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BV20 Bill Acceptor manual - Kriss

1. 3 gt lt N 2 m 1 794 2 Copyright Innovative Technology Ltd 2008 BV20 Operations Manual APPENDIX B ESCROW CONTROL The BV20 has a single note escrow facility pin 10 used in Parallel and Binary modes This allows the validator to hold onto the note once accepted and then only stack the note in the cash box when the host machine confirms that the Vend operation has been completed If no confirmation of the Vend is received then the note will be returned to the customer after 30 seconds see figure 7 30sec Escrow Do not wait more than 30 seconds for the 2 vend Vend Signal confirmation signal 100ms 100ms Escrow Escrow Held Low Inhibit rejection can be Vend Signal at any time during the MM 777 7 80 second decision period after completion of the vend Inhibit Figure 7 Escrow Timing Diagram for Parallel Vends If the host machine itself aborts the transaction by setting the corresponding inhibit input high the note is returned immediately The sequence of operations is as follows e Pin 10 held low awaiting note insertion e Note inserted Validator issues a 100ms pulse on the appropriate channel e The host machine initiates vend process e The host machine sets pin 10 high to indicate that it wants the note If this is not done within 30 seconds the Validator will return the note e The Validator issues a 100ms pulse on the appropr
2. High 100ms High 50ms High 100ms 4 c gt D c c a c Q 0 0 0 8 ll 8 a 7 2 rgs A lt 33 33 a 5 Ji 5 S 2 2 t Bill 3 Bill 7 Bill 7 Bill 3 Bill 7 Bill 3 Bill 7 Bill 4 Bill 8 Bill 8 Bill 4 Bill 8 Bill 4 Bill 8 High Speed cctalk plain cctalk plain cclalk plain cclalk plain 2 Start Disabled cctalk 8 bit chk 8 bit chk 2 Start Disabled 8 bit chk EN otters 9 9 Q Q ow Power na na ower na ow Power nary option spare 2 option spare 3 option spare 3 option spare 2 option spare 3 option spare 2 option spare 3 Y Y Y Y ud s GEB SIO 300 Baud Starts Disabled SIO 9600 Baud Starts Disabled 510 300 Baud SIO 9600 Baud Copyright Innovative Technology GA794 2 BV20 Operations Manual APPENDIX E PC System Specification The ITL Validator Software has been tested and verified using Windows 2000 XP Vista on a Pentium based PC System Microsoft and Intel Full functionality cannot be guaranteed on lower specification systems Copyright Innovative Technology GA794 2 BV20 Operations Manual APPENDIX F IMPLEMENTED CCTALK COMMANDS Command Hear ADDRESS CLASH 252 ADDRESS RANDOM 2 REQUEST POLLING PRIORITY SERIAL NUMBER REQUEST SOFTWARE REVISION SET INHIBITS SET MASTER INHBIT 2
3. 72mm Bezel 204mm Insert this end first CCTALK PARALLEL VF Spare 2 High 5 ms Low Sims E D o5 D Uu 72mm GA794 2 204mm Copyright Innovative Technology GA794 2 Below are some typical examples of completed Configuration Cards Note These Configuration Cards are samples and should not be copied for programming use Please see document GA713 for useable cards Insert this end first Insert this end first Insert this end first p qax PULSE IF 30 IF 31 CCTALK PARALLEL Interface Interface lt lt 2 p VF Spare 2 UFSpae3 High 50ms Low 100ms VF Spare 4 IF 32 VF Spare 1 VF Spare 2 VF Spare 3 High 100ms i Speed Speed LU Low 100ms Low 50ms 5 z i Pulse Settings Af 27 O 5 0 0 n Pulses Per Pulses Per Dollar Pulse Dollar Bill 2 Inhibits 2 Inhibits Inhibits Bill 3 Bill 7 Bill 3 Bill 7 Bill 3 Bill 7 Bill 4 Bill 8 Bill 4 Bill 8 Bill 4 Bill 8 High Speed ectalk plain High Speed ectalk plain High Speed plain Start Disabled cctalk 8 bit chk Start Disabled cctalk 8 bit chk Start Disabled cctalk 8 bit chk Options High 50ms Low 50ms Low Power Binary Low Power Binary Low Power option spare 2 option sp
4. GA794 2 BV20 Operations Manual 1 INTRODUCTION BV20 VALIDATOR THE NEXT GENERATION OF ITL BANK NOTE VALIDATORS This manual describes the operation of the BV20 Bank Note Validator as fitted with Firmware Version 4 00 or greater This document is intended for those who will maintain the BV20 equipment To have full information about the configuration of this equipment please refer at our website to the operations manual GA716 Although information is included which will allow a degree of fault diagnosis and repair it is recommended that for all but simple mechanical repairs the unit must be returned to an approved service centre for repair CAUTIONS This product must be fitted with a 2 A ampere fuse before use The BV20 validator is pin for pin compatible with NV7 8 9 10 but not pin for pin compatible with the NV2 3 4 4x or 5 series products Due to different note cycle times there may be timing differences from the NV products Never exceed the recommended environmental and electrical limits Do not attempt to lubricate the mechanisms as this may affect the note transport Do not polish the lens as this may alter the optical characteristics If the BV20 validator is disassembled the unit must be re calibrated and re initialised following re assembly See Chapter 6 WARNING Only suitably trained personnel should carry out any work on this equipment in accordance with all current local national and
5. BV20 OPERATIONS MANUAL fe tive Technology Automated Transactions Bellis Technology INTELLIGENCE IN VALIDATION T 1 INTELLIGENCE IM VALIDATION 2 2 2 1M IELLIGENLE IN WA 418 1118 IM VALIDATION Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 2 CONTENTS 1 Introduction 3 2 Environment and power requirements 5 3 General description 6 4 Machine interfaces 1 4 1 Bezel LED s 8 4 2 Configuration button functions 9 4 3 Additional hardware modules 10 5 Machine interface protocols 14 5 1 Parallel input and output 14 5 2 Pulse stream output 15 5 3 Binary output BIN 17 5 4 Low power option 17 5 5 Serial input output SIO 20 5 6 Smiley Secure Protocol SSP 22 5 7 Multi drop bus internal communications protocol MDB ICP 23 5 8 ccTalk protocol CCT 25 5 9 Other interfaces available 25 6 Using BV20 configuration cards 26 1 Mechanical installation 26 8 Routine maintenance 28 8 1 Re calibration 28 9 Support tools 28 9 1 Configuration cards 28 9 2 ITL bank note validator currency manager 29 9 3 Validator programming system DA3 30 9 4 Internet website support 30 9 5 E mail support 30 Appendix A Exploded diagrams 31 Appendix B Escrow control 33 Appendix C Interface tools DA1 DA2 34 Appendix D Configuration cards 36 Appendix E PC system specification 45 Appendix F Implemented ccTalk commands 46 Copyright Innovative Technology Ltd 2008
