3G3AX-OP05
Contents
1. __ RXDP 0092 WINDER UNWINDER TORQUE CONTROL WITH DIAMETER SENSOR driveprogram 04 07 File name RXDP 0092 WINDER UNWINDER TORQUE CONTROL WITH All Supported Types prm p L 11 In the project tree go to the section Drive Programming with double click Ef Parameter Editor ca Graphs H ma Status E Monitor Settings Drive Programming 24 Winder Unwinder Application Software OMRON APPLICATION CONFIGURATION STEPS 12 A message will appear requesting an access code Press cancel button a The drive program is protected by an access code Access Code o 13 Compile the program and verify in the output window that the program size is not 0 bytes I Workspace CX Digg ses nee ia NE 40151 PRESS Pyra kor TY File Edit View Drive Tools Window Help Ds sg e 2 ERE SA ee fal el oer Ta amp o Winder Application Online Sf Parameter Editor i Basic Settings Parameter Access Tuning and motor basic data H B Reference Control gt ER Ga 26 06 2013 15 53 13 Waming Program Editor Cannot open the program k s protected by an access code 26 06 2013 15 53 43 Waming Program Editor Alias cFocLine Speed 5000000 is not invoked anywhere Main Line 28 Position 1 26 06 2013 15 59 43 Waming Program Editor Alias w ale conti a se a RE Line 30 Position 1 ec te ee Diame n ub woked a T 14 Downlo2. OVERVIEW 1 5 Application diagram Reel Diameter in mm P100 H7 Maximum Line Speed P101 Diameter Sensor 02 Terminal Build Up Ratio Preset Value P103 Vv Y Y Diameter Preset Function X 01 Diameter Diameter Freeze Function X 02 gt Calculation Diameter Reset Function X 03 _____________ Speed Offset P111 gt ______ Diameter Build Up Ratio P130 ___kbDiameter in mm P124 gt Winder Drive Speed Limit Maximum Build Up Ratio P107 gt Build Up Ratio P130 Yy AE gt T Drive Ref P Tension Reference P119 Friction p Torque Drive Reference P037 Tension Reference O Terminal gt gt T gt c aper mpensation Taper Middle Build Up Ratio P106 gt p emips sate Taper Tension Minimum BUR P108 gt Static Friction Compensation P115 gt Taper Tension Middle BUR P109 gt Dynamic Friction Compensation P114 gt Taper Tension Maximum BUR P110 gt 1 6 Terminology Is the ratio between reel diameter and maximum diameter considering for reel diameter the value 1 For instance an application in which reel diameter is 90mm and maximum diameter is 900mm the ratio is 10 Build Up Ratio BUR SO BUR maximum diameter reel diameter 900mm 90mm 10 Note In this application softwa
3. PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must correlate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Winder Unwinder Application Software 3 OMRON Safety Precautions e Indications and meanings of safety information In this user s manual the following precautions and signal words are used to provide information to ensure the safe use of the RX Inverter The information provided here is vital to safety Strictly observe the precautions provided e Meanings of signal words Indicates an imminently hazardous situation which if not avoided is ZN D A N G F R likely to result in serious injury or may result in death Additionally there may be severe property damage Indicates a potentially hazardous situation which if not avoided may C A U TI N result in minor or moderate injury or in property damage e Alert symbols in this document DANGER Turn off the power supply and implement wiring correctly Not doing so may result in a serious injury due
4. Digital inputs Winder unwinder mode selection 0 Winder 1 Unwinder 4 C004 56 X 00 DP Winder unwinder Winder unwinder mode selection mode selection Rze AURA Tore Coma PENTOR Enable disable torque control 0 Disabled 1 Enabled Digital outputs Analog inputs Analog outputs AM Diameter analog output Voltage analog output AMI Diameter analog output Current analog output 4 4 Monitor parameters Parameter No 4001 4003 2008 a025 fimes mfmia kinespeedin mi 026 d027 Taper tension reference in 5000 50 00 P102 Tension setpoint It shows the tension set point value given by analog input O terminal P from 0 to 100 30 Winder Unwinder Application Software OMRON DRIVE PROGRAMMING PARAMETERS 4 5 Error codes Diameter preset value error Detects if the diameter preset value is lower than minimum build up ratio mao disconnection 3G3AX PG board Detects the encoder disconnection and connection failure E71 x ELE Overspeed 3G3AX PG board Detects if the motor rotation has been exceeded x 3G3AX PG connection error Detects PG board connection failure x 4 6 Other relevant parameters Maximum frequency for Winder to be calculated A004 Maximum frequency depending on Maximum LineSpeed and Reel Diameter See section 4 1 A017 Drive Programming EzSQ selection 2 Always ON Run Winder application program A044 V f characteristics selection 05 V2 Sens
5. It is not needed to configure it R X Winder Unwinder Application Software 33 OMRON Winder Unwinder Application Software 5 3 Preset function timing diagram It updates current diameter calculation estimation with the diameter introduced in the preset value parameter while the preset command is activated Input PresetCommand Output Maxim u mBU R eoceoececeo ec eco eee eee eee cece eee oh 0 O 0 Meet o O 000 ooo oo eee eee eee ee P107 PresetValue P103 e e e O O O O O O O O O O O O O O o O O BUR Diameter Minimum BUR ar ee ee ee ee K Parr er et ae ae et ee ooo eocccc c BUR Build Up Ratio Diameter Ratio Parameter ee P103 Diameter BUR preset value 100 to 15000 BUR 1000 Diameter BuildUpRatio for preset value Note Diameter preset value must be introduced in build up ratio units Example Reel diameter 90 mm Preset diameter 450 mm Product diameter max diameter 900 mm PresetBuildUpRatio P103 an 1000 5000 MM 34 Winder Unwinder Application Software OMRON WINDER UNWINDER APPLICATION FUNCTIONS 5 4 Freeze function timing diagram It freezes current diameter calculation estimation while the Freeze Command input is activated Input Output BUR Diameter FreezeCommand MaximumBUR eee0eseeeeeeeeeeeeeeeeeeeeee Maximum Diamet
