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digital thermostat refrigeration f 200 / f 300 tsf 200

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1. Q53AK A 2 WWW OSAKASOLUTIONS COM DIGITAL THERMOSTAT REFRIGERATION F 200 F 300 TSF 200 TSF 300 M3 200 F 300 O3AKA fh TSF 200 TSF 300 User manual Version 1 2 www osakasolutions com INTRODUCTION In this manual are the information necessary for proper installation and instruction for use and maintenance of the product it is recommended to read carefully and keep it To prevent erratic operation or malfunction of the THERMOSTAT that can create dangerous situations damage to persons things or animals please remember that the facility must meet and be aware of the safety systems annexes necessary to ensure their safety OSAKA SOLUTIONS or their legal representatives are not responsible for misuse of THERMOSTAT or not conforming to the characteristics of the THERMOSTAT Index 1 DESCRIPTION THERMOSTAT GENERAL DESCRIPTION FRONT PANEL DESCRIPTION 2 PROGRAMMING 2 1 QUICK SELECTION SET POINT 2 2 STANDARD PROGRAMMING PARAMETERS 2 3 PROTECTED PARAMETERS BY PASSWORD 2 4 CUSTOM PROGRAMMING PARAMETERS LEVELS OF PROGRAMMING PARAMETERS 2 5 RESTORE FACTORY SETTINGS 2 6 KEYBOARD LOCK FUNCTION 3 WARNING FOR INSTALLATION AND USE PROPER USE MECHANICAL ASSEMBLY ELECTRICAL CONNECTIONS ELECTRICAL WIRING DIAGRAM 4 OPERATION 4 1 FUNCTION ON STAND BY 42 SETTINGS OF INPUTS PROBES AND DISPLAY 4 3 DIGITAL INPUT SETUP 4 4 OUTPUTS SETUP FOR RELAYS AND BUZZER 4 5 ACTIVE SET POINT SELECTION 4
2. oF Displays actual temperature on Displays the last measure Lb Displays dEF defrosting and PdF F Evaporator Control Parameters Fans Par Description Range Def Note 39 Activation of the oF 0 01 5 00 evaporator fan 99 5 compressor off compressor evaporator 99 5 fan running for blocking fan PR2 CIT temperature PR2 Mid State during oF on defrost ze Description Range delay to start 99 5 Delay after stop ad minimum downtime 99 5 Delay after the 0 01 consecutive starts Delay compressor start to energizing instrument Par Def Note 44 A Ay Temperature Ab type 1 Absolute probe Pri with visualization display Hi Lo 2 Relative probe Pri with visualization display Hi Lo 3 Absolute probe Au with visualization display Hi Lo 4 Relative probe Au with visualization display Hi Lo 5 Absolute for Pri no display on display 6 Relative to Pri without viewing display 7 Absolute probe Au display no display 8 Relative probe Au no display on display i E 46 A LA i B m Set Point alarm for oF 99 9 high temperature 999 C F E temperature 999 C F I Differential 0 30 temperature alarm C F OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 11 Delay of temperature alarm after defrost defrost lock display Open door alarm OUT1 re
3. 50 60 Hz ON OFF Heat Cool with defrost F 200 OSAKA F 200 1 Input type PTC NTC 1 Output Relay Control Configurable 2 Inputs type PTC NTC 2 Output Relay Control Configurable Customize the colour of the front and display 3 Inputs type PTC NTC Touch System option Models TSF TSF 100 TSF 200 TSF 300 3 Output Relay Control Configurable NEW KEYBOARD IP New Keyboard finest rubber more comfortable and better touch response Incorporates new serigraphy for easy programming of equipment High degree of protection IP65 67 Stand By function hotkey configurable NEW LARGER DISPLAY New displays with a 30 increase in the height of the digits Symbology cooling Out Fan Def Aux Provides greater visual range and clarity INTERNAL BUZZER It incorporates an internal buzzer buzzer This buzzer can be set as needed application Alarms keys etc SIMPLE SYSTEM PROGRAMMING Innovative system Simple Linear Programming Initial identifying the type of parameters to configure I Input R Regulation A Alarms OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 14
4. I CU lets put an offset that is applied to display only the variable all regulatory controls are always made according to the correct parameter measurement calibration Regardless of the value set in par I dS you can display all the measured variables and rotating operation by pressing and releasing the F key The display will show alternately the code that identifies the variable see below and its value The variables are as follows Pr1 Measuring probe Pr1 Pr2 Measuring probe Pr2 Pr3 Measuring probe Pr3 Lt preset minimum temperature Pr1 Ht Maximum temperature Pr1 memorized The values of minimum and maximum peak Pr1 not saved to the lack of supply and may be reset using the DOWN key pressing it for 3 sec during peak viewing After 3 seconds the display will show for a moment and tell cancellation and taken as maximum temperature measured at that time To exit the display mode of the variable will automatically in about 15 seconds after pressing the button or F Note that the display of the probe Pr1 can also change the display through the display lock function defrosting by the par D dL see the function Defrost 4 3 DIGITAL INPUT SETUP The Pr2 Pr3 input Pr2 in F200 TSF200 and Pr3 F300 TSF300 M3 can be configured as digital input voltage free contact To use the digital input must be set par I P2 z dG On F200 TSF200 i P3 dG On F300 TSF300 M3 The funct
5. medo 7 3 FUNCTIONAL FEATURES sin detergente o con detergente neutro Temperature regulation ON OFF Defrost control interval for compressor failure Measuring range NTC 50 109 C 58 228 F PTC 50 150 C 58 302 F Display resolution 1 or 0 1 between 99 9 99 9 Total accuracy 0 5 FS 1 digit Time measured speed no filter 130 ms Display 3 Digits Reds optional Blue h 15 5 mm Software class structure Class A Compliance Directive 2004 108 EC EN55022 class B EN61000 4 2 8KV air 4KV cont EN61000 4 3 10V m EN61000 4 4 2KV power inputs outputs EN61000 4 5 com 2KV power mode 1 kV diff mode EN61000 4 6 3V 2006 95 EC EN 60730 1 EN 60730 2 7 EN 60730 2 9 OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 12 7 4 MECHANICAL DIMENSION AND SUBJECTION F 200 F 300 Model 78 OSAKA 3 25868 F 200 F 300 TSF 200 TSF 300 Model 78 OSAKA 3 5 C 000 AU P TSF 200 300 M3 Model 34 122 OSAKA 3 HOLES PANEL F 200 F 300 TSF 200 TSF 300 29 x 71 mm ATTACHMENT F 200 F 300 TSF 200 TSF 300 Side Clamps M3 Surface via screw OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 13 54 i WWW OSAKASOLUTIONS COM Linea F New Cooling Solution F100 32x74mm 65mm deep Switching from 90 240 V
6. 2 1 0 1 2 3 4 5 6 7 8 9 10 11 Variable shown on the P1 P2 P3 display Chamber Probe P2 Evap Probe Pr2 P3 Auxiliary Probe Pr3 SP Active Set Point oF Display Off Par metros de Regulaci n de Temperatura Par Description Hange Def Note WI cC NEN Hysteresis regulation CIF T Activation compressor pm defective sensors Stop time of compressor relay defective sensors Operating mode H Heat heat C Cool Cool Continuous duration Turbo frost Description Type of defrost EL Electric defrost or compressor stop In hot gas defrost reverse cycle no compressor maintains regulation Et thermostatic evaporator defrost Def Note T oF 0 01 9 59 h min 99 2 h min Delay of defrost at start oF Allows defrost at 9 59 Gain 99 5 h min 9 59 min sec 99 5 min sec H ee m mese mI temperature C F il wem defrost C F 29 d dC Trigger Mode rt ct cS St rt rt a whole time intervals ct time interval for compressor operation cS Defrost at each compressor stop St Automatic Defrost Evaporator Temperature d tS dd Defrost a dynamic in dd 0 N dynamic 0 100 delay oF 0 01 9 59 min sec 99 5 min secx1 0 amas after defrost drip OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 10 32 d dL Display block in defrosting
