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ATR 313 - Inelmatec

1. 7 OV 7 0V 2 CL OUT 18 RX 12 TX232 4 CL OUT 17 RX 11 RX232 6 CL IN 16 TX RX 8 CL IN 15 TX RX COM1 E ORS485 ORS232C 0 sov gl uno 4 RS485 3 RX 8 2 TX 7 9 RS485 AE J ALIMEN TA ZION E ALARM ay Adapter Cable re DB9MA gt PLUG8 PLUG8 gt 68 Vase 1620 00 028 Cod 1620 00 048 n W Spessore suggerito 2 9 mm Suggested thickness 6 ATR 313 User Manual 1 3 Electrical wirings WARNING Although this controller has been conceived to resist the worst noises in an industrial environment please notice the following safety guidelines Separate control wires from power wires Avoid mounting close to remote control switching systems electromagnetic relays powerful engines e Avoid proximity of power systems especially those with phase control Terminals block Alarm signal In case the internal buzzer is activated any general alarm an external siren may be sup plied by this pin and pin OV with the same tension of power supply max 5 A ALARM V OV Power supply 12 24V AC DC 10VA To improve noises immunity it is highly recommended to use v a transformer with dedicated secondary Terminal block features Contacts Extractable
2. USED OUTPUT 0 71 0 72 SSR P in p No out pis ferde bes Dus 4 20mA 4 20mA SSR 0 10V 0 10V ON OFF 1 1 U1 U1 U2 OUT1 OUT2 SSRI 2 1 U3 U3 U4 OUTI OUT2 SSR2 3 1 U5 U5 U6 OUT1 OUT2 SSR3 4 1 U7 U7 U8 OUTI OUT2 SSR4 5 2 U1 U1 U2 OUT1 OUT2 SSRI 6 2 U3 U3 U4 OUTI OUT2 SSR2 7 2 U5 U5 U6 OUT1 OUT2 SSR3 8 2 U7 U7 U8 OUTI OUT2 SSR4 9 3 U1 U1 U2 OUTI OUT2 SSRI 10 3 U3 U3 U4 OUTI OUT2 SSR2 11 3 U5 U5 U6 OUTI OUT2 SSR3 12 3 U7 U7 U8 OUTI OUT2 SSR4 13 4 U1 U1 U2 OUTI OUT2 SSRI 14 4 U3 U3 U4 OUTI OUT2 SSR2 14 ATR 313 User Manual USED OUTPUT OUT1 OUT2 SSR or LOGIC LOGIC PROPT aa lete Servo AC 20mA 4 20mA SSR 0 10V 0 10V ON OFF 15 4 U5 U5 U6 OUTI OUT2 SSR3 16 4 U7 U7 U8 OUTI OUT2 SSR4 17 5 U1 U1 U2 OUT1 OUT2 SSRI 18 5 U3 U3 U4 OUT1 OUT2 SSR2 19 5 U5 U5 U6 OUTI OUT2 SSR3 20 5 U7 U7 U8 OUTI OUT2 SSR4 2 7 Modify parameters on ATR313 Independently from loaded software version Alfa Beta Gamma to modify parameters it is necessary to refer to the following table Type Example Example of parameters change 1 Use the arrow keys to place the cursor on the data you want to modify 2 Enter the choosen numeric value by means of the alphanumeric keyboard Press DEL to cancel one digit at a time 3 Press OK to confirm the data The cursor will a
3. Address 3355 Start data for cycle no 1 3596 Start data for cycle no 2 3837 Start data for cycle no 3 4078 Start data for cycle no 4 4319 Start data for cycle no 5 4560 Start data for cycle no 6 4801 Start data for cycle no 7 5042 Start data for cycle no 8 5283 Start data for cycle no 9 5524 Start data for cycle no 10 5765 Start data for cycle no 11 6006 Start data for cycle no 12 6247 Start data for cycle no 13 6488 Start data for cycle no 14 Description The words referring to cycles data are all consequent and follow the sequence below X means offset from cycle start 0 Cycle index do not modify 1 How many times cycle must be executed 2 Not used do not modify 3 SPV1 starting setpoint of the cycle 4 SPV2 starting setpoint of the cycle 5 Status 1 O OFF 1 ON at cycle start 6 Status A2 O OFF 1 ON at cycle start 7 Status A3 O OFF 1 ON at cycle start 8 Status A4 O OFF 1 ON at cycle start 9 Hours duration step 1 10 Minutes duration step 1 11 Final SPV1 step 1 12 Final SPV2 step 1 13 Status A1 O OFF 1 ON at end of step 1 14 Status A2 0 OFF 1 ON at end of step 1 15 Status A3 O OFF 1 ON at end of step 1 16 Status A4 0 OFF 1 ON at end of step 1 17 Hours duration step 2 18 Minutes duration step 2 19 Final SPV1 step 2 20 Final SPV2 step 2 21 Status A1 O OFF 1 ON at end of step 2 22 Status
4. Pixsys ELECTRONICS ATR 313 Controller ON Cycle CYCLE bPY User manual Pixsys Contents list 1 Process controller ATR 3 4 LT Kesana CDAD ss 4 2 Sizes NNN 5 La FRON 6 1 4 Serial COMMUNICATION poft rsrsrsrnrnrnrnrnrnenenensrenersrsrsrnrnensnenenenessnsrssssssssssnsnsnsnen 6 Data acquisition module PL300 eese essent tntn tatnen setenta 7 2 1 Frontal panel and Terminals block eene 7 22 SIZES 8 JEGER LS ERE ERE 9 24 Selecttype oflinear Output 11 2 5 Selection of communication address s ssssesssssssserssssssssssssssssssssssssessssesees 11 20 MEIN 12 2 6 1 Inputs for processes PROC 1 20 12 2 6 2 Outputs for control loops eese sieneen 13 2 7 Modify parameters on ATR3 13 nsnsrnersenernesnenernersesernessenessesseneenssernessesseneene 14 Alfa software version for firing cycles with multiple steps on gas 15 3 1 General features Fre Ene 15 3 2 Standard configuration for inputs outputs esses 16 3 3 Main stop window for operator seen eerte tntnnen 17 3 4 Start historical recording for operator sees 18 3 5 Main window during cycle execution for operator
5. 18 3 6 Menu cycle window for operator esee 19 3 7 Cycle programming Modify visualize cycle data for operator 20 3 8 Process status for operator eese 21 3 9 Cycle graph window for operator essere 22 3 10 Modify auxiliary outputs AUX5 AUX8 for 22 3 11 Historical graph of cycle for operator sss 23 3 12 Manual advancement of cycle for operator sss 24 3 13 Manual control window for operator eese 24 3 14 Manual control SPV1 and SPV2 for operator sss 25 3 15 Manual control auxiliary outputs AUX1 AUX4 for operator 26 3 16 Manual control AUX1B AUX4B for operator esse 26 3 17 Main menu window for operator eene 27 3 18 Events list window for operator eese 27 3 19 Timers window for operator eese esent 29 3 20 Display setting window for operator sse 30 ATR 313 User Manual 3 3 21 Clock setting wiondow for operator rsrrssrsernrserseserersessrnesernenessrnessen 30 3 22 Gas air servo calibration for operator eese 31 3 23 Air gas servo calibration menu n 1 for 31
6. active max 18 characters meric string 50 ATR 313 User Manual 3 33 Configuration of outputs PL300 Configuration of outputs except for outputs used for control loops see para graph OUTPUTS for control loops see par 2 6 2 pg 14 CONFIGURATION OUTPUTS PL300 kkk kkk b PL300 OUTPUT TYPE OF OUTPUT 1 U3 n o BURNER 1 U4 n o FAN 1 U5 n o AUX1 1 U6 n o AUX2 1 U7 n o STEP 1 U8 n o START 1 U9 n o ALL 1 010 n o AL2 1 Ull n o STEP amp STEP 1 Ul2 n o STOP 1 ESPA pe 1 He En Sea eae ea 1 e 51 2 50 43 gt ESC The following table summarizes the meaning of each parameter that can be set for each programmable output Parameter Description PL300 slave number of PL300 for programming of 1 5 output Ul n a Ul n c Select a free output of the selected PL300 and Ul2 n a choose the function which will be linked to the N A U12 n c OUTPUT output It is possible to associate more logic fun OUT1 LOGIC ctions to the same output simply setting more OUTI 4 20 lines repeating the same output OUT1 0 10 OUT2 LOGIC OUT2 4 20 OUT2 0 10 ATR 313 User Manual 51 Parameter Description Range Select function to match with the hardware output selected in the relevant field OUTPUT BURNER Output disabled FAN BURNER Burners control STEP
7. gt ALARM AN TIME OFF INDIPENDENT UNDER A ALARM SOURCE HYSTERESIS Min treshold for the alarm source ex pro cess or average ALARM TRESHOLD gt OFF VZ UPPER DEVIATION A ALARM TRESHOLD ALARM SOURCE ALARM HYSTERESIS ET E Max upper deviation with reference to set values of alarm source gt LARM TIME ATR 313 User Manual 55 LOWER DEVIATION A ALARM SOURCE BAND ALARM INSIDE ALARM TRESHOLD ALAR M HYSTERESIS VUL BAND ALARM OUTSIDE ALARM TRESHOLD ALARM SOURCE SPV ALARM HYSTERESIS ALARM HYSTERESIS 56 ATR 313 User Manual Max lower deviation with reference to set values of the alarm source Max value of deviation band with reference to set values INSIDE Max value of deviation band with reference to set values OUTSIDE 3 35 Load Save configuration gt LOAD STANDARD CONFIGURATION gt LOAD CONFIGURATION FROM MEMORY CARD gt SAVE CONFIGURATION ON MEMORY CARD 3 36 Load standard configuration sterkt LOAD STANDARD CONFIGURATION eeeeeeeec GAS KILN 1 ZONE TC K gt SAVE CONFIGURATION ON MEMORY CARD Use relevant function key to select and load the choosen configuration para meters and cycles data NB Current configuration and cycle data will be lost 3 37 Load configuration from Memory Card KAN LOAD CONFIGURATI
8. AS OFF A6 OFF A7 0FF 480 Setup menu allows to select serial port COM for the communication cable of ATR313 and to select also language File menu gives access to following functions 1 Backup of data for ATR313 to store on PC parameters and cycle data currently stored on ATR313 EZ ATR3I3 IAD ATR313 parameters configuration file File Save parameters from ATR313 to File S ATR313 cycles data file File Save cycles from ATR313 to File Start START keys allows to visualize a mask for the entering of path and name of file 66 ATR 313 User Manual 2 Restore data ATR313 to download configuration parameters and cycles previously stored on PC E ATR313 ATR313 parameters configuration file File Load parameters from File to ATR313 ATR313 cycles data file File Load cycles from File to ATR313 Start START keys allows to visualize a mask for the entering of path and name of file 3 Upgrade firmware ATR313 C Create ATR313 1AD memory card Start Select choosen option upgrade firmware or create memory card START keys allows to visualize a mask for the entering of path and name of upgrade file 3 45 Communication protocol Modbus RTU ATR313 may communicate with a Master device via MODBUS RTU protocol Format is 19200 baud no parity 8 bit data 1 bit stop Slave addre
9. gt ESC 22 ATR 313 User Manual 3 9 Cycle graph window for operator Visualize graph of selected cycle regerring to main setpoint SPV1 The full filled zone visualizes the cycle part alredy completed Press one of the function keys besides the display to go back to previous mask 3 10 Modify auxiliary outputs AUX5 AUX8 for operator These outputs can be used to control directly the output relays of module PL300 allowing to simplify electrical wirings State of outputs is stores and saved also in case that the Terminal is switched off The round cycle beside the output means the state of outputs empty circle output is not active full circle output is active D D O ATR 313 User Manual 23 Ref Description 1 Press to reverse the state of output AUX5 A5 2 Press to reverse the state of output AUX6 A6 3 Press to reverse the state of output AUX7 A7 4 Press to reverse the state of output AUX8 A8 5 Esc 3 11 Historical graph of cycle for operator This graph visualizes the tracks recorded during the cycle max 6 Display au tomatically rates the suitable scale but details may be visualized using Zoom function HISTORIC GRAPH TEMPERATURE PRFRREC Ref Description Zoom enlargement of visualized area Zoom reduction of visualized area Visualize next section of graph Visualize previous section Cycling selection and visuali
10. A process shall be visualized in the 1st field of visualization AVERAGE 1 field on the main window AVERAGE 2 Select which process or average of processes ______ ier tipi dig Source 2 shall be visualized in the 2nd field of visualiza PROC 1 tion on the main window process j a oe PROC 20 Select to exclude visualization in the 2nd field dh De AVERAGE 1 field thus allowing more space for visualization AVERAGE 2 of 1st field Select which process or average of processes _______ hau JANNE Source 3 shall be visualized in the 3rd field of visualiza PROC 1 tion on the main window process A 2 qe PROC 20 Select to exclude visualization in the 3rd field ae ase AVERAGE 1 field thus allowing more space for visualization 3 AVERAGE 2 of previous fields Select which process or average of processes 1 shall be visualized in the 4th field of visualiza PROC 1 tion on the main window process A n E PROC 20 Select to exclude visualization in the 4th field i SDa AVERAGE 1 field thus allowing more space for visualization AVERAGE 2 of previous fields SPV2 ee Select the visualization on the main window of OUT1 SPV field setpoint SPV2 or the percentage value of one 00720 control output AIR GAS1 AIR GAS2 Source TENT radient Select to visualize on main mask real and theorical CONSUMPTION E gradient or actual and
