KeContact P20-U Installation manual
Contents
1. 32 9 2 Replacing the IUSCS 2 25 42ssses aa aa sense se semer etes 32 DO SOS men de ee ae 33 OA Tecnnical dala ne nn ee see ne 34 559 SandardS and FOQUIA OMS Se ne ce stone ses ce EAE 39 4 Installation manual Version 1 00 Article no 90665 KEBA KEBA 2012 KeContact P20 U Important information 1 Important information 1 1 Safety instructions WARNING A Not observing the safety instructions can result in risk of death injuries and dam age to the device KEBA AG assumes no liability for claims resulting from this e Electrical hazard The installation commissioning and maintenance of the charging station may only be performed by correctly trained qualified and authorized electricians who are fully responsible for the compliance with existing standards and in stallation regulations Please observe that an additional overvoltage protection of vehicles can be required Only connect voltages and circuits in the right hand connection area Ethernet terminals for control lines that have a secure separation to dangerous volt ages e g sufficient isolation Only supply the terminals IN OUT from Class 2 voltage sources e Before commissioning check all screw and terminal connections for firm seat ing The connector panel cover may never be left open unattended Mount the con nector panel cover if you leave the charging station e Use of the charging station with open cable insertion openings2. KeContact P20 U Installation manual for the specialist NK f 13 A Automation by innovation General notes for this manual At various points in this manual you will see notes and precautionary warnings regarding possible hazards The symbols used have the following meanings A A gt is Note DANGER Indicates that death or serious bodily injury will occur if appropriate precau tionary measures are not taken WARNING Indicates that death or serious bodily injury can occur if appropriate precau tionary measures are not taken CAUTION Indicates that damage to property or minor physical injury can occur if appro priate precautionary measures are not taken ATTENTION Indicates that damage to property can occur if appropriate precautionary measures are not taken e This symbol reminds you of the possible consequences of touching electro statically sensitive components Notes on use of equipment and useful practical tips are identified by the Note symbol They do not contain any information that draws attention to potentially dangerous or harmful func tions gt This arrow marks working steps that you are to perform KEBA 2012 Specifications are subject to change due to ongoing technical development No guarantee is offered in respect of any of the specifications given here All rights reserved All intellectual property including trademarks and copyrights are th
3. The device was developed manufactured inspected and documented in compliance with the relevant safety standards Therefore the products do not pose any danger to the health of persons or a risk of damage to other property or equipment under normal circumstances provided that the instructions and safety precautions relating to the intended use are properly observed The instructions contained in this manual must be followed precisely in all circumstances Failure to do so could result in the creation of potential sources of danger or the disabling of safety devices Apart from the safety instructions given in this manual the safety precautions and accident prevention measures appropriate to the situation in question must also be ob served Only electrical vehicles or their chargers may be connected A connection of other loads e g electric tools is not permitted 1 3 About this manual This manual is valid for devices of the type e KeContact P20 U Use of this manual This installation manual is intended for qualified personnel only The figures and explanations contained in this manual refer to a typical device design The design of the device may deviate from it Please refer to the KeContact P20 U User manual for information and instructions about operating the device 1 Persons who due to their special training expertise and experience as well as knowledge of current standards are able to assess the work performed and t
