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1. S O prs 0 03125 C bit 0 03125 C bit 0 03125 C bit 2 3 to 1735 2 3 to 1735 2 3 to 1735 2 3 to 1735 2 3 to 1735 2 3 to 1735 2 3 to 1735 2 3 to 1735 SHEIEIES CHH CHH CHH CHH CHH CHH 2 2 2 2 2 2 2 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 45 59 MNA EMRP3 04 Turbocharger 3 Turbine Inlet 2082 2272 1 003125C 273to 17 35 273c ag bit C Temperature UOR 0 03125 C 273 to 1735 Turbine Outlet 2083 2273 1 273 C 16 bit C Temperature Turbocharger 4 Turbine Inlet 2084 2274 1 0091250 273to 1735 273c 46 bit C Temperature Turbocharger 4 Turbine Outlet 2085 2275 1 009150 7910 1799 273C 46 Temperature Exhaust Temperature 2086 2276 p pee 1 27310 1795 273 C 16 bit C from Data Link Air Damper j Closed Battery Charger Nya 12277021 4 1 bit 0 to Failure Custom Event 1 1 High Shutdown High Warning NA 227705 Via Custom Event 1 Custom Event 2 Custom Event 2 NA 9077 09 1 1 bit 0 tot High Warning Custom Event2 Na o077411 4 1 bit 0 tot Low Warning Custom Event 3 Custom Event 3 46 59 Copyright 2009 All right reserved MNA EMRP3 04 NA 1227 7 04 Link Fault Fault Custom Event 1 Custom Event 1 N A o077 07 4 1 bit 0 to Low Warning Custom Event 2 Custom Event3 N A loss al 4 1 bit 0 to High Warn
2. 1 Front 2 Right side 3 Top 4 Bottom 5 Left side Figure 4 Dimensions of the entire touchscreen 5 59 Copyright 2009 All right reserved MNA EMRP3 04 Figure 5 Drilling for fixing the touchscreen 1 1 Display module 2 Support 3 Nut 4 Tee Figure 6 Installation of the touchscreen Copyright 2009 All right reserved 6 59 MNA EMRP3 04 O0000000000000 FIFhFhFhT Tr Fre Locked Figure 7 Inserting the module behind the touchscreen TTT Lakad Unio coer Frew Figure 8 Remove the rear module of the touchscreen 7 59 Copyright 2009 All right reserved MNA EMRP3 04 2 4 Connecting the Power Cord es PINS el d l SH ZI Insertion ew Direction Grounded terminal connected to the unit chassis Figure 9 Power connector The following table describes the different steps in order to connect the power connector n Remove the power cord from the power supply 9 O Remove the power plug from unit O Remove 7 mm 28 in of the vinyl cover of each of the power cord s wires l using stranded wire twist the ends Tinning the ends with solder reduces risk of fraying and ensures good electrical transfer Connect the wires to the power plug by using flat blade screwdriver Size 0 6 X 3 5 Oa Torgue the mounting screws 0 5 to 0 6 nm 5 to 7 Ib in Replace the power plug to the power connector Figure 10 Connecti
3. NA 2286 04 1 bit 0 tot NA 2286 05 1 bit 0 tot NA 2286 06 1 bit 0 tot NA 2286 07 1 bit 0 tot NA 2286 08 1 bit 0 tot 55 59 Copyright 2009 All right reserved MNA EMRP3 04 Low Starting Air Pressure Shutdown Low Starting Air Pressure Warning Primary Data Link Fault Service Maintenance Interval Warning Utility Breaker Closed Utility Breaker Open Write Values Real Time Clock Seconde 00 Real Time Clock Heure Minute Real Time Clock Month Day Real Time Clock Year 00 Update Time Externe N gt N gt N A N gt N A N A N A 2286 15 1 1 bt owi 0 2287 1 bit 0000 to 6000 oo 2288 1 bit 0000 to 2359 oo 2289 1 bit 0101 to 1231 oo 2290 1 bit 0000 to 3500 EI 2291 1 bit Copyright 2009 All right reserved Write 1 for update Real Time Clock into EMRP3 56 59 MNA EMRP3 04 9 Update the EMRP3 To update the EMRP3 software Unplug the power of the screen Insert the USB key into the USB drive located on the right hand side of the touch screen Connect the power supply When the EMRP3 restarts you must choose to install the new program Press OK Subsequently the screen restarts and a password is then required Enter the password located behind your EMRP3 When the EMRP3 is operational again remove the USB key The update is then completed VEUILLEZ ENTRER VOT
4. to Phase C 133 2133 2 1 VAr bit 2000000000 Reactive Power 2211081218 yay Generator Factor Generator 1 16384 Phase B Power 136 2136 1 bit 1 0 to 1 0 1 0 16 Factor Generator 1 16384 Phase C Power 137 2137 bit 1 0 to 1 0 16 Factor 2000000000 Generator Total G Apparent 138 2138 1 VA bit 42211081215 2000000000 32 VA Generator Total 0 0078125 251 to x Percent kVA Wl Aa bit 250 99 71 16 2000000000 i Generator Total to Reactive Power 141 2141 2 1 VAr bit 42211081215 2000000000 VAr VAr Generator Total 0 0078125 251 to Percentkvar 43 2143 bit 250 99 t 16 Generator Total 0 to kW Hours 144 2144 2 1kWh bit 4211081215 0 kWh 32 Export kWh Generator Total 1 0 to kVAr Hours 146 2146 2 KV Arh bit 4211081215 0 kVArh 32 Export KVArh Generator Average Line 448 2148 1 1V bit 0t064255V OV 16 Neutral AC RMS Voltage Generator Front Bearing 149 2149 4 10 03125 C 273 to 1735 2730 16 Temperature bit C from Data Link 37 59 Copyright 2009 All right reserved MNA EMRP3 04 Generator Rear Bearing Temperature from Data Link Generator Phase A Winding Temperature from Data Link Generator Phase B Winding Temperature from Data Link Generator Phase C Winding Temperature from Data Link Generator Phase A Power Factor Lagging Generator Phase B Power Factor Lagging Generator Phase C Power Factor Lagging Generator Rear Bearing Temperatu
5. Line Line Line Line Line Line Line Meutral Line Meutral Line Meutra Web CWE 3 EWCA Ca CMD 2 CMG 2 EE a R anal EE a uil EE C Current Power Factor Power Factor Power Factor CLC Phase A Phase B Phase C 26 59 Copyright 2009 All right reserved MNA EMRP3 04 5 9 Mechanical Data The pages Mechanical Data display the current state of the generator aA F D bi iss S KEEN 11 46am 16 r 0g ov e Seon Instantaneous Fuel Consumption Total Fuel Consumption Fuel Lew aka WM arm WM ai Engine Dil Engine Coolant Pressure Temperature Engine Speed Exhaust Exhaust Dil ManiPold 1 Manifold 2 Temperature Temperature Temperature Tenperature 63 l Number oF Successful Humber oF Crank Attempts Fue Crank case Boos T Oil Filter OifFerential Fuel Filter DiFFerent ial Aire Filter Differential Atmospher tc Pressure Pressure Pressure Pressure Pressure Pressure Pressure AL N FOK Cylinder 1 Cylinder 2 Cylinder 3 Cyl inder Cyl inder Cyl inder a W mm Cyl inder Cylinder amp 11 46am 16 r a Cyl i nder Cyl inder Cyl inder Cyl inder Cyl inder Cyl i nder Cyl inder Cyl inder 11 K oo Kk nm E mm L e m4 gt KEN FDK 11 46am 1567 Bear i na Tenp EA Turbo 2 Compressor Bearing Temp Turbo 2 Inlet Fh A Winding Turbo 2 Outlet Fh B Winding Turbo 3 Compressor Fh C Winding Turbo 3 Inlet Intake Manifold 1 Turbo 2 Outlet Intake Manifold
6. 0 tol 0 tol 0 tol 0 tol 0 tol 0 tol 0 tol 0 tol 0 tol 0 tol 52 59 MNA EMRBP3 04 High Left Exhaust Temperature shutdown High Left Exhaust Temperature Warning High Oil Filter Differential Pressure Shutdown High Oil Filter Differential Pressure Warning High Right Exhaust Temperature Shutdown High Right Exhaust Temperature NA 2284 01 1 1 bit 0 Io NA 2284 02 1 1 bit 0 Io NA 2284 03 1 1 bit 0 tot NA 2284 04 1 1 bit 0 Io NA 2284 05 1 1 bit 0 tot NA 2284 06 1 1 bit 0 Io Warning High Starting Air Pressure NA 2284 07 1 1 bit 0 tot Shutdown High Starting Air Pressure NA 2284 08 1 1 bit 0 tot Warning Low Air Filter Differential Pressure Shutdown Low Air Filter Differential Pressure Warning Low Ambient Air Temperature Shutdown Low Ambient Air Temperature Warning NA 2284 09 1 1 bit 0 Io NA 2284 10 1 1 bit 0 tot NA 2284 11 1 1 bit 0 Io NA 2284 12 1 1 bit 0 Io 53 59 Copyright 2009 All right reserved MNA EMRP3 04 Low Batt akng NA 2284 13 1 1 bit 0 tot 1 Voltage Warning Low Battery Charging Sys NA 12284441 1 1 bit 0 tot 1 Volt Warning Low Battery Voltage NA 12284151 1 1 bit 0 tot 1 Warning Low Coolant Temperature NA 2285 00 1 1 bit 0 to1 1 Warning Low Engine Coolant Level NA 2285 01 1