11. or gt SPV2 on the menu manual control described at previous point Function keys allow to enter setpoint value for setpoint SPV1 and SPV2 as long as manual control is enabled i gt OPEN gt TEMPERATURE g BUEN MANUAL CONTROL L O amp B O O O O 26 ATR 313 User Manual Ref Description Visualize which setpoint is being modified Increase of 1 unit the value of selected setpoint Decrease of 1 unit the value of selected setpoint Increase of 10 units the value of selected setpoint Dicrease of 10 units the value of selected setpoint Esc and go back to menu Manual control NM FB W N 3 15 Manual control auxiliary outputs AUX1 AUX4 for operator Press function key gt AUx on the menu described at 3 13 Function keys on this window allow to enter the state of auxiliary outputs AUX1 AUX4 A1 A4 as long as manual control is enabled CLOSE TEMPERATURE FAH MANUAL CONTROL B B O O D O O Ref Description Reverse the state of output AUX1 Reverse the state of output AUX2 Reverse the state of output AUX3 Reverse the state of output AUX4 Esc and go back to mein menu Manual control WIN 3 16 Manual control AUX1B AUX4B for operator Press function key gt AUXB on the menu described at 3 13 Function keys allows to select the state of aux
12. DEF 5 gt um EG ee S SE gt ESG pee D START D 3 by PIXSYS F Ref Description LCD Display 240x128 backlightened reverse function 1 Screen saver management with programmable switching of lamp are configurable via software 2 Function keys to select menus on display 3 Select main functions of the terminal 4 Key to enter configuration menu It is used also as Esc key 5 Led Start stop Meaning of leds varies according to software version loaded on terminal 6 Alphanumeric keyboard to enter numbers or alphanumeric strings 7 Arrow keys to place cursor and enter blank space during the writing ATR 313 User Manual 5 1 2 Sizes and installation E E ATR 313 6 10 b Ciclo CICLO 1 16 12 30 b PV TEMPERATURA 29 C EC PRESSIONE 0 150 mBar rm SPV1 SPV2 REC ED 146 C _ mBar EE Vili __ __ 12 30 him b Hand STEP APRI CHIU BRUC VENT CAM A CAM C AUX 1 AUX 2 ALL 1 ALL 2 o _ _ 05 Dima di foratura 178 x 125 mm Frontal panel cut out COM2 ORS422 485 ORS232C PASSIVE
13. 3 24 Gas air servo calibration no 2 for operator sess 33 325 Configuration menu sententie me EFI Fe HER e EE PON ERE CENE EID GU 34 3 26 General cong uFatlol dir k s 34 3 27 Configuration SPV1 and SPV2 rsssevenssvenssnerssversrnssernessrnenessrnessrnesersrnssseneseen 34 3 28 Configuration of visualization eese eere eee 38 3 29 Spedal NOM ducatus itii ht risus 41 3 30 Configuration ATR313 PL30Q eese ee ase rnnt eanet 44 3 31 Configuration of processes eese eese eee ee ase aa eee 46 3 31 1 Source of setpoint Value rrrrrrsrsrsrrersrsrsrvrrsrnrsrnerrsrsesersrsensssssree 48 3 32 Configuration of digital inputs PL300 rersrnenersrvevnsnernrnenrnessrnesersrnessrnesern 48 3 33 Configuration of outputs PL300 essent ese nene 50 2 94 Alarms CoDgUIaliOlh secondi m p eno GR 52 3 35 Load Save configuration eese eerte ase se 56 3 36 Load standard configuration eese 56 3 37 Load configuration from Memory Card seen 56 3 38 Save configuration on Memory card eese 56 3 39 Loading ID NOTES casui REA GR D PERDU REN GT Cre OF MER 57 3 40 Failure and anomaly messages windOws eene 57 3 40 1 Configuration parameters data lost sss 57 3 40 2 Communication errors tu d
14. ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ENABLED ATR 313 User Manual 63 3 43 Special functions 3 43 1 Working cycle recovery interrupted for power failure Recovery mode Recovery mode description At restarting the cycle is interrupted and the controller is set to EXCLUDED STOP This recovery mode can be activated only if the gap between pro cess and setpoint is bigger than value set on parameter Min gap for recovery otherwise the cycle starts from the point at which it was interrupted According to the type of step that the controller was executing there are different recovery modes RISING OR HOLDING STEP restarting the controller scrolls the cycle backwards to reach the setpoint value lower or equal to the process value From that point the controller restarts cycle repeating rising steps and omitting the holding steps which had alredy been completed When the cycle reaches the point at which it had been interrupted the recovery functions stops and the cycle continues regularly COOLING STEP At restarting the controller scrolls the cycle values onwards to reach the setpoint value lower or equal to process value From this point the cycle continues regularly according to programmed values CERAMIC Similar to recovery mode Ceramic but it starts after initialization of servo valves to av
15. brief description of the parameters Parameter Description Range Select Press SHIFT and DEL to select the choosen AL 1 alarm alarm AL 30 01 r ABSOLUTE TOP ABSOLUTE BOT TOM DEVIATION TOP Type of Type of control on alarm source See following DEVIATION alarm table ALARMS OPERATING BOTTOM INSIDE BAND OUT OF BAND DELAY ABSOLU TE TOP DELAY ABSOLU TE BOTTOM PROC 1 Alarm Select the source value which defines the alarm 055 source condition DSD AVERAGE 1 AVERAGE 2 Alarm Treshold for independent alarms or deviation for 30000 30000 treshold deviation band alarms units 0 10000 Alarm Hysteresis for the calculation of tresholds Useful its hysteresis avoid oscillations start stop alarms Delay of GS seconds Delay s signal expressed in seconds for delaied alarms ATR 313 User Manual 53 Parameter Description Range e Cycle zones for alarm validity ANYTIME alarm is active independently from controller s state e ONLY START active only during cycle e ONLY STOP active only if cycle is in stop mode ONLY STEP only during rising or holding EVERYTIME steps ONLY START ONLY STEP only during descending steps ONLY STOP e ONLY RUN only during cycle run excluded END ONLY STEP CYCLE ONLY STEP e ONLY STEP only during rising steps ONLY RUN e ONLY STEP only during holding steps ONLY STEP e ONLY RECOVERY only in Recover
16. 19 Visualized Visualized Value of process 19 630 Process 20 Visualized Visualized Value of process 20 531 Process 1 Value of process 1 532 Process 2 Value of process 2 533 Process 3 Value of process 3 534 Process 4 Value of process 4 535 Process 5 Value of process 5 536 Process 6 Value of process 6 537 Process 7 Value of process 7 538 Process 8 Value of process 8 539 Process 9 Value of process 9 540 Process 10 Value of process 10 541 Process 11 Value of process 11 542 Process 12 Value of process 12 68 ATR 313 User Manual Modbus Address Name Description 543 Process 13 Value of process 13 544 Process 14 Value of process 14 545 Process 15 Value of process 15 546 Process 16 Value of process 16 547 Process 17 Value of process 17 548 Process 18 Value of process 18 549 Process 19 Value of process 19 550 Process 20 Value of process 20 551 Setpoint Process 1 Setpoint value selected for process 1 552 Setpoint Process 2 Setpoint value selected for process 2 553 Setpoint Process 3 Setpoint value selected for process 3 554 Setpoint Process 4 Setpoint value selected for process 4 555 Setpoint Process 5 Setpoint value selected for process 5 556 Setpoint Process 6 Setpoint value selected for process 6 557 Setpoint Process 7 Setpoint value selected for process 7 558 Setpoint Process 8 Setpoint value selected for process 8 559 Setpoint
17. General configuration Press the function keys besides the display to enter the main menus gt CONFIGURATION SPV1 gt CONFIGURATION SPV2 gt DISPLAY CONFIGURATION gt SPECIAL CONFIGURATIONS gt CONFIGURATION ATR313 PL300 gt ESC 3 27 Configuration SPV1 and SPV2 Into this window all parameters of first setpoint SPV1 are selected kkkkkkkkkkkk VALUES RELATED TO SETPOINT SPV1 x kkkkk Measure unit SPV1 Sensor type SPV1 Number of decimals SPV Lower limit scale SPV1 Upper limit scale SPV1 Min settable value SPV1 Max settable value SPV1 Control action on SPV1 Dead band SPV1 Proportional band SPV1 Centered proportional band SPV1 Integral time SPV1 sec Derivative time SPV1 sec Dead band double action Proportional band d action Integral time d action sec Derivat time d action sec Separate double action outputs Hysteresis ON OFF gt ESCI 150 50 150 NO ATR 313 User Manual 35 Into this window all parameters of second setpoint SPV2 are selected RRR RK VALUES RELATED TO SETPOINT SPV2 k kkxk Measure unit SPV2 mmca Sensor type SPV2 4 20mA Number of decimals SPV2 1 Lower limit scale SPV2 50 Upper limit scale SPV2 50 Min settable value SPV2 50 Max settable value SPV2 50 Control action on SPV2 PID S DIR Dead band SPV2 i 0 Proportional band SPV2 20 Centered proportional band SPV2 NO Integral time SPV1 sec 60 Der
18. Insulation 600 V Material PAV2 Current 8A Cables AWG 28 16 1 4 Serial communication port Connection DB9 FE COM 1 RS485 OV pin 5 RS pin 4 RS pin 9 Connection to COM1 of PL300 by means of cable DB9M Plug 8M which is supplied with the terminal RS232 Connection DB25 2 Connection to PC for software upgrade reading and writing of data configuration parameters and cycles stored on terminal via serial cable RS485 OV pin 14 RS pin 15 RS pin 16 Connection to PC for reading and writing of data configuration parameters and cycles stored on Terminal by MODBUS protocol Connection of a Pixsys PL250 for gas air modulating valves op tional ATR 313 User Manual 7 Connection DB25 FE COM2 RS422 OV pin 14 TX pin 15 Connection to PC for reading and writing of data configuration TX pin 16 parameters and cycles stored on Terminal by MODBUS protocol RX pin 17 RX pin 18 2 Data acquisition module PL300 Module PL300 joined to the Terminal ATR313 is data acquisition activation module to control thermal processes or other physical values This dedicated configuration does not involve the typical operating as PLC and it is focused on the management of analog inputs and control outputs for Open Close function and alarm configurations which are usually required for control loops on indu strial applications Hardware fea
19. Process 9 Setpoint value selected for process 9 560 Setpoint Process 10 Setpoint value selected for process 10 561 Setpoint Process 11 Setpoint value selected for process 11 562 Setpoint Process 12 Setpoint value selected for process 12 563 Setpoint Process 13 Setpoint value selected for process 13 564 Setpoint Process 14 Setpoint value selected for process 14 565 Setpoint Process 15 Setpoint value selected for process 15 566 Setpoint Process 16 Setpoint value selected for process 16 567 Setpoint Process 17 Setpoint value selected for process 17 568 Setpoint Process 18 Setpoint value selected for process 18 569 Setpoint Process 19 Setpoint value selected for process 19 570 Setpoint Process 20 Setpoint value selected for process 20 571 Out Process 1 Output value for control of process 1 572 Out Process 2 Output value for control of process 2 573 Out Process 3 Output value for control of process 3 574 Out Process 4 Output value for control of process 4 575 Out Process 5 Output value for control of process 5 ATR 313 User Manual 69 Modbus Address Name Description 576 Out Process 6 Output value for control of process 6 577 Out Process 7 Output value for control of process 7 578 Out Process 8 Output value for control of process 8 579 Out Process 9 Output value for control of process 9 580 Out Process 10 Output value for control of process 10 581 Out Process 11 Output value for cont
