dw113 smarty-o manual 1pt0
Contents
1. Create a Phase Lock system Condition the error signal through an integrator and PI function blocks and output to drive Encoder Registration Function Block Use this block to measure time or pulse delay between markers Choose whether the registration markers are signals on Digital I O in puts and 2 Encoder markers Z or combinations of DIO s and Z s dw 113 smarty o HG502172 v 1 0 www driveweb com Page 7 8 smarty Appendix A Function Blocks by Library and Option Bold header indicates function block category Precursor indicates of parameters inside each block Basic smarty Arithmetic 3 Adder 3 Divider 3 Multiplier 3 Subtracter Control 15 PI Drive Helper 11 Optidrive Helper Logic Gates Clamps 3 AND 4 Clamp 2 NOT Process Control Library Option 05 Arithmetic 15 Pl 3 Differential Splitter 20 PID 4 Multiplier Divider 8 Profiler 3 Sign And Value Counters 3 Sign Changer 17 Up Down Counter Clamps Drive Helper 5 Clamp with Monitor 11 Optidrive Helper 4 Deadband Filters 4 Skipband 4 Low Pass Filter Comparators 5 Moving Average Filter 4 Comparator 5 Equality Comparator 3 Maximum 3 Minimum 6 Window Comparator Control 6 Differentiator 8 Integrator Option 02 04 Utility 4 Modbus Indirect 5 UIP Differential 5 UIP Analog 3 UIP Log2. IP networks smarty o uses the same IP address format as computers and may disrupt a local network or function improperly if it is not set up with a unique IP address smarty os are all shipped with the IP address 10 189 189 189 Consult your company s IT department for an appropriate unique address Set up Your Physical Ethernet Network You Will Need A standard Category 5e cable with 8P8C RJ 45 connectors on both ends for each drive web device and your computer An Ethernet switch with sufficient ports to support all your drive web devices and your computer Set up Your Computer Get savvy The free drive web savvy software allows you to easily program and moni tor your smarty o and create distributed control systems dw 113 smarty o HG502172 v 1 0 www driveweb com Page 3 8 w You can find useful networking information in the Basic Network Admin istration Section in the Savvy user manual under the Help menu Lo download the latest version of Savvy and to view the Savvy user man ual go to www driveweb com and click on get savvy Windows users will need to have Java Runtime Environment installed to run savvy There is a link on this page to download Java for free Get started with savvy Before proceeding with your systems designs it is very important to familiar ize yourself with savvy the configuration software We strongly recommend that you read the introductor
3. blocks by library and option Includes 18 stan dard link cable LA502168U018 drive web DRIVES OPTIDRIVE T 02 Modbus RTU slave 250V isolated EIA485 RS485 up to 19 2 kbps 03 I O Package UIP s 7 AOP s 2 DIO s 3 10V Ref 10mA max Seven Universal Inputs multi range analog digital differential E tiodbus j i Two Analog Outputs 0 to 10V 10mA max 10 bit resolution Three configurable Digital Inputs or Outputs 24V 50mA output 04 ModbusTCP IP Ethernet Obase l enabled Modbus slave server smarty o Winder m a 05 Process Control Function Block Library 1 Math Logic PID l Taper Tensiong5108 Switches Comparators User data log Profiler Presets Latch Filters Counters Timers and more see Appendix A 06 Winder Control Function Block Library 2 Diameter Calculator Taper Tension Torque Gompensator 07 and 08 Encoder 1 and 2 Inputs Bi directional with marker EIA 422 E Your smanysopt 12 485 24V 300kHz With encoder logic position speed functions 09 Real time clock battery backup calendar and event time stamp 10 Advanced Math Function Block Library 3 Trig Polynomials Log Exponent more see Appendix A 11 Encoder Control Function Block Library 4 Speed Lock Registra ton Position Requires Option 07 and 08 12 Modbus RTU Master 250V isolated EIA485 RS485 serial up to 115kb
4. the side of the drive but provide at least 5 space 1f mounting directly above or below the drive smarty o Dimensions and Weight 2 3 w 4 5 h 4 7 d 59 115 120mm 1 0 lb 0 45 Kg smarty o Power Requirements Regulated 24VDC 15 50mA plus loads smarty is fitted with a 1A auto reset fuse smarty o Storage and Operation Environment lemperature range 0 to 50C Humidity less than 95 non condensing smarty o Ethernet Port Standard RJ45 8P8C 10Base I Link and Activity LED s Set up Your Optidrive Plus WARNING You must read and understand the entire Optidrive Plus User Guide before proceeding Dangerous high voltages will exist that may cause injury or death Only qualified personnel should proceed Check your model number and firmware revision Model number must end in M and parameters PO 28 and PO 29 should indicate 2 2 or higher Check the baud rate and drive communication address are at default set tings P2 26 must be 115 2 kbps and P2 27 must be 1 swf your ODP is part of an Optibus network use the Data Cable Splitter OD485SP IS to allow com munication with your smarty o Your smarty o will only communicate with the system master smarty o Ethernet Networking amp Programming It is important to have a basic understanding of Ethernet TCP