6. Connections Connections in Binary mode are the same as for Parallel mode Note Channels higher than four cannot be individually inhibited but will be globally inhibited if inhibits 1 to 4 are inhibited It is possible to operate the BV20 in Low power mode with the Binary interface For further details please see Chapter 5 4 5 4 LOW POWER OPTION Notes e Low Power Mode can ONLY be used with the above Parallel Pulse and Binary protocols e Low power mode can only be enabled by correctly completing the configuration cards or via the ITL BNV Currency Manager Program e n Low Power Mode the front sensor is checked every 1 second which can lead to a delay in accepting the note when it is presented Configuration button functions are only available during power up before the BV20 goes into Low Power Mode Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual Electrical Supply Minimum Maximum Supply Voltage V DC Absolute 12V 10 tims HET S MDB IF5 Version Supply 18V 48V DC or 34V Va Supply Ripple Voltage o0 025 Supply Currents Sleep Low Power Mod Sand TT MEM Validating Peak Motor Stall Low Power Mode can be used with all none serial communication protocols to reduce the power consumption of the BV20 when idle When the BV20 is in this state the current consumption is reduced to approximately 1 2mA The BV20 goes into low power mode app
7. Black edis Black lop view PVC tubing Qi 4 6 Thickness Imm Diameter 6mm Black 280 Terminal Housing Crimp CON Leotronics 6740 1061 2x3way 4 20mm pitch receptacle 6744 2001 tin plated CON2 Leotronics 2010 2051 Ix5way 2 00mm pitch socket 2033 2001 tin plated CONS Leotronics 6740 2061 2x3way 4 20mm pitch plug 6743 2001 tin plated Connectivity by conductor CONI CONS Gauge Colour Comments Length Pin Pin Pin AWG mm 5 24 Red Vin 2 4 2 24 Black DC Power Retum GND 1 3 1 24 Yellow Master Receive 5 2 5 24 Brown Master Transmit 6 6 24 Orange Comms Common CONI position 3 unloaded position 3 unloaded Copyright Innovative Technology Ltd 2008 GA794 2 BV20 110V PSU TO HOST MACHINE CABLE ASSEMBLY DRAWING NUMBER CN311 CONI Top View Rear View Heat shrink sleeve Stripped Black 3 and tinned Cable tie The shorter length Ew PVC tubing extensions wires are a U Thickness mm Green Black and CON Ot 7 en White See table below for further details Terminal Housing Crimp CONI AMP 172169 1 Ix5way 2 00mm pitch housing AMP 794137 1 tin plated CON2 5 ring terminal sheared Connectivity by conductor CONI CON Gauge Colour Comments Pin Pin AWG 2 22 3 22 Red 4 22 Black Cut shorter at exposed end 6 22 White Cut shorter at exposed end 7 22 Brown 8 22 Blue x 22 Green Cut shorter at expose
8. 1349 O Channel inhibited 1543 C Status Repot 182 StatusRequest StatusRequeted 1823 3 byte status message Inhibit status Channels 1 8 Byte 13 Inhibit status Channels 9 16 Byte2 gt Escrow 1 0ff 0 Turn on Escrow Mode 170 Enable Escrow Mode Escrow Mode Enabled 1702 Note accept in Escrow Mode Note entered into validator Validator Busy 1202 Note Accepted Channel 2 Validator Ready 12123 Accept on Channel 2 22 172 Accept Note in Escrow Accept Escrow 1722 Accept on Channel 2 22 Table 13 Example Protocols Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 5 6 SMILEY SECURE PROTOCOL SSP NOTE Please refer to the Smiley Secure Protocol SSP Specification ITL Drawing GA138 on the web site for full details of the SSP Protocol To use SSP mode the SSP Interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager Program or by pressing and holding the Configuration Button for more than 2 seconds SSP is a secure serial interface specifically designed to address the problems experienced by cash handling systems in gaming machines Problems such as acceptor swapping reprogramming acceptors and line tapping are all addressed This interface is recommended for all new designs The interf
9. Currency Manager Software e Configuration Cards e Validator Programming System DA3 e Downloads from the Innovative Technology Ltd website www innovative technology co uk e E mail Support via support innovative technology co uk 9 1 CONFIGURATION CARDS For full details of the use and function of the Configuration Cards please see Appendix D Configuration Cards Copyright Innovative Technology Ltd 2008 04794 2 BV20 Operations Manual 9 2 ITL BANK NOTE VALIDATOR CURRENCY MANAGER NOTES e The validator must be set to Programming Mode SSP when connected to a computer or DAS and then returned to the original settings when complete See Chapter 4 2 Configuration Button Functions ITL BNV Currency Manager 3 2 0 or Higher must be used to access the BV20 functions Datasets can only be downloaded to a BV20 with the correct bezel width for the currency For example a USD dataset can only be downloaded to a 66mm BV20 A Euro dataset can only be downloaded to a 72mm BV20 The ITL BNV Currency Manager software offers the following functions e Program the Validator by downloading pre prepared currency data via the DAL or DA2 kit e Check the firmware version and currency set already loaded on a BV20 unit e Adjust the channel and pulse configuration on a pre programmed BV20 to your own requirements e Download a new version of firmware onto the BV20 e Use diagnostic functions to check Validators operation T
10. international health and safety regulations We recommend that you study this manual as there are many new features permitting new uses and more secure applications If you do not understand any part of this manual please contact the factory contact details are below for assistance In this way we may continue to improve our product The BV20 Validator has been designed to minimise any performance variation over time Much of this is achieved by careful Hardware and Software design Innovative Technology Ltd has a policy of continual product improvement As a result the products supplied may vary from the specification described here MAIN HEADQUARTERS Innovative Technology Ltd Derker Street Oldham England OL1 4EQ Tel 44 161 626 9999 Fax 44 161 620 2090 E mail support innovative technology co uK Web site www innovative technology co uk Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual GROUP Technology INTELLIGENCE IN VALIDATION Automated Transactions INTELLIGENCE IM VALIDATION Bellis Technology INTELLIGENCE IN VALIDATION Copyright Innovative Technology Ltd 2008 EMAIL CONTACT BRAZIL suporte bellis technology com br CHINA support innovative technology co uk COLUMBIA support automated transactions net GERMANY support automated transactions de ENGLAND support innovative technology co uk SPAIN soporte automated transactions es UNITED STAT