4. 0 4 0 64 mm 0 7 1 4 mm AWG 26 AWG 22 Cat 6 STP 0 51 0 81 mm 1 0 1 4 mm AWG 24 AWG 20 Flexible cable 7 x 0 2 mm 1 1 1 4mm Cat 5e Cat 6 STP AWG 24 LSA insertion tool x ma Original KRONE insertion tool with solder free o E on x ras Q and stripping free connection of the wires and e ane n s simultaneous trimming of the residual lengths LSA insertion tool TD 1609 030 Preparing the connection cable Connecting the cable Installation manual Version 1 00 Article no 90665 KEBA 2012 Preparing the connection cable gt Strip the connection cable approximately 6 cm gt Fold back approx 1 cm of shielded braiding completely and wrap it with conductive adhesive textile tape Connecting the cable gt Secure the connection cable at the point of the wrapped shielded braiding in the cable clamp K The cable clamp must be screwed onto the shield point Shd of the circuit board gt Clamp the wires to the terminal block ETH using the insertion tool 27 KEBA Installation KeContact P20 U 4 5 DIP switch settings DIP switches 1 The DIP switches are used for the addressing f iniii fl and configuring the charging station and are bi 2345678 located under the connector panel cover TU mies 1 DSW1 configuration upper DIP switch ae DSW2 addressing lower DIP switch TD 1609 025 c DIP switches SETTING THE MAXIMUM EVSE CURRENT C
5. AWG min max 24 6 105 C Class 2 circuit voltage lt 30V c 50 60Hz External fuse 0 5AT required Connection line AWG min max 28 12 10A 13A 16A 20A 25A or 30A Single phase 3 wire 120 240V 120 208V Y 60Hz Ill according to UL 840 Max 40A lan 20mA according to UL 2231 Type 1 cable 30A 240 Vac according to SAE J1772 AC Level 2 permanent connection Type 3R IP54 240 x 643 x 140 mm without charging plug approx 6 5 kg Installation manual Version 1 00 Article no 90665 KEBA 2012 KeContact P20 U Technical instructions Environmental conditions Operating temperature at 30A 30 C to 50 C without direct sunlight Temperature behavior In each case of the specified operating temperature range the device supplies the charging current continuously available To increase the charging availability the charging current setting is changed to 16A if the tempera ture is inadmissible exceeded Subsequently the charging process can also be switched off After cooling the charging current setting is in creased again This is not a safety feature this is only an opera tional feature Environmental operating temperature has to be obtained Storage temperature range 25 C to 80 C Speed of temperature change max 0 5 C min Permitted relative air humidity 5 to 95 non condensing Altitude max 2000 m above sea level 5 5 Standards and regulations National regula
6. areas ATTENTION e Risk of damage Make sure that the charging station is not damaged by improper handling an choring housing cover socket inner parts etc e Do not open the connector panel cover in the rain e Risk of breaking the plastic housing Countersunk screws may not be used for the mounting The included washers must be used Do not tighten the mounting screws with force The mounting surface must be completely level max 1 mm difference be tween the support points or mounting points Warpage of the housing must be prevented Information for technicians who are permitted to open the device e Risk of damage Electronic components can be destroyed if touched Before handling components make sure you perform an electrical discharge by touching a metallic grounded object Installation manual Version 1 00 Article no 90665 KEBA 2012 KeContact P20 U Important information 1 2 Intended use KeContact P20 U is a charging station for the indoor and outdoor area at which electrically operated vehicles can be charged e g electric automobiles The charging station is designed for installation on a wall or in a floor mounted column The respective national regulations must be observed with regard to the installation and con nection of the charging station The intended use of the device always includes the compliance with the environmental con ditions for which this device was developed
7. is prohibited e Do not carry out any unauthorized conversion work or modifications to the charging station Repair work to the charging station is not permitted and may only be per formed by the manufacturer replacement of the charging station e Do not remove any notices on the device such as safety symbols warning notices rating plates nameplates or cable markings e The charging station does not have its own power switch The line circuit breaker of the building installation panel serves as mains disconnector e Observe the instructions given for selecting the location and the construc tional requirements If the specifications for the location are not observed this can result in death serious physical injury or equipment damage if the corresponding precaution ary measures are not met Installation manual Version 1 00 Article no 90665 5 KEBA 2012 KEBA Important information KeContact P20 U A 6 KEBA WARNING Pull the charging cable only at the plug and not at the cable out of the connec tor e Ensure that the charging cable is not mechanically damaged bent pinched or run over and the connection area does not come into contact with heat sources dirt or water 5 safety rules Shut down all poles and all sides Secure against reactivation Check that the equipment is voltage free Ground and short circuit Cover adjacent live parts and restrict access to hazardous