5. Block B Encoder Input Option 07 Terminal Block D Universal Input Outputs OV Ref Terminal Function Cl 10V Ref C2 AOUT1 C3 AOUT2 drive web Terminal Function D1 UIP D2 UIP2 D3 UIP3 D4 UIP4 D5 UIP5 D6 UIP6 a D7 UIP7 drive web D8 OV dw 113 smarty o HG502172 v 1 0 www driveweb com Page 5 8 C4 OV C5 DIO C6 DIO2 C7 DIO3 C8 OV Terminal Block C 10V Analog Outputs and Digital I O J EE C1 10V Reference Supplies 1 OmA max current C2 C3 Two Analog Outputs OV to 10V 10mA source 10 bit res Input parameter 0 to 100 translates to OV to 10V output C5 C6 C7 Three Digital I O Terminals Click on the Out put Enable parameter to change from input to output or connect to 2 dynam cally configure Connect 0 Input and 1 Output Output Configuration 24V with 50mA max source current is output to the terminal when the function block s input parameter is set to High or 2 Input Configuration Input parameter is ignored and output parameter follows 24V logic at the terminal High 1 and Low 0 Threshold is 8V with 4V hysteresis 12V logic may NOT func tion properly EAE ogic Terminal Block D Universal Analog Logic Inputs D1 D7 Seven UIP s 100KQ input impedance 12 bit resolution he oe an You may monitor a terminal as an analog logic or differential input in separate function blocks You may dynamically
6. configure logic and analog ranges by con necting to the Range parameter Set the Differential Block Range to the maximum expected volt a Ea a Losic R age difference between the two input terminals The output is the ee 5V Logic percentage difference between the terminals over this range 12V Logic 24V Logic 2 smarty option 03 i UIP1 Analog 5110 5110 Monitor 5113 Offset 0 00 V 100 00 smarty option 03 UIP1 amp 2 Differential 5105 5107 Output 100 0 5111 Range 5114 Scaler 200V 1 000 UIP Analog Block Range Parameter Analog Range 0 100 mV 5 V 10V UIP Differential Block Range Parameter Input Ranges 100 mV 5V 10 V l 2 3 100 V 4 200 V dw 113 smarty o HG502172 v 1 0 www driveweb com Page 6 8 i smarty w encoder ENC1 Speed 5106 smarty Option 07 and 08 Encoder Inputs Encoder inputs are EIA422 EJA485 receivers 24V 300KHz max freq w Two function block types provide bidirectional speed and logic information Notice that EIA422 485 signals should be complementing difterential type The line must swing negative with respect to the line for proper operation A single ended 0 to 24V logic signal may NOT register correctly il ENC1 Logic 5111 I i smarty w encoder B1 w Option 08 requires option 07 h Speed bl
7. drive webD dw113 Installation amp smarty Operation Manual Contents Page Warnings Introduction Features 1 smarty o Options 2 Winder specials Physical Installation 3 Ethernet savvy Intro amp Upgrades 3 5 smarty o Terminals 5 Option 03 Analog amp Logic I O 3 6 Options 07 08 amp 11 Encoder Inputs amp Control 7 Appendices Function Blocks Products 8 Warning t is essential that you read and understand this entire manual the entire Optidrive Plus 3GV User Guide and the entire contents of the Savvy software Help menu before proceeding with your instal lation and product configuration For more information and to download product manuals and soft ware go to Www driveweb com Warning Your use of Savvy software drive web devices and Optidrives may cause motors and machinery to power up with high voltages or start or operate in an unexpected dangerous or lethal way It is essential that you are completely familiar with savvy and all of the equipment and the system design you are working with before attempting to program or edit a program or connect to any live device Warning You are entirely responsible for the configuration or use of any drive web product By configuring or using these products you agree to indemnify and hold harmless Bardac Corporation its employees directors officers distributors and resellers against the consequences of your configuration or use of the products dui 113 s
