RX Pump Sequencer Application Software User´s Manual
Contents
1. Manual test ON Manual test OFF Disabled Aux 50 Duty Aux 100 Duty Manual test ON Manual test OFF Disabled Aux 50 Duty 2 Aux 100 Duty Manual test ON Manual test OFF e Mode 0 Disabled Setting this operation mode the auxiliary fix pump will not work in the system P102 AuxPump3 mode P103 AuxPump4 mode Mode descriptions e Mode 1 Aux 50 Duty Setting this operation mode the auxiliary fix pump will work at 50 duty cycle e Mode 2 Aux 100 Duty Setting this operation mode the auxiliary fix pump will work at 100 duty cycle e Mode 3 Manual test ON Setting this operation mode the auxiliary fix pump will be activated e Mode 4 Manual test OFF Setting this operation mode the auxiliary fix pump will be deactivated 4 2 PID regulation adjustment Parameter list for PID regulation adjustment Parameter aon Peio Ow T SS 0 poren 0256 ho oC o 4075 posae ho SOOS A076 PtD feedbackselection oww BO A077 Reverse PID function 001 BO A079 PID feedforward selection ow3 booa SOS cos PID FB upperiim o0wi00 eo oC o 6055 PID Ener md Note For more information refer to the RX Users Manual I560 E2 22 Pump Sequencer Application Software OMRON PUMP SEQUENCER APPLICATION FUNCTIONS2. 3 1 Parameter settings and Drive Programming application Follow next steps in order to upload inverter parameter settings with CX Drive tool download the pump sequencer application case software and save the project 1 Open CX Drive 9 xori 2 Connect your computer USB port to the RJ 45 3G3RX inverter port with 3G3AX PCACN2 cable or USB CONVERTERCABLE Remove the LCD Digital Operator to access RJ 45 port CX Drive INVERTER USB RS422 Convert Cable 3G3AX PCACN2 or USB CONVERTCABLE LCD Digital Operator 3G3RX 3 Use the CX Drive autodetect S function in order to go online with the 3G3RX inverter 8 Workspacel CX Drive Drivel File Edit View Drive Tools Window Help LI Ta peie Direct COM3 4800 Even p __ NotDete Direct COM4 4800 Even IV Tree Drect coma 4800 Even 16 Pump Sequencer Application Software OMRON APPLICATION CONFIGURATION STEPS 5 After detecting the inverter automatically a new project will be created in online mode in the CX Drive ne see A P PE p T 7 Max LLES cajs TELA GG oT s Riljm m oau_ T Bye x Ce a Drive4 Online 6 Press mouse right button if you want to change the Drive name A new dialog will appear Z Workspacel X Drive Drived File Edit View Drive Tools Window Help Connection Type Comments Type your own comment in here Pump Sequencer Application Software 17 OMRON Pump Sequenc
3. 4 3 Pump sequencer auxiliary START diagram Freq A061 ModPmp Upper limit setting y Freq Drop FixPump On Delay en 4 P110 Change Time A062 ModPmp Lower limit setting Starting ramp Internal RUN command One Auxiliary Pump Output on delay time Name Parameter E No Setting range Unit 2 P108 Fix Pump Vlv ON delay 0 0 L E sedl sec P110 Fix Pump Vlv change time 0 to 1000 0 00 to 10 00 sec P112 Frequency drop ON 0 to 100 i Freq Drop P108 ON Fix Pump On Delay AX 7 P110 Change Time Other Auxiliary Pump Output on delay time 1000 Time delay for started fixed pump in front of 10 00 sec modulated pump speed saturation This serves to adapt modulated pump changes 200 to the response times of fixed pumps It is possi 2 00 sec ble to set transition time for auxiliary pumps ON and OFF To avoid water hammer effect when auxiliary pump goes ON Decrement of modulated pump frequency on auxiliary pump activation Pump Sequencer Application Software 23 OMRON Pump Sequencer Application Software 4 4 Pump sequencer auxiliary STOP diagram Parameter No 2 P109 Fix Pump Vlv OFF delay 0 sec P110 P111 C131 Output 11 OFF delay time 0 0 to 100 0 C133 Output 12 OFF delay time 0 0 to 100 0 C135 Output 13 OFF delay time 0 0 to 100 0 Fix Pump Vlv change time Frequency boost OFF Freq A061 ModPmp Upper limit 7 P110 Change Tim
4. Neither is any liability assumed for damages resulting from the use of the information contained in this publication OMRON Pump Sequencer Application Software Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S
