UltraSecure Owner`s Manual
Contents
1. CURTAIN LBANY REVERSING WIRING LUCES DRAWING DRAWNG NUMBER nr DESCRIPTION PREVIOUS INFORMATION LEUS 980086 4101 ul 26 Manual 001451 Rev 11 29 2011 eo B C D E F G H I J K L M N OF P D P S T U N i D gt l E MODULE B TERMIMALS MODULE B TERMINALS i d rN 3 C ALBANY PHOTOCELL ALBANY PHOTOCELL Ma 1 4 EMITTER RECEIVER k by M8 2 ceste T LOCATION LEFT SIDE FRAME LOCATION RIGHT SIDE FRAME i i a 8 T m en _ n T 3 E 5 k cB 7 m a peace AL El 3 244WG g EL CABLE N av g 7 BC 24606 MIN L _ X fh C _ ES ET _ _ S 3 GREEN OPERATE INDICATOR AMBER POWER INDICATOR 10 11 PRESS RESET FOR 10 SECONDS lg SCROLL TO MODULE CONFIGURATION SELECT MODULE B ADJUST MODULE B TO gt JG g 13 PHOTOCELL 1 FRONT H C S 12 PHOTOCELL SETTING e T ADJUST MODULE B Iz TO ei PHOTOCELL 2 FEAR I2 Cr B BOS V qc DESCRIPTION ULTRASMART REVERSING LBANV eS fa PHOTOCELL mene PHP EM E ACTUATOR DRAWING DRYAS NUMBER LOO SYSTEMS z i E rare a re er Corte REV DESCRIPTION PREVIOUS INFORMATION DATE INITIAL mare 08 04 POBUS N High Speed Doors Operation ENABLING THE WIRELESS SAFETY SYSTEM If the door is equipped with Albany s Wireless Safety System indicated by the lack of a coil cord the following steps2. High Speed Doors Operation Observe the safety notices within the operation manual Power to the door must be shut off prior to inspection of any door component nstallation fixings spring housing and eventually the existing top roll and motor cover must be T 3 CD 2 Annually 100 000 cycles heck retainer of the torque support and buffer Annually or 100 000 cycles heck function of brake release lever heck self opening manual opening egress Annually or 100 000 cycles Annually or 100 000 cycles Door leaf heck surface of lamellas slats for grinding and signs of damages Annually or 100 000 cycles heck exact position of lamella sealing Annually or 100 000 cycles heck fixing of lamellas on pulling device heck solid position of lamella adapter endplates Annually or 100 000 cycles Annually or 100 000 cycles O I mO 5 heck for wear and tear on guidingrails especially in the area of funnel lt 4MM Annually or 100 000 cycles ide columns and lintel profile heck fixing and condition of the profiles as well as fixing at the wall Annually or 100 000 cycles heck condition and fixing of trailing chain for cable if equipped Annually or 100 000 cycles heck condition and installation of springs and spring fixing Annually or 100 000 cycles heck leaf tensioning system if equipped Annually or 100 000 cycles 00 000 cycles S necessary
3. xchange rubber cable bungee cord if equipped lean optic of photocells gt ounter balance system UT 00 000 cycles 50 000 cycles nnually or 100 000 cycles heck condition and fixing of the spring belts r mim 3 18 1313 e 5 5 OQ 0Q O 5 o o 2 8 h 515 S gt IR IR D TIL s VIA 55 o x 5 ESE O gt lt po 2 UJ O O O Annually or 100 000 cycles ontrol Box and additional components like safeties amp actuators heck completeness of wiring diagram heck main switch CEE plug and control box lock heck fixing of control panel Annually Annually Annually heck function of staionary and or pre runing photocells Every 6 months or 25 000 cycles Annually or 50 000 cycles heck function of electric reversing edge if equipped Every 6 months or 25 000 cycles lt D 3 n lt 2 ct O 5 2 ct gt n 3 Uo Rev 11 29 2011 Manual 001451 LBANY DOOR SYSTEMS A company of Albany International Corp Safety Instructions Area of Application and Classified Use Unless explicitly described otherwise Albany Door Systems doors are developed and tested for use under normal operating conditions For an application with special conditions for example one sided permanent load with temperatures excessive pressure or special environmental conditions etc contact Albany Door Systems The
4. Operation Barrel complete w ickelwelle kompl Vals kompleti 82402100 Rev 11 29 2011 Manual 4001451 38 LBANY DOOR SYSTEMS A company of Albany International Corp RR 3000 2 39 tig ab e g ltig bis validi fmm b valid in otti cd Manual 001451 Version 4 3 High Speed Doors Operation Drive unit complete Antrieb komplett m m L mA m ee ee ma sma man sme sa HH Sheuerung Control Rey 84 1086075 Rev 11 29 2011 40 Manual 001451 LBANY DOOR SYSTEMS A company of Albany International Corp M zar RR 3000 2 g ltig bis Bemerkung bed dg vell fmm E Valid in part Var oat Asta ipa Tor F Einheit bed 3 Unit Gear motor 220 290 00 4315 50 Hz AGS ED 6601 RDOSI r E i r o 4907 er 4507 Rt T gt gt Junctionbeox Splug 11 Junctionbeox Splug Zi Junctortex Splug 34 Sm cabi 48068003 Junctonbox Splug amp Sm cable Na automatic price calculation Within 24 hours B 2 3 EM 5 3 Workdiays 10 14 Workdays bet CCS F rcksaita Back right Ie ili sila rechis ire f Front 41 Manual 001451 Version 4 3 LBANY DOOR SYSTEMS A company of Albany International Corp Albany Door Systems A Company of Albany I
5. key pad opens the door at a slower speed than normal door operation The door will open as long as the key pad is pushed key pad closes the door at a slower Ispeed than normal door operation The door will close as long as the key pad is pushed mani This key pad sets the time delay of the pet door closing once it has reached the se lected open position in manual mode This key pad sets the time delay of the pet door closing once it has reached the se lected open position in automatic mode This key pad resets error codes holding it 2 72 for five 5 seconds will enter the menu This button is also used while in the pro gram mode to leave the present level and return to the previous program level or exit the program mode zu key pad is used to select menu op tions while in the program mode a i key pad scrolls up in the menu or increases a setting value ly tris key pad scrolls down in the menu or decreases a setting value Manual 001451 14 LBANY DOOR SYSTEMS A company of Albany International Corp Control Panel Displa The display on the front of the control panel shows two lines of information The top line displays system status and the second line displays details of the function or specifics of errors Normal Operation During startup the display will show the software version programmed into the control panel and whether or not the door is ready for normal operation Onc
