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SLICE PRO DIM User`s Manual - DTS Help Center

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1. ecce ceeee rere 13 Appendix D How to Calculate Data Storage Duration 15 ocular BUTE Rie eT I tra ie cit e ados 15 support dtsweb com ii 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 DTS Support TDAS systems are designed to be reliable and simple to operate Should you need assistance DTS has support engineers worldwide with extensive product knowledge and crash test experience to help via telephone e mail or on site visits The best way to contact a DTS support engineer is to submit a request through the DTS Help Center web portal Support dtsweb com You must be registered support dtsweb com registration to submit a request https support dtsweb com hc en us requests new Registration also enables access to additional self help resources and non public support information This manual supports the following products 13000 30770 SLICE PRO DIM 18 ch support dtsweb com 3 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Introducing the SLICE PRO DIM The SLICE PRO Digital Input Module DIM is an 18 channel digital module capable of recording virtually any on off condition Each channel is independently programmable for either contact closure or voltage event signals The SLICE PRO DIM integrates with plug and play ease into a SLICE PRO system and may be programmed for use as a level trigger for all module
2. The SLICE PRO DIM is supplied with calibration data from the factory DIS recommends annual recalibration to ensure that the unit is performing within factory specifications The SLICE PRO DIM is not user serviceable and should be returned to the factory for service or repair When not in use or if shipping is required we suggest that you always place the unit in the padded carrying case originally provided with your unit Shock Rating The SLICE PRO DIM is rated for 100 g 12 ms half sine duration in all axes Mounting Considerations The unit should be securely bolted to the test article or dynamic testing device to provide the best shock protection Mounting methods and hardware selection should be carefully calculated to withstand expected shock loading and facilitate proper grounding Check bolt tightness periodically to ensure that 1 the unit is securely fastened to the baseplate and 2 the baseplate is securely fastened to the testing platform See Appendix C for the unit s mechanical specifications Thermal Considerations The SLICE PRO systems are low power devices with negligible self heating and it is unlikely that self heating will be an issue in real world testing Should you have any questions about using SLICE PRO in your environment please contact DTS support disweb com 8 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Power Management A good power source is of paramount importance SLICE PRO D
3. U S source is Alpine Electronics www alpine electronics com in San Jose California They are a stocking distributor for LEMO and LEMO compatible connectors support dtsweb com 11 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Appendix B UP DOWN Connector Information UP interface connector DOWN interface connector Omnetics A99077 015 Omnetics A98000 015 MMDS 015 N06 SS MMDP 015 N00 SS 6 EVENT contact closure input to ground 7 START contac closure input to ground Status UP output DOWN 5 V via 10k with respect to ground 9 VDC in UP out DOWN EN 10 VDC in UP out DOWN The UP connector may appear loose Do not tighten support disweb com 12 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Appendix C Mechanical Specifications Weight 726 g 26 oz 52 2 047 B CN 90 3 543 4 157 X2 10 5 413 x2 h 79 5 3 130 4 X 0 7 THREAD V 8MM 32 X4 M6 X1 THREAD 14MM 55 m 26 1 024 x2 PREFERED MOUNTING HOLES Units in mm inches Torque spec 84 in lb M6 support disweb com 13 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Accessories support equipment 13000 30603 13000 30610 13000 40332 13000 40340 13000 40350 13000 40360 13000 40370 13000 40380 80000 02075 support disweb com SLICE PRO USB Controller micro D SLICE PRO Ethe
4. 9 Example 2 25 000 sps using 18 channels 7 900 000 000 16 667 sec 4 63 hours 25 000 X 18 Circular Buffer Limitations Due to the nature of flash memory the system cannot be armed in Circular Buffer mode indefinitely To determine the maximum time available in Circular Buffer mode use the equation below 0 8 recording time maximum time available in Circular Buffer mode Example 0 8 8 333 sec 6 666 sec 111 minutes In this example the test must occur within 111 minutes after which time the unit stops recording data support dtsweb com 15 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Revision History ev Dae By Deeper LE LT EN 10 Nov 2015 EK Changed high end of voltage input range was 15 V now 20 V 0 31 Mar 2015 Initial release support disweb com 16 13000 30770 MAN Rev 1
5. Closure Operational Parameters Self powered Simple Contact Closure tape switch or other on off device NOPO SIREN Can be configured as normally open or normally closed I Self powered Proper polarity must be observed lt 100 ohms logic one gt 4500 ohms logic zero with a current conducting capability of at least 5 mA Can be configured as normally open or normally closed Electronic Identification EID Each input channel supports communication with silicon serial number devices manufactured by Dallas Semiconductor Maxim Integrated Products When an ID chip is connected to the proper pins on the sensor connector the software can read these devices and correlate the serial number to channel set up information stored in the sensor database See Appendix A for connector information and pin assignments Level Trigger Any one channel may be configured as a level trigger channel via the software When this channel is triggered all other modules in the SLICE PRO chain are also triggered opecifying a level trigger channel does not prevent the SLICE PRO DIM from responding normally to a hardware trigger support dtsweb com 5 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Sampling Rates The SLICE PRO DIM has user selectable sampling rates from 100 sps to 1 Msps The maximum sampling rate for 9 channels is 1 Msps the maximum sampling rate for 18 channels is 500 ksps Only 9 c
