Perfitall User Manual
Contents
1. 537 5 3 8 Santint PA Series Paint Mixing Machine V2 0 11 SANTINT AB JH E RY He SZ MA BR zy n ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD 5 3 3 Back storing Shelf and Mica Shelf l Place the supportive units of the back storing shelf beside the motor 5 3 9 use two M6X12 screws to hang the back storing shelf onto the holes to the left side plate 5 3 10 The surfaces of the back storing supportive plates level with the relevant shelves Install all the back storing shelves in the same way The left right supportive units with turn buckles shall be leveled with the shelf at the 6 level 5 3 11 2 Insert the two bulging ends of the back storing shelves into the slots of the back storing supportive plates The short one should be hung on the supportive units of the back storing shelf 5 3 12 3 Connect one end of the pulling strip with the back storing shelf supportive unit of the 3 level The other end should be connected with the turn buckle 5 3 13 Fix the supportive units with the back storing shelves via M6X12 screws Turn the buckle and tension the pulling strip 5 3 14 4 Connect the mica mount and the mica shelf by M8X50 screws Do not fasten the screws 5 3 15 fix them onto the relevant position of the right side plate 5 3 16 5 Fasten all the screws 5 3 9 5 3 10 Back storing Shelf Supportive Unit of Storing Shelf 5 3 11 5 3 12 Santint PA Series Paint Mixing Machine V2 0 122. 1 1 Product PA series paint mixing machines are used for auto refinishing paint They are equipped with mixing lids and rotary paddles for paint mixing PA series paint mixing machines are mainly for auto refinishing store 4S shop etc 1 2 Safety Instruction Read this Safety Instruction carefully prior to operation 1 Do not let children near the machine 2 The machine must be placed in dry and well ventilated space kept far away from the any heat source flammable gas 3 The machine installation shall be in line with the local regulations and properly grounded Do not lengthen the power chord 4 Do not clean the machine with flammable materials 5 Do not use this machine to mix any products other than intended paint 6 The machine should be stored in dry and well ventilated warehouse away from any corrosive substances 2 Circuit Diagram Switch Box AC MOTOR Santint PA Series Paint Mixing Machine V2 0 1 SANTINT AB JM ERESMA A BR ZS Bj ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD 3 Appearance and Technical Parameters 3 1 Appearance SANTINT Perfitall 3 2 Technical Parameters of PA Series PA Mixing NO of Cans at Dimension Machine Each Shelf Standard Configuration i 1720 X 700 X 2117 small small 4 Setup Preparation Keep this manual at hand for future use 1 The paint mixers are delivered in sets It might be packed in several cartons or in one carton 2 Follow t
3. 1E A SANTINT SANTINT Perfitall PA Series Paint Mixing Machine User Manual Please read this manual carefully prior to operation SANTINT AB SE RE dz MU PR A jl ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD O 2010 AII Rights Reserved Zhengzhou Sanhua Technology amp Industry Co Ltd Disclaimer All parts of the manual are protected by the copyright law No part of the manual may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of Zhengzhou Sanhua Technology amp Industry Co Ltd The company will not be responsible for the technical editorial errors or omissions of the manual And will not be responsible for the damage caused by accident or derivation because of supplying the material or characteristics or use of the product as well The product information of Zhengzhou Sanhua Technology amp Industry Co Ltd provided by the user s manual is for customer s use only Nobody can use the information for other use without the prior written permission of Zhengzhou Sanhua Technology amp Industry Co Ltd To keep the interests of ongoing product improvement Zhengzhou Sanhua Technology amp Industry Co Ltd will reserve the rights to alter the product specifications without informing the customers The company will not inform the customers if there is alteration of informatio
4. Operation when reusing the machine Santint PA Series Paint Mixing Machine V2 0 16 SANTINT Ap J Se TL 1x MA BR A Rl ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD Santint PA Series Paint Mixing Machine V2 0 17 SANTINT AB IM ERE SE MIU BR S A ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD ADD Xushui Industrial amp Trading Park Zhongyuan West Road Zhengzhou City Henan Province PR China 450042 TEL 0371 67857220 After Service 0371 67857319 FAX 0371 67857166 WEB http www santint com E mail info santint com Santint PA Series Paint Mixing Machine V2 0