6. 7 I n 1 _ i L sp RE pr Nes ii 3 B B lt e l of 4 TERRENI r RESO uz 000336 320AWG SHIELDED lo ENCODER CABLE SE MINE AL inn et E AES _ 3PH POWER LL 12 BLACK TOP SIDE OF MODULE 14 DISCONNECT SYMBOLS DEVICE WIRING nen FIELD DEVICE WIRING DESCFPTIOH ULTRASMART FIELD DEVICE BONFIELIOLI OPERATOR WPHG 1 5PEED NEN DRAWING HAME DRAWHG HUMBER REV DESCRIPTION PREVIOUS INFORMATION gt WDUIBOH 0044 9800 75 202 B4 Version 4 3 Manual 001451 Operation High Speed Doors B C Il E F H I J L H H P M F a T BLANKING FEGEIVER BLANKING TRANSMITTER l x 2 YELLOW NLC OUTPUT LED A GREEN POWER GREEN POWER k ZIA LED LED A fan BEEN EN 4 lI NEN ET l 5 EN I 151 15151 Tote C Iz BE lel belul sisi co m m tlg BN EN a I EN I 10 Il ULTRASMART LIGHT SETTING PRESS RESET FOR 10 SECONDS SCROLL TO MODULE CO SELECT MODULE B 13 ADJUST MODULE B 11 TO PHOTOCELL 1 FRONT H NLC 14 MODULE B CONTROL PANEL TERMINALS MOTE YELLOW OUTPUT LED WILL BE OFF IF BEAM IS BROKEN DESCRIPTION
7. bl rm ENTER ET i 3 to store that value gt Use and or to change the value Press 3 When finished press B until DOOR READY is displayed SETTING TIMERS a s d TED EN 54 E h I 1 Press and hold MB 2 Press Use option Use J and or to change the value Press 3 When finished press until DOOR READY is displayed Rev 11 29 2011 Manual 001451 30 LBANY DOOR SYSTEMS A company of Albany International Corp Instructions for Using Over Travel Brake System 31 If an over travel event occurs hooks mounted on the bottom slat engage the brake yoke The yoke is then dragged through the pair of brake clamps finally com ing to rest at the end of the clamp fig 2 i to personal injury property About the Over Travel Brake System Your UltraSecure door is fitted with an over travel brake system to stop your door in a controlled man ner in the event a condition should arise leading to the door traveling past its upper limits The system terminates the open command and immediately en gages the gear motor brake But due to the high ro tational inertia of the barrel an additional mechani cal brake is utilized catching the bottom slat for a controlled deceleration This addendum shows how to reset the system to get your door operational Pri or to resetting the brake you must lower the door to the open posit
8. door is defined primarily for use in industrial buildings As an exterior door with respective resistance against wind pressure and weather conditions it opens with a speed especially suited for high frequency vehicular traffic ensuring a smooth transport flow The door may also be applied as an interior door Duty of Care The door has been designed and manufactured under consideration of a risk analysis according careful selection of valid norms and further technical specifications The system meets status of technique and ensures the highest level of safety All necessary measures and precautions must be observed in order to achieve the high safety standard It is the duty of the door operator to plan the respective measures and check the door s performance Please read the user manual carefully and keep it in a safe place for future use The operator is liable to ensure that e Installation initial operation inspection maintenance repair work and dismantling are made only by manufacturer personnel or manufacturer trained and qualified personnel e Only sufficiently trained qualified and authorized personnel should operate the door system e he door is to be used only in accordance with the classified purpose see above e door is to be operated only in a perfectly functioning state and that the safety features are regularly checked for orderly operation e The user manual is kept at the site of the door for future use a
9. p BAC Room Sick Apr z z z 3 fe Pa Sick Apr High Speed Doors Operation Panel Door Blade Type 1 ES nd Ge ge gg I Pe eee ii rie paper ete Tr IT FTI 58230RGO68 Rev 0 Bret Rev 11 29 2011 Manual 001451 36 LBANY DOOR SYSTEMS A company of Albany International Corp RR 3000 2 Canc or ple Panal Door Blade 1 valid Tom valid in 3 sporge EEE T Jo SEE iTA TS IE m ZE el UN tel Lamela 2 with extenzinn piece 2 middle Top lamella with Inte sealing af pm 1 LL 3 3 3 3 umasa ma a I I x N O O Hed 452180873 id te gt Sitenzion piece 4 re for bottom lamella ssaa sco o Erension piece 4 Il for bohom lamella 7 ammo amp o Clamping lug standard a ee Clamping lug bracket 4 a0 ee ee Connecting lug bracket 4 eee oe ee 17 ames a I Gw r rubber proie FD am af fom Lal ET ee L Phatocel transmiter RH amu A ster Fhorocel receiver LH ER ne 0770 Sractet pre running photscet RH Bracket pre running wao Acivafor Frosilmis svik AH Lil Acair Proelimite switch LH 45714 ROSES 37 Manual 001451 Version 4 3 High Speed Doors
