ADA100 accessible hand pump
Contents
1. 1 male X 1 slip 1 1 4 male NPT X 1 slip rod guides drop pipe top pipe only drop pipe pipe only sucker rod assembly 3 4 diameter top pump rod left hand threads Rod Gland nylon U cup seal for 3 4 diameter stainless rod 125 40 11 4 X 10 schedule 40 PVC 435012 PVC 1 1 4 FNPT X 1 1 4 slip 435020 2 slip X 2 female NPT adapter 437250 2 X 1 1 4 slip X slip bushing PVC 4464K39 3 4 90 degree Elbow Male NPT X Female NPT 304SS PRICE 1 00 1 00 1 00 5 00 5 00 45 00 25 00 40 00 5 00 130 00 45 00 5 00 7 00 1 25 1 25 3 00 20 00 20 00 20 00 85 00 35 00 5 00 1 00 2 00 2 00 2 50 18 00 ADA100 450007 ADA100 91015A033 ADA100 91475A027 ADA100 91841A195 ADA100 SIMA01 ADA100 SIMA01A ADA100 SIMA02 ADA100 SIMA03 ADA100 SIMA04 ADA100 SIMA06 ADA100 SIMA07 ADA100 SIMA07A ADA100 SIMA08 ADA100 SIMA09 ADA100 SIMA10 ADA100 SIMA11 ADA100 SIMA12 ADA100 SIMA13 ADA100 SIMA14 ADA100 SIMA15 ADA100 SIMA16 ADA100 SIMA18 ADA100 SIMA48 ADA100 SIMA49 ADA100 SIMA50 ADA100 92196A626 ADA100 92196A585 ADA100 92196A583 ADA100 92311A576 ADA100 nameplate 450007 3 4 male PVC plug 91015A033 Jam Nut 1 2 13 10 32 Lock Washer SS 10 32 Hex Nut SS SIMA01 Pump Head SIMA01A Pump Head Spacer SIMA02 Riser Tube SIMAO3 Drive Shaft SIMA04 Hand Crank Arm SIMA06 Bearing Housing SIMA07 Counterweight SIMAO07A Counterweight Shaft Clamp SIMAO08 Upper Roller Mount SIMA2. is easy to do and once dropped they are almost impossible to retrieve Follow these directions TOOLS SUPPLIES NEEDED One pair of channel locks one pipe wrench two pairs of vise grips safety tool P11 Allen wrench set Teflon tape one gallon bleach solution made up of 50 chlorine bleach and 50 water Before starting let s identify and organize the parts that we will need On the ADA100 the drop pipes are all identical except the one that will be used on the top D5 This one has male threads on both ends 1 threads on the bottom end 1 4 threads on the top end A 1 16 diameter weep hole has been drilled at a point three feet down from the top fitting The weep hole location is marked with magic marker a b C e g Lay out all of your pipes with the capped ends away from you Take the pump cylinder P1 with piston rod male threads protruding and thread on a female sucker rod end Tighten the sucker rod couplers with two pairs of vice grips Tighten to the point where the two fittings are shoulder to shoulder Do not over tighten Apply Teflon tape and thread the drop pipe into the pump cylinder Be careful not to cross thread Hand tighten the PVC drop pipe into the SS body of the pump while holding the pump body with one channel lock or pipe wrench Pour the bleach solution over the pump cylinder Watch your clothes two persons Now stand the assembly on end with the pump cylinder at the bot
3. the PVC adaptor if for some reason the pump piston is operating too close to the bottom of the pump cylinder c two persons Apply Teflon tape to the 2 male thread on the riser tube Slide the pump head cabinet assembly over the 3 4 shaft being careful to guide the shaft e through the rod gland mounted inside the pump head which is mounted in the bot tom of the cabinet The cabinet weighs 50lbs so be careful Once the 34 rod is inserted through the rod gland 3 is ideal with a 3 16 Allen wrench loosely tighten the three Allen head bolts holding the taper flange to the well cover This is a snug fit Rotate the assembly counterclockwise if needed to arrive at a final elevation of approximately 34 as measured from the ground to the input crank drive shaft centerline Snug up the three Allen head bolts to hold the elevation until the final function check Install the pre assembled crank handle crank arm drive shaft bearing housing counter weight assembly through the 2 1 8 hole in the cabinet from the inside out with the crank handle leading Tighten the bearing housing to the cabinet wall using four 5 16 18 X Allen head bolts Do not cross thread After positioning the two cam rollers in the yoke tracks install the yoke to the 34 rod by tightening the rod using a crescent wrench gripping only on the flats of the top end of the rod A few early models had right hand threads on the yoke an
