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Manual plus 620 - Klartext Portal

1. For many years now the MANUALplus has The new smart Turn interface is based on been proving itself in daily use on cycle the proven HEIDENHAIN DIN PLUS lathes and has earned a reputation for Because smart Turn produces DIN PLUS convenient manual machine operation Your programs It provides both the NC application oriented cycle programming programmer and the machine operator enables the machinist at the lathe to create with all relevant information during and edit programs rapidly and efficiently program run The introduction of the MANUALplus620 extends the area of application to single spindle CNC lathes With the smart Turn operating mode HEIDENHAIN has made yet another step forward toward greater ease of use Easily understandable pro gram entry in forms default setting for global values numerous selections and straightforward graphic support ensure fast and easy operation This brochure describes the functions and specifications of the MANUALplus 620 with NC software 54843x03 2 Contents The MANUALplus 620 Where can it be used What does it look like What can it do Ata glance Compact and versatile MANUALplus 620 the control for CNC and cycle lathes Well designed and user friendly The MANUALplus 620 in dialog with the user Universally applicable The right programming mode for every task Easy machining with cycles option Preprogrammed machining steps From si
2. HEIDENHAIN DR JOHANNES HEIDENHAIN GmbH Dr Johannes Heidenhain Stra e 5 83301 Traunreut Germany D 49 8669 31 0 49 8669 32 5061 E mail info heidenhain de www heidenhain de DE AR AT AU BE BG BR BY CA CH CN CZ DK HEIDENHAIN Vertrieb Deutschland 83301 Traunreut Deutschland amp 08669 31 3132 08669 32 3132 E Mail hd heidenhain de HEIDENHAIN Technisches B ro Nord 12681 Berlin Deutschland 030 54705 240 HEIDENHAIN Technisches B ro Mitte 07751 Jena Deutschland 03641 4728 250 HEIDENHAIN Technisches B ro West 44379 Dortmund Deutschland 0231 618083 0 HEIDENHAIN Technisches B ro S dwest 70771 Leinfelden Echterdingen Deutschland 0711 993395 0 HEIDENHAIN Technisches B ro S dost 83301 Traunreut Deutschland 08669 31 1345 NAKASE SRL B1653A0X Villa Ballester Argentina www heidenhain com ar HEIDENHAIN Techn B ro sterreich 83301 Traunreut Germany www heidenhain de FCR Motion Technology Pty Ltd Laverton North 3026 Australia E mail vicsales fcrmotion com HEIDENHAIN NV SA 1760 Roosdaal Belgium www heidenhain be ESD Bulgaria Ltd Sofia 1172 Bulgaria www esd bg DIADUR Industria e Com rcio Ltda 04763 070 Sao Paulo SP Brazil www heidenhain com br GERTNER Service GmbH 220026 Minsk Belarus www heidenhain by HEIDENHAIN CORPORATION Mississauga OntarioL5T2N2 Canada www heidenhain com HEIDENHAIN SCHWEIZ AG 8603 S
3. 17 Workpiece measurement with a TS workpiece touch probe Setup Functions Turning cycles for simple and complex contours and contours described with ICP Contourparallel turning cycles Recessing cycles for simple or complex contours as well as contours defined with ICP Repetitions with recessing cycles Recess turning cycles for simple and complex contours and contours described with ICP Undercut and parting cycles Engraving cycles Threading cycles for single or multi start longitudinal taper or API threads threads with variable pitch 8 55 Cycles for axial and radial drilling pecking and tapping operations with the C axis 8 55 Thread milling with the C axis 8 55 Axial and radial milling cycles for slots figures single surfaces and polygons as well as for complex contours defined with ICP for machining with the C axis 8 55 Helical slot milling multi start with the C axis 8 55 Deburring of ICP contours 8 55 Linear and circular patterns for drilling boring and milling operations with the C axis 8 Context sensitive help graphics 8 Transfer of cutting values from technology database 8 Use of DIN macros in cycle programs 8 9 Conversion of cycle programs to smart Turn programs Programming Cycle programming CO 00 00 00 CO C 00 OO 37 Overview User functions Interactive contour 8 9 Contour definition with linear and circular contour elements programming ICP 8 9 Immediate display of entered contour eleme
4. Automatic determination of the machining modes from the cycle or the machining unit The cutting data are entered in the cycle or in the unit as default values 9 workpiece material tool material combinations 144 entries 62 workpiece material tool material combinations 992 entries English Chinese simplified Chinese traditional Czech Danish Dutch Finnish French German Hungarian Italian Polish Portuguese Russian Spanish Swedish For more conversational languages see Option Overview Options oOnh WN 00 10 11 17 18 24 42 46 49 54 55 63 354540 01 353904 01 353905 01 367867 01 367868 01 370291 01 307292 01 Additional axis Software option 1 Teach in Software option 2 smart Turn Software option 3 Tools and technology Software option 4 Thread recutting 632226 01 63222 7 01 632228 01 632229 01 Touch probe functions 632230 01 HEIDENHAIN DNC 526451 01 Communication with external PC applications over COM component 634621 01 Additional control loops 1 to 7 Cycle programming e Contour description with ICP e Cycle programming e Technology database with 9 workpiece material tool material combinations smart Turn e Contour description with ICP e Programming with smart Turn e Technology database with 9 workpiece material tool material combinations Tools and technology e ool database expanded to 999 entries e Tec
5. 43 254 2008 07 19 18 81 463 2668 83 64 18 37 277 2008 06 24 14 pP 473 3O00 00 91 d CAD CAM Ethernet DataPilot MP 620 Ethernet interface ITNC 530 Ethernet interface TNC 320 Data transfer on the control Ethernet interface Ethernet 31 The new integrated PDF viewer enables the user to open PDF Tiles directly on the control The PDF format is a widely used data format that can be generated out of a great variety of applications This enables you to easily view work instructions drawings or other information in the MANUALplus The integrated browser now lets you connect the MANUALplus to the Internet and access it directly from the control The following further file formats can also be opened directly on the MANUALplus with corresponding editors and sometimes edited e Text files ending with txt or ini e Graphic files ending with gif omp pg png e Table files ending with xls or csv e HTML files An external USB pointing device is required for operation 32 HEIDENHAN Product Spectrum Tha Svlewing popoe aller you an overview u he MEDENBAUR croguct ropa In Pe Length anye meremeng verwen Or PAB Epcos and ty MEESTE mio Mees Tes Comte eresects Ihe EOLAS cestero contin te eating ood ine me Setup anc Uestrement arte you wil find he toute enden wine hop you t rosee Pe eee bees of yee un feels an wel ae Ugh re ng perms for PADATAN
6. C axis 70 Powerful fixed cycles for boring drilling and milling with the Y axis Subprograms Technology functions for full surface machining Moving to a fixed stop Parting control 131 132 Spindle synchronization SZ Converting and mirroring Mechatronic tailstock Programming with variables 8 9 Contour description with ICP Program verification graphics for workpiece blank and finished part Turret assignment and other setup information in the DIN PLUS program 3 Conversion of smart Turn units into DIN PLUS command sequences Parallel programming Parallel simulation Graphic simulation of the cycle process or of the cycle smart Turn or DIN PLUS program Display of the tool paths as pencil trace or cutting path graphics special identification of the rapid traverse paths Machining simulation 2 D material removal graphic Side or face view or 2 D view of cylindrical surface for verification of C axis machining Display of programmed contours View of the tilted plane B axis machining View of face and YZ plane for verification of Y axis machining Three dimensional display of the workpiece blank and finished part Simulation of mirrored contours for rear face machining Shifting and magnifying functions Block scan in the simulation B axis machining Machining with the B axis Tilting the working plane Rotating the machining position of the tool Eccentric machining 135 Cycles for eccentric turning and for the ma
7. G X112 22 18 21 TNC nc_prog neps 329009 nc Cancel _ J J Resolving a DIN PLUS unit 15 Well thought out simple and flexible NC program at the push of a button with TURN PLUS option With TURN PLUS you can create part programs in a very short time After you have entered the contour of the blank and finished part you only need to select the material and clamping devices TURNPLUS does everything else automatically it generates the working plan selects the machining strategy selects the tools and cutting data and generates the NC blocks Your result is a comprehensively commented smart Turn program with working blocks units That gives you the assurance you need for optimization and safety when you re breaking in the part program TURNPLUS can do all that for milling drilling and boring operations with the C or Y axis on face and cylindrical surfaces as well as on rearface surfaces in machines with opposing spindles 16 The part program at a keystroke If short programming times are important to you you can generate all machining steps by pressing a single key On the basis of the contour entered and the information from the technological database TURN PLUS independently prepares the working plan and chooses Suitable machining strategies tools and cutting data The whole operation takes only a few seconds You can monitor each individual step in the control graphics TURN PLUS
8. axes You enter the compensation values during or after workpiece machining Tool measurement The MANUALplus 620 offers various possibilities for the measurement of tools directly on the machine e By touching the workpiece e By means of an optical gauge option the tool is manually traversed to the cross hairs of the measuring optics and the value is saved with a keystroke e Through a tool touch probe option the tool moves in measuring direction The tool setting dimension is ascertained and adopted when the tool touch probe releases a trigger signal e g the TT 160 touch trigger probe with cuboid probe contact You can determine the tool data particularly easily reliably and precisely during tool measurement with an optical gauge or tool touch probe The machine and MANUALplus 620 must be adapted to this function by the machine tool builder Machine smart Tum E Machine par 190 000 4 1 50 000 42 wu 0 800 4Y a TO E A GEN 68 2 dee E o ooo fl y p AO gt pi 6 6 nna min 0 0 nn ain of 38 MU MD LA I 49 28 Other tables Tool editor adk tg 1002 Lathe tool A SCHR 35 08 ID A SCHR 35 88 a a 10 2006 Usain Turret assignment If your lathe is equipped with a tool turret you can view the programmed turret assignment at any time The MANUALplus displays all important tool parameters If you want to change the too