10. Breakaway activated Check display reset Check for bad wire connection Check that edge is not pinched Door does not open or close Brake not disengaging Check power at terminals 5 and 6 below module C for 24 VAC Check power at terminals B1 and B2 for 3 phase power No encoder change no position Door jammed clear jam change Broken drive shaft Call manufacturer Encoder com loss of signal Check for loose connections or broken cable Check for encoder mounting Call manufacturer 19 Manual 001451 Version 4 3 High Speed Doors Operation Trouble Shooting Continued Light Curtain Problem Possible Cause Corrective Action Red alarm LED on Transmitter disabled no syn Check power supply and cable chronization signal green LED should be on at all times Yellow LED flashing sever electrical interference Remove cables from high volt age High ambient light Check and adjust alignment of transmitter and receiver Yellow LED always off Receiver cannot see transmitter Remove obstruction No green LED Loss of 24 VDC Check across terminal 1 and 4 on module B Remove wires from terminal 1 2 3 4 lf 24 VDC present at terminal 1 and 4 isolate faulty light curtain lf 24 VDC not present at termi nal 1 and 4 after removal of wires faulty module Motor Drive Fault To clear a fault press the stop key or cycle power Problem Possible Cause Corrective Action Motor drive fault F3 power loss Check incomi
11. Closing Time Delay In normal operation the Auto time delay selects the delay time before closing the door once it has reached the selected open position To increase the time that the door waits before closing AUTO 1 e Press the time delay will be displayed in seconds at a flashing cursor If no key pad is pressed the controller will automatically return to normal operation after approximately four 4 seconds e Press the 4 Or v to change the time delay in second intervals After four 4 seconds the display will return to normal operation and the time will be stored in memory If the time is set to OO with the Man 1 Close Delay the door will remain open until this acti vator is triggered Seating the Door in the Tracks This function is not applicable for the UltraSecure door Breakaway upon impact is not possible 15 Manual 001451 Version 4 3 High Speed Doors 1 l l l v Startup R Bac Industries Door Not Ready Normal Operation Door ready Opening Opening Full Opening Part Open Delay Timer Active Auto1 Close Delay Auto2 Close Delay Man1 Close Delay Man2 Close Delay DTC Timer Open Commanded Delay Timer Active DTO Timer Display shown during a count down of the timer Operation LIT Startup Version n m Normal Operation 0000000 The zeros indicate the number of door operations The counter will advance with each full or partial door opening Version n m s
12. E DIRECTION OF MOTOR ROTATION SWITCH T1 AND T2 WIRE STRIP GAUGE VER v i Wil i ES PN Y LOW VOLTAGE CONDUIT ENCODER SAFETY ACTIVATION DRILL ONLY INTO BOTTOM OF 4 BOX USE MINIMUM 74 CONDUIT TB2 WIRE TO TERMINAL TBS 7 TB1 BLACK Module C TB RED Module C TB2 GREEN Module C TB3 VG lt 7 WHITE Module C TB4 i BARE SHIELD DRAIN Module C TB1 TB1 Rev 11 29 2011 Manual 001451 22 MANUAL ACTIVATORS CONNECT AS NORMALLY OPEN Connect GRAY for Person Detection HERKULES MOTION SENSOR Connect RED for Vehicle Detection FALCON MOTION SENSOR N BLACK REMOTE CONTROL N BLACK LOOP DETECTOR optional 23 Manual 001451 Version 4 3 Operation High Speed Doors L E F H I J K L H H S T U V X DRIVE UNIT poc Aie 1 TERMIHAL BOX ATTACHED TO BOTTOM f ne zu cea OF BRAKE MOTOR ET on E B Qo ENCODER CIRCUIT CARD i isi LE i ws THE rm U K 4 EN m ALI Gu Pu iac I I i ll RN _ 220VAC MOTOR WIRING pasen pr o 3 m Gi 7 W 2 Wa _ 2 u _ 2 US en NG 40 07 10 Qu Har Ih BRAKE I THE FW AL e x SWITCH EE j Io 3 i SU LL z N
13. E MEE NE Qu da Oe 9 9 9 ime ml _ en I ID RT SW _ r7 So ee ES ES m Us E TA MARZIO me m rd O00 336 Bau G 20AWG SHIELDED 10 a EG 501554 ENCODER CABLE oL 144 Wis H E EE VFO CABLE 1 INSOMINE Fr FH POWER KIT SE V E Niner 12 ol Tdi lm pu T ER I 19 E 13 SIDE_ OF MODULE 14 SCONNECT c C Lil EOS 3 FED DEVICE WIRING DESCRPTOH ULTRASMART FIELD DEVICE AWE TF OPERATOR PEED NENNEN NE DRAWINGS HUMBER DESCRIPTION PREVIOUS INFORMATION DATE INITIAL 3008 03 27 WDUTBON COOM 8805 76 2028 24 Manual 001451 Rev 11 29 2011 A company of Albany International Corp LBANY DOOR SYSTEMS A T Ed m LI IT _ H H H P D RF 5 T U x DRIVE UNIT EN EE ne ee a ee ae ee 1 MOTOR TERMINAL BOX ATTACHED TO BOTTOM DL N FBRAREMOME RN m ENCODER CIRCUIT CARD 3 m 4 575VAC m 5 MOTOR WIRING RM r i 5 AMAR UR EGGE ce a Ce BRAKE L TERNAL 5 COL X SWITCH x m um 2M 1949 9 9 9 1 x MEE
14. LBANY PN 001451 DOOR SYSTEMS Rev 11 29 2011 A company of Albany International Corp Ve rs O n 4 3 UltraSecure 3000 with UltraSmart Owners Manual LBANY DOOR SYSTEMS Doors are UltraRugged UltraReliable UltraAffordable Albany Door Systems A Company of Albany International Corp All Rights Reserved 975 A Old Norcross Road Lawrenceville Georgia 30046 800 252 2691 www albanydoors com LBANY DOOR SYSTEMS A company of Albany International Corp TABLE OF CONTENTS Introduction ee 3 Product Description sir eee serene 4 DrawingS aaa lE UIS nM 9 Safety Instructions m m 12 Troubleshooting NNNM 14 Maintenance MM 15 UltraSmart Control Pan ee 17 MIE cacca 29 Wireless Safety System a tette tette tenta tte tette tentato sata o2 31 UltraSmart Startup Procedure ____ irc 32 Parts Diagram ie 37 ALBANY DOOR SYSTEMS CONTACT INFORMATION 945 A Old Norcross Road Lawrenceville GA 30046 Phone 800 252 2691 Fax 770 338 5024 Technical Support amp Aftermarket Parts Phone 877 925 2468 Fax 770 338 5034 www albanydoors com support albanydoors com 1 Manual 001451 Version 4 3 High Speed Doors Operation INTRODUCTION The contents of this manual are designed to help you operate and maintain Albany UltraLite UltraFast UltraCool and UltraFreeze high speed doors DO NOT operate or perform maintenance on the high speed door unless you have read throu
