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PresencePLUS P4 EDGE User`s Manual

1. Communication Tool A Select the Vision tools and Their Results Select tools individually Select All Remove All Select all available tools Remove all selected tools Select Options Banner Engineering Corp Minneapolis MN USA 98 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Communication Tool Setup When a tool is selected a tab appears at the top of the window Click on the tab to select the data to be exported Communication Tool Tab list of selected Scroll buttons for tools F TT 1 PT selecting tabs beyond the width of the window Selects all data options Check boxes for selecting data individually Removes all data options Remove g Tool S Removes current Vision tool from the tab list hoy Y Test Tool Data in the Communication Tool B Select the Connection s If Multiple is chosen then click Edit Selections to select more than one Select the desired lt lt Edit a eee a selections vetting ng port Ethernet Socket 1 Ethernet Socket 2 Ethernet Socket 3 Ethernet Socket 4 Ethernet Socket 5 Et ernet Socket 6 Ethernet Socket 7 Etneret Socket 8 Etnernet 5ocket 9 Ethernet Socket 10 Serial 1 MULTIPLE h Click View Settings to display the configuration of the connection Connection Options Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 99
2. a 152 Right Angle PresencePLUS P4 Sensor a 152 Right Angle Sensor Mounting Bracket ccc ee ee eee eee ene ees 153 In Line PresencePLUS P4 Sensor a 154 In Line Sensor Mounting Bracket a 155 Sensor Specifications O eee Poh t we a O ea Bt GP eae aw en 156 tele coe CA ee ee 157 gh PAA AA AA AA 157 ka E gt AA 158 Serial Port Communication Specifications aa 159 Ethernet Communication Specifications aaa 160 ai APA AA AA 161 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 151 Dimensions Specifications and Parts PresencePLUS P4 EDGE Sensor and Mountina Bracket Dimensions Right Angle PresencePLUS P4 Sensor m YY E U yY a gt 112 5 mm 124 5 mm 4 43 4 9 Aa CASA es NU UA Right Angle P4 Sensor Dimensions Banner Engineering Corp Minneapolis MN USA 152 pana www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Dimensions Specifications and Parts Right Angle Sensor Mounting Bracket 66 9 mm 2 64 dia 3 81 mm AU 0 15 0 35 8 47 37 mm 1 877 E R1125mm 4 43 t 41 4 mm 1 4 20 PEM Nut 1 63 Press Fit 120 1 mm PEM CLS 0420 0 4 73 i ISOMETRIC VIEW Right Angle Sensor Mounting Bracket Model SMBP4RA Dimensions Banner Engineering Corp Minneapolis MN USA www bannerengin
3. 0 0 cc eee ee ene 56 la TOO Sc criar ee ee dae oe ee Gash ae eae Ge Gee GAO HAD NANA NANA NA 57 MOO OM EIMICW AA 58 LOCate WOO Es 14 AAA O Ba aes Gas AG Gk Ge cleat Go he ae Ge A RS Gon eee eye 60 Edge WOO SCUIO cass ma tia kk casta ds Ef o Goma wish AN ieee e ed ADAN KA 70 AMAS a aaa Ne te ge teas A A AA O 79 Measure FOO KTA cuidaba tirada 89 EST OOPS CUUDy AAA A Ga Dna ana 92 Communication tool Setup cidad a A ed a dad BANA 96 Banner Engineering Corp Minneapolis MN USA p www bannerengineering com e Tel 763 544 3164 li P N 120413 91709 User s Manual Table of Contents 8 Exporting with the Communication Tool 4 nanasan sanserne 107 Communication Tab in the System Setup Window 2 2a 108 Testing Ine CONNECION ss 25 205 3 04 06 rabia Melee Dasa eo NGALAN ce eee aaa Sa he NANANG 110 EFOUDIGSNOOUNG LIPS ardid aia esha et eho a 112 S WCAC AAA nese PP 113 TEACH OVENIEW astas a tos odo 114 e A A 116 Teaching ANS DC CHOIN a sea pamana iii DA DA AR AA 117 REVIEWINO RESUS ra TURO NAMA MANA SS r A A 119 10 Remote LEAN aNG AA DAS AA a aa 121 OVCIVISW pd a a rea daa dad rad aria caida iia 121 Remolely teaching a VOOM uti dd a dd iii 121 Tng CG NG le al AHA 123 RESUS AA AA AA 124 MEU ara sb 125 US CIOS td a aod ten ll a ea a e ss 126 BS CUTIVE MLO abr cadera bah hh oia dd db tga eh ak An 127 RESUIMS WINDOW cam tana ana LANA aa GANA AA NAA AA E ea ie eed Es 129 RUNRESUNS ta a ae enc ae a laa iria
4. ee nee ee eee eee eee ene 104 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 57 Tool Overviews PresencePLUS P4 EDGE Tool Overviews Locate Tool Overview See Locate Tool Setup on page 60 for information on setting up this tool The Locate tool locates the absolute or relative position of a target in a Field of View FOV This special edge detection tool detects the first transition between bright or dark pixels This tool is initially set up around a feature that is in a repeatable position with respect to other features being inspected Examples e Locate the position of a label on a bottle e Locate the position of a battery plate Edge Tool Overview See Edge Tool Setup on page 70 for information on setting up this tool The Edge tool detects and counts transitions between bright and dark pixels The total number of edges can be counted and the position of each edge can be found Edge position information can be used for distance and angle measurements Examples e Measure the height and width of a part e Count the pins on a resistor e Measure the height of a needle e Measure the deflection of an automotive gauge e Detect the edge of a web e Verify that a bottle cap is on completely Object Tool Overview See Object Tool Setup on page 79 for information on setting up this tool The Object tool detects the edges of dark and bright objects From thes
5. Communication Tool Setup PresencePLUS P4 EDGE When Multiple is chosen click Edit Selections to select more than one port The Connection Selection window will pop up Check the desired ports as shown by the checked boxes below Connection Selection E Ethernet Socket 1 JEthernet Socket 2 Ethernet Socket 3 JEthernet Socket 4 Ethernet Socket 5 JEthernet Socket 6 JEthernet Socket 7 JEthernet Socket 8 Ethernet Socket 9 JEthernet Socket 10 serial 1 Use mouse to select any combination of selections E ac Connection Selection Window Clicking View Settings pops up the Connection Detail window Connection Detail Ethernet Socket 1 192 168 0 1 To change these settings go to the System button and select the Communication tab Connection Detail Window Banner Engineering Corp Minneapolis MN USA 100 pari www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Communication Tool Setup Data can be sent through 11 different communication connections one connector for the serial connection and 10 sockets 1 to 10 through the Ethernet connector The 10 Ethernet sockets are comprised of the Sensor IP address and port number The table below lists the default Ethernet socket addresses TU Socket DelauiiP Address Pon o amos o amor o aos The serial port is the RS 232 connector Pins 1 and 11 on the Sensor The default settings for the serial po
6. HyperTerminal Testing for Ethernet and Serial KU Start an inspection that has a configured Communication tool Connect a PC to the Sensor using an Ethernet crossover cable Connect a PC to the Sensor using a serial cable Start a new connection with HyperTerminal EN Connect using TCP IP Winsock Connect using COM1 choose a serial COM port Configure HyperTerminal to talk with the Sensor Configure HyperTerminal to talk with the Sensor Example Example Host Address 192 168 0 1 Sensor default Baud rate 115200 bits sec Sensor default Port number 20000 Ethernet Socket 1 Data bits 8 Sensor default Parity None Sensor default Stop bits 1 Sensor default Flow control None NOTE The Sensor settings must match exactly with the PC Trigger the Sensor View the results ILocate Tool Hesult Result 1 gt Locate Tool Result CAesult 25 Locate Tool Aesull CHesult 35 ILocate Tool Result Result 4 gt Locate Tool Result lt Aesult 53 jLocate Tool Result Result E gt Locate Tool Result CAesult 75 Sample HyperTerminal Run Time Results Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 111 Exporting with the Communication Tool PresencePLUS P4 EDGE Troubleshooting Tips Refer to the following troubleshooting tips when not receiving data from the Sensor Ethernet Connection 1 Check the LEDs on the Sensor s
7. Test tool is TRUE when all the inputs are TRUE Na Test tool is TRUE when any input is TRUE X Test tool is TRUE when one and only one input is TRUE Invert Inverts the individual input If the input is TRUE Invert reverses it to FALSE If the input is FALSE Invert reverses it to TRUE Inputs 1 4 default none Choose previous tools or external inputs that need to be evaluated to pass the Test tool When a tool is chosen another tab pops up in the window of the tool to be configured NOTE The tool to be evaluated must appear before the Test tool in the Navigation window Enable Remote Teach default unchecked Checking the box enables the tool to be taught remotely as explained in Section 10 Remote Teach beginning on page 121 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 93 Test Tool Setup PresencePLUS P4 EDGE Test Tool Options Rs O ans Object Count Bright object Min Max Dark object Min Max All bright or dark Min Max Width pixels Bright Min Max Tolerance percent Dark Min Max Tolerance percent Bright to dark edge count Min Max Dark to bright edge count Min Max All edge count Min Max Measure Distance pixels Min Max Tolerance percent Distance X pixels Distance Y pixels See Tolerance Percent default 10 on page 94 Example of Toleranced Values Check this box to include the parameter in the insp
8. Explanation Not running Auto exposure has not been activated since entering this screen Running Auto exposure is currently running Finished Auto exposure has run and is complete Image too dark The routine could not brighten the image enough Add more light to the inspection Image too bright The routine could not darken the image enough Remove light from the inspection Manual Exposure Time and Gain Settings To adjust the exposure time and gain settings manually Move the sliders in the Exposure window left or right Move the Undo sliders to the left to darken the image and move them to the right to brighten the image To revert to previous exposure values click the Undo button See the Auto Exposure Window illustration below qv 2 To Darken Image To Brighten Image Shortest exposure time 0 01 ms Longest exposure time 20 47 ms Lowest gain 0 Highest gain 100 Auto Exposure Window for PresencePLUS P4 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 41 Setup PresencePLUS P4 EDGE Exposure Time Considerations Consider the following when setting the exposure time e Exposure time affects how much light is needed to illuminate the part e Exposure time affects how fast a part can pass by the Sensor as its image is captured Short exposure times require bright light sources Bright light sources are less efficient and can have a short
9. NO O E O NN The inspection will indicate Pass if the pattern meets the requirements of the Vision tool and if the Test tool is enabled for Remote Teach if the evaluation of the Test tool s passes with the adjusted minimums and maximums 8 The inspection will Fail if the Vision tool s or the Test tool s fails If the inspection fails another Remote Teach sequence or user intervention is required Remotely Teaching a Tool To remotely teach a tool the user must enable Remote Teach on each tool to be taught This can be accomplished by clicking on the Enable Remote Teach box in the tool window before the inspection is put into Run mode typically performed when inspection is created Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 121 Remote Teach PresencePLUS P4 EDGE Vision tools and the Test tool are shown below Edge Tool Input Draw AO Test Tool Input Vision Tool and Test Tool Examples Banner Engineering Corp Minneapolis MN USA 122 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Remote Teach To perform a Remote Teach do the following 1 Ensure that the correct tools are enabled for Remote Teach Ensure that the Sensor is in Run mode Ensure that the Sensor is indicating Ready Green Ready LED is ON 2 3 4 Activate the Remote Teach input 5 Position the target as desired 6 Trigg
10. Printed in USA P N 120413 WARNING Not to be Used for Personnel Protection Never use these products as sensing devices for personnel protection Doing so could lead to serious injury or death These sensors do NOT include the self checking redundant circuitry necessary to allow their use in personnel safety applications A sensor failure or malfunction can cause either an energized or de energized sensor output condition Consult your current Banner Safety Products catalog for safety products which meet OSHA ANSI and IEC standards for personnel protection This User s Manual reflects Sensor Firmware Version 1 0 0 and GUI Software Version 2 0 2 Warnings and Cautions Read all warnings and cautions in this section before working with the PresencePLUS P4 system also referred to as the Sensor A Safety Warnings Observe the following warnings to avoid personal injury e Never use the Sensor as a sensing device for personnel protection Such use could create an unsafe condition that could lead to serious bodily injury or death e Before connecting or disconnecting any cables be sure the power supply is OFF 4k Cautions Observe the following cautions to avoid damage to the Sensor e Never connect the Sensor to a power source other than 10 30V dc e Keep components at least 250 mm 10 away from power cables e Keep components away from high voltage power sources and motors A Electrostatic Discharge Caution Avoi
11. 01 05 P N 120413 81 Object Tool Setup PresencePLUS P4 EDGE In the Object tool pixel graph below the horizontal axis is the position in pixels along the Object tool s linear ROI and the vertical axis is the brightness level The dotted green on the screen line crossing the graph through the middle is the threshold The solid red on the screen line is the pixel intensity along the ROI An edge is found each time the pixel intensity solid line crosses the threshold dotted line Pixel Intensity Threshold Line More About Absolute and Relative Thresholds The threshold is used to mark the gray scale transition point The tool marks the edge when the pixel intensity crosses the threshold level Absolute Threshold requires a specific gray scale level to be chosen Relative Threshold converts the range of gray levels found along the ROI into a percentage of light The brightest gray scale level is 100 and the darkest is 0 Choose the percentage value at which the edge should be marked Edge Strength Threshold detects the rate of change in gray scale levels The greater the change the stronger the edge strength Edge Strength Threshold Instead of finding edges at a specific fixed intensity level Edge Strength edge detection is gradient based that is it scans for changes in intensity levels along the ROI The edges are found when the intensity change reaches a specific set level Example The image at left shows how a
12. For details about configuring the Communication tool see Configuring the Communication Tool in Section 7 Tools on page 98 3 Start HyperTerminal or Telnet see below 4 Trigger the Sensor 5 Look in HyperTerminal or Telnet to see if the data has updated Detailed Steps for Testing the Communication Tool Various software programs can test the communication connection Two such programs are Telnet and HyperTerminal e Telnet can test Ethernet communications and is easy to set up e HyperTerminal can test serial communications and Ethernet communications NOTE HyperTerminal for Windows NT does not have an Ethernet option Testing Ethernet Communications with Telnet 1 Start an inspection that has a configured Communication tool 2 Connect a PC to the Sensor using an Ethernet crossover cable 3 From the Start menu Click Start gt Run 4 Type in the dialog box telnet lt Sensor IP address gt IP port gt see Telnet Command Window on page 111 Example telnet 192 168 0 1 20000 Click OK to open a Telnet window 6 Trigger the Sensor 7 View the results Banner Engineering Corp Minneapolis MN USA 110 para www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Exporting with the Communication Tool Telnet Command Window Testing Ethernet or Serial Communications with HyperTerminal The following table provides HyperTerminal testing instructions for both Ethernet and Serial communications
13. Input 1 0 or 1 1 1 Input 1 results passed 0 Input 1 results failed 1 Input 1 results not defined Input2 1 0 or 1 1 1 Input 2 results passed 0 Input 2 results failed 1 Input 2 results not defined Input3 1 0 or 1 1 Input 3 results passed 0 Input 3 results failed Ka en ee 1 Input 3 results not defined Input4 1 0 or 1 1 Input 4 results passed 0 Input 4 results failed 1 Input 4 results not defined Output 1 or 0 1 1 Tool overall results passed Banner Engineering Corp Minneapolis MN USA 106 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Exporting with the Communication Tool 8 Exporting with the Communication Tool This section explains how the Communication tool is used to export data from the Sensor to an external device Communication Tab in the System Setup Window 2 2222 aa 108 PIG a APELA ARKA GE KA een da es Se Oe e PLA KANA 108 Serial Connection 109 pt ak nia AA AA en 110 Basic Steps for Testing the Communication Tool aa 110 Detailed Steps for Testing the Communication Tool aa 110 Troubleshooting Tips a 112 Ha Aa AA AA AAP 112 Serial Connection 112 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 107 Exporting with the Communication Tool PresencePLUS P4 EDGE Communication Tab in the System Setup Win
14. 01 05 PIN 120413 61 Locate Tool Setup Threshold Example PresencePLUS P4 EDGE Transition Type default Relative Threshold The drop domn list of Locate tool transition types includes the following choices Relative Threshold Finds an edge at a relative pixel intensity Is more tolerant of light fluctuations between inspections than other transition types May find false edges Absolute Threshold Finds an edge at a specific gray scale level Is less likely to find a false edge than other transition types May miss edges if the light level changes between inspections Edge Strength Threshold Detects edges on surfaces that are not uniformly illuminated Finds edges in low contrast images s more tolerant of gradual changes in light levels across the tool than other transition types Filters out weak or gradual edges Threshold Percent default 50 Threshold Value default 128 Threshold Edge Strength default 20 This option sets the threshold value moves the dotted green line on the Edge Profile graphs Percent is displayed when the Transition Type is Relative Threshold Value is displayed when the Transition Type is Absolute Threshold Edge Strength is displayed when the Transition Type is Edge Strength The following screen image shows a Locate tool scanning five bars from left to right with Relative Threshold selected 62 P N 120413 Banner Engineering Corp Minneap
15. 120413 User s Manual System Setup PC GUI to Sensor Connection Setup Use this field to select whether the Sensor will communicate via the Ethernet port or a serial connection Choose to use an IP address if the Ethernet port will be used Ethernet RJ 45 system Setup Sensor Select Communication InputOutput Strobe Reset Start Up Inspection Select NTSC Language PC GU to Sensor Connection Setup Eihemet RJ 45 Connection IP Address e 168 0 1 Ethemet RJ 45 Senal Host PC IP Address Click here first and select Ethernet RJ 45 then type in the Sensor s IP Address Shows the IP address the software is looking for Change the IP address to 192 168 0 1 default IP address of the Sensor Not applicable if Serial is chosen PC to Sensor Connection Setup Screen Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 137 System Setup IP Address History Use this button to view previous IP Addresses and Subnet Masks IP Address History Connection IP Address History IP Address 192 168 0 1 Sensor IP Address History IP Address Subnet Mask IP Address History Window 138 P N 120413 01 05 PresencePLUS P4 EDGE Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 User s Manual System Setup Commun
16. 123 Remote Teach PresencePLUS P4 EDGE Results Remote Teach will indicate normal Pass Fail results To clarify normal results the rules are as follows e f Location tools were used in the inspection then they must perform correctly that is the Locate tool must find an edge and the Location tool s must find a pattern If they do not perform correctly the Remote Teach will fail and the inspection will indicate Fail NOTE If the Remote Teach fails for this reason then the new pattern will not be taught and the existing inspection will still be valid e f Location tools were used and they performed correctly or if Location tools were not used then the Remote Teach will attempt to update the Vision tool if enabled If the Vision tool fails then the Remote Teach will fail and the inspection will indicate Fail NOTE If the Remote Teach fails for this reason then the existing inspection is not valid The Remote Teach inspection will continue to fail until a new inspection is taught or selected via Product Change or until the Sensor is taken out of Run mode e f the Remote Teach is successful the inspection will indicate Pass and the new inspection will perform with the new parameters Banner Engineering Corp Minneapolis MN USA 124 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Run 11 Run This section explains how to monitor and select inspections Run Screen 2 aaa 12
17. 22 table 24 typical application 6 U updates software 3 V video monitor as an optional component 7 connection to Sensor 8 voltage input 16 output 16 supply 13 W warnings 1 warranty 3 P N 120413 171 more sensors more solutions WARRANTY Banner Engineering Corp warrants its products to be free from defects for one year Banner Engineering Corp will repair or replace free of charge any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period This warranty does not cover damage or liability for the improper application of Banner products This warranty is in lieu of any other warranty either expressed or implied Banner Engineering Corp 9714 Tenth Avenue North Minneapolis MN 55441 Phone 763 544 3164 www bannerengineering com Email sensors bannerengineering com P N 120413
18. AKA din ka iia 130 US E AA A A A AA 131 AU A AA 133 P System SCUD scotland NDN LAG KANA a 135 Sensor ele cia ea de io AA eos 136 COMMUNICAUON TaD cares ras de ea ari ee booed 139 INPUTOUIPUEATAD ag daga a y ii liada 140 Sobe TaD Ht a AA E AS PEA E NE 142 PSS SOU Uy aa A a eae a a a O anan PA Ae at 143 Start Up Inspection Select Tab eee a 144 MS A O O O 145 Language labs mis rs a E EA e A AR ods E 146 10 PrOGUCL CRNANDO concurran lr a taa e 147 FPrOGUCUEC ANGE BING A AA a avn aia sar te tee AA a SE 147 Product Change and Product Select Timing a 148 14 SAVING INSDECUONS 625256544 cade DA Anh PADA PARANG be tee a 149 NAA 149 INSPCCUOM GING PIGS aria a DAE at NANA NANG PANA Os KN 150 15 Dimensions Specifications and Parts ccc es 151 Sensor and Mounting Bracket Dimensions 2 aaa 152 Sensor SPCCIICAUIONS a maa kam o wd AG NG GAB KR ea 156 MONILOKOPECINCAlONG aero ts AGA Oe aad once OE hae Caleta este cae E Besos 157 Serial Port Communication Specifications eee eens 159 Ethernet Communication Specifications a na aa 160 PAS oS A KHAN aa Bata aaa Ged erate Gea Sue eed Adee Saar dct rag Ora ee ed et 161 Glossary Of VISION TermS haka shed ND DAGA e eee 165 SC A AAA 169 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 RT 01 05 P N 120413 Ill User s Manual Product Support and Maintenance 1 Product Support and
19. LCF12 and LCF16 Remove any protective caps from the lens Turn the metal lens base clockwise to thread the lens onto the Sensor The plastic lens shroud is used for focusing do not turn it when installing the lens See Lens Focusing Ring and Lock Screws in Section 4 Getting Started on page 29 for details on focusing and locking the lens NOTE Any C mount lens may by used with PresencePLUS P4 Sensors For non Banner lenses follow the lens manufacturer s unpacking and installation instructions Grip silver lens base Do not grip plastic lens shroud Installing the Lens Installing Lens Filters The following apply to Banner filters designed to fit Banner supplied lenses Colored infrared and polarized lens filters can be used The filter fits behind the lens and is held in place with a retainer ring Use the retainer ring tool that is supplied with the filter to add or remove a filter Filter behind lens Retainer Ring Tool Retainer Ring Front of Sensor looking into lens Installing a Lens Filter Banner Engineering Corp Minneapolis MN USA 12 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Installation Sensor Connections Supply Voltage Brown and Blue Wires Pins 12 and 13 The Sensor requires a 10 to 30V dc power supply with 500 mA maximum current AUTION The Sensor alone will operate properly with input voltage of 10 30V dc however if a light source is A C U 0 powered