8. requirements Space requirements If several charging stations are installed adja cent to each other a distance of at least 200 mm between charging stations must be com plied with TO 1609 094 Space requirements dimensions in millimeters Installation manual Version 1 00 Article no 90665 11 KEBA 2012 KEBA Installation 4 Installation Scope of supply standard Charging station Cable hanger for versions with charging cable Installation manual for the specialist User manual for the end customer Drilling template Installation requirements KeContact P20 U 1 piece 1 piece 1 piece 1 piece 1 piece e Before beginning the installation the installation guidelines must be observed e Contact person on site for access to the mains disconnector in the electrical distribution panel board e The electrical connection power supply line must be prepared Tool list The following tools are required for the installation Phillips head screwdriver PH2 flats 36mm e LSA insertion tool optional Flathead screwdriver for supply terminals blade width 5 5 mm Flathead screwdriver for SELV terminals blade width 3 0 mm Mounting tools for cable glands M16 width across flats 20mm and M32 width across 12 Installation manual Version 1 00 Article no 90665 KEBA KEBA 2012 KeContact P20 U Installation 4 1 Preparing the housing 4 1 1 Removing the housing cover Mounting sc
9. with separating divider for secure separation shall be provided for the cable insertion A power supply line B control line C Ethernet Installation manual Version 1 00 Article no 90665 KEBA 2012 KeContact P20 U Installation 4 2 3 Cable insertion with floor mounted column outdoor Cable insertion openings front view A Drill hole with conduit fitting for power supply line C Feedthrough M16 with conduit fitting for control line Ethernet TD 1609 018 a AAN amp Breaking out the cable insertion openings Installation manual Version 1 00 Article no 90665 KEBA 2012 B Feedthrough M16 with conduit fitting for control line Ethernet D M32 M16 Liquid tight conduit fittings Breaking out the cable insertion openings The marked positions for the required cable feedthroughs on the rear of the housing must be broken out only M16 knock outs gt Place the housing on on a stable support pad and use a hammer and flathead screwdriver to carefully break out the required cable insertion openings Do not break out the marked M32 cable insertion opening If needed a hole must be drilled that fits to the used cable conduit 17 KEBA Installation TD 1609 105 Charging station on floor mounted column 18 KE BE KeContact P20 U Drilling the cable insertion opening for the power supply line Drill a hole into the housing that fits to
10. 2 DSW2 1 to DSW2 4 DSW2 3 ON Value 4 The 4 bit addressing results in 15 possible DSW2 4 OFF Value 0 Ethernet addresses 192 168 25 xx DSW2 1 Address Bit 2 Value 1 DSW2 2 Address Bit 2 Value 2 DSW2 3 Address Bit 2 Value 4 DSW2 4 Address Bit 2 Value 8 The settable Ethernet addresses start at 10 DIP switch setting Address 10 1 2 4 0 17 Installation manual Version 1 00 Article no 90665 29 KEBA 2012 KEBA Installation KeContact P20 U 4 6 Commissioning General commissioning process 1 Remove all residual installation and connection materials from the connector panel area 2 Before commissioning check all screw and terminal connections for firm seating 3 Check whether all unused cable glands are properly sealed with blind plugs or dummy screw fittings 4 Close the connector panel cover to the charging station 5 Mount the housing cover see the Mounting the housing cover chapter 6 Switch on the voltage of the power supply line After 15 to 20 seconds the status LED must flash green slowly The device performs a self test every time it is switched on 30 Installation manual Version 1 00 Article no 90665 KE BI KEBA 2012 KeContact P20 U 4 6 1 Mounting the housing cover Fitting the housing cover TD 1609 021 TD 1609 005 a Mounting screws Installation manual Version 1 00 Article no 90665 KEBA 2012 Installation Fitting t