7. 6 TEMPERATURE CONTROL 4 7 COMPRESSOR PROTECTION FUNCTION AND DELAY TO START 4 8 DEFROST CONTROL 4 8 1 AUTOMATIC START DEFROST 4 8 2 MANUAL DEFROST 4 8 3 END OF DEFROST 4 8 4 DISPLAY LOCK ON DEFROST MODE 4 9 EVAPORATOR FAN CONTROL 4 10 ALARM FUNCTIONS 4 10 1 TEMPERATURE ALARM 4 10 2 EXTERNAL ALARM DIGITAL INPUT 4 10 3 OPEN DOOR ALARM 4 11 OPERATION OF KEY F AND DOWN AUX 4 12 ACCESSORIES 4 12 1 CONFIGURATION PARAMETERS WITH USB KEY 4 12 2 REMOTE VIEWING X2 4 12 3 RS485 SERIAL COMMUNICATION WITH CONV TTL RS 5 PROGRAMMABLE PARAMETERS LIST 6 TROUBLESHOOTING MAINTENANCE AND WARRANTY 6 1 SIGNALS 6 2 CLEANING 63 WARRANTY AND REPAIR 7 TECHNICAL DATA 7 1 ELECTRICAL FEATURES 7 2 MECHANICAL FEATURES 7 3 FUNCTIONAL FEATURES 7 4 MECHANICAL DIMENSION AND SUBJECTION 1 DESCRIPTION 1 1 GENERAL DESCRIPTION The F 200 F 300 TSF 200 TSF 300 M3 are microprocessor digital thermostats are suitable for refrigeration temperature with ON OFF control and intervals time for defrost to regulate temperature or continuous operating time compressor electric heater or hot gas for investment cycle The device is equipped with optimization functions and special defrosting functions used for energy saving control Thermostats depending on the model available from 2 to 3 relay outputs and 2 to 3 inputs for temperature sensors PTC or NTC and also an internal buzzer for acoustic signalling ALARM and programmin
8. 9 5 PROGRAMMABLE PARAMETERS LIST S parameters relative to the Set Point Par Description Range Def Note NUN Point iii lll Point 3 S SA AciveSetPoint 1 2 1 4 SP Set Poiti SLS SHS 00 5 SP2 Set Poit2 SLS SHS 00 i Parameters for Digital Input and Probes Par Description Range Def Note 6 i SE Typeof probe _ nt 7 Unit of measure and CO F0 C1 C1 resolution decimal F1 point CO QC with resolution 1 FO F with resolution 1 Ci C with 0 1 resolution F1 F with 0 1 Tes MN RON Sec al wp chamber CTF co e eT Evaporator C F Calibration probe Pr3 Auxiliary Only for F 300 TSF 2 oF EP Au oF dG eee function Pr3 oF dG Au Only for F 300 TSF Ep 300 M3 Digital Input function 0 No function 1 Start of defrost 2 End of defrost 3 Continuous Cycle 4 External Alarm 5 Open door with lock fan 6 Open door with lock fan and Cold Heat 7 Activation Auxiliary output 8 Active Set Point Selection SP SP2 9 External Alarm with control output deactivation 10 Start Stop Stand by 11 Active Set Point Selection SP SP2 with inversion of control HC Actuate delay function oF 0 01 programmed on digital 9 59 min sec input 99 5 min sec 11 10 9 8 7 6 5 4 3
9. Led ALARM Indicates the alarm status Enables on off off delayed or memorized flashing 11 Led AUX Indicates the status of the Auxiliary output 12 Led CLOCK Indicates that the internal clock is active If you are in slow flashing indicates an error of the time clock chip does not work If the flashing is quick indicates that the clock battery is exhausted 13 Led Stand By Indicates that the computer is in Stand By Press Key or F for 3 seconds or activate digital input 2 PROGRAMMING 2 1 QUICK SELECTION SET POINT Press the SET key and release the display will show SP alternating control value To change the value press up to increase value and down to descend If Up or Down key is held quickly increases speed to help select a distant value After selecting the desired value is confirmed by pressing SET or self confirm if no key is pressed past 10 seconds turning the thermostat to normal operation 2 2 STANDARD PROGRAMMING PARAMETERS If the Password parameter access is not enabled default setting press SET for 5 sec The display will show the code that identifies the first parameter and the Up or Down button you can select the desired parameter After selecting the desired parameter press the SET key and the value will be programmed to the desired parameter This setting can be changed by pressing the Up or Down to the desired value Press SET to confirm
10. The o Fo parameter can be programmed with the following functions OF no function 1 Output delay regulation The auxiliary output is activated by the programmed delay in the o tu parameter relative to the output configured as ot The output is deactivated when the output ot is deactivated This type of operation can be used for control of a second compressor or a parallel control that is useful for the control process Prevents booting two devices at once causing a high spot electricity consumption 2 Activation by front key F or The output is activated by pressing the key F or configured as follows t UF or t Fb 1 This setting has a bistable behavior which means that pressing the button the first time the output is activated while the second pulse is disabled In this mode the output can be configured as an auxiliary off even when in automatic mode after a certain time tax on the o tu parameter With o tu oF the activated and deactivated manually by pressing F or otherwise the dismount once activated automatically turns off after the set time This operation can be used for example to control the chamber light anti fog resistance or to other utilities 3 Light up showcase and shade function economy connected to Normal SP2 mode The output is activated when Normal mode is activated whereas when in SP2 mode remains disabled 4 Internal cell light The output rem
11. and store the value Returning to the Up or Down keys is possible again select another parameter and modify it on To exit the programming mode do not touch any key for 10 seconds or press the key for 2 sec 2 3 PROTECTED PARAMETERS BY PASSWORD The instrument has a parameter protection configurable password in the t PP parameter In some cases this password is very useful so that no improper handling on the computer whether to enable the password enter the desired number and password in the t PP parameter and exit programming function with When the password is programmed pressing Set for 5 seconds to enter the settings menu the device displays the acronym rP and pressing Set show O then with buttons up or down puts the correct value of password code and press Set to proceed to access the programming parameters If the password is correct the display will show the code of the first parameter The password protection can be disabled with the t PP oF parameter Note If the password is lost to access the parameters use the following procedure Turn off electrical power to the device and re feeding while you press the SET button for 5 seconds Access parameters will be taken and you could modify the t PP parameter 2 4 LEVELS OF PROGRAMMING PARAMETERS The equipment allows to password protect only certain parameters and without password others in order to let the user access t
