installations in accordance with all relevant electrical codes and standards before operation e Grounding provides a low resistance path to carry electricity away from the user in the event of an electrical malfunction e All connections and conduits from the generator to the load must only be installed by trained and licensed electricians and in compliance with all relevant local state and federal electrical codes and standards and other regulations where applicable e Connect the generator only to a load or electrical system 110 120 volt that is compatible with the electrical characteristics and rated capacities of the generator e NEVER try to power building or home wiring by plugging the generator into a wall outlet a practice known as backfeeding This is extremely dangerous and presents an electrocution risk to utility workers and neighbors served by the same utility transformer It also bypasses some of the built in household circuit protection devices Personal Safety CAUTION DO NOT SIT STAND OR PLACE OBJECTS ON TOP OF THE GENERATORS FUEL TANK REGARDLESS OF WHETHER IT IS RUNNING OR NOT e Stay alert Watch what you are doing and use common sense when operating a generator Do not use generator while tired or under the influence of drugs alcohol
17. de engine oil oo eS Remove the oil drain plug with a 12 mm socket and extension Allow the oil to drain completely Replace the drain plug Remove oil fill cap dipstick to add oil Add approximately 2 quart of engine oil and replace oil fill cap dipstick Dispose of used oil at an approved waste management facility 18 2009 Smarter Tools Inc All Rights Reserved Owner s Manual Inspection Cleaning and Maintenance cont d Spark Plug Remove the spark plug cable from the spark plug Use the spark plug tool that shipped with your generator to remove the plug Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition Make certain the spark plug gap is 0 7 0 8mm 0 028 0 031 in Carefully thread the plug into the engine Use the spark plug tool to firmly install the plug Attach the spark plug wire to the plug Air Filter Remove the air filter cover by releasing the snap clips on top and bottom Remove the foam element Wash in liquid detergent and water Squeeze thoroughly dry in a clean cloth Saturate in clean engine oil Squeeze in a clean absorbent cloth to remove all excess oil Place the filter in the assembly Reattach the air filter cover and snap clips back in place NOOR OD Oo Oe aN Spark Arrestor optional 1 Allow the engine to cool completely before servicing the spark arrester 2 Remove the two screws holding the cover plate
18. e Used to start engine engine oil 5 Air Filter Protects the engine by filtering dust 9 Control Panel See Control Panel page 12 and debris from the intake air 11 2009 Smarter Tools Inc All Rights Reserved 3500 Generator Controls and Features cont d Control Panel HOUR METER NOTE The hour meter tes directly in the warranty Tamporing wih tis moter wil void warranty Be sure to fill engine with recommended oll before use Please see Operation Manual for details a a a aaa Phase Singe Rated Rotation Speet 3600RPM ban Deep B Radiant Ambient Tempnitire 10 C 40C 1 Engine Switch Used to turn on and off the 5 engine 2 Hour Meter Measures the number or hours the engine has run 6 3 Volt Meter Measure and displays the voltage produced by generator 7 4 Circuit Breakers Protects the generator against electrical overload 8 120V 20A Duplex This duplex is protected by a 20 A circuit breaker Use this duplex to operate 120 volt AC single phase 60 Hz loads requiring up to 20 A or 2400 Watts of power General Specifications 12V DC Connectors Use to operate 12V DC 8A devices Ground Terminal Consult an electrician for local grounding regulations 12 2009 Smarter Tools Inc All Rights Reserved 3500 Generator Installation Note Prior to powering tools and equipment make sure the generator s rated voltage wattage and amperage cap
19. en area or with an exhaust evacuation system in an enclosed area NEVER use a generator inside homes garages crawlspaces or other partially enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide poisoning WARNING THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO DEATH Gasoline and Ou This product requires oil and fuel THE ENGINE WILL NOT START WITHOUT OIL Work in well ventilated area Keep cigarettes flames or sparks away from the work area or where gasoline is stored WARNING GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE UNDER CERTAIN CONDITIONS KEEP OUT OF REACH OF CHILDREN 2009 Smarter Tools Inc All Rights Reserved Owner s Manual General Safety Precautions cont d Gasoline and Oil cont d Gasoline fuel and fumes are flammable and potentially explosive Use proper fuel storage and handling procedures Always have multiple ABC class fire exti