20. amp STEP FAN Fans control STEP STEP amp STEP output active during rising and START descending steps STOP STEP output active during descending steps AUXI START output active with cycle in progress m STOP output active with cycle not in progress AUX4 AUX1 4 auxiliary outputs programmed for the RETRAS SPV1 cycle RETRAS SPV2 RETRANS SPV1 value of SPV1 is retransmitted ALLI by selected linear output using its scalelimits OUTPUT TYPE RETRANS SPV2 value of SPV2 is retransmitted 1130 by selected linear output using its scale limits STEP ALL1 30 output is active when the relevant AUX5 alarm is active KE STEP output active during holding steps AUX8 AUX5 8 auxiliary outputs A5 8 controlled AUXIB manually by the operator mo AUX1B AUX4B auxiliary outputs A1B A4B pro AUX4B grammed for next cycle RUN RUN output active with cycle in progress butnot RETRAS in END CYCLE PROC 1 RETRANSMISSION PROC 1 20 retransmission of process value by the selected linear output RETRAS basing on the limits entered for the setpoint PROCESS 20 STEP output active during rising steps STEP 3 34 Alarms configuration ALARMS CONFIGURATION kkkkkkk Select alarm AL 1 Type of alarm gt gt gt Alarm source PROC 1 Alarm treshold 0 Alarm hysteresis 0 Alarm validity ANYTIME Alarm action NO ALARM Messaggio allarme Ve ESC 52 ATR 313 User Manual Look at the table below for
21. current cycle set CYCLE for no additional cycles ATR 313 User Manual 21 4 Program the two initial setpoints from which the first cycle step will start the cursor is automatically positioned on SPV1 and subsequently on SPV2 Set the status of 4 auxiliary outputs A1 4 on the first line to define the status of 4 outputs with cycle in stop 5 Proceed introducing the cycle steps column St indicates the number of step entering the time duration of the step and the setpoint values SPV1 2 values which the system reaches when the programmed time expires 6 To end programming without using all available steps confirm the value 00 00 into the column hh mm Entered values will be saved pressing OK Set the 4 auxiliary Al 4 status of the programmed last line to define the status of 4 outputs at cycle end Press one of function key on display right side to back to main window 3 8 Process status for operator This mask gives a survey over all processes relevant setpoints measure units and percentage of control output Values of processes not connected will be kept at zero Single control zones can be eventually enabled or disabled in this mask Desabled zones will not be included in the calculation of averages and their output will be set at 0 KKKKKKKKKKKKKK PROCESS STATE KKKKKKKKKKKKKK NAME VALUE SPV OUTS TEMPERATURE 23 0 0 ON PROCESS 2 0 0 0 ON PROCESS 3 0 0 0 ON PROCESS 19 0 0 0 ON PROCESS 20 0 0 0 ON
22. installer intervention for a new parameters configuration In case of data loss Terminal will load a default configuration By parameters loss the installer will have to restore them since terminal will not function correctly Cycle data can be easily reprogrammed In case that status data are lost Terminal can operate correctly but it will not be able to start recovery function therefore it will automatically switch to Stop mode kKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK Wrong configuration parameters KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKAK Wrong user settings kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkxk Wrong process configuration data KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK KK KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKAK 58 ATR 313 User Manual kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk Wrong alarms configuration data v KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKAK KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKAK Wrong cycle data ce e eec e eec e eec ce eec ce eee ce e ecce eee c e eec e e ck e e ck kv e e KKK p KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK Wrong state data e e ce eee ce e eec e ee ce ce eec ce eec KKK ck ke e RRR k
23. set as units Do not consider settable number of selected decimals ry 0 value SPV example 3 000 3000units Max This value must be set as units Do not consider 30000 30000 settable number of selected decimals TRU value SPV example 3 000 3000units ON OFF mode means that control is achieved opening and closing the output PID S ingle action rates a percentage of output between 0 00 100 00 C PID D ouble action rates 2 opposite percentages NSN ontrol PID S DIR of output between 0 00 100 00 allowing com action N 3 PID S INV bined control over 2 opposite actions ex heat on SPV P is PID D DIR cool Reverse PID PID REV increases output PID D INV percentage when process value is lower than setpoint ex heating control Direct PID PID DIR increases output percentage when process value is over setpoint value ex cooling Deadband Enter value for dead band Only for PID control 0 20000 units Proportio Enter value for proportional band Only for PID 0 20000 units nal band control proportio Only for PID control Choose if proportional band NO nal is centered on setpoint or if it is below setpoint YES SPV TT Enter value for integral time Only for PID control 0 10000 sec This parameter is used only in PID regulation tn It defines the derivative time of PID regulation 0 0 1000 0 sec algorithm ATR 313 User Manual 37 Para
24. ters meric string Allows to introduce correction on sensor reading Entered value is in tenths of degree for Sensor thermocouples and thermoresistances in units offset 999 9999 for sensor in V mA Ex Visualized value Measured value offset correction Add to reading of sensor percentage correction Correction on value of reading sensor Ex Visualized value 99 9 999 9 gain Measured value Measured value x correc tion 100 0 Control NOEN Select SPV1 or SPV2 for selected process SPV1 setpoint 5 72 ATR 313 User Manual 47 Parameter Description NO SPV ON OFF SERVO O C TIME PROPORT OUT1 LOGIC OUT1 4 20 Output type Define the output type OUTI 0 10 OUT2 LOGIC OUT2 4 20 OUT2 0 10 SSR T PROP SSR ON OFF For output VALVE O Cthis value defines the time valva br between total opening and closing of valve For TIME PROP this value sets the time betwe 1 999 secondi cycle time N T en single activations of output when it is lower 100 00 NO AVERAGE TE ed AVERAGE 2 3 31 1 Source of setpoint value Into this window which can be entered from process configuration page the sources of setpoint values for each process are defined h kkkkkkkkkkkkkkk SOURCE OF SETPOINT VALUE kkkKKK KK NO PROCESS gt SETPOINT VALUE PROCESS 1 gt 5271 SPV2 PROCESS 2 g
25. the correct opening percentage of air valve with reference to percentage of gas The purpose is to assure optimal combustion This function requires the addition of a module PL250 10AD to the basic system with ATR313 1AD PL300 3 44 Kit ATR313 UP This complete package enables the upgrading of software version on ATR313 and it allows also to load and download parameters and cycles from PC It includes 1 CDRom with latest software version DataLogger_ATR313 2 Serial cable with connector plug8 plug8 marked as CAVO RS232 PRO GRAMMAZIONE Cod 1620 00 047 3 Connector DB9F plug8 marked as Adattatore PC RS232 PROGRAM Cod 1620 00 040 4 Connector DB9M plug8 marked as Adattatore RS485 RS232 PROGRAM Cod 1620 00 028 To install the program on PC insert CDRom and double click on file setup exe then follow the guided instructions As soon as the installation will have been successfully completed select and start the program in the Programs directory DataLogger ATR313 ATR 313 User Manual 65 File Setup Communication connected Record OFF Diagram record control Diagrams START diagram record Read diagram from ATR313 File Name optional Diagram description X X X m Cyclel CYCLE 1 Atr313 Modbus Address AUX woe J 4508 a amp oN azoN START STOP
26. this will be stopped To move one step backwards proceed as follows e Enter value 1 on word 643 Cycle will move to the previous step BUS Zn ES State of digital inputs for all connected 675 Digital inputs PL300 no 2 PL300 modules For each word bitO 676 Digital inputs PL300 no 3 will indicate state of input 11 bit1 the 677 Digital inputs PL300 no 4 state of input I2 and 50 on 0 input not active 1 active input 678 Digital inputs PL300 no 5 798 State of relays PL300no 1 State of relay outputs for all connected 799 State of relays PL300no 2 PL300 For each word bitO will indicate 800 State of relays PL300no 3 state of relay 1 bit1 the state of relay 801 State of relays PL300no 4 02 and so on 0 relay not active 1 active relay 802 State of relays PL300no 5 State of the 10 LEDs which represent the inputs outputs on the main window of ATR313 BitO will indicate 797 State of LEDs state of led no 1 at the top bit1 will indicate state of led no 2 and so on 0 led OFF or empty circle 1 led ON or full circle To start manual mode write value 1 on word 422 To stop manual function write value 0 on word 422 The controller re 422 Manua MoU MAND turns to previous status if executing a cycle it goes back to point of interruption if in Stop mode it goes back to Stop Value of setpoint 1 in manual control ge Write the setpoint value 425 Setpoint SPV2 Manual Value of se
27. to terminal of 9 INPUT analog inputs AN1 AN4 if configured via software as digital 18 input to activate the input the relevant led switches on 10 ATR 313 User Manual N Name Description 11 15 Digital input 10 16 Digital input To activate digital inputs 3 7 Digital input short circuit signal COM I8 INPUT on the of input Inputs Leds ON mean that 5 19 Digital input input is active 4 110 Digital input 28 U1 Common contact relay U1 29 Uinc Contact relay U1 N C 30 Ulna Contact relay U1 N O BA 230Volt resistive 31 U2Com Common contact relay U2 32 U2n c Contact relay U2 N C 33 U2na Contact relay U2 N O Common contact relays 34 U3 U7 Com 03 07 35 U3na Contact 36 U4na Contact relay U4 N O 37 U5na Contact relay 5 38 U na Contact relay U6 n SA 230Volt resistive 40 U8 U12Com US U12 41 U8na Contact relay 8 42 U9na Contact relay U9 43 UlOna Contact relay 010 44 Ullna Contact relay U11 N O 45 Ul2na Contact relay U12 N O Positive signal linear output M ME oun 0 10 Volt 47 1 Reference linear output OUT1 4 20 mA 48 OUT2 Reference linear output OUT1 MOM PWM3A 49 OUT2 Reference linear output OUT2 ATR 313 User Manual 11 Connection
28. 0 0 0 0 0 0 0 1 23 5 0 0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 AN4 0 0 0 0 0 0 0 0 0 0 I5 OFF OFF OFF OFF OFF I6 OFF OFF OFF OFF OFF I7 OFF OFF OFF OFF OFF I8 OFF OFF OFF OFF OFF I9 OFF OFF OFF OFF OFF I10 OFF OFF OFF OFF OFF gt 5 This window can be entered by pressing the first function key at the top left of the display Access is allowed only during the starting stage when display visualizes logo and software release Password 1234 is also required to enter this window This function enables following actions activate all relay outputs choose the percentage for linear outputs and activate them check the state of all analogical and digital inputs thus allowing to verify electrical wirings and any eventual mistake After quitting this page the program starts as after any restarting 62 ATR 313 User Manual 3 42 Enable Desable functions To enter this Menu press HELP and enter password 0892 Desabled functions will not be available by keyboard to avoid unauthorized access changes kKkKkKKKKKKKKKKE ENABLE DESABLE FUNCTIONS kkkkkkkkkkdk START KEY STOP KEY HAND KEY CYCLE MENU CYCLE MODIFY CYCLE VISUALIZE SELECT CYCLE VISUALIZE PROCESS PV CYCLE GRAPH MODIFY AUX5 8 HISTORICAL GRAPH MENU GO TO STEP GENERAL MENU CONFIGURATION MENU EVENTS LIST TIMERS VISUALIZATION DISPLAY SETTING CLOCK SETTING GAS AIR SERVO CALIBRATION N ENABLED ENABLED