12. configured as ot and HE in the function of the extent of the probe Pri the active Set Point SP or SP2 the intervention differential rd or r Ed and the operating mode r HC As to the mode of operation in programmed r HC the parameter differential controller is automatically considered a positive value for a cooling control r HC C or a negative value for the heating control r HC H In case that parameter comes programmed R HC nr NOTE the option Neutral Zone is only available in the TSF 200 BLUE C and F 300 RT models the output configured as ot acts with the cooling action like r HC C and can use a configured as HE acting out the heating action In this case the differential regulatory intervention is automatically considered a positive value for the cooling action and the negative value for the heating action OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 5 Temp Pr1 r d SP r d time Out ON ON H E 3 off off Out M ot tx off off All protections set time in the next paragraph P P1 P P2 P P3 always and only output configured as ot In case of probe error is possible to perform that the output configured as ot works cyclically time programmed on par R t1 activation time and r t2 deactivation time during error When an error occurs the probe Pr1 the instrument comes wi
13. has adequate ventilation and avoid installing indoor sealed boxes or areas where the temperature exceeds the specifications of the device Avoid installing the cables and power supply together with the probe out and install equipment that can generate disturbances electrical noise as motors fans inverters automatic gates contactors relays solenoids etc 3 3 ELECTRICAL CONNECTIONS The thermostat is designed for permanent connection between devices no switch is equipped with internal devices or power on over currents or voltages It is therefore recommended to install a general safety thermal isolator switch device magneto device as close and easy access to cut if necessary as a security Are reminded that you must use appropriate cable to own isolation voltage current temperature and local electrical codes should also separate the signal cables from the power probe and power as far as possible in order avoid possible electrical noise electromagnetic induction which in some cases could be diminished or cancelled with RC filters ferritic supply varistors etc the use of cables with antiparasitic mesh and this mesh is recommended to connect on one side to take ground It is recommended to check that the equipment settings are appropriate to the application before connecting wires actuators loads on the output relays in order to prevent malfunctions or damage OSAKA F 200 F 300 TSF 200 TSF 300 User
14. the relay parameter P P2 delay after stop or minimum downtime Temp Pri r d SP ON ON ON risus Out ot off off off P P2 P P2 P P2 The third period foresee not allow starts if has not exceeded the programmed time between consecutive starts Parameter P P3 delay after consecutive starts Temp Pr1 r d SP ON ON ON ime Out ot off off off gt lt gt P P3 P P3 P P3 During all phases of inhibition caused by protection LED signals the activation of the regulation output Cool or Heat flashing You can also activate a delay to the start of the regulation when power arrives to the thermostat The P od parameter is useful when there are multiple thermostats for not start loads at the same time and allowing a smoother power line or protect to power failures that prevent no discontinuous starts booting During this phase delay visualize od alternating the normal viewing programmed The timer function described is deactivated programming the parameter oF 4 8 DEFROST CONTROL The control mode for defrosts acts on the output programmed as ot and dF The type of defrost is set in parameters d dt that can be programmed EL By ELECTRICAL RESISTANCE or compressor stop This modality in defrost mode has the compressor output ot off while dF output is activated Not using dF output will obtain defrost by stopping the compressor in HOT CYCLE GAS or INVE
15. Manual V 1 2 PAG 3 3 4 ELECTRICAL WIRING DIAGRAM Wiring Schema F 200 y TSF 200 DUT 1 18989 4r 10598 AUC z5b VAL VHP 50 152 HP 125r OUTS SA AC 250 VAC 2500 SHRP aS SPSTNO INTER MAL E n V buen SPDT NO fic c lua ne INPUTS Wiring Schema F 300 y TSF 300 Quti 16A4 AC1 6A AC3 250 VAC Qut2 1 3 250 VAC Out3 5A AC1 2A AC3 250 VAC Out2 Outi Out3 ZUMBADOR INTERNO INPUTS SUPPLY 100 240 TUE Pri Pr2 Dig Pr Wiring Schema M3 Dig A 100 240 VAC INTERNAL BUZZER Pr3 Pr2 Pri SUPPLY INPUTS OUTS OUT1 OUT2 OUT1 14A AC1 6A AC3 250 VAC 1HP 250VAC 1 2HP 125VAC OUT2 8A AC1 3A AC3 250 VAC 1 2HP 250VAC 1 3HP 125VAC OUT3 4A AC1 2A AC3 250 VAC 1 8HP 250 125 VAC C 16A MAX 4 OPERATION 4 1 FUNCTION ON STAND BY The thermostat once fed can make 2 states ON means that the driver is running and acting on the basis of planned control STAND BY means that the control does not act stop display illuminates the LED Stand by The Moving from Stand by to ON is exactly equivalent to when the device is connected to supply If a power failure occurs when power returns the system is always put in the condition that it was before the interruption Mode ON Stand by can be selected Using the key or F pressed for 3 sec Lets stop to change gear Use the DOWN key for 3 sec If the par T F
16. RSION CYCLE during defrost output ot and df are enabled no NO FUNCTION OUTPUT COMPRESSOR With this mode during defrost output ot continues to work as a function of temperature controller while the output dF is activated Et ELECTRIC DEFROST THERMOSTATED With this mode during defrost output ot is disabled while Df output acts as a temperature controller of evaporator on defrosting This selection is end defrost by time d De During defrosting the Df output behaves as a control for temperature regulation in heating mode with Set d Te and with fixed hysteresis of 1 C and cooling the temperature measured by the evaporator probe set to probe EP 4 8 1 AUTOMATIC START DEFROST The defrosting is done automatically because the device is configured by time intervals Automatic defrost is obtained by programming par D Di time required between defrosts The first defrosting to connection of equipment can be programmed in par D Sd This allows to do the first defrost on different interval seted in the parameter D Di If you want on device start this perform a defrost cycle provided that the conditions stated in the par D tS and d tE indicated and described below program the par D Sd oF This allows defrost the evaporator always when they have frequent power outages that may cause cancellations in defrost cycles If you wish only standard rhythms between defrost cycles set the val
