www.easy-conveyors.com 388 389
Contents
1. SYSTEM p CONVEYORS More technical information See engineering online WWW easy conveyors com Dimensions Abmessungen Dimensions Dimensiones L 450 20 000 mm 17 72 787 40 inch FW 420 520 620 mm 16 50 20 47 24 40 inch V Max 90 mtr min 295 Foot min Without accumulation module Max 50 kg 110 Pounds Higher on request Drive pulley 9125 mm 4 92 inch See module page 398 Return pulley 950 mm 1 97 inch See module page 402 Tensioner pulley 033 mm 1 30 inch See module page 402 Roller pitch 15 100 125 150 mm 2 95 3 93 4 92 5 90 inch after 150 mm 5 90 every step with 50 mm 1 96 inch Roller diameter 50 mm 1 97 inch Support legs Stiitzen Supports Patas de apoyo See module page 408 410 Side guiding Seitenf hrungen Guidage lat ral Guiado lateral See module page 410 Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta MODULE PAGES a ac lt UU DV A o NM Add ERA SYSTEM CONVEYORS CONVEYORS 1 Roller profile 2 Cover profile 3 Connector Ps 4 Roller 5 Roller profile cover caps 6 Profile connector set Art Nr Pos 1 Material ERA040403010000 AL 1 piece L 5 6 mtr d Art Nr Pos 2 Material ERA040403020000 AL E 1 piece L 5 6 mtr ERA040403050420 ERA CONNECTOR 920x1 5 420 t t 10 pieces with fasteners ERA040403050520 ERA CONNECTOR 920x1 5 520 10 pieces with2. Galvanized steel 2 100 Art Nr Pos 7 Material 040115000002 M8 10 Galvanized steel t 100 More technical information See engineering online WWW edasy conveyors com Art Nr Pos 8 Material ERA040403040000 PA Rubberized EN Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta ERA SYSTEM CONVEYORS EM A LA KI E More technical information See engineering online WWW easy conveyors com ERA 50 STOPPER Dimensions Abmessungen Dimensions Dimensiones FW 420 520 620 mm 16 50 20 47 24 40 inch Material Bracket Fixings Steel galvanized Stahl verzinkt Acier galvanis Acero galvanizado Package Incl fasteners mounting brackets connectors amp valves Inkl Befestigungen Halterun gen Anschl sse und Ventile Incl attaches supports raccords et soupapes Incl ele mentos de fijaci n abrazaderas conectores y v lvulas Pneumatic cylinder ISO VDMA Cylinder CEDMA Pneumatic valve 5 2 G1 8 electric 24VDC 48AC Photoelectric reflector Telemecanique XUZC24 Photoelectric Sensor Telemecanique XUK 9ARCNL2 20 264 VAC DC Tube 5 Mtr PU 25 8x5 5 Blue Max static load F 1400 N ERA 50 PNEUMATIC STOPPER FW ERA040406000420 420 ERA PNEUMATIC STOPPER SET 420 ERA040406000520 520 ERA PNEUMATIC STOPPER SET 520 ERA040406000620 620 ERA PNEUMATIC STOPPER SET 620 Others on request Andere au
3. H 280 More technical information See engineering online WWW edasy conveyors com Dimensions Abmessungen Dimensions Dimensiones FW SW Min 232mm 9 13 inch H Max 1200 mm 47 25 inch Always fasten to the floor Immer am Boden befestigen Siempre sujete al suelo Toujour attacher a l tage Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta CONVEYORS o 2 d B Q 1 Lsupport bracket 2 Profile 40x80L 3 Profile 40x80L 4 Foot plate 40x80L 5 Hinged feet 080 6 Hexagon nut 1 Bracket 80 8 Cap 40x80 Art Nr Pos 1 Material ETS040808020000 L support bracket PA FG 21 set of 2 pieces incl fasteners Art Nr Pos 2 3 Material 020102070008 Profile 40x80L L 6070 mm AL EN Art Nr Pos 4 Material 020102150000 Foot plate 40x80L AL 4 1 piece incl fasteners Art Nr Pos 5 Material 040707020003 Hinged feet 080 Screw jack Stainless steel Foot Synthetic plastic EN Art Nr Pos 6 Material BV093412000A2 Hexagon nut Stainless steel Edelstahl Acier inoxydable Acero inoxidable 100 Art Nr Pos 7 Material 020102160001 Bracket 80 AL 4 1 piece incl fasteners Art Nr Pos 8 Material 020102140000 Cap 40x80 PA FG 10 Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta ERA SYSTEM CONVEYORS CONVEYORS 1 Side guide set adjustable i 2 Side guide profile 3 Side guide strip 4 Guide end ERA040409010000 Steel galv
