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1. N Electrosurgery Minitom 2 Power Diagrams Coag Position Part HI Operating Instruments LOGOS Junior Unit CASTELLINI CASTELLINI Part III Operating Instruments LOGOS Junior Unit DIAGRAMS INDICATING THE MAXIMUM PEAK VOLTAGES THAT MAY BE OUTPUT ACCORDING TO THE AVAILABLE FUNCTIONS CUT COAGULATING CUT COAGULATION FUNCTION PURE CUT CUT WITH LOAD of 800 ohms 528 Vpp PKPK 529 V STOP MTB 150s FUNCTION COAGULATING CUT BLEND WITH LOAD of 800 ohms 528 Vpp pkpk 528 V STOP CHI 166 V 1 6 FUNCTION COAGULATION COAG WITH LOAD of 800 ohms 528 Vpp pkpk 526 V 108 V FUNCTION PURE CUT CUT NO LOAD 965 Vpp chi pkpk 965 V FUNCTION COAGULATING CUT BLEND NO LOAD 957 Vpp chi pkpk 957 W STOP MTB 1 FUNCTION COAGULATION COAG NO LOAD 949 Vpp chl pkpk 949 V STOP CHI 200 Va MTB 1 68 CASTELLINI LOGOS Junior PART IV INSTRUCTIONS FOR THE INSTALLATION CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation ESSENTIAL REQUIREMENTS PREMISE THIS EQUIPMENT MUST BE INSTALLED only by specially trained and qualified technicians carrying a valid Authorised Castellini Technician identification card The use of persons not meeting the above requirements or in possession of an expired Cas
2. WENGSUSTEM WTH OG PAM ELECTRIC THIS AVEC PROGRAMA DE FFA wa L eem GRIM 14 05 1999 14 05 1999 oom a Cron pami ses wuts B i ee pk ke aul P 21137800 WIRING DIAGRAM WITH SEMPLIFIED WORKING PROGRAM CODE 508T0500 1 Up control 10 Interference suppressor 2 Down control 11 Electric motor 3 Back rest angle control 12 20 uF 450 V condenser 4 Back rest return control 13 F 6 3 A motor and transformer primary fast safety fuse Rinse control 14 F 3 15 A solenoid fast safety fuse 0 Reset control 15 24 V general warning lamp P S Stop set 16 Main switch M Memory control program only A Up solenoid 5 T 250 mA reset circuit delayed safety fuse B Down solenoid 6 Back rest reset microswitch 22 C Back rest return solenoid 7 Safety microswitch D Back rest movement solenoid 8 22048000 transformer R1 Motor relay 9 Seat reset microswitch 22 17 Backrest safety microswitch Page 96 Page 7 Solenoid valve anti backflow turbine Air solenoid valve for handle release Air cylinder for handle release Water solenoid valve for scaler 4 6A 4 10 4 11 4 12 lt h I aj 7
3. i sji cia 2 di 5 N i LEE Prio PESCE i iti i 0458 1452 459 i bobo 787 ENT LM PI o oto BENE oe Liu i BT Pj ae EHE ME EE di pU i EN Prt Hr I Fl ELI 44 i TA EE pue i Lid i lil i in EHI nt sE ZH EN DO i I i 1 5 coe iti il EEE u a Lial I i 4 51 fig vi 1 t d I L 1 5111 il 4 i E BER i L S E d I r i li J ee H I fee T TOL Pp cu s EST 1 I n L 1 vig 4 72 4 73 WT TT 5 2 46 SUE 4 T LP 1 9 2 Mai i E LN 1 1 5 6 4 O 4 53 4 56 PEDALIERA FUESCHALTER FOOT CONTROL PEDAL NEDMATICO VOETPEDAAL HYDRAULIC GROUP CONNECTION BOX FOOT CONTROL CODE 375U0300 Main air filter Air pressure reducer HPA air filter Pressure reducing valve for tanks and tube drying Air valve for tube drying Water solenoid valve Instruments water cut off valve Heater for water dispensed in cup and spray and syringe liquids Cooling air solenoid valve for curing light Water return solenoid valve for continous autlet system Pressure reducer for water to the bowl Pressure reducer for water to the glass
4. IIIWI IIIIIYII POWER 100 POWER 50 A detR 6 Ve eni TERTERA N lie a ae li anl NR o e u w 2 u Electrosurgery Minitom 2 Power Diagrams Blend Position Load Impedance ohm 1200 200 POWER 100 H POWER 50 o o 5 B g a M Electrosurgery Minitom 2 Power Diagrams Cut Position Part HI Operating Instruments LOGOS Junior Unit CASTELLINI Page 4 Electrosurgery Control 100 n ULATED cur 90 COAG esere L COAGULATION a E J i 80 70 DT III IMIIIIIIIIIIIIIINWIAI I II I IIIIIIIIIIIAIYI tt M 8 40 30 20 COAGULATION 10 0 COAGULATED CUT 196 45 Electrosurgery Minitom 2 Control Linearity Diagrams Load Impedance 800 Load Impedance ohm 1200 200 o 8 u q gt q l POWER 50 POWER 100 OIIIIIIIII
5. Page 57 CFISTELLINI LOGOS Junior Unit REPLACING BULB Take off the outside cover 1 By means of a pointed device remove the bulb Fit the new bulb into position paying attention not to touch it with bare hands If this occurs clean it with cotton and alcohol The bulb s life is about 50 hours SERVICING NEVER LUBRICATE THE ELECTRICAL MICROMOTOR Pay attention that the lubrication oil for handpieces doesn t drip into the motor body At least once a week remove the outside cover and lubricate the two O rings on the micromotor body and the three spray seal rings on the handpiece connection stem pict 2 use the specific grease 51 distributed by CASTELLINI S p A Wearing protective disposable gloves apply a small amount of 51 on fingers and lubricate by it Any other technical assistance to the motor must be carried out by specialized personnel authorized by CASTELLINI S p A Part HI Operating Instruments CLEANING DISINFECTING STERILIZING ATTENTION The instrument is supplied not sterile Before use sterilize according to the following specifications The outside cover 1 Pict 3 of the motor may be cleaned and disinfected by means of cotton soaked in ethyl alcohol at 70 Also it may be taken off as shown in picture and sterilized in a steam autoclave up to 135 C 210 kPa 2 1 bar for 20 min DO NOT AUTOCLAVE THE WHOLE MICROMOTOR IMPORTANT DO NOT SOAK THE MICROMOTOR DIRECTLY IN SOLUTION Check
6. and mus bo shown on request to the Supervisory os DENTAL UNIT mod serial n Stamp and signature of Authorized Castellini Technician License expiry date PERIODIC CHECK form n 1 1 year This form mus be taken by the Authorized Castellini Technician DENTAL UNIT mod serial n serial n stamp and signature of Authorized Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Q Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician Li
7. Buzzer control Electric micromotor reverse speed control Page 17 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook DENTIST TABLE with HANGING CORDS Pict 2 AT 4 7 4 2 4 3 4 1 AV 4 4 Wane 4 5 4 6 4 7 4 19 4 17 4 15 4 16 4 14 4 8 DENTIST TABLE with HANGING CORDS Pict 2 4 6 4 4 4 5 4 25 4 24 4 23 4 22 4 21 4 20 4 26 4 27 4 28 4 29 4 30 4 31 4 32 Page 8 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook ASSISTANT S TRAY Pict 3 1 1 Curing lamp 1 2 Supplementary syringe 1 3 Mist suction cannula 1 4 Saliva suction cannula 1 5 Suction filter Chair up control Position 1 recall control Chair down control Position 2 recall control Backrest up control Position 3 recall control Backrest down control Position 4 recall control Automatic reset direct control Rinse position recall direct control Stop all chair movements Programmed position recall control Program memory Control for water to glass Control for water to bowl ATTENTION BEFORE PUTTING IN ACTIVITY THE MANUAL AR AUTOMATIC CONTROL OF THE CHAIR BE SURE THAT THE ASSISTANT TABLE IS POSITIONED IN SUCH A WAY THAT IT IS NOT AN OBSTACLLE FOR THE NOUVEMENTS OF THE BACHREST Page 19 CASTELLINI LOGOS Junior Unit Part I
8. TOC Ambient temperature between 20 and 70 C R H Relative humidity between 10 and 100 95 P Atmospheric pressure between 500 and 1060 hPa 500 1060 mbar The appliance MUST NOT be removed from its packaging during transport and storage After installation the first test operation must not be performed until the appliance has reached ambient operating temperature 10 40 C Page 78 CASTELLINI Part IV Instructions for the Installation LOGOS Junior Unit INSTALLING THE CHAIR AND THE UNIT TRANSPORTATION OF THE CHAIR Pict A In order to transport the chair more easily to the installation area it is advisable to use the appropriate handles 1a mounting them on the steel frame of the chair base using the securing pins 2a nuts 3a and setscrews 4a N ie f vl M i INSTALLATION OF SUCTION STOP DEVICE IN CHAIR BASE only on request Pict F The suction stop device must be installed before the plastic cover is fit on the chair base Connect the suction stop device F1 to the electric wire F2 situated inside the base itself using the two fastons F3 and fasten it to the metal base with the two screws provided F4 Position the cover on the base Make sure the control of the suction stop device fits correctly through the corresponding hole F5 INSTALLING THE THESI 2 CHAIR Pict B First lift the mobile part of the seat and remove the cover
9. WARNING do not use in the supply to the sprays Always rinse out the circuits with tap water or another rinsing agent before reusing Ster4Spray the instruments 200g CODE N500P140 PRODUCTS FOR MWB PRODUCT TESTED TOR MWB SYSTEM STERIDROLO MOLTENI Chloramine T cristalline box of 50 g Pharmaceutical Product Preparation of cartridge by the user see Routine Maintenance THER PRODUCTS FOR MWB SYSTEM Commercial products with the same base Aktiven Chloraseptine Chlorazene Chlorazone Clorina Euclorina Gansil Gyneclorina Halamid Mianine Tochlorine Tolamine Attention Check that the product used complies with the following requirements substance pure Chloramine T crystalline Synonyms of the same substance N Chloro 4 methylbenzenesulfon amide sodium salt N chloro p toluenesulfon amide sodium sodium p toluenesulfon chloramide DANGER AVOID substances with similar but not identical names e g Dichloramine T N N dichloro 4 methylbenzenesulfonyl amide sodium salt sodium p toluenesulfonyl dichloramide IF USED IN THE MWB SYSTEM IT REPRESENTS A HAZARD FOR PERSONS AND FOR THE EQUIPMENT Avoid powder products non crystalline because they may come out of the MWB cartridge still undissolved PRODUCTS FOR SANITIZING THE MEDICAL DEVICE SURGICAL ALCOHOL Solution 70 70 parts Ethyl Alcohol 30 parts Distilled Water To be prepared on the spot by the user Note in the Guidelines of Conduc
10. stamp and signature of Authorized Castellini Technician License expiry dote PERIODIC CHECK form n 10 10 years This form must be taken by fhe Authorized Cogelini Technician DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Q Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check o
11. CASTELLI PERIODIC CHECK form n 6 6 years S p A Iris form duly compiled stamped and signed by an The Manufacturer notes thal Turbodrills must undergo Padiorireed Hiini Pechmician musi remain permanent iy compulsory general overhaul for this purpose they called lo manual os prool thal the periodic check nas buen db ni to th fe f and mus ba shown on aguas lo lhe Supervisory mu sent main o S p A via Salicelo 22 400 1 3 Castel Maggiore Bologna DENTAL UNIT mod serial n serial n stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E 8 inglese PERIODIC CHECK form n 6 6 years This form be taken by the Authorized The Manufacturer notes thal Turbodrills musi undergo Cadellini Technician compulsory general overhaul for this purpose they be sent lo the main office of Caslellini SpA via Saliceto 22 DENTAL UNIT 40013 Castel Maggiore Bologna mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E 6 inglesa Check on rotation articulated racket of dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on
12. Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product 51 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Ch
13. stamp and signature of Authorized Castellini Technician License expiry date WE Check on rotation articulated racket of dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Q Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Q Check on Chair functions Programming system Check on instrument funct
14. CASTELLINI LOGOS Junior Unit CASTELLINI S p A Via Saliceto 22 40013 CASTEL MAGGIORE BOLOGNA ITALY Tel 39 0 S1 700877 Fax 39 0 51 701056 E mail castellini castellini com INSTRUCTIONS USE AND MAINTENANCE HANDBOOK INSTRUCTIONS FOR THE INSTALLATION LOGOS Junior Medical Device for Dentistry 375 6E G05 Page 1 CASTELLINI LOGOS Junior Unit General Index GENERAL INDEX Page Part I Instructions use and maintenance handbook 3 Important notice 4 Setting up procedures 5 Maintenance and revisions fi Informations about conformity by LOGOS Jr dental equipment at CEI EN 60601 1 2 Norms 2001 Edition 8 Technical data equipment 10 Unit identification label 12 Medical devices applies to the unit 15 Pictures and descriptions 16 Dentist s instrument tray control panel Functions adjustable with the dental unit on stand by 21 Operating instruments menu 23 Functions of pedal board 29 Autosteril and Time Flushing 32 Separate supply system 33 Suction systems optional 35 Chair movements 37 Working position with simplified programming 38 Disinfection and sterilization 39 Routine maintenance 41 Products to be used with the Castellini dental unit 45 Part II Operating lamp luna 46 Technical data 47 Pictures and descriptions Replacement of the bulb 48 Focusing of the Luna operating light Cleaning of the optical parts Pantograph arm regulation 49 Encumbered measures 50 Part III
15. Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgic
16. Motor fails to rotate but there is voltage at hose exit Motor rotates but speed cannot be regulated Motor run is intermittent Motor fails to provide sufficient power The motor heats up too much Only the motor rotates but not the bur Handpiece rotates on its attachment Handpiece cannot be locked the connection stem Water leakage from handpiece Water leakage from pipe connection STOP WORKING IMMEDIATELY IN THE EVENT OF UNUSUAL NOISE STRONG VIBRATION OR IF BUR IS NOT KEPT FIRMLY IN POSITION Page 58 CASTELLINI LOGOS Junior Unit Part III Operating Instruments Pict 1 Pict 2A Pict 3 Pict 4 Pict 5 Page 59 CASTELLINI Part HI Operating Instruments IMPLANTOR 2LF MICROMOTOR 30 Vec max 50 000 10 rpm 200 10 rpm 4 Ncm Forced air 5 min work 20 min stand by 420 20 kPa 4 2 0 2 bar at the exit of the syringe 120 gt 20kPa 1 2 0 2 bar at the exit of the syringe LOGOS Junior Unit TECHNICAL DATA Input Max Speed Min Speed Max torque Cooling Intermittent operation Air supply Water supply Air cooling consumption 33 Nl min Spray air consumption 5 Nl min Spray water consumption min 35 cc min Classification IIa 93 42 EEC Directive IT Note The rotation velocity measurement unit SI is rad sec 1 RPM WARNING Before every use check that the handpiece is firmly secured to the micromotor and
17. TURBINE model HI POWER 2 CERAMIC TITANIUM GOLD 2 alternatively TITANIUM GOLD 2 Miniature alternatively CURING LAMP model POLYLIGHT STERIL 2 POLYLIGHT STERIL 3 alternatively CASTELLINI firm doesn t authorize the application of other devices unnamed in this list UNIT OPERATION MAIN SWITCH The unit is provided with a combined main switch positioned in the lower part of the chair Pict 4 part 6 1 which activates or disactivates au together position I or position 0 of the lever the electric supply the water supply and the compressed air supply which are all necessary to operate the wait You are advised to turn off the about said main switch every day before waging the office or before any break during the working hours You are advised to turn off the main switch before each technical repair or maintenance that requires the access to the inner parts of the units protected by covers The Castellini S p A Company is not responsible for any damages to person or things caused by the failure to performe the operation above described CONTROLS The controls panel on the doctor s table has direct controls described in pictures 2B The controls panel on the assistant s table has direct controls described in pictures 3A The controls panel for AUTOSTERIL TIME FLUSHING System has direct controls described in pictures 7 The foot controls are described on the pages FOOT CONTROLS FUNCTIONS other controls are indicated at the Cp
18. Unit Part I Instructions Use and Maintenance Hanbook You are hereby informed that The Principal of the Dental Surgery is responsible for ensuring that the equipment environment and water supply comply with the basic requisites shown in the table below TABLE OF CONFORMITY OF EQUIPMENT Environment Water Supply ITEM ESSENTIAL REQUIREMENTS L Premises a protected from risk of explosion non pressurized b temperature between 10 C and 40 C c Relative humidity between 30 and 75 d Air pressure between 700 hPa and 1060 hPa 700 1060 mbar Electrical installation a compliance with regulations concerning electrical installations in premises used for medical purposes All power and water supply installations must comply with the country legal provisions b Single phase mains current 220 240 V 10 50 60 Hz 10 frequency Electrical power supply Adequate for power requirements as specified on the appliance s rating information plate Single phase power 220 240 V 50 60 Hz Maximum allowed variation on electrical power supply 10 Max absorbed power 1 45 kVA The unit is fitted with a terminal board for connection to a permanent power supply system Upstream from the unit have to be installed a differential bipolar switch for at least 16 A 250 V with differential operating time current IAN 0 03 A The electrical wiring of the room and the heart connection must comply with the current regulations The addition
19. _ _____________ CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook IMPLANTOR 2LF ELECTRIC LOW SPEED MOTOR MENU Figs M N ___ PRESET MAX TORQUE GEAR REDUCTION MULTIPLICATION RATIO LIMIT Fig M SPEED ADJUSTED BY FOOT CONTROL DISPLAY OF PRESET MAX SPEED LIMIT IN RPM FIBRE OPTIC LIGHT ON OFF Micro motor operation in standard mode When you take the handpiece a menu will appear indicating IMP2 see Pict M Presetting the speed limit between 200 and 50 000 RPM Press the control to increase the speed setting Selected gear Press the control to decrease the speed setting 1 The handpiece torque limit may be preset to a value between 1 and 100 to adjust the 260 1 setting proceed as follows 120 1 208 Press the control to move the cursor to 60 1 il 40 1 625 30 1 833 75 20 1 2500 Press the control to decrease the value 20 1 2500 16 1 3125 10 1 5000 6250 7142 8333 10000 12500 25000 50000 100000 150000 200000 250000 LCD indication RPM MAX N A Press the control to increase the value ail Setting the handpiece gear reduction multiplication ratio gt Press the control until the cursor moves to the set handpiece reduction ratio Press the control to increase the setting according to the values shown in the table ET Press the control to decrease the
20. 7 and then the start button 2 4 2 Pict 7 make sure that liquid is discharged from the instruments The system automatically performs the phases in sequence flow of disinfectant period of contact signalled throughout by an intermittent beep and rinse with the liquid selected The beeper sounds when the cycle is over Lubricate the high speed handpieces and run them for a few instants 1b Rapid Treatment 7 minute semiautomatic cycle follow the same steps as for a complete treatment after at least 5 minutes of contact the period of contact is signalled by the lighting up of LED 2 4 2 and 2 4 7 and an intermittent beep AGAIN PRESS the start the button 2 4 2 Pict 7 the system will proceed directly to the final rinse The beeper sounds when the cycle is over Lubricate the high speed handpieces and run them for a few instants 2 TIME FLUSHING rapid sanitization cycle with liquid used for instrument sprays Carry out the preparatory steps described above first press the Time Flushing button 2 4 1 Pict 7 and then the start button 2 4 3 Pict 7 Make sure that liquid is discharged from the instruments The beeper sounds when the cycle is over 3 SIGNALS Pict 7 Systems on LED 2 4 1 lit Autosteril disinfectant being dispensed LED 2 4 2 flashes b contact period LED 2 4 2 2 4 7 lit intermittent beep throughout the contact period c final rinse LED 2 4 2 lit Time Flushing in progress LED 2 4 3 flashes
21. 8 Should you observe a significant increase in the build up of condensation inside the filter 9 1 Pict 9 situated beneath the dental unit instrument tray remove the cover 9 2 by turning it clockwise about a of a turn replace the filtering 77 element 9 3 and eliminate the liquids present the filtering element must be replaced for the first time within a year of the date shown on the cover and at least once a year thereafter The liquid condensate inside the cover must be handled and disposed of by personnel wearing disposable gloves and eye protection and always in compliance with Sanitary Regulations for the disposal of Waste associated with a High Biological Hazard Before replacing the cover thoroughly wash and disinfect it Do not use products containing denatured alcohol since the material is not alcohol resistant CLEANING DISINFECTING STERILIZING Warning The instrument is supplied not sterile Before use sterilize according to the above specifications Wear protective gloves Remove the burr Use gauze or cotton soaked in surgical alcohol to clean and or disinfect handpiece exterior DO NOT soak handpiece directly in solution DO NOT use an ultrasonic cleaner Clean the spray nozzle after each operation use the steel wire supplied and the syringe to blow on the nozzle Clean fibre optic terminals with alcohol soaked gauze In order to maintain a proper level of hygienic safety handpieces must be sterilized in autoclav
22. Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product 51 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm Mod Cast U T 008 E 9 inglese Mod Cast U T 008 E 9 inglese PERIODIC CHECK form n 9 9 years The Manufacturer notes that Turbodrills must undergo This form duy compiled stamped and signed by an Auihorizsd Costallini lechnician mus remain permanently compulsory general overhaul for this purpose they mus be sant io the main office of Casalini 5 0 4 via Saliceto 22 40013 Maggiore Bologna serial n serial n stamp and signature of Authorized
23. mouth and skin by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system after use on each patient The handpiece tips and wrench must be sterilised in a steam autoclave at 135 C 2 1 bars after their surfaces have been washed and disinfected see specific instructions The hygienic procedures described in this manual in the section on Cleaning Disinfection and Sterilisation must be regularly implemented All the operations described in this section must be carried out wearing disposable protective gloves CONNECTION OF THE SCALER The scaler must be fitted on its supply hose just by pushing it fully on the hose connector It s necessary to pay attention that the mating surfaces 1 and 2 pict 2 be clean and dry ELECTRICAL SUPPLY The input for the scaler must be provided by the specific power supply circuit assembled in the unit and the relative cable and wiring Adjust the controls on the unit table to control
24. 300 500 kPa 3 5 bar MAXIMUM CONSUMPTION 3 l min at 450 kPa 4 5 bar Should the pressure be lower than 300 kPa 3 bars install a device upstream from the dental unit to ensure the necessary pressure autoclave Should the pressure exceed 500 kPa 5 bars install a suitable pressure reducing device upstream from the dental unit The water inlet MUST BE fitted with a cut off valve AIR SUPPLY PRESSURE 550 700 kPa 5 5 7 bar CONSUMPTION 50 l min at 400 kPa 4 bar VACUUM AIR FLOW RATE 2300 l min VACUUM VALUE gt 10 kPa 0 1 bar UNIT WEIGHT 90 kg UNIT OPERATING LIGHT WEIGHT 103 kg MAXIMUM WHOLE WEIGHT Dental unit with chair light aspirator 258 kg ADDITIONAL WEIGHT ON THE INSTRUMENT TRAY OF THE DENTAL UNIT 1 kg with self balancing of the arm MAXIMUM ADDITIONAL WEIGHT ON THE INSTRUMENT TRAY OF THE DENTAL UNIT w o self balancing of the arm 2 kg Page 10 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook THESI 2 THESI 2S MOTOR CHAIR MEDICAL DEVICE CLASS I By 93 42 EEC DIRECTIVE ELECTRO MEDICAL EQUIPMENT CLASS I TYPE B By CEI EN 60601 1 Standard THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT ABSORBED POWER 580 VA POWER SUPPLY VOLTAGE 220 V 240 V SINGLE PHASE A C at 50 60 Hz POWER OF OPERATION COMMAND 24 V SINGLE PHASE ELECTRIC MOTOR 220 240 V CONDENSER 20 1
25. 62 5 1991 A1 A12 1994 A2 1997 A13 1997 EN 60601 1 1990 41 1993 A12 1993 A2 1995 A13 1996 UNI EN ISO 6875 1998 UNI EN ISO 7494 1998 CEI 62 11 1993 EN 60601 2 2 1993 Rapporti Test Reports CASTELMAGGIORE Copia del presente certificato deve essere conservata presso i luoghi di produzione 95004317 CLCAS2 C10LCCAS2 C 40013 sopra elencati Norme CEI 62 5 1991 41 412 1994 A2 1997 7 EN 60601 1 1990 A1 1993 A12 1993 A2 1995 A13 1996 UNI EN ISO 6875 1998 UNI EN ISO 7494 1998 CEI 62 11 1993 EN 60601 2 2 1993 10AB00075 Caratteristiche tecniche Technical characteristics LOGOS JUNIOR 220 240 V 50 Hz 1 45 kVA Classe I class I elettrobisturi BF altri manipoli B electrosurgicals equipment BF others handles B vedere Allegato Ulteriori Descrizioni see Annex further descriptions comune ordinary permanente maintained vedere Allegato Ulteriori Descrizioni see Annex further descriptions Articoli con dettagli Articles with details Serie Series Tensione nominale Rated voltage Frequenza nominale Rated frequency Potenza nominale Rated power Tipo di protezione contro contatti diretti e indiretti Protection against electric shock Grado di protezione contro i contatti diretti e indiretti Degree of protection against electric shock Modalita di impiego Operating conditions Grado di protezione contro l umidita Degree of against ingress of
26. 70 140 kPa 0 7 1 4 bar Burr stem diameter 1 590 1 600 mm ISO 1797 1 1 590 1 600 mm ISO 1797 1 Max burr lenght 26 mm 19 mm Min burr lock lenght 11 7 11 2 Max burr diameter 2mm 2mm Classification IIa 93 42 EEC Directive IT Note The rotation velocity measurement unit SI is rad sec 1 rad sec RPM Warning High speed handpiece An excessive pressure may damage the tooth Cool the operating area conveniently Stop the turbine immediately if the cooling media don t flow Do not use burrs with dimensions exceding the above mentioned limits Do not use worn or damaged burrs Handle burrs with care wearing protective gloves Castellini does not supply the burrs for the turbines and handpieces and PRESCRIBES the use of only burrs or other similar tools that bear the EC mark of conformity with Directive 93 42 EEC Before every use check that the burr is correctly locked in the gripper see section BURR LOCKING The burr release button becomes very hot if it is pushed while the turbine is running Pay the greatest attention not to push it unintentionally against the Patient s oral cavity Do not use the instrument if it is visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre For the use of this instrument the rubber dam must be applied on the patient The high speed air turbine has to be subjected to intermittent operation 20 min work 10 mi
27. Instructions Use and Maintenance Hanbook ASSISTANT TABLE Pict 3B 1 3 1 4 Pict 3A 4 33 4 15 4 16 S TYPE ASSISTANT TABLE Pict 3 1 4 1 3 1 5 Pict 3 4 18 4 17 4 34 4 11 4 12 4 13 4 14 Pict 3A Page 20 CRSTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook DENTIST S INSTRUMENT TRAY CONTROL PANEL E E These controls allow the user to change the functional parameters shown on the DISPLAY either when the dental unit is on STAND BY and the instruments are idle see chap FUNCTIONS ADJUSTABLE WITH THE DENTAL UNIT ON STAND BY or the instruments are extracted see chap on INSTRUMENTS MENU The cursor control 2 shows the adjustable parameters on the DISPLAY The cursor moves from bottom to top proceeding in an anticlockwise direction 3 e These controls gt respectively decrease and increase the values of parameters If the above controls are left untouched for a few seconds the system will reset itself and the last setting made will remain memorised FUNCTIONS ADJUSTABLE WITH THE DENTAL UNIT ON STAND BY SETTING THE CLOCK Pict A Press the control to shift the cursor onto the MINUTES and or HOUR digits gt Press one of the controls to change the digits Press the cursor control again to exit the adjusted field or wait a few seconds until the new settings are automatically memorised SELECTING T
28. LOGOS Junior Unit Part IV Instructions for the Installation The equipment is fitted with an I M Q certified 10 A 380 V FAO BRETER power switch to simultaneously separate the positive and negative poles The equipment MUST be fitted at source with a wall mounted automatic differential switch manufactured in compliance with European standards with a minimum of 16 A 250 V and IAN differential power supply not above 0 03 A Where the above mentioned switch is not already available it must be fitted by personnel licensed to operate on the electricity mains supply system in the manner and under the terms envisaged in the relevant laws The Manufacturer warns that any failure to comply with the above prescription will be considered improper use in contradiction with the manufacturer s directions and as a result will compromise the essential safety requisites prescribed by Directive 93 42 EEC thereby invalidating the EC mark placed on the device Technicians are obliged to compile the Non conformity Report form and send it to Castellini S p A s main office whenever they observe that other medical devices and or accessories not authorised by Castellini or in any case outside the specifications of compatibility indicated by Castellini S p A have been connected to Castellini products evidence of unauthorised modifications arbitrary tampering or maintenance work not complying with the directions provided by Castellini e