5. e Be sure to confirm the permissible range of motors and machines before operation because the inverter speed can be changed easily from low to high e Provide a separate holding brake if necessary e If the Drive Programming stops during multi function output the output status is held Take safety precautions such as stopping peripheral devices e If the clock command is used in Drive Programming an unexpected operation may occur due to weak battery Take measures such as detecting a weak battery by a check that the clock data returns to the initial setting and stopping the inverter or programs When the LCD Digital Operator is removed or disconnected Drive Programming is in a waiting status by the clock command e Maintenance and Inspection e Be sure to confirm safety before conducting maintenance inspection or parts replacement e The capacitor service life is influenced by the ambient temperature Refer to Smoothing Capacitor Life Curve described in the manual When a capacitor reaches the end of its service life and does not work as the product you need to replace the capacitor e When disposing of LCD digital operators and wasted batteries follow the applicable ordinances of your local government When disposing of the battery insulate it using tape RE ACK A 7 The following display must be indicated when products using lithium primary batteries with more than 6 ppb of perchlorate are transport to or through the State of Ca
6. ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Pump Sequencer Application Software 1 OMRON Pump Sequencer Application Software Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate in
7. Pump Sequencer Application Software 13 OMRON Pump Sequencer Application Software Modulated pump automatic frequency drop rise water hammer effect cancellation At startup stop of auxiliary pump with configurable conditions This compensates the peak of pressure appearing when a fixed speed pump is activated Automatic auxiliary pumps The auxiliary pumps with less running time will be started first Duty cycle for each pump can be 100 or 50 which means a pump with 50 duty will work half the time of others Specific faults and alarms e Break Feedback sensor breakdown fault e Feedback limit alarms Hi Lo faults Pump working time totalizers Individual for each pump and inverter Test operation In this mode it is possible to manually control the start stop of auxiliary fix pumps for test purposes 2 PREPARATION AND SYSTEM CONFIGURATION To prepare the inverters for operation the configuration tool CX Drive is used for setting parameters and to download the Pump Sequencer Application program In the following chapters we will show the necessary steps to set up the inverter for a pump sequencer application We will use 3G3RX inverter 2 1 Installation and power circuits This manual does not cover how to install the inverters in cabinets how to wire power supply or how to satisfy other application specific requirements Please refer to the RX Users Manual 1560 E2 14 Pump Sequencer Application Software OMR
8. Pump sequencer auxiliary STOP Aarau O WO AG GOA 24 AD SEEDS ONE UON an enge a ee A ee EEE NEE ee 25 46 Disconnection ATEO nadaj OOO Ra ee 26 5 DRIVE PROGRAMMING PARAMETERS eunsesnssennsnrnnsennsennnssnnnnnunsennunennsnennsennnnrns 27 5 1 Application software Paramelers u u eier eng 27 922 AMPULES OULDUNS wu E E 28 Dd MONOT Daramelers ee Eee ee 28 54 EN0P 6006528 TT 9 3 Other relevant Darameiers euere ae ee 29 Pump Sequencer Application Software 11 OMRON 12 Pump Sequencer Application Software OMRON Pump Sequencer Application Software 1 OVERVIEW 1 1 Introduction This users manual explains how to use the Pump Sequencer Application program for 3G3RX inverter Be sure to read this users manual care fully before using this Pump Sequencer Application program and keep it on hand for further reference Traditionally pump systems when reaching certain capacity require splitting the pump unit of big capacity into smaller one Then it is a simple way to keep pressure in the circuit within certain limits in steps just starting and stopping this pumps thus saving energy as the flow demand variation is big and not all the pumps are required all the time With the introduction of Variable Speed Drives the technology allowed contin uous and smooth control through closed loop pressure sensor PID control loop This provide the best circuit response and implemented means of reducing the stress in the piping system when pump
