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OBIS Safety And Emissions Analyzer - Snap

1. Address CHEV GAMARC 1937 Vehicle Make AL234567 12345 921099 VIN FACILITY MAKING REPAIRS Name Address City State Zip Code Choose one 1 Recognized En ons Repair Facility of Texas RERFT 1 3 Non Recognize eility self RERFT PERSON MAKING REPAIRS NAME DLF Cheese one 1 Recognized Fmissions Repair Technician of Texas RERTT I Non Recognized Technician self RERTT Refore any repairs were performed was the vehicle in proper control of the air fuel ratio D YES No Zf no what were the repairs needed to achieve proper control of the air fuel ratio COST REPAIRS 1 Diagnosis Parts Labor Lasses bs m Total Expenditures Grand Total Diagnosis Parts Labor what were any recommended repairs which were NOT performed at the direction of the motorist all repairs were performed was the vi 995 and newer OBN TI vehicies only Were all his vehicle yes I NO rol of the aiz fuel ratio YES NO indicators cleared Lele in proper con System Readiness Test SKY I certify that I repaired the vehicle identified herein signature of person making repairs Date If the vehicle FAILS the retest this form must be presented if you choose to apply for a waiver Labor and Diagnostic repair costs may only apply to the Minimum Expenditure Waiver if completed by a Recognized Emission Repair Technician of Texas ViE 7
2. Manufacturer Year Model Location Cover Comments See Figure A 1 Jaguar 1997 XJ8 3 No Kia 1997 All Vehicles 3 No Lamborghini 1997 Diablo DB 132 144 3 No Lotus 1997 Esprit 9 No Above Passenger Dash Mazda 1997 MVP 1 No Mazda 1997 MX 5 Miata MX 6 626 Millenia 3 No Mazda 1997 Protege 2 No Mercedes Benz 1997 All Vehicles 2 Yes Mitsubishi 1997 3000GT Stealth 3 No Mitsubishi 1997 Avenger Sebring 3 No Mitsubishi 1997 Diamante 2 No Mitsubishi 1997 Eclipse Eagle Talon 3 No Mitsubishi 1997 Expo Summit Wagon 2 No Mitsubishi 1997 Galant 3 No Mitsubishi 1997 Mirage Eagle Summit 2 No Mitsubishi 1997 Montero 2 No Mitsubishi 1997 Montero Sp Nativa 3 No Nissan 1997 Infiniti All 2 No Nissan 1997 Nissan All 2 No Porsche 1997 911 models 6 Yes Porsche 1997 Boxster 2 No Rolls Royce 1997 Silver Spur Silver Dawn Park 9 No under passngr dash Ward Limousine Rover 1997 Defender 6 Yes under parcel tray Rover 1997 Discovery 3 No Rover 1997 Range Rover 9 No under passngr dash Saab 1997 900 9000 1 Yes Subaru 1997 Legacy Impreza Forester 2 Yes Subaru 1997 SVX 3 Yes Suzuki 1997 Esteem 1 No Suzuki 1997 Side Kick 1 No Suzuki 1997 Side Kick Sport 1 No Suzuki 1997 Swift GM metro 1 No Suzuki 1997 X 90 1 No A 21 Appendix A Manufacturer Year Model Locauen Cover Comments See Figure A 1 Toyota 1997 4Runner
3. Complete and number the issued form by hand No form will be printed because the form is completed manually Select the VI 30A Only from the Special Inspections Menu 3 Enter the Vehicle Model Year and press Enter 6 16 Other Functions Select the License Plate Type of the vehicle and press Tab Enter the License Number of the vehicle and press Tab Enter the number on the TXDOT Registration certificate on the vehicle Reenter to verify Y Must be 10 characters of 8 numbers and 2 letters 7 Enter the VIN using the alphanumeric keys or bar code scanner Press Tab after each response J If an incorrect entry is made an INVALID message displays requesting that the entry be rechecked Confirm that the data entered is correct and press Enter 8 When the cursor is in the Vehicle Type field select the Vehicle Type and press Tab 9 Press Tab to accept the Vehicle Make retrieved from the VID If the Vehicle Make is incorrect select the Vehicle Make from the drop down list Press Tab to Continue If the vehicle is not on the list select Other from the end of the list 10 Press Tab to accept the Vehicle Model retrieved from the VID If the Vehicle Model is incorrect select the Vehicle Model from the drop down list Press Tab J The analyzer contains a lookup table for various vehicle makes and models This list may not apply to newer vehicles Toaccess the list type the first few letters of
4. Professional organization of automotive engineers and designers that establishes standards and conducts testing for many automotive related functions within the automotive industry The short term compensation made by the engine controller to vary injector pulse width Based on oxygen sensor inputs the PCM changes injector pulse width by a percentage to maintain minimal emissions output Term most often used to describe the ideal air fuel mixture entering the intake The point at which the production of emissions is at a minimum and catalyst conversion of emissions is most efficient The stoichiometric air fuel ratio is 14 7 to 1 measured in parts by weight 9 3 OBD II Task Manager PCM software designed to manage regulate and perform various monitor testing Trip A key cycle key ON run key OFF power down where the enable criteria for a particular diagnostic are met and the diagnostic test runs Warm up Cycle A warm up cycle is achieved when the engine coolant temperature rises at least 40 F 22 2 C above engine start up and achieves a minimum temperature of 160 F 71 1 C OBD II and What it Means OBD stands for onboard diagnostics OBD Il is a system developed by the Society of Automotive Engineers SAE to standardize automotive electronic diagnosis so technicians could use the same tools and analyzers to test any make and model without special adapters SAE established guidelines that inclu
5. 3 5 floppy drive Spare USB port on front of PC behind lower cover Spare RS232 communication port back of the analyzer 4 To return to the OBIS operation mode shut down Windows Select the State icon then shut down 5 Select Log Off PC from the Shut Down window J If you select Shut Down from the drop down menu the PC turns off completely Select the SnapLink feature for a screen that allows you to connect a Snap on scanner to the PC J The scanner must be a Snap on scanner J Follow the instructions in the SnapLink manual for operation of the software Software Update The Software Update function is used when required to download changes and updates the OBIS software OBD II Comm Test Use to perform of OBD II Tests and diagnose vehicle emissions problems Other Functions ooo 6 20 7 Equipment Calibrations This chapter contains information about equipment calibration functions on the Analyzer Maintenance Menu Included is e Analyzer Maintenance Menu page 7 1 Gas Cap Tester Calibration page 7 2 Status Screen page 7 3 Analyzer Maintenance Menu The Analyzer Maintenance Menu has two functions e Gas Cap Tester Calibration e Status Screen Med FO ge To en eee ee is Figure 7 1 Analyzer Maintenance Menu To access the Analyzer Maintenance Menu 1 Select Main Menu Maintenance and then Analyzer Maintenance The Analyzer Maintenance Menu displays See Figur
6. 56 K modem 16x DVD drive 3 5 floppy drive Spare USB port on front of PC behind lower cover Spare RS232 communication port back of the analyzer 1 8 Introduction and Equipment Overview Bar Code Scanner Remote Control Gas Cap Tester Waekon If you are unfamiliar with PC hardware or Windows software it is strongly recommended that you obtain instructional materials before attempting to use the PC functions The analyzer system warranty does not cover the installation training technical assistance or repair of any software on the PC side of the analyzer All software you install or devices you connect to your system are solely your own responsibility If a virus infects your computer it is your own responsibility We strongly recommend that you purchase and install virus protection software such as Norton AntiVirus 2002 All service calls necessary as a result of user installed software hardware or the occurrence of a virus will be billed to you Service personnel will return the unit to its original configuration and provide suggestions to prevent additional problems EquiServ does not service or repair items that are not provided by Snap on The bar code scanner located on the side of the unit eliminates certain keyboard entries by entering a complete field of data into the analyzer through a simple scan The hand held scanner reads bar codes and symbols in hard to reach places such as labels on engine
7. Daimler Chrysler 1996 Concorde Intrepid Vision 3 No Daimler Chrysler 1996 Dakota 3 No Daimler Chrysler 1996 G Cherokee 2 No Daimler Chrysler 1996 Neon 2 No Daimler Chrysler 1996 Prowler 2 No Daimler Chrysler 1996 Ram pick up 3 No Daimler Chrysler 1996 Ram van 3 No Daimler Chrysler 1996 Sebring conv 2 No Daimler Chrysler 1996 Viper 2 No Daimler Chrysler 1996 Voyager Caravan T amp C 2 No Daimler Chrysler 1996 Wrangler 2 No Ferrari 1996 F335 Berlinetta GTS Spider 3 No Ford 1996 Aerostar 3 Yes Ford 1996 Aspire 3 No Ford 1996 Bronco 7 Yes Ford 1996 Continental 3 No Ford 1996 Contour Mystique 2 No Ford 1996 Crown Vic Grand Marq 3 No Ford 1996 Econoline 3 Yes Ford 1996 Escort Tracer 2 No Ford 1996 Explorer Mountaineer 2 Yes Ford 1996 F Series 7 Yes Ford 1996 Mark VIII 2 No Ford 1996 Mustang 3 No Ford 1996 Probe 3 No Ford 1996 Ranger 2 Yes Ford 1996 Taurus Sable 2 No Ford 1996 Thunderbird Cougar 3 Yes A 23 Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Ford 1996 Town Car 3 No Ford 1996 Villeager 2 No Ford 1996 Windstar 3 Yes General Motors 1996 a car Olds Cierra Buick Century 1 No General Motors 1996 b car Chv Caprice Impala SS 3 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 2 No Buick Roadmaster G
8. Figure 5 2 Reinspection Vehicle Confirmation Screen 2 Review the summary screen to verify that the information is correct See Figure 5 2 Select YES to CONTINUE or NO to make corrections J Only items that failed initial testing are re tested without a fee Inspections performed within the last 16 days are eligible for free reinspection Inspections performed more than 16 days ago are not eligible for free reinspection 3 Update the odometer reading and select CONTINUE 4 The Vehicle Data Confirmation Screen displays Select YES to CONTINUE NO to display a screen with the reason the vehicle is not eligible for a free reinspection Select the Test Type from the list that displays and press Enter to perform an initial inspection J If a vehicle is not eligible for free reinspection the test is considered an initial inspection and a fee is charged 5 Follow the on screen instructions to reinspect previously failed items 5 3 Reinspection 6 The test sequence for Reinspection matches the initial testing sequence detailed in Safety and Emissions Inspection page 2 1 The difference in most cases is that only previously failed items are reinspected J The items to be reinspected vary depending on the amount of time elapsed since the last inspection The analyzer presents only required tests and questions Safety Reinspection Safety Repair Cost If the vehicle had a Safety Only
9. 2 4 WD 3 No Toyota 1997 Avalon 2 Yes behind fuse cover Toyota 1997 Camry 3 No Toyota 1997 Celica 3 Yes Toyota 1997 Corolla 1 No Toyota 1997 ES 300 3 No Toyota 1997 GS 300 1 No Toyota 1997 Land Cruiser 2 Yes behind fuse cover Toyota 1997 LS4 00 2 Yes Toyota 1997 LX 450 2 Yes behind fuse cover Toyota 1997 Paseo 2 Yes behind fuse cover Toyota 1997 Previa 2 4 WD 6 Yes top instrmt panel Toyota 1997 Prizm 1 No Toyota 1997 RAV4 2 4 WD 3 No Toyota 1997 SC 300 400 2 Yes Toyota 1997 Supra 2 Yes Toyota 1997 T100 2 4 WD 3 No Toyota 1997 Tacoma 2 4 WD 3 No Toyota 1997 Tercel 2 Yes behind fuse cover Volvo 1999 580 2 Yes Volvo 1999 All Other Vehicles 9 Yes hand brake area VW 1997 EuroVan Passat 4 Yes VW 1997 Golf Jetta Cabrio 7 Yes A 22 Appendix A 1996 Manufacturer Year Model Focauen Cover Comments See Figure A 1 Audi 1996 A4 2 No Audi 1996 Cabriolet A6 9 Yes rear ashtray Bentley 1996 Azure Brooklands Brooklands 9 Yes under passgr dash LWB Limousine Bentley 1996 Continental R T Turbo 9 Yes under passgr dash R RL RT LWB BMW 1996 3 5 8 X5 series 2 Yes BMW 1996 7 series 6 Yes under stereo control BMW 1996 Z3 series 9 Yes under passgr dash Daimler Chrysler 1996 Cherokee 2 No Daimler Chrysler 1996 Cirrus Stratus Breeze 2 No
10. The Certificate Corrections Replacement function does not contact the host computer so you can only locate sticker information for vehicles tested at your station Procedure Select Maintenance from the Main Menu Certificate Replacement Scan access card with the bar code scanner The Access Code field fills Enter PIN Number and select Continue When a valid access code is entered a list of search options displays Enter the information requested Enter the search information and press Enter The analyzer searches all stored records for vehicles that have passed inspection using the criteria entered 6 6 Other Functions Figure 6 6 Certificate Search Options Screen If a matching record is found you are prompted to enter the replacement certificate number Type in the replacement certificate number and select CONTINUE Other Functions Technical Bulletins Announcements Anpouncemeni VF GE VL 15 89 Fe Tran mwaane merei BT oth radial ka i al This ba fra beard ag Thai im Frk Pini Dirt Ka ka ma kua A Figure 6 7 Technical Bulletins Announcements Screen From time to time the State may transmit information to the analyzer This information displays in a number of locations and is stored by the analyzer for 180 days six months Announcements may be general in nature or be directed to a specific inspector Technical Bulletins Announcements allows you to review prin
11. an emission related code or that it indicates a fault that causes the malfunction indicator light to illuminate Refer to DTC Naming Guidelines for Signals from Components page 9 15 Standardized Fault Code Format SAE Fault Code Format Example PD0237 Knock Sensor 1 Circul Low Input 8 Body Chassis P Powertrain Diecut Low Input U Network Specitic Vehicle O Generic SAE System 1 Manufacturer Specific ignitian System ov listing Figure 9 6 SAE Fault Code Format Example Codes Only OBD II Diagnostic Trouble Codes Diagnostic trouble codes DTC are reported in a five character alphanumeric format First Character The first character is a letter that defines the system where a code was set Four letters are currently assigned P Powertrain B Body C Chassis U Undefined Second Character The second character is 0 SAE defined generic code 1 Manufacturer defined enhanced code 2 With B or C reserved for manufacturers 3 With B or C reserved for SAE J The meaning of 2 or 3 varies according to the system character P B C or U See First Character page 9 13 OBD II Third Character The third CDTC character indicates the system where the fault occurred 1 fuel or air metering problem 2 fuel or air metering problem 3 ignition malfunction or engine misfire 4 auxiliary emission control system problem 5 vehicle or idle speed c
12. page 2 19 Certificate Number page 2 20 Out of State Verification Form VI 30A page 2 21 Vehicle Inspection Report page 2 22 Vehicle Repair Form VRF page 2 25 Selecting the Test 1 Select Safety and Emissions Inspection from the Main Menu 2 Scan access card with the bar code scanner The Access Code field fills 3 Enter PIN Number and select CONTINUE 2 1 Safety and Emissions Inspection Vehicle Data Entry ETT TE Farin verte banket Fe Liceras Plym Type E O Figure 2 1 Vehicle Identification Screen 4 Enter the Insurance Expiration Date and press Tab Select the date from the drop down window or Use the keyboard to enter the date in MMDDYYYY format See Figure 2 2 If no insurance date is available uncheck the box in the Insurance Expiration Date field Removing the V indicates that there is no date VEHICLE ERTIES ATION uncheck v for NONE en drop down calendar Bus ites Tis fad Vs Fr fee lam abe Dai fal i F 8 4 7 b 4 E mai it hh et v 97 el ao ku bi Bi F 35 56 31 5 EN i 8 ie LE Petey tegen Vana haker Piti Typen a Ev mbr aie Urcharch id ceerer has EL E Figure 2 2 Windows Date Properties 2 2 Safety and Emissions Inspection 5 Select the Fuel Type and press Tab J If the vehicle is dual fueled the following message displays YOU HAVE INDICATED THAT THIS VEHICLE IS DUAL F
13. 1 No General Motors 1999 z car Saturn 2 No General Motors 1999 c k Yukon Suburban Sierra Tahoe 1 No Chv Pickup General Motors 1999 s t Sonoma Jimmy 51 0 Blazer 2 No Bravada General Motors 1999 G van Vandura Rally Savana 1 No Express Chv van General Motors 1999 m l van Safari Astro 1 No General Motors 1999 j e truck Geo Traker 3 No General Motors 1999 u van Lumina van Trans sport Sil 1 No houette General Motors 1999 p truck various custom 1 No Honda 1999 Accord 2 No Honda 1999 Acura 2 2 2 3 3 0 CL 8 No above shifter Honda 1999 Acura 3 5RL 8 No above shifter Honda 1999 Acura3 2TL CL 8 No above shifter Honda 1999 Civic 2 No Honda 1999 CR V 9 No under passgr dash Honda 1999 DelSol Hybrid 9 No under passgr dash Honda 1999 Integra 9 No under passgr dash Honda 1999 NSX 2 000 9 No under passgr dash Honda 1999 Odyssey 1 No Honda 1999 prelude 9 No under passgr dash Hummer 1999 XLC2 HMCO HMC4 HMCS 2 No Hyundai 1999 Accent Elantra Tiburon Sonata 2 No Isuzu 1999 Rodeo Amigo 2 No Isuzu 1999 Trooper VehiCross 2 Yes Jaguar 1999 XJ8 3 No A 12 Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Kia 1999 All Vehicles 3 No Lamborghini 1999 Diablo DB 132 144 3 No Lotus 1999 Esprit 9 No Abov
14. 12 Dialtone Check 4 03 aa She enn berede iss eee we fa Gert saan eee ke 6 12 Modem Ghecke s sata ugras ante Ree Eee na Mak Gaiden aid 6 12 Table of Contents Phone Numberui 4 dasta ahead RETE 6 13 Print Communications Logie ssas keru ewi ka a a rn nr nennen nn 6 13 Troubleshooting Communication Problems 000 0c cece eee nee eee eee 6 14 Inspection Log VI 8B aauuar arr ee 6 15 VESOA ONIY aura Leese me e ae de ae br 6 16 PG Moden sss sone ay A ee Gre ad 6 19 SnapkLink aid RA hd era ea nee ati 6 19 Software Update cumani n e e eiai ae nn 6 19 OBD Il COMM TES te sak 5 4 2 24 aa rara da rated 6 19 Equipment GalibralionS aan u wel eee oto ee deh 7 1 Analyzer Maintenance Menu o ooccoccco eee 7 1 Gas Cap Tester Calibration 0 0 0 0 ccc eee ete 7 2 Status Screens vu sjark derme alsa ek ho areata menes ri ti 7 3 General Maintenance 655 ees ee ees Bee Peis was whee eee eee ii ees 8 1 General Routine Maintenance 0 000 ete een 8 1 Printer Operation and Maintenance 00 cect eee 8 2 Maintaining the Bar Code Scanner avuavvaanar vnr rann nennen 8 2 Cleaning the Scanning Window 00 0c tenes 8 2 Checking the Scanner Case ooccoocccco rann ranerne rann 8 2 Connection Panels aavuunnnnan van tte eee 8 3 Analyzer Back Panel vs sa Siew A rase Flags Gr ee eee ee Panes 8 3 Interface BOX sia 2 oi A he ge A A A ind 8 4 Accessories and Options eisena
15. 2 97 Figure 2 28 Vehicle Repair Form VRF If repairs were performed a Vehicle Repair Form VRF Figure 2 28 prints J The information that displays on the Vehicle Repair Form VRF is determined by cost entries during both Safety and Emissions Tests 2 25 Safety and Emissions Inspection 2 26 3 Safety Only Inspection This chapter contains procedures for performing the Safety Only Inspection Included are Selecting the Test Vehicle Data Entry Selecting the Test page 3 1 Vehicle Data Entry page 3 1 Safety Inspection page 3 1 Gas Cap Test page 3 2 Safety Only Inspection Fee page 3 2 Certificate Number page 3 2 Out of State Verification Form VI 30A page 3 3 Vehicle Inspection Report page 3 3 Vehicle Inspection Rejection Receipt page 3 3 Vehicle Repair Form page 3 3 Select Safety Only Inspection from the Main Menu 2 Scan access card with the bar code scanner The Access Code field fills Enter PIN Number and select CONTINUE See Vehicle Data Entry page 2 2 J The Fuel Type field is listed last for the Safety Only inspection Safety Inspection See Safety Inspection page 2 8 Safety Only Inspection Gas Cap Test The Gas Cap Test is performed on all vehicles except diesel fueled vehicles See Gas Cap Test page 2 16 Safety Only mepecton Fee When the Safety Inspection is complete verify that all entries are correct and select Co
16. 2 Yes behind fuse cover VOLVO 1999 580 2 Yes VOLVO 1999 All Other Vehicles 9 Yes hand brake area VW 1996 Cabrio Golf Jetta 7 Yes VW 1996 EuroVan Passat 4 Yes A 26 SMAI DISagnostits ZEEEA134A RevA 2002 Snap on Tools Company Printed in U S A 08 02
17. 3 No Ford 1999 Continental 3 No Ford 1999 Contour Mystique 2 No Ford 1999 Cougar 2 No Ford 1999 Crown Vic Grand Marq 3 No Ford 1999 Econoline 3 No Ford 1999 Escort Tracer 2 Yes Ford 1999 Expedition Navigator 3 Yes Ford 1999 Explorer Mountaineer 2 Yes Ford 1999 F Series 3 No Ford 1999 Mustang 3 No Ford 1999 Ranger 2 Yes Ford 1999 Taurus Sable 2 No Ford 1999 Town Car 3 No Ford 1999 Villeager 2 No Ford 1999 Windstar 3 Yes General Motors 1999 c car 2 No General Motors 1999 e car Cadillac Eldorado 1 No General Motors 1999 f car Chv Camaro Pontiac Firebird 3 No A 11 Appendix A Manufacturer Year Model Loraton Cover Comments See Figure A 1 General Motors 1999 g car Olds Aurora Buick Riviera 1 No General Motors 1999 h car Bonneville Le Sabre Eighty 1 No Eight LSS General Motors 1999 j car Chv Cavlier Pontiac Sunfire 1 No General Motors 1999 k car Cadillac Seville 2 No General Motors 1999 kSPL car Cadillac Deville 1 No Cadillac Concours General Motors 1999 m car Geo Metro 1 No General Motors 1999 n car Pontiac Grand Am 1 No Olds Achieva Skylark General Motors 1999 s car Geo Prizm 1 No General Motors 1999 v car Cadillac Catera 2 No General Motors 1999 w car Lumina M Carlo G Prix 3 No Regal Cut Supreme General Motors 1999 y car Chv Corvette
18. 5 8 Certificate Number page 5 8 Out of State Verification Form VI 30A page 5 8 Vehicle Inspection Report page 5 8 Vehicle Inspection Rejection Receipt page 5 8 Vehicle Repair Form page 5 8 Reinspect vehicles that have failed previous inspection attempts by selecting Reinspection from the Main Menu Using this function allows recalls and displays previous inspections if available The analyzer searches internal records and contacts the VID computer to see if information already exists on the vehicle to be reinspected In addition the analyzer automatically determines if the reinspection is free or if there is a charge for the reinspection s Because regulations vary elements of the IMPORTAN gt 4 reinspection may not be the same in every case The time that has elapsed between the initial failed test and the reinspection also affects the reinspection procedure Following are general guidelines for Reinspection In all cases be sure to follow the prompts on the analyzer screen Reinspection Start Reinspection If a Reinspection is required 1 Select Reinspection from the Main Menu 2 Scan access card with the bar code scanner The Access Code field fills 3 Enter PIN Number and click Continue Vehicle Data Entry 1 Scan the bar code on the Vehicle Inspection Report VIR from the previous test Me Lian Pla bo Fine ule Taj car Fun raner TETT Mimbar K umiar mir FG pees bm al VA