4. E ADA100 The ADA100 was shipped to you in two containers The first is a spiral wound paper tube measuring 108 in length X 7 in diameter weighing up to 52lbs containing the 9 drop pipe kits The weight will vary depending on the number of drop pipe kits The ends of this tube have been taped and stretch wrapped to survive the rigors of ship ping The second box is a corrugated shipper measuring 36 x 16 x 12 weighing ap proximately 90lbs This box contains the pump cylinder piston piston rod well cap taper flange PVC adapter and rotary pump drive system SECTION 2 INSPECTING THE EXISTING SYSTEM REMOVAL OF OLD PUMP TOOLS SUPPLIES NEEDED 3 pocket mirror cutting torch or reciprocating hack saw Sawzall In this section you will remove your existing pump and well cover and inspect your well for any obstacles that might obstruct the installation of the ADA100 a Remove your existing well cover There are so many styles you will have to figure this one out on your own It may be necessary to use a cutting torch or reciprocating hack saw to remove the old pump from the casing When cutting the existing casing be sure to make your cut at approximately 16 inches from the ground as this will result in a desired final elevation of crank arm drive shaft point of rotation between 32 36 b Using a mirror reflecting the sun don t laugh it s the best way shine down the cas ing If you have a straight well y
5. O9 Yoke left hand threads SIMA10 6 Well Cover SIMA11 Split Flange Fafnir YAO12RR Bearing SIMA13 Yoke Crank Arm SIMA14 8 well cover SIMA15 3 16 spacer for cam roller 4830K196 304SS 4 X 3 4 nipple Safety Tool Stainless Steel Rotating Handle with 1 2 13 thread 1 2 13 X 4 SS all thread SIMA50 Enclosure with Cover 10ga powder coated 3 8 16 X 1 1 4 SS Allen Head 5 16 18X1 1 4 SS Socket Head Cap Screw 5 16 18X1 SS Socket Head Cap Screw 5 16 18X3 8 SS Cup Point Socket Set Screw nameplate 2 00 1 25 0 10 0 15 200 00 20 00 55 00 25 00 40 00 50 00 65 00 25 00 20 00 150 00 100 00 40 00 40 00 30 00 100 00 2 00 10 00 20 00 35 00 6 00 350 00 2 00 1 00 1 00 50 5 00 Simple PUMP Company 1140 Amarillo Drive Gardnerville NV 89460 1 877 492 8711 toll free ADAI00 lipe WATER PUMP page 12 Simple Pump Company W Z veor2rR FAFNIR 2 Simple PUMP Company 1140 Amarillo Drive Gardnerville NV 89460 4 877 492 8711 toll free bbs l ADA WATER PUMP Simple Pump Company page 13
6. The Water Pump Guy Your Authorized Dealer Installer for Simple Pump Co Assembly Procedure for Model ADA100 Rotary Hand Pump THE WATER PUMP GUY 775 450 1990 PO Box 189 Gardnerville NV 89410 thewaterpumpguy com info thewaterpumpguy com national gound water Simple association Pump w TABLE OF CONTENTS Introduction 3 Section 1 How We Shipped the ADA100 4 Section 2 Inspecting the Existing System Removal of Old Pump 4 Section 3 Replacing The Existing Well Cover 5 Section 4 Pump Cylinder Drop Pipe Installation 5 Section 5 Pump Head Installation 7 Section 6 Pumping Water Finishing Touches 9 page 2 Simple Pump Company INTRODUCTION Thank you for purchasing a Simple Pump We are extremely proud of the high quality products that we manufacture We have installed our pumps in a variety of well types and sizes and our instructions are a result of installation experience and input from the USDA FS MTDC Please carefully read through these instructions Your time will be well spent At any time if you think you are overwhelmed give us a call or get the help of a professional pump installer The ADA100 Rotary Hand Pump was developed in concert with the USDA FS MTDC in Missoula Montana The ADA100 is designed to deliver Safe Drinking Water Act SDWA chemical free drinking water for the physically challenged or anyone who cannot operate a lever arm pump due to the high input force required with old fashioned c