6. DDTS SLICE PRO DIM User s Manual November 2015 13000 30770 MAN Rev 1 Diversified Technical Systems Inc All Rights Reserved SLICE PRO DIM User s Manual November 2015 Table of Contents DTS SUD PORER EEN EEN EN enini aur tue URS DI EM 3 Introducing the SLICE PRO DIM sserrep ENEA ENES 4 Gomer Pla 4 USM NE Voltage IODUIDssesuuerecespuns ours m oii buds rase UE E Er O Or Eor NUNAN 5 USING thexGohtacE Ios bre TAP 2 5 Electone IGGAUTICATON ED sva 5 WANN RSS TANTE KSF ERSYE E ERNSE RSS ER SPERN PER SS SENS ER STER SE SENDT ANE SENDER 5 Sampling Rates de ee ae ae se nnmnnn nnmnnn 6 Data VIG IMO FY 912E ccd cdc besten 2 5 1 6 UP DOWN Interface Connectors cccucveceesczecevcccesteecsiceciesscctcseencestieceicedberecctdveestestenieaeecer sete 6 LE DS EEE 7 Basic Care and HAN siennes ane ee ss 8 DOCK RANG 8 MOURIING GONSIOCl ANIONS ESS nn DE Dole ee ee 8 Thermal Gorsideratoris see 8 Power Management n ranurnnunnnnvnnnunnnunnnnvnnnvnnnuvnnnvnnnvnnnvennnennnvnnnvennnennnvnnnvennnennnvnnnvrnnuvennnvnnnure 9 modera ei me 9 MEN PN 9 Power up and Power down Procedures RL 9 Commu nicduon Features vase 10 Appendix A LEMO Connector Information nrrnnnvevnnnvennnnnennnnvennnnvennnnvnnnnunnnnnnevnnnnennnner 11 ouddgested Connector SAUE aa 11 Appendix B UP DOWN Connector Information sees 12 Appendix C Mechanical Specifications
7. IMs should be powered from a SLICE PRO Controller One Controller can support up to 4 SLICE PRO modules Be sure to consider any power drop due to cable length Input Voltage Power Consumption Power Consumption System OFF ON System OFF System ON 11 5 16 VDC 7 5 W 15 W 15 VDC nominal 500 mA per module 1 A per module charging all internal batteries fully armed charging all internal batteries Controllers are considered modules for the purposes of power calculations Power Consumption Power off When connected to sufficient external power the SLICE PRO DIM will draw up to 500 mA for charging the internal battery Power on When the DIM is initially powered all signal conditioning electronics are ina shutdown state When the user runs a test set up the software automatically energizes these circuits The current draw per DIM will increase to as much as 1 A when the system is fully armed and energized During data collection Once the system has been armed for data collection all circuits remain in a full power state until data collection is finished After the data collection routine has completed the DIM de energizes several circuits to minimize power consumption Internal Battery The SLICE PRO Trigger Distributor contains an internal 7 4 V nominal lithium battery that operates as primary power or back up power If input power fails the unit will transition seamlessly to its own internal battery When ful
8. d waiting for Start Record signal to begin data collection Start Record signal received and recording Armed and recording data data waiting for Event signal optional waiting for Event signal Event signal received optional Event signal received or fault or fault Event signal received data collection Event signal received data completed no USB collection completed no USB Fault received data collection completed Fault received data collection no USB completed no USB Data collection completed Data collection completed PC downloading data ays PC downloading data om i Charging system off and connected to external power Unit is charging power OK e XX Unit fully charged e eo System on not armed Power up Power OK no USE re e Power OK USB connected _ e koner idi oul orange me v r Communicating with host HE support dtsweb com 7 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Basic Care and Handling The SLICE PRO systems are precision devices designed to operate reliably in dynamic testing environments Though resistant to many environmental conditions care should be taken not to subject the unit to harsh chemicals submerge it in water or drop it onto any hard surface WARNING Electronic equipment dropped from desk height onto a solid floor may experience as much as 10 000g Under these conditions damage to the unit Is likely
9. hannels channels 1 9 specifically are available for any sampling rate 2500 ksps For information on how to calculate data storage duration please see Appendix D Data Memory Size With 15 GB of flash memory available for data storage the SLICE PRO DIM can record 14 minutes of data at the maximum sampling rate 9 channels at 1 Msps or 18 channels at 500 ksps Since the recording capacity is very large it is generally best to limit sampling rates and event durations to the minimum necessary to avoid large and cumbersome data files Large files take longer to download and may also be time consuming to post process or difficult to share Use of the Region of Interest ROI download can save a great deal of time if implemented properly For information on how to calculate data storage duration please see Appendix D UP DOWN Interface Connectors The UP interface connector allows the user to interface to either 1 a SLICE PRO Controller or 2 another SLICE PRO module The DOWN interface connector allows the user to interface to another SLICE PRO module Please see Appendix B for pin assignments support disweb com 6 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 LEDs The SLICE PRO DIM has two LEDs At system power up the red green blue LED initialization sequence is performed by the status LED followed by the power LED LED behavior is summarized in the tables below Recorder Mode Circular Buffer Mode Armed an