29. 22 Din rail mounting guide EN5002 2 ATR 313 User Manual 9 2 3 Electrical wirings N Name Description 1 Supply 12 24V AC DC 10VA To improve noises immunity the employ of the secondary of a dedicated transformer is 2 highly recommended a c Reference signal of serial Use these pins to expand comunication port serial connection to ATR313 on plants requiring more modules PL300 In case of ao dun comunication via RS485 connect all pins C of various 27 B RSA85 m as well as pins A and 22 AN1 Positive signal for analog input AN1 Tc 23 AN1 Reference signal analog input AN1 Tc 24 ANIC Compensation En 00 For 3 wire PT100 connect compen sation wire to this pin 19 AN2 Positive signal for analog input AN2 Tc 20 AN2 Reference signal for analog input AN2 Compensation PT100 For 3 wire PT100 connect compen 21 AN2C sation wire to this terminal 15 AN3 Positive signal for analog input AN3 Tc 16 AN3 Reference signal for analog input AN3 Compensation PT100 For 3 wire PT100 connect compen 17 AN3C e sation wire to this pin 12 4 Positive signal for analog input ANA Tc 13 AN4 Reference signal for analog input AN4 Compensation PT100 For 3 wire PT100 connect compen 14 AN4C sation wire to this terminal ER Common positive signal for digital inputs Connect this 6 COM signal to one of the digital inputs 15 110 or
30. A2 O OFF 1 ON at end of step 2 23 Status 0 OFF 1 ON at end of step 2 24 Status A4 0 OFF 1 ON at end of step 2 ATR 313 User Manual 73 Modbus Address Name Description 6729 Start data for cycle no 15 e 226 Minutes duration 28 e 227 Final SPV1 step 28 228 Final SPV2 step 28 6970 Start data for cycle no 16 4229 Status A1 O OFF 1 ON at end of step 28 e 230 Status A2 0 OFF 1 ON at end of step 28 7211 Start data for cycle no 17 231 Status O OFF 1 ON at end of step 28 e 232 Status A4 O OFF 1 ON at end of step 28 e 233 Not used do not modify 7452 Start data for cycle no 18 234 Not used do not modify e 235 Not used do not modify e 236 Not used do not modify e 237 Status 1 0 OFF 1 ON at 7693 Start data for cycle no 19 cycle end e 238 Status A2 O OFF 1 ON at cycle end e 239 Status O OFF 1 ON at cycle end 7934 Start data for cycle no 20 4240 Status A4 O OFF 1 ON at cycle end 3143 Start data for alarm no 1 Data are all consequent and they 3150 Start data for alarm no 2 follow the sequence below 3157 Start data for alarm no 3 means offset from beginning of data for relevant alarm 3164 Start data for alarm no 4 0 Type of alarm 3171 Start data for alarm no 5 1 gt INDEPENDENT OVER 3178 Start data for alarm no 6 2 gt INDEPENDENT BEL
31. Alarm treshold numeric value 3 Alarm hysteresis numeric value 4 Alarm validity gt ALWAYS 1 gt ONLY START 2 gt ONLY STOP 3 gt ONLY STEP 4 gt ONLY STEP 5 gt ONLY RUN 5 Type of alarm action gt NO ACTION 1 gt MESSAGE ONLY 2 gt CYCLE STOP 3 gt CYCLE PAUSE 6 Index of alarm message do not modify ATR 313 User Manual 75 Modbus Address Name Description 3001 Start data for process no 1 3008 Start data for process no 2 The words referring to data of proces 3015 Start data for process no 3 ses are all consequent and they follow the sequence below X means offset 3022 Start data for process no 4 from start of configuration data for each single process 3029 Start data for process no 5 lndexofe de donat modify 3036 Start data for process no 6 1 Offset correction of sensor e 42 Gain correction of sensor 3043 Start data for process no 7 3 Control setpoint gt NO SETPOINT 3050 Start data for process no 8 1 gt SPV1 2 gt SPV2 3057 Start data for process no 9 4Typeofoutput gt NO OUTPUT 3064 Start data for process no 10 ON OFF 2 gt SERVO OPEN CLOSE 3071 Start data for process no 11 3 S TIME PROPORTIONING 3078 Start data for process no 12 4 gt OUTI LOGIC 5 gt OUTI 4 20 3085 Start data for process no 13 6 gt OUTI 0 10 7 gt OUT2 LOGIC 3092 Start data for proces
32. L250 off line End of off line PL250 Failure air gas servo End of failure air gas servo Recovery of code from flash memory Recovery failed Modify date time clock New clock setting Anomaly of clock data Anomaly clock advancement Anomaly stopped clock WDT Stack overflow Load default settings Load from Memory Card 3 19 Timers window for operator This window allows to visualize total operating time of controller total time of cycle running and for fas kilns total time of burners lighting Time to next maintenance is also visualized Further listed data include the number of serial frames that did not receive a PL300 answer the number of serial data errors intercepted by ATR313 PL300 and the number of startings for PL300 These data can confirm correct serial communication between ATR313 and PL300 ckckckckckckck ck k kk kk TIMERS X K KKKKKKKKKKKK 2 hh mm Total operating time 0 00 Real operating time in cycle 0 00 Burners working time 0 00 Next maintenance in 1000 00 Serial frame lost 1 gt ESC 4 30 ATR 313 User Manual 3 20 Display setting window for operator This window includes all parameters which regulates LCD display functioning k kkk K KKKKKKKKK DISPLAY SETTING X KKKKKKKKKKKK LCD display brightness 50 Reverse NO BACKLIGHTING Switch on at 8 30 Switch off at 18 30 Min time min 0 gt ESC E 4 The following table summarizes meaning of
33. O 3 1025 1026 1027 1028 1029 1030 UR Se Lea NAME CYCLE NO 3 1031 1032 1033 1034 1035 1036 AI E K R RU 18 19 20 1 AE ATARAR ARAR NAME CYCLE NO 3 NAME CYCLE NO 4 1037 1038 1039 1040 1041 1042 HENNE e i S 20 NAME CYCLE NO 4 ATR 313 User Manual 77 1043 1044 1045 1046 1047 1048 0x00 15 PI DCM pi VON ir Sd oe mod Pii ad 1 2 3 4 5 6 7 8 10 11 NAME CYCLE NO 5 1049 1050 1051 1052 1053 1054 12 13 14 15 16 17 18 19 20 1 2 NAME CYCLE NO 5 Notes Updates 78 ATR 313 User Manual Pixsys A Read carefully the safety guidelines and programming instructions contained in this manual before using connecting the device PIXSYS s r l www pixsys net Sales pixsys net supportapixsys net ware Rev 2 24 2 Soft 40511 2300 10 061 0
34. ON AND CYCLES DATA k kkk kk k Gus FROM MEMORY CARD 5 gt LOAD Selecting gt Load the configuration and cycles data stored on memory Card will be saved as new configuration of Terminal NB Current configuration and cycle data will be lost 3 38 Save configuration on Memory card kikk SAVE CONFIGURATION AND CYCLES DATA kkkkkkkk dk ON MEMORY CARD gt SAVE Selecting gt Save the configuration and cycles data will be stored on Memory Card inserted on relevant connector This way it is possible to create back up of the whole configuration NB Current configuration and cycle data on Memory will be lost ATR 313 User Manual 57 3 39 Loading in progress LOADING IN PROGRESS WAIT This window appears when modifying configuration parameters or cycle data Terminal saves modified data and loads them for the next operations Do not switch off the terminal 3 40 Failure and anomaly messages windows Below all windows that appears in case of anomaly or failure of ATR313 PL300 PL250 system components Into this section messages have been divided into categories with a brief description 3 40 1 Configuration parameters data lost In this section all messages visualized in case of cycle data or configuration parameters loss In case of data loss the terminal will load a default configura tion In case of configuration process alarm user data loss the terminal cannot work correctly it is necessary the
35. OW 3185 Start data for alarm no 7 3 gt DEVIATION HIGH 4 gt DEVIATION LOW 3192 Start data for alarm no 8 5 sINSIDE BAND 3199 Start data for alarm no 9 6 gt OUTSIDE BAND 3206 Start data for alarm no 10 1 Source of alarm 1 gt PROCESS 1 3213 Start data for alarm no 11 2 gt PROCESS 2 3220 Start data for alarm no 12 3 gt PROCESS 3 3227 Start data for alarm no 13 ar PE 74 ATR 313 User Manual Modbus Address Name 3234 Start data for alarm no 14 3241 Start data for alarm no 15 3248 Start data for alarm no 16 3255 Start data for alarm no 17 3262 Start data for alarm no 18 3269 Start data for alarm no 19 3276 Start data for alarm no 20 3283 Start data for alarm no 21 3290 Start data for alarm no 22 3297 Start data for alarm no 23 3304 Start data for alarm no 24 3311 Start data for alarm no 25 3318 Start data for alarm no 26 3325 Start data for alarm no 27 3332 Start data for alarm no 28 3339 Start data for alarm no 29 3346 Start data for alarm no 30 Description 5 gt PROCESSO 5 5 gt PROCESS 5 6 gt PROCESS 6 7 gt PROCESS 7 8 gt PROCESS 8 9 PROCESS 9 10 PROCESS 10 11 PROCESS 11 12 PROCESS 12 13 gt PROCESS 13 14 PROCESS 14 15 gt PROCESS 15 16 gt PROCESS 16 17 PROCESS 17 18 gt PROCESS 18 19 gt PROCESS 19 20 PROCESS 10 21 gt AVERAGE 1 22 gt AVERAGE 2 2
36. RIC FECORDIKNG Stored data will be deleted by starting a new recording Start a new registration PES Ref Description 1 Start a new historical recording 2 Keep previous recording do not start a new one 3 Cancel operation keep STOP condition of terminal 3 5 Main window during cycle execution for operator When a is in progress main status window will be like this ki k REL E gt pe p FS x H4 FH 6 mv gt gt STEP ATR 313 User Manual 19 Ref Description Menu to enter current cycle data visualization Visualize values of processes control setpoint control output Cycle graph and advancement indicator Modify auxiliary output AUX5 AUX8 Historical graph and recording indicator gt gt gt REC Menu to enter cycle manual advancement function UA WIN Within this page in addition to menu selection keys the following keys are also active START to start selected cycle HAND to enable manual control and to enter main menu window 3 6 Menu cycle window for operator When cycle is not running enter the menu gt Cycle from main window to visualize the following window Ref Description Menu Modify selected cycle Load next cycle Load previous cycle Back to main window AWIN 20 ATR 313 User Manual 3 7 Cycle programming Modify visualize cycle data for o
37. Range SPARER Select programmable input from list and j IMPUT define relevant state n o normally open or n c normally closed 110 n a 110 n c Select one of the available actions MESSAGE when input is active visualize the message set on field DESCRIPTION START when input is active start the cycle and historical recording and visualize the message set on field DESCRIPTION STOP when input is active stop the cycle in progress and visualize the message set in the field DESCRIPTION STOP ALL when input is active stop the cycle MESSAGE in progress start the buzzer and visualize the START message set in the field DESCRIPTION STOP PAUSE when input is active stop the cycle in STOP ALAR ACTION progress keep unchanged the setpoint values and PAUSE the control outputs visualizing the message set in PAUSE REC the filed DESCRIPTION TEST PIPE PAUSE REC not available STOP R amp H e TEST PIPELINE complete the test and visualize KEYB ON the message set in the field DESCRIPTION STOP R amp H during rising or holding step when input is active stop the cycle in progress start the buzzer and visualize the message set in the field DESCRIPTION KEYB ON keyboard is active only if this input is active to prevent unauthorized access by opera tor If input and consequently keyboard is not active a message is visualized on display DESCRIPTION Enter the message to visualize when input is Any alphanu