7. 1 bit 0 to1 1 Shutdown Low Engine Coolant Level NA 2285 02 1 1 bit 0 tot 1 Warning Low Engine Oil l Low Engine Oil Nya 2285 04 1 bit Level Warning Low Engine Oil 1 bit 0 Io Pressures NA 2285 05 Shutdown Low Engine Oil Pressures NA 2285 06 Warning j Low Engine Oil Temperature NA 2285 07 1 1 bit 0 Io shutdown j Low Engine Oil Temperature NA 2285 08 Warning Temperature NA 2285 10 1 bit 0 tot Warning Low Fuel Filter Differential NA 2285 11 1 bit 0 tot Pressure Shutdown 54 59 Copyright 2009 All right reserved MNA EMRP3 04 Low Exhaust Temperature NA 2285 09 Shutdown Low Exhaust Low Fuel Filter Differential Pressure Warning Low Fuel Level Shutdown Low Fuel Level Warning Low Gas Pressuresure NA 2285 15 Shutdown NA 2285 12 1 1 bit 0 tot NA 2285 13 1 1 bit 0 tot NA 2285 1 aN 1 1 bit 0 to1 1 bit 0 tot Low Gas Pressuresure NA 2286 00 Warning 1 bit 0 tol Low Generator Rear Bearing Temperature Shutdown Low Generator Rear Bearing Temperature Warning Low Left Exhaust Temperature Shutdown Low Left Exhaust Temperature Warning Low Oil Filter Differential Pressure Shutdown Low Oil Filter Differential Pressure Warning Low Right Exhaust Temperature Shutdown Low Right Exhaust Temperature Warning NA 2286 01 1 bit 0 tot NA 2286 02 1 bit 0 tot NA 2286 03 1 bit 0 tot
8. 1735 229 2185 273 C 16 Temperature from Data Link Cylinder 10 Exhaust Port Temperature from Data Link Cylinder 11 Exhaust Port Temperature from Data Link Cylinder 12 Exhaust Port Temperature from Data Link Cylinder 13 Exhaust Port Temperature from Data Link Cylinder 14 Exhaust Port Temperature from Data Link 0 03125 C bit 2 3 to 1735 230 2186 273 C 16 0 03125 C bit 2 3 to 1735 231 2187 273 C 16 0 03125 C bit 2 3 to 1735 232 2188 273 C 16 0 03125 C bit 2 3 to 1735 233 2189 273 C 16 0 03125 C bit 2 3 to 1735 234 2190 273 C 16 40 59 Copyright 2009 All right reserved MNA EMRP3 04 Cylinder 15 Exhaust Port Temperature from Data Link Cylinder 16 Exhaust Port Temperature from Data Link Cylinder 17 Exhaust Port Temperature from Data Link Cylinder 18 Exhaust Port Temperature from Data Link Cylinder 19 Exhaust Port Temperature from Data Link Cylinder 20 Exhaust Port Temperature from Data Link Exhaust Manifold 1 Temperature from Data Link Exhaust Manifold 2 Temperature from Data Link Intake Manifold 1 Temperature from Data Link Intake Manifold 2 Temperature from Data Link Engine Oil Temperature from Data Link Engine Fuel Temperature from Data Link Fuel Pressure from Data Link 239 236 23 238 239 240 241 242 243 244 245 246 24 24191 2 3 a 1735
9. 24192 2 3 vs 1735 2193 273 G 1735 2194 273 1735 2195 273 G 1735 24196 2 3 G 1735 2197 273 G 1735 5198 273 aims 2199 273 nian 2200 273 Ai 2201 273 i 0 03125 C 273 to 1735 0 125 kPa 0 to 8031 875 Copyright 2009 All right reserved 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 0 kPa 16 41 59 MNA EMRP3 04 Crankcase 1 128 250 to Pressure from 248 2204 1 kPa bit 251 99 kPa 250 kPa 16 Data Link Boost Pressure 0 125 kPa 0 to 8031 875 Oil Filter Differential 251 2206 1 0 125 kPa 0 to 8031 875 0 kPa 16 Pressure from bit Data Link Fuel Filter Differential 259 2907 4 0 125 kPa 0 to 8031 875 0 kPa 16 Pressure from bit Data Link Air Filter 1 Differential 1 128 250 to Pressure from 203 2208 1 kPa bit 251 99 kPa 250 kPa 16 Data Link Total Fuel Consumption 254 2209 2 0 5 L bit 2105540607 5 OL 32 from Data Link Instantaneous Fuel 0 05 L h Oto 3212 75 Consumption gae sall per bit L h glou Ue from Data Link Atmospheric Pressure from 25 2212 1 0 125 kPa 0 to 8031 875 0 kPa 16 bit Data Link Fuel Level from 0 0078125 251 to o Data Link mis bit 250 99 1 TD Net Battery Current from 259 2214 1 1 A bit 125to 125A 125 A Data Link Engine Operating 301 2215 1 1 bit 0 to 2 Mode System Event 334 2916 j 16 Count System Event 335 2217 4 16 Lamp Status Digital Input 1
10. Digital Input 2 Digital Input 3 42 59 Copyright 2009 All right reserved MNA EMRP3 04 CO CO Digital Input 4 Digital Input 5 Digital Input 6 Digital Input 7 Digital Input 8 Relay Output Relay Output Relay Output Relay Output Relay Output Relay Output Relay Output Relay Output Digital Output Digital Output Engine Oil i Temperature 800 2236 ee aat one se bit C from I O Pin Exhaust 0 03125 C 273 to 1735 Temperature 801 2237 1 i 2 3C 16 bit C from I O Pin Left Manifold Exhaust 802 22938 4 0 03125 C 273 to 1735 2973 C 16 Temperature bit C from I O Pin Right Manifold Temperature bit C from I O Pin 43 59 Copyright 2009 All right reserved MNA EMRP3 04 Fuel Level from 0 0078125 251 to M VO Pin elm ene bit 250 99 9176 16 External Tank Fuel Level from 805 2241 1 090 8125 eol to 251 16 bit 250 99 I O Pin Engine Oil 0 0078125 251 to ie from I O 806 2242 ar bit 250 99 a 251 16 Engine Coolant 0 0078125 251 to from I O 807 2243 ar bit 250 99 251 16 Fire Extinguisher 808 2244 1 0 125 kPa 0 to 8031 875 0 kPa 16 Pressure from bit kPa I O Pin Oil Filter Differential 809 2245 1 0 125 kPa 0 to 8031 875 0 kPa 16 Pressure from bit kPa I O Pin Air Filter 1 Differential 1 128 250 to Pressure from 810 2246 1 kPa bit 251 99 kPa 290 kPa 16 I O
11. from Data Link 0 05 hour 2165 Ei 1 bit mon 206 208 209 210 212 213 215 217 219 221 222 223 2168 2171 2173 2175 2176 3 PE 2178 2179 Copyright 2009 All right reserved 2 0 0078125 bit 0 03125 C bit 125 kPa bit 1 hr bit 1 day bit 1 bit 1 bit 0 125 kPa bit 0 03125 C bit 0 03125 C bit 0 03125 C bit 0 03125 C bit 0 to 210554060 75 mail 251 to 250 99 273 p 1735 0 to 8031 875 kPa 32127 to 32128 hr 32127 to 32128 days 0 to 4211081215 0 to 4211081215 0 to 8031 875 kPa 0 hr 251 273 C 0 kPa 32127 hr 32127 days 0 kPa 273 C 273 C 273 C 273 C MNA EMRP3 04 32 16 16 16 32 32 16 16 16 16 16 Cylinder 4 Exhaust Port Temperature from Data Link Cylinder 5 Exhaust Port Temperature from Data Link Cylinder 6 Exhaust Port Temperature from Data Link Cylinder 7 Exhaust Port Temperature from Data Link Cylinder 8 Exhaust Port Temperature from Data Link Cylinder 9 Exhaust Port 0 03125 C bit 2 3 to 1735 224 2180 273 C 16 0 03125 C bit 2 3 to 1735 225 2181 273 C 16 0 03125 C bit 2 3 to 1735 226 2182 273 C 16 0 03125 C bit 2 3 to 1735 22 2183 273 C 16 0 03125 C bit 2 3 to 1735 228 2184 273 C 16 0 03125 C bit 2 3 to