9. C cs Userdata D Sp Data ESNTOO9 _ 4 File name u z All Supported Types prm p v 11 In the project tree go to the section Drive Programming with double click ERG Parameter Editor E Ef Graphs Drive Programming Pump Sequencer Application Software 19 OMRON Pump Sequencer Application Software 12 Download Drive Programming program by pressing the download icon Eh in the Drive Programming section File Edit View Drive Tools Window Help Da Wd sae Re Sk A 66T ze Algo AX a ean lea x x aca a b E Wo Q LF n E g RXDP 0070 Pump Fe Online C B Parameter Editor H S Graphs New Tab lt mal X WR gt a Jk D Ti Main S Main Run_Mod_Pmp Main ON_OFF_Delay_Control S Main Off_Delay_Contrel S Main ON_Delay MAXIMUM FIX PUMPS WORKING DEFINITION 8 gt it indicates only 1 Fix Pump A 22s Tt imdi ratar 9 Five Boome MW M ji Transferring Program Please wait while the program is transferred to the drive AMA Remaining 13 After downloading the DP program press the Start r program button or set parameter A017 Drive programming EzSQ selection to 02 Always ON 14 Go to the Status gt Drive Programming section an
10. Cat No I216E EN 01 Pump Sequencer Application Software Model 3G3RX CX Drive Version 2 7 0 20 USER S MANUAL i I Te za NNS mm NEN X N w ee NYU lt L 1401 E Ke RN 7 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed pre cautions can result in injury to people or damage to property OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product OMRON 2013 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions
11. ON PREPARATION AND SYSTEM CONFIGURATION 2 2 Connection diagram DC reactor optional Lt p pe e Braking resistor m __ optional I I I E ZE ze 0 6 PD 1 P N R L1 S Short circuit J51 BE wire fl 3 phase 200 V AC 3 phase 400 V AC To wire the control circuit power JT supply and main circuit power 0 Ro supply separately be sure to E remove the J51 connector u 0 Control circuit AL1 J AL2 Relay output 1 ao O Common wire first power supply CM1 m PLC O Fix pump 1 activation DC24V O Fix pump 2 activation Birt oun salen Wd HH Fix pump 3 activation LoLo Gd HH Fix pump 4 activation HiHi Reset ce Multi function A External supply No function output common No function Spl No function m SNA No function L RP RS485 communication For termination Sequence input common P24 snd G ACM1 ATH AMI w N A H 10vDC cw O PV l Oto 10V A O Pressure set point 10kQ Analog 02 N input L tnk PID feedbac terminal O to 20 mA A Ol sensor L DC10V P N 1000 I ei L is the common reference for analog input and also for analog output 1 Note RX maximum setting wiring with 4 auxiliary fix pumps Option 1 5 Option 2 5 Pump Sequencer Application Software 15 OMRON Pump Sequencer Application Software 3 APPLICATION CONFIGURATION STEPS
12. a stop motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temperature of the resistor Not doing so might result in a moderate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual overheating is detected in the braking resistor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shutoff Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity on the power supply side Not doing so might result in damage to property due to the short circuit of the load Do not dismantle repair or modify this product Doing so may result in an injury Pump Sequencer Application Software 5 OMRON Pump Sequencer Application Software Precautions for Safe Use e Installation and storage Do not store or use the pr
13. and Bun I P116 Delay Time to shut off internal run P115 PID Deviation level d153 PID Deviation Monitor Mod Pmp Internal Run Command gt P117 Delay Time to restart internal run P 2100 Sleep level default to 21 Hz recommended set Sleep frequency level 0 to max freq A004 ting is a bit higher than the minimum speed of 21 00 Hz the pump in P108 0 to 10000 200 Pll l iation level 9 Level l os eep deviation leve 0 00 to 100 00 2 00 evel to restart modulated pump 0 to 1000 500 P11 l lay ti FF Delay ti h l FF me h eep delay time O 0 00 to 10 00 sec 5 00 sec elay time to put the modulated pump to O 0 to 1000 500 P11 l lay ti Delay ti h l pur s eep delay time ON 0 00 to 10 00 sec 5 00 sec elay time to put the modulated pump to ON Caution Drive Programming PID sleep function is always enabled if the frequency level is different to 0 P114 lt gt 0 PID enable parame ter is set to 1 Enabling parameter A156 and A157 are set to 0 0 and Drive Programming program is running A017 2 Always ON If Drive Programming program is running and parameters A156 PID sleep function action threshold and A157 PID sleep function action delay time have different values to 0 there will be a DP PID sleep malfunction so the internal inverter PID sleep function will be running too Pump Sequencer Application Software 25 OMRON Pump Sequencer Application Software 4 6 Disconnection d