29. Operating instruments 51 Multisteril 2 Titanium Syringe 22 Hi Power 2 Ceramic Titanium Gold 2 Titanium Gold 2 Miniature Turbine 54 Implantor Steril Implantor LF Steril Micromotor 57 Implantor 2LF Micromotor 60 Piezosteril 5 Piezolight 5 Scaler Handpiece 64 Polylight Steril 2 Polymerizing Light 67 Polylight Steril 3 Polymerizing Light 68 Minitom 27 Electrosurgery Handpiece 70 Part IV Instructions for the installation 76 Essential requirements TT Permitted environmental conditions for transport and storage 78 Installing the chair and the unit 79 Installing the dental unit 82 Safety covers 90 Adjusting the working pressures 91 Encumbered measures 92 Thesi 27 chair hydraulic diagram 94 Thesi 2 chair wiring diagrams 95 Unit hydraulic diagrams 97 Unit wiring diagrams 103 Part V Scheduled maintenance Program servicing Warranty conditions 105 Scheduled maintenance and servicing 106 Servicing 107 Warranty conditions 108 Forms for periodic checks 1 10 Years 108 Appendix I Certifications Page 2 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook LOGOS Junior PART I INSTRUCTIONS USE AND MAINTENANCE HANDBOOK CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook IMPORTANT NOTICE This unit is a medical device for dental treatment conforming to EEC Directive 93 42 MEDICAL DEVICES see enclosed ce
30. and pull it upward to remove it 4 fit a new bulb by inserting the two pins in the sockets provided in the bulb holder press with your fingers on the outer rim of the reflector to fit it all the way back onto the bulb holder without touching the bulb with your hands Use only replacement bulbs supplied by Castellini Code E24M0000 Light guide Code 681C1200 Apart from replacing the bulb and the light guide the device is not field repairable WARNING During operation the halogen lamp reaches very high temperatures Therefore allow it to cool down before attempting to access the inside of the handpiece Do not touch the halogen bulb or the mirror with your fingers Should accidental contact occur carefully clean the bulb or mirror with cotton dipped in alcohol Always keep the terminal surface of the optic fibre thoroughly clean to ensure effective curing Do not direct the light emitted from the lamp toward the patient and the dental practitioner s eyes During use wear protective glasses and or a shield which may be purchased from distributors of dental supplies Avoid impacts that could cause the handpiece to fall accidentally resulting in the probable breakage of components for which the manufacturer cannot be held liable Should you observe any visible damage to the fibre optic guide or detect any unusual noises and or vibrations or unusual heating do not use the instrument Contact an authorised service centre CLEAN
31. and to the instruments spray Autosteril tank cap Dedicated liquid tank cap 4 6 4 61 4 62 4 63 4 64 4 65 4 66 4 67 4 68 High speed control and micromotor cooling air valve Spray air valve and chip air valve Connection box for aspirator filter Air and water main valves Solenoid valve for water to the cuspidor Solenoid valve for water to the glass Solenoid valve controlling air and liquid for Autosteril tank Air valve for Autosteril selection Autosteril tank Solenoid valve controlling air and liquids for dedicated liquids 4 69 4 7 4 71 4 72 4 73 Page 98 tank Separated spray system tank Pneumatic switch for Autosteril system Normally open air valve for Autosteril tank cap control Normally open air valve for dedicated liquid tank cap control 1 11 72 2 26 6 4 4 31 4 41 4 51 4 52 4 53 4 54 4 56 4 57 4 58 4 59 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation DENTIST S TABLE CODE 375T0100 4 48 IMPLANTOR 21 5 2 4 14 LL 5 413 E 4 12 gt BE Ba I gt M mr L as Y s vai 2 4 CES 3 i gt 55 E 025 Bs a 442 441 422 l T EDA E ll REI IRS Page 99 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installatio
32. are memorized 9 3 Press the STOP Program button Push button LED on Repeat the above steps to change the working position Recall Press the STOP Program button Push button LED on When the button is released the chair will move until it reaches the memorized position Push button LED off The STOP Program control stops every automatic movement under way WORKING POSITIONS WITH COMPLETE PROGRAMMING 4 positions memorizable do Di 3 1 Use the movement controls to set the chair and backrest in the desired working positions Press the Programming push button Push button LED on Recall D Press one of the four numbered push buttons to memorize the position Push button LED on The LED of the two push buttons will go off when the position is memorized Each numbered button records a working position Repeat the above steps to change the programming P 1 Press the STOP Program button Push button LED on et ez ez 04 YPS P 4 D The STOP Program control stops every automatic movement under way 2 Press the push button with the number of the position desired Push button LED on When the button is released the chair will move into the position memorized LED of the two push buttons off CAUTION BEFORE OPERATING THE DIRECT OR AUTOMATIC CONTROLS make sure that the Assistant s Tray will not interfere with the movement of the backrest DO NOT MEMORIZE ex
33. dental patient chair dental unit including all the tools and devices connected to it with the exception of high speed drills operating lamp x ray equipment compressor and any other device manufactured by Castellini S p A that forms an independent unit must undergo the scheduled annual maintenance operations except where otherwise indicated in the part on Scheduled Maintenance Operations in this Manual by technicians carrying a valid Castellini identification card 365 days after installation regardless of whether they have actually been used or not High speed drills manufactured by Castellini S p A must undergo the scheduled annual maintenance operations performed by qualified technicians authorised by Castellini except where otherwise stated in the part on Scheduled Maintenance Operations in this Manual The owner of the equipment is responsible for booking the services of the Castellini technician at all times The high speed drill must be returned to Castellini S p A three years after installation to be reconditioned at the manufacturing plant Subsequently high speed drills should be reconditioned every three years in addition to undergoing the above described scheduled annual maintenance operations CIRCUIT DIAGRAM LISTS OF COMPONENTS CALIBRATION INSTRUCTIONS Castellini S p A undertakes to provide on request circuit diagrams lists of components calibration instructions or any other information that may be require
34. detailed in the scope of registration FM 83570 President i y _Expiry Date 26 Jul 2007 gt This is a Presentation Certificate only This is not a legal document and cannot be used as such Only the legal certificate should be used for confirming certificate validity and scope of registration For further information please contact the Management certificate holder or BSI Inc on 703 437 9000 or www bsiamericas com Systems Group Headquarters 389 Chiswick High Road London W4 4AL UK Americas Headquarters BSI Inc 12110 Sunset Hills Road Suite 200 Reston VA 20190 USA A509 USA Issue 2 CASTELLINI CERTIFICATE OF REGISTRATION Quality Management System This is to certify that Castellini S p A Sede Centrale Via Saliceto 22 Castel Maggiore Bologna Italy 40013 Hold Certificate No FM 83570 and operate a Quality Management System which complies with the requirements of ISO 13485 2003 for the following scope The design manufacture and installation of dental equipment x ray units electrosurgical units and dental handpieces For and on behalf of BSI Inc President Originally Registered 27 Jul 2004 Latest Issue 27 Jul 2004 Expiry Date 26 Jul 2007 Page 1 of 1 This certificate remains the property of BSI Inc It is contingent on meeting agreed contractual requirements Validity is maintained through a process of continual assessments and re
35. filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product S1 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartr
36. for lowering the chair and simultaneously move the safety lever upward the chair must stop immediately and rise by a few centimeters 2 Pict 10A Check on backrest recline crush prevention system Actuate the control for reclining the backrest and simultaneously block its descent the movement must stop immediately Contact the Castellini Service Center should any malfunctioning occur GENERAL AIR FILTER The general air filter has the function of trapping dust and separating out the condensation of the pneumatic supply The level of condensed liquid must not reach the filtering element 10 1 To empty out condensed liquid raise the chair to maximum height shut off the main switch of the dental unit place a container beneath the filter unscrew the drain valve 10 2 and drain the condensed liquid WARNING the transparent ampoule is not ALCOHOL RESISTANT REPLACE the filtering element once a year contact the Service Center HPA FILTER Optional The HPA filter has the function of trapping air borne bacteria The internal cartridge is autoclaveable raise the chair to max height shut off the main switch of the dental unit operate the syringe to release the air pressure unscrew the transparent ampoule with your hands 11 1 pull out the cartridge 11 2 and sterilize it in an autoclave at 135 C 210 kPa 2 1 bars for 20 min DO NOT USE DRY STERILIZERS re insert the sterilized cartridge by appl
37. housing of the feed in section then place the chair to correspond with the power supply lines on the floor and secure it by means of the two bolts To prevent likely damage when handling do not hold the chair by the rear cover housing pict B or by the chair s front end footrest Always hold the chair by the floor base or use the lift equipment shown in picts 1A and 2A It is advisable to complete all the chair s installation steps before fitting the upholstery to the chair s seat Pict B Page 79 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation LEVELLING THE BASE OF THE THESI 2 CHAIR Pict C In order to ensure adequate stability of the chair even on slightly uneven floors the chair base is provided with four adjustment pins B see picture Place the chair in the desired location of the dental surgery and proceed as follows Check that the chair is correctly levelled by placing a level D on the two reference planes A next to the two securing pins C Tighten or loosen the adjusting pins B to obtain proper levelling and maximum stability of the chair CONNECTING THE TEMPORARY CONTROL PANEL Pict D It is recommended to carry this step out now so as to facilitate the up and down movement of the chair which is necessary when assembling the dental unit Before starting make sure that the power supply is off Next replace connector in the chair s circuit seat a with th
38. liquids Tipo di installazione Connection to supply mains Altre caratteristiche Other characteristics Marca Trade mark CASTELLINI Modello Mode LOGOS JUNIOR AR BOOBWN Marca Trade mark CASTELLINI Modello Mode LOGOS JUNIOR C P 1 3 D Baie INSIEME PER LA QUALIT E LA SICUREZZA NS CASTELLINI Rea Milano 1595884 Registro Imprese MI 211895 1999 C F P 1 12898410159 IMQ S p A 20138 Milano via Quintiliano 43 tel 0250731 r a fax 0250991500 CA10 00056 IMQ E mail info imaq it www imq it Capitale sociale L 7 600 000 000 SN B001PK epr RN I eae ang ie EE nba Ulteriori informazioni Additional Information La versione LOGOS JUNIOR C P ricalca la versione LOGOS JUNIOR differenziandosi da essa solamente per l utilizzo del sistema di supporto degli strumenti a cavi pendenti Composizione SX E RE m Il complesso odontoiatrico LOGOS JUNIOR e composto dalle seguenti parti Poltrona mod THESI 2 Poltrona mod THESI 28 alternativa Lampada mod LUNA Gruppo idrico senza denominazione Aspiratore mod UNI JET Tavoletta strumenti compredente le seguenti parti applicate fino ad un massimo di 6 Elettrobisturi mod MINITOM 2 Ablatore mod PIEZO STERIL 2 Siringa mod MULTISTERIL 2 TITANIUM Micromotore elettrico mod IMPLANTOR STERIL Micromotore elettrico mod IMPLANTOR L STERIL alternativa Micromotore elettrico
39. may damage them LIGHTING DEVICE only for Piezolight 5 The halogen bulb housed in the hose connection must be powered at a maximum of 3 5 Vdc It must never be touched with bare hands should this occur accidentally clean it with a cotton wad dipped in alcohol To replace the bulb Pict 4 disconnect the handpiece from the hose and with the aid of a pointed tool gently pry the bulb from the hose connection Insert a new bulb taking care to line up its contacts with those in the socket the bulb can be fitted properly only in this position The bulb s life is about 50 hours Page 64 CASTELLINI LOGOS Junior Unit Part III Operating Instruments FITTING TIPS INTO THE PIEZOLIGHT 5 After screwing in the tip continue turning the wrench until the arrow on the wrench itself is aligned with the notch on the front end of the handpiece Pict 5 SERVICING It is requested a weekly lubrication of the O ring on the water connection 3 pict 2 by means of the proper 51 silicon lubricant distributed by Castellini S p A Wearing protective disposable gloves apply a small amount of S1 on fingers and lubricate by it Screw off a tip at least once a month to prevent autolocking CLEANING DISINFECTING STERILIZING Warning The instrument is supplied not sterile Before use sterilize according to the above specifications Use gauze or cotton soaked in surgical alcohol to clean and or disinfect handpiece exterior Do not use an ultras
40. of an air compressor will require a power supply and safety fuse that must be independent from the unit L Water supply Compliance with the country s legal provisions on drinking water L Water treatment plant Compliance with the country s legal provisions on drinking water Water supply Drinking water for domestic use duly filtered and decalcified for mouth rinse cup and cuspidor hardness 15 20 F French degrees b pressure 300 500 kPa 3 5 bars c flow gt 3 l min at 450 kPa 4 5 bars Should the pressure be lower than 300 kPa 3 bars install a device upstream from the dental unit to ensure the necessary pressure autoclave Should the pressure exceed 500 kPa 5 bars install a suitable pressure reducing device upstream from the dental unit The water supply line must be fitted with an isolating valve N B To avoid the risk of contaminating the water supply as a result of the possible backflow of liquid from the dental unit after irrigating tips have come into contact with the patient or chemical agents instruments may be supplied using ONLY one of the following systems 1 Solely with liquid contained in the separate tank installed in the dental unit the separate supply system option must always be selected see section on Separate supply system in the user instructions 2 With mains water after a dental water supply system conforming to standard CEI EN 1717 has been installed upstream from the dental unit to guar
41. power and water flow Liquid delivery is adjusted via the regulator applied on the instrument coupling HANDPIECE OPERATION The scaler must be operated only with its proper tips pict 7 provided in the box The tips have to be screwed on exclusively by means of the proper dynamometric spanner also provided in the box 4 pict 1 The scaler has to be subjected to intermittent operation as follows 20 min works 10 min stand by Irrigate abundantly during treatment Do not operate in the absence of liquid When using specific tips for dry procedures operate at intervals lasting no longer than 3 seconds Optimum performance 15 ensured at three quarter of maximum power After having connected the handpiece to its hose taking care to hold the handpiece in a vertical position Run scaler for a few seconds with the tip held upwards until a constant spray is delivered Water spray varies according to running power and tip The handpiece with tip C1 must not be operated perpendicularly to the tooth or from the front but rather tangentially as shown in Pict 6 Applying slight lateral pressure move the handpiece back and forth as if erasing with a rubber Tips C2 and P1 can also work perpendicularly to the tooth surface It is thus ABSOLUTELY ESSENTIAL to replace worn or damaged tips DO NOT CHANGE the structure of the tips by bending or filing them WARNING Do not use the handpiece on metal or ceramic fixtures The high frequency oscillations
42. reaching the set torque limit the micro motor will stop if the max torque is maintained for over a NORM second To restart it release the foot control lever and press it again REVERSE mode on reaching the set torque limit the micro motor will reverse the direction of rotation for about 1 REV second and then stop To restart it release the foot control and press it again AUTOREVERSE mode on reaching the set torque limit the micro motor will reverse the direction of rotation for about 1 AREV second and then again start turning in the original direction repeating the same cycle until reaching the maximum torque To stop the motor release the foot control ELECTROSURGICAL INSTRUMENT MENU Pict I PRESET ACTIVATION TIME OUTPUT LEVEL FUNCTION DISPLAYING PRESET SELECTED POWER IN Presetting max output POW from 0 01 to 100 Press the control to increase the value t J Press the control to decrease the value Setting the Timer TIME Press the control to shift the cursor onto TIME ii _ Press the control to increase the time setting range from 0 01 to 9 99 s and to enable timed operation Time 0 018 _ 4 Press the control to decrease the time setting and disable timed operation Time Selecting functions CUT BLEND COAG gt Press the control to shift the cursor onto the currently set function 4 Press one of the controls to select one of the available
43. signal may be reset 90 full 2 Sound signal permanent 100 full and automatic disabling of surgical suction system REPLACING THE COLLECTOR If the suction system is on 1 signal clean the circuit with Ster 3 plus following the directions on the package Wear gloves a mask and an eye shield prepare the new collector the sealing lid and the container of disinfectant provided turn the handle 9 8 up slide the block outward until it may be completely removed release the fasteners 9 6 and remove the collector seal the collector with the lid provided connect the new collector to the block with the writing on the front secure the collector with the fasteners 9 6 fit the collector block back in place turn the handgrip 9 8 down until the block is securely fastened Note the handgrip may be turned all the way down only if the collector has been properly fitted onto the block Pict 9 DISPOSAL The contents of the collector are DANGEROUS WASTE It must be disposed of through the Waste Collection Centres indicated in the instructions provided with the separator Use the package and labels provided Page 36 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook CHAIR MOVEMENTS DIRECTLY CONTROLLED MOVEMENTS CHAIR UP DOWN BACKREST RECLINE RETURN ei ez The movement controls Pict 2C on page 14 control the up and down movements of the chair and
44. that the burr is correctly locked in the handpiece gripper Cool the operating area conveniently Only handpieces and burrs or other similar tools EC marked according to Directive 93 42 EEC must be used Do not use the instrument if it is visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre For the use of this instrument the rubber dam must be applied on the patient A cooling air stream through the hose is indispensable during the motor running Do not change the technical parametrer of the functionning USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind During use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the form
45. the M reclining and return of backrest The movement continues as long as push button is held down push button LED on and stops when it is released LED off RESET The Reset push button causes the chair to move back into the Reset position established by the manufacturer The movement starts when the button is released Push button LED on and stops when the chair reaches its position LED off The STOP Program control stops every automatic movement under way CAUTION BEFORE OPERATING THE DIRECT OR AUTOMATIC CONTROLS make sure that the Assistant s Tray will not interfere with the movement of the backrest PROGRAMMED MOVEMENTS The Chair with programming may memorize and recall positions set by the user Rinsing Reset and 1 working position with simplified programming or 4 working positions with complete programming RINSING POSITION with all kinds of programming Programming i D h 1 Use the movement controls to set the backrest in the desired position for rinsing 2 Press the Programming push button Push button LED on e 3 Press the Rinse push button to memorize the position Push button LED on The LED of the two push buttons will go off when the positions are memorized Repeat the above steps to change the rinsing position Recall Last Position Memory Recall press the Rinse button Push button LED on when the button is released the backrest will mov
46. the autoclave periodically according to the manufacturer s prescriptions WARNING Temperature exceeding the above stated limit may damage the handpiece SUGGESTED SOLUTION Change fuse Seek technical assistance Seek technical assistance Seek technical assistance Remove clean and grease handpiece Send handpiece to manufacturer Change potentiometer Seek technical assistance Seek technical assistance Change supply cable Seek technical assistance Seek technical assistance Seek technical assistance Remove handpiece and re fit correctly Send handpiece to manufacturer Seek technical assistance Remove clean and grease handpiece handpiece to manufacturer Change handpiece Send Seek technical assistance Change the rings or seek technical assistance Change the rings or seek technical assistance TROUBLE SHOOTING PROBABLE CAUSE Burnt out fuse in power supply unit Power supply box failure Supply line failure Motor is stuck Handpiece 15 stuck Foot control potentiometer failure Stabilized power supply unit failure Supply cable failure Damaged bearings Power supply unit failure Motor failure Inadequate cooling air Handpiece is fitted incorrectly Handpiece is broken down Connection joint damaged Handpiece 15 stuck Handpiece damaged Latch damaged Worn or damaged seal rings Worn or damaged seal rings IMPORTANT WE PRESCRIBE TO PROBLEM Motor fails to rotate and no voltage at hose exit
47. the special Castellini stabilized power supply box inside the unit and the relative cable and wiring To control speed or change direction of rotation adjust the controls on the unit The amount of water for the spray is easily regulated by opening or closing the control on the pipe connection as shown in pict 1 To cut off the spray adjust the controls on the unit CONNECTION TO THE SUPPLY HOSE It is advisable to take off the outside cover as shown in pict 3 Place the motor near the hose mating the two spray tubes the long ones with the two steel sockets on the hose connection Pict 4 Push the motor against the hose and screw tight the locking ring Place cover 1 again on to the motor and push until it clicks CONNECTING AND DISCONNECTING HANDPIECES Handpieces compling with ISO 3964 or INTRAmatic Lux type these ones only for Implantor Steril and Implantor LF Steril may be fitted Fit the handpiece over the connection stem and push until it clicks Be sure the handpiece can swivel freely Damaged or worn handpieces are not be used For disconnecting a handpiece pull it out as shown on pict 2 LIGHTING DEVICE Only for Implantor LF Steril The lighting device must be supplied with max 3 5 Vdc Use the control on the dental unit table to adjust light intensity only if it s present The handpiece lights up automatically when the micromotor is running when it stops the light will stay on for a set time variable to a 20 s
48. turbine or micromotor to clean the operating area After the electrosurgical handpiece is extracted pressing the lever 1 4 on its own will activate the handpiece according to the currently set parameters as shown on the DISPLAY Caution If the external cover of the pedal board and or of the control elements is visibly damaged don t use the equipment and contact the authorised service centre 6 3 6 4 6 2 6 1 Page 29 LOGOS Junior Unit CONNECTION BOX Pict 4 6 1 Main switch 6 2 ON lamp 6 3 F 6 3 A 220 240 V power supply line fuse 6 4 F 3 15 A 24 V chair power circuit fuse CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook AUTOSTERIL SPRAY Pict 6 Page 30 CRSTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook 2 4 1 2 4 2 2 4 3 2 4 4 2 4 8 2 4 7 2 4 6 2 4 5 AUTOSTERIL TIME FLUSHING CONTROL PANEL Pict 7 2 4 1 Control for placing system STAND BY and green indicator LED Break switch control of the pause contact 2 4 2 Control for starting AUTOSTERIL system and green indicator LED 2 4 3 Control for starting TIME FLUSHING system and green indicator LED T F 2 4 4 Green LED indicating that the bottle is selected for TIME FLUSHING and for the Autosteril rinse with a specific rinsing agent or for instrument SPRAYS with a separate liquid as an alternative to mains water When
49. turbine supply pressure Q Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diag
50. type MINITOM 2 Scaler type PIEZO STERIL 2 Syringe type MULTISTERIL 2 TITANIUM Electric micromotor type IMPLANTOR STERIL Electric micromotor type IMPLANTOR L STERIL alternative Electric micromotor type IMPLANTOR LF STERIL alternative Turbine type HIGPOWER CERAMIC alternative Turbine type TITANIUM GOLD alternative Cure lamp type POLYLIGHT STERIL 2 Assistant s table where can find place the following applied parts max 4 simultaneously 2 suction tubes Cure lamp Syringe from the aspirator UNI JET type POLYLIGHT STERIL 2 type MULTISTERIL 2 TITANIUM F INSIEME PER LA QUALIT E LA SICUREZZA 2 3 CA10 00056 CASTELLINI Rea Milano 1595884 Registro Imprese MI 211895 1999 2 IMQ S p A 20138 Milano via Quintiliano 43 tel 0250731 r a fax 0250991500 E mail info ima it www ima it Capitale sociale L 7 600 000 000 SN B DIPK Operating conditions of the single parts on off Electrosurgical equipment 1558 305 Scalers and turbine 20 min 10 min Syringe 10 8 5 min Cure Lamp 60 s 60 B Micromotors 5 min 20 min Suction tubes moter UNI JET 10 min 20 min Dental patient chair 1 min 14 min Componenti Component List Vedere apposito elenco See relevant annex Emesso il Issued on 2001 10 16 Data di aggiornamento Updated on Sostituisce Replaces Diritti di concessione Annual Fees SN BDDIPK EMB 100100 0439 fyrir modelli IMQ 1001 Appar
51. you desired it would be necessary to repeat the regulation of pantographed arm self balancement Do place the head as shown in the picture Unthread along the self balanced arm the 2 rubber foldings 5 1 Unscrew and take away the 4 fixing screws 5 2 and remove the arm covering 5 3 Screwing coupling box 5 4 with a screwdriver or a pin you shall increase it s spring tension unscrewing coupling box you ll decrease spring tension Finally you have to replace both arm covering that rubber foldings CASTELLINI LOGOS Junior Unit Part II Operating lamp Luna versione applicata al riunito unit body fitting version X version applique a l unit LU NA Ope rati Ng Lig ht an dem Anlage aufgesetzte Ausfuhrung modelo aplicado a l equipo dental 690 mm 740 mm 190 mm 27 1 4 E MISURA MASSIMA S 1730 MM oveRALL DIMENSIONS 3 gl 69 1 4 EXTENSION MAXIMALE Di e 4 4 MISURA MAXIMA x x e EI ES IS E riunito LOGOS Junior S P R I D O LO 2 m o 8 QUOTE MISURATE LOGOS Junior S P R I D O Unit CON TUTTA LA POLTRONA unit dentaire LOGOS Junior S P R I D O k x BASSA 1 OIN MEASURED wm Behandelunit LOGOS Junior S P R 1 D 0 CHAIR IN LOWEST POSITION PAVIMENTO FLOOR PLANCHER FUSSBODEN SUELO R 690 mm R 740 mm gt A rr a r o MN e MISURE D INGO
52. 10 min stand by Water supply 90 140 kPa 0 9 1 4 bar at the exit of the syringe Classification IIa 93 42 EEC Directive Warning Before every use check that the tip is correctly locked on the handpiece see section USING THE HANDPIECE Cool the operating area conveniently Do not use the instrument if the tip or handpiece are visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre For the use of this instrument the rubber dam must be applied on the patient In treatment procedures with tips that do not allow application of a dam the patient must be instructed to breathe through his her nose during treatment High frequency ultrasonic vibrations may interfere with pace maker operation Before treating pace maker carriers consult the pace maker manufacturer During the working this unit will not cause radio interference to the electric network USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind during use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials personnel must duly protect their eyes breathing passages