20. Locate Tool Overview AA 58 Edge Tool Overview 58 binge 1 AA AA AA 58 Measure Tool Overview 59 Test Tool VGN AA AA 59 Communication Tool Overview ee eee ee ee eee eee eee 59 LU DOO usos ee KAN PA eae es becuse an ABAD eee dee eee sarees 60 Locate Tool Configuration 0 0 0 0 cc ee eee eee eee eee ete eens 61 Herr Kota Mot 1110 occu O O II 69 Edge Tool Setup nono ra a de aces dd a o a ta 70 ge TOO Orig Nn os fee cee ea eek eek EOS 4 oe oa a aa on eee bate 71 Edge Tool Results ieee aa ed KANAN BAG ae Aaa ROE wee ee aed ae eh Oo oe eA Ee 78 nea io Ei APP AA eae ed 79 Object Tool Configuration 0 0 ee eee nee eee teen ees 80 odpise es ee een oe eee ee ae ee AA owes eee esas ewes 88 Measure Tool Setup 89 Measure Tool Configuration 2 040404 4 44 0i65400ieerebee rara 90 Measure Tool Results eee eee eee eee 91 o NOt ll ee ee ee et eee ee chek whe Sees cae bese Sees eee Beebe noes bese aces as 92 Test Tool Configurati0N eee eee ee eee eens 92 Pi digs es AAP 95 Communication Tool Setup aaaea aae 96 Ethernet Communication Channel Specifications ee eee ees 96 Adding a Communication Tool 0 0 eee eee eee eee ens 97 Configuring the Communication Tool 1 0 a 98 D Conditionally Export Selected Data 1 0 0 cc nett eens 103 Communication Tool Results 2 ence anaana ides cias ii Cowes ee ewe see tarde aaa 103 Available Results to ExpoOrt
21. MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 17 Installation PresencePLUS P4 EDGE Product Change and Product Select Timing The Product Change line signals the Sensor to stop what it is doing and begin counting pulses on the Product Select line The number of pulses indicates to the Sensor the inspection address at which to begin executing the inspection The only pulses counted are those that occur when the Product Change input is active As shown in the diagram below the Product Select input pulse that occurs when the Product Change input is not active is NOT counted Start counting pulses on Stop counting pulses on Product Select line Product Select line Active Product Change Input Not Active Pulse Pulse Pulse Pulse 1 2 3 4 Active Product Select Input Mo Not Active Pulse this line to increment Pulse not counted the inspection address NOTES e The minimum pulse width on Product Select is 1 millisecond active and 1 millisecond inactive e In this example the Sensor will stop executing the inspection it is currently running go to address number four because there are four pulses load the inspection at location four enter Run mode and execute the inspection on the next valid trigger If the Sensor is in Run mode the Product Change line should be activated only when the Sensor is Ready Green Ready LED is ON If the Product Change line is activated when the Sensor is in Run mode but per
22. Optical Character Recognition Recognition of each character in a string by a vision system P parallax The difference in appearance or position of an object when viewed from two different locations photon A particle of light A quantum of electromagnetic energy moving at the speed of light pincushion distortion A visual effect where the sides of an image appear to bulge inward on all sides like a pincushion Caused by an increase in effective magnification as points in the image move away from the image center P N 120413 167 Glossary pixel Acronym for picture element polarization The restriction of the vibrations of light or magnetic field vectors to one plane polarized lighting The use of polarizing filters to remove specular reflections from a scene to be viewed Typically one polarizing filter is placed in front of the light source and a second filter is placed over the receiver with the two filters offset in their polarizing direction by 90 degrees preprocessing Enhancement transformation or filtering of images before processing R recognition A match between a description derived from an image and a description obtained from a stored model or feature set Region of Interest ROI The area inside defined boundaries to be analyzed repeatability The degree to which repeated measurements of the same quantity vary about their mean resolution 1 The smallest detectable chang
23. Quick Teach 54 R reference image capturing 39 template 33 Region of Interest ROI 52 relative tools 33 results reviewing 119 129 window 33 ROI drawing 53 Linear 52 types 52 Run 125 Run screen 126 Run Select tab 131 S safety 1 Save window 149 Sensor connections 13 Sensor lens 12 Sensor maintenance 3 serial cable 8 serial port 159 default settings 101 PC cable 8 Setup 37 software installing 19 starting 26 uninstalling 19 updating 3 specifications Ethernet communication 160 monitor 157 158 Sensor 156 serial port communication 159 Status window 36 strobe 15 System Setup Communication 136 Input Output 140 Reset tab 143 Strobe 142 System Setup window 136 system startup 20 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 User s Manual T TCP IP and HyperTerminal 111 and network protocol Ethernet 96 and TCP port number 108 Properties window 27 Teach 113 121 Teach screen 116 teaching an inspection 117 Telnet 110 Test tool 92 timing options 46 tools absolute 33 adding 51 choosing 50 Communication 107 Edge 70 Locate 60 Measure 89 Object 79 relative 33 removing 51 renaming 51 Test 92 Tools screen 47 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 Index trigger delay 46 external 40 modes 14 parameters 44 pin 14 polarity 44 types 39 width 46 troubleshooting error messages
24. RJ 45 connector NoLEDs are ON The cable may not be the correct type straight or crossover or it could be broken Only the yellow LED is ON The electrical connection is good but the Sensor and device are not exchanging data The yellow LED is ON and the Green LED is ON or flashing Data is being exchanged between the PC and the Sensor 2 Verify that the Communication tool is configured correctly The connection should be Ethernet socket 1 10 Verify that the desired result data has been selected in the Tool tab 3 Check the receiving device setup Check the IP address The device IP subnet must match the Sensor IP subnet Check the Port number 20000 20009 not 2000 See the TCP Port Numbers table on page 109 Check all firewall or anti virus software to verify that it is not blocking the Sensor s Ethernet socket Serial Connection 1 Verify the hardware Check for breaks in the serial connection 2 Check the Communication tool to see if it is configured correctly Verify that the desired result data has been checked 3 Check the receiving device setup Check that the COM port properties on the receiving device matches the System parameters in the Sensor baud rate data bits parity stop bits flow control See the Communication Tool Setup Serial Connection screen on page 109 Banner Engineering Corp Minneapolis MN USA 1 12 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manua
25. Red Error Green Pass Red Fail PresencePLUS P4 LEDs Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 P N 120413 01 05 User s Manual Installation Hardware Installation Before installing any hardware read Warnings and Cautions on page i Mounting the Sensor Mount the Sensor securely Optional Banner mounting brackets for PresencePLUS P4 Sensors are available See Right Angle Sensor Mounting Bracket shown on page 153 and In Line Sensor Mounting Bracket shown on page 155 in Section 15 Dimensions Specifications and Parts Cable Bend Relief Allow at least 75 mm 3 clearance at the rear of the Sensor for cable bend relief Mounting Hardware The following mounting hardware is supplied with all brackets e Four M3 x 0 5 x 6 mm socket head cap screws e Four medium split lock washers e Four flat washers e Short arm hex key wrench Mounting the Light Source The light source must be securely mounted Any movement in the light source during an inspection could affect inspection performance The Sensor alone will operate properly with input voltage of 10 30V dc however if a light A CAUTION Source is powered by the Sensor input voltage must be 24V dc 10 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 11 Installation PresencePLUS P4 EDGE Installing the Lens Banner Lens Models LCF08
26. Screen Use the Teach screen to automatically set judgment tolerances to accommodate all variations of good product Sale LOLATE LOCATE 1 o TeshReoits Mew Frame 225964 NG The Corera The Trigger EE the jepecio Herager e LOCATE Executes bre 0 7 9 e LOCATE 2 Execubon bre 0 2 Teach Screen After teaching the inspection typically proceed to the Run screen to run it NOTE Before entering the Run screen a pop up prompts the user to save the inspection Save the inspection to one of the memory locations on the Sensor As an alternative to teaching enter judgment tolerances in the Results tab in the Test tool and run the inspection without teaching See Test Tool Configuration in Section 7 Tools on page 92 To display the Teach screen Click the Teach button on the Main Menu toolbar or click the Next button on the Tools screen Build tab To exit Teach options To go to the Run screen click the Next button on the Teach Tool tab To go to another destination click one of the options in the Main Menu toolbar NOTE Teach will only widen the minimum and maximum values in the test tools If some or all values in the test tool s are entered manually then Teach will only widen these tolerances if needed for the taught inspection Banner Engineering Corp Minneapolis MN USA 116 para www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Teach Teaching an Inspe
27. Software The current version of PresencePLUS P4 software is available for download from the Banner website See Banner Website on page 2 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 3 Product Support and Maintenance PresencePLUS P4 EDGE Banner Engineering Corp Minneapolis MN USA 4 pira www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual System Overview 2 System Overview This section introduces the PresencePLUS P4 EDGE system and the software Sensor Description naaa aaaea aaa 5 ile Es 1 AMA o II 6 Components and Comections aa T 1 AR o II EEEE EET 7 Cable Connections aa 8 Sensor Description The PresencePLUS P4 EDGE Sensor is an easy to use vision sensor with advanced visual inspection capabilities With minimal knowledge of vision systems a user can quickly set up the Sensor and run an inspection that tests all products and accurately rejects bad products on a production line Inspections are set up using a remote personal computer PC or by activating the Remote Teach input The Sensor captures images and its software analyzes the images using one or more Vision tools to pass or fail the product The PC is not required for running inspections after the inspection files have been stored in the Sensor s memory Inspection setup involves focusing the lens and selecting the appropriate Analysis tool
28. System Overview on page 7 Starting Up the Software 1 Power up the PC 2 Install the software if it has not been installed The Installation screen of a typical PresencePLUS P4 software CD is shown below E Vision Sensor LJ a Pi User Information ReadMe Install PresencePLUS PC System Requirements PRS SORE a o i Help Files IE4 or higher required Manuals Helpful Information Installs PresencePLUS PC Aaa PresencePLUS Update Firmware Help Viewer Required Files Adobe Acrobat Reader Internet Explorer Version 6 0 PresencePLUS Software Installation Screen Banner Engineering Corp Minneapolis MN USA 26 pama www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Getting Started 3 Configure the IP address as follows NOTE The following screens depict Windows NT and Windows ME Other Windows versions may vary a Open the Network Properties on the PC right click the Network Neighborhood icon Windows NT Screen Windows ME Screen b Open the TCP IP h Windows NT Screen Windows ME Screen Properties e Network y m ees See ew ee ee c Change the IP address to 192 168 0 2 Change the subnet mask to 255 255 255 0 Windows NT Screen Windows ME Screen Microsoft TLPIP Properties 1 3Com Etherlink il Adapter 192 168 0 2 d If prompted reboot the PC Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544
29. This method provides access to an unlimited number of existing inspections for execution or modification Ferne Commi ton OBJECT 1 A Object A CHbrjesct Tools Screen Banner Engineering Corp Minneapolis MN USA 48 ka www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Tools Screen Building and Modifying an Inspection An inspection consists of both a reference image and an inspection script e The reference image is used as a template for building the inspection e The inspection script contains all the necessary information to run the inspection NOTE A reference image must be captured or selected before building a new inspection See Capturing a Reference Image in Section 5 Setup on page 39 Tools Screen Build Tab Use the Build tab screen to do the following e Choose a tool e Add or remove tools e Configure tools e Set inspection parameters manually through Teach or through Quick Teach To exit Click Next to exit the Tools screen and go to the Teach screen Click Quick Teach to quickly set the tool parameters and go to the Run screen The Sensor will add the tolerances on the inspection parameters that were selected in the Test tools Measure Communication QuickTeach Tools Screen Build Tab Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 49 Tools Screen PresencePLUS P4 EDGE The typical proc
30. accepted standard of measurement or other reference datum for the purpose of reporting future results relative to the reference centroid The X and Y pixel coordinates of the center of mass in a two dimensional BLOB collimated A beam of light in which all optical rays are parallel contrast The range of difference between light and dark values in an image correlation A process whereby two image segments are compared to determine their similarity or to find the position at which optimal similarity exists D dark field An illumination technique supplying the illumination at a shallow grazing angle to the surface of the work piece Ordinarily only a negligible amount of light reflects into the Sensor Specular reflections occur off any abrupt surface irregularities and are detectable in the image depth of field The in focus range of an imaging system Measured from the distance behind an object to the distance in front of the object with all objects appearing in focus depth of focus The range of lens to image plane distance having the image formed by the lens appearing in focus 166 PIN 120413 PresencePLUS P4 EDGE diffuse The process of redirecting incident light over a range of scattered angles while reflecting from or transmitting through a material distortion Undesired change in the shape of an image or waveform from the original object or signal E edge A change in pixel va
31. are greater than 6 pixels wide but the Space between them is less than 6 pixels wide Found 1 dark object Because the space was less than 6 pixels wide the Sensor filters out the space and combines the two dark objects and the space into one large object This filter is good for ignoring scratches and small Shadowing 1 Dark Object Example 4 The object ends less than 6 pixels from the edge of the Object tool DBJECT 1 Found me 1 dark object An object will be filtered out if the distance from the edge of the object to the end of the Object tool is ignored less than the minimum width In this example the minimum width is 6 pixels Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 87 Object Tool Setup PresencePLUS P4 EDGE Sample Rate Sample Rate default 1 range 1 4 1 1 pixel resolution 2 1 2 pixel resolution 3 1 3 pixel resolution 4 1 4 pixel resolution Determines the subpixel sampling Increases the resolution of the tool Increases the inspection time Object Tool Results na ame Name Vawe Desn OO Location pixels X Y The position of the object midpoint The origin 0 0 is the upper left corner of the screen Current object If more than one object is found use this selector to select an Object number object to analyze Count whole Total number of Bright Dark or All objects depending on the numb
32. be easier than moving the Sensor Banner Engineering Corp Minneapolis MN USA 132 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Run Log Tab The Log tab on the Run screen enables the user to select logging modes specify how many inspections to log and where and specify what to do with current results Option descriptions follow Save Chaar Obtain Selected Selectad Load Clear All Last Ten First amp Last Five Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Run Screen Log Tab Mode default None Pass Log only passed inspections based on Strategy Fail Log only failed inspections based on Strategy RT Log remotely taught inspections based on Strategy RT Fail Log failed remotely taught inspections based on Strategy Any Log all inspections based on Strategy None Log not updated Strategy default First Ten First Ten Store the first 10 inspections that meet the mode criteria Last Ten Store the previous 10 inspections that meet the mode criteria First and Last Five Store the first 5 and last 5 inspections that meet the mode criteria 01 05 P N 120413 Run 133 Run 134 Fluzh save Selected Clear Selected Clear All P N 120413 PresencePLUS P4 EDGE Sensor Shows the number of stored inspections currently in the Sensor s memory Obtain Moves the stored inspection data from
33. calada Gre MAD GG To display the System Setup window System Setup Click the System button in the Main Menu toolbar Use the tabs in the System Setup window shown on page 136 to configure the Sensor and diagnose system errors To clear changes Click Cancel To save changes and exit the System Setup window Click OK To exit the System Setup window without changes Click Ed NOTE To make changes to the Sensor selections an inspection must not be running To stop a running inspection click the Stop button in the Run tab To save changes click OK before exiting the tab or closing the window Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 135 System Setup PresencePLUS P4 EDGE Sensor Select Tab Use the Sensor Select tab to establish the Sensor connection with the PC NOTE An option box to open the Sensor Select tab is automatically displayed if the Sensor either is not connected or is connected but with the wrong location selected System Setup sensor Select Communication InputOutpui Strobe Reset Start Up inspection Select NTSC Language PC SUD to Sensor Connection Setup Ethernet RJ 45 Address History Host PC IP Address q ee Nas System Setup Window Sensor Select Tab Banner Engineering Corp Minneapolis MN USA 136 01 05 www bannerengineering com e Tel 763 544 3164 P N
34. configuration Ethernet connection IP address of PC is 192 168 0 2 Serial connection A dial up network has been established and the network is a point to point protocol PPP Power up the Sensor Verify that the Red Error LED light turns OFF during power up all Sensor LEDs turn ON for 15 to 20 seconds After the Red Error LED turns OFF verify that the Green Power LED is flashing Launch the software Click Start gt PresencePLUS to start the program f PresencePLUS P4 has a different IP address than the default address 192 168 0 1 or if it is connected through a serial connection the message shown below will appear Click Yes to access the Sensor Select Tab shown on page 21 PresencePLUS A Sensor not found on specified IP address 192 168 0 1 Do you want to try another 1P address Yes Mo Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 P N 120413 0105 User s Manual Installation System Setup Sensor Select Communication InputOutput Strobe Reset Start Up inspection Select NTSC Language PC GUN to Sensor Connection Setup Ehemet Fu 45 Connection IP Address 192 168 0 1 Address History Host FC IF Address pa Sensor Select Tab Change the connection setup as follows Ethernet Connection a Select Ethernet RJ 45 in the pull down menu b Change the IP address to the address of the Sensor c Click OK Seri
35. has a positive edge strength value When the Edge Strength level is adjusted both the negative and positive lines will adjust together Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 User s Manual Edge Tool Setup ROI Width ROI Width default 1 Width can be increased in increments of 4 pixels 1 5 9 13 up to the total FOV size Narrow ROIs execute faster but could miss the part see below Wide ROIs are more consistent but don t execute as fast A high filter number may miss the edge of a narrow line Example The images below show how a narrow ROI could miss the part if the part shifts up or down EDGE 1 Ka F y Widening the ROI as shown below makes it wide enough to always detect the thin bars This wider line results in the tool consistently finding one edge every time EDGE 1 More About Widened ROIs If the width of the ROI is greater than 1 the gray scale levels of the pixels are averaged along the width of the ROI The averaged value helps smooth out jagged edges Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 75 Edge Tool Setup PresencePLUS P4 EDGE Edge Polarity Edge Polarity default Bright or Dark Choose Bright to Dark to find edges that start above the threshold value and cross below the threshold value Choose Dark to Bright to find edges that
36. indicated address number four in this case and begin executing The maximum number of pulses is limited by the number of inspections possible on the Sensor Product Change and Product Select Timing Diagram Banner Engineering Corp Minneapolis MN USA 148 para www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Saving Inspections 14 Saving Inspections This section explains how to store inspection files on the Sensor or PC LU AA AGA eae NAG eae oes PED PA Oe eee eae eee KORAN oe NGA PAN eee 149 ine aaa AA ee bee ess Sere sc Sales Me Baked beg 150 Save Window Use the Save window to save an inspection to the Sensor or to the Inspections folder on the PC Loa br H CD labeling PA iseng H mi Ng Mirar CJ ice q 4 7 i FE mal Coramun ca Hon hack Trash LULAIE J A Locate Save Window Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 149 Saving Inspections PresencePLUS P4 EDGE To display the Save window Click the Save button in the Menu toolbar Options are explained in the following table NOTE The Save window is also displayed whenever the Sensor prompts the user to save something Save Window Options aaa aaa The Sensor will prompt the user to select one of 12 Sensor locations Save in Inspections Folder If an occupied location is selected the selected filename appears in the Filena
37. on page 9 and the Installation section of the PresencePLUS P4 EDGE help files Components The PresencePLUS P4 system consists of the Sensor and a PC with PresencePLUS P4 software and the appropriate connections The Sensor requires lighting and a trigger device and an optional video monitor can be connected The trigger device can be any 10 30V dc photoelectric sensor or a device with a similar output PC with PresencePLUS P4 Software Required only for configuration and diagnostics PresencePLUS P4 Sensor dl Light Source CAUTION The Sensor power must be 24V dc 10 if a light source is powered by the Sensor Discrete 1 0 Power Ground RS 232 Serial Video Monitor optional Trigger Device PresencePLUS P4 Components Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 7 System Overview PresencePLUS P4 EDGE Cable Connections The PC external light source and optional video monitor are attached to the Sensor hookups shown in the following diagram External Light 1 Brown same voltage as Pin 12 of discrete 1 0 2 n a 3 Blue ground 4 Strobe Ethernet NTSC Video to Monitor 12 pin Discrete 1 0 Power Ground RS 232 Serial Crossover Ethernet Cable to PC Ethernet Port see pin assignments below STPX07 2 1 m 7 STPX25 7 6 m 25 pi Pin Wire Color Description Direction 1 Yellow RS 232 TX Output Stand
38. page 8 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 159 Dimensions Specifications and Parts PresencePLUS P4 EDGE Ethernet Communication Specifications Use a crossover Ethernet cable for communicating directly with a PC Use a straight Ethernet cable for communicating with a network device such as an Ethernet hub or switch Protocol TCP IP Data Transfer Rate 10 100 Mbps Max Cable Length 120 m 393 Factory Default Sensor IP Address Connector Pinout Use an RJ45 network crossover cable for direct connection to a PC Pin 1 TXD Pin 2 TXD Controller End of Cable Pin 3 RXD Pin 4 Not used Pin 5 Not used Pin 6 RXD Pin 7 Not used Pin 8 Not used 1234567 8 PC End of Cable Banner Engineering Corp Minneapolis MN USA 160 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Dimensions Specifications and Parts Parts st O CTC CT EAN Taba O Lens Extensions Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 161 Dimensions Specifications and Parts PresencePLUS P4 EDGE CL Specialty Lights and Kits Color and strobe lights also available Contact your Banner sales representative On Axis Lights 12 5 mm 0 5 Field of View FOV 38 mm 1 5 FOV 38 mm 1 5 FOV 50 mm 2 FOV red cloudy day illumination Regulated