14. ata given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Pump Sequencer Application Software 3 OMRON Pump Sequencer Application Software Safety Precautions e Indications and meanings of safety information In this user s manual the following precautions and signal words are used to provide information to ensure the safe use of the RX Inverter The information provided here is vital to safety Strictly observe the precautions provided e Meanings of signal words Indicates an imminently hazardous situation which if not avoided is ZN D A N G F R likely to result in serious injury or may result in death Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided may C A U TI N result in minor or moderate injury or in property damage e Alert symbols in this document DANGER Turn off the power supply and implement wiring correctly Not doing so may result in a serious injury d
15. cer Application Software Revision History e A manual revision code appears as a suffix to the catalogue number located at the lower left of the front and back covers Cat No I216E EN O1 to Revision code Revision code Revision date Description 01 November 2013 Original production Related Manuals Cat No Description 1560 E2 RX User s Manual I130E EN RX Quick Start Guide 1579 E2 LCD Digital Operator User s Manual 1580 E2 MX2 RX LX Drive Programming User s Manual 10 Pump Sequencer Application Software OMRON Pump Sequencer Application Software TiO VERY TEV eizo ia i OWA bcaa i Edo G RA 13 L 1 Introduction zadbac O a o aid adena Spodka 13 1 2 TIGA Of US HSCF MIANUJE Gi a dl GOW A a zy 13 E ale y INS ICHON adi O AAA E E eRe eee 13 14 SCHEN POU CIN SOT OT din eek 13 1 9 Features of Me application software w OEG OGR GG RA UR 13 2 PREPARATION AND SYSTEM CONFIGURATION u ccssscsesccsssccessccesccescecesceees 14 DED ANS HAN ALI on ana Powers Heu Sn are eae tn eae 14 DD NOMIC CON GI AT ANG ech Besser Se RHEIN 15 3 APPLICATION CONFIGURATION STEPS u 16 3 1 Parameter settings and Drive Programming application usesesersersesnennnnensonennenennennennnnnnnennnonnennennennenn 16 4 PUMP SEQUENCER APPLICATION FUNCTIONS sss sss sss sss sss ss esse nenen enen 22 4 1 SCHNEE PUMPS RUNOT 22 unless AD PID reg latiottadjust Meni ar Rn OR ACO ee 22 43 Pump sequencer auxiliary START ataeram unse 23 AA
16. d verify that Tasks are running n gi Digital Outputs S gf Drive Status 1 L ff Drive Status 2 4 2 ae lak alan 18 Status of task 1 1 Running Current execution step of task 2 ENE 125 e K tifmnyo W TL Current execution step of task 3 WE iP TAL Currentexecutionstepoftask 4 0 Current execution step of task 5 Oo E TNuw _ Numberoftasks 4 Note This Pump Sequencer software version is using task 1 task 2 task 3 and task 4 So verify that four tasks are running 20 Pump Sequencer Application Software OMRON APPLICATION CONFIGURATION STEPS 15 Save your project Go to File gt Save As option f Har Workspacel CX Drive Drivel Pump Sequencer Ap El File Edit View Drive Tools Window Help Cl M Ctrl O Open Workspace Close Workspace Save Workspace Save As Workspace p Save Gil Save All amp Print a Print Preview Page Setup A new dialog will appear Put the file name that you want for the project and press the Save button Organize v New folder Search Userdata D Libraries A Documents a Music O OMRON Pictures f Videos JM sanrub on IABITO2 amp Programs C c Userdata D G Data ESNTO09 _ Name Date modified J Migration 21 03 2013 12 46 B ArchiveData 19 06 2012 12 33 dJ Dokumenter 16 04 2013 12 09 Ji Lotus 28 06 2012 14 22 LE My Documents 15 07 2013 14 41 b My Mu
17. dustry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof 2 Pump Sequencer Application Software OMRON Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown PERFORMANCE DATA Performance d