53. 22 CRSTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook OPERATING INSTRUMENTS MENU The adjustable parameters of each operating instrument installed in the DENTIST S tray excluding the instruments in the assistant s tray are shown on the DISPLAY and can be changed only when the instrument is extracted If the controls providing access to the parameters and the parameter adjustment controls are left untouched for a few seconds the activated control will reset itself and the last setting made will remain memorised SYRINGE MENU Pict E AIR HEATING TEMPERATURE SETTING ENABLING FIBRE OPTIC LIGHTING _ Enabling Fibre Optic lighting active only for MULTISTERIL 2 TITANIUM L Press one of the controls to enable the lighting press again to disable SCALER MENU Pict F DISPLAYING PRESET LEVEL OF POWER ACTIVATED MAX POWER BY THE FOOT CONTROLS ENABLING FIBRE OPTIC LIGHTING Presetting power from 0 01 to 100 POW Press the control to increase Press the control to decrease Enabling Fibre Optic lighting active only for Piezolight Steril Press the control to shift the cursor onto Press one of the controls to enable the Fibre Optic lighting press again to disable Page 23 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook TURBINE MENU Pict DISPLAYING THE SPEED RE
54. 3 Connector for Autosteril system circuit power supply 5 4 Connector for solenoid valves for water Autosteril system time flushing system and continuos drainage 5 5 Connector for pneumatic switch 5 6 Connector for tanks control level microswitches 5 7 Air valve for dedicated liquid tank 5 8 Air valve for mains water 5 9 Air valve for Autosteril tank 5 10 Air valve for tube drying 5 11 Pneumatic switch for separated liquid flow 5 12 Control level microswitch for Autosteril tank 5 13 Control level microswitch for separated liquid tank 5 14 Connector for Autosteril and Time Flushing controls 5 15 Control circuit for Autosteril and Time Flushing system 5 16 Connector for Autosteril and Time Flushing controls 5 17 Autosteril liquid tank 5 18 Separated spray liquid tank 5 19 Suction system control circuit E6000415 5 20 Connector for power supply to the canister pump control circuit 5 21 Connector for power supply to the suction system control circuit 5 22 Connector for canister probes 5 23 Canister for air suction system 5 24 Electric pump for canister 5 25 Power supply circuit for canister drainage pump 5 26 Connector for canister pump 5 27 Connector for power supply to the canister pump control circuit 5 28 T2A Autosteril circuit fuse 5 29 FIA Suction system control circuit fuse 5 30 T2A canister pump control circuit fuse Page 104 CASTELLINI LOGOS Junior Unit Pa
55. 6 uF INTERMITTENT OPERATION min of work 14 min of rest WHOLE WEIGHT 135 kg HEIGHT FROM THE POINT OF SEAT THESI2 THESI 2 S min 38 cm min 39 cm max 78 cm max 79 cm BACKREST HEIGHT FROM THE FLOOR min 43 cm min 41 cm max 83 cm min 81 cm BACKREST SLIPPING STROKE 18 cm LIFTING CAPABILITY 300 kg HYDRAULIC CIRCUIT MA X WORKING PRESSURE 3500 kPa 35 bar OIL FOR HYDRAULIC MOTION AGIP ARNICA 68 950 g WORKING POWER OF THE PNEUMATIC VALVE 24 V PLEASE CHECK THE OIL LEVEL AT LEAST ONCE A YEAR AND REPLACE THE OIL AFTER EVERY 10 YEARS OF WORKING MINITOM 2 ELECTROSURGER Y MEDICAL DEVICE CLASS IIb By 93 42 ECC DIRECTIVE ELECTRO MEDICAL EQUIPMENT CLASS I TYPE BF WITH HIGH FREQUENCY SECTION REFERED BY EARTH By CEI EN 60601 1 Norms THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT POWER SUPPLY at the power feed 32 V d c OUTPUT POWER 45 W LOAD IMPEDANCE 800 Q ohm WORKING FREQUENCY 500 kHz MAX PEAK NO LOAD VOLTAGE 965 Vpp PEAK VOLTAGE WITH LOAD OF 800 OHMS 530 Vpp INTERMITTENT OPERATION Or Work s of rest POLYLIGHT STERIL 2 POLYLIGHT STERIL 3 POLYMERIZING LAMP MEDICAL DEVICE CLASS I By 93 42 ECC DIRECTIVE ELECTRO MEDICAL EQUIPMENT CLASS I TYPE B By IEC CEI EN 60601 1 Norms THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT POLYLIGHT ST
56. 7 mr a l L FTINPH S ae demde 28 praece oa Licciana _ SISSY MY je m m j N Ml lee ou uiv Sous 4 Cooling air solenoid valve for syringe with F O 4 5A 20 Sal gt lt gt O u 2 Qu gt gt 5 Seu JEN 2322 E 9 rr gu A Si E o 2 gag Oo D O O wa e O lt E cT o 70 0 O S Sus 5 lt ST ooo amp Mo wo o PS bn 5 555 5 n 5 55 50 x 5 O X O S iso ali SS CSS E 0 5 lt 0 n I L Fr 4 lt lt lt lt E e wp wy O ost a DENTIST S TABLE CODE 375U0100 45010 TOS TORAH OVO UNIT HYDRAULIC DIAGRAMS Part IV Instructions for the Installation LOGOS Junior Unit CASTELLINI CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation HYDRAULIC GROUP CONNECTION BOX CODE 375U0300 FOOT CONTROL y 1 uox E SE IET i ol 2 EH Si 3 m oe 5 1 s E 4 57 2 8 4 5 7 BE S 8 Pa 5g erae 8 DR I iQ ETTE TE PETTITT i
57. 8 Air solenoid valve for curing light cooling 441 Solenoid valve anti backflow turbine 4 19 Connector for cup cuspidor controls from the body of the dental unit 4 42 Fiber optic circuit optional 4 47 Implantor 2L circuit micromotor optional 4 20 Connector for glass and cuspidor controls from the assistant s table 4 1 Fiber optic turbine 4 21 Connector for water heater circuit control 4 4 Implantor LF Steril fiber optic micromotor 4 22 Air valve for Autosteril tank cap control 4 5 Fiber optic syringe 4 23 Connector for suction system circuit 4 6 Scaler 4 24 Connector for Autosteril system circuit 4 7 Electrosurgery handpiece 4 25 Air valve for dedicated liquid tank cap control 4 48 Implantor 2LF micromotor optional 4 26 Connector for water heater circuit power supply ELECTRONIC CARDS FUSES 4 27 Connector for optional 4 28 Connector for warm syringe circuit E6000380 FI F3 15A F2 FIA 4 29 Water heater tank 4 30 Water heater tank control circuit 4 3 Autosteril selection solenoid valve e r cu 4 32 Solenoid valve for water to the glass E6000354 FI T1A E6000356 FI 5 A Implantor LF Steril E6000367 Fl F 5 A Implantor 2LF optional E6000358 Fl T3 15 A E6000360 FI T2A E6000361 FI T1A Page 103 CASTELLINI Part IV Instructions for the Installation ASSISTANT TABLE CODE 375T0400 6 Assistant s table circuit E6000416 6 1 Connector for
58. ANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product S1 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Q Check on chair descent safety stop LY Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present L Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Q Check on balance of dental unit articulated arm Check on balance of lamp articulated arm Mod Cast 1 008 8 inglese Mod Cast U T 008 E 8 inglese PERIODIC CHECK form n 8 8 years This lom diiy compiled si onmgees and s
59. Castellini Technician License expiry date S p A PERIODIC CHECK form n 9 9 years The Manulocturer notes that Turbadillls mus undergo compulsory general overhaul for this purpose they mus be sen lo the main office of Casiellini SpA via Saliceto 22 40013 Costel Maggiore Bologna serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date offimed lo manual as proof that the periodic check has been Paionmed and mus be shown on mques lo Thi Supervisory DENTAL UNIT mod This fom musi be taken by the Aulhorized Castellini Technician DENTAL UNIT mod Check on rotation articulated racket of dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Q Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present
60. Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lub
61. Classification IIb 93 42 EEC Directive USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination POWER SUPPLY The power supply must be transmitted to the electrosurgery handpiece through the special Castellini power feed fitted on the dental unit and handpiece cable connection In the MINITOM 2 model the handpiece can be disconnected from the electric cable by unplugging the connector provided Prior to use WE PRESCRIBE TO read the following sections on PRECAUTIONARY MEASURES IMPORTANT WARNINGS and INSTRUCTIONS FOR USE carefully GENERAL PRECAUTIONS FOR USING THE ELECTROBISTOURY The following PRECAUTIONS should be taken in order to reduce the risk of burns 1 Make sure that the patient securely grips the entire surface of the neutral electrode and check that the plug at the end of the wire is properly inserted in its socket 2 Make sure that the patient does not come into contact with metal structures It is recommended to use anti static sheets to preclude the possibility of contact 3 Take care to avoid skin to skin contac
62. D MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine S1 Check lubrication or replacement of O ring of quick coupling of micromotor product 51 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop LY Check on chair backrest safety stop Check on functioning of main switch Check water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLE
63. D 2 4 4 steadily lit Signal of tank SPRAY level low LED 2 4 4 LED 2 4 5 steadily lit brief intermittent beeping The level low signals will cease once the SPRAY tank has been refilled or replaced Page 33 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook 7 1 7 2 7 3 7 4 34 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook SUCTION SYSTEMS optional Type S Single Surgery suction system This type of suction system consists of a single surgery suction motor set inside a box and a kit comprising the elements listed below fitted onto a support to be positioned on the floor next to the chair base Mini air liquid separator complete with a drainage pump for continuous draining of the aspirated liquids Control unit Circuit for activating the suction motor Casing to match the covering of the chair base Setup for type C centralised air suction system This setup consists of a kit for connecting the dental unit to a centralised suction system the kit comprises the elements listed below fitted onto a support to be positioned on the floor next to the chair base Mini air liquid separator complete with a drainage pump for continuous draining of the aspirated liquids Control unit Electro pneumatic valve for selecting the suction function Suction system with amalgam separator Using ME
64. DALIER LUFT F R FURANLASSER AIRE PARA PEDAL ARIA PER CHIP AIR AIR FOR CHIP AIR AIR POUR CHIP AIR LUFT F R CHIP AIR AIRE PARA CHIP AIR i 2141 gt 1 6 1 i e Lem uem api 2 FN as oc a aw sa 5 e PPS VA f 4 Cp med A icf Py j Cx SX P gt gt E n 1 de Si 8 1 6 0 gt 7 w RR e i 1 6 2 1 6 4 MA MARRONE BROWN MARON MARRON BRAUN BLU BLUE BLEU BLAU AZUL Pict 1 6 1 6 3 Page 88 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation FITTING THE ASSISTANT S TRAY ARM AND THE OPERATING LAMP COLUMN rr m 1 h 1 i Pict 1 7 Before beginning installation you must gain access to the internal part of the dental unit Proceed as follows a twist the side cover downwards and raise the top cover on the main section of the dental unit keeping it raised by means of the special bracket b unscrew and remove the threaded knobs 8 1 and pull off the side cover using both hands 8 5 Slacken the securing dowel 10 4 and the clutch adjusting screw 10 3 as shown in pict 17 Lift the operating light and fit the supporting pole 8 3 into its seat after insertin
65. E if present O Ring of coupling of MICRO MOTOR HANDPIECE Connectors of internal section of SYRINGE PROTECTIVE PASTE 1 50 g CODE N500LP89 MONTHLY Check CRUSH PREVENTION SAFETY systems of the Chair YEARLY Replace filtering element of GENERAL AIR FILTER Replace cartridge of HPA FILTER if present Replace MWB cartridge if present Replace the separate supply system bottle at least once in a year CONTACT SERVICE CENTER for Scheduled Technical Maintenance 9 9 Page 44 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook PRODUCTS TO BE USED WITH THE CASTELLINI DENTAL UNIT RINSING AGENTS FOR SEPARATE SUPPLY SYSTEM PURIFIED SOLUTION P S OGNA S p A 1000 ml disposable bottle to be connected to dental unit PHYSIOLOGICAL SOLUTION Pharmaceutical product that may be used in the separate supply tank following sterilization of the latter in an autoclave PRODUCTS FOR AUTOSTERIL CYCLES WATERLINE TREATMENT Ster4Spay Chemical Powder Sterilizer USE in solution according to the directions on the label 16 grams per liter in 9 SOTONIC SALINE SOLUTION OGNA S p A 1000 ml disposable bottle to be connected to dental unit warm water 35 40 C The solution must be used after 15 minutes and within 24 hours with the separate supply tank for Time Flushing sterilization cycles 5 minutes for rapid disinfection 10 min for complete treatment
66. END OF CYCLES LED 2 4 1 2 4 2 2 4 3 2 4 7 off end of cycle signal 3 beeps Level of Disinfectant in tank low LED 2 4 6 lit sound warning the level sensor will prevent a new cycle from being carried out but will allow a cycle already in progress to be completed Selection of Separate Supply LED 2 4 4 lit Level of dedicated Liquid in tank low LED 2 4 5 lit sound warning the level sensor will prevent a new cycle from being carried out but will allow a cycle already in progress to be completed Fault in water circuit LED 2 4 1 and 2 4 2 lit LED 2 4 8 flashes intermittent sound warning Page 32 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook SEPARATE SUPPLY SYSTEM The dental unit may supply the dental instrument sprays from two different sources normal supply with mains WATER provided that it is supplied by a system guaranteeing the physical separation between the water supply and instrument supply lines in conformity with standard CEI EN 1717 Separate Supply from an independent tank either sterilizable or disposable Spray tank Pict 6 the tank and intake tube Pict 6 may be removed and sterilized in an autoclave at 135 C 210 kPa 2 1 bars for 20 minutes The tank is also used for Autosteril Time Flushing cycles For the separate supply you may use a liquid poured into the tank provided or else Rinsing Agents in disposable containers which may be connected to the dental unit
67. ER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of
68. ERIL 2 POLYLIGHT STERIL 3 POWER SUPPLY VOLTAGE 8 V d c ABSORBED POWER 50 W 52 W EMITTED BEAM WAVE LENGHT range 400 515 nm INTERMITTENT OPERATION 25 s of work 60 s of work each cycle 60 s of rest 60 s of work COOLING AIR PRESSURE 450 10 kPa 4 5 10 bar Page 11 CRSTELLINI Part I Instructions Use and Maintenance Hanbook UNIT IDENTIFICATION LABEL Mark of Conformity to 93 42 ECC directive MEDICAL DEVICE equipped by correspondent number to the NOTIFIED ORGANIZATION BSI Notified Body number authorized to issue the Conformity Certificate IDENTIFICATION LABEL 2004 year of production UNI EN 980 Through this number may be recognized the year and the month of production The first two figures indicate the year other one letter indicated the month of production for example 04A January 04 Mark released by the ISTITUTO ITALIANO MARCHIO DI QUALITA to confirm that the unit complies with the CEI 601 1 Norms General Norms for Safety in Electromedical Units SYMBOL CORRESPONDING TO PART APPLIED TYPE B As per CEI EN 60601 1 it indicates the degree of protection against direct and indirect contacts SERIAL NUMBER OF THE UNIT UNI EN 980 COMMERCIAL DENOMINATION OF THE UNIT CONNECTION VOLTAGE TO THE MAINS ALTERNATE CURRENT MAINS FREQUENCY IN HERTZ MAXIMUM POWER IN KILOVOLTAMPERE ABSORBED FROM THE UNIT Symbol to draw attention about further information written on use and maintenance handboo
69. GULATED BY THE FOOT SPEED REGULATED BY THE FOOT CONTROLS ENABLING FIBRE OPTIC LIGHTING Enabling Fibre Optic lighting 1 Press one of the controls to enable the Fibre Optic lighting press again to disable ELECTRIC MICROMOTOR MENU Pict H RPM REDUCTION RATIO PRESET MAX TORQUE DISPLAYING PRESET MAX SPEED IN RPM SPEED REGULATED BY THE FOOT CONTROLS ENABLING FIBRE OPTIC LIGHTING Presetting max speed from 200 to 40 000 RPM Press the control to increase the speed setting Press the control to decrease the speed setting Presetting max torque from 20 to 100 Press the control to shift the cursor onto T Press the control to increase the value Press the control to decrease the value Setting the handpiece rpm reduction ratios Press the control to shift cursor onto the currently set rpm reduction ratio Press the control to increase the setting selecting from one 01 the following programmed values 1 1 1 2 1 3 1 4 1 4 5 1 5 1 5 7 1000 1 260 1 120 1 60 1 40 1 30 1 20 1 16 1 10 1 8 1 7 4 1 5 4 1 4 1 2 1 Press the control to decrease the setting ue Cut GL 6 Enabling Fibre Optic Lighting Active Only for Implantor L Steril and Implantor LF Steril Press the control to shift the cursor onto Press one of the controls to enable the Fibre Optic lighting press again to disable Page 4 lt
70. HE MENU LANGUAGE Pict B gt Press the cursor control until the currently set language appears on the DISPLA Y 67 3 Press one of the controls to select a new language setting ENTERING THE NAME OF THE EQUIPMENT OWNER Pict C To memorise the name of the equipment owner and display it in place of the name CASTELLINI proceed as follows 3 Press the control to shift the cursor onto the DISPLAY field containing the name CASTELLINI and to move to each letter to be entered in succession a E Press one of the two controls to enter the new string with the name to be memorised using the characters listed in the table C1 Page 21 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook Logos Junior Character Font P Q R S T U V W X X Z Y 4 0 a b 6 4 e f g h i j k 1 m n o oa ele ee Control for selecting the characters along the rows of the table from left to right gt Control for selecting the characters from right to left ADJUSTING THE BUZZER VOLUME Pict D e Press the control to display VOLUME menu m h a Press one of the two controls to adjust the volume of the controls functions buzzer from 0 to 5 V2 Press the control to shift the cursor onto V1 E gt Press one of the two controls to adjust the volume of the electrosurgical instrument buzzer from 1 to 5 Page
71. I LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook DENTIST TABLE Picts 2 and 2A 4 1 Turbine 4 5 Ablator handpiece 4 2 Electric micromotor 4 6 Electrosurgery 4 3 Electric micromotor LCD Display 4 4 Syringe CONTROL PANEL et d y 4 11 Chair up control Position 1 recall control 9 Chair down control Position 2 recall control 4 13 Backrest up control Position 3 recall control gt 4 14 Backrest down control Position 4 recall control gt w 4 15 Automatic reset direct control 16 Rinse position recall direct control 4 17 Stop all chair movements Programmed position recall control 4 18 Program memory e E 4 19 Control for water to glass bowl X Ray viewer lighting control Press once to turn on at max intensity Operating lamp control Press again to shift to medium intensity Press again to turn off Cursor control for displaying parameters Control for adjusting displayed parameters to higher settings Control for adjusting displayed parameters to lower settings Control for enabling separate supply to instrument sprays Control for turning on the heater to supply warm water to the cup and syringe Control for heating the air syringe Control for enabling disabling the spray air supply to turbines and handpieces Control for releasing the tray handles ENDO control for scaler
72. ING DISINFECTION AND STERILISATION The light guide and handpiece casing can be cleaned with Ster Plus and disinfected with cotton moistened with surgical grade alcohol Cleaning is permitted only when the handpiece is cold Avoid allowing liquids to penetrate inside the handpiece The light guide and upper part of the handpiece 7A Pict 2 can be autoclaved for 20 min at a temperature of up to 135 C 210 kPa 2 1 bars Warning Periodically check the efficiency of the autoclave according to the manufacturer s directions Temperatures beyond the specified limit may damage the materials The instrument is supplied in a non sterile condition Before using it sterilise it as directed above Page 68 CASTELLINI LOGOS Junior Unit Part HI Operating Instruments Pict 1 Pict 2 Page 69 CASTELLINI LOGOS Junior Unit Part HI Operating Instruments MINITOM 2 ELECTROSURGERY HANDPIECE Single pole electrosurgical instrument for dentistry with active handpiece insulated from earth type BF and with handpiece for patients indirectly referred to earth for high frequencies hereafter referred to as neutral electrode GENERAL TECHNICAL DATA Power supply at the power feed 32 Vdc Output power 45W 10 Load impedance 800 OHM Working frequency 500 KHz 10 Intermittent operation 15 5 work cycle 30s rest cycle Max peak no load voltage 965 Vpp Peak voltage with load of 800 ohms 530 Vpp
73. ION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product 51 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Chec
74. IT 40013 Cadel Maggiore Bologna serial n This form mus be taken by Ihe Authorized Costellini Technician serial n Stamp and signature of Authorized Castellini Technician License expiry date Mod Casi U T 008 E 3 inglesa Check on rotation articulated racket of dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Q Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L
75. Insertion of VF CONTROL PLUS tablet in the filter of the suction system VF CONTROL PLUS PACKAGE CONTAINING 120 TABLETS CODE N500PP80 PACKAGE CONTAINING 240 TABLETS CODE N500PP79 AUTOSTERIL waterline decontamination cycle Sterilization of sterilizable b lubrication of Turbines and a Micro motor handpiece before and after treatment with DAILY P A DAILY OIL STER I PLUS Sterilization of Flexible Shields SPRAY W QUICK COUPLING CODE L0000945 1 Lt CODE N500P089 Cleaning and disinfecting of SPRAY W QUICK COUPLING CODE L0000946 Package with six SPRAY WITH SCREW CONNECTION CODE L0000950 Bottles CODE L0000813 SPRAY WITH SCREW CONNECTION CODE L0000951 contaminated surfaces with STER 1 PLUS and ETHYL ALCOHOL 70 Change of disposable covers AUTOSTERIL waterline decontamination cycle Sterilization of sterilizable instruments lubrication of Turbines and Micro motor handpiece before and after treatment with DAILY OIL Sterilization of Flexible Shields Sterilization of Separate Supply Tank Elimination of disposable covers Sanitizing of Dental Unit and Chair surfaces with STER 1 PLUS Sanitizing protective detergent of Dental Chair surfaces and Stool Upholstery use ST Surface Treatment Clean and disinfect contaminated surfaces with STER 1 PLUS and ETHYL ALCOHOL 70 If necessary further cleaning of upholstery with neutral Shampoo or creamy detergents on a sponge with lukewar
76. L UK Systems The British Standards Institution is incorporated by Royal Charter UP MC4403 ISSUE 1 SA 0201 UK DP CASTELLINI CERTIFICATE OF REGISTRATION Quality Management System Castellini S p A Sede Centrale Via Saliceto 22 40013 Castel Maggiore Bologna Italy Operate a Quality Management System which complies with the requirements of BS EN ISO 9001 2000 for the activities detailed in the scope of registration Certificate No FM 51210 Kae Signed on behalf of 851 riginally registered 9 Jul 1999 m en GUN V SS UKAS AVAL 030 QUALITY MANAGEMENT 003 This is not a legal document and cannot be used as such This certificate does not expire To check its validity telephone 44 0 20 8996 9001 or visit www bsi global com ClientDirectory Further clarifications regarding the scope of this certificate and the applicability of ISO 9001 2000 requirements may be Management obtained by consulting the organization The British Standards Institution is incorporated by Royal Charter Syst ems Group Headquarters 389 Chiswick High Road London W4 4AL UK MC4402 ISSUE 1 SA 0102 UK DP CASTELLINI CERTIFICATE OF REGISTRATION Quality Management System Castellini S p A Sede Centrale Via Saliceto 22 Castel Maggiore Bologna Italy 40013 Operate a Quality Management System which complies with the requirements of 30 13485 3 for the activities
77. MBRO MASSIMO OVERALL DIMENSIONS MESURES D ENCUMBREMENT MAXIMUM HOCHSTAUSSENMASSE MEDIDAS DE IMPEDIMENTO MAXIMO MAXIMUMAFMETINGEN Page 50 CASTELLINI LOGOS Junior PART OPERATING INSTRUMENTS CASTELLINI LOGOS Junior Unit Part HI Operating Instruments MULTISTERIL 2 TITANIUM SYRINGE GENERAL SPECIFICATION The Multisteril 2 Titanium syringe is available in three models cold warm and warm with an integrated device for lighting the operating area It allows supply of either water air or spray i e water and air simultaneously by pressing control A water B air or A and B together spray effect See pict 1 Air supply may be adjusted according to the pressure applied on control B The nozzle may be rotated It holds the bulb and the fiber optics C pict 1 for lighting the operating field when requested The syringe has to be subjected to intermittent operation as follows 10 s work 5 min stand by Warning Before using the syringe be sure that nozzle and outside cover are correctly fitted on the syringe body Don t use the syringe if it is visibly damaged Contact an authorized technical service centre CONNECTION TO THE UNIT The Multisteril 2 Titanium syringe needs specific supply circuits for air water and power therefore it can be fitted only on specifically arranged dental units Its eventual connection to not originally arranged units must be carried out by skilled personn
78. NS Pict 1 3 To ensure a proper connection to the electricity mains you must closely follow the directions below switch off the main power supply of the surgery take off the cover of the chair Pump Motor unit as directed in the chap Protective Covers lift the protective cover 1 3 1 and connect the power cable protruding from the floor to the three terminals identified by LINE on the main terminal board 1 e the brown wire to the terminal marked L the blue wire to the terminal marked N the yellow green wire to the terminal marked After making the connections fit each of the 3 wires into the guides provided beneath the terminal board then replace the cover 1 3 1 and fit it securely back into place CAUTION After the main power supply of the surgery is switched back on the power terminals and contacts of the main switch of the dental unit 6 1 Pict 4 will always be live After replacing the cover of the Pump Motor fasten it in place with the screws provided chap Protective Covers Page 86 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation 1 4 12 Pict 1 4 Page 87 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation 1 5 1 1 5 2 1 5 3 ARIA ALLA PEDALIERA AIR TO FOOT CONTROL AIR POUR PEDALIER LUFT F R FURANLASSER AIRE PARA PEDAL ARIA ALLA PEDALIERA AIR TO FOOT CONTROL AIR POUR PE
79. NT TO THE INDICATED POWER FREQUENCY NOMINAL FREQUENCY VALUE MEGAHERTZ SYMBOL to indicate that the HIGH FREQUENCY part is refered by earth INTERM OPERATION Refer to the use specifications OPERATION 30 s of rest SYMBOL indicating the emission of non ionogenic radiation during operation of the equipment WARNING ELECTROSURGERY LABEL IS PLACED ON THE LOWER PART OF THE HOLDER INSTRUMENTS TABLE NEAR THE PLUG FOR THE NEUTRAL ELECTRODE CONNECTION CASTELLINI s p a Via Saliceto 22 40013 Castel Maggi BO Ital CEI EN 60601 2 2 REIT TYPE MINITOM 2 x POTENZA CARI I POWER LOAD I FREQUENZA FREQUENCY 500 kHz FUNZIONAMENTO INTERMITTENTE A Go INTERMITTENT OPERATION V GABSTELLINI s p 01 mdi h a pc 2 i 2 A Page 3 Tne DISPOSTI DI SICUREZZA ANTI CRUSH SAFETY DEVICE DIE SECURITE ANTI ECSLASE MENT BICHERHEITRABSCHALTLINDG acetone ATTENZIONE DISPOSITIVO DI SICUREZZA ANTI SCHIACCIAMENTO WARNING ANTI CRUSHING SAFETY DEVICE ATTENTION DISPOSITIF DE SECURITE ANTI ECRASEMENT ACHTUNG SICHERHEITSABSCHALTUNG ATENCION DISPOSITIVO DE SEGURIDAD ANTIATRAPE In case of crushing danger operate this device thus immediately stopping the seat down movement by automatically operating the upstroke movement for a few centimetres CASTELLINI Part I Instructions Use and Maint
80. O THE UNIT The dental units LOGOS Junior may be completed with the following devices THESI 2 THESI2S dental CHAIR and derived models with zero control or with working programme only on request LUNA operating light SURGICAL SUCTION single surgery UNIJET model or alternatively setup for centralized suction systems Centralised liquid ring suction system METASYS MULTISYSTEM and METASYS ECO centralised surgical suction system with amalgam separator DURR VSA model centralised surgical suction system Suction cannulas bearing EC mark of conformity with Dir 93 42 EEC sterilizable or disposable rigid mist cannula with 15 7 16 2 mm diameter connector rigid blood saliva ejector cannula with 10 7 11 mm diameter connector flexible blood saliva ejector cannula with 6 0 6 5 mm diameter connection PANORAMIC type X Ray viewer for x ray film ASSISTANT S TRAY unit from 4 WAY including one of the following supplementary instruments plus 2 suction tubes SYRINGE MULTISTERIL 2 TITANIUM model CURING LAMP POLYLIGHT STERIL 2 model CURING LAMP POLYLIGHT STERIL 3 model DENTIST TABLE with the following instruments max 6 ELECTROSURGERY model MINITOM 2 ABLATOR handpiece model PIEZOSTERIL 5 PIEZOLIGHT 5 alternatively SYRINGE model MULTISTERIL 2 TITANIUM ELECTRIC MICROMOTOR model IMPLANTOR STERIL IMPLANTOR LF STERIL alternatively IMPLANTOR 2LF alternatively