6. e Minimum build up ratio Maximum product diameter mm Reel diameter mm 1000 Unwinder In unwinding mode the diameter reached output signal will be activated when current diameter reaches the percentage indicated in Percentage Diameter Completion parameter P112 of the reel diameter Maximum Build Up Ratio Minimum Build Up Ratio Product Diameter Reel Diameter input Build Up Ratio nmn AA M M _ JD J Diameter indi Percentage Diameter 95 00 Completion Sa P112 9500 Output Diameter Reached Unwinder zzz 1 second Winder Unwinder Application Software 37 OMRON Winder Unwinder Application Software 38 Winder Unwinder Application Software Authorized Distributor Cat No 1212E EN 01A Note Specifications subject to change without notice Printed in Europe
7. to an electric shock Wiring work must be carried out only by qualified personnel Not doing so may result in a serious injury due to an electric shock Do not change wiring and slide switches SW1 put on or take off Digital Operator and optional devices replace cooling fans while the input power is being supplied Doing so may result in a serious injury due to an electric shock Be sure to ground the unit Not doing so may result in a serious injury due to an electric shock or fire 200 V class type D grounding 400 V class type C grounding Do not remove the terminal block cover during the power supply and 10 minutes after the power shutoff Doing so may result in a serious injury due to an electric shock Do not operate the Digital Operator or switches with wet hands Doing so may result in a serious injury due to an electric shock Inspection of the Inverter must be conducted after the power supply has been turned off Not doing so may result in a serious injury due to an electric shock The main power supply is not necessarily shut off even if the emergency shutoff function is activated 4 Winder Unwinder Application Software OMRON A N CAUTION Do not connect resistors to the terminals PD 1 P N directly Doing so might result in a small scale fire heat generation or damage to the unit Install a stop motion device to ensure safety Not doing so might result in a minor injury A holding brake is not
8. Io RR 4 i MNT POTRE Start BI l Tension Reference Stop 0 Preset Diameter e i l CW CCW G Reset Diameter Winder Unwinder O Torque Control l Freeze Diameter l Speed Limits I I ae i Start Son Tension Reference Cw CCW S Preset Diameter Reset Diameter Freeze Diameter Note In this specific Winder Unwinder Application program the tension set point is given through the analog input O and the diameter sen sor through the analog input O2 Winder Line Speed Reference is forced internally in the firmware It is needed to do a soft line acceler ation ramp during winding unwinding procedure 1 2 Handling of this user s manual The contents of this users manual are subject to change without prior notice No part of this users manual may be reproduced in any form without the publishers permission If you find any incorrect description missing description or have questions concerning the contents of this users manual please contact the publisher 1 3 Safety instruction Be sure to read this users manual inverter users manual and appended documents thoroughly before using Winder Unwinder Application program and the inverter Ensure you to understand and follow all safety information precautions and operating and handling instructions for the correct use of the inverter Always use the
9. P011 Introduce number of encoder pulses per revolution ppr P012 00 ASR speed control mode Before starting the auto tuning set parameter A051 DC injection braking selection to disable 2 After introducing motor parameter settings set H001 01 Static or 02 Rotate and turn on the run command It will start the motor auto tuning omron POWER RUN WARNING ALARM HONITOR A WI STOP ALL d001 Out Speed A O M J 10 rev 12stop RUN RUN RESET KEY ENABLED Note It is recommended to use option 02 rotate autotuning Please be sure that the shaft is free no gear run connected Once the auto tuning process is finished it will appear a message indicating if the auto tuning is ok or not 1 Auto tuning OK Change A051 DC injection braking selection again to enable Auto Tuning OK 2 Auto tuning NOK Verify introduced motor settings For further information please refer to the RX users manual Auto Tuning NG Winder Unwinder Application Software 19 OMRON Winder Unwinder Application Software Note After complete the auto tuning process be sure that with Run FW signal the motor shaft is rotating CW clock wise If motor is rotating in CCW counter clock wise change channel A by B in the encoder wiring and two output phases 20 Winder Unwinder Application Software OMRON APPLICATION CONFIGURATION STEPS 3 2 Parameter settings and Drive Programming application After fin