11. pulses on Vend 1 The number of pulses for each channel is different and set to default values within the dataset The number of pulses and the pulse duration can be modified using the Validator Manager Software A maximum of 16 channels can be used 15 Connections Type Description Credit pulse stream output ee ee coc RR NAME ew Inhibit channel 2 by holding this pin HIGH hold LOW to enable 7 Inhibit 3 Inhibit channel 3 by holding this pin HIGH hold LOW to enable Inhibit channel 4 by holding this pin HIGH hold LOW to enable Busy Active LOW when the BV20 is transporting reading or stacking a note 10 Enable the escrow function by holding LOW See Appendix B Escrow Control Factory use only Do Not Connect Factory use only Do Not Connect Factory use only Do Not Connect Factory use only Do Not Connect 15 Vin Nominal 12V DC supply Ld Rell Table 8 Pulse Mode Pin Description Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 16 Note Channels higher than four cannot be individually inhibited but will be globally inhibited if inhibits 1 to 4 are inhibited It is possible to operate the BV20 in low power mode with the Pulse interface For further details please see Chapter 5 4 Credit Hold Function If this function is enabled in pulse mode by Configuration Card or ITL BNV Currency Manager program the validator will take th
12. 28 INS COUNT 26 REQUEST ACCEPT COUNT 25 READ BUFFERED BILL EV REQUEST BILL 10 REQUEST COUNTRY SCALING Table 16 Implemented ccTalk commands REQUEST BILL POSITION ROUTE BILL MODIFY BILL OPERATING MODE REQUEST ADDRESS MODE Copyright Innovative Technology GA794 2 BV20 Operations Manual REVISION HISTORY INNNOVATVETECHNOLOGYLTO 1 0 FORMAT ISSUE RELEASE DATE MODIFIED BY 1 15 10 00 20 01 00 MLC Improved u descriptions Copyright Innovative Technology GA794 2
13. ES OF AMERICA supportusa bellis technology com REST OF THE WORLD sales innovative technology co uk GA794 2 BV20 Operations Manual 2 ENVIRONMENT AND POWER REQUIREMENTS ENVIRONMENT Environment Minimum Maximum Temperature T3 C 50 C Humidity 5 95 Non condensing Table 1 Environmental Requirements CAUTIONS e IF THE INPUT VOLTAGE FALLS BELOW 11 5V THE BV20 MAY NOT OPERATE CORRECTLY WILL REJECT NOTES THE FRONT BEZEL LIGHTS WILL FLASH TO INDICATE INCORRECT CONDITIONS e IT IS RECOMMENDED THAT THE POWER SUPPLY USED CAN SUPPLY AT LEAST 1 7 AMPS POWER REQUIREMENTS Electrical Supply Minimum Maximum Supply Voltage V DC Absolute Limits diu MDB IF5 Version Supply 18V 48V DC or 34V AC Voltage Supply Ripple Voltage OV 0 25 V 100 Hz Supply Currents Sleep Low Power Mode 1 2mA Standby 150mA Validating 540mA Table 2 Power Requirements Interface Logic Levels Logic Low Logic High Inputs OVto 0 5 V 3 7 V 12 V Outputs with 2K2Q pull up 0 6 V Pull up voltage of host interface Maximum Current Sink 50mA per output Table 3 Interface Logic Levels Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 3 GENERAL DESCRIPTION BV20 VALIDATOR THE NEXT GENERATION OF ITL BANK NOTE VALIDATORS The BV20 Bank Note System is a compact note validating machine see figure 1 suitable for most money machines It will accept up to 16 different denominations of notes in the serial control mod
14. NG NUMBER GA790 In line with continued product development Innovative Technology Ltd reserves the right to change specifications without prior notice ACCEPTS NOTES 1 66 mm x 160 mm LONG 2 72 mm x 160 mm LONG SUPPLY AND POWER CONSUMPTION VOLTAGE 12 10 RIPPLE 0 25 V at 100MHz SLEEP 1 2mA STANDBY 150mA VALIDATING 540mA PEAK 1700mA ENVIRONMENTAL OPERATING RANGE 3 C to 50 C at 5 to 95 RH NON CONDENSING UNLADEN WEIGHT 0 3KG Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 8 ROUTINE MAINTENANCE The BV20 Validator has been designed to minimise any performance variation over time Much of this is achieved by careful Hardware and Software design However depending upon the environment in which it is used the BV20 may at some time require re calibration 8 1 RE CALIBRATION The BV20 has an in built self calibration system that maintains the optical sensors at their best operating point However if the BV20 is disassembled for any reason it will need to be re calibrated Re calibration may only be performed under license from ITL contact support innovative technology co uk for further details This can be performed in conjunction with the diagnostics software option in the ITL BNV Currency Manager Program and help menus supplied with this program 9 SUPPORT TOOLS The following support tools are available for use with the BV20 Bank Note Validator e ITL Bank Note Validator
15. PUT OUTPUT SIO To use Serial Input Output mode The SIO interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager Program Serial Input Output SIO is a simple serial protocol compatible with the same interface on NV4 to NV1O It is not recommended for use on new designs due to the possibility of noise effecting the communication We recommend the use of a serial protocol with error checking such as SSP The BV20 does not support the Simple Serial Data Out Only mode as available on the NV4 and earlier models Connections Pin Name Description 2 Ved2 Output 5 iiti input Serial Data In Rx 6 ihit2 Input NotUsed 8 Imii4 Input Not sed 9 Buy Output NoUsed 10 Escrow Input Not Used Factory use only Factory use only Do not connect Factory use only 15 16 14 Factory use only supply 16 O Ground OV supply Table 10 SIO Mode Pin Description The Baud rate of communications can be set at either 300 or 9600 using the Validator Manager Software The data format according to the Baud rate used is shown in Table 11 SIO Data Format Baud Rate Start Bits Data Bits Stop Bits 30 1 8 1 8 1 9600 1 Table 11 SIO Data Format Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual The BV20 will