19. Analyzer System always refer to and follow the safety messages and applicable test procedures provided by the manufacturer of the equipment or vehicle being tested Read All Instructions Read all instructions and safety messages in this manual All safety messages in this section contain a signal word a three part message and in some instances a symbol pictorial The signal word indicates the level of hazard in a situation e Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury to the operator or bystanders e Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury to the operator or bystanders e Caution indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury to the operator or bystanders Safety Information AWARNING AWARNING Safety messages in this section contain three different type styles Normal type states the hazard Bold type states how to avoid the hazard e Italic type states the possible consequences of not avoiding the hazard An icon when present gives a graphical description of the potential hazard IMPORTANT SAFETY INSTRUCTIONS Risk of electric shock Connect power cord to properly grounded outlet Do not remove or bypass the grounding pin Do not touch ignition coils coil terminals and spark plugs while ope
20. Chrysler 1997 Sebring conv 2 No Daimler Chrysler 1997 Viper 2 No Daimler Chrysler 1997 Voyager Caravan T amp C 2 No Daimler Chrysler 1997 Wrangler 2 No Ferrari 1997 456 GT GTA 550 Maranello 3 No Ferrari 1997 F355 Berlinetta GTS Spider 3 No Ford 1997 Aerostar 3 Yes Ford 1997 Aspire 3 No Ford 1997 Continental 3 No Ford 1997 Contour Mystique 2 No Ford 1997 Crown Vic Grand Marq 3 No Ford 1997 Econoline 3 Yes Ford 1997 Escort Tracer 2 No Ford 1997 Expedition Navigator 3 Yes Ford 1997 Explorer Mountaineer 2 Yes Ford 1997 F Series 3 Yes Ford 1997 Mark VIII 2 No Ford 1997 Mustang 3 No Ford 1997 Probe 3 No Ford 1997 Ranger 2 Yes Ford 1997 Taurus Sable 2 No Ford 1997 Thunderbird Cougar 3 Yes Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Ford 1997 Town Car 3 No Ford 1997 Villeager 2 No Ford 1997 Windstar 3 Yes General Motors 1997 c car 2 No General Motors 1997 e car Cadillac Eldorado 1 No General Motors 1997 f car Chv Camaro Pontiac Firebird 3 No General Motors 1997 g car Olds Aurora Buick Riviera 1 No General Motors 1997 h car Bonneville Le Sabre Eighty 1 No Eight LSS General Motors 1997 j car Chv Cavlier Pontiac Sunfire 1 No General Motors 1997 k car Cadillac Seville 2 No General Motors 1997 KSPL car Cadillac Devill
21. Comm One Serial Not used Not used OBD II cable General Maintenance Interface Box The interface box is located behind the left front door of the analyzer EEG Er H Figure 8 2 Connection Panel Front of Analyzer Buttons Connectors and Components A Power Button B Security Switch Connector C USB to Computer Connector D Remote Control Sensor Connector E Power Cord Connector F Voltage Selection Switch G Spare 115V Outlet H Cooling Fan Always on powers interface box only Do not turn off covered Not used allows security switches to be added if necessary Connects interface box to PC Never unplug while PC is on The remote control sensor located in the keyboard drawer is connected to the interface box with this connector 115V power into interface box Preset to 115V 115V power outlet not used Do not plug any device into this outlet Interface box power supply cooling fan Do not block this fan 8 4 General Maintenance Accessories and Options Standard Accessories Part Number EEEH100B EAA0145C20A EAWO166L03A EESP304A ZEEEA13AA Options Item Remote control OBD II adaptor OBD II interface cable Bar code scanner Waekon gas cap tester Gas cap tester communication cable Snap Link package Operator s manual Contact your Snap on Sales Representative
22. Frequency Mass Air Flow MAF Sensor Secondary Air Injection AIR Solenoid Temperature Sensor Voltage Throttle Position TP Sensor Voltage Throttle Position TP Sensor Torque Converter Clutch TCC Solenoid Stuck on Vehicle Speed Sensor VSS In acronym Vehicle Speed Sensor VSS In acronym Intermittent 1 If used J Service Information uses Component System SAE J1930 or Acronym SAE J1930 Modifier 1 Noun Name Parameter 1 OBD II Communication Problems Some OBD II equipped vehicles have problems communicating with the analyzer A PCM may fail to communicate with the analyzer If a problem exists with the wiring or other circuit parts on the vehicle the analyzer may not be able to communicate with the PCM The vehicle s failure to perform a test also can be a symptom for diagnosing a driveability problem Check Analyzer Operation If the analyzer works properly on other vehicles then the problem is probably in the vehicle not the analyzer ha an as PIN NO ASSIGNMENTS 1 Manufacturer s Discretion 2 BUS Line SAE J1850 3 Manufacturer s Discretion 4 Chassis Ground 5 Signal Ground ud 6 Manufacturer s Discretion 7 K Line ISO 9141 8 Manufacturer s Discretion 9 Manufacturer s Discretion 10 BUS Line SAE J1850 11 Manufacturer s Discretion 12 Manufacturer s Discretion 13 Manufacturer s Discretion 14 Manufacturer s Discretion 15 L Line ISO 9141 16 Vehicle Battery Pos
23. Gross Vehicle Weight GVW and press Enter J GVW must be no less than 1 700 Ibs and no greater than 85 000 Ibs 25 Enter the Transmission Type and press Enter 26 Enter the Ignition Type and press Enter 27 Select the correct response in the 80 Inches Wide field if applicable and press Tab 28 Select the applicable response in the Dual Exhaust field and press Tab 29 Select Test Type and press Enter 30 Review the entries in each field and make any necessary corrections Select CONTINUE 2 6 Safety and Emissions Inspection WEH LE GATA COM FIRALLTE F hamr ame Expiration bate SOT Fuel Disina Vehicle Medal Year 1506 Liconsa Males la Tous Paba Liconsa Fale hatte i Humber VOM Mural El i Pasan pr tation ge te Sedan Vidal Mtg CHEWROLET Yehia Mickel CARL dere er 5000 dapeodicn Carta Fusi lsjecti n Humber of Cybran 5 Eeg Ste iets Liters Engine Size 13 Comas Vehicle Might 3500 Ti deat jotta Tin Kinski Iprelion Typa Distributor ems Pal Ft Tani Type 1 Year V reinhisid ARR T Figure 2 5 Vehicle Data Confirmation 31 A summary screen showing the data from the Vehicle Identification Screen and the Vehicle Data Screen displays See Figure 2 5 Ifthe vehicle information is correct select ACCEPT Safety and Emissions Inspection Safety Inspection Procedure Baa Heri ETE Haar Tan qual isih ead ira bhat resa O Peas feen Mir e F r Msg nd a rr hates T n kr tom
24. Lam Pipi arme Haas Macia Liene Plata Laie Tint rem sjamm Mad hoi i Bieta ia 1 Ba o Ryle Tabra Hyni F L ren Syrias F OT Ep F Monde ido AAA m Y Ha Figure 2 6 Safety Inspection Screen A Safety Inspection must be performed as part of the Safety and Emissions inspection See Figure 2 6 1 Respond to each of the items listed with a P F or R and press Tab for the next field P for each item that passes inspection F for each item that fails inspection R for each entry you repaired Color condition af lens visibility Figure 2 7 Example Reason for Failure Screen J Each item requires an entry and Tab must be pressed after each item J If F or Ris entered for any of the items a screen displays where a reason for the failure or repair can be selected or you can return to the Safety Test Screen Figure 2 7 requests the reason for a failed tail lamp 2 8 Safety and Emissions Inspection Y Depending on the vehicle type being tested the safety items list changes Enter data carefully If during the inspection you need assistance with an item shown move to that field and press F1 HELP The information that displays is from the State Safety Inspection Manual Review the instructions and press F1 a second time to exit the HELP Screen and return to the previous screen 2 When the Safety Inspection is complete verify that all entries are correct and select CONT
25. NSX 52000 9 No under passenger dash Honda 1999 Odyssey 1 No Honda 2000 Prelude 9 No under passenger dash Hummer 2000 HMC2 2 No XLC2 HMCO VLCO HMC4 HMCS Hyundai 2000 Accent Elantra Tiburon Sonata 2 No Infiniti 2000 All Vehicles 2 No Isuzu 2000 Rodeo Amigo 2 No Isuzu 2000 Trooper VehiCross 2 Yes Jaguar 2000 XJ8 3 No Kia 2000 All Vehicles 3 No Lamborghini 2000 Diablo DB 132 144 3 No Lotus 2000 Esprit 9 No above passenger dash Mazda 2000 Millenia 3 No Mazda 2000 MX 6 MVP Protege 626 2 No Mercedes Benz 2000 5430 5500 2 Yes Mercedes Benz 2000 All Other Vehicles 1 No Mitsubishi 2000 Mirage Eclipse Galant Avenger 3 No Sebring Mitsubishi 2000 Montero 2 No Mitsubishi 2000 Montero Sp Nativa Diamante 1 No Nissan 2000 All Vehicles 2 No Porsche 2000 All Vehicles 2 No Rover 2000 Discovery Series II 3 No Rover 2000 Range Rover 9 No under passenger dash Saab 2000 9 3 1 Yes Saab 2000 9 5 3 Yes Subaru 2000 Imperza Legacy Forester 1 Yes Suzuki 2000 Swift Geo metro Esteem 1 No Appendix A Manufacturer Year Model sr 1 Cover Comments Suzuki 2000 Vitara GM Traker Grand Vitara 1 No Toyota 2000 4Runner 2WD 4WD 3 No Toyota 2000 Avalon 1 No Toyota 2000 Camry Solara 1 No Toyota 2000 Camry ES 300 3 No Toyota 2000 Celica 2 Yes Toyota 2000 Corolla Prizm 2 No Toyota 2000 GS 300 GS 400 3 No Toyota 2000 Land C
26. Vehicle Diagnostics Training Mode VI 30A Only Special Inspections Menu Test on Resale Analyzer Maintenance EE Gas Cap Tester Calibration lenu Communications Status Screen Diagnostics Menu mn Request Lockout Status q Network Diagnostics m SnapLink Dialtone Check TroubleShooter Modem Check Phone Number Maintenance Menu Vehicle Diagnostics Menu Communications Refresh Missing and Voided Certificates Certiticate Correction and Replacement OBD II COMM Test Gas Cap Integrity Test Reprint Vehicle Inspection Reports Menu eport VID Communications Report Technical Bulletins and nnoncements gt DI Inspection Log VI 8B Menu Last Week s Report Other Week s Report Search by Inspector and Date Special Access Functions Menu Service Menu Manager s Menu Audit Menu Set Station Password Communications Refresh Missing and Voided Certificates Certificate Correction and Replacement Defrag Hard Drive Software Update Figure 1 15 Software Flowchart 1 24 Safety and a Emissions Inspection This chapter contains information about the inspection process using the Safety and Emissions Inspection Menu This inspection includes e Selecting the Test page 2 1 Vehicle Data Entry page 2 2 Safety Inspection page 2 8 OBD II Testing page 2 10 Gas Cap Test page 2 16 Emission Inspection Fee
27. carburetor or throttle body when cranking or running the engine when working with fuel delivery systems or any open fuel line Engine backfire can occur when the air cleaner is out of normal position e Do not use carburetor sprays or fuel injector cleaning solvents when performing diagnostic testing e Keep a dry chemical Class B fire extinguisher rated for gasoline chemical and electrical fires in the work area Fire can cause death or serious injury Risk of fire Be aware that many systems maintain residual pressure in the line after the engine is turned off Wipe up fuel spills immediately e Turn vehicle off before connecting or disconnecting equipment e Keep shop rags towels paper oils fuel plastics and other combustible materials clear of vehicle exhaust and evacuation hoses e Keep a dry chemical Class B fire extinguisher rated for gasoline chemical and electrical fires in the work area Flames can cause serious injury Risk of expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris e Wear safety goggles and protective clothing user and bystander Engine systems can malfunction expelling fuel oil vapors hot steam hot toxic exhaust gases and other debris Fuel oil vapors hot steam hot toxic exhaust gases and other debris can cause serious injury Risk of burns Do not remove radiator cap unless engine is cold Pressurized engine coolant may be hot Hot engin
28. connector ground terminal connect the voltmeter positive lead to the battery positive and the negative lead to the connector ground terminal You should read battery voltage If the meter reads zero the ground terminal is open Battery Voltage Test This tests the battery voltage supply to the computer 1 Connect the voltmeter positive lead to the battery voltage terminal at the diagnostic connector 2 Connect the negative lead to the battery ground terminal You should ready battery voltage 9 17 OBD II 9 18 Appendix A A OBD II Connections The location of the OBD II On Board Diagnostics connection ona vehicle depends on make model and year Following the diagram is a list of connector locations with reference to the grid J Use the SAE Standardized Link to connect to the vehicle s on board diagnostics port in order to interrogate and retrieve fault codes Diagnostic Link Connector Mapping Diagram Driver Side Passenger Side 9 _ Preferred Connector Location Vehicle Centerline Figure A 1 Map of OBD II Tachometer Connector Locations J This information is for reference only and may not be current for all states Appendix A OBD IIConnections Table 2001 Manufacturer Year Model Eoeatien Cover Comments See Figure A 1 Acura 2001 2 5 TL 3 2 T
29. is found the analyzer displays the vehicle information and asks you to select Test Highlight Vehicle and press F10 The analyzer reprints the corresponding Vehicle Inspection Report If no matches are found you are notified Y Some data is not reprinted because it is unavailable or state regulations prohibit reprinting Other Functions Training Mode Use the Training Mode function located in the Main Menu Special Inspections Menu to run complete practice inspections without the need for an access code or a vehicle Y Training Tests do not cause the analyzer to contact the host computer nor do they result in issuing a valid inspection certificate They are only intended to help you become familiar with the analyzer and its testing procedures Training Mode Sun OBIS Ma Aseni Por LETT Figure 6 2 Training Test Type Screen 1 Select Training Mode from Main Menu Special Inspections Menu The Training Menu displays with the tests available See Figure 6 2 2 Select a test type The inspection sequence proceeds for the type of inspection selected Detailed instructions for the test types are provided in Safety and Emissions Inspection page 2 1 J Some minor modifications may be made to the sequence due to the absence of an actual vehicle These modifications are addressed in this procedure 3 No certificate number is requested because certificates cannot be issued using the Training Mode J Whe
30. is visibly dirty How If the scanning window becomes dirty clean it by wiping a soft cloth or facial tissue dampened with water or a mild detergent and water solution If you use a detergent solution for cleaning follow with a rinse step so no residues are left on the window J Use the same method to clean the scanner body J Do not submerge the scanner in water as it is not water tight Do not use abrasive wipes or materials to clean the scanning window Never use solvents such as alcohol or acetone on the scanning window as they can damage the window finish Checking the Scanner Case Check the scanner case periodically for signs of damage A damaged case can lead to movement of the internal components which can cause malfunctions 8 2 General Maintenance Connection Panels Analyzer Back Panel COM D ro y GA I er FG Be kh n dy COMA COMB COMC COM G COM J Figure 8 1 Connection Panel Back of Analyzer J Ports used depend on state requirements and optional equipment added to the analyzer Some options may not be available for specific analyzer systems Ports and Connections COMA COM B COM C CPC Connector COM D COM E DB 25 Connector COM F COM G COM H DB 25 Connector COM I DB 9 Connector COM J COM K COM L DB 9 Connector Not used Not used Gas cap tester Not used Snap Link Cable Not used Not used Bar code scanner Spare
31. manufacturers can use the remaining nine pins at their discretion The connector is D shaped and keyed so the two halves mate only one way You should be able to connect to the DLC while sitting in the driver s seat as illustrated in Figure 9 4 The DLC cannot be hidden behind panels and must be accessible without the use of tools Although out of the normal line of sight the DLC should be clearly visible to a technician when crouching This was the way it was supposed to be done Information on locating the DLC is in Appendix A OBD II Connections of this manual The numerous locations of the DLC can be located by vehicle type Updates to this information are available from many after market suppliers including Aftermarket Research Institute Inc P O Box 648 Southeastern PA 19399 The DLC is designed for analyzer access only You cannot jumper any of the terminals to display codes on the instrument cluster warning lamp or malfunction indicator lamp MIL The MIL only alerts the driver and the technician that a code has been set Figure 9 5 OBD II Test Adapter The 16 pin OBD II adapter shown in Figure 9 5 connects the analyzer to the DLC The adapter attaches to the end of the analyzer data cable and is held in place by captive screws OBD II Powertrain Control Module PCM The Powertrain Control Module PCM in OBD II vehicles monitors the function and operating efficiency of various emission related circ
32. new R console kick panel Toyota 2001 Avalon RAV 4 SUV 1 No Toyota 2001 Camry Solara 1 No lower edge dash below steering column Toyota 2001 Celica 2 Yes Toyota 2001 Corolla Echo 2 No Toyota 2001 Land Cruiser 2 No behind fuse box cover Toyota 2001 MR 2 Spyder 1 No L of steering column Toyota 2001 Prius Hybrid T 100 Truck 3 No 4 Runner SUV Toyota 2001 Sequoia SUV 3 No lower edge dash above accelerator pedal Toyota 2001 Sienna Van 3 No lower edge dash mounted on a bracket above accelerator pedal Toyota 2001 Tacoma Truck Tundra Truck 3 No lower edge dash next to console connector faces down Volkswagen 2001 Cabrio Golf Jetta New Beetle 2 No under dash at L side Volkswagen 2001 Eurovan Passat 3 No Volkswagen 2001 GTI 6 No remove ashtray sliding cover next to ashtray Volvo 2001 C 70 V 90 8 Yes in center console compartment under cover marked DLC Volvo 2001 S V 40 6 No Volvo 2001 S 80 V 70 2 No A 7 Appendix A 2000 Manufacturer Year Model peeaven Cover Comments See Figure A 1 Audi 2000 A4 A8 TT S4 2 No BMW 2000 3 5 8 X5 series 2 Yes BMW 2000 7 series 6 Yes under stereo control BMW 2000 Z3 series 9 Yes under passenger dash Daimler Chrysler 2000 Cirrus Stratus Breeze 2 No Daimler Chrysler
33. the make or model or press Enter Use the arrow keys to move through the list that displays Either select the model from the list or type in the model name 11 Enter the Odometer Reading and press Enter J Do not enter tenths of miles 12 Enter test type 6 17 Other Functions Acuna 33 TI Figure 6 14 VI 30A Information Confirmation 13 Confirm that the vehicle information entered is correct See Figure 6 14 If the vehicle information is correct select YES and press Enter 14 Enter sticker number 15 Enter VI 30A number 16 Enter cost VEHICLE DATA CONFIRMATION Figure 6 15 Form VI 30A Only Confirmation Screen Vehicle information is transmitted to VID and is printed on the VIR 6 18 Other Functions PC Mode The analyzer can be switched to normal PC compatible mode and function as a normal PC compatible system All protected emissions data and devices are inaccessible when in this mode To place the analyzer in PC Mode 1 Exit the OBIS program 2 When the Password Access Screen appears enter PC as the user name J No password is needed 3 The standard Windows desktop appears The machine runs any software that does not exceed the available hardware capability The analyzer is equipped with a DELL computer that has the following minimum specifications 900 MHz or faster processor 128 MB RAM 20 GB hard drive 56 K modem 16x DVD drive
34. the next sticker See Figure 2 22 Different stickers are used for different tests Be sure to select the correct sticker type Y If the sticker number is out of sequence from the previous sticker you need to account for the missing certificate before additional vehicles can be tested See Figure 2 22 The analyzer verifies that a valid certificate number is entered The analyzer contacts the host system automatically and sends test results The following message is displayed at the bottom left of the screen Contacting VID Please Wait 3 When prompted select CONTINUE The necessary reports print for the tests conducted 2 20 Safety and Emissions Inspection Out of State Verification Form VI 30A Figure 2 23 Out of State Verification Form Screen To issue an Out of State Verification VI 30A Form answer YES when prompted on the next screen Enter the assigned number for the form may be up to seven characters See Figure 2 23 Y The VI 30A form is a pre printed form is a pre printed numbered form and does not affect the test outcome It is a manual form only 2 21 Safety and Emissions Inspection Vehicle Inspection Report When all procedures are completed the analyzer prints out an inspection report for both the Safety and Emission Tests just performed TEXAS VEHICLE INSPECTION REPORT Safety and Emissions Inspection Vehicle Identification Stati
35. through test sequences and enter data into on screen fields D Locked Equipment Compartment The locked equipment compartment houses the computer This compartment is locked but may be opened by the equipment owner to install software on the PC J For PC information reference the literature package provided with the PC E Gas Cap Tester Used when performing Gas Cap Tests as part of the inspection process J A box with adaptors for testing is also provided See Figure 1 4 F Storage Cabinet This cabinet is for storage of additional portable equipment or other necessary items G Bar Code Scanner Used for quick data entry of information in bar code form H Remote Control Used to make menu selections and operate most analyzer functions 1 5 Introduction and Equipment Overview Items not shown Computer Components The following items are located on the computer inside the locked equipment compartment DVD ROM Drive Analyzers are equipped with a digital video drive DVD which is located near the top of the PC tower Floppy Disk Drive This disk drive is referred to a drive A Can be used to load program and diagnostic software on the computer PC Power Reset Switch This switch is located above the DELL logo Press to clear the monitor and reboot restart the computer if necessary See Powering Up the Analyzer page 1 17 Y Do not use this switch to turn off the PC Flip Up Cover One addit