4. attachment screws N B Let the screws remain where they are Change the driving belt CONVEYORS IMPORTANT Pre tension the driving belt at least 0 3 max 0 8 Check the pre tension by measuring 1000mm and mark this on the driving belt slack driving belt Stretch the driving belt until min 1003mm max 1008mm has been reached between the markings Assembly is carried out in the reverse Reassemble protector after service repairs Assembly tools are available from Easy Conveyors BV Exchange of turning wheel The belt is loosened according to the instructions for exchange of driving belt Unscrew the turning wheel s attachment screws Exchange turning wheel Assembly is carried out in the reverse order The driving belt is pre tensioned according to the instructions for exchange Exchange of pressure return wheel e Switch off and lock working switch main power switch e Dismantle the covering lid on the driving side e Dismantle the wheel that is to be exchanged Change wheel Assembly is carried out in the reverse order IMPORTANT The conveyor s propulsion power is adjusted with the pressure wheel Always try to obtain the lowest possible propulsion power The pressure wheel must not be used to pre tension the driving belt
5. 202 ZZ re DIN 625 Load Capacity Roller 1 600N depending upon the load limit of tube and shaft Max Speed 2 m s Range of Temperature 5 to 50 C Roller 050 x 1 5 Shaft 010 Shaft Ends Spring loaded Federbelastet Ressort Resorte ERA ROLLER FW ERA040404020420 420 ERA 50 ST ROLLER 420 ERA040404020520 520 ERA 50 ST ROLLER 520 ERA040404020620 620 ERA 50 ST ROLLER 620 Material Zinc plated steel Stahl verzinkt En acier zinqu Acero galvanizado Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta ERA 50 ROLLER STOPPER Ras x More technical information See engineering online WWW easy conveyors com ERA 50 ROLLER STOPPER Dimensions Abmessungen Dimensions Dimensiones FW 270 370 470 mm 10 63 14 57 18 50 inch Bearing type Steel Bearing Site Type of bearing Ball Row Load Capacity Roller 1 600N depending upon the load limit of tube and shaft Max Speed 0 6 m s Range of Temperature 5 to 80 C Roller 30 x 1 5 Shaft 910 Shaft Ends Spring loaded Federbelastet Ressort Resorte ERA 50 ROLLER STOPPER FW ERA040404040420 420 ERA 30 ST ROLLER 420 ERA040404040520 520 ERA 30 ST ROLLER 520 ERA040404040620 620 ERA 30 ST ROLLER 620 Material Zinc plated steel Stahl verzinkt En acier zinqu Acero galvanizado ea Nt A Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta
6. BV125A08000VZ BV093306012VZ BV125A06000VZ Steel galvanized A 100 Art Nr Pos 16 Material BV799108025VZ M8x25 DIN7991 Steel galvanized A 100 Art Nr Pos 17 Material BV098508000A2 Ms DIN985 Stainless steel Edelstahl 100 Acier inoxydable Acero inoxidable Art Nr Pos 18 Material BV091208040VZ M8x40 DIN912 Steel galvanized A 100 Art Nr Pos 19 Material BV091606014A2 M6x14 DIN916 Stainless steel 100 Art Nr Pos 20 Material BV093308012A2 M8x12 DIN933 Stainless steel 100 Art Nr Pos 21 Material BV799108020VZ M8x20 DIN7991 Steel galvanized A 100 Art Nr Pos 22 Material BV127B06000VZ M6 DIN127B Steel galvanized 100 Art Nr Pos 23 Art Nr Pos 24 Material BV093408000A2 BV093308040A2 Stainless steel 100 Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta ERA SYSTEM CONVEYORS CONVEYORS Return set general Belt tensioner roller Tensioner roller Hexagon socket head cap Plain washer Plain washer Slide nut Belt Art Nr Pos 1 Material ERA040402010000 Steel galvanized Stahl verzinkt E Acier galvanis Acero galvanizado POM PA CO C Sl Go N Art Nr Pos 2 Material evs ERA040403040002 Galvanized Steel POM PA Gi o E eme i Art Nr Pos 3 Material 040408000001 PA BEARING 638 2Z Gi Art Nr Pos 4 Material BV091208050VZ Galvanized steel 100 Art Nr Pos 5 Material BV125A08000VZ M8 Galvanized steel 1 100 Art Nr Pos 6 Material BV902108000A2 3xD DIN9021 A2 M8