7. VER TOOLS SUPPLIES NEEDED Flat file or hand grinder a b After cutting the casing in Section 2 inspect the outer rim of the well casing The ADA100 well cover is made to fit a standard 6 pipe The casing should measure 6 5 8 on the outside diameter Your new cover has 1 16 clearance Well drillers often leave torch slag on the casing This needs to be removed if it protrudes beyond the outside diameter A sharp flat file will remove it A hand grinder will also remove the slag very quickly Make sure the cut is level Install the ADA100 well cap to the casing using the four Allen head set screws The 3 4 male PVC plug in the cover is for water testing access after the ADA100 is in place The ADA100 well cover incorporates a taper lock design to hold the ADA100 at the proper elevation with approximately 10 inches of height adjustment The taper lock collar should be installed on the 2 O D riser tube about 2 up from the bottom of the threads on the riser tube in anticipation of a later assembly step It may be neces sary to use a large flat head screwdriver to slightly pry open the gap in the taper lock collar for easier installation past the male NPT threads SECTION 4 PUMP CYLINDER DROP PIPE INSTALLATION In this section we will review the installation of the entire string of new drop pipe with the pump cylinder at the bottom Be extremely cautious during this sequence drop ping the entire string down the well
8. ast iron lever arm pumps ADAAG 14 15 4 defines that an accessible hand pump must be able to be operated with a maximum of 5 Ibs of force and the control height must fall between 28 40 The axis of rotation of the 6 handle crank must fall 34 above the ground With the ADA100 the input force required to deliver drinking water in 4 8 ounce increments from 100 feet is less than 5 Ibs The access elevation can be ad justed to fall within 28 40 The design of the pump drive system is intended to be robust allowing for long term useful life in the outdoors We will be referring to parts by their part number and name Use the attached parts list to identify parts as you read through these instructions ASSEMBLY PARTS LIST Pl Pumping Cylinder Assembly SIM040 SIM044 SIM047 SIM043 1 SIM043 P2 Pump Head installed in cabinet SIMA01 P3 Top Pump Rod SIM020 P9 Well Cover SIMA10 6 or SIMOA1 4 8 P10 Taper Flange SIMA11 P11 Safety Tool D1 Standard Drop Pipe D2 Sucker Rod with male and female fused ends D3 Sucker Rod Guide D5 Top Drop Pipe REQUIRED TOOLS AND SUPPLIES 3 pocket mirror One set of Allen wrenches Cutting torch or reciprocating saw Sawzall Safety tool P11 Flat file or hand grinder Teflon tape Bleach solution 50 bleach 50 water Crescent wrench One pipe wrench One pair of channel locksTwo pair of vise grips Hack saw amp PVC cement may be required SECTION 1 HOW WE SHIPPED TH
9. d the rod Later models had left hand threads on the yoke and the rod Left hand threads when tightened will not tend to untighten sucker rod connections Tighten all bolts and connections except for the three bolts in the taper lock on the well cover that were left snug in an earlier step Rotate the crank arm to bring water to the surface The cam roller in the crank arm has been installed at the maximum stoke rotation position which is at the end of the crank arm This position describes or results in a cam roller rotation path of approxi mately six inches in diameter resulting in a stoke of approximately six inches in length Ideally this six inch stroke should be in the center of the sixteen inch avail able length of pump cylinder If the crank arm does not rotate freely it is likely that the piston is not centered in the pump body and the piston is hitting either the bot tom or top of the cylinder There is one way to re position the piston relative to the pump cylinder by increasing or decreasing the length of the 12 1 2 PVC adaptor threaded into the bottom of the riser tube PVC slip coupling fitting included but you must use locally sourced PVC cement We have provided a 1 1 4 slip coupler that can be used if necessary to shorten the PVC adaptor if for some reason the pump piston is operating too close to the top of the pump cylinder Two of these adaptors and a short length of 1 1 4 PVC pipe can be used if n
