FXSG-250D-A Hose Crimping Machine User Manual
Contents
1. for FXSG 250D A Hose Crimper Yaivest el Contents A RURSUS 4 s Techical data iana 5 C Using and qnarieratice euo sineiuaidsadbateacsaramesseneenvederennderants 6 D Hydraulic PHMCIDIC ss lt oicoscosceansandinanna BUD pHD Das RN Ua Edad beati 11 Sema 8 lt 6 0 ce 116 11 eden See nena eer enn ee en en mU eee ts 12 b Troubles and solutions careret Car o rt Pb as dard einvvatesiyenesiedes 13 G 4 Reference ofcrimping TIlie usse eso vete bebes san PORA PUR GkdS 14 2 Notice for electric connection Leu ei ees vip on n eo eris 15 22 www fivestar tools com User Manual for FXSG 250D A Hose Crimper Y ivest el A Diagram 1 Air released bolt 2 Die seat 3 Die 4 Head 5 location regulator 6 Pedal switch 7 Start button 8 Crimping button 9 Pressure gauge 10 Opening button 11 Functional key 12 Stop button 13 Indicator light 23 www fivestar tools com User Manual for FXSG 250D A Hose Crimper Waivestar B Technical data 1 Specification 2 Crimping force 3 Motor power 4 Electric power 5 Displacement of oil pump 6 Systematic pressure 7 Hydraulic oil 8 Capacity of oil box 9 Volume 10 Crimper range FXSG 250D A drive by electricity 392T 4KW 380V 50HZ 14 5L min 31 5Mpa Below 10 C HM32 Above 10 C HM46 380x480x580 mm 635x800x1355 mm 6 051mm 2d www fivestar tools com User Manual for FXSG 250D A Hose Crimper Yaivest el C2. use pedal switch under manual operation step the pedal switch the piston will moving forward persistently the die seat fold it will stop when you release pedal switch When you press the opening button it will opening 6 Semi automatic operation Turn the function key to semi automatic position adjusting adjustor to scale mark 4 or 5 press the crimping button yellow or step pedal switch one time the piston will moving forward the die seat fold when it reach the preadjustment scale mark it will opening and return to the first 6 www fivestar tools com User Manual for FXSG 250D A Hose Crimper Yaivest el position waiting for the next order 7 The choosing of die 7 User should choose right die according to different size of hose The size of dimension for hose is marked on the top surface of the die Note choosing die must according to the hose specification 7 2 The right procedure of installing the die Loosen the screw remove the guard plate put the dies in clockwise order then put the adaptation block and the guard plate tighten the screws 7 3 Lubricating the die seat Every time the machine works please fill lubricant into the seats let the conical surfaces are fully lubricated and then let machine doing unload motion for 5 minutes The waste oil can flows into a container through the inner hole of the piston rod 8 Example 8 1 If you want to crimper the hose 4519 Turn the function key to the manual position pre
3. User Manual for FXSG 250D A Hose Crimper Yaivest el FXSG 250D A Hose Crimping Machine Product Introduction Note Thank you for purchasing our hose crimping machine please read the introduction carefully before operation FXSG 250D A Hose Crimping Machine is our latest products with large opening and big crimping force It adopts large opening and double slopped structure so various elbows and unusual hose can go through easily Meanwhile the advanced 24v low voltage operated make the electrical control more safety and operated easily it can suitable for various customer s requirement It has accurate locator device for crimping that can be accurate to 0 01mm There are manual and semi automatic for you to choose for operation so the crimping is convenient and fast The die and die seat connect as doves tail makes the die changing conveniently The return line on the hydraulic oil pipeline saved 60 time of recovery which raises the production efficiency greatly reduce the temperature rising and make this machine more excellent Special notice Never using the machine before filling hydraulic oil into it Make sure the oil is clean The overpressure using 1s prohibited The appurtenance standard dies are not suit for the semi crimping if you have such any other requirement please make special dies order The damage made by your deliberately operation will not be covered by the guarantee ads www fivestar tools com User Manual