7. NERA CONTENT PRODUCT LEAFLETS Aluminium ERA 50 Page 391 MODULE PAGES ERA 50 FRAME Page 396 ERA 50 DRIVE UNIT Page 398 ERA 50 TENSIONER Page 402 ERA 50 STOPPER Page 404 ERA 50 STOPPER ROLLER Page 405 ERA ROLLER Page 406 ERA 50 ROLLER STOPPER Page 407 12 SUPPORT LEGS ALUMINIUM Page 408 L2 SUPPORT LEGS ALUMINIUM Page 410 SIDE GUIDING Page 412 ERA TECHNICAL MANUAL Page 414 www easy conveyors com 389 ERA SYSTEM Driven Roller Conveyor Angetriebene Rollenbahn Transporteur a Rouleaux Entraine Transportador de rodillos motorizado By d ALUMINIUM E WWW easy conveyors com 391 ERA SYSTEM CONVEYORS 1 ERA profile Module page 396 3 Cover cap Module page 396 ERA Profil Abdeckkappe Profil ERA Couvrir bouchon Perfil ERA Tapa final 2 Cover profile Module page 396 4 Straight connector Module page 396 Abdeckprofil Langsverbinder Profil de recouvrement Connecteur droit Perfil tapa Conector longitudinal Drive unit Module page 398 Antreib einheit Unite d entrainement Unidad de accionamento Tensioner rollers Module page 402 Spanner Rollen Roleaux tendeurs Rodillos tensores Return unit Module page 402 Umlenkungsatz Kit de retour Cabeza de reenvio Rollers Module page 406 Rollen Rouleaux Rodillos Belt Module page 403 Gurt Ceinture Cintur n 10 Stopper Module page 404 Stopper Bouchon Tope al e wo ERA
8. a szil sa TA F a W See engineering online www easy conveyors com Ne ERA SYSTEM SW H 279 More technical information See engineering online WWW edasy conveyors com Dimensions Abmessungen Dimensions Dimensiones FW SW Min 156mm 6 14 inch H Max 1200 mm 47 25 inch Always fasten to the floor Immer am Boden befestigen Siempre sujete al suelo Toujour attacher a l tage Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta CONVEYORS CONVEYORS 1 lsupport bracket 2 Profile 40x80L 3 Profile 40x80L 4 Foot plate 40x80L 5 Hinged feet 080 6 Hexagon nut 1 Bracket 80 8 Cap 40x80 Art Nr Pos 1 Material ETS040808030000 support bracket PA FG 21 set of 2 pieces incl fasteners Art Nr Pos 2 3 Material 020102070008 Profile 40x80L L 6070 mm AL EN Art Nr Pos 4 Material 020102150000 Foot plate 40x80L AL 4 1 piece incl fasteners Art Nr Pos 5 Material 040707020003 Hinged feet 080 Screw jack Stainless steel Foot Synthetic plastic EN Art Nr Pos 6 Material BV093412000A2 Hexagon nut Stainless steel Edelstahl Acier inoxydable Acero inoxidable 100 Art Nr Pos 7 Material 020102160001 Bracket 80 AL f 1 piece incl fasteners Art Nr Pos 8 Material 020102140000 Cap 40x80 PA FG 10 Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta ERA SYSTEM CONVEYORS
9. anized Stahl verzinkt 4 1 piece incl fasteners Acier galvanise Acero galvanizado ETS040809000000 29 5 x 12 AL f 1 piece L 5 6mtr ECP040103000000 H 40 PE Black f 1 piece L 3mtr More technical information See engineering online WWW edasy conveyors com ETS040809050000 Guide end 40 PAFG 21 set of pieces incl fasteners Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta ERA CONVEYORS INTRODUCTION wa Quality and Service When you are looking for a quality conveyor component look at Easy Conveyors We put our Leadership on the line for you Our complete range of products combines stainless steel carbon steel aluminum and engineered plastics to achieve reliability superior performance and a compact of design We hope you will now take a moment to look through this comprehensive manual Then when you are ready to discuss your needs with the nearest Easy Conveyors representative please consult the back cover of this catalog for further details about our sales network We are able and eagerto assist you setting up a smooth running line The components you want when and how you want them Easy Conveyors is ready and able to satisfy your needs with quick answers and delivery of standard or custom made products Our customers around the world know that the shortest distance between a problem and Its solution Is to call us in