12. however change the settings in the EMRP3 under Section 2 8 if the modules are integrated into an existing network 10 59 Copyright 2009 All right reserved MNA EMRP3 04 2 8 Setting the communication port of the EMRP3 WARNING The communication port of the EMRP3 1s already configured at the factory for optimum use It should not be changed unless the module integration in a network creen To configure the communication port EMRP3 press on Screen settings ss in the main menu The EMRP3 asks for a password to the user Enter the username and password as follows Name admin Password emrp When a press the icon to validate your password Then click the icon To exit the password menu and return to the main menu To exit the password menu and return to the previous page creen When the password is validated return to the Screen settings of the main menu screen and the next page will appear E amp T L L Y ik H H N l F amp N E L M E U L T A AUORESS ADJUSTMENT TO USB KEY Press the icon HMI panel adjustment and the next page will appear 11 59 Copyright 2009 All right reserved MNA EMRP3 04 The Network page allows you to set the network configuration of the EMRP3 The default settings are Adresse IP 192 168 0 100 Subnet Mask 255 255 255 0 Gateway 192 168 0 1 The user can modify the settings above to integrate the module EMRP3 to its network The configuratio
13. recognized in the EMRP3 annunciator When a new alarm or fault occurs it is possible that the strobe appears twice consecutively due to the recognition of the alarm or fault in the EMRP3 annunciator 21 59 Copyright 2009 All right reserved MNA EMRP3 04 5 6 Panel of Events The panel of events pages display the list of events of different modules connected to the generator E N SD KT Bova AR lt N d BD KST ioo Logs Genset Control Date Time 1600009 gt KEN we BD lt T Date Time Logs RTO Module 1 Module 22 59 Copyright 2009 All right reserved MNA EMRP3 04 The panel of events pages can display the last 20 events on the various modules of EMCP3 The pages show the date and time of last occurrence and the message of the event When an event table is empty the text Events log empty appears The EMRP3 has the ability to detect which modules are installed on the generator and displays only the panel of events of the available modules The various panel of events of the available modules are Control group EMCP3 Motor Control ECM I O module 1 and 2 Module I O Digital AVR CDVR Module RTD and Thermocouple Module No 1 and No 2 The text of the events is displayed in different colors depending on the state of the event For more information refer to the manual available at your local Caterpillar dealer Caterpillar Application and Installation Guide EMCP3 1 3 2 3 3 Gener
14. 1 1 1A bit O to 64255 A 0 16 RMS Current 35 59 Copyright 2009 All right reserved MNA EMRP3 04 6 6 NO 2000000000 32 Generator Phase B AC 112 2112 RMS Current Generator Phase C AC 113 2113 RMS Current Generator Phase A Line Neutral AC RMS Voltage Generator Phase B Line Neutral AC RMS Voltage Generator Phase C Line Neutral AC RMS Voltage 16 1A bit Oto 64255 A 1A bit Oto 64255 A 16 114 2114 16 A A V 115 2115 V V 116 2116 16 H a a a 2000000000 to 2 TW btt 5541081215 a W 2000000000 Generator Phase B Real 119 2119 2 1W bit 454405454 2000000000 32 Power W W 2 W H H H H Generator Phase A Real 117 2117 Power 2000000000 32 Generator Phase C Real 121 2121 Power Generator Phase A Apparent Power 123 2123 2000000000 to 1 VA bit 42211081215 en 32 VA 2000000000 to 1 VA bit 42211081215 SGT ans 32 VA 2000000000 i to 1 VA bit 42211081215 en VA 2000000000 i to 1 VAr bit 42211081215 mae aad VAr 36 59 Copyright 2009 All right reserved MNA EMRP3 04 2000000000 i to 1 W bit 42211081215 2000000000 32 W Generator Phase B Apparent Power 125 2125 Generator Phase C Apparent Power 127 2127 Generator Phase A 129 2129 Reactive Power G 2000000000 i to Phase B 131 2131 2 1 VAr bit 2000000000 Reactive Power 221 1081215 VAr VAr G 2000000000 i
15. 2 Turbo 4 Compressor Turbo 1 Compressor Turbo 4 Inlet KS Cylinder 2 Cyl inder Cyl inder 16 bJ G us Cyl i nder Turbo 1 Inlet Turbo 1 Outlet Turbo 4 Outlet Exhaust Tenperature Some mechanical data may not be available depending on the model of controller either EMCP3 2 or EMCP3 3 Some data such as cylinder temperatures and temperatures of windings bearings admissions and turbos require a thermocouple module and or RTD module If the above mentioned data are available in the EMCP3 controller they should be available in the EMRP3 Copyright 2009 All right reserved 27 59 MNA EMRP3 04 5 10 Inputs and Outputs The pages of inputs and outputs display the status of inputs and outputs of the EMCP3 controller 11 stam Y ae g 11 51am ae l Ka Ad OD ST exits M Emergency Stop Ab Engine Starting g Remote start Output Output Input Output Input OU L pU 1 Input Out put Wm ek CU 24 HAH Output Output Input GD Cigitel Output 1 U CT rkr E O Input Input g Digital Output z The display of the inputs and outputs allow the user to visualize the current state of each input and output of the EMCP3 controller In addition the user can configure the text for each input and output as well as the color of the lamp which will light to reflect the programming of the EMCP3 controller To edit the inputs and outputs press the text of the input and output to be changed The EMRP3 wil
16. 32 59 Copyright 2009 All right reserved MNA EMRP3 04 7 Web Gate Function When connected on an Ethernet link the EMRP3 system can be viewed remotely accessing to its IP address When the user accesses the EMRP3 remotely the local display is not affected by the remote user The local user and remote users can view the page they want without affecting other users You can access the function Web Gate by entering the IP address of the EMRP3 in a web browser such Internet Explorer the default IP address is 192 168 0 100 At the first start of the function Web Gate the web browser will ask the user to install the ActiveX function of the EMRP3 This may take several minutes When the EMRP3 is connected to the internet it 1s possible to access its content by using its IP address The home page allows you to select the language English French The monitoring section lets you view the EMRP3 display in frame or in a new window At first use the operator must however first install the Web Gate by using the section Install Web Gate control 33 59 Copyright 2009 All right reserved MNA EMRP3 04 Diagnostics Project section allows you to view the software version currently installed in EMRP3 screen Diagnostics Ethernet amp TCP IP section allows you to view the EMRP3 TCP IP address See eee III ee agad BH Tam Pi cail Maintenance Data Secondary LOG section allows you to saves files of Electrical and
17. A N A N A N A N A N A N A N A 2282 06 2282 07 2282 08 2282 09 2282 10 2282 11 2282 12 2282 1 CL I 2282 1 2282 15 2283 00 2283 01 2283 02 2283 03 Copyright 2009 All right reserved 4 4 4 4 4 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit MNA EMRP3 04 High Fuel Filter Differential Pressure Warning High Fuel Level Shutdown High Fuel Level Warning High Gas Pressuresure Shutdown High Gas Pressuresure Warning High Generator Rear Bearing Temperature shutdown High Generator Rear Bearing Temperature Warning High Generator Winding 1 Temperature shutdown High Generator Winding 1 Temperature Warning High Generator Winding 2 Temperature Shutdown High Generator Winding 2 Temperature Warning High Generator Winding 3 Temperature shutdown High Generator Winding 3 Temperature Warning N A N A N A N A N A N A N A N A N A N A N A N A N A 2283 04 2283 05 2283 06 2283 07 2283 08 2283 09 2283 10 2283 11 2283 12 2283 13 2283 14 2283 15 2284 00 Copyright 2009 All right reserved 4 4 4 4 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 1 bit 0 tol 0 tol 0 tol