18. e P110 Change Time P109 P109 1 ZA Fix Pump Fix Pump Off Delay Bin Off Delay P111 TE Freq Boost Freq Boost A062 ModPmp Lower limit OFF OFF gt Internal RUN command One Auxiliary Pump 7 Output off delay time Other Auxiliary Pump Output off delay time Name Setting range 0 to 1000 0 00 to 10 00 sec ee sec sec sec SEC SEC SEC SEC SEC ec C137 Output 14 OFF delay time 0 0 to 100 0 Default setting Time delay for stopping fixed pump in front of modulated pump speed saturation This serves to adapt modulated pump changes to the response times of fixed pumps It is possi ble to set transition time for auxiliary pumps ON and OFF To avoid sudden underpressure on system increment of modulated pump frequency when auxiliary pump goes OFF 1000 10 00 sec 200 2 00 sec 24 Pump Sequencer Application Software OMRON PUMP SEQUENCER APPLICATION FUNCTIONS 4 5 Sleep function Modulated pump internal run command will shut off if the output frequency monitor d001 becomes less than the sleep frequency level P114 during a specified period P116 After that ifthe PID deviation monitor d153 exceeds the PID deviation level value P115 during a specified period P117 the internal run command will be restarted PID Sleep Function diagrams d001 Frequency Monitor P114 Sleep Frequency level Mod Pmp Internal Run Comm
19. ein TI Digital outputs Analog inputs With parameter A076 PID feedback selection it s possible to select which analog input will be the PID feedback sensor for the PID inverter function Pump sequencer use the inverter default setting PO Volegs analog input Current analog input PID feedback sensor 5 3 Monitor parameters dooa PID feedback value monitor _PWDieedbackmonitor o dr PID deviation monitor PID devition monitor SSS P104 Aux Pump run time al Totalizer of running time for auxiliary pump 1 This is also used for pump rotation P105 Aux Pump run time wk Totalizer of running time for auxiliary pump 2 This is also used for pump rotation P106 Aux Pump3 run time ee Totalizer of running time for auxiliary pump 3 This is also used for pump rotation P107 Aux Pump4 run time Hours Totalizer of running time for auxiliary pump 4 This is also used for pump rotation 5 4 Error codes Error Name Description bone Sensors ale digital input limit The system will go to FAULT state stopping all opera E52 HiHi Sensor HiHi fault AG digital input limit The system will go to FAULT state stopping all opera E53 Brede CE bck senor T Indicates broken sensor condition The system will go to FAULT state stopping all operation 28 Pump Sequencer Application Software OMRON DRIVE PROGRAMMING PARAMETERS 5 5 Other relevant parameters Name Value F002 Acceleration time 1 10 00 sec F003 Decele
20. er Application Software 8 The new name will be updated in the project tree File Edit View Drive Tools Window Help naj ddg ite OBe sa a ee u af jec las eo Bl jo x IkAmis BI 0 5 Pump Sequencer Application Online 9 Upload inverter parameters clicking the gf icon Workspace CX Drive Drivel File Edit View Drive Tools Window Help Transfer from will overwrite the active document with the selected data from the connected drive Active document Pump Sequencer Application Indude Parameter transfer successfully completed 18 Pump Sequencer Application Software OMRON APPLICATION CONFIGURATION STEPS 10 Import the Drive Programming case application software Go to File gt Import g Wosspace OC Dine Det A File Edit View Drive Tools Window Help New Ga Open Close Open Workspace Close Workspace Save Workspace Save As Workspace lel Save GH Save All Print a Print Prewiew Page Setup Import Go to the folder where you have the driveprogram file Select the file and press Open button 8 Open gt m Organize v New folder 1 BE Documents ae Name Date modified Type k Ruben _ RXDP 0070 PUMP SEQUENCER APPLICATION driveprogram 09 07 2013 11 54 DRIVER Libraries S Documents sk Music O OMRON Pictures E Videos JE sanrub on IABIT02 amp Programs
21. etection It detects a feedback disconnection when the PID feedback is under the programmed PID disconnection level PID FB PID Disconnection Level P123 uga In Stan Sequencer poo Inverter trip trip Parameter er DOE Sun acii oo ave Disconnection level for break sensor detection level 0 00 to 100 00 i 5 00 Note At first start up even if the PID FB is under the programmed level no trip will be performed but after this first start up if PID FB over pass the programmed level PID disconnection function will perform a trip if the PID FB goes under the PID disconnection level P123 26 Pump Sequencer Application Software OMRON DRIVE PROGRAMMING PARAMETERS 5 DRIVE PROGRAMMING PARAMETERS 5 1 Application software parameters Parameter 3 Disabled Aux 50 Duty Aux 100 Duty Manual test ON Manual test OFF Disabled Aux 50 Duty Aux 100 Duty Manual test ON Manual test OFF Disabled Aux 50 Duty Aux 100 Duty Manual test ON Manual test OFF Disabled Aux 50 Duty Aux 100 Duty Manual test ON Manual test OFF 0 to 20000 1000 Time delay for started fixed pump in front of Den 0 00 to 200 00 sec 10 00 sec modulated pump speed saturation 0 to 20000 1000 Time delay for stopping fixed pump in fro