8. ic Appendix B drive web Product Line Overview Latches 4 D Latch 5 D Latch with Reset 5 D Latch with Set 6 D Latch w Set Reset 3 SR Latch 4 T Latch 18 Diameter Calculator 7 Taper Tension 30 Torque Compensator Options 07 08 I O 3 ENC Logic 5 ENC Speed 3 OR Switches 4 9 In Switch 4 9 Out Switch Utility 1 Dev Comms Monitor 1 Indicator Logic 17 16 Bit Binary Encod 17 16 Bit Binary Decod 5 4 Bit Binary Encoder 16 4 Bit Priority Encod 3 Bitwise AND 2 Bitwise NOT 3 Bitwise OR 3 Bitwise Shift 3 Bitwise XOR Logic Gates 3 NAND 3 NOR 3 XNOR 3 XOR Ramps 7 Linear Ramp 11 MOP Option 10 Math 2 ArcCosine 2 ArcSine 2 ArcTangent 2 Cosine 2 Cube 2 Cube Root 2 Exponential 2 Logarithm 2 Reciprocal 2 Sine 2 Square 2 Square Root 2 Tangent 4 Parameter Block 6 Watchdog Watchdog Driver 17 S Ramp Switches 18 16 In Switch 18 16 Out Switch 6 4 In Switch 6 4 Out Switch 10 8 In Switch 10 8 Out Switch 3 Track and Hold Timers 5 Delay Off Timer 5 Delay On Timer 3 One Shot 5 Oscillator 8 Underlap Utility 4 User Logger Option 11 I O 5 ENC Position 6 ENC Speed Lock 7 Registration Option 12 ModbusRTU Master 7 Comms Port 48EurothermERCFW09 6 Holding Reg INT16 6 Holding Reg UINT 16 54 Optidrive Plus 54 Optidrive VTC 48 WEG CFWO09 smarty Full featured DPC that simultaneously manages many varied pr
9. martu o Introduction Take control of your ODP Optidrive Plus expand your interface and add computation power with this rugged versatile and easy to use process and drives management system Create large integrated sys tems where processing bandwidths are not affected by system size smartu o Features drive web Distributed Process Control over Ethernet Modbus TCP IP over Ethernet with option 04 z Your smarty o Motor Control Internet accessible configuration monitoring amp control Drag n drop easy connections with graphical documentation Mi Automated on line upgrades with Savvy software Low D High 5117 Output al Low 5116 Input 2 Low 1 9ystem libraries Basic Process Control Winders Math amp Encoders Function Blocks Extensive ODP parameter control and monitoring Arithmetic logic PID comparator filter latch timer counter ramps winder diameter taper tension torque compensator more 170 options Universal In Analog Out Digital I O Two Encoders Serial and Ethernet dw 113 smarty o HG502172 v 1 0 www driveweb com Page 1 8 smarty o Available Options smarty o models include drive web over Ethernet distributed process control comprehensive ODP interface Basic Control Function Block Library with arithmetic logic PI clamps data switches and more Please see Appendix A for a complete listing of function
10. meter This prevents illegal values and presents numbers in the most useful formats Right click to adjust scaling to fit your needs Check scaling when making connections Upgrade savvy with Signal Flow Diagram Option SFD With savvy SFD implement your systems in a graphical manner and cre ate professional quality engineering drawings that are stored in your smarty et borders Drag n Drop connections zoom pan and see your system clearly Multi page drawings with cross referencing are easy to create Get the savvy SFD upgrade on line under the Commerce menu Se lect Upgrade savvy and process a Voucher coupon or credit card Find a guide to this upgrade Getting Started with savvy SFD un der the help menu ay Your smarty 1 1 I E S m a r ty O Term na S Note The build in this picture is not possible The standard serial port is not available with two encoder inputs 24V DC power supply input Standard Unisolated Serial port for Optidrive interface 1Obase T Ethernet port RJ45 with Link amp Activity LEDs for Isolated Serial port programming and networking Terminal Block A Encoder 2 Input Option 08 Terminal
11. ocess components and drives speedy sp and speedy485 Processing power tailored for your drive or generic Ethernet EIA485 savvy Signal Flow Diagram Option Easily implement your systems designs Drag n Drop connections with complete graphical documentation created in one step and stored in your device drive web Training Courses an essential component in your drive web system On line and factory courses are available at all technical levels Sign up to get the most out of your drive web technologies dw 113 smarty o HG502172 v 1 0 Wwww driveweb com Page 8 8