81. Operating Instruments IMPLANTOR STERIL MICROMOTOR IMPLANTOR STERIL IMPLANTOR LF STERIL Wise iu P Without fiber optics With light GENERAL TECHNICAL DATA Micromotor supply 1 0 2 24 1 Vdc Fiber optic supply 3 5 0 2 Vdc Air supply at the exit of the syringe 330 460 kPa 3 3 4 6 bar Air cooling consumption 38 NI 1 min Spray air consumption 6 NI 1 min Water supply 90 140 kPa 0 9 1 4 bar at the exit of the syringe Spray water consumption 2 35 ml min Max Speed 40 000 10 rpm Min Speed 200 600 rpm Handpieces compliance Compliance with the ISO 3964 standard and INTRAmatic LUX for Implantor LF Steril type only Cooling Forced air Intermittent operation 5 min work 20 min stand by Classification IIa 93 42 EEC Directive IT Note The rotation velocity measurement unit SI is rad sec 1 rad sec RPM Warning Implantor micromotors must be feeded exclusively by Castellini dental unit with original supply hoses Before every use check that the handpiece is firmly secured to the micromotor and that the burr is correctly locked in the handpiece gripper Cool the operating area conveniently Castellini does not supply the burrs for the turbines and handpieces and PRESCRIBES the use of only burrs or other similar tools that bear the EC mark of conformity with Directive 93 42 EEC Do not use the instrument if it is visibly damaged or if unusual noises and or vibrations are produ
82. Product Services BSI Group Headquarters 389 Chiswick High Road London W4 4AL Tel 44 0 208 996 0 PS089 CASTELLINI 2 CERTIFICATE OF REGISTRATION Quality Management System This is to certify that Castellini S p A Sede Centrale Via Saliceto 22 40013 Castel Maggiore Bologna Italy Hold Certificate No FM 51210 and operate a Quality Management System which complies with the requirements of BS EN ISO 9001 2000 for the following scope The design manufacture installation maintenance and service of own brand dental equipment X ray units electrosurgical units and dental handpieces Provision of training and qualification for internal and external service engineers to install maintain and service company products For and on behalf of BSI TRI Certification Manager Systems Assessment Originally registered 9 Jul 1999 Latest issue 30 Dec 2003 Page 1 of 1 5 Q V N MGMT SYS UKAS RvA C 030 EE AGEMENT This certificate remains the property of 851 and shall be returned immediately upon request wan This certificate does not expire To check its validity telephone 44 0 20 8996 9001 or visit wed www bsi global com ClientDirectory Further clarifications regarding the scope of this certificate and the applicability of ISO 9001 2000 requirements may be obtained by consulting the organization Management Group Headquarters 389 Chiswick High Road London W4 4A
83. S ABOUT CONFORMITY BY LOGOS Jr DENTAL EQUIPMENT AT CEI EN 60601 1 2 NORMS 2001 EDITION Annex A The dental unit is suitable for use in the specified electromagnetic enviroment The purchaser or user of the dental unit should assure that it is used in an electromagnetic enviroment as described below Electromagnetic Enviroment Radiated and conducted Class B This dental unit is suitable for use in domestic establishments RF emission directly connected to the low voltage power supply network which supplies buildings used for domestic purposes CISPR 11 Group 1 This dental unit uses RF energy only for its internal function Therefore the RF emission is very low and not likely to cause any interference in nearby electronic equipment Harmonic emissions Complies The dental unit is suitable for use in establishments directly connected to a public low voltage power supply network Voltage fluctuations Complies The dental unit is suitable for use in establishments directly flicker emissions connected to a public low voltage power supply network CEI EN 61000 3 3 Annex B The dental unit is suitable for use in the specified electromagnetic enviroment The purchaser or user of the dental unit should assure that it is used in an electromagnetic enviroment as described below Immunity CEI EN 60601 1 2 Compliance Electromagnetic Enviroment Test Test level level Electrostatic 6 kV contact CEI EN 60601 2 Residential Hospital dis
84. TASYS separators in single surgery and centralized air and liquid ring suction systems allows not only air liquid separation but also the separation and collection of amalgam residues contained in the liquids The METASYS ECO system is a partial separator of solid amalgam residues contained only in the liquids aspirated through the suction tubes The METASYS MULTI SYSTEM is a high efficiency centrifugal amalgam separator which separately treats the two types of waste discharged from the dental unit 1 waste from the surgical suction system consisting in little water 50 70 ml min with a high concentration of amalgam residues sie 2 waste from the cuspidor consisting in a higher flow of water 2 4 5 l min with a low concentration of amalgam residues METASYS MULTISYSTEM METASYS ECO The METASYS MULTI SYSTEM ensures separation of up to 98 of the amalgam in conformity with current international laws there is no risk of the internal separators becoming clogged and the system requires minimal maintenance Both systems are supplied only on request already installed inside the dental unit Setup for centralised suction system DURR VSA This setup provides for the installation within the dental unit itself of a kit of components for connection to a single surgery or centralised suction system the kit comprises Electro pneumatic valve for selecting suction in the tubes Collector for waste liquid
85. TELY IN THE EVENT OF UNUSUAL NOISE STRONG VIBRATION OR IF BUR IS NOT KEPT FIRMLY IN POSITION Page 61 CASTELLINI LOGOS Junior Unit Part HI Operating Instruments Pict 1 Pict 2 Pict 5 Page 62 CASTELLINI LOGOS Junior Unit Part III Operating Instruments Appendix RESEARCH PROJECT CONDUCTED BY PROF ELISABETTA COTTI AT THE UNIVERSITY OF CAGLIARI in vitro and in vivo trials Instrumentation Castellini Implantor 2LF micromotor and Sybron 18 1 geared angle handpiece 1 Trial using Mtwo root canal instruments Sweden amp Martina Survey with K flex 08 10 15 Canal up to 20 mm torque 35 Canal greater than 20 mm and up to 24 mm torque 40 50 Mtwo 10 04 15 05 Canal greater than 24 mm torque 50 55 Canal up to 20 mm torque 40 50 Canal greater than 20 mm and up to 24 mm torque 50 65 4 Mtwo 20 25 06 Canal greater than 24 mm torque 65 75 2 trial with K3 Sybron root canal instruments Survey with K flex 08 10 15 20 Orifice opener 25 10 torque 40 Orifice opener 25 08 torque 35 35 06 to 3 4 mm from WL torque 35 45 for canals smaller than 20 mm 30 06 to 2 3 mm from j torque 45 65 for canals between 20 mm and 24 mm 25 06 to 1 2 mm from WL torque 65 75 for canals greater than 24 mm 20 06 to WL W L working length The necessary torque values that allowed the M2 and K3 to work adequately are obtained on the basis of the len
86. TERIL and TIME FLUSHING are not designed to deliver liquids during treatment on patients The cycles must be run while the equipment is not in use The section entitled Products to be used with Castellini Dental Units indicates the specific disinfectant product to be used for Autosteril cycles and the dedicated liquids for the Separate Supply system CAUTION Always check what kind of liquid is contained in the tank both before carrying out decontamination cycles and resuming normal use PREPARATION Before carrying out Autosteril or Time Flushing cycles Prepare the disinfectant solution in tank n 2 AUTOSTERIL Pict 6 B following the manufacturer s directions Then connect the tank to the fitting provided Pict 6 E select the liquid for the Autosteril rinse or Time Flushing cycle with command 4 25 fig 2B see Separate Supply disconnect the Turbine Micromotor Scaler handpieces and open the flow regulators in the tubing terminals all the way insert the tubing terminals in their receptacles in the water delivery unit Pict 6 A Note the cycles may also be performed with the handpieces connected to the tubings as long as care is taken to remove burrs rotary instruments and Scaler tips before inserting to instruments in their receptacles 1 AUTOSTERIL decontamination cycles with sporicidal virucidal disinfectant 1a Complete Treatment automatic 13 minute cycle first press the Autosteril button 2 4 1 Pict
87. Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product S1 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25
88. UNIT MAXIMUM WHOLE WEIGHT UNIT VERSION Page 47 Part H Operating lamp Luna CASTELLINI Pict 1 Page 48 LOGOS Junior Unit PICTURES AND DESCRIPTIONS Pict 1 1 Operating handle 2 Operating light head 3 Self balanced pantograph arm Warning Do not use the lamp if the front glass or the external head casing are visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre For the mouvement of the light use the ahandles only REPLACEMENT OF THE BULB 12 V 75 W HALOGEN type HALO STAR 644505 OSRAM Pict 2 Before executing this operation it s necessary to take away the electric current from the unit Bring the head 2 in an accessible position for the operator and orientate it up as shown in the picture Wait some minutes for the frontal glass cooling and hold it by hand unscrewing the fixing screws 2 1 as to whole loosening these screws go down without fall After taking away the frontal glass wait some minutes and then be sure that the internal parts are cold to make any operations because the whole lighting group reaches high temperatures during the operation Unthread the lighting cover 2 3 from its guide 2 4 loosen the security dowels 2 5 using the hexagon wrench supplied and take away the halogen bulb 2 6 Replace the old bulb with an identical one avoiding to touch with the finge
89. Unit Part I Instructions Use and Maintenance Hanbook ROUTINE MAINTENANCE PROGRAM The manufacturer notes that all routine maintenance and sanitation of the dental unit must be performed EXCLUSIVELY with the products lubricants included specified by Castellini It is forbidden to use any products other than those explicitly named in this manual and in the Protocol for Hygiene and Maintenance of the Dental Unit The Manufacturer warns that any failure to comply with the above prescription will be considered improper use in contradiction with the manufacturer s directions and as a result will compromise the essential safety requisites prescribed by Directive 93 42 EEC thereby invalidating the EC mark placed on the equipment DAILY Lubricate TURBINE with DAILY OIL Lubricate MICRO MOTOR HANDPIECE according to the handpiece manufacturer s directions Lubricate AIR MICRO MOTOR with DAILY OIL Lubricate FILTER CAP of the Suction System with protective paste SJ Protettivo per O Ring Empty out condensation from GENERAL AIR FILTER Note the Turbine Micro motor handpiece and Air Micro motor must also be lubricated before and after autoclave sterilization cycles DAILY OIL SPRAY W QUICK COUPLING CODE L0000945 SPRAY W QUICK COUPLING CODE L0000946 SPRAY WITH SCREW CONNECTION CODE L0000950 SPRAY WITH SCREW CONNECTION CODE L0000951 WEEKLY With SJ Protective for O Ring lubricate O Ring of quick coupling of TURBIN
90. Use gauze or cotton soaked in surgical alcohol to clean and disinfect syringe exterior Don t soak the syringe directly in solution Don t use an ultrasonic cleaner Clean fibre optics terminal with alcohol soaked cotton In case of irregular water output clean nozzle using the proper wire provided Only the outside cover of the syringe nozzle and handle together 2 1 pict 2 may be removed just pulling it away from the inside body 2 2 pict 2 which remains connected to the hose and sterilized in water steam autoclave up to 135 C 210 kPa 2 1 bar for 20 min In order to maintain a proper level of hygienic safety autoclave after the use on each patient Don t remove the nozzle from the handle for sterilisation purpose Remove the outside cover of the siringe from autoclave immediately after the cycle Warning Pay attention not to press A and B controls Pict 1 when removing and fitting again the outside cover When fitting the outside cover make sure that inner slot 2 1A is in line with screw 2 2A Pict 2 The outside cover must be inserted all the way Important The nozzle 5 1 Pict 4 must be removed from the syringe body only when replacing the bulb Warning Check the autoclave periodically according to the manufacturer s prescriptions Temperature exceeding the above stated limit may damage the handpiece The traditional tip 5 1 pict 4 may be replaced subject to request with the surgical application ti
91. a neutral electrode 2 2a pict 5 connected to a special cable complete with a plug to be fitted into the corresponding socket on the tool tray In order to avoid problems of incompatibility due to the high frequency generating circuit which may interfere with the equipment s normal and safe operation WE PRESCRIBE TO use only accessories designed and supplied by the MANUFACTURER To ensure proper and safe functioning we also recommend that each time you are about to use the elecrosurgery handpiece you inspect all accessories indicated at point B to ensure that they are perfectly efficient and check in particular that the cable insulation is not damaged worn or cracked Should cables or other accessories show signs of deterioration do not use the instrument and contact an authorised technical service centre order spare parts exclusively from the manufacturer B C D In order to obtain the best operating results and to ensure the successful outcome of all operations we recommend you always use the neutral electrode although the equipment can operate without it E It is advisable to activate the device only when the electrode is in contact with the tissues you need to operate on Some practical tips for using the electrobistoury are provided below Annexed to this manual you will also find diagrams indicating the output powers at the full and halfway settings on load resistances ranging from 50 to 2000 ohms and diagrams indicatin
92. above steps switch on the dental unit and activate the suction taking a tube from its receptacle Aspirate some water and check to make sure that when the level of the liquid in the mini separator reaches the two longest probes the drainage pump runs for a few seconds Also make sure that when you have set the tube back in place the suction system shuts off after about 5 seconds After completing the above checks set the chair pump motor cover in place and fasten it with the screws provided CONNECTION TO CENTRALISED SUCTION SYSTEM DURR MODEL Pict 1 7A Take the cover off the motor pump unit of the chair Connect the suction tube with the corresponding tube placed inside the supply compartment Pict 1 1 and detail F Pict 1 3 Connect the two electric wires provided with the DURR centralised suction system to the terminals marked C1 C2 ASPIRATOR on the general power terminal board Pict 1 3 N B After completing the above operations turn on the main switch of the dental unit and activate the suction take a tube from its holder and check whether the system works properly by aspirating water Set the tube back in place and repeatedly activate the cuspidor rinse making sure that the drained water activates the system for a few seconds This setup does not provide for a connection between the dental unit liquid drainage system and the main drainage pipes After completing the above operations and checks replace the cover on the m
93. air and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product 51 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm
94. al chair is delivered with the right arm rest not installed A bag containing no 4 socket head screws 2 short screws marked with 1 16 1 in Pict 1 16 and 2 long screws 1 16 2 and relative washers for fastening to the seat is included in the package Place the arm rest on the seat as shown in figure 1 16 and fix it by means of the screws 1 16 1 1 16 2 provided Apply the upholsery on the seat pull the arm rest outwards and turn it clockwise up to reach the working position see Pict 1 17 To let the patient get on to or down from the chair pull the arm rest outwards and turn it anticlockwise Pict 1 17 Page 81 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation INSTALLING THE DENTAL UNIT Pict C1 Make sure that all pre installation work has been performed according to the instructions shown on the 1 1 scale installation plan diagram and in this manual then carry out the following operations in the stated order 1 Using dolly m place crate containing the unit near the chair 2 Remove the cover to open and take out all the accessories attached to the unit 3 Push on stay c so as to turn the unit around pin a a until plate h is parallel to the chair 4 Place the dental unit trolley alongside the chair then perform the following operations to allow the chair to be operated and to facilitate the procedure 4 1 Connect a temporary push button panel to the chair as shown in Pi
95. al suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product S1 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Re
96. am separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine 51 Check lubrication or replacement of O ring of quick coupling of micromotor product 51 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of ch
97. ant Fit the handpiece over the faston coupling and check that it is firmly connected pulling it by hand while rotating it To remove the handpiece pull back and slide off as shown in pict 1 Don t remove the handpiece while the burr is rotating REGULATING DRIVING AIR PRESSURE Pict 2 Connect the fitting with the pressure gauge between the tubing and faston Operate the high speed handpiece and check pressure Pict 2 Driving air pressure 260 280 kPa 2 6 2 8 bar for Hi Power 2 Ceramic e Titanium Gold 2 280 300 kPa 2 8 3 bar for Titanium Gold 2 Miniature REGULATING SPRAY WATER Pict 3 Use the ring on the tubing coupling to control water supply BURR LOCKING Burr locking push button type Pict 4 Simply press down with thumb in the centre of handpiece head back cover to remove and introduce a new burr and lift thumb to lock in place Page 54 CASTELLINI LOGOS Junior Unit Part HI Operating Instruments Check the correct fitting of the burr pulling it by hand Wear protective gloves Push burr all the way in for correct fitting Always use burrs with 1 590 1 600 mm standard stem ISO 1797 1 To prevent damage NEVER release burr until high speed handpiece stops turning REPLACING HIGH SPEED HANDPIECE ROTOR Picts 5 6 The rotor is field replaceable Unscrew cap of head 4 with the key pict 5 Before fitting a new rotor make sure that O Rings 5 are in their correct position 1 6 in the head and ca
98. antee the physical separation of mains water and instrument sprays e g WEK Metasys or equivalent Before the mounting of the uni WE PRESCRIBE TO clean thoroughly all pipes to prevent impurities from fouling the unit s water air circuits and to bleed extensively the water supply pipe so that no air bubbles remain in the system L Compressed air plant The compressor must be installed in a well ventilated room and not in close proximity of heat sources or exhaust air from the vacuum system L Compressed air supply a Compressed air pressure between 550 kPa and 700 kPa 5 5 gt 7 bar b Capacity in excess of or equal to 50 1 min at 400 kPa 4 bar c Dew point less or equal to 10 C The compressor air supply line must be fitted with an isolating valve Vacuum system The pipework system must be installed if you intend connecting the unit to a centralized suction system For a single dental unit it is sufficient to connect the aspirator to the unit through the appropriate tube supplied The vacuum suction system must discharge the exhaust air outside to atmosphere Air flow rate 300 l min Vacuum value 10 kPa 0 1 bar L Waste water line We recommend a waste line slope of 1 cm for each metre of distance from the unit to the main waste A p trap must be installed on the drain line outside the unit Page 6 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook MAINTENANCE AND REVISIONS The
99. as any works of this nature are the personal responsibility of the person legally responsible for the dental surgery see Important Warnings page 4 Operator s Instructions Any violation of the above renders the identification card null and void and requires its immediate surrender to Castellini Castellini reserve the right to undertake civil or criminal proceedings and to apply for compensation of any damages incurred including any further and or greater damages notwithstanding any applicable legal sanctions The technician as defined above must be aware of the contents of the entire manual including the section entitled Operator Instructions and must follow them scrupulously During installation the technician must follow all the instructions and recommendations contained in this manual as well as the Installation Check list attached to the equipment The Installation Check list must be signed by both the technician and the client The technician must also scrupulously fill in the documents and perform the duties for which he is competent as described in the Installation Certificate attached to the equipment signing the sections that concern him and asking the client and the sales personnel to sign those that concern them A copy of the Installation Certificate and of the Installation Check list must be forwarded to Castellini S p A on the day the equipment is installed The technician must hand t
100. assessments To check validity call 703 437 9000 or visit www bsiamericas com To be read in conjunction with the scope of registration shown above or on the attached appendix Manag ement Group Headquarters 389 Chiswick High Road London W4 4AL UK 5 ct em S Americas Headquarters BSI Inc 12110 Sunset Hills Road Suite 200 Reston VA 20190 USA y 507 USA Issue 2 CASTELLINI CERTIFICATE OF REGISTRATION Quality Management System This is to certify that Castellini S p A Sede Centrale 1 e Via Saliceto 22 40013 Castel Maggiore gt Bologna 4 Italy Hold Certificate No MD 76089 and operate a Quality Management System which complies with the requirements of ISO 13485 2003 for the following scope The design manufacture installation maintenance and service of own brand dental equipment x ray units electrosurgical units and dental handpieces Provision of training and qualification for internal and external service engineers to install maintain and service company products to maintain compliance of products For and on behalf of BSI Anne Boyd Divisional Director Product Services Operations First Issued 23 January 2004 Date 23 January 2004 Expiration Date 22 January 2007 Page 1 of 1 This certificate remains the property of BSI and shall be retumed immediately upon request To check its validity telephone 44 0 20 8996 9001 or visitwww bsi global com BusinessPartne
101. ation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system REGULATION The input for the micromotor must be provided by the special Castellini stabilized power supply box inside the unit and the relative cable and wiring To control speed or change direction of rotation adjust the controls on the unit The amount of water for the spray is easily regulated by opening or closing the control on the pipe connection as shown in pict 1 To cut off the spray adjust the controls on the unit CONNECTION TO THE SUPPLY HOSE It is advisable to take off the outside cover as shown in pict 3 Place the motor near the hose mating the two spray tubes the long ones with the two steel sockets on the hose connection pict 4 Push the motor against the hose and screw tight the locking ring Place cover 1 again on to the motor and push until it clicks CONNECTING AND DISCONNECTING HANDPIECES Handpieces compling with ISO 3964 or INTRAmatic Lux type may be fitted Fit the handpiece over the connection stem and push until it clicks Be sure the handpiece can swivel freely Damaged or worn handpieces are not be used For disconnecting a handpiece simply pull it out as shown on pict 2 LIGHTING DEVICE The lighting device must be supplied with max 3 5 Vdc The hand
102. ced Contact an authorised technical service centre For the use of this instrument the rubber dam must be applied on the patient A cooling air stream through the hose is indispensable during the motor running Do not change the technical parametrer of the functionning USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind During use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system REGULATION The input for the micromotor must be provided by
103. cense expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter
104. charge ESD 8kV air Test level CEI EN 61000 4 2 Radiated RF Non life supporting CEI EN 60601 1 2 Residential Hospital CEI EN 61000 4 3 Equipment Test level 3 V m 80 MHz to 2 5 GHz ae CEI EN 60601 1 2 quip Test level 10 V m est leve 80 MHz to 2 5 GHz Conducted Rf Non life supporting CEI EN 60601 1 2 CEI EN 61000 4 6 equipment Test level 150 KHz to 80 Mhz Life supporting equipment 3 V outside ISM band 10 V inside ISM band Electrical fast 2 kV for power CEI EN 60601 1 2 Residential Hospital transient burst supply lines Test level CEI EN 61000 4 4 1 kV for input output lines gt 3m Surge 1 kV differential mode CEI EN 60601 1 2 Residential Hospital CEI EN 61000 4 5 Test level 2 kV common mode see next gt Page 8 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook Voltage dips short 0 U for 0 5 cycles CEI EN 60601 1 2 Residential Hospital in terruptions 40 Un for 5 cycles Test level and voltage 70 Un for 25 cycles variations on power 0 U for 5s supply input lines CEI EN 61000 4 11 Power frequency CEI EN 60601 1 2 Residential Hospital 50 60 Hz Test level magnetic field CEI EN 61000 4 8 Annex C Recommended Separation Distance for non LIFE SUPPORTING EQUIPMENT m microcelllar phone CTI CT2 CT3 DECT cellular phone wireless information technology equipment modems LANs celular phone hand held USA 4 7 cellu
105. cromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm CASTELLINI PERIODIC CHECK form n 3 3 years Ihis tom duly complied stamped and signed by an The Manufacturer notes thal Turbodrills must undergo Pad Costellini Technician musi remo permanenti compulsory general overhaul for this purpose they altes To meaning of Pres tha poercocdec Check hos bash be sen la ine office ol p est 1 and must be shown on request lo ihe Supervisor Castellini p A via Hoan os 42 Pad hicailies 40013 Cosel Maggiore Bologna DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date 8 w D E ta ul c ce 3 vi Y PERIODIC CHECK form n 3 3 years The Manufacturer notes thal Turbodrills must undergo compulsory general overhaul for this purpose they must be sant lo the main office of Caslellini SpA via Saliceto 22 DENTAL UN
106. ct D and connect the electricity supply as shown in Pict 1 3 4 2 Activate the seat raising mechanism until the coupling f Pict C1 is at the same height as the plate h then bring the trolley carrying the packed dental unit near the chair until the plate h meets the coupling f and insert the threaded pins in the holes provided on the plate h 4 3 Insert the flat notched washers d and apply the four nuts c Before tightening the nuts all the way level the dental unit following the directions provided in the chap LEVELLING THE DENTAL UNIT Pict D1 Caution The safety binding that prevents the tray arm from rotating MAY BE REMOVED ONLY AFTER the dental unit has been completely fastened to the chair Pict C1 Pict DI LEVELLING THE UNIT Pict D1 First check that the chair base is properly secured to the floor and the stand is set in working position Now check that unit is perfectly flat by placing the level at point A then at point B Correct level at point A by tightening or loosening the dowel C1 then thoroughly tighten the two nuts A1 Correct the level at point B by tightening one by one the two dowels B1 then thoroughly tighten the two nuts B2 These steps are necessary when the floor is not perfectly level Page 82 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation INSTALLING THE UNIT S FEED BOX Picts 1 1 1 2 and 1 3 The service technician is also
107. ctant in the cartridge 3 Place the level indicator red ball inside the cartridge 4 Close the cartridge by fitting the cover allowing any excess tubing to come out of the bottom 5 Fit the cover in all way by applying light steady pressure with a flat object until it clicks into place 6 Cut off the excess tubing at the bottom of the cartridge Installation replacement of MWB cartridge 8 Shut off the main switch of the dental unit and operate the air water syringe to release residual pressure 9 Unscrew the lower casing from the head of the MWB unit 10 Insert the complete closed cartridge in the lower casing 11 Fit the lower casing back onto the head without forcing it 12 Turn on the dental unit and check the tightness of the MWB unit MWB CARTRIDGE CODE H4200027 Pict 12A Page 42 CRSTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook WATER FILTERS under responsibility of dental surgery personnel Each dental unit has two water filters a general filter in the base of the chair 50 um with a yellow label and a filter for the instruments in the Water Supply Unit 25 um with a red label In the event of a decrease in pressure or in water flow and in any case at least once a year clean or replace the filtering elements shut off the water supply to the dental unit shut off the main switch of the dental unit use the syringe to release residual pressu