39. power up Execution Time Max T Slowest recorded tool processing time since the start of the inspection or since power up Bright to Dark whole number Total number of bright to dark edges Count Dark to Bright Total number of dark to bright edges Count Total Edge Count Total number of all edges Location s pixels X Y 527 53 348 17 X Y coordinates of all the edges found Banner Engineering Corp Minneapolis MN USA 104 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Communication Tool Setup Communication Tool Exportable Results Data Label Value Example Deserpion Tool processing time for the current inspection Execution Time Min ms 2 9 Fastest recorded tool processing time since the start of the inspection or since power up Execution Time Max Slowest recorded tool processing time since the start of the inspection or since power up Bright Count Count whole number 2 Total number of bright objects Dark Bimo whole number 2 Total number of dark objects Total Total Object Count Count whole number 4 Total number of all objects Min Bright ECETIA pixels Width of the smallest bright object found Width Max Bright Object pixels Width of the largest bright object found Width Min Dark Object pixels Width of the smallest dark object found Width Max Dark Object pixels T Width of the largest dark object found Width Width s pixels 155 00 7 00 Widths of all the obj
40. s Manual Getting Started 4 Getting Started This section presents typical approaches to setting up and running inspections Typical Setup and Startup Sequence 26 Starting Up the Software AMA 26 Setting Up Hardware Parameters anaana ee eee eee eens 28 BULONG an We Ee scssi AD AA arisk eRe a a Ce a ia da Aa E NS EAEE 28 Navigating in PresencePLUS P4 0 0 30 Exiting ka aa lt Pe etek cee eee da dat da Sead AA 30 Software OvervieW ee ee eee eee eee tenn e eee nae 31 O Ps eh aes eae Re eee ed oe oe eee Eee eee eet Cee eee ee 32 Image o AAA 33 Navigation Results Window o o oooo ee eee eee eee ee eee eee etna 33 Configuration Window 0 6 cc ee ee eee eee eee eens 35 EE NA oe ee AA eee Babb dee ee Peo eee eee ed DUMADAAN eee es nee eo ne es 36 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 25 Getting Started PresencePLUS P4 EDGE Typical Setup and Startup Sequence The following subsections proceed through a typical Sensor setup and startup sequence 1 Connect and power up the hardware 2 Start up the software 3 Set up hardware parameters 4 Build and run an inspection For complete installation information see Section 3 Installation beginning on page 9 or the Installation section of the Help files on the PresencePLUS P4 software CD For component and cabling illustrations see Components and Connections in Section 2
41. section explains the Product Change Pin 3 input Produet Change AA AA PA 147 Product Change and Product Select Timing aa 148 Product Change Pin 3 The Product Change input is used in conjunction with one of the four I O points programmed as a Product Select line The inspection loaded will be executed following a valid trigger e The Product Change input responds to the leading edge transition of a pulse greater than 1 millisecond e The Product Select input is pulsed to correspond to a program location For example five pulses will load program 5 See Product Change and Product Select Timing on page 148 Product Change Specifications Current Sinking NPN Current Sourcing PNP lt 2V at 1 mA max gt BV at 7 5 mA max gt 10V at 4 mA max lt 2V at 7 5 mA max One of the four I O See Programmable I O Pins 5 through 8 on page 16 must be programmed for Product Select if Product Select is to be used Product Select Input Specifications Current Sinking NPN Current Sourcing PNP lt 2V at 1 mA max gt BV at 7 5 mA max gt 10V at 4 mA max lt 2V at 7 5 mA max Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 147 Product Change PresencePLUS P4 EDGE Product Change and Product Select Timing The Product Change line signals the Sensor to stop what it is doing and begin counting pulses on the Product Select line The
42. start below the threshold value and cross above the threshold value Choose Bright or Dark to find any edge Bright to Dark Edge Dark to Bright Edge Edge Profile of Bright to Dark Edge Edge Profile of Dark to Bright Edge The Edge tool will find all bright to dark edges and all dark to bright edges Using Edge Polarity helps to filter out unwanted edges Smooth Filter Smooth Filter default None range None to 5 Runsa rolling average along the ROI length Filters out small sharp changes in the edge profile A high filter number may miss the edge of a narrow line Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 76 PIN 120413 01 05 User s Manual Edge Tool Setup Smoothing Example In the following image the Smooth filter is set to None so the Edge tool finds the first narrow line In the following image the Smooth filter is set to 3 The Smooth filter averages a segment of pixels along the ROI which smoothes the sharp spikes of the dark lines After the lines are smoothed the Edge tool ignores them because they do not cross the threshold More About the Smooth Filter The smooth filter calculates a rolling average of the edge profile the rolling average width increases with the smoothing number Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 77 Edge Tool Setup Prese
43. the following essential components Lens Sensor and cable Communication cable Ethernet or serial 486 microprocessor or faster personal computer running Microsoft Windows ME NT 2000 or XP operating system Power supply with 10 30V dc and 500 mA maximum current Light source Every application requires a light source however the Sensor can be used without a dedicated light source Trigger source example Banner WORLD BEAM QS18VN6D sensor Thread the lens onto the Sensor s lens mount Connect the communication cable between the PC and Sensor Connect the trigger source see step 2 above to the Sensor as follows a Connect brown wire to V dc b Connect blue wire to V dc c Connect black wire to pink wire from Sensor cable Connect the power supply to the Sensor as follows a Connect V to brown wire of cable b Connect V to blue wire of cable The Sensor alone will operate properly with input voltage of 10 30V dc however A CAUTION if a light source is powered by the Sensor input voltage must be 24V dc 10 Power up the hardware and verify that the Red Error LED turns OFF During power up all the Sensor LEDs turn ON for 15 to 20 seconds see below Install PresencePLUS P4 software on the host PC see Software Installation on page 19 Start the PresencePLUS P4 program and verify system connections see Startup and Troubleshooting on page 20 Green Ready Yellow Trigger Green Power
44. the inspection Resolution options are 1 1 4 1 16 1 and 64 1 Next Clicking the Next button will prompt the user to save the inspection and the application will proceed to the Run screen Banner Engineering Corp Minneapolis MN USA 118 para www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Teach Reviewing Results Results of the inspection are displayed in the Results window shown below In this window access such statistics as tool execution status and time Test tool results and any errors Enlarge the window to the size shown below by clicking on the Expand button System LOCATE 3 Eencution ima 0 2 ms a Inout pw Beeps e MT Eun free 0 m5 a TT_1 Execubon fee 6 1 ms w Ineuts himno a MT 1 b imari Input adi t Imet Inout fee b ieri Input Gales i Irenert Inout Gator i Biges Operator AMD i Comirbule Heng esha false 1 Success l i Exouborn Tired 01m t Input 1 Ping cre gt i NEA lt a rara ree gt t Chibi i e MT il Zoom 4 Expand Button Results Window To learn more about the Results window see Results Window in Section 11 Run on page 129 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 119 Teach PresencePLUS P4 EDGE Banner Engineering Corp Minneapolis MN USA 120 por www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual
45. to provide accurate test results The ROI width is in increments of 4 for example 1 5 9 13 and so on The ROI widens symmetrically Widening an ROI will give the user an average value location This will result in improved repeatability 17 Pixels Wide 1 Pixel Wide 3 Linear ROIs with Left to Right Scan Direction Banner Engineering Corp Minneapolis MN USA 52 pama www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Linear Tool Profile Graph Tools Screen The Tool Profile graph shown below is used with all linear ROIs The graph represents the pixel values along the ROI The vertical axis is representative of the gray scale or gradient level and the horizontal axis represents the position in pixels along the ROI The curve on the graph red line on the screen represents the edge profile and the horizontal dashed line green on the screen represents the threshold level Pixel Intensity Threshold Line Tool Profile Graph Relative Threshold Shown Drawing ROIs Use the following procedures to draw move edit and delete ROls To Draw an ROI Click on the Draw ROI button in the tool s Input tab Draw ROI Delete Hold the mouse selection button and drag the mouse to create the ROI shape in the Image window To move or edit the ROI after letting go of the mouse see To Move Edit or Delete an ROI on page 54 O TIP Use the Magnify button to the left
46. to step c No Start the dial up network session with PresencePLUS P4 Use the PresencePLUS P4 Serial Connection Procedures document to guide you through the process of creating a dial up network c Choose Serial Connection in the Sensor Select screen NOTE A list of error codes and potential causes and solutions are available under Help About on the PresencePLUS P4 software CD Failed to capture a full resolution image Please try again See the Troubleshooting Table on page 24 Failed to capture a full resolution image See the Troubleshooting Table on page 24 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 23 Installation Troubleshooting Table PresencePLUS P4 EDGE This table contains solutions to the most common problems in using the PresencePLUS P4 program For further assistance contact Banner Green Power LED on Sensor is not ON Interface cannot connect to Sensor No image on monitor No image on PC or monitor Green Ready LED on Sensor is OFF The software seems to be working correctly but the image is missing Error message Failed to capture a full resolution image Please try again Image is frozen on PC and monitor Green Ready LED on Sensor is OFF Error message Failed to capture full resolution image Image is frozen on PC but image on monitor properly updates Indicato
47. 3164 01 05 P N 120413 27 Getting Started PresencePLUS P4 EDGE af PresencePLUS 4 Start the software by double clicking the program icon or choosing in the Programs menu Upon startup the program detects whether a Sensor is connected and displays either the Setup screen or the Run screen Setting Up Hardware Parameters If the Sensor is being run for the first time or if changes have been made to the hardware then hardware parameters may need to be set or modified 1 Click on System in the Main Menu toolbar 2 Configure the Trigger parameter according to the trigger device being used For this example the QS18V6ND NPN output is the trigger device so NPN is selected Configure the four discrete inputs outputs If a strobed light source is being triggered by the Sensor set the strobe trigger options If the Product Select line is being used configure the Product Select and Product Change lines Click on Setup in the Main Menu toolbar select the Trigger tab and configure the remaining parameters Dm O 2 Edge type Minimum pulse width Trigger delay Building an Inspection The automatic screen sequence starts with the Setup screen which results from the first button Setup in the Main Menu toolbar Subsequent screens are shown below in the Main Menu toolbar layout A pT Setup Flow Setup Teach Ru System Main Menu Toolbar Buttons in Left to Right Task Order Click on the Setup
48. 5 P N 120413 85 Object Tool Setup PresencePLUS P4 EDGE In the following image the Smooth filter is not selected so the Object tool finds the first object with narrow lines In the following image the Smooth filter is selected so the lines act brighter making thin objects easier to ignore More About the Filter The smooth filter calculates a rolling average of the object The rolling average width increases with the smooth number Object Width Minimum and Maximum Width default Min 6 Max 162 Filters out objects and spaces that are smaller than the minimum and larger than the maximum Banner Engineering Corp Minneapolis MN USA 86 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Object Tool Setup More About Object Width The minimum and maximum object width affects both objects and spaces between the objects The following four examples show how the minimum object width can filter out objects and spaces In all the examples the minimum object width is 6 pixels default and the polarity is set to dark objects Example 1 25 pixels wide Both objects are greater than 6 pixels Found 2 dark objects Space is ignored because polarity is set to dark objects Object Ignored Object Example 2 One object is less than 6 pixels wide Found 1 dark object second object less than 6 pixels wide is ignored OBJECT 1 Ignored Example 3 Both objects
49. 6 Kun MONIO TAD MO 127 Results Window 129 a es Oe ees ee eA hee ee hae eka AA 130 Run Select Tab ee ee eee ee ees 131 PAA acannon een ed eee A 133 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 125 Run PresencePLUS P4 EDGE Run Screen Use the Run screen to start stop monitor and log an inspection To display the Monitor tab on the Run screen shown below click Run in the Main Menu toolbar The Monitor tab is the default tab in the window To exit the Run screen verify that Run is stopped and click another destination on the Main Menu toolbar bf Caura Irepecton needle Frare 30493 MM The Camera The Tiga oa EDGE 1 Gaan tere 0 2 re oe EM Eao bre 0 2 m8 Value 1 FL 1 Run Screen Banner Engineering Corp Minneapolis MN USA 126 para www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Run Monitor Tab Run Monitor Run While running an inspection the following can be viewed Pass and Fail counts The status of inputs outputs Product Select System errors and whether Sensor is Ready Next Pass Next Fail Next Remote Teach Next Remote Teach Fail Next None Run Screen Monitor Tab To run an inspection set Options and preferences and click the Start button Options are explained in the following table Banner Engineering Corp Minneapolis MN USA www banne
50. A max Low 0 5V max at 100 microamps max RS 232 Pins 1 9 10 and 11 The RS 232 port is used to export runtime information in ASCII format For information on how to configure the serial connection see Section 8 Exporting with the Communication Tool beginning on page 107 and Section 12 System Setup beginning on page 135 Sensor Cable PC Serial Port Pin 1 yellow wire transmit data Pin 2 receive data Pin 10 green wire signal ground Pin 5 signal ground Pin 5 signal ground Pin 11 blue wire dc common Pin 9 violet wire receive data Pin 3 transmit data Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 15 Installation PresencePLUS P4 EDGE Programmable I O Pins 5 through 8 The Sensor provides four discrete programmable I O connections as listed in the table below Each I O type can be configured as follows e Input current sinking mode external PNP driver default or input current sourcing mode external NPN driver and e Output current sinking mode NPN or output current sourcing mode PNP Pin 5 Black Wire 1 0 1 Pin 6 Red Wire 1 0 2 Pin 7 White Wire 1 0 3 Pin 8 Light Blue Wire 1 0 4 Typical PNP and NPN connections are shown below See also the Programmable Input and Output Specifications table below 4 om 10 30V dc 10 30V dc Programmable Input and Output Specifications Programmable Input Specifications C
51. Edge Profile of Bright to Dark Edge Edge Profile of Dark to Bright Edge Banner Engineering Corp Minneapolis MN USA 66 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Locate Tool Setup Smooth Filter Smooth Filter default None range None to 5 Runs a rolling average along the ROI length Filters out small sharp changes in the edge profile A high filter number may miss the edge of a narrow line None Smoothing Example In the following image the Smooth filter is set to None so the Locate tool finds the first narrow line In the following image the Smooth filter is set to 3 The Smooth filter averages a segment of pixels along the ROI which smoothes the sharp spikes of the dark lines After the lines are smoothed the Locate tool ignores them because they are below the threshold More About the Filter The smooth filter calculates a rolling average of the edge profile the rolling average width increases with the smooth number Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 67 Locate Tool Setup PresencePLUS P4 EDGE Minimum Width Minimum Width default 1 Filters out small spike of intensity changes Filters out narrow dark or bright bands Determines the distance in pixels before and after an edge that must be free from additional transitions or the end of the FOV before the edge is rec
52. Maintenance This section provides general Banner resources and specific documentation warnings and cautions for installers and operators of the PresencePLUS P4 Sensor sinalang AA AA 2 Documentation aoaaa aa ee ee ee eee eee ees 2 Banner VOU oi ice ass eee AA 2 Factory Support Le ma NAG ee be ee ee ere DA Set BE a et Os SESS a hoe Ss 2 li So cc aaa aa iia obs AA ee ee ae es 3 Cleaning the Sensor 3 MO A ook oo sc oe Ee ee es bs Be a eae es 3 Updating the PresencePLUS P4 Software 0 0 0c eee eens 3 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 1 Product Support and Maintenance PresencePLUS P4 EDGE Product Support Banner provides the following resources for quickly setting up and operating the Sensor Documentation The following documentation is available in PDF format on the PresencePLUS P4 software CD and on the Banner website A compatible version of Acrobat Reader is provided on the CD PresencePLUS P4 documentation is in the Vision Product Line list on the following Banner website page www bannerengineering com literature resources product literature PresencePLUS P4 QuickStart Guide P N 118000 An overview of setting up and using PresencePLUS P4 Sensors to run inspections Help Files The PresencePLUS P4 Help files provide convenient access to detailed instructions for setting up and running inspections These online Help files a
53. Power Supply for Specialty Lights Input 100 250V ac 50 60 Hz Output 12V dc 5 3 5A max Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 162 PIN 120413 01 05 User s Manual Dimensions Specifications and Parts i Y O TIN 305 mm 12 light 24V de HFFWI2DC A o 356 mm 14 light 24V de HFFWI4DG 381 mm 15 light 110V ac 50 60 Hz HFFWISACI1O 381 mm 15 light 230V ac 50 Hz HFFWI5AC230 610 mm 24 light 110 230V ac 50 60 Hz HFFW24AC O AN 1220 mm 48 light 110 230V ac 50 60 Hz E AN a EN Cable 10 m 32 P4C32 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 163 Dimensions Specifications and Parts PresencePLUS P4 EDGE os O Serwomtngtoume Sensor Mounting Columns Mounting knuckle assembly kit with 76 mm 3 extension SMBPPK3 contains a b and c below Mounting knuckle assembly kit with 152 mm 6 extension SMBPPK6 contains a b and d below eweovieononin EN OTI ECN TI ECN E EN CO MANN CO MEN PresencePLUS Lighting Guide printed Banner Engineering Corp Minneapolis MN USA 164 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Glossary Glossary of Vision Terms A acquisition The manner in which outside information is brought into an analysis system as in image acquisition Generally involves AID co
54. Remote Teach 10 Remote Teach This section explains teaching inspections on good product using the Remote Teach line BE a Eba an aaa bee AD ee NAAPI Ap NG AA KING MAL IA MAN DNA AA NAA O NG KTA 121 ANNA AR 123 ec ee bo NO LE Set E CEA GE OS NA LO BEE GA KA AA PG NAA NG 124 Overview The Remote Teach function is a method of remotely updating inspection parameters in Run mode Vision tool s and Test tool s can each be selected to be taught or not taught To remotely teach an inspection the Remote Teach function must be enabled on each tool to be taught NOTE The Location tools the Measure tool and the Communication tool are not affected by Remote Teach Understanding the sequence of events in the Sensor during a Remote Teach will help the user implement successful Remote Teach applications The sequence of events is as follows 1 With the Sensor in Run mode and Ready the user pulses the Remote Teach line Pin 2 gray wire The Sensor recognizes that the Remote Teach line is active and waits for the next valid trigger At the next valid trigger Ready goes inactive the Green Ready LED shuts OFF and the Sensor acquires a new image The Sensor adjusts both the Search ROI and the Pattern ROI for the Vision tool if the inspection uses Location tools The Vision tool learns the new pattern and performs the Count analysis The Sensor adjusts the minimums and maximums in the Test tool if the Test tool is enabled for Remote Teach
55. SA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 45 Setup Trigger Timing Options PresencePLUS P4 EDGE The validity and timing of the trigger may be modified through three settings Trigger Divide Trigger Delay and Minimum Trigger Width Enter the appropriate values or set the values by using the arrows Trigger Divide range 1 10 000 triggers Sets the sequence of valid triggers If set to 1 an image is captured in response to every valid trigger if set to 2 an image is captured in response to every second valid trigger and so on Trigger Delay range 0 8 000 ms Fixed time ms from the instant the Sensor receives a valid trigger to the instant the Sensor captures the image see the Timing Diagram on page 45 Minimum Trigger Width range 1 8 000 ms Eliminates unwanted triggers by accepting triggers only if they are above a specified length of time 46 P N 120413 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User s Manual Tools Screen 6 Tools Screen This section explains how to build open modify manage and save inspection files Typical Build Modify Procedure eee eee eee eee eee eens 48 Building and Modifying an Inspection eee tenet nea 49 Choosing a Tool AA deen tn e aca AR A coe ah ee eed meted ae eee ees 50 Adding and Removing FOO caca dere a E A OK EEE ES BE eRe a a 51 Renaming ToolS e
56. Sensor General Input ba General Output Output from the Sensor that can be selected in a Test too Pass Active when the entire inspection passes in gt Function Fail Active when the inspection fails General Input y System Error Active when a system error occurs Ready Active when the Sensor is ready to accept another trigger Product Select This input is used in conjunction with Product Change to select inspection locations at which to begin execution i Normally Open Closed default Open Normally Select the state open or closed that the output will take when not active fe Open Normally Open The output becomes active when the logic condition controlling O asad the output becomes TRUE Closed Normally Closed The output becomes inactive when the logic condition controlling the output becomes TRUE Output Delay default 0 range 0 8 000 ms ig DutputD elay E Output Delay is the time from a trigger to start an inspection until the Sensor 4 ql ome output turns ON It is available only for general outputs NOTE If processing time is longer than the output delay the output will become active immediately after the processing is finished O Sek Output Duration default Latched range 2 8 000 ms Freestone Duration Latched Active until the condition changes 2 Latched s Time Time Active for a specific length of time Ka ka Ka 2 me NOTE This option is
57. Tools Teach and Run buttons to advance to each screen Banner Engineering Corp Minneapolis MN USA 28 pama www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Getting Started Follow these basic steps to build and run a new inspection 1 Setup screen a Set up the Sensor lens and lighting b Choose trigger option Continuous for a live image c Click Auto Exposure to adjust the image brightness d Focus the lens by turning the lens focusing ring shown below until the focus value is maximized See Focusing the Lens in Section 5 Setup on page 43 Focusing Ring Aperture Lock Screw NOTE If the lens has a focus lock screw loosen the screw before focusing the lens Some lenses also have an aperture lock screw Focus Lock Screw Hl Lens Focusing Ring and Lock Screws e When the desired image is shown click Next to proceed to the Tools screen 2 Tools screen Tools can be built from scratch or added from a previous inspection file saved on the PC or Sensor To add a Vision tool click the Tools button To remove a tool click the 3f in the lower left corner of the screen while that tool is selected a Add Location tool s to find the target and to adjust the Regions of Interest ROI for translational and rotational changes b REQUIRED Add Vision tool s to inspect the part c Add Measure tool s to create distance measurements from points found d REQUIRED Add Test tool s to s