11. APACITY DSW1 1 Current D1 6 D1 7 D1 8 Figure 10A OFF OFF OFF 3 4 5 13A ON OFF OFF 3 4 5 P 16A OFF ON OFF 20A ON ON OFF 3 4 5 25A OFF OFF ON 345 F 30A ON OFF ON 3 4 5 1 Preadjusted maximum current value for the EV charger control pilot duty cycle 28 Installation manual Version 1 00 Article no 90665 KEBA KEBA 2012 KeContact P20 U Installation INPUT OUTPUT DSW1 ONLY FOR STANDARD MODE Function DIP switch Figure External enable input IN is used Switch output OUT Ta p2 Oh L fan specification 1234567 D1 1 ON yes STANDARD MODE DSW2 Standard setting DSW2 1 to 2 4 OFF The charging procedure in STANDARD mode is carried out automatically by the charging station without higher ranking control system The charging station attempts to obtain an IP address via DHCP server if needed This also corresponds to the basic settings for charging stations with out network connection Static IP address DSW2 6 ON The charging station has the static IP address 192 168 25 11 LOAD MANAGEMENT MODE ADDRESSING DSW2 The charging procedure in LOAD MANAGEMENT mode is controlled by a higher ranking load management system Since multiple charging stations are located in a network an addressing of the charging stations IS necessary 12345 6 7 Example for address 17 DSW2 1 ON Value 1 The addressing is done via the DIP switches DSW2 2 ON Value
12. a particular installation If this equipment does cause harmful interference to radio or television re ception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment to a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help CANADA This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe B est conforme a la norme NMB 003 du Canada For devices with optional BPL modem Complies with IC ICES 006 en conformit avec IC NMB 006 du Canada Revision history Modification Date modified Description from to Pages 1 00 221012 i Manual created Installation manual Version 1 00 Article no 90665 3 KEBA 2012 KEBA Contents KeContact P20 U Contents DONATION AO ed ee a nn testis t0e Stent anal eter 5 11 Safety MPS COINS SE a eaten ecco de es de ie 5 Rd en ee et eee T ko OO US AA e e i a a te E T ka POU TACS UON at ns en ae eee ees te a 8 2 ONCE VA nee Sa a i 9 3 INSTAlIATION QUIACIINCS 5 a sen enetnene dessine css 10 3 1 General criteria for the site selection cece ccccceececeeeeeceseeceeeeeeeecesseueessaeeesseeeeseeeeseneeees 10 3 2 Specificatio
13. constructed in order to withstand the mechani cal forces e Do not mount the charging station at locations where falling objects e g hung ladders or automobile tires could damage the device e Position the bottom of the charging station at a comfortable height and at least 460 mm 18 inches above the ground Ensure that the status LED on the front can clearly be seen by anyone who will be operating the device e The device may not be exposed to direct spray water by e g neighboring manual car wash facility high pressure cleaner garden hose e f possible the device should be mounted protected from direct rainfall in order to avoid e g icing damage because of hail or similar e f possible the charging station should be mounted protected from direct sunlight in or der to avoid the reduction of the charging current or the interruption of the charging pro cedure due too high temperatures of the components inside the charging station e For not weatherproof mounting e g in a parking lot outside the charging current setting is changed to 16A if the temperature is inadmissible exceeded Subsequently the charg ing process can also be switched off For information about environmental conditions please refer to the Technical Data chapter Observe the national electric code and regulations 10 Installation manual Version 1 00 Article no 90665 KEBA KEBA 2012 KeContact P20 U Installation guidelines 3 2 S
14. ct State of the charging station open LOCKED closed READY FOR OPERATION Connection gt Connect the wires to the enable input IN please refer to the Terminals X1 X2 chapter for details about the terminal DIP switch setting f The use of the enable input must be activated oooi PLS E 12345678 a by a DIP switch setting ON Use enable input UE fs UUW Yes DSW1 1 ON No DSW1 1 OFF Default DIP switch setting 24 Installation manual Version 1 00 Article no 90665 KEBA KEBA 2012 KeContact P20 U Installation 4 4 4 Switch contact OUT The switch contact is a potential free relay contact and can be used for activating a fan in the garage This can be necessary with some vehicles Please consider building requirements and car requirements If a fan has to be used the corresponding DIP switch settings must be selected Circuit diagram Vcc L TD 1609 020 Electrical data Class 2 circuit Vcc lt 30Vac Fuse F 0 5A slow blow Connection gt Connect the wires to the switch contact OUT please refer to the Terminals X1 X2 chapter for details about the terminal E Doo o oo DIP switch setting HON i non PS 1 The use of the switch contact e g for the fan specification must be activated by a DIP switch setting A ON TOON e Use the switch output ey 1 2345678 pe _ Yes DSW1 2 ON No DSW1 2 OFF Default TD 1609 025 b DIP