18. C when the generator starts The addition of the voltage regulator will avoid the restart of the EMRP3 when the generator starts The Ethernet link must be made with a Category 5e twisted pair cable 2 59 Copyright 2009 All right reserved MNA EMRP3 04 2 2 Complete installation with the Web Gate function connection Customer Computer Reading by the Web Gate Internet Link Internet Ethernet link Category 5e Cable EMCP3 2 RS 485 link EMCP3 3 shielded pair cable 16 AWG Belden 8719 Modbus RTU EMRP 3 2 EMRP3 3 Ethernet link Category 5e Cable Modbus TCP AP Ports Ethernet to RS 485 Switch Converter Ethernet link Category e Cable Modbus TCP AP Supply 24V0C Figure 2 Complete Installation If the EMRP3 is directly supplied by the batteries of the generator set add a voltage regulator 24VDC 24VDC and that can regulate the exit voltage at 24VDC when the generator starts The addition of the voltage regulator will avoid the restart of the EMRP3 when the generator starts The Ethernet links must be made with standard Category 5e cables 3 59 Copyright 2009 All right reserved MNA EMRP3 04 2 3 Installation on a cabinet using screw fasteners 2 LCT S min T 1 Front 2 Aight Side 3 Bottom 4 Top 5 Left Side Figure 3 Dimensions of the touchscreen 4 59 Copyright 2009 All right reserved MNA EMRP3 04
19. EMRP3 ENGINE MONITORING REMOTE PANEL EMRP3 2 EMRP3 3 INSTALLATION AND OPERATION MANUAL December 2011 Copyright 2009 All right reserved MNA EMRP3 04 EMCP3 Cat and Caterpillar are registered trademarks of Caterpillar Inc EMRP3 is not associated with or sponsored by Caterpillar or Caterpillar s subsidiary Perkins Copyright 2009 All right reserved MNA EMRP3 04 Table of Contents i WAG OCT ss cescsa doses vans sete csaeea cesaeetacatessaaa se ieccsducpecsaasesecesesegeucts oo scsataaeseiesasainsastseiguisssestsausisisas soneueceseavaseatisasssacainsasasaugoenius 1 Bes MAUS 01 i vse ccsezscdccc shares EEE EE AE EE 2 zal Basic Connection Block R 2 2 2 Complete installation with the Web Gate function connection 3 2 3 Installation on a cabinet using screw Tastcencrg eee 4 24 Comeon the Power OE e e e e E rae es 8 E Cable Connector RIA TT 9 2 6 Setting the Communication Port of the EMCP3 0 cccccccccccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 10 2 7 Configuring the Ethernet to RS 485 COnVYerte t eee 10 2 8 Setting the communication port of the EMRP3 cccccceesesssesssseseeeseseeseeeessssesseseessssssssasssassssssasessssssaaaaasaaaaaas 11 2 9 Configure the Web Gate function sse 13 2 10 RS485 COML1 port connection sese eee 13 3 Coniguration o the Controller scccigs secccessccsccscscccccecececccacscccceessececcacsececwedeseocnecssecceedeescccncsccecu
20. F IGURATION a L T E B L Y T H N l F amp N E L M E U L T A AUORESS ADJUSTMENT TO USE KEY 13 59 Copyright 2009 All right reserved MNA EMRP3 04 Press the icon HMI panel adjustment and the next page will appear Subsequently press IO Manager A new page will appear press Equipment Config Select from the drop down menu ModbusSlave equipment and make changes to the communications port 485 depending on your setup 14 59 Copyright 2009 All right reserved MNA EMRP3 04 3 Configuration of the Controller From the main menu press Generator Status 7567 When the Generator Status page appears press the right arrow FY to access the configuration controller The controller configuration page will display the data configured in the EMCP3 The configuration of the controller must be kept updated when a technician makes some adjustments in the EMCP3 To maintain the configuration updated click Data Synchro to synchronize the configuration of the EMCP3 in the EMRP3 The configuration of the controller is used by the EMRP3 to adjust the analog gauges lt NP OS HIE i i cm amp 19 020 Controller Conf igurat ions Connect ion Conf iqurat ion Wye Cor Stara Generator Rated Frequency Generator Rated vol tage Generator Fated Power Gener aT or Rated Apparent Power Engine Operating State Input Con i gurat ior Electronic i Default Data Values Synchro Provides access to configuration function
21. Mechanical trends Maintenance Data Secondary SNAPSHOT section allows you to saves screenshot from the camera built into the EMRP3 The EMRP3 has an ActiveX that can be integrated in various industrial communication systems 34 59 Copyright 2009 All right reserved MNA EMRP3 04 8 Modbus exchange table For more information about the Modbus tables refer to the manual available at your local Caterpillar dealer Caterpillar Application and Installation Guide EMCP3 1 3 2 3 3 Generator set control LEBE5255 EMCP3 EMRP3 Num Parameter Name Register Register Length Range Bits Number Number READ VALUES T Generator Average Line Line AC RMS 100 2100 1 1V bit Oto 64255 V OV Voltage Generator Average AC 101 2101 1 1A bit Oto 64255 A OA RMS Current Generator Average AC 1 128 Hz 0 to 501 9922 RMS 102 2102 1 bit Hz 0 Hz 16 Frequenc Generator Overall Power 103 2103 1 0 to 1 0 16 Factor Generator Overall Power 104 2104 1 1 bit 0 Io 2 Factor Lagging Generator Total 0 0078125 251 to S Percent kW Ne ee bit 250 99 71 16 2000000000 Generator Total to Real Power 106 2106 2 1W bit 55141081215 W Generator Phase A Line Line AC RMS 108 2108 1 1V bit Oto 64255 V 0 16 Voltage Generator Phase B Line Line AC RMS 109 2109 1 1V bit Oto 64255 V 0 16 Voltage Generator Phase C Line Line AC RMS 110 2110 1 1V bit 0to 64255 V 0 16 Voltage Generator Phase A AC 111 211
22. Pin Fuel Filter Differential 811 2247 1 0 125 kPa 0 to 8031 875 0 kPa 16 Pressure from bit kPa I O Pin Starting Air Pressure from 813 2248 1 0 125 kPa 0 to 8031 875 0 kPa 16 bit kPa I O Pin Ambient Air Temperature 814 2249 pee eo on 16 bit C from I O Pin Real Time Real Time Real Time Engine Status 1053 2253 1 bit Oto5 0 8 Cooldown Duration 1054 2254 1 1 le nd 0 to 64255 0 seconds 16 R a4 bit seconds emaining Genset Control 1090 2255 4 1 bit 0 to3 2 Online 44 59 Copyright 2009 All right reserved MNA EMRP3 04 Engine Control Online secondary Engine Control Online External I O 1 Online External I O 2 Online Digital AVR Online RTD Module Online Thermocouple 1 Online Thermocouple 2 Online Turbocharger 1 Compressor Inlet Temperature Turbocharger 2 Compressor Inlet Temperature Turbocharger 3 Compressor Inlet Temperature Turbocharger 4 Compressor Inlet Temperature Turbocharger 1 Turbine Inlet Temperature Turbocharger 1 Turbine Outlet Temperature Turbocharger 2 Turbine Inlet Temperature Turbocharger 2 Turbine Outlet Temperature Copyright 2009 All right reserved 1091 1092 1093 1094 1097 1098 1099 1100 2074 2075 2076 20 7 2078 2079 2080 2081 2264 2265 2266 226 2268 2269 22 0 22 1 0 03125 C bit 0 03125 C bit 0 03125 C bit 0 03125 C bit 0 03125 C
