24Volt I/O Junction Box for 24 Volt D
Contents
1. CONNECT INPUT 1 TO ONE SIDE OF THE EXTERNAL SWITCH CONNECT GROUND TO THE OTHER SID E OF THE SWITCH INPUT CIRCUITS EXAMPLE 2 TURN ON ROBOT INPUT 1 USING A 24 VOLT DC LOW LEVEL SENSOR WITH PNP SOURCING OUTPUT RELAY COIL CURRENT MUST NOT EXCEED THE SENSOR OUTPUT LIMIT GROUND DIODE MANDATORY N d 4 OUTPUT RELAY 24 VOLT COIL 250mA MAX gt V SENSOR 24 VOLTS ROBOT INPUT 1 GROUND CONNECTION FROM ROBOT CONNECTION USE ANY POSITION 000000001 ibbeomp oepbeot JUMP PINS AT COEDIOEXOHNENONOHOE POSITION 1 25 PIN CONNECTOR TO ROBOT ioOooObDODOOO0O0O000b0O00000 PLACE A JUMPER ACROSS PINS 1 CONNECT V OF THE SENSOR TO THE ROBOT 24 VOLT CONNECTOR CONNECT THE SENSOR GROUND TO THE JUNCTION BOX GROUND CONNECTOR CONNECT THE SENSOR OUTPUT COLLECTOR TO RELAY COIL CONNECT THE SIDE OF THE COIL TO THE ROBOT GROUND INSTALL CLAMPING DIODE ACROSS RELAY COIL AS SHOWN2. 424 VOLTS FROM ROBOT 5 Do o LLL 25 PIN CONNECTOR TO ROBOT e OG do gt 24 VOLT DC SOLENOID DO NOT EXCEED ROBOT JUMP PINS OF OUT 1 OUTPUT CURRENT LIMIT 250 TOTAL CURRENT TAKING INRUSH INTO ACCOUNT BBG TURN ROBOT OUTPUT1 ON Ivo RELAY CONNECTIONS TO ENERGIZE SOLENOID DIODE MANDATORY PLACE JUMPER ACROSS PINS AT OUT 1 PUT 24 VOLTS ON COMMON POLE OF RELAY 1 CONNECT THE NORMALLY OPEN CONTACT OF OUTPUT 1 TO THE COIL CONNECT THE OTHER SIDE OF THE COIL TO THE GROUND CONNECTION PLACE CLAMPING DIODE ACROSS COIL AS SHOWN OUTPUT CIRCUITS EXAMPLE 2 OPERATE A SOLENOID CONTROL VALVE USING ROBOT OUTPUT 1 AND AN EXTERNAL POWER SUPPLY OOOOO0000 SISISISISISISISISIS TUNEL D DA BOE 25 PIN I O CONNECTOR TO ROBOT RELAY CONNECTIONS TURN ROBOT OUTPUT NO COM TO ENERGIZE SOLENOID J 24 VOLT DC SOLENOID DO NOT EXCEED OUTPUT DIODE MANDATORY CUR
3. INPUT CIRCUITS EXAMPLE 3 TURN ON ROBOT INPUT 1 USING A 24 VOLT DC LOW LEVEL SENSOR WITH NPN SINKING OUTPUT RELAY COIL CURRENT MUST NOT EXCEED THE SENSOR OUTPUT LIMIT V OUTPUT y DIODE MANDATORY RELAY 24 VOLT COIL 250mA MAX SENSOR GROUND 24 VOLTS FROM ROBOT ROBOT INPUT 1 CONNECTION GROUND CONNECTION USE ANY POSITION INPUT 1 bio ODIO ODIO JUMP PINS AT POSITION 1 25 PIN I O CONNECTOR TO ROBOT IOI PLACE A JUMPER ACROSS PINS AT IN1 CONNECT V OF THE SENSOR TO THE ROBOT 24 VOLT CONNECTOR CONNECT THE SENSOR GROUND TO THE JUNCTION BOX GROUND CONNECTOR CONNECT THE SENSOR OUTPUT COLLECTOR TO THE COIL CONNECT THE SIDE OF THE COIL 24 VOLTS INSTALL CLAMPING DIODE ACROSS RELAY AS SHOWN OUTPUT CIRCUITS EXAMPLE 1 OPERATE A SOLENOID CONTROL VALVE USING ROBOT OUTPUT 1 AND THE ROBOT INTERNAL POWER SUPPLY GROUND CONNECTION USE ANY POSITION