38. der number of decimals ex scale 100 0 mc h 1000 units h 44 ATR 313 User Manual Parameter Description Select consumption measure unit for the mc C visualization on main mask of actual and total m3 onsum jeg consumption for the cycle RS kWh These data are visualized only if the visualization Ah measure has been enabled by parameter Source gradient Kg field within the mask which defines the configu L ration of visualization m Consum ption Set the number of decimals to visualize for 1 3 Number of consumption value decimals Execute NO test gas Execute test at cycle start YES pipeline Test gas pipeline Enter duration for test of gas pipeline 20 60 seconds time 3 30 Configuration ATR313 PL300 p kKkKKKKKKKKKKKKK CONFIGURATION ATR313 Prou k K KKKKKKKKKKKK Number of connected PL300 1 5 1 Software filter 1 20 50 Number of enabled gas air servo 10 Number of enabled servo gas air 0 Management COM2 RS485 off line NO Management COM2 RS232 off line NO ATR313 modbus protocol address 1 Answering delay COM2 mS 5 Timeout save configuration s 1 5 gt ESC V Y Look at the table below for a brief description of the parameters Parameter Description Range Number of Number of PL300 connected to ATR313 Serial connected connected PL300 must have different and pro 1 5 PL300 gressive slave number
39. e 3 process field 8 Source 4 process field M ec Source SPV2 field OUTI Source field gradient GRADIENT Source gradient calculation 1 Name average AV1 XAVERAGE 1 gt Name average AV2 XAVERAGE 2 gt SELECT VISUALIZED INPUT OUTPUT FIELDS FIELD PL300 IN OUT NAME LED 1 1 Ul n a lt OPEN gt LED 2 1 U2 n a lt CLOSE gt LED 3 1 U3 n a lt BURN gt LED 4 1 U4 n a lt FAN gt LED 5 1 U5 n a lt AUXI gt LED 6 1 U6 n a lt AUX2 gt LED 7 1 U7 n a lt STEP gt LED 8 1 U8 n a lt START gt LED 9 1 U9 n a lt AL 1 gt LED 10 1 U10 n a lt AL 2 gt SELECT HISTORICAL GRAPH RECORDING TRACKS Source historical track 1 PROC 1 Source historical track no 2 SPV1 Source historical track no 3 OUT1 Source historical track no 4 Source historical track no 5 2 Source historical track no 6 Historical recording duration h 20 Sample interval sec 37 ESC ATR 313 User Manual 39 Look at the table below for brief description of the parameters Parameter Description Message T OE NE Janquage Select language of visualization for display ENGLISH GERMAN Client Select the logo visualized at starting logo Customer requiring customized logo will get a 0 PIXSYS logo number reserved code to activate visualization Source 1 Select which process or average of processes
40. each parameter Parameter Description LCD display Brightness 4 Set display brightness 0 100 Reverse Reverse dark or light screen NO SI This parameter is relevant only if the controller is in START mode If time of internal clock is between time given in this parameter and time given in Switch on at parameter Switch off at lamp is always ON 0 00 23 59 Outside this time interval lamp can be switched on pressing any key and it remains ON for the Minimum time This parameter and the previous one select the Switch off at time for automatical switch off of the lamp when 0 00 23 59 the controller is in START mode Lighting time of LCD lamp after last pressing of 0722 minuti Minimum time key in START or STOP mode outside the b SE programmed lighting time EN 3 21 Clock setting window for operator Setting of internal clock kkKKKKKKKKKKK CLOCK SETTING kkk kk kkk kkk Date 24 11 04 Time 16 15 38 gt ESC ATR 313 User Manual 31 3 22 Gas air servo calibration for operator Calibration and management of gas air servo no 1 and 2 gt GAS AIR SERVO N 1 CALIBRATION gt GAS AIR SERVO N 2 CALIBRATION Press Scroll key i to go back to previus menu 3 23 Air gas servo calibration menu n 1 for operator Setting of all parameters for the management of servo output air gas for Process 1 ATR313 1AD can control modulation of air gas
41. gas ATR 313 User Manual 33 Parameter Description gas servo Opening for gas valve if calibration is enabled calibration When calibration is desabled this value is con 0 100 value stantly updated with value of gas valve o Visualization of current position read by the fee gas servo A dback potentiometer and theoric position rated current 0 100 0 100 by the controller If gas servo is working correctly teoric value both should have same value ae Visualization of current position read by the fee re dback potentiometer and theoric position rated current 0 100 0 100 teoric value by the controller If air servo is working correctly both should have same value 3 24 Gas air servo calibration no 2 for operator Setting of all parameters for the management of servo output air gas for Pro cess 2 ATR313 1AD can control modulation of air gas valves only for process 1 and 2 by means of PL250 10AD A potentiometer checks their positions Press to go back to previous menu Refer to previous paragraph for the meaning of parameters 34 ATR 313 User Manual 3 25 Configuration menu Enter configuration password 1234 to visualize this general menu GENERAL CONFIGURATION gt PROCESS CONFIGURATION CONFIGURATION INPUTS PL300 gt CONFIGURATION OUTPUTS PL300 gt ALARMS CONFIGURATION gt LOAD SAVE CONFIGURATION 3 26
42. hich it was interrupted Recovery Only for recovery mode GRADIENT select the 0 20000 units h gradient rise gradient units hour Enable or exclude the management of gas DESAB burners on SPV1 GID function switches burners ENABLE Gas mode on at minimum ON OFF during cooling steps GID 4 GID S function allows to modulate the gas by the GID S servo also during cooling steps j Washing Time between fans switching on and burners 0 999 seconds time switching off oe Enable parallel switching off of fans and burners b during ON OFF control YES urners E ON OEE Treshold for end of ON OFF control of burners 0 2000 units urners Hysteresis for the calculation of burners output mae intervention thresholds when the controller is zd ON OFF below the threshold of ON OFF modulation end 072000 units Useful to avoid output oscillations when the process is approching the setpoint Treshold TE switch off Treshold for burners Switching off PID mode 0 2000 units bier during rising and holding steps See par 3 43 2 pg 64 See par 3 43 1 pg 63 ATR 313 User Manual 43 Parameter Description Defines threshold below setpoint SPV1 under which the fans are switched off during falling Treshold steps to avoid the temperature getting down switch off under SPV1 value threshold for fans switch of 0 2000 units fans In GID function at this threshold burners are switched on Burne
43. iliary outputs AUX1B AUX4B A1B A4B for manual control ATR 313 User Manual 27 TEMPERATURE MANUAL CONTROL Ref Description Reverse the state of output AUX1B Reverse the state of output AUX2B Reverse the state of output AUX3B Reverse the state of output AUX4B RB W N Esc and go back to main menu Manual control 3 17 Main menu window for operator Enter this main menu by pressing from main window only if cycle is not in progress and controller is visualizing status window Otherwise the access to configuration is denied during the cycle gt CONFIGURATION gt gt gt gt gt gt EVENTS LIST TIMERS VISUALIZATION DISPLAY SETTING CLOCK SETTING GAS AIR SERVO CALIBRATION ESC Pressing function key in correspondence of chosen option it is possible to enter sub menus or configuration pages To go back to the previous page press the key 3 18 Events list window for operator This window visualizes the latest 300 events recorded by the terminal and stored on internal memory with relevant date and time Look at the example below Use the arrow keys to scroll the list 28 ATR 313 User Manual A ockckckck ck k kk kkkkk EVENTS LIST AKKKKKK KKKKKK DATE TIME EVENT 27 11 09 02 Restart 27 11 12 58 Switch off 27 11 13 30 Restart 27 11 14 01 Cycle start 27 11 14 30 Cycle stop 27 11 15 04 Cycle star
44. ing servo command into the cooling steps Max tolerance between theoretic 96 and current servo position of valve for the management of positio tolerance 0 100 ning failure This control is active only for rising warning and holding steps Selection of reduction mode Available options PROPORTIONAL means the percentage of ope re NE ning of the air servo is reduced for the given PROPORTIONAL PEPR on the following table activating A4 FIXED FIXED means that percentage of both gas and air servo is a fixed value which is set by the two following parameters Gas servo This parameter selects the opening for gas reduction servo when the reduction mode is selected as 0 100 fixed FIXED Air servo This parameter selects the opening for air reduction servo when the reduction mode is selected as 0 100 fixed FIXED T Select minimum opening of gas valve when 0 100 PROPORTIONAL reduction mode is selected as PROPORTIONAL He Max opening 96 of gas servo when the reduction A ea mode is selected as PROPORTIONAL 0100 PROPORTIONAL Enable or desable calibration mode of air gas valve It is enabled only if cycle is in progress Servo Run mode When calibration is enabled DISAB calibration opening 96 of gas valve will be the value set in mode the following parameter 96 gas servo calibration ENAB value while opening 96 of air valve will be rated by the table air
45. ing error has been noticed this means that the installation cannot correctly manage the gas air regulation and con sequently the running cycle is locked kkKKKKKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK Air gas servo failure e e e Fe Fe Fe de de de de Fe Fe Fe e Fe de de de de Fe Fe Fe e e e e e He Fe Fe He He e e e He He He He He He e e e he He He He He He e e e ke He Ke Ke ke ke ke W A 3 40 6 Failure or error in memory card management This message is visualized only in case of memory card management error indicates an error in memory card data or the memory card is not present or has been removed CI r R II R R R R IOI IO I IOI IO IRI IR IK N lt Memory card failed or not present e e ce eee ce e eec e eec A kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk Wrong data on Memory card KK KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK E N ATR 313 User Manual 61 3 41 Wiring test PL300 kkkkkkkkkkkkkkkk WIRING TEST PL300 KKKKKKKKKKKKKK PL300 n 1 n 2 n 3 n 4 n 5 U1 OFF OFF OFF OFF OFF U2 OFF OFF OFF OFF OFF U3 OFF OFF OFF OFF OFF U4 OFF OFF OFF OFF OFF U5 OFF OFF OFF OFF OFF U6 OFF OFF OFF OFF OFF U7 OFF OFF OFF OFF OFF U8 OFF OFF OFF OFF OFF U9 OFF OFF OFF OFF OFF U10 OFF OFF OFF OFF OFF Ull OFF OFF OFF OFF OFF U12 OFF OFF OFF OFF OFF OUT1 0 0 0 0 0 OUT2 0 0 0 0 0 Tamb 23 5 0
46. is not running the main window is visualized as follows Ref Description 1 8 O O O Oooo Name of selected cycle 2 Status of cycle Name s and value s visualized process es up to max 4 processes 3 which can be selected from menu DISPLAY CONFIGURATION parame ters Source 1 4 process field Cycle values setpoint SPV1 setpoint SPV2 selected output value real 4 and programmed gradient elapsed time and total cycle time number of step in progress and total number of steps for the selected cycle 5 Date and time 6 Brief overview about state of outputs and digital inputs 7 Cycle functions menu for cycle configuration 8 Visualize data about all processes 9 Graph of selected cycle 10 Modify auxiliary output AUX5 AUX8 11 Historical graph Within this page in addition to menu selection keys the following keys are also active START to start selected cycle HAND to enable manual control and to enter main menu window 18 ATR 313 User Manual 3 4 Start historical recording for operator At cycle start the controller visualizes dialogue box asking the operator if a new recording must be started or if data of previous registration must be stored Starting new recording the stored data will be deleted Historical recording shall be automatically interrupted at cycle stop or after elapsing of fixed time CYCLE 1 FR HISTO