12. ock includes a status parameter that indicates fault conditions on A 6 and or B Use this parameter to verify your EIA422 signals and connections 8 Encoder Terminals o ma al Enc 1 Opt 07 Enc 2 Opt 08 Description sls rs B1 Al Encoder A EE B2 A2 Encoder A B3 A3 Encoder B B4 A4 Encoder B B5 A5 Encoder Marker Z aeRO B6 A6 Encoder Marker Z e B7 A7 24VDC encoder power supply 200mA max B8 A8 OV smarty Option 11 Encoder Control F B Library 4 Option 11 requires option 07 and 08 and provides position speed lock and registration function blocks fi i smarty w 2 encoders 11 Encoder Position Function Block a Set up this block for absolute position measurement 1 Ghoose mechanical positions for 0 and 100 2 Enter number of encoder revolutions required to move from 0 to 100 3 You may dynamically update your 0 position with a zero position signal input connected to the Reset parameter Encoder Speed Lock Function Block Use this block to provide a numerical speed error signal Check savvy User Manual Appendix A for detailed information on the following system implementations Create a Master speed follower system Condition the error signal through a PID function block and output a speed reference to a follower drive
13. ps smarty o Options Important Notes Em n gt Ooy Options 04 05 06 10 and 11 are software options easily field installed Dive OPTIDRIVE drive web l Modbus Options 02 04 and 12 enable communication with a wide range of industrial devices from drives to operator stations PLCs and SCADA TE systems It is essential that you read and understand the entire oul drive web Modbus Installation and Operation Manual HG502421 a Options 02 and 12 are mutually exclusive Option 02 amp 12 not available with 2 encoder inputs option 08 Option 08 includes 18 isolated serial link cable LA502402 Changes to the baud rate will ke included with these options before using them o dw 113 smarty o HG502172 v 1 0 wuww driveweb com Page 2 8 smarty o Winder Specials Include options 05 and 06 pre installed generic winder system configuration and a wiring diagram drawing for fast commissioning of a wide range of winder applications 1101 smarty winder 7 Open Loop Constant Tension Center Winder 1102 smarty Winder 2 Closed Loop Dancer Control Center Winder 1103 smarty Winder 3 Closed Loop Loadcell Control Center Winder smartu o Physical Installation ere Mount on DIN rail in an electrical enclosure that provides the required environ mental protection You can mount with zero clearance on
14. s interrupted 192 168 1 25 nD ONN pr Important Note If serial communication with your Op idrive Plus is interrupted for more than 2 seconds while enabled the drive will trip and display SC trp The motor will coast to a stop Communications loss may be caused by a broken connec tion in the serial link or a power loss at the smarty 3 pes st Al Laminator Stage 2 Right click on the icon and choose Change Name to name your smarty Left click to view the first level device overview screen You can access the drive minator Stage 2 apus rarae control and monitoring parameters the Function Block Engine and 1f you have option 02 04 or 12 a Modbus icon Left click to view the next level Left click on function blocks to view and adjust parameters Left click on parameters to open the setter box unless they show a crossed out pen meaning that they are read only You can adjust the parameter value with mouse or keys Right click on parameters to get info add to a dock copy start or end con Re Scale Parameter nections rename and rescale m Format Pattern 0 00 Units drive web works with 16 bit words allowing raw decimal integer values 0 to 65535 or 32767 These raw values are limited and or scaled depending dw 113 smarty o HG502172 v 1 0 www driveweb com Page 4 8 on the para
15. y guides Getting Started with savvy Getting Started with savvy SFD and savvy SFD and the PL series drive Find these guides under the Help menu Use the unique Create Phantom feature to practice your design and con Krao figuration techniques Design a system in any Phantom drive web device A and export it for use in your devices i l 10 189 189 189 We also strongly recommend that you attend one of our regular on line training seminars Contact us at training driveweb com or call 410 604 3400 to register Under the Directory menu click on Discover All Local Devices If your smarty o is powered up and physically connected to the same local network 192 168 1 25 as your computer an icon should appear on the screen uses If the red padlock icon shown above appears your computer s subnet mask is preventing proper communication with the smarty Under the File menu click on Administrate Set IP Addresses for System A list will appear with a serial number that should match the serial number label on your smarty OUD ai 192 168 1 25 ow Enter an IP address within your computer s subnet mask An ODP icon should ap pear The icon with question mark indicates no communication has been made The es clear icons show the ODP frame size that is connected The double arrow and yellow triangle instantly warns you 1f serial communication with the drive i
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