16. SUPPORT The Innovative Technology Ltd website provides the means to download new and updated currency sets and new versions of firmware for the BV20 You can obtain these along with technical bulletins by visiting www innovative technology co uk 9 5 E MAIL SUPPORT If the data you require is not available over the Internet Innovative Technology supports an e mail system to help customers with unusual requirements The address is support innovative technology co uk Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual APPENDIX A EXPLODED DIAGRAMS Exploded diagrams part list No PartNo Part description Taw 2 770 TI 2 PMSi Bezel6omm r 3 78 66mmLens Assembly 4 3 Pame TommlensAwemby 1 4 PMB7 lI 5 Pms PrssueWhee 3 6 SPioa 3 7 PATi Front Axle Assembly 1 8 pm774 Idle gear 46T 0 8M i 9 SC113 No 4 20 x 1 4 Pozi Flange BZP 10 P8243 Printed Circuit Board i 11 PM773 Jr 2 PATJA Wotor Assembly amp 5 i PA773 Drive Axle Assembly 14 PA781 Transfer Shaft Assembly PM533 PM772 MC253 LB155 Strim Sensor Label 1 P P 3 eee P P P Copyright Innovative Technology Ltd 2008 GA794 2 DRAWING NUMBER GA792 gt Lu 0 Lu Q
17. V is set to pulse low 5ms pulse high 45ms with multiplier 3 using the programming card with only pulse interface selected will retain these settings Any one or all of the settings can be changed to the default values Pulse high or low 100ms or 50ms and multiplier 1 to 4 by selecting the card options in the usual way On previous firmware versions the user was required to fill in all the pulse options on the card Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 5 3 BINARY OUTPUT BIN To use Binary mode The Binary interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program In Binary mode the BV20 will issue a binary pattern on vend lines 1 to 4 as shown in Table 9 Binary Credit Outputs A maximum of 15 channels can be used LOW HIGH HIGH Chameli HIGH LOW HIGH HIGH Channel2 _ LOW LOW HIGH HIGH Channel3 HIGH HIGH LOW HIH Channel LOW HGH LOW HIGH Channel5 HIGH LOW LOW HIGH Channel6 LOW ow LOW HIGH Channel7 HIGH HGH HIGH LOW Channel x LOW HIGH HIGH LOW Channel HIGH LOW HIGH LOW Chaneli LOW LOW HIGH LOW Channelia HIGH HIGH LOW LOW Chaneli2 LOW HGH LOW LOW 13 HIGH LOW LOW LOW Chamelid _ LOW Table 9 Binary Credit Outputs
18. V20 Expansion Port or alternatively an IF5 Interface Box can be used The MDB Interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager Program Note e Please refer to the Multi Drop Bus specification for the suggested current drive circuits available e BV20 supports the MDB Protocol version 1 level 1 e For detailed information and full protocol specification refer to www vending org e MDB address 0x30 MDB defines a serial bus interface used in electrically controlled vending machines see figure 6 This is a 9600 Baud Master Slave system where the BV20 banknote validator is a slave to a master controller A master has the capability of communicating with 32 peripherals or slaves The master is defined as the Vending Machine Controller VMC Receive Transmit Figure 6 MDB Opto Isolated Input Output circuits BV20 MDB Slave Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 2b The BV20 Bank Note Validators have a unique address 00110XXX binary 30H The VMC polls the bus to detect presence of the BV20 Validator or get information on the current status of the validator The validators will respond when asked for activity with an acknowledgment a negative acknowledgment or a specific reply depending on its current status Bus crashes are avoided as the validators respond to being polled onl
19. ace uses a master slave model the host machine is the master and the peripherals note acceptor coin acceptor or coin hopper are the slaves Data transfer is over a multi drop bus using clock asynchronous serial transmission with simple open collector drivers The integrity of data transfers is ensured through the use of 16 bit CRC checksums on all packets Connections 15 Name Tp Descripton 2 Ved2 Output NoUsd 5 imbti Serial Data in 8 6 Inhibit nut NoUsd 8 Whbt4 NoUsd 9 Busy NoUsd 10 Factory use only 15 n Power Nominal 12V DC supply 16 OV Goni OVsupy Table 14 SSP Pin Description Other Information Minimum time between polls 200ms Default SSP address For detailed information and full protocol specification please refer to SSP Interface Specification ITL Drawing GA 138 this is available from the ITL website www innovative technology co uk To help in the software implementation of the SSP ITL can provide DLL controls and visual basic applications on request Please contact support innovative technology co uk for more information Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 24 5 7 MULTI DROP BUS INTERNAL COMMUNICATIONS PROTOCOL MDB ICP To use the MDB mode an MDB Voltage Regulator Module should be fitted to the B
20. are 3 option spare 2 option spare 3 option spare 2 option spare 3 V1 4 P Parallel Binary Copyright Innovative Technology GA794 2 Note These Configuration Cards are samples and should not be copied for programming use Please see document GA713 for useable cards VF Spare 2 VF Spare 3 Spare 2 VF Spare 3 Spare 2 High 100ms High 50ms High 50ms High 100ms i 1 Insert this end first Insert this end first Insert this end first EM ww s sf s E E so E 1 1 ws 1 Lot jJ 7 7 3 D N N E 2 8 E C m Low 100m RON N Em E gt 0 0 wa N N 0 8 Vv VT 8 a a 15 ja ji eA 2 c C o 9 o 2 2 2 lt lt 5 2 9 5 amm a DS Gs Encrypted ccTalk Unencrypted ccTalk Pulse Pulse width with 16 bit Checksum 50 100 ms 4 Pulses per Dollar Copyright Innovative Technology GA794 2 Note These Configuration Cards are samples and should not be copied for programming use Please see document GA713 for useable cards Insert this end first Insert this end first Insert this end first a mum s Wm Insert this end first PARALLEL PARAN EL PARALLEL g 2 g t IF 32 VF Spare 1 IKSpae 4 M IF 32 IF Spare 1 VF Spare 2 VF Spare 3 URSpare2 VF Spare VF Spare 2 VF Spare 3 High 50ms High 100ms