47. ivative time SPV1 sec 0 0 Dead band double action 0 Proportional band d action 20 Integral time d action sec 60 Derivat time d action sec 0 0 Separate double action outputs NO Hysteresis ON OFF 5 gt ESC k 4 Look at the table below for brief description of the parameters se F Measure mpar Measure unit for SPV and processes Bar unit RH PH mmca 10 KIC Select sensor connected to the analog inputs S TC T TC R related to this setpoint TC B TC J TC ED E PT100 NI100 type Selection 4 20mAover visualization is stop 0 1V 0 10V ped at the value which is enterd for upper limit 0 20mA of scale even if sensor gives more than 20mA as 4 20mA output 0 50mV PT500 4 20mAover 36 ATR 313 User Manual Parameter Description Options Range Number of visualized decimal points for setpoint and related values Number of NB Conversion accuracy of PL300 for TC RTD is 0 3 decimals 0 1 C Do not set more than one decimal point for these sensors to avoid wrong visualization of value Lower Only for inputs 0 10V 0 20mA 4 20mA _ limit It defines the value assumed by process for minu ten 29090 scale mum value of input signal _ Only for inputs 0 10V 0 20mA 4 20mA Ure It defines the value assumed by process for max 30000 30060 mit scale i 3 units value of input signal Min This value must be
48. kxk Device no 2 off line K KKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK KK KKKK 3 40 3 Sensors failure Below the message visualized in case of failure of the sensor connected to the PL300 analogue inputs or if its value is not included into the allowed range Consequently process value out of range will be locked at 32767 if the read value is too high or 32768 if the read value is too low KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK 2 One or more processes out of range k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k k kk kk kkk kkk kkk S 3 40 4 Hardware failure In this section all messages visualized in case of eeprom memory failure where all parameter cycle internal clock data are saved These error messages involve repairing test of the terminal KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK N Hardware failure serial eeprom e e ce eee ce eee ce ce eec ce ee ce ce eec ce eee ce eee c e eec e eec e eec e e ck e e e kv KKK 4 N KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK N Hardware failure serial ram kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkxk N a 60 ATR 313 User Manual 3 40 5 Failure of Air gas servo This message visualized only in case of gas air servo valves management by PL250 indicates that servo position
49. llowing paragraph 12 ATR 313 User Manual Replace the upper panel and restart PL300 Terminal ATR313 may communicate with max 5 modules PL300 which must have the following addresses 1 2 3 4 5 Many applications require one single PL300 in this case there s no need to make selections on the module because the default address is 1 OFFSET of ADDRESS 0 DIP COMBINATION 1 2 6 Hardware data PL300 ATR313 and module PL300 allows the management of up to 20 different control loops Each control loop includes one input and one output whose positions are fixed hardware data of PL300 Therefore during the configuration of the system please avoid to overlap other programmable outputs to the outputs alredy fixed for control loops 2 6 1 Inputs for processes PROC 1 20 Process PL300 SLAVE Imput 1 1 1 2 1 AN2 3 1 AN3 4 1 AN4 5 2 1 6 2 2 7 2 AN3 8 2 AN4 9 3 AN1 10 3 AN2 11 3 AN3 ATR 313 User Manual 13 Process PL300 SLAVE Imput 12 3 AN4 13 4 AN1 14 4 AN2 15 4 AN3 16 4 AN4 17 5 AN1 18 5 AN2 19 5 AN3 20 5 AN4 2 6 2 Outputs for control loops The following table summarizes the outputs which are used by control loops referring to parameter Type of output menu PROCESS CONFIGURATION Outputs which are not used for control loops can be configured for other functions with the menu CONFIGURATION OUTPUTS PL300
50. meter Description Options Range Dead band This parameter is used only in PID regulation double with double action It defines the dead band for 0220000 units action the second PID regulation algorithm Proportio i Only for PID double action 020000 units d Proportional band for second PID algorithm action Integral time Only for PID double action Integral time for d action second PID algorithm TEE 560 Derivat time Only for PID double action Derivative time for d action second PID algorithm 560 Separate This parameter it is used only in PID regulation double with double action It defines if the two PID NO action algorithms regulation actions can be active YES outputs contemporarily or only one at a time Hysteresis Only for ON OFF to avoid dangerous oscillations 10000 10000 ON OFF of output when PV is approching SPV units 38 ATR 313 User Manual 3 28 Configuration of visualization Setting of parameters which define the processes to be visualized on the main window the inputs and outputs whose status will be visualized and the values which will be recorded for the historical graph kkkkkkkkkkkkkkk LANGUAGE amp LOGO SELECTION k k k kkkkkkkkk Message language ENGLISH Client logo number i 0 KKKKKKKKKKKKKKKKK VISUALIZED VALUES KKKKKKKKKKKKKKK Source 1 process field PROC 1 Source 2 process field Sourc
51. misil a tim io ERR ER Ren cil 58 3403 SN Rm 59 3 40 4 Hardware falUre 59 3 40 5 Failure of Air gas servo iesecsessssssssssssssssssssssssssssssssssecsssscsssssecsesseneess 60 3 40 6 Failure or error in memory card management 60 3 41 MINN 61 3 42 Enable Desable functions r rsersrnernssnensrnerserernersrnessesernsenenesnesserensssensesessereene 62 3 43 SPECI TUDELOD ammen 62 3 43 1 Working cycle recovery interrupted for power failure 62 TN 63 3 43 3 Rate Of power consumptiON ersrsrsrssrsrsrsrserersrnrnersrnrnrnssersrssssrsenese 63 3 43 4 Gas air modulation by module 1250 64 344 KAT Ps 64 3 45 Communication protocol Modbus RTU eese 66 4 ATR 313 User Manual 1 Process controller ATR 313 Graphic Terminal LCD 251x146mm Multi loop Combined with a variable number of data acquisition modules Pixsys PL300 it offers a complete and flexible control system for the management of thermal processes on industrial kilns dryers environmental chambers On the frontal panel there are 32 keys including alphanumeric keyboard function keys to select menus and to activate special functions The LCD graphic display 240x128 pixel allows to visualize both graphs and alphanumeric data Two leds inform the operator about the status of Terminal 1 1 Keys and LCD display f ATR 313 7 OO gt
52. n Recovery Inputs and outputs free configurable Programming of up to 30 alarms e Visualize the graph of cycle with advancement indicator e Record and visualize historical archiv of 6 traces for max 75 hours e Rate of power consumption Serial communication via Modbus protocol connection to PC and software data logger Datalogger ATR313 16 ATR 313 User Manual 3 2 Standard configuration for inputs outputs Terminal ATR313 is supplied with a standard configuration which is described in the following pages This basic configuration allows the operating with a single module PL300 Slave 1 to control a gas kiln with a thermocouple type K These standard settings require the following electrical wirings Function and description IN OUT Pins TEMPERATURE termocouple K AN1 22 23 OPEN servovalve control U1 n o 28 30 CLOSE servovalve control U2 n o 31 33 BURNERS U3 n o 34 35 FANS U4 n o 34 36 AUX1 U5 34 37 AUX2 U6 34 38 STEP U7 n o 34 39 START U8 40 41 ALL 1 U9 n o 40 42 ALL 2 U10 n o 40 43 STEP amp STEP U11 n o 40 44 STOP U12 n o 40 45 GAS PREASSURE SWITCH sopan 15 n o 9 11 START start cycle 16 n o 9 10 STOP stop cycle I7 n o 6 8 Below a description of all functions currently supported by Alfa software ATR 313 User Manual 17 3 3 Main stop window for operator When cycle
53. oid that during this stage the difference between setpoint and process may increase consequently the valves would open too much at the starting of control action CER RIT 3 43 2 Waiting This function is particularly useful for firing cycles on industrial kilns in case that the plant is unable to reach the programmed temperature in the given time If the gap between process and setpoint value is bigger than value set on parameter Max gap step end the next step shall start only after elapsing of time programmed on parameter Waiting step end SPV1 or when this gap is included in the max programmed value To exclude this function set Waiting time to zero 3 43 3 Rate of power consumption This function rates both istantaneous and total consumption from cycle start reading the sensor connected to an analog input of one connected PL300 The 64 ATR 313 User Manual input be configured selecting type of sensor measure unit scale of sensor number of decimal points to visualize At cycle start the controller will start the power consumption rate which can be expressed as gas m kWh for electrical kilns Kg or I of fuel for other types of kilns 3 43 4 Gas air modulation by module PL250 An additional module PL250 10AD allows to manage up to two loops with independent control for air gas modulation by feed back potentiometer The Menu Gas air servo calibration allows to calibrate each modulating valve set ting
54. ok at the table below for brief description of the parameters Parameter Description Range Value Select the process or the average which shall EL Dy eeni PROC 20 cycle con control the cycle and any relevant special option trol SPV1 beside the main setpoint SPV1 E MED 2 N Defines value AVER1 calculation mode It is in possible to calculate the arithmetic average AVERAGE re AVERAGE select the max value MAX VAL or MAX VAL tion mode the min value MIN VAL between process of MIN VAL AVERAGE1 group 42 ATR 313 User Manual Parameter Description AVER2 Defines value AVER2 calculation mode It is ee possible to calculate the arithmetic average AVERAGE 29 AVERAGE select the max value MAX VAL or MAX VAL et the min value MIN VAL between process of MIN VAL AVERAGE2 group Waiting step Max waiting time for step end reference SPV1 0 1000 minutes end SPV1 Max step Max gap from step end for the start of Waiting 10000 10000 end function units Cycle Select the mode for cycle recovery in case of NO recovery power failure see SPECIAL FUNCTIONS Reco CERAMIC mode very CERAM D Min required gap between SPV1 and control Min value of cycle for start of recovery mode Until gap for the gap between these two values is lower than 0720000 units recovery this value the cycle restarts from the point at w
55. perator This window can be entered both with cycle in stop and in start but the data modification is allowed only in stop condition During the cycle this window only visualizes cycle data The programming of selected cycle starts by ente ring the name of cycle how many times the cycle will be executed the steps time SPV values and the status of 4 auxiliary outputs AUX1 AUX4 Cycle modification visualization window kkkkkkkkkkkkkk PROGRAMMING CYCLE 1 KKKKKKKK KKK Cycle name lt CYCLE 1 gt Execute cycle for 1 times At cycle stop go to CYCLE St hh mm SPV1 SPV2 Al 2 AA 0 0 00 OFF OFF OFF OFF 1 01 00 1000 1 00 OFF OFF OFF OFF 2 00 00 0 0 00 OFF OFF OFF OFF 27 00 00 0 0 00 OFF OFF OFF OFF 28 00 00 0 0 00 OFF OFF OFF OFF DOO E OFF OFF OFF OFF gt ESC 4 auxiliary outputs of the following cycle can be used to obtain 8 pro grammable outputs connected to the steps of the cycle These outputs will be named as AUX1B AUX4B A1B A4B They will be used only in case that the duration of first step in the next cycle following the cycle in progress will be entered as 00 00 1 To enter cycle name follow the procedure to modify text type parameters see par 2 7 2 Program the number of times the cycle will be executed Cycle will be automa tically repeated for the given number of times Setting this parameter to 99 cycle will be repeated endless 3 Select the cycle to be executed at the end of