15. TI C cover is absolutely necessary according to valid Drive Unit An electric drive unit operates the UltraSecure 3000 The drive unit is installed in the upper area of the door not within reach from the floor and has a vibration dampening attachment The drive unit may be positioned on either the left or right hand side according to customer requirements The same drive is used for all varieties of door height The frequency converter control unit will be operable with various parameters depending on the size of the door Technical Data Door principle Running direction Application Available sizes Max opening speed Closing speed Application Drive Connecting voltage Motor performance Control unit Control voltage Motor protection Side frame Door curtain Pulling device Sound pressure level Wind resistance Door measurements and installation space regulations The door may only be operated with an original drive and control unit made by the manufacturer of the door rolling metal vertical fast running exterior primarily or interior W min 2 58 ft 1250mm W max 16 4 ft 5000mm H min 6 50 ft 2500mm H max 16 4 ft 5000mm Height steps 1 2 inch 125mm G0 per sec 2 5 m s approx 24 per sec 0 7 m s inner side of exterior wall electric 3 N PE 230 400 V 410 50 60 Hz 1 1 kW UltraSmart Control frequency converter control unit 24 V DC IP55 galvanized st
16. against returning to the on position prior to working on the door e Upon damage to the door mechanical or electrical the power must immediately be turned off This is especially valid when damage has occurred to the electrical cables or wiring e The door must only be operated within the parameters of the defined voltage or net frequency e Use only equipment or additional features which are authorized by the manufacturer of the door e Operating the door during excessive wind pressures may be dangerous oafety instructions must be observed without exception not only the general safety instructions but also the special notices mentioned in other chapters of the manual Additional Advise Please call 800 252 2691 for further information about this product or about Albany Door Systems complete product line Rev 11 29 2011 Manual 001451 10 LBANY DOOR SYSTEMS A company of Albany International Corp Troubleshooting To avoid damage to the door or injury to personnel during repair of malfunctions or errors the fol lowing instructions should be carefully observed e Only trained personnel should accomplish Work e Turn off the power at the main switch prior to performing any work e Secure the main switch against being turned on again by locking it or by having a second per son present e Secure the door s operating area e Read Safety Instructions In the event the repair cannot be made or assistance is requi
17. ck with meter across 1L1 1L2 at control light on module pan transformer el Blown fuse Use meter to check for 24V between wired H terminals on top of transformer and between XF and X2 on bottom of transformer E stop jumper loose or miss Verify that jumper is between 1A and 1B on ing terminal strip of module board If E stop button present Check to see if E stop button activated Door will not open No input signal at module A Check activation input by pressing correspond ing test button LED should light and door open If door opens faulty activator or wiring to module If door does not open by test button faulty module Rev 11 29 2011 Manual 001451 18 LBANY DOOR SYSTEMS A company of Albany International Corp Trouble Shooting Continued DISPLAY OR DOOR Problem Possible Cause Corrective Action Door does not close Held open by safety input or ac Check display readout Check tivator input for lit LED on modules A and B Remove corresponding wire on module A For lit LED if door closes faulty activator If LED stays lit and door stays open faulty module Held open if loop installed Check loop module for lit LED Remove loop wires from module terminal strip If door closes faulty loop wire If door remains open and LED stays lit after removal of loop wires faulty module Reversing edge activated Check display reset Check for bad wire connection Check that edge is not pinched
18. cleansing liquids contents may be corrosive e Never use score cleansers scrapers razor blades spatulas etc e Clean with warm water a small dose of mild plastic cleanser and a soft cloth Cleaning and Maintenance of the Side Frame Dust may be removed with a soft cloth Harder dirt may be removed with water and general liquid cleanser Grease or oil on the metal surfaces may be removed with solvent containing cleanser CAUTION Do not use high pressure cleaning machine Clean Door Area The floor around the side frames may become dirty with lubricants etc following maintenance work This must be removed quickly Tensioning the Panel The door is furnished with a panel tension system The bottom profile is pulled down on both sides by means of a rope The ropes guard a secure run during closing of the door especially during heavy wind force 13 Manual 001451 Version 4 3 High Speed Doors UltraSmart Control Panel Controls DOOR SYSTEMS A company of Albany International Corp A brand of Albany Intemational Corp Figure 1 Control Panel Key Display The display shows operation functions and error codes of the door operation It is also used when setting adjustments Ed key pad stops the opening or closing of the door This key pad opens the door and stops the delay timer from closing the door Q key pad closes the door and stops the delay timer Rev 11 29 2011 Operation