21. ating at MDB voltages by means of additional Hardware modules The modules are attached to the BV20 by means of the External hardware clips and connected to the 16 pin connector See section 5 3 The BV20 also has a Configuration Button on the opposite side from the Connector See Figure 3 Configuration button External Hardware Clip External Hardware Clip Figure 2 Interface Connector Figure 3 Configuration Button Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 4 1 INTERFACE CONNECTOR PIN DETAILS The connector pin details are described below see table 5 they use an IDC 16 pin 0 1 pitch header with 2 rows of 8 pins 1 15 Pin Name 1 Vend 1 Open collector outputs Function changes depending on machine interface protocol see individual interface descriptions for details Also the Pulse Stream output Also the Serial Output pin in SSP Serial Mode and other serial modes EN Open collector outputs Function changes depending on machine interface protocol see individual interface descriptions for details Inhibit 1 Inhibit channel 1 by holding this pin HIGH To Enable a channel the inhibit must be held LOW Also the serial Input pin in SSP Serial Mode and other serial modes 6 8 Inhibit4 Inhibit channel 4 by holding this pin HIGH Busy BV20 is validating and stacking output Active low while the BV20 is reading transporting or stacking a note 10 Operate Esc
22. ce whilst the BV20 is powered up If done correctly the Bezel LED will flash every 1 second This will allow the insertion of a Configuration Card to change the Firmware Protocol in the BV20 See Chapter 6 Using Configuration Cards for full details This mode can be cancelled by again pressing the Configuration Button once Current Setting Indicator Mode Press the Configuration Button twice within half a second whilst the BV20 is powered up The BV20 Bezel LED will then perform a series of flashes to indicate the current settings within the validator See Program Check Procedure in Appendix D Encryption Key Reset Function ccTalk Note This function will only be possible if the BV20 is programmed to ccTalk mode It is not possible to reset the key from SSP mode Press and hold the Configuration Button whilst the BV20 is powered off Apply the power and keep the button pressed for several seconds The ccTalk Encryption Key will now be restored to the default setting Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 4 3 ADDITIONAL HARDWARE MODULES The BV20 currently supports the following additional hardware Modules for connection to machines with alternative power specifications MDB Voltage Regulator Module The MDB Voltage Regulator Module is for use in Vending machines operating at higher DC or AC voltage outputs The module provides a regulated 12V DC supply to the validator and has Opto isolate
23. creen instructions You can also install the Currency files Firmware files and the Technical Manuals for each specific product as well as other generic documentation The Quick Start Guide for the DA1 is document number GA151 DA2 To install the ITL BNV Download Manager Software insert the CDROM into the correct PC drive The CD should automatically run and an installation menu will appear Double click DA2 installation guide GA338 and follow the instructions relating to your specific Operating System NOTE All files contained on the CD are available from the ITL website www innovative technology co uk Please contact support innovative technology co uk if you require further assistance Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual APPENDIX D CONFIGURATION CARDS Instructions for use 1 Select correct width card for bezel Cut card around outline check measurements as printed Check print options Page scaling is set to none Insert this end first when printing a pdf file to ensure correct size 2 Fill in sections as required Take care CT to fill in the selections correctly keep inside the lines and fill boxes fully as example below Y SEA SS GOOD OK BAD 3 Power up BV20 and allow it to reset 4 Click function button on BV to access Configuration Mode BV bezel LEDs should be flashing at 1 second intervals 5 Enter card into BV in directi
24. d end CONI position 1 5 amp 9 unloaded Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 5 MACHINE INTERFACE PROTOCOLS 5 1 PARALLEL INPUT AND OUTPUT To use Parallel Output for 4 note channel acceptance the parallel interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program In parallel mode the BV20 will issue a LOOms 3 active LOW pulse on the relevant vend line A maximum of 4 channels can be used Connections 1 15 Description Vend 1 Channel 1 credit 100ms 3 active LOW pulse Vend 2 Channel 2 credit 100ms 3 active LOW pulse WE I yy LESE uksa DNE 7 Inhibit 3 aL Inhibit channel 3 by holding this pin HIGH hold LOW to enable ear Inhibit channel 4 by holding this pin HIGH hold LOW to enable Busy Active LOW when the BV20 is transporting reading or stacking a note Enable the escrow function by holding LOW See Appendix B Escrow Control 11 12 Do not connect 14 15 Factory use only Do not connect tL d Table 7 Parallel and Binary Pin Description Vend signals pins 1 to 4 The four channels have their own individual outputs If a note is recognised then the relevant vend line is set low for a period of 100ms 3 Pulses outside these limits should be re
25. d inputs and outputs For further details on the MDB protocol please see chapter 5 7 110V Voltage Regulator Module The 110V Voltage Regulator Module allows the BV20 to be used with machines that operate with a 110V AC supply The modules attach to the back of the BV20 and are held in place by the expansion port clips and a single fixing screw For unit and cable dimensions please see diagrams below Figure 4 BV20 with MDB Voltage Regulator Module Fitted Copyright Innovative Technology Ltd 2008 GA794 2 BV20 MECHANICAL INSTALLATION Drawing Number GA791 In line with continued product development Innovative Technology Ltd reserves the right to change specifications without prior notice VALIDATOR SERVICE ACCESS CLIP ACCEPTS NOTES 1 66 mm x 160 mm LONG 2 2 mm x 160 mm LONG ENVIRONMENTAL OPERATING RANGE 3 9C to 50 C at 5 to 95 RH NON CONDENSING UNLADEN WEIGHT 0 4 KG NOTE ENTRANCE SECTION Z Z R7 1 MAX 2 POSMS TOOL ACCESS FIXING SCREW 44 6 TO 7 0 Nm un a Fe i SLOTS 50 0 CTRS c 82 7 CTRS Copyright Innovative Technology Ltd 2008 GA794 2 BV20 MDB PSU CABLE ASSEMBLY WITH EXTENDED LENGTH AND Y SPLIT END MDB PSU TO HOST MACHINE DRAWING NUMBER CN307 400 CON Bottom View CONI Top Cable tie x rE TT 3 S 3 51 Heat shrink sleeve Heat shrink sleeve