56. rol of process 11 582 Out Process 12 Output value for control of process 12 583 Out Process 13 Output value for control of process 13 584 Out Process 14 Output value for control of process 14 585 Out Process 15 Output value for control of process 15 586 Out Process 16 Output value for control of process 16 587 Out Process 17 Output value for control of process 17 588 Out Process 18 Output value for control of process 18 589 Out Process 19 Output value for control of process 19 590 Out Process 20 Output value for control of process 20 647 Setpoint SPV1 Value of setpoint 1 648 Setpoint SPV2 Value of setpoint 2 Use this word to read the selected cycle To change the cycle follow the steps below Enter the number of cycle 0 19 on 308 Selected cycle word 308 Enter the numer of cycle 0 19 on word 3354 e Wait for 2 seconds without sending any instructions reading writing on serial line Use this word to give start stop of cycle by serial line e Write 1 on word 401 to START the 401 State of cycle selected cycle e Write 0 on word 401 to STOP the selected cycle 404 Current Step Number of current step 70 ATR 313 User Manual Modbus Address Name Description Advancement of the cycle in progress To move one step forwards e Enter value 1 on word 643 Cycle will move to the beginning of the next step If the current step is the 643 Step advancement last step of the cycle
57. rs switch off will occur when the temperature reaches the SPV1 Total operating Total operating time of the controller hhhh mm 0 00 9999 59 time Real operating Real operating time of controller as cycle mode 0 00 9999 59 time in hours minutes HD 1 Burners working Total operating time of burners hours minutes 0 00 9999 59 time Select the interval for maintenance of the plant N Value is automatically decreased by the control ext main DES OTA ler when cycle is in progress When timer is set 0 00 9999 59 to 0 00 the controller visualizes the request for maintenance if relevant parameter is enabled Report mainte Enable request for maintenance after elapsing of NO nance fixed time YES request Consum Select the process to calculate the consumption ption Sensor for the calculation of consumption must PROC 1 analog be connected to the analogical input of PL300 PROC 20 input which is related to the selected process 0 1V 0 10V p Select type of sensor for consumption rate 0 20mA sensor b 4 20mA 0 50mV Lower Lower limit of scale for consumption sensor It lim con defines the min consumption as units h read 30000 30000 sumption by the sensor Consider number of decimals ex units h scale 100 0 mc h 1000 units h Upper Upper limit of scale for consumption sensor It 30000 30000 lim Con defines the max consumption as units h read nits h sumption by the sensor Consi
58. s or no selection The setting of OUT GAS 1 these parameters define also the sequence of OUT AIR 2 visualization for the historical graph LED1 LED10 Ulna U12nc I5na Il0nc Histo Gr ordi Recording is interrupted at cycle stop or after elapsing of fixed time 1 75 hours Sampling interval is automatically rated duration ping y Sample E AE esee Visualize sampling interval Seconds ATR 313 User Manual 41 3 29 Special functions a ckckckckckckckckck kc k kk kkkkkk SPECIAL FUNCTIONS K KKKKKKKKKKKKKKKKKK Value cycle control SPV1 1 AVER1 average calculation mode AVERAGE AVER2 average calculation mode AVERAGE Waiting step end SPV1 min 120 gap step end 5 Cycle recovery mode CERAMIC Min gap for recovery 10 Recovery gradient digit h E 10 Gas mode ENABL Washing time sec 60 Fan follows burners NO End ON OFF burners 300 Hysteresis ON OFF 5 Treshold switch off burners 30 Treshold switch off fans 30 Total operating time 0 00 Real operating time in cycle 0 00 Burners working time i 0 00 Next maintenance in 1000 00 Report maintenance request YES Consumption analog input gt Consumption sensor type Deere Lower limit consumption scale 0 Upper limit consumption scale 1000 Consumption measure unit mc Consumtion number of decimals 1 Execute start test gas pipeline NO Test gas pipeline time sec 20 gt 5 Lo
59. s no 14 8 gt OUT24 20 9 gt OUT2 0 10 3099 Start data for process no 15 10 gt SSR Time proportioning 11 gt SSR ON OFF 3106 Start data for process no 16 5 Servo time or cycle time sec 3113 Start data for process 17 6 Average 0 gt Noaverage 3120 Start data for process no 18 1 AVERAGE 2 gt AVERAGE 2 3127 Start data for process no 19 3134 Start data for process no 20 76 ATR 313 User Manual The following table contains the formats for the names of stored cycles Access to Modbus words allows to read two characters at same time To divide the different strings the terminators 0x00 may be used The table describes the structure for the first five cycles The remaining ones are stored with same struc ture The first line of each table is the Modbus address 1001 1002 1003 1004 1005 1006 oxe PANNEN A SBS NAME CYCLE NO 1 1007 1008 1009 1010 1011 1012 1 2 NAME CYCLE NO 1 1013 1014 1015 1016 1017 1018 a AE 5 A AE AE AEE Seg ern eee NAME CYCLE NO 2 1019 1020 1021 1022 1023 1024 EEE 0x00 FT Bre RT RN EO 1 2 EET MES NAME CYCLE NO 2 NAME CYCLE N
60. s starting from 1 Defines the number of consecutive errors Number of i ante off line timeout noticed by the serial communication 49 599 ATR313 PL300 after which a communication errors N error message is generated See par 3 43 3 pg 64 ATR 313 User Manual 45 Parameter Description Software filter on the reading of sensors Software ted to analogical inputs of PL300 Increase filter 1 20 filter value to increase reading stability decrease filter value to speed variation of reading Number of Enter number of air gas servo to be managed enabled by the terminal Entering 1 or 2 Terminal starts 0 2 gas air communication with PL250 for the management servo of the valves Selecting YES enable the management of off line in serial port COM2 RS485 only when it is Manage not used for the connection to PL250 configura ment COM2 tion for air gas servovalves and it is instead used NO RS485 for reading writing of data via Modbus protocol YES off line by a Master device In case of off line which means no data for 5 seconds an error message is visualised and the running cycle is interrupted Selecting YES enable the management of off line in serial port COM2 RS232 only when it is Manage not used for the connection to PL250 configura ment COM2 tion for air gas servovalves and itis instead used NO RS232 for reading writing of data via Modb
61. ss may be entered on Menu puo essere impostato nella finestra CONFIGURATION ATR313 PL300 as well as the answer delay expressed in millisecond Terminal can be connected to RS485 422 or to RS232 port See par 1 4 pg 6 ATR 313 User Manual 67 The following table contains all words with relevant description Modbus Address Name Description 611 Process 1 Visualized Visualized Value of process 1 612 Process 2 Visualized Visualized Value of process 2 613 Process 3 Visualized Visualized Value of process 3 614 Process 4 Visualized Visualized Value of process 4 615 Process 5 Visualized Visualized Value of process 5 616 Process 6 Visualized Visualized Value of process 6 617 Process 7 Visualized Visualized Value of process 7 618 Process 8 Visualized Visualized Value of process 8 619 Process 9 Visualized Visualized Value of process 9 620 Process 10 Visualized Visualized Value of process 10 621 Process 11 Visualized Visualized Value of process 11 622 Process 12 Visualized Visualized Value of process 12 623 Process 13 Visualized Visualized Value of process 13 624 Process 14 Visualized Visualized Value of process 14 625 Process 15 Visualized Visualized Value of process 15 626 Process 16 Visualized Visualized Value of process 16 627 Process 17 Visualized Visualized Value of process 17 628 Process 18 Visualized Visualized Value of process 18 629 Process
62. t 27 11 15 45 Cycle stop 29 11 15 46 Advance cycle minutes 29 11 16 06 Start manual control 29 11 17 00 End manual control 30 11 09 02 Restart ESC Ko La tabella seguente presenta la lista completa degli eventi memorizzabili COMPLETE LIST OF RECORDABLE EVENTS Wrong configuration parameters Wrong user s settings Wrong status data Wrong process data Wrong alarms data Wrong cycle data Process no xx out of range End process value out of range Hardware failure Eeprom Hardware failure clock PL300 no 1 Off line End PL300 no 1 off line PL300 no 2 Off line End PL300 no 2 off line PL300 no 3 Off line End PL300 no 3 off line PL300 no 4 Off line End PL300 no 4 off line PL300 no 5 Off line End PL300 no 5 off line Switch on Switch off Cycle start by keyboard Cycle stop Cycle end Start cycle recovery End of cycle recovery Cycle start from input Cycle stop from input Cycle wait from input End cycle wait from input Cycle stop by failure Start manual control End manual control Advance cycle step Advance cycle minutes Cycle stop by alarm Stop null duration cycle Maintenance request Wrong historical graph data ATR 313 User Manual 29 COMPLETE LIST RECORDABLE EVENTS Cycle start from serial Cycle stop from serial Lock keyboard Unlock keyboard P
63. t SPV1 SPV2 PROCESS 3 gt SPV1 SPV2 PROCESS 4 gt SPV1 SPV2 PROCESS 5 gt SPV1 SPV2 PROCESS 6 5271 SPV2 PROCESS 7 E SPV1 SPV2 PROCESS 8 gt SPV1 SPV2 PROCESS 9 gt 5271 SPV2 PROCESS 19 gt 5271 SPV2 uU E 20 gt SPV1 SPV2 48 ATR 313 User Manual Look at the table below for brief description of the parameters Parameter Description By means of keys SHIFT and DEL it is possible to select the source of setpoint value for each process Keeping default setting 5571 SPV2 setpoint SET SNE PROCESS 1 SETPOINT value for each process will be the value selected PROCESS 2 VALUE on Menu Process configuration field control IH eee r setpoint Selecting one of the other process va PROCESS 20 lues the setpoint will constantly change according to the value of selected process 3 32 Configuration of digital inputs PL300 CONFIGURATION DIGITAL INPUTS PL300 no 1 IMPUT ACTION DESCRIPTION I5 n a STOP ALAR GAS LACK gt I6 n a START lt START gt I7 n a STOP STOP gt ss MESSAGE lt IMPUT 4 gt MESSAGE lt IMPUT 5 gt min MESSAGE lt IMPUT 6 gt GE ESC s ATR 313 User Manual 49 The following table summarizes the meaning of each parameter that can be set for each of the 6 programmable digital inputs of PL300 slave no 1 Parameter Description
64. to ATR313 by means of cable DB09 Plug 8M sup plied with the terminal RS485 2 4 Select type of linear output PL300 is provided with 2 linear outputs OUT1 OUT2 which must be configu red via software and manually by selection of 2 dip switches on board e Disconnect power supply PL300 e Use a screwdriver to remove the upper cover of PL300 Set dip SW1 for OUT1 and SW2 for OUT2 as shown here below to configu re the output VE uut Logica 19V 4 24 mH A 14 Volt e Replace the upper cover and restart PL300 2 5 Selection of communication address PL300 is provided with 2 dip switches to set the address of module for the communication with ATR313 Up to four combinations are possible therefore ifitis necessary to connect more than 4 modules on the same line the parame ter of address offset must be changed The address of each module is exactly defined as follows ADDRESS OF MODULE OFFSET OF ADDRESS COMBINATION OF DIP The offset of address which a value stored on memory of PL300 default value is 0 may be modified writing on Modbus word 5 To set the address please proceed as follows e Disconnect power supply of PL300 e Remove upper panel of PL300 with a screwdriver Set dip switches SW1 1 and SW2 1 as shown below to get the value which must be added to offset value in order to obtain the address value Dip SWI 1 and SW2 1 are not used for selection of linear output but for selection of address see fo