10. installations subject to separate industry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any consequence thereof 2 Winder Unwinder Application Software OMRON Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when significant construction changes are made However some specifications of the products may be changed without any notice When in doubt special model numbers may be assigned to fix or establish key specifications for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown
11. range of motors and machines before operation because the inverter speed can be changed easily from low to high e Provide a separate holding brake if necessary eIf the Drive Programming stops during multi function output the output status is held Take safety precautions such as stopping peripheral devices e If the clock command is used in Drive Programming an unexpected operation may occur due to weak battery Take measures such as detecting a weak battery by a check that the clock data returns to the initial setting and stopping the inverter or programs When the LCD Digital Operator is removed or disconnected Drive Programming is in a waiting status by the clock command e Maintenance and Inspection e Be sure to confirm safety before conducting maintenance inspection or parts replacement e The capacitor service life is influenced by the ambient temperature Refer to Smoothing Capacitor Life Curve described in the manual When a capacitor reaches the end of its service life and does not work as the product you need to replace the capacitor e When disposing of LCD digital operators and wasted batteries follow the applicable ordinances of your local government When disposing of the battery insulate it using tape Sa The following display must be indicated when products using lithium primary batteries with more than 6 ppb of perchlorate are transport to or through the State of California USA Perchlorate Material specia
12. Cancel 18 Start with the application configuration and inverter parameter settings Winder Unwinder Application Software 27 OMRON Winder Unwinder Application Software 4 DRIVE PROGRAMMING PARAMETERS 4 1 Application configuration Follow next steps to configure the basic winder unwinder application parameters SYS 8 Configure the winder application functions described in section 5 Configure digital inputs outputs and analog inputs outputs See section 4 3 Set reel diameter P100 parameter setting in mm Set maximum line speed P101 parameter setting in m min Set winder speed at minimum diameter reel diameter parameter setting in Hz Please follow next example steps to set this parameter from reel diameter maximum line speed and gear box data Reel diameter 90 mm Max line speed 175 m min Gear box i 3 Motor 50 Hz 400 V 4 poles L 2 a r n D 3 1415 90mm 282 74mm rev 618 94rpm mm rev 50Hz 61 89Hz LineSpeed 175 p min 175000 p min reelSpeed p Diameter z BY S000 atak 282 74 ShaftSpeed yjirniameter YPM 618 94rpm 3 1856 82rpm 1856 82 ShaftSpeed vinpiameter z o 1500rpm Set P113 62 and even maximum speed setting A004 62 Hz Speed offset calculation Speed offset P1 l 1 Desired Speed OA PO j Maximum Speed A004 Final Speed Limit Calculated Speed Limit Speed Offset Note Speed offset value will be applied to the calculate
13. Cat No I212E EN O1A Winder Unwinder Application Software Version Torque Control with Diameter Sensor Model 3G3RX CX Drive Version 2 8 0 16 USER S MANUAL Pi Lf gE aS Ns 4a o s U m 4 Mh ea 7 PE i 3 al m z SAW Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual The following conventions are used to indicate and classify precautions in this manual Always heed the information provided with them Failure to heed pre cautions can result in injury to people or damage to property OMRON Product References All OMRON products are capitalized in this manual The word Unit is also capitalized when it refers to an OMRON product regardless of whether or not it appears in the proper name of the product OMRON 2013 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of OMRON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this ma
14. OR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR Winder Unwinder Application Software 1 OMRON Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and
15. P EZN input terminal a A Cerf Connector to the inverter Switch arrangement Switch ON OFF setting Slide the switch from left OFF to right to turn it ON Default settings The default settings factory settings are shown below EE i are not connected OGF KE detection disabled when encoder A and B phases are not connected nine FENG detection enabled when encoder Z phase is not EE connected GE Disconnection detection disabled when encoder Z phase is not KET on fb in termination resistor between SAP and SAN 150 Q 1 on fabia OFF OFF Built in termination resistor between SAP and SAN disabled j PMR ON termination resistor between SBP and SBN 150 9 2 enabled OFF OFF Built in termination resistor between SBP and SBN disabled 1 When connecting to multiple units in parallel for pulse train position command inputs turn ON the SWRI and SWR2 of the only one unit located farthest from the master unit 18 Winder Unwinder Application Software OMRON APPLICATION CONFIGURATION STEPS 3 APPLICATION CONFIGURATION STEPS 3 1 Motor autotuning 1 Introduce motor settings A003 Base frequency Motor base frequency Hz A044 05 V2 Sensor vector control b012 Motor rated current H002 01 Auto tuning parameter H003 Motor capacity selection Introduce motor capacity kW H004 Introduce motor pole number