26. d set up refer To Appendix E PC System Specification Connect the DA41 to the validator as shown below see figure 8 using the 16 way to 5 way connector The supplied 3 5mm jack plug and 2 banana plugs are used to supply power to the DA1 when using a variable Bench power supply Connect the 12 volts to the red banana plug and GND OV to the black plug Alternatively a Portable DC Power Adapter supplying 12V and 1 5A minimum can be used Plug the 9 way D type connector into the serial port of the PC and note the number of the port as this will be needed later for configuring the software Once the connections have been made install the appropriate software for the validator you are using NOTE The Validator must be in Programming Mode when connected to a computer and then returned to the Original Settings when the download is complete Figure 8 Connecting DA1 to BV20 and PC for upgrading Validator programs PC Send Pan DA Adapter Board Wali lator 127 DC Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual Connecting a DA2 to a validator and PC Pc USB Port Figure 9 Connecting a DA2 to a BV20 and PC for upgrading Validator Programs Software Installation 1 To install the ITL BNV Download Manager Software insert the CDROM into the correct PC drive The CD should automatically run and an installation menu will appear Double click the ITL BNV Download Manager and follow the on s
27. e The BV20 Validator leaves the factory preset to at least one currency so that it is ready for immediate installation Configuration function button Lozenge release catch Expansion port clips Bezel Note path output Figure 1 The BV20 with vertical bezels If it is required to change the currency data set this may be done using the PC based Validator Management software New currencies and applications are being tested all the time please refer to our web site or contact the factory for information concerning specific currencies if they are not already included on our approved list The BV20 is designed for easy installation in most machines Interfacing the validator is very simple with the choice of the following protocols PULSE PARALLEL BINARY CCTALK SO MDB NS v Jj IF30 IF31 IF32 Table 4 Available Interfaces Protocols Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 4 MACHINE INTERFACES HARDWARE The BV20 interface connector is located on the left side of the unit it has 16 pins see figure 2 refer to Table 5 for the pin allocation Two are used for the OV and 12V power supply and there are five outputs and five inputs the remaining four pins are reserved for factory use and should not be connected An example mating connector is Molex type Part No 39 51 2160 It is possible to connect the BV20 to machines operating at 110 Volts or to machines oper
28. e note as normal but then wait until the escrow line is toggled low high before It will then give out the number of pulses per dollar as set on the programming card After the pulses have been given the validator will then wait for another low high toggle until the full value of credit pulses are given Eg with a setting of 2 pulses per dollar a five dollar bill will give 2 pulses 5 times A typical use of this option would be for a Pool table with a game price of 1 You could insert a 5 note and press a button that toggles the escrow line and releases the pool balls this would then allow you to play the first game The Validator holds onto the remaining credits until the game has finished and the button is pressed again allowing the next game to begin this continues until all the credits have been used The busy line remains low throughout the whole process and the validator remains inhibited until all pulses are given NOTE From Firmware version BV 4 02 release the pulse width setting function has been improved e The user will be able to set custom values for pulse low pulse high and pulse per dollar multiplier in a dataset which can then be downloaded into the BV20 e Using the programming card the user can set pulse mode but retain the existing settings by not selecting the options for High pulse Low pulse or Pulse Per Dollar In this way the user will retain any custom settings he has made So for example if the users B
29. g the BV20 with the configuration cards is enabled via the Configuration Button on the right hand side of the BV20 see Chapter 4 2 Configuration Button Functions For details on how to complete the configuration cards please see Appendix D Configuration Cards Note Ensure you use the correct width configuration card for the bezel fitted 1 Press the Configuration button once whilst the validator is powered up 2 The Green bezel LED will now flash with a steady heartbeat until a Configuration Card is entered 3 Once the Configuration Card has been entered the validator reads the card and immediately returns it 4 The LED then flashes rapidly whilst the interface is being changed If the LED flashes a number of times slowly it is an indication of an error For details of the Error Flash Codes please see page 1 of Appendix D Configuration Cards 5 When the changes are complete the validator resets If a configuration card is not entered this function can be cancelled by pressing the button again once It is now possible to check the programmed settings of the BV20 by pressing the Configuration button twice within half a second For details see page 2 of Appendix D Configuration Cards 7 MECHANICAL INSTALLATION The BV20 validator is available with either a 66mm or 72mm Bezel See drawing number GA790 for dimensions Copyright Innovative Technology Ltd 2008 GA794 2 BV20 OUTLINE DIMENSIONS DRAWI