65. total consumption of cycle AIR GAS1 AIR GAS2 Source PROC 1 gradient Select the value whose theoretical and real PROC 20 calcu gradient shall be visualized on the main window AVERAGE 1 lation AVERAGE 2 40 ATR 313 User Manual Parameter Description N nd Enter the name for average AV1 max 11 charac Any alphanu AVI ters meric string Name HE NOU Enter the name for visualization of average AV2 Any alphanu g max 11 characters meric string AV2 HE KIIA 01 1 vek These parameters select the outputs which will Ul n c be visualized on the main window see box on U12 n o lized A the right side of display symbols Ul2 n c ut For each visualized field inputs outputs 0 1 ON M max 10 select the following features number OUT1 OFF of relevant PL300 number of relay or digital OUT2 ON input and relevant state n o 2normally open or OUT2 OFF PL300 ano IN OUT n c normally closed choose a name to simplify I5 n o NAME the reading max 5 characters I5 n c I10 n o I10 n c PROC 1 PROC 20 The terminal ATR313 can record and store up to MED 1 MED 2 6 different tracks For each track it is possible to SPV1 SPV2 ource select the signal to record List of signals avai OUT 1 Vg lable for selection all processes two averages OUT 20 12 62 two setpoint
66. tpoint 2 in manual control Write the choosen setpoint value ATR 313 User Manual 71 Modbus Address Name Description 437 Status AUX1 manual 438 Status AUX2 manual 439 Status AUX3 manual 440 Status AUX4 manual Status of auxiliary in manual mode Write 1 on relevant word 445 Status AUX1B manual To activate it or 0 to de activate it 446 Status AUX2B manual 447 Status AUX3B manual 448 Status AUX1B manual 405 Minutes elapsed from start of Time elapsed from cycle start Time the current step is expressed in minutes and seconds 406 Seconds elapsed from start which may be entered by 2 separate of the current step words 407 Hours of total duration for Total programmed time excluding cycle waiting or pauses during the cycle Time is expressed in hours 408 Minutes of total duration for minutes which may be entered by 2 cycle separate words 409 Hours elepsed from start of Total time elapsed from start of the the running cycle running cycle excluding waiting or pauses during the cycle Time is ex 410 Minutes elepsed from start of pressed in hours and minutes which the running cycle may be entered by 2 separate words 404 Number of current step This word identifies the number of the step which is being executed 633 Total number of steps Total number of programmed steps 72 ATR 313 User Manual Modbus
67. tures include 4 analog inputs for TC RTD linear signals 6 digital inputs 12 relay outputs two change over relays 8A programmable alalogue outputs The module communicates with Terminal ATR313 via serial communication RS485 and Pixsys protocol 2 1 Frontal panel and Terminals block RUN COM by PIXSYS sLave COC9 C9 III C9 CO CS CO C9 C9 III C9 CO CS 13 10 5 D 0000000000000 eem retis COM2 8 ATR 313 User Manual Ref Description Plug connector Connection to terminal ATR313 Status leds Green led RUN gt ON when PL300 is working Red leds OUT 1 12 gt ON if output is active Green leds IN 1 10 gt ON if digital input is active Yellow led COM gt ON if comunication in progress 3 Slave number of module PL300 2 2 Sizes and installation 979 COMI TRY mout our ul 46 us U4 us U12 Ul VIO U9 8U RUN COM PL300 by PIXSYS stave 1615 N3 a on FA 21 B 11221 ks ka 2 0 0 6 0 0 C L 20mA O RS 485 O e 43 53 5 Attacco guida DIN EN500
68. us protocol YES off line by a Master device In case of off line which means no data for 5 seconds an error message is visualised and the running cycle is interrupted ATR313 modbus Slave address of ATR313 in MODBUS protocol on 1 556 protocol COM2 l address Answering Set the minimum delay between and of serial re delay ception of data from master and start of answer 0 1000 COM2 mS transmission from ATR313 con Time elapsed between latest modification of iguration E tme parameters and their saving on internal eeprom 1 5 30 0 s memory according to relevant procedure Save con After elapsing of this time value expressed in figuration seconds since last writing of parameters cycles 1 5 30 0 timeout data are stored on memory 46 ATR 313 User Manual 3 31 Configuration of processes kKkkKKKKKKKKKKKKK PROCESS CONFIGURATION kkkkkkkkkk B Select process PROC 1 Name TEMPERATURE Sensor offset correction 0 Correction sensor gain 0 0 Control setpoint SPV1 Output type VALVE A C Valve or cycle time sec 60 Average NO AVERAGE gt SOURCE SETPOINT VALUE gt ESC d Look at the table below for a brief description of the parameters Parameter Description Range Select Tramite i tasti SHIFT E DEL possibile seleziona PROC 1 process re il processo desiderato PROC 20 He Enter name for selected process max 11 charac Any alphanu
69. utomatically move to the next changeable data in the same page 1 Use the arrow keys to place the cursor on data to modify 2 Press SHIFT to scroll all the settings available for this parameter DEL allows to search back wards 3 Press OK to confirm the data The cursor will automatically move to the next changeable data in the same page Numeric 1200 Mnemonic On ATR 313 User Manual 15 Type Example Example of parameters change 1 Use the arrow keys to place the cursor on data to modify 2 Cursor does not blink because the function Modify is not yet enabled 3 Press OK to enable function Modify cursor Text Temperature starts blinking 4 Use the alphanumeric keyboard the arrow keys and DEL to enter the text 5 Press OK to confirm the data The cursor will automatically move to the next changeable data in the same page 3 Alfa software version for firing cycles with multiple steps on gas and electric kilns 3 1 General features This software is specially conceived for the management of gas and electrical kilns requiring the programming of cycles with a certain number of steps and programmable setpoints Main features include 2independent setpoints e Upto 20 independent control loops with PID algorithm e 20cycles with 30 steps each repetition of cycle e Manual control of setpoints and outputs AUX1 AUX4 e Function Waiting Functio
70. valves only for process 1 and 2 by means of PL250 10AD A potentiometer checks their positions Press Scroll key to go back to previus menu Kk keke ke ke ke kek ke k k k GAS AIR SERVO N 1 CALIBRATION Xdddkk GAS min servo 0 GAS max servo 100 Max gas servo cooling 100 servo tolerance warning 2 Reduction mode PROPORTIONAL Gas Servo in reduction 0 Air Servo in reduction 0 Min gas servo reduction 3 0 Max gas servo reduction 100 GAS SERVO AIR SERVO REDUCTION A4 0 0 0 10 10 0 20 20 0 30 30 0 40 40 0 50 50 0 60 60 0 70 70 0 80 80 0 90 90 0 100 100 0 Servo calibration mode DISAB gas servo calibration value 0 gas servo current teoric value E 0 0 air servo current teoric value 0 0 32 313 User Manual The following table summarizes meaning of each parameter Parameter Description GAS min Min opening of gas valve During the cycle the gas valve will not be closed below this 96 In Stop 0 100 J mode the will always be 0 regardless of value GAS max Max opening of gas valve During the cycle 0 100 servo heating the gas valve will not be opened above this 96 l Max opening of gas valve During the cycle Max gas s a the gas valve will not be opened above this 96 servo 0 100 Set the max opening percentage of the air cool
71. x ko ko 3 40 2 Communication errors In this section all messages visualized in case of communication errors with the devices connected to the terminal caused by disconnected connectors or screw terminals not correctly fixed Once solve the problem this type of anomaly will not affect correct operating of the system KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKAK PL300 no 1 off line KA KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk PL300 no 2 off line KKKKKKKKKKKK KKKKK KKKKKK KKKKKKKKK KKKKK KKKK KK KKKKKKKKK KK KK KKKK N J PL300 no 3 off line KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKAK PL300 no 4 off line DM Po NNNM NNNM ATR 313 User Manual 59 K KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKAK PL300 no 5 off line kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkxk PL250 off line KK KKKKKKKKKKKKKKKKKKKKKK KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK lt kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkxk Device 1 off line kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk J kkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkkk
72. y mode ONLY STEP AL N ACTIVE only IF Alarm N is active ONLY RECUPERO ALARM e AL N amp START only during cycle execution and AL no ATTIVO VALIDITY IF alarm N is active AL no amp START e AL N amp STOP only in Stop mode and IF alarm N AL no amp STOP is active AL no amp AL N amp STEP only during rising or holding STEP steps and IF alarm N is active AL no amp STEP ALL n amp STEP only during descending steps AL no amp RUN and IF alarm N is active AL no amp STEP e ALL n amp RUN only during cycle run excluded AL no amp STEP END CYCLE and IF alarm N is active AL no amp RECO ALL n amp STEP only during rising steps and IF VERY alarm N is active ALL n amp STEP only during holding steps and IF alarm N is active ALL n amp RECOVERY only in Recovery mode and IF alarm N is active Type of action in case of alarm see also CONFIGU RATION OFOUTPUTS PL300 e No action in case of alarm NO ALARM Alarm e MESSAGE ONLY visualize the message set in the MESSAGE ONLY action field ALARM MESSAGE CYCLE STOP e CYCLE STOP stop the cycle in progress at alarm CYCLE PAUSE starting e CYCLE PAUSE Alarm Allows to set the message to visualize in case of alphanu message alarm max 18 digits meric string 54 ATR 313 User Manual ALARMS OPERATING INDIPENDENT OVER ALARM SOURCE ALARM TRESHOLD Max treshold for the alarm source ex process or average
73. zation of historical tracks OU BR WIN Back to previous window 24 ATR 313 User Manual 3 12 Manual advancement of cycle for operator The functions of this menu allow to sroll the cycle values onwards or back wards to skip or repeat part of the program Look at the table below for brief description of functions 000000688 TIRE Ref Description Go to next step Back to previous step One minute forwards One minute backwards Back to main menu UF 3 13 Manual control window for operator Press the key HAND to enter this menu and to enable or to stop manual control of setpoints SPV1 SPV2 AUX1 AUX4 and AUX1B AUX4B When the manual control mode is selected the controller stops any eventual cycle in progress and it starts a holding stage of process according to the entered values Press HAND again to stop manual control mode ATR 313 User Manual 25 OPEN TEMPERATURE CLOSE BURN MANDAL CONTROL amp W E E Ref Description Select menu modify for SPV1 Select menu modify for SPV2 Select menu modify for AUX1 AUX4 Select menu modify for AUX1B AUX4B Quit this menu and go back to main window On main window select menu gt Hand to go back to menu of manual modify BREWIN 3 14 Manual control SPV1 and SPV2 for operator To enter this menu press function keys gt SPV1

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