16. a stop motion device designed to ensure safety Be sure to use a specified type of braking resistor regenerative braking unit In case of a braking resistor install a thermal relay that monitors the temperature of the resistor Not doing so might result in a moderate burn due to the heat generated in the braking resistor regenerative braking unit Configure a sequence that enables the Inverter power to turn off when unusual overheating is detected in the braking resistor regenerative braking unit The Inverter has high voltage parts inside which if short circuited might cause damage to itself or other property Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring Do not touch the Inverter fins braking resistors and the motor which become too hot during the power supply and for some time after the power shutoff Doing so may result in a burn Take safety precautions such as setting up a molded case circuit breaker MCCB that matches the Inverter capacity on the power supply side Not doing so might result in damage to property due to the short circuit of the load Do not dismantle repair or modify this product Doing so may result in an injury Winder Unwinder Application Software 5 OMRON Precautions for Safe Use e Installation and storage Do not store or use the product in the following places e Loca
17. ad Drive Programming program by pressing the download icon M in the Drive Programming section B Workspacel CX Drive Drivel Winder Application 3G3RX A4015 E1F PRG4553 Program Editor 2220202020200000 E File Edit View Drive Tools Window Help D h os POR 38 EF Te F ts of x ee Winder Application Online a Parameter Editor Basic a Parameter Access 2 Tuning and motor basic data Reference Control Motor Parameters Transferring Program Please wait while the program is transferred to a Winder Unwinder Application Software 25 OMRON Winder Unwinder Application Software After downloading a new message box will appear indicating that the program has been down loaded with success Press ok button CX Drive sml m i Drive Program transfer successfully completed 15 Press the Start p program button or set parameter A017 Drive programming EzSQ selection to 02 Always ON 16 Go to the Status gt Drive Programming section and verify that Tasks are running Double click in the Status gt Drive Programming section TiS Status of task 1 1 Running ra curent exeeuton senora 2 125 Status oftesk 2 Running mt oumenieneestonstepofiaskie 0 s Status oftesk 3 0 Not started 4 curent exeeuton sapores o M TEL Current execution step oftask 5s 0 wom Numberoftasis o ao Note This Winder Application soft
18. art when stopped by an alarm e Be sure to confirm the RUN signal is turned off before resetting the alarm because the machine may abruptly start e Non stop function at momentary power interruption Do not come close to the machine when selecting restart in the non stop function at momentary power interruption selection b050 because the machine may abruptly start after the power is turned on e Operation stop command e Provide a separate emergency stop switch because the STOP key on the Digital Operator is valid only when function settings are performed e When checking a signal during the power supply and the voltage is erroneously applied to the control input terminals the motor may start abruptly Be sure to confirm safety before checking a signal e Product Disposal e Comply with the local ordinance and regulations when disposing of the product Winder Unwinder Application Software 7 OMRON Warning labels omron Warning labels are located on the inverter as shown in the following illustration Be sure to follow the instructions O POWER O O RUN WARNING ALARM LOCAL REMOTE READ WRITE ESC A lae FWD REV STOP RUN RUN RESET By Q lt BA or smostnitepss A WARNING Risk of electric shock BLV DROME SARA Ra TELL MRM ee i kata Snead mani nual before in
19. d speed limits for the winder unwinder application software Set maximum build up ratio To get the maximum build up ratio divide maximum product diameter between reel diameter and multiply the result by 1000 Example 1 Reel diameter 90 mm Product diameter 900 mm 900mm MaximumBuildUpRatio PI 07 90mm Example 2 Reel diameter 90 mm Product diameter 700 mm 700mm MaximumBuildUpRatio Pl 07 90mm 1000 10000 1000 7777 Calibrate diameter sensor Verify that you have 0 VDC in the analog input when you have the minimum diameter reel diameter and 10 VDC when you have the maximum diameter Use monitor d026 to check diameter sensor calibration so it monitors current diameter in mm Note Be sure to calibrate the diameter sensor If the calibration is not done properly the final speed limits and final torque reference will not be calculated properly 28 Winder Unwinder Application Software OMRON DRIVE PROGRAMMING PARAMETERS 4 2 Application software parameters Parameter A P100 Reel diameter 0 to 65000 90mm Winder unwinder reel diameter in mm 0 to 600 175 P101 Maximum line speed 0 to 600m min m min 175m min Maximum line speed in m min 20 2 0sec 60 0 to 200 P104 Diameter filter time 1 S Time used to filter diameter calculation 0 0sec to 20 0sec 6 0sec BU 0 0 0 0 0 H 0 2 P105 Diameter filter time 2 POZA Ti