9. multiple infeeds etc Slot milling Figure milling circles rectangles regular polygons ICP contour milling Face milling single surfaces flattening polygon Helical slot milling Cycles for milling Face and lateral surface milling 25 Expandable for complex tasks Working in a tilted plane with the B axis option The B axis makes It possible to drill bore and mill in oblique planes At first glance programming for such operations seems very complex and compute intensive But with the MANUALplus you simply tilt the coordinate system to the required position and program machining as usual in the working plane The machine will then execute machining in the tilted working plane The B axis also provides benefits for turning operations By tilting the B axis and rotating the tool you can bring it into positions that enable you to use a single tool to machine in the longitudinal and transverse directions on the main and opposing spindles That allows you to reduce the number of tools needed as well as do without certain tool changes 26 Programming The usual separation of contour description and machining on the MANUALplus also applies to milling drilling and boring operations in a tilted plane First you rotate and shift the coordinate system so that It lies in the tilted plane Then you describe the hole pattern or the milling contour as you would in the YZ plane Here you can use
10. the hole pattern and figure definitions of the MANUALplus This means that for linear or circular patterns and simple figures circles rectangles regular polygons etc you only need a few more entries to describe the pattern or figure in the tilted plane Simulation In the Side View window the simulation shows the hole pattern and milling contour perpendicular to the tilted plane without distortion This ensures simple verification of programmed hole patterns and milling contours You also verify the tool movements in the Side View window If you want to check the machining in the tilted plane with respect to the rotated contour or the face add the Lathe Window or Front Window In the position display below the simulation window the MANUALplus displays the angle of the tilted plane and the tilt angle in the B axis And do you want to see the active coordinate system No problem with a simple keystroke the MANUALplus shows the current datum and the direction of the active coordinate system Flexible use of tools If your machine is equipped with a B axis you can use your tools much more efficiently than before On conventional lathes you need four different tools for longitudinal and transverse turning on opposing spindles With a B axis you can do it with a single tool You simply tilt the B axis and rotate the tool to the normal position or for machining from behind the workpiece whichever is required for lon
11. use the simulation to assure yourself that the machining will run as Thread cutting three times faster with a cycle planned Turn cylinders manually Turn tapers automatically You work as usual with the handwheels and the position display on the Just enter the dimensions the MANUALplus 620 moves the saddle and screen cross slide automatically 10 Run a cycle to cut a thread automatically Call the appropriate fixed cycle and enter the dimensions The MANUALplus 620 performs the operation automatically Fewer calculations The MANUAL plus automatically calculates the number of cuts for roughing recessing recess turning or thread cutting and for pecking It determines the required number of infeeds When turning a taper you can enter either the starting point and end point or the starting point and the taper angle whichever is shown on your drawing Constant availability of tool data The MANUALplus uses a tool database Tool data such as cutting radius tool angle and point angle only have to be entered once to find the setting dimensions for example by touch off The MANUALplus saves the data The next time you use the tool you simply call the tool number The MANUALplus automatically adjusts for the correct tool size You can immediately work to dimension When turning a contour the MANUALplus automatically compensates the deviations due to the cutting edge radius This increases the precision of you
12. 0 it is ideally suited for apprentice and advanced training Programming and program testing on the DataPilot PC function exactly the same as they do on the machine DataPilot even simulates setup functions such as defining the workpiece datum measuring tools or running Individual cycles or cycle smart Turn or DINPLUS programs This gives the trainee the experience needed to enable him to safely operate the machine later System requirements DataPilot runs on PCs with the Windows XP Windows Vista Windows 7 or Windows 8 operating systems 33 Open for communication Fast availability of all information Do you have questions on a programming step but your User s Manual is not at hand No problem The MANUALplus 620 and DataPilot MP 620 feature TURNguide a convenient help system that can show the user documentation in a separate window You activate TURNguide simply by pressing the Info key on the keyboard TURNguide usually displays the information in the immediate context of the element in question context sensitive help This means that you immediately receive the relevant information The function is particularly helpful for the programming of cycles The respective operating method is explained in detail in an open dialog window when you press the Info key gt Machine Contents Index Find You can download the documentation in the desired language from the HEIDENHAIN homepage into the corresp
13. 43813245 Drew N 388 UNIT ID G868_ICP 6868 Kontursteche Oversize X N 381 N 392 79 Oversize Z N 383 G96 S168 GSS FB 3 M3 mg Cutting lisit in X GO X62 2 44 Cutting limit in Z 2 Recess depth Cut width Finishing feed rate Period of dvell Roughing Finish Type of retraction A Tool editor programs in which you can even store all setup information needed to machine the workpiece e Clearly structured and easy to read programs e Allrequired data contained in the respective working block Btachine par ers for Byeaee TP contour Eee lt Tool Contour Cycle Global Li ae be Ce Cheer Hle Back to ste Recess depth na a7 See TNC nc_prog neps Pokal nc smart Turn cycle DIN PLUS cycle If you want to use the variable programming feature or externally created NC programs or if you have to cope with special requirements DIN PLUS will give you optimum support DIN PLUS e Familiar G code programming Graphic contour description Numerous fixed cycles Variable programming and subprograms Resolving smart Turn units into G code commands Compatible with externally created DIN programs DIN PLUS External Programming Resolve a smart Turn unit Edit the DIN program Simulate the DIN program M Finished DIN program BY Tool editor Btachine par Hconris riae Hextzus fora Auxiliary c 10 1 Contour start block no Contour end bloc
14. 620 will simplify your work For manufacturing batches you create a cycle program by saving the cycles during A GEN 68 2 a 8 000 190 000 AX 50 008 AZ 0 500 aa 1 0 000 an i G14 8 10 A GEW 68 2 Starting point am Teach in cycle 0 800 4Y the machining of the first workpiece The effective programming mode smart Turn for fast and easy NC program creation helps you take care of more demanding tasks Teach in e Manual oriented machining of small and medium size production runs e Graphic description of complex contours Machining with cycles Define the cycle V Simulate the cycle Vv Machine the workpiece Save the cycle Finished cycle program 5 ID A SEN 60 2 Bu 0 000 T 7 eas Shen lt 8 0006 P ie 0 0007 am 0 0 ToO Se U 109818211082 cessing radial Io A STECH 4 28 s iss F 6 5 Cut width am 1 2 position technology On CNC lathes the best method to create a program is to use smart Turn This programming mode from HEIDENHAIN is based on input forms and allows you to create structured easy to read NC smart Tum e Convenient smart Turn programming e Graphic contour description e Numerous machining units e Compatible with cycle programs smart Turn Create smart Turn program Simulate smart Turn program M Finished smart Turn program Machine seart Turn Hros fread Hro Huit 4 Hicontis H N 268 END OF UNIT S36
15. BT The DataPilot MP 620 programming station DataPilot MP 620 is the PC programming station for the MANUALplus 620 and the organizing system for the workshop and design office By shifting the programming testing and optimization of the program to the PC machine idle times are greatly reduced That is why DataPilot MP 620 Is the ideal supplement to the MANUALplus 620 for program creation archiving and apprentice and advanced training Creating programs Programming testing and optimizing cycle programs smart Turn programs and DIN PLUS programs with DataPilot on your PC substantially reduces idle machine times You do not need to adjust your way of thinking since you program and test with DataPilot in exactly the same way as on the lathe DataPilot is based on the same software as the control This ensures that a program created with DataPilot can be run on the machine immediately Archiving programs Even though the MANUALplus has a large memory capacity you should also back up your programs on an external system The MANUALplus features a USB and an Ethernet interface This enables you to integrate the MANUALplus into your existing network or to connect the DataPilot PC directly to the control Convenient program transfer functions support both programming as well as archiving on the DataPilot PC Training with DataPilot MP 620 Because the DataPilot MP 620 is based on the same software as the MANUALplus 62