4. Using and maintenance 1 Machine storage After carried the machine to workshop open the wood case and remove the wire which fixed machine examine every switch and components carefully to find whether there is damage by the transportation and fastener pieces loose or fall off Change or fasten them carefully Screwed the four carrying handle into handle casing and moving machine to appropriate place by hoisting equipment Note when you place the machine the distance between object and machine back not less than 1 meter the two sides not less than 0 5 m put the machine in a ventilated and dry room keep the temperature above 10 C 2 Connection filling hydraulic oil and testing 2 1 This machine applies three phase four line power source The power cord is copper 1 5 x3 the switch 215A the ammeter gt 10A 2 2 Filling hydraulic oil into the machine Open the front door in the case you can find the hydraulic system in it Fill the oil into the box through the filter and observe the cursor until it gets the graduation of 3 4 about 75L Above 10 C using HM46 hydraulic oil and below 10 C using HM32 hydraulic oil 2 3 Open the back door of machine and electric cabinet put power cord connected into electric cabinet through the hole at the case s bottom right and squareness hole in machine case There have power patching plate in the bottom right of electric cabinet the wire connecting terminal U V W connects to the power line 2 4 Befo
5. e pressure gauge is blocked or 2 Wash the pipeline of pressure gauge and even indication damaged change the pressure gauge 3 The hand wheel of spillover valve is loose 3 Adjust the hand wheel of spillover valve iongo dense orton od the oil and turn on the air bleeder to a EE ditie hydrate od 2 Fill the oil 3 The oil suction filter is blocked 3 Clean the oil suction filter 1 Some waste in the oil pump 1 Clean the oil pump 2 Lack of oil in the tank 2 Fill oil to the required level Too noise 3 The low pressure spillover valve pressure 3 Adjust it to 5Mpa is too low to work 1 Electro distributor is damaged 1 Change the electromagnet No exchange of 2 The low pressure spillover valve is a Cleans presi epillover waive direction blocked 3 The hydraulic control valve is blocked 3 Clean the hydraulic control valve TOR 1 Wash them with oil and turn on the machine 1 Lack of lubricating oil xhanload f rdimes Eight die seats ae 2 Springs are broken or out of shape 2 Change the spring not moving synchrony 3 the oil too dense 3 change the oil 4 The oil suction filter is blocked 4 Clean the oil suction filter The proximity 1 Wires are not connected well 1 Reconnect the wire switch doesn t work 2 Proximity switch is damaged 2 Proximity the limited switch ae is ae E The conical surface is scratched for not Take out the front flange and polish the KR S lubricated well damaged surface by the oil stone pressing Power off when tum n HH Check the pow
6. er source and get rid of the iton Lan REM dd hidden trouble ll www fivestar tools com G Reference of crimping range Unit mm Before Before Dimension Crimped Dimension Crimped crimping crimping I 19 17 I 41 38 Q6 II 21 18 5 II 43 39 5 Q25 I 21 18 5 Il 45 41 5 P8 II 23 20 5 IV 47 42 5 I 23 20 5 I 49 46 010 II 25 22 5 II 5 47 32 I 28 25 5 M 53 49 013 II 31 28 5 IV 55 50 5 I 31 28 5 I 55 52 II 34 31 II 57 53 016 038 III 36 33 Il 59 55 IV 38 34 5 IV 60 56 I 34 31 I 68 64 II 37 34 II 70 66 019 051 III 39 35 5 III 72 67 5 IV 4 37 IV 74 69 Note I II II IV stands for the layers of the hose Notice for electric connection 2 2 www fivestar tools com User Manual for FXSG 250D A Hose Crimper Yaivest el Dear Sir or Madam In order to enable your equipment working normally the electrical devices are required as follows 1 Wires for power supply three phase C 1 5 X3417X1 copper single phase 2 5 X2 copper 2 Switch three phase 15A Single phase 20A 3 Ammeter three phase four line 10A 40 Single phase 220v 10A 40 4 Attention If you use the leakage breaker please set it with three phase four wire switch Null line should be from this three phrase transformer and well go through breaker switch Three phase breaker switch couldn t be used If there isn t professional electric
7. ian please don t use it because the machine has been set with leakage circuit breaker 13 www fivestar tools com User Manual for FXSG 250D A Hose Crimper Yaivestar Packing list NO Name Specification Quantity Remark 1 Die 2 Handle 4 3 Oil gun 1 4 Oil box 1 5 proximity switch LJ12A3 4 ZDDC10 36V 2 6 Spanner 5mm I 7 Relay JQX 13F 2Z7 DC24V 2 8 Instruction 1 9 Fuse RT18 32 1A 1 10 Fuse RT18 32 2A i www fivestar tools com
8. lectric structure L11 38 0V 113 220V J 24V 33 l MUN 31 FU2 7 32 N HY KM 5 M 1 mm 2 hee LG LT M g Yv2 kk e at ie c B B os Sy gw p KM o ea m UA C SN1 J FU K3 T 56H pt4 S L m 44 39 aie e mox TB a Ne Kl 1M SN 49 PT K3 53 i 10 v a a 95 y B 1 QF Automatic switch 2 KM A C contactor 3 T Transformer 4 FU1 FU2 Fuse 5 HR HY HW signal lamp 6 SB SBS Buttons 7 K1 K2 Intermediate relay 8 YV1 YV2 electromagnetic directional valve 9 K3 Intermediate relay 10 SN1 SN2 Limited switch 11 SS Pedal 12 NKI NK2 toggle switch 13 SB1 SB2 Lamp 14 VC rectifier bridge 15 C capacitance 16 MD Lamp 10 www fivestar tools com Yaivestar User Manual for FXSG 250D A Hose Crimper F Troubles and solutions Troubles Reasons Solutions 1 No oil in the tank 1 Fill with enough oil 2 The rotation direction of motor sep fea n No work of oil tank is opposite to the oil pump a Chae Dietas action ores aia se 3 The hand wheel is loose 3 Adjust the pressure by the hand wheel 4 Inner air existence 4 Turn on the exhaust tap and exhaust air 1 The oil pump is damaged 1 Change the oil pump No pressure 2 Th