22. lifornia USA Perchlorate Material special handling may apply See www dtsc ca gov hazardouswaste perchlorate The 3G3AX OP05 has the lithium primary battery with more than 6 ppb of perchlorate Label or mark the above display on the exterior of all outer shipping packages of your products when exporting your products which the 3G3AX OP05 are installed to the State of California USA 6 Pump Sequencer Application Software OMRON Do not short and charge disassemble heat put into the fire or apply strong impact on the battery The battery may leak explode produce heat or fire Never use the battery which was applied strong impact due to such as fall on the floor it may leak UL standards establish that the battery shall be replaced by an expert engineer The expert engineer must be in charge of the replacement and also replace the battery according to the method described in this manual e When the display of LCD Digital Operator can not be recognized due to the service life replace the LCD Digital Operator Precautions for Correct Use Installation e Mount the product vertically on a wall with the product s longer sides upright The material of the wall has to be noninflammable such as a metal plate e Main circuit power supply Confirm that the rated input voltage of the Inverter is the same as AC power supply voltage e Error Retry Function e Do not come close to the machine when using the error retr
23. nt of ne 0 00 to 200 00 sec 10 00 sec modulated pump speed saturation This serves to adapt modulated pump changes 200 to the response times of fixed pumps It is possi 2 00 sec ble to set transition time for auxiliary pumps ON and OFF To avoid sudden underpressure on system increment of modulated pump frequency when auxiliary pump goes OFF 0 to 1000 P110 Fix Pump Vlv change time 0 00 to 10 00 sec Frequency boost OFF 0 to 100 Frequency drop ON 0 to 100 9 _ P111 20 D CD O To avoid water hammer effect when auxiliary P112 20 pump goes ON Decrease of modulated pump frequency on auxiliary pump activation Resets one of the totalizer monitors 0 No action 1 All reset Once reset is done returns to zero P113 Sleep level default to 21 Hz recommended set ting is a bit higher than the minimum speed of the pump in P108 Level to restart modulated pump Delay time to put the modulated pump to OFF Delay time to put the modulated pump to ON Disconnection level for break sensor detection 2100 R 21 00 Hz Sleep frequency level 0 to max freq A004 2 00 2 00 500 5 00 sec 0 to 1000 500 P123 PID feedback disconnection 500 level 0 00 to 100 00 sec Rag 5 00 sec 5 00 N Pump Sequencer Application Software 2 OMRON Pump Sequencer Application Software 5 2 Inputs outputs Digital inputs 6 H 777 OOOO T 2255 Na n
24. oduct in the following places e Locations subject to direct sunlight e Locations subject to ambient temperature exceeding the specifications e Locations subject to relative humidity exceeding the specifications e Locations subject to condensation due to severe temperature fluctuations e Locations subject to corrosive or flammable gases e Locations subject to exposure to combustibles e Locations subject to dust especially iron dust or salts e Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration e Transporting installation and wiring e Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction e Do not hold by the front cover and terminal block cover but hold by the fins during transportation e Do not connect an AC power supply voltage to the control input output terminals Doing so may result in damage to the product e Be sure to tighten the screws on the terminal block securely Wiring work must be done after installing the unit body e Do not connect any load other than a three phase inductive motor to the U V and W output terminals e Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product Locations subject to static electricity or other forms of noise Locations subject to strong magnetic fields Locations close to power lines e Operation and adjustment