4. Henkel Corporation One Henkel Way Rocky Hill CT 06067 USA Phone 860 571 5174 Fax 860 571 5131 Equipment customerservice loctite com 24Volt I O Junction Box for 24 Volt D Series Robots Part 1461974 Description The I O Junction Box item 1461974 provides isolated connections between 24 volt D series robots and external devices such as solenoids and sensors Includes Qty Description 1 24V Junction Box for D Series Robot Important Instructions and Specifications 1 CAUTION Confirm that the D series robot to be used with the junction box is a 24 volt unit If it is not do not use this junction box or damage to the robot and or junction box will result CAUTION Cables cannot be connected or disconnected from the robot while the robot is on If this occurs the robot will be damaged CAUTION Do not connect 24 volts to P GND directly no load or damage to I O board may result Robot inputs must only be turned on by means of a dry contact switch Do not apply voltage to robot input circuits Total output current from robot outputs should not exceed 250 mA Nominal coil current for relays 15 mA Relay contact rating 24 VDC Note inverted robot input logic robot detects input as low 0 when input is turned on opto isolator is on High 1 is the default state opto isolator is off 24 VOLT JUNCTION BOX INTERNAL LAYOUT 424 VOLTS JUMPERS PASS FROM R
5. OBOT ROBOT 24 VOLTS FROM WHEN OPTO INPUT ROBOT TO INPUT JUMPED CATHODE CONNECTOR GROUND FROM ROBOT RD I 7 Boor GREEN LEDS LIGHT WHEN RESPECTIVE OPTO COUPLER IS ON 25 PIN O CONNECTOR TO ROBOT RED LEDS LIGHT WHEN RESPECTIVE RELAY COIL IS ON RELAYS 8 424 VOLTS DIRECT 919191819191919 FROM ROBOT iiti RELAY CONNECTIONS JUMPERS PASS 424 VOLTS FROM NG NO ROBOT TO COM OF RESPECTIVE RELAY INPUT CIRCUITS EXAMPLE 1 TURN ON ROBOT INPUT 1 USING AN EXTERNAL DRY CONTACT SWITCH EXTERNAL SWITCH CONNECTION TO ROBOT INPUT 1 GROUND CONNECTION USE ANY POSITION obo 25 PIN I O 8 8 S S S WEEDS Bio
6. RENT LIMIT OF EXTERNAL SUPPLY OR RELAY CONTACT RATINGS X 24 VOLT DC EXTERNAL POWER SUPPLY CONNECT THE 24 VOLTS FROM THE EXTERNAL SUPPLY TO THE COMMON OF RELAY 1H CONNECT THE NORMALLY OPEN CONTACT OF OUTPUT 1 TO THE COIL CONNECT THE OTHER SIDE OF THE COIL TO THE GROUND OF THE EXTERNAL SUPPLY PLACE CLAMPING DIODE ACROSS COIL AS SHOWN ROBOT CONNECTOR PIN ASSIGNMENTS Pin Description Pin Description 1 IN 1 14 OUTPUT 1 2 IN 2 15 OUTPUT 2 3 IN 3 16 OUTPUT 3 4 IN 4 17 OUTPUT 4 5 IN 5 18 OUTPUT 5 6 IN 6 19 OUTPUT 6 7 IN 7 20 OUTPUT 7 8 IN 8 21 OUTPUT 8 9 NC 22 NC 10 NC 23 NC 11 COM GND 24 24V 12 COM GND 25 24V 13 GND Henkel Corporation One Henkel Way Rocky Hill CT 06067 3910 Henkel Corporation Automotive Metals HQ 32100 Stephenson Hwy Madison Heights MI 48071 Henkel Canada Corporation 2225 Meadowpine Boulevard Mississauga Ontario L5N 7P2 Henkel Ltda Rua Karl Huller 136 Jd Canhema 09941 410 Diadema SP Brazil Henkel Capital S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos Edo de M xico www loctite com and designate trademarks of Henkel Corporation or its affiliates 9 registered in the U S and elsewhere Henkel Corporation 2009 rights re
7. served Data in these instructions is subject to change without notice Manual P N 8902562 Rev A Date 03 2011
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