17. ains off and turns on only if the digital input is configured as door opening i Fi 5 6 The par O bu lets configure the internal buzzer if available as follows OF The buzzer is disabled 1 The buzzer is activated only to signal alarms 2 The buzzer is activated only briefly to indicate that you have pressed a key no indicates alarms 3 The buzzer is activated to signal alarms and when pressed a key 4 5 ACTIVE SET POINT SELECTION The computer program allows 2 types of Set point adjustment SP and SP2 and you can select which you want to activate The function can be used in the event that it is necessary to switch two temperature ex day night or positive negative etc The active Set point can be selected By S SA parameter Using the F key if the t UF 3 Parameter Use the key DOWN AUX if t Fb 3 Parameter Using the digital input if par I Fi 8 or 11 It is recalled that the selection of the active Set Point can be combined with the function of the turn off Auxiliary output if used as a light showcase and up shade function economy with o Fo 3 and mode switching action Cooling Saver for the configured i Fi 8 digital input The SP and SP2 can be programmed with a value between the value programmed on par S LS and the value set to S HS 4 6 TEMPERATURE CONTROL In the mode of regulation of the type device ON OFF acts over outputs
18. alarm signal to alarm conditions cease but if programed On alarm conditions are also recorded but keeps flashing ALARM LED and indicates that an alarm was verified To cancel the alarm memory signaling just press any key It is recalled that if the operation of a memory alarm output o An An is desired you must program the A tA on parameter 4 10 1 ALARM FUNCTIONS The alarm function is a function of temperature reading from the probe and the type of programmed alarm parameter A Ay and the alarm set point par maximum alarm A LA minimum alarm Through the A Ay parameter you can specify whether the alarm set A HA and A LA should be considered absolute or relative to the active Set Point whether to display in the message display Hi High alarm or Lo low alarm when entering alarm or not Depending on the operation by the par A Ay considered can be programmed with the following value 1 Absolute reference to Pr1 with visualization Display Hi Lo 2 Relative with reference to Pr1 visualization Display Hi Lo 3 Absolute concerning the probe Pr2 configured as ancillary to display Display Hi Lo 4 Relative reference to the probe Pr2 configured as ancillary to display Display Hi Lo 5 Absolute concerning Pr1 no display 6 Relative concerning Pr1 no display 7 Absolute reference to the auxiliary probe without display 8 Relative reference to the auxi
19. b 4 Using the digital input if par I Fi 10 4 2 SETTINGS OF INPUTS PROBES AND DISPLAY By the par LSE is selected if the probe you want to use is the type KTY81 PTC 121 Pt or NTC 103AT 2 nt With the par I uP is selected if the unit of measure to use is the temperature in degrees Celsius Standard or Fahrenheit USA CO C 1 no decimal C1 0 1 with decimal FO F 1 F1 F 0 1 9 The unit allows the calibration of the probes which can be used for recalibration of the equipment according to the needs of the application through the par I C1 Pri entry i C2 Pr2 entry The par I P2 to select the use of Pr2 entry as follows EP Evaporator Probe EP Evaporator probe Probe EP the probe functions as described below to control defrost and evaporator fans Au Auxiliar probe Au DG Digital Input dG If the Pr2 and or Pr3 input is not used program it as i P2 and LP3 Of By the par I Ft it is possible to filter software on the extent of the value of the input so we can reduce the sensitivity and rapid temperature change rise time Through the par 1 45 you can set the normal display of the display may be the measure of Pr1 probe P1 the measurement of the probe Pr2 P2 the measure of Pr3 probe P3 regulating the Set Point active SP or you can still have the display off oF If you see one of the measures by the par i dS P1 P2 P3 par
20. cated by the led DEF At the end of defrost to delay the restart of the compressor output ot time set in par D td to allow the evaporator drip During this delay the LED blinks to indicate DEF status finish drip Temp EP d tE gt ON time dF off 4 off d dE NO d frost d di d Sd d di d di d di DEFROST DEFROST p lt Example of end of defrost Defrost indicated as A ends up reaching the temperature d tE the B part ends at the end of d dE in terms of tempera d tE is reached the defrost C does not work when the temperature is above d tE 4 8 4 DISPLAY LOCK ON DEFROST MODE Using parameters d dL and A Da display behavior is established during defrosting The d dL parameter causes blocking last temperature on the display before defrost d dL on until you reach the end of defrost and the temperature does not exceed below the value of the final temperature memorized or the condition SP r d or exceeds the safety time lock A Da Also allows visualization of the indicative initials Defrost dEF dl Lb and after defrost the acronym PdF that indicates time defrost finish but cold temperature not recovered to control value SP r d or exceeds the safety time lock A Da Another possibility is to indicate the actual temperature of the cold chamber or cabinet during defrosting d dL oF 4 9 EVAPORATOR FAN CONTROL The evaporator fan control work
21. eduling intervals longer than normal and defrost work so they are system conditions that determine whether the anticipated implementation defrost if necessary If the set time is too short you may not have time to act Dynamic Defrost If the system is configured correctly you manage to avoid many UNNECESSARY defrost and as a result Energy Saving and Efficiency 4 8 2 MANUAL DEFROST To activate a manual defrost cycle press the UP DEFROST key while the device is in operation and hold down for 5 seconds If conditions are optimal for defrosting will be conducted either evaporator probe par D te and d ts To cancel a defrost proceed to press UP DEFROST button for 5 seconds The activation commands stop of a defrost cycle can also be via the digital input 4 8 3 END OF DEFROST The defrost cycle can be time consuming if the evaporator probe probe set to EP is used to achieve the temperature In case that it can not use the evaporator temperature the cycle time will be established by the par D dE If the evaporator temperature is used the end of defrosting is when the temperature measured by this probe set to EP exceeds the temperature set by the torque D tE If this temperature is not reached within the time fixed by the par D dE defrost does not terminate So if the temperature measured by the evaporator probe is higher than that imposed in par D tE defrosting is inhibited The defrost cycle is indi