36. to account for the missing certificate Answer each question and press Enter after each entry J If the question is not answered here you must select Missing or Voided Certificates from the Maintenance Menu and account for the lost certificate s before the next test J See Missing and Voided Certificates page 6 4 Out of State Verification Form VI 30A See Out of State Verification Form VI 30A page 2 21 Vehicle Inspection Report See Vehicle Inspection Report page 2 22 Vehicle Inspection Rejection Receipt See Vehicle Inspection Rejection Receipt page 2 24 Vehicle Repair Form If repairs were performed a Vehicle Repair Form prints See Vehicle Repair Form VRF page 2 25 3 3 Safety Only Inspection 3 4 Emissions Only 4 Inspection This chapter contains procedures for performing the Emissions Only Inspection Included are Selecting the Test page 4 1 Vehicle Data Entry page 4 1 OBD II Testing page 4 1 Gas Cap Test page 4 2 Emission Inspection Cost page 4 2 Certificate Number page 4 2 Out of State Verification Form VI 30A page 4 2 Vehicle Inspection Report page 4 2 Vehicle Inspection Rejection Receipt page 4 2 Vehicle Repair Form VRF page 4 2 The Emissions Only Inspection is most often used to test a vehicle that has failed a remote sensing test or when the customer simply requests an Emission Test J The Emissions Only Inspection performs a complete test wi
37. w car Lumina M Carlo G Prix 3 No Regal Cut Supreme General Motors 1998 y car Chv Corvette 1 No General Motors 1998 z car Saturn 2 No General Motors 1998 c k Yukon Suburban Sierra Tahoe 1 No Chv Pickup General Motors 1998 s t Sonoma Jimmy S10 Blazer 2 No Bravada General Motors 1998 G van Vandura Rally Savana 1 No Express Chv van General Motors 1998 m l van Safari Astro 1 No General Motors 1998 j e truck Geo Traker 3 No General Motors 1998 u van Lumina van Trans sport Sil 1 No houette General Motors 1998 p truck various custom 1 No Honda 1998 Accord 6 No insde storage Honda 1998 Acura 2 2 2 3 3 0 CL 9 No under passgr dash Honda 1998 Acura 2 5TL 3 2TL 8 No above shifter Honda 1998 Acura 3 5RL 9 No under passgr dash Honda 1998 Civic 2 No Honda 1998 CR V 9 No under passgr dash Honda 1998 Integra 9 No under passgr dash Honda 1998 NSX 2000 9 No under passgr dash Honda 1998 Odyssey 9 No under passgr dash Honda 1998 prelude 9 No under passgr dash Hummer 1998 XLC2 HMCO HMC4 HMCS 2 No Hyundai 1998 Accent Elantra Tiburon Sonata 2 No Isuzu 1998 Rodeo Amigo 2 No Isuzu 1998 Trooper 2 Yes A 16 Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Jaguar 1998 XJ8 3 No Kia 1998 All Veh
38. 0 manufacturers must phase in diagnostic strategies to monitor the thermostat for proper operation The following phase in schedule applies e Equal or exceed 30 for MY 2000 e Equal or exceed 60 for MY 2001 and 100 implementation for MY 2002 OBD II Comprehensive Component Monitoring The diagnostic system must monitor any electronic powertrain component system not otherwise described above which either provides input to directly or indirectly or receives commands from the on board computer and which e Can affect emissions during any reasonable in use driving condition or e Is used as part of the diagnostic strategy for any other monitored system or component The Malfunction Indicator Lamp ISO Symbol Figure 9 2 Malfunction Indicator Lamps All 1996 and subsequent model year passenger car light duty trucks and medium duty vehicles must be equipped with a malfunction indicator lamp MIL located on the instrument panel that informs the vehicle operator of a malfunction of a powertrain component which affects emissions and provides input to or receive output from the on board computer s or of the malfunction of the computer s itself The MIL must illuminate in the engine run key position before engine cranking to indicate that the MIL is functional The MIL must display one of the following phrases CHECK ENGINE SERVICE ENGINE SOON SERVICE POWERTRAIN SOON Alternatively the ISO
39. 001 Taurus 2 No lower edge dash Ford Trucks 2001 All Econoline Vans amp Club Wagon 3 Yes lower edge dash below steering column Ford Trucks 2001 Explorer SportTrac 1 Yes lower edge dash L of steering column cap snaps out Ford Trucks 2001 All F Series Trucks 3 Yes Ford Trucks 2001 Ranger 1 No lower edge dash L of hood release Geo 2001 Prizm 1 No Geo 2001 Tracker SUV 3 No GMC Trucks 2001 Denali amp Denali XL Envoy Rally 1 No Vandura amp Savana Van GMC Trucks 2001 Safari Van Sonoma 2 No lower edge dash R of parking brake GMC Trucks 2001 Sierra Suburban Yukon 2 No lower edge dash above parking brake NOTE Many GMC trucks come with a pull off cover This cover is not attached It may be missing on some vehicles if discarded Honda 2001 Accord 2 No above hood release connector faces down Honda 2001 Civic 3 No lower R edge dash behind con sole trim Honda 2001 CR V SUV 7 No R of console Honda 2001 Insight Hybrid 8 No on R side edge of console near floor Honda 2001 Odyssey Van 3 No far R edge of dash next to console faces down Honda 2001 S 2000 Roadster 7 No under passenger dash next to console Hummer 2001 All models 2 No Hyundai 2001 Accent 2 No rear of lower edge dash R of hood release Hyundai 2001 Elantra 2 No in coin box Hyundai 2001 Sonata 3 No rear lower edge dash next to console Hyundai 2001 Tiburon 1 No lower edge dash R of steering column Hyundai 2001 Santa Fe SUV 2 Yes located in fuse box
40. 1999 RX 300 2 Yes Toyota 1999 SC 300 400 2 Yes Toyota 1999 Sienna 3 No Toyota 1999 Tacoma 2 4 WD 3 No Toyota 1999 Tercel 2 Yes behind fuse cover VOLVO 1999 580 2 Yes VOLVO 1999 All Other Vehicles 9 Yes hand brake area VW 1999 EuroVan 4 Yes VW 1999 Golf Jetta 7 No VW 1999 New Golf New Jetta New Bettle 2 No Passat Cabrio Appendix A 1998 Manufacturer Year Model Focauen Cover Comments See Figure A 1 Audi 1998 A4 A8 TT S4 Cabriolet 2 No Bentley 1998 Brooklands R R Limo 9 No under passngr dash Bentley 1998 Continental R T SC Azure Turbo 9 No under passngr dash RT BMW 1998 3 5 8 X5 series 2 Yes BMW 1998 7 series 6 Yes under stereo control BMW 1998 Z3 series 9 Yes under passngr dash Daimler Chrysler 1998 Cherokee 2 No Daimler Chrysler 1998 Cirrus Stratus Breeze 2 No Daimler Chrysler 1998 Concorde Intrepid 2 No Daimler Chrysler 1998 Dakota 3 No Daimler Chrysler 1998 Durango 3 No Daimler Chrysler 1998 G Cherokee 2 No Daimler Chrysler 1998 Neon 2 No Daimler Chrysler 1998 Prowler 2 No Daimler Chrysler 1998 Ram pick up 3 No Daimler Chrysler 1998 Ram van 3 No Daimler Chrysler 1998 Sebring conv 2 No Daimler Chrysler 1998 Viper 2 No Daimler Chrysler 1998 Voyager Caravan T amp C 2 No Daimler Chrysler 1998 Wrangler 2 No Ferrar
41. 2000 Concorde Intrepid 2 No Daimler Chrysler 2000 Dakota Durango 3 No Daimler Chrysler 2000 Grand Cherokee Cherokee 2 No Daimler Chrysler 2000 Neon 2 No Daimler Chrysler 2000 Prowler Viper 2 No Daimler Chrysler 2000 Ram pick up van 3 No Daimler Chrysler 2000 Sebring conv 2 No Daimler Chrysler 2000 Voyager Caravan T amp C 2 No Daimler Chrysler 2000 Wrangler 2 No Ferrari 2000 456 MGT MGTA 3 No Ferrari 2000 550 Maranello F 131 3 No Ford 2000 Continental 3 No Ford 2000 Contour Mystique 2 No Ford 2000 Cougar 2 No Ford 2000 Crown Vic Grand Marq 3 No Ford 2000 Econoline 3 Yes Ford 2000 Escort Tracer 2 Yes Ford 2000 Excursion 3 Yes Ford 2000 Expedition Navigator 3 Yes Ford 2000 Explorer Mountaineer 2 Yes Ford 2000 F Series 3 Yes Ford 2000 Lincoln LS 3 No Ford 2000 Mustang 3 No Ford 2000 Ranger 2 Yes Ford 2000 Taurus Sable 2 No Ford 2000 Town Car 3 No Ford 2000 Villager 2 No Ford 2000 Windstar 3 No Honda 2000 Accord 2 No above shifter Honda 2000 Acura 3 5RL 9 No under passenger dash Honda 2000 Acura3 2TL CL 9 No above shifter Honda 2000 Civic 2 No Honda 2000 CR V 7 No under passenger dash Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Honda 2000 Integra 7 No under passenger dash Honda 2000
42. 2001 Navigator SUV 3 No lower R edge of dash Lincoln 2001 Town Car 3 No lower edge dash R of steering column Lotus 2001 Esprit 7 No above passenger dash Mazda 2001 All Mazda B series pickup trucks 1 No listing includes 2000 2300 2500 3000 amp 4000 Mazda 2001 626 2 No Mazda 2001 Millenia 3 No lower R corner dash next to tunnel Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Mazda 2001 MPV Van 2 No behind lower edge dash to R of hood release Mazda 2001 MX 5 Miata 2 Yes behind fuse box panel Mazda 2001 Protege 2 No rear L edge dash next to hood release Mazda 2001 Tribute SUV 2 No rear edge dash R of hood release Mercedes Benz 2001 C Class amp CLK 3 Yes Mercedes Benz 2001 All other models 2 Yes Mercury 2001 Cougar 2 No far L of dash rear of lower edge Mercury 2001 Grand Marquis 3 No Mercury 2001 Mountaineer SUV 2 Yes Mercury 2001 Sable 2 No Mitsubishi 2001 Diamante 1 No Mitsubishi 2001 Eclipse 3 No lower R edge dash next to kick panel Mitsubishi 2001 Galant Montero Sport 3 No Mitsubishi 2001 Mirage 2 No Mitsubishi 2001 Montero SUV 3 No lower edge dash at far R connector faces down Nissan 2001 All passenger car models Frontier 2 No Truck X Terra SUV 200 SX amp SE Nissan 2001 Pathfin
43. 6 12 e Dialtone Check page 6 12 e Modem Check page 6 12 e Phone Number page 6 13 and e Print Communications Log page 6 13 J Refer to Troubleshooting Communication Problems page 6 14 for common error messages and solutions ere a 3 Figure 6 11 Communications Diagnostics Menu Select Communications Diagnostics from Main Menu Maintenance Menu The Communications Diagnostics Screen displays See Figure 6 11 6 11 Other Functions Network Diagnostics Network Diagnostics is the easiest and most comprehensive test to run This test checks the phone line modem and overall communications Procedure 1 Select Network Diagnostics from the Communications Diagnostics Menu See Figure 6 11 The analyzer attempts to contact the host computer Messages display if a problem is found 2 Ifthe test passes the analyzer is functional and a problem exists somewhere else J For additional information refer to Troubleshooting Communication Problems page 6 14 Dialtone Check The Dialtone Check verifies that there is a phone connection between the analyzer and the telephone wall jack Procedure 1 Select Dialtone Check from the Communications Diagnostics Menu See Figure 6 11 2 Ifa message displays indicating that no dialtone is detected plug a standard telephone into the wall jack used by the analyzer and attempt to make a call 3 If you can call out successfully using the telephone call Eq
44. 6 14 Other Functions Inspection Log VI 8B In Spec tion Leg Y 1 88 Menu Figure 6 12 VI 8B Report Print Screen Use the Inspection Log Menu function on the Main Menu to print various state required reports When selected the report options available are listed See Figure 6 12 Choose from the following report options Last Week s Report For the most current report and To clear a report lockout e Other Week s Report To print a previous week s report e Search by Inspector and Date To produce a custom report using criteria you set 6 15 Other Functions VI 30A Only Use this function for out of state vehicle owners who want to register their vehicle in Texas A vehicle owner must have the VI 30A to register a vehicle in Texas A vehicle owner MUST already have a inspection sticker before a VI 30A can be issued Y Any shop must be able to issue a VI 30A to a vehicle owner who has completed and passed an inspection but did not receive a VI 30A form at that time To register an out of state vehicle in Texas the vehicle must at least complete and pass a Safety Inspection When a complete test is performed on an out of state vehicle the shop owner asks if the customer wants a VI 30A If so the shop owner completes the form and inputs the number at the end of the test It is then printed on the VIR Figure 6 13 Form VI 30A Only Screen 1 Complete the form manually
45. INUE Figure 2 8 Safety Repair Cost Screen 3 If prompted enter the Safety Repair Cost for any items repaired during the Safety Inspection and select CONTINUE Include decimal point and cents Do not include cost of the Safety Inspection Test Y This screen displays only when an R is entered for an item s in the Safety Inspection Safety and Emissions Inspection OBD II Testing Ente Amour Figure 2 9 Safety Inspection Fee Screen 4 When prompted enter the Safety Inspection Fee and select CONTINUE Include decimal point and cents Do not include repair costs The vehicle is ready for OBD II testing This test is performed as the Emissions Test on 1996 and newer vehicles A vehicle must pass this test to get a pass report The analyzer compares vehicle make model and model year in matching records with the vehicle being inspected OBD II readiness codes failure codes and MIL status are automatically retrieved through a standard interface and vehicle connector to the analyzer J Visually inspect the MIL check engine light on all 1996 and newer passenger cars and light duty trucks Y The vehicle year determines which vehicles require OBD II Testing J Some vehicles that require OBD II testing may not be testable The problem vehicles must then go to an ASM station for an ASM Test Abort the inspection if communications problems occur 2 10 Safety and Emissions Inspe
46. Inspection previously the system conducts a Safety Only Inspection See Safety Only Inspection page 3 1 J Only items that failed initially are retested 1 After the reinspection is complete a screen displays for you to enter the cost of any safety related repairs made during the inspection such as replacement of a burned out bulb J Do not include the Safety Inspection Fee in the total 2 Enter the amount of the Safety Inspection Fee If a Safety Inspection is performed and repairs are made the analyzer prompts for the safety repair cost 1 If prompted enter the Safety Repair Cost for any items repaired during the Safety Inspection and select CONTINUE Include decimal point and cents Do not include cost of the Safety Inspection Test J This screen displays only when an R is entered for an item s in the Safety Inspection Safety Inspection Fee When prompted enter the Safety Inspection Fee and select CONTINUE Include decimal point and cents Do not include repair costs OBD II Emissions Test The Reinspection may require an OBD II Emissions Test Perform an OBD II Test only if the Reinspection is on the same day Day 1 as the initial inspection or before the sixteenth day following the day of the initial inspection Day 17 AND e Vehicle failed the emissions test during the initial inspection OR 5 4 Reinspection e Reinspection is on or after the 16th day following th
47. L 9 No next to seat heater switch below radio Acura 2001 3 2 CL 3 2 TL 8 No above shifter Acura 2001 3 5 RL 8 Yes front of shifter behind ashtray Acura 2001 Integra 2 2 CL 2 3 CL 3 0 CL 8 No passenger side of console Acura 2001 MDX SUV 3 No under dash at R connector face down Acura 2001 NSX 7 No under passenger dash Audi 2001 A4 1 8T amp Quattro A4 2 8 amp Quattro 2 No lower dash left of steering A4 Avant amp 2 8 wagon A6 amp Quattro column A8 3 7 amp 4 2 NOTE From 1998 to 2002 all Audi DLC s are located at 2 uncovered including S4 Quattro and TT Coupe and Roadster Bentley 2001 All models 2 No bottom passenger side dash or in glove box BMW 2001 3 amp 5 series X 5 SUV 2 Yes OBD lid below radio amp A C controls BMW 2001 7 amp 8 series 8 Yes OBD lid below radio amp A C controls BMW 2001 Z3 series 7 Yes passenger side dash next to console BMW 2001 Z8 series 2 Yes lower dash next to kick panel pull cover down Buick 2001 All Century 1 No at R of accelerator pedal Buick 2001 LeSabre 2 No lower edge dash R of parking brake release Buick 2001 Park Avenue 2 No lower edge dash between strg col amp park brake Buick 2001 Regal 3 No lower edge dash R of strg col next to console Cadillac 2001 Catera 2 No Cadillac 2001 Deville amp Concours 2 No lower edge dash above park brake pedal cap Cadillac 2001 Eldorado 1 No Cadillac 2001 Escalade SUV 2 No lower edge dash L of strg col above
48. Menus Menu Selections Title Bar On line HELP Shortcut Buttons Navigation Buttons System Status Figure 1 10 Example Analyzer Menu Screen Menu screens are divided into the major areas described in this section See Figure 1 10 Menu Selections Use to select a function Title Bar Contains the menu name test name or current function On line HELP Area On line HELP for the current screen function displays in the top right hand portion of the screen System Status Area The current status of the system including any current error messages displays in the bottom right hand portion of the screen Navigation Buttons The Previous and Next buttons to navigate through screens as well as the End button used to exit the analyzer program and operate in PC mode are in the bottom of the screen Shortcut Buttons These buttons are quick clicks to four commonly used functions e Main Menu e Missing or Voided Certificates e Calibration and e Vehicle Diagnostics Introduction and Equipment Overview Prompts cule you like do abort de o Figure 1 11 Example Prompt Screen Prompt screens require an answer to a question or to confirm an action See Figure 1 11 Select the buttons to respond or press Enter to execute the active button Data Entry Screens Data Entry Fields Instruction Bar Figure 1 12 Example Data Entry Screen Data entry screens require information to be entered in
49. N LED light for about 3 5 seconds or until a successful read or decode is achieved 3 The scanner has read the symbol successfully when You hear a beep and The green DECODE LED lights This LED stays green until the next trigger pull or until power is removed from the scanner Before attempting a scan make sure the bar code is of good quality and that the bar code scanner s scanning window is clean Dirt and specks can cause inaccurate scans as can wrinkled or smudged bar codes Scanning Tips Hold the Scanner at an Angle Do not hold the scanner directly over the bar code In this position light can bounce back into the scanner s exit window and prevent a successful read or decode Scan the Entire Symbol Your scan beam must cross every bar and space on the symbol e The larger the symbol the farther away you should hold the scanner e Hold the scanner closer for symbols with bars that are close together A short high tone beep indicates a good decode RIGHT WRONG 012345 012345 Figure 1 9 Right and Wrong Ways to Scan a Bar Code Storing the Scanner When not in use store the scanner in the small holster on the side of the analyzer Introduction and Equipment Overview Software Overview The analyzer software leads the operator step by step through test functions All analyzer functions display on the monitor and are controlled by the keyboard and the mouse remote con
50. NT Ts ber minste HII Figure 5 1 Vehicle Identification Screen The Vehicle Identification Screen displays See Figure 5 1 Ifitis not possible to scan the information press Enter and use the keyboard to enter the information The analyzer makes an internal record noting whether the numbers were scanned or entered from the keyboard J If the License Plate Type License Plate Number and VIN Number are unknown leave the fields blank and continue After the requested information is entered the analyzer e Searches internal records and calls the host computer to locate previous information for the vehicle e Recalls the closest match and displays information indicating which test record is being used for the current test Y The more information entered the faster the search 5 2 Reinspection J If the reinspection involves an emissions test the analyzer contacts the VID and it displays all applicable Technical Bulletins and Announcements The analyzer automatically prints one copy of any announcement If no match is found in the host computer for an emissions test or if the reinspection is a Safety Only inspection i e VID not contacted the analyzer displays a list of current VINs and License Plate Numbers stored in its own database VEHICLE COMFIRMA TOON Wabi doe rer deta Ft ern Ein Tie Yair Mean rene reiri Liers Piibe Typi Linares Phr Funker Wd mbr PE be eee ede LY
51. Note This manual assumes that the I M software is properly installed and operating on a host compatible with the software The instructions assume that the operator has a basic understanding of personal computer PC operation For PC related questions refer to the other manuals accompanying the host computer The computer supplied with the analyzer is not equipped with virus protection software It is strongly recommended that you purchase and install virus protection software on the computer hard drive J You will be billed for all computer virus service calls The computer supplied with the analyzer has no surge protection or battery backup It is strongly recommended that you purchase and install a surge protector or universal power supply UPS battery backup with surge protection to avoid damage from power fluctuations and improper shutdowns This manual is designed for use in conjunction with the on line software HELP built into the analyzer Press F1 on the keyboard to display HELP messages on the analyzer screen Repair and service must be performed according to your warranty service agreement Refer to the warranty statement a separate document provided with the analyzer for exact coverage and details Call EquiServ at 1 800 225 5786 for analyzer repair service This section lists the various types of information used in this manual A check note provides additional information about the subject in the preceding para