10. dy for the top drop pipe install it just like the others A rod guide is required in the top fitting Linear alignment of the top end of the top sucker rod will be controlled by the 34 shaft and the rod gland at the pump head and the last top rod guide Lower this drop pipe down to the safety tool just like the others completed so far SECTION 5 PUMP HEAD INSTALLATION In this section we will review the installation and assembly of the pump head and drive system TOOLS SUPPLIES NEEDED One pair of channel locks two pair of vise grips crescent wrench Allen Wrench set a hack saw and PVC cement may be required in section c below a Find the 3 4 diameter top pump rod P3 and thread it onto the sucker rod at the well cover Tighten with two pairs of vise grips Grip the 3 4 rod only at the upper end where flats have been milled for a crescent wrench b Apply Teflon tape to the male thread at the top of the drop pipe string Thread the 1 1 4 female end of the 12 1 2 PVC adaptor onto the 1 1 4 male end of the drop pipe string The female opposite end of the adaptor has been bushed to 2 to attach to the male bottom of the 2 riser tube We have provided a 1 1 4 slip coupler that can be used if necessary to shorten the PVC adaptor if for some reason the pump piston is operating too close to the top of the pump cylinder Two of these adaptors and a short length of 1 1 4 PVC pipe can be used if necessary to lengthen
11. e grips DO NOT TIGHTEN TO MORE THAN 5 8 OF THREAD ENGAGEMENT OR YOU WILL DISTORT THE ROD GUIDE Do not let the coupling spin on the safety tool as it can work its way out Lift the pipe string while the other person removes the safety tool As soon as the coupling passes through the port re position the safety tool and hold it until the next coupling approaches As the next coupling nears the safety tool the other person can grab the sucker rod and pull upward helping to support the load and to keep the other person from pinching his fingers as the cou pling comes into contact with the safety tool NOTE This process is repeated for each section of standard drop pipe When you sus pect that you might be near your water level pull up on the sucker rod at any time If you are not in the water yet the rod will fall very quickly When you are in water the rod will fall more slowly Sometimes as the pipe is lowered a gurgling sound can be heard when the pump is in water You can also stroke the rod repeatedly and water will be pumped up the string If you are in water it will become harder to stroke after ten strokes or so The pipe string is also much heavier with water in it DO NOT OVER TORQUE THE SECTIONS OF DROP PIPE AS THIS CAN DISTORT THE ROD GUIDE AND CAUSE SEVERE BINDING THE MALE NPT THREADS ARE TAPERED AND EXCESSIVE TORQUE IS NOT NECESSARY TO PREVENT LEAKAGE TIGHTEN TO A MAXIMUM OF 5 8 OF THREAD ENGAGEMENT h When you are rea
12. ecessary to lengthen the PVC adaptor if for some reason the pump piston is operating too close to the bottom of the pump cylinder SECTION 6 PUMPING WATER FINISHING TOUCHES It will require about three rotations for each foot of water depth to get the water up to the pump head 100 feet will require about 300 rotations There is a very small bleeder hole about 3 feet below the pump head in the top drop pipe This takes about 15 minutes to drain and protects the pump against freezing Each time you go out to pump after a period of pump inactivity it will require about 10 to 12 rotations to get the water back to the pump head The check valves in the pump cylinder allow a very small amount of leakage over time Over several days or weeks you may need to pump a few extra rotations to get the water back to the top ADJUSTING AND SETTING UP THE PUMP In this section we will be making adjustments to the force required to operate the pump as well as completing the final steps of pump assembly a It is now time to adjust the force required to operate the pump The counterbalance has already been configured so that it takes five pounds of force at a maximum to raise the weight to its elevated position We will use this fact to help us position the track roller bearing in the correct hole of the pin arm Begin cranking the pump After ten to twenty revolutions water should begin pouring from the spout The 180 de grees corresponding to the upstro