19. e the software has booted the door is ready for operation the top line will display Door Ready unless there is an error detected During normal operation the top line will display the current door status with respect to movement or timers Door Ready will be displayed while in standby mode if no errors are present The second line on the display will show the activator name for the function or the safety device that triggered an action The activator can be a manual input signal from the light curtain or reversing edge or a breakaway switch input There can be normal operation with the top line displaying Door Ready and the display second line showing a warning The Open Delay timer Active display is shown when the door is open and a timer function is oper ating to delay the door from closing A Preventer code may be displayed if a condition exists to pre vent the door from closing such as a disruption of the light curtain or a door bottom edge breakaway The timer is re armed if a Preventer condition exists If any of the warnings shown on page six 6 except for RevEdge Was Tripped is displayed please contact Albany Door Systems for diagnosis and repair If the bottom line displays RevEdge Was Tripped it indicates that the door is open due to a reversing edge trip during the previous close cy cle The diagram show on page six 6 shows examples of normal operation displays Operator Service Changing the Door
20. eel double walled anodized aluminum flat belt with integrated steel ropes 70 dBA 110 m h classification 3 EN 12424 see enclosed drawing Fixing points see enclosed fixing point plan N OTI C E Technical changes to the door and the manual can occur If you have questions please consult with the factory 5 Manual 001451 Version 4 3 High Speed Doors Operation UltraSecure 3000 10 high up to 16 high abe aswel p a mewt O0 HEJ MYRETNE 0 DAY 39 95 HOLON 9 TIO4 aug 919 tv ti L3 oe u TIOH HUM 4000 HOA 100 99 LE NOISN IWIQ NAHL 095 Oba 61 LHOIIIH PHN dl v SNIMVHO 3ONYHY3TO 0008 8 6 lt HO MAIA 3015 uz 2604 save high UltraSecure 3000 up to 10 BANY VOR SYS TEMS A HEIGHT a A 7777 DIM A MFG DOOR WIDTH p MFG DOOR WIDTH 14 17 980 DIM A 1 7 memo dae DOG uem VG Em i 4 19 75 ON 30 12 xod 11788 NOTE A DOORS 82 12 2500 AVAILABLE WITH FULL ROLL GOVERS ONLY 10 43 0 79 pes SECTION A A DRIVE SIDE ROLL COVER SPACE REQUIREMENTS u a veel CX n XL DIM A B 23 14 17 380 EN Br SNNT MPG DOOR HEIGTH CONTROL PANEL DEPTH iF Version 4 3 Manual 001451 ULTRA SECURE APPROVAL um ER
21. gh the instructions in this manual The safety alert symbol is used to identify safety information about hazards that can result in personal injury A signal word DANGER WARNING or CAUTION is used with the safety alert symbol to indicate the likelihood and the potential severity of injury In addition a hazard symbol may be used to represent the type of hazard DANGER indicates a hazard that if not avoided will result in death or serious injury WARNING indicates a hazard that if not avoided could result in death or serious injury CAUTION indicates a hazard that if not avoided might result in minor or moderate injury CAUTION when used without the alert symbol indi cates a situation that could result in damage to the door NOTICE is used to inform you of a method refer N OTI C F ence or procedure that could assist with specific operations or procedures Other symbols that may be used in this manual are i Lock Out Tag Out Crushing Fire Shock Read Manual Rev 11 29 2011 Manual 001451 2 LBANY DOOR SYSTEMS A company of Albany International Corp Product Description Principle The UltraSecure 3000 is a vertically opening high speed rolling metal door primarily for external use The door panel is made of aluminum slats connected to a special belt The slats wind on up to three variable sized disc modules They do not stack or wind onto each other which protects the slats from e
22. hown until first cycle Opening Auto 1 Auto 2 Man 1 Man 2 Open Pb Open On Panel Photo 1 Front Photo 2 Rear Reversing Edge Closing Breakaway Closing Open Delay Timer Active Preventer if any Open Commanded Delay Timer Active Normal Warning Door Ready Closing Rev 11 29 2011 Auto 1 Auto 2 Man 1 Man 2 Close Pb Close on Panel Normal Warning Encoder Low Battery Module D Loop Open Module D Loop Short Module D Loop Error Module D Loop1 Open Module D Loop1 Short Module D Loop1 Error Module D Loop2 Open Module D Loop2 Short Module D Loop2 Error RevEdge Was Tripped Manual 001451 16 LBANY DOOR SYSTEMS A company of Albany International Corp Adjustments Door Limit Adjustments Door limit adjustments are used to set four heights that the door opens and closes to There are four 4 heights that the operator can set Closed Limit Full Open Limit Partial Open Limit and Break Away Reset Limit The Closed Limit should always be checked for correct height or set before the other limits are set When any limit is set all of the limits should be checked or set Closed Limit Used to set the fully closed position of the door The door controller uses this position as the zero position to establish the height that the door moves to for two 2 open positions and the break away position The Open Partial and Break Away limits are all relative to the Closed Limit If the cl
23. ing cover bottom ide c bearing Sick Aric 452180105 E E s ER ER Es 23000 Spring cover bottom side of bearing je 21000 3000 3000 em S000 Eick Jor Sick Apr Spring cover bottom iside unk Spring cover bottom LH id of unk Sick Apr Spring cover bottom iside of unit f al T Di n H 2000 Sick Apr 3000 Spring cover bolom LH side of unk Taran kon spring short L 2 Ernrm 4802 Tension spring middle Le amp 13537mm 2400 Sick nc L ici i i ri Tesen spring long L 2133mm S220R0050 Spring suspensio 3op coi Sick Apr L 3500 ETENEE 3 rope with cable 18 Ropet oran emen cesso _ 15 emergency lever EEEE 17 Pee Botiompleie RH 20 cable chain cp 2 Prosmity sach ME 1DE FPlugcannecim Sehentel re SIIRI 5105 40005 5108050345 5105 4003 15 LE 1 L in Fi Fi gl 500550023 LA in in in H Ci m F m E E ih E m 45271 H1 Sick ior Sick Apr JS05R00EH 40 0211 JS AIS i JEZXTIRIOS3ON Sick Jor is 25 spring Suspension 25 28 bel emergancy lever 29 seras 35 Manual 001451 Version 4 3 Sick n ua in 3 L i Elk Apr ES003R0001 SDZURJOOM