58. Use Teach Manually set the judgment parameters To remove a tool 1 Choose the tool to be removed in the Navigation Results window 2 Click the Delete button in the lower left corner of the screen Delete Buttons Renaming Tools The default name of each tool can be edited or replaced examples LOCATE 1 TT 2 Each name must be unique To edit the tool name click on the Name field double click to select the entire name and type to change or replace the name e Enter up to 49 characters only alphanumeric characters and underscores no spaces are valid e The button in the Navigation Results window that appears will show the first nine characters after exiting the tool Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 51 Tools Screen PresencePLUS P4 EDGE Region of Interest ROI A Region of Interest ROI indicates the area of the image that the tool evaluates The area outside the ROI is ignored but remains visible in the Image window An ROI must be drawn for all Vision tools ROI Types ROI types include Area Search and Pattern Area and Linear Availability depends on the P4 Model The following table lists the ROI type for each PresencePLUS P4 EDGE tool ROI Types P4 EDGE Tool ROI Type oie Linear ROI Linear ROls are used by tools that scan along a defined line in a defined direction Data are averaged along a linear ROI wider than 1 pixel
59. a linear ROI Two edge transitions form an object Data returned by the Object tool include the following e Number of objects e Size of each object e Centroid of each object Stem Object Tool Input rasa Hati Delta OBJECT 1 A Object Valin Object Tool Application Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 79 Object Tool Setup PresencePLUS P4 EDGE Object Tool Configuration Object Tool Applications Object Tool Measure width of label Locate center of box on conveyor ang a Measure pitch and gap of pins on an IC Measure gaps between stamped parts on a web Name default OBJECT 1 OBJECT 2 Used to rename the tool The name can have only alphanumeric characters or underscores and no spaces Draw ROI button Allows an ROI to be added Object tool uses a linear ROI See Region of Interest ROI in Section 6 Tools Screen on page 52 Delete button Removes the ROI from the Image window The active tool red ROI on the screen is removed Banner Engineering Corp Minneapolis MN USA 80 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Object Tool Setup Transition Type default Relative The drop down list of Object tool transition types includes the following choices Relative Threshold Finds an edge at a relative pixel intensity Is more tolerant of light fluctu
60. abel to the data before the data itself Example Dark Count 3 Dark Count is the label See the Format Example illustration below F 1 e Nd mmunication Select All Clear All Remove Tool l Format Example Banner Engineering Corp Minneapolis MN USA 102 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual From the screens shown in the preceding Format Example the Communication tool will export the following Tool name Success flag Execution time Input 1 Input 2 A comma delimiter The data labels at the start of the string and END at the end of the string D Conditionally Export Selected Data The Output Filter allows for specific output selections in order to avoid unwanted output information Select Pass to export the selected information on passing Test tools Select Fail to export the selected information on failing Test tools gt Click here for a list of outputs from which to filter results Communication Tool Results The Communication tool will send out the data in the same sequence that the tools appear in the inspection The transmission of data will increase the total inspection time The table below shows the data that will be sent out for each tool Communication Tool Results Communication Tool Setup Tesa TO a agapan Success 1 The connection is valid and data will be sent Checks the connection Ethern
61. al Connection a Select PC Serial in the pull down menu b Click OK NOTE A serial connection requires changes to the Sensor and an established dial up network See the PresencePLUS P4 Serial Connection Procedures document on the software CD for instructions on setting up a dial up network 7 Configure the discrete I O create an inspection and begin running inspections NOTE Initially all discrete I O s are configured as inputs If you create an inspection before configuring the discrete I O no outputs will be available in the Test tool For configuration information see InputOutput Tab in Section 12 System Setup on page 140 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 21 Installation PresencePLUS P4 EDGE Troubleshooting Error Messages Sensor not found on IP 192 168 0 1 Do you want to try another IP address 1 Check the power Is the Green Power LED ON Yes Go to step 2 No Check the power connection Verify that the power source is 10 30V dc and 500 mA maximum 2 For an Ethernet connection a Is the yellow LED indicator integrated with the RJ 45 port ON Yes Go to step b No Verify that the cable is the correct type Direct connection to a PC requires a crossover adapter or a crossover Ethernet cable Connection to a network requires a straight Ethernet cable b Does the error message display the IP address 192 168 0 1 Yes Go to
62. ances are set automatically during Quick Teach or Teach See Teaching an Inspection in Section 9 Teach on page 117 They also can be manually set or modified before or after teaching or running the inspection in which case Quick Teach will discard any manually entered values For inspections with many Vision tools the Test tools can be linked together Test Tool Configuration Test tool results can be used as follows Gather results from image processing tools and discrete inputs Establish parameters for desired inspection results Tie multiple results together with logic options Include results in the overall Pass Fail criteria Activate an output based on the inspection results Name default TT 1 TT 2 Used to rename the tool The name can have only alphanumeric characters or underscores and no spaces Logic default AND Use logic to combine multiple inputs to the Test tool The results at the inputs and the logic option selected will determine whether the Test tool is TRUE or FALSE See the following Examples of Logic Results table Banner Engineering Corp Minneapolis MN USA 92 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Test Tool Setup The following table shows the Test tool results for various logic functions For each function Input 1 and Input 2 are sampled in four different combinations Examples of Logic Results Test Tool Logic Function Result Description AND OR
63. apolis MN USA AA Ty www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Setup 5 Setup This section explains how to capture a reference image and set trigger options Setup Mere aaa 38 Capturing a Reference Image a 39 FOS IOD co ao 5 Sk a ae AA RE a aa 39 ape a Wie DUO cabana dra hee Sek e ee ER dae A A eee eee eee tee es 40 Setting Exposure and Ga 40 Exposure Time Considerations a 42 Focusing the LenS 4 a a KA 054 NADA AK KAKA KAKA DA KABA BKA KAN ANG oa ed 43 Setting Trigger Parameters AA AA 2 eee bee es 44 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 37 Setup PresencePLUS P4 EDGE Setup Screen On initial startup the Sensor displays the Setup screen which is shown below To return to the Setup screen after passing it click the Setup button in the Main Menu toolbar Zoom 4 Value Setup Screen Banner Engineering Corp Minneapolis MN USA 38 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Setup Capturing a Reference Image The reference image is used as a template for developing an inspection The Vision tools use this image to acquire the critical information needed for the inspection Acquiring a quality image is crucial for a successful inspection A quality image shows a measurable and repeatable difference between good products which pass
64. ard Ethernet Cable to PC via Network Hub or Switch E 2 Gray Remote Teach Input E 3 Orange Product Change Input STP25 7 6 m 25 E j 4 Pink External Trigger Input Monitor Cable to Video Monitor optional 9 Black 1 0 1 In Out BNCO6 2 m 6 6 nee 1 0 2 In Out BNC15 5 m 15 7 bl 1 0 3 In Out BNC30 9 m 30 8 Light Blue 1 0 4 In Out 9 Violet RS 232 RX Input Serial Cable to PC Serial Port 10 Green RS 232 Signal Ground Output DB9P06 2 m 6 11 Blue Common Signal Ground Output DB9P15 5 m 15 12 A Brown 10 30V dc Input DB9P30 9 m 30 The Sensor can be connected to the PC via a serial cable or an CAUTION The Sensor power must be 24V dc 10 if a Ethernet network Ethernet provides faster communication A light source is powered by the Sensor Cable Connections Banner Engineering Corp Minneapolis MN USA a nous Cc Ce CET o www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Installation 3 Installation This section provides Sensor hardware and software installation instructions Hardware Installation Overview Hardware Installation ka wk hh Uh hhaha REEF AALALA TEKA BEA hh hhaha kak 11 Mounting the Sensor 11 POON Me LoM NOD a a onde ee the Bek ee de Seed oes ee A BS eee dae 11 Installing the LOA coria a ada doe eat ah es ORR wee ee dea AA AY 12 SOU LONS FINOS ooh acon ob ees dead dee bea ed eee eee Ek eee ee 12 Sensor ConnectionS aeaaeae ee ee ee
65. ations between inspections than other transition types May find false edges Absolute Threshold Finds an edge at a specific gray scale level Is less likely to find a false edge than other transition types May miss edges if the light level changes between inspections Edge Strength Threshold Detects edges on surfaces that are not uniformly illuminated Finds edges in low contrast images Is more tolerant of gradual changes in light levels across the tool than other transition types Filters out weak or gradual edges Object Polarity default Bright or Dark Choose Bright or Dark to find all objects Choose Bright to find objects that are brighter than the background Choose Dark to find objects that are darker than the background see Object Polarity on page 85 for an inspection example Threshold Percent default 50 Threshold Value default 128 Threshold Edge Strength default 20 This option sets the threshold value moves the dotted green line on the Edge Profile graphs Percent is displayed when the Transition Type is Relative Threshold Value is displayed when the Transition Type is Absolute Threshold Edge Strength is displayed when the Transition Type is Edge Strength Threshold Example The following image shows an Object tool scanning three bars from left to right OBJECT 1 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164
66. available only for the general outputs the other outputs Pass Fail System Error and Ready are latched only ON Trigger OFF Processing Time Output Duration A Delay Latched Output Delay and Output Duration Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 141 System Setup PresencePLUS P4 EDGE Strobe Tab The Strobe option in the System Setup window is shown below Use the Strobe tab to set the strobe signal Pin 4 on the external light connector for a strobed light source The strobe signal is a 5V dc TTL signal System Setup Sensor Select Communication hputQuiput Strobe Reset Start Up Inspection Select NTSC Language Strobe Width ON Default C On ma o oo Time Duration range 1 4 000 ms aI if m Level Default ie Aye T Active High System Setup Window Strobe Tab Strobe Width Strobe Width Selections in the Strobe Tab of the System Setup Window ICON IL ON COM TN Time Duration Sets the duration for active strobe output from the initial valid trigger minimum pulse width has been satisfied to the end of the duration The range is from 0 to 4 000 ms Level Level Selections in the Strobe Tab of the System Setup Window Cua aaa Active High An active output produces a 5V dc signal Active Low An active output produces a OV dc signal Banner Engineering Corp Minneapolis MN USA 142 01 05
67. ay the next failed inspection Next Display the next available inspection None Do not display inspections Capture Control default Continuous Determines how often information is updated on the PC Latched Sets the Display option to None after an inspection is displayed to prevent displaying additional inspections Continuous Continuously updates the inspection information according to the display option NOTE The display may not capture every inspection Image Enable default Unchecked Determines if the image is included in the result information Checked The inspection image and results will update upon capture Unchecked Only the results will update upon capture NOTE Displaying the image on the PC will add to the inspection time Teach Counts Tracks the number of samples used in each Teach process Teach ignores samples that fail Samples fail for the following reasons An Edge tool before the Test tool fails A Locate tool before the Test tool fails Measure tool fails to find two points Time out error An ROI rotates or translates off the screen Click the Reset Teach button to clear all previously gathered data Start Clicking the Start button will start the Teach routine Stop Clicking the Stop button will stop the Teach routine Resolution Increases or decreases the resolution on the displayed image A lower resolution will have a faster PC update The resolution does not change
68. by the Sensor input voltage must be 24V dc 10 Electrical Selection The P4 inputs Trigger Product Change Remote Teach and Discrete and outputs can be configured for either NPN current sourcing or PNP current sinking This selection is made in the System Setup window on the InputOutput tab shown below Once NPN or PNP is selected all inputs outputs are either NPN or PNP System Setup Sensor Select Communication InputOutput Strobe Reset Start Up inspection Select NTSC Language inputs Outputs Current Sourcing NPN Driver Required Curent Sinking NPN Curent Sinking PMP Driver Required C Current Sourcing PNP System inputs Pin ad Trigger Pin 43 Product Change Pin 2 Remote Teach a aj ma NG Output Delay Output Duration z p st jp mg KE il fo ma Output Delay Dubput Duration A me batched Tome pg Dugu Duration fo i E sj EY JE System Setup Window InputOutput Tab Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 13 Installation Trigger Pink Wire Pin 4 PresencePLUS P4 EDGE e Input from an external triggering device is needed to signal the Sensor to acquire images e The Sensor can be set to respond to either the leading or trailing edge of the trigger pulse e Trigger pulse width can be set from 1 millisecond to 8 seconds The default is 1 millisecond e Trigger modes Input current s
69. ction Teaching on a number of known good samples finds acceptable variations and automatically sets the judgment tolerances to accommodate the full range of acceptable results Several Teach parameters may be selected in the Teach Tool tab such as how many images to consider during a teaching session and what type of captured images to display To teach an inspection Set preferences from the various Teach options and click the Start button The Start button turns into a button after it is clicked Options are explained in the following table To stop teaching an inspection Click the Stop button Teach Tool Tab Sample Size default All Use All to not limit the Teach sample size Use Count to have the Sensor automatically stop the Teach process after a set number of samples Use the Count option when there is a known sample set size Use the arrows to Increase or decrease the sample size When the sample size is reached the Sensor will stop the Teach process and the Start Stop button will return to displaying Start Trigger default External The Sensor must receive an external trigger Pin 3 to accept a sample Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 117 Teach PresencePLUS P4 EDGE Display default Next Determines when information is updated on the PC Next Pass Display the next passing inspection Next Fail Displ
70. ctivate if the Test tool is TRUE NOTE If a discrete output is not available choose System in the Main Menu toolbar then click on the InputOutput tab Discrete 1 0 set up as inputs will not show up in the Output Options box See the System Setup window in Section 12 System Setup on page 136 for more information Pass Fail Contribution default checked Check this box if the Test tool will influence the Pass Fail status of the inspection Do not check this box if the overall Pass Fail status of the inspection is not dependent on the current Test tool The Pass Fail contribution influences the following Discrete output Pass Discrete output Fail Pass Fail results counter Pass Green and Fail red LEDs on the Sensor Freezing an image on the video monitor Display options on the PC 01 05 P N 120413 95 Communication Tool Setup PresencePLUS P4 EDGE Communication Tool Setup The Communication tool is used to conditionally export data from the Sensor to an external device Results from the Vision tools may be selected by the Communication tool and exported to an external device The Sensor can export data over the Ethernet or via its serial channels See Ethernet Communication Channel Specifications below Examples of results exported by the Communication tool Communication Tool Execution times Whole number counts Input and output values from Test tool Success rates from Locate tool Vision to
71. d During inspection the new angle is compared to the original angle If there is any rotational change between the original angle and the new angle all ROls after the Locate tool will rotate by that amount Original Angle New Angle Locate Tool Results a mesa First Edge pixels X Y The position of the first edge The origin 0 0 is the upper left Location corner of the screen Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 69 Edge Tool Setup PresencePLUS P4 EDGE Edge Tool Setup The Edge tool identifies edges along a selected linear ROI by finding transitions between bright and dark pixels Information captured by the Edge tool can be used to e Count edge transitions e Find the position between transitions e Provide distance and angle information to the Measure tool System Measure Tool EDGE 1 EDGE EDGE 2 bihpa Edge Tool Application Banner Engineering Corp Minneapolis MN USA 70 para www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Edge Tool Setup Edge Tool Configuration Edge Tool Applications Edge Tool Measure the height and width of a part Input Count pins on a resistor or IC Measure the height of a needle Draw ROT Delete Measure the deflection of an automotive gauge Detect the edge of a web Verify that a bottle cap is on completely Name default EDGE 1 EDGE 2 Used to re
72. d Connections e kaaa ee Bd oe Vad ade TADO bA KG a See LAN hand e DENT di 7 3 INStalNlaltiOn sidad id Sale ee Les AR ee eee 9 Hardware Installation Overview eee eee ees 10 hardware Installation mar oP Se MEE ee eee ee Se Po a WG Re RE le wed a a E RAS 11 Sensor CONMCCIONS Hana he AS DBA es BA eh Oe een eh Ss GN ha DAG 13 Software Installation eat rats Baws aw NA wae on ee eee KTA be ee dew a SAK NAKAR Na kin 19 Startup and Troubleshooting 2 aaa 20 A Getting Started sessen eia e a e Sade eee eee hee Sees 25 Typical Setup and Startup Sequence aeaa 26 Staring Up the SOMWale vta teed ceases abo AA be ode hee ee ANA 26 Setting Up Hardware Parameters 2 28 Bullaing ah Aspecto 419 420 kee hate NA KOK nd a Se aa E PS me Ale ee AAA 28 Navigating in PresencePLUS P4 0 0 0 aaa 30 Eaing Presence PLUS PA asear daan nata ah bette he de dae 30 Software Overview maa aid ot neues KINAEN ga Phan DAD ad HD wl SE PANA me ee Sees male a ANNA 31 Ds SCUD iria ao cas 37 JA A oes 38 Capturing a Reference IMage a 39 Setting Trigger Parameters wns nankang eee eee un PN Ph GA eee hee a md 44 0 TOOLS OCLEEN Cua AN NAGANA NLNG DAAN a Co Ghee eee ANA 47 Typical Build Modify Procedure 0 0 ce eee teens 48 Building and Modifying an Inspection ee eee eens 49 ala AA 54 Selecting or Deleting Inspections from the Sensor a 55 selecting Inspections from the Library
73. d Image Hold and Trigger Delay times Option descriptions follow Run Screen Select Tab Product Select Line The Hardware Input option signals the Sensor to run the option currently selected by the Product Change and Product Select line This option allows the Product Change and Product Select input to change the inspection When the input to the Product Change pin becomes active the Sensor samples the Product Select pin and determines which inspection to load from the Sensor memory The Software Override option signals the Sensor that the inspection to run will be manually selected With this option selected the inspection displayed next to the Override button is the inspection that runs The Product Change and Product Select Timing Diagram on the next page shows the pin combinations and the resulting inspections a The Product Change and Product Select line is used to swap between inspections Select any of the up to 12 stored o TIP inspections to be the next inspection to run A time delay typically less than 1 second is required to change the inspections Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 131 Run PresencePLUS P4 EDGE Start counting pulses on Stop counting pulses on Product Select line Product Select line N Active Product Change Input Not Active Pulse Pulse Pulse 1 2 3 Active Product Select Input Not Active Pulse this line t
74. d the damage that electrostatic discharge ESD can cause to the Sensor Always use a proven method for preventing electrostatic discharge when installing a lens or attaching a cable A User Service Caution The Sensor has no field replaceable or user serviceable components To avoid invalidating the Banner warranty do not disassemble or make electrical or mechanical modifications to any components Environmental Requirements For reliable operation the installation location must meet the following criteria e Stable ambient temperature 0 to 50 C 32 to 122 F e Ambient relative humidity 35 to 90 non condensing e Stable ambient lighting no large quick changes in light level no direct or reflected sunlight e No excessive vibration or mechanical shock e No contact with corrosive or volatile materials or atmosphere e No liquid splash e Minimal dust or dirt Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 Table of Contents PresencePLUS P4 EDGE Table of Contents Warnings and CautiOnS lt lt lt esos sce bee dere teehee ows eee ride i 1 Product Support and Maintenance 222 ennn ee 1 FE FOGUCT SUD DOM rea tai dai NA a a e cra a 2 Mantenan e aaea ao AGUA eae Aves KG DI Soe SRE AND Boe eae IG a E an ares E 3 2 SYSIEMVOVEIVIEW aorta ara diia caera a aa 5 BA AA 5 KY PIGA LAPAG Oda a NGA mma a KA DANG eg ra as ocean NA arate Nak 6 Components an
75. d value moves the dotted green line on the Edge Profile graphs Percent is displayed when the Transition Type is Relative Threshold Value is displayed when the Transition Type is Absolute Threshold Edge Strength is displayed when the Transition Type is Edge Strength The following screen image shows an Edge tool scanning five bars from left to right with Relative Threshold selected 72 PIN 120413 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User s Manual Edge Tool Setup In the Edge tool pixel graph below the horizontal axis is the position in pixels along the Edge tool s linear ROI and the vertical axis is the brightness level The dotted line green on the screen crossing the graph through the middle is the threshold The solid red on the screen line is the pixel intensity along the ROI An edge is found each time the pixel intensity solid line crosses the threshold dotted line Pixel Relative Intensity gt Threshold Line More About Absolute and Relative Thresholds The threshold is used to mark the gray scale transition point The tool marks the edge when the pixel intensity crosses the threshold level Absolute Threshold requires a specific gray scale level to be chosen Relative Threshold converts the range of gray levels found along the ROI into a percentage of light The brightest gray scale level is 100 and the darkest is 0 Choose th
76. data and export separate segments to unique external devices e Customize the order of the exported data e Export data from the Vision tools at different times during the inspection e Customize the Start Strings control characters to unique external devices NOTE The Test tool can have the Communication tool as one of its inputs Therefore if a Test tool is added after the Communication tool a discrete output can be activated a if the TCP IP connection is lost or b if the external device fails to acknowledge it received data This output could contribute to an inspection Pass Fail if it is an input to a Test tool A Communication tool without a Test tool will not contribute to the inspection Pass Fail Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 97 Communication Tool Setup PresencePLUS P4 EDGE Configuring the Communication Tool There are four main steps in configuring the Communication Tool Communication tool Select the Vision tools and their results to export See below Select All Remove All Select the communication connection s that will export the data See B Select the Connection s on page 99 Edil View Sethngs Format the ASCII string of data See C Format the ASCII String on page 101 Select to conditionally export the selected data See D Conditionally Export Selected Data on page 103