16. DENHAIN Korea LTD Gasan Dong Seoul Korea 153 782 www heidenhain co kr HEIDENHAIN CORPORATION MEXICO 20290 Aguascalientes AGS Mexico E mail info heidenhain com ISOSERVE SDN BHD 43200 Balakong Selangor E mail sales isoserve com my HEIDENHAIN NEDERLAND B V 6 16 BM Ede Netherlands www heidenhain nl HEIDENHAIN Scandinavia AB 7300 Orkanger Norway www heidenhain no Machinebanks Corporation Quezon City Philippines 1113 E mail into machinebanks com PL PT RO RS RU SE SG SK SL TH TR UA US VE VN ZA APS 02 384 Warszawa Poland www heidenhain pl FARRESA ELECTRONICA LDA 4470 177 Maia Portugal www farresa pt HEIDENHAIN Reprezentanta Romania Brasov 500407 Romania www heidenhain ro Serbia gt BG OOO HEIDENHAIN 115172 Moscow Russia www heidenhain ru HEIDENHAIN Scandinavia AB 12739 Skarholmen Sweden www heidenhain se HEIDENHAIN PACIFIC PTE LTD Singapore 408593 www heidenhain com sg KOPRETINATN s r o 91101 Trencin Slovakia www kopretina sk NAVO d o o 2000 Maribor Slovenia www heidenhain si HEIDENHAIN THAILAND LTD Bangkok 10250 Thailand www heidenhain co th T amp M M hendislik San ve Tic LTD STI 34775 Y Dudullu Umraniye Istanbul Turkey www heidenhain com tr HEIDENHAIN Co Ltd Taichung 40768 Taiwan R O C www heidenhain com tw Gertner Service GmbH B ro Kiev 01133 Kiev Ukraine www heidenhain ua HEIDENHAIN CORPORA
17. IA EL LEED 3 Finishing 4 Threading with undercut and chamfer 13 Well thought out simple and flexible Simple programming with smart Turn option Has the safety clearance been correctly entered is the speed limit taken into account how are oversizes defined All this needs to be considered not only by the beginner but also by the experienced NC programmer when creating conventional DIN programs The smart Turn principle The working block called a unit plays the central role in smart Turn programs A unit describes a machining step completely and unambiguously The unit includes the tool call the technology data the cycle call the approach and departure strategies as well as global data such as safety clearance etc All these parameters are summarized in one clearly structured dialog box The smart Turn principle gives you the reassurance that the working block is defined correctly and completely In the NC program smart Turn lists the DIN PLUS commands of the unit This gives you an overview of all working block details at any time 2 achine seart Turn AMP dlieas oeo Afrach deo co diconto afise e G869 ICP recess turning d ApP 6 Simul taneot N 361 END_OF_UNIT S4871348883 N 558 UNIT ID G869_ICP 6869 Stechdrehen IN 55 Type of approach N552 7 Approach position X N 553 G96 S408 G95 FB 3 M3 4 N 554 MB Approach position Z IN 555 68 X75 23 N 556 G47 P2 a P Toot nunb
18. TION Schaumburg IL 60173 5337 USA www heidenhain com Maquinaria Diekmann S A Caracas 1040 A Venezuela E mail purchase diekmann com ve AMS Co Ltd HCM City Vietnam E mail davidgoh amsvn com MAFEMA SALES SERVICES C C Midrand 1685 South Africa www heidenhain co za Zum Abheften hier falzen Fold here for filing
19. The cutting path graphics account for the exact geometry of the tool tip You immediately see if material was left behind the contour is damaged or the overlaps are too large The cutting path graphics is especially useful for recessing drilling and milling operations where the tool shape has an essential influence on the accuracy of the resulting workpiece The machining simulation material removal graphic displays the workpiece blank from which material is removed The blank is displayed as a white surface The MANUALplus simulates every tool movement at the programmed cutting speed and removes the material clMachine par Machine gt Simulation Machine gt Simulation N X Z C 61_Flange_trade_show Finished part in a 3 D graphic F Tool editor Echino par Si Window start blek IH Hm oy 5 fj Hoa GESS ST KA 2 0E VA Ea HA N 37 X Pokal Cutting path graphics 62 500 2 44 0600 C bu NIV B Tool editor Machine par ee Ee eB A i DOGODE aaan Machine HO Fe Ho H Simulation PY Tool editor H M188 0345 D Z hnrad ISU Qi B 5 PS Wi FB 82 N 168 X 42 437 Z 5 000 C 278 664 Y T Stim 1 M FRAES 6 26 N 78 X Setting up the views If your lathe is equipped with driven tools and positionable spindle a C axis or a Y axis the CNC PILOT 640 also simulates machining on the front face and lateral surface or the XY and YZ p
20. ables controlling special machine components or using externally created programs etc Is no problem simply switch to DIN PLUS This programming mode helps you solve all your special tasks MANUALplus 620 on a CNC lathe The MANUALplus 620 was conceived both for CNC and cycle lathes It is suitable for horizontal and vertical lathes The MANUALplus supports lathes with simple tool holders and lathes with tool turrets The tool carrier of horizontal lathes can be located in front of or behind the workpiece The MANUALplus supports lathes with main and opposing spindle one slide X and Z axis C axis or positionable spindle driven tools and machines with Y and B axes Well designed and user friendly he MANUALplus 620 In dialog with the user The screen The 12 1 inch TFT color flat panel display shows a clear overview of all relevant information for programming operating and inspecting the machine tool and control such as program blocks comments and error messages During program input the required param eters are illustrated in help graphics and during Test Run the MANUALplus simulates the cutting process in full detail on the screen During program run the screen displays information on the tool position the rotational speed the feed rate and the utilization of the drives as well as further information on the machine status The positions of the tool are shown in large characters Ihe respective distan
21. alues from technology database Units for all turning and recessing operations for simple contours and ICP contours Units for boring drilling and milling operations with the C orY axis for simple holes milling contours and drilling and milling patterns as well as those programmed with ICP Special units for activating deactivating the C axis subroutines and section repeats Verification graphics for blank and finished part and for C andY axis contours Turret assignment and other setup information in the smart Turn program Parallel programming Parallel simulation TURN PLUS Automatic smart Turn program generation with e Automatic tool selection e Automatic turret assignment e Automatic calculation of cutting data e Automatic generation of the machining sequence in all working planes also for C axis machining with option 55 and Y axis machining with option 70 e Automatic cutting limitation through chucking equipment e Automatic generation of work blocks for rechucking during full surface machining e Automatic generation of work blocks for rear face machining with option 132 38 Programming DIN PLUS programming Program verification graphics Programming in DIN 66025 format Extended command format IF THEN ELSE Simple geometry programming calculation of missing data Powerful fixed cycles for area clearance recessing recess turning and thread machining 55 Powerful fixed cycles for boring drilling and milling with the
22. and above all very precisely The TT tool touch probes are the ideal supplement to improve the efficiency and quality of your production More information about tool touch probes is available on the Internet at www heidenhain de or in the Product Overview Touch Probes New Generation 36 Overview User functions Basic version X and Z axis spindle 0 6 Driven tool and auxiliary axes U V VV 55 0 6 C axis and driven tool 70 0 6 Y axis 54 0 6 B axis 94 0 6 Parallel axes U V VV 132 0 6 Opposing spindle Digital current and speed control Configuration Operating modes Manual Operation Teach In mode u Manual slide movement through axis direction keys intermediate switch or electronic handwheels Graphic support for entering and running cycles without saving the machining steps in alternation with manual machine operation Thread reworking thread repair in a second workpiece setup kg Sequential linking of fixed cycles where each cycle is run immediately after input or is graphically simulated and subsequently saved Both in single block and full sequence modes DIN PLUS programs smart Turn programs Cycle programs Program Run Workpiece datum setting Defining the tool change point Definition of protection zone Defining machine dimensions Manual programs Tool measurement by touching the workpiece 17 Tool measurement with a TT tool touch probe 17 Tool measurement with an optical gauge
23. at all important parameters are specified in spite of reduced data input The tool data are entered through prompts in which you enter parameters such as cutting edge radius tool angle and point angle cutting material and the tool description The input parameters are illustrated in context sensitive help graphics Tool list The MANUAlLplus shows all tools in a clearly laid out tool list Various sorting criteria help you to quickly find the desired tool This list not only gives you a good overview of your tools it is also the basis for transferring tool data during manual machining and when you re creating NC programs Machine gt smart Turn F Tool editor x 190 000 AX ID 0 800 T Ho 1f 1 S 1087 TE Z 50 000 42 vu y 0 800 Ay ie De ae sce Tool list Selection Type all types Or Designation Y 2 Spiralbohrer an 5 20 118 8 I 2 Fraeser 16 68 6 ll 2 Fraeser 4 68 4 2 Gewindebohrer a 6 608 2 Winkelfraeser i 6 a 8 T5460 7 8 NC Anbohrer 18 68 i gt 4 NC Anbohrer 18 68 8 8 8 Spiralbohrer an 6 68 118 8 zE Spiralbohrer an 6 60 118 8 ao x v y 1D 2000 U min 6 6 nn ain 0 0 anain Tool Sort by eal ac Editing J Copy p type JE Tool management in the tool list 28 found 38 RS DV EW BW AZ SW SB HG Cutting mat Reverse sorting Wear compensation The MANUALplus offers a simple and straightforward function for compensating tool wear in both the X and the Z
24. ce to go the feed rate the spindle speed and the ID number of the current tool are also clearly visible A moving bar diagram shows the current utilization of the spindle and the axis drives The keyboard The MANUALplus needs very few keys Easily understood symbols clearly indicate the functions The keys on the numeric keypad are used both for data input and for selecting the functions The menu window displays the available functions graphically The function keys below the screen are used to modify the selected functions assume position and technology values and control the data Input Operating modes Display of the machine status The display is configurable You can choose a suitable function for each of the 16 fields and save different display assignments for the automatic and manual mode Straightforward input forms for cycle programming smart Turn programming or DIN PLUS programming The input parameters are illustrated in help graphics during NC programming Self explanatory function keys for NC programming PLC function keys for machine components HEIDENHAIN X 100 000 AX ze 2 000 AZ Ay Keys on the control panel Operating mode keys Machine operating modes Programming modes Tables for tool data and technology data Parameters file management transfer diagnostics smart keys smart Turn switches to the next detail inout form smart Turn switches to the previous next gr