20. e catalogue number located at the lower left of the front and back covers Cat No 1212E EN 01 ss Revision code Revision code Description 01 November 2013 Original production Related Manuals Cat No Description I560 E2 RX User s Manual I130E EN RX Quick Start Guide I579 E2 LCD Digital Operator User s Manual 580 E2 MX2 RX LX Drive Programming User s Manual 10 Winder Unwinder Application Software OMRON Winder Unwinder Application Software LOVERNIEM us OOOO OGAE S 13 RAM OJO NON ZAPANOWA A A OOO ZE 13 12 Handini ORO SUSEF MANU desk AOC RR O Gd A A 13 LS Saer IRS ON OE EE EW R AEO A 13 LA Advantages using the application software eesesesesssesssesssesssssseerersesrsesssesesesesessrrersesrsesesesesesesesrerersrersens 14 LO APPLU ON A E WAR WAPNA WO ZOO E EO RAKA 15 LO TOPO ai WC dy se eas d dct een dean asd eas Goes end aun eee ton aOues Rn 15 2 PREPARATION AND SYSTEM CONFIGURATION ccsssccsssccessccesccessccesccceseoess 16 DeTVAVSCAN ALON GHG DOWEL CIENIE oO EW l O AO Goo 16 22 BGS DID SWIETE owad AAA KA LARA O O AO O KA 16 DDp BGI CONNEC ON LACT I AA O A O O OOO A O aaa 17 2 4 Encoder connection OGG3AX PG Bodied Pa NEA EC ee cae 18 gt APPEICALION CONFIGURATION STEPS occie 19 3 1 Motor QULOLUTING sean nii aw Rad A vdenaddedavineiiaesstiasasanteudercusatseiasedetevievavins sida ic ROPA 19 3 2 Parameter settings and Drive Programming application sccscssseccsessesseseeeeescseescecceeseeseeseecseees
21. er MinimumBUR Minimum Diameter Winder Unwinder Application Software 35 OMRON Winder Unwinder Application Software 5 5 Reset function timing diagram It resets current diameter See below timing diagrams Winder It will reset current diameter to the minimum build up ratio reel diameter Unwinder Input ResetCommand Output MaximumBUR BUR Diameter MinimumBUR Maximum Diameter Minimum Diameter In unwinder mode it will reset current diameter to the maximum build up ratio product diameter Input ResetCommand Output MaximumBUR Maximum Diameter BUR Diameter MinimumBUR Minimum Diameter 36 Winder Unwinder Application Software OMRON WINDER UNWINDER APPLICATION FUNCTIONS 5 6 Diameter completion function It indicates when the job in winder or unwinder mode is complete Winder In winder mode the diameter reached output signal will be activated when current diameter reaches the percentage indicated in Percentage Diameter Completion parameter P112 of the maximum diameter Minimum Build Up Ratio Maximum Build Up Ratio Reel Diameter Product Diameter Input Build Up Ratio p SME Diameter Windi alk gt 100 Percentage Diameter 95 00 Completion _ P112 9500 Output Diameter Reached Winder oby 1 second Where e Minimum build up ratio 1000
22. esseeeceeeeeens 21 4 DRIVE PROGRAMMING PARAMETERS essssessssssesossesessesosseoesoseeoesossosseossosseoeso 28 Aid PAD CAM OM COMI OUTOU OM asa EE T OR ZR Z R RAR 28 AD ADP CAN OSO WANE PATATET ices tated cases tactile aie OOOO OO 29 ROMPUSOU PULLS i PO OW OWO OO l CA 30 44 Monor PANTIC TET S iE EEEE IRO ai hack d lai 30 PO PORTOLES oE CO AA EJ O Z eeu ott A Wee 31 AG OMET Tee Vane DA OMIELE ada REUN EEE EE R E R ARER 31 5 WINDER UNWINDER APPLICATION FUNCTIONS cccssescccsssccsscccsssccessceee 32 PLACU CONDENS O OV Nan Rnb oO kiwka dn R OW KAI 32 D2 LODE UCT OU GANDAWA O AA W AO A ALA 33 S39 Preset JUNCNOKA MINO AraM AEO AO OOOO 34 SA Freeze UNCUONUMINEJIGOTOM O OW EO A A toca a E AEE ase E R casas Na aig 35 LIRE JUU ON LINING ATOA ez AEO ooo a E 36 gt 0 Pomeler COMMPICHION UNCON a GN NG AE N O A NA 37 Winder Unwinder Application Software 11 OMRON 12 Winder Unwinder Application Software OMRON Winder Unwinder Application Software 1 OVERVIEW 1 1 Introduction This users manual explains how to use the Winder Unwinder Application program for 3G3RX inverter Be sure to read this users manual care fully before using this Winder Unwinder Application program and keep it on hand for further reference Winder Real Line Speed a N l l m GI CI gi i 5 l GI l KE PI A z a i I UnWinder o i Torque Control _ 7 ap i Speed Limits i E i i i i 5 cl I l wl
23. fs optional 3 phase 200 V AC 3 phase 400 V AC Short circuit J51 A wire ji To wire the control circuit power d U supply and main circuit power J Ro To supply separately be sure to remove the J51 connector Control circuit wire first power supply CM1 lp STA 3 wire start STP 3 wire stop F R 3 wire FW RV Winder mode Preset diameter Freeze diameter Reset diameter ATR enable torque control Sequence input common gt Thermistor ATH Frequency reference Frequency setting unit power supply A H 500 to 2 kQ Tension reference O R 10kQ o2 i 10kQ Ol Frequency reference common Lis the common reference for analog input and also for analog output DC10V gt gt N O O D E AL2 Relay output 1 Dao O Common Diameter reached Not used Not used Not used Not used Lad Multi function output common E RS485 communication For termination resistors Analog monitor output AM voltage output Diameter Analog monitor output AMI q current output Diameter EM Digital monitor output PWM output Option 1 Option 2 Winder Unwinder Application Software 17 OMRON Winder Unwinder Application Software 2 4 Encoder connection 3G3AX PG Board DIP switch SWENC DIP switch SWR TM1 TM2 TM1 Terminal arrengement EP5 EG5 EAP EAN EBP EBN EZ