9. re operation the case must reliably earth and earthen resistance should accord with the prescription 5 www fivestar tools com User Manual for FXSG 250D A Hose Crimper Yaivest el 3 Operation 3 1 Before power on turn the function key to the manual position 3 2 Power on the red power indicator light bright Press the starting green button then the oil pump starts Observe the motor rotating direction counterclockwise rotation is correct Otherwise you can exchange any two wires of the three phase to adjust it 4 Adjustor In front of the machine nose there is accurate adjustor device by which the operator can set pressing degree according to different steel layers of hose The block will release with 0 72mm axially by every time adjustment the locator for one Clockwise circle By the counter clockwise the block will tighten 0 72mm axially 5 Manual operation 5 1 Turn the function key to the manual position which is designed for adjust pressure and the crimping measurement 5 2 Before first start the machine the inner conical surface of front flange and piston should be lubricated by oil gun the lubricating property of grease lubricant not less than 1 lithium grease 5 3 Adjusting the adjustor to scale mark 0 press the crimping button down the piston moving forward persistently the die seat fold It will stop when you release the button Press the opening button the piston moving backward and die seat opening 5 4 You can
10. ss the opening button the die seat will opening put the dies mark the 19 into the die seat in clockwise order and let the surface which marked 19 outward then put the guard plate tighten the screw 8 2 The operator set pressing degree according to different steel layers of hose and the reference of crimping range Put the prepared hose which with mandrill and ferrule into the nose press the crimping button down and then the machine is in crimping until it reaches the preadjustment position The machine will stop working if your finger leaves the crimper button during it working Pressing opening button take out hose operator can adjust the adjustor scale if the hose is not accord with reference after adjusted the crimped effect can keep uniform It also can operate by pedal switch 8 3 If want to crimping hose by semi automatic turn the function key to the semi automatic position put the prepared hose into the nose press crimping button or pedal switch one time the piston moving forward automatically die enclasped hose and crimping it when it reach the siTe www fivestar tools com User Manust or Go mamseGme SS f vestar preadjustment position die and piston will return to the first position it have already adjusted before leave factory 9 Maintenance 9 1 Before first start the machine the conical surface of front flange and piston should be lubricated In order to guarantee the machine s service life It can get to work af
11. ter doing unload motion for 5 minutes 9 2 There is a pollution outlet and swab case under the front of the nose for discharging the polluted oil Clean the swab case after using it for 1 month 9 3 We re not liable if you adjust the systematic pressure higher than 31 5Mpa 9 4 Periodically every 2 month examine the tighten screws of the flange if they are loosing please tighten them and calibrate them with torque spanner The torque is 170 180N m 9 5 Periodically clean the oil suction filter and inner side of oil tank carefully filter the oil every half year the first cleaning is 3 month Open the back door take off the screw which fixed the oil tank disconnect the pipeline of hydraulic power unit take out the hydraulic station take off the screw on oil tank plate remove the oil tank plate motor and valves take out the oil suction filter and extract the oil clear the oil suction filter by diesel oil and filter the oil Then install the machine zR www fivestar tools com User Manual for FXSG 250D A Hose Crimper Yaivest el D Hydraulic principle Li z e 3 1 Oil box 2 Purolator 3 Motor 4 Pressure Gauge 5 Electromagnetic Directional valve 6 Master cylinder 7 Hydraulic control pilot valve 8 High Pressure spillover valve 9 www fivestar tools com User Manual for FXSG 250D A Hose Crimper Yaivest el E E
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