25. chwerzenbach Switzerland www heidenhain ch DR JOHANNES HEIDENHAIN CHINA Co Ltd Beijing 101312 China www heidenhain com cn HEIDENHAIN s r o 102 00 Praha 10 Czech Republic www heidenhain cz TP TEKNIK A S 2670 Greve Denmark www tp gruppen dk 1082181 22 7 10 2015 F amp W Printed in Germany ES FI FR GB GR HK HR HU JP KR MX MY NL NO PH Vollst ndige und weitere Adressen siehe www heidenhain de For complete and further addresses see www heidenhain de FARRESA ELECTRONICA S A 08028 Barcelona Spain www farresa es HEIDENHAIN Scandinavia AB 01740 Vantaa Finland www heidenhain fi HEIDENHAIN FRANCE sarl 92310 Sevres France www heidenhain fr HEIDENHAIN G B Limited Burgess Hill RH15 9RD United Kingdom www heidenhain co uk MB Milionis Vassilis 17341 Athens Greece www heidenhain gr HEIDENHAIN LTD Kowloon Hong Kong E mail sales heidenhain com hk Croatia gt SL HEIDENHAIN Kereskedelmi K pviselet 1239 Budapest Hungary www heidenhain hu PT Servitama Era Toolsindo Jakarta 13930 Indonesia E mail ptset group gts co id NEUMO VARGUS MARKETING LTD Tel Aviv 61570 Israel E mail neumo neumo vargus co il HEIDENHAIN Optics amp Electronics India Private Limited Chetpet Chennai 600 031 India www heidenhain in HEIDENHAIN ITALIANA S r l 20128 Milano Italy www heidenhain it HEIDENHAIN K K Tokyo 102 0083 Japan www heidenhain co jp HEI
26. contour and pocket milling You That s no problem with the MANUALplus 620 determine all the important details such The smart Turn units for engraving only need as machining direction milling direction a few parameters to engrave characters of approach and departure behavior infeeds any size on a face or lateral surface or on etc The MANUALplus automatically the XY or YZ plane compensates for the tool radius On the workpiece face you can arrange the You can mill the pocket in two stages first characters on a line or an arc On the lateral roughing and then finishing The result is surface and when engraving with the Y axis high accuracy and good surface quality you define the angle at which the characters are to be arranged In smart Turn and DIN programming the MANUALplus 620 supports various infeed Of course the engraving cycles are also strategies You can choose between direct available as DIN PLUS cycles reciprocating or helical infeed or infeed at the predrilling position Deburring The MANUALplus supports special units Face milling or DIN PLUS cycles for deburring You enjoy The face milling cycle machines individual the benefit of being able to program this surfaces equilateral polygons or a circle operation with only a few parameters even off center Helical slot milling The helical slot milling cycle is useful for machining lubrication grooves You specify all important parameters such as pitch cutting in
27. ecial In the TURN PLUS dialog you can define a requirements when it has to generate the standard machining sequence You can part program for inclined contours Often save various machining sequences e g for the angle the contour falls off at is steeper chuck parts or shaft machining than the tool tip angle In that case the control automatically chooses another tool From the global main types of machining and machines the contour in the opposite such as roughing finishing or drilling direction or as a recess In any case the to details like defining a tool for a specific result is an executable part program operation the automatic working plan generation AWG can be adapted to the user s requirements Technology Material Velocity Feed rate TURN PLUS I eels Contour machining Contour parallel Outside 52 UNIT ID G890_ICP G890 ICP for contouring 53 lt unit ID G890_ICP MFS T 4 TID SPI T4 G96 S240 G95 F0 25 MA GO X6 Z3 G47 P2 G890 NS4 NE13 E0 2 V3 00 MO Z 70 D1 145 K 67 G14 00 G47 61 END_OF_UNIT S3005992634 ZZZZZZZZZzZ Go with TURN PLUS in the shortest possible time from programming to the first cut 17 Describing and importing contours ICP interactive contour programming option For jobs that cannot be machined with the standard cycles because of the complexity of the workpiece or the lack of certain dimensions in the workpiece drawi
28. ei Fit a Inside thd 44H eelo e DIN 76 A 0 5x45 u ee gt ICP editor gt smart Turn A Tool editor l E Machine par TH Contour a Manipulate 3 Attribute TNC nce_prog gti 8 gmi al Contour Turn T Delete Change Insert list contour an On element element element Back DXF import of contours option Why should you painstakingly enter contour elements if the data already exists in the CAD system ICP makes it possible to import contours in DXF format directly into the MANUALplus 620 Not only does this save time otherwise spent on pro gramming and testing but you can also be sure that the finished contour is exactly according to the designer s specifications DXF contours can describe workpiece blanks finished parts contour trains and milling contours They must exist as two dimensional elements in a separate layer i e without dimension lines wrap around edges etc First you download the DXF file onto the MANUALplus over the network or use a USB stick Since the DXF format is fundamentally different from the ICP format the contour is converted from DXF to ICP format during the import This contour is then treated as a normal ICP contour and is available for smart Turn DIN PLUS or cycle programming 19 Realistic testing before machining Graphic simulation Timely detection of errors is very i
29. er IT Feed cutting speed Auxiliary c Contour start block no Contour end block no Maximum infeed Oversize X Oversize Z IM Tool editor Programming made simple With smart Turn you program with the aid of easy to use unambiguous fillable forms The overview form shows you a summary of the selected unit and subforms provide information on the details of a working block Clearly arranged help graphics illustrate all required input If input options are available smart Turn displays a list of the available options for selection Global program parameters such as oversizes safety clearances coolants etc are defined once in the start unit Then smart Turn transfers these parameters to the other units smart Turn supports units for roughing finishing recessing recess turning thread cutting boring drilling tapping and milling as well as special units for program start program end moving the C axis in out subprograms and program section repeats By the way You do not need to stop the manufacturing process for programming with smart Turn You can create and test the smart Turn program while the program Is running Blttachine par Sp Machine N 361 END OF UNIT S4871348883 sas N 552 19 N 553 G96 S408 G95 F8 3 M3 BB N 554 M T Be sj se IN 555 G6 X75 23 N 556 G47 P2 TE seart Turn peros Mens doe dran IN 558 UNIT ID GB69_ICP 6869 Stechdrehen 55 Str
30. es You can eater file nanes contour nanes with up to 48 characters The ICP contours are integrated in ICP cycles The following contowr types are possible Taming contours au ze W165 In me sag De Dalarie between he TALANNE zer port Drd he De De Dar abd kacow po ofset is shoon as XN nad DL Frie sauna Deio point is Changes the Gapisy valves mil De Charged according ac engl er nein On eoaanear mates temthimeme pont is comvently sapien it ah pene ale Proves MC Stat te sist jhe Freee he Seve sat tr 1 apoy the ered ahe at nee x Select Set axie values Touch the workprece zero poant end taca ar Dates Dis punt os the workpiece reve port T Erte the Stance betopan The 855 aud the wu Ses port Te ed Fa The CNC PILOT cattadates De workpiece Zero port I Beste Aach na zero pont mnskoece zero poni T Jain mine Tres mann pesetle te enter the Zum port SNR Grectly a ZU or at the programming station Workpiece measurement Setup presetting and measuring with touch trigger probes Inspecting workpieces for proper machining and dimensional accuracy The MANUALplus 620 features measuring cycles for checking the geometry of the machined workpieces For the measuring cycles you simply insert a 3 D touch probe from HEIDENHAIN into the turret in place of a tool e Check whether all machining operations were conducted correctly Determine infeeds for finishing Detect and compensate tool
31. ew steps You can save a great deal of time with the MANUALplus when using this feature to produce a family of parts Saving your work for the next part You can store all cycles and rerun them automatically Each additional part machined saves you time and cost 1 Transverse turning 2 Longitudinal turning 12 Cycles for turning Area clearance cutting and finishing You will always find the appropriate cycle in the cycle menus of the MANUALplus Help graphics and dialogs explain the operation all required dimensions and other entries After entering these values you can graphically inspect the cutting process and let the operation run automatically Longitudinal transverse cutting for simple contours Longitudinal transverse cutting with plunging Longitudinal transverse ICP cutting for any contours Longitudinal transverse ICP contour parallel cutting Threads and undercuts Single or multi start longitudinal tapered or API thread Recessing and recess turning cutting and finishing Radial axial recessing for simple contours Undercuts as per DIN 76 DIN 509 E or DIN 509 F Undercuts and parting Longitudinal transverse recess turning for simple contours Radial axial ICP recessing for any contours Undercut form H form K or form U Longitudinal transverse ICP recess turning for any contours Parting gt ZZ ZZ LLL LLL ZAI NN A AAA V7 LEE LEI LEP AD AL