20. es plugged in or turned on Let the generator run at no load for several minutes to stabilize internal temperatures of the engine and generator Turn the power switch to the OFF position Turn the fuel valve to the OFF position 16 2009 Smarter Tools Inc All Rights Reserved 3500 Generator Wattage Reference Guide Running Starting em Watts Watts Sump Pump 600 1800 Water Heater 4000 Heating and Cooling Air Conditioner 12000 BTU 1700 2500 Furnace Fan 1 3 HP 1200 2000 Home Appliances Electric Skillet Entertainment Belt Sander 3 Paint Sprayer 600 1200 These are estimates only Check your tool or appliance for exact wattage requirements The wattages listed are based on estimated wattage requirements For exact wattages check the data plate or owner s manual on the item you wish to power using the generator Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging to plugging them into this generator Damage may result if the equipment is not designed to operate within a 10 voltage variation and 3 Hz frequency variation from the generator specification plate ratings Your Power Needs Running Starting Tool or Appliance Watts Total Running Watts Highest Starting Watts Total Running Watts Highest Starting Watts 17 2009 Smarter Tools Inc All Rights Reserved Owner s Manual
21. face before restarting Star SUL TUNS TOUGMIY Choke in the wrong position Adjust choke Spark plug wire loose Attach wire to spark plug Out of fuel Fill fuel tank Generator shuts down during Fill crankcase to the proper level operation Low oil level Place generator on a flat level surface before starting Generator is overloaded EE E SCH SE Generator cannot supply enough OMe Menage ne power or overheating heutcentvenialioh Check for air restriction Move to a well ventilated area Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit breaker Replace capacitor Capacitor defective Contact Smarter Tools No AC output Faulty brush assembly ee nee rou Replace AVR Faulty AVR Contact Smarter Tools A Inspect and tighten wirin Generator gallops Engine governor defective Contact Smarter Tools Overload Review load and adjust See Power Management Check for damaged bare or Faulty cords or device frayed wires Replace defective device Repeated circuit breaker tripping 2009 Smarter Tools Inc All Rights Reserved 29 Owner s Manual Warranty Identification To assist in accurately determining whether your Smarter Tools product is still covered by manufacturer s warranty and to identify your product properly should you need to contact customer service an Hour Meter and Identification Plate have been installed Hour Meter The product
22. intenance Check for damaged parts Before using the generator any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment and binding of moving parts any broken parts or mounting fixtures and any other condition that may affect proper operation technician The generator is designed with guards for protection from moving parts In any case care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator Do not operate the generator with safety guards removed While the generator is running do not attempt to reach around the safety guard for maintenance or any other reason Keep hands arms long hair loose clothing and jewelry away from moving parts Be aware that when engine parts are moving fast they cannot be seen clearly Keep access doors on enclosures closed and locked when access is not required When working on or around the generator always wear protective clothing including ANSI approved safety gloves safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance 2009 Smarter Tools Inc All Rights Reserved Owner s Manual General Safety Precautions cont d Chemicals e Avoid contact with hot fuel oil exhaust fumes and ho
23. mbly nnn00aannnnnnnnneanannnnne 24 Generator eege 11 Starter Aesemblv 25 COMMOWP ANE EE 12 Ignition Aesembhy 25 JC UE 11 Ce EE 13 Centrifugal Timing Implement Assembly 26 General Location nnnnnaannnennennnnenennnnennenne 13 Carburetor Assembly cccccseeeeeeeseeeeeeeeeees 26 Support and Mountmg 14 Air Cleaner Assembly cccecceeeeeseeeeeeeeees 27 Grounding srie E E S 14 Gas Fan eeh 27 PAG ENGINE E UE 14 Control Panel Assembly ssasssssnneeneseenennnnna 28 Add TEE 14 MUMET tec etek oii ee a it a 28 ICHTEN 15 Frame Assembly EEN 28 Starling EE 15 Troubleshootng 29 S rg PFOLECION EE 15 Warranty Identification 0000aanenaaaannnnaaannnnaaaane 30 CADACILY coe a stems acslbaerde ss 15 Limited Warrantv 31 Power Management 16 Connecting Electrical Loade 16 Stopping the Engme 16 WARNING READ AND UNDERSTAND ALL SAFETY PRECAUTIONS IN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTY DAMAGE AND OR VOIDING OF YOUR WARRANTY SMARTER TOOLS WILL NOT BE LIABLE FOR ANY DAMAGE BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS 2009 Smarter Tools Inc All Rights Reserved 3500W Generator Introduction Congratulations on your purchase of a Smarter Tools generator Smarter Tools designs and builds generators to strict specifications With proper use and maintenance this generator will bring years