5. AB J 4 Rl is SC Me A BR ZS nj ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD SANTINT z Jal ome Ii A m 3 _ sal s gw ee ee i E L4 24 424 D o 6 Usage 6 1 Check up Before Usage 1 Check the local voltage if it is the same with the nameplate connect the power supply 2 The can used should be in line with the equipment do not use deformed cans 3 Make sure the mixing lid is fastened prior to installing the cans on the shelf 4 Make sure the paint is mixed prior to installation on the shelves one by one 5 Mix the paint thoroughly prior to changing any paints 6 Check the equipment thoroughly to see if there is any issue 7 All the fixing parts should be fastened Santint PA Series Paint Mixing Machine V2 0 13 SANTINT Xp fe Tl HY Sc MY A BR ZS nl ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD 6 2 Operation Emergency Stop Button 1 Connect the power supply switch on the miniature breaker Circuit 2 Rotate Timer Knob to set the mixing time The Breaker longest time is 15 minutes No sooner the enacted time exhausts the machine will stop mixing automatically If you want to stop the machine during its operation you can rotate Timer Knob Timing Knob anti clockwise to OFF Notice if there is any abnormal noise during the pilot run stop the machine and check it 7 Troubleshooting Symp
6. SR SSSR BOSSE XL BEE XE mani M A A A JR UNE Ld SA 5 2 10 5 2 11 Adjustment of Backing Plate Support Units Backing Plate 80 Backing Plate 40 Santint PA Series Paint Mixing Machine V2 0 5 SANTINT AB J SE fL dc SC le A BR ZR ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD Standard Configuration BP Backing Plate DAL Can BP 80 BP 80 2 2 5L Can 3 1L Can Santint PA Series Paint Mixing Machine V2 0 6 NA 4 5L Can BP 80 BP 80 BP 80 5 0 5L Can BP 40 4 Decorative Plate Hang the left right hook of the decorative plate onto the side plate assembly 5 2 12 5 2 13 Decorative Plate 5 212 5 2 13 5 Pulling Strip Hang the pulling strip on the hanging shaft of the side plate 5 2 14 Use the turn buckle to hook the hole on the pulling strip Tension the pulling strip Install the other pulling strip in the same way 5 2 15 Santint PA Series Paint Mixing Machine V2 0 7 NO SS a a Pulling Strip 5 2 14 i Pulling Strip 6 Driving Link Rod Install the claw shaped washer into the bottom coupler 5 2 16 Place the driving link rod with coupler and flat key in the middle of the bottom shelves and driving assembly Connect the coupler with the claw shaped washers Keep the two ends of the flat key level Fasten the M6X12 bolt on the coupler 5 2 17 5 2 18 5 2 19 Claw sh
7. aped Washer 52 7 7 Bottom Cover and Bottom Plate Use M6X12 screws to install the bottom cover into the four holes of the left side plate 5 2 20 Hang the bottom plate on the bottom cover and the hanging shaft of the right side plate 5 2 21 Rotate the turn buckle of the mixing machine Tension the pulling strip Side plates vertical to the ground Santint PA Series Paint Mixing Machine V2 0 8 JN ERES IR A Rd ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD SANTINT A Bottom Cover A Bottom Plate 5 220 8 Link Rod Assembly and Large Small Can Cover Get the supportive units into the link rod assembly 5 2 22 Fasten them on the 5X24 spring pin of the vertical drive shaft The other end should be inserted into the shelf assembly shaft 5 2 23 Open the large small can covers and use them to cover the link rod assembly by fastening them The length of the link rod should be in line with the spans Cover the shelf support units and the end caps on the top shelf 5 2 24 5 2 25 Santint PA Series Paint Mixing Machine V2 0 9 XV ERE A BRA A ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD SANTINT 9 Switch Box and Pilot Run Insert the three fixing shafts of the switch into the three holes of the left side plate Press them down to fasten the switch box onto the left side plate 5 2 26 5 2 27 Now the equipment has been assembled Connect the power supply see the Usage secti