52. OBIS Safety and Emissions Analyzer Operating Instructions Texas SAID DISaqnostits Table of Contents Using this Manual dois 5 8460 taiere blown Seuss Hr aha 0 v Salely Information ra een e 0 1 Introduction and Equipment Overview oooooooccocccnn e eee ene runner 1 1 Clean Air and Vehicle Emissions 000 00 cee ett tte eee 1 1 Engine Combustionn oe Te eset ced ae ae ewer oleae cadena eee and 1 2 POM UTES sae er A SNE te ee dn Oe 1 2 Equipment Overview 2 2 Jane AA AA 1 4 Analyzer Front sv a mva en cee ad anand aan a es 1 4 Analyzer B ck Guau awa Te ee Bee EDER h pe Bega ees Tele isse 1 7 User PG FUNCHON et Lasser eae ee Wath wa re a ata ed Kost 1 8 Bar Code Scanner rebeca daa ra A bende ies 1 9 Remote Control vasse ea ee Ned Bee ee Rn ed 1 9 Gas Cap Tester isdisas rr ohne pet wes ete meses eed weet gale 1 9 System Security 0 nee tet 1 10 Using the Keyboard nit TA Beeren alt 1 10 Function Keys u ste ne a er ead Sener be ee 1 10 Data Entry Keys rassanmr ser rhinske war ode cA die ete dnt ya fade meer 1 11 Calculator and Movement Control Keys 0 00 0c cece eee tees 1 11 Using the Remote Control Keypad ooococcccccoc ee 1 12 General Vehicle Inspection 00 cece tae 1 14 Accessing and Aborting Tests 0 2 0 cee eee 1 14 Software Overview sen cache a A ADE SE Ge sie eee Sadie hode Stale eae he ae addons 1 17 Powering Up the Analyzer 0 0 eane aa
53. SC a second time to return to the place in the test from which the abort was attempted YES to abort the test Y After selecting YES an Abort Code may be required indicating the reason the test was ended In this case the analyzer displays a list of Abort Codes Highlight the correct code and press Enter Using the Bar Code Scanner The analyzer is equipped with a bar code scanner that is used to simplify the entry of frequently used information including e Vehicle Identification Numbers VINs e Vehicle sticker information and e Other bar coded information AM Figure 1 8 Example 1 D and 2 D Bar Codes Figure 1 8 shows a typical bar code symbol By arranging the bars and spaces contained in a bar code in a certain order it is possible to represent or encode letters words and numbers Introduction and Equipment Overview Bar codes contain a blank area on their left and right sides This blank area is called a quiet zone and it tells the scanner where the bar code begins and ends It is important to include these blank areas when running the scanner over the bar code Scanning Technique Test the Scanner Aim the scanner away from you and press the trigger When you press the trigger the scanning beam is energized for approximately 3 5 seconds default Scan 1 Make sure the symbol you want to scan is within the proper scanning range 2 Aim and press the trigger The scan beam and red SCA
54. To access the Status Screen select Main Menu Maintenance Menu Analyzer Maintenance See Figure 7 3 The Status Screen provides general analyzer system information including Station Number Analyzer Number Remaining Space Last Service Date Current Date and Time Software Version Number STATION AR ATTER LOCKOUT Bb hamre bin fiir hers Pet ali Suber Mea iP Aoi de Hari SE cacas Pen mia Crees d bin aria ri emi ae ee La EE TEHE Dem GTATE CEA Tae Te ee Cear ETATE CERT G TIM Pee Dasi kat Cee canoe Emmi A E F LAE 10 B 7 Guard TE GET HOLT O GARAT IA or LEAN VEL LE TA TIE Km Figure 7 4 Station Analyzer Lockout Screen Select View Lockouts to display the Station Analyzer Lockout Screen with lockout status information and dates See Figure 7 4 Y To perform emissions testing all status readings must be clear Equipment Calibrations 7 4 8 General Maintenance This chapter addresses several maintenance related subjects including General Routine Maintenance page 8 1 Printer Operation and Maintenance page 8 2 Maintaining the Bar Code Scanner page 8 2 Connection Panels page 8 3 and Accessories and Options page 8 5 An operator should perform the analyzer maintenance and service procedures in this section on a regular or as needed basis All other service must be performed by an authorized service representative General Routine Maintenance Wee
55. UELED PLEASE CONFIRM THAT THE VEHICLE IS OPERATING ON GASOLINE FOR THE TEST Select YES or press Enter J If the vehicle is diesel fueled the following message displays YOU HAVE INDICATED THAT THIS VEHICLE IS DIESEL FUELED PLEASE CONFIRM THIS ENTRY BY PRESSING YES IF YOU CONFIRM THAT THE VEHICLE IS DIESEL FUELED THE TEST WILL END DIESEL FUELED VEHICLES ARE NOT REQUIRED TO BE TESTED Select YES or press Enter and the test ends 6 Select the Vehicle Model Year and press Tab A two digit entry fills in the four digit year Example 99 fills 1999 01 fills 2001 Y No OBD II tests are required for vehicles older than model year 1996 or for vehicles less than two years old 7 Scan the bar code that contains the License Plate Type License Plate Number and TXDOT Number from the Vehicle Inspection Report or press Tab to CONTINUE if no previous Vehicle Inspection Report is available 8 Select the License Plate Type of the vehicle and press Tab If No Plate or Other is selected the analyzer skips the license plate number 9 Enter the License Plate Number of the vehicle if applicable and press Tab 10 If prompted type or scan the number on the TXDOT Registration certificate of the vehicle If typed select OK or press Enter Reenter TXDOT number to verify J The entry must be 10 characters containing eight 8 numbers and two 2 letters Example 12345678AA 2 3 Saf
56. Vehicle Data Entry avs aed ais scot fae eae A KAASA gat egal 5 2 Safety Reinspection 0 0 2 0 00600 tee eee 5 4 Safety Repair Cost 0 0 0 0 cette eee 5 4 Safety Inspection Fee sr haras daa ee eee Masal ve weed side 5 4 OBD II Emissions T8St ooooocccccc varar n annan nn 5 4 Emissions Reinspection Repairs 0 ee 5 5 Emission Inspection Fee a e e a a eee E nn 5 7 Gads Gap Test sn eee Er avian A yeaa easy AS 5 7 Certificate NUMBER orto A Dr a 5 7 Out of State Verification Form VI 30A 0 00000 eee 5 7 Vehicle Inspection Report 0 00 cee eee 5 7 Vehicle Inspection Rejection Receipt 0 cette ee 5 7 Vehicle Repair Form 2 00 tte 5 7 IRBRFOACIONS Nede 6 1 Reprint Vehicle Inspection Report o oooocccoocoo rn ee 6 1 Fanna Moge crpe 2 208 er Te Aa Se Meine Se st eels ee tee oe 6 3 Audit M nu FunGtionsuauiguunese A aie dene cae ead soe dies gs God Gta dad kes 6 4 Missing and Voided Certificates 2 0 eee 6 4 Procedure aii aii iach has ae kreatin energie 6 5 Certificate Correction Replacement 0 00000 cece eee 6 6 Technical Bulletins Announcements 2 222 cece nennen een en 6 8 Communications Refresh o ooococcccc een een nenne een 6 9 Request Lockout Status 2 nn neenn nennen 6 11 Communications Diagnostics 22m sense en nennen een een 6 11 Network Diagnostics 0 dr OERE DER EEDA nennen 6
57. arubreted Fuel Injected 12 Mechanical Control System include vacuum FM 13 Electronic Control System FM 14 Injectors 15 Throttle Body 16 Carburetor Internal 17 Carburetor External 18 Idle Mixture Control 19 Cold Start System Choke 20 Metering Device if applicable Figure 5 3 Numeric Repair Chart Sample 5 6 Reinspection 2 Select the system category that was replaced or repaired J J J 5 If repairs were done to more than one category i e Fuel System and Ignition Electrical System select the category that represents the largest percentage of the total repair cost trier berari DE i Keren rm Era ee ITP Bi HET ML Figure 5 4 Emission Related Repair Costs Screen Enter the total cost of repairs performed since the last inspection and press Enter See Figure 5 4 Select who performed the emissions repair on the vehicle and press Enter 1 Recognized Emissions Repair Technician 2 Other Repair Technician Non Recognized 3 Motorist Self Repair If two or more non recognized repair facilities performed repairs on the vehicle just select Other Repair Technician Non Recognized If two or more Recognized Emissions Repair Technicians performed repairs on this vehicle select Recognized Emissions Repair Technician Provide as much of the requested repair information as possible An abnormally high amount of incomplete repair information entries may
58. as fallen below a minimum level of effectiveness Inputs from the ECT IAT and TP sensors are required to enable this monitor Some vehicles may also require CKP and Vehicle Speed Sensor VSS inputs When this monitor is READY it relies mainly on inputs from the oxygen sensors Evaporative Emission System Monitor EVAP SYS Checks the function of EVAP components and the ability to flow fuel vapor hydrocarbons to the engine The sequence of events required to enable this monitor vary depending on the Evaporative Emissions EVAP system components Heated Catalyst Monitor No description available A C Refrigerant Monitor No description available Future OBD II e Vehicles with electrical systems greater than 12V in the future such as 42V will probably use a different OBD II connector because of system voltage e In the next couple of years another communication protocol called Controlled Area Network CAN will begin to appear on vehicles 9 12 OBD II Powertrain System Diagnostic Trouble Codes Following are the recommended industry common trouble codes for the Powertrain Control System These include systems that might be integrated into an electronic control module and used to control engine functions such as fuel spark idle speed and vehicle speed cruise control as well transmission control The fact that a code is recommended as a common industry code does not imply that it is a required code legislated
59. chapters including Reprint Vehicle Inspection Report page 6 1 Training Mode page 6 3 Audit Menu Functions page 6 4 Missing and Voided Certificates page 6 4 Certificate Correction Replacement page 6 6 Technical Bulletins Announcements page 6 8 Communications Refresh page 6 9 Request Lockout Status page 6 11 Communications Diagnostics page 6 11 Troubleshooting Communication Problems page 6 14 Inspection Log VI 8B page 6 15 VI 30A Only page 6 16 PC Mode page 6 19 SnapLink page 6 19 Software Update page 6 19 Reprint Vehicle Inspection Report Use the Reprint Vehicle Inspection Report function to reprint a Vehicle Inspection Report No test is performed the analyzer simply prints another copy of the results of the vehicle s last inspection test Y This function searches test records stored on the analyzer or can call the VID Other Functions INSPECTION RECORD SELECTION Figure 6 1 Reprint Inspection Report Screen Select Reprint Vehicle Inspection Report from the Main Menu Reports Menu Scan access card with the bar code scanner The Access Code field fills Enter PIN Number and click Continue Select the option to search the analyzer or call the VID Local Search searches the analyzer Texas Information Search searches the VID When requested enter the following vehicle information for the test results to reprint License Plate or VIN When a match
60. ction Procedure OBDII EMISSIONS TEST Tarn the oar off I ia put k yr in DFFILOGH poston borte tha sehir o DI agnostic link connector Aba ea haken eee Larie car of fer 17 seconde wilh irea alla Fresa conbnua Figure 2 10 Prepare the Vehicle for OBD II Test 1 After the vehicle is identified and the Safety Inspection is complete OBD II hook up information displays See Figure 2 10 Follow the screen prompts Y To locate the OBD II connector in the vehicle see Appendix A OBD II Connections page A 1 Be sure the vehicle ignition key is in the OFF LOCK position Locate the OBD II diagnostic link connector DLC on the vehicle Attach the analyzer OBD II port to the vehicle connector Leave the car off with connector attached until instructed to turn the key on Select CONTINUE Safety and Emissions Inspection ODI EMISSIONS TEST Ture Lite ignition hey ba the OM position buf dent skart Ehu enginu Lecabe lie MIL malfunction indicator Eight on the dashboard Did ihe BIL dear ti surt Note ML may stay on costiracuay or go el fler comb a Tes onda YES NO Figure 2 11 MIL Light Illuminated 2 Locate the MIL light and observe carefully See The Malfunction Indicator Lamp page 9 8 3 Turn the key on and check the light Did the MIL turn on Select YES or NO J This step checks if the bulb is functional Be sure to watch the MIL continuously as it may stay on continuous
61. cts of automobile emissions on air quality were not well understood Smog was thought to be a mixture of smoke and fog the two words that smog comes from Soon more comprehensive studies showed that over 40 of all air born emissions were by products of automobile exhaust Smog was found to be the result of a chemical reaction that occurs in sunlight between hydrocarbons HC and oxides of nitrogen NOx Once the government understood the contribution of vehicle emissions to air pollution it formulated legislation to control it hy a Figure 1 1 Controlling Vehicle Emissions Pollutants Leads to Cleaner Air 1 1 Introduction and Equipment Overview Engine Combustion Pollutants Understanding how vehicles produce pollutive emissions requires an understanding of engine combustion The regulated pollutants carbon monoxide hydrocarbons and oxides of nitrogen are by products of the fuel burning process The internal combustion engine combines gasoline fuel hydrocarbons air oxygen and fire ignition in a combustion chamber to produce energy to drive the wheels of a car Effective control of each component maximizes the power and efficiency of the engine A carburetor or fuel injector determines the air fuel mixture precisely timed spark firing synchronizes piston action and the amount of compression determines the power of combustion explosion If all these components worked perfectly complete co
62. de A universal diagnostic test connector called the data link connector or DLG with dedicated pin assignments e A standardized location for the DLC visible under the driver s side dash e A standardized list of diagnostic trouble codes DTC s used by all manufacturers e The ability of the vehicle system to record a snapshot of operating conditions when a fault occurs that effect vehicle emissions e A glossary of standard terms acronyms and definitions used in system components In addition SAE publishes a standard communications protocol for establishing hardware software and circuit parameters ofOBD II systems Unfortunately vehicle manufacturers have different interpretations of the standard communications protocol As a result the generic OBD II communications scheme used varies depending on the vehicle SAE publishes recommendations not laws but the Environmental Protection Agency EPA and the California Air Resources Board CARB made many of SAE s recommendations legal requirements that car makers were required to phase in over a three year period e Beginning in 1994 vehicles with a new engine management computer about 10 of each manufacturers fleet were supposed to comply with OBD II standards e For 1995 OBD II systems were to appear on about 40 of the new vehicles sold Some of the 1994 1995 OBD II systems were not fully compliant so the government granted waivers to give manufacturers
63. der SUV 2 No lower edge dash R of hood release Nissan 2001 Quest Van 2 No lower edge dash L of steering column Oldsmobile 2001 Alero 2 No lower L edge dash between steering column amp hood release Oldsmobile 2001 Aurora 1 No Oldsmobile 2001 Bravada 2 No lower R edge dash R of parking brake pedal Oldsmobile 2001 Intrigue 3 No lower edge dash R of steering column plastic cover Oldsmobile 2001 Silhouette Van 1 No lower edge dash L of steering column Plymouth 2001 Breeze Neon Prowler Voyager 2 No lower L of dash over hood release next to kick panel Pontiac 2001 Aztek Montana Van 1 No lower edge dash L of steering column Pontiac 2001 Bonneville Sunfire Grand Am 1 No Pontiac 2001 Firebird Grand Prix 3 No Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Porsche 2001 All 911 models Carrera amp Turbo 6 Yes Porsche 2001 Boxter Boxter S 2 No Roll Royce 2001 All models 2 No Saab 2001 9 3 1 Yes lower edge dash R of steering column plastic cover Saab 2001 9 5 3 Yes Saturn 2001 All S Series All L Series 2 No Subaru 2001 Forester Impreza amp WRZ 2 Yes lower L dash pull down door Subaru 2001 Legacy Brighton amp Outback 2 No lower dash below hood release hinged cover Suzuki 2001 Vitara Grand Vitara 3 No lower edge dash
64. e 7 1 2 Follow the procedures detailed in this section for each of the actions listed on the Analyzer Maintenance Menu Screen 7 1 Equipment Calibrations Gas Cap Tester Calibration fuel cap adapter to vehicle fuel cap quick connect fitting pass fail standard Figure 7 2 Waekon Gas Cap Tester Conduct the testing using the same method as with conventional gas cap testing except use the calibration tool 1 Install the pass fail standard device into the quick coupler on the end of the hose and place the lever on top toward the green side Follow the instructions on the screen and when prompted press the pressurize test button once and release The yellow LED blinks and the small pump in the tester builds up pressure When the yellow LED is on steady press and release the pressure test button again All LEDs flash to show the test is in progress After the green pass cal is checked switch the lever on top of the calibration fixture to the red fail side and repeat steps 2 and 3 Y For additional information on calibration see the Waekon manual which came with the tester J A gas cap calibration failure will prevent emissions testing 7 2 Equipment Calibrations Status Screen Siabon Humber PREI Aasha Norte DDE Hana Dyce ir damis DE Lasi Gerace Date Current Coe ered Timer TS ice a Tulane Version kurer 030 b d ME Figure 7 3 Status Screen
65. e Cadillac 1 No Concours General Motors 1997 m car Geo Metro 1 No General Motors 1997 n car Pontiac Grand Am Olds 1 No Achieva Skylark General Motors 1997 s car Geo Prizm 1 No General Motors 1997 v car Cadillac Catera 2 No General Motors 1997 w car Lumina M Carlo G Prix 3 No Regal Cut Supreme General Motors 1997 y car Chv Corvette 1 No General Motors 1997 z car Saturn 2 No General Motors 1997 c k Yukon Suburban Sierra Tahoe 1 No Chv Pickup General Motors 1997 s t Sonoma Jimmy 51 0 Blazer 2 No Bravada General Motors 1997 G van Vandura Rally Savana 2 No Express Chv van General Motors 1997 m l van Safari Astro 1 No General Motors 1997 j e truck Geo Traker 3 No General Motors 1997 u van Lumina van Trans sport Sil 1 No houette General Motors 1997 p truck various custom 1 No Honda 1997 Accord 6 No insde storage Honda 1997 Acura 2 2 2 3 3 0 CL 3 5RL Integra 9 No under passgr dash Honda 1997 Acura 2 5TL 3 2TL 8 No above shifter Honda 1997 Civic 2 No Honda 1997 CR V prelude DelSol Hybrid 9 No under passgr dash Honda 1997 NSX S2000 Odyssey 9 No under passgr dash Hummer 1997 XLC2 HMCO HMC4 HMCS 2 No Hyundai 1997 Accent Elantra Tiburon Sonata 2 No Isuzu 1997 Rodeo 2 No Isuzu 1997 Trooper 2 Yes A 20 Appendix A
66. e Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 3 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster A 24 Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster Honda 1996 Accord 6 No insde storage Honda 1996 Acura 2 5TL 3 2TL 8 No above shifter Honda 1996 Civic 2 No Honda 1996 DelSol Hybrid 9 No under passgr dash Honda 1996 Integra 9 No under passgr dash Honda 1996 Odyssey 9 No under passgr dash Honda 1996 Prelude 8 No above shifter Hummer 1996 HMC2 HMC4 HMCO HMCS 2 No VLCO XLC2 Hyundai 1996 Accent Elantra Tiburon Sonata 2 No Isuzu 1996 Amigo Rodeo 2 No Isuzu 1996 Trooper VehiCross 2 Yes Jaguar 1996 XJ8 3 No Jaguar 1996 XJS 2 No Kia 1996 All Vehicles 3 No Lamborghini 1996 Diablo DB 132 144 3 No Mazda 1996 MVP 1 No Mazda 1996 MX 5 Miata MX 3 MX 6 626 Mil 3 No lenia Mazda 1996 Protege 2 No Mercedes Benz 1996 All Vehicles 2 Yes Mitsubishi 1996 3000GT Stealth 3 No Mitsubishi 1996 Avenger Sebring 3 No Mitsubishi 1996 Diamante 2 No Mitsubishi 1996 Eclipse Eagle Talon 3 No Mitsubishi 1996 Expo Summit Wagon 2 No Mitsubishi 1996 Galant 3 No Mitsubishi 1996 Mirage Eagle Summit 2 N
67. e Passenger Dash Mazda 1999 MX 5 Miata MX 6 Protege 626 2 No Mazda 1999 MVP 1 No Mercedes Benz 1999 All Vehicles 2 Yes Mitsubishi 1999 3000GT Stealth 3 No Mitsubishi 1999 Avenger Sebring 3 No Mitsubishi 1999 Diamante 2 No Mitsubishi 1999 Eclipse Eagle Talon 3 No Mitsubishi 1999 Expo Summit Wagon 2 No Mitsubishi 1999 Galant 3 No Mitsubishi 1999 Mirage Eagle Summit 2 No Mitsubishi 1999 Montero 2 No Mitsubishi 1999 Montero Sp Nativa 3 No Nissan 1999 Infiniti All Vehicles 2 No Nissan 1999 Nissan All Vehicles 2 No Porsche 1999 All Vehicles 2 No Rolls Royce 1999 Silver Seraph Silver Spur Park Ward 2 No Limo Rover 1999 911 models 3 No Rover 1999 Range Rover 9 No under passngr dash Saab 1999 9 3 1 Yes Saab 1999 9 5 3 Yes Subaru 1999 Legacy Impreza Forester 2 Yes Suzuki 1999 Esteem 1 No Suzuki 1999 Grand Vitara 1 No Suzuki 1999 Swift GM metro 1 No Suzuki 1999 Vitara GM Traker 1 No Toyota 1999 4Runner 2 4 WD 3 No Toyota 1999 Avalon 2 Yes behind fuse cover Toyota 1999 Camry 3 No Toyota 1999 Camry Solara 1 No Toyota 1999 Celica 3 Yes Appendix A Manufacturer Year Model Be 1 Cover Comments Toyota 1999 Corolla 1 No Toyota 1999 ES 300 3 No Toyota 1999 GS 300 400 3 No Toyota 1999 Land Cruiser 3 No Toyota 1999 LS400 2 Yes Toyota 1999 LX 470 3 No Toyota 1999 Paseo 2 Yes behind fuse cover Toyota 1999 Prizm 1 No Toyota 1999 RAV4 2 4 WD 3 No Toyota
68. e coolant can cause serious burns Risk of burns e Do not touch hot exhaust systems manifolds engines radiators sample probe etc Wear gloves when handling hot engine components such as PCV and EGR valve Wear gloves when handling hot exhaust sample probe Hot components can cause burns Il Safety Information The engine compartment contains electrical connections and hot or moving parts e Do not place test equipment or tools on fenders or other places in the engine compartment Keep yourself test leads clothing and other objects clear of electrical connections and hot or moving engine parts Keep hands feet clothing and test equipment away from moving parts e Barriers are recommended to help identify danger zones in test area Contact with electrical connections and hot or moving parts can cause injury SAVE THESE INSTRUCTIONS Introduction and Equipment Overview Clean Air and Vehicle Emissions The government recognized vehicle emissions as a source of air pollution when it passed the Air Act While the Act did not establish vehicle emissions standards it did authorize the government to contribute to local air pollution control efforts However amendments to the Act required that manufacturers equip all cars and light trucks with emissions pollutant controls Subsequent research produced technologies to develop more effective control methods Prior to the Air Act the effe