77. dow For Communication tool setup click on the System button in the Main Menu toolbar to bring up the System Setup window then click on the Communication tab Ethernet Connection In order to establish a connection the external device must be directed to the correct IP address and the correct TCP port In TCP IP protocol a TCP port number is used with the IP address to identify a specific path or socket The Sensor has sockets 1 to 10 therefore it can send out unique sets of data to 10 different devices System Setup Sensor Select Communication inputOutput Strobe Reset Start Up Inspection Select NTSC Language Sensor IP Address Setup Sensor IP Address 12168 0 1 Subnet Mask 25 26 25 0 _ Modiy Commurscation Tool Setup reas pe AP Hos P Ardesa Connscbon Bthemat Socket 1 Settings Tool Setup Area Communication Tool Setup Ethernet NOTE The TCP IP setup is automatically configured the Ethernet Settings box is for information purposes only Banner Engineering Corp Minneapolis MN USA 108 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Exporting with the Communication Tool Each Ethernet Socket has a unique TCP port number as shown in the following table TCP Port Numbers Sooo Haw portas societ ness rot timer Socket Address Port Numbers Socket Address Port Number CO gaso oo Y 6 temer 20005 DEAN ago gaso aano Ca 1e2es
78. e Tel 763 544 3164 01 05 PIN 120413 139 System Setup PresencePLUS P4 EDGE InputOutput Tab Use this screen to set the functionality of the 4 programmable I O connections Defaults are shown system Setup Sensor Select Communication InputOutput Strobe Reset Start Up inspection Select NTSC Language inputs Outputs f Current Sourcing NPN Diver Required C Cuert Sining PNP Driver Required system Inputs Pin 4 Trigger Pin Ez Remote Teach 7 E i l Ifo mg IET a Output Duration de i ae pf AO m Qutpul Curation f peel oe Cutpui Duration yf ms F KI jf on System Setup Window InputOutput Tab na Inputs default Current Sourcing Current Sourcing NPN Driver Required Outputs default Current Sinking Curent Sinking PNP Driver Required Trigger Product Change Remote Teach and Discrete inputs and outputs can be selected as either NPN current sourcing or PNP current sinking Once NPN or PNP is selected all inputs outputs are either NPN or PNP Outputs fi Current Sint Ire NP EC Current Sour 1 PNP Banner Engineering Corp Minneapolis MN USA 140 papa www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual System Setup 1 0 1 Pin 5 1 0 2 Pin 6 1 0 3 Pin 7 1 0 4 Pin 8 1 0 1 through 4 in the I O column correspond to Pins 5 through 8 in the Pin column Function default General Input General Input Input to the
79. e edges the Object tool measures the widths of every dark and light segment along the ROI The Object tool calculates the width and midpoint for every object and counts the total number of objects The midpoint can be used to measure distances and angles Each object can have a unique size limit or all objects may have the same size limit Examples e Measure the width of a label e Locate the center of a box on a conveyor e Measure the pitch and gap of pins on an integrated circuit IC e Measure the gaps between stamped parts on a web Banner Engineering Corp Minneapolis MN USA 58 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Tool Overviews Measure Tool Overview See Measure Tool Setup on page 89 for information on setting up this tool The Measure tool calculates distance and angle measurements using other tools to generate positional data and measure distances between pattern centroids and Locate or the origin Examples e Measure the position of a label e Verify that a bottle cap is screwed on completely e Measure spark plug gap e Calculate the position of a box on a conveyor Test Tool Overview See Test Tool Setup on page 92 for information on setting up this tool The Test tool uses Boolean logic to combine or convert tool results Its data can be used to evaluate the results of a single tool or multiple tools The output of the Test tool can be used as input to another Test tool or t
80. e in position or size of an object 2 The closest distance between two objects points in an image identifiable as two separate objects rather than one object S shift register An electronic circuit consisting of a series of storage locations registers During each clock cycle the information in each location moves shifts into the adjacent location signal to noise ratio The ratio of the maximum value of an output signal to the standard deviation amplitude of the noise on the signal 168 P N 120413 PresencePLUS P4 EDGE strobe light A pulsed illumination source that generates short bursts of high intensity light sub pixel resolution Any technique resulting in a measurement with a resolution interpolated position of change of less than one pixel y template matching Comparing a template with an object in an image Usually performed at the pixel level as with a template correlation threshold The intensity specific pixel value below which a stimulus produces no effect or response Often used to convert a gray scale or analog image into a binary image thresholding A scene segmentation process based on converting a gray scale image into a binary image by reassigning pixel gray levels to only two values Regions of the binary image are separated based on whether pixel values in the gray scale image were above or below a chosen intensity level throughput The total capability of equipment to p
81. e percentage value at which the edge should be marked Edge Strength Threshold Instead of finding an edge at a specific pixel intensity level Edge Strength Threshold is gradient based that is it scans for changes in intensity levels along the ROI An edge is found when the intensity change reaches a specific set level Example The image at left shows how a gradient based edge is detected Itis a close up view of the previous Threshold Example screen image Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 73 Edge Tool Setup 74 Bright to Dark Edge P N 120413 Dark to Bright Edge 01 05 PresencePLUS P4 EDGE When Edge Strength is selected another tab appears on the tool window The graph for the previous tab in this case the Input tab overlays both the edge strength graph and the edge profile In the Graph tab the edge profile graph and the edge strength graph are separated for easier viewing The top graph at left Edge Profile represents the absolute gray scale level across the Edge tool The bottom graph Edge Strength represents the change in gray scale along the Edge tool Edge Strength detects an edge when the intensity change solid red line on the screen crosses the selected intensity change amount dashed green lines on the screen A bright to dark transition has a negative edge strength value and a dark to bright transition
82. ection Input values gt Tolerance percent Resulting toleranced values NOTE To make the toleranced values equal the input values make the Tolerance percent 0 Tolerance Percent default 10 The Tolerance percent creates a window around the input values of the Test tool The default value is 10 percent Then the Sensor adds to both sides of the range a 10 percent buffer of the taught or manually entered range Adjust the Tolerance percent before teaching to customize the acceptable window See the following Tolerance Percent Formula and Example Banner Engineering Corp Minneapolis MN USA 94 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Tolerance Percent Formula The software uses this formula to calculate each Toleranced Distance shown previously Test Tool Setup Max R Min R ma Tolerance 2 100 Toleranced Minimum Min R Max R Min R Tolerance Toleranced Maximum Max R X 2 100 Tolerance Percent Example The example at right uses the formula above and the values entered for Distance Pixels in the MT_1 tab shown previously Taught Range 60 to 80 pixels Taught Min R 60 Taught Max R 80 Tolerance 10 Test Tool Results Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Toleranced Minimum 60 Toleranced Maximum 80 Output default none Choose an available General Output to a
83. ection that will start if the Sensor is powered down while running an inspection with Hardware Select for inspection selection Banner Engineering Corp Minneapolis MN USA 144 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual System Setup NTSC Tab System Setup Sensor Select Communication nputQutput Strobe Reset Start Up inspection Select NTSC Language Default System Setup Window NTSC Tab Choose the desired zoom level of the image window as it will appear on the optional NTSC video monitor The default Zoom Level is 4 1 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 145 System Setup PresencePLUS P4 EDGE Language Tab System Setup Sensor Select Communication Inputktput Strobe Reset Start Up Inspection Select NTSC Language System Setup Window Language Tab Click on the down arrow for a drop down list of the languages installed from the PresencePLUS software CD Click on the desired language then click Apply At the next start up the PresencePLUS software will use the selected language To save changes and exit the System Setup window click OK To exit the System Setup window without making any changes click x Banner Engineering Corp Minneapolis MN USA 146 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Product Change 13 Product Change This
84. ects found 6 00 6 00 6 00 Location s pixels X Y 226 26 270 15 Midpoint position of all the objects found Tool processing time for the current inspection Execution Time Min ms 0 1 Fastest recorded tool processing time since the start of the inspection or power up Execution Time Max ms 0 2 Slowest recorded tool processing time since the start of the inspection or power up Distance pixels 170 14 Total distance from the points selected for Tool One and Tool Two 128 51 Horizontal component X of the total distance 111 51 Vertical component Y of the total distance Origin Point 0 00 0 00 X Y coordinates of the origin point Measure Location a 140 89 49 11 X Y coordinates of the point selected for Tool One Point 1 pixels X Y 269 40 160 62 X Y coordinates of the point selected for Tool Two Point 2 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 105 Communication Tool Setup PresencePLUS P4 EDGE Communication Tool Exportable Results TU tes n Success 1 or 0 1 Tool overall results passed 0 Tool overall results failed Execution Time Time EI EN GP Tool processing time for the current inspection Execution Time Min 0 1 Fastest recorded tool processing time since the start of the inspection or power up Execution TimeMax ms 0 1 Slowest recorded tool processing time since the start of the inspection or power up
85. edure for building or modifying an inspection is outlined below and explained in more detail later in this section 1 Choose a tool 2 Add a Region of Interest ROl 3 Set tool parameters 4 Select Quick Teach or Next to proceed to the Teach mode NOTE Quick Teach automatically sets judgment parameters by using the reference image as the target and applying the parameter tolerances selected in the Measure and Test tool s Once completed Quick Teach prompts the user to save the inspection and proceeds automatically to the Run screen Quick Teach provides the user with a very fast method of establishing candidate inspections Teach automatically sets judgment parameters by running inspections on known good products As an option judgment parameters can be entered in the Test tool Results tab and the inspection can be run without teaching CAUTION If Quick Teach or Teach is used all hand entered parameters will be overwritten 5 Save the inspection to the Sensor before running it See Section 14 Saving Inspections beginning on page 149 6 Proceed to the Run screen to run the inspection Choosing a Tool Before adding tools or removing any tools from the inspection read all of Section 6 Tools Screen to become familiar with the tools To choose the right tools for an inspection consider the tool s parameters and result options e Parameters are selected inputs for each tool example relative threshold e Results are t
86. ee eee eee eee ee nena 13 Supply Voltage Brown and Blue Wires Pins 12 and 13 0 0 eens 13 Electrical Selection 2 2 ne eee eee eee een eee teen e teens 13 Bigger Pink Wire PW coo a eo ideada cierras riadas 14 PU sepas ee ee ee eae e dede ees hee ee eee OEE ee RES eee oe bk S 15 Peer ee i TO NO ham eee bs nda oa oe ono eee ce eee Eee bas BEER eA ceases 15 Programmable I O Pins 5 through 8 eee ee eee tenes 16 Product Change Orange Wire Pin 3 2644460564 ciewdesd sda dra 17 Product Change and Product Select Timing nannaa naana eee eee ens 18 Ea oe es ee ene a E AA APAE S MAG ee S E E EERE ae ee 19 Host Computer Requirements 0 0 eee eee ees 19 GN ME FOO cette eh Gn PAG Kc BAKA A 19 Uninstalling the Program eee eee eee eens 19 Starup and TSU Oe ORNS 2c Geka t cee an eee kn eek ooh AA 20 System Startup ee eee eee eee teen eee n ees 20 Troubleshooting Error Messages a ibis heeded dee ee eed ea Pe ede be kw eo a enews 22 Troubleshooting Table oc aden ed ees ee ee eee Da ke BA ee ee ee eee ee 24 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 9 Installation PresencePLUS P4 EDGE Hardware Installation Overview Following is an overview of the procedure for connecting and powering up the basic hardware Details are provided in the subsections that follow 1 2 10 Read Warnings and Cautions on page i Check for
87. eering com e Tel 763 544 3164 01 05 PIN 120413 153 Dimensions Specifications and Parts PresencePLUS P4 EDGE In Line PresencePLUS P4 Sensor 136 1 mm 5 36 In Line P4 Sensor Dimensions Banner Engineering Corp Minneapolis MN USA 154 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Dimensions Specifications and Parts In Line Sensor Mounting Bracket 10 2 mm 0 40 dia 3 81 mm 1 30 16 8 mm R 123 2 mm 0 66 4 85 1 4 20 PEM Nut Press Fit PEM CLS 0420 0 136 1 mm 5 36 ISOMETRIC VIEW dia 88 9 mm 3 50 In Line Sensor Mounting Bracket Model SMBP4IL Dimensions Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 155 Dimensions Specifications and Parts PresencePLUS P4 EDGE Sensor Specifications Model Numbers Right Angle P4ER In Line P4El Voltage 10 30V dc 24V dc 10 if a light source is powered by the sensor Current 500 mA maximum Discrete 1 0 1 Trigger IN 1 Strobe OUT 4 Programmable 0 1 Product Change 1 Remote Teach Input Output Configuration NPN or PNP software selectable Output Rating 150 mA ON State Saturation Voltage lt 1V at 150 mA max NPN gt V 2V OFF State Leakage Current lt 100 microamps NPN or PNP Communication 1 RJ 45 Ethernet RS 232 flying leads Display Options PC or NTSC video 9 m 30 max cable length Stores u
88. er Bright Dark option in effect Width Distance between the edges of the current object Banner Engineering Corp Minneapolis MN USA 88 pana www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Measure Tool Setup Measure Tool Setup The Measure tool measures the distance between two points found by previous tools it calculates the distance from one point to another Teach vs bem Measure Tool impar EDGE_1 EDGE_2 A File foam dl Value Measure Tool Distance Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 89 Measure Tool Setup PresencePLUS P4 EDGE Measure Tool Configuration Measure Tool Examples Measure Tool e Measure part width Input e Measure label position e Detect bent pins Name default MT_1 MT_2 Used to rename the tool The name can have only alphanumeric characters or underscores and no spaces Tool Type Absolute is in respect to the origin Relative is in respect to the Location tool Tool One Use this option to select the tool that contains the first point of the measurement After the tool is selected a tab appears at the top of the window that contains the information from the selected tool to Tool Two Use this option to select the tool that contains the second point of the measurement After the tool is selected a tab appears at the top of the window that contains
89. er the Sensor If the steps above are followed a Remote Teach will occur and subsequent inspections will be performed with the newly learned parameters of the Vision tool s and the Test tool A successful Remote Teach will occur ONLY if the new target is similar in contrast to the original target A CAUTION The exposure time and gain are NOT modified during Remote Teach Timing Sequence The timing for the Remote Teach sequence is shown in the following diagram assumes Remote Teach is enabled on the tools and that all signals meet minimum times Trigger Ready Remote Teach Existing inspection Remote Teach New target must Remote Teach New inspection Starts here is activated be in place occurs here Starts here NOTES e Notice how the Remote Teach time is longer than the normal inspection time This time is inspection dependent tool dependent but the user can safely assume two times the normal inspection time in most cases It is also important to note that the remotely taught parameters are not saved to non volatile memory hence the remotely taught inspection is good only as long as Run mode is maintained and power to the Sensor is not lost e To record the remotely taught inspection the logging function must be used See Run Log Tab in Section 11 Run on page 133 Remote Teach Timing Sequence Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413
90. er useful life Long exposure times can blur the images of fast moving objects An image is blurred if the part moves a distance greater than one picture element pixel of the image during the exposure time Use the following calculation to determine the maximum exposure time without blurring Horizontal FOV Max Exposure Time ms Part Speed x 128 Horizontal Field of View FOV is the width of the image in inches Part speed is the speed of the production line in inches per second To convert part speed in feet per minute to inches per second multiply by 0 2 Exposure Time Example A part is moving along the conveyor at 25 feet per minute What is the maximum exposure time 25 feet per minute x 0 2 5 per second Place a ruler in the FOV at the working distance and observe the measurement of the FOV width in the Image window Assume for this example that the FOV width is 5 Therefore 5 Max Exposure Time x 1000 7 81 ms 5 per second x 128 Banner Engineering Corp Minneapolis MN USA 42 balak www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Setup Focusing the Lens To focus the lens place the target object so that the area to be focused appears in the center of the displayed image Turn the lens focus ring in small increments There are two ways to determine whether optimal focus has been achieved 1 View the image on the PC or video monitor or 2 View t
91. es the applicable tolerances user determined but default is 10 to the selected parameters in the Test tool these parameters determine the Pass Fail criteria for each Test tool within the inspection NOTE Quick Teach will overwrite any manually entered minimum and maximum parameter values in the Test tool Click Quick Teach to e Run all the tools e Calculate the measurements e Add a percentage of tolerance around taught values e Save the inspection to the Sensor e Goto Run 54 PIN 120413 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User s Manual Tools Screen Selecting or Deleting Inspections from the Sensor Up to 12 inspection files can be stored on the Sensor Stored inspections can be modified run or deleted To select and open an inspection from the Sensor 1 Click the Sensor tab 2 Select the desired inspection 3 Click the Load button The tools from the selected inspection populate the Navigation Results window and the software returns to the Build tab At this point all tools in the inspection can be modified If new tools are to be added simply select the tool in the Tools screen If tools are to be deleted select the tool and click the Delete icon pad in the lower left corner of the screen NOTE If the image currently displayed on the screen will be the reference image not the image stored with the inspection check the Load Scri
92. et only 0 The connection was lost The table below shows the format of the data Format of the Data Point X Y 00 00 00 00 23 41 156 52 cout we fo la Available data is model dependent Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 103 Communication Tool Setup PresencePLUS P4 EDGE Available Results to Export Communication Tool Exportable Results Daia Label Value ample Deseos Success 1 or 0 1 1 Tool executed successfully 0 Tool did not find a point to use as a reference Tool processing time for the current inspection Execution Time Min ms 1 4 Fastest recorded tool processing time since the start of the inspection or since power up Execution Time Max ms 1 6 Slowest recorded tool processing time since the start of the inspection or since power up Edge Offset Point pixels X Y 0 11 4 11 Distance from the reference edge to the current edge Edge Location Point pixels X Y 140 89 49 11 X Y coordinates of the current edge Rotation degrees 16 52 Amount of rotation from the current edge to the reference edge Rotation Origin pixels X Y 140 89 49 11 X Y coordinates of the point from which ROls will rotate _ E G Si User defined name JJ E e IM processing time for the current inspection Execution Time Min 1 6 Fastest recorded tool processing time since the start of the inspection or since
93. et the Pass Fail criteria Vision and Measure tools are inputs to the Test tool e Click Quick Teach to automatically set all the selected parameters in the Test tool and to proceed to the Run screen or click Next to proceed to the Teach screen and to teach a sample set of good products Nag NAH N ra NOTE To keep parameters in a Test tool skip Teach and go directly to Run 3 Teach screen The Teach screen automatically configures the parameters chosen in the Tools screen a Choose the sample size b Click Start c Trigger the Sensor with the external trigger device d Click Stop e Save the inspection file to one of the 12 memory locations on the Sensor NA gt o f Click Next to proceed to the Run screen Save a backup copy of the inspection to the host PC Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 29 Getting Started PresencePLUS P4 EDGE 4 Run screen Select an inspection to run and review the results of the inspection To select an inspection in the Select tab enable Software Override and select the inspection file from the list of stored inspections on the Sensor Alternate method Use Hardware Input to select an inspection via discrete inputs to the Sensor 5 Begin inspection To begin inspecting click the Start button in the Run screen Navigating in PresencePLUS P4 The application follows typical naviga
94. formation Execution time ms If time shown is 0 the execution time is less than 100 microseconds Click to collapse the view to hide the information that follows Passed tool Failed tool Results Window Each tool in the list can be expanded to show its results Each result shown indicates the tolerance assigned to the parameter and its current value e If the current value falls within the Test tool s set tolerance or if the tool executed properly then a green w symbol is shown beside that parameter see Passed tool in the illustration above e Ifthe current value falls outside the Test tool s set tolerance or if the tool failed to execute properly then a red PD symbol is shown beside that parameter see Failed tool in the illustration above Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 129 Run PresencePLUS P4 EDGE Run Results Current Inspection First Name of current running inspection Second Inspection Sensor Information Name Gain see Setting Exposure and Gain in Section 5 Setup The Trigger Second on page 40 Exposure time ms Second Inspection Trigger Input Information see the following referenced subsections Name in Section 5 Setup Divide See Trigger Divide range 1 10 000 triggers on page 46 Delay See Trigger Delay range 0 8 000 ms on page 46 Width See Minimum Trigger Width ra