15. e input for e g ripple control receivers time switches This permits a scheduled time controlled charging of the vehicle to be realized e BPL modem Broadband over Power Line according to GreenPhy standard e Mounting column for floor installation Installation manual Version 1 00 Article no 90665 9 KEBA 2012 KEBA Installation guidelines KeContact P20 U 3 Installation guidelines ATTENTION e Use only high quality shielded cables for the Ethernet connections ETH see also chapter Ethernet1 connection ETH 3 1 General criteria for the site selection The charging station was constructed for the indoor and outdoor area Accordingly it is nec essary to ensure the installation conditions and the protection of the device at the installation site e Take into account the local electrical installation regulations fire prevention measures and accident prevention regulations as well as emergency routes at this site e The charging station must not be installed in potentially explosive zones EX environ ment e Mount the charging station so that it is not located in the direct flow of passersby and so that no one can trip over connected charging cables and so that the charging cables do not cover or cross passing pedestrian and motorized traffic e Do not install the charging station at locations where ammonia or ammonia gas is ex posed e g in or at stables e The mounting surface must be sufficiently
16. e property of their respective owners Any unauthorized use thereof is strictly prohibited Document Version 1 00 Article no 90665 KEBA AG Postfach 111 Gewerbepark Urfahr A 4041 Linz KeContact P20 U Contents This product is UL certified E350546 It complies with the required UL and CSA standards for North America and Canada This product meets the requirements of the ROHS Directive RL 2002 95 EC The corresponding Declaration of Conformity is located at KEBA AG FCC INFORMATION This device complies with Part 15 of the FCC Rules Operation is subject to the following two condi tions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation CAUTION Changes or modifications not expressly approved by the party responsible for compliance could avoid the user s authority to operate the equipment NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pur suant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in
17. eaking F1 F2 3 15 A 250 V capacity gt 1500A T H 5 x 20 mm fuse Replacing a fuse gt Switch off the power supply line of the charging station completely gt Remove the connector panel cover gt Turn the fuse holder counterclockwise until the spring pushes out automatically gt Replace the fuse gt Push the fuse holder in and retighten in the clockwise direction TD 1609 1 00 Opening a fuse holder 32 Installation manual Version 1 00 Article no 90665 KE BI KEBA 2012 KeContact P20 U Technical instructions 5 3 Dimensions TD 1609 108 Lm _m Um _ je pyi a ay a gt 643 495 219 fe 5 cE 240 LL Ne al i Dimensions in millimeters Installation manual Version 1 00 Article no 90665 33 KEBA KEBA 2012 Technical instructions 5 4 Technical data Electrical data Cable feed Mains connection cross section Mains supply terminals Supply terminals temperature rating Potential free switch output OUT Nominal current configurable connection values Mains voltage Line frequency Overvoltage category Branch circuit protection CCID 20 Cable version Type of equipment Type rating UL 50 IP protection rating for device IEC 60529 Mechanical data Dimensions W x H x D Weight 34 KEBA KeContact P20 U Conduit wiring or NM B wiring Minimum cross section 3 x AWG 10 Connection line
18. g strength of the construc tion is sufficient Installation manual Version 1 00 Article no 90665 KEBA 2012 KeContact P20 U Installation 4 4 Electrical connection 4 4 1 Connection overview with opened connector panel cover TD 1609 097 Connection overview L1 Connector for Phase conductor 1 T1 Service button L2 Connector for Phase conductor 2 LED Status LED internal Gnd Connector for earth ground conductor X1 Enable input IN F1 Fuse holder for L1 X2 Switch contact output OUT F2 Fuse holder for L2 X3 Ethernet2 connection debug DSW1 DIP switch configuration X4 Ethernet1 connection LSA terminals DSW2 DIP switch addressing Shd Shield connection for Ethernet1 connection Installation manual Version 1 00 Article no 90665 21 KEBA 2012 KEBA Installation KeContact P20 U 4 4 2 Connecting the power supply line Running the power supply line conduit wiring gt Run the power supply line from ABOVE as shown in the figure A Conduit B Cable gland Running the power supply line e g NM B wiring gt Run the power supply line from BEHIND as shown in the figure TEFITI RTE TD 1609 099 a Running the power supply line 22 Installation manual Version 1 00 Article no 90665 KEBA KEBA 2012 KeContact P20 U L1 L2 Gnd TD 1609 016 b Supply terminals Installation manual Versio