23. RE MOT DE PASSE PLEASE ENTER YOUR PASSWORD 6 57 59 Copyright 2009 All right reserved MNA EMRP3 04 10 Features ENVIRONMENT Conformity to standards EN 611 31 2 IEC 610 6 2 FCC Class A UL 508 UL 1604 CSA C22 2 n 14 Product certification cULus CSA Classe 1 Div 2 T4A ou T5 UL and CSA C Tick ATEX Zone 2 22 Temperature Operation 0 50 C Storage 20 60 C Relative humidity 0 90 non condensing Degree of protection Front panel IP 65 conforming to IEC 60529 Nema 4X Rear panel IP 20 conforming to IEC 60529 Shock resistance Conforming to IEC 60068 2 27 semi sinusoidal pulse 11 ms 15 gn on the 3 axes Vibration Conforming to IEC 60068 2 6 5 9 Hz at 3 5 mm 9 150 Hz at 1 g E S D Conforming to IEC 61000 4 2 level 3 Electromagnetic interference Conforming to IEC 61000 4 3 10 V m Electrical interference Conforming to IEC 61000 4 4 level 3 MECHANICAL CHARACTERISTICS e Mounting and fixing Mounting on 1 6 5 mm thick panel Flush mounted fixed by 4 screw clamps included or 2 spring clips to be ordered separately e Material Polycarbonate polyethylene terephthalate alloy Aluminium front ELECTRICAL CHARACTERISTICS e Power supply Voltage 24 VDC Limits 19 28 8 VDC Voltage break lt 5 ms e Inrush current 30 A e Consumption 26 W FUNCTIONAL CHARACTERISTICS Screen LCD Colour TFT 65 536 colours 16 384 if flashing Definition 320 x 240 pixels Q
24. VGA Size width x height in mm 5 7 11 5 2 x 86 4 Touch sensitive area Analog resolution 1024 x 1024 Brightness Adjustments 8 levels via touch panel e Signalling 1 LED green for normal operation orange if backlighting faulty e Connections Power supply Removable screw terminal block 3 terminals e Communication Protocol Model EMRP3 X855TT Modbus TCP Master Modbus TCP Slave 58 59 Copyright 2009 All right reserved MNA EMRP3 04 11 Models Available EMRP3 2855TT EMCP3 2 controller communication via Modbus TCP IP Master Modbus TCP IP Slave EMRP3 2855TR EMCP3 2 controller communication via Modbus TCP IP Master Modbus RTU Slave EMRP3 3855TT EMCP3 3 controller communication via Modbus TCP IP Master Modbus TCP IP Slave EMRP3 3855TR EMCP3 3 controller communication via Modbus TCP IP Master Modbus RTU Slave 12 References For more information refer to the manual Caterpillar Application and Installation Guide EMCP3 1 3 2 3 3 Generator set control LEBES255 Schneider Electric Magelis HMI STU 655 855 User Manual EIO0000000614 59 59 Copyright 2009 All right reserved MNA EMRP3 04
25. anica Datas Mechanica Trends Events Fane Language Setting Displays the first page of the mechanical data Displays the first page of the annunciator The annunciator provides a quick overview of the various alarms from the generator Displays the first page of mechanical trends Mechanical trends allow visualization of the mechanical behavior of the generator Displays the panel events Displays the language menu selection Displays the first page of help Copyright 2009 All right reserved 18 59 MNA EMRP3 04 5 3 Navigation Bar The navigation bar allows the user quick access to different pages Mar Zs em 11 4ram Ks N F Q D i 18 02709 Eo Navigates to the previous page X Displays the first page of panels of events Displays the first page of the electrical data aoe mil FI HE a iana D F Displays the main menu of the EMRP3 fe i Take a screenshot of the current page Displays time and date The user can change the 11 47am time and date by pressing the latter When 15 25 modified they are automatically synchronized with the EMCP3 Navigates to the next page 19 59 Copyright 2009 All right reserved MNA EMRP3 04 5 4 Status Generator Page Status Generator can give a quick overview of the state of the generator BME OH zs E c kU c EVA EVAR k VAR Generator E Di Set Mode E Pressure Engine Engine Speed Temperature Engine Hours ay paga Hours Before D
26. ator set control LEBES255 23 59 Copyright 2009 All right reserved MNA EMRP3 04 5 7 Annunciator The pages of the annunciator allow a quick overview of the various faults alarms and status of the generator L IL IL IL IL IL IL IL IL IL IL IL IL I IER L IL IL IL IL IL IL IL IL ILILILIL ILIL L L L L L L L L L L L L L L L L IL IL IL IL IL IL IL IL ILILILIL ILIL IL IL ILIL IL IL IL IL ILILILILIL L IL IL ILIL IL IL IL IL ILILILILIL L L Emergency Stop Qvercrank Low Coolant Temperature High Coolant Temperature Low Qil Pressure Qverspeed Low Engine Coolant Level Low Fuel Level EPS Supplying Load Control Switch Not In Auto High Battery Voltage Low Battery Voltage Batt Charger AC Fai lure Low Starting Air Pressure Sire Shutdown Damper 11 4 fam N A 6 15 02 09 Low Battery Charging Sys Voltage Low Battery Cranking Voltage Generator Over Frequency Generator Under Frequency Generator Reverse Power Generator High Power Generator Breaker Closed Generator Breaker Open Utility Breaker Closed Utility Breaker Open Earth Fault Earth Leakage High Engine Oil Level Low Engine Oil Level High Engine Coolant Level 11 4 fam EN P Wi 15 02 09 High Starting Air Pressure Low Starting Air Pressure High Fuel Filter Ditt Pressure Low Fuel Filter Diff Pressure High 0il Filter Diff Pressure Low Oil Filter Diff Pressure High Air Filter Diff Pressure Low Air Filt
27. ays Ber ore Ea Tune Up Tune Up Displays the status of the generator The generator is at fault when it is red and at alarm when it 1s yellow The text under the icon of the generator allows to know the oppe eF present state of operation of the generator Displays the operation mode of the EMCP3 controller Run Auto Generator EaR Stop pose change the gil ISE Displays the oil pressure of the Set Mode Sto operation mode by pressing the Bee eens Ak Zenia ot icon A password will be asked to change the mode of operation of the generator Displays the total single phase or three phase power generator according to the application Engine Displays the speed of rotation of Engine Displays the temperature of the gag the engine in RPM Temperature engine l Displ he vol f th FE ina r Displays the total number of hours Battery E K is Hours of function of the generator SEE Sois P 8 generator Displays the number of hours Displays the number of days Hours Before se Days Before ie i Tune Up remaining before the next Ere remaining until the next maintenance maintenance 20 59 Copyright 2009 All right reserved MNA EMRP3 04 5 5 Stroboscope The yellow stroboscope displays an alarm The red stroboscope displays a fault The stroboscopes are displayed in the following two conditions e When no alarm or fault is present on the EMCP3 and that any new alarm or fault appears on the EMCP3 e When a new alarm or fault is