8. he installation procedures listed in the manual 3 Open the motor package take out the tools and spare parts as well as the technical documents such as the user manual and the packing list Check the packed goods with the list If there is any issue contact us 4 Check the power supply voltage frequency to see whether it is in line with the data on the nameplate of the equipment motor 5 This manual is general for the PA series The figures shown and the number of the cans might be different from your products The installation procedures and usage methods are the same Santint PA Series Paint Mixing Machine V2 0 2 SANTINT Ap J f TL 1s SC Mc BR A Rl ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD 5 Setup 5 1 Spare Parts 01 Bottom Cover 02 Large Can Cover 03 Small Can Cover 04 Pulling Strip 05 Bottom Plate 06 Power Assembly 07 Right Mudsill 08 Large Can Shelves 09 Left Side Plate 10 Right Side Plate 11 Switch Box Assembly 12 General Shelves 13 Decorative Plate 5 2 Setup Process 1 Side Plate Rotate four P395 hanging shafts into the threaded holes of the right side plate preparation Use two M8X20 bolts to fix the left side plate on the power assembly 5 2 1 Use two M8X20 bolts to fix the right side plate on the right mudsill 5 2 2 The finished position 1s shown in 5 2 3 Notes The power assembly and the right mudsill should be located in the predefined position or leaned agai
9. i eere eee eerte teet ettet tette ettet soos 10 ope Oe AA anna a a ana aaa A aaa a A 10 PI LWR icht Hanan PLE Anna A inna A AAA aiii 11 5 3 3 Back storing Shelf and Mica Shelf cccccsssssssssssesssssonsssscccccssscsssscessessssssovossccccoosesssscsecsesessssoonss 12 Bor e ici 13 GI heckup Belore Usi aeneis tien indien nit 13 02 Opera cis PH 14 ric G M 14 qq ipe 15 SA dengan e iri at 15 8 2 Replace the Spring Pin and Jackscrew c eere eee eee eere ee e error root ee eee e ee eee o PPP aaa eee e eee e ee eaae eue 15 8 3 Replace the Plastic Cone Gear Assembly eene eee ee eere eee ee eee eee eeu ee eee P p e eee naaa eee eese eee aaa 16 An T 16 91 Dabiy YEN AAA 16 9 2 Porodica NEIBEeHOHC o n2 dio 06 0700008060000 AAA 16 9 3 Maintenance for Long Time No Use e eeeee eee eee eeu unen e oorr oen e eee e e eee eee Pee Pee e PP Pea e tee ee e eee eee aee 16 1O Nameplate acta C 17 Santint PA Series Paint Mixing Machine V2 0 SANTINT AB SE RE dz MU PR A jl ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD 1 Introduction
10. n in the document We attempt to assure the rightness and integrity of the contents during compiling the user s manual of the product however we cannot guarantee that there are not any errors or omissions in the user s manual If you have any problems during the process of the product installation operation and use please contact Zhengzhou Sanhua Technology amp Industry Co Ltd The users can select the product configuration according to the self s needs Meanwhile the sales team and training engineers of Zhengzhou Sanhua Technology amp Industry Co Ltd will assist the users to choose the best configuration with great effort Santint PA Series Paint Mixing Machine V2 0 SANTINT esee um International Quality System Certification SANTINT AB JM ERI 2 SE Mle BR ZS A ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD Contents A 1 EE Pro EE II II A IO O A A a 1 12 A AA gn a ea aaa 1 Cireut DATA A UPS ia ii III Aa 1 Appearance and Technical Parameters eee e eee e eee ee e reete e eee eese esos eee e eese ee 2 Wek Pe CA ANC a m 2 3 4 Technical Parameters oF PX Series uiri rici aaa E EE LEE EE EE ELE EE EE ELE Edo FE EE E viai 2 Sep Prepara ETUR NT UU T C T TT 2 A II n H 3 MEE Cile du RERUM ic 3 3L SOUP OR ETE T AAA DOTT 3 5 3 Installation Process of Optional Parts ecce eee a
11. nst the wall The mixing machine does not need relocation after installation Left Side Plate Power Assembly Preparation 5 2 1 Hanging Shaft Santint PA Series Paint Mixing Machine V2 0 3 O a Right Side Plate Right Mudsill 5 2 3 2 Bottom Shelf Assembly Put one end of the bottom plate on the power assembly and its other end on the right side plate 5 2 4 Fasten two M8X20 screws respectively on the two ends of the bottom shelf assembly 5 2 5 Insert the screws on the left of the bottom shelf assembly into the hole of the bottom plate of the side plate 5 2 6 Repeat for the right end 5 2 7 5 2 4 5 258 Bottom Shelf A A Y Insert into the hole Santint PA Series Paint Mixing Machine V2 0 4 SANTINT Xp 9 FE RI FZ SC Ml A BR ZS Bl ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD 3 General Shelves Assembly Put 2 sets of backing plate support units onto the bottom shelf 5 2 8 Reference the Adjustment of Backing Plate Support Units Put the general shelves assembly onto the backing plate support units 5 2 9 Use four M8X20 screws to fasten the shelves onto the holes of the left and right side plate assembly 5 2 10 Install the other general shelves in the same way 5 2 11 Support Units 5 2 9 9 Mmm 9 mum 9 uum P uum P POR See L X EE X SEE S NES ER XEM E NES E NES LN 555 5 SSS BUS E SUB E DUEB b DESC _ SSSR B