32. gitudinal or transverse turning on the main or opposing spindle All you need is a single call the MANUALplus calculates the tool lengths the tool angle and the other tool data for you Tool use flexibility is increased significantly when several tools are mounted in one holder For example with a roughing Facing and finishing and recessing tool you can perform considerable parts of turning and recessing operations on a main and opposing spindle without changing the tool And programming Is very easy You simply indicate which tooth of the tool to use and then define the tilting angle and the tool position And no more because the MANUALplus already has the rest position and the data of each tool tooth in its database This type of flexibility lowers the number of your tools and you save machining time by reducing the tool changes The machine and MANUALplus must be adapted for this function longitudinal turning with the same tool and for several tools on one holder Fast availability of tool data and cutting data MANUALoplus tool database and technology database Tool database The MANUAlplus can store 250 tools in the standard tool database The tool database can be expanded to 999 tools option The MANUAlplus differentiates between various types of turning drilling and milling tools The required data input varies depending on the tool type In this way you can be sure th
33. hine and MANUALplus 620 must be adapted to this function by the machine tool builder Drilling deep hole drilling tapping The MANUALplus drills pecks and taps individual holes with the C or Y axis Using parameters you can easily program infeed reductions for the beginning of drilling or when drilling completely through the workpiece Drilling and milling patterns If bore holes slots or ICP milling cycles are located at regular distances on a straight line or a circular arc the MANUALplus greatly simplifies your work You can create these patterns on the end face or lateral surface with just a few key strokes SLYD rair py J a C t Thread milling On lathes equipped with a C or Y axis you can take advantage of thread milling because the MANUALplus supports special thread milling tools Milling slots and simple figures Slot milling with the MANUALplus is very simple You define the position and depth of the slot as well as the cutting values the milling cycles automatically take care of the rest Even for simple contours such as circles rectangles and equilateral polygons just a few keystrokes are necessary to determine the figure and position Drilling or tapping 24 Cycles for drilling Drilling Deep hole drilling Tapping Thread milling Contour and pocket milling Engraving cycles The milling cycles of the MANUALplus Do you want to inscribe your workpieces support
34. hnology database expanded to 62 workpiece material tool material combinations e Tool life monitoring with exchange tools Thread e Thread recutting e Handwheel superimposition during thread cutting Tool measurement and workpiece measurement e Determining tool setting dimensions with a tool touch probe e Determining tool setting dimensions with an optical gauge e Automatic workpiece measurement with a workpiece touch probe Gantry axes in masterslave torque control DXF import 632231 01 DXF import Import of DXF contours Python OEM process 579650 01 Python application on the MANUALplus Double speed axes 632223 01 Short control loop cycle times for direct drives 01 TURN PLUS 01 825 43 01 B axis Tilting the working plane rotating the machining position of the tool TURN PLUS Automatic generation of smart Turn programs 41 Overview Accessories 70 661881 01 Y axis machining 77 4 additional axes 634613 01 4 additional control loops 94 Parallel axes 01 679676 01 Support of parallel axes U V W Combined display of principal axes and secondary axes 131 Spindle synchronism 806270 01 Synchronization of two or more spindles 132 Opposing spindle 806275 01 Opposing spindle spindle synchronism rearface machining 135 Synchronizing 08 1085731 01 Expanded synchronization of axes and spindles functions 143 Load adapt control a 800545 01 LAC Dynamic adaptation of the control parameters 151 Load
35. ime per piece for the programmed machining Along with the total time the table displays the machining time and idle time of each cycle or each tool insert This assists you not only in your calculations but you can also tell at a glance whether there are more possibilities for optimization during the machining process hinia s 2 o 450 000 C Calculation of machining time 21 Expandable for complex tasks Full surface machining including the C axis and Y axis option The MANUAlLplus 620 provides a solution for any machining task and any machine configuration it performs complex machining tasks with a C orY axis It also controls full surface cutting on dual spindle machines And for C axis Y axis and full surface machining you can select from the DIN PLUS smart Turn or Teach In programming modes Machine gt Simulation Hb HH H N X c Y IT Convstern Graphic contour programming for C axis machining milling drilling and boring 22 A Tool editor C axis or positionable spindle For more complex tasks the MANUALplus 620 can be expanded to also control a C axis or positionable spindle and a driven tool The driven tool makes it possible to drill off center and to tap holes while the spindle is at rest The C axis or positionable spindle permit milling drilling and boring on the face and lateral surface of the workpiece These elements can be displayed for pr
36. ine generator from compressed air for infrared transmission with compact dimensions TS 740 High probing accuracy and repeatability low probing force with infrared transmission TS 460 35 Tool measurement Measuring length radius and wear directly in the machine Exact measurement of the tool dimensions is a decisive factor for ensuring a consist ently high level of production quality The TT tool touch probes from HEIDENHAIN are intended for this purpose TT 160 New generation signal transmission to the NC over connecting cable TT 460 New generation signal transmission over radio and infrared beam to transmitter receiver unit The SE 660 is a common transmitter receiver unit for tool and workpiece touch probes with radio or infrared transmission The TT 160 and TT 460 are 3 D touch trigger probes for tool measurement and inspection The disk shaped probe contact of the TT is deflected during physical probing of a tool At that moment the TT generates a trigger signal that is transmitted to the control where it is processed further The trigger signal is generated through a wearfree optical switch that ensures high reliability With their rugged design and high degree of protection these tool touch probes can be installed directly within the machine tools work envelope and make it possible to calibrate the tool right in the machine This way you can determine the tool dimensions quickly easily
37. k no Maximum infeed O size X O size Z Plunging behavior Cutting limit in X u Cutting liait in Z Start angle Depart angle Contour smoothing 6 With each cr Kind of liber Back to bec Char start end 0 At beginnir Contour start block no d 1 2 gt Fishery Take over 14 26 Cancel Easy machining with cycles option Preprogrammed machining steps On the MANUALplus 620 you can use the handwheel to perform simple operations such as turning or facing just as on any conventional lathe Standard machining operations such as area clearance slot milling recess turning undercutting parting thread cutting drilling and milling are stored in the MANUALplus 620 as cycles You simply enter the positions dimensions and specifications and the control will automatically run the machining program Manual workpiece machining The MANUALplus 620 simplifies manual turning with numerous functions without requiring you to learn complicated pro cedures This enables you for example to adjust the feed rate and spindle speed steplessly during machining to machine with preset tools or to part with constant cutting speed during machining Workpiece machining with cycles For simple non recurring tasks reworking thread repair or small production runs the cycles of the MANUALplus simplify your work Help graphics and dialogs illustrate the few entries needed for the cycles Before cutting
38. l assignment or the tools in the turret you can addi tionally display the entries of the tool database in the lower window Now you need only select the desired turret pocket and choose the correct tool from the database You can transfer the tool data to the turret assignment entry with a simple keystroke Technology data option With the MANUALplus 620 you need enter the cutting data only once The control saves the cutting data according to the criteria of workpiece material cutting material and machining mode Thanks to this three dimensional table the control always knows the correct feed rate and the correct cutting speed The MANUAL plus 620 determines the machining mode from the cycle or the unit The cutting material is entered during the tool description You need only define the workpiece material at the beginning of the cycle program or the smart Turn program and the MANUALplus will propose the correct values for your machining operation You can use the suggested cutting parameters or adjust them if required In its standard version you can store the cutting data for 9 workpiece material tool material combinations in the technology database of the MANUALplus It can be expanded to 62 combinations option Each workpiece material tool material combination includes the cutting speed the main and secondary feed rates and the infeed for 16 machining modes HA work tutorials Hutte materi Hy cut ti
39. l or pallet tables in both USB interface directions The MANUALplus 620 supports standard When transferring NC programs the e make backups memory media with USB interface Using MANUALplus even considers the files With the powerful TNCremoPlus PC USB memory media such as memory related to the cycle program smart Turn software you can also transfer the screen sticks you can quickly and easily exchange program or DIN PLUS program such as contents of the control to your PC using DXF contours ICP contour descriptions contour descriptions DIN macros or the live screen function NC programs tool parameters etc subprograms between systems that are not connected to each other Company network THO ne_progincps ne DIN programs 2203 2019 06 14 15 37 LF 413 2811 88 23 87 43 2327 2013 06 13 14 87 3 mE 1322 2818 87 88 87 50 3469 2013 86 14 15 37 DBR7786 n 2837 2868 86 26 12 28 S318 2013 11 11 12 37 S 12943070901204567890120456789012945678 6331 2013 11 11 12 28 Berl 1254 2888 82 84 87 48 2562 2813 06 19 14 88 el 2356 2818 87 21 87 59 PGHBE_ ed er He 2813 11 11 12 25 0 6 2166 1586 2888 84 16 15 56 PGNET IWH 2013 11 11 12 25 S111 S27 2818 84 13 13 58 F i 1835 2888 87 15 89 89 1385 2818 87 29 18 17 1761 2811 87 19 87 52 825 2811 87 13 14 265 2008 03 03 16 365 2006 03 05 89 3152 2818 89 87 18 38 643 2818 87 28 16 47 1745 2818 63 15 12 58 2648 2811 87 15 88 48 2634 2311 87 15 2 19 4433 2818 84 39 68