13. ke of the piston should feel as hard to crank as the 180 degrees corresponding to the elevation of the counter weight gt Ifthe 180 degrees of the upstroke of the piston is more difficult the track roller bearing needs to be moved closer to the shaft K Ifthe 180 degrees of counterbalance elevation is more difficult the track roller needs to be moved further from the shaft K Ifthe full revolution feels consistent the roller bearing is positioned correctly With the correct roller bearing position determined tighten roller bearing using Allen wrench Be sure that the roller bearing is fastened securely SIMPLE PUMP ADA100 PARTS LIST NUMBER SEALS amp O RINGS 023 029 121 626 212 626 210 MODEL 100 SIM043 Piston SIM043 1 Piston Seat SIM047 Piston Rod SIM040 SIM044 626 212 PVC FITTINGS 835 010 436 010 436 168 DROP PIPE D3 100RG D5 108DPTBE 48 D1 108DPBE D2 109R PUMP HEAD SIM020 P3 SIM031PVC 626 210 ADA100 ADA100 125 40 ADA100 435012 ADA100 435020 ADA100 437250 ADA100 4464K39 updated 7 13 2012 DESCRIPTION 023 O ring 100 bottom seat 029 O ring SS riser tube to pump head 121 O ring rod gland to pump head 100 U cup seal for piston U cup seal for 3 4 diameter stainless rod 100 piston 100 piston seat 3 8 diameter SS piston rod 3 4 diameter SS ball 100 SS pump cylinder 100 SS bottom seat 100 U cup seal for piston 1 female NPT X 1 slip schedule 80
14. ou can see the water reflecting as deep as 200 feet Now that you have determined that you have a relatively unobstructed path to the water you can proceed c In our experience the most efficient way to remove the existing pump is to contact a local well drilling company They will have a vehicle equipped with a hoist greatly fa cilitating the removal of the drop pipe string The most difficult step in the installa tion of the ADA100 accessible hand pump is the removal of the existing hand pump Again in traditional hand pumps such as the Monitor pump galvanized steel drop pipe is used Therefore the drop pipe string is very heavy If the well is relatively shal low the drop pipe string can be removed by hand Consult the user s manual for the existing pump for more specific directions on removal The well driller will also be able to extend or shorten the well casing tell them your requirements before they get to the site so they bring appropriate equipment The top of the casing is 16 inches above ground They will also be able to make the top of the well casing level if asked This will ensure that the pump will be perpendicular to the ground upon installation Note Due to some adjustability in the pump height the top of the well casing could fall in a range of 14 18 inches above ground and it will be possible to position the han dle shaft at the proper height of 34 above ground level SECTION 3 REPLACING THE EXISTING WELL CO
15. tom and insert the assembly into the new well cover through the 2 3 4 hole When the pump passes through the port slide the safety tool over the pipe and let it lay on the well cover As the pipe is lowered the safety tool will stop the drop pipe at the cou pling You can now let go of the drop pipe You should be looking at a female coupling with a male sucker rod end protruding about 4 The piston rod should be pushed to the bottom of the pump cylinder if it is not already there Now take a sucker rod guide D3 and slide it over the protruding rod and into the female coupling Then take a sucker rod with female end and thread this onto the protruding male sucker rod end Tighten the sucker rod couplers DO NOT grip on the fiberglass rod with two pairs of vice grips until the male and female sucker rod couplers are shoulder to shoulder Do not over tighten Do not crush ei ther the stainless steel fittings or the fiberglass rod Take another section of standard drop pipe D1 and stand on end with the blue plas tic cap down With one person holding the pipe upright over the female coupling in the well cover held in place by the safety tool the other person can remove the blue plastic cap Apply Teflon tape and then thread both pieces of drop pipe together mak ing sure they are not cross threaded Hand tighten the newly added drop pipe while holding the outside of the female fitting of the already assembled drop pipe with one pair of vis
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