24. ion Follow electrical instructions for lowering process Notice Inspect the door for damage prior to putting it back in service Repair door where necessary Failure to perform inspec tions and repairs can lead damage or death Fig 2 Safety brake de ployed Manual 001451 Version 4 3 High Speed Doors Operation Resetting the Brake To reset the brake first loosen the clamp screws Fig 3 so that you can move the yoke up and down easily Fig 3 Move the yoke to the bottom of the clamp and retighten clamp Rotate yoke rest to a horizontal position and snap yoke into pocket Reset door limits Your door is now ready to go back into service Rev 11 29 2011 Manual 001451 32 LBANY DOOR SYSTEMS A company of Albany International Corp Electrical Operation Instructions When the over travel mechanism has been engaged the power to the control system will be disabled The following procedure will reset the electrical system 1 Turn the power off wait 20 seconds and then back on using the main panel disconnect switch 2 With the power on open the control panel and locate the over travel sensor relay shown here with teal override button 3 Press and hold the teal override switch on the sensor relay and jog the door down using the Emergency Jog Down button on the face of the C Module 4 Once the door has been lowered below the normal open position stop 5 Reset the door li
25. mits as follows 1 Press and hold until LIMIT SETUP is shown on the display Press oe 2 CLOSED LIMIT should be displayed Press 3 Use and or to bring the door to the full closed position Press 4 Press FULL OPEN LIMIT should be displayed Press E JOG 5 Use and or to bring the door to the full open position Press 5 6 Press PARTIAL OPEN LIMIT should be displayed Press JOG g 7 Use to bring the door to the partial open position set the same as the full open position if not used Press until DOOR READY is displayed 8 Press 33 Manual 001451 Version 4 3 High Speed Doors Operation Side frame right Seitenteil rechts Rev 11 29 2011 Manual 001451 34 LBANY DOOR SYSTEMS A company of Albany International Corp Wear lt RR 3000 2 Par Dascoriplon Bemerkung term Hate ni Side frame right ila i 33 IE HE Delivery ime class valid tom amp valid ie g Side frame left mirror image do 4 5 Gil J n urn mH op Sick ior Column LH coi Gulde cover ion RH Sick Aor Guide cover op LH JE eb TEIE IHE I IEF Gulde poser boom AH Sick Apr Gude cover bozor LH Sick Apr Comer fale op AH Comer plate top LH Corr nmm kom FH 45218905150 Sick Apr Comer plate bottom LH Spring cover midde Spr
26. must be taken to initialize the communications 1 Locate the RF transceiver on the bottom slat shown to left 2 Remove the cover and locate the RFID number on the pull strip 3 Setup the UltraSmart Controller according to the procedure below Hold the circuit board with one hand and pull out the strip Replace the cover and 4 screws 6 Test the system pn UltraSmart Controller Settings B Press and hold Co until LIMIT SETUP is shown on the display Press 4 until WIRELESS SETUP is shown Press for Press until BOTTOM BAR ID is shown Press for Change the number to the RFID number on the bottom bar label using 4 and ENTER MENU Press to store the value and press until DOOR READY is displayed Thoroughly test the system to determine if all sensors switches are functioning properly Make sure you can answer yes to the following questions e Does the door reverse when the reversing edge is tripped upon closing If you cannot answer yes to all the above questions check all wiring connections and ensure the RFID is set to the same number that is labeled on the wireless bottom bar module Rev 11 29 2011 Manual 001451 28 A company of Albany International Corp UltraSmart STARTUP PROCEDURE Albany s UltraSmart control system is designed to accommodate numer ous option modules and future technological advances This manual will address necessa
27. nd is in readable condition at all times e he operating personnel are continuously trained with regard to working safety and operating in structions and especially the herein contained safety instructions e All safety and caution notices affixed to the door will not be removed and are kept in readable condition 9 Manual 001451 Version 4 3 High Speed Doors Operation General Safety Advice e Please read the user manual carefully and keep it easily accessible for future use e Always follow the safety instructions mentioned in the user manual e Do not use this door for purposes it is not intended for This user manual must also be trans ferred upon the transfer of this door to third parties e The use of the emergency lever may lead to a partial self opening or closing of the door e The door panel may be opened upon failure of the electrical drive by disconnecting the brake us ing the emergency disconnect lever e Do not put your hands on the side frames of the door during operation e Lingering of persons in the working area of the door should be avoided Existing man doors should be used for pedestrian traffic e Should it be necessary for pedestrians to utilize the door opening they should walk through at a normal pace e Keep the immediate area of the door free of debris or refuse which could cause accidents e Do not climb on the door e power to the door must be shut off at the main switch and must be secured