40. lane You select the combination of windows best suited to the job This gives you everything you need to closely examine your drilling and milling operations The CNC PILOT 640 depicts C axis machining of the cylindrical surface as an unrolled plane surface 3 D simulation graphics With the high resolution finely detailed 3 D graphic simulation you can exactly evaluate the result of drilling turning or milling processes even before actual machining The freely rotational view about the axes permits visual inspection of the blank and finished part from all angles With its intuitive mouse and keyboard operation you can navigate and zoom into every EBtachine par Machining tises T ID Hach tine Noncutto TISCH 8 2 TI A SCH 55 88 1 81 6 88 T5 A SCHL 35 84 8 11 8 87 T7 A Gfu fie 8 85 2 00 Total nachining time 1 44 6 39 n re nme 210 880 Z Machining the front face programmed detail of course even with C axis contours on the cylindrical surface or face and with Y axis contours in the tilted plane In this way the 3 D simulation graphics enable you to detect even the smallest error already before machining Calculating the machining time If your customer needs an offer in a hurry and you need exact information in a very short time the CNC PILOT 640 is a valuable aid with its machining time calculator During simulation of the smart Turn or DIN PLUS program the CNC PILOT 640 calculates the t
41. monitoring 1111843 01 Monitoring of the tool load Electronic handwheels Tool measurement Workpiece measurement DataPilot CP 640 MP 620 Software for PCs 42 e HR 180 panel mounted handwheels with connection to position inputs plus e One HR 130 panel mounted serial handwheel or one portable serial handwheel HR 510 3 D touch trigger probes e TT 160 with a cuboid probe contact and cable connection e TT 460 with a cuboid probe contact and radio or infrared transmission e TS 260 touch trigger probe with cable connection or e TS 460 touch trigger probe with radio or infrared transmission or e TS 444 touch trigger probe with infrared transmission or e TS 740 touch trigger probe with infrared transmission Control software for PCs for programming archiving and training for the MANUALplus 620 e Full version with license for single station or multiple stations e Demo version free of charge e TeleService Software for remote diagnosis monitoring and operation e CycleDesign Software for creating one s own cycle structure e TNCremo Data transmission software free of charge e TNCremoPlus Software for data transfer with live screen function Overview Specifications Components Operating system NC program memory Input resolution and display step Interpolation Feed rate Spindle Axis feedback control Error compensation Data interfaces Diagnostics Ambient temperature MC main co
42. mportant for the production or repair of single parts With its graphic simulation feature the MANUALplus 620 supports you in checking the program for errors exactly and with the real dimensions of the contour and cutting edge Graphic simulation Before actual machining you use the graphic simulation to inspect the e machining sequence e proportioning of cuts e finished contour In the graphic simulation you can display the tool cutting edge You see the cutting edge radius the cutting edge width and the cutting edge position with their actual dimensions This helps to recognize machining details or collision risks in time Wire frame or cutting path graphics machining simulation The MANUALplus supports various views of the tool paths and the machining process You can choose the type of verification best suited to the tool or machining process used Fh Machine gt Simulation Fy Tool editor HO AE 3 H M187 Gala In i PS 18 5 KH Ca HE O vE Da N ler X 62 000 Z 1 648 Pokal Wire frame graphics 20 The wire frame display is particularly convenient if you only need a quick overview of the proportioning of cuts The path of the theoretical tool tip however is not identical with the contour of the workpiece This view is therefore not as Suitable if you wish to run a thorough check of the machined contour A more accurate contour verification is provided by the cutting path graphics
43. mputer Integrated operating panel and 12 1 inch TFT color flat panel display CC or UEC controller units Machine operating panel with 36 exchangeable snap on keys as well as spindle and feed rate override potentiometers HEROS 5 real time operating system for machine control 1 8 GB on compact flash memory card CFR X axis 0 5 um diameter 1 um U V W Y Z axis 1 um B C1 C2 axis 00017 Straight line in 2 principal axes max 100 m optional in 3 principal axes Circle in 2 axes radius max 999 m optional additional linear interpolation of the third axis C1 C2 axis interpolation of X and Z linear axes with the C1 C2 axis option mm min or mm rev Constant surface speed Max feed rate 60 000 pole pairs x ball screw pitch at fpy m 5000 Hz Maximum 60000 rom with 2 pole pairs Integrated digital drive control for synchronous and asynchronous motors Position loop resolution Signal period of the position encoder 1024 Cycle time of position controller 0 2 ms Cycle time of speed controller 0 2 ms Cycle time of current controller minimum 0 05 ms Linear and nonlinear axis error backlash reversal peaks during circular movements Static friction Gigabit Ethernet interface 1000BASE T 3x USB 1 x front USB 2 0 2 x rear USB 3 0 Fast and simple troubleshooting through integrated diagnostic aids Operation In electrical cabinet 5 C to 40 C In operating panel O C to 50 C Storage 20 C to 60 C 43
44. munication Fast data transfer with the MANUALplus 620 The networked MANUALplus 620 All programs at a glance Exchanging tool data The MANUAlLplus 620 can be integrated After entering the path of the partner Once you have acquired tool data you into networks and connected with PCs terminal your own MANUALplus programs may also transfer them That is not only programming stations and other data will be listed on the left side of the screen important for data backup it also helps you storage devices Even in its standard and your partner s programs are on the when using the PC programming station version the MANUALplus features a latest right side Now select the programs that DataPilot The benefits no redundant data generation Fast Ethernet interface The you want to transfer and press the send or acquisition your files are always up to date MANUALplus communicates with NFS receive button The data Is transferred servers and Windows networks in TCP IP reliably and almost instantaneously Programs for data transfer protocol without needing additional With the aid of the free PC software software The fast data transfer at rates of Transferring programs TNCremo from HEIDENHAIN and an up to 1000 Mbit s guarantee very short The easiest and most convenient method Ethernet or other data interface you can transfer times of transferring data is to integrate the e transfer remotely stored part programs systems into your company network and too
45. ng you need ICP the interactive contour programming You describe the contour elements directly as they appear in the workpiece drawing Or if the drawing is available in DXF format you simply import the contour Contour programming with ICP You define an ICP contour by entering the contour elements one after the other in the graphic editor When selecting the contour elements you already specify the direction of the line or the direction of rotation of the circular arc This way the MANUALplus needs very little information about the contour element When entering the data you decide whether the coordinates are absolute or incremental and whether you enter the end point or the length of the line or the center point or the radius of a circular arc You also specify whether the path to the next contour element should be tangential or non tangential As long as they are mathematically defined the MANUALplus calculates missing coordinates intersections center points etc If the entered data permit several mathematically possible solutions you can view the individual solutions and then select the proposal that matches the drawing You can modify or change existing contours 18 Superimposing form elements The ICP editor recognizes the chamfer rounding and undercut form elements DIN 76 DIN 509 E DIN 509 F etc You can enter these form elements in the course of the sequential contour definition However it is of
46. ngle parts to series Well thought out simple and flexible Simple programming with smart Turn option NC program at the push of a button with TURN PLUS option Describing and importing contours ICP interactive contour programming option Realistic testing before machining Graphic simulation Expandable for complex tasks Full surface machining including the C axis and Y axis option Turning drilling and milling in one setup option Working in a tilted plane with the B axis option Fast availability of tool data and cutting data MANUALplus tool database and technology database Reliable machining Intelligent supervision with load monitoring option Open for communication Fast data transfer with the MANUALplus 620 Display any file formats on the control screen The DataPilot MP 620 programming station Fast availability of all information Workpiece measurement Setup presetting and measuring with touch trigger probes Tool measurement Measuring length radius and wear directly in the machine Overview User functions Options Accessories Specifications Compact and versatile MANUALplus 620 the control for CNC and cycle lathes The MANUALplus 620 is a compact and versatile contouring control that is particularly well suited for cycle controlled lathes The MANUALplus 620 offers the ideal combination between the ease of use of conven
47. nts 8 9 Calculation of missing coordinates intersections etc 8 9 Graphic display of all solutions for selection by the user if more than one solution is possible 8 9 Chamfers rounding arcs and undercuts available as form elements 8 9 Input of form elements immediately during contour creation or by superimposition later 8 9 Changes to existing contours can be programmed 8 9 Machining attributes available for individual contour elements 8 9 55 C axis machining on face and lateral surface Description of individual holes and hole patterns only in smart Turn Description of figures and figure patterns for milling only in smart Turn Creation of freely definable milling contours 9 70 Yaxis machining on the XY and ZY planes only in smart Turn Description of individual holes and hole patterns Description of figures and figure patterns for milling Creation of freely definable milling contours Programming of the rear face for full surface machining with the C and Y axes DXF import Import of contours for lathe and milling operations smart Turn The basis is the unit which is the complete description of a machining block geometry programming technology and cycle data Dialog boxes divided into overview and detail forms Fast navigation between the fillable forms and input groups via the smart keys Context sensitive help graphics Start unit with global settings Transfer of global values from the start unit Transfer of cutting v