12. on Check the equipment during the operation If there is any issue solve it by referencing the Troubleshooting section AR Qu 5 3 Installation Process of Optional Parts 5 3 1 Platen Platen Installation 1 Place the shelf with holes on the shelf you intend to install the platen 5 3 1 2 Use two bolts M6X12 and washers to fix the left fixing plate onto the holes of the left side plate notice the surface of the fixing plate and the shelf with holes should be leveled 5 3 1 2 3 Put the platen onto the left and right fixing plates Use four bolts MAXS to fix them to the shelves with holes 5 3 1 4 Shelf with Holes Santint PA Series Paint Mixing Machine V2 0 10 DANTNT SE aa 5 3 2 Left Right Hanging Plate 1 Use the horizontal hook on the right hanging plate to hook the side bracket of the right side plate Use the vertical hook on the right hanging plate to hook the square hole of the right side plate Push down the hanging plate to make it level with the bottom of the side plate 5 3 5 5 3 6 5 3 7 2 Install the left hanging plate onto the left side plate by the same method 5 3 8 Square Hole Side Bracket a Vertical Hook M 2 e o 0 Horizontal Hook o Right Side Plate D D 0 5 3 5 536 Right Hanging Plate Right Hanging Plate EE n Left Hanging Plate p ii Bi Right Side Plate
13. pin with steel column or iron nail Knock it off with a hammer softly Install a new one 8 2 2 3 Dismantle the broken jackscrew and replace it with a new one 8 2 3 Santint PA Series Paint Mixing Machine V2 0 15 pe ow i9 oes SANTINT AB J ERESMA BR ZR ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD 8 3 Replace the Plastic Cone Gear Assembly Dismantle the shelf to view the shelf assembly 8 3 1 Dismantle the four fixing bolts of the broken shelf frame and the fixing bolts of the neighboring frame 8 3 2 Pull upward the shelf assembly to dismantle it from the neighboring sleeve 8 3 2 Replace it with a new shelf assembly fasten all the bolts e Shelf Assembly 8 3 1 8 3 2 9 Maintenance In order to keep the machine in optimum condition and reduce accidence you should perform daily and periodical maintenance Note Be careful when performing maintenance 9 1 Dalily Maintenance Clean the machine and the paint leftover on cans and mixing lids Stop the machine 9 2 Periodical Maintenance If the unit has a cyclical reducer the lubricating grease should be filled after 3 months of usage It is recommended to use the molybdenum disulfide or calcium base grease If the unit has a gear reducer the lubricating maintenance is not a necessity 9 3 Maintenance for extended period of no use 1 Cut off the power supply 2 Lubricate all parts of the machine 3 Cover the machine 4 Follow 6
14. toms Troubleshooting NA Check the socket the power cord small circuit breaker or P PP the fuse to ensure Switch Box has a charge Motor does not work or is Make sure if the voltage 1s located within the local voltage overloaded NEE IY range 5 If not equip with stabilizing transformer Motor is working but reducer is not Reducer is broken Replace it working Slotted Setscrew in plastic Cone gear Replace it See Repair Assembly is damaged Whole layer Link Rod Assembly is Renace i doesn t work broken P Partial or the whole shelf doesn t work One mixing heads does not mix Sleeve tube or spring pin is broken Replace the sleeve tube or the spring pin Santint PA Series Paint Mixing Machine V2 0 14 SANTINT Ap J f TL 1s SC Mc BR A Rl ZHENGZHOU SANHUA TECHNOLOGY amp INDUSTRY CO LTD 8 Repair All repairs amp maintenances must be done after stopping the machine and unplugging the power supply No repair amp maintenance should be done without unplugging the power supply or during mixer operation 8 1 Tension the chain 1 Unfasten the motor fixing screw 8 1 1 2 Rotate the pulling bolt clockwise to tension the chain 8 1 2 3 Fasten the motor fixing screw Unfasten Clock Wise Rotation Screws 8 1 1 8 1 2 8 2 Replace the Spring Pin and Jackscrew 1 Unscrew the fixing bolts by dismantling the driving shaft from the shelf assembly 8 2 1 2 Hold the broken spring
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