69. e day of the initial inspection Day 17 5 5 Reinspection Emissions Reinspection Repairs On an Emissions Reinspection the inspector is prompted to provide repair information prior to conducting the reinspection 1 Select the repaired items using your inspection station records receipts from other repair facilities parts receipts provided by the motorist and answers to questions given by the motorist A list of the categories containing specific repair items follows Each category has repair items within it A Fuel Supply Evaporative EVAP Emissions Control System Fuel Metering Carbureted Fuel Injected Idle Speed Carbureted Fuel Injected Air Supply Ignition System Electrical Electronic TIOmmoow Emissions Systems I Engine Mechanical Engine Exhaust Engine Cooling Vehicle Fluids Transmission Final Drive Zgr ac Miscellaneous J You may print a complete Numeric Repair Chart containing a list of the specific repair items with their 1 or 2 digit numeric codes from the analyzer See Figure 5 3 NUMERIC REPAIR CHART A Fuel Supply 1 Pump 2 Tank 3 Lines Hoses Filters 4 Fuel Pressure Control 5 Fuel Distribution if applicable B Evaporative EVAP Emissions Control System 6 Canister 7 Vent Lines Hoses Purge Hoses 8 Fuel Cap 9 Purge Valves Solenoids etc 10 Mechanical Control System include vacuum EVAP 11 Electrolic Control System EVAP C Fuel Metering C
70. e diagnostic scan tools interface with the vehicle s on board computer Under On Board Diagnostics second generation OBD IN the DLC is a standardized 16 cavity connector and has a standardized location 9 1 OBD II Diagnostic Trouble Codes DTC Drive Cycle Enabling Conditions or Criteria Federal Test Procedure FTP Fuel Trim or Metering Functionality Good Trip Heated Oxygen Sensor HO S International Organization for Standardization ISO ISO 9141 In Use Deterioration IUD Malfunction Codes associated with engine controller fault messages identifying emission control components that are malfunctioning and that can be retrieved using a diagnostic scan tool Series of operating conditions that can operate all of the OBD II monitors during a single driving event Exact engine operating conditions required for a diagnostic test to run A transient speed mass emissions test conducted ona loaded dynamometer This is the test which by law car manufacturers use to certify that new vehicles are in compliance for hydrocarbon carbon monoxide and oxides of nitrogen emissions and must be passed before that model may be sold in the United States An engine control module ECM function that controls and adjusts the fuel delivery during closed loop operation to bring the air fuel mix to as close to the optimum ratio or stoichiometry as possible Associated with comprehensive component tes
71. ear 1992 Vehicle License Inspection Station 1P99992 Inspection Station Name SNAPON DIAGNOSTICS CLINIC REJECTED FOR DEFECTIVE GAS CAP INTEGRITY Integrity Failure PARKING BRAKE SYSTEM DOES NOT HOLD VEHICLE EXPLAIN REJECTION FULLY gas cap Certified Inspector Making Inspection If defects indicated above are corrected and the vehicle is returned to the original inspection station within 15 days excluding the date of the rejection the vehicle will be reinspected once with no addtional fee THIS IS NOT A PERMIT TO DRIVE A DEFECTIVE VEHICLE OR TO DRIVE A VEHICLE WITHOUT A CURRENT VALID INSPECTION CERTIFICATE Fee Paid 12 00 Figure 2 27 Vehicle Inspection Rejection Receipt A Vehicle Inspection Rejection Receipt prints automatically if the vehicle fails any part of the inspection See Figure 2 r After the Vehicle Inspection Rejection Receipt prints a screen displays asking if an additional copy of the Vehicle Inspection Rejection Receipt is required Answer YES and press Enter to print another copy or NO and press Enter to CONTINUE 2 24 Safety and Emissions Inspection Vehicle Repair Form VRF TEXAS DEPARTMENT OF PUBLIC SAFETY VEHICLE REPAIR FORM VRF the Vehicle Repair Form is an ollicial record of tke Texas Department of Public safety A false entry kercin or ot this Lorm cr an entry herein constitutes an offense Applicant s Name
72. ed certificate at a later time 1 Select Missing and Voided Certificates from the Main Menu Maintenance Menu Then select See Certificate Correction Replacement page 6 6 2 Scan access card with the bar code scanner The Access Code field fills 3 Enter PIN Number and select Continue Figure 6 5 Missing and Voided Certificates Information Screen 4 Choose the type of certificate being accounted for and Select CONTINUE See Figure 6 5 5 Identify if the certificate is Missing or has been Voided 6 5 Other Functions 6 Identify if one or more than one certificate is Missing or Voided as requested The next prompt that displays depends on the answer to the question in Step 5 If the answer is One enter the single certificate number that is a problem More Than One enter the beginning number and ending number of the problem certificates Example Certificates 123 and 124 have been voided The beginning certificate number in this case is 123 and the ending certificate number is 124 The next usable certificate is 125 Certificate Correction Replacement Use Certificate Correction Replacement for stickers issued incorrectly or stickers that must be replaced Vehicles tested more than 180 days prior to the current date can not be found when you search for their data J As a general rule records older than 180 days six months are purged from the analyzer database
73. eet eee 1 17 Inspection Mode sus coco abre skar ad eee a ek aoe dod ey s rg Pate eee Ba 1 17 PC Moder ico 2a 0 her karer A A Pah ale ee LEGG SEN 1 18 System Secur La sad re a erre Hee di deres ena 1 18 Monitor Screens aaaannanne anne een een 1 19 Main Men iris seat rane Sek an AA Ade bie Phd oe ky 1 22 Software Flowchart 0 0 0 00 cece een 1 24 Safety and Emissions INSpecti0N ooooccormcorrnrrn nenn nenn nn 2 1 Selecting the Test oo sau nenn go eek ek Ope aul ne ed ene iy eed 2 1 Vehicle Data Entry 20 005 deg tagge ieee o pe STELT Gausen an 2 2 Safety Inspection 2 222 eee eee es 2 8 Procedures sunn serbere AAA EA usa ae erate Maria maeetncen NG 2 8 OBD Messing se slede cuttin de lee tua pedaler adr 2 10 POCO US ii skare tna ain AE AAA ee SANKS SEN arin ted eerie 2 11 Gas Cap Testni er ot Ae en Pied ahi ja generics Ea 2 16 Proc durersinustrnaastet ake se ta lle Bu 2 16 Emission Inspection Fee 0 ocooccocooc tee ran 2 19 Certificate Number sr 42342 set as kne sere sara enerne 2 20 Out of State Verification Form VI 30A 0 0060 ee 2 21 Vehicle Inspection Report auvaa vunne nennen nennen 2 22 PrOGEAUrE za a Leh ot teh SN Serie hte edru 2 22 Vehicle Inspection Rejection Receipt 0 eee eae 2 24 Vehicle Repair Form VRF 0 00 cece a D a Ra tee eee 2 25 Table of Contents Safety Only Inspection 222 2 Sin5 sr e 3 1 Selecting the Ostia e ere e
74. ehicle make and model are very important and can affect the test outcome Always be careful when making entries in these fields 2 5 Safety and Emissions Inspection 18 Press Enter to accept the Vehicle Model retrieved from the VID If the Vehicle Model is incorrect select the Vehicle Model from the drop down list and press Tab If the vehicle is not on the list select OTHER from the alphabetically sorted list J The analyzer contains a look up list of various vehicle makes and models This list may not contain newer vehicles 19 Enter the Odometer Reading and press Tab J Do not enter tenths of miles 20 Enter the Injection Carburetion type and press Tab 21 Enter the Number of cylinders and press Tab J Use R at the end of the drop down list for rotary engines 22 Enter the Engine Size Units and press Tab Options are Liters Cubic Inches Cubic Centimeters 23 Enter the Engine Size Press Tab This may be a decimal value If no decimal point is entered the number is interpreted as a whole number Enter size based on units selected Example Liters and 6 0 6 0 liters J 40 CID or 655 CC or smaller are exempt from testing J Fields and information that displays in subsequent fields and screens varies based on the data entered in the Vehicle Identification Screen See Figure 2 1 Variations may include vehicle weight width drive axle and test type 24 Enter the
75. eneral Motors 1996 b car Chv Caprice Impala SS 3 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 3 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 2 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 3 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 3 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 2 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 1 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 2 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 2 No Buick Roadmaster General Motors 1996 b car Chv Caprice Impala SS 3 No Buick Roadmaster General Motors 1996 b car Chv Capric
76. engine symbol shown in Figure 9 2 may be substituted J The MIL must blink during misfire conditions OBD II Extinguishing the MIL Readiness Codes For misfire or fuel system malfunctions the MIL may be extinguished if the fault does not recur when monitored during three subsequent sequential driving cycles with conditions similar to those under which the malfunction was first determined For all other faults the MIL may be extinguished after three subsequent sequential driving cycles during which the monitor functions and the fault does not reoccur The diagnostic system may erase a fault code after 40 warm up cycles if the fault has not re registered except as noted above Readiness codes are used to indicate if the system has run all monitors available If all monitors have been run and no faults were found then the assumption is made that the vehicle is clean The Data Link Connector DLC pl e oi 4 1s s 1 gt T Ls proffrefrsfrafrsfrs OTTO Figure 9 3 DLC Configuration and Pin Assignments The DLC is a 16 pin connector The female half is on the vehicle and the male end in on the analyzer data cable adapter Pins are arranged in two rows of eight numbered one to eight and nine to sixteen See Figure 9 3 9 9 OBD II Figure 9 4 Connect to the DLC While Sitting in Driver s Seat Seven of the 16 pin positions have mandatory assignments while vehicle
77. ent in photochemical smog described earlier Hydrocarbons HC Of greater concern today however is unburned gasoline which is composed of hydrocarbons HC When combustion is incomplete due to a lack of oxygen insufficient temperatures or any of a number of other problems a certain amount of raw fuel remains unburned Even a tuned engine in good mechanical and electrical condition emits some HC Excessive HC in non catalytic reactor vehicles is the result of incomplete combustion because of mechanical electrical or carburetor defects 1 2 Introduction and Equipment Overview HC consists of carbon and hydrogen atoms in various combinations and like NO is a major component in the formation of photochemical smog Carbon Dioxide C03 Carbon dioxide CO is also a by product of combustion and is non toxic at low levels we exhale CO when we breathe It is the result of one carbon molecule joining with two oxygen molecules in the combustion chamber and is sent out through the exhaust with HC CO and O Controlling Vehicular Emissions Pollutants To meet federal standards for vehicle emissions manufacturers developed various emission controls Since these controls were developed to quickly respond to Clean Air Act mandates they were developed within a few years of each other Manufacturers considered overall vehicle operation as well as individual control systems which were tailored not only to control specific po
78. er Chrysler vehicles the DLC is located at 3 lower dash between parking brake and brake pedal Daewoo 2001 Lanos 6 No Daewoo 2001 Leganza 3 No Daewoo 2001 Nubira 2 Yes behind fuse panel cover on kick panel Dodge 2001 Avenger 3 No lower R dash next to console Dodge 2001 Caravan amp Stratus 2 No Dodge 2001 Dakota Truck amp Durango SUV 2 No lower edge dash L of hood release Dodge 2001 Intrepid 2 No lower edge dash between park ing brake amp pedal Dodge 2001 Neon Stratus amp Viper 3 No lower edge dash surround R of steering column Dodge 2001 Ram Van amp Wagon 1 No lower edge dash between park brake amp pedal Ferrari 2001 All models 3 No up high under dash may be close to steering column Ford Cars amp SUVs 2001 Crown Victoria Windstar 3 No Ford Cars amp SUVs 2001 Escape SUV 2 No lower edge dash R of hood release Ford Cars amp SUVs 2001 Escort 2 Yes Ford Cars amp SUVs 2001 Excursion SUV 3 Yes Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Ford Cars amp SUVs 2001 Expedition SUV 3 Yes lower edge dash above accelerator pedal Ford Cars amp SUVs 2001 Focus 2 Yes below dash L of hood release behind unmarked pull down door Ford Cars amp SUVs 2001 Mustang 3 No rear of lower dash text to trans unnel faces L Ford Cars amp SUVs 2
79. ety and Emissions Inspection 11 12 13 14 Enter the VIN using the alphanumeric keys or scan the vehicle VIN tag with the barcode scanner If keyboard entry is used a screen with the following message displays Please re enter VIN for verification Select OK or press Enter Reenter VIN number to verify If an incorrect entry is made an INVALID message displays requesting that the entry be rechecked Review the entries in each field and make any necessary corrections Select CONTINUE The analyzer contacts the host system automatically and data about the vehicle is exchanged The following message is displayed at the bottom left of the screen Contacting VID Please Wait Connection progress displays at the top of the screen Select CONTINUE VEHICLE CONFIRMA TEA nabmi Hah Tar LT SET Pet Vera Bar Tr atera Moen dren nail Linkin Flake Typi kin erau Pie Faser WN hint ki M s Me eel Gee Figure 2 3 Vehicle Confirmation Screen After contacting the host computer information for a matching VIN on record at the VID is retrieved and displays an information review screen See Figure 2 3 If the vehicle information is correct select YES If no VIN match is on record the Vehicle Data Screen displays and data must be entered Testing can continue but additional data entry is required if e Contact cannot be made with the host computer at the VID Retrieved information is incor
80. for complete details and information General Maintenance OBD II OBD II Overview To meet OBD II requirements most 1996 and newer vehicles are equipped with two testing modes e Generic OBD II and e Enhanced OBD II This manual provides information on the Generic OBD II mode Key Terms only Refer to the following list of terms and descriptions when using the OBD II information in this manual Baud Rate Closed Loop Comprehensive Components Conflict or Disablement Diagnostic Executive or Management System Diagnostic Link Connector or Data Link Connector DLC The speed a controller transfers and receives data measured in bits per second bps A state in which the engine controller controls and adjusts the air fuel mixture based on input from the upstream oxygen sensor The oxygen sensor must reach approximately 600 F before the engine runs in closed loop Any component other than a major monitor i e fuel trim catalyst evaporative system exhaust gas re circulation EGR secondary air AIR oxygen sensor s 028 oxygen sensor heater HO S misfire that has any effect on vehicle emissions Condition that interferes with proper execution of a specific monitor Powertrain control module PCM software responsible for performing testing of powertrain components and systems recording testing results and controlling the illumination of the lamps Connector wher
81. graph Example Y You will be billed for all computer virus service calls Using this Manual Testing Tips Testing tips provide information that applies to a specific test Each testing tip is introduced by this icon O for easy identification Example O Read and follow all Safety Messages in this manual Chapter References Additional information in text is referenced by chapter section and page number Example See Monitor Screens page 1 19 Equipment Damage The possibility of damage to vehicle or equipment is introduced by a signal word indicating this condition Example To prevent hard drive corruption always power down IMPORTAN P me the analyzer computer by turning off the main power switch located on the back of the analyzer when an analyzer system menu is displayed Safety Messages Safety messages are provided to help prevent personal injury and equipment damage All safety messages are introduced by a signal word indicating the hazard level The types of safety messages are 5 Indicates an imminently hazardous situation which if DANGER y not avoided will result in death or serious injury to the operator or to bystanders Indicates a potential hazard which if not avoided WARNING p could result in death or serious injury to the operator or to bystanders Indicates a potential hazard which if not avoided may ACAUTION result in minor or moderate injury to the operator or t
82. he software operates with a standard keyboard and keyboard functions for PC Windows Abort a vehicle inspection or backs out of the current menu function When ESC is pressed during the inspection the question DO YOU WANT TO ABORT THE TEST displays Select YES to abort the test Select NO or press ESC a second time to return to the inspection During inspections programming returns to the Main Menu Press to display on screen HELP information HELP contains additional test instructions or explanations when available There are two types of HELP System wide HELP provides general information about the currently displayed function i e Calibration Main Menu etc Vehicle inspection HELP provides detailed input information about entries that must be completed by the operator Press to clear data from a data entry field Press to move forward in a procedure sequence Display system faults or warnings currently present when STATION LOCKOUT SYSTEMS FAULT PRESENT or SYSTEM WARNING PRESENT appear in the lower right of the screen This function is available to produce a text only hard copy of the current screen except during vehicle emissions testing Scroll lock and pause break keys are not applicable Introduction and Equipment Overview Data Entry Keys 1 through 9 Aa through Zz Punctuation BACKSPACE CAPS LOCK ENTER SHIFT SPACE BAR Delete Calculator Keys Enter numbers Enter letters Enter punctuation
83. he station information currently in memory See Figure 6 8 Use F10 or select OK to move from screen to screen The analyzer contacts the host computer and receives updated information if available This may take a few moments 6 9 Other Functions Figure 6 9 Updated Station Data Screen The updated Station Data Screen displays See Figure 6 9 6 Select OK s a Pri L al Hite Ak cee Reber Mak serien Cate rad DE HE ZIP LS HER DEFNE ma RIHARD DEMGHF Or VEXNN ARIETE mu LAICA cio moo man ASIII ral ME OTe Thre oe as Bi THE h g GOGH ee TITIT Er AAA Figure 6 10 Updated Station Inspector Editor The updated Station Inspector Editor Screen displays See Figure 6 10 6 10 Other Functions Request Lockout Status Use the Request Lockout Status to have the host computer update the analyzer with current status of lockout conditions stored on the VID Procedure 1 Select Maintenance Menu Request Lockout Status 2 Ifthe analyzer is locked out contact the MCI Help Desk to have the problem corrected or to discuss the problem Communications Diagnostics Use the Communications Diagnostics to test the analyzer phone line modem and ability to communicate with the host system This function helps identify the cause of the communication problem if problems occur when calling the host system Tests available from the Communications Diagnostics are e Network Diagnostics page
84. i 1998 355F1 Berlinetta GTS Spider 550 3 No Maranello Ferrari 1998 F355 Berlinetta GTS Spider 456 3 No GT GTA Ford 1998 Continental 3 No Ford 1998 Contour Mystique 2 No Ford 1998 Crown Vic Grand Marq 3 No Ford 1998 Econoline 3 No Ford 1998 Escort Tracer 2 No Ford 1998 Expedition Navigator 3 Yes Ford 1998 Explorer Mountaineer 2 Yes Ford 1998 F Series 3 Yes Ford 1998 Mark VIII 2 No Ford 1998 Mustang 3 No Ford 1998 Ranger 2 Yes Ford 1998 Taurus Sable 2 No Ford 1998 Town Car 3 No Ford 1998 Villeager 2 No Ford 1998 Windstar 3 Yes Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 General Motors 1998 c car 2 No General Motors 1998 e car Cadillac Eldorado 1 No General Motors 1998 f car Chv Camaro Pontiac Firebird 3 No General Motors 1998 g car Olds Aurora Buick Riviera 1 No General Motors 1998 h car Bonneville Le Sabre Eighty 1 No Eight LSS General Motors 1998 j car Chv Cavlier Pontiac Sunfire 1 No General Motors 1998 k car Cadillac Seville 2 No General Motors 1998 KSPL car Cadillac Deville Cadillac 1 No Concours General Motors 1998 m car Geo Metro 1 No General Motors 1998 n car Pontiac Grand Am Olds 1 No Achieva Skylark General Motors 1998 s car Geo Prizm 1 No General Motors 1998 v car Cadillac Catera 2 No General Motors 1998
85. i 42H a A a a a a e ihrer 8 5 Standard Accessories o oooocoococ tenes 8 5 OPTIONS a wat ten eae Leeda pga ed nee pele dae bate sa adr we 8 5 OBD IT SHE Dre 9 1 OBDIFOVENIEN je pA S eink on oe an A paret ud 9 1 Kop To MS ist dt kund my aby ut ske r r e aia 9 1 OBD Il and What itMeans 2 22m nennen nennen 9 4 OBD System Testing u Boe Reed a ee en Naeh 9 5 Diagnostic Fault Testing kirren tarir een 9 5 Drive Cycles ss rasket ae aS eRe ERO eae Fate ae Pa aig sett 9 6 Component Monitoring 00 eee 9 6 Evaporative System MoNitOriNQ oooooccoccoccn tenes 9 6 Secondary Air System Monitor 000 0c ete 9 7 Air Conditioning Refrigerant Monitoring 0 0c eee 9 7 Fuel System Monitoring 1 2 2 oaa a T ee een nn 9 7 Oxygen Sensor Monitoring 2 22 vnr varar vr narr rn rn rn rn rn nrk 9 7 Exhaust Gas Recirculation System Monitoring 22222 00 narrer eee 9 7 Positive Crankcase Ventilation PCV System Monitoring 2 2222222 9 7 Thermostat Monitoring iaaea ear aa e a ark nen 9 7 Comprehensive Component Monitoring 0 00 aaea 9 8 The Malfunction Indicator Lamp 1 2 2 0 00 eee eee 9 8 Extinguishing the MIL 3 4 eae ke A E eds ees gt Bee ok 9 9 Readiness Codes n nann a e a a a a a eee tees 9 9 The Data Link Connector DLC 0 0 00 nee 9 9 Powertrain Control Module PCM 0000 cee tte 9 11 OBD II Drive Cycles Readiness Mon