48. nufacture of oval and polygonal contours 135 Superimpositioning of traverse movements of the X and Y axes synchronous to the rotational motion of the spindle Machining time analysis Calculation of machining times and idle times Consideration of switching commands triggered by the CNC Representation of time per individual cycle or per tool change Monitoring function Load monitoring detecting tool wear and breakage during machining 39 Tool database Technology database Conversational languages 40 10 10 41 For 250 tools For 999 tools Tool description can be entered for every tool Automatic inspection of tool tip position with respect to the contour Compensation of tool tip position in the X Y Z plane High precision correction via handwheel capturing compensation values in the tool table Automatic tool tip and cutter radius compensation Tool monitoring for lifetime of the insert tool tip or the number of workpieces produced Tool monitoring with automatic tool change after expiration tool life Management of multipoint tools multiple inserts or reference points Support of quick change systems Access to cutting data after definition of workpiece material cutting material and machining mode The MANUALplus distinguishes between 16 machining modes Each workpiece material tool material combination includes the cutting speed the main and secondary feed rates and the infeed for 16 machining modes
49. ogramming and verification in face view and in the unrolled lateral surface view Y axis With the Y axis option of the MANUALplus 620 you can machine slots or pockets with plane bottoms and perpendicular slot walls By defining the spindle angle you can de termine the position of the milling contours on the workpiece For programming and verification of these machining sections the workpiece is shown in side and face view The Y axis is supported in the smart Turn and DIN programming feature Machine par Machine HO fe Ho H N35 GEOG NSS NEJ E8 3 VI H DI 114 K3 3 19 507 C Y N 85 X Convstern 23 835 Z First fixture Simulation H H Dual spindle option For full surface lathes the MANUALplus 620 provides the following features e Opposing spindle with second C axis e Movable tailstock W axis These features are complemented by additional functions such as coordinate transformation spindle synchronization and traversing to a stop surface Coordinate transformation Contours of workpiece blanks and finished parts can be mirrored about the X axis or shifted relative to the workpiece datum The machine and MANUALplus 620 must be adapted to this function by the machine tool builder FY Tool editor je 3 u 85 Spindle synchronization Spindle 1 S1 with C axis C1 Opposing spindles are electronically and driven tool S2 coupled and rotate synchronously This makes it po
50. onding language directory on your control The following manuals are available in the help system e MANUALplus 620 User s Manual e User s Manual for smart Turn and DIN programming e User s Manual for the DataPilot MP 620 only included in the programming station Users Manual gt Operating Panel gt Basics gt Introdection Introdection and Fund Basics of Operation gt Machine Mode of Opera Cycle Programming ICP Programming ICP Centours Leading contours Fom sleneats Machining attribe Calculation of ce ICP Editor in Cycle b ICP Editor in smart b Creating an ICP Com b Editing ICP Contour b The Zoom Function i b Defining the Vorkpi b Conteur Elements of b Conteur Elements om uk pt Flament s m sf TURNguide integrated in the control e g on the MANUALplus 620 34 The Interactive Contour Dem Qie Mr Programming ICP feature provides graphie support when you are defining the workpiece conteurs ICP is the abbreviation of Interactive Contour Programming Contours created with ICP are used in the following In ICP cycles Teach In Manual Operation Ia snart Turn Each contour begins with a starting point The fellowing contowrs are defined using linear and circular contour elements as well as fom elements like chanfers rounding arcs and undercuts ICP is called from swart Ture and cycle dialogs ICP contours created in cycle mode are saved by the MAWALplus in independent fil
51. ords of maximum 62 A SCHR 35 88 1 Schruppen Aussen 0 88 95 8 35 8 Hartmetall Pocket Tool Sort by Reverse down Editing type ID Type sorting Tool selection for turret assignment Input of cutting values in the technology editor 29 Reliable machining Intelligent supervision with load monitoring option Load monitoring detecting tool wear and breakage during machining The load monitor observes the machine s spindle and motor load while comparing them with the utilization values of a reference operation The CNC PILOT 640 can graphically display the utilization rates in a separate window 30 You can set two limit values that trigger different error reactions After the first limit value is exceeded the current tool is flagged as worn out and the control automatically exchanges it on the next tool call with a predefined replacement tool After the second limit is exceeded the CNC PILOT 640 assumes that there is an impermissible load e g tool breakage and stops the machining process This improves process reliability during machining in particular during unmanned shifts These functions must be implemented in the machine and control by the machine tool builder ID SCHL A 55 840 1 0 000T 2 50 912 ak 49 637 42 0 000 4Y BE 5 Utilization gt fa ra 6383 1 PGi 8277 9 PG2 163474 Utilization sus ua 3536 5 w mase 11 Graphic display of the load values Open for com
52. oup DE ee gt H Hp 1200 Uain 2 6 0008 0 0 Unin S 100 1F 1062 MANUALplus 620 Ip HEDENHAIN 10 a scun eo 08 s b Fbz depth mm A SCHR 88 08 T 1 Wi DE ap ae Navigation keys e Screen page up down Go to beginning of program list or to end of program list WA ae ee Special keys Kara Display block or activate special functions such as input options or text Input Calculator Call up messages and errors il Info key Switch the help graphics between outside inside machining cycle programming Soft keys lt gt Shift between soft key rows Save screen contents as graphic Tile Expanded input capabilities Universally applicable The right programming mode for every task With its different programming operating modes cycle programming smart Turn and DIN PLUS the MANUALplus 620 always gives you optimum support for your tasks Manual e Simple non repetitive machining tasks e Rework e Thread repair Machining with cycles Define the cycle Simulate the cycle V Machine the workpiece 190 000 AX 1 50 000 AZ y W 0 000 4Y 4 0 500 aa 1 if 208 8 a min 0 000 an i 255 5 10 0 000 T Fi 1 5 are s 1488 Manual cycle He lor sme tain 1 f 108 S 1082 Regardless of whether you want to rework a workpiece or machine a single part on a cycle lathe the cycles of the MANUALplus
53. pproach position X Approach position Z 4 Tool number wt Feed xO cutting speed Ss Auxiliary Contour start block no Contour end block no Maximum infeed Oversize X Oversize Z Contour start block no 1 7 TNC nc_prog ncps Pokal nc ja len Contour selection in ICP 4 ras His YHProg Filhead 4 ICP Tool Contour Cycle Globali oo N 53 6 Sisultaneos N 54 RL N 55 END OF UNIT 23 0146997 Programming contours smart Turn enables you to work simply and flexibly Simple contours can be defined with just a few entries in the cycle Complex contours are described with ICP graphic interactive programming Workpiece descriptions that are available in DXF format can be easily imported Contour follow up When you define the workpiece blank smart Turn works with the contour follow up Meanwhile the MANUALplus calculates the newly created workpiece blank after every cut The machining cycles always adapt to the current workpiece blank The contour follow up helps you to avoid air cuts and optimize approach paths even if the workpiece material has been previously removed Technology data as default values The MANUALplus saves the cutting data according to the criteria of workpiece material tool material and machining mode As you have already entered the cutting material in the tool definition you need only enter the material of your workpiece This provides smart Turn with all data fo
54. r setting default values for the cutting data achine par Machine 32888 nc G126 2606 G14 08 UNIT ID G818_ICP G818 Schruppen l ngs ICP is Fle 3 sje T1 G36 228 G95 FB 4 M3 MB G X112 72 G14 08 9 G47 MS f END_OF UNIT 3508987348 E seart Turn Programming in DIN PLUS smart Turn offers units for all machining tasks as well as units for special functions If you want to control special machine components or use the variable programming function or other complex functions that are not provided by smart Turn DIN PLUS will support you It provides powerful machining cycles program branches and programming with variables You can switch back and forth between the smart Turn and DIN PLUS programming modes within a program Because the units are based on DIN PLUS you can break up a unit into blocks at any time to modify and optimize the resulting DIN PLUS program section Of course the MANUALplus 620 also allows you to create a DIN program or to import and use externally created programs P Tool editor Bftachine par 4 Units HiGo to tH Config jimise YlExtras tcraph 4H und iH 34 f 4 Help 4 Inserting a block Jj To edit vord 3 To delete word nee Dissolve UNIT 647 P2 Fr 6818 NS10 NE22 PS 18 5 K 2 9 25 He 09 Ve De Block numbering 3 Comment uncomsent line Ctrl K UNIT ID G869_ICP 6869 Stechdrehen ICP 126 Tr es 13 2 G36 168 G95 F8 5 M3 MB