19. he housing cover gt Fit the housing cover at the top and push the cover downwards slightly Make sure that the housing cover is seated correctly at the top in the housing guides Mounting the housing cover gt Then fold the housing cover to the rear The housing cover must glide into the guides without considerable resistance Make sure that the housing cover is seated correctly on all sides in the housing guide Only a minimum even gap may be present Mounting screws gt Secure the housing cover at the bottom using the two mounting screws S 31 KEBA Technical instructions KeContact P20 U 5 Technical instructions 5 1 Configure the communication with the EV BPL gt Ethernet optional To allow the access of the vehicle to the home network or internet the power line communi cation between vehicle and charging station must be configured on both sides with the equal password NMK Network Membership Key The default password is emobility It is recommended to change this password The required software EV Communication Assistant including the instructions how to con figure the charging station you can find in the download area under www kecontact com Further details how to configure your vehicle please see the manufacturer s manual of your vehicle 5 2 Replacing the fuses The following fuse must be used Description Current Voltage Type Dimensions Slow blow with high br
20. he possible hazards Installation manual Version 1 00 Article no 90665 7 KEBA 2012 KEBA Important information KeContact P20 U 1 4 Product description Example KC P20 UC160130 000 Type plate Product Product family see top of the device Product type Type Version Design versions KEBA a KC P20 UC160130 000 PN 89422 mnvyy 09 12 120 240V 120 208V Y 60Hz 7 200 0W KeContact ChargePoint Type Basic versions E Electrics Po tt ff 3 0 _ Cable Socket Electronics E Europe IEC61851 C Cable 1 Type 1 1 Basic Multirating Energy meter MR EM 2 Basic MR EM Ethernet Connection ETH 3 Basic MR EM ETH Powerline BPL 00 no cable 01 4m straight 99 4m spiraled 0 Basic 0 Relays Optional Customer code Authentication 4 digit l ot ee 1 o o o g g amp S Q Q heei Seg So S Aes 2 Q E L rx re 8 Installation manual Version 1 00 Article no 90665 KE BI KEBA 2012 KeContact P20 U Overview 2 Overview Base model with charging cable type 1 A Status LED B Parking bay for charging plug C Housing cover D Hanger for charging cable TD 1609 041 a Charging station application example Additional optional features e Network capability e Switch contact for control of external additional equipment e g fan e Enabl
21. illed appropriate to the device This part can be separated if the cable hanger is not mounted or is to be mounted at a different Marking the holes location TD 1609 010 b Water drainage The water drainage from the top side to the rear side of the charging station must be ensured Therefore observe the following e Only a vertical installation of the charging Station is permitted e The charging station must be mounted at an angle of 90 no inclination is permitted TD 1609 039 a Water drainage Installation manual Version 1 00 Article no 90665 19 KEBA 2012 KEBA Installation TD 1609 038 Schematic diagram TD 1609 012 c Installation on hollow walls 20 KEBA KeContact P20 U Mounting the charging station gt A B C D Turn the hanger bolts into the anchors until the thread still protrudes approx 2 cm x Use the shims A to compensate for any unevenness and to ensure a water drainage behind the device Position and mount the charging station using the supplied washers and nuts shim charging station housing washer nut Installation on hollow walls For installation on hollow walls at least two mounting screws must be secured to a support element of the wall see figure Special hollow wall anchors must be used for the other mounting screws When installing on hollow walls you must en sure that the bearin
22. n 1 00 Article no 90665 KEBA 2012 Installation Connecting the power supply line gt Shorten the connection wires to the appropriate length these should be kept as short as possible The ground conductor must be longer than the remaining conductors gt Strip approx 12 mm from the connection wires Wire end sleeves are recommended for finely stranded wires gt Perform the connection of the power supply line L1 L2 and Gnd Observe which phase conductor you connect to terminal L1 if several charging stations are installed in a network DIP switch settings for load management Supply terminals The supply terminals are designed as spring type terminals Terminal data inflexible min max 0 2 16 mm flexible min max 0 2 16 mm AWG min max 24 6 flexible min max with wire end sleeve Without with plastic sleeve 0 25 10 0 25 10 mm Stripping length 12 mm Flathead screwdriver 5 5 mm 23 KEBA Installation KeContact P20 U 4 4 3 Enable input IN The enable input equipped for use with a potential free contact Using the enable input it is possible to control the charging station using external components e g external key switches ripple control receiver of the energy supplier house control time switches combi nation lock photovoltaic system etc Circuit diagram ee 2e ne de a oe a TD 1609 019 Logical function Enable conta