25. omes too expensive solution Then a hybrid solution of a modulated pump and several auxiliary fixed speed pumps with intelligent sequencing controller was found to be an opti mal solution 1 5 Features of the application software Pump sequencer software provides within the inverter logic functionalities to control a system of pumps where one pump is being controlled in speed and others are started and stopped by system pressure demand and conditions The pressure in the system is closed loop controlled and advanced PID controller also integrated in the inverter The herewith presented case software implements both PID regulation and multi ple configurable slave pumps handling to provide a compact and flexible solution for pump control systems The software described in this document allows the control of a system of up to 4 auxiliary pumps We have following pump functionality All in one Inverter houses all control Physical units Set Point and Present value readout in Modulated pump control e Starting and stopping configurable conditions from feedback pressure reading output frequency and auxiliary pump status e Minimum and maximum speed for controlled pump modeling e Advanced PID control Auxiliary pumps control e Definable amount and control of auxiliary pumps up to 4 with RX inverter e Starting and Stop conditions based on modulated pump output Pressure flow level feedback signal 0 10 V sensor 0 20 mA 4 20 mA
26. ration time 1 10 00 sec A017 Drive Programming z5Q selection 012 Ahes ON A044 1 VP special reduced torque characteristics A051 DC injection braking selection 002 Dei Ao PIDselection 0002 Jk Enabled A079 PID feedforward selection ows Da A901 inserion point oo Jk abled 6001 Retryselecion 004 fo Trip Alarm boos Trip retry selection ooa e Trip Alarm Electronic thermal characteristics selec K b035 Rotation direction limit selection 0 Forward and reverse are enabled boao Dualrateselecton obo TT 6070 Analo g operation level at O disconnec 0 to 255 255 tion b071 ii operation level at OI disconnec 0 to 255 255 b082 Starting frequency 0 10 to 9 99 0 50 tion during deceleration S 1 MDI enabled C102 Reset selection 003 0 Trip reset at power on C103 Reset frequency matching selection 0 0 Hz start Note Verify that parameter A901 Insertion point is enabled before starting the application Parameter No Pump Sequencer Application Software 2 OMRON Pump Sequencer Application Software 30 Pump Sequencer Application Software OMRON Authorized Distributor Cat No I216E EN O1 Note Specifications subject to change without notice Printed in Europe
27. s were directly started 1 2 Handling of this user s manual The contents of this user s manual are subject to change without prior notice No part of this users manual may be reproduced in any form without the publisher s permission If you find any incorrect description missing description or have questions concerning the contents of this users manual please contact the publisher 1 3 Safety instruction Be sure to read this users manual inverter user s manual and appended documents thoroughly before using Pump Sequencer Application pro gram and the inverter Ensure you to understand and follow all safety information precautions and operating and handling instructions for the correct use of the inverter Always use the inverter strictly within the range of specifications described in the inverter user s manual and correctly implement maintenance and inspection to prevent fault from occurring When using the inverter together with optional products also read the manual of those products Note that this users manual and the manual for each optional product to be used should be delivered to the end user of the inverter In this users manual you can find WARNING along the instruction WARNINGS indicates that incorrect han dling may cause hazardous situation which may result in serious personal injury or death 1 4 Current problem solution When it comes to big capacity pumping using a unique big pump and inverter for smooth control bec