95. forming an inspection not Ready the current inspection will be aborted and the Sensor will proceed to load the inspection at the indicated address If the Product Change line is activated when the Sensor is not in Run mode Setup mode for example then the Sensor will go to the address indicated address number four in this case and begin executing The maximum number of pulses is limited by the number of inspections possible on the Sensor Product Change and Product Select Timing Diagram Banner Engineering Corp Minneapolis MN USA 18 pama www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Installation Software Installation The PresencePLUS P4 software CD provides the PresencePLUS P4 software and documentation Host Computer Requirements PresencePLUS P4 software requires the following host computer capabilities 486 microprocessor or faster running Microsoft Windows ME NT 2000 or XP operating system 16 MB RAM minimum 24 MB recommended 15 MB available hard disk space 1024 x 768 or greater display screen resolution Installing the Program Close all active programs Uninstall previous installations of PresencePLUS see below Insert the PresencePLUS P4 CD into the CD ROM drive The CD will auto start NOTE If the install screen does not appear a Double click on the My Computer icon b Double click on CD Drive in the list that appears c Double click on the PresencePLUS autorun f
96. gly For more information about navigating through the Sensor options see Software Overview on page 31 gt Adjustment Tabs Click on these tabs to display user set inputs and feedback Trigger Unda Configuration Window Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 35 Getting Started PresencePLUS P4 EDGE Status Window The Status window shown below provides the following Sensor feedback Zoom Level Connection Address Status Cursor Position Gray Scale Value Image Update Completion Cursor Position Current Image Display Resolution Status Window Layout The following table provides descriptions of each region in the Status window Status Window Regions Description Connection Address Status Displays Sensor IP address when connection from Sensor to PC is satisfactory Image update completion Progress bar shows relative image update completion when an image is being transferred from the Sensor to the PC Displays the selected zoom level of the image window Cursor position gray scale value The 0 255 gray scale value of the pixel under the cursor Cursor position Displays the x y coordinates of the pixel under the cursor relative to the upper left corner origin which is 0 0 of the Field of View FOV Current image display resolution Displays the user specified value which can be from 1 1 to 64 1 Banner Engineering Corp Minne
97. gradient based edge is detected It is a close up view of the previous Threshold Example screen image Banner Engineering Corp Minneapolis MN USA 82 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Bright to Dark Edge Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Object Tool Setup When Edge Strength is selected another tab appears on the tool window The graph for the previous tab in this case the Input tab overlays both the edge strength graph and the edge profile In the Graph tab the edge profile graph and the edge strength graph are separated for easier viewing The top graph in the image at left Edge Profile represents the absolute gray scale level across the Object tool The bottom graph Edge Strength represents the change in gray scale along the Object tool Edge Strength detects an edge when the intensity change solid red line on the screen crosses the selected intensity change amount dashed green lines on the screen A bright to dark transition has a negative edge strength value and a dark to bright transition has a positive edge strength value When the Edge Strength level is adjusted both the negative and positive lines will adjust together Dark to Bright Edge 01 05 P N 120413 83 Object Tool Setup PresencePLUS P4 EDGE ROI Width ROI Width default 1 Width can be increased in increments of 4 pixe
98. gray scale Standardized variations of values from white through shades of gray to black in a digitized image with black assigned the value of zero and white the value of 255 H halogen A gas such as iodine placed inside an incandescent lamp to gather the evaporated filament off the bulb and redeposit it back onto the filament high pass filter A processing operation that enhances high frequencies and attenuates low frequencies histogram Frequency counts of the population of pixels of each intensity gray level or other characteristic populations in an image incandescent Thermal generation of light usually through radiant filaments in a bulb incident light The light falling directly on an object inverse square law The exponential relationship between increased distance and decreased light intensity Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Glossary Iris An adjustable aperture built into a Sensor lens to permit control of the amount of light passing through the lens L LED Acronym for Light Emitting Diode mask A pattern used to eliminate portions of another pattern Regions of an image at a constant value usually white or black form the mask N noise Irrelevant or meaningless data resulting from various causes unrelated to the source of data being measured or inspected random undesirable video signals O OCR Acronym for
99. happened e A description of how you tried to solve the problem Warranty Banner Engineering Corp warrants its products to be free from defects for one year Banner Engineering Corp will repair or replace free of charge any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period This warranty does not cover damage or liability for the improper application of Banner products This warranty is in lieu of any other warranty either expressed or implied Banner Engineering Corp assumes no liability for damages resulting from the use of this manual Content of printed manuals and online help subject to change without notice Maintenance Maintenance tasks include keeping the hardware free of dust and dirt and updating the PresencePLUS P4 software as new versions become available Cleaning the Sensor Regularly remove any dust or dirt from the Sensor using a soft cloth If needed slightly dampen the cloth with a weak solution of neutral detergent Avoid getting dirt on the imager the area behind the lens If the imager is dirty use anti static compressed air to blow off the dust Cleaning the Lens Regularly remove dust dirt or fingerprints from the lens Use anti static compressed air to blow off dust If necessary use a lens cloth and lens cleaner or window cleaner to wipe off remaining debris Do not use any other chemicals for cleaning Updating the PresencePLUS P4
100. he Focus value on the Focus tab Image on PC or Video Monitor Turn the focusing ring until the image becomes sharper and then starts to blur Turn the focusing ring back until the focus is sharp see below Focus Value on Focus Tab Turn the focusing ring until the Focus value increases and then starts to decrease Turn the focusing ring back until the value is at the highest possible number between 1 and 255 see below NOTE The Focus value updates at a faster rate than does the image in the Image window Image on PC Focus Value Ingger Clicking on the Trigger tab brings up the Trigger Setup screen shown on page 44 Clicking Next brings up the Tools screen see Section 6 Tools Screen beginning on page 47 The buttons in the Main Menu toolbar also remain active Image on PC and Focus Value Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 43 Setup PresencePLUS P4 EDGE Setting Trigger Parameters An external trigger is used to tell the Sensor when to capture an image Set the parameters in the Trigger tab of the Setup window Setup Trigger Display Resolution Image window display resolution is a system wide parameter and remains the same for all inspections Resolution can be set in all Setup and Run screens See Resolution in Section 11 Run on page 128 NOTE The resolution setting does not affect the image captured by the Sensor Tr
101. he Tools screen Choose which inspection file the Sensor will capture and view the results of the inspection System Wide Screens ll Set up the discrete inputs and outputs and communication configuration This screen also has the Sensor diagnostic tools Save Name the current inspection files and save them to the Sensor or a PC for future use Help Call up the Help window or the About window Banner Engineering Corp Minneapolis MN USA 32 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Getting Started Image Window The Image window displays images acquired from the Sensor or the reference image that is set for the current inspection The toolbar buttons in the Image window are explained in the illustration below NOTE The reference image is used as a template for developing an inspection it establishes initial values The reference image also is used by Quick Teach See Quick Teach in Section 6 Tools Screen on page 54 Zoom Toggles between enabling and disabling Zoom control When enabled click on the Image window to zoom in right click to zoom out This button is active when an image is displayed in the Image window Expand Image Toggles the size of the Image window between maximum and minimum Selected ROI All ROIs Toggles between the currently selected ROI and all EN ROls Image Toolbar Buttons Navigation Results Window The Navigation Results window displays tool nav
102. he information returned from the tool after it has been executed Some tools perform evaluations while others provide positional data for the tools that follow Test tools evaluate combine or compare the results of other tools and determine a Pass or Fail judgment NOTE Test tool must be chosen to evaluate the results of each tool or set of tools See Section 7 Tools beginning on page 57 for information about how the tools analyze images Banner Engineering Corp Minneapolis MN USA 50 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Tools Screen Adding and Removing Tools To add a tool The following steps provide an overview for setting up Vision tools in an inspection Steps not available for some of the Location or Analysis tools are noted 1 Click the button of the tool to be added to the inspection 2 Rename the tool For more information see Renaming Tools on page 51 3 Draw the ROI not available for Analysis tools For more information see Region of Interest ROI on page 52 4 Set Input options to indicate the expected results not available for the Test tool For more information see Examples of Logic Results in Section 7 Tools on page 93 5 Adda Test tool 6 Configure the Test tool inputs and if desired configure the desired results See Test Tool Overview in Section 7 Tools on page 59 7 Set the judgment parameters in one of three ways Use Quick Teach
103. he work piece band elimination filter A filter that suppresses a given range of frequencies transmitting only those above and below that band bandpass The specific range of frequencies or wavelengths passing through a device Typically measured between points equal to 50 of maximum amplitude barrel distortions An image appearing to bulge outward on all sides like a barrel This is caused by a decrease in effective magnification as points in the image move away from the image center beam splitter A device for dividing a light beam into two or more separate beams bimodal Histogram distribution of values with two peaks binary system A vision system that creates a digitized image of an object in which each pixel can have one of only two values such as light dark or zero one BLOB Acronym for Binary Large OBject A connected region in a binary image blooming The smearing of regions of the image where the detected brightness is at an excessive level for the receiving element due to electronic contamination from neighboring bright pixels P N 120413 165 Glossary C C mount Threaded lens mount developed from 16 mm movie work used extensively for closed circuit television The threads have a major diameter of 1 and a pitch of 32 threads per inch The flange focal distance is 0 69 calibration The relationship between the output of a measuring instrument and some fiducial mark an
104. ication Tab Use the Communication tab to modify the IP address and subnet of the Sensor connected to the PC NOTE An option box to open the Communication tab is automatically displayed if the Sensor either is not connected or is connected but with the wrong location selected Modify Sensor IP Address System Setup Sensor Select Communication inputOutput Strobe Reset Start Up Inspection Select NTSC Language Sensor F Address Setup Sensor IP Address 152 155 0 T Subnet Mask E 20 S Communication Tool Setup sensor IP Address Current Address Current Subnet Mas New Address New Subnet Mask Click here first then type in the Sensor s IP Address Communication Tab Sensor IP Address Window To change the Sensor IP Address 1 Enter the new IP address and click OK 2 Change the IP address in the Communication tab to the new address NOTE Performing a system reset in Step 3 may result in lost communication if communicating via an Ethernet connection 3 Reboot the sensor Perform a system reset if desired 4 Restart the software 5 Change the IP address to the new address in the Communication tab Serial Communication Serial This selection will allow the serial channel to be configured The Baud Rate Data Bits Parity and Stop Bits may be configured Currently flow control is NOT selectable Banner Engineering Corp Minneapolis MN USA www bannerengineering com
105. igation buttons or inspection results files Tool Navigation Buttons Clicking on the Tools button in the Main Menu toolbar brings up the tool navigation buttons shown below in the Navigation Results window When setting up or using tools click on any tool navigation button to get the corresponding tab in the Configuration window CC PEE Absolute Relative Tool Name Tool Type Tool Navigation Buttons Absolute and Relative Tools The Location tool tracks parts in the Image window and the Vision tool that follows is relative If the Vision tool precedes the Location tool it will be absolute Rules governing whether a tool is absolute or relative are as follows e The first Location tool is always absolute e All tools following a Location tool are relative to that tool e Fora Vision tool to be absolute it must be placed before any Location tools Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 33 Getting Started PresencePLUS P4 EDGE Navigation Results Toolbar Buttons Using the Navigation Results toolbar buttons the Navigation Results window size can be set and tools can be deleted The toolbar buttons are explained in the illustration below Delete Selected Tools Delete the selected tool and all other tools to the right Delete Selected Tool Delete the selected tool from the current inspection Expand Results Toggle the size of the Navigation Re
106. igger Setup Screen Trigger parameters shown in the Trigger tab are stored in the inspection file and can be different for each inspection Polarity Choose Leading Edge to capture images at the leading edge of the trigger signal Choose Trailing Edge to capture images at the trailing edge of the trigger signal Banner Engineering Corp Minneapolis MN USA 44 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Input Output Electrical Selection Setup All inputs and outputs can be selected as either NPN current sinking or PNP current sourcing This selection is made in the System Setup window on the InputOutput tab which is shown in Electrical Selection in Section 3 Installation on page 13 Timing Diagram Polarity is illustrated in the Timing Diagram below Leading Edge PNP Configuration Input Trigger E o ON OFF Minimum Pulse Width 1 8 000 ms Inspection Idle Trigger Delay Leading Edge NPN Configuration Input Trigger Signal g OFF ON Minimum Pulse Width 1 8 000 ms l Inspection _ 4 Idle Trigger Delay Trailing Edge PNP Configuration OFF Minimum Pulse Width 1 8 000 ms i E Inspection A Idle Trigger Delay Trailing Edge NPN Configuration Input Trigger Signal OFF CL Ao Minimum Pulse Width 1 8 000 ms Ha Idle Trigger Delay Timing Diagram Leading Edge and Trailing Edge Trigger Inputs Banner Engineering Corp Minneapolis MN U
107. ile for your PresencePLUS P4 Model 4 When the Install screen appears click PresencePLUS PC Software Follow the instructions on the screen Reboot the PC Uninstalling the Program Sh DEP Se IS eS Close the PresencePLUS P4 program In the task bar at the bottom of the screen click Start Choose Settings gt Control Panel Double click Add Remove Programs Select PresencePLUS P4 from the list of programs Click Add Remove and follow the instructions Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 19 Installation PresencePLUS P4 EDGE Startup and Troubleshooting This section explains how to verify connections start the PresencePLUS P4 program and troubleshoot possible problems System Startup 1 2 3 4 5 6 20 Verify cable connections The Sensor is connected to a PC with an Ethernet crossover cable or serial cable The monitor if one is being used is connected to the video port on the Sensor Verify electrical connections V is connected to Pin 12 brown wire 10 30V dc 24V dc 10 if a light is powered by the Sensor V is connected to Pin 11 blue wire dc common The trigger device is connected to Pin 4 pink wire Trigger In Any additional connections are made as required Verify power Ensure that the Sensor is powered by 10 30V dc 24V dc 10 if a light is powered by the Sensor Verify PC
108. inking mode external PNP driver Input current sourcing mode external NPN driver Leading Edge PNP Configuration Input Trigger Signal Minimum Pulse eat 1 8 000 ms Inspection _ 3 Ll z Trigger Delay Leading Edge NPN Configuration OFF Input Trigger Signal Minimum Pulse Width 1 8 000 ms Inspection Idle 5 Trigger Delay Trailing Edge PNP Configuration Input Trigger Signal Minimum Pulse Width 1 8 000 ms i Inspection Trigger Delay Trailing Edge NPN Configuration OFF Input Trigger Signal Minimum Pulse Width 1 8 000 ms Inspection Idle Trigger Delay PNP and NPN Leading Edge and Trailing Edge Trigger Inputs 14 P N 120413 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User s Manual Installation Strobe Out Strobe Out is Pin 4 of the light connector When Strobe Out is enabled the Sensor generates a strobed output signal upon receiving a valid trigger The type of signal may be configured as shown below Level default Active High Active High Use if the light is enabled at 5V Active Low Use if the light is enabled at OV Strobe Width default Time Duration ON ON continuously OFF OFF continuously Exposure Active signal during the exposure time Time Duration Strobe is active upon a valid trigger with length set from 1 to 10 000 ms Electrical Specifications of Strobe High 4V min at 100 m
109. inspection and bad products which fail inspection Focus Tab Click on the Focus tab in the Setup Configuration window to capture a reference image Trigger Options si Nil Focus Value Trigger Button For triggering the Sensor A when Manual is selected not available with other options Unda Auto Exposure Start sets exposure value Undo reverts to previous exposure setting Exposure Setting JD Display Resolution and Gain y E Focus Tab Setup Options Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 39 Setup PresencePLUS P4 EDGE Choosing a Trigger Type The first step in capturing an image is determining when the Sensor should capture an image This Setup option determines how the sensor initiates an image capture The Sensor can be triggered to capture an image in one of four ways These trigger options are used only in Setup See Setting Trigger Parameters on page 44 for setting up the inspection trigger Trigger Options default Continuous Continuous The sensor updates continuously in Setup mode External Images are acquired only in response to a signal from an external source Pin 4 on the Sensor as configured on the Trigger tab Choose External if the part will be moving during the inspection This will help capture an image with the same conditions as the inspection conditions NOTE In Run mode only the externa
110. l 2 Ifthe Results field includes a tolerance like the shortest distance then the additional tolerance is calculated default is 10 3 The Save window appears and prompts the user to save the inspection on the Sensor 4 The software proceeds to the Run screen Quick Teach will overwrite all the minimum and maximum values in the Test tool If values were A CAUTION entered manually or no changes are desired go directly to Run without selecting Quick Teach Teach Click Teach in the Main Menu toolbar to automatically set the Pass Fail parameters based on a sample of good parts Instead of using the reference image as the good part Teach uses new good parts that are presented to the Sensor under running conditions NOTE The Teach screen looks very similar to the Run screen Verify that the Sensor is at the Run screen and not the Teach screen before running an inspection There is no limit to the sample size during the Teach process Teach will only expand the parameter window If the current tolerances were greater than the sample set shown during the Teach process then the Sensor will retain the old tolerances Use Teach when there is a large part variation between the good parts Only use good parts with Teach A taught bad part will pass the inspection 4h CAUTION Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 115 Teach PresencePLUS P4 EDGE Teach
111. l Teach 9 Teach This section explains setting judgment tolerances by teaching inspections on good product Teach Overview aaa oe MAPA KG PAA AA DA ented ease Bbw oe en AE bee pune 114 OR AA AA 114 TAG 6 ae bao ie A 115 Teach Screen 116 Teaching an Inspection maa KG AG AG a KAMA LGA KG PP AKA daw KG be ee ale eae Ge NAG 117 Reviewing CARP AA 119 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 113 Teach PresencePLUS P4 EDGE Teach Overview The inspection parameters can be taught automatically by using the Teach function There are two Teach options Quick Teach and Teach Quick Teach The Quick Teach button is in the Tools window as shown below Use Quick Teach to set the Pass Fail parameters based on the reference image This is a fast way to start inspecting products with minimal effort This method works best when the reference image is a good representation of all the parts If the good parts can vary in appearance standard Teach is a better option gt Quick Teach Button QuickTea ch Po Quick Teach Button on the Tools Build Tab Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 114 PIN 120413 01 05 User s Manual Teach Selecting Quick Teach triggers the following events 1 The results calculated from the reference image are transferred to the minimum and maximum fields in the Test too
112. l trigger is used Manual Images are acquired only when the Trigger button is clicked The Trigger button is grayed out when any trigger option other than Manual is chosen OFF Choose this option to stop acquiring images The last image acquired will remain on the display Setting Exposure and Gain Exposure Time and Gain settings are used to control the brightness of an image e Exposure time is the amount of time the Sensor allows light to energize the image chip Increasing the exposure time allows more light to energize the image chip which brightens the image e Gain is an electronic boost to the image signal Increasing gain increases image brightness without increasing exposure time NOTE Gain brightens both the light pixels and dark pixels High gain values will make the image appear grainy There are two ways to adjust exposure time and gain use the Auto Exposure routine or adjust the settings manually See the Auto Exposure Window on page 41 To run the Auto Exposure routine click Start As the Auto Exposure routine runs the exposure time and the gain will optimize for the current inspection and the Status field will provide feedback To halt the routine immediately click Stop Banner Engineering Corp Minneapolis MN USA 40 pama www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Setup The following table explains each status in the Status field of the Focus tab Status Field Options
113. ls 1 5 9 13 up to the total FOV size Narrow ROls execute faster but could miss the part see below Wide ROIs are more consistent but don t execute as fast Example The images below show how a narrow ROI could miss the part if the part shifts up or down OBJECT 1 Widening the ROI as shown below makes it wide enough to always detect the thin bars This wider line results in the tool consistently finding the object every time More About Wide ROIs If the width of the ROI is greater than 1 the gray scale levels of the pixels are averaged along the width of the ROI The averaged value helps smooth out jagged edges Banner Engineering Corp Minneapolis MN USA 84 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Object Tool Setup Object Polarity In the following images the bright object will be found only if Bright is selected and the dark object will be found only if Dark is selected Either object will be found if Bright or Dark is selected Selecting these options is described in Object Polarity default Bright or Dark in the table on page 81 OBJECT 1 E E Bright Object Dark Object Smooth Filter Smooth Filter default None range None to 5 Filters out small sharp changes in the edge profile A high filter number may miss the edge of a narrow line Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 0