108. d by qualified technicians authorized by Castellini and in possession of a valid professional licence to repair those parts of the equipment that may be repaired Castellini S p A reserves the right to modify the products at any moment without notice ATTENTION Before using the electrosurgery consult the section on INSTRUCTIONS FOR THE USE OF THE ELECTROSURGERY contained in the dental unit s instruction manual DO NOT USE THE ELECTROSURGERY ON PATIENTS USING PACE MAKERS This unit complies with the EMC 89 336 EC Directive according with the CEI EN 60601 1 2 Standard During the working this unit will not cause radio interference to the electric network See chapter INFORMATIONS ABOUT CONFORMITY BY LOGOS Jr DENTAL EQUIPMENT AT EEC CEI EN 60601 1 2 NORMS 2001 EDITION SCRAPPING If scrapped the equipment must be disposed of in accordance with the provisions of applicable legislation The oil in the chair hydraulic circuit must be disposed of separately in accordance with the provisions of applicable legislation The materials used to construct the equipment do not constitute a hazard for humans or animals in the event of contact or exposure For disposal of the amalgam separator if present strictly follow the instructions and warnings given in the section ACCESS TO AMALGAM SEPARATOR Page 7 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook INFORMATION
109. d fix it to the rods that prevent the cover from turning completely over remove the two fixing screws 1 12 1 from the negatoscope body 1 12 2 replace the lamp only with original parts supplied by the manufacturer Check that the power rating of the lamp 4 W corresponds to the power rating of the negatoscope aa Page 91 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation LOGOS Junior C P Unit THESI 2 Chair 4 way assistant table Tablette assistent modele S Helfertisch typ S Tablilla asistente modelo S p to Tavoletta assistente tipo S type assistant table DIA n r 90 dA d N Hi 292 imi 29 1 2 1900 mm 73 1 4 1850 mm 72 3 4 1500 mm 59 2000 mm 78 3 4 IP Fm ARP OA ENT AND dus SSS anm MISURE D INGOMBRO MASSIMO be OVERALL DIMENSIONS g MESURES D ENCUMBREMENT MAXIMUM 000 H CHSTAUSSENMASSE 39 TM MEDIDAS DE IMPEDIMENTO MAXIMO e MAXIMUMAFMETINGEN s 5 E 2 M w 140 mm 505 mm 1200 mm 5 12 19 3 4 47 1 4 Page 92 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation LOGOS Junior S P R I D O Unit THESI 2 Chair 4 way assistant table Tavoletta assistente tipo S MEER D S type assistant table Tablette ass
110. e cable link connector b of the control panel c Connector a on the control panel side is to be connected so that the flat link cable c issues towards the bottom of the control panel shown in working position Now turn on the power and the chair can be controlled manually Once the dental unit has been fully installed turn off the power supply and detach the temporary control panel reconnect the chair s power cable Page 80 CASTELLINI Part IV Instructions for the Installation 1 16 2 1 16 1 1 16 2 1 16 1 1 16 2 Pict 1 16 INSTRUCTIONS FOR INSTALLING THE RIGHT ARM REST ON THESI 2S DENTAL CHAIR Picts 1 15 1 17 only on request The THESI 2S dental chair is delivered with the right arm rest not installed A bag containing no 2 socket head screws and relative washers for fastening to the seat 1 15 1 see Pict 1 15 is included in the package Place the arm rest on the seat as shown in figure 1 15 and fix it by means of the screws 1 15 1 provided Apply the upholsery on the seat pull the arm rest outwards and turn it clockwise up to reach the working position see Pict 1 17 To let the patient get on to or down from the chair pull the arm rest outwards and turn it anticlockwise 1 16 1 LOGOS Junior Unit 1 15 1 1 15 1 7 Pict 1 15 INSTRUCTIONS FOR INSTALLING THE RIGHT ARM REST ON THESI 2 DENTAL CHAIR Pict 1 16 1 17 only on request The THESI 2 dent
111. e until it reaches the position memorized LED on Last Position Memory when the button is pressed again the backrest will return into the previous position LED off 6 The STOP Program control stops every automatic movement under way cancels the execution of the Last Position Memory and enables the other chair movements RESET POSITION with all types of programming Programming DIS 1 Use the movement controls to set the chair and backrest in the desired reset positions 2 Press the Programming button Push button LED on 3 Press the Reset push button to memorize the position Push button LED on The LEDs of the two push buttons will go off when memorization is completed Repeat the above steps to change the reset position Recall Press the Reset button Push button LED on The movement will start when the button is released LED on and stop when the memorized position is reached LED off The STOP Program control stops every automatic movement under way e 006 Page 37 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook WORKING POSITION WITH SIMPLIFIED PROGRAMMING 1 position memorizable Programming 2 M gt 3 2 1 Use the movement controls to set the chair and backrest in the desired working positions D Press the Programming push button Push button LED on The LED of the two push buttons will go off when the positions
112. e with the manufacturer s instructions Temperatures higher than the stated limit can damage the materials The sterilisation of the above said parts must be done before the use on each patient Page 67 CASTELLINI LOGOS Junior Unit Part III Operating Instruments POLYLIGHT STERIL 3 POLYMERIZING LIGHT Polylight Steril 3 is a 52 W halogen lamp generating light within the 400 to 515 nm range suitable for curing light activated composite materials It 18 intended to be used by dentists only who may avail themselves of the assistance of authorized personnel GENERAL TECHNICAL DATA Power supply 10 Vdc Bulb wattage 52 W Wavelength range 400 515 nm Intermittent operation 60 s on 60 s off Classification 93 42 EEC Directive USING SAFELY rules and recommendations To use the equipment safely it is essential to abide by the rules of hygiene and good professional practice Do not use this device in presence of flammable substances USERS MUST ADEQUATELY PROTECT THEIR EYES by wearing glasses full face shields The lamp must be powered by means of a specific Castellini power supply device installed in the dental unit and the connecting cord provided Lamp operation Insert the light guide just pushing it all the way in Select the desired time between 5 and 60 seconds by means of control 5A Pict 1 The set time will be shown on the display 4A Pict 1 To operate the lamp at half power pres
113. e with water steam up to 135 C 210 kPa 2 1 bar for 20min after the use on each patient Never sterilize handpieces in dry heat sterilizers Before and after each autoclaving lubricate handpiece and clean fibre optic terminals Never leave handpieces in autoclave overnight always remove them from autoclave after each cycle Warning Check the autoclave periodically according to the manufacturer s prescriptions Temperature exceeding the above stated limit may damage the handpiece SERVICING THE CASTELLINI FASTON CONNECTION Lubricate at least weekly the O Rings with silicone lubricant S1 distributed by Castellini S p A Wearing protective disposable gloves apply a small amount of S1 on fingers and use it for lubricating If faston coupling leaks replace the O Rings grasp them with two fingers and slide them along one side and forward to remove them Slip on the new rings fit them properly into the grooves and lubricate Important The faston coupling CANNOT be sterilized in autoclave I WARNING DANGER OF BACTERIAL CONTAMINATION IMPORTANT WE PRESCRIBE TO AN STOP WORKING IMMEDIATELY IN THE EVENT OF UNUSUAL NOISE STRONG VIBRATION OR IF BUR IS NOT KEPT FIRMLY IN POSITION Page 5 Part HI Operating Instruments REMEDY Check and adjust Tighten coupling ring or replace O Rings if worn Check tubing or replace it Lubricate repeatedly between brief runs Replace rotor assembly Fit in new bur Replace rotor assembly Replace ro
114. ecchi elettromedicali in generale IMQ models 1001 Electromedical 1 equipment in general OC CSV dia D Sa INSIEME PER LA QUALIT E LA SICUREZZA 3 3 CASTELLINI EC Certificate Full Quality Assurance No CE 01083 Issued to Castellini S p A Sede Centrale Via Saliceto 22 40013 Castel Maggiore Bologna Italy In respect of For the design development manufacture and installation of dental equipment x ray generators and their supports and stands electrosurgical units and dental handpieces On the basis of our examination under the requirements of Council Directive 93 42 EEC Annex Il Section 3 2 For and on behalf of the British Standards Institution a Notified Body for the above Directive Notified Body Number 0086 Anne Boyd Divisional Director Product Services Operations Conditions of Approval Validity of this certificate is conditional on the quality system being maintained to the requirements of the Directive This approval excludes all products designed and or manufactured by a third party on behalf of the company named on this certificate unless specifically agreed with BSI This approval excludes Class 3 medical devices First Issued 11 December 5 Date 26 January 2004 Expiration Date 10 December 2005 lt i BSI Product Services Page 1 of 1 D Maylands Avenue Hemel Hempstead Hertfordshire HP2 4SQ United Kingdom Tel 44 0 1442 230442 Website www bsi global com
115. eck on balance of dental unit articulated arm Check on balance of lamp articulated arm Mod Cast U T 008 E inglese CASTELLINI PERIODIC CHECK form n 7 7 years Ihia lonm duly compiled damped and signed by an Techrician mud remain pemanernlly allized lo manwal as prec ital Ihe pariodic check has been pelomed and musi be shown on requesl lo Ie Supervisory hoses DENTAL UNIT mod serial n CHAIR mod serial n stamp and signature of Authorized Castellini Technician License expiry date Mod Cast U T 008 E 7 inglese PERIODIC CHECK form n 7 7 years This form mus be taken by the Authorized Castellini Technician DENTAL UNIT mod serial n serial n stamp and signature of Authorized Castellini Technician License expiry date mo sees se mom we oO m m m m m m Check on rotation articulated racket of dental unit and lamp arms Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Q Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure L Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor settin
116. ed in Nem Press the control to decrease the max torque The max torque limits can also be changed by adjusting the max speed settings Switching the fibre optic light on and off gt Press the control until the cursor moves to O p Press one of the fibre optic ON OFF controls press again to switch off Micro motor operation in the ENDO mode Pict O Operation in the ENDO mode must be enabled via the specific control provided on the main instrument tray panel since the function is not normally active After picking up the handpiece proceed as follows eno Press the ENDO control to access the micro motor operating modes A menu will appear indicating ENDO see Pict O Page 26 CRSTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook GEAR REDUCTION RATIO DISPLAY OF PRESET SPEED IN RPM Fig O PRESET MAX TORQUE LIMIT TORQUE T DELIVERED FIBRE OPTIC LIGHT ON OFF PRESET OPERATING MODES NORM REV AREV Activation of the instrument occurs when the lever is about halfway along its travel range The max rotation speed of the burr is 600 RPM The max torque on the activated instrument will automatically be limited to obtain about 5Ncm 100 To change the set parameters proceed as follows Presetting the torque limit T Press the control to increase the value EE Press the control to decrease the value N B When t
117. el authorised by Castellini S p A The dental equipment has been setted by Castellini S p A to supply water and air with correct pressure for the syringe air pressure min 330 kPa 3 3 bar max 460 kPa 4 6 bar measured in position 2 5 pict 2 water pressure min 90 kPa 0 9 bar max 140 kPa 1 4 bar measured in position 2 4 pict 2 Do not exceed in any case these pressure ranges After having fitted the syringe on its hose tighten ring 3 1 pict 3 INTEGRATED LIGHTING DEVICE The bulb will light on as soon as the syringe is lifted from the dental unit table at the same time a jet of air will flow to remove the generated heat Light will remain on till the syringe is placed on the unit table again The bulb must be supplied with max 3 5 Vdc REPLACING THE BULB Pict 4 Remove the nozzle 5 1 from the syringe outer body just pulling it off and by means of a pointed device remove the bulb 5 2 Fit the new bulb into position coupling the two contacts with the socket contacts the bulb fits properly only in this position Don t touch the bulb with bare hands If this occurs clean it with cotton and alcohol The bulb s life is about 50 hours USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind During use dust and fragments of material from the patient s m
118. ement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product 51 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of mi
119. enance Hanbook en rr asum mam e SAI lt ma See ES ATTENZIONE NON APPOGGIARE LE MANI durante l uso della poltrona WARNING DO NOT LAY YOUR HANDS while chair is in use ATTENTION NE PAS APPUYER LES MAINS pendant l employ du fauteuil ACHTUNG WAHREND DES BETRIEBS DES STUHLS LEGEN SIE NICHT DIE HANDE ATENCION NO APOYAR LAS MANOS durante el uso del sillon Page 14 LOGOS Junior Unit STALIOMARE NELLA PUMA SHTTRITANTI dl Lubi DELLA TEL questa ir DURING THE USE Of tue CHAM WE PAS SIRTWaEA DANS LA ZONE au L UNT PUNDANT 11 DU BEREICH DER ANLAGE TER DAL GERAT ITM ATTENZIONE NON STAZIONARE NELLA ZONA SOTTOSTANTE IL RIUNITO durante l uso della poltrona WARNING DO NOT STAY IN THE AREA UNDER THE UNIT during the use of the chair ATTENTION NE PAS STATIONER DANS LA ZONE AU DESSOUS L UNIT pendant l usage du fauteuil ACHTUNG KEINE GEGENSTANDE UNTER DIE ANLAGE STELLEN w hrend der Behandlungsstuhl arbeitet ATENCION NO POSICIONAR NINGUN OBJETO BAJO EL EQUIPO durante el uso del sillon CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook MEDICAL DEVICES APPLIES T
120. ent Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product S1 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine prod
121. entralized suction system control unit to the main terminal board Pict 1 3 in a position corresponding to the terminals marked ASPIRATOR after lifting the cover 1 3 1 The cable has three wires marked 1 2 3 insulate wire number 3 and connect wires 1 2 to the terminals C1 C2 respectively Then insert the electropneumatic valve 2 directly in the suction tube laid in the floor as shown in the figure To ensure a perfect seal between the valve and tube it is recommended to use a specific sealing compound for PVC Then close the cover 1 3 1 and fit it securely in place after having first switched on the dental unit and checked the general functions IMPORTANT METASYS SEPARATORS If a METASYS separator is installed in the dental unit there is no need for the electropneumatic valve tube F Pict 1 3 should be directly connected to the centralized suction tube protruding from the floor CONNECTION TO TYPE S SUCTION SYSTEM Pict 1 1 1 3 and 1 6 Suction tube F Pict 1 3 must be connected to aspirator motor as shown in Pict 1 6 after it has been passed through the opening provided in the electric box The cable with three wires for the power supply to the aspirator motor must be connected to the terminal board of the chair 1 3 1 Pict 1 1 to the terminals marked MA MO ASPIRATOR The cable itself must then be secured in place using the clamp provided 1 6 8 Pict 1 6 IMPORTANT After completing the
122. ents always ask them to hold the neutral electrode and always keep the electrodes clean and polished An insulating layer of burnt tissue forms on the surface of dirty electrodes which causes sparking carbonises the surfaces it comes into contact with gt mot m Activate high frequency tension only when the electrode is in contact with the tissue If you activate it too soon an electric arc may form as the electrode approaches the tissue carbonising the surface and thus forming an insulating scab 2 0 9 Always adjust power output on the lowest setting compatible with operation to be carried out in relation to electrode size tissue condition depth of the incision and speed of operation 2 38 Pict 5 Extract excess saliva only with plastic saliva ejector tubes trying to leave only the tissue area slightly moist x When cutting only use small section electrodes thin needles and move the electrode on the tissue as quickly as possible For cutting and coagulating use larger section electrodes larger needles and move the electrode slightly more slowly For coagulating only use the special spherical or truncated cone electrodes If you cannot avoid using small section electrodes adjust power and where necessary operating time on the minimum setting Page 72 Page 3 Load Impedance ohm 2000 1200 200 j
123. er use in contradiction with the manufacturer s directions and will as a result compromise the essential safety requisites prescribed by Directive 93 42 EEC thereby invalidating the EC mark placed on the device The warranty will likewise become null and void see item A letter 2 of the Warranty Conditions and the manufacturer will be exempted from all the liabilities provided under President s Decree 224 88 and or applicable European Directives In light of the above considerations if maintenance and or servicing is entrusted to persons not in possession of a valid Castellini Authorised Technician license the safety of this device WILL NOT BE GUARANTEED BY THE EC MARK and the user will be working with a product that does not comply with current regulations according to the requisites stated by Legislative Decree 626 94 and or applicable European Directives SCHEDULED PERIODIC MAINTENANCE The Manufacturer notes that scheduled periodic maintenance MUST BE performed according to the terms and procedures indicated below in order to preserve the validity of all the certifications pertaining to the device and the manufacturer s liability in regard to the EC mark on the product itself Periodic maintenance operations must be performed at the time intervals indicated in the periodic check forms provided below The owner of the device is always responsible for calling in the technician who must meet the requisites described above The Tec
124. eter for electrical micromotor speed control 4 7 4 04 Panoramic negatoscope 1 3 Instruments control microswitch 405 Buzzer 1 4 Instruments spray control microswitch ANO OPS PONET ae 2 Connection box circuit code E6000421 4 07 Dentist s tray handle release solenoid valve cable bre consc for voor cable 1 3 2 Connector for secondary low voltage connection oe DA sue 1 3 3 Connector for chair controls connection gt cone I I 2 1 Connector for chair controls to the unit a solenoid vere cable 2 2 Connector for foot pedal and dental unit controls de u 2 3 Connector for dental chair safety system 4 13 Turbine cord 24 F1 T3 15A fuse 414 Electrosurgery EO 2 5 F2 F2A fuse 2 6 Connector for dental chair safety system o Pica Y cable 2 7 Connector for secondary low voltage connection from the transformer ti aan I 2 8 Connection board for aspirator control 4 17 LCD controller circuit connection cable 4 18 Spray water solenoid valve 3 Suction system circuit control 4 19 Rotation air and spray air solenoid valve 3 2 Suction system solenoid valve 420 Scaler water solenoid valve 3 3 Terminal block for suction motor activation 421 Syringe optical fibre air solenoid valve 3 5 Connector for suction system circuit 4 22 Handle release solenoid valve 3 6 Connector for pneumatic valve 423 Piezo interface cable 3 7 Aspirato
125. f dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Q Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check o
126. ference that is hazardous for the patient and may damage the stimulator When in doubt it is advisable to consult a CARDIOLOGY specialist 11 Remember that during operation the electrobistoury may generate interference with other electromedical equipment 12 Remember that a fault in the device may lead to an increase in the output power Should you detect or even only suspect the existence of a fault do not use the device Contact an authorised Service Centre 13 Remember that even though the device is a single pole electrobistoury for dental use and has been designed also to work without the neutral electrode it is advisable always to have the patient hold the neutral electrode provided in order to obtain consistently good results during use Page 70 CASTELLINI LOGOS Junior Unit Part HI Operating Instruments IMPORTANT WARNING A Please note that when in operation the electrosurgery handpiece may generate interference that can disturb the normal functioning of other electronic equipment Do not use any other electronic equipment on the patient at the same time as the electrosurgery handpiece The equipment is fitted with the following accessories manufactured by Castellini an active handpiece 2 2 pict 5 connected to a special cable suitable for the high frequency produced when in operation aset of special operating electrodes 2 2b pict 5 suitably shaped to be inserted in the active handpiece gripper
127. fied compressed air from the dental unit Cooling start upon the handpiece being removed from its seat The handpiece is internally fitted with temperature sensor which shuts off the lamp if the values established by current regulations are exceeded in order to keep the temperature within the prescribed safety limits even in case of cooling system malfunction For access to the halogen lamp unscrew the top half of teh ahndpiece taking care to keep the handpiece in a vertical position as shown in the picture The top half of the handpiece and the optical terminal guide can be autoclaved REPLACEMENT OF THE HALOGEN LAMP To gain access to the halogen lamp and replace it proceed as follows 1 Switch off the dental unit main switch lever in position 0 2 Keep the instrument vertical with your hand and unscrew the two parts of the handpiece 3 Grasp the top edge of the dichroic reflector one piece with the halogen lamp and pull it upwards to remove it 4 Install the new lamp by fitting the two pins into the slots of the lamp holder Press down the outer edge of the reflector with your fingers till it contacts the lamp holder Do not touch the bulb with your fingers We recommend to exclusively use replacement lamps supplied by Castellini ATTENTION While operating the halogen lamp reaches very high temperatures Before gaining access to the lamp inside the handpiece therefore allow sufficient time for cooling Never touch the halogen
128. from the cuspidor and cup it has a solenoid valve for activating the suction system to evacuate the liquids themselves and a filter accessible from the outside for treating solid residues Page 35 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook ACCESS TO SUCTION SYSTEM SEPARATOR Pict 9 1 Shutthe dental unit off with the main switch position O 2 Open the hinged guard 9 1 by turning it downward as shown in the figure 3 Unscrew the knob 9 2 and remove the cover 9 3 by grabbing it with both hands and pulling first with your left hand and then with your right as shown in the figure 4 Move the locking lever up 9 4 and then open the metal door 9 5 ACCESS TO AMALGAM SEPARATOR Carry out the steps described above CLEANING THE FILTER Once a week Wear gloves a mask and an eye shield unscrew the cap covering the filter 9 6 remove the filter tray and disinfect it by soaking it in Surgical Alcohol see Products to Be Used with the Dental Unit clean the filter using a brush with hard bristles fit the filter back in place and screw on the cap Warning do not dispose of waste in the public sewage system using the system without the filter may cause irreparable damage to the centrifuge AMALGAM COLLECTOR The amalgam collector 9 7 is disposable and must be replaced when full When the collector is full the user will be warned by 1 Sound
129. functions CUT BLEND COAG CURING LAMP MENU ONLY FOR POLYLIGHT STERIL 2 Pict L Setting the operating time Time Press the control to increase the operating time from 1 to 60 s E Press the control to decrease the operating time Page 28 CASTELLINI Part I Instructions Use and Maintenance Hanbook FUNCTIONS OF PEDAL BOARD CHAIR CONTROLS Move the lever control 1 1 in the direction marked with C in the figure to lift the chair seat and in the opposite direction to lower it Turn the control knob 1 1 in the direction marked with A to lower the back and in the opposite direction marked with B to return to its upright position INSTRUMENTATION CONTROLS After extracting an instrument from the handpiece holder of the tray and turning the pedal 1 5 in the direction marked with F it is possible to perform the functions described here below control and adjust the turbine or air driven or electric micromotor speed control the scaler handpiece Press the lever switch 1 4 in the direction indicated by arrow G to direct the spray on the handpieces This feature can be used only in combination with the pedal 1 5 CASTELLINI recommends the use of the spray when the micromotors are operated at a rotating speed above 20 000 rpm Press the lever switch 1 4 in the direction marked with G without moving the pedal 1 5 to enable the CHIP AIR feature ejection of an air jet from the
130. g L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present L Execution of Polylight test if present Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Q Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure L Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Check on amalgam separator device if present Q Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AN
131. g the electrical power cables 8 4 N B To prevent damage this cable must not be pulled too hard from inside the main section of the dental unit ADJUSTING THE CLUTCHES AND ARM STOPS Pict 1 7A 10 4 j l 3 i After fitting the two columns into their seats adjust the clutches and the stops as follows Rotate the dentist s tray and operating lamp arms as required to reach the correct working positions relative to the chair Tighten the security dowels as far as they will go and tighten or slacken the clutch adjustment screws to obtain reasonably free rotational movements 10 6 For ease of identification of the clutch stop and adjustment parts refer to the following table Pict 1 7A Part of dental unit Rotation stop dowel part no Clutch screw part no Operating lamp After making the specified adjustments make the necessary electrical and hydraulic connections then refit the guards and the locking knob 8 1 Page 89 CASTELLINI Part IV Instructions for the Installation LOGOS Junior Unit SAFETY COVERS Pict 1 8 8 1 2 1 A Page 90 8 COVER FOR THE CHAIR PUMP MOTOR UNIT AND POWER UNIT The Castellini Company strongly recommend that cover 1 8 1 which prevents access to parts connected to the electrical mains be removed with the following procedure only by qualified persons trained and authorized by Castellini Raise the chair to its highest posi
132. g the output powers at various settings on a load resistance of 800 ohms INSTRUCTIONS FOR USE To activate the electrosurgery handpiece follow the sequence of operations listed below 1 Insert plug of the neutral electrode s cable into the socket placed in the lower part of the tool table and ask the patient to hold the electrode 2 Extract the active handpiece and insert it into the gripper of the electrode required to perform the operation 3 Choose the desired function by setting the controls on the desired option among the following CUT ONLY CUT AND COAGULATE COAGULATE Y 4 Adjust output power using the controls checking the setting on the numerical display 5 Activate the equipment by pressing the foot lever in the direction indicated with G in the picture A continuous tone indicates that the electrosurgery handpiece is in operation When the foot lever is released it is immediately deactivated We recommend that you activate the appliance only when the electrode is in contact with the tissue on which the operation is to be performed Below we set out some practical advice on how to use the electrosurgery handpiece Attached you will also find the diagrams indicating output power on maximum and medium settings with load resistances from 50 to 2000 ohm and diagrams indicating power output at various settings with an 800 ohm load resistance CLEANING DISINFECTING AND STERILISING ATTENTION The instrument is supplied not ster
133. glass and cuspidor controls 6 2 Connector for instruments controls 6 3 Connector for large type canulas control 6 4 Connector for small type canulas control 6 5 Connector for saliva ejector control 6 6 Connector for curing light control 6 7 Assistant s tray handpiece selection circuit 6 8 Connector for assistant s table control panel 6 9 Assistant s tray control circuit 6 10 Panoramic negatoscope power supply circuit 6 11 Panoramic negatoscope 6 12 Panoramic negatoscope switch and adjustment LOGOS Junior Unit 4 33 Solenoid valve for water to the cuspidor 4 34 Connector for pneumatic valve 4 35 Solenoid valve for continuous drainage 4 44 Polylight Steril 3 curing light circuit code E6000450 optional 4 45 FSA curing light fast fuse 4 46 F1 T3 15A Polylight Steril 3 delayed fuse HYDRAULIC GROUP CIRCUIT FUSES E6000422 4 36 F1 F6 3A AC low voltage fuse 4 37 F2 T500 mA 12 Vdc fuse 4 38 F3 T8A operating light fuse 4 39 F4 F2A saliva ejector solenoid valve fuse 4 40 F5 F2A pneumatic aspirator solenoid valve fuse 4 41 F6 F2A water to the glass solenoid valve fuse 4 42 F7 F2A water to the bowl solenoid valve fuse 4 43 F8 F6 3A water heater tank fuse AUTOSTERIL ASSISTANT TABLE CODE 375T0600 5 Hydraulic Group Autosteril system E6000411 5 1 Jumper for selecting LOGOS Junior or PUMA PLUS 5 2 Continous waste water solenoid valve 5