28. ecededeeecsseeceedeusccescsccecuadeueeenedes 15 d Seine the date and TMe sisses 16 w C OV O Wi a E E E E A S 17 Jel Data synchronization and communication losses sss esse eee eee 17 a T TaN e a nee ee ee ee ee ee ee ee S eee ee ee ee 18 x SA L 1510 E gt 1 mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm mmmmmmmmmmmmmmmmmmmmmmmmm mm mmmmmmmmmmmx0 19 5 4 eL are 22 TH 20 5 5 DLS 08118 a eee ene ee eee ee ee ene een ee eee ee ee ee 21 T PO ETE m wwu wwww wvwwwwvvwwwwuvvwwvvwwvvwwwwvwwvvwwwvwvvvwvwwvvvvwwevwvwwwwwwuvwwwvwwmewwwwvwwvvwwvwwv 22 I A O a een ee ene nee E ere Cena E E E E eee er 24 I Peal 6 mmmmmmmmmmmmmmm mmmmmmmmmmmmmmm mmrmrmrmrmrmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmiH 26 3S Memo D e E E E E SE E E eC oe 21 CH LL pa Co e E a EEE E E N E ee 28 5 11 Metric Imperial Choice of Languages sese eee 30 6 Changing the mode of operation of the generator cssssssseseccecccccccccossssssssccececcocccccssssseseecesecececcoccccsssesccecceceosesssssssssse 31 T ADG ECO saa E E 33 5 Modpis exchange TAG ssiri R E ANa 35 D Updo Ce S 1 Fa a E GSGHS MHHABHGNH GG IGONHNIGN AG GG GH AN ANHaDa GG aili gaaNGS 57 1O Fea ee HHH 58 5 Modei Avai Dieis E 59 Ei RENTO S a E aGHsaGa gh Ga sing GH geN anno N Hsei ae anas iaH HHHa GO AG AE aGsaiai NlinN AH 59 Copyright 2009 All right reserved MNA EMRP3 04 Table of Figures Fiure ast BIS 1 ee mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm mmmmmmmmmm
29. er Diff Pressure Engine In Cooldown High Gas Pressure Low Gas Pressure High Fuel Level External Tank High Fuel Level External Tank Low Fuel Level Fuel Tank Leak The pages of the annunciator illuminate Copyright 2009 All right reserved L IL IL IL IL IL IL IL IL ILILILIL ILIL IL IL IL IL IL IL IL IL IL IL IL IL ILIL A IL IL IL IL IL IL IL IL IL IL IL IL ILIL IL IL IL IL IL IL IL IL IL ILIL IL ILIL 15702709 mw K A N FNS A OOL OOL r 11 4ram L i 16H 0g Event H1 Event Event Event Event Event Event Event Event Event Cus tom Cus tom Custom Custom Custom Custom Custom Custom Cus tom Custom Custom Event Custom Event Generator Over Voltage Generator Under Voltage Generator Over Current 11 4ram 4 15702709 High Ambient Air Temperature Low Ambient Air Temperature High Exhaust Temperature Low Exhaust Temperature High Right Exhaust Temperature Low Right Exhaust Temperature High Lett Exhaust Temperature Low Left Exhaust Temperature High Engine Gil Temperature Low Engine Oil Temperature High Gen Rear Bearing Temperature Low Gen Rear Bearing Temperature High Gen Winding 1 Temperature High Gen Winding 2 Temperature High Gen Winding 5 Temperature 11 454m A A eU 15 02 09 Service Maintenance Interval Engine Controller Not Respondi ng Primary Data Link Fault Accessory Data Link Fault gt T 24 59 MNA EMRP3 04 To change the text of
30. ge NA 2281 09 1 1 bit 0 tot 1 Warning Generator Reverse Power NA 2281 10 1 1 bit 0 to1 1 Shutdown Generator Reverse Power NA 2281 11 1 1 bit 0 to1 1 Warning Generator Under i Freguency N A 2281 12 1 1 bit 0 tol 1 Shutdown Generator G NA 2281 13 1 1 bit 0 tot 1 Frequency Warning Generator Shutdown Generator Under Voltage NA 2281 15 1 bit 0 tot Warning Generatorerator NA 2282 00 1 bit NA 2282 01 Generatorerator Breaker Open Generatorerator 1 bit 0 tot Warning High Air Filter a NA 2282 03 1 bit 0 tot ressure Shutdown High Air Filter 1 bit 0 to1 Breaker Closed High Power NA 2282 02 Differential NA 2282 04 Pressure Warnino High Ambient Air Temperature NA 2282 05 1 bit 0 tol Shutdown Copyright 2009 All right reserved MNA EMRP3 04 4 4 4 4 4 4 4 50 59 High Ambient Air Temperature Warning High Battery Voltage shutdown High Battery Voltage Warning High Engine Coolant Level Shutdown High Engine Coolant Level Warning High Engine Coolant Temperature Shutdown High Engine Coolant Temperature Warning High Engine Oil Level Shutdown High Engine Oil Level Warning High Engine Oil Temperature Shutdown High Engine Oil Temperature Warning High Exhaust Temperature Shutdown High Exhaust Temperature Warning High Fuel Filter Differential Pressure Shutdown N A N A N A N A N A N A N
31. hronization with the EMCP3 controller e 12 warning faults customizable events DIGITAL INDICATION e Languages Available English French e Units Indications Available Temperature Celsius Fahrenheit Pressure kPA PSI Volume Liter US Gallon UK Gallon e Generator Data AC voltage VAC Power factor Real power kW Current A kW hour exported Apparent power kVA Frequency Hz kVar hour exported Reactive power kVAr e Engine Data Genset operating mode Engine revolution Hours of operation Fuel temperature Exhaust temperature Oil temperature Oil pressure Coolant temperature Battery voltage e Available Only With EMRP3 3 Version Fuel level Fuel pressure Instantaneous fuel consumption Total fuel consumption Exhaust temperature Intake manifold air temperature Cylinder temperature Battery voltage WARNING SHUTDOWNS INDICATION Overcrank Low coolant temperature High coolant temperature EVENTS TABLES Overspeed High battery voltage Low battery voltage Service maintenance interval Crank attempt counter Successful start counter Turbo pressure Atmospheric pressure Generator winding temperature Generator bearing temperature High fuel pressure Fuel filter restriction High intake manifold air temperature e Display the 20 latest events warnings or faults for the following gensets equipments EMCP3 controller 2 X Thermocouples module 2 X Inputs outputs module Automatic voltage regula
32. ication losses LOADING DA TA When starting EMRP3 it must synchronize the data to adjust the generator with the controller EMCP3 The synchronization may take 10 20 seconds When a communication failure is detected the EMRP3 displays a cable unplugged The user must therefore ensure that the communication parameters are adjusted in the EMRP3 the Ethernet to RS 485 converter the controller EMCP3 and the Ethernet cable and RS 485 are well connected 17 59 Copyright 2009 All right reserved MNA EMRP3 04 5 2 Main Menu The main menu allows the user quick access to different pages 11 45arm 1z Ag EMRP3 3 N Electrical Datas Generator Status Electrical Trends Inputs Outputs Metric Imperial 4 Screen Sett ings IZ Electrical Oatas C Electrical Trends Metric Imperial Datas t M Trends Language Setting Displays the first page of the electrical data Displays the status of the generator This page provides a quick overview of the state of the generator Displays the first page of the electrical trends Electrical trends permit visualization of the electrical behavior of the generator Displays the status of the inputs and outputs of the EMCP3 controller Displays the selection of units metric or imperial menu Displays the configuration menu of the touch screen Mechanica Mechanical Generator Status Inputs Outputs Sett ings Mech