114. lues exceeding some threshold between two adjacent regions of relatively uniform values Edges correspond to changes in brightness corresponding to a discontinuity in surface orientation reflectance or Illumination F feature Any characteristic descriptive of an image or a region in an image feature extraction The process of generating a set of descriptors or characteristic attributes from an image fiducial mark A mark defining a datum point or standard of positional reference used as a basis for calculation or measurement Field of View FOV The area of object space imaged at the focal plane of a lens fluorescent lamp A lamp that produces light by exciting a phosphor with a plasma with the phosphor re emitting the energy as light focal length The distance from a lens principal point to the corresponding focal point Also referred to as the equivalent focal length and the effective focal length front lighting An arrangement in which the object is illuminated and viewed from the same side Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 User s Manual fIstop or f number Ratio of the focal length of a lens to the diameter of its opening Increasing or decreasing an exposure by one f stop doubles or halves the amount of light allowed through the lens G gradient magnitude The rate of change of pixel intensities over a small local neighborhood
115. mage or reference image for the current inspection This window is updated after a trigger See Image Window on page 33 Values Configuration Window Displays feedback during Setup Displays the currently selected options and See Status Window on page 36 Sensor settings See Configuration Window on page 35 P N 120413 31 Getting Started PresencePLUS P4 EDGE Main Menu Toolbar Use the Main Menu toolbar to navigate between the Sensor options Proceeding from left to right the buttons in the Main Menu toolbar step through the process of creating and controlling an inspection Each button is explained in the illustration below and in the table that follows For more information about navigating through options see Section 4 Getting Started beginning on page 25 Setup System Begin an inspection Access online help Teach good parts Name and save inspections Add tools to an inspection Set up 1 0 and communications Create a reference image Main Menu Toolbar Layout The following table describes the screen associated with each button in the Main Menu Inspection Screens Set up the Sensor lens trigger and lighting to acquire images Create a reference image to be used later Add tools to an inspection Build the tools from scratch or load tools from a previous inspection file saved on the Sensor oronaPC Teach Teach the Sensor good products This screen automatically configures the parameters chosen in t
116. me field The file being saved overwrites the selected file To clear a location delete the file on the Sensor tab See Selecting or Deleting Inspections from the Sensor in Section 6 Tools Screen on page 55 Save the file in any folder on the PC or create new subfolders Saving as an inp saves the entire inspection Saving as a bmp saves only the current image This is available only when saving to the PC Inspection inp Files Inspection files can be saved either to the Sensor or to the PC Inspections must be saved to the Sensor in order to be run A copy of the inspection may also be saved to the PC to serve as a backup An inspection inp file contains the reference image image parameters and inspection parameters e The reference image is the image selected in the Setup screen e Image parameters are the programmed values that were used by the Sensor to acquire the inspection image These values include gain exposure time and trigger setup e Inspection parameters include Location tools Vision tools and Analysis tools and their associated parameters Banner Engineering Corp Minneapolis MN USA 150 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Dimensions Specifications and Parts 15 Dimensions Specifications and Parts This section provides PresencePLUS P4 dimensions component specifications and a list of available parts Sensor and Mounting Bracket Dimensions
117. ments of 4 pixels 1 5 9 13 up to the total FOV size Narrow ROIs execute faster but could miss the part see below Wide ROls are more consistent but don t execute as fast To calculate rotation of a part ROI width must be 13 or greater The following image shows how a narrow ROI could miss the part if the part shifts up or down Widening the ROI as shown below makes it wide enough to always detect the thin bars This wider line results in the tool consistently finding one edge every time LOCATE_1 More About Widened ROIs If the width of the ROI is greater than 1 the gray scale levels of the pixels are averaged along the width of the ROI The averaged value helps smooth out jagged edges Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 65 Locate Tool Setup PresencePLUS P4 EDGE Polarity Edge Polarity default Bright or Dark Choose Bright to Dark to find edges that start above the threshold value and cross below the threshold value Bright to Dark Choose Dark to Bright to find edges that start below the threshold value and cross above the threshold value Dark to Bright Choose Bright or Dark to find any edge LOCATE 1 LOCATE 1 Bright to Dark Edge Dark to Bright Edge The Locate tool will find all bright to dark edges and all the dark to bright edges Using Edge Polarity helps to filter out unwanted edges
118. mple The image at left shows how a gradient based edge is detected It is a close up view of the previous Threshold Example screen image Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 63 Locate Tool Setup PresencePLUS P4 EDGE When Edge Strength is selected the Graph tab appears on the tool window The graph for the previous tab in this case the Input tab overlays both the edge strength graph and the edge profile In the Graph tab the edge profile graph and the edge strength graph are separated for easier viewing The top graph at left Edge Profile represents the absolute gray scale level across the Locate tool The bottom graph Edge Strength represents the change in gray scale along the Locate tool Edge Strength detects an edge when the intensity change solid red line on the screen crosses the selected intensity change amount dashed green lines on the screen A bright to dark transition has a negative edge strength value and a dark to bright transition has a positive edge strength value When the Edge Strength level is adjusted both the negative and positive lines will adjust together Bright to Dark Edge Dark to Bright Edge Banner Engineering Corp Minneapolis MN USA A II www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Locate Tool Setup ROI Width ROI Width default 1 Width can be increased in incre
119. name the tool The name can have only alphanumeric characters or underscores and no spaces Draw ROI button Allows an ROI to be added Edge tool uses a linear ROI See Region of Interest ROI in Section 6 Tools Screen on page 52 Delete button Removes the ROI from the Image window The active tool red ROI on the screen is removed Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 71 Edge Tool Setup Threshold Example PresencePLUS P4 EDGE Transition Type default Relative Threshold The drop domn list of Edge tool transition types includes the following choices Relative Threshold Finds an edge at a relative pixel intensity Is more tolerant of light fluctuations between inspections than other transition types May find false edges Absolute Threshold Finds an edge at a specific gray scale level Is less likely to find a false edge than other transition types May miss edges if the light level changes between inspections Edge Strength Threshold Detects edges on surfaces that are not uniformly illuminated Finds edges in low contrast images s more tolerant of gradual changes in light levels across the tool than other transition types Filters out weak or gradual edges Threshold Percent default 50 Threshold Value default 128 Threshold Edge Strength default 20 This option sets the threshol
120. ncePLUS P4 EDGE Minimum Width Minimum Width default 1 Filters out small spike of intensity changes Filters out narrow dark or bright bands Determines the distance in pixels before and after an edge that must be free of additional transitions or the end of the FOV before the edge is recognized see the Minimum Width Example below A high filter number may miss the edge of a narrow line Minimum Width Example When the Minimum Width is set to 4 the Edge tool ignores the dark lines because each line is only 3 pixels wide 3 pixels wide 3 pixels wide Sample Rate Sample Rate default 1 range 1 4 1 1 pixel resolution 2 1 2 pixel resolution 3 1 3 pixel resolution 4 1 4 pixel resolution Determines the subpixel sampling Increases the resolution of the tool Increases the inspection time Edge Tool Results mame Vale egin O O Location pixels X Y The X Y coordinates of the current edge The origin 0 0 is the upper left corner of the screen Current edge If more than one edge is found use this selector to select an Edge number edge to analyze Count whole Total number of bright to dark and dark to bright edges number depending on the Polarity option in effect Banner Engineering Corp Minneapolis MN USA 78 para www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Object Tool Setup Object Tool Setup The Object tool finds objects along
121. nge 1 8 000 ms on page 46 Polarity See Polarity on page 44 The Inspection Manager Inspection General inspection information Name Fail hold time ms how long a failed image is displayed on the monitor Power up time time since last shutdown resolution second Pass count Fail count Missed trigger count total number of triggers missed because Sensor was not Ready Lifetime how long the Sensor has been turned on resolution 1 hour Total inspection time minimum ms minimum inspection time recorded resolution 0 1 ms Total inspection time maximum ms maximum inspection time recorded resolution 0 1 ms Total inspection time ms inspection time from trigger until end of processing time for last inspection resolution 0 1 ms does not include inspection capture to PC Config timestamp when inspection was created Capturing an image on the PC adds to the inspection time Set display settings to None to decrease the inspection time to a minimum Tools Second tool name Inspection Information about current tool Name Execution time resolution 0 1 ms Inputs parameters set for the current tool Results results of the current tool Banner Engineering Corp Minneapolis MN USA 130 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Run Run Select Tab The Select tab on the Run screen enables the user to specify Product Select lines an
122. number of pulses indicates to the Sensor the inspection address at which to begin executing the inspection The only pulses counted are those that occur when the Product Change input is active As shown in the diagram below a Product Select input pulse that occurs when the Product Change input is not active is NOT counted Start counting pulses on Stop counting pulses on Product Select line Product Select line Active Product Change Input Not Active Pulse Pulse Pulse Pulse 1 2 3 4 Active Product Select Input Not Active Pulse this line to increment Pulse not counted the inspection address NOTES e The minimum pulse width on Product Select is 1 millisecond active and 1 millisecond inactive e n this example the Sensor will stop executing the inspection it is currently running go to address number four because there are four pulses load the inspection at location four enter Run mode and execute the inspection on the next valid trigger If the Sensor is in Run mode the Product Change line should be activated only when the Sensor is Ready Green Ready LED is ON If the Product Change line is activated when the Sensor is in Run mode but performing an inspection not Ready the current inspection will be aborted and the Sensor will proceed to load the inspection at the indicated address If the Product Change line is activated when the Sensor is not in Run mode Setup mode for example then the Sensor will go to the address
123. nversion AID converter Acronym for Analog to Digital Converter an electronic device that converts data from analog form to digital representation adaptive threshold A control method in which a threshold is adjusted based on scene content algorithm A set of well defined rules or procedures for solving a problem in a finite number of steps or providing an output from a specific set of inputs Usually implemented as a computer program ambient light Light that is present in the sensing environment but not provided by the sensing system angle of incidence The angle between the axis of an impinging light beam and the axis perpendicular to the sample surface angle of view 1 The angle formed between two lines drawn from the most widely separated points in the object plane to the center of the lens 2 The angle between the axis of observation and perpendicular to the specimen surface aperture The size of a lens opening ASCII Acronym for American Standard Code for Information Interchange An 8 bit coded character set used to represent alphanumeric punctuation and certain special control characters Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 B backlighting A condition where the light reaching the image sensor does not reflect from the surface of the object but comes from behind the object or area of interest Backlighting produces a silhouette of t
124. o generate a discrete output Additionally a discrete input can be tied to a Test tool The Test tool displays the result ranges it is using as judgment criteria Typically these ranges are automatically set by Quick Teach or by teaching the inspection In addition they can be manually set or modified either before or after teaching or running the inspection See Reviewing Results in Section 9 Teach on page 119 The Test tool also displays the results of the last image evaluated while setting up or running the inspection Communication Tool Overview See Communication Tool Setup on page 96 for information on setting up this tool The Communication tool is used to conditionally export inspection results to an external device Results from Vision tools may be selected by the Communication tool and exported via the Sensor s serial channels or over Ethernet Examples of exported results e Execution times e Whole number counts e Input and output values from Test tool e Success from Locate Edge Object and Test tools e Reference point to edge and rotation distances Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 59 Locate Tool Setup PresencePLUS P4 EDGE Locate Tool Setup The Locate tool is an edge based tool that finds the absolute or relative position of the target in an image by finding its first edge Tools that follow the Locate tool do the following e T
125. o increment Pulse not counted the inspection address NOTES e The minimum pulse width on Product Select is 1 millisecond active and 1 millisecond inactive e n this example the Sensor will stop executing the inspection it is currently running go to address number four because there are four pulses load the inspection at location four enter Run mode and execute the inspection on the next valid trigger If the Sensor is in Run mode the Product Change line should be activated only when the Sensor is Ready Green Ready LED is ON If the Product Change line is activated when the Sensor is in Run mode but performing an inspection not Ready the current inspection will be aborted and the Sensor will proceed to load the inspection at the indicated address If the Product Change line is activated when the Sensor is not in Run mode Setup mode for example then the Sensor will go to the address indicated address number four in this case and begin executing The maximum number of pulses is limited by the number of inspections possible on the Sensor Product Change and Product Select Timing Diagram Failed Image Hold default 1 second Enter how many seconds failed images should be displayed on the optional NTSC video monitor Trigger Delay Adjust default 0 ms Enter how long in ms to delay the Sensor before it takes a picture after receiving a valid trigger Using the Trigger Delay when a part is triggered too early may
126. of the Image window for a closer view of the ROI Magnify Button Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 53 Tools Screen To Move Edit or Delete an ROI PresencePLUS P4 EDGE Clicking on the tool in the Navigation window selects an ROI so it can be moved edited or deleted Selection points indicate that the ROI is active LOCATE 1 Quick Teach Delet a PS E To Move an ROI 1 Select the ROI then hover the cursor inside it 2 When the mouse cursor turns into a four way arrow drag the ROI to its new position To Edit an ROI 1 Hover the cursor over an end of the ROI When the cursor turns into an arrow indicating that the ROI can be rotated click and drag 2 Release the mouse button to release the ROI NOTE When editing a Linear ROI its length and position can be changed The width can be manually entered in the tool s Input tab To Delete an ROI Select the ROI then click on Delete to delete it Quick Teach provides the fastest and easiest method of establishing an inspection Quick Teach will use the reference image to establish Pass Fail parameters of the Test tools For more information on Teach and Quick Teach see Teach Overview in Section 9 Teach on page 114 Quick Teach does the following e Executes the inspection on the reference image e Learns the results of the Vision tools e Appli
127. ognized see the following Minimum Width Example A high filter number may miss the edge of a narrow line Minimum Width Example When the Minimum Width is set to 5 the Locate tool ignores the dark lines because each line is only 3 pixels wide 3 pixels wide Sample Rate and Rotation Sample Rate default 1 range 1 4 1 1 pixel resolution 2 1 2 pixel resolution 3 1 3 pixel resolution 4 1 4 pixel resolution Determines the subpixel resolution increases the resolution of the tool and increases the inspection time Rotation Enable default unchecked Activates the rotation compensation calculation ROls that follow will rotate according to the difference between the reference image and the current inspection image ROI width must be 13 or greater Keep the ROls close to a 90 angle from the desired edge O TIP When using two Locate tools position them 90 apart and if enabling rotation enable rotation on the first tool When rotation is enabled the edge must be straight free of breaks and indentations and must A WARNING not include a corner Banner Engineering Corp Minneapolis MN USA 68 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Locate Tool Setup More About Rotation When Enable Rotation is activated all subsequent ROls will rotate relative to the edge found During Setup the Locate tool calculates the angle of the edge foun
128. olis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User s Manual Locate Tool Setup In the Locate tool pixel graph below the horizontal axis is the position in pixels along the Locate tool s linear ROI and the vertical axis is the brightness level The dotted green on the screen line crossing the graph through the middle is the threshold The solid red on the screen line is the pixel intensity along the ROI An edge is found each time the pixel intensity solid line crosses the threshold dotted line Pixel Intensity gt Threshold Line More About Absolute and Relative Thresholds The threshold is used to mark the gray scale transition point The tool marks the edge when the pixel intensity crosses the threshold level Absolute Threshold requires a specific gray scale level to be chosen Relative Threshold converts the range of gray levels found along the ROI into a percentage of light The brightest gray scale level is 100 and the darkest is 0 Choose the percentage value at which the edge should be marked Edge Strength Threshold detects the rate of change in gray scale levels The greater the change the stronger the edge strength Edge Strength Threshold Instead of finding an edge at a specific pixel intensity level Edge Strength Threshold is gradient based that is it scans for changes in intensity levels along the ROI An edge is found when the intensity change reaches a specific set level Exa
129. ols and Test tools Select AN er a Reference point to edge and rotation distances View Selection Settings Ethernet Communication Channel Specifications The Sensor can export data over the Ethernet The tables below provide specifications for the communications channels Attribute Specification Network Protocol TCP IP NOTE The Sensor places ASCII strings inside the TCP IP packets without any additional protocols just as if they were being transmitted over a Serial line Communication Protocol ASCII Connection RJ 45 10 TCP sockets Speed 10 100 Base T Banner Engineering Corp Minneapolis MN USA 96 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Communication Tool Setup Adding a Communication Tool IMPORTANT Add the Communication tool AFTER the Vision tools that have data to be exported Information can be exported Tool Navigation As shown above the Communication tool can export results data from the first Location Vision Analysis and Test tools as follows e In the sequence that the tools are selected within the Communication tool e In the sequence that the options are listed within the tools for export One inspection can have more than one Communication tool Use one Communication tool to e Export data out of one port serial or Ethernet e Export identical data out of multiple ports at the same time Use multiple Communication tools to e Separate the
130. on eon ego amn Ca east e008 eeson 20008 Ug eater 20000 teen am Serial Connection The Sensor has one serial connection that can be configured Serial 1 is Pins 1 9 and 10 System Setup Sensor Select Communication inputOutput Strobe Reset Start Up Inspection Select NTSC Language Sensor IP Address Setup Sensor IP Address Subnet Mask Modfy Information Communication Tool Setup Host PC IP Address Connection Settings EET Baud Rate 113200 Data Bas E Party Sion Bits xl sal hd xl Fiow Control Information Tool Setup Area Communication Tool Setup Serial Connection Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 109 Exporting with the Communication Tool PresencePLUS P4 EDGE Set up the serial communication options to match the receiving device The following table shows the configuration options Communication Tool Configuration Options Baud Rate 110 to 115200 bps 115200 Data Bits 5 6 7 8 ie tf Stop Bits 1 1 5 2 NOTE Because there is no flow control for the serial connections the Sensor will not detect or log a lost or broken connection Testing the Connection Basic Steps for Testing the Communication Tool 1 Connect the Sensor to a PC using a crossover Ethernet cable STPX or the serial pins on the Sensor cable 2 Start an inspection that has a configured Communication tool
131. p to 12 inspection files Acquisition 500 frames per second max Image size 128 x 100 pixels Levels of Gray Scale 256 Exposure Time 0 01 to 20 47 ms 2 56 x 2 06 mm 0 10 x 0 08 3 25 mm 0 13 diagonal CMOS Pixel size 20 x 20 microns Right Angle 55 6 x 66 8 x 124 5 mm 4 9 x 2 63 x 2 2 Hx WX L In Line 34 3 x 66 8 x 147 3 mm 1 35 x 2 63 x 5 8 HXW x L See pages 152 and 154 for full dimensions Measured length does not include connectors or cables Construction Black anodized aluminum Weight Approximately 0 29 kg 0 642 Ib Environmental Rating IEC IP20 NEMA 1 Operating Temperature 0 to 50 C 32 to 122 F Maximum Relative Humidity 90 non condensing Certifications Approvals in process Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 mm 56 P N 120413 01 05 User s Manual Dimensions Specifications and Parts Monitor Specifications 9 CRT Model Number Certifications Controls Connectors Construction Metal case Dimensions 220 x 240 x 267 mm 8 66 x 9 49 x 10 51 Weight 6 kg 13 2 Ib Operating Temperature 10 to 55 C 14 to 130 F Maximum Relative Humidity 95 non condensing System NTSC compatible Picture Tube 9 measured diagonally Horizontal Resolution gt 1000 TV lines center gt 800 TV lines corners Power Requirement 110 240V ac 50 60 Hz Power Consumption 0 5A Lis