134. gth of the canals The canals were divided into 3 groups with increasing torque according to length of the canal The evaluation does not take into account the torque of the canal curves as they cannot be standardised the values described therefore have variables given by the curve increases the torque required and the length variable according to the group it belongs to for example between 20 and 24 mm These values were obtained by working firstly on extracted teeth and subsequently on patients The torque values were obtained by working the instruments slightly in and out of the canal and applying slight pressure during introduction In practice the instruments worked in an almost passive way without exerting particularly intense forces As both instruments are manufactured with a variable coil pitch we did not observe excessive twisting phenomena inside the canals during instrumentation the instruments often worked almost alone making their way along The breaking point was never reached which also depended on other variables the values we obtained are in our opinion close to the minimum torque limit that allows the instrument to work without being blocked inside the canal Page 63 CASTELLINI LOGOS Junior Unit Part Operating Instruments PIEZOSTERIL 5 PIEZOLIGHT 5 SCALER HANDPIECE GENERAL TECHNICAL DATA Electrical supply 34 Vdc Max Input power 15 W Frequency 25 000 32 000 Hz Intermittent operation 20 min work
135. h a dry cloth Clean and decontaminate with STER 1 PLUS Castellini according to the instructions provided Disinfect with Surgical Alcohol see par on Products to be Used with the Dental Unit apply with a soaked cloth allow the alcohol to act and then wipe off Clean and decontaminate with STER 1 PLUS Castellini according to the instructions provided Disinfect with Surgical Alcohol see par on Products to be Used with the Dental Unit Flushing Time Flushing with mains water see Chap on Autosteril Time Flushing Autosteril cycle with chemical sterilant added to water supplied from independent reservoir see Chap on Autosteril Time Flushing Cuspidor Instrument Tray tray inside handpiece holder Time Flushing receptacles To remove the cuspidor cover take out the filter inserted in the central drain hole Clean and decontaminate with STER I PLUS Castellini according to the instructions provided WARNING contact with silicone materials for interocclusal records may cause irreparable damage to flexible shields and instrument cords in an autoclave with steam for 20 min at 135 C 210 kPa 2 1 bars to bleach flexible shields prepare a solution with 0 1 0 5 Active Chlorine such as AMUCHINA Chlorine Oxidant diluted 10 in water or commercial Bleach diluted 10 in water see par on Products to be Used with the Dental Unit soak the part to be bleached for about 2 hours remove and rinse thoroughly Note immediately af
136. he micro motor is working in the ENDO mode a warning signal will be emitted every time the torque approaches the maximum limit set by the operator Presetting the max burr speed 150 600 rpm 5 gt Press the control to move the cursor to RPM 3 Press the control to increase the speed setting ET Press the control to decrease the speed setting Setting the handpiece reduction ratio p gt Press the control until the cursor moves to the set handpiece reduction ratio 3 Press the control to change the programmed values 4 1 and 16 1 When you change the handpiece reduction ratio 4 1 16 1 the set speed limit RPM will not change whereas the micro motor speed will be changed automatically N B Alwavs check the compatibility between the handpiece used and the set vear reduction ratio Switching the fibre optic light on and off Press the control until the cursor moves to O 3 Press one of the fibre optic ON OFF controls press again to switch off Page 27 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook 3 different modes are available when the micro motor is operating in ENDO NORM REV AREV To select them proceed as follows Ta Press the control until the cursor moves to the set operating mode Press the control to change the set operating mode according to the sequence NORM REV AREV P NORMAL mode on
137. he use and maintenance manual Furthermore it should be noted that at the moment a new product is sold the manufacturer will be liable for the EC mark on the product itself only provided that the dealer strictly observes the equipment specifications defined by Castellini and does not ascribe to the devices functions and or parameters of compatibility with other devices contrary to the manufacturer s indications otherwise all liability will fall on the dealer who will be assimilated to the manufacturer art 1 2 f Directive 93 42 EEC The warranty does not in any case extend to the casings glass parts ceramic parts enamelled parts light bulbs lighted indicators switches upholstery electric cables cords in general spare parts and detached parts in general equipment bearing other brand names will be covered by the warranty provided by the manufacturer of the equipment itself Dealers will not undertake any direct liabilities or obligations in regard to the warranty SPARE PARTS Castellini S p A guarantees that spare parts will continue to be available for 10 years after production of the product sold has been discontinued Page 108 Mod Cast U T 008 E 1 Inglese Mod Cast U T 008 E 1 inglese PERIODIC CHECK form n 1 1 year his tom duly compiled stamped and signed by an Authorized Costallini hochnicion musi remain permarnenity alized to manual os proci that ihe periodic check hos bean
138. hnician who performs scheduled maintenance will ensure that the periodic check forms provided are duly and accurately compiled and on his own responsibility he will sign and stamp them The periodic check forms are in two copies one must remain attached to this manual as proof that the periodic check has been carried out The owner of the device is responsible for keeping all the technical documents regarding maintenance work and the periodic check forms which must be shown to inspectors on request For each scheduled maintenance operation the user will be charged hourly labour costs a flat rate calling cost and the cost of replacing any worn parts according to the existing contract conditions unless otherwise indicated on the periodic check forms themselves Should any faults be revealed during the scheduled maintenance checks the technician will either service the equipment or replace any worn parts N B IN THE PERIODIC CHECK FORMS THE MANUFACTURER PRESCRIBES A COMPULSORY GENERAL OVERHAUL OF TURBODRILLS 3 YEARS AFTER THEIR INSTALLATION FOR THIS PURPOSE THE TURBODRILLS MUST BE SENT TO THE MAIN OFFICE OF CASTELLINI S P A Via Saliceto 22 40013 Castel Maggiore Bologna AND MUST UNDERGO FURTHER OVERHAULS EVERY THREE YEARS DESCRIPTION OF SCHEDULED MAINTENANCE OPERATIONS All scheduled maintenance must include all the operations specified in the Check List on the back of each periodic check form The Check List must be completely filled o
139. idge if present Check lubrication or replacement of O ring of quick coupling of turbine product 51 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm Mod Cast U T 008 E 2 inglese Mod Cast U T ODS E 2 inglese CASTELLINI PERIODIC CHECK form n 2 2 years This form duly compiled stamped and signed by an AW ori Cod alin Techaician mus semini allinea bo manual as procol Ie pesriodic Check os beer ond mus be shown on egual To he Supervisory Plor ies DENTAL UNIT mod serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date EN PERIODIC CHECK form n 2 2 years This form must be taken by the Authorized Castellini Technician DENTAL UNIT mod serial n serial n
140. igned by an hy Tecimician musi renin arime lo mon gs pec bcd ite peri check hs ieri pra one and must be sown on regues lo Hh DENTAL UNIT serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date PERIODIC CHECK form n 8 8 years This form musi be taken by fhe Authorized Castellini Technician DENTAL UNIT serial n serial n stamp and signature of Authorized Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Q Check on syringe supply pressure air water L Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE US
141. ile Before use sterilize according to the above specifications The handle terminal and neutral electrode of the active handpiece may be cleaned with cotton wool and surgical alcohol After disconnecting it see pict 5a the handle of the MINITOM 2 active handpiece may be sterilised in an autoclave at 135 C 210 kPa 2 1 bar for 20 min Pict 5a Electrodes can be sterilised in an autoclave at 135 C 210 kPa 2 1 bar for 20 min Warning Check the autoclave at regular intervals in accordance with the manufacturer s instructions Temperatures higher than the stated limit can damage the instrument The sterilisation of the above said parts must be done before use on each patient Pict 5a Page 71 CASTELLINI LOGOS Junior Unit Part III Operating Instruments PRACTICAL ADVICE g Before using the electrosurgery handpiece on a patient for the first time we recommend that you practice using lean raw beef so as to assess the correct amount of power needed to operate with different types of electrodes testing the different functions Do use the neutral electrode even when performing these tests dm je 2 w a L TFF Always keep electrode as perpendicular as possible in relation to the tissue surface to allow the cell volatilisation process to be as full and effective as possible x In order to always obtain satisfactory results while operating on pati
142. instead of the tank Purified Water or Isotonic Saline Solution Note The Rinsing Agents allowed for use with the Separate Supply System are listed in the paragraph on Products to be Used with the Castellini Dental Unit SELECTING THE SUPPLY SOURCE The control for selecting the liquid supply source is located on the control panel on the Instrument Tray Pict 2B Button 4 25 deactivated and LED off mains water supply Button 4 25 activated and LED on separate supply from independent tank FILLING REPLACING THE LIQUID IN THE TANK Separate sterilizable reusable tank button 4 25 deactivated disconnect the sterilizable tank from its screw coupling by turning it anti clockwise remove the intake tube by turning it anti clockwise sterilize the tank and tube in an autoclave for 20 min at 135 C 210 kPa 2 1 bars pour the liquid chosen into the sterilized tank wearing sterile gloves and avoiding all contact with surrounding surfaces screw the sterilized tube back into place reconnect the tank lifting it up around the intake tube and screw it firmly into place press button 4 25 LED on to select the dedicated liquid AUTOCLAVEABLE BOTTLE Replace the bottle at least once in a year CODE N5000096 Disposable container of Rinsing Agent button 4 25 deactivated and LED off to depressurise the circuit disconnect the tank or empty disposable container by turning it anti clockwise remove the intake tube by tur
143. ion that the lubrication oil for handpieces doesn t drip into the motor body At least once a week remove the outside cover and lubricate the two O rings on the micromotor body and the three spray seal rings on the handpiece connection stem pict 2 use the specific grease S1 distributed by CASTELLINI S p A Wearing protective disposable gloves apply a small amount of S1 on fingers and lubricate by it Any other technical assistance to the motor must be carried out by specialized personnel authorized by CASTELLINI S p A CLEANING DISINFECTING STERILIZING Warning The instrument is supplied not sterile Before use sterilize according to the above specifications The outside cover of the motor may be cleaned and disinfected by means of cotton soaked in surgical alcohol Also it may be taken off as shown in pict 3 and sterilized in a steam autoclave up to 135 C 210 kPa 2 1 bar for 20 min In order to maintain a proper level of hygienic safety autoclave after the use on each patient Clean and desinfect prior to sterilizing IMPORTANT DO NOT AUTOCLAVE THE WHOLE MICROMOTOR DO NOT SOAK THE MICROMOTOR DIRECTLY IN SOLUTION Warning Check the autoclave periodically according to the manufacturer s prescriptions SUGGESTED SOLUTION Change fuse Seek technical assistance Seek technical assistance Seek technical assistance Remove clean and grease handpiece Send handpiece to manufacturer Change potentiometer Seek technical assistance See
144. ions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product S1 Check lubrication or replac
145. istent modele S Helfertisch typ S Tablilla asistente modelo S E ER A ra L 5 ON A e N Fi ki Lj 1900 mm 74 3 4 meme 7 MISURE D INGOMBRO MASSIMO E OVERALL DIMENSIONS 1000 mm E MESURES D ENCUMBREMENT MAXIMUM 39 1 3 gt HOCHSTAUSSENMASSE MEDIDAS DE IMPEDIMENTO MAXIMO E MAXIMUMAFMETINGEN e E ei mia E E E 72 140 mm i 505 mm 1200 mm 5 12 19 3 4 47 1 4 AA Page 93 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation 031 031 DM VARIANTE PER THESI 25 VARIANT FOR THESI 25 02 VARIANTE POUR THES 2S 03 SCHEMA STUHL THESI 2S ESQUEMA SILLON THESI 25 SCHEMA STOEL THESI 2S THESI 2 CHAIR HYDRAULIC DIAGRAM CODE 501U0000 02 Up cylinder 021 Extraflex line D 6x8 022 Flexamid line 4x800 BB 10 parallel 03 Back rest cylinder 031 Flexamid line 4x980 BB 10 parallel A Up solenoid Down solenoid CM Back rest return solenoid throw CS Back rest return solenoid release DM Back rest angle solenoid throw DS Back rest angle solenoid release E By pass valve control F Down speed control G Back rest non return valve N Up down non return valve M Motor P Pump S Oil tank Page 94 CASTELLINI LOGOS Junior Unit Pa
146. k In this case there are specified work and rest times related at EQUIPMENT INTERMITTENT OPERATION CONTINUOUS CONNECTION TO THE ELECTRICAL POWER SUPPLY WITH INTERMITTENT WORKING OF THE INDICATED PARTS according to the following user instructions 20 min work 10 min rest type IMPLANTOR STERIL 5 min work 20 min rest type IMPLANTOR 2LF 5 min work 25 min rest 10 s work 5 min rest type POLYLIGHT STERIL 2 25 s work 60 s rest type POLYLIGHT STERIL 3 60 s work 60 s rest 15 s work 30 s rest 10 min work 20 min rest 1 min work 14 min rest Page 12 LOGOS Junior Unit UNIT 6 6 0086 SN v Hz A INTERMITTENT OPERATION CASTELLINI S p A Via Saliceto 22 40013 Castel Maggiore BO Italy 2004 TYPE INTERM OPERATION TURBINE AND SCALER MICROMOTORS SYRINGE POLYMERIZING LIGHTS ELECTROSURGERY ASPIRATOR with working tips THESI 2 CHAIR CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook ELECTROSURGERY D MARKING of the ITALIAN INSTITUTE FOR QUALITY MARKING The marking certifies compliance with CEI EN 60601 2 2 standards SPECIAL SAFETY STANDARDS FOR HIGH FREQUENCY ELECTROSURGERY EQUIPMENT CEI EN 60601 2 2 CORRESPONDENT SYMBOL FOR EQUIPMENT TYPE BF By CEI EN 60601 1 Norms POWER OUTPUT NOMINAL POWER WATT LOAD LOAD RESISTANCE CORRISPONDE
147. k on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm Mod Cas U T 008 Ej5 inglese Mod Cast U T 008 E 5 Inglese CASTELLINI PERIODIC CHECK form n 5 5 years serial n serial n stamp and signature of Authorized Castellini Technician License expiry date I his iom duly corpiloci Sampad and signed by on Authorrod Castellini Technician mus remain pemananity ined lo mamal cs Bot The periodic check has poen pot and must b shown cn rescued fo lho Superior Paar Fior oss DENTAL UNIT mod PERIODIC CHECK form n 5 5 years serial n serial n Stamp and signature of Authorized Castellini Technician License date This form must be taken by the Castellini Technician DENTAL UNIT mod Check on rotation articulated racket of dental unit and lamp arms Check shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS Check on dental unit functions Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Q Check on syringe supply pressure air water L Check on Time F
148. k technical assistance Change supply cable Seek technical assistance Seek technical assistance Seek technical assistance Remove handpiece and re fit correctly Send handpiece to manufacturer Seek technical assistance Remove clean and grease handpiece Send handpiece to manufacturer Change handpiece Seek technical assistance Change the rings or seek technical assistance Change the rings or seek technical assistance TROUBLE SHOOTING PROBABLE CAUSE Burnt out fuse in power supply unit Power supply box failure Supply line failure Motor is stuck Handpiece is stuck Foot control potentiometer failure Stabilized power supply unit failure Supply cable failure Damaged bearings Power supply unit failure Motor failure Inadequate cooling air Handpiece is fitted incorrectly Handpiece is broken down Connection joint damaged Handpiece is stuck Handpiece damaged Latch damaged Worn or damaged seal rings Worn or damaged seal rings IMPORTANT WE PRESCRIBE TO PROBLEM Motor fails to rotate and no voltage at hose exit Motor fails to rotate but there is voltage at hose exit Motor rotates but speed cannot be regulated Motor run is intermittent Motor fails to provide sufficient power The motor heats up too much Only the motor rotates but not the bur Handpiece rotates on its attachment Handpiece cannot be locked on the connection stem Water leakage from handpiece Water leakage from pipe connection STOP WORKING IMMEDIA
149. l agents e g porcelain stoneware with no gaps between the tiles and if possible the surface where the walls and floor meet should be rounded to facilitate cleaning have walls covered up to h 2 00 m with washable materials resistant to chemical agents have lighting provided by two ceiling fixtures with a double fluorescent tube daytime light 5500 K covered by alveolar grids arranged longitudinally over the chair so that the long sides are parallel be free of non sanitary curtains upholstery furniture and furnishing complements ornamental plants Before installing the dental unit the user must ensure that the plumbing meets the requisites for the water and compressed air supplies drainage and centralized suction system if applicable and that the electrical work likewise conforms to requirements If plumbing and electrical work is necessary the user must follow the instructions shown on the installation layout scale 1 1 Code F220B386 which is supplied on request prior to installation as well as the directions provided in the Table of Conformity of Equipment Environment Water Supply SETTING UP PROCEDURES Once the equipment is installed the following operations must be performed before it may be used Sterilization of instruments see part Operating Instruments Sterilization or disinfection of all sterilizable parts supplied non sterilized and disinfection of upholstery and any parts normally coming int
150. lamp or mirror with your fingers In case of accidental contact carefully clean the contact surface with a cotton pad soaked in surgical alcohol The halogen lamp mirror and the tip of the fiber optics must be always kept perfectly clean in order to ensure efficient polymerization Take care not to direct the polymerizing light beam towards the eyes During the use wear suitable glasses that can be bought from your usual supplier of dental materials Avoid to cause accidental fall of the handpiece The fall could has as a consequence the breaking of parts of the item for which the Company cannot be held responsible Do not use the instrument if the glass fibre optical guide or the handpiece are visibly damaged or if unusual noises and or vibrations are produced Contact an authorised technical service centre CLEANING DISINFECTING STERILIZING Warning The instrument is supplied not sterile Before use sterilize according to the above specifications The optical guide and the body of the handpiece can be cleaned with cotton woolsoaked in surgical alcohol Cleaning should be performed only when the handpiece is cold and care should be should be taken to avoid any of the liquid penetrating into the internal parts of the handpiece The optical guide and the upper part of the polymerizing light handpiece can be autoclaved at a temperature of 135 C 210 kPa 2 1 bar for 20 min Warning Check the autoclave at regular intervals in accordanc
151. lar phone hand held e g GSM and NMT EUROPE 2 DECS 1800 8 walkie talkie rescue police fire maintenance cellular phone bag mobile radio rescue police fire For transmitter using frequencies below 800 MHz the DISTANCE can be estimated using Equation A d 1 2 For transmitters using frequencies between 800 MHz and 2 GHz the DISTANCE be estimated using Equation d 2 34 where P is the rated power of the trasmitter in watt W according to the transmitter manufacturer Page 9 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook TECHNICAL DATA EQUIPMENT UNIT MEDICAL DEVICE CLASS By 93 42 EEC DIRECTIVE Some of following operating instruments are part of units STANDARD configuration When the unit is equipped with Electrobistury handpiece it became by Class IIb as specified at clause 2 5 par 2 by enclosure IX of 93 42 ECC Directive ELECTRO MEDICAL EQUIPMENT CLASS I TYPE B By CEI EN 60601 1 Standard THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR OXIGEN OR NITROUS OXIDE ARE PRESENT DEGREE OF PROTECTION AGAINST WATER INFILTRATION IPX0 POWER SUPPLY MAXIMUM POWER INPUT Unit chair suction system working together 1450 VA MAINS VOLTAGE 220 240 V SINGLE PHASE A C AT 50 60 Hz INTERMITTENT OPERATION Refer to the use specifications WATER SUPPLY See note in TABLE OF EQUIPMENT CONFORMITY DRINKING WATER PRESSURE
152. lushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check on amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date Check on rotation articulated racket of dental unit and lamp arms L Check on shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check amalg
153. m water and subsequent rinsing Cleaning of surgical suction CONDUITS with STER 3 PLUS 3 measuring cans in 1 liter of hot water Sterilization of HPA cartridge if present Washing of suction system MINI SEPARATOR if present see instructions Cleaning of AMALGAM SEPARATOR filter if present Note see instructions for replacing the amalgam collector Cleaning of GLASS FRONT and REFLECTING MIRROR of the Operating Light STER 3 PLUS 1 Lt CODE N500P071 Package with six 114 Bottles CODE L0001293 ST Surface Treatment Bottle 400 ml CODE N500P150 CARTRIDGE HPA CODE H4200025 Page 40 LOGOS Junior Unit 9 9 START OF THE WORKING DAY AFTER EACH PATIENT END OF THE WORKING DAY MONTHLY CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook ROUTINE MAINTENANCE procedures and maintenance to be performed by Dental Surgery Personnel Routine checks and maintenance ensure that the equipment preserves its functional and safety features and are the user s responsibility In addition to routine maintenance periodic scheduled maintenance must be performed by a Castellini Service Center which must be called by the user at the intervals indicated in the Chapter on Schedule Technical Maintenance PROCEDURES CHECK ON CRUSH PREVENTION SYSTEMS Pict 10 Pict 10A 1 Pict 10 Check on Chair descent crush prevention system Actuate the control
154. mod IMPLANTOR LF STERIL alternativa Turbina mod HIGPOWER CERAMIC Turbina mod TITANIUM GOLD alternativa Lampada polimerizzatrice mod POLYLIGHT STERIL 2 Tavoletta assistente comprendente le seguenti parti applicate fino ad un massimo di 4 da aspiratore UNI JET POLYLIGHT STERIL 2 MULTISTERIL 2 TITANIUM mod mod Cannule di aspirazione n 2 Lampada polimerizzatrice Siringa Modalita d impiego delle singole parti lavoro pausa um Ge oo Ro s s u m Elettrobisturi 15 30 8 Ablatori e turbine 20 min 10 min Siringa 10 5 5 min Lampada polimerizzatrice 60 8 60 8 Micromotori 5 min 20 min Cannule aspirazione motore UNI JET 10 min 20 min Poltrona 1 min 14 min The LOGOS JUNIOR C P version differs from the LOGOS JUNIOR version for the use of the instruments supporting system with pending cables The dental treatment units of LOGOS JUNIOR series are composed by the following parts type THESI 2 Dental patient chair Dental patient chair type THESI 25 alternative Lamp type LUNA Hydric group without name Aspirator type UNI JET Instrument s table where can find place the following applied parts max 6 simultaneously Electrosurgical equipment
155. mpromise the essential safety requisites prescribed by Directive 93 42 EEC thereby invalidating the EC mark placed on the device All liabilities will fall on whoever has performed the work without authorisation IMPORTANT Original Castellini spare parts and or components are exclusively available through the Castellini S p A main office and local Authorised Service Centres Whenever servicing is to be carried out the user is fully entitled to ask the technician to show his license as Authorised Castellini Technician which must be identical to the facsimile shown below Figure 1 FRONT BACK 1 act ry Tabs r1 nmrrnmriota nmn E a i JUTS u c Ul Ut Ladle 3 19 PA evi Tecnico Autorizzato Castellini Nome tarnit n Cognome data di emissione egge data di scadenza T CASTELLINI S p A Via Saliceto 22 Centro Impiantistico 40013 Castel Maggiore BO Tel 051 700877 Pict 1 PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE CASTELLINI DENTAL UNIT The user is responsible for complying in full with the protocol for hygiene and maintenance of the dental unit when carrying out the maintenance operations reserved to the user him herself and adequately trained assistants The protocol for hygiene and maintenance of the dental unit represents an integral part of the equipment use and maintenance manual The manufacturer recommends posting the protocol for hygiene a
156. n SURGICAL SUCTION SYSTEM Suction tubes Cleaning and sanitizing Reusable cannulas and cannulas connectors CASTELLINI does not supply the suction cannulas and PRESCRIBES the use of only those cannulas that comply with EC Directive 93 42 and bear the EC mark Clean and sanitize the CONDUITS see Suction tubes with the cannulas plugged into the connectors then replace the disposable cannulas or rinse out and sterilize the reusable cannulas in an autoclave with steam for 20 min at 135 C 210 kPa 2 1 bars cannulas connectors disconnected from the cords Clean and sanitize the CONDUITS see Suction tubes activate the suction system by raising a cannula while the suction is on remove the pressure plug 1 5a and take out the filter dispose of the residues and wash the filter under running water See the instructions in Part LUNA operating light in this manual See the instructions for each instrument in Part Operating Instruments in this manual Page 39 cleaning and disinfection sterilization Suction system filter cleaning OPERATING LIGHT INSTRUMENTS CASTELLINI Part I Instructions Use and Maintenance Hanbook EQUIPMENT SANITIZATION SCHEDULE TIME FLUSHING cycle simple flushing with tap c PME nus 1 i 1 E Application of sterilized Flexible Protections EENT Application of disposable covers for the Chair and m 1 2 Dental Unit ms ae
157. n HYDRAULIC GROUP CONNECTION BOX FOOT CONTROL CODE 375T0500 TO DENTIST TABLE 4 41 4 42 4 37 D 9808 8 AI a Dit spesi ae 4 24 Ede ste NN 4 HYDRAULIC GROUP CONNECTION BOX 3 9 HP E EI 3 5 3 6 3 2 4 N 1 FOOT CONTROL 2X i N 2 1 4 C DITE OZP O OZLHM E E 155 5 B 90700093 l h M S N 2 3 i enm m ZN N 1 OQ il 0 13 OT 12 HERE 11 h SAN 26 133 21 pb L FROM CHAIR C1 C2 ASPIRATOR Page 100 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation AUTOSTERIL ASSISTANT S TABLE CODE 375T0600 TO KEYRDARD Page 101 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation TYPE S ASSISTANT TABLE CODE 375T0400 a E6000384 6 9 O TO SENSOR Castellini S p A 7 ini E Page 102 CRSTELLINI LOGOS Junior Unit Part IV Instructions for the Installation UNIT WIRING DIAGRAMS DENTIST S TABLE WIRING DIAGRAM HYDRAULIC GROUP CONNECTION BOX FOOT CONTROL CODE 375T0100 CODE 375T0500 4 00 LCD interface cable 1 Electrical foot control 4 02 LCD power cable 1 1 Chair controls 4 03 LCD interface cable 1 2 Potentiom
158. n shifting articulation of headrest FUNCTIONAL DIAGNOSTIC CHECKS L Check on dental unit functions Q Check on Chair functions Programming system Check on instrument functions Q Check on turbine supply pressure Check on syringe supply pressure air water Check on Time Flushing Autosteril system if present Check on supply system L Check on system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if pres
159. n stand by USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind During use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids isotonic Saline Solution or I P Purified Water using the Separate Supply system HANDPIECE CONNECTION The handpiece must be connected to its hose by means of Castellini faston coupling which has four ways plus two electric contacts coupling section CASTELLINI FASTON HANDPIECE ASSEMBLY AND DISASSEMBLY Pict 1 Screw in the faston tightly to the flexible handpiece tubing Lubricate O Rings with specific S1 lubric