30. he software will run on an IBM compatible Personal Computer with Pentium Processor or equivalent see Appendix E PC System Specification for operating system requirements and requires a DAZ kit fitted to the serial port or DA2 kit fitted to the USB port See Appendix C Interface Tools DA1 DA2 Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 9 3 VALIDATOR PROGRAMMING SYSTEM DA3 The DAS is a programming system designed to enable the programming of ITL Bank Note Validators in the field without the use of a PC Once the DA3 has been programmed the user can e Update the existing software within a validator to the latest versions using the BNV Match Download Function e Reprogram the validator to accept a different currency using the BNV Override Download Function e Test the functionality of the validator away from the Host Machine For full DA3 operation and functionality details please refer to the DA3 User Manual Document number GA339 Note When using the DA3 BNV Match Download Function any pulses and channel allocations programmed into the BV20 will not be retained The user must ensure that the required dataset options are set and saved before programming the DA3 When programming a BV20 using the DA3 BNV Override Download Function the firmware interface is unchanged A Configuration Card must be used after re programming if a different interface is required 9 4 INTERNET WEBSITE
31. ia the ITL BNV Currency Manager Program Connections Pm Name ye Bescipion 1 Vendi Output Serial Data Must also be connected to Pin 5 2 Veni2 Output Not Used L Veni4 output Not Used 5 Inhibit input Serial Data Must also be connected to Pin i 6 Inhibit impt _ o 8 mhbit4 nu Not sed Buy Outpt Not sed TT 10 Escrow Not sed 45 Vin Power Nominal 12VDC suppy 16 O Ground DVsuppy Table 15 ccTalk Pin Description Other Information For a list of supported commands please see Appendix F Implemented ccTalk Commands For detailed information and full protocol specification please refer to www cctalk org Default ccTalk address Ox28 40 dec Encrypted ccTalk uses 16 bit CRC checksum If the encryption is disabled the user can select either simple 8 bit or 16 bit CRC checksums 5 9 OTHER INTERFACES AVAILABLE Other Interfaces are available on request from ITL If the interface required is not detailed in this manual contact support innovative technology co uk Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 6 USING BV20 CONFIGURATION CARDS The Configuration Cards offer the following functions e Select required Communication Interface SSP ccTalk Parallel etc e Adjust the channel and pulse configuration on a pre programmed BV20 to your own requirements Programmin
32. iate channel after pin 10 going high to indicate final acceptance of the note If the signal has not been received within 30 seconds it indicates the customer has forcibly retrieved the note and the vend must be aborted e The vend process is completed e The host machine sets pin 10 low in expectation of the next vend The host machine can force the return of the note to the customer by setting the inhibit line high at any time before the end of the 30 second time out For channels above 4 setting all the inhibits high will cause a note reject In the event of a note being forcibly removed from the mouth of the BV20 during the 30 second interval the BV20 will go out of service for 45 seconds Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual APPENDIX C INTERFACE TOOLS DA1 DA2 The DA1 2 Kits are designed for the following e Connecting of ITL Note Validators to a PC for the upgrade and user option setting of Currency and Firmware files e Testing note acceptance of Note Validators independent of the host machine to confirm that the validator is working The DA1 and DA2 Kits comprise the following components DA1 adapter board DA2 adapter board DA1 to NV7 10 and BV cable USB type A to Type B cable DA1 to NV4 Cable DA2 to NV7 10 and BV cable Power Cable Power Cable ITL Support CD ROM ITL Support CD ROM Connecting a DA1 to a validator and PC For the PC system specification an
33. jected as a precaution against false triggering Inhibit inputs pins 5 8 Channels 1 to 4 have their own inhibit input to allow the host machine to refuse specified notes To inhibit a channel the relevant inhibit input must be held high To enable a channel the corresponding inhibit must be latched low so that notes may be accepted Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 15 If all four inhibits are high simultaneously then the BV20 will be disabled In this state the bezel will not illuminate and if a note is inserted the motor will run in reverse preventing the insertion of the note All four inhibits may be connected together to create a global inhibit In this way the BV20 may be brought in and out of operation by the host machine Busy Output Pin 9 This is a general purpose busy signal It is active low while the BV20 is in operation Escrow Control Pin 10 Hold this pin low to enable the single note escrow function Appendix B ESCROW CONTROL It is possible to operate the BV20 in low power mode with the Parallel interface For further details please see Chapter 6 4 5 2 PULSE STREAM OUTPUT To use Pulse stream output for acceptance of up to 16 note channel acceptance The Pulse interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or via the ITL BNV Currency Manager program In Pulse mode the BV20 outputs a number of
34. led and check flash codes For example A Pulse interface with 50ms high 100ms low 2 pulse per dollar will flash 2 5 10 2 A SSP interface will only ever flash once A ccTalk interface with 16 bit checksum no encryption will flash 6 1 A ccTalk interface with 8 bit checksum no encryption will flash 6 1 2 A Binary interface will flash 8 1 Copyright Innovative Technology GA794 2 66mm Bezel Insert this end first Insert this end first CcTAK SSS PARALLEL Interface Interface VF Spare High 100m High S ms High 109ms H n 204mm Low 100m Low t0 ms ch d r um L ul c 5 High Soe ed ocak pain i I Sur Desbed ocak 8 bit chk A Binary Low Power Binary k h No escrow tout Cred Hold No escrow uou 5 w 66mm 66mm Copyright Innovative Technology GA794 2 Copyright Innovative Technology GA794 2 Insert this end first CCTALK PARALLEL A VF Spare 2 VF Soare 3 p High Sms High 100m Low Orm un C O a j one naim octalk 8 bit chk s W No eecraw 72mm Copyright Innovative Technology