132. pt without Reference Image box Tools Screen Sensor Tab To delete an inspection from the Sensor Click to select the inspection file then click on Delete For help with saving inspections to the Sensor see Section 14 Saving Inspections beginning on page 149 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 55 Tools Screen PresencePLUS P4 EDGE Selecting Inspections from the Library Inspection files may be archived into a library on the PC or on a network connected to the PC After opening an inspection from the PC or network modify it or save it to the Sensor To select and open an inspection 1 Click the Library tab 2 Select the desired inspection 3 Click the Load button The tools from the selected inspection populate the Navigation Results window and the software returns to the Build tab A Inepecton Folder inspectora H Siaz ro l Aemene Images A Sioi rg inspector rw Tools Screen Library Tab To modify an inspection from the library See Building and Modifying an Inspection on page 49 To save an inspection See Section 14 Saving Inspections beginning on page 149 Banner Engineering Corp Minneapolis MN USA 56 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual 7 Tools This section explains the capabilities of the Sensor by explaining the tools Tool Overviews aa 58
133. r lights on RJ 45 port are OFF Focus number does not update QuickStart fails Errors when saving inspections to the Sensor Error code is displayed on PC Sensor not getting enough power Verify that the power supply is 10 30V dc with 500 mA maximum current Check the connection to the power supply Sensor not receiving triggers Ensure that the Sensor is receiving triggers signals The trigger mode can be Continuous External or Manual Ifthe connections are secure call a Banner Applications Engineer Software restart needed or loose connections Restart the PresencePLUS P4 software Ifa software restart does not correct the problem and the connections are secure call a Banner Applications Engineer Ethernet connection lost Reconnect the cable Check the cable for breaks then power down and back up Replace the cable Attempt to close and reopen the PresencePLUS P4 software If still not resolved call a Banner Applications Engineer FTP communications blocked Inthe File pull down menu in Internet Explorer uncheck the Work Offline option A list of error codes and potential causes and solutions are available under Help About on the PresencePLUS P4 software CD See Factory Support in Section 1 Product Support and Maintenance on page 1 24 PIN 120413 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User
134. r of inspections Reset Click Reset to clear the counts for the selected inspection NOTE Each of the 12 stored inspections has its own Pass Fail registers to Store the Pass Fail counts for that particular inspection Inputs Each numbered circle represents an input and its current state Outputs Each numbered circle represents an output line and its current state Product Select Displays the last latched Product Select binary encoded System E System error R Ready NOTE The results of the discrete 1 0 are not displayed in real time They update at an approximate rate of 4 times per second Start Stop The Start button turns into a button after it is clicked Click Start to run the inspection Click Stop to stop running the inspection Resolution Max 1 1 Min 64 1 Click on the Up arrow to increase the image resolution Click on the Down arrow to decrease the image resolution NOTE Changing the resolution affects the display only it does not affect the accuracy of the inspection Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User s Manual Run Results Window In the Run screen the Results Navigation window at the bottom of the display defaults to the Results window shown below The Results window provides the following information Capture All available information about the last displayed inspection Click to expand the view to see more in
135. ranslate and rotate if rotation is enabled their ROls relative to positional information from the Locate tool e Use the Locate tool as a reference for a measurement instead of the absolute image position e Move if it follows another Location tool The Location tool in PresencePLUS P4 EDGE is Locate e Translate and rotate if it follows another Location tool af Se Locate Tool put Draw ROI Delete LOCATE LOCATE 7 Vision Tool Local H Locate Locate Tool Application Banner Engineering Corp Minneapolis MN USA 60 pana www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Locate Tool Setup Locate Tool Configuration Locate Tool Applications Locate Tool e Locate the position of a label on a bottle e Locate the position of a battery plate e Locate the edge of a box on a conveyor Draw ROI Delete Name default LOCATE_1 LOCATE_2 Nano Locate 2 Used to rename the tool The name can have only alphanumeric characters or underscores and no spaces Draw ROI button Allows an ROI to be added Locate tool uses linear ROIs with one ROI for each Locate tool The ROPs position and width can be modified See Region of Interest ROI in Section 6 Tools Screen on page 52 Delete button Removes the ROI from the Image window The active tool red ROI on the screen is removed Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164
136. re included with the Sensor and can be viewed from the CD Banner Website The most current PresencePLUS P4 information documentation and software updates are available at the following Banner website page www bannerengineering com literature resources software eds soft results php Factory Support Call e mail fax or write your local Banner representative or a Banner Applications Engineer for support Applications Engineers are available from 8 00 A M to 5 00 P M Central Time Monday through Friday excluding holidays Local 763 544 3164 Toll free 1 888 3 SENSOR 1 888 373 6767 E mail L com Address Banner Engineering Corp 9714 10th Avenue North Minneapolis MN 55441 USA Your Local Banner Representative Affix your local Banner representative s business card here if reading this online print this page Banner Engineering Corp Minneapolis MN USA 2 para www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Product Support and Maintenance To help Banner better assist you be ready to provide the following information e PresencePLUS P4 software version to find version number click Help in the Main Menu toolbar and choose About e Operating system of your PC e Sensor Model Number and Date Code Model Number is on top of Sensor Date Code is either on the bottom or the side e Exact wording of any messages that appeared on your screen e A description of what you were doing and what
137. rengineering com e Tel 763 544 3164 Inspection Name default Last Saved Inspection Displays the filename of the selected inspection Display default Next Next Pass Display next passed inspection Next Fail Display next failed inspection Next RT Display next remotely taught inspection Next RT Fail Display next failed remotely taught inspection Next Display all inspections The display is updated continuously but because of transfer speed limits not every image will be displayed For faster image speed reduce resolution None Display not updated Capture Control default Continuous Latched The condition set in Display see above is displayed or latched until set Continuous The condition set in Display see above is displayed 01 05 P N 120413 127 Run Gray Inactive not currently available Red Active not currently available Not Visible Not selected as input output 128 PIN 120413 PresencePLUS P4 EDGE Image Enable default checked Checked The PC displays an image of the inspection Unchecked The PC will collect the inspection information without an image NOTE Capturing images impacts the Sensor response speed For high speed applications where the PC remains connected to the Sensor Image Enable should be unchecked unless absolutely required Results Pass Count Number of inspections that passed Fail Count Number of inspections that failed Total Count Total numbe
138. rocess or transmit data during a specified time period tolerance The established range upon which to base the differentiation between good and bad products translation Movement left or right up or down but not rotated a geometrical operation that shifts the position of an image from its original position Z ZOOM Electronically or optically enlarging or reducing the size of an image Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 User s Manual Index A absolute tools 33 application typical 6 C cables 8 cautions 1 cleaning lens 3 Sensor 3 COM select 137 Communication tool adding 97 and HyperTerminal 111 as Test tool input 97 configuration options 110 configuring 98 connection test 110 data results table 104 Ethernet connection 108 multiple 97 output filter 103 overview 96 results 103 serial connection 109 troubleshooting 112 components 7 Configuration window 35 connections Sensor 13 current sinking sourcing and Product Select 17 147 programmable I O 16 trigger 14 D dimensions In Line Sensor 154 mounting brackets 153 155 Right Angle Sensor 152 documentation Banner Website 2 help files 2 printed 2 E Edge tool 70 electrostatic discharge 1 environment operating 1 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 Index Ethernet 160 Ethernet cable 8 exposure gain 40 setting 40
139. rt are listed in the table below Atribute Default Setting ass NC For more information about configuring the Ethernet and Serial connections see Communication Tab in Section 12 System Setup on page 139 C Format the ASCII String Use this section to select delimiters enable labels and define a Start and or End string Choose a delimiter type Check this box to add the names for data being sent Format Options Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 101 Communication Tool Setup PresencePLUS P4 EDGE Allowable ASCII string options are given in the following table ASCII String Format Options Opon Nano Vales neserpion Delimiter Comma The delimiter is used to separate the individual pieces of data Colon being sent The delimiter will follow every individual segment of data including the start string and end string Semicolon lt cr If gt Carriage return and then line feed lt lf cr gt Line feed and then carriage return lt cr gt Carriage return only lt If gt Line feed only Start String User defined ASCII characters This option allows the user to add characters before the limit of 75 characters String of data End String User defined ASCII characters This option allows the user to add characters after the string limit of 75 characters of data Enable Labels Parameter labels Check this box to add a l
140. s or by activating the Remote Teach input The full range of inspection parameters can be established either automatically or manually The automatic Teach function eliminates the iterative process of determining correct parameters The Sensor accommodates both translational and rotational variation Parts moving down a production line or web need not be oriented in exactly the same way The Sensor is self learning and easy to operate with both basic and advanced options For basic options new users can follow the guided Setup sequence Advanced users can override automatic settings and create highly customized inspections Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 5 System Overview PresencePLUS P4 EDGE Typical Application A typical PresencePLUS P4 application is shown below Right Angle Sensor shown For In Line Sensor model see In Line PresencePLUS P4 Sensor in Section 15 Dimensions Specifications and Parts on page 154 PresencePLUS P4 Sensor Inspected Parts Light Source Typical PresencePLUS P4 Application Banner Engineering Corp Minneapolis MN USA www bannerengineering com Tel 763 544 3164 6 P N 120413 01 05 User s Manual System Overview Components and Connections For detailed information about each system component and instructions on installing the components and software see Section 3 Installation beginning
141. sa ot maka aa ee BG ADB NG AD AL BAN KAPA BAG AK da a ad AA 51 Region of IMtarest AA 52 UN AA 52 E a he eee eee oe Fee ee eee AA sees 53 Quick Teach sinapsis wes dens Sees es ae ach ac be aed bakes e oan doeen ia weks 54 Selecting or Deleting Inspections from the Sensor eee ee ees 55 Selecting Inspections from the Library ee ee eee tenes 56 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 47 Tools Screen PresencePLUS P4 EDGE Typical Build Modify Procedure Establishing an Inspection Using the Tools screen shown below the user establishes the inspections that the Sensor will execute Three sources of inspections are available 1 Building an inspection from scratch is the typical method of establishing an inspection The Tools screen supports this inspection organization and is designed to aid the user in building an inspection For detailed explanations of the tools see Section 7 Tools beginning on page 57 2 Existing inspections can be obtained from the Sensor with or without the reference image for execution or modification This method is very useful if the user has an existing inspection on the Sensor and needs to make modifications to establish a new inspection 3 Existing inspections also can be obtained from host resources using the Library In this case the sources of the inspections are the host s hard drive or network resources
142. step c No Change the IP address in the software to 192 168 0 1 and retry c Click the Yes button If the Sensor is found on another IP address the following message will appear PresencePLUS Sensor has been found on IP 192 168 0 XX Do you want to use it Yes No Yes Click Yes and start working with the software No Click No and in the IP Address box change the IP address to the IP address of the Sensor default is 192 168 0 1 and click the OK button d Does the software find the Sensor Yes Start working with the software No Go to step e e Verify that the IP address of the PC is configured to work with PresencePLUS P4 Is the PC configured as follows IP address 192 168 0 2 Subnet mask 255 255 255 0 Yes Contact a Banner Applications Engineer See Factory Support in Section 1 Product Support and Maintenance on page 1 No Change the IP address and subnet mask to match the IP address and subnet mask listed above Banner Engineering Corp Minneapolis MN USA 22 ka www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Installation 3 Fora Serial connection a Is the serial port configured for point to point protocol PPP Yes Go to step b No Use the PresencePLUS P4 Serial Connection Procedures document to guide you through the process of enabling PPP in the serial port through the boot menu b Was the dial up network running before you installed the software Yes Go
143. sults window between maximum and minimum Navigation Results Toolbar Buttons Expand Button Clicking on the Expand button Mira toggles the size of the Navigation Results window to accommodate an expanded list of inspection results files as shown below Sys bem A Carora limpechon riales Free 01007 e LOCATE 1 frecubon tre 0 2 m5 E puts E a Res of LOCATE 2 Execution baa 0 2 ma E e Inout e ed a To expand the tree click on the pa E a w TT_1 Execution bme 0 1 sign or double click the filen o Inguta nde jp To collapse an mea Hi b invert nguti fades ian P Invert Input faise on the minus SI9 b ari gut faia F e i Iwert Inout fak the filenam I gem Opera bon AND i Contribute i Heny beeches a Habs i Eis d tree click double click Guocess J i Executions Tera miki Inputl 1 i input crore gt ino a ce gt king ange t Dukut i ag MT Lal Zoom 4 Expanded Navigation Results Window with Inspection Results Files Banner Engineering Corp Minneapolis MN USA 34 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Getting Started Configuration Window The Configuration window displays the currently selected options with multiple tabs Clicking the Setup Tools Teach Run System Save or Help buttons on the Main Menu toolbar see Main Menu Toolbar on page 32 changes the contents of the Configuration window accordin
144. ted TV Video Product 8K37 E133441 Horizontal Hold rotary knob Vertical Hold rotary knob Brightness rotary knob Contrast rotary knob Video IN OUT BNC Impedance High Low switch 75 Ohms Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 P N 120413 157 Dimensions Specifications and Parts PresencePLUS P4 EDGE 7 LCD Model Number PPM7 Certifications Controls Connectors 158 P N 120413 Construction Black plastic case Dimensions 189 x 117 x 30 3 mm 7 46 x 4 6 x 1 2 Weight 450 grams 15 8 ounces Operating Temperature 0 to 50 C 32 to 122 F Maximum Relative Humidity 95 non condensing System NTSC PAL autoswitching Display 7 measured diagonally TFT LCD Wide Screen Resolution 1440 x 234 pixels Viewing Angle left 55 right 55 top 15 bottom 35 Power Requirement 10 to 30V dc Power Consumption 1A max CE Buttons on panel and on remote control Brightness Contrast Color Tint Up down reverse 4 3 Full zoom center right left 16 9 Wide Video BNC Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User s Manual Dimensions Specifications and Parts Serial Port Communication Specifications Baud Rate 115K Data Bits Eight Stop Bits One None See pin descriptions in Cable Connections in Section 2 System Overview on
145. the Sensor s memory to the GUI s memory Flush Deletes all stored inspections from the Sensor s memory PC Saved Selected Allows the user to write the current log file from the GUI s memory onto a hard drive or other storage device Load Allows the user to load a saved file from the computer s hard drive or other storage device into the GUI to be viewed Result View Clear Selected Deletes the currently selected inspection from the GUI s memory Clear All Deletes all inspections from the GUI s memory Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 User s Manual 12 System Setup This section explains how to configure the Sensor and diagnose system errors in the System Setup window Gensor Solti AA PPO bess PC GUI to Sensor Connection Setup a AG ac WANG D e NS KG ee EN KM ee ENE ee ee F Address FUSION PAA AA Communication Tab oc ica ed GG ewe ras NG DUDA KAPA BG LANG DAA Modify Sensor IP AddresS ARE EP Serial Communication eo a ee a eee Ca DD OO ew ee Ew ed Soe RE ALA ls ts Ning e Eee eek eee nd dene Chews Foes oS AA woos Be GODS TaD seed daca ur ea we ew ied GD gtk ww eee Gon aie Buk ABA E he Wad Pes ee ee ee heen ho Seam NG POLO ga be eee based Cees KG EE ee ba ed eee bom oS ee oon BE ee Ge Start Up Inspection Select Tab 2 20 0 eee PIE Saath AA ies ds ee a ANG KK ee Y Sees be ows LU Ake de oe er ro ae Oo ee aie SS oe ee pue
146. the information from the selected tool More About Tool One and Tool Two Tools that can find multiple points can be used as Tool One and Tool Two For example if an Object tool finds five patterns the Measure tool can then measure from LOCATE_1 Point 1 to OBJECT_1 Point 4 Banner Engineering Corp Minneapolis MN USA 90 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Tool Tabs Tool One and Tool Two have tabs in the Tool window Clicking on each tool s tab will bring up information for that tool as shown at left Measure Tool Measure Tool Results Measure Tool Setup CO Wang vao necpiom Distance Distance X Distance Y Distance Pixels X Y Distance X Pixels X Distance Y Pixels Y Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 Distance total Distance X and Distance Y are illustrated in the following rows of this table Distance between the points selected by Tool One to Tool Two Horizontal component of the distance between the points selected by Tool One to Tool Two Vertical component of the distance between the points selected by Tool One to Tool Two P N 120413 91 Test Tool Setup PresencePLUS P4 EDGE Test Tool Setup The Test tool is used to set tolerances to the results of the Vision and Analysis tools and to activate the discrete outputs Typically these toler
147. time 42 F Field of View FOV 42 filters lens 12 focusing the lens 29 43 G gain 40 gray scale in graph form 53 value 36 H hardware connecting 10 diagram 7 parameter setup 28 host computer 19 HyperTerminal 110 O defaults 13 140 discrete 21 95 156 NPN PNP 16 pins 16 programmable 16 141 results displayed 128 setting 13 140 Image window 33 inspection results 34 inspections building 28 49 modifying 49 saving 147 149 151 teaching 113 117 121 IP address configuring 27 default 137 P N 120413 169 Index L language selection 146 lens aperture lock screw 29 filters 12 focus lock screw 29 focus value 39 focusing 29 43 installing 12 light source 11 Locate tool 60 M Magnify button 53 Main Menu screen 31 Main Menu toolbar 32 maintenance Sensor 3 Measure tool 89 monitor 158 monitors 7 LCD 158 9 tube 157 N Navigation Results window 33 NPN PNP connections diagram 16 Product Select line parameter 28 trigger inputs 14 trigger parameter 28 O Object tool 79 operating environment 1 output delay 141 output duration 141 output filter 103 P pinout diagram Ethernet connection 160 PNP NPN connections diagram 16 Product Select line parameter 28 trigger inputs 14 trigger parameter 28 Product Change input 17 147 specifications 17 147 Product Select input specifications 17 147 inputs 17 147 170 P N 120413 01 05 PresencePLUS P4 EDGE Q quality ofimage 39
148. tional sequences example Setup 5 Tools 5 Teach 5 Run when Next is clicked to finish each step Experienced users may prefer to work in some other sequence Setup gt Tools gt Run for example by selecting the preferred destination from the Main Menu toolbar Exiting PresencePLUS P4 Click the Close button x in the upper right corner of the screen If the current inspection is not saved the software will prompt the user to do so prior to exiting See Section 14 Saving Inspections beginning on page 149 Banner Engineering Corp Minneapolis MN USA 30 01 05 www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual Software Overview The Setup screen shown below provides the Main Menu Image Toolbar Main Menu Toolbar Allows manipulation of the Image window Arranged from left to right steps through properties and contents the inspection creation process See Image Toolbar Buttons on page 33 See Main Menu Toolbar on page 32 Navigation Results Toolbar Navigation Results Window Status Window Buttons Displays navigation buttons or Selects the Navigation Results inspection results information and Run window display and files See Navigation Results Window on page 33 Toolbar Buttons on page 34 Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 See Navigation Results Setup Screen 01 05 Getting Started Image Window Displays Sensor i
149. urrent Sinking NPN Current Sourcing PNP lt 2V at 1 MA max gt 8V at 7 5 mA max OFF State Voltage gt 10V at 4 mA max lt 2V at 7 5 mA max Programmable Output Specifications 150 mA Max Each Output Current Sinking NPN Current Sourcing PNP Banner Engineering Corp Minneapolis MN USA 16 pama www bannerengineering com Tel 763 544 3164 P N 120413 User s Manual Installation Product Change Orange Wire Pin 3 The Product Change input is used in conjunction with one of the four I O points programmed as a Product Select Change line The inspection loaded will be executed upon receiving a valid trigger e The Product Change input responds to the leading edge transition of a pulse greater than 1 millisecond e The Product Select input is pulsed to correspond to a program location For example five pulses will load program 5 See Product Change and Product Select Timing on page 18 Product Change Specifications State Current Sinking NPN Current Sourcing PNP lt 2V at 1 mA max gt 8V at 7 5 mA max gt 10V at 4 mA max lt 2Vat 7 5 mA max One of the four I O See Programmable I O Pins 5 through 8 on page 16 must be programmed as Product Select if this option is to be used Product Select Input Specifications Current Sinking NPN Current Sourcing PNP lt 2V at 1 mA max gt BV at 7 5 MA max gt 10V at 4 mA max lt 2V at 7 5 MA max Banner Engineering Corp Minneapolis
150. www bannerengineering com e Tel 763 544 3164 P N 120413 User s Manual System Setup Reset Tab Use the Reset tab to clear System errors and reestablish Sensor communications System Setup Sensor Select Communication InputQutput Stobe Reset Start Up Inspection Select NTSC Language Reset Error Hag Reset Eror Log Get Error Log System Setup Window Reset Tab Selections in the Reset Tab of the System Setup Window Reset Error Flag Click to clear the Red Error LED on the Sensor Reset Error Log Click to clear the error log System Reset Click to reboot the Sensor NOTE This is a system reboot and will take several seconds Get Error Log Click to display the System Log icon in the Navigation Results window The System Log records information about all system failures such as communication errors between the PC and the Sensor Banner Engineering Corp Minneapolis MN USA www bannerengineering com e Tel 763 544 3164 01 05 PIN 120413 143 System Setup PresencePLUS P4 EDGE Start Up Inspection Select Tab System Setup Sensor Select Communication InputOutput Strobe Reset Start Up inspection Select NTSC Language Inspection Name F needle mp 3 banner logo mp 4 fuse np 5 label ing System Setup Window Start Up Inspection Select Tab Choose Inspection Name then click on the down arrow for a drop down list of up to 12 inspections saved on the Sensor This is the insp

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