28. sic 21 03 2013 13 13 D My OMRON 13 09 2013 11 06 LE My Pictures 21 03 2013 13 13 E My Videos 21 03 2013 13 13 L ProgramData 19 06 2012 12 33 Type File folder File folder File folder File folder File folder File folder File folder File folder File folder File folder File name Pump Sequencer Application sdd 16 Start with the application configuration and inverter parameter settings Pump Sequencer Application Software 21 OMRON Pump Sequencer Application Software 4 PUMP SEQUENCER APPLICATION FUNCTIONS 4 1 Setting fix pumps number By default settings the RX pump sequencer could manage up to 4 auxiliary fix pumps If your pump system needs to work with a less number of auxiliary fix pumps set the auxiliary fix pumps operation mode that are not needed in the system to value 0 Disabled The program automatically will reject these auxiliary pumps and will not be considered in the sequence Note Take care what auxiliary fix pump is disabled in the system and verify that the auxiliary fix pumps that are wired in the system corre sponds to your auxiliary fix pumps settings To select the work mode of each auxiliary fix pump please refer to the next parameter table Parameter f 2 RR fo EE Bu pom Disabled Aux 50 Duty Aux 100 Duty Manual test ON Manual test OFF Disabled Aux 50 Duty 2 Aux 100 Duty
29. sk of electric shock CBA UKO CKATRUWAREOMY Fol HRB RR T e FALL e Read manual before Installing l Walt1Ominutesfor capacitor discharge afterdisconnecting power supply Warning description aa OW a a a z E NN nat re ler Led fre IM DBENNSDHEE Ww IG Risk of electric shock MM LL LLL LLL LLL m jiz EAT Ep EBATE eA LST ODAIEZOZNIJCZEJEYGWE FSU o Read manual before installing e Wait7 O minutes for capacitor discharge after disconnecting power Supply 8 Pump Sequencer Application Software OMRON Checking Before Unpacking e Checking the product On delivery be sure to check that the delivered product is the Inverter 3G3RX model that you ordered Should you find any problems with the product immediately contact your nearest local sales representative or OMRON sales office e Checking the nameplate OMRON 3G3RX A2004 E1F INVERTER NEISXXX 001 INPUT INPUT 90 0UTPU MADE IN JAPAN e Checking the model 3G3RX A2055 EF F Built in filter E Europe standard Max applicable motor capacity 3 7 kW 4 0 kW 5 5 kW 075 7 5 kW 110 11 kW 15 kW Voltage class 2 3 phase 200 V AC 200 V class 4 3 phase 400 V AC 400 V class Enclosure rating A Panel mounting IP20 min or closed wall mounting models B IPOO Pump Sequencer Application Software 9 OMRON Pump Sequen
30. ue to an electric shock Wiring work must be carried out only by qualified personnel Not doing so may result in a serious injury due to an electric shock Do not change wiring and slide switches SW1 put on or take off Digital Operator and optional devices replace cooling fans while the input power is being supplied Doing so may result in a serious injury due to an electric shock Be sure to ground the unit Not doing so may result in a serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding Do not remove the terminal block cover during the power supply and 10 minutes after the power shutoff Doing so may result in a serious injury due to an electric shock Do not operate the Digital Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock Inspection of the Inverter must be conducted after the power supply has been turned off Not doing so may result in a serious injury due to an electric shock The main power supply is not necessarily shut off even if the emergency shutoff function is activated 4 Pump Sequencer Application Software OMRON CAUTION Do not connect resistors to the terminals PD 1 P N directly Doing so might result in a small scale fire heat generation or damage to the unit Install a stop motion device to ensure safety Not doing so might result in a minor injury A holding brake is not
31. y function because the machine may abruptly start when stopped by an alarm e Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start e Non stop function at momentary power interruption e Do not come close to the machine when selecting restart in the non stop function at momentary power interruption selection b050 because the machine may abruptly start after the power is turned on e Operation stop command e Provide a separate emergency stop switch because the STOP key on the Digital Operator is valid only when function settings are performed e When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety before checking a signal e Product Disposal e Comply with the local ordinance and regulations when disposing of the product Pump Sequencer Application Software 7 OMRON Pump Sequencer Application Software Warning labels Warning labels are located on the inverter as shown in the following illustration Be sure to follow the instructions 7 gt OMRON O O O POWER RUN WARNING ALARM LOGAL REMOTE READ WRITE ESC KISZ gt STOP RESET FWD RUN NS J Cu Bet H IBROBZN GD Y A WARNING Ri
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