24. nguishers nearby Keep the generator and surrounding area clean at all times Keep the generator at least 5 feet away from buildings and other equipment during operation Fuel or oil spills must be cleaned up immediately Dispose of fluids and cleaning materials as per any local state or federal codes and regulations Store oily rags in a covered metal container Never store fuel or other flammable materials near the generator Do not smoke or allow sparks flames or other sources of ignition around the engine and fuel tank Fuel vapors are explosive Keep grounded conductive objects such as tools away from exposed live electrical parts and connections to avoid sparking or arcing These events could ignite fumes or vapors Do not refill the fuel tank while the engine is running or while the engine is still hot Do not operate the generator with known leaks in the fuel system Excessive buildup of unburned fuel gases in the exhaust system can create a potentially explosive condition This buildup can occur after repeated failed start attempts valve testing or hot engine shutdown If this occurs open exhaust system drain plugs if equipped and allow the gases to dissipate before attempting to restart the generator Use only engine manufacturer recommended fuel and oil Hot Components WARNING HOT EXHAUST CAN BURN YOU ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED
25. of satisfying service Portable Power Generator This unit is an electric start gasoline engine driven alternating current AC generator It is designed to supply electrical power for lighting appliances tools and similar equipment This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual We reserve the right to change alter and or improve the product and this document at any time without prior notice For the most up to date information regarding your Smarter Tools product please visit us at www usesmartertools com Record the model and serial numbers as well as date and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Smarter Tools Customer Service 1 804 798 8588 Model Number GP3500 Serial Number QQ H DEIGA Zille TI Purchase Location 2009 Smarter Tools Inc All Rights Reserved Owner s Manual Safety Guidelines Definitions This manual contains important information that you need to know and understand in order to assure YOUR SAFETY and PROPER OPERATION OF EQUIPMENT The following symbols help you recognize this information Please read the manual and pay attention to these sections Save These Important Safety Instructions Read and understand all of these safety instructions Be sure to retain them for future use WARNING WARNINGS INDIC
26. or medication A moment of inattention while operating generators may result in serious personal injury e Make note of the location of the engine power switch should you need to turn off the generator quickly e Dress properly Contain long hair clothing jewelry and gloves as they can be caught in moving parts e Avoid accidental starting Make sure the power switch is in its OFF position and disconnect the spark plug wire when not in use 2009 Smarter Tools Inc All Rights Reserved 3500 Generator General Safety Precautions cont d Personal Safety cont d e Remove adjusting keys or wrenches before turning the generator on A wrench or a key that is left attached to a rotating part of the generator may result in personal injury e Do not overreach Keep proper footing and balance at all times e Use safety equipment Always wear eye protection Wear ANSI approved safety impact eye goggles Dust mask non skid safety shoes safety gloves hard hat or hearing protection must be used for appropriate conditions e Do not use the generator if the power switch does not turn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced e Do not force the generator Use the correct generator for your application The correct generator will do the job better and safer at the rate for which it is designed e The generator weighs 88 lbs Two or more people should assist when moving o