10. f Anfrage Autres sur demande Otros sobre consulta CONVEYORS More technical information See engineering online WWW easy conveyors com ERA 50 STOPPER Dimensions Abmessungen Dimensions Dimensiones FW 420 520 620 mm 16 50 20 47 24 40 inch Material Bracket Fixings Steel galvanized Stahl verzinkt Acier galvanis Acero galvanizado Package Incl fasteners mounting brackets connectors amp valves Inkl Befestigungen Halterun gen Anschl sse und Ventile Incl attaches supports raccords et soupapes Incl ele mentos de fijaci n abrazaderas conectores y v lvulas Pneumatic cylinder ISO VDMA Cylinder CEDMA Pneumatic valve 5 2 G1 8 electric 24VDC 48AC Photoelectric reflector Telemecanique XUZC24 Photoelectric Sensor Telemecanique XUK 9ARCNL2 20 264 VAC DC Tube 5 Mtr PU 25 8x5 5 Blue Max static load F 1400 N ERA 50 PNEUMATIC STOPPER FW ERA040406010420 420 ERA PNEUMATIC STOPPER SET 420 ERA040406010520 520 ERA PNEUMATIC STOPPER SET 520 ERA040406010620 620 ERA PNEUMATIC STOPPER SET 620 Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta ERA ROLLER Ras More technical information See engineering online WWW easy conveyors com ERA50 ROLLER Dimensions Abmessungen Dimensions Dimensiones FW 420 520 620 mm 16 50 20 47 24 40 inch Bearing type Thermoplastic synthetic material Bearing Site Type of bearing Ball Bearings Series 6
11. fasteners ERA040403050620 ERA CONNECTOR 920x1 5 620 10 pieces with fasteners Dimensions Abmessungen Dimensions Dimensiones Material Stainless steel Edelstahl Acier inoxydable Acero inoxidable PA FW 420 520 620 mm 16 50 2047 24 40 inch ERA040404020420 ERA 50 ST ROLLER 420 EL piece ERA040404020520 ERA 50 ST ROLLER 520 E piece ERA040404020620 ERA 50 ST ROLLER 620 EL piece Material Steel zinc plated Stahl verzinkt Acero galvanizado En acier zinqu ERA040403030000 PA Black ist 1 set EMPT040705000006 Steel galvanized Stahl verzinkt 1 2 pieces with fasteners Acier galvanise Acero galvanizado Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta ERA SYSTEM More technical information See engineering online WWW edasy conveyors com Dimensions Abmessungen Dimensions Dimensiones FW 420 520 620 mm 16 50 20 47 24 40 inch Outside dimension FW 80 MM 3 15 inch Possible drives SEW RF07 Varvel FRDO2 FRD12 Package 1 drive Antrieb Conduire Conducir ERA 50 drive unit FW ERA040401010420 420 ERA040401010520 520 ERA040401010620 620 Others on request Andere auf Anfrage Autres sur demande Otros sobre consulta CONVEYORS CONVEYORS See engineering online www easy conveyors com 399 ERA SYSTEM CONVEYORS 1 Motor support plate 13 Plain wa
12. novations research engineering and production are always under a strict control to improve our service and products Document information User manual The aim of these user instructions is to provide the user with information on how to handle and use the equip ment before during and after production It is important that this document Is available for the user during the whole of the lifetime of the equipment Safety instructions General Incorrect use of the equipment entails mortal danger Easy Conveyors BV will not accept any responsibility for accidents that may occur which may lead to injury to personnel or the equipment if the equipment is operated in any other way than that which is laid down in the User Manual Electricians Electricians must Have experience of similar types of installations Be able to read drawings of circuits and cable lists Have knowledge of local safety regulations for electric power and automation Work with electri cal equipment may only be carried out by qualified staff Protectors All protectors are screwed onto the equipment Comment After service work all safeguards must be checked so that they are in place Use ERA 50 roller conveyor is intended for the transport of mixed loads ERA 50 drive unit is intended for use together with ERA 50 Roller Conveyor All other use or changes in the equipment are forbidden without the consent of the supplier ERA CONVEYORS Ras Safety Risk