24. g parameter P115 in 1 step LEJ JRE Repeat step 4 until motor starts moving P115 has the right value Dynamic friction compensation P114 This compensates for friction at higher speeds It is an offset that increases while the rewinder speed increases The effect of friction elements changes at higher speeds The compensation is realized as a gain value multiplied by rewinder speed Follow next steps to set dynamic friction compensation parameter value P114 1 Set parameter A017 00 Disable Drive Programming program disabled 2 Disable torque command input 3G3RX in speed mode 3 Set Frequency reference F001 A004 4 Run the motor and check d012 value when maximum speed is reached Set P114 P114 Dynamic friction compensation d012 Output torque maxspeed P115 Static friction Friction Torque Compensation A Dynamic Friction v ee OO OOOO U O_O pa Static Friction vw Winder Speed Maximum Frequency Parameter y oe D ic fricti P114 a aia a 0 to 100 gt Dynami friction compensation value P115 Static friction compensation 0 to 100 0 0 Static friction compensation value 32 Winder Unwinder Application Software OMRON WINDER UNWINDER APPLICATION FUNCTIONS 5 2 Taper function To compensate physical effects that are difficult to model on the final product winding quality the taper function provides a proportional com pensation
25. inverter strictly within the range of specifications described in the inverter users manual and correctly implement maintenance and inspection to prevent fault from occurring When using the inverter together with optional products also read the manual of those products Note that this users manual and the manual for each optional product to be used should be delivered to the end user of the inverter In this user s manual you can find WARNING along the instruction WARNINGS indicates that incorrect han dling may cause hazardous situation which may result in serious personal injury or death Winder Unwinder Application Software 13 OMRON Winder Unwinder Application Software 1 4 Advantages using the application software Functions supported in this application software Control mode e In this specific application case software winder torque is controlled by RX standard torque control Diameter sensor calculation A sensor for diameter measurement is needed Diameter reset preset and freeze functionality Tension profile taper function 3 point tension profile to decrease tension by growing diameter Special digital output functions Winding job finished job completion Other features Change between winder and unwinder by digital input Line speeds up to 600m min supported Static friction compensation Dynamic friction compensation Diameter monitor 14 Winder Unwinder Application Software OMRON
26. ishing the autotuning process follow next steps in order to upload inverter parameter settings with CX Drive tool download the winder unwinder application case software and save the project 1 Open CX Drive amp oo 2 Connect your computer USB port to the RJ 45 3G3RX inverter port with 3G3AX PCACN2 cable or USB CONVERTERCABLE Remove the LCD Digital Operator to access RJ 45 port CX Drive INVERTER USB RS422 Convert Cable 3G3AX PCACN2 or USB CONVERTCABLE LCD Digital Operator 3G3RX 3 Use the CX Drive autodetect function in order to go online with the 3G3RX inverter Workspacel CX Drive Drivel File Edit View Drive Tools Window Help 7 DQ__ NotDete Direct COM3 4800 Even p _ NotDete Direct COM4 4800 Even 4 ecs oreci Cote 00 Even Winder Unwinder Application Software 21 OMRON Winder Unwinder Application Software 5 After detecting the inverter automatically a new project will be created in online mode in the CX Drive DAR ARGE Gime 2a a 8 ami ec As ean x maanrs a 4 Drived Online 6 Press mouse right button if you want to change the Drive name A new dialog will appear Type your own commentin here Cea Ce 8 The new name will be updated in the project tree Ble Edt View Drive Tools Window Help Da W 4 e MEJB ER A 689 s dif BS as aanl oc Wile x AA x s s Ninder Application Onli
27. l handling may apply See www dtsc ca gov hazardouswaste perchlorate The 3G3AX OP05 has the lithium primary battery with more than 6 ppb of perchlorate Label or mark the above display on the exterior of all outer shipping packages of your products when exporting your products which the 3G3AX OP05 are installed to the State of California USA 6 Winder Unwinder Application Software OMRON Do not short and charge disassemble heat put into the fire or apply strong impact on the battery The battery may leak explode produce heat or fire Never use the battery which was applied strong impact due to such as fall on the floor it may leak e UL standards establish that the battery shall be replaced by an expert engineer The expert engineer must be in charge of the replacement and also replace the battery according to the method described in this manual e When the display of LCD Digital Operator can not be recognized due to the service life replace the LCD Digital Operator Precautions for Correct Use Installation Mount the product vertically on a wall with the products longer sides upright The material of the wall has to be noninflammable such as a metal plate e Main circuit power supply Confirm that the rated input voltage of the Inverter is the same as AC power supply voltage e Error Retry Function e Do not come close to the machine when using the error retry function because the machine may abruptly st