28. ng power F4 undervoltage Check incoming power for low voltage or power interruptions F5 overvoltage Check for incoming power F6 motor stalled Increase accel time or reduce load so drive does not exceed set current in A089 F8 heatsink overheat Check for blocked or dirty heat sink fins check fan F13 ground fault Check the motor and external wiring for the drive output termi nals for a grounded condition Rev 11 29 2011 Manual 001451 20 LBANY DOOR SYSTEMS A company of Albany International Corp Trouble Shooting Continued Motor Drive Fault Problem Possible Cause Corrective Action Motor Drive Fault F38 phase U to ground Check wiring between drive and F39 phase V to ground motor Check motor grounded phase F40 phase W to ground Contact manufacturer F41 phase UV short Check the motor and drive out F42 phase UW short put terminal wiring for shorted condition F43 phase VW short Contact manufacturer F70 power unit Recycle power If fault does not clear call manufacturer 21 Manual 001451 Version 4 3 High Speed Doors Operation WIRE MOTOR WIRIN STRIP GAUGE kamay MENE mee MOTOR WIRE CONDUIT BRAKE WIRES DRILL ONLY INTO BOTTOM OF BOX USE MINIMUM 34 CONDUIT WIRE TO TERMINAL a RED Ti WHITE T2 SEPARATE FOIL SHIELD BLUE T3 GREEN MG BARE SHIELD DRAIN MG SEPARATE ria B1 FOIL SHIELD ORANGE B2 BARE SHIELD DRAIN MG B2 NOTE TO CHANG
29. nternational Corp All Rights Reserved 975 A Old Norcross Road Lawrenceville Georgia 30046 800 252 2691 www albanydoors com
30. osed limit is reset to a different position all the other settings will change relative to the new Closed Limit oetting Full Open Limit Used to set the height that the door opens fully to Partial Open Limit Used to set the height that the door opens to if it is programmed for a lower opening in addition to the fully open position 17 Manual 001451 Version 4 3 High Speed Doors Operation Periodic Maintenance Continued Quarterly Inspection 1 Perform daily inspection 2 Check all mounting hardware and verify that all nuts and bolts are tight Hardware includes wall anchors cover hardware motor mounting hardware and bearing bolt nuts 3 Check the break away function by performing the following steps e Stop the door so the bottom rail is between waist and chest high e Push the bottom bar out of one of the side columns e Press the open key pad and verify that the door opens to the break away opening height and that the bottom bar centers in the side rails e Press the close key pad and verify that the bottom rail is centered and the door closes ful ly 4 Inspect all side and top weather seals for wear or damage Troubleshooting DISPLAY OR DOOR Problem Possible Cause Corrective Action No control or VFD Loss of main power Check with meter across L1 L2 L2 L3 L1 L3 display Blown Fuse Check with Meter Across 1L1 1L2 1L2 1L3 1L1 1L3 Across 2L1 2L2 2L2 2L3 2L1 2L3 No display or LED s Loss of power Che
31. red please contact the customer ser vice department of the supplier or manufacturer of the door Mechanical Malfunctions Malfunetion Possible Causes Brake at the drive defective Replace the brake D Brake mcorrectly adjusted Adjust the brake independently Counterbalance 1s oversized Call customer service Counterbalance defective Replace the counterbalance device Manual opening not Check correct position and tension Bowd bleh ff or too possible i ss Ls bowden cable Brake Brake blocking Call customer service customer service wis Power supply is off Connect the door to the power Drive not functioning Hlectrical connections defective Check electrical connections BEEN AA device is defective Replace the _ device Curtain unwraps An object was rolled up Close the door and check for enclosed object 11 Manual 001451 Version 4 3 High Speed Doors Operation Electrical Malfunctions For repair of electrical malfunctions see the error code manual at the appendix of the user manual instructions Malfunction Possible Causes Power supply is off Check power supply and fuse Safety device damaged Check control unit and replace the fuse Door not functionin ancHonng Main switch off Turn main switch switch on Check stop circuit Unused stop inputs Stop circuit interrupted must be bridged in accordance with the circuit diagram Up impulse permanently activated Test impulse ac
32. ry settings for the standard options however optional modules and special applications may require additional steps to be taken for proper setup Refer to the control schematic shipped inside the panel enclosure for additional electrical and setup details SETTING DOOR LIMITS NOTE SAFETY DEVICES WILL PREVENT THE DOOR FROM CLOSING IF ACTIVATED DURING SETUP ENABLE THE WIRELESS SYSTEM IF EQUIPPED PRIOR TO SETTING DOOR LIMITS B 1 Press and hold until LIMIT SETUP is shown on the display Press 2 CLOSED LIMIT should be displayed Press E se and or to bring the door to the full closed position Press 3 U n 4 Press FULL OPEN LIMIT should be displayed Press 5 Use and or to bring the door to the full open position Press 6 Press PARTIAL OPEN LIMIT should be displayed Press P 7 Use and or to bring the door to the partial open position or set the same as the full open position if not used Press 8 Press 2277 until DOOR READY is displayed 29 Manual 001451 Version 4 3 High Speed Doors Operation The Open and Partial Limits are all relative to the Closed Limit If _ CAUTION the Closed Limit is reset to a different position all other limit set tings will change relative to the new Closed Limit setting SETTING SYSTEM OPTIONS E 320 EE Bi 3 until LIMIT SETUP is shown on the display Press saad to edit that option