13. of crushing between the rollers and driving belt Add gearing protection if the conveyor is used as a work place The conveyor must not be cleaned when it is in operation Installation ERA 50 Roller Conveyor It the conveyor is part of a combination with several conveyors or other types of machines the emergency stop function and other locking devices necessary for safety in connection with adjoining machines must be assessed in an overall risk analysis The aim of its positioning and function must be to stop the whole machine combination in the event of risk of personal injury IMPORTANT If the conveyor is delivered in parts the driving belt must be assembled with supply voltage 1 596 see instruc tions for satisfactory performance If the supports are not assembled on the conveyor on delivery see speci fications for supports positioning When the supports are being installed the conveyor must be unloaded and secured vertically Check that the conveyor framework does not warp Tighten the lock screws The conveyor s horizontal position is made at the attachment bracket The conveyor must be mounted with an expander or simi lar depending on the type of floor ERA 50 Drive Unit is fixed in A ERA 50 Roller Conveyor on delivery Lifting aids slings and truck travelling crane or similar are to be used when necessary Hoist slings round the framework are suitable lifting positions Electrical installation shall be carried out by qualified pe
14. rsonnel Starting Up ERA 50 driven roller conveyor should be run for a time at start up and after service to check that the belt travels straight while its operating When necessary adjust the driving belt according to instructions in the section on maintenance and care Maintenance and care Risk of serious personal injury Turn off and lock working switch main power switch during service maintenance work The operational safety and length of life of the conveyor depends on how it is cared for The conveyor must not be cleaned while it s in operation Washing or flushing directly towards the motors bea rings packing rings should be avoided Daily care e Cleaning and cleansing of machine and accessories e Check up of conveyor possible damage ein the event of defects inform the responsible person See engineering online Wwww easy conveyors com 415 ERA SYSTEM CONVEYORS Chanae of convevor roller Dismantle the cover lid Press in the axle Lift up pull out the roller B 0 Nm Assembly Is carried out in the reverse order Exchange of driving belt 1 Return unit 2 Pressure wheel 3 Return wheel Switch off and lock working switch main power switch Dismantle the cover lid Dismantle drive unit s protector Dismantle conveyor rollers Dismantle pressure wheel The driving belt is pre tensioned 0 3 which means that the turning wheel moves on when the attachment screws are unscrewed Loosen
15. sher M8 DIN125A 2 Motor plate 14 Hexagon head bolt M6x12 DIN933 3 Mounting strip drive unit 15 Plain washer M6 DIN125A 4 Tentioner spacer type 2 16 Hexagon socket countersunk head screw 5 Drive wheel 17 Prevailing torque hexagon nut 6 Drive cover cap 18 Hexagon socket head cap 7 Tentioner roller 19 Hexagon socket set screw 8 Drive unit connector 20 Hexagon head bolt 9 Connector mounting strip 21 Hexagon socket countersunk head screw 10 Flange nut M8 22 Spring lock washer 11 T Bolt M8x25 23 Hexagon nut M8 DIN934 12 Hexagon bolt with flange M6x12 24 Hexagon head bolt M8x40 DIN933 Dimensions Abmessungen Dimensions Dimensiones Art Nr Pos 1 Art Nr Pos 2 Art Nr Pos 3 Art Nr Pos 4 040402000001 040402000000 040402000002 040403020001 t2 1 Material Steel galvanized Stahl verzinkt Acier galvanis Acero galvanizado Art Nr Pos 5 Art Nr Pos 6 040404000005 040404000006 Zi Material AL CONVEYORS Art Nr Pos 7 Material 040408000001 With 2x bearing 638 2Z PA Bearing Steel t2 1 Art Nr Pos 8 Material 040401010420 ERA DRIVE UNIT CONNECTOR 420 AL Gi 040401010520 ERA DRIVE UNIT CONNECTOR 520 AL Gi 040401010620 ERA DRIVE UNIT CONNECTOR 620 AL Gi Art Nr Pos 9 Material 040402000004 Steel galvanized Stahl verzinkt t2 1 Acier galvanis Acero galvanizado Art Nr Pos 10 Art Nr Pos 11 Art Nr Pos 12 Material 040115000004 040115000003 BV692106012VZ Steel galvanized 100 Art Nr Pos 13 Art Nr Pos 14 Art Nr Pos 15 Material
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