22. efrost F FE on or off during defrosting F FE oF In the latter case it is possible to delay the restart the fan after completing defrosting for the time set in the F Fd parameter When this delay is activated the LED flashing FAN is set to indicate the delay in progress When the evaporator temperature is used for the fan is conditioned by the parameters F tn F tF and F FE and acts as a temperature control Temp EP F FL F dF F dF F LF time Fn off off You can set the fan off when the temperature measured by the evaporator probe is higher than programmed in the F FL parameter temperature too high or where it is less than the value programmed in the F LF parameter very low temperature Associated with these parameters is a programmable differential in the F dF parameter Note You must pay special attention to the proper use of the functions of fan contro based on temperature as a typical application of a typical refrigeration evaporator fan stops for heat exchange It is recalled that the operation of the evaporator fan can be conditioned to the open door function of the digital inputs 4 10 ALARM FUNCTIONS Alarm conditions controllers are Probe Error E1 E1 E2 E2 Temperature alarm Hi Lo External alarm AL Alarm door open oP The alarm function is displayed the ALARM LED on the internal buzzer set by the par O bu or on the desired
23. g Models F 200 F 300 TSF 200 TSF 300 M3 differ from other standard models on the design and screen system keyboard 1 2 FRONT PANEL DESCRIPTION Front Panel F 200 F 300 m ou A 200 300 OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 1 Front Panel TSF 200 300 8 C gt 2688 _ TSF 200 300 Front Panel M3 6 T 8 4 3 5 12 1 2 7 13 10 1 Key SET Pressing and releasing quickly access the change set point Press for 5 seconds to enter the programming mode parameter This mode is used to edit the parameters and to confirm the value It can be used together with the UP key to change the level of programming parameters Pressing together with the UP button for 5 seconds when the auto keypad lock is active the keypad automatically unlocks 2 Key DOWN Aux In the programming mode is used to decrease the value of the parameter to be programmed and the selection of parameters If t Fb is programmed parameter allows pressing for 1 second in the normal operating mode allows some functions as selecting the ECO mode activating the Aux output etc See Operating DOWN key 3 Key UP DEFROST In normal operating mode by pressing for 5 seconds to enable disable a manual defrost cycle In the programming mode is used to increase the value of the parameter to be
24. ion for that dig input will be scheduled in the parameter and the possible delay in the schedule i ti parameter The i Fi parameter or digital input can be programmed for 0 Inactive digital input no function 1 Start defrost with contact normally open on closing the input and after time i ti a defrost cycle is activated 2 End of defrost with contact normally open on closing the input and after the time i ti the defrosting progress ends 3 Enabling Continuous cycle with contact normally open on closing the input and after the time i ti activates a continuous cycle 4 Signalling of external alarm When digital contact is closed and after the time set in i ti the display will alternately AL with the measured temperature 5 Door opening with fan block with contact normally open on closing the input and after the time i ti fan stop device shows on display Op and alternating with the variable set in par I dS In this mode the action of the digital input is always active after the time set in par A oA after which the alarm is activated to signal that the door is open and the fan OFF OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 4 6 Door opening with fan and compressor blockade through normally open contact similar to i Fi 5 but with fan and compressor block Upon entering open door alarm also fan and compressor stops 7 Ac
25. lay oF ot dF configuration Fn Au At oF no function AL An t L ot Control n on temperature compressor Or solenoid dF Defrost Fn Fan Au Auxiliary A tt Alarm Silenced AL L Alarm not muted An n preset alarm on output activated when the device is oF ot dF Similar Fn Au At AL An At AL An on oF ot dF configuration Similar Fn Au At o1 AL An At Only for F 300 TSF AL An on 300 M3 buzzer operation 0 1 2 3 oF off 1 only for alarm 2 keypad sound only 3 enabled alarm and keyboard Only for F 300 TSF 300 M3 Operating mode oF 1 2 3 4 auxiliary relay output oF No Function 1 Check Out delayed 2 Manual activation of keyboard or In Dig 3 cabinet light with economy feature enabled with SP standing with SP2 4 internal light door relative to the oF 0 01 auxiliary output 9 59 min sec 99 5 min sec t 6 3 WARRANTY AND REPAIR Description Range 0 This device has a guarantee in form of repair or replacement by Par 59 Operation mode key oF 1 2 3 4 4 manufacturing defects in materials of 12 months from the date of F U purchase oF No Function OSAKA SOLUTIONS automatically void this guarantee and is not 1 Command auxiliary liable for any damages deriving from output Use installation or use and handling undue others than 2 those described above and in pa
26. le to connect a remote display device via a cable X2 can be up to 10 m start The X2 device is powered directly from equipment displays temperature measured by the probe Pr1 by a 2 digit display and a half SUPPLY cable 10m MAX VV MM Pee 4 X2 Refer to the user manual regarding X2 device for more information 4 12 3 RS485 SERIAL COMMUNICATION WITH CONV TTL RS Through RS CONV TTL device can connect the device to your computer to a network serial RS485 that are integrated into other equipment controller or PLC and is directed to a personal computer used as plant supervisor communication The protocol software is suited to computer MODBUS RTU type widely used in several PLC and supervision programs available on the market If the equipment is used with CONV TTL RS program par T Ad device management Therefore put in this parameter a different number than the others from 1 to 255 The transmission speed baud rate series is not adjustable and is fixed at 9600 baud CONV TTL converter RS is powered directly from your device SUPPLY cable e RS 55 Consult the user manual on the CONV TTL RS device for more information OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG
27. liary probe without display By some parameters may delay activation if the situation is cancelled recovering optimal conditions without becoming alarm These parameters are A PA delay time the alarm to get power and turn on the regulation in case you are in alarm A dA time delay after a defrost A maximum or after a continuous cycle A Min A At delay time of the performance of temperature alarm Temperature alarms are enabled at the end of exclusion time and is activated after the A At when the temperature measured by the probe exceeds or falls below the alarm thresholds respective maximum and minimum The differential alarm will be the same set in parameters A HA and A LA if alarms are absolute A Ay 1 3 5 7 Tem p time Or values SP A HA and SP A LA if alarms are relative A Ay 2 4 6 8 Temp A HA SP A LA time AL off Temperature alarms maximum and minimum may be switched off if we put in on parameter A HA and A LA oF 4 10 2 EXTERNAL ALARM DIGITAL INPUT OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 8 The device can signal an external alarm in device by activating the digital input with the function programmed as i Fi 4 or 9 Contemporaneously with the signaling configured alarm buzzer and or output the device signals the ala