86. icles 3 No Lamborghini 1998 Diablo DB 132 144 3 No Lotus 1998 Esprit 9 No Above Passenger Dash Mazda 1998 Millenia 3 No Mazda 1998 Protege 626 2 No Mercedes Benz 1998 All Vehicles 2 Yes Mitsubishi 1998 3000GT Stealth 3 No Mitsubishi 1998 Avenger Sebring 3 No Mitsubishi 1998 Diamante 2 No Mitsubishi 1998 Eclipse Eagle Talon 3 No Mitsubishi 1998 Expo Summit Wagon 2 No Mitsubishi 1998 Galant 3 No Mitsubishi 1998 Mirage Eagle Summit 2 No Mitsubishi 1998 Montero 2 No Mitsubishi 1998 Montero Sp Nativa 3 No Nissan 1998 Infiniti All Vehicles 2 No Nissan 1998 Nissan All Vehicles 2 No Porsche 1998 911 models 6 Yes Porsche 1998 Boxster 2 No Rolls Royce 1998 Silver Spur Park Ward 9 No under passngr dash Rover 1998 Discovery 3 No Rover 1998 Range Rover 9 No under passngr dash Saab 1998 900 9000 1 Yes Subaru 1998 Legacy Impreza Forester 2 Yes Suzuki 1998 Esteem 1 No Suzuki 1998 Side Kick 1 No Suzuki 1998 Side Kick Sport 1 No Suzuki 1998 Swift GM metro 1 No Suzuki 1998 X 90 1 No Toyota 1998 4Runner 2 4 WD 3 No Toyota 1998 Avalon 2 Yes behind fuse cover A 17 Appendix A Manufacturer Year Model sa 1 Cover Comments Toyota 1998 Camry 3 No Toyota 1998 Celica 3 Yes Toyota 1998 Corolla 1 No Toyota 1998 ES 300 3 No Toyota 1998 GS 300 400 3 No Toyota 1998 Land Cruiser 3 No Toyota 1998 LS400 2 Ye
87. ilable at the time of printing Snap on reserves the right to make changes at any time without notice viij Safety Information For your safety read this manual thoroughly before operating the Analyzer System The Analyzer System is intended for use by properly trained skilled professional automotive technicians The safety messages presented in this section and throughout this manual are reminders to the operator to exercise extreme care when using this test instrument There are many variations in procedures techniques tools and parts for servicing vehicles as well as in the skill of the individual doing the work Because of the vast number of test applications and variations in the products that can be tested with this instrument the manufacturer cannot possibly anticipate or provide advice or safety messages to cover every situation It is the automotive technician s responsibility to be knowledgeable of the system that is to be tested It is essential to use proper service methods and test procedures and to perform tests in an appropriate and acceptable manner that does not endanger your safety the safety of others in the work area or the equipment or vehicle being tested It is assumed that before using this tool the operator has a thorough understanding of vehicle systems Understanding the principles and operating theories of vehicle systems is necessary for competent safe and accurate use Before using the
88. ine unplug the OBD II connector hook up again and restart the vehicle Allow the vehicle to idle Press Enter The analyzer again attempts to communicate Y There is no limit to the number of times communication can be attempted J If Do not try again is selected a screen with options for the next action displays See Figure 2 15 2 14 Safety and Emissions Inspection OBDII EMISSIOKHS TEST The 03800 connection cannot ba confirmed Chen the ed adim Cana cmd bo bosted Comnecior ix mmng damaged or tampered Cossactor is obstructed or Inadoeasibla and connection la not possible Goerrssanic stian tailed med CUM port m attached In nomneriar Figure 2 15 No Connection 8 When no connection or communication occurs with the vehicle a screen displays with choices for the next action Select the appropriate response See Figure 2 15 If the abort reason is No Communication but a connection could be made select the correct reason Y Vehicles that do not communicate must be sent for an ASM Test 9 Turn off the engine if still running and select CONTINUE Enter Abort Reason Abort Reason Other r LECT AROS Figure 2 16 Enter Abort Reason 10 A screen displays requesting an abort reason displays Select a reason and select CONTINUE See Figure 2 16 2 15 Safety and Emissions Inspection Gas Cap Test The Gas Cap Test is performed on all vehicles except diesel fueled
89. ing controls are available from the front of the unit This section describes the items labeled on the analyzer front view shown in Figure 1 2 A Monitor Figure 1 2 Analyzer Front View Specifications and Contrast Controls The monitor offers a high resolution color VGA monitor display Use the contrast controls located below the monitor screen to adjust the monitor to shop lighting conditions Layout Prompts HELP Messages Interaction with the I M analyzer computer occurs through the monitor See Monitor Screens page 1 19 1 4 Introduction and Equipment Overview B Report Printer A non secured printer using 8 1 2 x 11 one part paper produces the vehicle report and can also produce a hard copy of test results compiled during tune up emissions analysis weekly gas calibration etc May also be used to print most monitor screen displays press the PRINT SCRN key Always verify that the report printer is ON and has paper before printing For additional information about printer operation refer to the user s manual included with the printer C Mouse and Keyboard The mouse is located inside a drawer on the front of the analyzer Use the mouse to select buttons and make selections from drop down lists for I M functions on the monitor screen The keyboard is located inside a drawer on the front of the analyzer Use the keyboard to select I M functions that display on the monitor screen advance
90. ional USB port and a headphone jack are located under this cover on the lower portion of the PC tower Interface Box The interface box is located behind the left front door No user action is required for proper analyzer operation See Interface Box page 8 4 Introduction and Equipment Overview Analyzer Back Some analyzer controls auxiliary assemblies and connections are located on the back of the unit This section describes the items labeled on the analyzer rear view shown in Figure 1 3 Figure 1 3 Analyzer Rear View A Report Printer See Analyzer Front page 1 4 B ID Plate Contains the following e Model number e Serial number e Voltage requirements and e Patent information listings C Warning Label Contains critical safety messages D Monitor See Analyzer Front page 1 4 E Connection Panel Provides connections for options See Connection Panels page 8 3 F Bar Code Scanner Used for quick data entry of information in bar code form G OBD II Interface OBD II cable and adaptor H Telephone Cord Accommodates off site modem communication 1 7 Introduction and Equipment Overview J Be sure the cord is securely plugged into a telephone wall outlet when in use I Gas Cap Tester Waekon gas cap tester J Ventilation Grate Access Panel When access panel is removed rear PC connectors are exposed J Service must open with a special key K Main P
91. itive Figure 9 7 16 pin DLC Connector Pinout Testing the Diagnostic Connector 16 pin DLC Unfortunately vehicle manufacturers have different interpretations of OBD II requirements This makes it difficult to define a specific approach to DLC problem diagnosis In Figure 9 1 you can see that e Some manufacturers use the SAE J1850 BUS line but not the BUS while others use the SO 9141 K LINE but not the L LINE e Ford has used the 3 lines the J1850 lines for powertrain tests and the ISO 9141 line for the non powertrain tests ABS and GEM e There have also been cars with no ground at pin 4 e In addition a pin location that is stuffed doesn t necessarily mean that it is stuffed based on the OBD II requirements Use the Ground Test page 9 17 and Battery Voltage Test page 9 17 at the diagnostic center to help determine the reason the vehicle does not perform the diagnostic tests Use a high impedance digital voltmeter 9 16 OBD II Ground Test This test measures the voltage drop across the ground side of the diagnostic connector An ideal system ground should have a voltage drop of 0 1 volt or less 1 Connect the voltmeter positive lead to the ground terminal in the diagnostic connector 2 Connect the negative lead directly to the battery negative terminal J Do not connect the voltmeter negative lead to an engine or chassis ground To check for an open circuit at the diagnostic
92. itors 0 00000 eee 9 11 OBD II M nitors bon trae a a a E ea a en Kran 9 11 Future OB YU satan varaner REE GROVT SER AE See ls se SG 9 12 Powertrain System Diagnostic Trouble Codes 1 1 0 2 0 00 ccc eee 9 13 Standardized Fault Code Format 0 222mm nennen 9 13 Table of Contents Codes Only OBD II Diagnostic Trouble Codes 2222er nennen 9 13 DTC Naming Guidelines for Signals from Components 0000e eee eee 9 15 Communication Problems n sasesana 00 cette 9 16 Check Analyzer Operati0N ooocoococcooc narrer narr rn nrk 9 16 Testing the Diagnostic Connector 16 pin DLC 0 000000 9 16 Ground Test 2 Fear ken Daw avidin Me Ce eae ose 9 17 Battery Voltage lest 4 22 2a es len ira be bee ens 9 17 Appendix A OBD II Connections 00 ccc cece eens A 1 OBD II Connections Table oooooccccccc rn rn narr nrk rn anne A 2 2001 NG Eee nr NE ETA re endo a A 2 2000 pike eee a Ke ser de Lee Leese ae A KE A 8 1999 va en er om ba eens duck tal wets Pa hee Sejer seen A 11 E ing het se ee FE He kode ar ene A 15 1997 cass cask reke A keen Ge anten vinke A 19 1996 ss Hue AG Se hare AT Sa eske A 23 Using this Manual This manual contains instructions for set up and use of the vehicle emissions inspection maintenance I M analyzer It contains a table of contents to make information easy to find Using I M Software Warranty Service Conventions Check
93. kly Clean the monitor screen with glass cleaner inspect all cables and replace if damaged Every 60 to 90 Days Lubricate the cabinet casters with a light viscosity machine oil every 60 to 90 days Periodically e Clean the test leads and power cord periodically with waterless hand cleaner and wipe dry e The analyzer has a painted stain resistant finish Clean the painted and plated surfaces with spray cleaner Wipe down the cabinet periodically with a damp cloth General Maintenance Printer Operation and Maintenance For information regarding printer operation and maintenance refer to the user manual provided with the printer r Do not change any of the default printer settings IMFORTAN Doing so may result in improperly printed inspection reports Maintaining the Bar Code Scanner The bar code scanner requires minimum care Although specific maintenance is not required the following periodic checks help to keep the scanner in optimum condition Cleaning the Scanning Window Why The bar code scanner uses an optical system protected by a window at the scanning end It is important to keep this window clean because if it becomes dirty scratched or smudged the optics behind the window do not work properly When The scanning window must be kept clean to assure that the unit scans successfully on the first attempt The scanning window should be cleaned anytime scanning performance begins to degrade or when the window
94. l level is low manufacturers are allowed to disable monitoring systems affected by running out of fuel e g misfire detection However these component monitoring systems can only be disabled if the fuel level is below 15 of nominal tank capacity Misfire Monitoring The diagnostic system must monitor and report engine misfire and identify the specific cylinder experiencing the misfire If more than one cylinder is misfiring a separate code must indicate that multiple cylinders are misfiring Manufacturers must phase in expanded misfire monitoring conditions beginning with the late 1997 model year based on the following schedule e Equal or exceed 50 for MY 1997 through MY 1999 e Equal or exceed 75 for MY 2000 e Equal or exceed 90 for MY 2001 and e 100 implementation for MY 2002 Evaporative System Monitoring The diagnostic system must be able to verify air flow from the evaporative system The diagnostic system also monitors the evaporative system for loss of hydrocarbon vapor in the atmosphere by performing a pressure or vacuum check of the complete system Implementation of this requirement is mandatory only for MY 1996 or later vehicles Beginning with MY 2000 manufacturers must phase in diagnostic strategies to detect system leaks greater than or equal in magnitude to a leak caused by a 0 020 diameter orifice 9 6 OBD II Secondary Air System Monitor The diagnostic system must be able to indicate
95. lled by the manufacturer C2 Body codes controlled by the manufacturer C3 Body codes reserved UO U3 Network related codes UO Network codes controlled by SAE U1 Network codes controlled by the manufacturer U2 Network codes controlled by the manufacturer U3 Network codes reserved 9 14 OBD II DTC Naming Guidelines for Signals from Components en eco ae Modifier Noun Name Parameter Air Conditioning A C Clutch Status NA Voltage Air Conditioning A C Clutch Relay Crankshaft Position CKP Sensor Distributor Ignition DI Low resolution Distributor Ignition DI High resolution Engine Coolant ECT Sensor Voltage Engine Speed RPM Input Evaporative Emissions EVAP Canister Purge Valve Evaporative Emissions EVAP Purge Solenoid Exhaust Gas Recirculation EGR Solenoid Fan Control FC Relay 1 Fan Control FC Relay 2 Heated Oxygen Sensor HO2S In acronym Heated Oxygen Sensor HO2S In acronym Voltage Heater Heated Oxygen Sensor HO2S Heated Oxygen Sensor HO2S Idle Air Control IAC Valve Voltage Idle Air Control IAC Valve Ignition Control IC N A Voltage Ignition Control IC N A Voltage Injector N A Intake Air Temperature IAT Voltage Knock Sensor KS In acronym Knock Sensor KS Module Malfunction Indicator Lamp MIL in acronym Manifold Absolute MAP Sensor Voltage Pressure Mass Air Flow MAF Sensor
96. llutants but to interact with the other systems as well Vehicle emissions controls can be classified into two categories those that prevent the formation of pollutants pre combustion and those that reduce or control emissions levels post combustion It take less effort and is less expensive to prevent the production of pollutive emissions than to destroy the pollutants after formation Therefore pre combustion control is by far the most effective and widely used of the two types of emissions control systems Excessive emission of HC CO and NO have been identified as a probable cause of numerous health problems In addition excessive NO contributes extensively to excessive smog production which causes respiratory problems in much of the general population Studies show that controlling vehicle emissions is among the most effective methods for improving air quality Vehicles that emit clean emissions improve their fuel economy and vehicle performance as well as the environment 1 3 Introduction and Equipment Overview Equipment Overview Analyzer Front The equipment consists of the analyzer that contains a PC a bar code reader a remote control and a gas cap tester For more details about each component see e Analyzer Front page 1 4 e Analyzer Back page 1 7 e User PC Function page 1 8 e Bar Code Scanner page 1 9 e Remote Control page 1 9 e Gas Cap Tester page 1 9 Most of the I M analyzer operat
97. ly or go out after a few seconds Sart b engine ard a os tbo kile for al loast 20 seconds im put key in RUH postion Presa coi binds Figure 2 12 MIL Engine Idle 4 Start the engine and allow to idle for at least 20 seconds Select CONTINUE when ready to proceed The system counts down an idle period See Figure 2 12 J Always start the engine False failures may occur if the engine is not started 5 Answer the question Did the MIL turn off J A MIL that stays on with the engine running may indicate an OBD II problem 2 12 Safety and Emissions Inspection After the MIL lamp question the software attempts to establish communication with the vehicle and the following message displays COMMUNICATING PLEASE WAIT As OBD II data is collected a number of messages display quickly If the data transmission to the analyzer is successful the first screen of the Gas Cap Test displays See Gas Cap Test page 2 16 Figure 2 13 OBD II Test Complete Turn the key off remove the OBD II lead from the vehicle connector and continue with the Gas Cap Test 2 13 Safety and Emissions Inspection OEDI EMISSIOKHE TEST The 0200 connection cannot ba confirmed Chen Ls nd action Try again Da not bry agam Le Fall Ba car Figure 2 14 No Connection Confirmed Screen 7 If there is no communication the Connection Not Confirmed Screen displays See Figure 2 14 Stop the eng
98. mbustion would take place During complete combustion no excess fuel goes unburned and all available oxygen burns However in the real world many factors create conditions which are unfavorable for complete combustion Contributing factors include degraded engine and cylinder conditions impure fuel the natural impurities in the air and imprecise combustion timing Consequently we must monitor vehicle emissions pollutants in order to limit their contribution to air pollution Some by products of internal combustion engines have all been recognized as hazardous in high concentrations These pollutants alter the composition of the air we breath which is usually 78 nitrogen 20 8 oxygen and 1 trace elements Carbon Monoxide CO A major component of polluted air is carbon monoxide CO CO is a colorless odorless gas which when concentrated is toxic Any fueled engine properly adjusted and in good operating condition produces relatively low CO readings Excessive CO develops when the combustion chamber is receiving a large volume of fuel and a proportionately small amount of air By weight carbon monoxide accounts for about 47 of air pollution produced by vehicle emissions Oxides of Nitrogen NO3 Another pollutant comes in the form of oxides of nitrogen NO3 Oxides of nitrogen consist of nitrogen combined with varying amounts of oxygen NO is produced by heat and pressure during the combustion process and is a main compon
99. n only when advised by the Communication Help Desk 6 13 Other Functions Troubleshooting Communication Problems If you experience communication problems you can perform the following diagnostics using the Network Diagnostics function This is the most comprehensive test and provides the most information rapidly Following is a list of error messages that may occur and possible corrective actions FAILED AUTOMATIC NUMBER IDENTIFICATION ANI CHECK Call MCI Help Desk and verify the analyzer phone number is correct INVALID STATION NUMBER Call MCI Help Desk and verify your Station Number is correct INVALID ANALYZER NUMBER Call MCI Help Desk and verify analyzer ID number is correct The analyzer number can be observed in the STATUS PAGE INVALID SOFTWARE NUMBER Check software version INVALID VID PHONE NUMBER Check the host phone number and ensure it is correct INVALID PORT ADDRESS PORT IRQ PORT SET UP ERROR Notify EquiServ CONNECTION ERROR Will be followed by an additional error message NO DIAL TONE Check the phone line to the analyzer using a telephone for testing If OK perform Modem Check LINE BUSY Try again then check phone number or call MCI help desk NO ANSWER Try again then check phone number or call MCI help desk VOICE ANSWERED Check that MCI phone number is correct in the analyzer SECURITY LOGON FAILURE Call MCI Help Desk
100. n performing training Emissions Tests a live vehicle must be used Other Functions Audit Menu Functions The Audit Menu function in the Main Menu Special Access Functions Menu is for special state audit functions that can only be performed by the government auditor A special access code is required J Do not attempt to access this area or a lockout could occur Missing and Voided Certificates Missing and oided Certificates imoceios Caricate bce 1 VENA MNDSHELD SAFETY EUSSO Cetec Erodiian MEG FG r Hove lary Greene HORE THAN CHE F Exnificala Decal Hursberju LE Figure 6 3 Enter Certificate Number 1 When a vehicle passes an inspection you are prompted to enter the next certificate number After the certificate number is entered the analyzer checks to see if it is the next certificate in the sequence If it is not you are asked why the number is out of sequence Options are R Re enter Certificate Number C Entered Certificate is Correct U Unaccounted for elf you indicate U Unaccounted for additional questions are asked about the missing certificate J If the requested information is not entered you are locked out from further testing 6 4 Other Functions O O IMM Procedure Mninienanc Communications Refresh Missing and Veided Cartificates Figure 6 4 Missing and Voided Certificates Selection To account for a missing or void
101. ntinue 2 If prompted enter the Safety Repair Cost for any items repaired during the safety inspection including the decimal point and cents and select Continue Y This screen displays only if an R was entered for any item s Do not include cost of the Safety Inspection itself 3 When prompted enter the Safety Inspection Fee including the decimal point and cents and select Continue J Do not include cost of the repairs Certificate Number iskupr hhe TANTE E Tasas re I Figure 3 1 Enter Sticker Decal Number Screen When a vehicle passes the Safety Only Inspection the number of the next sticker in the sticker pack must be entered See Figure 3 1 Different stickers are used for different tests Be sure to select the correct sticker type J If the number is out of sequence from the previous sticker you need to account for the missing certificate on the screen in before additional vehicles can be tested J All sticker numbers begin with one alphabetic character followed by eight numeric characters There are two sticker types Valid for one year Begins with G H I J K L or M Valid for two years Begins with P 3 2 Safety Only Inspection Procedure 1 Ifa new pack of certificates is being used select C 2 If the number entered was wrong select R and enter the correct number 3 Ifa U is selected a number of questions are asked
102. o Mitsubishi 1996 Montero 2 No Mitsubishi 1996 Montero Sp Nativa 3 No Mitsubishi 1996 Truck 2WD 2 No 911 models Nissan 1996 Infiniti All 2 No Nissan 1996 Nissan All 2 No A 25 Appendix A Manufacturer Year Model Ders 1 Cover Comments Porsche 1996 All Vehicles 6 Yes Rolls Royce 1996 Silver Spur Silver Dawn Park Ward 9 Yes under passngr dash Limousine Rover 1996 Discovery 3 No Rover 1996 Range Rover 9 No under passngr dash Saab 1996 900 9000 1 Yes Subaru 1996 Legacy Impreza Forester 2 Yes Subaru 1996 SVX 3 Yes Suzuki 1996 Esteem 1 No Suzuki 1996 Side Kick 1 No Suzuki 1996 Side Kick Sport 1 No Suzuki 1996 Swift GM metro 1 No Suzuki 1996 X 90 1 No Toyota 1996 4Runner 2 4 WD 3 No Toyota 1996 Avalon 2 Yes behind fuse cover Toyota 1996 Camry 2 Yes behind coin box Toyota 1996 Celica 3 Yes Toyota 1996 Corolla 2 No Toyota 1996 ES 300 3 Yes Toyota 1996 GS 300 1 No Toyota 1996 Land Cruiser 2 Yes behind fuse cover Toyota 1996 LS400 2 Yes Toyota 1996 Paseo 2 Yes behind fuse cover Toyota 1996 Previa 2 4 WD 6 Yes top instrumt panel Toyota 1996 Prizm 1 No Toyota 1996 RAV4 2 4 WD 3 No Toyota 1996 SC 300 400 2 Yes Toyota 1996 Supra 2 Yes Toyota 1996 T100 2 4 WD 3 No Toyota 1996 Tacoma 2 4 WD 3 No Toyota 1996 Tercel