33. sembled from the manufacturer During installation the side frames must first be set up and fastened to the wall floor in the upper and lower area The upper width gauge can help define the exact distance of the side frames After the side frames have been secured to the wall the pre assembled top roll with the rolled up door panel must be placed onto the top of the side frames and secured 3 Manual 001451 Version 4 3 High Speed Doors Operation Control Unit The UltraSecure 3000 is operated by a frequency converter control unit which enables smooth ac celeration and deceleration of the door The maximum opening speed is 80 in sec depending on door size The door s closing speed is approximately 24 in sec Manual Operation During maintenance work or in the event of a power outage the door may be opened manually by releasing the brake via the side column mounted egress lever The door opens partly by itself after the brake is released and may be opened further by manually pushing the door panel upwards Electric Safety Devices The door is equipped with various safety devices which are partly based on radio photocell sys tems Electric safety features The UltraSecure door utilizes a minimum of two safety features This is comprised of safety photo cells and electric reversing edge oelf monitoring Drive Unit The temperature of the drive unit is regulated by a thermal switch which disrupts the power supply of
34. the drive unit upon overheating Testing the Safety Systems Before each downward movement an internal self testing of the photocells and the control unit is made automatically Safety classification 2 according DIN EN 954 1 Safety relevant parts of control units If a fault is detected disruption of the power supply to the control unit occurs immediately The safety switches work as a closing unit and are in continuous operation Additional Safety Systems Depending on the kind of application it may be advisable to utilize additional sensors for safety rea sons This will be especially valid for doors with frequent pedestrian traffic or doors less than 10 feet high due to limited optical awareness of a closing door by the user Albany Door Systems offers various additional safety systems for fast running doors such as motion sensing detectors floor loops etc We suggest individual consultation with an Albany Door Systems representative at the application site Rev 11 29 2011 Manual 001451 4 LBANY DOOR SYSTEMS A company of Albany International Corp Mechanical Safety Devices oprings are situated in separate chambers serving as a weight balancing system The springs are enclosed and protected by metal covers The door has a multi independent weight balancing system Disengagement of the drive unit brake will not lead to a sudden drop of the door panel For doors with a height less than 8 feet a top roll N O
35. tuator Photocell interrupted or disconnected Test safety devices Door does not close Door closes only Toggle circuit adjusted Check adjusted control function with next impulse Maintenance Customer Service In the event maintenance or repair is required please contact the supplier or the manufacturer of the door Albany Door Systems 975 A Old Norcross Rd Lawrenceville GA 30046 Main Telephone 800 252 2691 Customer Service Telephone 877 925 2468 Service amp Parts Fax 770 338 5034 Rev 11 29 2011 Manual 001451 12 LBANY DOOR SYSTEMS A company of Albany International Corp Inspection and Maintenance Maintenance and inspection work must only be per formed by manufacturer trained authorized personnel Before beginning the above mentioned work the power must be disconnected by turning off the main power switch and locking it The control unit must be checked to determine there is no power to it with the appropriate device All ladders scaffoldings or similarly used equipment should corre spond with valid safety regulations The area around the door must be blocked for traffic Any spilled lubricating oil tools and other ma terial should be removed from the floor when work has been completed The necessary intervals check ups and instructions for such work are documented in the Inspection Schedule see Appendix Cleaning Cleaning and Maintenance of the Panel Do not use any glass
36. xcessive wear and produces smooth contact free frictionless operation that allows for the high opening speed Absorbing profiles attached to the perimeter of the discs enables quiet operation and dampen vibra tion of the slats during winding The flat belt functions as a pulling device Hinges and rollers are not necessary in this door system allowing for longer maintenance intervals and increased door life Rubber connections between each slat prevent moisture from entering and from settling between the slats The pulling power is transferred equally to the disc modules by a gear motor via a drive shaft This is also supported by tensioned springs located within the side columns The door closes with assis tance from the weight of the panel The panel moves vertically within special guide rails located in the side frames The door may be opened manually in the event of a power outage by releasing the brake via the side column mounted egress lever The UltraSecure 3000 is equipped with a wireless electric reversing edge and inline safety light cur tain photo eyes Slats The slats of the Rapid Roll 3000 are double walled extruded anodized aluminum with rubber seals in between Each slat is individually connected and can be easily removed and replaced Window slats are available as an option oide Frame The side frames and cross sections of the Rapid Roll 3000 are galvanized steel The various elements of the side frames come pre as
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