55. r workpiece Technology data as default values The MANUALplus saves the cutting data according to the criteria of workpiece material tool material and machining mode As you have already entered the cutting material in the tool definition you need only enter the material of your workpiece This provides the cycle with all data required for setting default values for the cutting data Datums You can define the workpiece datum by touching the workpiece with the tool or by entering the datum coordinates Approach the tool change point once and store this position Then a simple cycle call suffices to return to the tool change point Protective zone for the spindle For every tool movement in the negative Z direction the MANUALplus checks whether the programmed protective zone would be violated If so it stops the movement and responds with an error message 11 Easy machining with cycles option From single parts to series The first workpiece Machine the workpiece cycle for cycle in the usual way and save the machining steps When you have finished machining you save the created cycle program In this way you can create the working plan for the workpiece The MANUALplus displays the individual machining steps in the proper sequence on the screen Repeating individual cycles After you have saved the cycles for one part you can always go back later to edit or delete the steps used to machine it or insert n
56. s g data Hq Ext is Cutting data for cutting material Hartsetail Material Stahl Or Designation RS DV EW BW AZ SW SB HG Cutting mat gt CUTMAT 1 Schruppen Aussen 8 88 95 8 89 0 Harteetall Harteetall Hartmetall 95 8 55 8 Harteetall Harteetall Thread cutting Harteetall m u etetal Contour recessg Harteetall 60 8 68 0Hartmetall Paxeing Har CDIA 4 HSS Centering Hartsetall A STECH 4 28 i 1 Stechen Aussen 4 00 Harteetall Drilling Harteetall M FRAES 16 38 U 2 Fraeser 6 HSS Countersinking Harteetall 11 z Reaning Harteetall Tool selection for T8 Tapping Harteetall Selection Type All types found 38 of 38 lling Harteetall a Or Designation RS DV EW BW AZ SW SB HG Cutting mat MU MD LA Finish milling Harteetall Deburring Harteetall 4 3 Gevinde Aussen 8 18 68 8 68 8 Hartmetall Engraving Harteetall A SCHL 35 84 1 Schlichten Auss 09 48 95 8 35 8 Hartmetall Ze Recess turning Harteetall A SCHR 55 88 1 Schruppen Aussen A SCHL 35 04 1 Schlichten Auss S FRAES 18 25 amp 8 Fraeser A GEW 68 2 1 Gewinde Aussen S FRAES 8 28 8 Fraeser EBoosasaonn Bros 8388535 8 FOR AFOR DEP 000 8 25 8 8 35 8 25 8 15 8 1 8 8 8 25 8 2 8 25 8 18 8 8 0 28 8 8 8 8 02 8 8 8 8 8 168 8 5 8 3 op anno a OD a m m m m mn m oo oo oo oo m oo oo m m m m m m A SCHL 35 84 G 4 3 Schlichten Auss 0 48 95 6 35 6 Hartmetall Cutting speed s min Min 8 688 max 100009 6 TNC table techdata hte Occupied 9 data rec
57. ssible to transfer the workpiece from one spindle to the other while they are rotating thereby saving the time otherwise spent braking and starting the spindles The MANUALplus 620 detects any angular offset and compensates it during subsequent milling on the opposing spindle Traversing to a fixed stop To ensure that the workpiece is firmly pressed to the opposite spindle surface the control monitors the nominal and actual positions while the longitudinal axis Is moving and thereby detects the fixed stop Full surface The MANUALplus monitors the motor o _ Opposing spindle S3 torque and uses it to reach the pro with C axis C2 on grammed contact force secondary axis VV and driven tool S2 F Machine Simulation By Tool editor Hb HI H N34 6103 X36 2585 C45 5778 Rii N 44 X 36 259 Z 1 000 C 45 578 Y 102 FRAES 18 25 Convstexn ou 33 Misc functions Machining of the rear face on the opposing spindle after automatic workpiece transfer 23 Expandable for complex tasks Turning drilling and milling in one setup option You can use the MANUALplus 620 to drill and mill your workpiece on the face or lateral surface in one setup In addition the control offers you numerous functions and well proven cycles Optional the mac
58. ten easier to first define the rough contour and then to super impose the form elements This is done by selecting the corner on which the form element is to be placed and then inserting the element ICP contours for cycle programs In turning or milling operations standard contours are defined in the cycle Complex contours are described with ICP and then called in an ICP roughing ICP recessing ICP recess turning or ICP milling cycle The ICP editor can be called directly during cycle programming gt ICP editor smazt Turn IHC I ICP contours for smart Turn and DIN PLUS In smart Turn you have various possibilities for describing the contour to be machined You can describe simple contours right in the unit and use ICP for turning or milling contours as well as linear or circular drilling and milling patterns The contour defined with ICP is transferred to the smart Turn program Within the unit you enter a reference to the contour section to be machined If you are working in DIN PLUS mode you can also describe the turning and milling contours linear and circular patterns with ICP In the contourbased cycles you enter a reference to the contour section to be machined A Tool editor Arc with MP and R Start point Destinat point u Center point Radius x il Angle Angle i te ee ee 7 NIG TE Destinat point mm lt 1 2 gt TNG nc_prog gti 8 g
59. tional lathes and the advantages of CNC controlled machines Regardless of whether you are manufac turing single parts or batches simple or complex workpieces the control always adapts to the needs of your company The MANUALplus 620 Is characterized by its simple operation and programming It is quickly learned and requires minimum training time MANUALplus 620 for cycle lathes On the MANUALplus 620 rework or simple tasks can be done in the same way as on a conventional lathe You move the axes in the normal manner by turning the handwheels For difficult cuts like tapers undercuts or threads the cycles of the MANUALplus are available It is thus very easy for conventional lathe operators to begin automated production even without previous knowledge of NC technology MANUALplus 620 on a cycle lathe For small and medium size production runs cycle programming will increase your revenue When machining the first workpiece you can store the machining cycles and already save valuable time when machining the second workpiece For increased requirements and complex machining tasks you will profit from the programming mode smart Turn us kai ug ua H PPE vg gas MANUALplus 620 for CNC lathes Regardless of whether you are turning simple parts or complex workpieces the MANUALplus 620 provides you with the benefits of graphical contour input and convenient programming with smart Turn Programming with vari
60. uctured and easy to read Clearly structured and easy to read these are the characteristics of smart Turn programs smart Turn uses section codes that clearly distinguish between the program head with setup information the turret assignment the workpiece description and the actual machining operation The smart Turn technique not only ensures that the program is easy to read it also makes it possible to save all information required for producing the workpiece in the NC program M Toot editor Machine par G869 ICP recess turning Overw Tool Contour Cycle Glob Maximus infeed Oversize X T Oversize Z _ Depth compens Offset width Direction Sequence 8 5 e2 Type of approach 1 7 Overview form in smart Turn 14 Subform in smart Turn Approach angle Departure angle Recessing feed Finishing feed rate Type of retraction G10 Longitudinal roughing in ICP Overvw Tool Contour Cycle Type of approach APP Simultaneot Approach position X s 6e2 Approach position Z z2 2 8 1oo number Di g Feed Ffos oo Cutting speed sa CO Auxiliary c 2 Contour start block no is Contour end block no a Maximum infeed 5 Oversize X 18 5 Oversize Z T3 G36 5168 G95 F9 5 M3 Ne GB X112 2 G47 P2 G869 N53 NE22 P2 16 5 K8 2 08 U HO Ve G14 08 G47 M3 N 268 END_OF_UNIT 51745726108 A Tool editor 1 conri diac 4 Overw Type of approach A
61. uses a reasonable sequence of possible operations such as Tirst roughing transverse then roughing longitudinal or finishing outside then finishing inside However you can also adapt this sequence yourself to suit various tasks In this way the MANUALplus 620 can profit from your company s know how even during the automatic working plan generation H Simulation N 131 G818 NS24 NE11 PS Ii K8 3 Z 73 5 HB AB W188 V3 D4 01 N 131 X 37 266 Z 61_Flange_trade_show 53 467 C Y A Tool editor Automatic program generation for full surface machining The MANUALplus 620 automatically generates the part program even for complex workpieces that need to be machined on the front face rear side and lateral surfaces After defining the geometry this can save you about 90 of the time otherwise needed to create a program Automatic program generation for the second setup TURN PLUS knows the contour of the clamping devices when it generates the working plan It automatically limits the tool path to a safe distance from the clamping device When the program for the first setup is completed you can rechuck using interactive graphics Ihe control then automatically generates the program for the second setup using the workpiece geometry that has already been entered Btachine par 3 SCHR I 55 08 16 Inclined contours are no problem Defining the machining sequence The control is presented with sp
62. wear Check workpiece geometry and sort parts Log measured data Ascertain the machining error trend More information about workpiece touch probes is available on the Internet at www heidenhain de or in the Product Overview Touch Probes New Generation Workpiece touch probes from HEIDENHAIN help you to reduce costs in the workshop and in series production Together with the MANUALplus touch probes can auto matically perform setup measuring and inspection functions The stylus of a TS touch trigger probe is deflected upon contact with a workpiece surface At that moment the TS generates a trigger signal that depending on the model is transmitted either by cable an infrared or radio beam to the control HEIDENHAIN touch probes for workpiece measurement are available in different versions The ruby ball tips are available in several diameters and the styli in different lengths The touch probes must be interfaced to the MANUALplus by the machine tool builder Touch probes with cable connection for signal transmission for machines with manual tool change and for grinding machines and lathes TS 260 New generation axial or radial cable Touch probe with radio or infrared signal transmission for machines with automatic tool change TS 460 New generation standard touch probe for radio and infrared transmission with compact dimensions TS 444 Battery free voltage supply through integrated air turb

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