160. n system FOOT PEDAL CONNECTION Picts 1 4 and 1 5 Raise chair to maximum height and unscrew the seven fastening screws 1 4 3 in order to remove the base plastic semi covers 1 4 1 and 1 4 2 Pict 1 4 A Remove the two screws 1 4 4 the washers 1 4 5 and the cable clamp 1 4 6 Pict 1 4 D Insert the electric connector 1 4 7 through the opening 1 4 8 in the base frame as shown in Pict A After having bent the leads in order to minimize space occupied and having pushed the foot pedal cable out of the hole 1 4 9 check for free cable movement throught hole 1 4 10 Following the above steps insert rilsan tubes 1 4 11 having first taken care to wrap them in adhesive tape so as to facilitate insertion see Pict 1 4 B Upon cables and tubes coming out pull both simultaneously by hand as shown in pict 1 4 C Insert the connector 1 4 7 into the appropriate seat on E6000401 circuit and then by means of the appropriate couplings connect the three foot pedal tubes 1 5 1 1 5 2 and 1 5 3 to the corresponding dental unit tubes Remount the cable clamp 1 4 6 on the fairlead 1 4 12 securing it by means of the appropriate screws 1 4 4 and washers 1 4 5 Remount the two plastic semi covers 1 4 1 and 1 4 2 securing them by means of the appropriate screws 1 4 3 CONNECTION TO AN AIR OR LIQUID RING CENTRALIZED SUCTION SYSTEM Pict 1 3 Connect the cable protruding from the floor which is in turn connected to the c
161. n system of separate supply physiological solution Check on micromotor setting L Check on optic fibers setting if present Check on curing lamp power settings if present Check on cup cuspidor timing L Execution of PC diagnostic test if present Execution of Polylight test if present Q Check amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product S1 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECT
162. nd maintenance of the dental unit on the wall to allow constant and immediate consultation Page 107 CASTELLINI LOGOS Junior Unit Part V Scheduled Maintenance Program Servicing WARRANTY CONDITIONS A The equipment manufactured by CASTELLINI is guaranteed for a period of 365 days from the invoice date Therefore any parts of the equipment acknowledged to be defective will be repaired and or replaced free of charge except for the flat rate calling fee unless such defects derive from fortuitous events natural wear or the buyer s negligence carelessness inexperience shocks falls accidental collisions The user must send the warranty certificate duly compiled and signed to Castellini S p A within 30 days of the invoice date as indicated by the postmark or the warranty itself will automatically lapse The parts to be repaired or replaced must be sent to our warehouses delivery prepaid It is not the usual policy to send parts covered by the warranty with corresponding registration numbers prior to receipt of the defective part unless an explicit exception is made by CASTELLINI itself The warranty on turbine handpieces all syringes hot and cold micromotors electric and pneumatic handpieces and scalers and curing lamps is valid for 180 days from the invoice date except for turbines mod Hi Power 2 Ceramic and Titanium Gold 2 Titanium Gold 2 Miniature for which the warranty period is 365 days from the da
163. ning it anti clockwise and sterilize it in an autoclave for 20 min at 135 C 210 kPa 2 1 bars wearing sterile gloves and avoiding all contact with surrounding surfaces screw the sterilized tube back into place open a new container of Rinsing Agent by removing the cap directly connect the container lifting it up around the intake tube and screw it firmly into place PURIFIED WATER SALINE SOLUTION press button 4 25 LED on to select the dedicated liquid I Litre BOTTLE Litre BOTTLE 1 CODE N500P064 COD N500P066 WARNING before using the spray on the patient check the type of liquid contained in the tank After using Physiological Solution or Isotonic Saline Solution immediately rinse out the circuits with a simple flushing cycle see Time Flushing or by running the sprays with tap water for a few seconds Do not blend different products Before pouring a new product into a tank remove and rinse out the tank to eliminate residues of the previous product pour tap water into the tank and connect it back in place carry out a Autosteril Time Flushing cycle with the separate supply system see paragraph on Autosteril Time Flushing to rinse out the circuit remove and empty the tank then fill it with the liquid chosen according to the directions provided Alternatively use disposable containers of a Rinsing Agent SYSTEM STATUS SIGNALS Pict 7 System selection from instrument tray LE
164. nostic test if present Execution of Polylight test if present Q Check amalgam separator device if present Check on suction system RENEWED INSTRUCTIONS TO THE USER AND ALL ASSISTANT PERSONNEL IN REGARD TO THE PROTOCOL FOR HYGIENE AND MAINTENANCE OF THE DENTAL UNIT Date Stamp and segnature of Authorised Castellini Technician License expiry date SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element U Replacement of suction filter U Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine 51 Check lubrication or replacement of O ring of quick coupling of micromotor product 51 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable
165. o contact with patients see par on cleaning disinfection and sterilization Carrying out of a waterline disinfection cycle see par on Autosteril and Time Flushing Application of disposable protections where required Check that the burrs and tips are securely fitted into the instruments see part Operating Instruments USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence The following points should also be kept in mind during use dust and fragments of material from the patient s mouth or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials Personnel must duly protect their eyes breathing passages mouth and skin by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination During use materials and microorganisms coming from a patient may penetrate into the waterlines and be expelled into the next patient and into the environment The passive systems of protection installed in this equipment No retraction system Barrier Effect etc minimise the risk but cannot eliminate it completely It is strongly recommended to carr
166. o the client a Malfunction accident report form inviting him to keep it safe and explaining that such form is to be used by technicians only to report any specific malfunction and or accident to Castellini S p A The owner of the equipment is responsible for booking the services of the Castellini technician at all times The technician who performs the scheduled maintenance operations is responsible for correctly and accurately filling in the attached forms see Scheduled maintenance operations and must sign them taking the responsibility for their accuracy upon himself The technician must explain to the user and any assistants how to use and maintain the device according to the directions provided herein The technician must thoroughly explain to the user and any assistants how to properly perform the maintenance operations described in the Protocol for Hygiene and Maintenance of Dental Unit Also see Protocol for Hygiene and Maintenance of the Castellini Dental Unit The technician must inform the user that all routine maintenance and sanitation of the dental unit must be performed exclusively with the products lubricants included specified by Castellini see Routine Maintenance Program and Products to be used with the Castellini Dental Unit It is forbidden to use any product other than those explicitly named in this manual and in the Protocol for Hygiene and Maintenance of Dental Unit Page 77 CASTELLINI
167. onic cleaner Do not soak a scaler directly in solution Scaler tips may be disinfected by immersion in surgical alcohol Clean and disinfect handpiece and tips before sterilizing Clean tips with running water before sterilizing The scaler must be sterilized in autoclave with water steam up to 135 C 210 kPa 2 1 bar for 20 min Never sterilize it in dry heat sterilizer When sterilizing the handpiece take care the tip has been removed Never leave a scaler in autoclave always remove it from autoclave after each cycle In the same way it s possible to sterilize tips tips holder dynamometric spanner and the whole box Warning Check the autoclave periodically according to the manufacturer s prescriptions Temperature exceeding the above stated limit may damage the handpiece TROUBLESHOOTING Unsatisfactory power Be sure that the handpiece is correctly fitted on its hose Check the setting of the power control on the unit table Be sure that tip is screwed on properly Check that tip is not worn out Ask for Technical Assistance No vibration Do not insist with foot control Ask for Technical Assistance Poor water flow Check the setting of the water control on the unit table or on the hose connection Be sure that water passage on the tip is not clogged Eventually blow it with air by means of the syringe Ask for Technical Assistance PIEZOSTERIL 5 PIEZOLIGHT 5 Page 65 CASTELLINI LOGOS Junior Unit Part HI Operating Inst
168. otor pump of the chair and fasten it with the screws provided Page 83 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation 1 1 1 1 1 2 ASPIRAZIONE CENTRALIZZATA CENTRALIZED ASPIRATION ASPIRATION CENTRALISEE ZENTRALE ABSAUGUNG ASPIRRACION CENTRALIZADO 1 1 8 SCARICO ACQUA WASTE WATER DECHARGEMENT EAU WASSER ABFLUSS DESCARGA AGUA COLLEGAMENTO ELETTRICO ALLA ASPIRAZIONE CENTRAL ELECTRIC CONNECTION FOR CENTRALIZED ASPIRATION CONNEX ELECTRIQUE POUR ASPIRATION CENTRALISEE ELEKTRISCHERANSCLUSS ABSAUGUNG ALIMENTACION ELECTRICO PARA ASPIRACION CENTRALIZADO 1 1 6 1 1 3 CARICO ACQUA CARICO ARIA ALIMENTAZIONE ELETTRICA WATER CONNECTION AIR CONNECTION ELECTRIC FEEDING CONNEXION EAU CONNEXION AIR CONNEXION ELECTRIQUE WASSER ZULEITUNG AIR ZULEITUNG ELEKTRISCHE AURUSTUNG CARGA AGUA CARGA AIRE ALIMENTACION ELECTRICA A 4 SETTA ATE if n Pict 1 1 Page 84 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation 1 2 5 1 2 1 ATS le 1 2 1 1 2 4 1 2 1 Pict 1 2 Page 85 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation MARRONE C2 EE E un ASPIRATOR 131 GIALLO VERDE YELLOW GREEN JAUNE VERT GELBEN GRUN AMARILLO VERDE 1 3 2 Pict 1 3 CONNECTION TO ELECTRICITY MAI
169. outh or the device being used may be thrust into the surrounding environment organic and inorganic particles metal dust liquids potentially infected fluids and biological materials PERSONNEL MUST DULY PROTECT THEIR EYES BREATHING PASSAGES MOUTH AND SKIN by wearing safety glasses face shields masks and disposable gloves Operate the suction system at high speed in all operations likely to result in a discharge of materials dust and aerosols to minimise their dissemination N B it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or I P Purified Water using the Separate Supply system SERVICING It is indispensable to supply the syringe with air and water conveniently filtered Regular maintenance of the filters in the unit and draining the condensate from the compressor tank is therefore recommemded Grease O rings 2 3 pict 2 with silicon lubricant S1 once a week Wearing protective disposable gloves apply a small amount of 61 on fingers and lubricate by it Page 52 CASTELLINI LOGOS Junior Unit Part HI Operating Instruments CLEANING DISINFECTING STERILIZING Warning The instrument is supplied not sterile Before use sterilize according to the above specifications
170. p 6 1 pict 6 by simply pulling it off the handle TROUBLESHOOTING In the event of a poor delivery of air and or water do not try to adjust the pressure controls on the unit It is possible to clean the water duct on the nozzle by means of the supplied steel wire If a result is not achieved ask for Technical Assistance In the event of water continuous leakage from the syringe nozzle turn the main switch of the unit off and ask for Technical Assistance In the event of water leakage from the connection to the hose check that coupling ring 3 1 Pict 3 is correctly tightened In the event of heating device failure ask for Technical Assistance Warning The syringe nozzle may reach excessive temperature if the cooling air is not supplied s imultaneously when lighting the bulb on because of a device failure on the unit In this event turn the light off by means of the control on the unit and ask for Technical Assistance Pict 1 Pict 5 Pict 6 Page 53 CASTELLINI LOGOS Junior Unit Part HI Operating Instruments HI POWER 2 CERAMIC TITANIUM GOLD 2 TITANIUM GOLD 2 MINIATURE TURBINE GENERAL SPECIFICATIONS Hi Power 2 Ceramic Titanium Gold 2 Titanium Gold 2 Miniature Speed 350 000 366 000 rpm 380 000 400 000 rpm Air working pressure handpiece 260 280 kPa 2 6 2 8 bar 280 300 kPa 2 8 3 bar Air delivery 48 gt 51 ICT 44 47 01 Water pressure 70 140 kPa 0 7 1 4 bar
171. p Now screw on cap tightly When replacing the rotor replace also the O Rings and the wavy washer in the cap Pict 6 LIGHTING DEVICE The halogen microlamp on the faston coupling has to be powered with a maximum 3 5 Vdc source NEVER touch it with bare hands If this occurs clean lamp with cotton wool and alcohol Use the control on the dental unit table to adjust light intensity The lamp lights automatically when the high speed handpiece is working when it stops the light will stay on for a set time up to 20 sec maximum REPLACING LAMP Pict 7 Disconnect the handpiece from faston coupling Unscrew the front part 9 of the faston coupling and remove bulb Put a new bulb in place and screw on part 9 again The bulb s life is about 50 hours LUBRICATING HIGH SPEED HANDPIECE Pict 8 Use the spray can DAILY OIL to lubricate at least once daily and in the hereafter indicated circumstances the high speed handpiece Follow the instructions on can remembering to apply lubricant in two short sprays Eliminate any excess lubricant before use by operating the handpiece hold it over cuspidor and wiping in with gauze and cotton Do this with burr in place to prevent mechanical damage to handpiece In addition it is imperative to lubricate as follows Before and after autoclaving Before and after every AUTOSTERIL disinfecting or sterilizing cycle Regular use of this spray lubricant assures best working order Proceed as shown in Pict
172. per O Ring Protective silicone paste Format 20 g tube commercial VASELINE SODIUM HYPOCHLORITE 5 6 of Active Chlorine commercial bleach DILUTED BEFORE USE USE to bleach flexible shields 10 solution to be prepared by user on the spot 1 part bleach 9 parts water Electrolytic Chlorine Oxidizer DILUTED BEFORE USE USE to bleach flexible shields 10 solution to be prepared by user on the spot 1 part bleach 9 parts water Page 45 CASTELLINI LOGOS Junior PART OPERATING LAMP LUNA Page 46 CASTELLINI LOGOS Junior Unit Part II Operating lamp Luna TECHNICAL DATA MEDICAL DEVICE CLASS I by 93 42 EEC directive ELECTRO MEDICAL EQUIPMENT CLASS I TYPE B By CEI EN 60601 1 THE EQUIPMENT CANNOT BE USED WHEN FLAMMABLE ANESTHETIC MIXTURES CONTAINING AIR OR 75 W 12 12 75 W continuous 20000 lux 4000 K 20 X 10 cm 87 cm 280 60 120 350 140 13 kg OXIGEN OR NITROUS OXIDE ARE PRESENT POWER SUPPLY MAXIMUM POWER INPUT VOLTAGE TO THE BULB HALOGEN BULB WITH AXIAL FILAMENT OSRAM HALO STAR 644505 CONTINUOUS OPERATION LIGHTING PARAMETER LIGHTING AT 70 cm I position COLOR POINT PROJECTION at 20000 lux LIGHT PROJECTION at 70 cm OPERATING LIGHT RANGE VERTICAL TRANSLATION to the Y axis X AXIS ROTATION Z AXIS ROTATION AXIS ROTATION ARTICULATED ARM ROTATION AS TO SUPPORT POLE SUPPORT POLE ROTATION AS TO THE
173. piece lights up automatically when the micromotor is running when it stops the light will stay on for a set time variable to a 20 s maximum REPLACING BULB only for Implantor 2LF Brushless Pict 5 Take off the outside cover and pull out the lamp with a little screwdriver or another tool Connect the lamp as to the bottom of its seat The bulb s life is about 50 hours Page 60 CASTELLINI LOGOS Junior Unit Part III Operating Instruments USING THE LOW SPEED MOTOR WITH EXTERNAL COOLING FLUID Pict 6 1 Move the ring nut 1 into the closed position 2 remove the cap 2 from the connector 3 and connect one end of the tube 4 in its place 3 connect the other end of the tube 4 to the external connector on the handpiece 4 adjust flow by means of the regulator 5 To switch back to the internal cooling fluid configuration disconnect the tube 4 and replace the cap 2 on the connector 3 Adjust flow with the ring nut 1 To replace the tube 4 hold the wheel of the regulator 5 in the completely open position Then remove the tube and replace it with a new one The tube 4 and regulator 5 may be sterilised in a steam autoclave at 135 C 210 kPa 2 1 bar for 20 minutes They should be autoclaved after use on each patient N B After use of a potentially encrusting solution we prescribe to wash the hydraulic circuit with a water flow SERVICING NEVER LUBRICATE THE ELECTRICAL MICROMOTOR Pay attent
174. placement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product 51 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm gt 5 5 5 0 5 Mod Cast U 1 008 E 10 inglese CASTELLINI PERIODIC CHECK form n 10 10 years Ihis dorm duly compiled damped ond signed by an Auftebiized Costellini Technician tual remain permanently clined lo manual oa proc fal Pay penodic check has basen pestormmecd and must be shown on eguas Lo lhe Supenviaory DENTAL UNIT mod serial n serial n
175. r motor control circuit 424 Keyboard and LCD controller circuit 3 9 Suction stop control on chair base only on request 4 25 Dentist s tray keyboard circuit 4 Hydraulic group circuit code E6000422 426 LCD circuit 4 1 Connector for solenoid valve controlling water to cup and cuspidor 427 Panoramic negatoscope circuit 4 2 Connector for operating light connection 4 28 Dentist s tray power supply circuit 4 3 Operating light 4 29 Instrument solenoid valve driver circuit 4 4 Curing light circuit optional 4 30 Instrument selection optical detector driver circuit 2 55 Curing light handpiece on the assistant s table optional 4 31 Dentist s tray controller circuit 4 6 Suction system cannulas 4 32 Oscillator for piezo handpiece 4 7 Connector for instrument tray control 4 33 Piezo interface circuit 4 8 Connector for curing light circuit 4 34 Syringe circuit 4 9 Connector for chair controls from the dentist s table 4 35 Micromotor circuit 4 10 Connector for chair controls from electric box 4 36 Fibre optic turbine circuit 4 11 Connector for unit controls from the dentist s table 4 37 Electrosurgery circuit 4 12 Connector for chair safety system and spray control 4 38 Dentist s tray bus circuit 4 13 Connector for dentist s table circuit connection 4 39 Hanging cord tray optical detector circuit 4 16 Connector for secondary low voltage from the connection box 4 40 S P R I D O tray optical detector circuit 4 1
176. re unscrew the cap 13 1 and take out the filtering element 13 2 replace the filtering element or clean it with either compressed air or water Use protective paste S1 Castellini Protettivo per O ring Directions wear protective gloves apply small quantities of paste on your fingertips and spread a fine layer of paste over the part to be lubricated directly with your fingers SUCTION FILTER CAP Clean and sanitize the conduits with STER 3 PLUS according to the directions provided raise a tube to keep the suction system on take off the filter cap Pict 12 4 lubricate the inner surface of the cap as shown in the figure Ks fit the cap back onto the filter P NT CAUTION wear protective gloves RR Always operate with the suction system on tube raised SUCTION CANNULA HOSE CONNECTION raise a cannula to maintain suction remove the cannula body from its hose connection lubricate the O Ring shown by arrow A lubricate the red B gasket by vaseline insert a VF Control plus tablet inside the hose connection before fitting each cannula back in place Warning wear protective gloves always perform this operation with the suction on cannula raised DENTAL INSTRUMENTS see specific instructions in Part Dental Instruments of this manual OPERATING LIGHT see the specific instructions in Part Operating Light of this manual Page 43 CASTELLINI LOGOS Junior
177. rication or replacement of O ring of quick coupling of turbine 51 Check lubrication or replacement of O ring of quick coupling of micromotor product 51 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Check on chair backrest safety stop L Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm SANITATION AND CLEANING Cleaning of lamp reflector and glass Surface cleaning of dental unit and chair product STER 1 PLUS Cleaning of surgical suction system product STER 3 PLUS Activation of Time Flushing System Autosteril System if present REPLACEMENT OF PARTS Replacement of water filter filtering element 50u 25 Replacement of general air filter filtering element Replacement of suction filter Q Replacement of HPA filter cartridge if present Replacement of MWB filter cartridge if present Check lubrication or replacement of O ring of quick coupling of turbine product 51 Check lubrication or replacement of O ring of quick coupling of mic
178. riginal spare parts and or components are used e the equipment is not used in compliance with the instructions for use as set out in the use and maintenance manual or if it is used for purposes other than those for which it is designed f the power water and compressed air supply the water drainage system and the air extraction system where applicable do not comply with the conditions stated in the use and maintenance manual see preparing for installation paragraph and equipment installation plan scale 1 1 F220B386 g scheduled technical maintenance 15 not performed at the times indicated h the user does not undertake all routine maintenance work and does not comply with the directions and rules in this use and maintenance manual Failure to comply with the above conditions automatically voids the guarantee terms and can endanger the safety requirements defined under 93 42 CEE norm transferring full responsibility for safety and CE mark compliance for the product on to those responsible for carrying out the operations described above Page 4 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook DENTAL CARE SETTING rules and recommendations Besides complying with the requisites provided by local laws for health care facilities the room should be at least 2 50 m in length optimal 3 30 m on its shorter side have washable flooring capable of withstanding shocks and chemica
179. romotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm 8 Ch 5 z m Di i 3 T a T e Mod Cos U T008 E 4 inglesa CASTELLINI PERIODIC CHECK form n 4 4 years serial n serial n Stamp and signature of Authorized Castellini Technician License expiry date This form duly compiled stamped and signed by an Authorized Costellini Technician must remain permanently attired to manual as proof thal fhe periodic check has bean Performed and musi be shown on reques to the Suparnisore 4 hovitios DENTAL UNIT mod CHAIR mod PERIODIC CHECK form n 4 4 years serial n serial n stamp and signature of Authorized Castellini Technician License expiry date This form musi be taken by Ihe Authorized Casiallini Technician DENTAL UNIT mod CHAIR mod Check on rotation articulated racket o
180. rs Further clarifications regarding the scope of this certificate and the applicability of ISO 9001 2000 requirements may be obtained by consulting the organization E el The British Standards Institution is incorporated by Royal Charter gt Group Headquarters 389 Chiswick High Road London W4 4AL UK Product Services
181. rs the new bulb for not shorten the lenght to insert it into the bulb support use for protection the plastic case of the wrapping Screw the security dowels 2 5 and take away the plastic case After inserting again the lighting cover 2 3 in its guide 2 4 mount the frontal glass in its side and screw the fixing screws 2 1 keeping it by a hand Part II Operating lamp Luna Pict 5 CASTELLINI 5 2 LOGOS Junior Unit FOCUSING OF THE LUNA OPERATING LIGHT Pict 3 The focusing of the Luna operating light Pict 3 is carried out by Castellini S p A and the replacement of the bulb doesn t modify it In case of necessity operate as follow Switch on and rotate the operating light head to the floor and project the lighted beam perpendicularly upon a white drawing sheet 70 cm about far from the frontal glass By means of a screwdriver adjust screws 3 1 3 2 3 3 which are accessible through the back slots so as to the lighted image becoming a rectangular pattern 20 x 10 cm about CLEANING OF THE OPTICAL PARTS Clean periodically the mirror and the frontal glass to prevent any luminosity level 51 dropping This operation must be carried out when head is cold Use only ethyl denatured alcohol Dry surfaces carefully before switching on the operating light Page 49 PANTOGRAPH ARM REGULATION Pict 5 Whenever the head wouldn t stay in the position
182. rt IV Instructions for the Installation THESI 2 CHAIR WIRING DIAGRAMS d 50470500 SCHEMA ELETTRSCO THESI 2 COM DI LAVORO 50 WIRING DIAGRAM WITH WORKING SCHEMA ELECTRIQUE THE AVEC PROGRAMA THON DE TRJV me CASTELLIN GRIM RW cass 14 05 1999 14 05 1999 C Disegno dr oe ms pr niche HAR En lt imati Aia 1144 444 wana 2 WIRING DIAGRAM WITH PROGRAMMING CODE 504T0500 1 Up control 10 Interference suppressor 2 Down control 11 Electric motor 3 Back rest angle control 12 20 uF 450 V condenser 4 Back rest return control 13 F 6 3 A Motor and transformer primary fast safety fuse Rinse control 14 F 3 15 A Solenoid fast safety fuse 0 Reset 15 24 V general warning lamp P S Program set control and stop of all functions 16 Main switch M Memory control A Up solenoid 5 T 250 mA program circuit delayed safety fuse B Down solenoid 6 Back rest program potentiometer N Back rest return solenoid 7 Safety microswitch D Back rest movement solenoid 8 22048000 transformer R1 Motor relay 9 Seat program potentiometer 17 Backrest safety microswitch Page 95 CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation 50810500 FLETTHHCCIATEE SET CON
183. rt V Scheduled Maintenance Program Servicing LOGOS Junior PART V SCHEDULED MAINTENANCE PROGRAM SERVICING AND WARRANTY CONDITIONS Page 105 CASTELLINI LOGOS Junior Unit Part V Scheduled Maintenance Program Servicing SCHEDULED MAINTENANCE AND SERVICING INTRODUCTION In accordance with EEC Directive 93 42 Appendix 1 Item 13 6 par D the periodic maintenance program contains complete information regarding the nature and frequency of the operations necessary to constantly ensure the efficiency and safety of this equipment The Manufacturer notes that all scheduled maintenance and or servicing of this equipment MAY ONLY be performed by specialised personnel in possession of a regular currently valid Castellini Authorised Technician license See Part Important Information and Part Essential Rules As provided by Directive 93 42 EEC implemented in Italy through Law Decree n 46 of 24 January 1997 and Law Decree n 95 of 25 February 1998 Castellini S p A guarantees that the safety reliability and performance requisites certified by the EC mark will be maintained only if maintenance and or servicing is performed by persons who are specially trained authorised and updated by Castellini itself and in possession of a regular currently valid Castellini Authorised Technician license Any maintenance and or servicing performed by persons other than those authorised will be considered improp
184. rtification of compliance and with CEI 62 5 CEI EN 60601 1 Standard General standard for the safety of electromedical equipment It is intended to be used by dentists only who may avail themselves of the assistance of authorized personnel We prescribe to read the instructions contained in the users manual carefully before using the unit Furthermore before using any of the devices connected to the dental unit we prescribe to read the instructions attached to each single device carefully The instructions for installing the device and the instructions for technical service and repair are held by the CASTELLINI AUTHORISED TECHNICIAN IN POSSESSION OF A VALID LICENCE The Manufacturer will not be held responsible for the safety reliability or performance of the equipment in the event of civil or penal proceedings if a the essential environmental requirements as stated in the Table on Compliance of Installations Premises and Supply are not met b assembly additions adjustments re settings repairs are not performed by AUTHORISED CASTELLINI TECHNICIANS IN POSSESSION OF A VALID CASTELLINI IDENTIFICATION CARD c any medical devices other than those authorised by Castellini itself or devices that fail to meet the compatibility parameters specified by Castellini S p A are connected to Castellini equipment d unauthorised modification arbitrary tamperings incorrect maintenance operations are carried out or if non o