33. ing Custom Event 3 Low Warning Custom Event 4 High Shutdown Custom Event 4 High Warning Custom Event 4 Low Shutdown Custom Event 4 Low Warning Custom Event 5 High Shutdown Custom Event 5 High Warning Custom Event 5 Low Shutdown Custom Event 5 Low Warning Custom Event 6 High Shutdown Custom Event 6 High Warning Custom Event 6 Low Shutdown Custom Event 6 Low Warning Custom Event 7 High Shutdown Custom Event 7 High Warning Custom Event 7 Low Shutdown Custom Event 7 Low Warning Custom Event 8 High Shutdown Custom Event 8 High Warning Custom Event 8 Low Shutdown Custom Event 8 Low Warning Custom Event 9 High Shutdown N A N A N A N A N A N A N gt N A N A N A N A N A N A N gt N A N A N gt N A N A N A N A N A Cc ME mol og si sii mae T kaaa MKA misi me i o e BALL ae e E ais ae lis mail 1 ii Ka me i si mna sg mi is E Cac io is pon ae oe e forest 3 me sii panel lt se ee eh ol ee pent 2 ime si sis Maol ee sli kac HR is i eon tine ee T ee HIEINL Cas jis i aoa 5 se see e 47 59 Copyright 2009 All right reserved MNA EMRP3 04 High Warning Custom Event 9 Low Warning Custom Event Shutdown Custom Event Warning Custom Event Shutdown Custom Event Warning Custom Event Shutdown Custom Event Warning Custom Event Shutdo
34. l ask for a password Enter the following username and password Name admin Password emrp When completed press the icon Ls to validate your password Subsequently press the icon IQ To exit the password menu and return to the main menu To exit the password menu and return to the previous page 28 59 Copyright 2009 All right reserved MNA EMRP3 04 Press again on the text of the input or output to be changed The EMRP3 displays a keypad and allows the user to enter the desired text Press ENTER when the change is completed For optimal use of EMRP3 change the language in the main menu and change the French text of the input or output in the same way The text Emergency Stop Remote Start and Engine Starting are not modifiable To change the color of a lamp select the lamp to be changed If the EMRP3 requests a password follow the authorizing access procedure mentioned previously When completed select again the lamp and choose the new color required 29 59 Copyright 2009 All right reserved MNA EMRP3 04 5 11 Metric Imperial Choice of Languages Fahrenhei t SI US Gallon LANGUAGE By pressing the icon Metric Imperial the user can select different display units E By pressing the icon Language setting the user can select English or French Copyright 2009 All right reserved 30 59 MNA EMRP3 04 6 Changing the mode of operation of the generator The EMRP3 sys
35. mmmmmmmmmmmmmmmi Fig r 2 Complete HE Te Figure 3 Dimensions of the TOUCMSCTEEN ea ERAT Eaa nE e aiae aa ei s raibh gid gh anO a eSa EN aN g is an d igh Figure 4 Dimensions of the entire touchscreen Figure 5 Drilling for fixing the touchscreen Figure p gt Installation of the TOUCHSCTCEM a aR EE ATE sian anaia aei d G r iana aa eaan aK anao Figure 7 Inserting the module behind the touchscreen Figure 8 Remove the rear module of the touchscreen Figure 9 Power COMMe e mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmrmrmmmmmmmmmmmm mmmmmH Figure 10 Connecting the power cable to the touchscreen Figure 11 Connector Ethernet RIJd45 sse Figure 12 Connector RJ45 for communication RS485 Copyright 2009 All right reserved MNA EMRP3 04 1 Introduction The EMRP3 display panel allows the user to remotely monitor the data electrical mechanical and events tables measured by an EMCP3 generator controller and its optional modules It also allows him to easily access data and perform a remote control of your generator with a 5 7 high visibility TFT 65 536 colors touch screen The built in Web Gate function allows independent access to the EMRP3 with a simple Internet browser no matter where the user is located in the world The EMRP3 module also has a Modbus slave communication port allowing the user to access the Modbus register grouped into contiguous register CONTROLS e Auto Start Stop e Time date modification and sync
36. n of the communication with the Ethernet to RS 485 converter can be changed in section Gateway IP address CONF IGURATION a A T E B L T l P H N ip F amp N E L M E U L T AUOURESS ADJUSTMENT TO USB KEY 12 59 Copyright 2009 All right reserved MNA EMRP3 04 GATEWAY IP 132 168 104 cancer By default the devices are configured using the IP address 192 168 0 104 2 9 Configure the Web Gate function The configuration of the Web Gate function is done directly when setting the IP address of EMRP3 The default IP address of the Web Gate function is 192 168 0 100 Caution When using the Web Gate function the communication port 6000 of your network must be unlocked to allow the user to access the contained of EMRP3 For more details check with your network administrator 2 10 RS485 COM1 port connection The RS485 COM1 is available for modbus data reading on the EMRP3 2855TR and EMRP3 3855TR modbus RTU slave version only The diagram below shows connection to be made to connect the RS485 port a ol a ba INoteomected Output input Transfer Data RS485 5 Oulput input Transfer Data RS485 mc EO The RS485 port configuration is as follows Baud Rate 38400 baud Parity None Slave Adress creen To change the configuration of the RS485 port press the icon Screen settings in the main menu screen and the next page will appear CON
37. ng the power cable to the touchscreen 8 59 Copyright 2009 All right reserved MNA EMRP3 04 2 5 Cable Connector RJ45 The following illustrations show the location of the cable connectors RJ45 Pire 1 Connector Ethernet RJ45 Figure 12 Connector RJ45 for communication RS485 9 59 Copyright 2009 All right reserved MNA EMRP3 04 2 6 Setting the Communication Port of the EMCP3 The EMCP3 communication port has to be configured with the same parameters as the Ethernet to RS 485 converter In order for the EMRP3 to work to its full capacity it is preferable to adjust the communication parameters of the link RS 485 Modbus RTU at a speed of 38400 baud In order to configure the EMCP3 from the main menu the user has to go to the following section Configure L Setpoints J Network L DataLink SCADA Subsequently the user must adjust the communication parameters below The settings below enable optimum use of EMRP3 Parameters Baud Rate and Parity must be configured with the same values than the converter Ethernet to RS 485 Baud Rate 38400 bauds Parity None Slave Address Connect Timeout Interval 30 0 sec RS 485 Bias Resistor Disable 2 7 Configuring the Ethernet to RS 485 converter Converter Ethernet RS 485 must be configured as follows Baud Rate 38400 baud Parity None Address IP 192 168 0 104 The parameters of the IP address may differ in the integration of EMRP3 in a network It must
38. re from I O Pin Generator Average Line Line AC RMS Voltage Percent Engine Oil Pressure Engine Coolant Temperature Battery Voltage Engine rom 150 151 152 153 159 160 161 162 163 200 201 202 203 2150 2151 2152 2153 2154 2155 2156 2157 2158 2159 2160 2161 2162 Copyright 2009 All right reserved 4 0 03125 C 273 to 1735 bit C j 0 03125 C 273 to 1735 bit C 4 0 03125 C 273 to 1735 bit C 4 0 03125 C 273 to 1735 bit C 4 0 03125 C 273 to 1735 bit C 4 0 0078125 251 to bit 250 99 0 125 kPa 0 to 8031 875 bit kPa 0 03125 C 273 to 1735 bit C 0 05 V O to 3212 75 bit V 0 125 rpm 0 to 8031 875 bit rom 273 C 16 273 C 16 273 C 16 273 C 16 273 C 16 251 16 0 kPa 16 2 3 C0 16 OV 16 0 rom 16 NO 38 59 MNA EMRP3 04 Engine Operating Hours Automatic Start Stop State Spare Analog Input Percentage Spare Analog Input Temperature Spare Analog Input Pressure Service Maintenance Interval Hours Remaining Service Maintenance Interval Days Remaining Number of Crank Attempts Number of Successful Starts Engine Oil Pressure from Data Link Engine Coolant Temperature from Data Link Cylinder 1 Exhaust Port Temperature from Data Link Cylinder 2 Exhaust Port Temperature from Data Link Cylinder 3 Exhaust Port Temperature