103. o bystanders The three part message panel used with safety messages uses three different type styles to further define the potential hazard e Normal type states the hazard Bold type states how to avoid the hazard and e Italic type states the possible consequences of not avoiding the hazard vi Using this Manual Some safety messages contain visual symbols with signal words Example Risk of burns DANGER Do not remove radiator cap unless engine is cold Pressurized engine coolant may be hot Hot engine coolant can cause serious burns vii Using this Manual Trademark Acknowledgements Snap on Snap Link and ShopKey are registered trademarks of Snap on Technologies Inc MCITM is a trademark of MCI Communications Corporation MS DOS is a trademark of Microsoft Corporation Pentium is a registered trademark of Intel Corporation DELLTM is a trademark of Dell Computer Corporation Waekon is a registered trademark of Waekon Industries Inc a division of Hickok Incorporated Windows is a registered trademark of Microsoft Corporation Snap on Diagnostics A Division of IDSC Holdings Inc Lincolnshire IL EquiServ A Division of IDSC Holdings Inc Conway AR Copyright Information Texas OBIS Safety and Emissions Analyzer Operating Instructions 2002 Snap on Diagnostics The information specifications and illustrations in this manual are based on the latest information ava
104. on Identification Test Date 7 1902 Station Name SNAPON DIAGNOSTICS CLINIC Test Time 11 04 Station Number 199992 Test Type Initial Station Address 123 SNAP ON ST Test OBDII Station Zip Code 543310000 Version Number 0261 Inspector First Name ONBOARD N License Number 12345 Inspector Last Name DIAGNOSTICS Vehicle ID Number 1234567 Analyzer Number 0100000 Vehicle Make ACURA Vehicle Model 3 2TL Safety Inspection Fee 21 99 Vehicle Year 1998 Safety Repair Costs 0 00 Vehicle Type PASSENGER CAR OR STATION WAGON Emissions Test Fee 21 00 Engine Size 3 400 i Emissions Repair Costs 0 00 Cylinders ignition 6 CONVENTIONAL Total Inspection Cost 42 99 Transmission AUTOMATIC Vehicle Weight 3200 Fuel Type GASOLINE Odometer 12345 Emissions Test Results MIL Cmnd Status Off Misfire Completed Heated Cat Completed 02 Sens Completed MIL Visual Fuel Sys Completed Evap Completed 02 Sens Htr Completed Engine On Pass Comp Cmpnt Completed 2nd Sys Completed EGR Sys Completed Engine Off Pass Catalyst Completed Air Cond Not Completed DLC Pass i Gas Cap Integrity Pass Emissions Pass Safety Items Pass Overall Result Pass Certificate Number C01234567 VI30A 1234567 Vehicles that fail the emissions test must be repaired and pass a retest before a safety certificate can be issued Some newer vehicles that fail the test may be covered by manufacturers warranties C
105. onsult your owner s manual or your dealer for details I certify that have properly performed the emissions test according to applicable rules and regulations uicense ANNEN von GRADER Certified Inspector s Signature Figure 2 24 Vehicle Inspection Report Procedure Two copies of the Vehicle Inspection Report VIR print whether the vehicle passes or fails 1 If the vehicle passes the Inspector must sign the Inspection Report Form on the Inspector Signature line 2 Afterthe Vehicle Inspection Report print a screen displays asking if another copy is needed If the answer is NO the analyzer returns to the Main Menu YES an additional copy is printed on the analyzer s report printer 2 22 Safety and Emissions Inspection TRANSMIT Figure 2 25 VID Contact Progress Status 3 Inspection information is transmitted to the VID See Figure 2 25 If the vehicle passes turn off the engine and select CONTINUE Figure 2 26 Rejection Reason 4 Ifthe vehicle Fails a screen displays asking the reason for the specific rejection Type the reason for vehicle failure in the dialogue box and select CONTINUE A Vehicle Inspection Rejection Report prints automatically See Vehicle Inspection Rejection Receipt page 2 24 2 23 Safety and Emissions Inspection Vehicle Inspection Rejection Receipt VEHICLE INSPECTION REJECTION RECEIPT Date 07 18 2002 Vehicle Make BUICK Model Y
106. ontrol system problem 6 computer or output circuit fault 7 transmission control problem 8 transmission control problem Final Characters The final characters in the DTC reveal the conditions that triggered the code Different sensors actuators and circuits are assigned blocks of numbers e The lowest number in the block indicates a general malfunction This is the generic DTC e Higher numbers in the block called enhanced codes provide more specific information such as low or high voltage slow response or an out of range signal Both the Federal Clean Air Act and California OBD legislation require uniformity among manufacture s fault code numeric format and messages associated with these codes This format is defined in SAE J2012 The diagnostic trouble code DTC consists of the alpha numeric designators followed by three digits PO P3 Powertrain related codes PO Powertrain codes controlled by SAE P1 Powertrain codes controlled by the manufacturer P2 Powertrain codes controlled by SAE P3 Powertrain codes controlled by manufacturer P3000 P3399 P3 Powertrain codes controlled by SAE P3400 3999 BO B3 Body related codes BO Body codes controlled by SAE Bi Body codes controlled by the manufacturer B2 Body codes controlled by the manufacturer B3 Body codes reserved co C3 Chassis related codes co Body codes controlled by SAE C1 Body codes contro
107. or symbols Delete a previous entry Enter capital letters All letters are capitals until CAPS LOCK is pressed a second time Confirm an action and store information in memory Invoke a key s second character or function Add a space character The CTRL and ALT keys are not applicable Clear all contents in a data entry field Calculator and Movement Control Keys Calculator keys are numbered keys that are arranged as if ona calculator and perform the same function when NUM LOCK is pressed Movement Control Keys TAB SHIFT TAB PAGE UP PAGE DOWN DELETE Down Arrow Up Arrow Move the cursor to the next field in the screen Store information from the previous field into memory Move the cursor to the previous field in the screen Store information from the field just exited into memory Return to a previous page Advance to the next page Delete current characters Reveal drop down menu then move down in the list Move up in a list Introduction and Equipment Overview Using the Remote Control Keypad Use the remote control keypad as a keyboard when providing computer input from a remote location A A Remote Control Unit B Setup C Eng Data D Tools E HELP F Menu ESC G Freeze H Back I Up Arrow J CONT K Right Arrow L Yes M Down Arrow N NO Figure 1 5 Remote Control Keypad Use the keys on this unit to access navigate or exit the I M
108. ower Switch The main power switch located on the right rear of the unit completely shuts off power to the analyzer Press the rocker switch to the left or right to turn the analyzer on or off L Power Cord Connects analyzer to main power source User PC Function The analyzer is designed to provide full access to all standard PC capabilities running on Windows 2000 Two modes of operation are possible Inspection Mode e PC Mode Inspection Mode Use this mode to perform state inspections after a valid authorization access code is entered The inspection mode is secure You can neither access nor change the operating program and stored data The computer is equipped with logical security and code encryption which prevent unauthorized access Attempting to crack the system renders the unit non operational and you will be charged for any service call required to return the analyzer to service The state is also notified of the attempt to tamper PC Mode Use this mode to operate the analyzer like a standard PC with Windows Y Different access codes are required than for Inspection Mode All Windows 2000 compatible programs can be loaded and run on the PC including ShopKey shop management and vehicle repair software programs available from your Snap on representative The analyzer is equipped with a DELL computer that has the following minimum specifications 900 MHz or faster processor 128 MB RAM 20 GB hard drive
109. panel Hyundai 2001 XG 300 3 No Appendix A Manufacturer Year Model locaton Cover Comments See Figure A 1 Infiniti 2001 All models 1 No Isuzu 2001 Amigo 2 No next to kick panel Isuzu 2001 Rodeo amp Rodeo Sport 2 No under dash at L connector faces down Isuzu 2001 Trooper VehiCross 2 Yes behind unmarked panel over hood release Jaguar 2001 S Type Sedan All XJ Sedans 3 No Van den Plas Jaguar 2001 All XK Sports Cars 2 No Jeep 2001 Cherokee Grand Cherokee 2 No rear of lower L edge dash Wrangler Kia 2001 All Vehicles 3 No lower dash above accelerator pedal Kia 2001 Optima 2 No under dash by steering column Lamborghini 2001 All models 3 No Land Rover 2001 Discover amp Discovery II 3 No lower R corner dash next to console Land Rover 2001 Range Rover 7 No lower L passenger dash next to console Lexus 2001 ES 300 SC 300 SC 400 2 Yes lower L of dash Lexus 2001 GS 300 amp 400 d No lower edge dash next to steering column Lexus 2001 15 300 amp SportCross 2 Yes lower L edge of dash next to kick panel Lexus 2001 LS 430 2 Yes Lexus 2001 LX 470 SUV 2 Yes lower edge dash next to console Lexus 2001 RX 300 1 Yes lower edge dash next to steering column Lincoln 2001 Continental 3 No Lincoln 2001 LS 6 amp LS 8 3 No lower edge dash in line with ignition switch Lincoln
110. park brake Cadillac 2001 Seville 2 No lower edge dash R of strg col amp hood release Chevrolet Cars 2001 Camaro Malibu 3 No Appendix A Manufacturer Year Model Location Cover Comments See Figure A 1 Chevrolet Cars 2001 Cavalier Corvette Metro 1 No Chevrolet Cars 2001 Impala Lumina Sedan amp Monte 3 No lower edge dash R of strg col Carlo Chevrolet Cars 2001 Prizm 1 No lower edge dash R of parking brake pedal Chevrolet Cars 2001 Venture van 1 No lower edge dash L of steering column Chevrolet Trucks amp SUVs 2001 Astro van 1 No Chevrolet Trucks amp SUVs 2001 Blazer amp S 10 Trucks amp C K Trucks 2 No Blazer amp S series lower edge dash R of parking brake Chevrolet Trucks amp SUVs 2001 Chevy Van amp Express Express van 2 No lower edge dash R of parking Silverado Suburban Tahoe brake Chevrolet Trucks amp SUVs 2001 Tracker SUV also as a Geo 3 No lower edge dash R of parking brake pedal NOTE Many Chevrolet trucks come with a pull off cover This cover is not attached It may be missing on some vehicles if discarded Chrysler 2001 Cirrus Concorde LHS New Yorker 3 No Sebring Town amp Country Van 300M Chrysler 2001 Neon 2 No Chrysler 2001 Sebring Convertible 2 No lower edge dash pver hood release by kick panel NOTE On 1998 and lat
111. r monitor system A malfunction can be a short an open or an out of range value The monitor is enabled shortly after the engine is started However some individual components may not be available for monitoring Secondary Air System Monitor AIR Monitors the function of the secondary air system and test the ability of the air system to inject air into the exhaust This monitor relies on the O sensor feedback to determine the presence of air flow Inputs from the ECT Intake Air Temperature IAT and CKP sensor and the O sensor monitor are required to enable the AIR monitor Oxygen Sensor Monitors O SENSOR amp O HEATER Monitors the O sensor switching frequency for degradation and the heater circuit for proper operation when equipped Exhaust Gas Recirculation System Monitor EGR SYS Tests the integrity and flow characteristics of the EGR system This monitor is enabled during EGR system operation after certain base engine and operating conditions are satisfied Inputs from the ECT IAT Throttle Position TP and CKP sensors are required to enable the EGR monitor 9 11 OBD II Fuel System Monitor FUEL SYS Monitors the adaptive fuel control system and determines when learned value exceeds a specified threshold Inputs from the ECT IAT and MAF or Manifold Absolute Pressure MAP sensors are required to enable this monitor Catalyst Efficiency Monitor CAT Determines when the catalytic converter h
112. rating Ignition coils coil terminals and spark plugs emit high voltage Use extreme care when working around spark plugs spark plug wires and coil terminals while engine is running Do not use any test lead pickup or adaptor other than those intended for use with this product Electric shock can cause serious injury Risk of poisoning Use this equipment in locations with mechanical ventilation providing at least four air changes per hour Engine exhaust contains carbon monoxide gas a colorless odorless lethal gas Route exhaust outside while testing with engine running Poisoning can result in death or serious injury Risk of explosion Wear safety goggles and protective clothing user and bystander Use this equipment in locations with mechanical ventilation providing at least four air changes per hour Do not smoke strike a match place metal tools on battery or cause a spark in the vicinity of the battery Battery gases can ignite Avoid making accidental connection between battery terminals through tools jumper leads etc Properly secure calibration gas bottle to prevent damage Damaged gas bottles can explode Explosion can cause death or serious injury Safety Information WARNING Risk of fire e Wear safety goggles and protective clothing user and bystander Do not position head directly over or in front of the carburetor or throttle body Do not pour gasoline down the
113. rect or e No vehicle is found on the host computer 2 4 Safety and Emissions Inspection WEMEILE DATA varen Dady Fy DEER ee den Hierin TTF DARTH RH byeu ber Zara sehn MERE puler h I Brin Diir Liv la Erga Ser renn edle al Tesen Tre acces bg dilbert Fysen To Dim Lesen p Test Tyr j Figure 2 4 Vehicle Data Screen 15 When the cursor is in the Vehicle Type field select the Vehicle Type from the drop down list and press Tab J Information entered in the Vehicle Type field determines the fields and information that display in subsequent fields and screens See Figure 2 4 Variables may include vehicle weight width drive axle and test type Y For each field on this screen a prompt displays at the bottom left of the screen Example The Vehicle Type field prompt reads Enter the vehicle type 16 Select the Vehicle Body Type from the drop down list and press Tab Options depend on the Vehicle Type selected J No body type displays for a motor home or bus 17 Press Tab to accept the Vehicle Make retrieved from the VID Ifthe Vehicle Make is incorrect select the correct Vehicle Make from the drop down list and press Tab For quick access a vehicle make press the first letter of the name If the vehicle is not on the list select OTHER from the alphabetically sorted list J The data entered for the v
114. result in an audit of your inspection station Highlight the correct answer to the question about repairs being done at your station and select CONTINUE If you answer YES Repair costs are added to the overall inspection costs and display on the VIR NO Repair costs are not added to the overall inspection costs and no repair associated costs display on VIR J The system calculates the overall cost of emissions repairs to print on the VIR 5 7 Reinspection 6 Review the information that displays on the next screen Select YES and select CONTINUE if correct or NO to make corrections Emission Inspection Fee See Emission Inspection Fee page 2 19 Gas Cap Test The Gas Cap Test is performed on all vehicles except diesel fueled vehicles See Gas Cap Test page 2 16 Certificate Number See e Safety and Emissions Certificate Number page 2 20 and e Safety Certificate Number page 3 2 Out of State Verification Form VI 30A See Out of State Verification Form VI 30A page 2 21 Vehicle Inspection Report See Vehicle Inspection Report page 2 22 Vehicle Inspection Rejection Receipt See Vehicle Inspection Rejection Receipt page 2 24 Vehicle Repair Form If repairs were performed a Vehicle Repair Form prints See Vehicle Repair Form VRF page 2 25 5 8 Other Functions This chapter contains information about multiple analyzer functions not covered in other
115. ruiser LX 470 3 No Toyota 2000 LS 400 2 Yes Toyota 2000 New Hybrid 7 No Toyota 2000 New Small 2 Yes Toyota 2000 RAV 4 3 No Toyota 2000 RX 300 2 Yes Toyota 2000 SC 300 SC 400 2 Yes Toyota 2000 Sienna 3 Yes Toyota 2000 Tacoma 2WD 4WD 3 No Toyota 2000 Tundra 2WD 4WD 3 No Volvo 2000 CISN 70 8 Yes Volvo 2000 SIV 40 6 Yes Volvo 2000 80 2 Yes VW 2000 New Beetle Passat Golf Jetta 2 No A 10 Appendix A 1999 Manufacturer Year Model Location Cover Comments See Figure A 1 Audi 1999 A4 A8 TT S4 2 No Bentley 1999 Arnage Azure Turbo RT LWD 2 No Bentley 1999 Brooklands R Limo Continental 2 No R T SC BMW 1999 3 5 8 X5 series 2 Yes BMW 1999 7 series 6 Yes BMW 1999 Z3 series 9 Yes Daimler Chrysler 1999 Cirrus Stratus Breeze 2 No Daimler Chrysler 1999 Concorde Intrepid 2 No Daimler Chrysler 1999 Grand Cherokee Cherokee 2 No Daimler Chrysler 1999 Neon 2 No Daimler Chrysler 1999 Prowler Viper 2 No Daimler Chrysler 1999 Ram pick up van 3 No Daimler Chrysler 1999 Sebring conv 2 No Daimler Chrysler 1999 Voyager Caravan T amp C 2 No Daimler Chrysler 1999 Wrangler Dakota Durango 2 No Ferrari 1999 355F1 Berlinetta GTS Spider 3 No Ferrari 1999 456 GT GTA 3 No Ferrari 1999 F355 Berlinetta GTS Spider 3 No Ferrari 1999 F131 550 Maranello
116. s Toyota 1998 LX 470 3 No Toyota 1998 Paseo 2 Yes behind fuse cover Toyota 1998 Prizm 1 No Toyota 1998 RAV4 2 4 WD 3 No Toyota 1998 SC 300 400 2 Yes Toyota 1998 Sienna 3 No Toyota 1998 Supra 2 Yes Toyota 1998 T100 2 4 WD 3 No Toyota 1998 Tacoma 2 4 WD 3 No Toyota 1998 Tercel 2 Yes behind fuse cover Volvo 1998 580 2 Yes Volvo 1998 All Other Vehicles 9 Yes hand brake area VW 1998 EuroVan Passat 4 No VW 1998 Golf Jetta Cabrio 7 Yes VW 1998 New Beetle 2 No A 18 Appendix A 1997 Manufacturer Year Model Focauen Cover Comments See Figure A 1 Audi 1997 A4 A8 TT S4 2 No Audi 1997 Cabriolet A6 9 Yes rear ashtray Bentley 1997 Azure Turbo R RT Continental 9 Yes under passngr dash R T Bentley 1997 Brooklands Brooklands LWB 9 Yes under passngr dash BMW 1997 3 5 8 X5 series 2 Yes BMW 1997 7 series 6 Yes under stereo control BMW 1997 Z3 series 9 Yes under passngr dash Daimler Chrysler 1997 Cherokee 2 No Daimler Chrysler 1997 Cirrus Stratus Breeze 2 No Daimler Chrysler 1997 Concorde Intrepid Vision 3 No Daimler Chrysler 1997 Dakota 3 No Daimler Chrysler 1997 G Cherokee 2 No Daimler Chrysler 1997 Neon 2 No Daimler Chrysler 1997 Prowler 2 No Daimler Chrysler 1997 Ram pick up 3 No Daimler Chrysler 1997 Ram van 3 No Daimler
117. s hoods government provided access cards and vehicle information documents Use the remote control to operate the analyzer from around the vehicle or when testing requires controlling the analyzer apart from the keyboard The Waekon gas cap tester is used with the analyzer for gas cap testing See the manual that accompanies the tester for specifications and detailed operation information to vehicle fuel cap luel cap adapter quick connect fitting pass fail standard Figure 1 4 Waekon Gas Cap Tester 1 9 Introduction and Equipment Overview System Security The analyzer can detect computer and data storage tampering The tamper condition is identified by the program and recorded on the hard drive Only state or service personnel can remove the tamper condition and return the analyzer to operation Attempting to access secured areas will invoke an analyzer lockout The analyzer will not perform I M emission inspections if it is locked out e Only service personnel can unlock the analyzer and you will be billed for the service call Using the Keyboard Function Keys ESC F1 HELP F2 CLEAR F10 CONTINUE F12 STATUS PRINT SCREEN This section describes the function of several types of keys on the analyzer keyboard Data Entry Keys Tab Key Enter Key and Movement Control Keys Also available for remote analyzer operation is the Remote Control Keypad See Remote Control page 1 9 T
118. se The yellow LED blinks and the small pump on the tester builds up pressure Screen prompts display testing information Initializing Gas Cap Tester Ready to Test Gas Cap Test in Progress Test Completed Passed or Failed Is there a Second Gas Cap to Test 6 The next screen asks if there is a second gas cap to be tested If there is a second testable gas cap select YES and repeat the Gas Cap Test 7 Atthe end of the Gas Cap Test the analyzer displays the test results Test Completed Passed OR Test Completed Failed 8 After completing the Gas Cap Test re install the gas cap on the vehicle Store the tester in its designated location until the next test The electronics of the unit shut down in approximately one minute and remain inactive until moved 2 18 Safety and Emissions Inspection I Emission Inspection Fee Emisssans Inspection Fee EE Figure 2 21 Emissions Inspection Fee After the Gas Cap Test is completed the Emissions Inspection Screen displays 1 Enter the fee for the Emission Test only and press Tab Include both dollars and cents Y Be sure to enter the decimal point 2 Answer the Pre tuned question with YES or NO from the drop down list Select CONTINUE 2 19 Safety and Emissions Inspection Certificate Number T ka See Figure 2 22 Enter Sticker Decal Number EET 1 If the vehicle has passed a screen displays requesting the number of
119. secondary air delivery system malfunction when the flow rate falls below a point when the vehicle would exceed 1 5 times any of the applicable FTP emission records Air Conditioning Refrigerant Monitoring If the vehicle uses a refrigerant that could harm the stratospheric ozone layer or are reactive in forming atmospheric ozone the diagnostic system must monitor for loss of the refrigerant Fuel System Monitoring Manufacturers must continuously monitor the fuel system such that a vehicle s emissions would not exceed 1 5 times any the applicable Federal Test Procedure FTP standards Oxygen Sensor Monitoring The diagnostic system must monitor the output voltage response rate and any other parameter which can affect emissions of all primary fuel control oxygen sensors for malfunction It must also monitor the all secondary oxygen sensors fuel trim control or monitoring device for proper output voltage and response rate Exhaust Gas Recirculation System Monitoring The EGR system must be monitored for both low and high flow rate malfunctions Positive Crankcase Ventilation PCV System Monitoring Beginning with the MY 2002 manufacturers must phase in diagnostic strategies to monitor the PCV system for system integrity The following phase in schedule applies e Equal or exceed 30 for MY 2002 e Equal or exceed 60 for MY 2003 and e 100 implementation for MY 2004 Thermostat Monitoring Beginning with the MY 200