27. r lifting this product Never lift the Generator using the engine or alternator lifting lugs Connect lifting equipment to the Frame of the generator Generator Use and Care e Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally e Store idle generators out of reach of children and other untrained persons Generators are dangerous in the hands of untrained users e Maintain generators with care Do not use a damaged generator Tag damaged generators Do not use until repaired e Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the generator s operation If damaged have the generator serviced before using Many accidents are caused by poorly maintained generators e Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one generator may become hazardous when used on another generator Servicing e Maintain labels and name plates on the generator and engine These carry important information If unreadable or missing contact Smarter Tools immediately for a replacement e Generator service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk
28. s Hour Meter can be found on the front control panel to the right of the power switch and just above the model specifications See figure below _ H HOUR METER oe oe H NOTE Tha hour meter ties diractiy to the product HOURS Wid warrant Tampering wiht Cp mater wil vied Wa Note The Hour Meter is tied directly to the product emm warranty Attempting to disable or otherwise tamper ed Ee sx 0X0 with the Hour Meter will VOID the manufacturer s BF Ge cure to fill engine with recommended warranty NOT oll before use Please see Operation i Manual for detalls Rated Voage ange baten Deg B Pacieart Ambiant Termprefure 10 C 40 C Identification Plate The product s Identification Plate can be found on the lower frame cross arm just behind the air filter See figure below IDENTIFICATION PLATE Smarter tools Model Number ST GP 1 2 Serial Number GPT 200200001 Date Code QUST 30909 Example identification plate Note Properly registering your product with Smarter Tools is the only way to ensure that your product will be eligible for warranty replacement or repair should an unforeseen event cause the Identification Plate to be unreadable Register your product online at www usesmartertools com register or by mailing in your warranty registration card within 14 days or product purchase 30 2009 Smarter Tools Inc All Rights Reserved
29. t solid surfaces e Avoid body contact with fuels oils and lubricants used in the generator If swallowed seek medical treatment immediately Do not induce vomiting if fuel is swallowed For skin contact immediately wash with soap and water For eye contact immediately flush eyes with clean water and seek medical attention Noise Prolonged exposure to noise levels above 85dBA is hazardous to hearing Always wear ANSI approved ear protection when operating or working around the Generator when it is running Extension Cords lf an extension cord not included is used make sure to use only UL approved cords having the correct gauge and length according to the following table Nameplate Amps Cord Lengths full load 0 50 50 100 100 150 150 200 10 2009 Smarter Tools Inc All Rights Reserved 3500 Generator Controls and Features Familiarize yourself with the location and function of the controls and features before operating your generator Save this manual for future reference Generator SS 1 Fuel Gauge Indicates amount of fuel in tank Recoil Starter Used to start the engine B Low Oil Shutdown Senses the level of oil in the crankcase and shuts the engine down if the 3 Fuel Valve Turn this valve to the on position to level falls too low supply fuel to the engine 2 Fuel Tank 3 2 gallon capacity 8 Oil Filler Cap Dipstick Used to check and fill 4 Chok
30. which retains the end of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is damaged 6 Position the spark arrester in the muffler and attach with the two screws Clean ing Use a damp cloth to clean exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compressor to clear dirt and debris from the engine DO NOT use a garden hose to clean the generator Water can enter the generator through the cooling slots and damage the generator windings Maintenance Schedule Follow the service intervals indicated in the schedule below Service your generator more frequently when operating in adverse conditions Every 8 hours of operation or daily e Check oil level e Clean around air intake and muffler Every 50 hours of operation or every season e f operating under heavy load or in hot environments drain the old engine oil and replace with approximately 12 quart of high quality SAE 10W 30 grade engine oil e Remove clean re dampen with motor oil and replace air filter 19 2009 Smarter Tools Inc All Rights Reserved Owner s Manual Inspection Cleaning and Maintenance cont d Maintenance Schedule cont d Every 100 hours of operation e Drain the old engine oil and replace with approximately 2 quart of high quality SAE 10W 30 grade engine oil
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