10. ly charged battery capacity is sufficient to provide primary power and sustain full operation for 1 hour It charges whenever sufficient external power is connected to the module The maximum charge time is 3 4 hours from complete discharge to full capacity The module does not need to be ON in order to charge the internal battery Charging practices can affect the useful operational life of the battery In addition to good charging habits conditioning the battery may be useful three deep discharge recharge cycles may increase battery performance The batterys useful capacity is greatly shortened near the end of its service life and should be replaced when it has decreased to 50 of its initial capacity The battery is not user serviceable and should be returned to the factory for battery replacement Power up and Power down Procedures The SLICE PRO DIM is powered up when the proper signal is connected at the UP interface connector This is typically accomplished via a SLICE PRO Controller Power up of the module takes 10 seconds USB Controller or 90 seconds Ethernet Controller support disweb com 9 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 after which communication is enabled To restart turn off the system and wait 30 seconds before reinitializing If a system is armed for data collection it will remain on until it is disarmed or power reserves are exhausted An incomplete power down power up cycle can re
11. rnet Controller SLICE PRO USB Controller micro D and Cable Kit Gen2 5 SLICE PRO Baseplate Kit for USB Controller 4 SIMs SLICE PRO Baseplate Kit for USB Controller 2 SIMs SLICE PRO Baseplate Kit for Ethernet Controller 4 SIMs SLICE PRO Baseplate Kit for Ethernet Controller 2 SIMs SLICE PRO Baseplate Kit for USB Controller 1 SIM LEMO plug 1B 4 pin solder 4 2 mm collet FGG 1B 304 CLAD42 14 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Appendix D How to Calculate Data Storage Duration The SLICE PRO DIM has user selectable sampling rates from 100 sps to 1 Msps The maximum sampling rate for 9 channels is 1 Msps the maximum sampling rate for 18 channels is 500 ksps Only 9 channels channels 1 9 specifically are available for any sampling rate gt 500 ksps 9 channel 18 channel Sampling Rate SLICE PRO DIM SLICE PRO DIM 100 500 000 sps gomans avaiable 18 channels available gt 500 000 1 Msps 9 channels available All channels are recorded even if they are not needed for your test With 15 GB available for data storage there are 7 500 M samples available in each SLICE PRO DIM 1 sample 2 bytes To determine the recording time possible given the number of channels and sampling rate use the equation below 7 500 000 000 of seconds Sampling rate sps X of channels 9 or 18 Example 1 100 000 sps using 9 channels 7 500 000 000 8 333 sec 2 32 hours 100 000 X
12. s in that system shock hardened to 100 g for dynamic testing environments 18 fully isolated contact closure or voltage event channels Voltage event input range of 3 20 V Electronic identification EID support Internal battery with up to 1 hour capacity functions as primary or back up power LED indicators for power and system status Easy communications via the SLICE PRO USB Controller or SLICE PRO Ethernet Controller e Chainable with up to three other SLICE PRO modules Connector information and pin assignments are included in Appendices A and B Mechanical specifications are included in Appendix C Appendix D provides information on how to calculate data storage duration Please see your packing list for your hardware s specifications Connector Panel Each digital input channel is independently programmable See Appendix A for connector information and pin assignments O00 OK JOO support dtsweb com 4 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Using the Voltage Input These inputs are configured as shown below Operational Parameters Proper polarity must be observed Voltage Input gt 3 V logic one 3 20 V input range with respect to chassis logic compatible J Can be configured as normally high LT or normally low 11 Using the Contact Closure Input These inputs can be used two ways simple contact closure or via an external semiconductor switch Type of Contact
13. sult in errors so be certain to follow proper procedures Communication Features Communications with the SLICE PRO DIM is accomplished via 1 a SLICE PRO USB Controller and USB comm cable USB A to USB B or 2 a SLICE PRO Ethernet Controller and Ethernet REC comm cable P N 10700 0015x Please see the SLICE PRO USB Controller or SLICE PRO Ethernet Controller User s Manuals for additional information support dtsweb com 10 13000 30770 MAN Rev 1 SLICE PRO DIM User s Manual November 2015 Appendix A LEMO Connector Information 4 pin front panel connectors ECG 1B 304 CLL panel view Suggested cable connector P N FGG 1B 304 CLADxx Contact closure voltage external C a i Contact closure voltage external 2 EE No polarity requirement for simple contact closure tape switch or other on off device however proper polarity must be observed when using an external semiconductor switch xx denotes diameter of cable to be used e g 52 5 2 mm See www lemo com for more information Suggested Connector Sources DTS uses LEMO connectors on the SLICE PRO DIM If you need to purchase connectors we suggest first going to LEMO directly www lemo com Their web site and worldwide sales team are very helpful Should you have difficulty obtaining a specific part number they can suggest connector variations or alternates and explain options that may be useful for your particular application Another

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