39. s and control of the screen Enter the username and password as follows Default Enables the user to reset the Default Name admin Values Values factory of the EMRP 3 text of the custom events Password emrp Enables the user to secure the screen and limit access to functions and configuration control of the screen Synchronizes the configuration of the EMCP3 towards the EMRP3 15 59 Copyright 2009 All right reserved MNA EMRP3 04 4 Setting the date and time It is possible for the user to set the date and time of the EMRP3 by pressing the date and or time in the upper right portion of the screen The system then asks the user a password ee a s gay 11 46am B S N ae we ST lisvoz7ag c kU kU kVA kVA KVAR k VAR Generator Di l Set Mode Pressure Engine Engine Speed Temperature Engine Hours SE Hours Before Days Before Tune Up Tune Up Enter the username and password as follows Name admin Password emrp When completed press the icon l ir to validate your password Then click the icon By pressing back on the date and or time the system can set the date and time Enter the desired values and press OK when finished The date and time are updated in the EMRP3 and it also transfers the date and time in the EMCP3 UPDATE TIME X Hours 12 09 55 Date 16 59 Copyright 2009 All right reserved MNA EMRP3 04 5 Page overview 5 1 Data synchronization and commun
40. tem allows the user to change the mode of operation of the generator from the EMRP3 or from an internet link via the function Web Gate when connected to the network To change the mode of operation the user must be in the page Generator status By pressing the blue rectangle on the right hand side of the text Generator set mode a password is required Ail F a E 11 46am EN 5 Ka ST 15 02709 c kU c EVA c KVAR k VAR Generator Di l Set Mode Pressure Engine Engine Speed emm Engine Hours S Hours Before Days Before Tune Up Tune Up Enter the following username and password Name admin Password emrp 31 59 Copyright 2009 All right reserved MNA EMRP3 04 After entering the password it will be possible for the user to change the mode of operation by pressing the blue rectangle on the right hand side of the text mode generator E AW we K 11 4Earn ep 8 19 02709 c kU kU kVA mal Eup Gto afal e az KVAR k VAR Generator Dil Set Mode Pressure Engine Engine Speed E End i ne Hares Vol tage Hours Before Days Before Tune Up Tune Up The operator can then change the mode of operation according to the following choices ENGINE CONTROL X WARNING Changing the mode of operation can have a serious consequences during a power failure or when a maintenance employee is working near the generator RUM AUTO STOF
41. the customized events press the text of the custom event in the annunciator The EMRP3 will ask for a password Enter the username and password as follows Name admin Password emrp When completed press the icon to validate your password Subsequently press the icon sos To exit the password menu and return to the main menu To exit the password menu and return to the previous page Press again on the text of the customized event that needs to be edited The EMRP3 displays a keyboard and allows the user to enter the desired text Press ENTER when the change is completed For optimal use of the EMRP3 change the language in the main menu and change the French text of the customized event in the same way Whenever the text of a customized event is changed the new text will appear in the panel of events 25 59 Copyright 2009 All right reserved MNA EMRP3 04 5 8 Electrical Data The pages Electrical Data display the current state of the generator a F ST K AFD KT eer fr Kilowatt Hours aa i Export ae vol tage et oo Average KN Line Line Frequency 1 44 cya CHz2 Average aka T aw T aw T aw Power Factor K Ar Hours Export k arh H Ah H Ae H Ae Total Total Total Real Power Apparent Power Reactive Power CEJ CkVAD CkVAP lt N Ke ST ont a lt N BA gt T i5 ont 29 Voltage Phase A Voltage Phase B Woltage Phase C Voltage Phase A Voltage Phase B Woltage Phase C
42. tor CDVR RTD module Engine control module ECM INPUTS OUTPUTS OF THE EMCP3 When an internet connection is available All of the above data are displayed when available in the EMCP3 controller depending on the model of the generator installed options and optional modules installed on the generator refer to the generator manufacturer for details EMRP3 X855TT and EMRP3 X855TR models require a converter Ethernet RS 485 to communicate with the EMCP3 and an Ethernet switch for using the Web Gate function Use of the EMRP3 name as well as its software content are protected by the copyright law copyright 2009 All rights reserved 1 59 Copyright 2009 All right reserved MNA EMRP3 04 2 Installation The installation of the EMRP3 requires an Ethernet to RS 485 converter The converter needs to have a data transfer rate of 38400 bps In order to use the Web Gate function the user should install a 3 ports switch Moreover a stable supply of 24VDC needs to be available 2 1 Basic Connection Block Diagram v J EMEP 3 2 Guas Ethernet link RS 425 link EMCP3 3 wee Category 5e Cable Shielded pair cable on Twisted pair 16 AWG Belden 23719 Modbus TCP IP Modbus ETU Ethernet to RS 485 Converter Supply 24V DC Figure 1 Basic installation If the EMRP3 is directly supplied by the batteries of the generator set add a voltage regulator 24VDC 24VDC and that can regulate the exit voltage at 24VD
43. wn Custom Event Warning Custom Event Shutdown Custom Event Warning Custom Event Shutdown T ew ee 12 Low N 2280 03 1 bit 0 tol 1 Warning Earth Fault NA 228004 1 1 bit Earth Leakage N A 2280 05 1 1 bit Emergency gt gt gt gt gt gt gt gt gt gt gt gt ok 48 59 Copyright 2009 All right reserved MNA EMRP3 04 gt Controller Not N 2280 07 1 1 bit 0 to1 1 Responding To Start N 2280 08 1 1 bit 0 to1 1 Shutdown Engine In Speed N 2280 10 1 1 bit 0 tot 1 Shutdown Speed N 2280 11 1 1 bit 0 tot 1 Shutdown Engine Under l Ext Tank High Fuel Level N 2280 14 1 1 bit 0 tot 1 Shutdown Ext Tank High Fuel Level N 2280 15 1 1 bit 0 to1 1 Warning gt gt gt gt gt sd SES i Fuel Level NA 2281 00 1 bit 0 to1 1 Shutdown Ext Tank Low Fuel Level NA 2281 01 1 bit 0 tot 1 Warning Fuel Tank Leak MA 228102 1 1 bt 0tod 0 1 gt Generator Control Not In N 2281 03 1 bit 0 to 1 Auto Warning Generator Over Current N 2281 04 1 1 bit 0 to 1 Shutdown Current N 2281 05 1 1 bit 0 to1 1 Warning Generator Over Freguency NA 2281 06 1 1 bit 0 tot 1 Shutdown Generator Over Frequency NA 2281 07 1 1 bit 0 tot 1 Warning 49 59 Copyright 2009 All right reserved MNA EMRP3 04 gt gt gt Generator Over Voltage N 2281 08 1 1 bit 0 tot 1 Shutdown Volta

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