35. on indicated by arrows 6 Card will be returned and if configuration was good the bezel LEDs will flash rapidly while programming takes place TAKE CARE TO ENSURE THE POWER IS NOT REMOVED AT THIS STAGE THE BV MAY SUFFER PERMANENT DAMAGE The BV will then reset High S ma 204mm Low S rrs ur cr w D K If an error occurs has occurred the card will be rejected and the bezel LEDs will flash slowly a number of times to indicate the cause of the error see table below Flash Error Codes 2 Invalid card read card entered wrong way round card mis read or card wrong version 3 No interface selection was detected on card 4 Multiple interface selections detected 5 Invalid interface selected the selected interface is not available for this BV 6 Selected interface not compatable with BV version 1 Pulse configutration error Selected pulse options invalid 8 ccTalk configuratrion error Selected cctalk options invalid cctalk 8 bit chk not allowed without ccTalk Plain n 9 Low power mode not available on this BV version Inhibits IMPORTANT CHECK THAT THE CONFIGURATION REQUESTED HAS BEEN SET IN THE BV20 BEFORE USE Copyright Innovative Technology GA794 2 BV20 Operations Manual Program check procedure To check settings on a programmed unit 1 Power on unit 2 Click program set button on unit twice like double click on mouse 3 Monitor bezel
36. receive and transmit the following event codes Recognised Receive Codes to BV20 MESSAGE DECIMAL MESSAGE DECIMAL OT ME ate lnhibtC2 132 NoteAcepton2 2 nhiitC4 134 NoteAceptonCd 4 WhibitC 135 5 5 lnhiitc 136 NoteAcepton 6 O mies 138 8 8 lnhibtC9 139 NoteAceptono 9 Transmitted Codes from BV20 UninhibtCi 11 Note Not Recognised 20 UninhibtCS 153 Strimming attemptea 40 UninhibtC4 154 Note Rejected fraud channe 50 Unmihibtcs 155 STACKERFulorlammed 60 UninhibtC7 457 Notemayhavebeentakentodearjam 80 UninibitCi 160 CommandEmr 255 Enable serial 170 mde Disable serial 171 BES Disable escrow timeout Table 12 Receive and Transmit Codes Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual Example transactions are shown below see table 13 Event Validator Decimal me ae Note entered into validator Validator Busy 1209 Noteacceptedchannel2 Validator Ready 1219 Aceptonchame2 22 OO Note entered into validator Validator Busy 1202 __ Note not recognised Validator Ready 1213 Note not recognised 209 Validatorhasretumed note ValidatorReady 12139 Chamel4inhibted I
37. row function by holding LOW see Appendix B S O Eo Ores Control for Ial _ Table 5 16 Pin Connector Details Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 4 2 CONFIGURATION BUTTON FUNCTIONS The functions available via the Configuration Function Button are detailed in Table 6 Configuration Button Power Status Press and Hold gt 2 secs Powered ON Sets BV20 to Programming Mode SSP Press Once lt 1 sec Powered ON Enables Configuration Card Programming Press Twice within half a Powered ON Current Setting Indicator second Press and hold Powered OFF Resets ccTalk key to Default setting Table 6 Configuration Button Functions BV20 Programming Mode Press and Hold the Configuration Button for at least 2 seconds whilst the BV20 is powered up The Bezel LED will flash rapidly to indicate that SSP is being loaded Once this process has finished the BV20 will reset The BV20 will now be in Programming Mode SSP and allow connection to a PC via a DA1 or DA2 adapter or connection to a DA3 Note This mode can only be cancelled by re programming with a Configuration Card or via the Validator Manager program Please ensure you are aware of all the BV20 programmed settings before entering this mode Failure to restore the original setting will stop the BV2O from operating in the Host machine Configuration Card Programming Mode Press the Configuration Button on
38. roximately 4 seconds after the validator is powered up and remains in this state until a note is entered Time A Following a note insertion the BV20 returns to Low Power mode approximately 1 second after the Busy line goes High After credit is given or note is rejected Time B 1700mA Low Power mode uses 3 control lines Vend Pin 1 Inhibit Pin 5 and Busy Pin 9 Inhibit Validating OV Stacking 1 Bj Au m lt l o o 09 5 9 p x j DO n Sg 211 gt ME sig gi oO i Figure 5 Low Power Mode Timing Diagram Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual TIMING DIAGRAM EXPLAINATION When the Validator is enabled the Inhibit Line is Low and the Busy Line is High This remains the same until a note is inserted Time A When a note is inserted under the front sensor the BV20 wakes up and the busy line goes low to indicate that the validator is in use The busy line remains low during the validating and stacking process and once the note has been successfully validated and stacked the vend line goes low to issue the credit After the credit is issued the busy line goes high and approximately 1 second after the busy line goes high Time B the BV20 goes back into low power mode Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 5 5 SERIAL IN
39. y by the VMC The international country code must be set for the country in which the validators will be operating This is either the international telephone code for that country or the country code taken from 1504217 The code is represented as two bytes The initial digit signifies the source of the code O signifies the telephone code is used 1 signifies ISO4217 has been used For the USA the country code is OO O1 or 18 40 For Great Britain the code is OO 44 or 18 26 The scaling factor must also be specified for each validator All accepted note values must be evenly divisible by this number This number would be set to 100 Hex 64 for the Euro or Great Britain The number would be set to 1000 Hex 03E8 for Columbia The number of decimal places must also be programmed for each validator The number would be set to 2 for Euro or USA The number would be set to 3 for Columbia Adopting the numbers above 5 would be displayed as 5 00 10 would be displayed as 10 00 1 would be displayed as 1 00 1K Columbia would be displayed as 1 000 Copyright Innovative Technology Ltd 2008 GA794 2 BV20 Operations Manual 5 8 CCTALK PROTOCOL CCT The BV20 supports the ccTalk serial protocol for easy interfacing with host machines that support this protocol To use ccTalk mode The CCT interface must be programmed into the validator via the Configuration Cards See Appendix D Configuration Cards or v

BV20 Bill Acceptor manual - Kriss

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