28. ns z Ot Control compressor solenoid or cooling element DF Control of defrost heaters Fn Control of evaporator fans Au Output Control Assistant At Allows control device Alarm comparable through the normally open and closed digital input for alarm See section Alarm AL Allows control device Alarm non silenceable through a normally open contact closed during alarm See section Alarm An To control an alarm silenced through a contact normally closed and open in alarm t To control an alarm silenced through a contact normally closed and open in alarm when the instrument is turned on The output is disabled when the device is not powered or is in stand by state This mode can be used as display lighting anti fog resistance or other utilities L To control a device alarm silenced by a contact normally closed and open in alarm n To control an alarm device with memory function through a normally closed and open in alarm see alarm memory on For control of the device to be activated when connected The output remains off when the device is not powered or is in stand by This mode can be used as a way to illuminate the display case anti fog resistance or other utilities OF No function Output Off If one of the outputs is configured as Auxiliary output Au function must be configured in the o Fo parameter and can be conditioned by the time set in the parameter O tu
29. o the OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 2 parameters needed without access to all parameters that are specific of technical or machine manufacturer Method to select the level of programming parameters Access programming through password and select the parameter to be programmed without password If the SET LED flashes means that the parameter is programmable only with password protected and if the LED is fixed indicates that the parameter is direct access without password To modify the visibility level parameter jointly press Set Up keys The LED Set will change status indicating the new access level parameter protected flashing led and direct access without password fixed led Upon entering the menu the first parameters to visualize are user level parameters unprotected and then protected by entering the password when the computer shows rP e 6 NORMAL MODE Hold for Set 5 sec NOT Protected SET PARAMETER PARAMETERS Y Previous Increase H A Parameter A Value Hold for ge Set 2 sec F J 6 H H A afset LJ Next Parameter alue Increase Value lla fet g L r Pst DU Decrease Value PASSWORD REQUEST INS CORRECT PARAMETERS GROUPS PASSWORD PROGRAM MODE 2 5 RESTORE FACTORY SETUP PARAMETERS The device has a mode parameter reset to factory programmed values To ret
30. obe to the instrument OUT 2 8A AC1 250 E or measuring a value and verify the correct outside the allowable operation of the probe it F 300 TSF 300 OUT 1 16A AC1 9A AC3 250 VAC range helps to have the values of OUT 2 8A AC1 3A AC3 250 VAC P OUT 3 5A AC1 2 250 VAC Possible anomaly in Press Set button M3 OUT 1 14A AC1 6A AC3 250 VAC Memory error Replace the product or nU vM WAP e C irreversible disrepair sent for repair ide 2A device Keyboard Configuration Parameters Relay Output Electrical life 100000 operations Power supply EN 60730 1 type 1 Otras Indicaciones Overvoltage Category Il Display Reason Device Class Class II Indicator Insulation power 115 230 V and relay output and part low od Delay start after power equipment voltage inputs Electrically isolated between output and power Hi High temperature alarm in progress 7 2 MECHANICAL FEATURES Body Plastic self extinguishing UL 94 VO Digital input alarm in progress Category of resistance to heat and fire D oP EF POF Ta Connection Terminal block 2 5 mm2 Pollution Degree 2 Active defrost indication if d dL 2 Lb Continuous cycle in progress Operating humidity 95HR96 no condensing Storage and transport temperature 25 60 C 6 2 CLEANING Se recomienda de limpiar el Termostato solo con un h
31. output is set by par 0 01 0 02 Buzzer sounds on alarm but be disconnected the par O bu 1 or 3 and after ringing can be deactivated by pressing a key The alarm output can point to the following schedule settings of the output The possible selection of these parameters for the operation of alarm signal are At When you want the output to be activated in alarm condition and can be turned off by keypad alarm manually AL When you want the output to be active in alarm CONDITION but can not be turned off manually or is only when the alarm condition is cancelled Typical Application one bright signal An When you want the output to be active in alarm conditions and keeps on even if the alarm condition disappears alarm memory Deactivation recognition memorized alarm can be removed manually by pressing any key when the alarm is over At When the operation described as At with inverse logic is desired output activated in normal condition and disabled in alarm status AL When the operation described as AL but with function logic reversed is desired output activated in normal and disabled in alarm status An When considering the operation described as An but with inverse logic operation output activated in normal and disabled in alarm status The unit has the option of having the function of activating the alarm memory A tA parameter If Of the device cancels the
32. ow thermal change from the normal operating conditions dd DYNAMIC REDUCTION DEFROST This parameter is used in the so called Dynamic Defrost in which the device reduces the time between defrosts if system conditions require By parameter d dd 0 100 recommended 25 to 50 values program to be reduced if the system requires cutting the time between defrosts Temp time Phase 0 1 2 3 ON ON ON ON Cool ot off off off d di d Sd time to defrost Ph 0 1 time to defrost Ph 2 time to defrost Ph 3 gt Defrost dF Defrost Operation Example dynamic defrost system intervals with reduction d dd 30 and end defrost temperature The system anticipates the accumulation of ice leaving the battery in peak condition This function operates when the output of cold is turned on and the temperature of the camera is in the Set Point rd 2 if the difference between the temperature of the chamber and the evaporator exceeds the reference value DTO by 1 C or more and the difference between the evaporator and chamber is superior to the last comparison reduces the d dd programmed value on time d di or d Sd To use this system it is recommended that the d di parameter enter the longest possible time taking into account the proper functioning of the system The advantage of defrosting at intervals is that it allows dynamic sch