185. ruments only for PIEZOSTERIL 5 only for PIEZOLIGHT 5 Pict 5 con punta C1 with 61 tip avec l insert C1 mit C1 Spitze 6 1 6 2 1 con puncta activa C1 st yes NO NO NEIN NEIN Pict 6 Pict 7 Page 66 CASTELLINI LOGOS Junior Unit Part Operating Instruments POLYLIGHT STERIL 2 POLYMERIZING LIGHT GENERAL TECHNICAL DATA Electric feeding 8 Vdc Absorbed power 50 W Wave lenght 400 515 nm Air cooling pressure gt 420 20 kPa 4 2 0 2 bar Intermittent operation 25 min work 60 min rest Classification 93 42 EEC Directive USING SAFELY rules and recommendations To ensure that the equipment is used safely the user must abide by the set standards of hygiene and professional diligence PERSONNEL MUST DULY PROTECT THEIR EYES by wearing safety glasses face shields masks and disposable gloves The polymerizing light electric feeding is connected by the Castellini specified feeder fitted on the unit and the proper connection cable The 50 W Polylight Steril 2 halogen light generates a light beam in the 400 515 nm spectrum which is capable of polymerizing composite photosensitive materials To operate first insert the optical terminal guide and while holding the handpiece push and release the foot switch lever control The light will remain active for 25 seconds after having pushed the foot lever control The lamp is cooled by means of appropriately filtered and dehumidi
186. s control 2A Pict 1 the corresponding green LED will light up Pressing the same control again will switch back to full power operation To increase the light intensity gradually press control 3A Pict 1 the corresponding green LED will light up Pressing the same control again will disable this function After setting the time and any of the other functions described press button 1A Pict 1 to turn on the lamp As long as you press the button you will have light for aiming when you release the button the curing light will be emitted The lamp turns off automatically at the end of the set time and emits a sound signal 3 beeps in rapid succession You can turn off the lamp before the set time elapses by again pressing button 1A During operation a beep is emitted every 5 seconds Inside the handpiece there is a cooling device and temperature sensor which stops the lamp if it exceeds the temperature values established by applicable standards The lamp must be allowed to cool down before work may resume REPLACING THE HALOGEN BULB To access and replace the halogen bulb carry out the following steps in sequence 1 disconnect the dental unit from the power supply lever of the main switch set on 0 2 hold the instrument upright as shown in figure 2 remove the light guide 6A unscrew part 7A and then the filter holder 8A 3 take hold of the upper edge of the dichroic reflector which is attached to the halogen bulb
187. t FOOT CONTROL FUNCTIONS OPERATIVE INSTRUMENTS The operative instruments must be activated through the foot control see FOOT PEDAL FUNCTIONS All op instrum fonctionning parameters are visualized on LCD display on the doctor s control panel see Cpt OP INSTRUMENTS MENU WARNING Before activate the op instrum by foot it s necessary to verify that the Menu visualized on the display is in conformity with the used handpiece The mouvements of the instruments table of the assistant table and of the light must bedone using the handles on the tables and on the light Page 15 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook PICTURES AND DESCRIPTIONS LOGOS Junior Unit Dentist table with HANGING CORDS and S P R I D O Picts 1 and 1A l ASSISTANT S TRAY 2 WATER UNIT 2 1 Water jet to glass 2 2 Water fountain to bowl 2 3 Instrument receptacles for AUTOSTERIL cycles 2 4 AUTOSYTERIL controls 3 LUNA OPERATING LAMP 3 9 Suction stop control on chair base only on request 4 DENTIST S TRAY 5 DENTAL UNIT BODY 6 THESI 2 DENTAL PATIENT S CHAIR 7 FOOT CONTROL 7 1 Chair movement controls up down backrest down up 7 2 Control to start and adjust operating instruments 7 3 Control to turn on operating instrument SPRAY and electrosurgery control J 2 4 2 2 2 1 3 W Pict 1 Pict 1 72 73 7 1 6 Page 16 CASTELLIN
188. t e g between the patient s arms and body If necessary place a sheet between the arms and body 4 If the electrobistoury and monitoring devices or other devices that may be affected by high frequency are to be used simultaneously on the same patient make sure that every electrode of such devices is positioned as far away as possible from the electrodes of the electrobistoury unless provided with filter coils or resistors 5 Check that the wires of the neutral and active electrodes are not in contact with the patient or with other conductors 6 Always use the bipolar technique to avoid undesired coagulations during surgical treatments on parts of the body having a small cross section 7 Always select the lowest possible output power setting 8 Remember that an excessively low output power or malfunctioning of the electrobistoury may be due to a faulty application of the neutral electrode or a poor contact in its connections 9 Do not use inflammable anaesthetics nitrous oxide or oxygen during surgery Any inflammable substances used for cleaning or disinfection must be allowed to evaporate before you start using the electrobistoury Remember that certain materials such as cotton wadding or gauze impregnated with oxygen may catch fire as a result of the sparks produced by the device in normal conditions 10 Do not use the electrobistoury on patients with PACEMAKERS since the radio frequency output by the electrobistoury can generate inter
189. t for Health Personnel for Controlling HIV infections Ministry of Health 6 April 1989 this substance is listed among the high grade disinfectants effective against the HIV virus Ethyl Alcohol and Isopropyl Alcohol deactivate HIV in a few minutes They are not effective on bacterial spores Alcohol is most effective at a concentration of 70 higher or lower concentrations are less effective STER 1 PLUS Castellini Decontaminant for surfaces of Castellini Medical Devices for dentistry 1000 ml bottle STER 3 PLUS Castellini Concentrated sanitizing liquid for cleaning the Surgical Suction System 1000 ml bottle ST Surface Treatment Castellini Sanitizing protective detergent for Dental Chair and Stool Upholstery 400 ml bottle VF CONTROL PLUS Castellini Sanitizing anti foaming tablet for surgical suction circuits Formats SMALL 240 1 7 g tablets and MAGNUM 120 2 4 g tablets Use in the suction system filter and in each suction cannula AUTOCLAVEABLE TANK for separate supply system PROTECTIVE SHIELDS Disposable covers for Chair headrest backrest and seat Disposable adhesive cover for Control Panel Flexible autoclaveable shields for Cuspidor Instrument Tray tray Handpiece Holder Time Flushing receptacles Autoclaveable cover for Time Flushing Tub PRODUCTS FOR MAINTENANCE DAILY OIL Castellini Lubricating spray for daily turbine maintenance Format 200 ml cylinder 651 Castellini Protettivo
190. te of invoice The manufacturer s civil and penal liabilities will cease and the warranty will be automatically invalidated in all of the following cases 1 failure to comply with the essential environmental requisites indicated by Castellini in the information section of the use and maintenance manual supplied with the equipment 2 assembly addition of equipment adjustment re setting and repair are not carried out by AUTHORIZED CASTELLINI TECHNICAL PERSONNEL WITH A REGULARLY ISSUED CURRENTLY VALID LICENCE 3 any medical devices not supplied by Castellini itself or any such devices which do not meet with Castellini S p A standards of compatibility are connected to Castellini products 4 non authorised modifications arbitrary tampering improper maintenance and use of non original spare parts and or components 5 failure to use the equipment in conformity with the instructions for use provided in the use and maintenance manual and improper use of the product 6 whenever the electricity water and pneumatic supply systems water drainage system and the surgical suction system where present do not meet the requisites stated in the use and maintenance model see paragraph on setting up the environment and the equipment installation layout diagram scale 1 1 or do not comply with the laws in the user s country 7 failure to comply with the scheduled maintenance requirements or any of the prescriptions provided in t
191. tellini identification card will automatically and immediately invalidate the equipment guarantee and all certifications exonerating Castellini from any form of responsibility and transferring it de iure et de facto onto the person responsible for the operation together with any criminal or civil proceedings undertaken by Castellini and claims for any damages suffered by third parties including any further and or greater damages The specially trained and qualified technician carrying a valid Castellini identification card must not make alterations without prior authorisation arbitrarily tamper or incorrectly carry out maintenance operations 1 6 not in compliance with the instructions issued by Castellini itself and must not use non original spare parts and or components nor connect Castellini products to any medical devices not approved by Castellini or not in compliance with the compatibility parameters specified by Castellini itself The specially trained and qualified technician carrying a valid Castellini identification card is not authorised to alter or in any way interfere with the electric mains supply system as the law requires such operations to be carried out by specially authorised technical personnel see applicable law Furthermore no alterations or technical operations of any kind or nature may be performed on the water mains supply and water treatment systems or generally to the area in which the equipment is to be installed
192. ter treatment the part may become temporarily darkened but after a few hours of exposure to the air it will spontaneously regain its natural surface color This treatment also serves to disinfect WARNING In contact with acids the liquid releases a toxic gas Chlorine Irritant Rinse the treated materials thoroughly before reusing them CHAIR AND PEDALS Cleaning the Upholstery cleaning Surfaces disinfection DENTAL UNIT cleaning Surfaces disinfection Waterlines supplying sprays cleaning decontamination Flexible shields cleaning and disinfection sterilization maintenance Tray handles Tank and hose for separate supply clean and decontaminate with Ster 1 plus Castellini according to the instructions provided in an autoclave with steam for 20 min at 135 C 210 kPa 2 1 bars Cover of time flushing tub Cleaning and disinfection sterilization Compressed air filter ampules General air filter and HPA filter clean with a neutral liquid detergent e g Johnson s Baby Shampoo or another neutral Shampoo and warm water WARNING THE MATERIAL OF THE AMPOULES IS NOT ALCOHOL RESISTANT cleaning HPA filtering cartridge for compressed air in an autoclave with steam for 20 min at 135 C 210 kPa 2 1 bars aspirate the diluted solution of STER 3 PLUS according to the instructions provided then replace the disposable cannulas or rinse out and sterilize the reusable cannulas sterilizatio
193. the LED is off it means that mains water has been selected for TIME FLUSHING AUTOSTERIL RINSE instrument SPRAYS 2 4 5 LED warning that the level of liquid for TIME FLUSHING AUTOSTERIL RINSE and instrument SPRAYS is low 2 4 6 LED warning that the level of the AUTOSTERIL liquid is low 2 4 LED indicating that the AUTOSTERIL system is on pause 2 4 8 LED warning of faults in the water circuit IMPORTANT If the dental unit is shut down while an AUTOSTERIL TIME FLUSHING cycle is in progress when the unit is switched back on the system will completely repeat the phase of the cycle it was carrying out Page 31 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook AUTOSTERIL and TIME FLUSHING AUTOSTERIL system for decontaminating dental unit waterlines with a timed flow of liquid containing a chemical agent that kills spores viruses fungi and bacteria programmed contact time and rinse with mains water or dedicated liquid supplied from an independent reservoir The result varies according to the length of exposure and the product used and is achieved at the end of the contact time The final rinse removes product residues and leaves the last rinse liquid in the waterlines TIME FLUSHING sanitization of dental unit waterlines with a system that flushes out the waterlines with the liquid selected for the instrument sprays mains water or dedicated liquid supplied separately AUTOS
194. tificato soggetto alle condizioni previste nel Regolamento IMQ Certificazione prodotto ed relativo ai prodotti descritti nell Allegato al presente certificato per i seguenti prodotti for the following products Complessi odontoiatrici Dental treatment units Serie LOGOS JUNIOR Series LOGOS JUNIOR This certificate is subjected to ls the conditions foreseen by IMQ Rules Product Certification and 45 relevant to the products listed in the annex to this certificate Emesso il Issued on 2001 10 16 Data di aggiornamento Updated on Sostituisce Replaces num F D pd INSIEME PER LA QUALIT E LA SICUREZZA CASTELLINI Rea Milano 1595884 Registro Imprese MI 211895 1999 C F P1 12898410159 CA10 00056 Capitale sociale L 7 600 000 000 SN B001PK Emesso il Issued 2001 10 16 Data di aggiornamento Updated on Sostituisce Replace Prodotto Product 20138 Milano via Quintiliano 43 tel 0250731 r a fax 0250991500 E mail info ima it www imq it IMQ S p A IMQ Allegato Certificato di approvazione Annex Approval certificate Complessi odontoiatrici Dental treatment units Marchio Mark Concessionario Licence Holder CASTELLINI SPA VIA SALICETO 22 40013 CASTELMAGGIORE BO Costruito a Manufactured at BO Italy Copy of this certificate must be available at the manufacturing places listed above Standards CEI
195. tion and turn off the power set the main switch to the O position Unscrew the three screws 1 8 2 Grasp the cover at the rear widen it slightly and remove it by sliding upwards Attention the power terminal board and main switch contacts are always live After cover 1 8 1 has been replaced the three securing screws 1 8 2 must be tightened WATER UNIT COVERS Pict 1 7 The plastic covers protecting the water unit are fastened to the inside metal frame To gain access to the pressure regulators of the water and air circuits to the main electric panel of the secondary low voltage circuits collector block and to the corresponding fuses it Is necessary to remove the cover 8 5 as shown in Pict 1 7 after having first switched off the power supply to the dental unit lever positioned on O MOUNTING OF THE COVERING CARTER OF UNIT SUPPORT Pict 1 8A After having fixed the unit to the chair and after having levelled it correctly it is necessary to mount the covering carter a and b following these instructions 1 Mount the carter b and fix it by the two screws c 2 Then mount also the carter a and fix it by the other two screws CASTELLINI LOGOS Junior Unit Part IV Instructions for the Installation ADJUSTING THE WORKING PRESSURES the dental unit The manufacturer is not responsible for faulty operation that may result from any tampering with these settings future adjustmen
196. to secure at installation the supply box and make the hydro pneumatic and wiring connections as shown in Pict Ll 1 2 1 5 After turning off all power at the mains switch complete the following steps in the order given below 1 Attach electrical contact 1 1 6 in the mains switch housing pict 1 1 by snapping into place the two couplings 1 1 9 2 Unloose the three screws 1 2 1 Pict 1 2 and lift the circuit supporting plate 1 2 2 than fix the feed support 1 2 4 on the chair matal base by means of three suitable screws 1 2 5 by usisng the present fixing points Check the free insertion of the pipe elbow the union elbow 1 2 6 between two plates 1 2 4 and 1 2 7 Then cut the cables fastoner 1 2 8 reassemble the circuit supporting plate 1 2 2 and fix it by means of the three suitable screws 1 2 1 3 For electrical links see pict 1 3 Cut the cable wrap tie wich ties all the cables and connect the following parts Connect the yellow green wire s eyelet terminal to one of the earthing screws and lock in place by means of the nut with its special washer Insert chair cable connectors 1 3 2 and 1 3 3 into the corresponding jacks which are soldered to the lower part of printed circuit E6000401 4 Now connect the air and water supply and the drain lines to their matching floor lines see pict 1 1 and unit s installation diagram scale 1 1 See pict 1 3 and related instructions for connection to central aspiratio
197. tor assembly Order new key Replace clamp Use only quality burs Use new bur Use only quality burs Use new bur Replace rotor assembly Push the button at centre all the way Detach handpiece hold tube over cuspidor and blow out air and water N B Water regulator must be open Clean handpiece use supplied steel wire carefully so as not to ovalize nozzles Replace lamp Tighten fully the handpiece tube coupling ring or if not enough replace tube assembly Adjust control on the unit table Tighten fully coupling ring Replace and lubricate them CASTELLINI TROUBLESHOOTING LIKELY CAUSE Irregular air pressure Air leaks at tubing coupling Blocked air way Handpiece needs lubrication Worn out bearings Misaligned or very worn bur Worn out bearings Square section of shaft rounded Worn key Worn clamp Not calibrated bur diameter Curved bur Not calibrated bur diameter Curved bur Worn clamp Button not fully pressed down Blocked nozzles Burned out lamp Defective tube coupling Light control at minimum Loose tubing Worn faston O Rings T ES f Vin Page 6 LOGOS Junior Unit PROBLEM Low power on high speed handpiece abrupt rpm loss Very noisy handpiece Defective attaching or detaching bur key type bur clamp Defective attaching or detaching bur push button clamp Defective spray No light in fibre optic handpiece Water leaks from coupling CASTELLINI LOGOS Junior Unit Part HI
198. treme limit positions for the seat and backrest leave a small amount of leeway SAFETY SYSTEMS SELF DIAGNOSIS AND AUTOMATIC SHUTDOWN The chair features a system for diagnosing particular faults with automatic shutdown and indication of the fault _ The LED of the STOP Program control flashes to warn of a fault in the crush prevention safety systems all direct and automatic chair controls are disabled a The flashing LED of the Programming control warns of a fault in the Position Control potentiometers and or corresponding cables the automatic Chair movements are disabled while the direct movement controls manual controls remain enabled Page 38 CASTELLINI Part I Instructions Use and Maintenance Hanbook DISINFECTION AND STERILIZATION Procedures and program for sanitizing the equipment LOGOS Junior Unit PROCEDURE Put on protective gloves before carrying out the cleaning and disinfection operations below Headrest backrest and seat should be protected with disposable covers see Products to be Used with the Dental Unit With neutral liquid detergent e g a neutral Shampoo and warm water apply with a soaked sponge then wipe off residues and rinse with a sponge soaked in water For more thorough cleaning use ST Surface Treatment sanitizing protective detergent for Dental Chair and Stool upholstery apply directly on the surface to be treated and spread with a soft cloth Then wipe clean wit
199. ts of the pressure regulators must be done as follows only by qualified personnel authorized by the Castellini Company Pull the knob outwards to unlock the regulator Then turn it clockwise to increase the pressure or counterclockwise to reduce the pressure After the pressure has been adjusted lock the pressure regulator by pressing the knob in The air and water pressures have been factory set to ensure the proper operation of Fe I PRESSURE SETTINGS Drinking water syringe instrument spray water 90 140 kPa 0 9 1 4 bar Air for turbine and air micromotor 250 270 kPa 2 5 2 7 bar measured with the appropriate pressure gauge placed between the connector and the turbine Code N L0001076 N B For a correct pneumatic feeding of the unit the manometer placed on the general panel inside the unit body must show 430 470 kPa 4 3 4 7 bar REPLACEMENT OF THE NEGATOSCOPE LAMP Pict 1 12 Replacements of the lamp as indicated below are to be carried out exclusively by qualified and authorised CASTELLINI technical personnel according to the following instructions 1 12 3 Pict 1 12 A Replacement of the negatoscope lamp for endoral radiographs Pict 1 12 To gain access to the lamp proceed as follows switch off the dental unit and remove the instruments and the tips of the assistant tray from their receptacles loosen the fixing screws located on the back of the assistant tray cover lift the cover an
200. uct 51 Check lubrication or replacement of O ring of quick coupling of micromotor product S1 LUBRICATION Lubrication turbine product Daily Oil Lubrication of micromotor handpiece CHECKS ON SAFETY PROTECTION DEVICES Check on chair descent safety stop Q Check on chair backrest safety stop Check on functioning of main switch Check on water spray safety valve if present Check on connections and protective sheating of power cable Check on air water supply connections Check on anchorage of chasing protections of chair and dental unit MECHANICAL DEVICES Check on balance of dental unit articulated arm Check on balance of lamp articulated arm CASTELLINI LOGOS Junior Unit Appendix I Certifications LOGOS Junior APPENDIX I CERTIFICATIONS Appendix I CERTIFICATIONS CASTELLINI Rea Milano 1595884 Registro Imprese MI 211895 1999 C F P 12898410159 CA10 00056 Capitale sociale L 7 600 000 000 SN B001PK Certificato di approvazione Approval certificate IMQ accredited certification body grants to IMQ S p A 20138 Milano via Quintiliano 43 tel 0250731 r a fax 0250991500 E mail info imq it www imq it IMQ PID 10100001 CID C 1993 3736 IMQ ente di certificazione accreditato autorizza la ditta CASTELLINI SPA VIA SALICETO 22 40013 CASTELMAGGIORE BO the licence to use the mark all uso del marchio IMQ Il presente cer
201. ut and duly stamped and signed by the technician who performs the maintenance Page 106 CASTELLINI LOGOS Junior Unit Part V Scheduled Maintenance Program Servicing SERVICING The manufacturer accepts no liability for guaranteeing the certifications pertaining to the device compliance with the EC mark requisites or the conformity of this device with current laws as prescribed by Leg Decree 626 94 and or applicable European Directives 11 servicing 18 not carried out in full accordance with the rules provided in this manual See in particular Part IV Instructions for installers ESSENTIAL RULES The Manufacturer again emphasises that only persons in possession of a currently valid Castellini Authorised Technician license may service the equipment See above considerations in the Introduction of this manual Technical personnel as specified above may not connect to Castellini products any other medical devices and or accessories that are not recommended by Castellini or are in any case outside the parameters of compatibility indicated by Castellini S p A Unauthorised modifications arbitrary tampering and maintenance work not complying with the directions provided by Castellini are likewise forbidden as is the use of non original spare parts and or components Any failure to comply with the above prescriptions will be considered improper use in contradiction with the manufacturer s directions and will as a result co
202. values When you change the handpiece gear reduction multiplication ratio the displayed speed RPM will change accordingly in proportion to the reduction multiplication ratio chosen 100011 2601 1201 603 WI 301 75EKM 20 1 203 d l 103 When the selected reduction multiplication ratios fall in the range between 1 5 and 75EKM the number of revolutions on the motor shaft will not change N B WHEN THE REDUCTION RATIO IS SET IN THE RANGE BETWEEN 30 1 AND 1000 1 THE NUMBER OF REVOLUTIONS ON THE MOTOR SHAFT WILL AUTOMATICALLY BE REDUCED BY 50 RPM 25000 MAX Page 25 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook Low speed motor operation with W amp H handpiece model WS 75E KM torque readino in Ncm MAX TORQUE LIMIT EXPRESSED IN Ncm GEAR REDUCTION RATIO Fig N SPEED ADJUSTED BY DISPLAY OF PRESET MAX SPEED FOOT CONTROL LIMIT IN RPM FIBRE OPTIC LIGHT ON OFF When you use the W amp H handpiece model WS 75E KM you can select the option 75EKM and obtain a torque reading in Nem rather than in see figure N The indication of the maximum torques actually deliverable by the low speed motor can be changed by directly adjusting the value indicated on the display Proceed as follows gt Press the control to move the cursor to Nem i Press the control to increase the max torque express
203. vidence of previous use of non original spare parts and or components The dental unit MUST be provided with an earth connection in compliance with BS standard The dental unit is designed to be permanently connected to the power mains by means of a suitable input terminal board The safety fuse is inserted on the live pole conductor with brown insulation sheath marked with wiremarker L Access to the fuse part 6 3 pict 4 1s only possible by means of a special screwdriver n order to correctly connect the dental unit to the mains the dentist s chair to the dental unit and where applicable the air extractor to the dental unit follow instructions at the pictures 1 1 1 2 1 3 1 4 1 5 1 6 If the installation of an air compressor 1s required separate power supply and protection device are necessary Before proceeding with the installation the pipework should be thoroughly cleaned to avoid the penetration of any sediments in the water and compressed air circuit of the dental unit and the water pipes should be bled to eliminate any air bubbles n order for the dental unit to work efficiently it is essential that the room in which it 18 to be installed is adequately prepared that care is taken in transporting special fittings that all components are correctly installed and that the maintenance operations schedule recommended by the manufacturer is followed PERMITTED ENVIRONMENTAL CONDITIONS FOR TRANSPORT AND STORAGE
204. y out a waterline disinfection cycle system for decontaminating dental unit waterlines with a timed flow of liquid containing Autosteril at the start of each clinical day and after each patient the equipment items normally have exposed sharp tips and edges burrs and other tools for high speed handpieces scaler tips etc take care to avoid accidental cuts and puncture wounds after use remove the aforesaid parts from the instruments do not leave sharp and or pointed parts mounted on the equipment when it is left unattended after use on each patient It is mandatory to sterilize the cord attached instruments or their removable invasive parts after washing and disinfecting the surfaces see specific instructions Sterilization must take place in a steam autoclave at 135 C 2 1 bars sterilization requisites also prescribed by Italian Law Health Minister s Decree of 28 09 1990 art 4 It is mandatory to regularly carry out the sanitization procedures described in this manual in the paragraph on cleaning disinfection sterilization it is not advisable to use drinking water to supply the dental unit since it may lead to the formation of a biofilm in the waterlines and thus facilitate germ proliferation inside the unit itself It is recommended to supply the unit exclusively with dedicated liquids Isotonic Saline Solution or It Ph Purified Water using the Separate Supply system Page 5 CASTELLINI LOGOS Junior
205. ying pressure and screw the ampoule back in place tightening it all the way WARNING the ampoule is NOT ALCOHOL RESISTANT REPLACE the cartridge once a year 11 1 Page 41 CASTELLINI LOGOS Junior Unit Part I Instructions Use and Maintenance Hanbook SUCTION SYSTEM FILTER Keep the suction filter clean and free of residues according to the cleaning directions provided in the chap on Cleaning Disinfection and Sterilization After cleaning place one or two VF Control plus sanitizing antifoaming tablets inside the filter CAUTION wear protective gloves Always operate with the suction system on tube raised Pict 12 MWB SYSTEM BIOLOGICAL CONTROL OF WATER SUPPLY Optional under responsibility of dental surgery personnel The MWB system automatically dispenses a disinfecting agent in the incoming water supply at a concentration that ensures hygienic protection of the water supply and prevents contamination within the circuit The system utilizes a disposable cartridge which must be filled with disinfectant The products that may be used with the MWB system are listed in the Chap on Products to be Used with the Dental Unit The cartridge must be replaced once a year Cartridge preparation and assembl 0 0 2 0 5 1 Insert the tube inside the hole at the bottom of the cartridge and place the opposite end in the lower receptacle of the 2 Pour 50 grams of disinfe

LOGOS Junior

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