28. me used to filter diameter calculation 0 0sec to 20 0sec 1000 to This value will be used only for winder taper P106 Taper middle build up ratio MaxBuildUpRatio para Its the maximum build up ratio gt 1000 P107 Maximum build up ratio gt MinBuildUpRatio EJ This value is the relation between reel diameter and maximum diameter BUR 0 00 to 200 00 z ER BUR 0 00 to 200 00 0 to 10000 P111 ff 10000 Minimum tension for taper function at mini 100 00 mum diameter 10000 Medium tension for taper function at medium 100 00 build up ratio Maximum tension for taper function at maxi mum build up ratio Used to calculate the speed limits FW amp RV Speed offset value is in from maximum fre quency 10000 100 00 1000 10 00 When diameter reaches this percentage of max 9500 min diameter it will be activated one digital 95 00 output to indicate that the diameter is almost complete Percentage diameter comple 0 to 10000 tion 0 0 to 100 00 Winder speed at minimum 100 P113 BUR 100 Hz P115 Static friction 0 to 100 Winder speed at minimum build up ratio This value must be the same as the maximum frequency parameter A004 Dynamic friction compensation value R ec ec R Z Static friction compensation value Winder Unwinder Application Software 29 OMRON Winder Unwinder Application Software 4 3 Inputs outputs
29. ne 22 Winder Unwinder Application Software OMRON APPLICATION CONFIGURATION STEPS 9 Upload inverter parameters clicking the af icon Workspacel CX Drive Drivel File Edit View Drive Tools Window Help 2B Winder Application Online A new dialog will appear Select only Drive Parameter and press ok u Transfer from options Transfer from will overwrite the active document with the selected data from the connected drive Active document Winder Application Indude Drive parameters Drive program Please wait while the parameters are transferred from the drive Winder Unwinder Application Software 23 OMRON Winder Unwinder Application Software 10 Import the Drive Programming case application software Go to File gt Import E Workspacel OC Dive Drive A j File Edit View Drive Tools Window Help D New G amp Open Close Open Workspace Close Workspace Save Workspace Save As Workspace lel Save Gil Save All Print E Print Preview Page Setup Export Go to the folder where you have the driveprogram file Select the file and press Open button Organize v New folder a Downloads T i Recent Places Libraries E Documents a Music O OMRON Pictures HH Videos amp Programs C cw Userdata D Gs ortjos Womrlnil _ 4 m
30. nual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication OMRON Winder Unwinder Application Software Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON representative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE F
31. of the tension reference related with diameter build up ratio Avoid defects like telescoping and crushed rolls Normally tension will increase as diameter increases contrary compensation is required The cause for this effect is mainly e Attack angle of product into roll changing by diameter e Gravity effects on final tension due to weight of roll f D Tension Tension Minimum Build Up Ratio P108 Tension Middle Build Up Ratio i P109 TensionGProduct Diameter P110 Build Up Ratio Diameter Minimum Build Up Ratio Middle Build Up Ratio Product Build Up Ratio Reel diameter P106 P107 l l 1000 to This value will be used only for Winder taper P106 Tapper middle build up ratio NiaxBuildlipRatio Fie Its the maximum build up ratio l gt 1000 P107 Maximum build up ratio e BU This value is the relation between reel diameter gt MinBuildUpRatio and maximum diameter P108 Taper tension at minimum 0 to 20000 10000 Minimum tension for taper function at mini BUR 0 00 to 200 00 100 0 mum diameter 0 to 20000 10000 Medium tension for taper function at medium Pl T le B 9 aper tension at middle BUR T o to 200 00 100 0 build up ratio R P110 Taper tension at maximum 0 to 20000 10000 Maximum tension for taper function at maxi BU 0 00 to 200 00 100 0 mum build up ratio Note Minimum build up ratio value is a fixed value inside the application software 1000
32. or vector control Control method b043 Torque limit 3 Pe Torque limit reverse power running b044 Torque limit 4 pe Torque limit forward regeneration b046 00 OFF Disabled Reverse rotation prevention function Usage rate of regenerative braking func duty for brake unit Please set to 100 for brake b090 100 0 tion to work If set to 0 transistor disabled king f 2 Alws Enabl i b095 JENA pa PO PA A ROCHE Regenerative braking function operation selection tion selection stop b042 Torque limit 2 Torque limit reverse regeneration Electronic thermal characteristics selec 01 Const TRQ Constant torque b013 Motor constant torque tion characteristics b041 Torque limit 1 Torque limit forward power running l fi lec b130 KARA tage P ARE 00 OFF Disabled Overvoltage protection function tion during deceleration Pon Eneoderpuss OO O Namberofacalencoderpuka Winder Unwinder Application Software 31 OMRON Winder Unwinder Application Software 5 WINDER UNWINDER APPLICATION FUNCTIONS 5 1 Friction compensation Static friction compensation P115 This compensates for friction at low speed and is a fixed torque offset setup for just move the rewind shaft Follow next steps to set friction compensation parameter value P115 Put a low tension set point and the 3G3RX inverter in torque control Set P115 Static friction compensation 0 Give run command If the motor is stopped start increasin