33. programmed and the selection of parameters Always in programming mode can be used with the SET button to change the level of programming parameters Pressing together with the SET button for 5 seconds when the keyboard is active to unlock the keyboard 4 Key or F Pressing and releasing quickly allowing the device to display their variables temperature measurement etc In the programming mode is used to exit the settings and return to normal operation If t UF is programmed allows pressing for 1 second in the normal operating mode On Off Stand by or other control functions including activating the Aux output etc See operation ON OFF key 5 Led SET In normal operating mode is on when a key is pressed as indicative that has been pressed down In the programming mode is used to indicate the level of programming parameters 6 Led OUTPUT COLD Indicates the status of the regulation output compressor or control device temperature output enabled on off off inhibited flashing 7 Led OUTPUT HEAT Indicates the status of the regulation output resistance or device temperature control when the action of regulation is heating output enabled on off off inhibited flashing 8 Led DEFROST dripping state flashing Indicates the state of current defrost or 9 Led FAN Indicates the output status evaporator fan Enabled On disabled off inhibited flashing 10
34. rm by activating the ALARM LED display and its display label AL alternately with the variable set in par I dS The mode i Fi 4 does not operate with no action on the control output while the mode i Fi 9 provides disabling all control outputs in the intervention of the digital input 4 10 3 OPEN DOOR ALARM The device may signal a door alarm by activating the digital input with the function programmed as i Fi 5 or 6 In activating the digital input the device indicates that door is open through viewing the display oP alternately with the variable set in parameter label I dS After the delay programmed in par A oA the device notes the alarm through the activation of the configured device buzzer and or output activating the ALARM LED is continuous with message display oP The intervention of the open door alarm is also reactivated when the output is inhibited fan fan or compressor 4 11 OPERATION OF KEY F AND DOWN AUX The key F or Wis defined by the t UF parameter while the keyboard function DOWN AUX can be defined by the t Fb the two parameter included in settings t Both parameters have the same possibilities and can be configured for the following functions z OF No Function 1 Pressing the button for at least 1 second to turn on off the auxiliary output from configuring o Fo 2 parameter 2 Press the button for at least 1 second to enable disable a con
35. rt They must be accessible only with the use of a right tool and safety system except the front The devices can NOT be used in dangerous environments flammable or explosive without adequate protection It is recalled that the installer must ensure that the norm for electromagnetic compatibility is respected after implantation in the installation of equipment eventually using the right filters if is needed In case of failure or malfunction of measuring and control equipment that can create dangerous situations or damage to persons things animals or products defrost food or changes in their ideal state it is recalled that the facility should be equipped with electronic devices or electromechanical safety and warning system They should be placed outside the measuring and control equipments possible protective devices responding to specific safety requirements that are covered by the norm of the product or suggest the common sense For your own safety is highly recommended fulfilling the instructions provided above 3 2 MECHANICAL ASSEMBLY The thermostats are designed for wall mounting or wall using the holes in the plastic and predisposed accessible after removing the front Once the equipment is installed is recommended to close the front cover Avoid placing the thermostat in place exposed to high humidity or dust this can cause condensation or introduction of conductive particles or substances Ensure that the computer
36. rticular differs from the Continuous Cycle safety requirements established by the regulations 3 Active Set Point Use in applications machines or electrical panels that do not Selection provide adequate protection against liquids dust grease and 4 Start Stop Stand electric shocks to the installation conditions made b The inexperienced handling and or alteration of the product Down key operating oF 1 2 3 4 oF The installation use in applications machines or electrical 61 t Lo Automatic keypad lock oF 0 01 oF In case of defective product under warranty or out of that period it 9 59 min sec should contact the post sales service to perform the necessary steps Request document repair RMA by mail or fax and min sec complete it is necessary send the RMA and the device to SAT 62 Password access to oF 999 oF OSAKA by method prepaid the operating parameters 7 TECHNICAL DATA 63 Device address for 0 255 1 serial communication 7 1 ELECTRICAL FEATURES MODBUS DU Supply 100 240 VAC 10 Frequency AC 50 60 Hz FEET ol ess LLU SEU PR Consumption 3 VA APROX Inputs i inputs for NTC temperature probe 103AT 2 10 6 1 FAILURE WARNINGS ERRORS 25 C or PTC KTY 81 121 990 Q 25 C Reason Action Relays Outputs Up to 3 Relays The probe can be Check the connection of F 200 TSF 200 OUT 1 16A AC1 9 250 VAC interrupted E or short the pr
37. s for output configured as Fn function in certain states of the device and the temperature measured by the evaporator probe probe set to EP The parameters related to the fan control functions are in the Fn folder In the event that the evaporator probe is not used or is in error the Output configured as Fn is activated only in function of the parameters F tn F tF and F FE Using parameters F tn and F tF you can set the behavior of the evaporator fan when the control output configured as ot compressor is switched off When the output ot is off may cause the output configured as Fn continue to operate cyclically according to the times programmed in the Ftn parameter activation time fan evaporator compressor off and F tF time deactivation evaporator compressor off fan By stopping the compressor equipment evaporator fan can keep ignition time F tn and disable the time F tF when output ot remains disabled Programming F tn Fn oF the output is turned off by stopping the output ot evaporator fan off stopped functioning compressor or fan attached to the compressor Programming F tn to any value and F tF oF the Fn output will remain active also disabling the output ot active compressor off evaporator fan OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 7 The F FE parameter allows you to set if the fan has to be always on regardless of the state of the d