120. software from a remote location Not used for I M testing Not used for I M testing Not used for I M testing Not used for I M testing Press to return to the previous menu or to abort a test Not used for I M testing Not used for I M testing Press to move cursor toward top of screen Not used for I M testing Press to move cursor toward right side of screen Not used for I M testing Press to move cursor toward bottom of screen Not used for I M testing Introduction and Equipment Overview O P Q R S T U Vv Enter Left Arrow a Function Numeric Keys Clear Opt 1 Opt 2 Print Shift Press to complete data entry Press to move cursor toward left side of screen Press these keys to select various functions Hold the Shift key while pressing to enter numeric data F1 HELP to display on screen HELP information F2 CLEAR to clear data from a data entry field F10 CONTINUE to move forward in a procedure sequence F12 SYSTEM FAULTS to display system faults Not used for I M testing This key is reserved for future use This key is reserved for future use Press to print display screen or I M test results Press and hold the Shift key while pressing the numeric keys to enter numeric data This numeric data is printed on the numeric keys in the top right corner Introduction and Equipment Overview General Vehicle Inspection The inspection process promp
121. t or delete announcements received by the analyzer When the Texas Data Link Host host computer is contacted the information it sends to the analyzer may be viewed and printed immediately After viewing the announcement be sure to save it for future reference or it is deleted To view saved information in the future 1 Select Technical Bulletins Announcements from Main Menu Reports Menu The newest announcement displays Follow the instructions on the screen to print or delete the announcement 2 To view older announcements follow the instructions on the screen to page up or page down for other announcements 6 8 Other Functions Communications Refresh Use Communications Refresh to update various analyzer operational items When selected Communications Refresh updates inspector numbers lockout status station information hours of operation expiration date of the station license and similar items 1 Select Communications Refresh from Main Menu Maintenance Menu Scan access card with the bar code scanner The Access Code field fills Enter PIN Number and select Continue SIATRONDATA Sistan Murder 1PERUT Biairon Kane Bi Pk Ca GROE 1065 CLM alu Ark san JA SAAPSONET TH GASI Murer BO IDD Blakeon Phase He iai Araber Phone Stolen Experaicon Daie SI Baay Hatlen Tyga Pidibo Mistisa Eraumkhy Code Pallas Figure 6 8 Communications Refresh Screen The analyzer displays t
122. t least one time The MIL remains off unless the problem occurs a specific number of times Then the temporary code matured into a hard code and the PCM turned on the MIL State in which the air fuel mixture is being controlled by the engine computer according to a standard program and essentially ignores the oxygen sensor signal Normally encountered during the first few minutes of operation after a cold start On board control module that monitors engine functions or both engine and transmission transaxle functions PCM power down is done by removing ignition voltage from the PCM for at least 10 seconds typically by turning the ignition switch to the LOCK position On some newer vehicles with electronic transmission gear selector indicators the PCM stays powered up in the ignition key off position A power down event allows the PCM to update certain memories and to complete DTC trips The PCM may delay running a monitor if an unresolved malfunction has occurred in a related system The pending conditions are used to prevent a monitor from failing incorrectly Term associated with comprehensive component testing in which signal inputs from various components are compared to verify that conditions agree After a vehicle is repaired or if the battery or PCM has been disconnected the Readiness Status for each non continuous diagnostic monitor must be reset This means that the vehicle must be operated through a complete drive cycle
123. thout requesting any safety information on the vehicle Selecting the Test Vehicle Data Entry 1 Select Emissions Only Inspection from the Main Menu 2 Scan access card with the bar code scanner The Access Code field fills Enter PIN Number and select CONTINUE See Vehicle Data Entry page 2 2 OBD II Testing See OBD II Testing page 2 10 Emissions Only Inspection Gas Cap Test The Gas Cap Test is performed on all vehicles except diesel fueled vehicles See Gas Cap Test page 2 16 Emission Inspection Cost See Emission Inspection Fee page 2 19 Certificate Number See Certificate Number page 2 20 Out of State Verification Form VI 30A See Out of State Verification Form VI 30A page 2 21 Vehicle Inspection Report See Vehicle Inspection Report page 2 22 Vehicle Inspection Rejection Receipt See Vehicle Inspection Rejection Receipt page 4 2 Vehicle Repair Form VRF If repairs were performed a Vehicle Repair Form prints See Vehicle Repair Form VRF page 2 25 4 2 Reinspection This chapter contains information and procedures for Reinspection that include e Start Reinspection page 5 2 Vehicle Data Entry page 5 2 e Safety Reinspection page 5 4 Safety Repair Cost page 5 4 Safety Inspection Fee page 5 4 e OBD II Emissions Test page 5 4 Emissions Reinspection Repairs page 5 6 Emission Inspection Fee page 5 8 Gas Cap Test page
124. time to fine tune their systems Beginning with the 1996 model year all new vehicles sold in the U S A must be fully OBD II compliant 9 4 OBD II OBD System Testing For most emission control systems and components OBD II requires that malfunctions are identified before a problem becomes serious enough to cause vehicle emissions to exceed Federal Test Procedure FTP standards by more than 50 Instead of monitoring emissions directly the OBD II system looks for emission problems by monitoring virtually every component and system that can increase emissions OBD II monitoring includes systems and components that cannot be checked during conventional tailpipe I M testing such as cold start emissions reduction devices and evaporative systems Diagnostic Fault Testing In contrast the OBD II system does not measure emissions but uses monitors and or complex statistical methods to predict when the emissions exceed limits Generic Pass Fall Guidelines Hol State spes lid A vehicle will Pass if 1 Bulb check passes and 2 MIL not on during running test and 3 All readiness monitors are ready and Ho OTC set A vehicle will Fall it 1 Bulb check fails or 2 MIL commanded on but nod illuminated or 3 MIL is on during running test ar 4 DLE missing tampered broken 5 OT Cis are set wohicte is Rejected from testing if Readiness monitors are not ready Figure 9 1 Pass Fail Requirements Limi
125. ting in which outputs from the engine controller are verified by monitoring specific input signals from other components for expected change Trip counters in which various monitors pass testing under predetermined conditions The fulfillment of specific test parameters during a drive cycle Good trips are counted for MIL extinguishing and DTC erasure Oxygen sensor that is heated electrically as well as by engine exhaust so that it warms to normal operating temperature more quickly Worldwide federation of national standards bodies from some 130 countries one from each country ISO s work results in international agreements that are published as international standards ISO recommended data communication network protocol or standard IUD is the effect of time and use on vehicle performance and emission systems Inability of an emissions related component or system to remain within design specifications Malfunction also refers to the deterioration of any of the components or systems to a degree that would likely cause the emissions of an average vehicle to exceed the emissions standards by 1 5 times OBD II Maturing Code or Pending Code Open Loop Powertrain Control Module PCM Power Down Pending Conditions Rationality Readiness Status Society of Automotive Engineers SAE Short Term Adaptive Stoichiometric With certain DTC the PCM sets a temporary code that indicates a monitor has failed a
126. tion Use when inspecting only the safety related components of the vehicle 3 Emissions Only Inspection Use when inspecting only the emissions related components of the vehicle 4 Reinspection Use to retest vehicles that have previously failed at your station 5 Special Inspections Menu Use to access e 1 Training Mode e 2 VI 30A Only e 3 Test on Resale 6 Maintenance Menu Use to access e 1 Analyzer Maintenance Menu e 2 Communications Diagnostic Menu e 3 Request Lockout Status e 4 Vehicle Diagnostic Menu e 5 Communications Refresh e 6 Missing and Voided Certificates e 7 Certificate Correction and Replacement 1 22 Introduction and Equipment Overview 7 Reports Menu Use to access e 1 Reprint Vehicle Inspection Report e 2 Recall Aborted Inspections e 3 Technical Bulletins and Announcements 8 Inspection Log Use to access e 1 Last Week s Report e 2 Other Week s Report e 3 Search by Inspector s and Date 9 Special Access Functions Menu Use to access e 1 Service Menu for service personnel only e 2 Managers Menu e 3 Audit Menu for state auditors only 1 23 Introduction and Equipment Overview Software Flowchart OBIS EMISSIONS ANALYZER MENU Safety amp Emissions Inspection Main Screen Shortcuts Safety Only Inspection Main Menu See Operator s Manual Missing Voided Certificates Emissions Only Inspection Calibration Reinspection
127. tion of the screen Introduction and Equipment Overview Exit LS 1 Select the End button on the bottom of the Inspection screen and follow the prompts 2 To completely shut down the system select Shut down from the Windows drop down menu 3 When the monitor screen is blank turn OFF the main power switch located on the back of the analyzer PC Mode Use the analyzer in a normal PC and function as normal PC compatible system The user must exit the OBD II software to enter PC mode To place the analyzer into PC Mode 1 Gothe Main Menu 2 Select End Shutdown PC Option Y See PC Mode page 6 19 Access 1 Power up the analyzer 2 Type PC in the Windows User Name field and select OK The system launches the Windows PC software without emissions testing J No password is required System Security The analyzer can detect tampering The tamper condition is identified by the program and recorded on the hard drive Only State or service personnel can remove the tamper condition and return the analyzer to operation IMPORTAN e Never attempt to modify I M test data e Never attempt to access the I M operating program e Never open the PC case Always power down properly Introduction and Equipment Overview Monitor Screens The information needed to operate the analyzer appears on the monitor display screens There are several different types of screens e Menus e Prompts e Data entry screens
128. to fields See Figure 1 12 To move forward in a procedure sequence select CONTINUE with the mouse or press F10 on the keyboard To abort a procedure select Abort or press ESC on the keyboard 1 20 Introduction and Equipment Overview HELP Screens When additional instructions or explanations of test functions are available the HELP key is highlighted D D I Testing pa bl bearer E u hd Wd BS pa i i Ni miat arin r e de od rhe a Br ers T ere n a i pi i oe 4 im a Harder ER zus Mem pee majo a me ESTE a Procedere a 1 Figure 1 13 Example HELP Screen There are two types of HELP e System wide HELP provides general messages based on the major function currently in use such as Calibration or Main Menu See Figure 1 13 e Emissions Test HELP provides detailed information for most data entry inputs required by the operator See Safety and Emissions Inspection page 2 1 1 21 Introduction and Equipment Overview Main Menu AAA 1 a Figure 1 14 Main Menu Select an inspection type or menu to be accessed from the analyzer Main Menu See Figure 1 14 1 Safety and Emissions Inspection Use to perform the full test the first time on vehicles that require both a safety and emissions inspection Y The word emissions is used in this manual to refer to an OBD II Test The State refers to OBD II testing as emissions testing 2 Safety Only Inspec
129. trol is available for use with the OBIS program The basic operation of the analyzer is menu driven See Main Menu page 1 22 Relevant information displays concisely using the full capacity of the primary screen specific HELP screens and operator prompts See e Powering Up the Analyzer page 1 17 Inspection Mode page 1 17 Access page 1 17 Exit page 1 18 e PC Mode page 1 18 Access page 1 18 e System Security page 1 18 e Monitor Screens page 1 19 Menus page 1 19 Prompts page 1 20 Data Entry Screens page 1 20 HELP Screens page 1 21 e Main Menu page 1 22 e Software Flowchart page 1 24 Powering Up the Analyzer Inspection Mode Access 1 Turn ON the main power switch located on the back of the analyzer The Windows Password Access Screen displays J The telephone cord must be connected at all times to the appropriate telephone connection at your site using the phone cable provided with the analyzer 2 Enter the required operating mode Inspection for emissions testing or PC for normal PC use without emissions testing Power up the analyzer 2 Type obis in the Windows User Name field and select OK The system launches the OBIS inspection software J No password is required System Faults or Warnings in the OBIS Inspection Program The System Status Screen lists any fault s detected during power up system checks These faults display in the lower right sec
130. ts and screen procedures are determined by State regulations You must know and understand your State regulations to properly use the analyzer software Accessing and Aborting Tests Entering Access Codes Inapector Logan ASoccas Gode PIM Humber lp Fl a Ein THR CS Apo Code y Figure 1 6 Inspector Logon Prompt Screen Access to certain menu items including an Emissions Inspection Test requires two codes e Inspector access code and e Inspector PIN number IMPORTAN The bar code scanner must be used to scan access codes from badges Manual entry is not allowed If the technician license or station license have expired the analyzer does not allow access to the emissions inspection function Introduction and Equipment Overview Aborting an Inspection Wauki you like ba abart wu _ wo Figure 1 7 Would you like to abort Prompt Screen This section describes the procedure for aborting an inspection If entry into the inspection functions is attempted while certain faults exist the program aborts Press F12 STATUS to view a list of faults J Warnings that do not affect vehicle inspection may be present during testing These warnings concern conditions that should be addressed but that do not affect testing 1 Press ESC at any time to abort a test and return to the Main Menu The analyzer displays a prompt to verify the abort See Figure 1 7 Select NO or press E
131. ts are usually 150 of the certification standard that applies to the vehicle Additionally the rule requires monitoring specific components for faults even if faults do not cause emissions to increase 150 When emission and or component malfunction is detected the MIL must illuminate and a fault code must be stored that indicates the likely area of malfunction 9 5 OBD II Drive Cycles To predict if emission limits are exceeded or components are faulty the PCM must test and or monitor components for proper operation Sometimes these component tests are complex and require the vehicle be operated in certain driving modes or conditions to complete e Drive Cycle Requires an engine startup and shut down e Warm Up Cycle Requires engine operation that ensures the coolant temperature rises to a minimum of 40 F from engine startup and reaches a minimum of 160 F e A Trip means vehicle operation following an engine off period of duration and driving mode such that all components and systems are monitored at least once by the diagnostic system This is subject to the limitation that the trip monitoring conditions must all be encountered at least once during he first engine start portion of the applicable FTP cycle While there have been efforts to develop a generic drive cycle this does not currently seem possible due to significant design differences between manufacturers Component Monitoring When fue
132. uiServ to repair the analyzer Do not contact the telephone company as the telephone line is fine If you cannot place a call contact the phone company as the analyzer is fine Modem Check The Modem Check tests the analyzer s modem a device that allows data to be sent back and forth between the analyzer and the host computer using telephone lines Procedure 1 Select Communications Diagnostics Menu Modem Check See Figure 6 11 Ifthe message Passed displays the modem is OK 2 If the Modem Check fails call EquiServ to repair the analyzer 6 12 Other Functions Phone Number Use the Phone Number function to change the telephone number that is dialed to reach the host computer if needed Procedure 1 Select Communications Diagnostics Menu Phone Number See Figure 6 11 Verify that the VID phone number is correct 3 If the VID phone number is not correct type in the correct number with no spaces or hyphens Be sure to include a 1 at the start of the number if necessary Press Enter J Only MCI has this number Contact MCI not EquiServ Print Communications Log Use the Print Communications Log feature to view an on screen record of all communications between the analyzer and the host computer that occurred in the last 14 days The analyzer offers the option to select a particular communications event for printing J There is no useful user information here Select this functio
133. uits and components When a monitored circuit or component is not operating properly a diagnostic trouble code DTC is set OBD II Drive Cycles Readiness Monitors OBD II Monitors Each monitor requires that a certain sequence of events occur before monitoring their assign circuit This is referred to as a drive cycle The events required to activate each monitor vary depending on the circuit and components When a Readiness Monitor parameter reads READY the required sequence of events has completed and the monitor is ready to report problems and set Diagnostic Trouble Codes DTC When a Readiness Monitor reads NOT DONE the required sequence of events has not completed and the monitor is therefore not ready to report the vehicles problems or set DTC When a readiness monitor reads N A the vehicle is not equipped for that monitor The paragraphs that follow give a brief description of each monitor Misfire Monitor MISFIRE Monitors engine misfire and designates by DTC the specific cylinder in which a misfire occurs Misfire is a lack of combustion due to an absence of spark poor fuel metering poor compression or any other cause Typically inputs from the Engine Coolant ECT Mass Air Flow MAF and Crankshaft Position CKP sensors are required to enable the monitor Comprehensive Component Monitor COMPONENTS Determines when a malfunction occurs in any PCM input or output circuit that is not exclusively monitored by anothe
134. vehicles Procedure tri al uel ca fuel cap P adapter Ban _ quick connecl fitting Figure 2 17 Waekon Tester 1 Retrieve and open the gas cap tester kit Select the proper adapter for the cap by using the selection guide included with the cap tester kit Install appropriate adapter on tester if required 2 Install the gas cap onto the gas cap tester 2 16 Safety and Emissions Inspection ju the Gaa Cap missing YES Figure 2 18 Gas Cap Missing Screen 3 A screen displays asking if the gas cap is missing See Figure 2 18 Press Enter if the gas cap is missing or Select NO if the gas cap is present If the cap is missing the test fails J It is suggested that if the gas cap is missing a new cap is installed prior to testing GAS CAP TEST fa the Gaa Gap heri ablet Figure 2 19 Gas Cap Test Start Screen 4 A screen displays asking if the gas cap is testable See Figure 2 19 Press Enter if the gas cap is not testable or Select NO if the gas cap is testable If the cap is not testable the test fails Safety and Emissions Inspection Rammes lhe Gas Cap from the veiscle and connect n he gas cap fester Rieter lo tha oporatora manual I required Figure 2 20 Begin the Gas Cap Test 5 Follow the analyzer prompts and instructions for the automated gas cap test When prompted press the Pressurize Test button once and relea
135. w bute awk et adil aa be ea Ged soe NES 3 1 Vehicle Data Entry eva 2 0 0 2 2 ne eee cane ed en bad are ed aed des 3 1 Safety Inspection 4 8 yaaa a ary stewie Te Pew Mia eee ae eee aria doses 3 1 Gas Cap Tests ic och eder LANet he bredeste Magara dea atte Jar ste 3 2 Safety Only Inspection Fee 0 0c ete teens 3 2 Certificate Number a naa a e a a a a a a tee 3 2 Proced r 4 ieta Lara ee AA EA idag ae ai 3 3 Out of State Verification Form VI 30A ooocooccocccococ nennen nennen nenn 3 3 Vehicle Inspection Report eisernen ea e a a EE tee eee 3 3 Vehicle Inspection Rejection Receipt 0 cc nn 3 3 Vehicle Repair Form 4 u bes dara eae aa 3 3 Emissions Only Inspection 20 003 go ii pha ere oes YE bee Fee we ee aX 4 1 selecting the estudi oven dy Sea eid Pe es eta cna ara ae 4 1 Vehicle Data Entry sia eet elo Pee ei Ah 4 1 OBD H Testing ar area ds ade 4 1 Gas Gap Testis es A o Ante IS Be Se E 4 2 Emission Inspection COSt o oooocccocco teen eee 4 2 Gertificate N mber sick pacts be feen E saa nag Tiere 4 2 Out of State Verification Form VI 30A 0 2 0 0 0c ett 4 2 Vehicle Inspection Repon serorei ekoak e eiua a tenes 4 2 Vehicle Inspection Rejection Receipt 0 0 cette ee 4 2 Vehicle R pair Form VRE hetses sner cae hardens ea a pe eek wee Egan Hohe 4 2 ReinspecHon s isst i ale ee EER EERE Se RR Se Be a Se ee SE OS es 5 1 Start Reinspection 0 000 ccc nenn 5 2

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