23. ns for the electrical connection 11 39 Space TEQUITEMENIS 2555552 i r a a E sec co esse destine ets E 11 a ASAIO a meee 12 41 Preparing the NOUSIN esseesid Sa cale Ea NaRa a neha aE ERES 13 4 1 1 Removing the housing cover sisi 13 4 1 2 Removing mounting the connector panel cover cccccseeeeeeeeeeeecaeeeeesneeeeeeeaees 14 4 2 Preparing the cable insertion inserer 14 4 2 1 Cable insertion from above indoor outdoor cccceseeeeeeeeeeeeeeeeeeeeaeeeeeesaaeeeeeas 15 4 2 2 Cable insertion from behind indoor VV 15 4 2 3 Cable insertion with floor mounted column outdoor 17 4 3 Mounting the charging station inserer 19 M CCC AL OMFS COM erisera A E E ea 21 4 4 1 Connection overview with opened connector panel COVE ccccceeeeeeeeeeeeeees 21 44 2 Connecting the power supply line 22 4 43 Enable TOUT INT ee dans aan aan ee ane se eee een 24 44 4 Switch contact QUT ccccccececseeeecseeeeseeeeesesesseseesesessaeeeseaeeeseeeeeseeeessgees 25 4 4 5 Terminals AV X 2 de dimcsemesdaiencay dessous ne seses sites escroc 26 4 4 6 Ethernet connection ETH optional 26 49 DIP switten setings Re dminciiexs en hu tess ae din dede acer diet au aai eaa ia 28 46 COMMISSIONS i eee ada tare nn in en idee 30 4 6 1 Mounting the housing cover ss 31 9 PECKMICAL INSITUCHONS sense sense nn esse een enanne essence 32 5 1 Configure the communication with the EV BPL gt Ethernet optional
24. pecifications for the electrical connection Power supply line components The power supply line must be connected permanent to an existing house installation and correspond to the nationally applicable legal conditions A socket outlet is not allowed to connect the charging station However in all cases the following safety measures must be installed e Branch circuit protection max 40 A Dimensioning of the power supply line The charging station is set to 10 amps in the delivery state If a connection with more than 10 A is possible an adjustment to a higher nominal current must be performed using DIP switches see chapter DIP switch settings When dimensioning the power supply line also observe the increased environmental tem peratures inside the connection panel of the charging station see Supply terminals tem perature rating Under certain circumstances this can lead to an increase of the cable cross section and to the adaptation of the temperature resistance of the power supply line The dimensioning of the cable must be checked by a qualified electrician for each house in stallation since reduction factors due to the type of installation line length environmental conditions and material properties of the cable can have an influence on the cable selection Mains disconnector The charging station does not have its own power switch The line circuit breaker in the panel serves as mains disconnector 3 3 Space
25. rews gt Unscrew the two mounting screws S on the bottom side of the housing cover Mounting screws Removing the housing cover gt 1 Pull the housing cover out slightly gt 2 Slide the housing cover up slightly to unhinge it TD 1609 022 Removing the housing cover Installation manual Version 1 00 Article no 90665 13 KEBA 2012 KEBA Installation KeContact P20 U 4 1 2 Removing mounting the connector panel cover Removing the connector panel cover gt Unscrew the four screws that mount the connector panel cover and remove the connector panel cover Removing the connector panel cover Information for reassembly Mounting the connector panel cover gt Insert the connector panel cover again gt Mount the connector panel cover again using the four screws Connector panel cover removed 4 2 Preparing the cable insertion There are three possibilities available for the cable insertion e Cable insertion from above conduit wiring indoor outdoor e Cable insertion from behind e g NM B wiring indoor e Cable insertion with floor mounted column outdoor Preparations gt Remove the connector panel cover see Chapter Removing mounting the connector panel cover gt Populate the charging station with the required cable glands conduit fittings or seals if an open cable insertion opening is not used or cable insertion from behind is performed Use of the charging station wi