38. th the activation of the ot exit time r t1 when disabled by the time r t2 and so on if the error remains When an error occurs in the probe Pr1 the device proceeds to activate the output ot for time r t1 proceeds to disable the time r t2 and so on while the error remains Programming r t1 oF the output in probe error condition will always be off Programming instead of r t1 any value r t2 oF the output in probe error condition will be always on Note that the operation of the temperature controller may be subject to the following function Protection of compressor and delay timer to defrost open door and external alarm with lock out with digital input 4 7 COMPRESSOR PROTECTION FUNCTION AND DELAY TO START The compressor protection feature helps to avoid very frequent compressor starts or it can also be useful for control in time for the relay output to an actuator or intended load Activate this function provides 3 types of timing choices as appropriate to the regulatory system The protection is to prevent multiple starts during the time of protection The first provides a delay time to the activation of the output according to the time set in the P P1 parameter delay to start Temp Pr1 r d SP S ON ON ON ime ut ot off off off off P P1 P P1 P P1 The second time foresee a delay on relay of control in order to ensure a minimum time between the arrest and the progress of
39. tinuous cycle 3 Pressing the button for at least 1 second one of 2 set point stored in rotation is selected After selection the display will flash for approximately 1 second showing the value of the active set point SP or SP 2 4 Press the button for at least 1 second instrument status from on to standby and vice versa is changed 4 12 ACCESSORIES The device is equipped with a 5 pin connector for connecting an accessory described below 4 12 1 CONFIGURATION PARAMETERS WITH USB KEY The device has a connector that allows you to transfer the operating parameters from the KEY USB device equipped with a 5 pin connector The KEY USB device is used for serial programming of devices must have the same configuration parameters or to save a copy of the programming device and to transfer it quickly The device has a USB input allowing connection to a PC with which through the software configuration Universal Conf or Osaka Set Up is possible to configure operating parameters SUPPLY SUPPLY ADAPTER 12 VDC AC SUPPLY For more information see the KEY USB device manual 4 12 2 REMOTE VIEWING X2 The device is possib
40. tivating auxiliary output AUX with contact normally open on closing the input and after the time iti auxiliary output is activated as described in the operating mode i Fo 2 auxiliary output 8 Selecting the active set point SP SP2 with contact normally open on closing the input and after the time i ti the set point temperature regulation SP2 is activated When the input is open the set point SP is active 9 Signalling of external alarm with disablement of all control outputs with contact normally open At the end of the entry and time i ti comes off all control outputs alarms are activated and the device displays on your display alternately noF and the variable set in the variable torque I dS 10 On Off Stand by device using normally open contact the closure of the input and after the time i ti the instrument turns ON but when opened becomes standby mode 11 SP SP2 active set point selection and change of action H C with contact normally open on closing the input and after the time i ti the regulation set point is activated SP2 with action C when the input is open the set point SP is set to action H 1 2 3 etc Identical functions to the above but with the inverse logical operation normally closed contacts 4 4 OUTPUTS SETUP FOR RELAYS AND BUZZER The outputs of the device can be configured via the parameters 0 01 0 02 and 0 03 with the following functio
41. ue of d Sd to value D Di to cancel the start defrosting Establishing D Di oF the defrost at intervals are disabled including the first regardless of the time imposed in par D Sd Through the d Dc parameter is possible to set the mode of how the defrosting is done The start mode of automatic defrosting is described below rt At intervals of real time connection Intervals D Di are the account total time since the device turns on This method is one of the more used in most refrigeration systems OSAKA F 200 F 300 TSF 200 TSF 300 User Manual V 1 2 PAG 6 ct At time intervals of working compressor Adding the partial operation times every X hours working will perform a defrost This mode is used only in facilities positive temperature cold cS atypical special regulation to each compressor stop Programming D Di oF defrosting is done only on stop the compressor St Defrost evaporator temperature The device activated a defrost cycle when the evaporator temperature probe set to EP amounts below the value set in the parameter D tS or the end of time programmed in rt mode if D Di oF defrost always done by evaporator temperature This system can be used to defrost the evaporator used machinery such as pumps heat in this case defrosting time intervals would be disabled to ensure defrost if the evaporator temperature reaches well below that normally results symptoms of l
42. urn to the factory settings or default values of the parameters is sufficient to activate the password protection and once activated when the display set rP enter the password 48 After confirming the password with the SET button for 2 seconds display will show when the computer performs the reset of the parameters does a little testing and put all settings to default values 2 6 KEYBOARD LOCK FUNCTION It is possible to completely lock the keys Such a function is useful when the control is accessible to the public and you want to prevent tampering The key lock function is activated by setting the t Lo parameter to a value of OF The value set in parameter T Lo is the time that the thermostat allows access to the keyboard and after passing this time the thermostat is locked Pressing any key displays the thermostat Ln to inform the lock is activated To unlock the keyboard press Set Up for 5 sec the display will show LF and all keyboard functions again become operational 3 WARNING FOR INSTALLATION AND USE 3 1 PROPER USE The devices are made as measuring and regulating equipment in accordance with EN EN60730 1 norm for operation up to an altitude of 2000 mts The use of equipment for standard applications not expressly provided in norm cited above should provide all measurement and adjustments necessary protection The equipment must be adequately protected and away from liquids dust grease and di

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