33. re the Build Up Ratio is scaled by 1000 So in the last example the minimum build up ratio reel diameter used internally is 1000 1 1000 and for the maximum diameter we will use 10000 10 1000 It is needed to multiply by 1000 the calcu lated Build Up Ratio BUR Winder Unwinder Application Software 15 OMRON Winder Unwinder Application Software 2 PREPARATION AND SYSTEM CONFIGURATION To prepare the inverters for operation the configuration tool CX Drive is used for setting parameters and to download the Winder Unwinder Application program In the following chapters we will show the necessary steps to set up the inverter for a winder unwinder application We will use 3G3RX inverter 2 1 Installation and power circuits This manual does not cover how to install the inverters in cabinets how to wire power supply or how to satisfy other application specific requirements Please refer to the RX Users Manual 1560 E2 2 2 3G3RX DIP SWITCH There is only one switch in 3G3RX If the switch is ON digital input 1 and 3 are configured as emergency shutoff inputs Factory setting is OFF so just check that the switch is really OFE Slide switch SW1 Slide lever factory deffault OFF OFF lt C gt ON 16 Winder Unwinder Application Software OMRON PREPARATION AND SYSTEM CONFIGURATION 2 3 3G3RX connection diagram DC reactor optional a La Braking resistor
34. stal Walt10m owe i utes for p kanie r dlschargeafterdiscon necting Warning description WS SQ SW S XX XL Tte Sian n EE NEEE E EAEL EEN N EAE AS EEEN N E ei E EE EEEN NE E EE E ETENEE SE PNA SA AN E E S EE E E ine E EA EE EE SE 9 8 DBCNDGOET EL SE PEL j API re azp Read manual before installing LLL FUN ENXEWIEC ESL e Wait O minutes for capacitor discharge after disconnecting power supply Winder Unwinder Application Software OMRON Checking Before Unpacking e Checking the product On delivery be sure to check that the delivered product is the Inverter RX model that you ordered Should you find any problems with the product immediately contact your nearest local sales representative or OMRON sales office e Checking the nameplate OMRON 3G3RX A2004 E1F INVERTER NE18XXX 001 INPUT 50Hz NPUT 50Hz MADE IN JAPAN e Checking the model 3G3RX A2055 EF F Built in filter E Europe standard Max applicable motor capacity 007 220 22kW 22 040 4 0kW 075 7 5 kW 150 15 kW Voltage class 3 phase 200 V AC 200 V class 3 phase 400 V AC 400 V class Enclosure rating A Panel mounting IP20 min or closed wall mounting models B IPOO Winder Unwinder Application Software 9 OMRON Revision History eA manual revision code appears as a suffix to th
35. tions subject to direct sunlight e Locations subject to ambient temperature exceeding the specifications e Locations subject to relative humidity exceeding the specifications e Locations subject to condensation due to severe temperature fluctuations e Locations subject to corrosive or flammable gases e Locations subject to exposure to combustibles e Locations subject to dust especially iron dust or salts e Locations subject to exposure to water oil or chemicals e Locations subject to shock or vibration e Transporting installation and wiring e Do not drop or apply strong impact on the product Doing so may result in damaged parts or malfunction e Do not hold by the front cover and terminal block cover but hold by the fins during transportation e Do not connect an AC power supply voltage to the control input output terminals Doing so may result in damage to the product e Be sure to tighten the screws on the terminal block securely Wiring work must be done after installing the unit body e Do not connect any load other than a three phase inductive motor to the U V and W output terminals e Take sufficient shielding measures when using the product in the following locations Not doing so may result in damage to the product Locations subject to static electricity or other forms of noise Locations subject to strong magnetic fields Locations close to power lines e Operation and adjustment e Be sure to confirm the permissible
36. ware version is using task 1 and task 2 So verify that both tasks are running 17 Save your project Go to File gt Save As option Workspacel CX Drive Drivel Winder Applicat E Eile Edit View Drive Tools Window Help Open Workspace Close Workspace Save Workspace Save As Workspace rl Save Gil Save All E Print Re Print Preview Page Setup 26 Winder Unwinder Application Software OMRON APPLICATION CONFIGURATION STEPS Put the file name that you want for the project and press the Save button Ss as GU gt ortjos on IABIT00703 Userdata D 9 Search Userdata DJ Organize v New folder Name Date modified Type Libraries A Documents a Music O OMRON i Pictures H Videos EJ My Documents 20 03 2013 16 43 File folder My IPhone 25 04 2013 11 13 File folder ab My Music 18 03 2013 15 59 File folder D My Omron 28 05 2013 7 52 File folder LE My Pictures 18 03 2013 15 59 File folder BE My Videos 25 04 2013 11 12 File folder 1 Omron 06 03 2013 17 39 File folder di ProgramData 03 09 2010 15 51 File folder SWSHARE 20 12 2012 19 33 File folder d VirtualBox 19 03 2013 11 50 File folder JK ortjos on IABITO07 amp Programs C c Userdata D SG ortjos omrlniC _ File name Winder Application sdd Save as type Drive Files sdd lt Hide Folders Gave
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