26. switch setting Installation manual Version 1 00 Article no 90665 25 KEBA 2012 KEBA Installation 4 4 5 Terminals X1 X2 terminal Terminals KeContact P20 U The terminals for the enable input IN X1 and the switch contact OUT X2 are designed as spring type terminals Only Class 2 circuit con nections are allowed Terminal data Cross section min max 0 08 4 mm AWG min max 28 12 Stripping length 8 mm Flathead screwdriver 3 0 mm 4 4 6 Etherneti connection ETH optional The Ethernet1 is designed as terminal block in LSA technology A hardwired communica tion can be realized using the Ethernet1 connection e g for smart home integration or fleet solutions Color coding According to the standards used the contacts are wired according to TIA 568A B for 100BaseT Pin 568A Pair 1 Txt 3 2 Tx 3 3 Rx 2 4 Rx 2 26 KEBA 568B Pair 568A Color W wnhite green stripe U green white stripe or green W white orange stripe U orange white stripe or orange 568B Color W white orange stripe U orange white stripe or orange U white green stripe Ql green white stripe or green Installation manual Version 1 00 Article no 90665 KEBA 2012 KeContact P20 U Terminal data Installation Category Wire diameter Insulation diameter Inflexible cable 0 36 mm AWG 27 0 7 0 75 mm Cat 5e Cat6 STP
27. th open cable insertion openings is prohibited 14 Installation manual Version 1 00 Article no 90665 KE BI KEBA 2012 KeContact P20 U Installation 4 2 1 Cable insertion from above indoor outdoor TD 1609 101 Cable insertion openings top view A Conduit fitting M32 B Cable gland M16 for control line Ethernet for power supply line or liquid tight conduit fitting C Cable gland M16 for control line Ethernet or liquid tight conduit fitting 4 2 2 Cable insertion from behind indoor ieee pe TD 1609 007 Cable insertion openings front view A Knock out M32 power supply line B Knock out M16 for control line Ethernet C Knock out M16 for control line Ethernet D M32 M16 conduit fittings to close openings Installation manual Version 1 00 Article no 90665 15 KEBA 2012 KEBA Installation TD 1609 018 Knock outs TD 1609 105 Cable outlet box example 16 KEBA KeContact P20 U Breaking out the cable insertion openings The marked positions for the required cable feedthroughs on the rear of the housing must be broken out gt Place the housing on on a stable support pad and use a hammer and flathead screwdriver to carefully break out the required cable insertion openings gt All unused cable insertion openings at the top must be sealed with conduit fittings Cable outlet box A double flush mounted cable outlet box
28. the used cable conduit for the power supply line The position is beside the marked M32 cable insertion opening The drill hole and the M32 knock out must not touch each other Cable insertion openings gt All cable insertion openings at the rear side must be equipped with a cable conduit A as shown on the picture All cable openings D at the top must be closed with liquid tight conduit fittings Ground connection In case of metal conduits a ground connection is required aswell as the floor mounted column Installation manual Version 1 00 Article no 90665 KEBA 2012 KeContact P20 U Installation 4 3 Mounting the charging station A proper mounting is absolutely necessary and lies outside of the scope of responsibil ity of KEBA AG Marking the holes gt Mark the four holes 1 to 4 using the supplied drilling template and a spirit level gt Drill the four mounting holes Information about the drilling template e The drilling template shows the outer contour of the charging station e The four main mounting holes are aligned cen tered to the slotted holes on the device e The three holes in the upper right show the area for the cable insertions and help to be able to align the mounting position of the device to the cables e The two notches on the top side are used for aligning the device to the connection lines e Inthe lower part the holes for the optional cable hanger can be dr
29. tions USA FCC Title 47 Part 15 Digital Device Class B NEC Article 625 Electric vehicle charging systems National regulations Canada CSA C22 2 No 107 1 General Use Power Supplies ICES 003 Class B Approved standards UL 2594 Electric vehicle supply equipment UL 2231 1 Personnel protection systems for electric vehicle EV Supply circuits General requirements UL 2231 2 Personnel protection systems for electric vehicle EV Supply circuits Particular requirements for protection devices for use in charg ing systems UL 991 Tests for Safety related controls employing solid state devices UL 1998 Software in programmable components UL 61010 Electrical Equipment For Measurement Control and Laboratory Use Part 1 General Requirements Installation manual Version 1 00 Article no 90665 35 KEBA 2012 KEBA www kecontact com
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